Mitsubishi M3 Container Crane

Egyptian Navy Shipyard
Quality Control and Assurance Department
Clint Name: ‫شركة دمياط لتداول الحاويات والبضائع‬

Inspected System: MITSUBISHI M3 MHI #011860 Container Crane
Table of Content
Inspected Item Page

Boom 2
Girder 21
Top Frame 35
Tension Bar 42
Trolley Frame 47
Legs 49
Drum 57
Other General Notes 58
Ultrasonic Thickness Measurements Records 61
Visual Inspection
Egyptian Navy Shipyard Record
Clint Name: System: Structure:

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Boom
Inspected Item: Welded rail support beam
Inspection Standard: Acceptance Standard:

EN PROCEDURE CHAPTER 4 – SEC 1 EN PROCEDURE CHAPTER 4 – SEC 1
IMO No.: N/A TEMPERATURE : AMBIANT Material Type: Carbon Steel
Type of Inspection: Visual Inspection
Dimensional Inspection
Direct Indirect (Fiber Scope, etc.)
ID OD
Location: Shop Field Surface Condition: Smooth Rough Pitted Welded
Inspection Item: Weld Plate Machined Part Shaft Pipe Tube
Inspection Sequence: Initial In-Service Pre-Weld Repair Final
Contour Undercut Reinforcement Fillet Size Arc Strik/Sptr/Slag
Acc. Rej. N/A Acc. Rej. N/A Acc. Rej. N/A Acc. Rej. N/A Acc. Rej. N/A
Recorded Document: Item No.1
COMMENTS:
Visual Inspection was performed on welded rail support beam of boom and It was found 10 cm corrosion LHS
at clip No.167 Zone.
Remarks Inspector Signature:

Supervisor Signature:
Accept Inspected and Report Eng. Mohammed Ibrahim
COM/ Walid Salah Eldin Ahmed
Reject ASNT NDT Level II
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Shock less Bracket

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Shock less Bracket of boom and It was in accepted condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Stanchion of walkway

Method: Dimensional Inspection
ID OD

Recorded Document:
COMMENTS:
Visual Inspection was performed on Stanchion of walkway of boom and It Repair welding and Replacement is
needed for the mentioned areas.

Accept Inspected and Report Eng. Mohammed Ibrahim Supervisor Signature:
ASNT NDT Level II COM/ Walid Salah Eldin Ahmed
Reject
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Boom latch bracket

ID OD
COMMENTS:
Visual Inspection was performed on Boom latch bracket and It was in Accepted Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Boom sheave bracket

ID OD
COMMENTS:
Visual Inspection was performed on Boom sheave bracket and It was in Accepted Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Cross beam

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Cross beams of boom and corrosion were found around the welding
making an undercut as mentioned above – repair welding required.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection
Egyptian Navy Shipyard
Record

Inspected Item: Tension bar bracket

ID OD
Recorded Document:
Type of Inspection: Magnetic Particle Inspection
Method: Wet Dry Fluorescent
Magnetic Particle Manufacturer : MAGNAFLUX
Circular Amps Type: 7HF
Longitudinal Ampere Turns
Equipment: AC DC
Equipment Manufacturer : PARKER
Prods Spacing Serial Number: 13167
Yoke Spacing: 250 mm
COMMENTS:
Visual Inspection was performed on Tension bar bracket of boom and It Shows Corrosion around weld as
shown above in LHS and RHS Bracket.
MT was performed and no cracks were Detected
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Avoidance wrap around weld

ID OD
Recorded Document: N/A

Equipment: AC DC
COMMENTS:
Visual Inspection and Magnetic Particle Test were performed on Avoidance wrap around weld of tension
bracket on boom and no cracks were Detected.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Bracket of hanger rail for festoon system (Right side only)

ID OD
COMMENTS:
Visual Inspection was performed on Bracket of hanger rail for festoon system of boom and It was in Accepted
Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: key plates of boom pins

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on key plates and the shown key plates above need replacement.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Boom hinge pin bracket

ID OD
COMMENTS:
Visual Inspection was performed on Boom hinge pin bracket and It was in Accepted Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Welded connection with end tie

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Welded connection with end tie and It shows corrosion in the weld making
undercut in the LHS and RHS in rejected condition – repair welding Needed.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Main hoist rope clamp bracket at boom top

ID OD

Equipment: AC DC
COMMENTS:
Visual Inspection was performed no Main hoist rope clamp bracket at boom top and it was found corrosion
in the guide shown above.
MT was performed and No Cracks Were Deetected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Trolley rail clip

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Trolley rail clip of boom and It was found
 Corrosion in welding of Clip No.175 RHS and from No.167 to 169 LHS – repair welding is needed.
 Lost Clip under boom’s 1st beam RHS and 2nd Beam LHS
 Corrosion in about 6 clips RHS and 3 clips LHS at boom Top Zone
 Corrosion under about 20 clip at boom top zone

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Girder
Inspected Item: Welded rail support beam

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on welded rail support beam of Girder and It was Found
 Corrosion in weld seam behind clip No. 18 LHS about 10cm Length
 Corrosion in weld seam behind clip No. 31 to Clip No. 37 LHS
 Corrosion in weld seam behind clip No. 54 LHS
 Corrosion in weld seam under Machinery house RHS about 2 m.
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Welded connections between girder

ID OD
Recorded Document:
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Welded connections between girder and It Shows Corrosion around weld
as shown above in LHS and RHS – repair welding in needed.
MT was performed and no cracks were Detected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Shock less bracket

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Shock less bracket of Boom and It were in Rejected condition in LHS and
RHS – porosity and corrosion were found in welding seams of the forward brackets.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Avoidance of wrap around weld

ID OD
Recorded Document:

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Avoidance of wrap around weld and It was in accepted conditions.
MT was performed and no cracks were Detected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Bracket for hanger rail of festoon system

ID OD
COMMENTS:
Visual Inspection was performed on Brackets for hanger rail of festoon system in girder zone and
It was in Accepted Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Boom hinge pin bracket

ID OD

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Boom hinge pin bracket and It was in Accepted Condition
Magnetic Particle inspection was performed and no cracks were Detected.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Stanchion of walk way

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Stanchion of walk way of Girder and It was found
- Corrosion in some walkway and stairs support welding
- Corrosion in elevator support welding to girder
- Other corroded areas shown above.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Trolley rail clip

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Trolley rail clip of Girder and it was found
 Corrosion in welding clips no. (7-8-9-11) LHS
 Corrosion in welding clips no.(18-19-20-21-22-23) LHS
 Corrosion in welding clips from no.31 to no.36 LHS
 Corrosion in welding clips from no.1 to no.12 RHS

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Welded connection with end tie

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Welded connection of girder with end tie and It was in Accepted
Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Gusset for back tension bar

ID OD
Recorded Document:
COMMENTS:
Visual Inspection was performed on Gusset for back tension bar undercut were found in RHS as shown above.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Support of machinery house

ID OD
`Recorded Document: Item No.11
COMMENTS:
Visual Inspection was performed on Support of machinery house and corrosion were found in LHS in welding
as shown above in rejected condition.
Remarks Inspector Signature: Supervisor Signature:

Accept Inspected and Report Eng. Mohammed Ibrahim COM/ Walid Salah Eldin Ahmed
Reject ASNT NDT Level II ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Top Frame
Inspected Item: Welded connections between upper tie beam and column

ID OD
COMMENTS:
Visual Inspection was performed on Welded connections between upper tie beam and column and It Notes
corrosion in welding LHS and RHS as shown above.
MT Could Not Performed Due to being unsafe access area
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Eye plate for tension bars and back tension bars

ID OD
Recorded Document:

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Eye plate for tension bars and back tension bars and It were on accepted
conditions.
Magnetic Particle Test was performed and no cracks were Detected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Gusset plate and welded connections for back stay

ID OD
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Gusset plate and welded connections for back stay and it were in accepted
conditions.
Magnetic particle Test was performed and no cracks were Detected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Egyptian Navy Shipyard Particle Inspection
Record

Inspected Item: Sheave brackets

ID OD
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Sheave brackets of Top Frame and it were in accepted conditions.
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Boom latchs

ID OD
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Boom latch on Top Frame and it were in accepted conditions.
ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Bracket for ladder, stair, and platform

ID OD

COMMENTS:
Visual Inspection was performed on Bracket for ladder, stair, and platform of Top Frame and It was found
the above notes in Rejected Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Summary of Tension
Bars Inspections
Egyptian Navy Shipyard (VT, MT and UT)

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Tension Bar
Inspected Item: Tension Bar

ID OD
Equipment: AC DC
Left/Right Visual Inspection Magnetic Particle Inspection Ultrasonic phased array
Bar Letter
Hand side Accept/Reject Accept/Reject Accept/Reject
LHS Accept Accept Accept
A
RHS Reject - -
B
RHS Reject - -
LHS Reject - -
C
RHS Accept Accept Accept
D
RHS Reject - -
E
RHS Accept Accept Accept
ENSY QA/QC Manger
Date:
10/10/2020
Date:
20/09/2020
Summary of Tension
Bars Inspections
Egyptian Navy Shipyard (VT, MT and UT)

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Back Tension Bar
Inspected Item: Back Tension Bar

ID OD

Equipment: AC DC
Left/Right Visual Inspection Magnetic Particle Inspection Ultrasonic phased array
Bar Position
Hand side Accept/Reject Accept/Reject Accept/Reject
LHS Reject - -
Upper - -
RHS Reject
LHS - - -
Lower
RHS Reject - -
Note:
Lower LHS Back Tension Bar Inspection could not Performed Due To unavailability of safe access way to inspect.

ENSY QA/QC Manger
Date:
10/10/2020
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Trolley Frame
Inspected Item: Trolley wheel brackets

ID OD
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Trolley wheel brackets and it were in Accepted Conditions.
Magnetic Particle Inspection was performed and no cracks were Detected.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Trolley Frame
Inspected Item: Main hoist sheave brackets

ID OD
Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Main hoist sheave brackets and it were in Accepted Conditions.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Legs
Inspected Item: Legs Structure

ID OD
Recorded Document:
Item ( A )
Top View
Item ( B )
Direction
Sea
Top View
Item ( C )
Sea
Direction Top View
Corrosion
Item ( D )
Top View
COMMENTS:
Visual Inspection was performed on Legs Structure and the mentioned notes needs to repair welding /
replacement.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Bracket for platform and stanchion

ID OD
COMMENTS:
Visual Inspection was performed on Bracket for platform and stanchion in Legs and It was found corrosion
in welding shown above.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

Inspected Item: Bolted joints for saddle bracket

ID OD
COMMENTS:
Visual Inspection was performed on Bolted joints for saddle bracket and It was found corrosion in
LHS-Landside Leg joints as shown above.

ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Welded joints for diagonal member

ID OD
Recorded Document: item No.6

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Welded joints for diagonal member and it was in accepted condition.
Magnetic particle inspection was performed and no cracks were Detected.
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

Inspected Item: Anchor frame

ID OD
Recorded Document: item No.7

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Anchor frame and it was in accepted condition.
Magnetic particle inspection was performed and no cracks were Detected.
Accept Inspected and Report Eng. Mohammed Ibrahim Supervisor Signature:
Reject ASNT NDT Level II COM/ Walid Salah Eldin Ahmed
ENSY QA/QC Manger
Date:
10/10/2020
Visual and Magnetic
Particle Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Drum
Inspected Item: Drum Welding of Shaft

ID OD

Equipment: AC DC
COMMENTS:
Visual Inspection was performed on Drum Welding of Shaft and it was in Accepted Condition.

ENSY QA/QC Manger
Date:
10/10/2020
Visual Inspection

‫شركة دمياط لتداول الحاويات والبضائع‬ MITSUBISHI M3 MHI #011860 Boom\Girder
Inspected Item: Other General Visual Inspection Notes

ID OD
 Trolley Wheel RHS-Seaside. • Boom Top

 Girder Backend – Mechanical Parts.
 Gearbox Cover
 Machinery House Top/roof

 Other Top Frame Notes
 Back Tension Bar Support upper machinery house
 Boom/Girder From Outside
COMMENTS:
Visual Inspection was performed and the above items were noted in rejected condition – repair welding or
replacement needed.
Date:
10/10/2020
General Important Notes:
- Operating Instruction\Service Instructions\Safety Signs\Service Schedule and calibration records are not
found in working space. Instructions of International Quality Management Systems and Standard
Organization ISO 9001/2015 are not applied.
- Operator Cabin’s and Boom Control Cabin’s wall and roof have corroded areas needs to be repaired.
- Many rusty areas should apply to sand blasting or brushing and painted to avoid future corrosion.
- Handrail and walkway generally needs to reinforcement welding, sandblasting or brushing and pained
especially in boom front zone.
- It’s recommended to make a drain pipe for the air conditioners of machinery house to avoid the corrosion due
to its water drops.
- Broken connections of boom pins lubricating were noted.
- Top frame stairs – handrail and walk way are full of grease making it hard and unsafe zone to move on.
- The Forward and Aft catenary’s side roll bearings are making wear in surface of boom/girder.
- Some mechanical parts (wire tension screw/ Bully holder/ etc.) are noted with badly condition and needed to be
checked.
- Visual inspection were performed as much as possible instead of any other required inspection type to any
unsafe or unavailable to access zone.

Date:
10/10/2020
Ultrasonic Thickness
Egyptian Navy Shipyard Measurement Report

Section/Member: Boom 1
Gauged
Plate Orig. Thk Avr Dim. Acc/Rej
1 2 3 4
RHS
A 8 7.3 7.4 7.4 7.3 7.35 0.08125 Accept
B 8 7.3 7.6 7.5 7.6 7.5 0.0625 Accept
C 8 7.3 7.6 7.6 7.6 7.525 0.059375 Accept
D 8 7.6 7.6 7.3 7.3 7.45 0.06875 Accept
E 16 16 15.6 16 15.9 15.875 0.007813 Accept
LHS
A 8 7.2 7.7 7.6 7.8 7.575 0.053125 Accept
B 8 7.6 7.8 7.5 7.5 7.6 0.05 Accept
C 8 7.8 7.7 7.6 7.5 7.65 0.04375 Accept
D 8 7.4 7.4 7.8 7.4 7.5 0.0625 Accept
E 16 15.9 16 15.9 15.9 15.925 0.004688 Accept
Gauged
1 2 3 4
RHS
A 16 15.9 16 15.8 16 15.925 0.004687 Accept
B 8 7.5 7.4 7.6 7.2 7.425 0.071875 Accept
C 12 11.7 11.5 11.6 11.5 11.575 0.035417 Accept
D 8 7.8 7.5 7.3 7.5 7.525 0.059375 Accept
E 16 15.8 16 15.9 16 15.925 0.004687 Accept
LHS
A 16 15.8 15.7 16 15.9 15.85 0.009375 Accept
B 8 7.7 7.8 7.8 7.7 7.75 0.03125 Accept
C 12 11.6 11.5 11.8 11.6 11.625 0.03125 Accept
D 8 7.5 7.5 7.4 7.8 7.55 0.05625 Accept
E 16 16 15.9 16 16 15.975 0.001563 Accept
Note:
Remarks: Inspector Signature: Supervisor Signature:

Accept Eng. Mohammed Ibrahim COM/ Walid Salah Eldin
ASNT NDT Level II ENSY QA/QC Manger
Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 21 21 20.8 20.5 20.5 20.7 0.014286 Accept
B 8 7.4 7.5 7.7 7.7 7.575 0.053125 Accept
C 12 11.8 11.4 11.8 11.8 11.7 0.025 Accept
D 8 7.7 7.5 7.8 7.2 7.55 0.05625 Accept
E 16 15.8 16 16 16 15.95 0.003125 Accept
LHS
A 21 20.8 20.8 20.8 20.7 20.775 0.010714 Accept
B 8 7.6 7.5 7.5 7.8 7.6 0.05 Accept
C 12 11.8 11.7 11.9 11.9 11.825 0.014583 Accept
D 8 7.6 7.4 7.7 7.6 7.575 0.053125 Accept
E 16 16 15.9 15.8 15.9 15.9 0.00625 Accept
Gauged
1 2 3 4
RHS
A 21 21 20.8 20.7 20.8 20.825 0.008333 Accept
B 8 7.5 7.6 7.4 7.3 7.45 0.06875 Accept
C 12 11.9 11.8 11.8 11.9 11.85 0.0125 Accept
D 8 7.8 7.9 7.6 7.6 7.725 0.034375 Accept
E 16 15.8 15.9 15.9 15.8 15.85 0.009375 Accept
LHS
A 21 20.9 20.6 20.4 20.9 20.7 0.014286 Accept
B 8 7.9 7.3 7.8 7.4 7.6 0.05 Accept
C 12 11.6 11.4 11.6 11.6 11.55 0.0375 Accept
D 8 7.7 7.6 7.5 7.4 7.55 0.05625 Accept
E 16 15.8 16 15.9 15.9 15.9 0.00625 Accept
Note:

Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 15 14.9 15 14.3 14.2 14.6 0.026667 Accept
B 8 7.6 7.2 7.8 7.6 7.55 0.05625 Accept
C 12 11.7 11.6 11.7 11.4 11.6 0.033333 Accept
D 8 7.5 7.7 7.6 7.7 7.625 0.046875 Accept
E 16 16 15.9 16 16 15.975 0.001563 Accept
LHS
A 15 14.3 14.2 14.8 14.7 14.5 0.033333 Accept
B 8 7.6 7.2 7.6 7.5 7.475 0.065625 Accept
C 12 11.6 11.5 11.7 11.8 11.65 0.029167 Accept
D 8 7.9 7.6 7.4 7.1 7.5 0.0625 Accept
E 16 15.7 16 15.8 16 15.875 0.007813 Accept
Gauged
1 2 3 4
RHS
A 17 16 16.2 16 16.8 16.25 0.044118 Accept
B 8 7.6 7.6 7.5 7.1 7.45 0.06875 Accept
C 16 15.8 16 16 15.9 15.925 0.004688 Accept
D 8 7.5 7.6 7.6 7.4 7.525 0.059375 Accept
E 16 15.9 16 15.8 15.8 15.875 0.007813 Accept
LHS
A 17 16.8 16.9 16.1 16.5 16.575 0.025 Accept
B 8 7.7 7.3 7.7 7.4 7.525 0.059375 Accept
C 16 16 16 15.8 15.9 15.925 0.004688 Accept
D 8 7.3 7.7 7.4 7.6 7.5 0.0625 Accept
E 16 15.6 16 15.8 16 15.85 0.009375 Accept
Note:

Date:
10/10/2020

Section/Member Drawing: Boom Sec.
Section/Member Drawing:
Note:

Date:
10/10/2020

Section/Member: Girder 1
Gauged
1 2 3 4
RHS
A 17 16.5 16.1 16.8 16.3 16.425 0.033824 Accept
B 8 7.6 7.3 7.6 7.4 7.475 0.065625 Accept
C 16 16 15.4 15.6 15.4 15.6 0.025 Accept
D 8 7.4 7.7 7.2 7.3 7.4 0.075 Accept
E 16 15.6 16 15.6 15.4 15.65 0.021875 Accept
LHS
A 17 16.2 16.1 16.4 16.5 16.3 0.041176 Accept
B 8 7.6 7.4 7.3 7.8 7.525 0.059375 Accept
C 16 16 15.9 15.8 16 15.925 0.004687 Accept
D 8 7.3 7.7 7.6 7.5 7.525 0.059375 Accept
E 16 16 15.8 16 15.9 15.925 0.004688 Accept
Gauged
1 2 3 4
RHS
A 12 11.8 11.7 11.4 12 11.725 0.022917 Accept
B 8 7.8 7.3 7.6 7.8 7.625 0.046875 Accept
C 11 10.8 10 10.4 10.3 10.375 0.056818 Accept
D 8 7.6 7.7 7.8 7.4 7.625 0.046875 Accept
E 16 15.9 15.7 15.9 16 15.875 0.007813 Accept
LHS
A 12 11.9 11.8 12 11.7 11.85 0.0125 Accept
B 8 7.5 7.8 7.4 7.5 7.55 0.05625 Accept
C 11 10.6 10.2 10.3 10.4 10.375 0.056818 Accept
D 8 7.9 7.5 7.8 7.6 7.7 0.0375 Accept
E 16 15.9 16 15.8 16 15.925 0.004687 Accept
Note:

Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 18 17.2 17.9 17.4 17.9 17.6 0.022222 Accept
B 8 7.7 7.4 7.6 7.5 7.55 0.05625 Accept
C 14 13.8 13.8 13.2 13.4 13.55 0.032143 Accept
D 8 7.4 7.8 7.7 7.6 7.625 0.046875 Accept
E 16 16 15.6 15.8 15.7 15.775 0.014062 Accept
LHS
A 18 17.9 17.9 17.3 17.4 17.625 0.020833 Accept
B 8 7.2 7.6 7.4 7.5 7.425 0.071875 Accept
C 14 13.5 13.9 13.7 13.4 13.625 0.026786 Accept
D 8 7.4 7.6 7.6 7.3 7.475 0.065625 Accept
E 16 16 15.9 16 15.4 15.825 0.010938 Accept
Gauged
1 2 3 4
RHS
A 17 16.5 16.5 16.3 16.7 16.5 0.029412 Accept
B 8 7.6 7.2 7.4 7.3 7.375 0.078125 Accept
C 17 16 16.1 16.3 16.1 16.125 0.051471 Accept
D 8 7.6 7.6 7.4 7.4 7.5 0.0625 Accept
E 16 15.9 16 15.8 15.9 15.9 0.00625 Accept
LHS
A 17 16.1 16.8 16.1 16.4 16.35 0.038235 Accept
B 8 7.8 7.7 7.6 7.6 7.675 0.040625 Accept
C 17 16.1 16.8 16.2 16.2 16.325 0.039706 Accept
D 8 7.3 7.5 7.9 7.6 7.575 0.053125 Accept
E 16 15.9 15.8 16 16 15.925 0.004687 Accept
Note:

Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 17 16.5 16.4 16.3 16.2 16.35 0.038235 Accept
B 25 24.8 24.9 24.9 24.6 24.8 0.008 Accept
C 17 16.3 16.1 16.7 16.1 16.3 0.041176 Accept
D 25 24.8 24.7 24.3 24.8 24.65 0.014 Accept
E 16 15.7 15.8 15.8 16 15.825 0.010938 Accept
LHS
A 17 16.3 16.8 16.1 16.2 16.35 0.038235 Accept
B 25 24.6 24.6 24.5 24.8 24.625 0.015 Accept
C 17 16.8 16.2 16.4 16.3 16.425 0.033824 Accept
D 25 24.2 24.2 24.1 24.4 24.225 0.031 Accept
E 16 15.8 16 15.3 15.9 15.75 0.015625 Accept
Gauged
1 2 3 4
RHS
A 17 16.3 16.1 16.2 16.2 16.2 0.047059 Accept
B 14 13.9 13.7 13.8 13.8 13.8 0.014286 Accept
C 17 16.2 16.2 16.1 16.3 16.2 0.047059 Accept
D 14 13.7 13.6 13.4 13.8 13.625 0.026786 Accept
E 16 16 15.8 16 15.9 15.925 0.004688 Accept
LHS
A 17 16.2 16.4 16.3 16.1 16.25 0.044118 Accept
B 14 13.8 13.4 13.2 13.8 13.55 0.032143 Accept
C 17 16.2 16.2 16.2 16.4 16.25 0.044118 Accept
D 14 13.8 13.9 13.4 13.8 13.725 0.019643 Accept
E 16 15.8 16 15.4 15.9 15.775 0.014063 Accept
Note:

Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 13 12.3 12.1 12.2 12.4 12.25 0.057692 Accept
B 8 7.8 7.7 7.5 7.4 7.6 0.05 Accept
C 8 7.3 7.4 7.8 7.6 7.525 0.059375 Accept
D 8 7.6 7.2 7.6 7.8 7.55 0.05625 Accept
E 16 16 15.8 16 15.9 15.925 0.004688 Accept
LHS
A 13 12.2 12.2 12.8 12.8 12.5 0.038462 Accept
B 8 7.6 7.6 7.6 7.7 7.625 0.046875 Accept
C 8 7.8 7.6 7.1 7.5 7.5 0.0625 Accept
D 8 7.5 7.9 7.6 7.3 7.575 0.053125 Accept
E 16 15.7 15.9 16 15.8 15.85 0.009375 Accept
Gauged
1 2 3 4
RHS
A 24 23.5 23.7 23.4 23.7 23.575 0.017708 Accept
B 8 7.8 7.6 7.6 7.7 7.675 0.040625 Accept
C 8 7.6 7.5 7.5 7.3 7.475 0.065625 Accept
D 8 7.5 7.8 7.3 7.6 7.55 0.05625 Accept
E 16 16 15.9 15.7 16 15.9 0.00625 Accept
LHS
A 24 23.4 23.7 23.4 23.7 23.55 0.01875 Accept
B 8 7.7 7.4 7.7 7.6 7.6 0.05 Accept
C 8 7.8 7.9 7.6 7.8 7.775 0.028125 Accept
D 8 7.3 7.5 7.1 7.7 7.4 0.075 Accept
E 16 16 15.1 15.6 15.4 15.525 0.029688 Accept
Note:

Date:
10/10/2020

Gauged
1 2 3 4
RHS
A 13 12.6 12.1 12.4 12.3 12.35 0.05 Accept
B 8 7.6 7.3 7.8 7.7 7.6 0.05 Accept
C 8 7.8 7.7 7.3 7.4 7.55 0.05625 Accept
D 8 7.8 7.4 7.6 7.4 7.55 0.05625 Accept
E 16 15.9 16 15.4 15.3 15.65 0.021875 Accept
LHS
A 13 12.6 12.3 12.7 12.3 12.475 0.040385 Accept
B 8 7.6 7.5 7.5 7.4 7.5 0.0625 Accept
C 8 7.2 7.4 7.3 7.6 7.375 0.078125 Accept
D 8 7.4 7.3 7.4 7.5 7.4 0.075 Accept
E 16 15.9 15.4 16 15.3 15.65 0.021875 Accept
Section/Member Drawing: Girder Sec.
Note:

Date:
10/10/2020

Section/Member: Horizontal Member

Gauged
1 2 3 4
RHS
A 8 7.6 7.5 7.8 7.6 7.625 0.046875 Accept
B 8 7.3 7.2 7.4 7.4 7.325 0.084375 Accept
C 8 7.6 7.2 7.4 7.3 7.375 0.078125 Accept
D 8 7.5 7.9 7.3 7.6 7.575 0.053125 Accept
LHS
A 8 7.4 7.9 7.3 7.8 7.6 0.05 Accept
B 8 7.4 7.6 7.2 7.5 7.425 0.071875 Accept
C 8 7.5 7.1 7.3 7.7 7.4 0.075 Accept
D 8 7.3 7.4 7.8 7.6 7.525 0.059375 Accept
Section/Member: Horizontal Member

Gauged
1 2 3 4
RHS
A 8 7.6 7.8 7.5 7.6 7.625 0.046875 Accept
B 8 7.6 7.2 7.5 7.3 7.4 0.075 Accept
C 8 7.5 7.7 7.8 7.2 7.55 0.05625 Accept
D 8 7.6 7.8 7.4 7.8 7.65 0.04375 Accept
LHS
A 8 7.8 7.2 7.7 7.3 7.5 0.0625 Accept
B 8 7.6 7.5 7.1 7.4 7.4 0.075 Accept
C 8 7.6 7.3 7.5 7.2 7.4 0.075 Accept
D 8 7.4 7.4 7.2 7.5 7.375 0.078125 Accept
Note:

Date:
10/10/2020

Section/Member: Diagonal Member

Gauged
1 2 3 4
RHS
A 18 17.4 17.5 17.3 17.2 17.35 0.036111 Accept
B 11 10 10.1 10.3 10.1 10.125 0.079545 Accept
C 18 17.2 17.6 17.5 17.2 17.375 0.034722 Accept
D 11 10.1 10.3 10.3 10.4 10.275 0.065909 Accept
LHS
A 18 17.5 17.2 17.9 17.5 17.525 0.026389 Accept
B 11 10.1 10.1 10.3 10.2 10.175 0.075 Accept
C 18 17.2 17.4 17.2 17.4 17.3 0.038889 Accept
D 11 10.2 10.4 10.2 10.5 10.325 0.061364 Accept
Section/Member: Diagonal Member

Gauged
1 2 3 4
RHS
A 18 17.3 17.5 17.1 17.5 17.35 0.036111 Accept
B 11 10.5 10.1 10.3 10.1 10.25 0.068182 Accept
C 18 17.6 17.9 17.4 17.4 17.575 0.023611 Accept
D 11 10.8 10.3 10.3 10.2 10.4 0.054545 Accept
LHS
A 18 17.9 17.4 17.4 17.5 17.55 0.025 Accept
B 11 10.1 10.6 10.3 10.8 10.45 0.05 Accept
C 18 17.3 17.6 17.9 17.4 17.55 0.025 Accept
D 11 10.1 10.6 10.1 10.5 10.325 0.061364 Accept
Note:

Date:
10/10/2020

Section/Member: Back Stay

Gauged
1 2 3 4
RHS
A 11 10.3 10.1 10.4 10.2 10.25 0.068182 Accept
B 8 7.7 7.3 7.6 7.5 7.525 0.059375 Accept
C 11 10.4 10.1 10.5 10.2 10.3 0.063636 Accept
D 8 7.6 7.3 7.4 7.4 7.425 0.071875 Accept
LHS
A 11 10.7 10.1 10.6 10.3 10.425 0.052273 Accept
B 8 7.6 7.3 7.5 7.4 7.45 0.06875 Accept
C 11 10.8 10.7 10.9 10.6 10.75 0.022727 Accept
D 8 7.6 7.6 7.8 7.1 7.525 0.059375 Accept
Section/Member: Back Stay

Gauged
1 2 3 4
RHS
A 8 7.6 7.7 7.8 7.4 7.625 0.046875 Accept
B 8 7.2 7.1 7.6 7.4 7.325 0.084375 Accept
C 8 7.8 7.3 7.2 7.1 7.35 0.08125 Accept
D 8 7.3 7.6 7.2 7.8 7.475 0.065625 Accept
LHS
A 8 7.6 7.6 7.1 7.3 7.4 0.075 Accept
B 8 7.1 7.2 7.5 7.6 7.35 0.08125 Accept
C 8 7.3 7.6 7.4 7.1 7.35 0.08125 Accept
D 8 7.8 7.9 7.2 7.2 7.525 0.059375 Accept
Note:

Date:
10/10/2020

Section/Member: Legs (Sea Side)

Gauged
1 2 3 4
RHS
A 16 15.6 15.7 15.7 15.3 15.575 0.026563 Accept
B 22 21.3 21.4 21.6 21.7 21.5 0.022727 Accept
C 16 15.3 15.4 16 15.8 15.625 0.023438 Accept
D 22 21.6 21.8 21.4 21.3 21.525 0.021591 Accept
LHS
A 16 15.9 15.9 15.5 16 15.825 0.010938 Accept
B 22 21.4 21.6 21.7 21.8 21.625 0.017045 Accept
C 16 15.8 15.9 15.6 15.4 15.675 0.020313 Accept
D 22 21.3 21.9 21.9 21.8 21.725 0.0125 Accept

Gauged
1 2 3 4
RHS
A 16 15.8 15.6 15.4 16 15.7 0.01875 Accept
B 22 21.9 22 21.9 21.9 21.925 0.003409 Accept
C 16 15.8 15.3 15.9 16 15.75 0.015625 Accept
D 22 21.4 21.7 21.4 21.3 21.45 0.025 Accept
LHS
A 16 15.3 15.8 15.4 15.8 15.575 0.026563 Accept
B 22 21.3 21.6 21.6 21.7 21.55 0.020455 Accept
C 16 15.2 15.9 15.4 15.7 15.55 0.028125 Accept
D 22 21.6 21.8 21.8 21.7 21.725 0.0125 Accept
Note:

Date:
10/10/2020


Gauged
1 2 3 4
RHS
A 8 7.5 7.3 7.4 7.7 7.475 0.065625 Accept
B 15 14.2 14.1 14.6 14.2 14.275 0.048333 Accept
C 8 7.6 7.6 7.8 7.3 7.575 0.053125 Accept
D 15 14.2 14.2 14.3 14.7 14.35 0.043333 Accept
LHS
A 8 7.5 7.7 7.3 7.4 7.475 0.065625 Accept
B 15 14.6 14.1 14.2 14.6 14.375 0.041667 Accept
C 8 7.3 7.6 7.5 7.4 7.45 0.06875 Accept
D 15 14.3 14.9 14.3 14.2 14.425 0.038333 Accept
Section/Member: Legs (Land Side)

Gauged
1 2 3 4
RHS
A 8 7.2 7.5 7.4 7.3 7.35 0.08125 Accept
B 15 14.3 14.1 14.6 14.2 14.3 0.046667 Accept
C 8 7.7 7.6 7.3 7.5 7.525 0.059375 Accept
D 15 14.1 14.2 14.6 14.8 14.425 0.038333 Accept
LHS
A 8 7.8 7.6 7.5 7.4 7.575 0.053125 Accept
B 15 14.8 14.2 14.3 14.2 14.375 0.041667 Accept
C 8 7.4 7.8 7.3 7.6 7.525 0.059375 Accept
D 15 14.6 14.2 14.3 14.3 14.35 0.043333 Accept
Note:

Date:
10/10/2020


Gauged
1 2 3 4
RHS
A 8 7.3 7.9 7.4 7.5 7.525 0.059375 Accept
B 15 14.3 14.2 14.1 14.6 14.3 0.046667 Accept
C 8 7.7 7.8 7.4 7.2 7.525 0.059375 Accept
D 15 14.6 14.2 14.8 14.3 14.475 0.035 Accept
LHS
A 8 7.4 7.2 7.6 7.5 7.425 0.071875 Accept
B 15 14.6 14.2 14.2 14.3 14.325 0.045 Accept
C 8 7.3 7.9 7.7 7.6 7.625 0.046875 Accept
D 15 14.6 14.1 14.2 14.6 14.375 0.041667 Accept

Gauged
1 2 3 4
RHS
A 8 7.6 7.2 7.3 7.6 7.425 0.071875 Accept
B 15 14.3 14.2 14.3 14.5 14.325 0.045 Accept
C 8 7.3 7.4 7.5 7.3 7.375 0.078125 Accept
D 15 14.2 14.4 14.3 14.1 14.25 0.05 Accept
LHS
A 8 7.2 7.2 7.7 7.4 7.375 0.078125 Accept
B 15 14.8 14.3 14.3 14.4 14.45 0.036667 Accept
C 8 7.2 7.6 7.6 7.6 7.5 0.0625 Accept
D 15 14.1 14.3 14.2 14.7 14.325 0.045 Accept
Note:

Date:
10/10/2020

Section/Member: Top Frame

Gauged
1 2 3 4
RHS
A 8 7.5 7.6 7.4 7.2 7.425 0.071875 Accept
B 10 9.6 9.7 9.8 9.5 9.65 0.035 Accept
C 8 7.8 7.6 7.4 7.8 7.65 0.04375 Accept
D 10 9.8 9.6 9.6 9.2 9.55 0.045 Accept
LHS
A 8 7.2 7.3 7.6 7.4 7.375 0.078125 Accept
B 10 9.6 9.3 9.4 9.4 9.425 0.0575 Accept
C 8 7.2 7.9 7.3 7.4 7.45 0.06875 Accept
D 10 9.5 9.3 9.4 9.6 9.45 0.055 Accept

Gauged
1 2 3 4
RHS
A 8 7.6 7.6 7.3 7.5 7.5 0.0625 Accept
B 10 9.3 9.4 9.6 9.5 9.45 0.055 Accept
C 8 7.5 7.2 7.4 7.3 7.35 0.08125 Accept
D 10 9.4 9.8 9.6 9.5 9.575 0.0425 Accept
LHS
A 8 7.3 7.5 7.2 7.4 7.35 0.08125 Accept
B 10 9.7 9.7 9.4 9.3 9.525 0.0475 Accept
C 8 7.2 7.5 7.6 7.9 7.55 0.05625 Accept
D 10 9.8 9.5 9.4 9.4 9.525 0.0475 Accept
Note:

Date:
10/10/2020


Gauged
1 2 3 4
RHS
A 24 23.6 23.5 23.7 23.5 23.575 0.017708 Accept
B 24 23.2 23.4 23.4 23.5 23.375 0.026042 Accept
C 24 23.8 23.5 23.4 23.1 23.45 0.022917 Accept
D 24 23.5 23.7 23.1 23.8 23.525 0.019792 Accept
LHS
A 24 23.9 23.7 23.4 23.5 23.625 0.015625 Accept
B 24 23.6 23.2 23.6 23.4 23.45 0.022917 Accept
C 24 23.6 23.5 23.3 23.5 23.475 0.021875 Accept
D 24 23.2 23.4 23.4 23.8 23.45 0.022917 Accept
Section/Member Drawing: Horizontal Member Sec.
Note:

Date:
10/10/2020

Section/Member Drawing: Diagonal Member Sec.
Section/Member Drawing: Back Stay Sec.
Note:

Date:
10/10/2020

Section/Member Drawing: Leg (Sea Side) Sec.
Section/Member Drawing: Leg (Land Side) Sec.
Note:

Date:
10/10/2020

Section/Member Drawing: Top Frame Sec.
Section/Member Drawing: Top Frame Sec.
Note:

Date:
10/10/2020

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Egyptian Navy Shipyard

Quality Control and Assurance Department

Clint Name: ‫شركة دمياط لتداول الحاويات والبضائع‬

Inspected Item Page

Clint Name: System: Structure:

Inspected Item: Welded rail support beam

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Shock less Bracket

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Stanchion of walkway

Inspection Standard: Acceptance Standard:

Inspection Item: Weld Plate Machined Part Shaft Pipe Tube

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Boom latch bracket

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Boom sheave bracket

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Cross beam

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Tension bar bracket

Inspection Standard: Acceptance Standard:

Clint Name: System: Structure:

Inspected Item: Avoidance wrap around weld

Inspection Standard: Acceptance Standard:

Type of Inspection: Magnetic Particle Inspection

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: key plates of boom pins

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Boom hinge pin bracket

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Welded connection with end tie

Inspection Standard: Acceptance Standard:

Remarks Inspector Signature:

Clint Name: System: Structure:

Inspected Item: Main hoist rope clamp bracket at boom top

Inspection Standard: Acceptance Standard:

Type of Inspection: Magnetic Particle Inspection

Clint Name: System: Structure:

Inspected Item: Trolley rail clip

Inspection Standard: Acceptance Standard: