EMAS-Process Calculation

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Process Calculation

Design Sheet WWTP- 300 m3/d

1‐ Plant Data

Parameter Avrage Value Unit


Avrage Feed water 300.00 m3/d
Peak factor 2.50
2‐ Influent water analysis and design Criteria

Parameter Avrage Value Unit


Qav 300.00 m3/day
12.50 m3/hr
Peak factor 2.50
Qpeak 750.00 m3/day
31.25 m3/hr
BOD5 Please carry out a spell check before submital 300.00 mg/l
COD 675.00 mg/l
TSS Is this Temperature 300.00 mg/l
phosphorase of Sewage ? and 9.00 mg/l
o
Temperature ( Min.) why 3 Deg C 20.00 C
Feed Temperature 3.00 °C
NH4‐No 44.00 mg/l
Org ‐No 11.00 mg/l
TKN 55.00 mg/l
NO3‐No 44.00 mg/l
TNo 6.00 mg/l
Total Alkalinity (as CaCO3) 300.00 mg/L
Volatile Suspended Solids 240.00 %
Non‐degradable VSS 94.00 %
Non Degradable TSS 206.00 %
Feed pH 7.50
Oil & Greas 5.00 mg/L
Operating Cycle 365.00 days/yr
MLSS in Process Tanks 3500.00 mg/L
SVI 150
3‐ Efluent (Treated water analysis )

Parameter Avrage Value Unit


BODe 10.00 mg/l
COD 50.00 mg/l
TSSe 10.00 mg/l
NH4‐Neff 3.00 mg/l
TKNeff 4.50 mg/l
Org ‐Neff 1.50 mg/l
NO3‐Neff 3.50 mg/l
TNeff 15.00 mg/l
TPeff 2.50 mg/l
DO disolved oxogen 2.00 mg/l
Resdual Chlorine 2.00 mg/l
Fecal Coliform <100 MPN/100 ml
pH 7.00

4‐ Equilization Tank

Parameter Avrage Value Unit


Average hourly flow 12.50 m3/h
Peak hourly flow 31.25 m3/h
Retention time 3 hr.
Equalization Tank Volume 93.75 m3
Number of tank 1
water Height in tank 3.2 m
Area per tank 29.30 m2
Tank L 12.00 m
W 2.40 m
D 3.2 m
Specific aeration 0.015 m3/m3/min
Aeration flow 84.375 m3/h

5‐ Transfare Pump

Parameter Avrage Value Unit


No. Of duty pumps 1
No. Of Standby pumps 1
Total no. of pumps 2
Required pumps flow 12.50 m3/h

6‐ Screen
Parameter Avrage Value Unit
No. Of duty Screen 1
Type manual screen
Screen capacity 12.5 m3/h
Screening 0.01 m3/h

7‐ Design of Biological Treatment Units


The biological system will be divided into 3 compartments. The first one anoxic zone followed by the second
compartment which acts as aerobic zone. followed by the third compartment which acts as anoxic zone.
7‐1 Wastewater Biological characteristics

Parameter Avrage Value Unit


Biochemical Oxygen Demand ( BOD ) 300 mg/L
Soluble Biochemical Oxygen Demand sBOD 150 mg/L
Chemical Oxygen Demand COD 675 mg/L
Soluble Chemical Oxygen Demand sCOD 337.5 mg/L
Biodegradable bCOD 480 mg/L
Rapidly biodegradable rbCOD 240 mg/L
Total Suspended Solids TSS 300 mg/L
Volatile Suspended Solids VSS 276 mg/L
Total Kheldah Nitrogen TKN 55 mg/L
Ammoniacal Nitrogen NH4‐N 44 mg/L
Alkalinity as CaCO3 300 mg/L
Phosphorus 9 mg/L
Non‐biodegradable nbCOD 195 mg/L
Effluent soluble SCODe 97.5 mg/L
Biodegradable particulate bpCOD 240 mg/L
Particulate pCOD 337.5 mg/L
bpCOD/pCOD 0.71
Non‐biodegradable nbVSS 79.73 mg/L
Inert iTSS 24 mg/L
3
Wastewater Flow 300 m /d
o
Temperature 20 C
Biomass Yield Y 0.4 g VSS/g bCOD
Influent substrate S0(= bsCOD ) 480 mg/L

7‐2 Calculation Microorganism kinetic coefficients


Parameter Avrage Value Unit
μm Maximum specific growth rate at 20 oC 6 g VSS/g VSS‐d
3
Half‐velocity constant Ks 20 g bCOD/m
Biomass Yield (theoretical) "Y" 0.4 g VSS/g bCOD
Endogenous decay coefficient "Kd" 0.12 g VSS/g VSS‐d
Friction of biomass remains as cell debris "fd" 0.15 gVSS/gVSS
Maximum specific growth rate "μmn" for nitrifiers at 20 oC 0.75 g VSS/g VSS‐d
Temperature activity coefficient "θ for μn" 1.07
3
Half velocity constant "Kn" 0.74 g NH4‐N/m
Temperature activity coefficient "θ for Kdn" 1.04
o g VSS/g NH4‐N
Endogenous decay coefficient for nitrifier "Kdn"nitrifiers at 20 C 0.08
Temperature activity coefficient "θ for Kn" 1.053
Design temperature 20 ⁰C
Biomass Yield Yn 0.12 g VSS/g VSS.d

o
7‐3 Microorganism kinetic coefficients at design Temperature (20 C):
Parameter Avrage Value Unit
Maximum specific growth rate "μmn" (μmn=μmnθ (T‐20)) 0.75 g/g.d
Half‐velocity constant Kn,T 0.74 mg/L
Endogenous decay coefficient for nitrifying organisms Kdn,T 0.08 g/g.d
Nitrogen concnetration 3 mg/L
Dissolved oxyged concnetration 2 mg/L
Half‐saturation coefficient for dissolved oxygen 0 mg/L
Specific growth rate of nitrifying bacteria μn 0.36 g/g.d

7‐4 SBR operating Cycle :

Parameter Avrage Value Unit


No of tank 3
TF Filling time 3.5 hr
TA Aerated time 2 hr
TS Settling time 1 hr
TI Idle time 0.5 hr
TC Total Cyclic time 6 hr
Filling depth 3.2 m
No of recyclic 4 cycle
Total No of cycles per day 12 cycle /day
Filling Volume per cycle 25 m3/fill

7‐5 Inffluent filling characteristics


Parameter Avrage Value Unit
Xs MLSS in Settling tank 6667 g/m3
Fs /VT Ssettling fraction 0.525
Spose 20% liqyied above seltling not remove 0.2
Fs /VT Ssettling fraction 0.63
VF /VT Filling fraction per cycle 0.37
VF /VT Filling fraction per cycle selected 0.3

7‐6 Areation Tank (Hydrulic retention Time T)

Parameter Avrage Value Unit


Decunter depth 1 m
Overal fraction VT 83 m3/tank
Overall retention time T 22 hr
Tank Volume 30 m3
No. of tankes 3.00
Tank Dimenition
L 4.00 m
W 2.40 m
H 3.20 m

7‐7 SRT Solids retention time for nitrification

Parameter Avrage Value Unit


(Px,TSS) SRT 291667 g
Selected Solids Retention time SRT 18 day
Biomass as VSS produced and wasted PX,bio 6 kg/d

7‐10 Determine time for nitrogen oxidized to nitrate

0 . 12 * P x , bio
NO x  TKN  N e 
Q av

Parameter Avrage Value Unit


Amount of Nitrogen Oxidized NOx 32 mg/L
Xodizable NH4‐N added per each cycle VF(NOx) 1100 g/fill
NH4‐N Remaining before fill 175 g
To oxidize the N at beginning of cycle 1275 g
Intial Concentration 15 g/m3
Nitrifier concentration 47 g/m
o
Um 20 C 1 d
K0 1 g/m3
time of the reaction (T) for nitrification 0 dyas
3 hr

7‐11 Air Blower

C C
S
.
O
.
R
A
O
T
R

1
.
0
2
4
 

s ,
2
0

2
0
T
α ︵ ︶
F
β

C

  
︵ 

s
'
,
T
,
H

L
 
Parameter Avrage Value Unit
Altitude of the plant H 50 m
Maximum Temperature T 25
Oxygen saturation constant from wastewater to clean water β 1
Oxygen saturation concentration for purewater at 20 oC CS, 20 9 mg/L
Dissolved oxygen concentration Cw 2 mg/L
Oxygen concentration value corrected for altitude and temperature CS,T 8 mg/L
Ratio of oxygen transfer efficiency in waste water to clean water α 1
Fouling factor for diffuser membrane fouling F 1
Arehenius constant to correct the effect of temperature Θ 1
Amount of oxygen required for BOD oxidation OTR 5 kg O2/h
Standard oxygen transfer rate SOTR 16 kg O2/h
Standard oxygen transfer efficiency for diffuser system SOTE 0
3
Mass of oxygen in air 0 kg O2/m
3
Airflow required Qair 220 m /h
Air blower
No . Of duty blower 1
No . Of standby blower 1
Total no. of blowers 2
Blower capacity 220 m3/h
Blower head 35 mbr

7‐12 Determining the sludge production


Px,T SS
Q wast e 
sp.gr of Sludge %solidcontent

Parameter Avrage Value Unit


Sludge production including inert matters "Px.TSS" 49 Kg/d
Sludge specific gravity of sludge 1 gm/cm3
Solid concentration for waste sludge (0.2 ‐ 1) 1 %
Q waste ( Sludge Quantity ) 7 m3/d
Sludge pump
No. of duty pump sludge disposal per tank 1
No. of Standby pump sludge disposal per tank 1
Total No. of pumps per system 2
Disposal time 10 min
Pump Capaity 3 m3/h
Pump head 4 m

8‐ Intermediate (Filter feed) tank

Parameter Avrage Value Unit


Av. Flow 12.50 m3/h
Det. Time 1 hr
Tank volume 12.50 m3
Select tank capacity 12.80 m3
Depth 3.20
Width 2
Lenth 2

9‐ Filter feed pump

Parameter Avrage Value Unit


Feed flow 12.5 m3/h
No. of duty pump 1
No. of standby pump 1
Total pumps 2
Pump capacity 15 m3/h
Head 35 m

10‐ Multi media filter

Parameter Avrage Value Unit


Filtration rate 8 m3/m2/hr
Filtration Area 1.56 m2
No. Of filter 1
Flow per filter 12.50 m3/h
Filter Area 1.56 m2
Filter Diameter 1.40 m
No. Of filter in backwash 1
Flow rate during backwash 30.00 m3/h

media
Gravel 5.00 : 10.00 mm 0.2 m
Gravel 2.00 : 5.00 mm 0.2 m
Sand 0.80 : 1.25 mm 0.35 m
Sand 1.00 : 2.00 mm 0.55 m

Bed Expansion during Backwash 0.25 m


Total Straight hight 1.5 m
Provide filter Hight 1.75 m
Head loss across the filter in clean condation 0.4 Bar
Head loss across the filter in clogged condation 0.8 Bar

Gravel 5.00 : 10.00 mm 1250 KG


Gravel 2.00 : 5.00 mm 1250 KG
Sand 0.80 : 1.25 mm 1313 KG
Sand 1.00 : 2.00 mm 2063 KG

12‐ post treatment


12‐1 Chlorine dosing pump
Parameter Avrage Value Unit
Chlorine type Sod. Hypochlorite
Chlorine concentration 10 %
Chlorine dose 10 ppm
Chlorine Denisty 0.96
No of duty dosing pump 1
No of standby dosing pump 1
Total N.o of dosing pumps 2

Dosing rate 1.30 L/h


Recomended Pump capacity 0.98 L/h
Pump pressure 6 Bar

Daily tank matrial PET


Daily tank capacity 93.6 L

13‐ EXCESS SLUDGE CALCULATION


13‐1 AMOUNT OF SLUDGE :
Parameter Avrage Value Unit
BOD Effluent 10 mg/l
BOD influent 300 mg/l
BOD removed 290 mg/l
Sludge yield factore (Y) 0.4 kg S.S. /kg BOD
Solid concentration (S.C.) % 0.015
3
Specific gravity (S.G.) 1.005 t/m
3
Volume of suldge 9.94 m /d
Volume of suldge based on backwash 9.94 m3/d
1.00

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