JB控制器操作手冊(简体版)

全立發機械廠 Controller
Operation Instructions
Chapter 10 Machine Operation
10.1 Operation Related Components:

10.1.1 JB Control panel operating component description
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10.1.1.1 Buttons related to machine operation
Buttons related to machine operation explanation：
A. The first part of the buttons：
A.1 Start key: including motor start, Electric heating start, Keep warm key.
A.2 Operation mode selection buttons: including manual, semi-automatic,

fully automatic timing and fully automatic electric eye buttons.
A.3 Automatic function keys: including automatic mold adjustment, clear

material start button.
A.4 Text input page function keys:

After pressing the text key, an English alphabet keyboard will appear on
the screen. Use the above single arrow arrow keys to select the English
alphabet and press the enter key to display the English alphabet for
inputting the name of the model number, the name of the raw material and
the description of the remarks column.
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The second part of the buttons:

Manual operation buttons: including various manually operable buttons,
some of which are not used due to different models.
Mold Mold Injection Suck Charge Core (1) Core (1)

Close Open Back In Out
Nozzle Nozzle Ejector Ejector Air eject Core (2) Core (2)
Advance Retract Forward Back Mold (A) In Out
Door Door Mold adj Mold adj Air eject Thread Thread
Close Open Forward Bwd Mold (B) In Out
The third part of the buttons:

Value setting button：
1. 0-9 Number keys

Used to set the value and change the set value
2. 输入 Enter Key
After the new value is set, you must press this input key to write the
new set value into the computer. At this time, it means that the set
value has been entered and used for function options. "ON" and "OFF"
Switch
3. 消除 Erase Key
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If the value is set incorrectly (before pressing the input key), you can
press this key to eliminate the incorrect value, at this time 0 is
displayed, and the original set value can be restored after removing
the cursor.
4. 单箭头箭头键 (Single arrow keys)
You can move the cursor in the same row or column to the place
where you want to change the set value.
5. 复归键 (Alarm Reset Button Key)

When an alarm occurs, an alarm message appears. After the cause is
eliminated, please press this button to confirm and eliminate the alarm.
6. 原点键 (Origin Button Key):
You can move the cursor in different areas of the same screen to the
area where you want to change the settings.
Instruction：
When the data setting exceeds the maximum value, if the "input key" is
pressed, the setting value will display the maximum value.
10.1.1.2 Buttons related to machine operation
A: Key switch:
The key switch is used to protect the data setting and avoid the operation
of unauthorized personnel, resulting in poor finished products.
This switch has three positions and its functions are as follows：
Position 0 (OFF)：
Indicates that the operating power is in the OFF position, and it is off at this
time.
Position 1：
Indicates that the operating power supply is in the ON position, and it is in
the ON state at this time.
The settings of each page are displayed.
Change the setting data.
The module number data can be read and stored.
Position 2：
The settings of each page are displayed.
Set data protection and cannot be changed.
The model number data is protected and cannot be accessed.
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B: Emergency stop button: (Red mushroom head Button)

When there is a problem with the machine, press this button (this button
will be automatically latched) to immediately stop all actions of the
machine.
C: Pneumatic safety door close button: (green flat head)

Only models above 280T are equipped with a pneumatic safety door
device and a pneumatic safety door close button. When this button is
pressed, the pneumatic safety door will close.
10.1.1.3 Screen display instructions and related keys：

Screen setting page selection key
F1. Action monitoring: action status page
Action status page
F2. Open Close Mold / Mold Adjustment:

Open Close Mold Setting page, Die adjustment setting page
Open Close setting page Die adjustment setting page
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F3. Injection / storage:

injection setting page, storage setting page, automatic cleaning page
Injection Setting Page Material Plasticizing Setting Page
Automatic Material Purge Setting Page
F4.Temperature: Temperature setting page
Temperature setting page
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F5. Function/timing: function timing page, standby function page
Function timing page Alternate function page
F6. 托模/射座:托模/风托页,射座页
托模/风托设定页射座设定页
F7.中子/绞牙:中子/绞牙页
中子/绞牙设定页
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F8. Signal detection: signal monitoring page, signal detection page
Signal monitoring page Signal detection page
F9. Mold number data: mold number data page, IC card data page
Mold number data page IC Card data page
F10. Raw material setting: raw material setting page
Raw Material setting page
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F11. Finished product monitoring: finished product monitoring page,

molding record page, temperature record page, monitoring curve page
Finished product monitoring page Finished product record page
Molding temperature page Monitor curve page
F12.生产管制:生产管制页
Production control page
F13. Alarm/modification: alarm message page, modification record page
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Alarm log page Modify record page
※Explanation：The same button may switch multiple display pages。
Screen switch
Automatic screen saver:
If the screen related keys are not used for more than 3 minutes, the screen
will automatically turn off.
Screen on
When you press any button, the screen will automatically turn on.
10.1.1.4 Set input method
Turn the key switch to position 1.

Press the screen setting page selection key to select the desired number of
pages.
Use the arrow keys to move to the square you want to set.
After setting the value, press the enter key.
Wrong setting value:

If the set value is wrong, you can use the "eliminate" key to clear the value,
or reset to a new value
Modify record page
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The machine provides a setting modification record page, which can record
100 sets of data. This function can be used to query the previous setting
modification. If there is a mistake, you can also find the original setting
value. In addition, when adjusting the molding conditions, you can compare
Easy to find the best setting value.
The content of this page includes:

1. Modify the record number
2. Modification date/time
3. Modify the project
4. The original value before modification and the new value after
modification
5. Modify the record query input field
Modification record usage and modification record removal

Modification record usage: under the production control page, move the
cursor to the "modification record" usage column, and set "use" to "ON",
then the last 100 modification data will be recorded; if it is "used" Set to
"OFF", the modified data will not be recorded.
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Modification record clearing: move the cursor to the "modification record"

zero column, press the "input" key, all modification records will be cleared,
when the data is cleared, the modification record zero column will
automatically return to "OFF"
How to query modification records:

Press the alarm modification key to switch the screen to the modification
record page
Enter the number you want to search in the modification record query field,
and then press the enter button
The modified record of the query will appear in the first column
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10.1.1.5 Production control
Setting value and use: This column is the production default value. You
can set the value of the molding to be produced or the value of the
maximum number of defective products in this column. If it is set to "ON",
when the actual value reaches the set value, the corresponding value will
appear. Alarm to remind the operator
Return to Zero: Move the cursor to here, select the item you want to reset,
and then press the "input" key, the actual value of the item will be cleared
to "0"
Production number: The value displayed in this column is the actual

production value, the cursor cannot be moved to this column to make any
settings or modifications
Good product mold:

The value recorded here is the number of good products. If the finished
product detection function is not used, the machine will treat all raw
products as good products, and the actual value will be increased by 1 for
each mold produced. If the finished product detection function is used, then
When a "defective product alarm" appears, the mode will not be included in
the calculation; in manual mode, move the cursor to the "zero" column and
press the "input" key, the actual value will be cleared to "0"
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Set mold counter

The user can use this function to pre-set the production molding counter.
When each mold is produced (when it is not a defective product), the actual
value of the preset molding will add "1", and the machine will stop and
appear when the set value is reached "Up to pre-set molding count"
warning signal and alarm to notify the operator
step:
1. In the "production control page", set the number of "preset molding"
(Move the cursor to the "default molding setting value" column, input the
"setting value" with the number keys, and press the "input" button)
2. Set the default molding use to "ON"
(Move the cursor to the "Use of default molding" column, press the "input"
key to switch between "ON" and "OFF")
3. Clear "preset molding actual value" to "0"
(Move the cursor to the "default molding to zero" column and press the
"input" key)
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Packaging count
This function is used for batch packaging. The user can set the number
of packaging. When the number is reached, the machine will notify the
on-site operator to deal with it.
step:
1. Set the number of "Package Count"
(Move the cursor to the "Package Count Setting Value" column, use
the "number keys" to input the number of packages, and then press
the "Enter" key)
2. Set "Package Count" to "ON"
(Move the cursor to the "Package Counting Use" column, and press
the "Enter" key to switch between "ON" and "OFF")
3. Set the "Package Notification Time".
Make the alarm bell act and notify the on-site operator to deal with it.
(Move the cursor to the "Package Notification Setting Value" column,
use the "number keys" to input the notification time, and then press
the "Enter" button)
10.1.1.6 Alert message

At the top of each screen, there is an alarm display area, when the
following alarm messages appear, it will appear in this position.
Alarm message record and record clear

The machine provides 100 sets of alarm message record pages. When an
alarm occurs, this page will record the latest 100 sets of alarms.
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In addition to providing 100 sets of alarm records, this log page also
provides the time when the alarm occurred (month/day/year, hour/minute)
and the alarm release time (hour/minute).
Alarm message recording usage:

1. Press the "production control" button to switch the screen to the
production control page
2. Move the cursor to the "Alarm Message Use" column
3. Press the "input" button to set "ON" (alarm record use) and "OFF"
(alarm record not use) settings.
Note: If "Alarm Message Use" is set to "OFF", the log page will not
record any alarm messages when an alarm occurs
Clear alarm message record

Press the "Production Control" button to switch the screen to "Production
Control Page"
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Move the cursor to the "Alarm message to zero" column and press the
"Enter" button
All alarm "message logs" will be cleared
How to turn on after the alarm

Find out the cause of the alarm and eliminate it.
Press the "Reset" button.
Press the "oil pump" button to start the motor.
Press the "Electric heating" button to start the electric heating.
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Alarm message data query

1. Press the "Alarm/Modify" button to switch the screen to the "Alarm
Message" page
2. Enter the record number you want to query in the "Enquiry Input"
column, and press the "Enter" button
Alarm message explanation:
2000: The temperature sensing wire is disconnected

The temperature sensing wire for measuring the temperature of the
material tube is disconnected. It can be seen from the temperature
monitoring that the temperature of the section is abnormal. When the
section is disconnected, the temperature will display 0℃ and the section
will display no heating.
2001: Oil overheated

It appears when the hydraulic oil temperature exceeds 60°C.
Please check if the cooling water device is turned on
2002: Plastic high temperature

It appears when the actual temperature of any section of the material pipe
or nozzle section is higher than the set temperature by 20°C.
2003: Plastic low temperature
It appears when the actual temperature of any section of the material pipe
or nozzle section is lower than the set temperature by 20°C.
2004: Screw protection
Each time you turn on the machine, when the temperature does not reach
the allowable range of the set value (5°C below the set value), or the
electric heating is not started, this alarm will appear. When the temperature
reaches the allowable range, the "screw protection" alarm will be
automatically eliminated, but If the "Screw Protection" on the
"Function/Timing" page is set to "ON", when the temperature reaches the
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set value, it will take a while (about 5~10 minutes) for the alarm to
disappear.
at this time
1. Can't Inject
2. Unable to charge (plasticize) materials
3. Unable to retract
2005: To preset model

When the produced model reaches the preset model, this alarm appears
and the machine will automatically stop.
2006: Low voltage protection

When the mold closing enters the low pressure section, the low pressure
time starts to count. When the low pressure timing time expires and the
mold closing does not leave the low pressure section, the alarm appears at
this time, and the mold opens automatically until the mold is opened and
the machine stops.
Possible reasons：
1. There are foreign objects in the mold
2. Clamping low pressure setting is too low
3. The clamping position is too small
4. Mold cooling water is not open
5. Insufficient lubrication of mold guide rod
2007:总计时超过
The actual production cycle time exceeds the "cycle time" setting time.
2008:储料过时（Charge Timeout）
The actual storage time exceeds the set time of "Charge Timeout".
2009: Mold opening time is too long
The actual mold opening time exceeds the setting time of "mold opening
time".
2010: The rear safety door opens
When the rear safety door is opened, this alarm will appear, the yellow
warning light will be on, and the buzzer will sound intermittently
at this time
1. Motor stop (standard program, no special functions are selected)
2. Mold closing stop
3. Injection stop
2011: Injection protection cover (optional device)
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If the machine is equipped with this protective cover, this alarm will appear
when it is opened.
Will not be able to shoot at this time
2012: To the limit of mold adjustment (optional device)

The mold adjustment has reached the limit of the minimum mold thickness
of the machine. If this alarm occurs, the machine will no longer be able to
adjust the mold.
2013: To the limit of die adjustment

The mold adjustment and withdrawal has reached the limit position of the
maximum mold thickness of the machine. If this alarm occurs, the machine
will not be able to adjust the mold and withdrawal.
2014: Bad finished product

When the finished product is used for inspection, if the injection end
position is outside the upper and lower limits, this alarm will appear.
2016: The finished product has not fallen

In the automatic electric eye operation mode, after the mold is opened, the
detection time starts to count. During the detection time, when the finished
product has not fallen and passed the electric eye detection, this alarm will
appear after the detection time is up.
2017: Insufficient hydraulic oil

The float switch located in the oil tank detects that the oil level is too low.
Please check if there is enough working oil in the fuel tank
2018: Bad value

When the memory data inside the controller is disturbed, or the memory
data is wrong due to insufficient battery power, this alarm will appear
2019: Please change the battery

There is a battery for saving data on the controller circuit board. When the
battery voltage is detected to be too low, this alarm will appear. At this time,
the battery must be replaced.
2022: Emergency stop

When the emergency stop device on the machine is activated
The following situation occurs at this time:
1. Interrupt automatic production mode
2. Switch to manual mode
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3. Motor stops
2023: Please change the oil filter (optional device)

This alarm appears when the oil filter is blocked
2024: Exceed packaging counter

This alarm appears when the set number of packaging counts is reached.
After the notification time is up, it will be automatically cleared.
2025: Low voltage (optional device)

The voltage value of the supplied voltage source is lower than the set value
of the voltage detector
2026: Air pressure is too low (optional device)

The air pressure supplied to the air pressure safety door or the air support
valve is lower than the set value of the air pressure detector
2027: Motor start?

When the motor starts, the Y-Δ switching is not completed.
2028: Motor overload
This alarm occurs when the motor overload protector trips, or the motor
trips due to abnormal conditions
2030: Cooling water is cut off

This alarm will appear when the cooling water flow is insufficient
2031: Semi-automatic shutdown?

In the semi-automatic mode, after the production of the first mold is
completed, the "inspection time" starts to count. If the next mold production
is not performed within the "inspection time", this alarm will appear after the
"inspection time" is up
2032: Automatic mold adjustment?

In order to prevent the automatic mold adjustment, the mold adjustment
cannot be completed due to other factors. When the automatic mold
adjustment action exceeds the system setting time, this alarm will appear
and the automatic mold adjustment action will be aborted.
2033: Automatic purging?

In order to prevent the automatic cleaning of the material, the mold
adjustment cannot be completed due to other factors. When the automatic
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cleaning action exceeds the "cleaning time", this alarm will appear and the
automatic cleaning action will be aborted.
2034: Mold opening limit? (optional device)

When the mold opening reaches the maximum mold opening limit, this
alarm appears and the mold opening action is stopped
2035 Insufficient lubricating oil:

This alarm appears when the lubricating oil machine is operating and the
lubricating oil level is too low
2037: Core 1 in?

When core 1 input is used for confirmation, this alarm will appear when
core 1 input is not confirmed within the set time.
2038: Core 1 out?

When core 1 out is confirmed to be used, this alarm appears when core 1
out is not confirmed for positioning within the set time.
2039: Core 2 in?

When core 2 input is used for confirmation, this alarm will appear when the
core 2 input has not been confirmed within the set time.
2040: Core 2 out?
When core 2 is used for confirmation, this alarm will appear when core 2 is
not confirmed for positioning within the set time.
2043: Thread in? (optional device)

This alarm will appear when the screw thread is used for confirmation and
the thread has not been counted within the set time.
2045: Thread out 1? (optional device)

This alarm will appear when the thread 1 is used for confirmation, and the
thread 1 is not counted and confirmed within the set time.
2046: Thread out 2? (optional device)

This alarm appears when the thread 2 is used for confirmation, and the
thread 2 is not counted for confirmation within the set time.
2059: Automatic mold adjustment completed

This alarm appears when the automatic mold adjustment action is
completed.
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2060: Automatic purging is completed

This alarm appears when the automatic purging cleaning action is
completed
2061: The safety door hits a person (with a rubber strip switch)
When the machine is equipped with a safety door rubber strip switch, when
the safety door is closed, the alarm occurs when the rubber strip switch is
triggered
2064: Turn off the signal?

In automatic mode, when the machine is injecting, the signal of closing the
mold disappears, and this alarm appears
2065:座进完讯号?
自动模式下,当机器于射出中,座进完讯号消失,出现此警报
2067: Take out machine die?

The use function of the knockout machine is set to “ON”. When the mold is
closed, the control system will detect the knockout machine “allowing the
mold-off signal”. When the detection time is exceeded and the knockout
machine “allowing the mold-off signal” is not sent to the control system,
This alert appears
2068:取出机托进?
取出机使用功能设”ON”,当托模进时控制系统会去侦测取出机”允许托模进
讯号”,当超过侦测时间,且取出机”允许托模进讯号”未送给控制系统时,出
现此警报
2069: Gas-assisted injection?

The gas-assisted molding use function is set to "ON", and the control
system will detect the "injection allowed" signal of the gas-assisted device
during injection. This alarm appears when the gas-assisted device does not
send the "injection allowed" signal
2070: Maximum number of defective products

Production control when "bad molding" on the production control page is
set to "ON", this alarm will appear when the number of defective products
reaches the set value.
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2071: Number of consecutive inferior products

When the "continuous defective products" detection on the production
control page is set to "ON", this alarm will appear when the continuous
defective products in the production reach the set value of continuous
defective products
2072:托模退确认?(选购装置)
托模退确认使用设定为”ON”,关模前会先侦测”托模退确认讯号”,当侦测
时间到,且托模退确认讯号未确认,出现此警报
2073: Changing mold in use

If you want to switch to the "automatic mode" when the mode is changed to
"ON", the alarm will appear and it will be forced to switch to the "manual
mode"
2074: The safety door is not closed properly

In manual mode, if the safety door is not closed properly, this alarm will
appear when the mold close button, the injection button, the automatic
mold adjustment button or the automatic cleaning button are pressed
2075: Mold thickness adjustment? (optional function)
When using the automatic mold thickness adjustment function, in order to
prevent other factors from causing the automatic mold thickness
adjustment to be completed, when the automatic mold thickness
adjustment time exceeds the system setting time and the adjustment
cannot be completed, an alarm will appear and the automatic mold
thickness adjustment will stop
2076: Mold thickness adjustment completed (optional function)

This alarm appears when the automatic mold thickness adjustment is
completed
2079: Gas-assisted-mold opening?

The gas-assisted molding use function is set to "ON". When the mold is
opened, the control system will detect the "restricted mold opening" signal
of the gas-assisted device. This alarm appears when the gas-assisted
device does not send the "restricted mold opening" signal
10.2. Production start and finish
10.2..1 Boot up
1. Turn on the main power switch.
2. Turn on the key switch to position 1.
The screen picture lights up, about 5 seconds later, the picture shows
"Chuan Li Fa Company Logo".
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At this time, it means that the controller is operating.

3. Press any button on the operation panel, the screen will switch to the
"action monitoring page"
10.2.2 Machine start after emergency shutdown

The emergency stop button is a button with a red mushroom head and a
self-latch function. There are two buttons on the machine.
When the emergency stop button is activated:
1. The production cycle is stopped immediately
2. Machine stopped
3. Motor stopped
Steps to restore machine operation：

1. Rotate and pull up the red emergency stop button. (RESET and rotation
direction are written on the button)
2. Press the "Reset" button.
3. Press the "Oil Pump" button.
10.2.3 Machine status monitoring

Machine status monitoring functions, such as cycle time, injection end
position, and other injection parameters and charge (plasticizing)
parameters monitoring, are the guarantee of providing high-quality finished
products.
The charge (plasticizing) time and location are monitored for each molding
record.
The production cycle time monitors the actual cycle time of each mold
forming.
The upper and lower limits of the injection end point are set to monitor the
molding quality.
10.2.3.1 Machine motion monitoring

From this page, you can know the current operating status of the machine
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A: Production mold number

B: Production raw material name
C: Quantity produced
D: local time
E: Pressure and speed output value during operation
F: Core action indicator signal (reversed to indicate action)
G: Display of each operating time in automatic mode
H: Electric heating and heating indication for each section of the material
pipe (red means heating)
H1 H2 H3 H4 H5 H6 H7 Oil
Nozzle Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Oil
section Section Section Section Section Section Section Temperat
ure
I: The temperature value of each section of the barrel zone ("*" means that
the section is not used)
J: Mold closing: display of the position of the mold closing hydraulic
cylinder
Injection: display the position of the injection hydraulic cylinder
Die support: display of the position of the hydraulic cylinder of the support
die
K: Motor start indication (red means motor start)
L: Mold advance and retreat action indication signal (red indicates action)
M: Switch mode action indication signal (red indicates action)
N: Indication signal of Die advance and retreat movement (red indicates
movement)
O: Air support valve action indication signal (red means action)
P: Signal indicating when the mold is closed (red indicates action)
Q: Injecting, Suck back action indication signal (red indicates action)
R: Plasticizing Charge action indicator signal (red indicates action)
S:座进,座退动作指示讯号(红色表示动作)
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U: Switching the pressure holding position for injection in automatic mode

V: Injection end position in automatic mode
10.2.3.2 Finished product monitoring
Finished Product Monitoring:

Move the cursor to the finished product monitoring setting column, and
use "input" to switch the setting
When set to "OFF", all molding data records will not be recorded and
tested
When set to "ON", the molding data will automaticaly be recorded
Erase Record: Move the cursor to the record erasure column and press
the "input" key, all the recorded data of the "molding record page" and
"molding temperature record page" will be cleared
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The relationship between standard and range setting and monitoring

curve page:
Standard value and range value setting: You can refer to the molding
record data to set the standard value, and the range value can be adjusted
according to the graph to get the optimized icon
上下限检测值与成型记录页关系:
When the finished product inspection and inspection items are set to "ON",
in the automatic mode, the molding record page will automatically
determine whether the actual molding data is within the detection allowable
range according to the upper and lower limits of the detection
Detection allowable range:
Standard value + upper limit value <detection tolerance range>
Standard value-lower limit value
That is, the detection tolerance range is between (standard value +
upper limit) and (standard value-lower limit)
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Use and setting of defective product detection:
Set the finished product monitoring and injection end point detection to "ON"
Set the detection upper and lower limit range
Switch the screen to the production control page
Set "Alarm value of defective products" and "Alarm value of continuous defective
products"
Set "defective product alarm use" and "continuous defective product alarm use" set
"ON"
When in automatic mode production, if the injection end position is not within the
detection range, a "bad product" alarm will appear
When the "number of defective products" reaches the set value, the "maximum
number of defective products" alarm will appear
During production, if there are continuous defective products and the number of
continuous defective products reaches the "setting value of continuous defective
products", the "number of continuous defective products alarm" will appear.
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Molding data and temperature record query:

The molding data is recorded after each molding is completed, and the
data is loaded into the recording area
The temperature is recorded at the beginning of each injection, and the
data is loaded into the recording area
Enter the query number in the query box and press the "Enter" button
Forming monitoring curve:

The monitoring curve will be drawn based on the molding record data, and
the center line and upper and lower limits of the curve will be displayed
according to the standard value and range value of the finished product
monitoring page
There are a total of 6 types of forming data graphs for monitoring:
0: Cycle Time
1: Injection time
2: Charge (plasticizing) time
3: Holding pressure switch position
4: Injection end position
5: Charge (plasticizing) finished position
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10.2.4 Shutdown
The purpose of the shutdown is mainly to protect the machine and the
mold.
Shutdown can be divided into automatic shutdown and manual shutdown
10.2.4.1 Automatic shutdown

Automatic shutdown is mainly used for machine operations where no one
takes out the finished product in automatic mode
If the preset mold is set to "ON", when the production number set by the
machine is reached, the "to preset mold" alarm will appear and the motor
will automatically shut down
When there is any hazard to the machine or personnel alarm occurs, during
the "rest time", if no one comes to deal with or switch to the manual state,
the motor will automatically shut down
Electric heating is switched with the selection of shutdown temperature

control in the "temperature setting page"
Shutdown temperature control: OFF (no heating)
When the shutdown temperature control is "OFF", when the alarm shuts
down, the electric heating will be automatically turned off
Shutdown temperature control: ON (heating and keep warm)
When the shutdown temperature control is "ON", there are two functions of
heating and heat preservation to choose from
When "heating" is selected (heating setting is "ON"), when the alarm stops,
the electric heater will continue to heat up
When "Keep Warm" is selected (Keep Warm Setting "ON"), when the
alarm stops, the electric heater will switch to Keep Warm function
Heating and holding options: This option is a single option
When the Heating is set to "ON", the Keep Warm will be automatically
"OFF"
When the Keep Warm is set to "ON", the heating will be automatically
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"OFF" heating and keeping warm will not be "ON" at the same time
10.2.4.2 Manual shutdown

If the machine is only shut down for a short time, just turn off the motor
If you want to shut down for a long time, please continue to turn off the
electric heater, motor and main power switch
If there is an emergency to stop the machine, you can press the emergency
stop button, when the emergency stop button is activated, the motor will be
stopped
10.3 Operation mode

It can be divided into two categories: manual operation and automatic
operation; and automatic operation can be divided into semi-automatic,
fully-automatic timing, and fully-automatic electric eye
10.3.1 Manual mode:

Once the machine is turned on, it will be in manual mode, press the manual
operation button to operate the machine
(The manual operation key can only be operated in manual mode)
Closing the mold:

Before closing the mold, confirm that the safety door must be closed
properly. If the mold is used, make sure that the mold has been retracted to
the position
Set the mold closing pressure, speed and switching position value
Press the close button (If the support mold function is used, when the
support is not in the positioning position and the mold close button is
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pressed, the support will automatically return to the positioning and then
close the mold)
开模:
设定开模压力,速度,切换位置数值及开模完位置
按压开模键
开模至开模完,则停止开模动作
射座前进
设定射座前进压力及速度
按压座进键
当座进减速近接开关(PS4)被感应时,座进快压力及速度切换成座进慢压力与
速度,一直保持至座进键被放开
射座后退
设定射座后退压力及速度
按压座退键
当座退减速近接开关(PS5)被感应时,则座退快压力及速度会被切换成座退慢
压力及速度,此动作将会持续直到座退键被放开
射出
确认安全门及射出保护罩关妥
电热已开启且无螺杆保护警报
设定射出压力,速度及各段切换位置
按压射出键
Charge
设定储料背压,速度及储料位置
按压储料键
当储料位置大于储料3设定位置则自动停止
射退
设定后松退压力及速度
按压射退键
托模进
确认开模已至开模完位置
托模选择不可选择"不使用"
设定托模进压力,速度及位置
按压"托模进"按键
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当托模位置大于托进完设定位置时,则自动停止
托模退
托模选择不可选择"不使用"
设定托模退压力,速度及位置
按压"托模退"按键
当托模位置小于托退完设定位置时,则自动停止
调模进
调模使用须设为"ON"
设定调模进压力及速度
按压调模进按键
调模退
调模使用须设为"ON"
设定调模退压力及速度
按压调模退键
10.3.2 自动模式
自动模式操作之前须先设定或调整以下项目:
低压转高压位置
低压保护警报时间
开模过时警报时间
射出保压切换方式选择
射出时间或保压切换位置
冷却时间
储料过时警报时间
停机温控选择
功能及计时页选项设定
托模使用选择及托模次数设定
成品监视使用选择
生产管制使用选择
自动模式如何启动:
半自动模式:
按下"半自动"按键
将安全门开启再关闭,机器进入半自动生产模式
每生产完一模机器便停止
将安全门开启并取出成品再关闭安全门则机器进入下一模生产
全自动计时模式:
按下"全自动计时"按键
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将安全门开启再关闭,机器进入全自动计时生产模式
生产完一模机器待机,复动时间计时
复动计时到达设定值,机器进入下一模生产
全自动电眼模式:
按下"全自动电眼"按键
将安全门开启再关闭,机器进入全自动电眼生产模式
生产完一模后机器待机并检测成品是否掉落
检测成品掉落后,复动时间计时
复动计时到达设定值,机器进入下一模生产
10.4 锁模单元
10.4.1 关模
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关模分为四段,快速,低速,低压及高压,必须分别设定压力和速度.位置设定为
各段压力速度切换点.
关模完位置显示 0 MM,且屏幕上的关模完讯号ON
装模步骤详述于4.4.6
10.4.2 低压模具保护
用途:
低压装置用来保护模具,如果有东西留在模具中,锁模无法完成.可避免模具受
损害.此装置对操作人员不具保护性.
方式:
在关模当中,一旦到达低压设定点时,此时只靠低压模具保护的压力动作.这个
压力应该设定到足以克服正常的摩擦阻力即可.如果有其它阻力发生时,关模
动作将停止.当低压保护时间到后,警报出现"低压保护",并开模到开模完位置.
如果在全自动操作状态下需要重新启动机器
找出原因,按复归键.
按"油泵"键,切换到"全自动"模式,关前安全门.
设定方法如下：
低压开始位置
设定此开始位置与模具种类和所须的关模速度有关.这表示在模具到达接触
异物的危险距离时,必须切换到低压力和低速状态.
低压压力和速度
一般来说尽可能设低于20%以下,并使关模动作平顺即可.
低压时间
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设定时间略大于实际所需时间.从低压开始位置到低压结束位置(即升高压位
置).
低压结束位置(升高压位置)
此位置表示模具已完成密合,开始建立锁模力.若位置设定不当,会使锁模无法
完成.可目测曲手机构是否完成.此时关模完近接开关 ON.
10.4.3 Open Mold
In order to make the mold opening process meet the actual needs, a four-
stage mold opening setting is provided. The pressure and speed can be set
according to actual needs. The position setting is from small to large, and
the last position setting indicates the position of the mold opening. This
setting value cannot exceed the mold opening limit of the machine to avoid
improper setting.
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10.4.4 托模
Generally speaking, when the mold opening position reaches the set
position after mold opening, the mold support can move.
Die Advance
Die advance can be divided into two stages, and the pressure speed can
be set separately.
Die Retract
The Die retreat can be divided into two stages, and the pressure speed can
be set separately.
Die Stroke
The stroke of the die is limited by the limit of the die. It cannot be set to
exceed this value.
托模次数
Set the number of die
Hold in
In the semi-automatic or fully automatic mode, this function can be
selected. When the mold is completed, the pallet is fixed to the set position
after the mold is entered, and the mold is automatically retracted when the
next mold starts and then the mold is closed.
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托进保持时间
此时间设定当托模进到设定位置时,保持时间到后才托模退.
振动托模
在一些不易顶出成品的模具或多模穴成型的模具,可使用此功能.建议设定托
模次数大于1.
振动托退
当使用振动托模功能时,此处所设定位置为振动托模退位置
托模选择
可设定托模使用否,或特殊模具要求托模动作与标准不同.可修改动作以符合
要求.
0:不使用
托模不使用,手动与自动模式下托模皆不动作
1:标准
标准托模方式,中子出完及开模完再托模
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2:托完中子(参阅 2.4.10 中子功能)

开模完后托模完再中子出 ; 关模前先托退完再中子入及关模
单中子时,中子1出于托模完
双中子时,中子1出为标准,中子2出于托模完
3:特殊托模:
此功能是根据客户对托模的特殊要求而更改托模的作动方式
(若需要特殊托模动作,请与当地服务人员联络;我们将会针对修改的动作酌收
修改费用)
10.4.5 托模顶针安全保护(选购配备)
功能计时页之"托退确认"设为"ON"才有此功能
模具托模板需要确认回定位后才可关模,此时模具上托模板位置须装极限开
关.
使用此功能时,关模前(当托模已达托模退设定位置),会先侦测托模是否有无
确认
若未确认,则出现”托模退确认?”警报 ; 此时检查托模退确认开关是否有松脱
或离开位置
10.4.6 装模步骤
检查项目
1.模具尺寸是否可以符合机器夹模尺寸.
2.模具厚度和机器开模行程是否符合.
3.定位环(模环)的尺寸是否与机器相符.
步骤
锁匙开关开到 1 位置.
按"油泵"起动键.
关上前安全门,按"关模"键,直到曲手伸直,关模完为止.
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此时查看机器模厚距离是否大于欲生产的模具厚度.若不够时,屏幕画面切
换到"调模设定页",设定调模退适当的压力和速度.按"调模退"键,直到
模厚距离足够为止.
按"开模"键,开模到最大位置.
开前安全门.
在适当位置装上模具所需的托模杆数目.
模具放入机台,靠近前机壁位置,对正定位环.
关前安全门,按"关模"键,直到曲手伸直,关模完为止.
按"调模进"键,直到中机壁前进接触到模具而停止.
10.4.6.1 换模使用功能
当用户于更换模具时,此功能提供换模时开关模慢速设定.
此功能若设为”ON”时,将无法切换至”自动模式”
若切换至自动模式将会出现”换模使用中”警报
10.4.6.2 调模功能使用
当须要做"调模"或"自动调模"动作时,须将"调模使用"设为"ON",如此才可做调
模动作
若是调模完成后,请将"调模使用"设为"OFF",以防止手动模式下误触"调模键",
使模具锁模力产生变化
机器还提供一个调模微调的功能,使操作者可以更容易去调整机器的锁模力
若需使用调模微调功能时须将微调齿数功能设为ON.
若调模齿数设为OFF时,则为一般调模功能
调模微调操作步骤 :
1. 将调模使用功能及微调齿数功能设定ON,并设定微调齿数
2. 按押调模进或调模退按键
3. 机器调模进或调模退至设定齿数后停止
4. 松开调模进或调模退按键
5. 按押关模键试锁模
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6. 若锁模力达到所需要求,则将调模使用及微调齿数功能设为OFF;若无法锁
模完成或锁模力过低,依据锁模状况重新设定微调齿数,并回到第2项重新调
整
10.4.7 自动调模输入
锁匙电源开关位置在"1"位置.
马达启动运转.
关上前后安全门.
在"开关模设定页"中,设定所需的"锁模力".
在"调模设定页"中,设定"调模使用"为 " ON".
按 "自动调模"键,机器自动执行动作.
10.4.7.1 自动调模和锁模力
机器提供方便的自动调模功能,便于操作者简易的调整锁模力.
设定所须的锁模力,按"自动调模"键,即自动调整.
锁模力设定不可超过机器的最大锁模力.
开始动作时,"自动调模"键左上角的LED红灯会ON,直到完成时OFF.
若"中子确认"功能有使用,于自动调模动作时,中子未确认则出现警报并且停
止自动调模动作,并切换为手动模式
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10.4.8 装模时常见的操作问题
关模低压压力设定太小
关模无法完成.
低压时间超过.
机器出现"低压保护",开模完停机.
建议：
增加低压压力
低压时间设定太短
低压段的距离与机型大小有关.一般来说,小型机应设定0.5秒以上比所需的实
际时间长.若设定时间太短,机器出现"低压保护",并开模完停机.
建议：
增加低压时间设定
升关模高压位置设定太小
位置设定太小会使曲手机构在模具接触后,仍位于低压段,而无法完成锁模动
作.
建议：
增加升高压位置设定
10.4.9 风托模使用( 选购装置 )

机器上提供两个风托阀供客户使用.要使用时请自行连接风压管路到此阀上.
在"托模/射座设定页",设定以下：
风托模使用：ON 表示使用.OFF表示不使用
风A(母模吹气)延迟：开模开始至风托A动作中间的延迟时间.
风托A(母模吹气) : 风托A动作时间
风B(公模吹气)延迟：开模开始至风托B动作中间的延迟时间
风托B(公模吹气) ：风托B动作时间
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10.4.10 中子功能
全立发机型 80T到250T标准配备壹组中子,280T以上标准配备两组中子.
中子动作程序由"中子设定页"来设定.若只使用壹组中子.则请设定第一中
子"ON",第二中子"OFF".
位置设定可以从 0 到开模结束位置,表示中子出入的开关模位置.
极限开关设定为"ON",表示中子确认装置使用.若在设定时间到后,仍未确认,
则警报讯息显示"中子未确认",警铃和警示灯作动.
极限开关设定为"OFF",表示中子动作由时间控制.
若设定双组中子动作时,关模时中子二入先动作然后中子一入再动作.
开模时,中子1出动作完再中子2出动作
中子位置设于开关模行程中
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中子位置设定为"0"
托模功能选择托完中子
单组中子时，中子出入油位置在中机壁后侧.双组中子时,中子一出入油位置
在前机壁后侧,中子二出入油位置在中机壁后侧.
10.4.11 绞牙装置(选购配备)
绞牙装置包括油压马达和检测装置为选购配备.
绞牙动作若由时间控制，则可由中子动作来使用.
本机器提供一段绞牙入及两段绞牙出功能,可控制绞牙动作.
若使用确认功能,此时绞牙计数检测开关必须安装,用以计数牙数.
10.5 加热
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10.5.1 料管加热
料管加热温度使用温度感应线来量测,每一段均由控制器监视,若有任何一段
发生断线时,警报讯息出现"感温线断线",经由温度量测产生感应电压,送到电
路板,温度由PID控制,使温度控制达到在优化,因为不同机器料管加热容量不
同所产生的PID设定不同,本控制系统提供自动调整功能,使温度PID值达到最
佳效果.
10.5.2 温度量测
机器的温度感应使用 K TYPE 的感温线,准确的温度量测,对温度的控制有很

重要的影响.
感温线使用弹簧式的固定方式,必须使感应头接触到料管所钻感应线孔底部.
若有任何间隙或接触不良,会使计算机读值不正确.因此会使温度读值过低,导
致过热问题.
注意
感温线会因为酸化或撞击而损坏.更换后,请轻拉感温线以确认弹簧调整位置
正确，接触良好.
电热片可以单独更换,但必须确定螺丝锁紧,使电热片传热良好.
避免融化塑料原料包住电热片,否则电热片容易故障.
10.5.3 入料温度调节
电热开时,为避免入料口温度过高,造成原料在螺杆进料段开始处融化阻塞,冷
却水路必须打开.入料口温度最好维持在40℃上下.
使用需预先干燥的原料(如尼龙或PC),料斗温度应保持60℃-80℃.
10.5.4 加热料管
步骤:
选择画面到"温度设定页".
输入所须的温度设定值.
按"电热" ON.
警报讯息出现"螺杆保护".
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温度到达设定值范围时,警报讯息消失.
电热段数依机型有所不同,实际值显示"*"的段数,表示没有使用.
当电热ON时,若段数上有反白方格显示,表示正在加热中.
10.5.5 Cold screw protection
The cold screw protection function must wait until the temperature reaches
the required temperature before injection and storage can be activated.
The machine itself has this function. In the function setting page, there is a
screw protection function. When it is set to ON, when the temperature
reaches the set temperature range, it must wait 10 minutes before the
"screw protection" alarm is cleared. This is because the electric heating
plate heats the outside of the material tube, and it takes a period of time for
the temperature to diffuse to the inside. Then, the melting temperature of
the raw material can reach the set value. Especially the crystalline raw
material must reach the melting temperature to effectively melt, which can
avoid the screw break due to insufficient temperature.
When the heating function is "OFF", the "screw protection" alarm will
appear
Note: If the "Screw Protection" alarm has been eliminated, and then
set the "Screw Protection" function to "ON", the "Screw
Protection" alarm will appear, and the alarm will be eliminated
after 5~10 minutes
10.5.6 Temperature monitoring
The controller has high and low temperature settings, and monitors the
temperature of each section. When the temperature of one section is
higher than the set value by 20℃, the alarm message appears "Plastic high
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temperature". When the temperature of one section is lower than the set
value At 20°C, the warning message "Plastic Low Temperature" appears.
The heating status can be monitored in the "action status detection page"
or "temperature setting page".
10.5.7 Keep warm
Sometimes the machine must be shut down for a period of time due to
maintenance or mold problems. After handling it, it must be produced
immediately. In order to save reheating time, the electric heating switch is
still turned on. In order to prevent the raw material from staying in the barrel
for too long, causing the raw material to deteriorate, This keep warm
function can be used.
step:
In "Temperature Setting Page", set the required keep warm temperature.
Press the "Keep warm" button on the panel, the red LED lights up.
At this time, the operation will be in manual mode and cannot be switched
to automatic mode.
10.5.8 Timed heating

It provides a one-week electric heating timer function, and you can set two
times of start and stop.
To use "timed heating", you must first set the automatic heating and stop
time within a week, and then set the number of days for automatic heating
to "ON"
Date and time correction

Different regions may need to readjust the date and time due to time
differences or other factors.
step：
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In the "Production Control Page", first set the current date and time.
After setting, set OFF to ON, and you can see that it has been modified
from the upper right corner of the screen.
After the time is corrected, move the cursor away and it will automatically
return to "OFF".
Day of the week setting comparison table:

Week Day 一二三四五六
Set up 0 1 2 3 4 5 6
10.6 Injection part

10.6.1 Injection movement
The moving distance of the injection base can be adjusted by the adjusting
screw on the injection side plate. The distance can be adjusted according
to the movement of the machine.
The injection seat advance and retreat of this machine has a deceleration
function to prevent the injection nozzle from colliding with the mold due to
excessive seating pressure and causing damage to the injection nozzle.
This "deceleration proximity switch" is about 55~60mm away from the "seat
advancing and retreating proximity switch"
In addition, there is a injection seat distance setting rod in front of the

shooting seat. This rod is to prevent the nozzle from hitting the mold with
too much force every time the shooting seat advances. The adjustment
method is as follows:
770602778.doc - 49 -
Manually, the seat enters until the nozzle is against the mold.
Use an open wrench to adjust this setting rod to touch the shooter.
10.6.1.1 Shoot forward
Manual seat
step:
The screen switches to "Shooter Setting Page".
Set the required pressure and speed in the speed of the shooting seat.
The distance is set by the adjustment screw of the machine.
Automatic seat
When automatic, the pressure speed is the same as manual.
10.6.1.2 Shoot back
Manual seat back

step:
The screen switches to "Shooter Setting Page".
Set the required pressure and speed at the retreat speed of the shooter.
The distance is set by the adjustment screw of the machine.
Automatic seat retreat

When automatic, the pressure speed is the same as manual. This model
provides automatic seat and retreat mode selection
Seat retreat not in use: The seat retreat does not move when it is
automatic, and the manual seat retreat is not affected.
Before the seat is returned to the material storage: in the automatic mode,
the seat is retracted before the injection is completed and the material is
stored.
After the seat has returned to the storage: automatic, the seat retreat action
after the storage is completed.
Before the seat retreats the mold opening: Automatically, the seat retreats
before the mold is opened after the cooling is completed.
10.6.2 Injection process

This machine provides five-stage injection and three-stage pressure speed
control during the injection process, and the pressure holding switch can be
controlled by time or position.
770602778.doc - 50 -
The injection position indicates:

0 means the shot to the bottom position, that is, the screw has advanced to
the foremost position.
The switching between shooting stages, the use position switching, the last
stage (shoot 5) can be controlled by the shooting time.
If shooting 5 is not used, the pressure, speed and position of the unused
segment can be set to 0.
Injection time indication: each injection time here is the display value, which
cannot be set or changed.
In manual mode: when the shooting button is pressed, the activated

shooting segment will display the action time of that segment
In automatic mode: when shooting, the shooting segment that is activated

will display the action time of that segment
10.6.3 Holding pressure switch
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The machine's injection switching and holding pressure control provides

the following two methods:
Option 0: Time control switch

It means that the injection time is used to make the total time of the
injection of 5 stages.After the time is up, no matter where the injection
position is, it will switch to the pressure holding stage.
Option 1: Stroke control switch, and set the switch position

Indicates that the set position is used as the holding pressure switch
position.
In order to avoid the phenomenon that the set position cannot be reached,
causing the injection pressure to continue to be maintained. The injection
time is used as the protection time. After the time is up, if the pressure is
still not switched to, it will automatically switch.
770602778.doc - 52 -
10.6.4 Plasticizing process

The maximum storage distance of the machine can be seen from the
"Storage Limit".
The screw speed and back pressure can be controlled by the position to
achieve uniform plastic characteristics, so as to achieve the best effect of
injection molding.
10.6.4.1 Storage speed
The storage has three speed settings, and there are also three positions
that can be switched.The first two positions are the position switching point
of storage 1 to switch storage 2, and storage 2 switch to the position
switching point of storage 3, and the third position is the storage end point.
10.6.4.2 Automatically set the charge position
This machine provides automatic setting of the charge (plasticizing)

position.
In the "Raw Material Setting Page", select the required raw material
number. (Find the number in the right comparison table)
If you don’t have the raw materials you want to form, you can create a
database yourself. For how to create a raw material database, please refer
to 10.6.4.6
In the "Injection Setting Page", set the plastic weight of the finished
product, and press Enter to automatically change the 3 position setting of
the material charge.
770602778.doc - 53 -
10.6.4.3 Injection position display

The screw position can display the actual screw position from the "injection
position" on the screen.
10.6.4.4 Plasticizing delay

In the timing setting page, there is a plasticizing delay setting. When this
time is up, the plasticizing will start.
10.6.4.5 Charge before injecting (Plasticizing)

If the injection volume of the machine is not enough, the pre-injection
charge function can be used to increase the injection volume.
step:
The screen switches to the "function timing cleaning setting page", and the
setting "pre-shot charge" is ON.
Set the storage time before shooting.
Its pressure and speed use the third stage of the charge material.
10.6.4.6 Raw material name setting
770602778.doc - 54 -
The machine provides 20 kinds of raw material name proportion setting

records, and the operator can input the proportion of each raw material
according to actual needs
1. Switch the screen to the material setting page
2. Press the "character" button, and the raw material model number name
input screen will appear on the screen
3. Use the arrow keys to move the "cursor" to the text you want to input,
and then press the "input" button
4. After the input is complete, press the "Origin" button, enter the number of
the raw material to be stored and press the "Enter" button, the machine
770602778.doc - 55 -
will automatically jump back to the raw material setting page and store
the raw material name
10.6.5 Back pressure 背压

Due to the plasticizing process, the back of the screw is driven by the
plastic accumulation at the front end of the screw. Therefore, the higher the
back pressure setting, the slower the relative charge speed.
Use of back pressure

Increase the mixing effect of plastic in the barrel, especially the mixing of
colored masterbatch and plastic.
The homogenization of the plastic in the material pipe is not good,
especially if some of the plastic is not completely melted.
Increase the accuracy of the storage volume.
Back pressure setting is too high
The back pressure increases and the plasticizing ability decreases.
The increase in frictional heat may cause decomposition and deterioration
of raw materials.
Back pressure setting

The back pressure setting is the same as the screw speed, there are three
position settings, respectively in the storage 1, 2, and 3 positions, the
switching point and the storage speed switching point are the same.
10.6.6 螺杆松退
松退功能,在操作上可分为储料前松退和储料后松退.
在"松退使用"设定为ON,前松退表示储料前松退,后松退表示储料后松退,
设定所需的压力和速度,松退行程可单独设定.
松退使用 OFF
770602778.doc - 56 -
自动时,无松退动作,手动时不受影响.
前松退使用
前松退使用 ON并设定所需的压力,速度和距离.
应用
释放热浇道内的压力,若未释放,存留的压力会使融化的塑料流从热浇道进入
模穴中.而对下模成型时,形成阻碍或影响成型质量,这个功能只对一般的开口
式射嘴和油压式的关闭式射嘴有效.弹簧式的关闭式射嘴,因为在射出完成后
就关闭,因此,并不适用.
后松退
在储料完成后,进行松退动作.储料完位置加上后松退距离,不可以超过储料限.
松退使用 ON设定所需的压力,速度和距离.
application
Use the suction generated by loosening to prevent overflow.
Avoid plastic blocking the nozzle due to cold material.
Reduce the pressure of pressing the hot runner mold.
10.6.7 Common problems during injection
Injection time setting is too short

result:
When the position control pressure holding switch is switched, it will
become the time control pressure holding switch.
suggestion:
Set the injection time to be longer than the actual required time in order to
reach the holding pressure switching point.
Notice:
The injection pressure must be sufficient.
Injection pressure is too low
result:
Insufficient injection pressure causes insufficient injection speed.
suggestion:
Increase the injection pressure so that the required pressure is about 10%
higher than the actual injection pressure to ensure that the pressure is
sufficient to avoid vibration caused by insufficient pressure.
770602778.doc - 57 -
Notice:
In order to achieve stable injection, it is recommended that after each
injection is completed, the remaining injection volume should be at least
5mm or more.
10.7 Automatic cleaning

This function is used for simple operation of replacing raw materials,
The sequence of actions is as follows:
When using, set "Cleaning" ON. The number of times can be set as
needed.
Setting steps:
770602778.doc - 58 -
1. First set the time and frequency of automatic cleaning
2. Set the pressure, speed, switching position and time of automatic

cleaning
3. Check whether the safety door and the injection protective cover are
properly closed
4. Check whether the temperature reaches the set value
5. Set the automatic cleaning function to "ON"
770602778.doc - 59 -
6. Press the "automatic cleaning" button on the operation panel
7. The automatic cleaning action is in accordance with the action sequence
8. If the action is completed within the set time for automatic cleaning, an
"Automatic cleaning complete" alarm will appear on the screen
If the action is not completed within the set time for automatic cleaning,
an "Automatic cleaning?" alarm will appear on the screen
10.8 Signal detection

This screen is used for detecting input and output points, monitoring of
timers and counters.
The user can use this to check whether the signal is sent to the controller
when the limit switch is actuated. This detection function is very helpful
when checking the machine failure.
10.8.1 Signal monitoring page:

This screen can easily detect all input and output signals
The user can check whether the input signal has been sent to the controller
according to the address provided in the "input/output definition table"
(appendix is in the appendix of the operation manual) to easily determine
whether it is a controller problem or an external limit switch circuit problem
770602778.doc - 60 -
10.8.2 Signal detection page

This page provides timer and counter action timing and output query
You can check whether the timer or counter is operating normally by
"Timer/Counter Definition Table"
10.9 Mold number information

10.9.1 Mold number data page and IC card data page
Mold number data page
This control system can store a total of 40 composition data, and each time
the data is changed, the changed results will be temporarily stored in the
dynamic memory area, so even when the power is turned off, the data will
be saved, and the next time the power is turned on, the data will be saved.
No need to reset
770602778.doc - 61 -
IC Card data page (optional function)

When the mold number data on the machine is full, the machine provides a
function that can expand the mold number memory indefinitely, and uses
an external memory IC card to store the mold number data
10.9.1.1 Fetch data

If the mold data that has been produced is stored in the mold number data
page, you can directly call the mold data to modify or change when re-
production or when there is a similar mold to the finished product.
How to call out the mold data:
1. Enter the mold number to be retrieved
770602778.doc - 62 -
2. Move the cursor to the "Retrieve" column and press the "Enter" button
3. "Mold No." will display the removal mold number
10.9.1.2 Save the mold number data

After the modification of the molding condition setting is completed and
there is no problem in the trial production of the finished product, please
store the molding data to prevent the mold data from forgetting to save or
being overwritten by other data after production, and And you have to
waste time to reset the data in the next production
770602778.doc - 63 -
※When the write protection function is set to "ON", the module number
cannot be stored
How to store mold number data:
1. Enter the number of the mold you want to store
1. Press the "character" button, enter the name of the mold number and
write protection function settings (the name of the mold number can be
input up to 8 characters)
770602778.doc - 64 -
2. Move the cursor to the "Save in" column, and then press the "Enter"
button, the mold number is saved.
10.9.1.3 Mold deletion

When the mold number is repeatedly stored, or the mold number is no
longer used, this function can be used to delete the mold number data.
※When the write protection function is set to "ON", the model number
cannot be deleted
Enter the delete mold number
1. Move the cursor to the "Delete column" and press the "Enter" key, the
module number will be cleared
770602778.doc - 65 -
10.9.1.4 The use of the module number write protection function

When the commonly used module number on the machine does not want
to be deleted or accidentally overwritten, the write protection function of the
module number can be activated. When the module number write
protection function is activated, the write protection function area of the
module number will be displayed as " ON”, to indicate that the model
number is being protected
When the module number write protection is activated, if the write
protection function is not released, and the module number is stored
or deleted, the "Err Msg: No. W45 Check Data Write Protect!" alarm
will appear at the bottom of the screen.
Start of the module number write protection function

1. Switch the screen to "Module Number Data Page"
2. Press the "Text" button, the screen will appear as shown below
3. Directly press the "origin" button, the cursor will jump to the "end"
770602778.doc - 66 -
4. Use the "arrow keys" to move the cursor to the "write protection No:"
5. Use the "number keys" to input the module number to start the write
protection function (press the "input" key after pressing the number
keys), then move the cursor to the write protection switch position, and
then press the "input" key (write at this time) The protection switch will
change from "OFF" to "ON")
6. Move the cursor away from the "write protection switch" setting area (this
time it will automatically change from "ON" to "OFF"), and move the cursor
to the "end" setting area
770602778.doc - 67 -
7. At the "end" place, press the "input" button, it will leave the text input
screen and jump back to the "module number data page", at this time we
will find that the function of setting the write-protected module number has
been activated.
Releasing the module number write protection function: The steps of

setting release are the same as that of starting the module number write
protection.
1. Switch the screen to "Module Number Data Page"
2. Press the "Text" button, the screen will display the "Text input screen"
3. Press the "Origin" key, and the cursor will jump to the bottom "End"
4. Use the "arrow keys" to move the cursor to the "write protection No:"
5. Use the "number keys" to input the module number to release the
module number write protection function, then move the cursor to the "write
protection switch" setting area, and then press the "input" key (the write
protection switch is now OFF Turns ON)
6. Move the cursor away from the "write protection switch" setting area (the
write protection switch will automatically become "OFF" at this time), and
move the cursor to the "end" setting area
7. Press the "input" button at the "end" position, it will leave the text input
screen and jump back to the "module number data page"
8. We can see that the module number write protection function has been
lifted
770602778.doc - 68 -
10.10 Function/Timing PageThe machine provides multiple "operating

functions" and "optional functions" for users to choose and use
10.10.1 Time Setting
Cycle Time:
The cycle time starts from the mold closing action, and stops until the
finished product of the mold is taken out. When the production time of any
mold exceeds the set time, the machine will give a "total time exceeded"
alarm
Repeat time:The re-action time is used in the automatic timing mode and
the automatic electric eye mode. It is used as the delay time for the start of
the next mode.
In the automatic timing mode, when the mold support is completed, the
next mold will not start until the "return time" is timed.
In the automatic electric eye mode, when the supporting mold is completed
and the finished product is dropped and the electric eye is detected, the
next mold will not start until the "re-action time" has expired.
Detection time: The detection time is used in the semi-automatic mode

and the fully automatic electric eye mode, as the alarm monitoring time of
the finished product is not taken out
In the semi-automatic mode, when the托模 is completed, the detection time
starts to count. If the safety door is not opened to take out the finished
product within the timing time, a "semi-automatic shutdown?" alarm will
appear when the timing time is up.
In the automatic sensor mode, the timer will start when the pallet is
completed. If the sensor does not detect any product falling within the
timing period, the "finished product has not fallen" alarm will appear
Rest time:The rest time is used to stop the motor. When an alarm that
harms the function of the machine is generated, the rest time starts to
count. If there is no person to deal with the alarm condition during the rest
time, the motor will automatically stop when the time expires.
770602778.doc - 69 -
The safety door opens:This function is only used for machines above
280T, or machines with additional air pressure safety door devices
In manual mode, when the "safety door open" button is pressed, the air
pressure safety door opens and the timer starts to count, until the timer
expires, the air pressure safety door opens and stops.
In the semi-automatic mode, when the mold opening action starts, the wind
pressure is safely opened and the timer starts to operate, until the timer
expires, the wind pressure safety door opening action stops
Charge before Injection (plasticizing):

charge action time before injection
Charge Delay:
In the automatic mode, when the injection and holding pressure actions are
completed, the charge delay timer starts timing. After the delay timer
expires, the charge action starts. This timer is used to eliminate the high
speed and high pressure and switch to the plasticizing action immediately
after the injection is completed. Hydraulic shock noise.
Lubrication time:
Lubrication time is to control the action time of the lubricating oil machine
Lubrication stop:
Lubrication stop time is to control the stop action time of the lubricating oil
machine
10.10.2 Function Options
Quick mold closing:

This function is also called "differential mold closing". When this function is
used, the mold closing action is in the "mold closing fast" section, the mold
closing and mold opening solenoid valves will act at the same time.
This function uses the pressure difference between the two ends of the
hydraulic cylinder of the switch mold to act, so that the hydraulic cylinder
produces low-pressure and high-speed movement
Screw protection:
770602778.doc - 70 -
When this function is used, when the temperature reaches the set value,
wait 5~10 minutes for the "screw protection" alarm to disappear
Charge before Injection:

When the weight of the finished mold is slightly greater than the maximum
injection weight of the machine, this function can be used to increase the
injection weight
When this function is used, the material charge action will be performed
before injection, and the material charge back pressure and speed before
injection use the set value of material charge 3, and the action time will be
based on the material charge time before injection Set value
托退确认:(Optional Function)
When the mold has a support mold withdrawal protection confirmation
switch, this function must be set to "ON", and the mold support withdrawal
confirmation signal is linked to the injection machine, so that the support
mold protection function can be achieved
When the signal is not confirmed, the mold-closing action cannot be
performed, and when the detection time is up, when the signal is not
confirmed, an alarm of "Confirming the mold ejection?"
Unloader: (For injection machine and knockout machine interface

signals, please refer to 2.11 Unloader interface signals) When the
injection machine uses the knockout machine, this function must be set to
"ON", so that the injection machine can provide the connection interface
signal with the knockout machine
Color mixing machine:

When the injection machine uses a color mixing machine, this function
must be set to "ON", so that the injection machine can provide the interface
signal connected with the color mixing machine
Gas-assisted molding: (For the interface signal of the injection

machine and the gas-assisted molding machine, please refer to 2.12
Gas-assisted interface signal)
When the injection machine uses a gas-assisted molding machine
(nitrogen generator), this function must be set to "ON", so that the injection
770602778.doc - 71 -
machine will provide a connection interface signal with the gas-assisted

molding machine
10.11 Unloader interface signal:

When using the knockout machine, you must set the "Use of the knockout
machine" on the function timing page to "ON", so that the machine will
770602778.doc - 72 -
provide the interface signal and the knockout machine link, and please
refer to the following instructions before using the link to avoid the injection
machine or The unloader is damaged due to signal error
10.11.1 Take-out machine → Injection machine
Line Address Light Definition Explanation
number Number
190 40 SD-149 Die In automatic mode, when "190" and
L42 advance "0" are short-circuited, the injection
control molding machine will move in;
when the "190" and "0" are open,
the injection machine will not be
able to perform the molding
operation.
191 41 SD-149 Repeat In automatic mode, when the mold
L43 Mold is completed and the knockout
Closing machine has taken out the finished
product, "191" and "0" must be
short-circuited so that the next mold
action can be continued, and this
signal must continue until the "mold
closing is completed" Can be
released; if "191" and "0" are
opened in the mold closing action,
the mold closing action will stop
195 45 SD-149 Limit Mold This signal is a protection signal.
L47 Close No matter in manual or automatic
mode, "195" and "0" must be short-
circuited to close the mold. If this
signal is not used, please short-
circuit this signal directly
10.11.2 Injection machine → Take out Machine

The maximum output value of the output signal: 24VDC 2A, if you want to
drive a larger power component or convert the signal, please install a relay
by yourself
Line addre Light Definiton Explanation
Number ss Number
290 240 SD-112 Mold Open Regardless of manual or automatic
L41 Finish mode, as long as the injection
machine reaches the set mold
opening position, the "290" signal
770602778.doc - 73 -
will be reduced from 24V-DC to 0V-

DC. When the injection mold leaves
the mold opening to complete the
set value, Then the "290" signal will
be updated from 0V-DC to 24V-DC
291 241 SD-112 托进完无论手动或自动模式,当托模进达设
L42 定位置时,"291"由24V-DC降为0V-
DC,当射出机托模退离开托进完设定
值时,则"291"讯号将会由0V-DC升为
24V-DC;若托模选择不使用时,讯号
将会为0V-DC(须开模完成)
292 242 SD-112 Mold No matter in manual or automatic
L43 Closed mode, when the mode closing
proximity switch (PS3) is triggered,
"292" will be reduced from 24V-DC
to 0V-DC
293 243 SD-112 Safety door No matter in manual mode or
L44 closed automatic mode, when the safety
door of the injection machine is
closed, "293" will be reduced from
24V-DC to 0V-DC
296 246 SD-112 Automatic When the injection machine
L47 mode operation mode is selected as
automatic mode, "296" will be
reduced from 24V-DC to 0V-DC;
when the operation mode is
selected as manual mode, "296" is
24V-DC
10.12 Gas-assisted molding machine interface signal

When using a gas-assisted molding machine, you must set the "gas-
assisted molding" on the function timing page to "ON", so that the injection
machine will provide an interface signal to connect with the gas-assisted
770602778.doc - 74 -
molding machine, and please refer to the following instructions before

using the connection , So as to avoid unpredictable danger due to improper
connection or damage due to signal error.
10.12.1 Gas-assisted molding machine  Injection machine
Line address Light Definition Explanation
number Number
196 46 SD 109-4 Limit In manual or automatic mode, and

L48 Injectionthe mold closing signal is ON.
When 196 and 0 are short-circuited,
the injection machine can perform
injection. When 196 and 0 are
opened, the injection machine
cannot perform injection; if the mold
is closed When the signal is turned
off, the injection action will not be
limited
194 44 SD 109-4 Limit mold In manual or automatic mode, when
L46 opening 196 and 0 are short-circuited, the
injection machine can open the
mold, and when 196 and 0 are
open, the injection machine cannot
perform the mold opening.
10.12.2 Injection machine  Gas-assisted molding machine
770602778.doc - 75 -
The maximum output value of the output signal: 24VDC 2A, if you
want to drive a larger power component or convert the signal, please
install a relay by yourself
Line Address Light Definition Explanation
number
Number
291 241 SD-112 L42 托进完于手动或自动模式,当托模进达设定
位置时,"291"由24V-DC降为0V-DC,
当射出机托模退离开托进完设定值
时,则"291"讯号将会由0V-DC升为
24V-DC;若托模选择不使用时,讯号
将会为0V-DC(须开模完成)
292 242 SD-112 L43 Mold In manual or automatic mode, when
Closed the close proximity switch (PS3) is
triggered, "292" will be reduced
from 24V-DC to 0V-DC
293 243 SD-112 L44 Safety Door In manual mode or automatic
Closed mode, when the safety door of the
injection machine is closed, "293"
DC
295 245 SD-112 L46 Injection In manual mode or automatic
Shield mode, when the injection shield of
closed the injection machine is closed,
properly "295" will be reduced from 24V-DC
to 0V-DC.
296 246 SD-112 L47 Automatic When the injection machine
mode operation mode is selected as
automatic mode, "294" will be
reduced from 24V-DC to 0V-DC;
when the operation mode is
selected as manual mode, "294" is
24V-DC
297 247 SD-112 L48 Gas- In automatic mode, when the
assisted injection machine performs injection
start signal (or pressure holding) action, "297"
DC
PS. Gas-assisted start signal: The standard mode is to start outputting the
start signal when the injection is activated. If the start signal needs to
be output during the pressure holding action, please contact the local
770602778.doc - 76 -
service staff of Chuan Lih Fa Machinery Factory to help you make the
setting changes
770602778.doc - 77 -

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全立發機械廠 Controller

Chapter 10 Machine Operation

10.1 Operation Related Components:

10.1.1.1 Buttons related to machine operation

Buttons related to machine operation explanation：

A. The first part of the buttons：

A.2 Operation mode selection buttons: including manual, semi-automatic,

A.3 Automatic function keys: including automatic mold adjustment, clear

A.4 Text input page function keys:

The second part of the buttons:

Mold Mold Injection Suck Charge Core (1) Core (1)

The third part of the buttons:

1. 0-9 Number keys

5. 复归键 (Alarm Reset Button Key)

10.1.1.2 Buttons related to machine operation

B: Emergency stop button: (Red mushroom head Button)

C: Pneumatic safety door close button: (green flat head)

10.1.1.3 Screen display instructions and related keys：

Action status page

F2. Open Close Mold / Mold Adjustment:

Open Close setting page Die adjustment setting page

F3. Injection / storage:

Injection Setting Page Material Plasticizing Setting Page

Automatic Material Purge Setting Page

F4.Temperature: Temperature setting page

Temperature setting page

F5. Function/timing: function timing page, standby function page

Function timing page Alternate function page

F8. Signal detection: signal monitoring page, signal detection page

Signal monitoring page Signal detection page

Mold number data page IC Card data page

F10. Raw material setting: raw material setting page

Raw Material setting page

F11. Finished product monitoring: finished product monitoring page,

Finished product monitoring page Finished product record page

Molding temperature page Monitor curve page

Production control page

F13. Alarm/modification: alarm message page, modification record page

Alarm log page Modify record page

※Explanation：The same button may switch multiple display pages。

10.1.1.4 Set input method

Turn the key switch to position 1.

Wrong setting value:

Modify record page

The content of this page includes:

Modification record usage and modification record removal

Modification record clearing: move the cursor to the "modification record"

How to query modification records:

10.1.1.5 Production control

Production number: The value displayed in this column is the actual

Good product mold:

Set mold counter

10.1.1.6 Alert message

Alarm message record and record clear

Alarm message recording usage:

Clear alarm message record

How to turn on after the alarm

Alarm message data query

Alarm message explanation: