CD Max and CD Max Eec_tk41146-1-Pm

CD MAX &
CD MAX EEC
TK 41146-3.12
Printed ( Friday, April 15, 2005)
Copyright©1997 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (April 15, 2005)
Copyright © 1997 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CD MAX & CD MAX EEC
Contents
Name Grid Page
CD MAX & CD MAX EEC REFERENCE SHEET . . . . . . . . . . . . . . . . .4U12. . . . . . . . . . . . . . . . . . . . . .5
CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . . .95
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .149
INTAKE & EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79A5 . . . . . . . . . . . . . . . . . . . . .21
REMOTE LIGHT BOX KIT (40-345) . . . . . . . . . . . . . . . . . . . . . . . . . . .83E8 . . . . . . . . . . . . . . . . . . . .139
REMOTE CONTROL BOX - UNDER UNIT (30s) . . . . . . . . . . . . . . . . .83G1. . . . . . . . . . . . . . . . . . . .131
SWITCH BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88E10 . . . . . . . . . . . . . . . . . . .125
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111D14. . . . . . . . . . . . . . . . . .129
ALTERNATOR ASSEMBLY (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . .111E8 . . . . . . . . . . . . . . . . . . .147
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111F1 . . . . . . . . . . . . . . . . . . .145
HOT WATER HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112C3. . . . . . . . . . . . . . . . . . .167
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .109
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113E2 . . . . . . . . . . . . . . . . . . . .65
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .107
CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117E4 . . . . . . . . . . . . . . . . . . .105
RELIEF VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119B8 . . . . . . . . . . . . . . . . . . . .93
OIL BYPASS FILTER (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120B14 . . . . . . . . . . . . . . . . . . .51
BATTERY BOX ASSEMBLY (EEC, KIT 810045) . . . . . . . . . . . . . . . . .120G8. . . . . . . . . . . . . . . . . . .151
POWER RECEPTACLE GROUP (EEC, 10/94 & AFTER) . . . . . . . . . .123D10. . . . . . . . . . . . . . . . . .137
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125F4 . . . . . . . . . . . . . . . . . . . .91
MOTOR ASSEMBLY 104-466 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F4 . . . . . . . . . . . . . . . . . . . .73
MOTOR & TRANSFORMER GROUP - 1 PHASE . . . . . . . . . . . . . . . . .128C5. . . . . . . . . . . . . . . . . . .143
CAPACITOR & BRACKET - SINGLE PHASE . . . . . . . . . . . . . . . . . . . .128F6 . . . . . . . . . . . . . . . . . . .141
RELAY BOARD ASSEMBLY (5/95 & AFTER) . . . . . . . . . . . . . . . . . . .129F3 . . . . . . . . . . . . . . . . . . .123
WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A4 . . . . . . . . . . . . . . . . . . . .25
CYLINDER BLOCK GROUP (TK 2.49) . . . . . . . . . . . . . . . . . . . . . . . . .132F3 . . . . . . . . . . . . . . . . . . . . .9
CYINDER HEAD & VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . .132F4 . . . . . . . . . . . . . . . . . . . .11
CRANKSHAFT & PISTON GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132F5 . . . . . . . . . . . . . . . . . . . .15
GEAR HOUSING (TK 2.49 & TK 2.49E) . . . . . . . . . . . . . . . . . . . . . . . .132F6 . . . . . . . . . . . . . . . . . . . .17
MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49) . . . . . . . . . . . . .132F7 . . . . . . . . . . . . . . . . . . . .23
OIL FILTER & PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F8 . . . . . . . . . . . . . . . . . . . .27
GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F9 . . . . . . . . . . . . . . . . . . . .29
FUEL INJECTION GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F10 . . . . . . . . . . . . . . . . . . .33
FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F11 . . . . . . . . . . . . . . . . . . .37
STARTER & GLOW PLUG GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132F12 . . . . . . . . . . . . . . . . . . .39
OVERHAUL GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F13 . . . . . . . . . . . . . . . . . . .43
NOZZLE & FUEL INJECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F14 . . . . . . . . . . . . . . . . . . .35
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132G1. . . . . . . . . . . . . . . . . . . .41
TG V CAB CONTROL BOX OPTION . . . . . . . . . . . . . . . . . . . . . . . . . .133C12. . . . . . . . . . . . . . . . . .135
COMPRESSOR GROUP (TM16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133F14 . . . . . . . . . . . . . . . . . . .85
CYCLE SENTRY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133G8. . . . . . . . . . . . . . . . . . .127
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .153
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138B8 . . . . . . . . . . . . . . . . . . . .87
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138B9 . . . . . . . . . . . . . . . . . . . .89
STRUCTURAL COMPONENTS - CONDENSER . . . . . . . . . . . . . . . . .138E1 . . . . . . . . . . . . . . . . . . .155
REFRIGERATION COMPONENTS - BRACKETS . . . . . . . . . . . . . . . .138E2 . . . . . . . . . . . . . . . . . . . .79
EVAPORATOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E3 . . . . . . . . . . . . . . . . . . .163
REFRIGERATION COMPONENTS - CONDENSER . . . . . . . . . . . . . .138E4 . . . . . . . . . . . . . . . . . . . .75
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E5 . . . . . . . . . . . . . . . . . . . .55
BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E6 . . . . . . . . . . . . . . . . . . . .61
CD MAX & CD MAX EEC
Contents
Name Grid Page
IDLER PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E7 . . . . . . . . . . . . . . . . . . . .63
FUEL FILTER, HOSES & FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .138E8 . . . . . . . . . . . . . . . . . . . .47
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E9 . . . . . . . . . . . . . . . . . . . .57
ENGINE, MOTOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E10 . . . . . . . . . . . . . . . . . . .67
THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E11 . . . . . . . . . . . . . . . . . . .45
ELECTRICAL COMPONENTS (GAUGES & SENSORS) . . . . . . . . . . .138E12 . . . . . . . . . . . . . . . . . . .97
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E13 . . . . . . . . . . . . . . . . . .173
CLUTCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E14 . . . . . . . . . . . . . . . . . . .69
CONTROL BOX ASSEMBLY (3 PHASE) . . . . . . . . . . . . . . . . . . . . . . .138F1 . . . . . . . . . . . . . . . . . . .113
HARNESS ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F2 . . . . . . . . . . . . . . . . . . .101
CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F3 . . . . . . . . . . . . . . . . . . .121
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F4 . . . . . . . . . . . . . . . . . . .171
CONTROL BOX ASSEMBLY (1 PHASE) . . . . . . . . . . . . . . . . . . . . . . .138F5 . . . . . . . . . . . . . . . . . . .117
REMOTE CONTROL BOX - UNDER UNIT (50s) . . . . . . . . . . . . . . . . .139D14. . . . . . . . . . . . . . . . . .133
CLUTCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145D7. . . . . . . . . . . . . . . . . . . .71
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147A1 . . . . . . . . . . . . . . . . . . .169
OIL SEPARATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152D11. . . . . . . . . . . . . . . . . . .83
SOUND REDUCTION OPTION (097319) . . . . . . . . . . . . . . . . . . . . . . .158E6 . . . . . . . . . . . . . . . . . . .161
CD MAX & CD MAX EEC
Contents
Name Grid Page
4U12 CD MAX & CD MAX EEC REFERENCE SHEET
Revised
5/31/00
CD MAX & CD MAX

EEC REFERENCE
SHEET
4U12
5/31/00
5
Revised
5/31/00 CD MAX & CD MAX EEC REFERENCE SHEET 4U12
B/M DESCRIPTION Date
097254 CD Generic BOM
097255 Add CD 30 Domestic
097256 Add CD 50 230/1/60
097257 Add CD 50 230/3/60
097258 Add CD 50 380/460/3/60
097259 Add CD 30 EEC
097260 Add CD 50 220/3/50 EEC
097261 Add CD 50 230/3/60 EEC
097262 Add CD 50 380/3/50 EEC
097311 Add CD R134a HFC
915331 System - CD 30 Domestic
915332 System - CD 50 230/1/60
915333 System - CD 50 230/3/60
915334 System - CD 50 380-460/3/60
915335 System - CD 30 EEC
915336 System - CD 50 220/3/50
915337 System - CD 50 230/3/60
915338 System - CD 50 380/3/50
097033 Top Screen
097034 Standby Hourmeter
097035 Silicone Hoses 2/00
097054 In-Cab TG V 50
097062 In-Cab TG V 30
097067 Body Mount 30
097069 Body Mount 230/3/60
097071 Body Mount 460/3/60
097102 Bypass Oil Filter 2/00
097150 Dry Air Cleaner
097154 Total Run Hourmeter
097165 Body Mount 230/1/60
097192 4 Pin Power Receptacle - EEC 2/00
097312 In-Cab TG V 30 C/S
097313 In-Cab TG V 50 C/S
097314 Cycle Sentry 30 Domestic
097315 Cycle Sentry 50 Domestic 1 Phase
6
4U12 CD MAX & CD MAX EEC REFERENCE SHEET
Revised
5/31/00
B/M DESCRIPTION Date

097316 Cycle Sentry 50 Domestic 3 Phase
097317 Cycle Sentry 30 EEC
097318 Cycle Sentry 50 EEC
097319 Sound Reduction Option 2/00
097320 Electric Heaters - 230/3/60
097321 Electric Heaters - 380-460/3/60
097322 Hot Water Heat
097323 Combined Heat 220/3/50 EEC
097326 Oil Bath Air Cleaner
097328 Body Mount 30 C/S
097329 Body Mount 230/1/60 C/S
097330 Body Mount 230/3/60 C/S
097331 Body Mount 460/3/60 C/S
097332 Cab Box 30 w/ Cycle Sentry EEC 2/00
097333 Cab Box 50 w/ Cycle Sentry EEC 2/00
097340 Water Heat and Silicone Hoses (30s) 2/00
097341 Combined Heat & Silicone Hoses (220/3/50 EEC) 2/00
711056 Remote Indicator Lights Kit 2/00
810045 Battery Box Kit
814190 Installation Kit
7
Revised
5/31/00 CD MAX & CD MAX EEC REFERENCE SHEET 4U12
8
132F3 CYLINDER BLOCK GROUP (TK 2.49)
Revised
6/4/04
CYLINDER BLOCK
GROUP (TK 2.49)
132F3
6/4/04
9
Revised
6/4/04 CYLINDER BLOCK GROUP (TK 2.49) 132F3
REF PART# DESCRIPTION QTY
101-301 ENGINE (TK 2.49) 1
1 12-727 • BLOCK - cylinder (incl items 2 thru 13) 1
2 11-6033 •• BUSHING - camshaft 1
3 55-5778 •• PLUG (10 mm) 2
4 55-5798 •• SCREW - plate 2
5 11-6026 •• BEARING - main (standard, 3 req per engine) 3
11-6027 •• BEARING - main (0.25 mm us, 3 req per engine) 3
11-6151 •• BEARING - main (0.50 mm us, 3 req per engine) 3
6 NSS •• CAP - bearing housing (part of block assembly) 3
7 55-5781 •• SCREW - bearing cap 6
8 11-6028 •• BEARING - thrust 2
9 55-5776 •• PLUG 1
10 55-5806 •• PLUG (35 mm) 3
11 55-4593 •• PLUG - pipe 2
12 11-5499 •• PLUG (30 mm) 1
13 55-5777 •• PLUG (40 mm) 1
14 * 33-2831 • GASKET - head 1
15 55-5782 • BOLT - head 10
16 55-8391 • PLUG 1
17 55-5763 • PLUG 1
18 33-1801 • GASKET - coolant drain 1
19 11-6264 • FLANGE - drain 1
20 55-5765 • SCREW - flange 2
21 55-5780 • DRAIN COCK 1
22 11-8748 • SHAFT - idler 1
23 55-4652 • SCREW - idler shaft 3
24 11-6082 • GEAR - idler (w/ bushing) 1
11-6083 •• BUSHING 1
25 11-6080 • PLATE - idler gear 1
26 55-4657 • CIRCLIP - gear 1
27 11-6034 • FLANGE - camshaft 1
* 30-237 GASKET SET (see 132F13) 1
10
132F4 CYINDER HEAD & VALVE COVER
Revised
10/30/02
CYINDER HEAD &

VALVE COVER
132F4
10/30/02
11
Revised
10/30/02 CYINDER HEAD & VALVE COVER 132F4
1 11-8812 COVER - valve (before TK2.49 K01613 & TK2.49E K01917) 1
2 11-5091 • CAP - oil fill 1
3 * 33-1954 • O-RING 1
4 11-5103 • KNOB - valve cover 2
5 33-3512 • O-RING - knob 2
6 33-2835 O-RING - valve cover 1
7 55-5807 CIRCLIP 2
8 11-8496 SHAFT - rocker arm (incl balls) 1
9 11-6048 ARM - rocker (exhaust) 2
10 11-6047 ARM - rocker (intake) 2
11 11-6134 • ADJUSTER - valve 4
12 55-5846 • LOCKNUT 4
13 11-6049 SUPPORT - rocker arm 2
14 55-5800 SCREW - support 2
15 11-6050 SPRING - shaft 1
16 55-5810 NUT - support 1
17 55-5808 STUD - support 2
18 Not Used
19 11-8811 HEAD - cylinder 1
20 11-6044 • CAP - valve 4
21 11-6043 • KEEPER - valve (set of 2) 4
22 11-6042 • RETAINER - valve spring 4
23 11-6041 • SPRING - valve 4
24 * 33-1732 • SEAL - valve stem 4
25 11-8741 • GUIDE - valve (finished) 4
11-6038 • GUIDE - valve (unfinished) 4
26 55-8654 • PLUG - pipe 1
27 55-5805 • PLUG (5 mm) 1
28 55-5806 • PLUG (35 mm) 2
29 11-6040 • VALVE - exhaust 2
30 11-6039 • VALVE - intake 2
31 11-6144 SEAT - valve (exhaust) 2
32 11-6145 SEAT - valve (intake) 2
33 55-5803 PIN - roll 2
34 11-6058 ROD - push 4
35 11-6057 TAPPET - valve 4
36 11-8813 CAMSHAFT 1
37 55-5813 • KEY - gear 1
38 11-6034 • FLANGE - thrust 1
39 11-6056 •• GEAR - camshaft 1
12
132F4 CYINDER HEAD & VALVE COVER
Revised
10/30/02
13
Revised
10/30/02 CYINDER HEAD & VALVE COVER 132F4
40 55-5798 SCREW - flange 2
41 11-6033 BUSHING - camshaft 1
42 11-6142 HOSE - breather 1
43 55-5767 CLAMP 2
44 11-6575 LIFTER - engine 1
45 55-5801 SCREW - lifter 4
46 11-6036 LIFTER - engine 1
47 11-9355 PLUG - hot 2
48 11-9304 COVER - valve (TK2.49 K01613 & TK2.49E K01917 & after, 1
incl items 2-5)
49 11-9563 HOSE & CLAMP 1
* 30-237 GASKET SET - engine overhaul (see 132F13) 1
14
132F5 CRANKSHAFT & PISTON GROUP
Revised
8/15/01
CRANKSHAFT &
PISTON GROUP
132F5
8/15/01
15
Revised
8/15/01 CRANKSHAFT & PISTON GROUP 132F5
1 11-8751 PISTON (standard incl 2-4) 2
11-8754 PISTON (0.25 os) 2
11-8756 PISTON (0.50 os) 2
2 11-8644 • RING SET (std) 2
11-8755 • RING SET (0.25 os) 2
11-8757 • RING SET (0.50 os) 2
3 11-8753 • PIN - piston 2
4 11-7003 • CIRCLIP - piston 4
5 11-6075 ROD - connecting 2
6 11-8646 • BOLT - connecting rod 4
7 11-6077 • BEARING - connecting rod (standard) 2
11-6079 • BEARING - connecting rod (0.25 mm us) 2
8 11-6078 BUSHING - finished 2
11-8615 BUSHING - unfinished 2
9 12-728 CRANKSHAFT 1
10 11-6065 • GEAR 1
11 55-5813 • KEY 1
12 55-5816 • PIN - dowel 1
13 55-5818 SCREW - pulley 1
14 55-5819 WASHER 1
15 11-8815 PULLEY 1
16 11-8750 FLYWHEEL 1
17 11-7031 • GEAR - ring 1
18 55-6382 SCREW - flywheel 5
19 55-8655 PIN - spring 1
16
132F6 GEAR HOUSING (TK 2.49 & TK 2.49E)
Revised
3/3/04
GEAR HOUSING
(TK 2.49 & TK
2.49E)
132F6
3/3/04
17
Revised
3/3/04 GEAR HOUSING (TK 2.49 & TK 2.49E) 132F6
1 11-8810 HOUSING - gear 1
2 55-5834 • PIN - roll 2
3 55-5784 • STUD - injection pump 4
4 55-5783 • PLUG 1
5 * 33-1754 GASKET - cover 1
6 11-6135 COVER - fuel pump (before TK2.49 K01613 & TK2.49E 1
K019717)
7 55-5792 NUT - cover 4
8 55-5859 • STUD - fuel pump cover 4
9 55-5791 NUT - injection pump 4
10 11-5084 COVER 1
11 55-5786 SCREW - gear housing 5
12 55-5785 PIN - alignment 4
13 11-6060 BEARING - injection pump 1
14 11-6258 CAMSHAFT - injection pump 1
15 55-5813 • KEY - shaft 1
16 11-6595 • BEARING - injection pump 1
17 55-4635 SCREW (8 mm) 1
18 55-5786 SCREW (6 mm) 3
19 11-6062 CASE - bearing 1
20 11-6063 GEAR - injection pump 1
21 33-1740 GASKET - oil pump 1
22 11-6133 PUMP - oil 1
23 55-6187 SCREW - pump 3
24 11-6065 GEAR - crankshaft 1
25 11-6056 GEAR - camshaft 1
26 11-6082 GEAR - idler (w/ bushing) 1
27 11-8736 COVER - gear 1
28 33-1727 • SEAL - oil 1
29 55-5789 SCREW - cover (50 mm) 4
30 55-5787 SCREW - cover (30 mm) 5
31 55-5788 SCREW - cover (40 mm) 3
32 55-5790 SCREW - cover (65 mm) 6
33 * 33-1954 O-RING 1
34 11-5091 CAP - oil fill 1
35 33-3512 O-RING 2
36 55-5786 SCREW - cover 3
37 55-5826 SCREW - cover 2
38 33-2814 O-RING - cover 1
39 11-5119 COVER 1
40 203-348 GASKET - adhesive (RTV silicone) A/R
41 * 33-1542 GASKET - cover 1
18
132F6 GEAR HOUSING (TK 2.49 & TK 2.49E)
Revised
3/3/04
19
Revised
3/3/04 GEAR HOUSING (TK 2.49 & TK 2.49E) 132F6
42 55-8613 WASHER - sealing 1
43 11-9564 COVER - fuel pump (TK 2.49 K01613 & TK2.49E K01917 & 1
after)
44 11-9930 FLANGE (use with gear 11-9932) 1
45 11-9932 GEAR - injection pump 1
46 51-805 SCREW - gear (use with gear 11-9932) 4
20
79A5 INTAKE & EXHAUST MANIFOLD
Revised
4/8/96
INTAKE &
EXHAUST MANI-
FOLD
79A5
4/8/96
21
Revised
4/8/96 INTAKE & EXHAUST MANIFOLD 79A5
1 11-6255 MANIFOLD - intake 1
2 11-6146 • JOINT - breather 1
3 * 13-316 GASKET - intake manifold 1
4 * 33-1798 GASKET - exhaust manifold 1
5 55-5771 STUD - manifold 2
6 11-6256 MANIFOLD - exhaust (HK only) 1
7 55-5792 NUT - manifold 2
8 55-5788 SCREW - manifold 2
9 55-6184 STUD - manifold 4
10 * 33-1907 GASKET - muffler 1
11 55-6186 NUT 4
55-6183 LOCKWASHER 4
12 55-5786 SCREW - intake (6 x 16) 2
13 55-5769 SCREW - intake (6 x 28) 1
22
132F7 MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49)
Revised
2/6/01
MOUNTING
FLANGE & OIL
SEAL GROUP (TK
2.49)
132F7
2/6/01
23
Revised
2/6/01 MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49) 132F7
1 11-6032 HOUSING - seal 1
2 * 33-1506 • SEAL - oil 1
3 55-5795 PIN - dowel 2
4 55-5849 SCREW - housing 10
5 55-6537 SCREW - flange (25 mm long) 3
6 55-5848 SCREW - flange (20 mm lg) 8
7 11-7248 FLANGE - mounting 1
8 55-5816 PIN - dowel 2
10 11-5967 SLEEVE - repair 1
NOTE: Gasket set - engine overhaul (see 132F13)
24
132A4 WATER PUMP GROUP
Revised
4/20/04
WATER PUMP
GROUP
132A4
4/20/04
25
Revised
4/20/04 WATER PUMP GROUP 132A4
1 11-9496 PUMP - water (assembly, ELC compatible) 1
2 33-1741 • O-RING 2
3 55-8443 • PLUG 2
4 55-5138 • STUD 4
5 55-5742 BOLT - water pump 1
6 11-8758 COVER - thermostat 1
7 55-5763 • PLUG 1
8 11-7975 THERMOSTAT 1
9 33-1744 O-RING - thermostat 1
10 55-5826 BOLT - cover 1
11 55-8617 BOLT - cover 1
12 78-1012 BELT - water pump 1
13 77-1426 SHEAVE - pulley 1
14 77-1426 SHEAVE - pulley 1
15 77-1427 • SHIM (1 mm) A/R
77-2752 • SHIM (0.5 mm) A/R
16 77-1428 SPACER 1
17 55-5792 NUT 4
18 55-5809 BOLT - water pump 2
19 33-1742 GASKET - water pump 1
20 55-5780 DRAIN COCK 1
26
132F8 OIL FILTER & PUMP
Revised
6/3/03
OIL FILTER &

PUMP
132F8
6/3/03
27
Revised
6/3/03 OIL FILTER & PUMP 132F8
1 11-6182 FILTER - oil 1
2 55-5823 NUT - oil pressure valve 1
3 11-6087 VALVE - oil pressure 1
4 11-6263 PIPE - oil intake 1
5 33-3512 O-RING - pipe 1
6 55-5798 SCREW - oil pipe 3
7 33-1740 GASKET - oil pump 1
8 11-6133 PUMP - oil 1
9 55-6187 SCREW - pump 3
11 11-6296 SUMP - oil 1
12 55-7732 PLUG - sump 1
13 55-4610 PLUG - drain 3
14 55-5811 SCREW (6 x 20) 4
15 11-5596 FLANGE - cover 1
16 33-2833 GASKET - flange 1
17 55-5988 SCREW (M6 x 45) 4
18 55-5766 SCREW - oil sump 12
19 55-5822 SCREW - dipstick guide 2
20 55-5762 PIPE 1
21 55-6557 ELBOW 1
22 11-6177 HOSE - oil drain (28 in) 1
11-4987 HOSE - oil drain (19.0) 1
11-7067 HOSE - oil drain (23 in) 1
23 55-3229 CAP - hose 1
24 91-734 CLIP - oil drain hose 1
55-3027 SCREW - clip 1
55-2001 FLATWASHER 1
55-4955 NUT 1
25 11-8818 GUIDE - dipstick 1
26 33-1799 O-RING - guide 1
27 55-5989 PLUG 1
28 11-6084 DIPSTICK 1
29 55-5811 BEARING - thrust (0.25 os) 1
30 51-622 SCREW - dipstick guide 2
28
132F9 GOVERNOR
Revised
9/24/01
GOVERNOR
132F9
9/24/01
29
Revised
9/24/01 GOVERNOR 132F9
1 41-4306 SOLENOID - fuel stop 1
2 33-2230 O-RING - solenoid 1
3 Not Used
4 55-8623 SCREW - solenoid 1
5 55-5836 SCREW - housing (70 mm lg) 5
55-7155 SCREW - housing (95 mm lg) 1
6 Not Used
7 * 33-1751 GASKET - cover 1
8 11-6116 COVER - housing 1
9 55-5837 SCREW - cover 3
10 Not Used
11 11-8762 HOUSING - governor 1
12 * 33-1750 GASKET - housing 1
13 11-6128 SPRING - regulator 1
14 11-7520 SHAFT - regulator (incl 41) 1
15 Not Used
16 11-8763 SPRING 1
17 11-8895 LEVER - governor (incl 18 thru 26) 1
18 55-6540 • PIN 1
19 NSS • BEARING 1
20 11-5139 • SHIM SET - plunger 2
21 11-6167 • SPRING - starting 1
22 NSS • LEVER - governor 1
23 11-8764 • SHIFTER 1
24 55-6273 • CIRCLIP 1
25 NSS • PIN 1
26 55-6538 • WASHER 1
27 55-5838 SPACER 2
28 11-6121 SHIM PACK - lever 1
29 11-6117 WEIGHT - governor 1
30 55-5833 NUT - governor support 1
31 11-6118 SLEEVE 1
32 11-7518 LINK - governor (no color) 1
11-8760 LINK - governor (white) 1
11-8761 LINK - governor (red) 1
33 55-5835 PIN - clip 1
34 55-5832 PIN - clip 1
35 55-5834 PIN - dowel 2
36 * 33-1753 O-RING - shaft 1
37 11-6122 SHAFT - governor 1
38 11-6125 RETAINER 1
30
132F9 GOVERNOR
Revised
9/24/01
31
Revised
9/24/01 GOVERNOR 132F9
39 55-5822 SCREW - retainer 2
40 * 33-1752 O-RING 1
41 NSS REGULATOR (part of item 14) 1
42 91-8510 LINK - throttle 1
43 55-5791 NUT - handle 1
44 11-6124 RETAINER 1
45 55-8621 SCREW 1
46 55-5846 NUT 1
47 11-8807 LIMITER - fuel 1
48 11-8821 CONTROLLER 1
49 55-8620 WASHER - sealing 1
50 55-8618 NUT - adjust 1
51 55-8625 PLUG (22 mm) 1
52 55-5843 SCREW - adjust 1
53 55-5845 WASHER - seal 1
54 55-8619 NUT - adjust (high idle) 1
55 55-8624 PLUG (14 mm) 1
56 11-6497 SPRING 1
57 11-6498 BRACKET - return spring 1
58 55-5791 LOCKNUT 1
* 30-237 GASKET SET - engine overhaul 1
32
132F10 FUEL INJECTION GROUP
Revised
5/29/96
FUEL INJECTION
GROUP
132F10
5/29/96
33
Revised
5/29/96 FUEL INJECTION GROUP 132F10
1 11-8825 PIPE - injection (# 1) 1
2 11-8826 PIPE - injection (# 2) 1
4 11-8823 CLAMP - fuel pipes 1
5 55-8626 SCREW - clamp 1
6 11-6110 BOLT - air bleed 1
7 55-5831 • SCREW - bleed 1
8 55-8613 • WASHER - sealing 1
9 33-2769 GASKET 2
10 11-6265 PUMP - fuel injection (see 132F11) 1
11 55-5791 NUT - pump 4
12 * 33-2832 SHIM PACK 1
13 55-5784 STUD - injection pump 4
14 55-5834 PIN - roll 2
15 11-8769 NOZZLE - fuel injection (see 132F14) 2
16 33-1749 GASKET - fuel return pipe 2
17 11-6115 NUT - fuel return pipe 2
18 11-6266 PIPE - fuel return 1
19 11-6622 JOINT - fuel 1
20 33-1733 GASKET - nozzle 4
21 11-6045 PROTECTOR - nozzle 2
34
132F14 NOZZLE & FUEL INJECTION
Revised
6/25/02
NOZZLE & FUEL

INJECTION
132F14
6/25/02
35
Revised
6/25/02 NOZZLE & FUEL INJECTION 132F14
11-8769 NOZZLE - fuel injection 1
1 * 33-1748 • O-RING 1
2 11-6104 • BODY 1
3 11-6108 • SHIM SET 1
4 11-6105 • SPRING - nozzle 1
5 11-6106 • RETAINER - spring 1
6 11-6107 • SPACER - valve stop 1
7 11-6102 • NOZZLE - valve 1
8 11-6103 • HOLDER - nozzle 1
9 33-1733 GASKET - nozzle 6
10 11-6045 PROTECTOR - nozzle 3
36
132F11 FUEL INJECTION PUMP
Revised
5/29/96
FUEL INJECTION
PUMP
132F11
5/29/96
37
Revised
5/29/96 FUEL INJECTION PUMP 132F11
11-6265 PUMP - fuel injection 1
1 11-6166 • HOLDER - valve 2
2 33-1747 • O-RING 2
3 11-6019 • SPRING - valve 2
4 11-6099 • VALVE - delivery (w/ seat) 2
5 33-1746 • GASKET - valve 2
6 11-6094 • PLUNGER & BARREL 2
7 NSS • BODY 1
8 55-5775 • PIN 1
9 11-6147 • GUIDE - plunger 2
10 11-5144 • PIN 1
11 11-6153 • PLATE 2
12 55-5774 • PIN 1
13 55-6194 • FLATWASHER 1
14 55-4752 • LOCKWASHER 1
15 55-5829 • SCREW - plate 1
16 11-8819 • RACK 1
17 11-8820 • RETAINER 1
18 55-5828 • SCREW - retainer 4
19 11-6150 • PINION 2
21 11-6097 • SPRING - plunger 2
23 11-6098 • SHIM SET 2
24 11-6101 • TAPPET 2
25 55-5773 • SCREW - plate 1
38
132F12 STARTER & GLOW PLUG GROUP
Revised
4/24/96
STARTER & GLOW

PLUG GROUP
132F12
4/24/96
39
Revised
4/24/96 STARTER & GLOW PLUG GROUP 132F12
1 44-5413 GLOW PLUG 2
2 44-7426 CONNECTOR - glow plug 1
3 45-1724 STARTER (see 132G1) 1
4 55-5852 SCREW - starter (M12 x 30) 2
5 55-5853 NUT (12 mm) 2
6 11-6563 FLANGE - mounting 1
40
132G1 STARTER ASSEMBLY
Revised
2/23/00
STARTER ASSEM-
BLY
132G1
2/23/00
41
Revised
2/23/00 STARTER ASSEMBLY 132G1
45-1724 STARTER 1
1 44-7458 • HOUSING - starter 1
2 55-4684 • SCREW - housing 1
3 44-7133 • SPRING - coil 1
4 44-5469 • BALL 1
5 44-7144 • SPRING 1
6 44-7461 • SWITCH - magnetic 1
7 55-4681 • NUT - terminal 1
9 55-4632 • NUT 1
10 44-7454 • ARMATURE 1
11 44-7456 •• BEARING 1
12 44-5458 •• BEARING 1
13 44-7453 • YOKE 1
14 44-7460 • HOLDER - spring 1
15 44-7141 •• SPRING 1
16 44-7459 • FRAME 1
17 55-5990 • SCREW - frame 2
18 91-7412 • STAY 1
19 55-5992 • SCREW - stay 1
20 44-7736 • CONNECTOR - starter 1
55-6205 • PIN - cotter 1
21 41-1606 • CAP - terminal 1
42
132F13 OVERHAUL GASKET SET
Revised
3/7/96
OVERHAUL GAS-
KET SET
132F13
3/7/96
43
Revised
3/7/96 OVERHAUL GASKET SET 132F13
30-237 GASKET SET 1
1 33-2831 • GASKET - cylinder head 1
2 33-2832 • SHIM PACK - injection pump 1
3 33-1754 • GASKET - case cover 1
4 33-1954 • O-RING - oil filler 2
5 33-1542 • GASKET - feed pump 1
6 33-1795 • GASKET - plate 1
7 33-2835 • GASKET - valve cover 1
8 33-1732 • SEAL - valve stem 4
9 11-6045 • PROTECTOR - injection nozzle 2
10 33-1733 • GASKET - nozzle 4
11 13-316 • GASKET - intake manifold 1
12 33-1907 • GASKET - muffler 1
13 33-1798 • GASKET - exhaust manifold 1
14 33-1742 • GASKET - water pump 1
15 33-1744 • O-RING - thermostat 1
16 203-348 • GASKET - adhesive (RTV silicone) A/R
44
138E11 THROTTLE SOLENOID GROUP
Revised
5/18/04
THROTTLE SOLE-
NOID GROUP
138E11
5/18/04
45
Revised
5/18/04 THROTTLE SOLENOID GROUP 138E11
1 99-3337 NUTSTRIP - solenoid 2
2 55-4560 NUT 3
3 91-6971 ADAPTER - throttle link 1
55-3623 SCREW - adapter 2
55-4560 NUT 2
4 11-5234 BALL JOINT 1
5 55-2965 NUT 3
6 55-2996 LOCKWASHER 1
7 55-2001 FLATWASHER 2
8 41-1566 SOLENOID - throttle (incl 12, 14, 17, 18, & 19) 1
203-394 GREASE - synthetic (1 lb) A/R
55-2957 SCREW - solenoid 4
11 11-8663 BALL JOINT 1
12 91-3095 BOOT (rubber) 1
13 55-2965 NUT 4
14 55-2762 BOLT - eye 1
15 91-4761 BRACKET - solenoid 1
55-5695 SCREW - bracket (M10 x 1.25) 1
55-5411 LOCKWASHER (M10) 1
55-4625 FLATWASHER (M10) 1
55-2961 SCREW - bracket (3/8-16) 1
55-2957 SCREW - bracket 1
55-346 NUT 4
16 44-2756 DIODE 1
18 55-1533 NUT 1
19 44-8198 PLUNGER - solenoid 1
46
138E8 FUEL FILTER, HOSES & FITTINGS
Revised
1/30/03
FUEL FILTER,
HOSES & FIT-
TINGS
138E8
1/30/03
47
Revised
1/30/03 FUEL FILTER, HOSES & FITTINGS 138E8
1 11-4380 ELBOW - hose fitting (3/8) 5
2 10-242 KIT - sleeve & eyelet (3/8) 7
3 11-4941 NUT (3/8) 3
4 66-6856 HOSE (3/16 id) A/R
5 11-4372 HOSE (3/8 od x 35 ft lg) A/R
6 55-433 PLUG - pipe (1/8) 1
7 55-1653 ELBOW (45) 1
8 55-4244 ELBOW 1
9 11-7013 HOSE (3/8) 1
10 55-7331 TEE 1
11 11-9098 FILTER - fuel 1
12 11-6529 BRACKET - filter 1
55-3168 ADAPTER - fuel pickup 1
55-2114 NUT 3
13 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter (fuel pump) 1
14 55-193 PLUG 1
15 11-6180 PREFILTER 1
11-4956 • HEAD - filter 1
16 10-299 • KIT - bowl & filter 1
17 11-4957 • BAIL - filter 1
11-4958 • NUT - bail 1
18 33-2464 • GASKET 1
19 11-4880 • ELEMENT - filter 1
20 55-4512 NIPPLE 1
21 55-4496 FLANGE 1
22 55-2796 CLAMP - fuel line 2
23 55-662 NIPPLE - oil drain 1
24 55-5950 ELBOW (45) 1
25 55-193 PLUG - pipe 1
26 41-387 SWITCH - oil pressure 1
27 55-229 TEE 1
28 11-7473 EXTENSION - oil switch 1
29 55-2921 PLUG - pipe 1
30 99-7321 BRACKET - fuel filter & pump 1
48
138E8 FUEL FILTER, HOSES & FITTINGS
Revised
1/30/03
49
Revised
1/30/03 FUEL FILTER, HOSES & FITTINGS 138E8
55-4953 NUT 2
31 11-9279 TUBE - fuel pickup 1
32 66-6856 HOSE (3/16) 1
50
120B14 OIL BYPASS FILTER (OPTION)
Revised
1/30/03
OIL BYPASS FIL-

TER (OPTION)
120B14
1/30/03
51
Revised
1/30/03 OIL BYPASS FILTER (OPTION) 120B14
1 11-4380 ELBOW - hose fitting (3/8) 5
3 11-4941 NUT (3/8) 3
4 66-6856 HOSE (3/16 id) A/R
5 11-4372 HOSE (3/8 od x 35 ft lg) A/R
6 55-433 PLUG - pipe (1/8) 1
7 55-1653 ELBOW (45) 1
8 55-4244 ELBOW 1
9 11-7013 HOSE 1
10 55-7331 TEE 1
11 11-9098 FILTER - fuel 1
12 11-5941 BRACKET - fuel filter 1
55-2114 NUT 3
13 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter (fuel pump) 1
14 55-193 PLUG 1
15 11-6180 PREFILTER 1
11-4956 • HEAD - filter 1
16 10-299 • KIT - bowl & filter 1
17 11-4957 • BAIL - filter 1
11-4958 • NUT - bail 1
18 33-2464 • GASKET 1
19 11-4880 • ELEMENT - filter 1
20 55-4512 NIPPLE 1
21 55-4496 FLANGE 1
22 55-2796 CLAMP - fuel line 2
23 55-662 NIPPLE - oil drain 1
24 55-5950 ELBOW (45) 1
25 55-193 PLUG - pipe 1
26 41-387 SWITCH - oil pressure 1
27 55-229 TEE 1
28 11-7473 EXTENSION - oil switch 1
29 Not Used
30 99-7321 BRACKET - fuel filter & pump 1
55-4953 NUT 2
52
120B14 OIL BYPASS FILTER (OPTION)
Revised
1/30/03
53
Revised
1/30/03 OIL BYPASS FILTER (OPTION) 120B14
31 55-1004 PLUG - pipe 1
32 11-4372 HOSE (3/8 od x 35 ft lg, cut to 25 in) A/R
33 11-6228 FILTER - oil bypass (optional) 1
34 55-2539 BUSHING 1
35 11-4372 HOSE (3/8 od x 35 ft lg, cut to 22 in) A/R
36 55-4515 CONNECTOR 2
37 11-9595 FITTING - restricted 1
38 55-2505 ELBOW 1
39 11-9279 TUBE - fuel pickup 1
54
138E5 ENGINE COOLING SYSTEM
Revised
11/16/00
ENGINE COOLING
SYSTEM
138E5
11/16/00
55
Revised
11/16/00 ENGINE COOLING SYSTEM 138E5
1 55-5094 DRAIN COCK 1
2 55-3234 CLAMP - hose (1.12 dia) 2
55-2991 SCREW - clamp 2
55-4560 NUT 2
3 55-2818 CLAMP - hose (3/4 - 1-1/2, EPDM) 4
55-1521 CLAMP - silicone hose (3/4 - 1-1/4) 4
4 98-935 HOSE - overflow tank to radiator (EPDM, 3/4 x 25 ft) 1
12-419 HOSE - overflow tank to radiator (silicone, 3/4 x 25 ft) 1
5 55-6726 CLAMP - hose (EPDM) 2
55-1521 CLAMP - hose (silicone) 2
6 11-7008 HOSE - engine to radiator (lower, EPDM) 1
11-7209 HOSE - engine to radiator (lower, silicone) 1
7 11-7009 HOSE - engine to radiator (upper, EPDM) 1
11-7210 HOSE - engine to radiator (upper, silicone) 1
8 11-7010 TANK - overflow 1
55-3098 SCREW - tank 4
9 11-9242 CAP - tank 1
10 98-771 HOSE - overflow (25 ft) A/R
11 55-6727 ADAPTER - hose 1
13 11-8041 HOSE - accumulator (EPDM, 3/8 x 4.0 in) A/R
12-633 HOSE - accumulator (silicone, 3/8 x 3.5 in) 1
14 67-1370 COIL - condenser/radiator (before 3/00, see 138E4) 1
67-1712 COIL - condenser (after 2/00, see 162A3) 1
55-2977 SCREW - coil 7
55-3059 NUT - captive 7
15 98-5133 ORIFICE - condenser fan 1
16 55-2977 SCREW - orifice 4
18 33-2425 TRIM - extrusion 1
19 91-8399 GUARD - fan (CD MAX) 1
92-854 GUARD - fan (CD-II MAX) 1
20 98-5027 PLENUM - condenser (back & sides) 1
21 91-7556 PLENUM - condenser (bottom) 1
55-2988 RIVET - plenum 119
56
138E9 INTAKE & EXHAUST GROUP
Revised
11/10/00
INTAKE &
EXHAUST GROUP
138E9
11/10/00
57
Revised
11/10/00 INTAKE & EXHAUST GROUP 138E9
1 12-765 MUFFLER 1
55-1587 SCREW - muffler 1
55-4118 NUT 4
2 91-1321 BRACKET - muffler (used on old style muffler 12-543) 1
55-5957 SCREW - bracket (M10 x 1) 2
3 99-9451 CLAMP - muffler (used on old style muffler 12-543) 1
55-4118 NUT 1
4 91-6903 BRACKET - muffler 1
55-2114 NUT (hexstop) 2
5 11-6173 TUBE - exhaust 1
6 91-4554 BRACKET - air cleaner filter 1
55-4953 LOCKNUT 2
7 11-3155 CLEANER - air 1
11-3325 • CUP - air cleaner 1
11-6491 • CLAMP - air cleaner cup 1
8 11-2975 CLAMP - air cleaner 1
55-4953 LOCKNUT 2
9 55-5571 U-BOLT - air cleaner 1
55-4953 LOCKNUT 2
10 55-4979 CLAMP 4
11 11-7774 HOSE - air cleaner to tube (cut to 14 in) A/R
12 11-7775 HOSE - tube to engine 1
13 91-4555 TUBE 1
14 11-8664 HOSE - dry air cleaner (optional) 1
15 11-7757 INDICATOR - air restrictor 1
16 55-7581 FITTING - air restrictor 1
17 Not Used
18 11-7234 FILTER - air 1
19 11-7995 • CLIP - cover 3
20 11-9063 HOUSING - air filter (incl clips) 1
58
138E9 INTAKE & EXHAUST GROUP
Revised
11/10/00
59
Revised
11/10/00 INTAKE & EXHAUST GROUP 138E9
21 33-3026 GASKET - air cleaner 1
22 33-624 GROMMET - tube 1
60
138E6 BELTS, PULLEYS & FAN GROUP
Revised
9/22/03
BELTS, PULLEYS
& FAN GROUP
138E6
9/22/03
61
Revised
9/22/03 BELTS, PULLEYS & FAN GROUP 138E6
1 78-1012 BELT - water pump 1
2 78-1048 BELT - engine to motor (before S/N 0589UU5070) 1
78-1106 BELT - engine to motor (S/N 0589UU5070 & after) 1
3 78-1057 BELT - motor to compressor (before S/N 0589UU5070) 1
78-1107 BELT - motor to compressor (S/N 0589UU5070 & after) 1
78-1223 BELT - motor to compressor (CD-II MAX, before 11/01, a sec- 1
tion belt)
78-1286 BELT - motor to compressor (11/01 & after, ax section belt, 1
matched set)
4 107-297 CLUTCH (50s, see 145D7) 1
77-2477 PULLEY - motor (1.377 shaft dia fits motor 104-632) 1
55-5022 SCREW - clutch pulley (M8) 6
55-5695 SCREW - clutch pulley (M10) 2
5 77-2444 PULLEY - alternator 1
6 44-9754 ALTERNATOR (model EA, see 90E9) 1
41-2195 ALTERNATOR (37 amp, model 8MR, see 144C4) 1
7 107-241 CLUTCH - compressor (see 133F14) 1
8 77-2442 PULLEY - idler (see 138E7) 1
9 78-1054 FAN - condenser 1
55-6220 SCREW - fan 2
55-790 LOCKWASHER 2
10 104-667 MOTOR (220-230-380-460/3/50-60) 1
104-466 MOTOR (230/1/60, see 126F4) 1
11 77-2441 PULLEY - fan (50s, CD) 1
77-2441 PULLEY - fan (R134a, CD) 1
77-2448 PULLEY - fan (30s, CD) 1
77-2610 PULLEY - fan (CD-II MAX) 1
55-1229 KEY - pulley 1
12 77-2160 BUSHING - pulley 1
13 91-8348 BRACKET - idler 1
55-2640 NUT 2
14 77-2185 JACKSHAFT (30 units, see 113E2) 1
15 77-2445 PULLEY - motor 1
77-2447 PULLEY - jackshaft 1
55-6220 SCREW - pulley 2
55-790 LOCKWASHER 2
55-3261 KEY - pulley 1
16 204-427 GAUGE - belt tension 1
62
138E7 IDLER PULLEY
Revised
11/10/00
IDLER PULLEY
138E7
11/10/00
63
Revised
11/10/00 IDLER PULLEY 138E7
77-2442 PULLEY - idler 1
1 33-1924 • SEAL - oil & grease 2
2 77-1762 • SPINDLE - idler 1
3 77-2389 • BEARING - roller 1
4 77-2443 • PULLEY - idler 1
5 33-1162 • O-RING (3/4 id) 1
6 33-1163 • RING - seal 1
7 55-7437 • RING - retaining 1
204-475 • GREASE - synthetic A/R
8 55-2557 SCREW - idler pulley 1
64
113E2 JACKSHAFT ASSEMBLY
Revised
1/11/01
JACKSHAFT
ASSEMBLY
113E2
1/11/01
65
Revised
1/11/01 JACKSHAFT ASSEMBLY 113E2
77-2185 JACKSHAFT 1
1 55-2969 • SCREW 8
3 91-1203 • CAP - housing 2
4 33-982 • O-RING 2
5 33-2134 • SEAL - oil 2
6 77-1070 • BEARING - roller 2
7 55-3364 • PLUG - pipe 2
8 55-6418 • VENT - air 1
9 55-6416 •• CAP - air vent 1
10 77-2622 • SHAFT - assembly 1
11 91-5685 • HOUSING 1
12 99-2901 • SHIM (0.005 thk) 3
99-2902 • SHIM (0.007 thk) 3
13 77-2434 • SLINGER - oil 1
14 11-6863 SLEEVE - repair (set of 10) 1
203-278 GREASE (1 lb can) A/R
66
138E10 ENGINE, MOTOR MOUNTING
Revised
11/10/00
ENGINE, MOTOR
MOUNTING
138E10
11/10/00
67
Revised
11/10/00 ENGINE, MOTOR MOUNTING 138E10
1 55-2557 SCREW - engine 4
2 55-7123 WASHER - special 4
3 55-5871 WASHER - spacer 4
4 91-2338 MOUNT - vibration 6
5 99-9449 MOUNT - wear plate 4
6 91-1280 NUTSTRIP - engine 3
55-3044 RIVET - nutstrip 8
7 91-1284 BRACKET - engine (curbside) 1
8 91-1285 BRACKET - engine (roadside) 1
55-5957 SCREW (socket head, M10 x 1.0) 4
55-6216 SCREW - socket head (M10 x 1.5) 4
55-5411 LOCKWASHER (M10) 8
55-3490 SCREW (5/16 x 1.25) 1
55-2959 LOCKWASHER (5/16) 1
55-2958 FLATWASHER (5/16) 1
55-4952 NUT 1
9 104-466 MOTOR (230/1/60, see 126F4) 1
104-667 MOTOR (220-230-380-460/3/50-60) 1
99-9084 NAMEPLATE - arrow 1
91-1718 NAMEPLATE - 200/230/60 1
99-2664 NAMEPLATE - 380VAC 50 Hz/460VAC 60 Hz 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
55-2961 SCREW - motor 4
10 91-7891 MOUNT - base (3 phase motor) 1
91-6934 MOUNT - base (1 phase motor see 128C5) 1
55-2683 SCREW - motor mount 4
11 91-4783 NUTPLATE - motor/jackshaft 1
12 91-8349 SUPPORT - jackshaft (see 113E2) 1
55-2683 SCREW - jackshaft 4
55-4955 NUT 4
13 91-1052 NUTSTRIP - mount (before 2/98) 4
55-3035 RIVET 8
14 91-8511 NUTSTRIP - mount (after 1/98) 2
68
138E14 CLUTCH ASSEMBLY
Revised
2/19/98
CLUTCH ASSEM-
BLY
138E14
2/19/98
69
Revised
2/19/98 CLUTCH ASSEMBLY 138E14
107-271 CLUTCH (see note) 1
70-154 • KIT - repair (incl 1 thru 7) 1
1 55-7037 •• SCREW 1
2 55-7039 •• RING - snap (internal) 1
3 77-1584 •• BEARING 1
4 NSS •• SCREW 2
5 NSS •• WASHER 2
6 77-1478 •• SPRING - leaf (green) 2
7 NSS •• SHOE - friction 2
8 55-7038 • WASHER 1
9 NSS • HOUSING 1
10 NSS • PLATE - rotor 1
11 NSS • SHAFT - shoe 2
NOTE: clutch 107-271 has been replaced with clutch 107-277. See grid 145D7
70
145D7 CLUTCH ASSEMBLY
Revised
2/13/01
CLUTCH ASSEM-
BLY
145D7
2/13/01
71
Revised
2/13/01 CLUTCH ASSEMBLY 145D7
107-297 CLUTCH 1
70-178 • KIT - repair (incl 1 thru 7) 1
1 55-7037 •• SCREW 1
2 55-7039 •• RING - snap (internal) 1
3 77-1584 •• BEARING 1
4 NSS •• SCREW 2
5 NSS •• WASHER 2
6 77-1478 •• SPRING - leaf (green) 2
7 NSS •• SHOE - friction 2
8 55-7038 • WASHER 1
9 NSS • HOUSING 1
10 NSS • PLATE - rotor 1
11 NSS • SHAFT - shoe 2
72
126F4 MOTOR ASSEMBLY 104-466
Revised
11/10/00
MOTOR ASSEM-
BLY 104-466
126F4
11/10/00
73
Revised
11/10/00 MOTOR ASSEMBLY 104-466 126F4
104-466 MOTOR 1
1 33-2726 • SEAL - fan drive end 1
2 77-2317 • HOUSING - end bell 1
3 55-8347 • WASHER - wave 1
4 77-2603 • BEARING (fan drive end) 1
5 55-8343 • KEY - fan end 1
6 55-8342 • KEY - drive end 1
7 55-8344 • RING - snap 1
8 77-2603 BEARING (fan drive end) 1
9 77-2318 • HOUSING - drive end 1
10 33-2726 • SEAL - drive end 1
11 55-8345 • ROD - thru 4
74
138E4 REFRIGERATION COMPONENTS - CONDENSER
Revised
4/19/02
REFRIGERATION
COMPONENTS -
CONDENSER
138E4
4/19/02
75
Revised
4/19/02 REFRIGERATION COMPONENTS - CONDENSER 138E4
1 67-1370 COIL - condenser/radiator 1
55-2977 SCREW - condenser 7
2 66-6879 TUBE - condenser to receiver 1
55-3295 FITTING - saddle 1
3 66-7392 VALVE - relief (see 119B8) 1
4 67-1180 TANK - receiver (see 125F4) 1
5 67-1387 TANK - accumulator 1
6 66-8639 TUBE - suction evaporator to accumulator 1
91-5114 CLAMP - tube (suction) 1
55-6526 INSERT 1
7 66-8640 TUBE - accumulator to cpr valve 1
8 61-269 VALVE - cpr 1
9 66-6903 VALVE - solenoid (see 138B9) 1
10 66-6878 TUBE - solenoid valve to condenser coil 1
11 66-6877 TUBE - tee to solenoid 1
12 66-8642 TUBE - discharge (oil separator to tee) 1
13 66-6880 TUBE - receiver to dehydrator 1
14 66-6881 TUBE - dehydrator to evaporator 1
15 66-8643 TUBE - suction adapter to compressor 1
16 61-800 DEHYDRATOR 1
33-1015 O-RING (3/8 id) 2
17 66-6889 TUBE - tee to solenoid valve 1
18 102-570 COMPRESSOR - TM16-XD (see 133F14) 1
19 66-8548 SEPARATOR - oil (see 152D11) 1
20 66-8641 TUBE - discharge compressor to separator 1
21 66-8638 TUBE - oil return 1
22 66-6890 TUBE - hot gas (solenoid valve to evaporator) 1
23 66-7045 TUBE - suction valve to adapter 1
25 41-3846 SWITCH - hpco (R404A) 1
44-7992 SWITCH - hpco (R134a) 1
26 55-7395 TEE 1
27 66-6956 TUBE - check valve to condenser 1
28 66-3644 VALVE - check (see 9G12) 1
29 44-8030 SWITCH - lpco 1
30 66-7041 FITTING (see 133F14) 1
76
138E4 REFRIGERATION COMPONENTS - CONDENSER
Revised
4/19/02
77
Revised
4/19/02 REFRIGERATION COMPONENTS - CONDENSER 138E4
31 33-2452 O-RING (1/2 id) 1
32 33-2451 O-RING (5/8 id) 1
33 33-1938 O-RING (5/8 od) 1
34 33-1937 O-RING (1/2) 2
35 33-2545 O-RING (1/4) 1
36 91-758 CLAMP 1
78
138E2 REFRIGERATION COMPONENTS - BRACKETS
Revised
6/19/00
REFRIGERATION
COMPONENTS -
BRACKETS
138E2
6/19/00
79
Revised
6/19/00 REFRIGERATION COMPONENTS - BRACKETS 138E2
1 91-4874 PLATE - compressor base 1
55-2683 SCREW - compressor base 2
2 91-4784 NUTSTRIP 1
3 91-4745 BRACKET - guard (belt/tube water harness tie) 2
55-4955 NUT 2
4 91-4786 BRACKET - receiver tank 1
91-7889 NUTSTRIP - bracket 1
55-7152 NUT - receiver tank (acorn) 1
55-4955 NUT - tank 1
5 91-7892 BRACKET - dehydrator 2
55-6744 NUT - weld 4
6 91-4788 BRACKET - dehydrator 1
7 91-4791 BRACKET - valve (solenoid hot gas) 1
8 91-4792 BRACKET - valve (solenoid liquid line) 1
9 91-4790 CLAMP - accumulator tank 1
55-6744 • NUT - weld 2
10 91-4789 CLAMP - accumulator tank (plastic) 1
80
138E2 REFRIGERATION COMPONENTS - BRACKETS
Revised
6/19/00
81
Revised
6/19/00 REFRIGERATION COMPONENTS - BRACKETS 138E2
11 91-4793 BRACKET - oil separator 1
55-6526 INSERT - threaded 1
12 91-5710 BRACKET - compressor support (R12, R502) 2
13 91-5118 BRACKET - compressor support (discharge side, R134a, 2
R403B, R404A)
14 Not Used
15 55-2683 SCREW - bracket 4
18 55-2961 SCREW - compressor 4
20 55-4955 NUT 4
82
152D11 OIL SEPARATORS
Revised
3/29/99
OIL SEPARATORS
152D11
3/29/99
83
Revised
3/29/99 OIL SEPARATORS 152D11
1 66-8546 SEPARATOR - oil (flare fittings) 1
2 66-8547 SEPARATOR - oil (solder fitting) 1
3 66-8548 SEPARATOR - oil (o-ring seal) 1
4 33-1937 O-RING (1/2) 2
5 33-2545 O-RING (1/4) 1
6 66-8549 SEPARATOR - oil (solder fitting) 1
84
133F14 COMPRESSOR GROUP (TM16)
Revised
11/22/04
COMPRESSOR
GROUP (TM16)
133F14
11/22/04
85
Revised
11/22/04 COMPRESSOR GROUP (TM16) 133F14
1 102-570 COMPRESSOR - TM16-XD (12V, 5.3 in, see note, incl 2A 1
groove clutch)
102-842 COMPRESSOR - TM16-XD (12V, incl 2A groove clutch, 1
Packard connector)
102-571 COMPRESSOR - TM16-XD (24V, see note, incl 2A groove 1
clutch)
102-843 COMPRESSOR - TM16-XD (24V, incl 2A groove clutch, 1
Packard connector)
102-667 COMPRESSOR - TM16-XD (12V, incl poly groove 6K clutch, 1
see note)
102-668 COMPRESSOR - TM16-XD (24V, incl poly groove 8K clutch, 1
see note)
2 107-241 CLUTCH (12V, 2A groove) 1
107-242 CLUTCH (24V, 2A groove) 1
3 66-7041 FITTING - oil return (w/ 8 mm threads) 1
55-8743 FITTING - oil return (w/ 10 mm threads) 1
55-8778 FITTING - oil return (w/ 8 mm threads, #4, o-ring seal) 1
4 33-768 GASKET (1/4 flare) 1
5 55-1983 CAP - flare 1
6 22-992 MANIFOLD - compressor (90 deg, with o-ring fittings) 1
7 22-1009 VALVE - high pressure relief 1
8 41-593 COIL (12V) 1
41-594 COIL (24V) 1
9 107-261 CLUTCH (12V, poly groove 6K) 1
107-262 CLUTCH (24V, poly groove 8K) 1
10 22-1053 CONNECTOR - compressor 1
11 44-7327 CONNECTOR (1 pin) 1
12 44-5839 TERMINAL (female) 1
13 44-5837 SEAL 1
14 33-2882 O-RING - manifold 2
15 22-993 MANIFOLD - compressor (90 deg, w/ flare fittings) 1
16 20-151 KIT - manifold (straight) 1
17 20-150 KIT - manifold (90 deg) 1
18 55-3364 • PLUG 4
19 11-2886 • VALVE (Schrader) 2
20 55-8648 • SCREW - manifold 1
55-7000 • LOCKWASHER 1
21 20-193 KIT - manifold 1
22 55-9496 SCREW - manifold 1
NOTE: Refer to compressor nameplate for replacement.
86
138B8 SOLENOID VALVE ASSEMBLY
Revised
3/20/97
SOLENOID VALVE
ASSEMBLY
138B8
3/20/97
87
Revised
3/20/97 SOLENOID VALVE ASSEMBLY 138B8
66-6874 VALVE - solenoid (normally closed) 1
1 44-3931 • COIL (12VDC) 1
2 60-236 • KIT - repair 1
88
138B9 SOLENOID VALVE ASSEMBLY
Revised
1/9/97
SOLENOID VALVE
ASSEMBLY
138B9
1/9/97
89
Revised
1/9/97 SOLENOID VALVE ASSEMBLY 138B9
66-6903 VALVE - solenoid (normally open) 1
1 44-5174 • COIL (12VDC) 1
2 60-177 • KIT - repair 1
90
125F4 RECEIVER TANK GROUP
Revised
9/1/04
RECEIVER TANK
GROUP
125F4
9/1/04
91
Revised
9/1/04 RECEIVER TANK GROUP 125F4
1 67-1180 TANK - receiver 1
2 66-9257 • BALL (before 1/00) 1
3 33-2419 • O-RING 1
4 66-6827 • INDICATOR - liquid (before 1/00) 1
66-9918 • INDICATOR - liquid (incl ball, 1/00 & after) 1
7 55-4955 NUT - receiver tank 2
8 55-7152 NUT - receiver tank (acorn) 1
9 55-4931 WASHER - special (units w/ acorn nut) 2
10 91-3400 NAMEPLATE - pressure vessel 1
92
119B8 RELIEF VALVE ASSEMBLY
Revised
2/13/04
RELIEF VALVE
ASSEMBLY
119B8
2/13/04
93
Revised
2/13/04 RELIEF VALVE ASSEMBLY 119B8
1 66-7392 VALVE - relief (assembly, brass) 1
2 33-1015 • O-RING - relief valve 2
94
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
95
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-962 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
96
138E12 ELECTRICAL COMPONENTS (GAUGES & SENSORS)
Revised
11/29/01
ELECTRICAL
COMPONENTS
(GAUGES & SEN-
SORS)
138E12
11/29/01
97
Revised
11/29/01 ELECTRICAL COMPONENTS (GAUGES & SENSORS) 138E12
1 98-5028 BOX - control (see 138F1 & 138F5) 1
2 99-9501 BOX - power receptacle (see 111D14) 1
3 44-9259 HOURMETER - standby (analog, option & engine hours) 1
41-3450 HOURMETER (digital) 1
4 55-7554 PLUG - button (white) 1
5 44-8164 HEATER - drain tube 2
6 104-466 MOTOR (230/1/60, see 126F4) 1
104-667 MOTOR (220-230-380-460/3/50-60) 1
7 44-9754 ALTERNATOR (model EA, see 90E9) 1
41-2195 ALTERNATOR (37 amp, model 8MR, see 111F1) 1
8 41-3846 SWITCH - hpco (R404A) 1
44-7992 SWITCH - hpco (R134a) 1
10 45-1724 STARTER (see 132F12) 1
11 41-429 CABLE - starter to battery (positive terminal, 45 ft) 1
12 44-7186 CABLE - ground (terminal to engine bracket) 1
13 55-2961 SCREW - terminal (battery cable) 1
55-3300 NUT 2
91-4732 NAMEPLATE - terminal battery 1
14 44-8244 FUSE LINK (see note) 1
40-805 KIT - battery fuse 1
41-3666 • FUSE (60 amp) 1
55-3000 SCREW - terminal (positive, 10-32) 3
55-3006 WASHER - shoulder 6
55-2965 NUT 6
15 41-1566 SOLENOID - fuel (see 138E11) 1
16 41-387 SWITCH - oil pressure (see 138E8) 1
17 44-3018 SWITCH - water temperature 1
18 44-5413 GLOW PLUG 2
19 44-7426 CONNECTOR - glow plug 1
20 41-2005 HARNESS - main (see 138F2) 1
21 66-6903 VALVE - solenoid (liquid refrigerant, see 138B9) 1
22 44-3475 SWITCH - pressure differential 1
55-4560 NUT 2
55-3008 WASHER - sealing 2
23 41-1514 SWITCH - temp, defrost termination (electronic) 1
55-5708 SCREW - switch 2
98
138E12 ELECTRICAL COMPONENTS (GAUGES & SENSORS)
Revised
11/29/01
99
Revised
11/29/01 ELECTRICAL COMPONENTS (GAUGES & SENSORS) 138E12
24 99-1275 PROBE - switch 2
55-3136 RIVET - probe 2
25 99-1142 HOSE (clear) 1
26 99-1143 HOSE (black) 1
27 41-1550 BOLT - thermistor 1
44-6116 THERMOSTAT (Cylce Sentry) 1
99-9831 BRACKET - sensor (Cycle Sentry) 1
55-411 FLATWASHER 2
28 41-112 HARNESS - option 1
29 41-113 HARNESS - Cycle Sentry (see 138F2) 1
30 44-6016 SENSOR - rpm 1
91-3906 SPACER - rpm sensor 1
31 44-9972 HARNESS - power (see 138F2) 1
32 45-1374 HEATER (optional) 3
32 44-7187 HARNESS - heater 3
33 44-7354 BOX - junction (heaters) 1
34 44-3627 SWITCH - high temperature cutout (50s only) 1
35 44-8494 BOX - remote control (see 91D14) 1
36 41-120 HARNESS - evaporator (before 11/99) 1
41-3985 HARNESS - evaporator (after 10/99) 1
37 91-240 RETAINER - heater 12
NOTE: Use battery fuse kit 40-805 to replace the fuse link P/N 44-8244.
100
138F2 HARNESS ASSEMBLIES
Revised
2/19/97
HARNESS ASSEM-
BLIES
138F2
2/19/97
101
Revised
2/19/97 HARNESS ASSEMBLIES 138F2
1 41-2005 HARNESS - main 1
2 44-5719 • CONNECTOR (8 pin, female) 4
8 44-5827 • CONNECTOR (4 pin, male) 1
18 44-9631 • CONNECTOR (3 pin) 1
44-9536 • WEDGE 1
19 44-8186 PLUG - jumper relay 1
20 44-5600 • CONNECTOR (6 pin) 1
21 41-113 HARNESS - Cycle Sentry 1
25 44-5838 • CONNECTOR - shroud (2 pin) 1
26 44-5835 • CONNECTOR - tower (2 pin) 1
28 41-112 HARNESS - option 1
32 44-9972 HARNESS - power 1
102
138F2 HARNESS ASSEMBLIES
Revised
2/19/97
103
Revised
2/19/97 HARNESS ASSEMBLIES 138F2
38 41-1721 HARNESS - auto start 1
42 44-5838 • CONNECTOR - tower (2 pin) 1
104
117E4 CONNECTORS
Revised
2/2/96
CONNECTORS
117E4
2/2/96
105
Revised
2/2/96 CONNECTORS 117E4
1 44-6381 CONNECTOR (1 pin) A/R
106
115D14 WEATHER PACK CONNECTORS
Revised
11/15/02
WEATHER PACK
CONNECTORS
115D14
11/15/02
107
Revised
11/15/02 WEATHER PACK CONNECTORS 115D14
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
10 44-7880 SHROUD (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
16 44-7811 LOCK - secondary 2
18 41-1310 SHROUD (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1
108
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02
109
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
110
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
111
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1
112
138F1 CONTROL BOX ASSEMBLY (3 PHASE)
Revised
11/4/04
CONTROL BOX
ASSEMBLY (3
PHASE)
138F1
11/4/04
113
Revised
11/4/04 CONTROL BOX ASSEMBLY (3 PHASE) 138F1
1 98-5028 BOX - control 1
55-2977 SCREW - box 8
3 41-895 RELAY (1pdt) 5
4 44-5537 SOCKET - relay 3
55-2989 SCREW - socket 4
5 44-5730 BREAKER - circuit (auto reset) 1
44-9267 BREAKER - circuit (12 amp, manual reset) 1
55-3511 SCREW - breaker 1
55-2965 NUT 2
6 33-628 GROMMET 1
7 44-9839 CONTACTOR - motor (3 phase) 1
8 41-5622 RELAY - overload (230V) 1
44-9730 RELAY - overload (220V) 1
41-1687 RELAY - overload (380/460V) 1
9 41-2006 TIMER - clutch 1
55-5215 SCREW - timer 1
10 41-414 TIMER - unloading 1
44-6453 TERMINAL 2
44-5573 CONNECTOR 1
11 44-3186 RELAY - unloading 1
12 99-2027 SPRING - holddown 1
55-2270 RIVET - spring 2
55-2771 CLAMP - speednut 1
14 55-6141 CONNECTOR (liquid tite) 1
55-2635 NUT - conduit 1
55-6010 PLUG - button 1
114
Revised
11/4/04
115
Revised
15 91-4820 BRACKET - HV & optional 1
16 91-4744 SHIELD - high voltage 1
55-3443 SCREW - shield 4
99-7834 NAMEPLATE - Caution 1
17 91-7558 MARKSTRIP 1
18 44-9971 HARNESS - electric relay 1
19 55-2991 SCREW - ground 3
22 55-2965 NUT 5
23 44-9193 ADAPTER - relay 1
24 44-9839 CONTACTOR - heater option 1
25 99-4268 BRACKET - relay 1
26 91-6923 CLIP - harness 1
27 41-2190 BOARD - pc (fuel solenoid timer) 1
28 91-1277 • RETAINER - harness connector 1
55-2262 • RIVET - retainer 1
55-3550 • FLATWASHER 1
29 55-8430 SPACER 3
55-3511 SCREW - pc board 3
116
Revised
7/8/97
CONTROL BOX
ASSEMBLY (1
PHASE)
138F5
7/8/97
117
Revised
1 98-5029 BOX - control 1
55-2977 SCREW - box 8
3 41-895 RELAY (1pdt) 4
55-2989 SCREW - socket 4
5 44-5512 BREAKER - circuit 1
55-2989 SCREW - breaker 1
6 33-628 GROMMET 1
7 44-2853 CONTACTOR - motor (1 phase) 2
8 41-5321 RELAY - overload 1
9 41-2006 TIMER - clutch 1
55-2330 BANDWRAP A/R
10 41-414 TIMER - unloading 1
44-6453 TERMINAL 2
44-5573 CONNECTOR 1
11 44-3186 RELAY - unloading 1
12 99-2027 SPRING - holddown 1
55-2270 RIVET - spring 2
55-2771 CLAMP - speednut 1
14 55-6141 CONNECTOR (liquid tite) 1
55-2635 NUT - conduit 1
15 91-4820 BRACKET - HV & optional 1
16 91-4744 SHIELD - high voltage 1
55-3443 SCREW - shield 4
118
Revised
7/8/97
119
Revised
99-7834 NAMEPLATE - Caution 1
18 44-9971 HARNESS - electric relay 1
19 55-3000 SCREW - ground 3
22 55-2965 NUT 6
23 44-9193 ADAPTER - relay 1
55-2989 SCREW - adapter 2
24 44-8755 RELAY - current 1
55-2989 SCREW - relay 2
25 55-2788 FITTING - barb 1
55-2635 NUT - fitting 1
26 41-2190 BOARD - pc (fuel solenoid timer) 1
28 55-8430 SPACER 3
55-3511 SCREW - pc board 3
29 99-3281 MOUNT - cable tie 2
30 91-6923 CLIP - sleeving 3
31 44-8759 CAPACITOR 1
55-2270 RIVET 2
32 44-3610 BOARD - terminal 1
55-3511 SCREW - board 2
33 99-4268 BRACKET - relay 1
34 99-3427 MOUNT - capacitor 2
120
138F3 CONTROL PANEL
Revised
2/19/97
CONTROL PANEL
138F3
2/19/97
121
Revised
2/19/97 CONTROL PANEL 138F3
1 91-7895 PANEL - bracket 1
55-3015 SCREW - cover 4
2 99-4976 STRIP - gasket (50 ft) A/R
3 55-1356 CLAMP (nylon) 2
55-3022 NUT - clamp 2
4 91-3822 NAMEPLATE - panel (50 std) 1
91-3821 NAMEPLATE - panel (30 std) 1
91-3823 NAMEPLATE - panel (30 Cycle Sentry) 1
91-3824 NAMEPLATE - panel (50 Cycle Sentry) 1
5 45-1579 THERMOSTAT - TG V 1
91-4642 • OVERLAY - TG V (plastic) 1
33-2128 GASKET 1
55-3443 SCREW - thermostat 4
6 44-8687 BUTTON - reset 1
7 44-9003 BOARD - switch (see 88E10) 1
8 44-7774 BREAKER - circuit 1
44-8688 BOOT 1
55-4396 SCREW - terminals 4
9 41-290 BOARD - relay (see 129F3) 1
55-7556 STANDOFF - pc board 4
55-3524 WASHER - shoulder 4
10 44-8464 BOARD - Cycle Sentry switch 1
11 44-5234 SENSOR - thermostat 1
122
129F3 RELAY BOARD ASSEMBLY (5/95 & AFTER)
Revised
2/26/96
RELAY BOARD
ASSEMBLY (5/95 &
AFTER)
129F3
2/26/96
123
Revised
2/26/96 RELAY BOARD ASSEMBLY (5/95 & AFTER) 129F3
1 41-290 BOARD - relay 1
3 99-2027 • SPRING - holddown 1
55-2771 • CLAMP - holddown 1
55-2262 • RIVET - spring 2
4 44-3186 • RELAY - defrost 1
5 41-895 • RELAY - mini 4
124
88E10 SWITCH BOARD ASSEMBLY
Revised
2/19/97
SWITCH BOARD
ASSEMBLY
88E10
2/19/97
125
Revised
2/19/97 SWITCH BOARD ASSEMBLY 88E10
1 44-9003 BOARD - switch 1
2 44-8180 • SWITCH - defrost 1
3 44-8181 • SWITCH - preheat/start 1
4 44-8179 • SWITCH - on/off 1
5 44-8183 • DIODE - LED (yellow, defrost) 1
6 44-8182 • DIODE - LED (red, engine) 1
7 44-8424 • DIODE - LED (orange, alt) 1
91-2532 • SPACER - LED 3
8 44-7438 JUMPER 1
9 44-9192 BREAKER - circuit (manual reset) 1
10 44-7903 BREAKER - circuit (auto reset) 1
11 91-1277 RETAINER - harness connector 3
55-2262 RIVET - retainer 3
12 55-2965 NUT - circuit breaker 6
126
133G8 CYCLE SENTRY BOARD
Revised
5/10/96
CYCLE SENTRY
BOARD
133G8
5/10/96
127
Revised
5/10/96 CYCLE SENTRY BOARD 133G8
1 44-9865 BOARD - Cycle Sentry 1
2 44-9050 • BUZZER - warning 1
3 41-895 RELAY - mini (plug-in) A/R
4 91-7559 BRACKET - board (remote control box) 1
5 44-7192 SWITCH - Cycle Sentry module 1
6 99-8475 HOLDDOWN - spring 1
55-2262 RIVET 2
55-2771 CLAMP - holddown 1
7 91-1277 RETAINER - harness connector 3
55-2262 RIVET 3
55-7585 WASHER (nylon) 6
8 91-1955 GUIDE - board 2
55-2270 RIVET - guide 4
128
111D14 POWER RECEPTACLE BOX
Revised
2/19/97
POWER RECEPTA-
CLE BOX
111D14
2/19/97
129
Revised
2/19/97 POWER RECEPTACLE BOX 111D14
1 99-9501 BOX - power receptacle 1
2 91-2166 COVER 1
55-3022 SCREW 1
3 44-9972 HARNESS - power (3 phase, see 114A5 & 133G2) 1
33-489 GROMMET - cable 1
4 55-2635 NUT 1
6 44-709 SWITCH - diesel/electric 1
7 44-1357 SWITCH - on/off 1
8 44-4584 RECEPTACLE (230/3/60) 1
44-4585 RECEPTACLE (380-460/3/60) 1
44-4699 RECEPTACLE (230/1/60) 1
55-3022 SCREW - receptacle 4
55-2990 NUT 2
9 55-8649 PLUG - button (white) 2
10 44-4695 PLUG (230/3/60) 1
44-4700 PLUG (380-460/3/50-60) 1
44-4697 PLUG (230/1/60) 1
11 99-3195 NAMEPLATE - 208/230 Volt 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
99-6907 NAMEPLATE - 380/460 Volt 1
12 91-2167 NAMEPLATE - Diesel/Electric On/Off 1
13 44-739 BOOT - switch 2
14 33-144 O-RING 1
15 99-4976 STRIP - gasket (50 ft) A/R
130
83G1 REMOTE CONTROL BOX - UNDER UNIT (30s)
Revised
5/10/96
REMOTE CON-
TROL BOX -
UNDER UNIT (30s)
83G1
5/10/96
131
Revised
5/10/96 REMOTE CONTROL BOX - UNDER UNIT (30s) 83G1
1 99-7504 NAMEPLATE - on/off 1
2 91-569 COVER 1
99-4976 STRIP - gasket (50 ft) A/R
3 55-2635 NUT 1
4 55-2789 FITTING - barb (harness) 1
33-144 O-RING 1
5 33-930 GROMMET - harness 1
6 44-7734 HARNESS - box to unit (before 9/89, MD, KD, RD, TD) 1
44-8184 HARNESS - box to unit (after 9/89, MD, KD, RD, TD) 1
44-9858 HARNESS - box to unit (JD-I & JD-II) 1
7 44-5030 • CONNECTOR - to circuit board (4 pin) 1
8 44-5719 • CONNECTOR - main harness (8 pin) 1
9 44-5718 • CONNECTOR - switch panel (8 pin) 1
10 91-616 BOX 1
11 44-1164 SWITCH - defrost 1
12 44-1357 SWITCH - on/off 1
13 44-5307 SWITCH - preheat/start 1
44-739 BOOT - switch 3
44-3164 DIODE - preheat/start switch 1
55-5746 WASHER - sealing (switches) 3
132
139D14 REMOTE CONTROL BOX - UNDER UNIT (50s)
Revised
2/21/97
REMOTE CON-
TROL BOX -
UNDER UNIT (50s)
139D14
2/21/97
133
Revised
2/21/97 REMOTE CONTROL BOX - UNDER UNIT (50s) 139D14
1 99-7516 NAMEPLATE - switches 1
2 91-1325 COVER 1
99-4976 STRIP - gasket (50 ft) A/R
3 55-2635 NUT 1
4 55-2789 FITTING - barb (harness) 1
33-144 O-RING 1
5 33-930 GROMMET - harness 1
6 44-9852 HARNESS - box to unit 1
7 44-5827 • CONNECTOR - to circuit board/main harness (4 pin) 3
44-5763 • DIODE - connector 1
8 44-5718 • CONNECTOR - main harness (8 pin) 1
9 44-5719 • CONNECTOR - to switch panel (8 pin) 1
10 91-1324 BOX 1
11 44-1164 SWITCH - defrost 1
12 44-1357 SWITCH - on/off 1
13 44-5307 SWITCH - preheat/start 1
44-3164 DIODE - preheat/start switch 1
44-739 BOOT - switch 4
55-5746 WASHER - sealing (switches) 4
15 44-4584 RECEPTACLE (230/3/60) 1
44-4585 RECEPTACLE (460/3/60) 1
44-4699 RECEPTACLE (230/1/60) 1
16 44-4695 PLUG (230/3/60) 1
44-4700 PLUG (460/3/60) 1
44-4697 PLUG (230/1/60) 1
17 99-7834 NAMEPLATE - Caution 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
134
133C12 TG V CAB CONTROL BOX OPTION
Revised
6/20/01
TG V CAB CON-
TROL BOX
OPTION
133C12
6/20/01
135
Revised
6/20/01 TG V CAB CONTROL BOX OPTION 133C12
1 41-3305 CONTROLLER - cab box (12V, w/o modulation) 1
41-3306 CONTROLLER - cab box (12V, w/ modulation) 1
41-3307 CONTROLLER - cab box (24V, w/o modulation) 1
41-3308 CONTROLLER - cab box (24V, w/o modulation) 1
91-8117 • FACEPLATE 1
2 91-4308 BRACKET - cab box mount 2
55-3015 SCREW - bracket to cab box 4
3 41-346 HARNESS - cab box to unit 1
4 41-1091 • CONNECTOR - plug (28 pin, cab box) 1
55-7148 • CLAMP - cable 1
41-133 • PIN - terminal 28
5 33-2110 • GROMMET 1
6 33-629 • GROMMET 1
7 41-1092 • CONNECTOR - receptacle (37 pin) 1
44-8779 • CLAMP - cable 1
44-9227 • PIN - terminal 28
8 41-1090 HARNESS - control box 1
9 41-745 • CONNECTOR (37 pin) 1
55-7148 • CLAMP - plug 1
41-182 • TERMINAL - pin 28
10 44-5030 • CONNECTOR - option board (6 pin) 1
11 44-5718 • CONNECTOR - main harness (pin) 1
12 44-5719 • CONNECTOR - switch panel (pin) 1
13 91-3261 PLATE - block terminal 1
55-3511 SCREW - terminal board 2
15 91-5403 PANEL - switch 1
16 91-6534 NAMEPLATE - 30 std 1
91-6536 NAMEPLATE - 30 Cycle Sentry 1
91-6540 NAMEPLATE - 30 Cycle Sentry (EEC) 1
91-6535 NAMEPLATE - 50 std 1
91-6537 NAMEPLATE - 50 Cycle Sentry 1
91-5402 NAMEPLATE - 50 Cycle Sentry (EEC) 1
17 204-831 TESTER - cab control box 1
136
123D10 POWER RECEPTACLE GROUP (EEC, 10/94 & AFTER)
Revised
2/19/97
POWER RECEPTA-
CLE GROUP (EEC,
10/94 & AFTER)
123D10
2/19/97
137
Revised
2/19/97 POWER RECEPTACLE GROUP (EEC, 10/94 & AFTER) 123D10
1 99-9845 BOX - power receptacle 1
2 55-7472 PLUG - button 2
3 99-4976 STRIP - gasket (box) A/R
4 91-6260 COVER - box 1
55-2965 NUT 2
5 44-709 SWITCH - on/off 1
6 44-9085 LIGHT - indicator (amber) 1
8 44-739 BOOT - switch 2
9 44-8961 INDICATOR - phase (230V) 1
44-8872 INDICATOR - phase (380/460V) 1
10 41-781 RECEPTACLE (32 amp, 220-230V, 5 pin) 1
41-712 RECEPTACLE (32 amp, 380V, 5 pin) 1
44-6875 RECEPTACLE (32 amp, 380V, 4 pin) 1
11 33-1697 • GASKET - receptacle 2
55-8126 SCREW - receptacle (2-3/4 lg) 2
55-5698 SCREW - receptacle (1-1/2 lg) 2
55-2965 NUT 4
12 99-9052 • COVER - receptacle 1
13 41-782 RECEPTACLE (220-230V, 5 pin) 1
41-520 RECEPTACLE (380V, 5 pin) 1
44-6685 PLUG (380V, 4 pin) 1
14 55-3831 CONNECTOR - cable 2
15 91-6261 NAMEPLATE - diesel/electric 1
17 41-784 HARNESS - diesel/electric 1
18 44-9199 CABLE - motor (230V, 180 in lg) 1
44-9177 CABLE - motor (380V, 180 in lg) 1
19 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1
99-9700 NAMEPLATE - 380VAC 50 Hz 3 phase 1
91-1718 NAMEPLATE - 200/230V 1
91-3448 NAMEPLATE - 220/50 Only 1
138
83E8 REMOTE LIGHT BOX KIT (40-345)
Revised
8/6/96
REMOTE LIGHT
BOX KIT (40-345)
83E8
8/6/96
139
Revised
8/6/96 REMOTE LIGHT BOX KIT (40-345) 83E8
40-345 BOX - remote light 1
1 91-567 • BRACKET - box 1
2 91-562 • BOX - light 1
3 91-564 •• NAMEPLATE - TK remote light 1
4 91-563 •• NAMEPLATE - symbol 1
5 91-565 •• LENS - color 1
6 91-566 •• INSERT - window 1
7 44-7721 • HARNESS - indicator light 1
8 44-6462 •• SOCKET - light 7
9 44-7054 •• TERMINAL 14
10 33-428 •• GROMMET 1
11 44-5718 •• CONNECTOR (8 pin) 1
12 44-5573 •• CONNECTOR (2 pin) 1
44-6453 • TERMINAL 10
13 55-549 • CLAMP - harness A/R
55-3555 • SCREW - clamp A/R
55-2001 • FLATWASHER A/R
55-2330 • BANDWRAP - harness A/R
14 44-3711 • BULB - light 7
15 55-3443 • SCREW - box 2
16 44-7776 HARNESS - Y 1
17 41-1279 MODULE - temperature out of range light 1
140
128F6 CAPACITOR & BRACKET - SINGLE PHASE
Revised
2/19/97
CAPACITOR &
BRACKET - SIN-
GLE PHASE
128F6
2/19/97
141
Revised
2/19/97 CAPACITOR & BRACKET - SINGLE PHASE 128F6
1 91-6927 BOX - capacitor 1
55-1587 SCREW - box 2
2 91-6928 BRACKET - capacitor 2
3 44-8758 CAPACITOR (400-480 MFD) 2
4 44-8760 RESISTOR (180K ohm) 2
5 99-3427 MOUNT - cable tie 2
55-2012 RIVET - mount 2
55-2330 BANDWRAP 4
6 44-8757 CAPACITOR (60 MFD) 2
7 44-8761 RESISTOR (560K ohm) 2
55-735 SCREW - terminal board 2
55-5754 LOCKNUT 2
142
128C5 MOTOR & TRANSFORMER GROUP - 1 PHASE
Revised
2/19/97
MOTOR & TRANS-

FORMER GROUP -
1 PHASE
128C5
2/19/97
143
Revised
2/19/97 MOTOR & TRANSFORMER GROUP - 1 PHASE 128C5
1 104-466 MOTOR (220-230-380-460/1-3/50-60, see 126F4) 1
55-2961 SCREW - motor 4
55-2635 NUT 1
3 41-1327 HARNESS - motor 1
4 91-6934 BASE - motor mount 1
55-2683 SCREW - base 4
5 33-316 GROMMET 1
6 91-6930 TRAY - transformer 1
55-2969 SCREW - tray 4
7 91-6933 NUTSTRIP - tray 4
8 91-1052 NUTSTRIP - bracket 4
9 44-9947 TRANSFORMER 1
55-2977 SCREW - transformer 4
55-1801 NUT 4
10 41-1326 HARNESS - transformer 1
11 91-6931 BRACKET - terminal board 1
55-415 LOCKWASHER 2
13 44-2915 STRIP - jumper 1
144
111F1 ALTERNATOR GROUP
Revised
10/5/01
ALTERNATOR
GROUP
111F1
10/5/01
145
Revised
10/5/01 ALTERNATOR GROUP 111F1
1 91-4747 PLATE - alternator 1
91-4561 NUTSTRIP - plate (1 weld nut) 1
91-5126 BOLTSTRIP - bracket (4 weld nuts) 1
55-4953 NUT 5
2 99-9799 BRACKET - alternator 1
3 55-2683 SCREW - alternator bracket 3
4 55-6911 SCREW - belt adjusting 1
5 55-2640 NUT 2
6 55-4931 WASHER - spacer 5
7 55-4955 NUT 1
8 55-9883 BOLT - eye 1
9 55-3565 SCREW - alternator 1
10 44-9754 ALTERNATOR (37 amp, model EA, see 111E8) 1
41-2195 ALTERNATOR (37 amp, model 8MR) 1
11 55-3725 SCREW - alternator (before 3/00) 1
12 55-2159 LOCKWASHER (before 3/00) 1
13 55-2173 FLATWASHER (before 3/00) 1
14 44-9107 HARNESS - alternator (before 9/99) 1
41-3986 HARNESS - alternator (after 8/99) 1
15 55-9569 STUD - threaded (after 2/00) 1
16 55-2221 FLATWASHER (after 2/00) 1
17 55-9570 NUT - toplook (after 2/00) 1
18 55-5050 NUT (after 2/00) 1
146
111E8 ALTERNATOR ASSEMBLY (37 AMP)
Revised
6/30/98
ALTERNATOR
ASSEMBLY (37
AMP)
111E8
6/30/98
147
Revised
6/30/98 ALTERNATOR ASSEMBLY (37 AMP) 111E8
44-9754 ALTERNATOR (37 amp, model EA, 12V, see note) 1
1 55-2042 • NUT - fan 1
4 44-4927 • FAN - bi-directional 1
5 44-7323 • SPACER - fan 1
6 44-7315 • HOUSING - front 1
7 77-1728 • BEARING (front) 1
8 55-5909 • SCREW - bearing retainer 3
9 55-1600 • KEY 1
10 44-7351 • ROTOR 1
11 77-672 • BEARING (rear) 1
12 44-4139 • SLIP RING 1
13 44-7353 • STATOR 1
14 77-1062 • RETAINER - bearing 1
15 44-7316 • HOUSING - rear 1
16 55-5905 • BOLT - thru 1
17 55-3230 • SCREW - brush 2
18 44-7928 • REGULATOR - voltage 1
19 55-5908 • NUT 9
20 55-5325 • SCREW - thread cutting 8
21 44-7320 • BRUSH 1
22 44-9756 • DIODE - bridge rectifier 1
23 44-7255 • DIODE - field 1
24 55-2274 • SCREW - thread cutting 3
25 44-7321 • STRAP - A/C tap 1
26 44-7319 • STRAP - D+ 1
27 33-1781 • GASKET - housing 1
28 44-7257 • COVER - housing 1
NOTE: Alternator (44-9754, model EA) has been replaced with Alternator (41-2195, model 8MR, see grid
144C1).
148
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
10/13/04
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
10/13/04
149
Revised
10/13/04 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown (13.5 lg) 2
99-7170 ROD - battery holddown (11.25 lg) 2
4 91-1344 • ANGLE - battery holddown 1
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
150
120G8 BATTERY BOX ASSEMBLY (EEC, KIT 810045)
Revised
8/25/04
BATTERY BOX
ASSEMBLY (EEC,
KIT 810045)
120G8
8/25/04
151
Revised
8/25/04 BATTERY BOX ASSEMBLY (EEC, KIT 810045) 120G8
45-1583 BOX - battery (does not include battery) 1
1 98-4616 • BOX - battery 1
2 98-4617 • COVER - battery box 1
3 99-4491 • NAMEPLATE - This Side Up 1
4 33-1371 • GROMMET 2
5 99-5714 • NAMEPLATE - warning 1
6 55-2871 • NUT - captive 4
7 55-5646 • SCREW - cover 4
9 55-2542 • NUT - rod 2
11 91-1344 • ANGLE - battery holddown 2
12 91-7083 • ROD - holddown (10.5 inch lg) 2
99-7170 ROD - holddown (11.25 inch lg) 2
13 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
152
136G5 FUEL TANK & PUMP GROUP
Revised
8/9/04
FUEL TANK &

PUMP GROUP
136G5
8/9/04
153
Revised
8/9/04 FUEL TANK & PUMP GROUP 136G5
1 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 • GASKET 1
2 99-7321 BRACKET - fuel pump 2
55-1587 SCREW - pump 4
55-4953 NUT 4
3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
4 11-4380 ELBOW - tank (3/8) 2
5 55-547 CLAMP (3/8) A/R
6 11-4941 NUT (3/8) 8
8 11-4367 HOSE - fuel return (1/4 od x 35 ft lg) A/R
9 55-546 CLAMP (1/4) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/ fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/ inline fuse) 1
13 44-5838 • CONNECTOR (2 pin) 1
44-5839 • TERMINAL 2
44-6324 • SEAL 2
14 12-461 TANK - fuel 1
15 11-5946 • CAP - fuel tank (non-vented) 1
33-381 •• GASKET - cap 1
16 11-5331 • TUBE - fuel feed 2
17 11-5339 • PLUG - fusible 1
18 11-9134 • BALL - check 1
19 11-2593 • GAUGE - fuel 1
11-5726 • ADAPTER - gauge 1
11-5450 •• DIAL - fuel gauge 1
33-726 •• O-RING 1
20 55-5617 • VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-1177 • NUT - clamp 1
99-1596 NAMEPLATE - Diesel Fuel Only 1
154
138E1 STRUCTURAL COMPONENTS - CONDENSER
Revised
2/19/97
STRUCTURAL
COMPONENTS -
CONDENSER
138E1
2/19/97
155
Revised
2/19/97 STRUCTURAL COMPONENTS - CONDENSER 138E1
1 98-5132 FRAME - condenser 1
55-6526 INSERT - threaded (1/4-20) 5
2 98-4348 SUPPORT - frame/bulkhead 1
55-5983 SCREW - support 6
55-7122 WASHER - belleville (3/8) 12
55-2640 NUT 6
33-2029 GROMMET (3/16 id) 2
3 98-4353 DOOR - assembly (roadside) 1
55-6422 SCREW - door 4
55-5973 WASHER (nylon) 4
55-7734 RETAINER - screw 4
4 91-1932 SPACER - door 4
5 99-9486 DOOR - thermostat 1
6 99-9489 PLATE - door 1
7 91-1106 FASTENER - velcro 1
91-1107 FASTENER - velcro 1
8 99-9487 HINGE - door 1
55-3015 SCREW - hinge 2
55-4560 NUT 2
9 91-1949 PLUG - access (oil drain) 1
10 98-4350 GRILLE - front 1
55-5972 SCREW - grille 4
55-4415 NUT 2
11 91-1298 STRIKE - door latch 1
55-2991 SCREW - strike 2
55-2965 NUT 2
12 99-793 LATCH - door 1
55-4222 SCREW - latch 4
55-5754 NUT 4
156
Revised
2/19/97
157
Revised
13 98-3622 DOOR - curbside 1
55-2990 NUT 2
14 91-4719 STRIP - lifting unit 2
55-3035 RIVET 4
15 91-4722 SUPPORT - condenser vertical 1
16 91-4724 MEMBER - condenser (front) 1
55-2977 SCREW - member 9
17 91-4746 CROSSMEMBER - alt support 1
55-4955 NUT 3
18 91-4726 HINGE - grille (top) 2
55-3394 NUT 4
19 91-4727 HINGE - grille (bottom) 2
55-4953 NUT 4
20 91-4729 BRACKET - rod (pivot) 1
55-1587 SCREW 2
55-4953 NUT 2
21 91-5712 ROD - grille 1
22 91-4725 ANGLE - panel (grille) 1
55-1587 SCREW - angle 2
23 91-4901 SCREEN - top (option) 1
55-2536 CLAMP 7
55-1587 SCREW - screen 4
158
Revised
2/19/97
159
Revised
55-4415 NUT 4
24 55-7623 CLIP - retaining (grille rod) 1
55-3027 SCREW - clip 1
55-4560 NUT 1
25 91-4734 PLATE - cover (tube opening) 1
55-2270 RIVET - blind 4
160
158E6 SOUND REDUCTION OPTION (097319)
Revised
6/1/00
SOUND REDUC-
TION OPTION
(097319)
158E6
6/1/00
161
Revised
6/1/00 SOUND REDUCTION OPTION (097319) 158E6
1 98-5389 GRILLE - front 1
55-2957 SCREW - grille 3
2 33-3243 INSULATION - curbside 1
3 33-3244 INSULATION - panel, blockoff 1
4 33-3245 INSULATION - front grille 1
5 33-3246 INSULATION - roadside 1
6 91-4863 STRIP - sealing (56.00 in) A/R
7 91-9016 CHANNEL - frame 1
55-2957 SCREW - channel (1/4-20 x 7/16 in lg) 3
55-2969 SCREW - channel (5/16-18 x 1.0 in lg) 2
55-4954 NUT 2
8 11-9244 DEFLECTOR - air 1
9 91-9013 BOLTSTRIP - hinge 2
55-3044 RIVET - boltstrip 2
10 99-1621 HINGE - frame (curbside) 1
11 99-3861 HINGE - frame (roadside) 1
55-2964 NUT - hinge 4
12 99-4286 HINGE - cover (curbside) 1
13 99-1652 HINGE - cover (roadside) 1
55-4560 NUT 4
14 98-5390 COVER - top 1
15 92-333 INSULATION - top cover 1
99-4976 STRIP - sealing (80.0 in) A/R
16 91-9014 SCREEN - condenser 1
17 92-334 STRIP - sealing 1
18 91-9015 INSULATION - curbside door 1
92-335 STRIP - sealing (36.0 in) 1
19 91-5772 ROD - door support 1
20 99-8576 HINGE - rod 1
162
138E3 EVAPORATOR COMPONENTS
Revised
3/19/01
EVAPORATOR
COMPONENTS
138E3
3/19/01
163
Revised
3/19/01 EVAPORATOR COMPONENTS 138E3
1 98-4352 HOUSING - evaporator (top) 1
55-5972 SCREW - evaporator top 32
55-7729 WASHER - belleville 30
2 67-1133 COIL - evaporator 1
3 98-5134 BASE - evaporator drain pan (before 12/98) 1
98-5900 BASE - evaporator drain pan (after 11/98) 1
4 91-4562 BRACKET - drain pan (roadside) 1
5 91-4563 BRACKET - drain pan (curbside) 1
6 91-4735 BRACKET - evaporator (center, before 1/99) 1
91-9265 BRACKET - evaporator (center, after 12/98) 1
55-6744 NUT - weld 8
55-2977 SCREW 2
55-4742 WASHER - special 2
33-549 GROMMET (5/8) 2
33-282 GROMMET (3/8 id) 2
33-432 GROMMET (3/4 id, 1/16 groove) 1
33-572 GROMMET (3/4 id, 1/8 groove) 2
7 98-4348 SUPPORT - frame/bulkhead 1
55-7122 WASHER 12
55-2640 NUT 6
8 91-4737 PANEL - air stop 1
55-1587 SCREW - panel 5
9 91-4736 PANEL - evaporator (access) 1
55-1587 SCREW - panel 8
55-6733 INSERT 8
10 66-6848 TUBE - defrost 1
11 30-240 KIT - sill gasket 1
12 66-6097 TUBE - drain 2
13 91-4794 BRACKET - housing 1
164
138E3 EVAPORATOR COMPONENTS
Revised
3/19/01
165
Revised
3/19/01 EVAPORATOR COMPONENTS 138E3
55-4953 NUT 2
14 91-2434 HOSE - evaporator drain 2
15 44-9941 HEATER - evaporator drain tube 2
16 33-316 GROMMET (1 id) 3
17 NSS MOTOR - fan 2
18 44-5835 CONNECTOR - motor 1
44-5836 PIN - connector (male) 2
44-5837 SEAL - connector 2
19 78-1055 FAN - evaporator 2
55-2957 SCREW - fan 4
20 66-6891 TUBE - hot gas to defrost 1
21 66-6882 TUBE - condenser to heat exchanger 1
22 66-6885 TUBE - heat exchanger to condenser 1
55-5197 BUSHING (7/8) 1
23 66-6883 TUBE - heat exchanger to expansion 1
33-1938 O-RING (5/8) 1
24 67-351 HEAT EXCHANGER 1
55-1587 SCREW - heat exchanger 2
55-4953 NUT 2
25 Not Used
26 91-4797 HANGER - heat exchanger 2
55-1587 SCREW - hanger 2
27 66-6884 TUBE - suction evaporator to heat exchanger 1
28 66-6849 TUBE - equalizer 1
29 66-5993 VALVE - expansion (R404A) 1
66-5335 • ELEMENT - power 1
66-6047 • SCREEN - inlet 1
66-7770 VALVE - expansion (R134a, CD-I) 1
66-7979 • ELEMENT - power 1
66-6047 • SCREEN - inlet 1
166
112C3 HOT WATER HEAT OPTION
Revised
4/24/03
HOT WATER HEAT

OPTION
112C3
4/24/03
167
Revised
4/24/03 HOT WATER HEAT OPTION 112C3
1 67-1143 COIL - evaporator 1
2 66-5737 TUBE - valve to coil 1
3 41-4801 VALVE - solenoid (water, 12V, see 108C1, for connectors see 1
147A1)
203-385 SEALER - thread A/R
55-6788 U-BOLT - valve 2
55-4560 NUT 4
4 55-6787 ELBOW (90) 1
5 55-7491 ADAPTER 1
6 91-2363 BRACKET - valve (water) 1
91-2364 BOLTSTRIP 2
55-4953 NUT 4
7 61-284 TUBE - header to condenser (water) 1
8 61-285 TUBE - condenser to valve (water inlet) 1
9 66-6943 TUBE - water (engine to evaporator) 1
10 61-286 TUBE - return to engine (water) 1
11 91-445 CLAMP - tube 2
12 91-4745 BRACKET - guard (belt/tube) 1
55-4953 NUT 2
13 44-9989 SWITCH - water temperature 1
14 66-6941 ADAPTER 1
15 11-8617 HOSE - water (edpm) A/R
11-8860 HOSE - water (silicone) 1
17 11-2886 VALVE 2
55-7213 • STEM - valve 1
11-7777 • CORE - valve 1
55-5672 • CAP - valve 1
18 55-8710 NIPPLE - water 1
19 11-8859 ADAPTER - water 1
168
147A1 SOLENOID VALVE ASSEMBLY
Revised
2/15/05
SOLENOID VALVE
ASSEMBLY
147A1
2/15/05
169
Revised
2/15/05 SOLENOID VALVE ASSEMBLY 147A1
41-4801 VALVE - solenoid (12V) 1
41-4529 VALVE - solenoid (24V) 1
1 41-3681 • COIL (12V) 1
44-7553 • COIL - valve (24V) 1
2 NSS • SCREW 4
60-262 • KIT - solenoid repair 1
3 NSS •• COVER - body 1
4 NSS •• GASKET 1
5 NSS •• SPRING 1
6 NSS •• PLUNGER 1
7 NSS •• DIAPHRAGM 1
8 NSS •• SEAL 1
9 NSS •• BODY 1
170
138F4 NAMEPLATES
Revised
4/6/05
NAMEPLATES
138F4
4/6/05
171
Revised
4/6/05 NAMEPLATES 138F4
1 91-3175 NAMEPLATE - HFC 134a 1
2 91-5882 NAMEPLATE - R404A 1
3 91-3176 NAMEPLATE - No-CFC/No-HCFC 1
4 91-5294 NAMEPLATE - Warning, Methyl Chloroform 1
5 99-7323 NAMEPLATE - Maintenance 1
6 99-8509 NAMEPLATE - Maintenance 1
7 91-8860 NAMEPLATE - Clean Fuel Pump 1
9 91-5886 NAMEPLATE - Refrigerant R404A 1
10 99-9857 NAMEPLATE - Warning 1
11 92-324 NAMEPLATE - Compressor Oil 203-513 1
12 Not Used
13 99-3064 NAMEPLATE - Caution, Fan 1
14 99-4806 NAMEPLATE - Warranty 1
15 91-4035 NAMEPLATE - Fuel Supply 1
16 91-4034 NAMEPLATE - Fuel Return 1
17 91-4813 NAMEPLATE - Caution, Switch Unit To Off 1
18 91-4815 NAMEPLATE - Caution, Fan 1
172
138E13 NAMEPLATES
Revised
10/15/02
NAMEPLATES
138E13
10/15/02
173
Revised
10/15/02 NAMEPLATES 138E13
1 91-4253 NAMEPLATE - TK Logo 1
2 99-4660 NAMEPLATE - Positive 1
3 99-4661 NAMEPLATE - Negative 1
4 91-3191 NAMEPLATE - Thermo King (black letters) 1
5 91-3192 NAMEPLATE - Thermo King (white letters) 1
6 91-8350 NAMEPLATE - CD-I MAX 1
7 99-9526 NAMEPLATE - Bypass Oil Filter 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-9954 NAMEPLATE - Belt Tension 1
10 99-9525 NAMEPLATE - Fuel Filter 1
11 99-9939 NAMEPLATE - Caution, Start/Stop (multi-language) 1
12 91-4816 NAMEPLATE - Caution, High Voltage 1
13 91-4814 NAMEPLATE - Caution, Cycle Sentry 1
14 91-4809 NAMEPLATE - Engine hours 1
15 91-6609 NAMEPLATE - Refrigerant R134a 1
16 91-4811 NAMEPLATE - Run hours 1
17 91-4810 NAMEPLATE - Electric hours 1
18 91-4732 NAMEPLATE - Battery Terminal 1
19 91-1994 NAMEPLATE - Low Speed Defrost 1
20 91-4523 NAMEPLATE - To Set Thermostat 1
21 99-6232 NAMEPLATE - Tag, Caution Radiator 1
22 91-3357 NAMEPLATE - Caution Lifting 1
23 91-506 NAMEPLATE - Control Box Component Location (50s) 1
24 91-505 NAMEPLATE - Control Box Component Location (30s) 1
25 91-8746 NAMEPLATE - Ingersoll Rand 1
26 92-2505 NAMEPLATE - Refill with Mobil 1
174
INDEX NUMERICAL BY PART NUMBER
101-301 10 11-6039 12 11-6150 38

10-242 48, 52, 154 11-6040 12 11-6151 10
10-243 154 11-6041 12 11-6153 38
102-570 76, 86 11-6042 12 11-6166 38
102-571 86 11-6043 12 11-6167 30
102-667 86 11-6044 12 11-6173 58
102-668 86 11-6045 34, 36, 44 11-6177 28
10-273 48, 52, 154 11-6047 12 11-6180 48, 52
102-842 86 11-6048 12 11-6182 28
102-843 86 11-6049 12 11-6228 54
10-299 48, 52 11-6050 12 11-6255 22
104-466 62, 68, 74, 98, 144 11-6056 12, 18 11-6256 22
104-667 62, 68, 98 11-6057 12 11-6258 18
107-241 62, 86 11-6058 12 11-6263 28
107-242 86 11-6060 18 11-6264 10
107-261 86 11-6062 18 11-6265 34, 38
107-262 86 11-6063 18 11-6266 34
107-271 70 11-6065 16, 18 11-6296 28
107-297 62, 72 11-6075 16 11-6491 58
11-2593 154 11-6077 16 11-6497 32
11-2886 86, 168 11-6078 16 11-6498 32
11-2975 58 11-6079 16 11-6529 48
11-3155 58 11-6080 10 11-6563 40
11-3325 58 11-6082 10, 18 11-6575 14
11-4367 154 11-6083 10 11-6595 18
11-4372 48, 52, 54, 154 11-6084 28 11-6622 34
11-4380 48, 52, 154 11-6087 28 11-6863 66
11-4841 154 11-6094 38 11-7003 16
11-4880 48, 52 11-6095 38 11-7008 56
11-4941 48, 52, 154 11-6096 38 11-7009 56
11-4956 48, 52 11-6097 38 11-7010 56
11-4957 48, 52 11-6098 38 11-7013 48, 52
11-4958 48, 52 11-6099 38 11-7031 16
11-4987 28 11-6101 38 11-7067 28
11-5084 18 11-6102 36 11-7209 56
11-5091 12, 18 11-6103 36 11-7210 56
11-5103 12 11-6104 36 11-7234 58
11-5119 18 11-6105 36 11-7248 24
11-5139 30 11-6106 36 11-7473 48, 52
11-5144 38 11-6107 36 11-7518 30
11-5234 46 11-6108 36 11-7520 30
11-5331 154 11-6110 34 11-7757 58
11-5339 154 11-6115 34 11-7774 58
11-5450 154 11-6116 30 11-7775 58
11-5499 10 11-6117 30 11-7777 168
11-5596 28 11-6118 30 11-7975 26
11-5726 154 11-6121 30 11-7995 58
11-5941 52 11-6122 30 11-8041 56
11-5946 154 11-6124 32 11-8496 12
11-5967 24 11-6125 30 11-8615 16
11-6019 38 11-6128 30 11-8617 168
11-6026 10 11-6133 18, 28 11-8644 16
11-6027 10 11-6134 12 11-8646 16
11-6028 10 11-6135 18 11-8663 46
11-6032 24 11-6142 14 11-8664 58
11-6033 10, 14 11-6144 12 11-8736 18
11-6034 10, 12 11-6145 12 11-8741 12
11-6036 14 11-6146 22 11-8748 10
11-6038 12 11-6147 38 11-8750 16
INDEX - 1
11-8751 16 203-394 46 33-2395 110

11-8753 16 204-1038 112 33-2396 110
11-8754 16 204-427 62 33-2397 110
11-8755 16 204-475 64 33-2419 92
11-8756 16 204-623 108 33-2425 56
11-8757 16 204-624 108 33-2451 78
11-8758 26 204-703 112 33-2452 78
11-8760 30 204-799 112 33-2464 48, 52
11-8761 30 204-831 136 33-2545 78, 84
11-8762 30 22-1009 86 33-2726 74
11-8763 30 22-1053 86 33-2769 34
11-8764 30 22-992 86 33-2814 18
11-8769 34, 36 22-993 86 33-282 164
11-8807 32 30-237 10, 14, 20, 22, 24, 32, 33-2831 10, 44
11-8810 18 34, 36, 44 33-2832 34, 44
11-8811 12 30-240 164 33-2833 28
11-8812 12 33-1015 76, 94 33-2835 12, 44
11-8813 12 33-1162 64 33-2882 86
11-8815 16 33-1163 64 33-3026 60
11-8818 28 33-1371 150, 152 33-316 144, 166
11-8819 38 33-144 130, 132, 134 33-3243 162
11-8820 38 33-1506 24 33-3244 162
11-8821 32 33-1542 18, 44 33-3245 162
11-8823 34 33-1676 154 33-3246 162
11-8825 34 33-1697 138 33-3512 12, 18, 28
11-8826 34 33-1727 18 33-381 154
11-8859 168 33-1732 12, 44 33-428 140
11-8860 168 33-1733 34, 36, 44 33-432 164
11-8895 30 33-1740 18, 28 33-489 130
11-9063 58 33-1741 26 33-549 164
11-9098 48, 52 33-1742 26, 44 33-572 164
11-9134 154 33-1744 26, 44 33-624 60
11-9242 56 33-1746 38 33-628 114, 118
11-9244 162 33-1747 38 33-629 136
11-9279 50, 54 33-1748 36 33-726 154
11-9304 14 33-1749 34 33-768 86
11-9355 14 33-1750 30 33-930 132, 134
11-9496 26 33-1751 30 33-962 96
11-9563 14 33-1752 32 33-982 66
11-9564 20 33-1753 30 40-345 140
11-9595 54 33-1754 18, 44 40-805 98
11-9930 20 33-1781 148 41-1090 136
11-9932 20 33-1795 44 41-1091 136
12-355 154 33-1798 22, 44 41-1092 136
12-419 56 33-1799 28 41-112 100, 102
12-461 154 33-1801 10 41-113 100, 102
12-633 56 33-1907 22, 44 41-120 100
12-727 10 33-1924 64 41-1279 140
12-728 16 33-1937 78, 84 41-1310 108
12-765 58 33-1938 78, 166 41-1326 144
13-316 22, 44 33-1954 12, 18, 44 41-1327 144
20-150 86 33-2029 156 41-133 136
20-151 86 33-2110 136 41-1514 98
20-193 86 33-2128 122 41-1527 108
203-278 66 33-2134 66 41-1550 100
203-339 150, 152 33-2230 30 41-1566 46, 98
203-340 150, 152 33-2392 110 41-1606 42
203-348 18, 24, 28, 44 33-2393 110 41-1687 114
203-385 168 33-2394 110 41-1721 104
INDEX - 2
41-182 136 44-4584 130, 134 44-7255 148

41-2005 98, 102, 114, 118 44-4585 130, 134 44-7257 148
41-2006 114, 118 44-4617 144 44-7315 148
41-2190 116, 120 44-4695 130, 134 44-7316 148
41-2195 62, 98, 146 44-4697 130, 134 44-7319 148
41-2322 110 44-4699 130, 134 44-7320 148
41-2323 110 44-4700 130, 134 44-7321 148
41-2324 110 44-4927 148 44-7323 148
41-2325 110 44-5030 102, 106, 132, 136 44-7327 86, 102, 108
41-2326 110 44-5174 90 44-7330 102, 108
41-2327 110 44-5219 102, 104, 106 44-7351 148
41-2638 48, 52, 154 44-5234 122 44-7353 148
41-2641 48, 52, 154 44-5307 132, 134 44-7354 100
41-290 122, 124 44-5350 142 44-739 130, 132, 134, 138
41-3305 136 44-5413 40, 98 44-7426 40, 98
41-3306 136 44-5458 42 44-7438 126
41-3307 136 44-5469 42 44-7453 42
41-3308 136 44-5512 118 44-7454 42
41-3450 98 44-5537 114, 118 44-7456 42
41-346 136 44-5573 114, 118, 140 44-7458 42
41-3664 154 44-5600 102 44-7459 42
41-3666 98 44-5620 102, 104 44-7460 42
41-3681 170 44-5622 102, 106 44-7461 42
41-3846 76, 98 44-5718 106, 132, 134, 136, 140 44-7553 170
41-387 48, 52, 98 44-5719 102, 104, 106, 132, 134, 44-7721 140
41-3985 100 136 44-7734 132
41-3986 146 44-5730 114 44-7736 42
41-414 114, 118 44-5763 134 44-7774 122
41-429 98 44-5814 102 44-7776 140
41-4306 30 44-5827 102, 106, 134 44-7811 108
41-4529 170 44-5835 102, 108, 166 44-7812 108
41-4801 168, 170 44-5836 108, 166 44-7829 108
41-520 138 44-5837 86, 108, 166 44-7872 108
41-5321 118 44-5838 102, 104, 108, 154 44-7880 108
41-5622 114 44-5839 86, 108, 154 44-7881 102, 108
41-593 86 44-5883 108 44-7884 108
41-594 86 44-5884 108 44-7903 126
41-712 138 44-5885 108 44-7928 148
41-745 136 44-6016 100 44-7992 76, 98
41-781 138 44-6116 100 44-8030 76
41-782 138 44-6248 102, 106 44-8164 98
41-784 138 44-6292 102, 106 44-8179 126
41-895 114, 118, 124, 128 44-6324 108, 154 44-8180 126
44-1164 132, 134 44-6381 102, 106 44-8181 126
44-1357 130, 132, 134, 138 44-6451 102, 106 44-8182 126
44-2756 46 44-6453 114, 118, 140 44-8183 126
44-2853 118 44-6462 140 44-8184 132
44-2915 144 44-6519 102 44-8186 102
44-3018 98 44-6685 138 44-8198 46
44-3164 132, 134 44-6875 138 44-8244 98
44-3184 114, 118 44-6959 108 44-8294 108
44-3186 114, 118, 124 44-7054 140 44-8424 126
44-3475 98 44-709 130, 134, 138 44-8464 122
44-3610 120 44-7133 42 44-8494 100
44-3627 100 44-7141 42 44-8681 108
44-3711 140 44-7144 42 44-8687 122
44-3931 88 44-7186 98 44-8688 122
44-4139 148 44-7187 100 44-8755 120
44-4186 136 44-7192 128 44-8757 142
INDEX - 3
44-8758 142 44-9941 166 55-2536 158

44-8759 120 44-9947 144 55-2539 54
44-8760 142 44-9971 116, 120 55-2542 150, 152
44-8761 142 44-9972 100, 102, 130 55-2557 64, 68
44-8779 136 44-9983 154 55-2635 114, 118, 120, 130, 132,
44-8851 108 44-9989 168 134, 144
44-8853 108 45-1374 100 55-2640 62, 146, 156, 164
44-8872 138 45-1579 122 55-2641 46, 62, 68, 80, 82, 92,
44-8914 110 45-1583 152 98, 144, 158
44-8915 110 45-1724 40, 42, 98 55-2683 68, 80, 82, 144, 146
44-8917 110 45-897 150 55-2762 46
44-8918 110 51-622 28 55-2771 114, 118, 124, 128
44-8920 110 51-805 20 55-2788 120, 144
44-8921 110 55-1004 54 55-2789 130, 132, 134
44-8935 110 55-1177 154 55-2796 48, 52
44-8936 110 55-1229 62 55-2818 56
44-8961 138 55-1266 142 55-2871 152
44-9003 122, 126 55-1356 122 55-2921 48
44-9050 128 55-1521 56 55-2957 46, 162, 166, 168
44-9085 138 55-1533 46 55-2958 48, 52, 58, 68, 144, 146,
44-9107 146 55-1587 48, 52, 58, 80, 142, 154, 152, 162
44-9177 138 158, 164, 166, 168 55-2959 48, 52, 68, 144, 146
44-9192 126 55-1600 148 55-2961 46, 68, 82, 98, 144
44-9193 116, 120 55-1653 48, 52 55-2962 52
44-9199 138 55-1800 46, 56, 58, 76, 80, 82, 55-2964 116, 120, 136, 138, 142,
44-9227 136 114, 118, 142, 144, 146, 156, 162
44-9259 98 156, 158, 162, 164, 166, 55-2965 46, 98, 114, 116, 120,
44-9267 114 168 126, 138, 156, 162
44-9536 102, 110 55-1801 144 55-2969 58, 66, 144, 162
44-9544 110 55-193 48, 52 55-2977 56, 76, 82, 114, 118,
44-9545 110 55-1983 86 144, 146, 158, 164
44-9569 102, 108 55-2001 28, 46, 56, 98, 114, 116, 55-2988 56
44-9585 110 120, 126, 138, 140, 142, 55-2989 114, 116, 118, 120, 122,
44-9586 110 156, 160, 162, 168 132, 134
44-9587 110 55-2012 142 55-2990 130, 158
44-9589 110 55-2042 148 55-2991 56, 116, 156
44-9590 110 55-2069 56 55-2993 150
44-9591 110 55-2086 46, 48, 52, 56, 58, 76, 55-2995 138
44-9600 110 80, 82, 114, 118, 142, 55-2996 46, 98, 114, 116, 120,
44-9601 110 144, 146, 150, 152, 154, 126, 156
44-9602 110 156, 158, 160, 162, 164, 55-2998 142
44-9631 102, 110 166, 168 55-3000 98, 120
44-9700 110 55-2114 48, 52, 58 55-3006 98
44-9701 110 55-2159 64, 146 55-3008 98, 116, 122, 156
44-9730 114 55-2173 64, 68, 146 55-3013 144, 156
44-9754 62, 98, 146, 148 55-2201 80, 114, 116, 118, 120, 55-3015 122, 136, 156
44-9756 148 122, 128, 136 55-3018 150
44-9839 114, 116 55-2202 80, 114, 116, 118, 120, 55-3022 122, 130
44-9852 134 122, 128, 130, 136 55-3023 130, 132, 134
44-9858 132 55-2221 146 55-3027 28, 160, 162
44-9865 128 55-2262 116, 120, 124, 126, 128 55-3029 80
44-9900 110 55-2270 114, 118, 120, 128, 160 55-3035 68, 80, 144, 158
44-9901 110 55-2274 148 55-3044 68, 162
44-9902 110 55-229 48, 52 55-3045 56
44-9903 110 55-2330 118, 140, 142 55-3048 158
44-9904 110 55-2360 158 55-3059 56, 114, 118, 162, 164
44-9905 110 55-2363 46, 62, 68, 80, 82, 92, 55-3098 56, 156
44-9906 110 144, 146 55-3121 168
44-9907 112 55-2505 54 55-3136 100
INDEX - 4
55-3168 48 158, 166, 168 55-5801 14

55-3229 28 55-4954 162 55-5803 12
55-3230 148 55-4955 28, 68, 80, 82, 92, 146, 55-5805 12
55-3234 56 158 55-5806 10, 12
55-3261 62 55-4974 150 55-5807 12
55-3295 76 55-4979 58 55-5808 12
55-3300 98 55-5022 62 55-5809 26
55-3344 80 55-5046 158 55-5810 12
55-3364 66, 86 55-5050 146 55-5811 28
55-3394 158 55-5074 168 55-5813 12, 16, 18
55-3443 116, 118, 122, 128, 140 55-5094 56 55-5816 16, 24
55-346 46 55-5138 26 55-5818 16
55-3462 76 55-5197 166 55-5819 16
55-3471 98 55-5215 114, 118 55-5822 28, 32
55-3490 68 55-5325 148 55-5823 28
55-3511 114, 116, 120, 136 55-5335 148 55-5826 18, 26
55-3524 122 55-5411 46, 68 55-5828 38
55-3550 116, 120, 124, 126, 128 55-546 154 55-5829 38
55-3555 140 55-547 154 55-5831 34
55-3565 48, 146 55-549 140 55-5832 30
55-3623 46 55-5571 58 55-5833 30
55-371 66, 150 55-5617 154 55-5834 18, 30, 34
55-3725 146 55-5646 152 55-5835 30
55-3800 114, 116, 118, 120, 122 55-5672 168 55-5836 30
55-3831 138 55-5695 46, 62 55-5837 30
55-401 46 55-5698 138 55-5838 30
55-411 100 55-5708 98 55-5843 32
55-4118 58 55-5742 26 55-5845 32
55-415 144 55-5746 132, 134 55-5846 12, 32
55-4222 156 55-5754 142, 156 55-5848 24
55-4244 48, 52 55-5762 28 55-5849 24
55-433 48, 52 55-5763 10, 26 55-5852 40
55-4396 122 55-5765 10 55-5853 40
55-4415 76, 156, 158, 160 55-5766 28 55-5859 18
55-4487 144 55-5767 14 55-5871 68
55-4496 48, 52 55-5769 22 55-5905 148
55-451 154 55-5771 22 55-5908 148
55-4512 48, 52 55-5773 38 55-5909 148
55-4515 54 55-5774 38 55-5911 148
55-4560 46, 56, 98, 156, 160, 55-5775 38 55-5950 48, 52
162, 168 55-5776 10 55-5957 58, 68
55-4593 10 55-5777 10 55-5972 156, 158, 164
55-4608 100 55-5778 10 55-5973 156
55-4610 28 55-5780 10, 26 55-5983 156, 164
55-4625 46 55-5781 10 55-5988 28
55-4632 42 55-5782 10 55-5989 28
55-4635 18 55-5783 18 55-5990 42
55-4652 10 55-5784 18, 34 55-5992 42
55-4657 10 55-5785 18 55-6010 114
55-4666 100 55-5786 18, 22 55-6021 142
55-4681 42 55-5787 18 55-6141 114, 118
55-4684 42 55-5788 18, 22 55-6183 22
55-4742 164 55-5789 18 55-6184 22
55-4752 38 55-5790 18 55-6186 22
55-4766 148 55-5791 18, 32, 34 55-6187 18, 28
55-4931 56, 68, 80, 92, 144, 146 55-5792 18, 22, 26 55-6194 38
55-4937 62 55-5795 24 55-6204 42
55-4952 68 55-5798 10, 14, 28 55-6205 42
55-4953 50, 52, 58, 146, 154, 55-5800 12 55-6216 68
INDEX - 5
55-6220 62 55-8619 32 66-7045 76

55-6273 30 55-8620 32 66-7392 76, 94
55-6382 16 55-8621 32 66-7770 166
55-6416 66 55-8623 30 66-7979 166
55-6418 66 55-8624 32 66-8546 84
55-6422 156 55-8625 32 66-8547 84
55-6526 76, 82, 156 55-8626 34 66-8548 76, 84
55-6537 24 55-8648 86 66-8549 84
55-6538 30 55-8649 130 66-8638 76
55-6540 30 55-8654 12 66-8639 76
55-6557 28 55-8655 16 66-8640 76
55-662 48, 52 55-8710 168 66-8641 76
55-6726 56, 168 55-8743 86 66-8642 76
55-6727 56 55-8778 86 66-8643 76
55-6731 56 55-9496 86 66-9257 92
55-6733 164, 166 55-9569 146 66-9918 92
55-6743 114, 116, 118, 120 55-9570 146 67-1133 164
55-6744 80, 164 55-9883 146 67-1143 168
55-6787 168 60-158 96 67-1180 76, 92
55-6788 168 60-177 90 67-1370 56, 76
55-6911 146 60-236 88 67-1387 76
55-7000 86 60-262 170 67-1712 56
55-7037 70, 72 61-269 76 67-351 166
55-7038 70, 72 61-284 168 70-154 70
55-7039 70, 72 61-285 168 70-178 72
55-7122 58, 156, 164 61-286 168 77-1062 148
55-7123 68 61-800 76 77-1070 66
55-7148 136 66-3644 76, 96 77-1426 26
55-7152 80, 92 66-3653 96 77-1427 26
55-7155 30 66-3654 96 77-1428 26
55-7213 168 66-3655 96 77-1478 70, 72
55-7331 48, 52 66-3656 96 77-1584 70, 72
55-735 142 66-5335 166 77-1728 148
55-7395 76 66-5737 168 77-1762 64
55-7437 64 66-5993 166 77-2160 62
55-7472 138 66-6047 166 77-2185 62, 66
55-7491 168 66-6097 164 77-2317 74
55-7554 98 66-6827 92 77-2318 74
55-7556 122 66-6848 164 77-2389 64
55-7581 58 66-6849 166 77-2434 66
55-7585 128 66-6856 48, 50, 52 77-2441 62
55-7623 160 66-6874 76, 88, 98 77-2442 62, 64
55-7729 164 66-6877 76 77-2443 64
55-7732 28 66-6878 76 77-2444 62
55-7734 156 66-6879 76 77-2445 62
55-790 62 66-6880 76 77-2447 62
55-8126 138 66-6881 76 77-2448 62
55-8254 136 66-6882 166 77-2477 62
55-8342 74 66-6883 166 77-2603 74
55-8343 74 66-6884 166 77-2610 62
55-8344 74 66-6885 166 77-2622 66
55-8345 74 66-6889 76 77-2752 26
55-8347 74 66-6890 76 77-672 148
55-8391 10 66-6891 166 78-1012 26, 62
55-8430 116, 120 66-6903 76, 90, 98 78-1048 62
55-8443 26 66-6941 168 78-1054 62
55-8613 20, 34 66-6943 168 78-1055 166
55-8617 26 66-6956 76 78-1057 62
55-8618 32 66-7041 76, 86 78-1106 62
INDEX - 6
78-1107 62 91-4722 158 91-616 132

78-1223 62 91-4724 158 91-6260 138
78-1286 62 91-4725 158 91-6261 138
91-1052 68, 144 91-4726 158 91-6534 136
91-1106 156 91-4727 158 91-6535 136
91-1107 156 91-4729 158 91-6536 136
91-1203 66 91-4732 98, 174 91-6537 136
91-1277 116, 120, 124, 126, 128 91-4734 160 91-6540 136
91-1280 68 91-4735 164 91-6609 174
91-1284 68 91-4736 164 91-6903 58
91-1285 68 91-4737 164 91-6923 116, 120
91-1298 156 91-4744 116, 118 91-6927 142
91-1321 58 91-4745 80, 168 91-6928 142
91-1324 134 91-4746 158 91-6929 142
91-1325 134 91-4747 146 91-6930 144
91-1344 150, 152 91-4761 46 91-6931 144
91-1718 68, 138 91-4783 68 91-6932 144
91-1739 174 91-4784 80 91-6933 144
91-1924 68, 130 91-4786 80 91-6934 68, 144
91-1932 156 91-4788 80 91-6971 46
91-1949 156 91-4789 80 91-7083 152
91-1955 128 91-4790 80 91-734 28
91-1994 174 91-4791 80 91-7412 42
91-2166 130 91-4792 80 91-7556 56
91-2167 130 91-4793 82 91-7558 116, 120
91-2338 68 91-4794 164 91-7559 128
91-2363 168 91-4797 166 91-758 78
91-2364 168 91-4809 174 91-7889 80
91-2368 138 91-4810 174 91-7891 68
91-240 100 91-4811 174 91-7892 80
91-2434 166 91-4813 172 91-7895 122
91-2532 126 91-4814 174 91-8117 136
91-3095 46 91-4815 172 91-8348 62
91-3175 172 91-4816 174 91-8349 68
91-3176 172 91-4820 116, 118 91-8350 174
91-3191 174 91-4863 162 91-8399 56
91-3192 174 91-4874 80 91-8510 32
91-3261 136 91-4901 158 91-8511 68
91-3357 174 91-505 174 91-8746 174
91-3400 92 91-506 174 91-8860 172
91-3448 138 91-5114 76 91-9013 162
91-3821 122 91-5118 82 91-9014 162
91-3822 122 91-5126 146 91-9015 162
91-3823 122 91-5294 172 91-9016 162
91-3824 122 91-5402 136 91-9265 164
91-3906 100 91-5403 136 92-2505 174
91-4034 172 91-562 140 92-324 172
91-4035 172 91-563 140 92-333 162
91-4253 174 91-564 140 92-334 162
91-4308 136 91-565 140 92-335 162
91-445 168 91-566 140 92-854 56
91-4523 174 91-567 140 98-1957 150
91-4554 58 91-5685 66 98-2011 150
91-4555 58 91-569 132 98-3622 158
91-4561 146 91-5710 82 98-4348 156, 164
91-4562 164 91-5712 158 98-4350 156
91-4563 164 91-5772 162 98-4352 164
91-4642 122 91-5882 172 98-4353 156
91-4719 158 91-5886 172 98-4616 152
INDEX - 7
98-4617 152 99-9501 98, 130

98-5027 56 99-9525 174
98-5028 98, 114 99-9526 174
98-5029 118 99-9700 138
98-5132 156 99-9799 146
98-5133 56 99-9831 100
98-5134 164 99-9845 138
98-5389 162 99-9857 172
98-5390 162 99-9939 174
98-5900 164 99-9954 174
98-771 56
98-935 56
99-1142 100
99-1143 100
99-1275 100
99-1596 154
99-1621 162
99-1652 162
99-2027 114, 118, 124
99-2664 68
99-2901 66
99-2902 66
99-3064 172
99-3195 130, 134
99-3281 120
99-3337 46
99-3427 120, 142
99-3861 162
99-4268 116, 120
99-4286 162
99-4490 150
99-4491 152
99-4660 174
99-4661 174
99-4806 172
99-4976 122, 130, 132, 134, 138,
162
99-5714 150, 152
99-5715 150
99-5716 150
99-6232 174
99-6907 130, 134
99-7170 150, 152
99-7321 48, 52, 154
99-7323 172
99-7504 132
99-7516 134
99-7834 116, 120, 134, 138, 172
99-793 156
99-8475 128
99-8509 172
99-8576 162
99-9052 138
99-9084 68
99-9449 68
99-9451 58
99-9486 156
99-9487 156
99-9489 156
INDEX - 8
INDEX ALPHABETICAL BY DESCRIPTION
A BOX - junction 100 CAP - tank 56

ADAPTER 168 BOX - light 140 CAP - terminal 42
ADAPTER - fuel pickup 48 BOX - power receptacle 98, 130, 138 CAP - valve 12, 168
ADAPTER - gauge 154 BOX - remote control 100 CAPACITOR 120, 142
ADAPTER - hose 56 BOX - remote light 140 CASE - bearing 18
ADAPTER - relay 116, 120 BRACKET - air cleaner filter 58 CHANNEL - frame 162
ADAPTER - throttle link 46 BRACKET - alternator 146 CIRCLIP 12, 30
ADAPTER - water 168 BRACKET - board 128 CIRCLIP - gear 10
ADJUSTER - valve 12 BRACKET - box 140 CIRCLIP - piston 16
ALTERNATOR 62, 98, 146, 148 BRACKET - cab box mount 136 CLAMP 14, 58, 78, 122, 154, 158
ANGLE - battery holddown 150, 152 BRACKET - capacitor 142 CLAMP - accumulator tank 80
ANGLE - panel 158 BRACKET - compressor support 82 CLAMP - air cleaner 58
ARM - rocker 12 BRACKET - dehydrator 80 CLAMP - air cleaner cup 58
ARMATURE 42 BRACKET - drain pan 164 CLAMP - cable 136
BRACKET - engine 68 CLAMP - fuel line 48, 52
B BRACKET - evaporator 164 CLAMP - fuel pipes 34
BAIL - filter 48, 52 BRACKET - filter 48 CLAMP - fuel tank 154
BALL 42, 92 BRACKET - fuel filter 52 CLAMP - harness 140
BALL - check 154 BRACKET - fuel filter & pump 48, 52 CLAMP - holddown 124, 128
BALL JOINT 46 BRACKET - fuel pump 154 CLAMP - hose 56, 168
BANDWRAP 118, 142 BRACKET - guard 80, 168 CLAMP - muffler 58
BANDWRAP - harness 140 BRACKET - housing 164 CLAMP - plug 136
BASE - evaporator drain pan 164 BRACKET - HV & optional 116, 118 CLAMP - silicone hose 56
BASE - motor mount 144 BRACKET - idler 62 CLAMP - speednut 114, 118
BATTERY 150, 152 BRACKET - muffler 58 CLAMP - tube 76, 168
BEARING 30, 42, 70, 72, 74, 148 BRACKET - oil separator 82 CLEANER - air 58
BEARING - connecting rod 16 BRACKET - receiver tank 80 CLIP - cover 58
BEARING - injection pump 18 BRACKET - relay 116, 120 CLIP - harness 116
BEARING - main 10 BRACKET - return spring 32 CLIP - oil drain hose 28
BEARING - roller 64, 66 BRACKET - rod 158 CLIP - retaining 160
BEARING - thrust 10, 28 BRACKET - sensor 100 CLIP - sleeving 120
BELT - engine to motor 62 BRACKET - solenoid 46 CLUTCH 62, 70, 72, 86
BELT - motor to compressor 62 BRACKET - terminal board 144 CLUTCH - compressor 62
BELT - water pump 26, 62 BRACKET - valve 80, 168 COIL 86, 88, 90, 170
BLOCK - cylinder 10 BREAKER - circuit 114, 118, 122, 126 COIL - condenser 56
BOARD - Cycle Sentry 128 BRUSH 148 COIL - condenser/radiator 56, 76
BOARD - Cycle Sentry switch 122 BULB - light 140 COIL - evaporator 164, 168
BOARD - pc 116, 120 BUSHING 10, 54, 166 COIL - valve 170
BOARD - relay 122, 124 BUSHING - camshaft 10, 14 COMPRESSOR - TM16-XD 76, 86
BOARD - switch 122, 126 BUSHING - finished 16 CONNECTOR 54, 86, 102, 104, 106,
BOARD - terminal 120, 136, 142, 144 BUSHING - pulley 62 110, 114, 118, 136, 140,
BODY 36, 38, 170 BUSHING - unfinished 16 154
BOLT - air bleed 34 BUTTON - reset 122 CONNECTOR - cable 138
BOLT - connecting rod 16 BUZZER - warning 128 CONNECTOR - compressor 86
BOLT - cover 26 CONNECTOR - glow plug 40, 98
BOLT - eye 46, 146 C CONNECTOR - main harness 132,
BOLT - head 10 CABLE - ground 98 134, 136
BOLT - thermistor 100 CABLE - motor 138 CONNECTOR - motor 166
BOLT - thru 148 CABLE - starter to battery 98 CONNECTOR - option board 136
BOLT - water pump 26 CAMSHAFT 12 CONNECTOR - plug 136
BOLTSTRIP 168 CAMSHAFT - injection pump 18 CONNECTOR - receptacle 136
BOLTSTRIP - bracket 146 CAP - air vent 66 CONNECTOR - shroud 102
BOLTSTRIP - hinge 162 CAP - bearing housing 10 CONNECTOR - starter 42
BOOT 46, 122 CAP - check valve 96 CONNECTOR - switch panel 132, 136
BOOT - switch 130, 132, 134, 138 CAP - flare 86 CONNECTOR - to circuit board 132
BOX 132, 134 CAP - fuel tank 154 CONNECTOR - to circuit board/main
BOX - battery 150, 152 CAP - hose 28 harness 134
BOX - capacitor 142 CAP - housing 66 CONNECTOR - to switch panel 134
BOX - control 98, 114, 118 CAP - oil fill 12, 18 CONNECTOR - tower 102, 104, 108
INDEX - 1
CONTACTOR - heater option 116 144 GEAR - ring 16

CONTACTOR - motor 114, 118 FITTING - oil return 86 GLOW PLUG 40, 98
CONTROLLER 32 FITTING - restricted 54 GREASE 66
CONTROLLER - cab box 136 FITTING - saddle 76 GREASE - synthetic 46, 64
CORE - valve 168 FLANGE 20, 48, 52 GRILLE - front 156, 162
COVER 18, 130, 132, 134 FLANGE - camshaft 10 GROMMET 114, 118, 136, 140, 144,
COVER - battery box 150, 152 FLANGE - cover 28 150, 152, 156, 164, 166
COVER - body 170 FLANGE - drain 10 GROMMET - cable 130
COVER - box 138 FLANGE - mounting 24, 40 GROMMET - harness 132, 134
COVER - fuel pump 18, 20 FLANGE - thrust 12 GROMMET - tube 60
COVER - gear 18 FLATWASHER 28, 38, 46, 48, 52, 56, GUARD - fan 56
COVER - housing 30, 148 58, 62, 64, 66, 68, 76, GUIDE - board 128
COVER - receptacle 138 80, 82, 92, 98, 100, 114, GUIDE - dipstick 28
COVER - thermostat 26 116, 118, 120, 122, 124, GUIDE - plunger 38
COVER - top 162 126, 128, 136, 138, 140, GUIDE - valve 12
COVER - valve 12, 14 142, 144, 146, 148, 150,
CRANKSHAFT 16 152, 154, 156, 158, 160, H
CROSSMEMBER - alt support 158 162, 164, 166, 168 HANGER - heat exchanger 166
CUP - air cleaner 58 FLYWHEEL 16 HARNESS - alternator 146
FRAME 42 HARNESS - auto start 104
D FRAME - condenser 156 HARNESS - box to unit 132, 134
DEFLECTOR - air 162 FUSE 98 HARNESS - cab box to unit 136
DEHYDRATOR 76 FUSE LINK 98 HARNESS - control box 136
DIAL - fuel gauge 154 HARNESS - Cycle Sentry 100, 102
DIAPHRAGM 170 G HARNESS - diesel/electric 138
DIODE 46 GASKET 34, 48, 52, 86, 96, 122, 154, HARNESS - electric relay 116, 120
DIODE - bridge rectifier 148 170 HARNESS - evaporator 100
DIODE - connector 134 GASKET - adhesive 18, 24, 28, 44 HARNESS - fuel pump 154
DIODE - field 148 GASKET - air cleaner 60 HARNESS - heater 100
DIODE - LED 126 GASKET - cap 154 HARNESS - indicator light 140
DIODE - preheat/start switch 132, 134 GASKET - case cover 44 HARNESS - main 98, 102, 114, 118
DIPSTICK 28 GASKET - coolant drain 10 HARNESS - motor 144
DOOR - assembly 156 GASKET - cover 18, 30 HARNESS - option 100, 102
DOOR - curbside 158 GASKET - cylinder head 44 HARNESS - power 100, 102, 130
DOOR - thermostat 156 GASKET - exhaust manifold 22, 44 HARNESS - transformer 144
DRAIN COCK 10, 26, 56 GASKET - feed pump 44 HARNESS - Y 140
GASKET - flange 28 HEAD - cylinder 12
E GASKET - fuel return pipe 34 HEAD - filter 48, 52
ELBOW 28, 48, 52, 54, 168 GASKET - head 10 HEAT EXCHANGER 166
ELBOW - hose fitting 48, 52 GASKET - housing 30, 148 HEATER 100
ELBOW - tank 154 GASKET - intake manifold 22, 44 HEATER - drain tube 98
ELEMENT - filter 48, 52 GASKET - muffler 22, 44 HEATER - evaporator drain tube 166
ELEMENT - power 166 GASKET - nozzle 34, 36, 44 HINGE - cover 162
ENGINE 10 GASKET - oil pump 18, 28 HINGE - door 156
EXTENSION - oil switch 48, 52 GASKET - plate 44 HINGE - frame 162
GASKET - receptacle 138 HINGE - grille 158
F GASKET - valve 38 HINGE - rod 162
FACEPLATE 136 GASKET - valve cover 44 HOLDDOWN - spring 128
FAN - bi-directional 148 GASKET - water pump 26, 44 HOLDER - nozzle 36
FAN - condenser 62 GASKET SET 10, 44 HOLDER - spring 42
FAN - evaporator 166 GASKET SET - engine overhaul 14, HOLDER - valve 38
FASTENER - velcro 156 20, 22, 24, 32, 34, 36 HOSE 48, 50, 52, 54, 100
FILTER - air 58 GAUGE - belt tension 62 HOSE - accumulator 56
FILTER - fuel 48, 52 GAUGE - fuel 154 HOSE - air cleaner to tube 58
FILTER - oil 28 GEAR 16 HOSE - breather 14
FILTER - oil bypass 54 GEAR - camshaft 12, 18 HOSE - dry air cleaner 58
FITTING 76 GEAR - crankshaft 18 HOSE - engine to radiator 56
FITTING - air restrictor 58 GEAR - idler 10, 18 HOSE - evaporator drain 166
FITTING - barb 120, 130, 132, 134, GEAR - injection pump 18, 20 HOSE - fuel return 154
INDEX - 2
HOSE - oil drain 28 KIT - solenoid repair 170 NAMEPLATE - Battery Terminal 174
HOSE - overflow 56 KNOB - valve cover 12 NAMEPLATE - Belt Tension 174
HOSE - overflow tank to radiator 56 NAMEPLATE - Bypass Oil Filter 174
HOSE - tank to unit 154 L NAMEPLATE - Caution 116, 120, 134,
HOSE - tube to engine 58 LATCH - door 156 138, 172
HOSE - water 168 LENS - color 140 NAMEPLATE - Caution Lifting 174
HOSE & CLAMP 14 LEVER - governor 30 NAMEPLATE - Caution, Cycle Sentry
HOURMETER 98 LIFTER - engine 14 174
HOURMETER - standby 98 LIGHT - indicator 138 NAMEPLATE - Caution, Fan 172
HOUSING 66, 70, 72 LIMITER - fuel 32 NAMEPLATE - Caution, High Voltage
HOUSING - air filter 58 LINK - governor 30 174
HOUSING - drive end 74 LINK - throttle 32 NAMEPLATE - Caution, Start/Stop 174
HOUSING - end bell 74 LOCK - secondary 108 NAMEPLATE - Caution, Switch Unit To
HOUSING - evaporator 164 LOCKNUT 12, 32, 58, 142 Off 172
HOUSING - front 148 LOCKWASHER 22, 38, 42, 46, 48, 52, NAMEPLATE - CD-I MAX 174
HOUSING - gear 18 56, 58, 62, 64, 68, 76, NAMEPLATE - Clean Fuel Pump 172
HOUSING - governor 30 80, 82, 86, 92, 98, 100, NAMEPLATE - Compressor Oil 203-
HOUSING - rear 148 114, 116, 118, 120, 122, 513 172
HOUSING - seal 24 126, 128, 130, 136, 138, NAMEPLATE - Control Box
HOUSING - starter 42 142, 144, 146, 148, 150, Component Location 174
154, 156, 158, 162, 164, NAMEPLATE - Corrosive 150
I 166, 168 NAMEPLATE - Diesel Fuel Only 154
INDICATOR - air restrictor 58 NAMEPLATE - diesel/electric 138
INDICATOR - liquid 92 M NAMEPLATE - Diesel/Electric On/Off
INDICATOR - phase 138 MANIFOLD - compressor 86 130
INSERT 76, 164 MANIFOLD - exhaust 22 NAMEPLATE - Electric hours 174
INSERT - threaded 82, 114, 116, 118, MANIFOLD - intake 22 NAMEPLATE - Engine hours 174
120, 136, 156, 166 MARKSTRIP 116, 120, 142, 144 NAMEPLATE - Fuel Filter 174
INSERT - window 140 MEMBER - condenser 158 NAMEPLATE - Fuel Return 172
INSULATION - curbside 162 MODULE - temperature out of range NAMEPLATE - Fuel Supply 172
INSULATION - curbside door 162 light 140 NAMEPLATE - HFC 134a 172
INSULATION - front grille 162 MOTOR 62, 68, 74, 98, 144 NAMEPLATE - Ingersoll Rand 174
INSULATION - panel, blockoff 162 MOTOR - fan 166 NAMEPLATE - Low Speed Defrost 174
INSULATION - roadside 162 MOUNT - base 68 NAMEPLATE - Maintenance 172
INSULATION - top cover 162 MOUNT - cable tie 120, 142 NAMEPLATE - Negative 174
MOUNT - capacitor 120 NAMEPLATE - No-CFC/No-HCFC 172
J MOUNT - vibration 68 NAMEPLATE - on/off 132
JACKSHAFT 62, 66 MOUNT - wear plate 68 NAMEPLATE - panel 122
JOINT - breather 22 MUFFLER 58 NAMEPLATE - Positive 174
JOINT - fuel 34 NAMEPLATE - pressure vessel 92
JUMPER 126 N NAMEPLATE - R404A 172
NAMEPLATE - 200/230V 138 NAMEPLATE - recommended
K NAMEPLATE - 200/230/60 68 batteries 150
KEEPER - valve 12 NAMEPLATE - 208/230 Volt 130, 134 NAMEPLATE - Refill with Mobil 174
KEY 16, 148 NAMEPLATE - 220VAC 50 Hz 3 Phase NAMEPLATE - Refrigerant R134a 174
KEY - drive end 74 138 NAMEPLATE - Refrigerant R404A 172
KEY - fan end 74 NAMEPLATE - 220/50 Only 138 NAMEPLATE - Run hours 174
KEY - gear 12 NAMEPLATE - 230VAC/1ph/60 Hz NAMEPLATE - switches 134
KEY - pulley 62 Only 68, 130 NAMEPLATE - symbol 140
KEY - shaft 18 NAMEPLATE - 30 Cycle Sentry 136 NAMEPLATE - Tag, Caution Radiator
KIT - battery fuse 98 NAMEPLATE - 30 std 136 174
KIT - bowl & filter 48, 52 NAMEPLATE - 380VAC 50 Hz 3 phase NAMEPLATE - terminal battery 98
KIT - check valve repair 96 138 NAMEPLATE - Thermo King 174
KIT - crimper 112 NAMEPLATE - 380VAC 50 Hz/ NAMEPLATE - This Side Up 152
KIT - filter 48, 52, 154 460VAC 60 Hz 68 NAMEPLATE - TK Logo 174
KIT - manifold 86 NAMEPLATE - 380/460 Volt 130, 134 NAMEPLATE - TK remote light 140
KIT - repair 70, 72, 88, 90 NAMEPLATE - 50 Cycle Sentry 136 NAMEPLATE - To Set Thermostat 174
KIT - sill gasket 164 NAMEPLATE - 50 std 136 NAMEPLATE - Warning 150, 172
KIT - sleeve & eyelet 48, 52, 154 NAMEPLATE - arrow 68 NAMEPLATE - warning 152
INDEX - 3
NAMEPLATE - Warning, Methyl O-RING - knob 12 PROTECTOR - injection nozzle 44

Chloroform 172 O-RING - manifold 86 PROTECTOR - nozzle 34, 36
NAMEPLATE - Warning, Not A Major O-RING - oil filler 44 PULLEY 16
Lifting Point 174 O-RING - pipe 28 PULLEY - alternator 62
NAMEPLATE - Warranty 172 O-RING - relief valve 94 PULLEY - fan 62
NIPPLE 48, 52 O-RING - shaft 30 PULLEY - idler 62, 64
NIPPLE - oil drain 48, 52 O-RING - solenoid 30 PULLEY - jackshaft 62
NIPPLE - water 168 O-RING - thermostat 26, 44 PULLEY - motor 62
NOZZLE - fuel injection 34, 36 O-RING - valve cover 12 PUMP - fuel 48, 52, 154
NOZZLE - valve 36 OVERLAY - TG V 122 PUMP - fuel injection 34, 38
NUT 22, 26, 28, 32, 40, 42, 46, 48, 50, PUMP - oil 18, 28
52, 56, 58, 62, 68, 80, P PUMP - water 26
82, 98, 114, 116, 120, PANEL - air stop 164
130, 132, 134, 138, 144, PANEL - bracket 122 R
146, 148, 150, 154, 156, PANEL - evaporator 164 RACK 38
158, 160, 162, 164, 166, PANEL - switch 136 RECEPTACLE 110, 130, 134, 138
168 PIN 30, 38 RECEPTACLE - assembly 110
NUT - adjust 32 PIN - alignment 18 REGULATOR 32
NUT - bail 48, 52 PIN - clip 30 REGULATOR - voltage 148
NUT - captive 56, 76, 114, 118, 150, PIN - connector 166 RELAY 114, 118
152, 156, 158, 162, 164 PIN - cotter 42 RELAY - current 120
NUT - circuit breaker 126 PIN - dowel 16, 24, 30 RELAY - defrost 124
NUT - clamp 122, 154 PIN - piston 16 RELAY - mini 124, 128
NUT - conduit 114, 118 PIN - roll 12, 18, 34 RELAY - overload 114, 118
NUT - cover 18 PIN - sealing 110 RELAY - unloading 114, 118
NUT - fan 148 PIN - spring 16 RESISTOR 142
NUT - fitting 120 PIN - terminal 110, 136 RETAINER 30, 32, 38
NUT - fuel hose 154 PINION 38 RETAINER - bearing 148
NUT - fuel return pipe 34 PIPE 28 RETAINER - harness connector 116,
NUT - governor support 30 PIPE - fuel return 34 120, 124, 126, 128
NUT - handle 32 PIPE - injection 34 RETAINER - heater 100
NUT - hinge 162 PIPE - oil intake 28 RETAINER - screw 156
NUT - injection pump 18 PISTON 16 RETAINER - spring 36, 38
NUT - manifold 22 PLATE 38 RETAINER - valve spring 12
NUT - oil pressure valve 28 PLATE - alternator 146 RING - retaining 64
NUT - pump 34 PLATE - block terminal 136 RING - seal 64
NUT - receiver tank 80, 92 PLATE - compressor base 80 RING - snap 70, 72, 74
NUT - rod 152 PLATE - cover 160 RING SET 16
NUT - support 12 PLATE - door 156 RIVET 68, 120, 128, 158
NUT - tank 80 PLATE - idler gear 10 RIVET - blind 160
NUT - terminal 42 PLATE - rotor 70, 72 RIVET - boltstrip 162
NUT - toplook 146 PLENUM - condenser 56 RIVET - guide 128
NUT - weld 80, 164 PLUG 10, 12, 18, 26, 28, 32, 48, 52, RIVET - mount 142
NUTPLATE - motor/jackshaft 68 86, 110, 130, 134, 138 RIVET - nutstrip 68, 80, 144
NUTSTRIP 80 PLUG - access 156 RIVET - plenum 56
NUTSTRIP - bracket 80, 144 PLUG - assembly 110 RIVET - probe 100
NUTSTRIP - engine 68 PLUG - button 98, 114, 130, 138 RIVET - retainer 116, 120, 124, 126
NUTSTRIP - mount 68 PLUG - cavity 108 RIVET - spring 114, 118, 124
NUTSTRIP - plate 146 PLUG - drain 28 ROD - battery holddown 150
NUTSTRIP - solenoid 46 PLUG - fusible 154 ROD - connecting 16
NUTSTRIP - tray 144 PLUG - hot 14 ROD - door support 162
PLUG - jumper relay 102 ROD - grille 158
O PLUG - pipe 10, 12, 48, 52, 54, 66 ROD - holddown 152
ORIFICE - condenser fan 56 PLUG - sump 28 ROD - push 12
O-RING 12, 18, 26, 32, 36, 38, 64, 66, PLUNGER 170 ROD - thru 74
76, 78, 84, 92, 130, 132, PLUNGER - solenoid 46 ROTOR 148
134, 154, 166 PLUNGER & BARREL 38
O-RING - cover 18 PREFILTER 48, 52 S
O-RING - guide 28 PROBE - switch 100 SCREEN - condenser 162
INDEX - 4
SCREEN - inlet 166 SCREW - muffler 58 SHROUD 108

SCREEN - top 158 SCREW - oil pipe 28 SLEEVE 30
SCREW 18, 28, 32, 66, 68, 70, 72, SCREW - oil sump 28 SLEEVE - repair 24, 66
130, 158, 164, 170 SCREW - orifice 56 SLINGER - oil 66
SCREW - adapter 46, 120 SCREW - panel 164 SLIP RING 148
SCREW - adjust 32 SCREW - pc board 116, 120 SOCKET - light 140
SCREW - alternator 146 SCREW - plate 10, 38 SOCKET - relay 114, 118
SCREW - alternator bracket 146 SCREW - pulley 16, 62 SOLENOID - fuel 98
SCREW - angle 158 SCREW - pump 18, 28, 154 SOLENOID - fuel stop 30
SCREW - base 144 SCREW - receptacle 130, 138 SOLENOID - throttle 46
SCREW - bearing cap 10 SCREW - relay 120 SPACER 26, 30, 116, 120
SCREW - bearing retainer 148 SCREW - retainer 32, 38 SPACER - door 156
SCREW - belt adjusting 146 SCREW - screen 158 SPACER - fan 148
SCREW - bleed 34 SCREW - shield 116, 118 SPACER - LED 126
SCREW - board 120, 122, 144 SCREW - socket 114, 118 SPACER - rpm sensor 100
SCREW - box 114, 118, 140, 142 SCREW - socket head 68 SPACER - valve stop 36
SCREW - bracket 46, 48, 52, 58, 62, SCREW - solenoid 30, 46 SPINDLE - idler 64
80, 82, 100, 116, 118, SCREW - starter 40 SPRING 30, 32, 42, 96, 170
128, 142, 146, 166, 168 SCREW - stay 42 SPRING - coil 42
SCREW - bracket to cab box 136 SCREW - strike 156 SPRING - holddown 114, 118, 124
SCREW - breaker 114, 118 SCREW - support 12, 156, 158, 164 SPRING - leaf 70, 72
SCREW - brush 148 SCREW - switch 98 SPRING - nozzle 36
SCREW - channel 162 SCREW - tank 56 SPRING - plunger 38
SCREW - clamp 34, 56, 58, 76, 80, SCREW - terminal 98 SPRING - regulator 30
140, 168 SCREW - terminal board 136, 142 SPRING - shaft 12
SCREW - clip 28, 160 SCREW - terminals 122 SPRING - starting 30
SCREW - clutch pulley 62 SCREW - thermostat 122 SPRING - valve 12, 38
SCREW - coil 56, 164, 168 SCREW - thread cutting 148 STANDOFF - pc board 122
SCREW - compressor 82 SCREW - timer 114, 118 STARTER 40, 42, 98
SCREW - compressor base 80 SCREW - transformer 144 STATOR 148
SCREW - condenser 76 SCREW - tray 144 STAY 42
SCREW - cover 18, 30, 122, 132, 134, SEAL 86, 108, 110, 154, 170 STEM - valve 168
138, 150, 152 SEAL - connector 166 STRAP - A/C tap 148
SCREW - dipstick guide 28 SEAL - drive end 74 STRAP - D+ 148
SCREW - door 156, 158 SEAL - fan drive end 74 STRIKE - door latch 156
SCREW - engine 68 SEAL - oil 18, 24, 66 STRIP - gasket 122, 130, 132, 134,
SCREW - evaporator top 164 SEAL - oil & grease 64 138
SCREW - fan 62, 166 SEAL - valve stem 12, 44 STRIP - jumper 144
SCREW - flange 10, 14, 24 SEALER - thread 168 STRIP - lifting unit 158
SCREW - flywheel 16 SEAT - valve 12, 96 STRIP - sealing 162
SCREW - frame 42 SENSOR - rpm 100 STUD 26
SCREW - gear 20 SENSOR - thermostat 122 STUD - fuel pump cover 18
SCREW - gear housing 18 SEPARATOR - oil 76, 84 STUD - injection pump 18, 34
SCREW - grille 156, 162 SHAFT - assembly 66 STUD - manifold 22
SCREW - ground 116, 120 SHAFT - governor 30 STUD - support 12
SCREW - hanger 166 SHAFT - idler 10 STUD - threaded 146
SCREW - heat exchanger 166 SHAFT - regulator 30 SUMP - oil 28
SCREW - hinge 156, 158, 162 SHAFT - rocker arm 12 SUPPORT - condenser vertical 158
SCREW - housing 24, 30, 42 SHAFT - shoe 70, 72 SUPPORT - frame/bulkhead 156, 164
SCREW - idler pulley 64 SHEAVE - pulley 26 SUPPORT - jackshaft 68
SCREW - idler shaft 10 SHIELD - high voltage 116, 118 SUPPORT - rocker arm 12
SCREW - intake 22 SHIFTER 30 SWITCH - Cycle Sentry module 128
SCREW - jackshaft 68 SHIM 26, 66 SWITCH - defrost 126, 132, 134
SCREW - latch 156 SHIM PACK 34 SWITCH - diesel/electric 130, 134, 138
SCREW - lifter 14 SHIM PACK - injection pump 44 SWITCH - high temperature cutout 100
SCREW - manifold 22, 86 SHIM PACK - lever 30 SWITCH - hpco 76, 98
SCREW - member 158 SHIM SET 36, 38 SWITCH - lpco 76
SCREW - motor 68, 144 SHIM SET - plunger 30 SWITCH - magnetic 42
SCREW - motor mount 68 SHOE - friction 70, 72 SWITCH - oil pressure 48, 52, 98
INDEX - 5
SWITCH - on/off 126, 130, 132, 134, TUBE - return to engine 168
138 TUBE - solenoid valve to condenser
SWITCH - preheat/start 126, 132, 134 coil 76
SWITCH - pressure differential 98 TUBE - suction adapter to compressor
SWITCH - temp, defrost termination 98 76
SWITCH - water temperature 98, 168 TUBE - suction evaporator to
accumulator 76
T TUBE - suction evaporator to heat
TAB - mounting 110, 112 exchanger 166
TANK - accumulator 76 TUBE - suction valve to adapter 76
TANK - fuel 154 TUBE - tee to solenoid 76
TANK - overflow 56 TUBE - tee to solenoid valve 76
TANK - receiver 76, 92 TUBE - valve to coil 168
TAPPET 38 TUBE - water 168
TAPPET - valve 12
TEE 48, 52, 76 U
TERMINAL 86, 108, 114, 118, 140, U-BOLT - air cleaner 58
154 U-BOLT - valve 168
TERMINAL - male 108
TERMINAL - pin 110, 136 V
TERMINAL - socket 110 VALVE 86, 168
TESTER - cab control box 136 VALVE - check 76, 96
THERMOSTAT 26, 100 VALVE - cpr 76
THERMOSTAT - TG V 122 VALVE - delivery 38
TIMER - clutch 114, 118 VALVE - exhaust 12
TIMER - unloading 114, 118 VALVE - expansion 166
TOOL - crimper 112 VALVE - high pressure relief 86
TOOL - pin removal 108 VALVE - intake 12
TOOL - terminal crimper 108 VALVE - oil pressure 28
TOOL - wedge remover 112 VALVE - relief 76, 94
TRANSFORMER 144 VALVE - solenoid 76, 88, 90, 98, 168,
TRAY - transformer 144 170
TRIM - extrusion 56 VENT - air 66
TUBE 58 VENT - check 154
TUBE - accumulator to cpr valve 76
TUBE - check valve to condenser 76 W
TUBE - condenser to heat exchanger WASHER 16, 30, 70, 72, 128, 156,
166 164
TUBE - condenser to receiver 76 WASHER - belleville 156, 164
TUBE - condenser to valve 168 WASHER - seal 32
TUBE - defrost 164 WASHER - sealing 20, 32, 34, 98, 116,
TUBE - dehydrator to evaporator 76 122, 130, 132, 134, 156
TUBE - discharge 76 WASHER - shoulder 98, 122
TUBE - discharge compressor to WASHER - spacer 68, 146
separator 76 WASHER - special 68, 92, 164
TUBE - drain 164 WASHER - wave 74
TUBE - equalizer 166 WEDGE 102, 110
TUBE - exhaust 58 WEIGHT - governor 30
TUBE - fuel feed 154
TUBE - fuel pickup 50, 54 Y
TUBE - header to condenser 168 YOKE 42
TUBE - heat exchanger to condenser
166
TUBE - heat exchanger to expansion
166
TUBE - hot gas 76
TUBE - hot gas to defrost 166
TUBE - oil return 76
TUBE - receiver to dehydrator 76
INDEX - 6

CD Max and CD Max Eec_tk41146-1-Pm

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CD MAX &

Printed ( Friday, April 15, 2005)

Copyright©1997 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (April 15, 2005)

Copyright © 1997 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

CD MAX & CD MAX

B/M DESCRIPTION Date

CYINDER HEAD &

NOTE: Gasket set - engine overhaul (see 132F13)

OIL FILTER &

NOZZLE & FUEL

STARTER & GLOW

OIL BYPASS FIL-

NOTE: Refer to compressor nameplate for replacement.

MOTOR & TRANS-

FUEL TANK &

HOT WATER HEAT

101-301 10 11-6039 12 11-6150 38

11-8751 16 203-394 46 33-2395 110

41-182 136 44-4584 130, 134 44-7255 148

44-8758 142 44-9941 166 55-2536 158

55-3168 48 158, 166, 168 55-5801 14

55-6220 62 55-8619 32 66-7045 76

78-1107 62 91-4722 158 91-616 132

98-4617 152 99-9501 98, 130

A BOX - junction 100 CAP - tank 56

CONTACTOR - heater option 116 144 GEAR - ring 16

NAMEPLATE - Warning, Methyl O-RING - knob 12 PROTECTOR - injection nozzle 44

SCREEN - inlet 166 SCREW - muffler 58 SHROUD 108

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