PRODUCTIVE

INDUSTRIAL SYSTEMS
2 | About FessmAnn

High-tech with a tradition

For nearly 100 years, FESSMANN has been standing for

cutting-edge high-tech systems for the treatment of food
in the meat and fish processing industry.

FESSMANN was founded in Winnenden near Stuttgart in

1924. Today, the company is represented in more than 50
countries on all continents of the world. So far, FESSMANN
has already supplied over 80,000 systems for smoking,
cooking, roasting, baking and cooling. The trust that our
customers place in our process engineering is what keeps
us going. There is a reason that FESSMANN is an inter-
national leader in quality and service.

Each day we strive to improve even further - not only the

flavour aspect but also ecologically and economically. This
is how we make the environment, you and your customers
happy: Our passion for quality goes beyond mere taste. It
also improves your margins. How? Find out on the following
pages.
Dates
Datesand
andfacts
facts
1924
1924 Company
Companyfounded
foundedbybyWilhelm
WilhelmFessmann
Fessmann
1969 Delivery
1969 Deliveryofofthe
thefirst
firstTURBOMAT
TURBOMATuniversal
universal
system
system
1971 Development
1971 DevelopmentofofTF3000,
TF3000,the
thefirst
first semi-
semi-continuous system
continuous system
1972
1972 Development
Developmentofofthe
thefirst
firsttransfer
transfersystem
system
1976
1976 FESSMANN
FESSMANNTechnical
TechnicalSchool
Schoolopens
opens
1982
1982 Development
Developmentofofthe
thefirst
firstRATIO
RATIOsmoke
smoke
generator
generator
1993
1993 The
Thepatented
patentedRATIO-TOP
RATIO-TOP smouldering
smoulder smoke
smoke generator
generator completes
completes the RATIO line
the RATIO line
1998 FESSMANN develops equipment for
1998 FESSMANN
cooking anddevelops equipment for
baking: AUTOVENT and
cooking and baking: AUTOVENT and
RotathermCARAT
RotathermCARAT
2003 The TF4000 now also allows for the
2004 FESSMANN
continuous introduces
productionaofreal all-rounder:
sausage with
the Ti3000
natural industrial system
casings
2008
2004 AFESSMANN
development success for
introduces FESSMANN:
a real all-rounder:
the
thewith Triplex
Ti3000 insulation,
industrial system
CIP cleaning and frequency converter
2007 TF4000 is equipped with ,
2010 The newcontrol
a new controlgeneration
and the new RATIO-STEAM
steam smoke generator are introduced
2008 A development success for FESSMANN:
2013 The
theprocess monitoring software
with Triplex insulation,
CIP cleaning developed by FESSMANN
and frequency converter
is introduced
2010 The new control and the new
2015 The RATIO-HYBRID:
RATIO-STEAM steam Two smoking
smoke generator
processes in a single
are introduced system
at IFFA

2016 The F.LOADER enables fully automatic

loading and unloading of the TF4000
2019 The new control generation
gets a universal OPC-UA interface
2021 The exhaust gas cleaning system
sets new standards
for sustainable exhaust air cleaning
2022 The digitization of the machines creates
transparency in the process and safety
in production
4 | FessmAnn competence

FESSMANN systems offer more

Even shape, in
consistency flavour
form,and quality
taste and quality
sausage is
Good sausage is characterised
characterised bybythe
a unique
uniquetaste
taste experience. This ithighest
experience that offers. demand to quality
This dedication to
can onlymust
quality be met withwith
be met outstanding
excellenttechnology
technologyandandaasophisticated concept.
well thought-out We want
concept. to supply and
Reproducible our
customers
reliable with thecan
products best facilities
only for this.with
be achieved Therefore, we develop
continuous and improve
development our machines conti-
and enhancements. This
nually.
is whatThis is what our
customers customers
appreciate value
about about FESSMANN.
FESSMANN. We make
We guarantee thatcertain that an even
your sausage shape,
becomes a
flavour and
success colour
thanks make
to the your sausage
consistent successful.
flavour, colour and quality we provide.

minimal loss of weight - maximum efficiency

The minimal weight loss in smoking, cooking, roasting and baking processes maximises cost-
effectiveness when FESSMANN technology is used. Optimum insulation and fast process times
also ensure a high level of energy efficiency. The durability of our machines provides even more
benefits - we only use top-grade components which are processed under the most stringent
quality requirements.

innovation and pioneering spirit

We love racking our brains for ideas that optimise your processes. For this purpose, FESSMANN
has its own research and development department. This is where we pour our passion into
innovations such as the especially environmentally friendly smoking system. With our
pioneering spirit, we have set global standards that are reflected in a number of patented detailed
technical solutions. Despite our achievements, we still strive to improve further so that we can
continue to offer you products that save you costs and resources.
service and experience
Your purchase is a commitment for life. When you choose FESSMANN, you will always
have a competent partner at your side. You can rely on our experience. Right from the
start, we support you in planning and adapting the right solution to your needs. You will,
however, rarely see our customer service personnel. This is not due to their lack of time
for you but rather owed to the fact that our systems are very fail-proof and extremely
low-maintenance.

Flexibility and safety

You would like to change your product portfolio? Not a problem with FESSMANN. The
modular design of our systems allows them to be expanded flexibly according
according to
to your
needs
needs at
at any
any time.
time. With
With our
our intelligent
intelligent control system,
control system, you cancan easily
easily
manage your FESSMANN equipment around the clock.clock. Even
Even when
when it‘s
it‘s not
not crunch
crunch time.
time.

Experience you
can taste.
 “Good flavour is the most important
thing for us. Especially if we can
achieve it with less weight lost and
even lower consumption.”

RATIO-TOP Smouldering smoke generator

• Short smoking times thanks to the rapid generation of maximum
smoke concentrations
• Adjustable smoke intensity
• Various smoke flavourings and colour nuances
• TOP selection via control:
control:
– TOP 1: Light smoke
– TOP 2: Medium smoke
– TOP 3: Intensive smoke
• Consistent top-grade product quality in colour and flavour
• Low costs, economical consumption of smoking material
• Grain size of the wood chips ranges from 4 to 12 mm (KL 2/16)
• Automatic cleaning device
 smoke generAtors | 7

Patented smoker solutions

Patented smoke generators are our strength. The sophisticated smoking system achieves
optimal results in a very short time. The adjustable smoke intensity levels allow for a variety
of smoke flavourings and colour nuances. Thanks to the controlsystem,
control system, this
consistently high product quality can be reproduced both in colour and in flavour.

Depending on your requirements, you can choose between smouldering smoke generators
(RATIO-TOP), friction smoke generators (RATIO-FRICTION), liquid smoke generators (RATIO-
LIQUID) and steam smoke generators (RATIO-STEAM).

scope of application smoke development

RATIO-TOP
RATIO-FRICTION Smoke constituents
RATIO-LIQUID
Taste
200° C low-boiling
250° C components for
the colour
300° C
350° C high-boiling
components for
400° C imparting taste
450° C and preserving

Preservation Colour Smouldering temperature

RATIO-TOP
Open system with
reduced exhaust
 8 | smoke generAtors

8 | smoke generAtors

RATIO-FRICTION Friction smoke generator

RATIO-FRICTION
• Mild smoke aroma Friction smoke generator
•
• Adjustable
Mild smokesmoke
aromaintensity levels thanks to smoke interval control
•
• Automatic
Adjustable cleaning device levels thanks to smoke interval control
smoke intensity
•
• Cost-effective smoking
Automatic cleaning material, beech wood beams, grade II
device
80 × 80 × 800 mm or 80 × 100 × 950 mm
• Cost-effective smoking material, beech wood beams, grade II
• Low consumption
80 ×x 80 ×x 800 mm or 80 x× 100 x× 1000 mm
950 mm
• Low noise
• Low consumption
•
• Friction
Low noise wheel with unrivalled service life
•
• Motor
Frictionwith lower
wheel power
with consumption
unrivalled than conventional systems
service life
•
• Includes
Motor with a magazine for consumption
lower power spare beams than conventional systems

• Includes a magazine for spare beams

RATIO-LIQUID Liquid smoke generator

RATIO-LIQUID
• Liquid smoke generator
Low acquisition costs
•
■ Highest product
• Premium quality:
quality:Finest
productcosts
Low acquisition dispensing by a
finest atomisation two-substance
means nozzle with
of the maintenance-free
frequency-controlled dosage
maximum-availability pump
injection nozzle developed in house
• Premium product quality: finest atomisation by means of the maintenance-free
• Minimal consumption injection
maximum-availability of liquid smoke
nozzle concentrate
developed in house
• FESSMANN system: during smoking, the system works as a hermetically
• Minimal consumption of liquid smoke concentrate
sealed system with full temperature control
➔

•■ FESSMANN system: during smoking, the system works as a hermetically

Highestsystem
sealed flexibility:
withCan
fulloptionally be used
temperature in combination with external
control
devices

RATIO-STEAM Steam smoke generator

RATIO-HYBRID Steam smoke generator
RATIO-STEAM Steam smoke generator
• Short smoking times
■• Tender
•Can use
Short casing
smoulder
smoking -times
high product
smoke qualitysmoke
or steam thanks
fortoindividual
low-pressure
goodssteam
programs
■•High
• Sturdy
Tender design
product
casingquality
- highfrom careful
product smoking
quality with
thanks steam smoke steam
to low-pressure
■•Minimal
• Easy
Sturdytodesign
handle
consumption of woodchips
■•Short
• Easy
Easy to clean
handlethanks
smoking
to times to easy access for maintenance
■•Simple
• Grain size of the
handling: woodtochips
easy ranges
Reproducible smoke from 4 to for
density 12 mm (KL 2/16)
smoulder smoke and
➔

Easy to clean thanks access for maintenance

steam smoke applications
• Grain size of the wood chips ranges from 4 to 12 mm (KL 2/16)
Low wear as compared to conventional steam smoke generators
➔ ➔
■

■ The woodchip grain size is 4-12 mm (KL2/16)

Technical data
Technical data
SMOkE GENERATOR RZ325 RZ550 RR325 RRi550 FR325 RATIO-STEAM RZ7/2
T3000 1–2 trolleys x x x 2 or more trolleys
SMOKE
SMOkE GENERATOR
GENERATOR RZ325 RZ550
RZ550 RR325 RRi550 FR325 RH325 RH550RZ7/2RZ7/2
RATIO-STEAM
T3000 3–8 trolleys x x x x x
T3000 1–2
1–2 trolleys
trolleys xx xx x x
2 or more trolleys
Ti3000 3–8 trolleys x x x x x
T3000 3–6
3–8 trolleys
trolleys xx x xx x x x x
Gourmet-Master 1–2 trolleys x x x 2 or more trolleys
Ti3000 3–6
3–8 trolleys
trolleys xx x xx x x x x
Gourmet-Master 3–8 trolleys x x x x x
Gourmet-Master 1–2 Wagen
trolleys xx xx x x
2 or more trolleys
Gourmet-Master 3–6
3–8 Wagen
trolleys xx x xx x x x x

FESS_110662_Broschuere-Industrie_en_final.indd 8 14.03.13 11:17

 Friction
Friction
smokesmoke
generation
generation Automatic
Automatic
cleaning
cleaning
device device
for RZ550
for RZ550

RATIO-FRICTION
RATIO-FRICTION
ClosedClosed
systemsystem
sad snu tsi kcamhcseG retuG„
hcua ned riw nneW .etsgithciW
tsulrevsthciweG reginew tim hcon
hcuarbreV meregnireg tim dnu
“.resseb osmu ,nennök neleizre
sad snu tsi kcamhcseG retuG„
hcua ned riw nneW .etsgithciW
tsulrevsthciweG reginew tim hcon
hcuarbreV meregnireg tim dnu
“.resseb osmu ,nennök neleizre

RATIO-LIQUID
RATIO-LIQUID
ClosedClosed
systemsystem

RATIO-HYBRID
RATIO-STEAM
RATIO-STEAM
Open system
Open system with with
reduced
reduced exhaust
exhaust
Automatic door opener Stainless steel door handle Stainless steel door lock FESSMANN hygienic floor

“ The system was adapted

“The system was adapted to
to our
our needs.
needs and This
grows is with
whatus
future-oriented
as needed. This isinvestment
what future-
oriented
means.”investment means.”
 T3000 | 11
t3000 | 11

t3000 | 11

t3000 | 11

t3000
Vertical air flow
t3000
Vertical air flow
t3000
Vertical air flow

Quality based on tradition

Quality based on tradition
Quality basedbusinesses
Modern butcher‘s on tradition
face the challenge of having to
producebutcher‘s
Modern high quantities at a consistently
businesses high quality
face the challenge and as
of having to
low a price as possible. Turbomat t3000
produce high quantities at a consistently high quality andcan
by FESSMANN as
Modern
help butcher‘s businesses face the challenge of having to
low ayou achieve
price both:
as possible. Quality
Turbomatand t3000
productivity.
by FESSMANN can
produce high quantities at a consistently high quality and as
help you achieve both: Quality and productivity.
low proven
The a price FESSMANN Turbomat t3000
as possible. technology with aby FESSMANN
stepless can
recircula-
help you
ting provenachieve
fan ensures both: Quality
an exquisite and
smokyproductivity.
flavour and accurately
The FESSMANN technology with a stepless recircula-
reproducible results. Minimal weight loss,
ting fan ensures an exquisite smoky flavour and fast process times
accurately
The
and proven
low FESSMANN
maintenance andtechnology
operating with amake
costs stepless
this recircula-
universal
reproducible results. Minimal weight loss, fast process times
ting fan profitable
system ensures an in exquisite
no smoky flavour and accurately
and low maintenance andtime. The automatic
operating costs makecontrol allows
this universal
reproducible
you to manage results. Minimal
theinsystem weight
easily loss, fast process times
system profitable no time. Thewith minimalcontrol
automatic manpower.
allowsIf
and
your low maintenance
capacities and
increase, operating
the system costs make
grows withthis universal
you thanks
you to manage the system easily with minimal manpower. If
system
to profitable
its capacities
modular in no
design. time.
With The
oursystemautomatic
variety of models controlfeatures
allows
your increase, the grows withandyou thanks
youchoose
to to manage
from, the
the system
Turbomat easily with minimal manpower. If
to its modular design. With ouruniversal
variety ofsystem
modelscanandbe suited
features
your
to yourcapacities
needs increase, the system grows with you thanks
perfectly.
to choose from, the Turbomat universal system can be suited
to its modular design. With our variety of models and features
to your needs perfectly.
to choose from, the Turbomat universal system can be suited
to your needs perfectly.

All benefits at a glance

All benefits at a glance
• Made from all stainless steel with low • Proven control mechanisms for reproducible
All benefits at a glance
installation height
• Made from all stainless steel with low • results as standard
Proven control feature for reproducible
mechanisms
• installationcleaning
height as standard feature • results asdesign
standard feature expansion of
• Automatic
Made from all stainless steel with low • Modular for flexible
Proven control mechanisms for reproducible
• Automatic cleaning as standard feature up to 8
Modular trolleys.
Each expansion
•■ results asdesign Each
part expansion
includes
for flexible
standard feature partheating
its own
expansion of
• installation height
Different means of heating available includes its ownEach
andtorecirculation heating and for
components recirculation
short
up 8 trolleys. expansion part pro
• Automatic
• Different means
Optional with of heating
cleaning
climateas
packageavailable
standardforfeature
optimum • Modular
componentsdesign
duction times
includes for
its own for flexible
short
with andexpansion
production
maximum
heating timesof
quality
recirculation
maturation up tomaximum
with 8 trolleys.
components Each
shortexpansion
forquality productionpart
times
• Different
Optional with
meansclimate package
of heating for optimum
available includes its own heating and recirculation
maturation with maximum
• Compatible withquality
all smoke generators from
•
• Stepless recirculating
Optional with fan for for
climate package bestoptimum
results components for short production times
and uniform smoking climate in the entire the
• withRATIO
Compatible
maximumline
withquality
all smoke generators from
• maturation
Stepless recirculating fan for best results
system
and uniform smoking climate in the entire the RATIO line
• Stepless • Compatible with all smoke generators from
system recirculating fan for best results the RATIO line
and uniform smoking climate in the entire
system
Stainless steel lifting hinge Unique FESSMANN air flow Automatic CIP cleaning FESSMANN RATIO flap

“Up to 1.5 % higher yield with a

consistent level of quality. That
pays off.”
 Ti3000 | 13
ti3000 | 13

More flavour, more weight,

more FESSMANN

The Ti3000 industrial system generates 1.5 % more yield than

other systems while maintaining the proven FESSMANN qua-
More
lity. flavour,from
Manufactured more weight,steel
all stainless more FESSMANN
and in steam-tight
panel construction, the Ti3000 can be used for universal ap-
plications and specific demands. The central unit technology
alsoti3000
The makes industrial
it a flexiblesystem generatessystem
and cost-saving 1.5 % more yield
with the than other systems while maintaining
high-
the air
est proven FESSMANN
circulation quality.
capacities andManufactured from all stainless steel and in steam-tight panel
short process times.
construction, the Ti3000 can be used for universal applications and specific demands. The
central from
Benefit unit technology
higher system alsocapacities
makes it and
a flexible and weight
a reduced cost-saving system with the highest air
circulation capacities and short process times.
loss. New ventilation technology with central air recirculation
ensures effective processing and unrivalled speed in smoking
Benefit
times from
with higher
even fastersystem capacities
drying times. and
At the a reduced
same weight loss. New ventilation technology
time, it provi-
des a high degree of drying, optimal flavour and highest qua- and unrivalled speed in smoking
with central air recirculation ensures effective processing
times
lity. Thewith evenis faster
Ti3000 drying all-rounder
the ultimate times. At thefor same time,fish
meat and it provides a high degree of drying,
optimal
processing.flavour and highest quality. The Ti3000 is the ultimate all-rounder for meat and fish
processing.
It performs complete manufacturing processes with heting,
It performs
drying, complete
reddening, manufacturing
smoking, processes
roasting, baking, hot-airwith heating, drying, reddening, smoking,
cooking
roasting, baking, hot-air cooking and cooking processes
and cooking processes as well as optional shower cooling as well as optional shower cooling and
and cooling/dehumidification functions. The intelligent control is intuitive and precise in
cooling/dehumidification functions. The intelligent
operation and allows
control99is different
intuitive product programmes
and precise and even cold smoking processes to be
in operation
stored.
and allows 99 different product programmes and even cold
smoking processes to be stored.

All benefits at a glance

• Panel construction and central unit
technology for top air flow and process
performance
• More flexibility in realising custom
product requirements thanks to stepless
fan speed adjustment
• Higher system capacities due to faster
process times = higher yield
• Compatible with all types of feed trolleys
for industrial use
• Use of “extra long” feed trolleys and
transport frames
• Automatic door opener as standard
feature
• Automatic CIP cleaning system as
standard feature
ti3000
Vertical air flow
Air guidance flap Air supply principle CIP-Device Tar seperator

Advantages

■ Double-row system for extra wide

trolleys up to 116 cm (46“) width

■ Uniform results in the entire chamber

■ Flexible adaption of the system to a

widevarietyofproducts

■ Less rejects!

■ Highest quality of end products

 Ti7000 | 15

Flap position 70/30

Flap position 50/50

Double Performance
The special air guidance flap of the Ti7000 allows infinitely vari-
able regulation of the air flow inside the chamber. This enables
the system to be flexibly adjusted to the specific requirements of
each product. Even with double-row loading, uniform results are
achieved throughout the entire chamber – in an impressive time
and quality!
H
The air supply principle of the Ti7000 is based on the special
design of the air ducts. State-of-the-art flow simulation software
allows to keep the deviations of the air velocities below 1 m/s. The
result: an unmatched uniformity and quality of the products! W D

Technical data
Ti7000 Ti7000/6 Ti7000/8 Ti7000/10 Ti7000/12
DIMENSIONS 6 TROLLEYS 8 TROLLEYS 10 TROLLEYS 12 TROLLEYS
Standing surface (W x D) cm 328 x 346 328 x 466 328 x 576 328 x 686
Height cm 292 292 292 292
Minimum room height cm 525 525 525 525
Recommended room height cm 340 439 439 451
Smoke trolley dimensions (H x W x D) cm 218 x 116 x 102 218 x 116 x 102 218 x 116 x 102 218 x 116 x 102
Max. stick length cm 112 112 112 112

HEAING OUTPUTS
Connection value HP-heating kW 216 288 360 432
All benefits at a glance
• Cooling times up to 75 % shorter
• Longer shelf life thanks to shortened exposure
to critical temperatures limiting the growth of
micro-organisms
• Lower weight loss
• Low water consumption
• Additional steam cooking possible
• Available with brine showering option in circuit
• Maximum flexibility due to modular system
design
• For processes with just-in-time production
 COOLING
cooling // INTENSIVE
intensive COOLING
cooling SYSTEMS 17
systems | 15

Well thought-out cooling

iK3000
Fessmann intensive cooling keeps its cool when the efficiency and quality of
its products is at stake. Not only does it save time and energy (cooling times
up to 75 % shorter!) but it also ensures perfect sanitation and shelf life.

In only one process, it cools the the heat-treated

heat-treated products
products down
down to to packaging
packaging
temperature. Thanks to a particularly
particularly high
high level
level of
of humidity,
humidity, FESSMANN
FESSMANN
intensive cooling adds weight to your goods and money to your pockets. pockets. Air
Air
and chilling are
are only
only used
used whenever
whenever necessary.
necessary. Cleaning
The special low pressure
by means of the
steam
special injection enxures
low pressure abolute
steam sterility.
injection ensuresYou absolute
will be amazed
sterility.at
Youwhat
will our
be
cooling
amazedsystems can cooling
at what our do: Theysystems
can even cook!
can do: They can even cook!

intensive cooling (natural casing, calibre: 32 mm)

iKi3000
°C
70
60 Shower cooling
Shower with
50
intensive cooling
40
30
20
10

0 10 20 30 40 50 60 70 80 min
Final core temperature
Final core temperature
20 °C after 60 min
20 °C after 18 min
Final core
temperature
8 °C after 35 min

Technical data
INTENSIVE COOLING SYSTEM Ik3000 Ik3000 Ik3000 Ik3000 Iki3000 Iki3000 Iki3000 Iki3000
DIMENSIONS 1 TROLLEY 2 TROLLEYS 3 TROLLEYS 4 TROLLEYS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
Floor space HP (W × D) cm 151 × 136 151 × 246 151 × 356 151 × 466 151 × 356 151 × 466 151 × 576 151 × 686
Height with EL / HP heating cm 250 250 250 250 273 273 273 273
Minimum room height HP heating cm 310 323 323 340 450 450 450 450
Recommended room height HP heating cm 500 500 500 500
Smoke trolley (H × W × D) cm 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102 198 ×104 ×102
Max. stick length cm 100 100 100 100 100 100 100 100
18
16 | TF3000/TFi3000
tF3000 / tFi3000

A successful combination

The tF3000 and tFi3000 systems offer a cost-effective combination of smoking, cooking
and chilling. Automated processes increase production capacities and lower operating
costs. The freshly filled smoke trolley is manually moved to the first storage place in the
front chamber and from there it is pulled to the centre using the pneumatic conveyance
system. Then the process control is activated and the predefined treatment programme
is started. The heating process now runs automatically. Once this phase is completed, the
trolley is automatically moved into the cooling zone. Depending on their properties and
intended type of packaging, the products are immediately cooled down to their packaging
temperature in a just-in-time process via continuous shower, interval shower or cold air.
At the same time, the next batch can be treated in the scalding and smoking chamber.

Production stages of a
tFi 3000 (lifting door in centre)

Scalding and smoking chamber Ti3000

Stainless steel impact protection Frequency converter Pneumatic conveyance Lamp post

tF3000
with double door
in the centre

All benefits at a glance

• Just-in-time production, controllable
process with reproducible processing
sequence
• Significant reduction of germ formation
and contamination - therefore longer
shelf life
• Automated conveyance system
• Production, packaging and delivery
within very short periods
• Lower requirement of refrigerating
chamber capacities
• Higher loading capacity than compa-
rable floor-mounted conveyor systems
thanks to low construction

Cooling zone IKi3000

Catwalk Loading section with water shower Stainless steel baskets TRANS.CON

All benefits at a glance

• Significant energy savings •
■ Unsurpassed hygiene, separation of

product entry and exit (HACCP)

• Compatible with all smoking systems
•
■ Excellent quality in colour and flavour
• Only 25 % of the space requirement of with less weight loss than other batch
batch processing systems - for maximum processing systems
return on minimal space
• Option to automate
■ F.LOADER loading
for automated and unloading
loading and
• Fully automated control and monitoring of unloading
production processes • Consistently high product quality
■ Consistently high product
increases process quality
and quality reliability
• Temperature and humidity can be increases process and quality reliability
regulated separately in each processing • Short installation and commissioning times
zone ■ Short installation and commissioning times
 TF4000
tF4000 CONTINUOUS
continuous SYSTEM 21
system | 19
tF4000 continuous system | 19

Continuous progress
Continuous progress
The multifunctional tF4000 by FESSMANN combines the basic elements of meat product
The multifunctional
manufacturing: tF4000scalding,
Smoking, by FESSMANN combines
chilling. the basic
In the TF4000 elementstransfer
continuous of meat product
system,
manufacturing: Smoking,
products pass through scalding,
several heatchilling.
treatmentIn the
andTF4000
coolingcontinuous transfer
sections, more system,
specifically
products
the pass
drying, throughshower
smoking, severalcooling
heat treatment andzones,
and chilling coolingand
sections, more
leave the specifically
system ready
for packaging. As an option, the heat treatment elements can be equipped withready
the drying, smoking, shower cooling and chilling zones, and leave the system any
for packaging.
FESSMANN As an option,
components the heat
for drying, treatment
smoking elementsThe
and scalding. can be equipped
cooling elementswith
canany
be
FESSMANN
equipped with components forcooling
showers, air drying,equipment,
smoking and scalding.fans
circulation The or
cooling
brine elements
showers. can be
equipped with showers, air cooling equipment, circulation fans or brine showers.
Automated processes increase production capacities and reduce operating costs to
Automated
a minimum.processes
Steps suchincrease production
production
as loading, capacities
capacities
unloading and reduce
or transporting andoperating costs
cleaning the to
feed
atrolleys
minimum. Steps such as loading, unloading or transporting and cleaning
are no longer necessary. Technically, personnel is only needed for the feed andthe feed
trolleys
trolleys arethe
to monitor noproduction
no longernecessary.
longer necessary. The amountpersonnel
Technically,
processes. of stuff for loading
is only andfor
needed unloading can
the feed and
also be saved
to monitor with the processes.
the production FESSMANN automation solution - the F.LOADER - and
individually adapted to your requirements.

Production stages of a tF4000

(8-chamberstages
Production transfer)
of a tF4000
(8-chamber transfer)
Temperature and
humidity can be
Temperature and
regulatedcan
humidity separately
be in
each chamber
regulated section.
separately in
each chamber section.
Scalding and smoking Chamber cooling zone
Scalding and smoking Chamber cooling zone

Drying Smoking Shower

Drying Smoking cooling
Shower
cooling

Drying Smoking Smoking Cooking Cooking Cooling Cooling Cooling

Drying Smoking Smoking Cooking Cooking Cooling Cooling Cooling

sample product data

Wieners:product
sample Calibre:data
20 mm, length 120 mm, weight: 34 g, capacity: 2329 kg/h.
Wieners: Calibre: 20 mm, length 120 mm, weight: 34 g, capacity: 2329 kg/h.
Pork pâté loaf Chicken wings Crusted ham Whole chicken

All benefits at a glance

• Optimal baking results thanks to
unique rotation technology
• Increases capacities up to 100 %
• Short heating and baking times
• Up to twice the trolley load capacity of
standard baking systems
• Lower weight loss than conventional
systems (amortisation of investment
costs from only the weight loss
savings is possible in less than 6
months)
• Less space required
• Energy savings thanks to high-quality
insulation
• Optional CIP cleaning to reduce
personnel expenditures
 rotathermcarat | 23
RotathermCarat 21

rotathermcarat | 21

Our secret: Baking at 360 °

Our secret: Baking at 360 °

The FESSMANN rotathermcarat stands for top-class baking
results thanks to its special rotation baking technology.
This
The unique system
FESSMANN combines thestands
rotathermcarat innovative baking trolley
for top-class baking rotathermcarat | 21
rotation
results with the air
thanks to flow from three
its special vertical
rotation outlets
baking directed
technology.
at theunique
This centre system
(see image). This makes
combines it suitable
the innovative for baking,
baking trolley
cooking and hot-air refining in batch operation.
rotation with the air flow from three vertical outlets directed
at the centre (see image). This makes it suitable for baking,
Increase yourhot-air
cooking and profits refining
and lower your costs
in batch with FESSMANN
operation.
RotathermCarat. Discover the premium quality and maxi-
mum capacity
Increase your yourself.
profits and lower your costs with FESSMANN
Our secret:
RotathermCarat.
The
Bakingtheatpremium
Discover 360 ° quality and maxi-
muminnovative technology allows for the development
capacity yourself.
and design of completely new products, such as pâtés
or
The combinations technology
of meat and dough.for Produce crunchy
Theinnovative
FESSMANN rotathermcarat allows stands the development
for top-class baking
surfaces
and with of
design an completely
artisan flavour
new butproducts,
no burn marks.
such Thanks
as pâtés rotathermcarat
results thanks to its special rotation baking technology. Top view
to Slicerware,
or This
combinations loosening
of meat theand
baking crustProduce
dough. is no longer
crunchya
unique system combines the innovative baking trolley
problem.
surfaces No more wasted goods. The particularly short
rotationwith
withantheartisan flavour
air flow from but
threenovertical
burn marks.
outletsThanks
directed rotathermcarat
heating
to at and baking
Slicerware, times, the
loosening the baking
excellent insulation
crust is and thea
no longer Top view
the centre (see image). This makes it suitable for baking,
long shelf life also
problem. save you energy andThe
money. Furthermore,
cookingNo andmore
hot-airwasted
refininggoods.
in batch particularly
operation. short
this system
heating andnot only times,
baking significantly reducesinsulation
the excellent weight loss
andbut
the
also
long the floor
shelf lifespace
also needed.
save you
Increase your profits andenergy and money.
lower your Furthermore,
costs with FESSMANN
this system not onlyDiscover
RotathermCarat. significantly reduces weight
the premium quality loss
and but
maxi-
also the floor space
mum capacity yourself.needed.

The innovative technology allows for the development

and design of completely new products, such as pâtés
or combinations of meat and dough. Produce crunchy
Technical data
surfaces with an artisan flavour but no burn marks. Thanks rotathermcarat
to Slicerware,1) loosening the baking crust is no longer a Top view
Technical
RotathermCarat
problem. No data
more wasted goods. The particularly short
RotathermCarat
DIMENSIONS
heating and baking times, the excellent insulation and the
RotathermCarat
Floor space
long (W ×life
shelf
1)
D) also save you energy
cm and money.198 × 187
Furthermore, RotathermCarat
Body height
this system not only significantly
DIMENSIONS cm reduces weight 251
250
loss but
Minimum
Floor room
alsospace
the (W height
floor
× D)space needed. cm
cm 335
198 × 187
Recommended
Body height room height cm
cm –
250
Baking trolley (H height
× W × D) cm 198 x× 102
103 x× 104 50 % less weight loss
Minimum room cm 335
Baking tray (W × D) cm 94×100– weight loss
Recommended room height cm
Baking trolley
HEATING (H × W × D)
CAPACITY cm 198 × 102 × 104 50 % less weight loss
Conventional baking
weight loss system
Connection value× for
Baking tray (W D) EL heat cm
kW 94×100
88
Connection value for gas heat
HEATING CAPACITY kW 80
Technical data
+Connection
additional EL heatfor EL heat
value kW
kW 24
88
Conventional baking system
Connection
Connectionvalue
valuefor
foroil
gasheat
heat kW
kW 80
80
RotathermCarat
++additional
1)
24 RotathermCarat
additionalEL
ELheat
heat kW
kW 24
Connection value
DIMENSIONS
Connection valuefor
forLP
oilheat
heat kW
kW 45
80 weight loss
Floor space (W
+ additional EL heat× D) kW cm 198 × 187
24
This data is merely a summary and must not be used for structural
1)
application. Please see
Body dimension
the relevant
Connection height
value sheets for complete dimensions and power
for LP heat kW cm connections. EL = heated45250
electrically, oil = heated with oil, gas = heated with gas, LP = low pressure. weight loss
Minimum room height cm 335
1)
This data is merely a summary and must not be used for structural application. Please see
Recommended
the relevant roomforheight
dimension sheets cm connections. EL = heated
complete dimensions and power –
electrically, oil = heated with oil, gas = heated with gas, LP = low pressure.
Baking trolley (H × W × D) cm 198 × 102 × 104 50 % less weight loss
Baking tray (W × D) cm 94×100 weight loss

HEATING CAPACITY
Conventional baking system
24 | Autovent3000
22 AUTOVENT3000

The patented system for guaranteed flavour

Wherever large volumes are produced, particularly innovative ideas are

needed to guarantee the unique quality. Our patented autovent3000
system was therefore designed especially for industrial purposes.

The highlight: FESSMANN AUTOVENT3000 nozzles utilize the mo-

mentum from the low-pressure steam and convert it into air velocity
and heat energy. This allows for ideal heat transfer to the product,
which results in shorter cooking times with up to 15 % less weight
loss! Forgoing the fans furthermore leads to savings in energy and
maintenance costs. The benefits are clear when it comes to flavour
as well: the temperature difference in the system never exceeds
1 °C so that overcooking is no longer a problem. Your customers will
thank you for products at such an outstanding price-performance
ratio.

By the way: The modular design of FESSMANN systems makes an

expansion up to 12 trolleys possible. This means that you can cost-
effectively expand production at low investment costs.
autovent3000
with low pressure steam technology

Technical data
AUTOVENT-COOkING SYSTEMS 1) AUTOVENT3000
DIMENSIONS 1 TROLLEY 2 TROLLEYS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
Floor space HP heating (W × D) cm 151 × 136 151 × 246 151 × 356 151 × 466 151 × 576 151 × 686
Body height cm 273 273 273 273 273 273
Recommended room height cm 370 370 370 370 370 370
Smoke trolley dimensions (H × W × D) cm 198 × 104 × 102 198 × 104 × 102 198 × 104 × 102 198 × 104 × 102 198 × 104 × 102 198 × 104 × 102
Max. stick length 100 100 100 100 100 100

CONNECTION VALUES
Connection value LP heat kW 44.5 89 133.5 178 222.5 267

1)
This data is merely a summary and must not be used for structural application. Please see the relevant dimension sheets for complete
dimensions and power connections. HP = heated with high pressure steam, LP = low pressure.
All benefits at a glance
• The patented AUTOVENT nozzles accelerate the
low-pressure steam to 200 m/s, thus creating a
high level of turbulence in the system. This
allows for ideal heat transfer to the product,
which results in shorter cooking times with up
to 15 % less weight loss but higher capacities.
• The temperature difference in the system
never exceeds 1 °C, which leads to perfectly
even products of the highest quality.
• AUTOVENT systems work without fans. This
keeps maintenance and operating costs to a
minimum.
• The system is completely made from stainless
steel and has been welded steam-tight. This
ensures a long service life and keeps energy
consumption low.
All benefits at a glance
■ Easy operability: intuitive, clear and ergonomic ■ Batch input option
programme outline
■ Display on mobile devices possible
■ Maximum availability and limited downtime
■ Parallel monitoring and control of up to
thanks to self-diagnostics and fieldbus
4 systems
connection of important components
■ Touch screen with special protective glass:
■ Remote maintenance by external access allows
easy operation and protection from moisture
service and programme optimisations around
the clock ■ Various levels of password protection
safeguard the programmes from
■ Always precise and easy to see on the display
unauthorised access
during ongoing programs: progress of chamber
temperature, core temperature, moisture level
and more
 FOOD.CON 2 // FOOD.LOG
Food.con Food.log | 27
25

– easy, intuitive, precise

First of a new generation

The new
The new controllooks
control looksgood,
good,isiseasy
easyto
tohandle
handleand
and keeps
keeps
quality consistently
consistentlyhigh.
high.

Producing high-quality products in the meat processing industry

means to balance the demand for flexibility in the manufacture of
goods and ultimate process reliability. Constant monitoring of all
processes and flow of goods without breaks as well as the careful
documentation of each interference in the programme sequence are
of the utmost importance: It is the only way to prevent mistakes that
may lead to more severe downtimes or high costs later. To achieve
this, we need software that stays in control even with the high number
of processes running at the same time, the multitude of systems and
the ever increasing requirements for process control that rise under
pressure.

Being in the know with

The process monitoring software developed by FESSMANN offers All features at a glance:
user-friendly, Windows-based control mechanisms to simplify complex
production sequences. gives you a comprehensive over- • Process monitoring
view over all data required for the quality assurance of your products.
• Process documentation
It is ergonomic and intuitive and saves all relevant data in a database,
thus making it easy to monitor multiple systems at the same time. • Verification management
• Batch reporting
The right programme for each company. You can choose between • Production optimisation
basic, professional and enterprise to meet your individual
needs for production monitoring. Perfect easy-to-handle process
• Programme maintenance
monitoring – with , you won‘t miss a thing. You can • Failure management
document any system and operating condition in a detailed manner. • System monitoring
The programme records and saves all process-related data, such as
• Integration in EN ISO 9000–9004
chamber temperature and core temperature, F value, process duration
and relative humidity. allows for accurate production • Links up to 32 systems, cooling and
storage rooms per PC
control and verification management according to DIN ISO 9000.
“We strive to not only
preserve the weight of
your products, but also
your energy.”
 ecology | 27

ECOLOGY | 29
ecology 27

– An energy-efficient all-rounder

The new TURBOMAT systems by FESSMANN are particularly economical and

– An energy-efficient all-rounder
flexible. Thanks to the advanced panel construction with Triplex insulation, heat
loss was reduced by more than 20 percent.
The new TURBOMAT systems by FESSMANN are particularly economical and
The fully automated Cleaning-in-place system (CIP) ensures environmentally
flexible. Thanks to the advanced panel construction with Triplex insulation, heat
friendly and convenient self-cleaning. The frequency converter, which is a
loss was reduced by more than 20 percent.
standard feature, allows the speed to be controlled individually and adds to the
benefits: Different products can be processed in the same system.
The fully automated Cleaning-in-place system (CIP) ensures environmentally
friendly and convenient self-cleaning. The frequency converter, which is a
standard feature, allows the speed to be controlled individually and adds to the
benefits: Different products can be processed in the same system.

Our contribution to resource

conservation
Our
• contribution
All systems feature thetounique
resource
Triplex
insulation: Stainless steel side wall without
conservation
thermal bridges plus PU foam insulation and
additional high temperature
plastic insulation insulation
panel plate
• All systems feature the unique Triplex
• Smart silicone
insulation: gaskets
Stainless seal
steel anywall
side opening so
without
that energy
thermal doesplus
bridges not escape
PU foam through covers
insulation and
or doors. plastic insulation panel
additional
• Energy-efficient enginesseal
Smart silicone gaskets in all
anysystems
opening so
according
that energytodoes
the latest EU standard
not escape through(IEC
covers
60034-30)
or doors.
• Frequency converter
Energy-efficient for gentle
engines and efficient
in all systems
product
according treatment
to the latest EU standard (IEC
60034-30)
• The environmentally friendly CIP system
• minimises
Frequency water and for
converter cleaning
gentleagent
and efficient
consumption thanks to intelligent control
product treatment
technology.
• The environmentally friendly CIP system
• State-of-the-art
minimises watercontrol technology
and cleaning optimises
agent
the cooling process
consumption thanksand reduces energy
to intelligent control
consumption
technology. while still ensuring the same
product quality
• State-of-the-art control technology optimises
• FESSMANN Ratio smoke
the cooling process generators
and reduces energyneed
up to 50 % less
consumption smoking
while materialthe
still ensuring withsame
more
flexible
product and intense smoking results.
quality
The exhaust Ratio
•■ FESSMANN cleaning system
smoke generators need
destroys
up allless
to 50 % harmful flue material
smoking gas components by
with more
its three-step process with minimal
flexible and intense smoking results. use of
energie

FESS_110662_Broschuere-Industrie_en_final.indd 27 14.03.13 11:20

Technical data

T30001) T3000/3 T3000/4 T3000/5 T3000/6

DIMENSIONS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS
Floor space HP heating (W × D) cm 151 × 356 151 × 466 151 × 576 151 × 686
Height with EL / HP heating, body cm 250 250 250 250 t3000
Height with gas / oil heating, body cm 265 – – – 3 trolleys
Minimum room height EL / HP heating cm 439 451 451 451
Recommended room height EL / HP heating cm 439 451 451 451
Smoke trolley dimensions (H × W × D) cm 198 × 104 × 102 198 ×104 × 102 198 ×104 ×102 198 × 104 × 102 H
Max. stick length cm 100 100 100 100

HEATING CAPACITY
Connection value for HP heat kW 102 136 170 204
Connection value for EL heat kW 85.05 113.4 141.75 170.1 D
Connection value for gas heat kW 90 – – – W
Connection value for oil heat kW 90 – – –

Ti30001) Ti3000/3 Ti3000/4 Ti3000/5 Ti3000/6

DIMENSIONS 3 TROLLEYS 4 TROLLEYS 5 TROLLEYS 6 TROLLEYS ti3000
Floor space HP heating (W × D) cm 151 × 356 151 × 466 151 × 576 151 × 686 3 trolleys
Height with EL / HP heating, body cm 273 273 273 273
Height with gas / oil heating, body cm 273 – – –
Minimum room height EL / HP heating cm 458
450 458
450 458
450 458
450
H
Recommended room height EL / HP heating cm 500 500 500 500
Smoke trolley dimensions (H × W × D) cm 198 × 104 ×102 198 × 104 ×102 198 ×104 ×102 198 ×104 ×102
Max. stick length cm 100 100 100 100

HEATING CAPACITY
D
Connection value for HP heat kW 155
135 210
180 250
225 300
270
W
Connection value for EL heat kW 118.8 158.4 158.4 –

TF30001) 2 + 2 TROLLEYS 3 + 3 TROLLEYS 4 + 4 TROLLEYS 5 +5 TROLLEYS 6 + 6 TROLLEYS

DIMENSIONS DD LD DD LD DD LD DD LD DD LD
Floor space HP heating (W × D) cm 151 × 586 151 × 514 151 × 806 151 × 734 151 × 1026 151 × 954 151 × 1246 151 × 1174 151 × 1466 151 × 1394
Body height cm 250 250 250 250 250 250 250 250 250 250
Minimum room height EL / HP heating cm 413 550 439 550 451 550 451 550 451 550
Smoke trolley dimensions (H × W × D) cm 198 ×104 ×102
Max. stick length cm 100

HEATING CAPACITY
Connection value for HP heat kW 68 102 136 170 204
Connection value for EL heat kW 56.7 85.05 113.4 141.75 170.1

TFi30001) 3 + 3 TROLLEYS 4 + 4 TROLLEYS 5 +5 TROLLEYS 6 + 6 TROLLEYS

DIMENSIONS DD LD DD LD DD LD DD LD
Floor space HP heating (W × D) cm 151×806 151×734 151×1026 151×954 151×1246 151×1174 151×1466 151×1394
Body height cm 273 273 273 273 273 273 273 273
Minimum room height EL / HP heating cm 450 550 450 550 450 550 450 550

HEATING CAPACITY
Connection value for HP heat kW 135 180 225 270 tFi3000
Connection value for EL heat kW 118.8 158.4 158.4 – 3 + 3 trolleys

1)
This data is merely a summary and must not be used for structural application. Please see the relevant dimension
sheets for complete dimensions and power connections. HP = heated with high pressure, EL = heated electrically,
oil = heated with oil, gas = heated with gas, FT = double door in centre, HT = lift door in centre.
H

W
 FessmAnn AdvAntAges

FessmAnn AdvAntAges

“I am confident that the

formulation and convincing
technology alongthat
“I am confident withthe
the high
reliability are key
formulation andsuccess
convincing
technology
factors along
for good with the high
sausage.”
reliability are key success

Uli Fessmann
factors for good sausage.”
All benefits of FESSMA
Uli Fessmann

• Smoke density can be controll

All benefits of FESSMANN at a glance
• Patented smoking system ach

• Smoke density can be controlled for individual and uniform taste • Very cost-effective due to min

• Patented smoking system achieves consistent quality in the entire batch • Reproducible results thanks t

• Very cost-effective due to minimal weight loss and perfect uniformity • Accurate production control a
software by FESSMANN
• Reproducible results thanks to controlbybyFESSMANN
control FESSMANN
• Smoke generators individually
• Accurate production control and verification management thanks to process monitoring
software by FESSMANN • Long service life due to high-q

• Smoke generators individually adjusted to meet your requirements • Flexibly expandable due to mo

• Long
Long-lived thanks
service to highest-quality
life due materialsand
to high-quality materials andgood
best processing • Energy-efficient thanks to opt

• Flexibly
Energy-efficient thanks
expandable due to
to optimal
modularinsulation
design • Future-proof: Heating optiona

• Energy-efficient
Future-proof: Heating
thanksoptionally
to optimaleither with electricity, high-pressure steam, gas, thermal oil or oil
insulation

Efficient exhaust
• Future-proof: cleaning
Heating by the either
optionally thermos-catalytic afterburner
with electricity, high-pressure steam, gas, thermal oil or oil

All systems at a
Just fold open.

All systems at a glance.

Just fold open.
FessmAnn gmbH & co kg
Herzog-Philipp-Straße 39, D-71364 Winnenden, Phone +49 (0) 7195 701-0,
fessmann.com
Fax +49 (0) 7195 701-105, info@fessmann.de, www.fessmann.de

Subject to technical modifications, system photos may

may deviate
deviate from
from standard,
standard,version
version02/2022
03/2013