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Programmed on good taste

for the fish-processing industry


2 | About FessmAnn

High-tech with a tradition

For nearly 100 years, FESSMANN has been standing for


cutting-edge high-tech systems for the treatment of food
in the meat and fish processing industry.

FESSMANN was founded in Winnenden near Stuttgart in


1924. Today, the company is represented in more than 50
countries on all continents of the world. So far, FESSMANN
has already supplied over 80,000 systems for smoking,
cooking, roasting, baking and cooling. The trust that our
customers place in our process engineering is what keeps
us going. There is a reason that FESSMANN is an inter-
national leader in quality and service.

Each day we strive to improve even further - not only the


flavour aspect but also ecologically and economically. This
is how we make the environment, you and your customers
happy: Our passion for quality goes beyond mere taste. It
also improves your margins. How? Find out on the following
pages.
Dates
Datesand
andfacts
facts
1924
1924 Company
Companyfounded
foundedbybyWilhelm
WilhelmFessmann
Fessmann
1969 Delivery
1969 Deliveryofofthe
thefirst
firstTURBOMAT
TURBOMATuniversal
universal
system
system
1971 Development
1971 DevelopmentofofTF3000,
TF3000,the
thefirst
first semi-
continuous system
semi-continuous system
1972 Development
1972 Developmentofofthe
thefirst
firsttransfer
transfersystem
system
1976 FESSMANN
1976 FESSMANNTechnical
TechnicalSchool
Schoolopens
opens
1982 Development
1982 Developmentofofthe
thefirst
firstRATIO
RATIOsmoke
smoke
generator
generator
1993 The
1993 Thepatented
patentedRATIO-TOP
RATIO-TOPsmouldering
smoulder smoke
generator
smoke completes
generator the RATIO line
completes
the RATIO line
1998 FESSMANN develops equipment for
1998 FESSMANN
cooking anddevelops
baking: equipment
AUTOVENTfor and
cooking and baking: AUTOVENT and
RotathermCARAT
RotathermCARAT
2003 The TF4000 now also allows for the
2004 FESSMANN
continuousintroduces
productionaofreal all-rounder:
sausage with
the Ti3000casings
natural industrial system
2004 AFESSMANN
2008 development success for
introduces FESSMANN:
a real all-rounder:
the
thewith Triplex
Ti3000 insulation,
industrial system
CIP cleaning and frequency converter
2007 TF4000 is equipped with ,
2010 The newcontrol
a new controlgeneration
and the new RATIO-STEAM
steam smoke generator are introduced
2008 A development success for FESSMANN:
2013 The with Triplex
theprocess monitoring insulation,
software
CIP cleaning and frequency converter
developed by FESSMANN
is introduced
2010 The new control and the new
2015 TheRATIO-STEAM
RATIO-HYBRID: steamTwosmoke generator
smoking
are introduced
processes at IFFA
in a single system

2016 The F.LOADER enables fully automatic


loading and unloading of the TF4000
2019 The new control generation
gets a universal OPC-UA interface
2021 The exhaust gas cleaning system
sets new standards
for sustainable exhaust air cleaning
2022 The digitization of the machines creates
transparency in the process and safety
in production
FessmAnn competence | 5

FESSMANN systems offer more

Even shape, flavour


Consistency in form,and quality
taste and quality
Good sausage
sausageisischaracterised
characterised by by
the aunique
unique taste
taste experience.
experience that itThis highest
offers. This
demand
dedicationto to
quality can
quality onlybebemet
must metwith
withexcellent
outstanding technology
technology and aandwella sophisti-
thought-
cated concept.
out concept. We want to supply
Reproducible our customers
and reliable withonly
products can the be
best facilitieswith
achieved for con-
this.
Therefore, we develop and
tinuous development and enhancements.
improve our machines
This is continually. This isappreciate
what customers what our
customers value about
about FESSMANN. FESSMANN.
We guarantee thatWe make
your certain
sausage that anaeven
becomes successshape, fla-
thanks
vour
to theand colour make
consistent your
flavour, sausage
colour and successful.
quality we provide.

Minimal loss of weight – maximum efficiency


The minimal weight loss in smoking, cooking, roasting and baking processes
maximises cost-effectiveness when FESSMANN technology is used. Optimum
insulation and fast process times also ensure a high level of energy efficiency.
The durability of our machines provides even more benefits – we only use
top-grade components which are processed under the most stringent quality
requirements.

Innovation and pioneering spirit


We love racking our brains for ideas that optimise your processes. For this pur-
pose, FESSMANN has its own research and development department. This is
where we pour our passion into innovations such as the especially environmen-
tally friendly smoking system. With our pioneering spirit, we have
set global standards that are reflected in a number of patented detailed techni-
cal solutions. Despite our achievements, we still strive to improve further so that
we can continue to offer you products that save you costs and resources.

Service and experience


Your purchase is a commitment for life. When you choose FESSMANN, you will
always have a competent partner at your side. You can rely on our experience.
Right from the start, we support you in planning and adapting the right solution
to your needs. You will, however, rarely see our customer service personnel.
This is not due to their lack of time for you but rather owed to the fact that our
systems are very fail-proof and extremely low-maintenance.

Flexibility and safety


You would like to change your product portfolio? Not a problem with FESSMANN.
be expanded
The modular design of our systems allows them to be expanded flexibly
flexibly according
according
to your needs
needs at
at any
any time.
time.With
Withour
ourintelligent
intelligent control system,
control system, you
can easily manage your FESSMANN equipment around the clock. Even when it‘s
not crunch time.
6 || smoke
SMOKE generAtors
GENERATORS

Patented smoker solutions

Patented smoke generators are our strength. The sophisticated smoking system achieves optimal results
in a very short time. The adjustable smoke intensity levels allow for a variety of smoke flavourings and
colour nuances. Thanks to the control
control system,
system, thisconsistently
this consistentlyhigh
highproduct
productquality
quality can
can be
reproduced both in colour and in flavour.

Depending on your requirements, you can choose between smouldering smoke generators (RATIO-TOP),
friction smoke generators (RATIO-FRICTION) and liquid smoke generators (RATIO-LIQUID).

Technical data
SMOkE gENERATOR RZ325 RR325 FR325
T1800 x x x
T1900 x x x
T3000 1–2 trolleys x x x

“good flavour is the most „


important thing for us. Especially
if we can achieve it with less
weight lost and even lower
consumption.”
Scope of application Smoke development

RATIO-TOP
RATIO-FRICTION
Smoke constituents
RATIO-LIQUID
Taste
200° C Low-boiling
components for
250° C the colour
300° C
350° C
High-boiling
400° C components for
450° C imparting taste and
preserving
Preservation Colour Smouldering temperature
RATIO-TOP Glimmraucherzeuger
RATIO-TOP
Offenes System mit
Kurze Räucherzeiten durch schnelle Erzeugung reduzierter Abluft
8 | SMOKE GENERATORS
höchster Rauchkonzentration
Variable Rauchintensität
Vielfältige Raucharomen und Farbnuancen
RATIO-TOP
RATIO-TOP
RATIO-TOP
Über Smouldering
Smouldering
Smouldering
-Steuerung smoke
smoke
smoke
wählbare TOPs: generator
generator
generator
- TOP 1: Leichtrauch
• • Short
-•TOP
Short
Short smoking
smoking
smoking
2: Mittelrauch times
times
times thanks
thanks
thanks to
totothe the
the rapid
rapid
rapid generation
generation
generation ofmaximum
of of maximum
maximum
smoke
smoke
smoke
- TOP concentrations
concentrations
concentrations
3: Intensivrauch


In • Adjustable
•Adjustable
Farbe und Geschmack
Adjustable smoke
smoke
smoke erstklassige,
intensity
intensity
intensity
gleichmäßige Produktqualität
• • Various
•Various
Various smoke
smoke
smoke flavourings
flavourings
flavourings andand
and colour
colour
colour
Niedrige Kosten, sparsamer Verbrauch an
nuances
nuances
nuances
• • TOP
•TOP
TOP selection
selection
selection
Räuchermaterial viavia
via control:
control:
control:
control:
–– TOP
– TOP
Korngröße 1: Light
1:Hackschnitzel
Light
Light
der smoke
smoke
smoke beträgt
–– TOP
4–12 – TOP
mm 2: Medium
(KL Medium
2: Medium
2/16) smoke
smoke
smoke
–– TOP
– TOP
3: Intensive
AutomatischeIntensive
3: Intensive
smoke
smoke
smoke
Reinigungshilfe
• Consistent
••Consistent
Consistent top-grade
top-grade
top-grade product
product
product quality
quality
quality incolour
colour
inincolour andand
and flavour
flavour
flavour
••Low
• Low
Low costs,
costs,
economical
economical
economical consumption
consumption
consumption ofofsmoking
ofsmoking
smoking material
material
material
••Grain
• Grain
Grain sizesize
of the
of the
of the
wood
wood
wood chips
chips
chips ranges
ranges
ranges from
from from 44to
4 to to12
12 12mm
mm mm(KL(KL
(KL 2/16)
2/16)
2/16)
8 | smoke generAtors
• Automatic
••Automatic
Automatic cleaning
cleaning
cleaning device
device
device

RATIO-FRICTION Reiberaucherzeuger
RATIO-FRICTION Friction smoke generator
• MildRaucharoma
Mildes smoke aroma

FESS_110662_Broschuere-Industrie_en_final.indd
S_110662_Broschuere-Industrie_en_final.indd
FESS_110662_Broschuere-Industrie_en_final.indd66 6
• Adjustable
Variable smoke intensity
Rauchintensitäten levels thanks
durch steuerbare to smoke interval control
RATIO-FRICTION
14.03.13
14.03.13 11:1711:17
14.03.13 11:17
Räucherintervalle Geschlossenes
• Automatic cleaning device System
Automatische Reinigungshilfe
• Cost-effective smoking material, beech wood beams, grade II
Kostengünstiges Räuchermaterial,
80 × 80 × 800 mm or 80 × 100 × 950 mm
Buchenholzbalken Qualität II,
• Low
80 × 80 ×consumption
800 mm bzw. 80 × 100 × 950 mm
Geringer Verbrauch
• Low noise
Sehr leise
• Friction wheel with unrivalled service life
Unerreichte Lebensdauer des Reiberades
• Motor with lower power consumption than conventional systems
Geringer Stromverbrauch des Motors im
• Includes
Vergleich a magazine for
zu herkömmlichen spare beams
Systemen
Inklusive eines Magazins für Reservebalken

RATIO-LIQUID Liquid smoke generator


FESS_110661_Broschuere-Handwerk-Kleingewerbe_DE_DRUCK.indd 8 12.10.12 13:32

• Low acquisition costs


• Premium product quality: finest atomisation by means of the maintenance-free
maximum-availability injection nozzle developed in house
• Minimal consumption of liquid smoke concentrate
• FESSMANN system: during smoking, the system works as a hermetically
sealed system with full temperature control

Technical data RATIO-STEAM Steam smoke generator


SMOKE GENERATOR RZ325 RZ550 times
• Short smoking RR325 RRi550 FR325 RH325 RH550
T3000 1–2 trolleys • Tender
x x
casing - high product quality thanks xto low-pressure
x steam
T3000 3–6 trolleys x x x x
• Sturdy design
Ti3000 3–6 trolleys x x x x
• Easy to handle
• Easy to clean thanks to easy access for maintenance
• Grain size of the wood chips ranges from 4 to 12 mm (KL 2/16)
Preservation Colour Smouldering temperature

Friction smoke generation Automatic cleaning device for RZ550

RATIO-FRICTION
uger RATIO-TOP
Closed system
Open system with
reduced exhaust

RATIO-FRICTION
Geschlossenes
System
Friction smoke generation Automatic cleaning device for RZ550
FESS_110662_Broschuere-Industrie_en_final.indd 7 14.03.13 11:17

RATIO-LIQUID
Closed system

RATIO-FRICTION
Closed system

12.10.12 13:32

RATIO-STEAM
Open system with
reduced exhaust

RATIO-LIQUID
Closed system
t3000 | 11

10 | T3000

t3000
Vertical air flow

Quality based on tradition

Modern butcher‘s businesses face the challenge of having to


produce high quantities at a consistently high quality and as
low a price as possible. Turbomat t3000 by FESSMANN can
help you achieve both: Quality and productivity.

The proven FESSMANN technology with a stepless recircula-


ting fan ensures an exquisite smoky flavour and accurately
reproducible results. Minimal weight loss, fast process times
and low maintenance and operating costs make this universal
system profitable in no time. The automatic control allows
you to manage the system easily with minimal manpower. If
your capacities increase, the system grows with you thanks
to its modular design. With our variety of models and features
to choose from, the Turbomat universal system can be suited
to your needs perfectly.

Technicaldata
Technical data
All benefits at a glance
T3000¹) T3000/1 T3000/2 T3000/3 T3000/4 T3000/5 T3000/6
T30001) T3000/3 T3000/4 T3000/5 T3000/6
DIMENSIONS • Made from all stainless
1 TROLLEY steel with low
2 TROLLEYS 3 TROLLEYS • Proven
4 TROLLEYS control mechanisms
5 TROLLEYS 6 TROLLEYS for reproducible
DIMENSIONS installation
Floor space HP heating (W x D) cm height 3 TROLLEYS
151 x 136 4 TROLLEYS
151 x 246 5 TROLLEYS
151 x 356 results
6
151 x 466 as
TROLLEYSstandard
151 x 576 feature
151 x 686
Floor space
Height HP heating
with EL/HP heating,(Wbody
× D) cm cm 151 × 356
250 151 × 466 250 151 × 576 250 151 × 686 250
• Automatic cleaning as standard250
feature • Modular 250
design for flexible expansion of
Height
Heightwith
withgas/oil heating, body cm 220 265 265 t3000
EL / HP heating, body cm 250 250 250
up–to 8 trolleys.
250 – –
Each expansion part
3 trolleys
Minimum room
Height with gasheight
/ oil heating, •
EL/HP Different
heating
body means
cm cm of heating
333 available
265 439 – 439 – 451
includes its – 451 451
own heating and recirculation
Recommended
Minimum roomroom height
height ELEL/HP heating cm
/ HP heating cm 340 439 439 451 439 451 451 451 451 451

Optional with198
climate package for optimum components for short production times
Smoke trolley dimensions
Recommended (H xEL
room height W x/ D) cm
HP heating cm x 104 x 102 198
439x 104 x 102 198451
x 104 x 102 198451
x 104 x 102 198 x451
104 x 102 198 x 104 x 102
Max. stick maturation
lengthdimensions (H
with maximum quality 100
Smoke trolley × W × D) cm cm 198100
× 104 × 102 100
198 ×104 × 102 100×104 ×102
198 100 100
198 × 104 × 102 H
Max. stick
HEATING length
CAPACITY • Stepless recirculating
cm fan100
for best results
100 100• Compatible
100 with all smoke generators from
Connection value for HP heat and uniform
kW smoking34climate in 68
the entire 102 the
136 RATIO line
170 204
HEATING CAPACITY
Connection value for EL heat system kW 28,35 56,7 85,05 113,4 141,75 170,1
Connection value for HP heat kW 102 136 170 204
Connection value for gas heat kW 37 69 90 – – –
Connection value for EL heat kW 85.05 113.4 141.75 170.1 D
Connection value for oil heat kW 37 69 90 – – –
Connection value for gas heat kW 90 – – – W
¹) This data is merely
Connection valuea summary and must not be used for
for oil heat kW structural 90 – – –
application. Please see the relevant dimension sheets for complete
dimensions and power connections.
Ti30001) Ti3000/3 Ti3000/4
HP = heated with high pressure, EL = heated electrically, oil = heated with oil, gas = heated with gas Ti3000/5 Ti3000/6
DIMENSIONS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS ti3000
FESS_110662_Broschuere-Industrie_en_final.indd
Floor space HP heating (W × D) 11 cm 151 × 356 151 × 466 151 × 576 151 × 686 14.03.13
3 trolleys 11:18
FESSMANN hygienic floor

t3000 | 11

Quality based on tradition

Modern butcher‘s businesses face the challenge of having to


produce high quantities at a consistently high quality and as
low a price as possible. Turbomat t3000 by FESSMANNt3000 can
Vertical air flow
help you achieve both: Quality and productivity.

The proven FESSMANN technology with a stepless recircula-


ting fan ensures an exquisite smoky flavour and accurately
reproducible results. Minimal weight loss, fast process times
Quality based on tradition and low maintenance and operating costs make this universal
system profitable in no time. The automatic control allows
you to manage the system easily with minimal manpower. If
your capacities
Modern butcher‘s businesses face the challenge of having to increase, the system grows with you thanks
to its modular
produce high quantities at a consistently high quality and as design. With our variety of models and features
to
low a price as possible. Turbomat t3000 by FESSMANN can choose from, the Turbomat universal system can be suited
help you achieve both: Quality and productivity. to your needs perfectly.

The proven FESSMANN technology with a stepless recircula-


ting fan ensures an exquisite smoky flavour and accurately
reproducible results. Minimal weight loss, fast process times
and low maintenance and operating costs make this universal
system profitable in no time. The automatic control allows
you to manage the system easily with minimal manpower. If All benefits at a glance
your capacities increase, the system grows with you thanks
/6 to its modular design. With our variety of models and features
• Made from all stainless steel with low
to choose from, the Turbomat universal system can be suited
installation height
EN to your needs perfectly.
• Automatic cleaning as standard feature
86 • Different means of heating available
50 t3000 • Optional with climate package for optimum
T3000
– 3 Wagen
3 trolleys maturation
• Stepless recirculating fan for best results
51 and uniform smoking climate in the entire
All benefits at a glance system
51
02 • Made from all stainless steel with low • Proven control mechanisms for reproducible
installation height HH results as standard feature
00 • Automatic cleaning as standard feature • Modular design for flexible expansion of
6
up to 8 trolleys. Each expansion part
• Different means of heating available includes its own heating and recirculation
• Optional with climate package for optimum components
FESS_110662_Broschuere-Industrie_en_final.indd 11
for short production times
04 maturation with maximum quality

0,1 T D
• Stepless recirculating fan for best results • Compatible with all smoke generators from
and uniform smoking climate in the entire the RATIO line
– B
W
system

/6
ti3000 | 13

Stainless steel lifting hinge Unique FESSMANN air flow Automatic CIP cleaning FESSMANN RATIO flap

More flavour, more weight, more FESSMANN

The ti3000 industrial system generates 1.5 % more yield than other systems while maintaining
the proven FESSMANN quality. Manufactured from all stainless steel and in steam-tight panel
construction, the Ti3000 can be used for universal applications and specific demands. The
central unit technology also makes it a flexible and cost-saving system with the highest air
circulation capacities and short process times.

Benefit from higher system capacities and a reduced weight loss. New ventilation technology
with central air recirculation ensures effective processing and unrivalled speed in smoking
times with even faster drying times. At the same time, it provides a high degree of drying,

“Up to 1.5 % higher yield with a


optimal flavour and highest quality. The Ti3000 is the ultimate all-rounder for meat and fish
processing.

consistent
It performs complete level of quality.
manufacturing That
processes with heating, drying, reddening, smoking,

pays off.”
roasting, baking, hot-air cooking and cooking processes as well as optional shower cooling and
cooling/dehumidification functions. The intelligent control is intuitive and precise in
operation and allows 99 different product programmes and even cold smoking processes to be
stored.

All benefits at a glance


• Panel construction and central unit
technology for top air flow and process
performance
• More flexibility in realising custom
product requirements thanks to stepless
fan speed adjustment
• Higher system capacities due to faster
process times = higher yield
• Compatible with all types of feed trolleys
for industrial use
• Use of “extra long” feed trolleys and
transport frames
• Automatic door opener as standard
feature
• Automatic CIP cleaning system as
standard feature
ti3000
Vertical air flow
pacities and a reduced weight loss. New ventilation technology
nsures effective processing and unrivalled speed in smoking
times. At the same time, it provides a high degree of drying,
ality. The Ti3000 is the ultimate all-rounder for meat and fish Ti3000 | 13
ti3000 | 13

cturing processes with heating, drying, reddening, smoking,


g and cooking processes as well as optional shower cooling and
ons. The intelligent control is intuitive and precise in
nt product programmes and even cold smoking processes to be

More flavour, more weight, more FESSMANN ti3000 | 13

The ti3000 industrial system generates 1.5 % more yield than other systems while maintaining
the proven FESSMANN quality. Manufactured from all stainless steel and in steam-tight panel
construction, the Ti3000 can be used for universal applications and specific demands. The
central unit technology also makes it a flexible and cost-saving system with the highest air
circulation capacitiesmehr
and short
All benefits
process
at a glance
times.FESSMANN
Mehr Geschmack, Gewicht, mehr
Benefit from higher system capacities • Panel andconstruction and central
a reduced weight loss. unit
New ventilation technology
technology for top air flow andüber
process
with
Mit dercentral air recirculation
Industrieanlage ti3000 holen ensures effectivezuprocessing
Sie im Vergleich and unrivalled
anderen Anlagen speed in smoking
1,5 % mehr
Ertrag raus und das in bewährter performance
FESSMANN-Qualität. Komplett aus rostfreiem Edelstahl ge-
times with even faster drying times. At the same time, it provides a high degree of drying,
fertigt und in Paneelbauweise dampfdicht aufgebaut, ist die Ti3000 universell und entsprechend
optimal flavour and highest quality. • The Ti3000
More is in
flexibility the ultimate
realising all-rounder for meat and fish
custom
spezifischer Anforderungen einsetzbar. Die Zentralaggregat-Technologie macht sie außerdem
processing.
flexibel
product requirements thanks to stepless
sowie kostensparend, und das bei höchster Umluftleistung mit kurzen Prozesszeiten.
fan speed adjustment
It performs
Freuen Sie sichcomplete
auf höheremanufacturing
Anlagekapazitäten processes
processes
bei sinkendemwith Gewichtsverlust.
heating, drying, Ein reddening,
neues smoking,
• Higher system capacities due to faster
roasting, baking,
Lüfterverfahren hot-air cooking
mit zentralem cookingsorgt
andprocess
cooking
Luftumwälzaggregat processes
processes as
für effektive
times = higher yieldwell as optional
optional
Verarbeitungsprozesse shower
shower cooling
cooling and
and
und konkurrenzlos schnelle Räucherzeiten
cooling/dehumidification functions.
functions. Themit noch
The schnelleren Trocknungszeiten.
intelligent
intelligent controlis
control Das
is Ganze
intuitive
intuitive and
and precise
precise in
bei einem sehr hohen Trocknungsgrad, bestem Geschmack
• Compatible with und höchster
all types Qualität.
of feed Die Ti3000
trolleys
in operation
operation andand allows
allows 99 99 different
different product
product programmes
programmes andandeveneven
coldcold smoking
smoking processes
processes to
to be
ist ein absolutes Multitalent, wenn es um for
be stored.
stored.
Technical
die Verarbeitung
industrial dataWurst-, Fleisch- und Fisch-
useIhrer
waren geht.
• Use of “extra long” feed trolleys and
Vollständige Warenherstellungsprozesse mit T3000
den
1)
Funktionen T3000/3 T3000/4 T3000/5 T3000/6
transport framesErwärmen, Trocknen, Umröten,
Räuchern, Braten, Backen, Heißluftgaren undDIMENSIONS
Kochen sowie optional Duschen und Kühlen /
3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
Entfeuchten können mit ihr durchgeführt•werden.
Automatic door opener
Die intelligente as standard
Steuerung lässt
Floor space HP heating (W × D) cm 151 × 356 151 × 466 151 × 576 151 × 686
feature
sich intuitiv und präzise bedienen und ermöglicht das Abspeichern von 99 verschiedenen Waren-
Height with EL / HP heating, body cm 250 250 250 250
herstellungsprogrammen bis hin zu Kalträucherprozessen.
• Height with CIP
Automatic gas / oil heating, body
cleaning system ascm 265 – – –
Minimum room height EL / HP heating cm 439 451 451 451
standard feature
ti3000 Recommended room height EL / HP heating cm 439 451 451 451
Vertical air flow Smoke trolley dimensions (H × W × D)
Max. stick length
cm
cm
All benefits
198 × 104 × 102
100
at
100
a glance
198 ×104 × 102
100
198 ×104 ×102 198 × 104 × 102
100

HEATING CAPACITY
• Panel construction and central unit
Connection value for HP heat kW 102 136
Vorteile auf technology
einen for top
Blick air flow 170
and process204
Connection value for EL heat kW 85.05 113.4 141.75 170.1
performance
Technical data
Connection value for gas heat kW
• Paneelbauweise
90 –
und zentralaggregat-
– – W
Connection value for oil heat •
kW 14.03.13 More
11:1990flexibility in– realising custom
Technologie für höchste Luft- und
– –
product requirements thanks to stepless
Prozessleistungen
Ti30001) Ti3000/3 Ti3000/4 Ti3000/5 Ti3000/6
fan speed adjustment
DIMENSIONS • Höhere Flexibilität
3 TROLLEYS in der4Realisierung
TROLLEYS 5 TROLLEYS 6 TROLLEYS
Floor space HP heating (W × D) cm
• Higher
kundenspezifischer system capacities
Produktanforderungen
151 × 356 151 × 466
due to faster
151 × 576 151 × 686
durch stufenlose Lüfterdrehzahl
process times =273higher yield
Height with EL / HP heating, body cm 273 273 273
Height with gas / oil heating, body • Höhere
cm Anlagekapazitäten durch schnel-
• Compatible
273
with all types of feed trolleys –
– –
Minimum room height EL / HP heatinglere Prozesszeiten
cm = höherer Ertrag
450 450 450 450
for industrial use
• Verwendung
Recommended room height EL / HP heating cm 500
aller bekannten 500
Beschickungs- 500 500
Smoke trolley dimensions (H × W × D) wagen •×104
cmfür 198
den Use of “extra
industriellen
×102 long”
×102 feed
Einsatz
198 × 104 trolleys
198 ×104 and
×102 198 ×104 ×102
Max. stick length möglich
cm transport
100 frames 100 100 100

HEATING CAPACITY • Einsatz von „überlangen”


• AutomaticBeschickungs-
door opener as standard
Connection value for HP heat wagen
kWund Transportgestellen
135 180 225 270
feature W
Connection value for EL heat kW
• Automatischer 118.8
Türöffner 158.4
serienmäßig 158.4 –
• Automatic CIP cleaning system as
)

¹ This data is merely a summary and must not Automatisches
be used for structuralCIP-Reinigungssystem
standard
application. Please see the relevant dimension sheets for complete feature
ti3000and power connections.
dimensions serienmäßig
ti3000 TF30001) 2 + 2 TROLLEYS 3 + 3 TROLLEYS 4 + 4 TROLLEYS 5 +5 TROLL
Vertikale Vertical
heated withair
HP =Luftströmung flow
high pressure, EL = heated electrically, oil = heated with oil, gas = heated with gas
DIMENSIONS DD LD DD LD DD LD DD
Floor space HP heating (W × D) cm 151 × 586 151 × 514 151 × 806 151 × 734 151 × 1026 151 × 954 151 × 1246 151
Body height cm 250 250 250 250 250 250 250 2
Minimum room height EL / HP heating cm 413 550 439 550 451 550 451 5
All benefits at a glance
■ Easy operability: intuitive, clear and ergonomic ■ Batch input option
programme outline
■ Display on mobile devices possible
■ Maximum availability and limited downtime
■ Parallel monitoring and control of up to
thanks to self-diagnostics and fieldbus
4 systems
connection of important components
■ Touch screen with special protective glass:
■ Remote maintenance by external access allows
easy operation and protection from moisture
service and programme optimisations around
the clock ■ Various levels of password protection
safeguard the programmes from
■ Always precise and easy to see on the display
unauthorised access
during ongoing programs: progress of chamber
temperature, core temperature, moisture level
and more
FOOD.CON 2 // FOOD.LOG
Food.con
Food.con Food.log | 15
/ Food.log25 | 25

– easy,
– easy,
intuitive,
intuitive,
precise
precise

new
TheThe
new new control
control
control looks
looks
looks good,
good,
good, isiseasy
is easy easyto to
to handle handle
handle
andandand
keeps
keeps
keeps
qualityquality
quality consistently
consistently
consistently
high. high.
high.

Producing
Producing high-quality
high-quality products
products in the fish
in the
meat and
meat meat
processing processing
processing industry
industry
industry
means
means tomeans
balance to balance
to balance thethe the demand
demand
demand for for for flexibility
flexibility
flexibility
in the in
in the the manufac-
manufacture
manufacture of of
turegoods
goods of and
goodsand and
ultimate ultimate
ultimate process process
process reliability.
reliability.
reliability. Constant
Constant
Constant monitoring
monitoring
monitoring of all
of all
of
all processes
processes
processes andandand
flowflowof of
flow ofgoods
goodsgoods without
without
without breaks
breaks
breaks aswell
as well
as as the
well
as thethe
as careful
careful
documentation
documentation of each
of each
interference
interference in the
in the
programme
programme sequence
sequenceareare
of the
of the
utmost
utmost importance:
importance: It isItthe
is the
onlyonly
waywayto prevent
to prevent
mistakes
mistakesthatthat
maymay leadleadto more
to more severe
severedowntimes
downtimes or high
or high
costs
costs
later.
later.
To achieve
To achieve
this,this,
we we
need need
software
softwarethatthat
stays
stays
in control
in control
eveneven
withwith
thethe
highhigh
number
number
of processes
of processes running
running at the
at the
same sametime,time,
thethe
multitude
multitude
of systems
of systemsandand
thetheeverever
increasing
increasing requirements
requirements for for
process
process
control
control
thatthat
riserise
under
under
pressure.
pressure.

Being
Being
in in
thethe
know
know
with
with

TheThe process
processmonitoring
monitoring software
softwaredeveloped
developed by FESSMANN
by FESSMANN offers
offers All All features
features
at aatglance:
a glance:
user-friendly,
user-friendly,
Windows-based
Windows-based control
control
mechanisms
mechanisms to simplify
to simplify
complex
complex
production
productionsequences.
sequences. gives
gives
youyou
a comprehensive
a comprehensive over-
over- • Process
• Process
monitoring
monitoring
viewviewoverover
all data
all datarequired
required
for for
the the
quality
quality
assurance
assuranceof your
of your
products.
products.
• Process
• Process
documentation
documentation
It isItergonomic
is ergonomic andandintuitive
intuitive
andand
saves
saves
all relevant
all relevant
datadata
in aindatabase,
a database,
thusthusmaking
making
it easy
it easy
to monitor
to monitormultiple
multiple
systems
systems
at the
at the
samesametime.
time. • Verification
• Verification
management
management
• Batch
• Batch
reporting
reporting
TheThe
rightright
programme
programme for for
eacheach
company.
company. YouYou
cancanchoose
choose
between
between • Production
• Production
optimisation
optimisation
basic,
basic,
professional
professionalandand
enterprise
enterprise
to meet
to meet
youryour
individual
individual
needs
needsfor for
production
production monitoring.
monitoring.Perfect
Perfect
easy-to-handle
easy-to-handle process
process
• Programme
• Programme maintenance
maintenance
monitoring
monitoring – with
– with , you
, you
won‘t
won‘t
missmissa thing.
a thing.
YouYoucancan • Failure
• Failure
management
management
document
document anyany
system
system
andand
operating
operating
condition
condition
in aindetailed
a detailed
manner.
manner. • System
• System
monitoring
monitoring
TheThe
programme
programme records
records
andandsaves
saves
all process-related
all process-relateddata,
data,
suchsuch
as as
• Integration
• Integration
in EN
in EN
ISOISO
9000–9004
9000–9004
chamber
chamber temperature
temperatureandand
corecore
temperature,
temperature,F value,
F value,
process
process
duration
duration
andand
relative
relative
humidity.
humidity. allows
allows
for for
accurate
accurate
production
production • Links
• Links
up to
up32
to systems,
32 systems,
cooling
cooling
andand
storage
storage
rooms
rooms
perper
PC PC
control
control
andandverification
verification
management
management according
accordingto DIN
to DIN
ISOISO
9000.
9000.
“We strive to not only
preserve the weight of
your products, but also
your energy.”
ecology | 27

ÖKOLOGIE
ecology | 17
27

– An energy-efficient all-rounder

The new TURBOMAT systems by FESSMANN are particularly


– An energy-efficient economical and
all-rounder
flexible. Thanks to the advanced panel construction with Triplex insulation, heat
loss was reduced by more than 20 percent.
The new TURBOMAT systems by FESSMANN are particularly economical and
The fullyThanks
flexible. automated
to theCleaning-in-place system (CIP)
advanced panel construction ensures
with Triplexenvironmentally
insulation, heat
friendly and convenient self-cleaning.
loss was reduced by more than 20 percent. The frequency converter, which is a
standard feature, allows the speed to be controlled individually and adds to the
benefits:
The fully Different
automatedproducts can be processed
Cleaning-in-place systemin (CIP)
the same system.
ensures environmentally
friendly and convenient self-cleaning. The frequency converter, which is a
standard feature, allows the speed to be controlled individually and adds to the
benefits: Different products can be processed in the same system.

Our contribution to resource


conservation
Our
• contribution
All systems feature thetounique
resource
Triplex
conservation
insulation: Stainless steel side wall without
thermal bridges plus PU foam insulation and
additional plastic insulation panel
• All systems feature the unique Triplex
• Smart
insulation:
silicone
Stainless
gaskets
steel
seal
side
anywall
opening
without
so
thermal
that energy
bridges
doesplus
not escape
PU foam through
insulation
covers
and
additional
or doors. plastic insulation panel
• Energy-efficient enginesseal
Smart silicone gaskets in all
anysystems
opening so
according
that energytodoes
the latest EU standard
not escape through(IEC
covers
60034-30)
or doors.
• Frequency
Energy-efficient
converter
engines
for gentle
in all systems
and efficient
product treatment
according to the latest EU standard (IEC
60034-30)
• The environmentally friendly CIP system
• minimises
Frequency water and for
converter cleaning
gentleagent
and efficient
consumption thanks to intelligent control
product treatment
technology.
• The environmentally friendly CIP system
• State-of-the-art
minimises watercontrol technology
and cleaning optimises
agent
the cooling process
consumption thanksand reduces energy
to intelligent control
consumption
technology. while still ensuring the same
product quality
• State-of-the-art control technology optimises
• FESSMANN Ratio smoke
the cooling process generators
and reduces energyneed
up to 50 % less
consumption smoking
while materialthe
still ensuring withsame
more
flexible
product and intense smoking results.
quality
•■ FESSMANN
The exhaust Ratio
cleaning system
smoke generators need
destroys
up allless
to 50 % harmful flue material
smoking gas components
with moreby
its three-step
flexible process
and intense with minimal
smoking results.use of
energie

FESS_110662_Broschuere-Industrie_en_final.indd 27 14.03.13 11:20


Technical data
Technical data
T3000¹) T3000/1 T3000/2 T3000/3 T3000/4 T3000/5 T3000/6
T3000¹) T3000/1 T3000/2 T3000/3 T3000/4 T3000/5 T3000/6
DIMENSIONS 1 TROLLEY 2 TROLLEYS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
DIMENSIONS
Floor space HP heating (W x D) cm 1 TROLLEY
151 x 136 2 TROLLEYS
151 x 246 3 TROLLEYS
151 x 356 4 TROLLEYS
151 x 466 5 TROLLEYS
151 x 576 6 TROLLEYS
151 x 686
Floor
Heightspace HP heating
with EL/HP (W xbody
heating, D) cm 151 x 136
250 151 x 250
246 151 x 250
356 151 x 250
466 151 x 250
576 151 x 250
686
Height with EL/HP
gas/oil heating,
heating, body
body cm 250
220 250
265 250
265 250
– 250
– 250

Height
Minimumwith gas/oil
room heating,
height EL/HP body
heating cm 220
333 265
439 265
439 –
451 –
451 –
451
Minimum roomroom
Recommended height EL/HP
height heating
EL/HP heating cm 333
340 439 439 451 451 451
Recommended
Smoke room height(H
trolley dimensions EL/HP
x W xheating
D) cm 340
198 x 104 x 102 198 x 104 x 439
102 198 x 104 x 439
102 198 x 104 x 451
102 198 x 104 x 451
102 198 x 104 x 451
102
Smoke trolley
Max. stick dimensions (H x W x D)
length cm 198 x 104 x 102
100 198 x 104 x 100
102 198 x 104 x 100
102 198 x 104 x 100
102 198 x 104 x 100
102 198 x 104 x 100
102
Max. stick length cm 100 100 100 100 100 100
HEATING CAPACITY
HEATING CAPACITY
Connection value for HP heat kW 34 68 102 136 170 204

T3000/3 T3000/4
Connection value for HP heat
EL heat kW
T3000/5 34
28,35 T3000/668
56,7 102
85,05 136
113,4 170
141,75 204
170,1
EL heat
Connection value for gas heat kW 28,35
37 56,7
69 85,05
90 113,4
– 141,75
– 170,1

Connection value for gas heat
oil heat kW 37 69 90 – – –
3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
Connection value for oil heat kW 37 69 90 – – –
cm 151 × 356 151 × 466 151 × 576 151 × 686
cm 250 250 250 250 t3000
cm
Technical
265
data – – – 3 trolleys
cm 439 451 451 451
T30001) T3000/3 T3000/4 T3000/5 T3000/6
cm 439 451 451 451
DIMENSIONS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
cm 198T3000/3
× 104
Floor×space 198T3000/4
102 HP heating
×(W
104 × 102
× D) 198T3000/5
cm×104 ×151
102× 356 198T3000/6
×151
104 × 102
× 466 151 × 576 151 × 686 H
Height with EL / HP heating, body cm t3000
cm 100 100 100250 250
100 250 250
3 trolleys
3 TROLLEYS 4 heating,
Height with gas / oil TROLLEYSbody 5cm
TROLLEYS265 6 TROLLEYS
– – –
Minimum room height EL / HP heating cm 439 451 451 451
cm 151 × 356 151 × 466
Recommended room height EL / HP heating cm
151 × 576439 151451
× 686 451 451
kW
cm 102
Smoke250 136
250
trolley dimensions (H × W × D) cm 170
250
198 × 104 × 102 204
198 ×104 × 102250
198 ×104 ×102 198 × 104 × 102 t3000 H

kW
cm
Max. stick length
85.05
265 113.4

cm
141.75

100 100
170.1

100 100
D 3 trolleys
HEATING CAPACITY
kW
cm 90
439
Connection value for HP heat
451– kW
451–102 136
451– 170 W 204
kW
cm 90value for EL heat
439
Connection 451– kW 451–
85.05 –
113.4451 141.75 170.1 D
Connection value for gas heat kW 90 – – – W
cm 198 × 104 × 102 198 ×104 × 102
Connection value for oil heat
198
kW
×104 ×102 90 198 × 104 ×–102 – – H
cm Ti3000/3
100 Ti3000/4
100 Ti3000/5
100 Ti3000/6
100
Ti30001) Ti3000/3 Ti3000/4 Ti3000/5 Ti3000/6
3 TROLLEYS
DIMENSIONS 4 TROLLEYS 5 TROLLEYS
3 TROLLEYS 64 TROLLEYS
TROLLEYS5 TROLLEYS 6 TROLLEYS ti3000ti3000
cm
kW 151
Floor×space
356 HP heating 151
102 × 466
(W × D)
136
cm 151 ×151
576× 356
170273 151
151 × 686
× 466
204
151 × 576 151 × 686
3 trolleys
3 trolleys
Height with EL / HP heating, body cm 273 273 273
cm
kW Height 273
85.05 273
113.4
with gas / oil heating, body cm 273273
141.75 – 273
170.1 – – D
cm
kW 273
Minimum
90 – –
room height EL / HP heating cm –458
450
–500
458
450
––
458
450 458
450
H
Recommended room height EL / HP heating cm 500 500W 500
cm
kW 450 450
90 dimensions (H × W ×–D)
Smoke trolley cm 450
198 × 104 –
×102 450
– ×104 ×102 198 ×104 ×102
198 × 104 ×102 198
H
cm 500length
Max. stick 500 cm 500100 100 500 100 100

cm 198Ti3000/3
× 104 ×102 198Ti3000/4
HEATING CAPACITY
× 104 ×102 Ti3000/5
198 ×104 ×102 Ti3000/6
198 ×104 ×102 D
Connection value for HP heat kW 155
135 210
180 250
225 300
270
W
cm 100value for EL heat 100
Connection 100 158.4 100
3 TROLLEYS 4 TROLLEYS 5kW 118.8
TROLLEYS 6 TROLLEYS 158.4 –
ti3000
cm 151 × 356 151 × 466 151 × 576 151 × 686 D 3 trolleys
kW TF30001)
135 180 2 + 2 TROLLEYS
225 3 + 3 TROLLEYS
270 4 + 4 TROLLEYS 5 +5 TROLLEYS 6 + 6 TROLLEYS
cm 273 273 273 273
W
DIMENSIONS DD LD DD LD DD LD DD LD DD LD
kW
cm 118.8
273 158.4
– 158.4
– ––
Floor space HP heating (W × D) cm 151 × 586 151 × 514 151 × 806 151 × 734 151 × 1026 151 × 954 151 × 1246 151 × 1174 151 × 1466 151 × 1394
cm 450
Body height 450 cm 250 450250 250 450
250 250 250 250 250 250 250
H
Minimum room height EL / HP heating cm 413 550 439 550 451 550 451 550 451 550
cm 500 500 500 500
Smoke trolley dimensions (H × W × D) cm 198 ×104 ×102
cm2 + 2 TROLLEYS
198 × 104
Max.×stick 3 +×3104
102length198 TROLLEYS
×102 198 4+4
cm ×104 TROLLEYS
×102 5 +5 TROLLEYS
198 ×104 ×102 6 + 6 TROLLEYS 100

cm 100CAPACITY
HEATING 100 100 100
DD LD value for HP
Connection DDheat LDkW DD 68 LD DD
102 LD136 DD 170 LD 204
Connection value for EL heat kW 56.7 85.05 113.4 141.75 170.1
151 × 586 151 × 514 151 × 806 151 × 734 151 × 1026 151 × 954 151 × 1246 151 × 1174 151 × 1466 D 151 × 1394
kW 250 135
TFi3000 250 180 250 3 + 3 250225
TROLLEYS 4250 270
+ 4 TROLLEYS
2505 +5 TROLLEYS
250 W250 6 + 6 TROLLEYS
250 250
1)

kW 413 118.8
550
DIMENSIONS 439 158.4 550 DD451158.4LD 550
DD LD–
451 DD 550
LD DD 451 LD 550
Floor space HP heating (W × D) cm 151×806 151×734 151×1026 151×954 151×1246 151×1174 151×1466 151×1394
Body height cm 273 273 273 273 273 273 273
198 ×104 ×102
273
FessmAnn AdvAntAges

FessmAnn AdvAntAges

“I am confident that the


formulation and convincing
technology alongthat
“I am confident withthe
the high
reliability are key
formulation andsuccess
convincing
factors for good
technology products.”
along with the high
reliability are key success

Uli Fessmann
factors for good sausage.”
All benefits of FESSMA
Uli Fessmann

• Smoke density can be controll


All benefits of FESSMANN at a glance
• Patented smoking system ach

• Smoke density can be controlled for individual and uniform taste • Very cost-effective due to min

• Patented smoking system achieves consistent quality in the entire batch • Reproducible results thanks t

• Very cost-effective due to minimal weight loss and perfect uniformity • Accurate production control a
software by FESSMANN
• Reproducible results thanks to controlbybyFESSMANN
control FESSMANN
• Smoke generators individually
• Accurate production control and verification management thanks to process monitoring
software by FESSMANN
• Long service life due to high-q

• Smoke generators individually adjusted to meet your requirements • Flexibly expandable due to mo

• Long-lived thanks
Long service to highest-quality
life due materialsand
to high-quality materials andgood
best processing
• Energy-efficient thanks to opt

• Energy-efficient thanks
Flexibly expandable due to
to optimal
modularinsulation
design
• Future-proof: Heating optiona

• Future-proof: Heating
Energy-efficient thanksoptionally
to optimaleither with electricity, high-pressure steam, gas, thermal oil or oil
insulation

• Future-proof:
Efficient exhaust cleaning
Heating by the either
optionally thermos-catalytic afterburner
with electricity, high-pressure steam, gas, thermal oil or oil

All systems at a
Just fold open.

All systems at a glance.


Just fold open.
FESSMANN
FessmAnn gmbH GmbH & und
coCokgKG
Herzog-Philipp-Straße 39, D-71364 Winnenden, Phone +49 (0) 7195 701-0,
www.fessmann.com
Fax +49 (0) 7195 701-105, info@fessmann.de, www.fessmann.de

02/2022
Subject to technical modifications, system photos may deviate from standard, version 03/2013

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