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Validation of Food
Preservation Processes
Based on Novel
Technologies
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Validation of Food
Preservation Processes
Based on Novel
Technologies
Edited by
TATIANA KOUTCHMA
Guelph Research and Development Center, Agriculture
and Agri-Food Canada, ON, Canada
Academic Press is an imprint of Elsevier
125 London Wall, London EC2Y 5AS, United Kingdom
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The Boulevard, Langford Lane, Kidlington, Oxford OX5 1GB, United Kingdom
Copyright © 2022 Elsevier Inc. All rights reserved.
No part of this publication may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, recording, or any information storage and
retrieval system, without permission in writing from the publisher. Details on how to seek
permission, further information about the Publisher’s permissions policies and our
arrangements with organizations such as the Copyright Clearance Center and the Copyright
Licensing Agency, can be found at our website: www.elsevier.com/permissions.
This book and the individual contributions contained in it are protected under copyright by
the Publisher (other than as may be noted herein).
Notices
Knowledge and best practice in this field are constantly changing. As new research and
experience broaden our understanding, changes in research methods, professional practices,
or medical treatment may become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in
evaluating and using any information, methods, compounds, or experiments described
herein. In using such information or methods they should be mindful of their own safety
and the safety of others, including parties for whom they have a professional responsibility.
To the fullest extent of the law, neither the Publisher nor the authors, contributors, or
editors, assume any liability for any injury and/or damage to persons or property as a matter
of products liability, negligence or otherwise, or from any use or operation of any methods,
products, instructions, or ideas contained in the material herein.
British Library Cataloguing-in-Publication Data
A catalogue record for this book is available from the British Library
Library of Congress Cataloging-in-Publication Data
A catalog record for this book is available from the Library of Congress
ISBN: 978-0-12-815888-3
List of contributors xi
Preface xiii
Introduction xvii
vii
viii Contents
Conclusions 241
Index 247
List of contributors
Larry Keener
International Product Safety Consultants, Seattle, WA, United States
Tatiana Koutchma
Novel Food Processing Technologies, Agriculture and Agri-Food Canada, Guelph,
ON, Canada
Keith Warriner
Food Science Department, University of Guelph, Guelph, ON, Canada; Center for
Public Health and Zoonoses Canada
xi
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Preface
With the fast-growing demands in mild heat and cold food preservation
and sanitation markets, novel processing technologies have been emerging
in food production for extending products’ shelf-life and eliminating
foodborne pathogens. A science-based standardized validation process is a
critical component in assessing the efficacy of novel technologies as a
microbial control measure according to food regulations and successful
commercialization. While the longer history of validation of thermal tech-
nologies resulted in advancing standard methodologies, the approaches for
the validation of nonthermal technologies are not established and are cur-
rently under development. Among a number of technologies that are
presently investigated for premium food processing, high hydrostatic pres-
sure (HHP) and ultraviolet (UV-C) light are nonthermal alternatives to
pasteurization approved by international regulatory agencies and recog-
nized as the simplest and environmentally friendly ways to destroy patho-
genic and spoilage organisms with lower impact on quality and nutrition
values and sensory attributes of many products.
Despite numerous publications that are available on scientific, techno-
logical, and engineering aspects of nonthermal processing applications for
food treatment, no recent monograph exists that would integrate funda-
mental knowledge about principles and scientific approaches of food pro-
cess validation on all stages of process development and
commercialization. The need for clear knowledge and understanding of
validation steps of nonthermal processes is vital. This book is a first
attempt to summarize existing scientific experience of validation of tradi-
tional thermal and nonthermal technologies, such as canning or radiation,
and recommend key activities for bench top, pilot, prototype, and com-
mercial validation of HPP and UV systems for the treatment of variety of
food products. The objective and focus of this manuscript is to review
definitions, principles, and practical approaches of food process validation
and summarize the experience of thermal processing and of a few com-
mercially available novel processes that have been using HPP technology,
recently ultraviolet light and other novel technologies for safety and pres-
ervation operations. The aspects explored include available process appli-
cations for liquid and solid foods, critical product and process control
parameters for each technology, microbial challenge studies including
xiii
xiv Preface
Tatiana Koutchma
Novel Food Processing Technologies, Agriculture and Agri-Food Canada, Guelph, ON, Canada
xvii
xviii Introduction
create hypoallergenic products, and have been tested to alter the allergen
reactivity of components of food matrices.
This fifth “novel” processing concept includes advanced thermal and
nonthermal high-technology methods based on the utilization of mechan-
ical, electrical, and electromagnetic energy, and combined applications
approaches. So-called novel foods with no history of consumption that
may be produced by novel processes have started to emerge in the market
and often can replace traditional style foods. For example, old-style ham
treated by high hydrostatic pressure (HHP) or fresh apple cider pasteurized
using ultraviolet (UV) light for better product safety are described as novel
foods.
Food-processing techniques that can be used for the reduction of
microbial loads include removal and inactivation approaches. Known
removal unit operations include filtration, centrifugation, and separation,
which belong to the group of hydrodynamic processes that are driven by
a hydrostatic or hydrodynamic pressure gradient. Unit operations that are
using microbial inactivation include a number of physical methods and
chemical agents capable of pronounced bactericidal and/or sporicidal
effects. A summary of different techniques that have been explored and
their fundamental principles to deliver a lethal microbial treatment is pre-
sented in Table 1.2.
There are typically numerous unknowns associated with the safe use
of novel preservation technologies in the production of foods and bev-
erages intended for human consumption. Due to different fundamental
principles and performance capabilities of novel technologies, novel pro-
cesses differ from traditional thermal processing in terms of the types of
food categories that can be treated, microbial efficacy and microbial
destruction modes, desired and undesired effects on food composition and
quality, and their economic and environmental impacts. Additionally, the
full commercialization and production potential of novel thermal and
nonthermal technologies and food-processing operations based on their
use is not being realized due to a lack of informed and endorsed guidance
regarding how to implement the proper technology validation and dem-
onstrate its safety. Before a novel process can be used and the resulting
product can be sold, thorough reviews of the impact on composition,
quality, and nutrition, and evaluations of the safety of the novel process
and consequently novel foods have to be conducted by food industry pro-
fessionals and regulatory agencies. As a result, the incremental develop-
ments of novel technologies for a variety of food applications have led to
Table 1.2 Food-processing unit operations and fundamental principles of traditional and novel processing technologies.
Microbial reduction Physical mechanism of action Driving force Process Additional bactericidal
principle modes
Pulsed energy Electrical fields High voltage gradient Pulsed electric fields (PEFs) Temperature
Electromagnetic energy Light and UV photons transfer Pulsed light Temperature
Momentum transfer Pressure Pressure cycling
Plasma Electrical or electromagnetic Charged particles and photon Atmospheric plasma Light photons
energy transfer Free radicals
Charged particles
Chemical Oxidation Concentration Ozone
Carbon dioxide
Ion exchange
Chlorination
pH adjustment
Osmotic pressure Solute concentration Water activity Bound water
xxvi Introduction