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How to troubleshoot a control valve and How to do the preventive maintenance of the control valve _ Instrumentation and Control Engineering
How to troubleshoot a control valve and How to do the preventive maintenance of the control valve _ Instrumentation and Control Engineering
How to troubleshoot a control valve and How to do the preventive maintenance of the control valve _ Instrumentation and Control Engineering
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24/02/2024, 23:44 How to troubleshoot a control valve and How to do the preventive maintenance of the control valve | Instrumentation and Co…
maintenance could make the valve perform better if we use lubricants for the body and seat
rings.
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Valve stem leak – It can be caused by worn stem seals or because of the damaged stem.
So the valve stem must be removed or if it is a metal valve then stem packing nut can be
tightened.
Valve leakage past ball – it could be because of damaged stem or bore, so it can be
removed by installing repair kit or adjust the limit switches of the actuator
Body leak of the valve – It may be caused because of not tightening the body bolts or
due to the operating pressure. The proper solution for this fault could be checking the
bolt and the valve should be used for the applications that match its pressure ratings
another solution is replacing the valve or installing a repair kit
Excessive operating torque of the valve – it can be caused because of the over-tightening
of the valve bolts or stem nut. The solution for this fault could be the loosening of the
stem nut or valve bolts. Another solution will be cleaning or replacing the valve.
If the Valve fails to open or close, it could be because of diaphragm damage or stem binding.
Diaphragm damage
This problem can be removed by loosening the tubing connection in the bonnet which
would remove the residual pressure.
All diaphragm plates must be tightened
Remove the diaphragm
Spring replacement
Control tubing reinstallation
Stem binding
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Preventive maintenance
Visual inspection is an important step for this, before installing the valve check the valve for any
damages in the piping, fittings. The valve must be cleaned so the foreign materials in the valve
can be removed and it would affect the valve operation. The valve must be installed in the line
based on the inlet flange arrow. Valve lubrication must be done. Motor operated valve must be
operated electrically.
In some of the control valves, the cavitation is reduced by increasing the distance between the
trim parts and implosion of vapor bubbles, and this is done by providing a flow aiding to close
direction. In certain anti-cavitation valves, the chances of the cavitation are reduced by
dropping the pressure by steps.
To get more info about the control valve check the following link
Air valve
Float valve
Control valve positioner
Control valve actuator
Pressure control valve
Safety valve
Solenoid valve
Hydraulic valve
Pressure relief valve
Pneumatic valve
Shuttle valve
Foot valve
Check valve
Spool valve
Piston valve
Pinch valve
Control valve calibration
Plug valve
Ball valve
Gate valve
Butterfly valve
Globe valve
Needle valve
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Diaphragm valve
Control valve installation
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Ashlin
post-graduate in Electronics & communication.
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