Professional Documents
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UTS_TK51046-PM
UTS_TK51046-PM
TK 51046-3.0
UTS REFERENCE
SHEET
6U47
1/19/04
5
Revised
1/19/04 UTS REFERENCE SHEET 6U47
B/M DESCRIPTION Date
918330 System - UTS 400-460 7/03
918331 System - UTS SR 200-230V 7/03
918332 System - UTS SR TLE 400-460V 7/03
918333 System - UTS SR TLE 200-230V 7/03
918334 System - UTS SR 400-460/3/50-60 7/03
918335 System - UTS SR 200-230/3/50-60 7/03
088724 Condenser 7/03
088725 Condenser - UTS SR 400-460/3/50-60 EEC 7/03
088726 Condenser - UTS SR 200-230/3/50-60 EEC 7/03
088736 Evaporator UTS 400-460/3/50 7/03
088748 Evaporator UTS 200-230/3/50 7/03
OPTIONS 7/03
088810 Nameplates 1/04
088816 RCOM Ready 7/03
088835 DAS - logger 1/04
088742 DAS 7/03
088750 Door -SW 1/04
818064 TLE Mulling Kit 7/03
818330 Installation Kit 7/03
818331 Installation Kit 7/03
818332 TLE Hardware Kit 7/03
818333 TLE Hardware Kit (Japan) 7/03
818334 Installation Kit 1/04
818336 Installation Kit 7/03
810044 Battery Box 7/03
810045 Battery Box 7/03
880041 Transversed 7/03
713472 Scissor Kit 7/03
718099 TLE-3 Evaporator Guard 7/03
718330 Scissior Harness 7/03
718331 Scissor Kit 7/03
718332 TLE Evaporator - M 7/03
718333 TLE Evaporator - S 7/03
718337 Louvered Panels 7/03
718338 Muffler 7/03
6
6U47 UTS REFERENCE SHEET
Revised
1/19/04
7
Revised
1/19/04 UTS REFERENCE SHEET 6U47
8
132C1 CYLINDER BLOCK GROUP (TK 3.95)
Revised
1/19/04
CYLINDER BLOCK
GROUP (TK 3.95)
132C1
1/19/04
9
Revised
1/19/04 CYLINDER BLOCK GROUP (TK 3.95) 132C1
REF PART# DESCRIPTION QTY
101-338 ENGINE (complete, TK 3.95 engine w/ fuel stop solenoid, 1
RD-II, RDB-II, TD-II, XDS, LND)
101-343 ENGINE (complete, TK 3.95EU engine w/ fuel stop solenoid, 1
URD, UTS)
101-308 SHORT BLOCK - assembly (TK 3.95 engine) 1
1 12-725 • BLOCK - cylinder 1
2 55-6176 •• PLUG (pt 1/4) 1
3 55-6177 •• PLUG (pt 1/8) 1
4 11-6554 •• PLUG (45 mm) 1
5 11-6555 •• PLUG (12 mm) 1
6 11-5499 •• PLUG - expansion 6
7 55-6178 •• BOLT - main 8
8 11-6557 •• BEARING - main (standard) 4
11-6560 •• BEARING - main (0.25 mm us) 4
9 11-6558 •• BEARING - thrust 2
10 11-6976 •• BUSHING - camshaft 1
11 NSS •• CAP - bearing housing 2
12 55-5798 • BOLT (M6 x 12 mm) 2
13 55-6179 • BOLT - cylinder head 14
14 * 33-3509 • GASKET - cylinder head 1
15 55-5780 • DRAIN COCK 1
16 11-6034 • FLANGE 1
17 11-8845 SLEEVE - cylinder 3
* 30-236 KIT - gasket (see 132C13) 1
10
132C2 GEAR HOUSING GROUP (TK 3.95)
Revised
12/10/01
GEAR HOUSING
GROUP (TK 3.95)
132C2
12/10/01
11
Revised
12/10/01 GEAR HOUSING GROUP (TK 3.95) 132C2
REF PART# DESCRIPTION QTY
1 11-6561 HOUSING - gear 1
2 55-6208 • PIN - dowel 1
3 55-5784 • STUD - fuel injection (M8 x 22 mm) 4
4 55-5834 • PIN - governor (4 x 10) 2
5 11-8783 COVER - gear case 1
6 33-1727 • SEAL - oil 1
7 55-5785 PIPE 4
8 * 33-1728 SHIM PACK 1
9 55-5791 NUT (w/ washer, M8) 4
10 33-3512 O-RING 2
11 55-5786 BOLT - cover (6 x 16 mm) 8
12 55-5787 BOLT - cover (6 x 30 mm) 8
13 55-5766 BOLT - cover (6 x 60 mm) 4
14 * 55-8613 WASHER - sealing 1
15 55-6181 BOLT - cover (6 x 80 mm) 6
16 11-6135 COVER 1
17 * 33-1754 GASKET 1
18 55-5859 STUD (6 x 12 mm) 4
19 11-5091 CAP - lube (oil supply) 1
20 33-1954 O-RING - cap 1
21 55-5792 NUT (M6) 4
22 11-5119 COVER 1
23 * 33-2814 O-RING 1
24 55-5826 BOLT - cover (6 x 18 mm) 2
25 * 33-1542 GASKET - cover 1
26 11-5084 COVER 1
27 55-5786 BOLT - cover (6 x 16 mm) 2
28 203-348 GASKET - adhesive (RTV silicone) A/R
* 30-236 KIT - gasket (see 132C13) 1
12
132C3 MOUNTING FLANGE GROUP (TK 3.95)
Revised
2/6/01
MOUNTING
FLANGE GROUP
(TK 3.95)
132C3
2/6/01
13
Revised
2/6/01 MOUNTING FLANGE GROUP (TK 3.95) 132C3
REF PART# DESCRIPTION QTY
1 55-5816 PIN - dowel (8 x 16 mm) 2
2 11-7248 FLANGE - mounting 1
3 55-5848 BOLT - flange (10 x 20 mm) 6
4 55-6537 SCREW - flange (10 x 25 mm) 3
5 55-5860 BOLT 4
6 55-5795 PIN - dowel (6 x 10) 2
7 11-6032 HOUSING - oil seal 1
8 33-1506 • SEAL - oil 1
9 55-5849 BOLT - housing (6 x 22 mm) 6
10 203-348 GASKET - adhesive (RTV silicone) A/R
11 11-5967 SLEEVE - repair 1
14
134F6 OIL SUMP GROUP
Revised
1/19/04
15
Revised
1/19/04 OIL SUMP GROUP 134F6
REF PART# DESCRIPTION QTY
1 55-5762 PLUG 1
2 11-7369 COVER - oil sump 1
3 55-4610 • PLUG (npt 1/2) 1
4 11-8865 SUMP - oil 1
5 55-5763 • PLUG (npt 1/8) 1
6 55-5764 • PLUG (16 mm) 1
7 33-3512 O-RING 1
8 55-5765 BOLT - cover (6 x 25 mm) 24
9 55-5769 BOLT - sump (6 x 28 mm) 14
10 55-5836 BOLT - sump (6 x 70 mm) 6
11 11-7370 PIPE - inlet (oil) 1
12 33-1736 O-RING 1
13 55-5798 BOLT - oil pipe (6 x 12 mm) 3
14 55-193 PLUG - pipe (PT 3/8) 1
15 203-348 GASKET - adhesive (RTV silicone) A/R
16 41-402 SWITCH - oil level (push in type) 1
17 55-7480 NIPPLE - oil drain 1
203-385 SEALER - thread A/R
18 55-4761 PLUG - oil drain 1
19 55-3338 ELBOW 1
20 33-1567 GASKET - flange 1
21 55-5811 SCREW - flange 2
22 11-7289 PLATE - oil 1
203-348 GASKET - adhesive (RTV silicone) A/R
23 55-5592 ELBOW 1
24 11-7199 TUBE - dipstick 1
25 33-2965 GASKET - dipstick 1
26 11-8042 DIPSTICK - oil (incl gasket) 1
27 55-7732 PLUG - oil sump (push in type) 1
55-9948 PLUG - oil sump (threaded type) 1
28 41-4470 SWITCH - oil level (threaded type) 1
16
132C5 CYLINDER HEAD & VALVE GROUP (TK 3.95)
Revised
8/13/98
17
Revised
8/13/98 CYLINDER HEAD & VALVE GROUP (TK 3.95) 132C5
REF PART# DESCRIPTION QTY
1 11-8786 HEAD - cylinder 1
2 55-5803 • PIN - spring 2
3 55-5804 • PLUG (pt 1/4) 2
4 55-5805 • PLUG (5 x 8 mm) 1
5 11-6567 • PLUG (40 mm) 2
6 11-8788 • VALVE - intake 3
7 11-6569 • VALVE - exhaust 3
8 11-6570 • SPRING - valve 6
9 11-6571 • RETAINER - spring 6
10 11-5482 • KEEPER - valve 6
11 33-1512 • SEAL - valve stem (intake) 3
12 33-1902 • SEAL - valve stem (exchange) 3
13 11-5093 • RETAINER 6
14 11-8787 • PLUG - hot 3
15 11-6574 • GUIDE - valve 6
16 * 11-6045 • PROTECTOR - nozzle 3
17 * 33-1733 • GASKET - nozzle 6
18 11-8785 LIFTER - engine 1
19 11-6036 LIFTER - engine 1
20 55-5801 BOLT - lifter 4
21 55-5810 NUT 2
22 11-6576 SHAFT - rocker 1
23 11-7068 ARM - rocker 3
24 11-6134 • ADJUSTER - valve 3
25 55-5846 • LOCKNUT 3
26 11-6977 ARM - rocker 3
27 11-6134 • ADJUSTER - valve 3
28 55-5846 • LOCKNUT 3
29 11-6577 SUPPORT - rocker arm 3
30 11-6578 SPRING 2
31 11-6579 CIRCLIP 2
32 55-6207 SCREW 1
33 55-5808 STUD 2
34 55-5809 BOLT - rocker 1
35 11-8863 SEAT - suction valve 3
36 11-6979 SEAT - exhaust valve 3
* 30-236 KIT - gasket (see 132C13) 1
18
141A14 MANIFOLDS & VALVE COVER
Revised
8/20/03
MANIFOLDS &
VALVE COVER
141A14
8/20/03
19
Revised
8/20/03 MANIFOLDS & VALVE COVER 141A14
REF PART# DESCRIPTION QTY
1 * 33-1905 GASKET - intake 1
2 11-6586 MANIFOLD - intake 1
3 11-8792 • JOINT - breather 1
4 55-5786 BOLT - manifold (6 x 16 mm) 2
5 55-5988 BOLT - manifold (6 x 45 mm) 1
6 11-7740 MANIFOLD - exhaust 1
7 * 33-1906 GASKET - exhaust 1
8 * 33-1907 GASKET - muffler 1
9 55-6183 LOCKWASHER (M8) 4
10 55-5772 BOLT - manifold (8 x 40 mm) 4
11 55-6184 STUD - manifold (8 x 22 mm) 4
12 55-6383 STUD - manifold (8 x 55 mm) 2
13 55-6186 NUT (M8) 4
14 55-7682 PILLAR - fuel line 1
15 55-5763 PLUG - manifold 1
16 55-5791 NUT (w/ washer, M8) 2
17 11-5091 CAP - lube (oil supply) 1
18 33-1954 O-RING 1
19 * 33-2828 GASKET - cover 1
20 11-5103 KNOB 2
21 11-8790 COVER - valve 1
22 11-6627 JOINT - breather 1
23 33-3512 O-RING 2
24 11-6582 PLATE - baffle 1
25 * 33-1904 GASKET 1
26 11-6142 HOSE - breather 1
27 55-5767 CLAMP - hose 2
28 55-4664 LOCKWASHER 4
29 55-5799 SCREW - plate 4
20
134F7 INTAKE & EXHAUST MANIFOLD
Revised
10/12/98
INTAKE &
EXHAUST MANI-
FOLD
134F7
10/12/98
21
Revised
10/12/98 INTAKE & EXHAUST MANIFOLD 134F7
REF PART# DESCRIPTION QTY
1 * 33-1905 GASKET - intake 1
2 11-6586 MANIFOLD - intake 1
3 11-8792 • JOINT - breather 1
4 55-5763 • PLUG (npt 1/8) 1
5 55-5988 SCREW - manifold (45 mm lg) 1
6 55-5786 SCREW (16 mm lg) 2
7 * 33-1906 GASKET - exhaust 1
8 * 33-1907 GASKET - muffler 1
9 55-6183 LOCKWASHER (M8) 4
10 55-8717 SCREW (80 mm lg) 4
11 55-6184 STUD - exhaust elbow 4
12 55-6383 STUD - manifold 2
13 55-6186 NUT 4
14 55-5791 NUT 2
15 11-8864 MANIFOLD - exhaust 1
16 55-6191 SCREW - manifold (35 mm lg) 2
* 30-236 KIT - gasket (see 132C13) 1
22
132C7 CAMSHAFT & DRIVING GEAR (TK 3.95)
Revised
1/20/04
CAMSHAFT &
DRIVING GEAR
(TK 3.95)
132C7
1/20/04
23
Revised
1/20/04 CAMSHAFT & DRIVING GEAR (TK 3.95) 132C7
REF PART# DESCRIPTION QTY
1 11-8793 CAMSHAFT (incl 2, 5, 20) 1
2 NSS • GEAR - camshaft 1
3 11-6590 TAPPET 6
4 11-8090 ROD - push 6
5 55-5813 KEY - camshaft 1
6 11-6080 PLATE - idler gear 1
7 11-8748 SHAFT - idler gear 1
8 11-6592 GEAR - idler (incl 12) 1
9 55-4657 CIRCLIP - gear 1
10 55-5798 BOLT - shaft 3
11 NSS GEAR - injection camshaft 1
12 11-6083 BUSHING - idler gear 1
13 11-6062 CASE - bearing 1
14 11-6594 CAMSHAFT - injection pump (incl 11, 15, 17) 1
15 55-5813 KEY - injection camshaft 1
16 11-6060 BEARING - ball 1
17 11-6595 BEARING - ball 1
18 55-5786 BOLT - case 3
19 55-4635 SCREW - case 1
20 11-6034 FLANGE 1
21 55-5798 SCREW - thrust bearing 2
24
132C8 CRANKSHAFT & PISTON GROUP (TK 3.95)
Revised
6/12/96
CRANKSHAFT &
PISTON GROUP
(TK 3.95)
132C8
6/12/96
25
Revised
6/12/96 CRANKSHAFT & PISTON GROUP (TK 3.95) 132C8
REF PART# DESCRIPTION QTY
1 12-726 CRANKSHAFT 1
2 55-5813 • KEY - crankshaft 1
3 11-8794 • GEAR - crankshaft 1
4 55-5816 • PIN - dowel 1
5 55-6382 BOLT - flywheel 5
6 11-8795 FLYWHEEL 1
7 11-7031 • GEAR - ring 1
8 77-2371 PULLEY - crankshaft 1
9 55-5818 BOLT - pulley 1
10 55-5819 WASHER 1
11 11-8796 PISTON (w/ rings, standard) 3
11-8800 PISTON (w/ rings, 0.25 os) 3
11-8802 PISTON (w/ rings, 0.50 os) 3
12 11-8797 RING SET (standard) 3
11-8801 RING SET (0.25 os) 3
11-8803 RING SET (0.50 os) 3
13 11-8798 PIN - piston 3
14 11-6598 CIRCLIP 6
15 11-6599 ROD - connecting (incl 16, 17 & 18) 3
16 11-5042 • BOLT - rod 6
17 11-6607 BEARING - rod (standard) 3
11-6608 BEARING - rod (0.25 os) 3
18 11-6606 BUSHING - finished 3
11-8616 • BUSHING - unfinished 3
26
132C9 OIL SYSTEM (TK 3.95)
Revised
9/9/03
27
Revised
9/9/03 OIL SYSTEM (TK 3.95) 132C9
REF PART# DESCRIPTION QTY
1 11-6610 PUMP - oil 1
2 * 33-1740 GASKET - oil pump 1
3 55-6187 BOLT - pump (6 x 20 mm) 3
4 11-6086 GUIDE - dipstick 1
5 11-6609 GUIDE - dipstick 1
6 11-6611 DIPSTICK 1
7 33-1736 O-RING 1
8 55-5822 BOLT - dipstick (6 x 10 mm) 1
9 11-6612 BRACKET - oil filter 1
10 * 33-1908 GASKET - bracket 1
11 11-6182 FILTER - oil (4.0 in lg) 1
11-7987 FILTER - oil (3.45 in lg) 1
11-9267 FILTER - oil (2.83 in lg, LND-II only) 1
12 33-1909 • O-RING - oil filter 1
13 11-9727 VALVE - oil pressure 1
14 55-5823 NUT 1
15 33-1910 O-RING 1
16 55-6188 BOLT - bracket (8 x 20 mm) 3
17 55-8391 ADAPTER 1
55-5763 • PLUG (npt 1/8) 1
18 55-5989 PLUG - dipstick hole (URD only) 1
19 11-9635 FILTER - assembly 1
20 11-6228 • FILTER - oil (EMI) 1
11-9321 FILTER - oil (EMI 2K) 1
21 55-8607 FITTING - oil line 2
* 30-236 KIT - gasket (see 132C13) 1
22 55-8665 ELBOW - air pressure sensor 1
33-2458 MAT - elbow 1
55-3031 SCREW - elbow 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
23 55-8607 FITTING - hose (elbow) 1
24 41-387 SWITCH - oil pressure 1
25 55-1654 TEE 1
26 55-665 TEE 1
27 11-2886 VALVE (Schrader) 1
28 11-5639 FITTING - hose 1
28
132C10 WATER PUMP GROUP (TK 3.95)
Revised
1/19/04
WATER PUMP
GROUP (TK 3.95)
132C10
1/19/04
29
Revised
1/19/04 WATER PUMP GROUP (TK 3.95) 132C10
REF PART# DESCRIPTION QTY
1 11-9497 PUMP - water (TK, ELC compatible) 1
2 * 33-3477 • GASKET 1
3 33-2829 • O-RING 1
4 11-8805 COVER - thermostat (incl item 8) 1
5 * 33-1520 GASKET 1
6 11-9621 THERMOSTAT 1
7 55-5809 BOLT - water pump 4
8 55-5763 PLUG 1
9 55-6236 BOLT - cover (8 x 55 mm) 1
10 55-6246 BOLT - cover (M8 x 25 mm) 1
11 78-1026 BELT - water pump 1
12 77-1426 PULLEY (split sheave) 1
13 77-1427 • SHIM (1 mm) A/R
77-2752 • SHIM (0.5 mm) A/R
14 77-1428 • SPACER 1
15 55-5792 NUT 4
16 55-8443 PLUG - water pump 2
17 55-5138 STUD - water pump 4
18 41-5066 SENSOR - water temperature 1
203-385 SEALER - thread A/R
* 30-236 KIT - gasket (see 132C13) 1
30
132C11 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95)
Revised
1/20/04
FUEL INJECTION
PUMP & VALVE
GROUP (TK 3.95)
132C11
1/20/04
31
Revised
1/20/04 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95) 132C11
REF PART# DESCRIPTION QTY
1 11-6617 PUMP - fuel injection 1
2 11-6618 • PLUNGER (w/ barrel) 3
3 11-6095 • RETAINER 3
4 11-6096 • RETAINER 3
5 11-6097 • SPRING - plunger 3
6 11-6098 • SHIM SET 3
7 11-6619 • VALVE - delivery 3
8 11-6019 • SPRING - delivery valve 3
9 11-6166 • HOLDER - valve 3
10 33-1746 • GASKET 3
11 33-1747 • O-RING 3
12 11-6147 • GUIDE - plunger 3
13 11-6148 • PIN 1
14 11-6149 • RACK 1
15 11-6150 • PINION 3
16 11-6152 • RETAINER - rack 1
17 11-6153 • PLATE & PIN 2
18 55-5773 • SCREW - plate 2
19 NSS • PIN 2
20 55-5775 • PIN 1
21 11-6101 • TAPPET 3
22 55-6194 • FLATWASHER (M4) 2
23 55-4752 • LOCKWASHER (M4) 2
24 55-5828 • SCREW - retainer (4 x 8 mm) 4
25 55-5829 • SCREW - plate (4 x 10 mm) 2
26 11-8769 VALVE - fuel injection 3
27 11-6102 • NOZZLE - injection 3
28 11-6103 • HOLDER - valve (w/ case) 3
29 11-6104 • BODY - valve 3
30 11-6105 • SPRING - valve 3
31 11-6106 • RETAINER - spring 3
32 11-6107 • SPACER - valve stop 3
33 11-6108 • SHIM SET 3
34 33-1748 • O-RING 3
35 11-6109 CLAMP - injection pipe 1
36 55-8626 BOLT - clamp (4 x 14 mm) 2
37 11-6115 NUT - injector 3
38 11-6551 PIPE - fuel injection (1) 1
32
132C11 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95)
Revised
1/20/04
33
Revised
1/20/04 FUEL INJECTION PUMP & VALVE GROUP (TK 3.95) 132C11
REF PART# DESCRIPTION QTY
39 11-6552 PIPE - fuel injection (2) 1
40 11-6553 PIPE - fuel injection (3) 1
41 33-1531 GASKET 2
42 11-6110 BOLT 1
43 NSS • BOLT - joint 1
44 55-5831 • PLUG - air bleed 1
45 55-8613 • WASHER - sealing 1
46 11-6622 JOINT 1
47 33-1749 GASKET 3
48 11-8808 PIPE - fuel return 1
49 11-6136 • FITTING - injection 1
50 11-6137 • FITTING - injection 2
51 11-6623 • PIPE - fuel return 2
52 11-9730 • CLAMP - pipe 4
53 33-1733 GASKET - nozzle 6
54 11-6045 PROTECTOR - nozzle 3
34
132C12 GOVERNOR (TK 3.95)
Revised
9/24/01
GOVERNOR (TK
3.95)
132C12
9/24/01
35
Revised
9/24/01 GOVERNOR (TK 3.95) 132C12
REF PART# DESCRIPTION QTY
1 11-8762 CASE - governor 1
2 33-1753 • O-RING 1
3 33-1750 • GASKET - case 1
4 11-6121 • SHIM PACK 1
5 55-5838 • SPACER 1
6 11-6122 • SHAFT - governor 1
7 11-8895 • LEVER - governor 1
8 11-5139 •• SHIM SET 2
9 11-8763 •• SPRING - lever 1
10 11-8764 •• SHIFTER - PTO 1
11 11-6167 •• SPRING - starting 1
12 55-6538 •• WASHER 1
13 55-6273 •• CIRCLIP 1
14 55-6540 •• PIN - spring 1
15 11-6124 • RETAINER - shaft 1
16 11-6125 • RETAINER - shaft 1
17 11-7520 • SHAFT - regulator 1
18 55-5834 • PIN - spring 2
19 33-1752 • O-RING 1
20 55-5822 • BOLT (M6 x 10 mm) 2
21 11-8806 DRIVING - set 1
11-6117 • WEIGHT - governor 1
22 55-5833 • NUT - weight 1
23 11-6118 • SLEEVE 1
24 11-6594 CAMSHAFT (see 132C7) 1
25 11-7518 LINK (88.8, no color) 1
11-8760 LINK (88.6, white) 1
11-8761 LINK (89.0, red) 1
26 55-5832 PIN - snap (4) 1
27 55-5835 PIN - snap (M6) 1
28 11-6498 BRACKET - return spring 1
29 55-5792 NUT (w/ washer) 1
30 11-6497 SPRING 1
31 91-8510 LINK - throttle 1
32 55-5791 NUT (w/ washer) 1
33 11-6116 COVER - case 1
34 33-1751 GASKET - cover 1
35 55-5837 BOLT (M5 x 10 mm) 3
36 11-6128 SPRING - regulator 1
36
132C12 GOVERNOR (TK 3.95)
Revised
9/24/01
37
Revised
9/24/01 GOVERNOR (TK 3.95) 132C12
REF PART# DESCRIPTION QTY
37 55-5836 BOLT (M6 x 70 mm) 5
38 55-5846 LOCKNUT(M6) 1
39 55-6199 BOLT (M6 x 30 mm) 1
40 11-8767 CONTROLLER - fuel 1
41 11-8807 LIMITER - fuel 1
42 33-2230 O-RING 1
43 41-4306 SOLENOID - stop 1
44 55-7155 BOLT (M6 x 95 mm) 1
45 55-8623 BOLT (M6 x 16 mm) 1
46 55-8625 PLUG (22 mm) 1
47 55-8618 NUT - limiter 1
48 55-8620 WASHER - sealing 1
49 55-8624 PLUG (14 mm) 1
50 55-8619 NUT (high idle) 1
51 55-5845 WASHER - sealing (M6) 1
52 55-5843 SCREW - adjustment 1
38
132C13 GASKET SET (TK 3.95)
Revised
12/10/01
39
Revised
12/10/01 GASKET SET (TK 3.95) 132C13
REF PART# DESCRIPTION QTY
1 30-236 KIT - gasket 1
2 33-3509 • GASKET - cylinder head 1
3 33-1754 • GASKET - cover 1
4 33-1954 • O-RING - cap 2
5 33-1904 • GASKET - plate 1
6 33-1902 • SEAL - valve stem 3
7 33-1512 • SEAL - valve stem 3
8 11-6045 • PROTECTOR - nozzle 3
9 33-1733 • GASKET - nozzle 6
10 33-1728 • SHIM PACK - gear housing 1
11 33-2828 • GASKET - head cover 1
12 33-1905 • GASKET - intake 1
13 33-1906 • GASKET - exhaust 1
14 33-1907 • GASKET - muffler 1
15 33-1740 • GASKET - oil pump 1
16 33-3477 • GASKET - water pump 1
17 33-1520 • GASKET - thermostat cover 1
18 33-1542 • GASKET - cover 1
19 33-3512 • O-RING - gear housing 5
20 33-2814 • O-RING - gear housing cover 1
21 33-1908 • GASKET - oil filter bracket 1
22 55-8613 • WASHER - sealing 1
40
132A8 STARTER ASSEMBLY
Revised
9/4/97
STARTER ASSEM-
BLY
132A8
9/4/97
41
Revised
9/4/97 STARTER ASSEMBLY 132A8
REF PART# DESCRIPTION QTY
1 45-1718 STARTER (see note) 1
2 44-5466 • ROLLER - clutch 5
3 55-6202 • SCREW 2
4 55-4681 • NUT 1
5 44-5469 • BALL 1
6 41-1589 • FIELD 1
7 41-1590 • ARMATURE 1
8 41-1591 •• BEARING 1
9 41-1592 •• BEARING 1
10 41-1593 • CLUTCH - assembly 1
11 44-5477 •• NUT 1
12 44-5474 •• RETAINER 1
13 41-1594 •• SPRING 1
14 41-1595 •• CLUTCH 1
15 NSS ••• BEARING 1
16 NSS ••• BEARING 1
17 41-1596 •• SHAFT 1
18 41-1597 •• SPRING 1
19 44-5476 •• PINION 1
20 41-1598 •• RING - snap 1
21 41-1599 • RETAINER 1
22 41-1600 • PINION 1
23 41-1601 • HOUSING 1
24 41-1602 • FRAME 1
25 41-1603 • HOLDER & BRUSH - assembly 1
26 NSS •• SPRING 4
27 41-1604 • SWITCH - magnetic (assembly) 1
28 55-8627 • BOLT 2
29 55-8628 • BOLT 2
30 41-1605 • SPRING 1
31 33-2817 • O-RING 2
32 55-8629 • DRAIN 1
33 41-1606 • CAP - terminal 1
34 91-7298 • BRACKET 1
NOTE: Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (45-
1312).
42
132C14 STARTER & GLOW PLUG GROUP (TK 3.95)
Revised
3/20/03
43
Revised
3/20/03 STARTER & GLOW PLUG GROUP (TK 3.95) 132C14
REF PART# DESCRIPTION QTY
1 44-7130 GLOW PLUG 3
2 44-7129 CONNECTOR - glow plug 1
3 45-1718 STARTER (see 132A8) 1
4 55-5852 SCREW - starter (12 x 30) 2
5 55-5853 NUT (12 mm) 1
6 11-7248 FLANGE - mounting 1
7 55-6203 NUT - starter 1
8 55-6204 LOCKWASHER 1
9 55-4632 NUT 1
10 44-7736 CONNECTOR - starter 1
11 55-6205 PIN - cotter 1
12 91-7406 BRACKET - starter 1
55-8854 SCREW - bracket 2
44
134F10 THROTTLE SOLENOID GROUP
Revised
8/22/03
THROTTLE SOLE-
NOID GROUP
134F10
8/22/03
45
Revised
8/22/03 THROTTLE SOLENOID GROUP 134F10
REF PART# DESCRIPTION QTY
1 44-9181 SOLENOID - fuel 1
2 91-1919 PLUNGER - solenoid 1
3 91-3095 BOOT - solenoid 1
4 44-2756 DIODE - assembly 1
203-436 SEALER - diode A/R
55-2957 SCREW - solenoid 4
55-2086 FLATWASHER 4
5 99-3337 NUTSTRIP - solenoid 2
6 55-2977 SCREW - yoke 1
7 55-4953 NUT 3
8 91-2563 YOKE - solenoid 1
9 55-4560 NUT 5
10 55-8842 SCREW - yoke 1
11 55-2965 NUT 1
12 55-396 LOCKWASHER (internal tooth) 2
13 11-8014 BALL JOINT 3
203-392 SEALER - antiseize A/R
14 91-2560 ANGLE - tab pivot 2
55-2991 SCREW - angle 4
55-2001 FLATWASHER 8
15 91-2568 PAWL - assembly 1
16 91-2559 ROD - throttle linkage 1
17 92-1684 LEVER - throttle arm 1
18 55-3344 SCREW 1
55-7789 FLATWASHER 1
55-7790 NUT 2
19 11-5224 LINK - chain 1
11-5225 BUSHING - chain link 1
20 11-6497 SPRING - return 1
21 55-6832 BOLT - eye 1
22 11-4016 BUSHING - pawl 2
23 55-2993 LOCKWASHER 3
24 55-2368 NUT 1
25 91-1995 ROD - ball joint 1
46
161A8 FUEL FILTER & HOSES
Revised
1/19/04
47
Revised
1/19/04 FUEL FILTER & HOSES 161A8
REF PART# DESCRIPTION QTY
1 11-8047 FILTER - fuel 1
11-9342 FILTER - fuel (EMI 3000) 1
2 11-9016 SHAFT - water bleed 1
3 11-9017 SPUD - fuel filter 1
203-393 SEALER - thread A/R
4 11-9015 HEAD - fuel filter 1
55-3490 SCREW - head 2
55-7791 FLATWASHER 2
55-4954 NUT 2
5 55-308 ELBOW 2
6 55-2505 ELBOW 1
7 55-9460 FITTING 1
8 55-9459 COUPLING 1
9 11-9316 HOSE (41.6 in lg) 1
10 11-9313 HOSE (39.0 in lg) 1
11 55-3065 CLAMP - hose 2
55-2977 SCREW - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 1
12 66-1172 FITTING - bulkhead 2
55-2221 FLATWASHER 2
55-2200 LOCKWASHER 2
55-2253 NUT 2
13 11-9315 HOSE - engine to filter 1
14 11-9314 HOSE - filter to engine 1
15 55-2069 CLAMP - hose 1
16 55-2796 CLAMP - hose 1
17 11-7231 HOSE - fuel (1/4 x 35 ft) A/R
18 11-8903 PREFILTER 1
55-459 • COUPLING - filter head 1
11-4956 • HEAD - filter 1
19 11-7915 • BOWL 1
20 11-4957 • BAIL - filter 1
11-4958 • NUT - bail 1
21 33-2464 • GASKET 1
22 11-4880 • ELEMENT - filter 1
23 55-4512 NIPPLE 1
24 55-4496 FLANGE 1
25 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
26 55-9465 FITTING - swivel 2
48
161A8 FUEL FILTER & HOSES
Revised
1/19/04
49
Revised
1/19/04 FUEL FILTER & HOSES 161A8
REF PART# DESCRIPTION QTY
27 11-9279 TUBE - fuel pickup 1
50
161A0 AIR CLEANER GROUP
Revised
9/27/00
AIR CLEANER
GROUP
161A0
9/27/00
51
Revised
9/27/00 AIR CLEANER GROUP 161A0
REF PART# DESCRIPTION QTY
1 11-2489 CLEANER - air 1
2 11-3631 • CLAMP - cup 1
3 11-2536 • CUP - oil 1
11-2670 • CUP - oil (inner) 1
33-828 • GASKET - cup 1
4 11-1711 CLAMP - air cleaner 2
55-9325 NUT - U 4
55-1587 SCREW - clamp 4
55-7729 WASHER - belleville 4
55-2086 FLATWASHER 4
5 11-9220 RESONATOR 1
55-1587 SCREW - resonator 4
55-2086 FLATWASHER 4
55-7729 WASHER - belleville 4
6 33-3270 INSULATION - air intake 1
7 92-495 COVER - starter & air intake 1
55-2969 SCREW - cover 8
55-8423 WASHER - belleville 8
55-2958 FLATWASHER 8
8 11-9311 HOSE - resonator to air filter 1
9 11-9309 HOSE - air filter to tube assembly 1
10 11-9310 HOSE - tube to engine 1
11 55-4979 CLAMP - hose 6
12 11-9308 TUBE - air cleaner 1
55-2969 SCREW - tube 3
55-8423 WASHER - belleville 3
55-2958 FLATWASHER 3
13 33-3110 GASKET - resonator 1
52
161A9 MUFFLER GROUP
Revised
8/22/03
MUFFLER GROUP
161A9
8/22/03
53
Revised
8/22/03 MUFFLER GROUP 161A9
REF PART# DESCRIPTION QTY
1 12-412 MUFFLER 1
55-3834 SCREW - muffler 4
55-7791 FLATWASHER 8
55-7792 NUT 4
2 92-762 BRACKET - muffler 1
3 55-9458 STUD - bracket (early units) 4
55-3565 SCREW - bracket (current units) 4
55-312 NUT 8
55-3504 WASHER - internal tooth 8
55-7791 FLATWASHER 8
55-8423 WASHER - belleville 8
4 11-9312 TUBE - exhaust 1
5 99-496 U-CLAMP - exhaust tube 2
6 11-7954 TUBE - exhaust 1
7 33-1907 GASKET - exhaust 1
8 55-6184 STUD - exhaust tube 4
55-790 LOCKWASHER 4
55-4621 NUT 4
54
161A7 COOLING GROUP
Revised
1/19/04
COOLING GROUP
161A7
1/19/04
55
Revised
1/19/04 COOLING GROUP 161A7
REF PART# DESCRIPTION QTY
1 67-1959 COIL - condenser/radiator 1
55-1587 SCREW - coil 7
55-1800 LOCKWASHER 7
55-4742 WASHER - special 7
2 11-9317 MANIFOLD - coolant 1
3 55-3364 PLUG - pipe 1
203-385 SEALER - plug A/R
4 92-496 BRACKET - manifold support 1
5 55-2076 CLAMP - manifold 2
55-2969 SCREW - clamp 2
55-8423 WASHER - belleville 2
55-7791 FLATWASHER 2
6 11-9318 HOSE - expansion tank 1
7 11-9732 HOSE - engine inlet 1
8 11-7754 HOSE - engine outlet 1
9 11-8805 COVER - thermostat (see 132C10) 1
10 55-2818 CLAMP - hose (3/4 - 1-1/2) 4
11 55-5002 CLAMP - hose (1/2 - 1-1/4) 2
12 55-6726 CLAMP - hose (1/2 - 1-1/8) 2
13 98-6759 SUPPORT - expansion tank 1
55-2969 SCREW - support 4
55-7791 FLATWASHER 4
14 11-9242 CAP - radiator 1
15 12-826 TANK - overflow 1
55-3021 SCREW - tank 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
16 55-459 COUPLING 1
17 11-3024 HOSE 1
18 44-6534 SENSOR - coolant level 2
19 41-5066 SENSOR - water temperature 1
20 55-9461 SCREW - support (wing head) 2
55-7112 WASHER - special 2
55-4318 NUT - U 2
21 98-935 HOSE - radiator to manifold (4.5 in) A/R
22 98-771 HOSE - overflow (cut to length) A/R
23 99-9428 GROMMET - bumper 1
55-5861 RIVET - grommet 1
24 55-5366 ELBOW 1
56
161A6 BELTS, PULLEYS & FAN GROUP
Revised
1/19/04
BELTS, PULLEYS
& FAN GROUP
161A6
1/19/04
57
Revised
1/19/04 BELTS, PULLEYS & FAN GROUP 161A6
REF PART# DESCRIPTION QTY
1 78-1352 BELT - engine to motor 1
2 78-1345 BELT - motor to compressor 1
3 78-1191 BELT - alternator 1
4 107-290 CLUTCH (see 145F5) 1
5 55-5022 SCREW - clutch 7
6 NSS PULLEY - idler (see 161B1) 1
7 NSS PULLEY - idler (see 161B2) 1
8 77-2596 PULLEY - motor 1
55-2962 SCREW - pulley to shaft 2
55-790 LOCKWASHER 2
9 77-2595 FLANGE - fan hub 1
55-3565 SCREW - flange 4
55-2959 LOCKWASHER 4
10 55-7482 KEY 1
11 78-1335 FAN - condenser (before 1/04) 1
77-2780 FAN - condenser (1/04 & after) 1
55-2969 SCREW - fan 4
55-2959 LOCKWASHER 4
12 77-2594 PULLEY - alternator 1
13 51-322 KEY - stepper (before S/N 09252S0449) 2
14 55-9462 KEY (S/N 09252S0449 & after) 1
15 55-3490 SCREW - pulley 1
55-8423 WASHER - belleville 1
55-3298 WASHER - special 1
16 45-1706 ALTERNATOR (see 132A12 & 161B4) 1
17 77-2633 PULLEY - compressor 1
18 55-1769 SCREW - pulley 1
19 55-8423 WASHER - belleville 1
20 55-4923 WASHER - special 1
21 55-5371 KEY 1
22 NSS COMPRESSOR (see 139E8) 1
23 91-7423 SHIELD - clutch 1
55-1587 SCREW - shield 3
91-4299 SPACER - shield 3
55-2086 FLATWASHER 3
203-400 SEALER - thread A/R
NOTE: For orifice see grid 161A1, frame and skin group.
58
161B1 IDLER PULLEY (ENGINE SIDE)
Revised
1/19/04
IDLER PULLEY
(ENGINE SIDE)
161B1
1/19/04
59
Revised
1/19/04 IDLER PULLEY (ENGINE SIDE) 161B1
REF PART# DESCRIPTION QTY
1 92-484 BRACKET - tension 1
2 51-574 SCREW - adjust 1
55-2641 FLATWASHER 1
55-7469 WASHER - belleville 1
55-289 NUT 1
3 92-486 BRACKET - muffler 1
55-4553 SCREW - bracket 2
55-4931 WASHER - special 2
55-8659 FLATWASHER 2
55-7122 WASHER - belleville 2
55-8658 NUT 2
4 92-485 BRACKET - idler 1
5 55-314 NUT - idler 1
6 55-2159 LOCKWASHER 1
7 55-7020 WASHER - special 1
8 77-2591 PULLEY - idler (assembly) 1
9 33-1163 • RING - seal 1
10 33-1162 • O-RING 1
11 33-1924 • SEAL - oil 1
12 77-2389 • BEARING - roller 1
13 77-1139 • ROD - idler 1
14 77-1093 • PLUG - expansion 1
15 NSS • PULLEY 1
204-475 • GREASE A/R
60
161B2 IDLER PULLEY (COMPRESSOR SIDE)
Revised
1/19/04
IDLER PULLEY
(COMPRESSOR
SIDE)
161B2
1/19/04
61
Revised
1/19/04 IDLER PULLEY (COMPRESSOR SIDE) 161B2
REF PART# DESCRIPTION QTY
1 92-487 ANGLE - idler 1
55-2969 SCREW - angle 2
55-2958 FLATWASHER 4
55-8423 WASHER - belleville 2
55-312 NUT 2
2 55-3040 SCREW - adjust 1
55-2641 FLATWASHER 2
55-7469 WASHER - belleville 1
55-289 NUT 2
3 92-489 BRACKET - pulley adjust 1
4 92-488 BRACKET - idler pulley 1
55-4553 SCREW - bracket 4
55-4931 WASHER - special 4
55-8659 FLATWASHER 4
55-7122 WASHER - belleville 4
55-8658 NUT 4
5 92-490 ANGLE - idler adjust 1
55-8974 SCREW - angle (5/16) 1
55-2958 FLATWASHER 2
55-8423 WASHER - belleville 1
55-2114 NUT 1
55-4553 SCREW - angle (3/8) 2
55-4931 WASHER - special 2
55-8659 FLATWASHER 2
55-7122 WASHER - belleville 2
55-8658 NUT 2
6 N/A PULLEY - idler (cast iron, see note) 1
7 77-2482 • COLLAR - spindle 1
8 NSS • PULLEY 1
9 55-8981 • WASHER - wave 1
10 77-1557 • BEARING 2
11 77-2483 • SLINGER - grease 1
204-475 • GREASE A/R
12 77-2484 • SPACER - bearing 1
13 55-5663 • RING - retainer 1
14 77-2481 • SPINDLE 1
15 55-7020 WASHER - special 1
16 55-2159 LOCKWASHER 1
17 55-2557 SCREW - idler pulley 1
70-200 PULLEY - idler 1
18 77-2701 • PULLEY - idler (nylon) 1
62
161B2 IDLER PULLEY (COMPRESSOR SIDE)
Revised
1/19/04
63
Revised
1/19/04 IDLER PULLEY (COMPRESSOR SIDE) 161B2
REF PART# DESCRIPTION QTY
19 55-7524 • SCREW - pulley 1
20 55-2173 • FLATWASHER 1
21 55-7123 • WASHER - belleville 1
NOTE: The cast iron idler pulley has been replaced with the nylon pulley. Use kit 70-200.
64
161B4 MOTOR & ALTERNATOR MOUNTING
Revised
8/22/03
65
Revised
8/22/03 MOTOR & ALTERNATOR MOUNTING 161B4
REF PART# DESCRIPTION QTY
1 98-5813 PAN - motor 1
55-2969 SCREW - pad 4
55-7791 FLATWASHER 8
55-8423 WASHER - belleville 4
55-7792 NUT 4
2 92-500 SHIM 4
55-2683 SCREW - shim & pad 4
55-7122 WASHER - belleville 8
55-8658 NUT 4
3 92-499 ADAPTER - motor 1
55-8658 NUT - adapter 6
55-8659 FLATWASHER 6
4 104-718 MOTOR - electric (12 hp) 1
55-8658 NUT - motor 6
55-8659 FLATWASHER 6
5 55-9463 CONNECTOR - harness 1
55-2636 NUT - connector 1
6 91-1678 CHANNEL - motor 1
55-5579 SCREW - channel to motor 1
55-5411 LOCKWASHER 1
55-402 FLATWASHER 1
7 91-1679 ROD - threaded 2
55-4955 NUT 4
55-2641 FLATWASHER 4
8 92-502 BRACKET - alternator 1
55-2963 SCREW - bracket 6
55-8423 WASHER - belleville 6
55-7791 FLATWASHER 6
9 45-1706 ALTERNATOR (see 133A12) 1
10 55-8820 SCREW - alternator 1
55-365 LOCKWASHER 1
55-2173 FLATWASHER 1
11 91-7970 BUSHING 1
12 92-2962 ARM - adjust 1
55-148 SCREW - arm 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
13 77-2598 PULLEY - alternator 1
66
161B5 ENGINE MOUNTING
Revised
11/24/03
ENGINE MOUNT-
ING
161B5
11/24/03
67
Revised
11/24/03 ENGINE MOUNTING 161B5
REF PART# DESCRIPTION QTY
1 11-9319 BRACKET - engine (right) 1
2 92-498 BRACKET - engine (left) 1
55-6216 SCREW - bracket 16
55-7122 WASHER - belleville 16
3 11-8035 CHAIN 1
4 91-5645 SNUBBER 1
5 55-8659 FLATWASHER 4
6 55-8658 NUT 3
7 55-9884 BOLT - eye 1
8 55-3048 SCREW - bolt 1
9 91-5646 MOUNT - vibration 1
10 91-7968 BRACKET - angle gauge 2
55-2969 SCREW - mount 2
55-2958 FLATWASHER 2
55-4954 NUT 2
11 55-5231 SCREW - engine mount 4
12 55-4299 WASHER - special (2.5 od) 2
55-2016 WASHER - special (2.0 od) 2
13 99-7529 SPACER - engine mount 4
14 91-5827 MOUNT - vibration (bottom) 4
15 99-4581 MOUNT - vibration (top) 4
16 55-7724 NUT 4
17 92-491 BRACKET - engine 1
92-492 BRACKET - engine (left) 1
92-493 BRACKET - engine (right) 1
92-494 BRACKET - engine 1
55-2683 SCREW - bracket 16
55-8659 FLATWASHER 30
55-7122 WASHER - belleville 16
55-8658 NUT 16
68
145F5 CLUTCH ASSEMBLY (107-290)
Revised
12/4/00
CLUTCH ASSEM-
BLY (107-290)
145F5
12/4/00
69
Revised
12/4/00 CLUTCH ASSEMBLY (107-290) 145F5
REF PART# DESCRIPTION QTY
107-290 CLUTCH 1
1 70-189 • KIT - clutch repair 1
2 70-175 •• KIT - bearing 1
3 70-190 •• KIT - shoe 1
70
161B7 CONDENSER REFRIGERATION COMPONENTS
Revised
1/19/04
CONDENSER
REFRIGERATION
COMPONENTS
161B7
1/19/04
71
Revised
1/19/04 CONDENSER REFRIGERATION COMPONENTS 161B7
REF PART# DESCRIPTION QTY
1 67-1959 COIL - condenser/radiator (see 161A7) 1
2 67-1180 TANK - receiver 1
3 66-9918 • INDICATOR - liquid 1
33-2419 • O-RING 1
55-4955 NUT - tank 2
4 61-344 TUBE - elbow to tank 1
5 55-1483 ELBOW 1
6 67-1682 TANK - accumulator 1
7 66-9200 DEHYDRATOR (see 118C5) 1
8 92-505 SUPPORT - cis 1
55-2969 SCREEN - support 2
55-8423 WASHER - belleville 2
55-7791 FLATWASHER 2
9 61-345 TUBE - discharge 1
10 61-1300 VALVE - solenoid (condenser inlet) 1
44-5174 • COIL 1
60-186 • KIT - repair 1
11 61-346 TUBE - solenoid to check valve 1
12 66-6586 VALVE - check (see 106C14) 1
13 61-347 TUBE - valve to coil 1
14 55-2244 ELBOW 1
15 41-3846 SWITCH - hpco 1
16 61-348 TUBE - tee to valve 1
17 61-283 VALVE - solenoid (thermax, see 125C10) 1
55-1384 SCREW - valve 2
55-5761 LOCKWASHER 2
55-406 FLATWASHER 2
18 61-349 TUBE - valve to tee 1
19 61-350 TUBE - receiver to indicator 1
20 66-1296 INDICATOR - liquid 1
21 61-353 TUBE - indicator to check valve 1
22 66-5763 VALVE - check 1
23 61-351 TUBE - check valve to tee 1
24 55-6218 TEE 1
25 61-352 TUBE - tee to dehydrator 1
26 55-6396 NUT - shoulder 1
55-6839 SHOULDER - o-ring 1
27 61-354 TUBE - condenser to receiver tank 1
28 61-355 TUBE - stub 1
29 66-3571 FITTING - saddle 1
30 66-2847 FLANGE - suction 1
31 61-356 TUBE - inlet 1
72
161B7 CONDENSER REFRIGERATION COMPONENTS
Revised
1/19/04
73
Revised
1/19/04 CONDENSER REFRIGERATION COMPONENTS 161B7
REF PART# DESCRIPTION QTY
32 55-7068 FITTING - tube 1
33 61-358 TUBE - valve to compressor 1
34 61-357 TUBE - valve to condenser 1
35 55-7560 BUSHING 1
36 66-8705 VALVE - desuperheater 1
37 61-359 TUBE - discharge 1
38 61-360 TUBE - suction 1
39 55-6779 ADAPTER - bulkhead 1
40 61-363 TUBE - valve to bulkhead 1
41 61-190 VALVE - dpr 1
42 61-362 TUBE - solenoid to dpr 1
43 66-6268 SOLENOID - hot gas (see 116G14) 1
44 61-364 TUBE - hot gas 1
45 NSS COMPRESSOR (see 161B6) 1
46 66-7392 VALVE - relief 1
74
CONDENSER REFRIGERATION COMPONENTS (W/3-
187H3 WAY VALVE)
Revised
1/20/04
CONDENSER
REFRIGERATION
COMPONENTS (W/
3-WAY VALVE)
187H3
1/20/04
75
CONDENSER REFRIGERATION COMPONENTS (W/3-
Revised
1/20/04 WAY VALVE) 187H3
REF PART# DESCRIPTION QTY
1 67-1959 COIL - condenser/radiator (see 161A7) 1
2 67-1180 TANK - receiver 1
3 66-9918 • INDICATOR - liquid 1
33-2419 • O-RING 1
55-4955 NUT - tank 2
55-8659 FLATWASHER 2
55-7531 WASHER - special 2
4 61-344 TUBE - elbow to tank 1
5 55-1483 ELBOW 1
6 67-1682 TANK - accumulator 1
55-2969 SCREW - tank 4
55-8423 WASHER - belleville 4
55-4923 WASHER - special 4
55-8976 INSERT - threaded 4
7 66-9200 DEHYDRATOR (see 118C5) 1
8 92-505 SUPPORT - cis 1
55-2969 SCREEN - support 2
55-8423 WASHER - belleville 2
55-7791 FLATWASHER 2
9 61-2358 TUBE - discharge 1
66-6996 FITTING - saddle 2
10 66-9896 VALVE - 3-way (see 153F10) 1
55-3618 SCREW - 3-way valve 2
11 61-2359 TUBE - pilot to 3-way valve 1
12 66-7636 VALVE - pilot 1
55-3029 SCREW - valve 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
13 61-2524 TUBE - compressor to pilot valve 1
14 55-2244 ELBOW 1
15 61-2361 TUBE - 3-way to coil 1
16 61-348 TUBE - tee to valve 1
17 61-283 VALVE - solenoid (thermax, see 125C10) 1
55-3029 SCREW - valve 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
18 61-349 TUBE - valve to tee 1
19 61-350 TUBE - receiver to indicator 1
20 66-1296 INDICATOR - liquid 1
21 61-353 TUBE - indicator to check valve 1
22 66-5763 VALVE - check 1
23 61-351 TUBE - check valve to tee 1
76
CONDENSER REFRIGERATION COMPONENTS (W/3-
187H3 WAY VALVE)
Revised
1/20/04
77
CONDENSER REFRIGERATION COMPONENTS (W/3-
Revised
1/20/04 WAY VALVE) 187H3
REF PART# DESCRIPTION QTY
24 55-6218 TEE 1
25 61-352 TUBE - tee to dehydrator 1
26 55-6396 NUT - shoulder 1
55-6839 SHOULDER - o-ring 1
27 61-2362 TUBE - condenser to receiver tank 1
28 61-355 TUBE - stub 1
29 55-3295 FITTING - saddle 1
30 66-2847 FLANGE - suction 1
31 61-356 TUBE - inlet 1
32 55-7068 FITTING - tube 1
33 61-2364 TUBE - valve to compressor 1
34 61-2363 TUBE - valve to condenser 1
35 55-7560 BUSHING 1
36 61-274 VALVE - desuperheater 1
37 66-7392 VALVE - relief 1
38 61-360 TUBE - suction 1
39 55-6779 ADAPTER - bulkhead 1
40 61-363 TUBE - valve to bulkhead (before 1/04) 1
41 61-190 VALVE - dpr (before 1/04) 1
42 61-362 TUBE - solenoid to dpr (before 1/04) 1
43 66-6268 SOLENOID - hot gas (see 116G14, before 1/04) 1
44 61-364 TUBE - hot gas (before 1/04) 1
45 NSS COMPRESSOR (see 161B6) 1
46 61-2287 VALVE - dpr (1/04 & after) 1
47 61-2525 TUBE - dpr valve to adapter 1
78
139E8 COMPRESSOR GROUP
Revised
1/19/04
COMPRESSOR
GROUP
139E8
1/19/04
79
Revised
1/19/04 COMPRESSOR GROUP 139E8
REF PART# DESCRIPTION QTY
1 102-802 COMPRESSOR - scroll (see 169F3) 1
203-516 OIL - compressor (1 liter) A/R
2 55-3674 SCREW - compressor (before 5/01) 4
55-2641 FLATWASHER (before 5/01) 4
55-7122 WASHER - belleville (before 5/01) 4
91-9492 NUTSTRIP (5.63 bhc, before 5/01) 1
91-9493 NUTSTRIP (9.37 bhc, before 5/01) 1
3 55-1769 SCREW - pulley 1
55-4923 WASHER 1
4 78-1094 PULLEY - compressor (4.8 od, XDS, TS-500) 1
78-1135 PULLEY - compressor (5.66 od, TS-600) 1
78-2633 PULLEY - compressor (4.1 od, UTS) 1
5 55-5371 KEY - pulley 1
6 33-1221 O-RING - throttling valve 1
7 66-8699 VALVE - throttling (22 psi, see 139E9) 1
66-9695 VALVE - throttling (34 psi, see 139E9) 1
61-2462 VALVE - throttling (38 psi, see 139E9) 1
8 55-2683 SCREW - valve 4
55-2363 LOCKWASHER 4
55-2641 FLATWASHER 4
9 33-230 O-RING - suction valve 1
10 66-5492 VALVE - suction 1
11 66-3015 • CAP - valve 1
12 33-350 • GASKET - cap 1
13 11-2886 VALVE - access 1
14 11-7777 • CORE - valve 1
15 55-5672 CAP - valve 1
16 55-2683 SCREW - valve 2
55-2363 LOCKWASHER 2
55-896 FLATWASHER 2
17 91-9469 BOLTSTRIP (after 4/01) 4
18 55-9439 WASHER - retaining (after 4/01) 4
19 55-5667 WASHER - special (after 4/01) 4
20 55-7122 WASHER - belleville (after 4/01) 4
21 55-8658 NUT (after 4/01) 4
80
169F3 SCROLL COMPRESSOR ASSEMBLY
Revised
1/19/04
SCROLL COM-
PRESSOR ASSEM-
BLY
169F3
1/19/04
81
Revised
1/19/04 SCROLL COMPRESSOR ASSEMBLY 169F3
REF PART# DESCRIPTION QTY
102-802 COMPRESSOR - scroll 1
1 22-1036 SLEEVE - oil pick-up screen 1
2 22-1035 SCREEN - oil pick-up 1
3 22-1034 SPRING - oil pick-up screen 1
4 33-2221 GASKET - oil pickup screen 1
5 22-1033 COVER - oil pick-up screen 1
6 55-9022 SCREW - oil pick-up screen 2
7 66-9056 FITTING - liquid injection 1
33-2995 O-RING - liquid injection fitting 1
8 33-3496 GASKET - cover 1
9 22-1153 COVER - end 1
10 40-847 KIT - hpco switch 1
11 22-1040 CAP - switch 1
12 22-1100 SEAL - rotary head 1
13 33-2998 O-RING - end cover 1
14 22-1154 COVER - shaft end 1
15 22-1037 SEAL - dust 1
16 55-9020 SCREW - shaft seal cover 4
17 11-2886 VALVE (Schrader) 1
18 33-1221 O-RING - suction port 1
19 22-1030 FILTER - oil (incl o-ring) 1
20 33-2996 GASKET - oil filter 1
21 22-1032 SPRING - oil filter 1
22 22-1155 COVER - oil filter (after S/N ) 1
22-1031 COVER - oil filter (before S/N ) 1
23 55-9859 STUD - oil filter cover (after S/N ) 1
55-9019 STUD - oil filter cover (before S/N ) 4
24 55-3834 SCREW - oil filter plate (7/8 in long) 2
25 33-822 O-RING - sight glass 1
26 22-350 SIGHT GLASS 1
27 22-1098 BAFFLE & SCREEN - suction 1
28 55-9021 PLUG - oil drain 1
29 NSS PARTS - internal (scroll compressor) 1
30 55-9857 SCREW - cover 12
82
139E9 THROTTLING VALVE ASSEMBLY
Revised
11/24/03
THROTTLING
VALVE ASSEMBLY
139E9
11/24/03
83
Revised
11/24/03 THROTTLING VALVE ASSEMBLY 139E9
REF PART# DESCRIPTION QTY
66-8699 VALVE - throttling (22 psi, XDS, TS-500, RD TLE & Spectrum 1
TS)
66-9695 VALVE - throttling (34 psi, TS-600) 1
61-2462 VALVE - throttling (38 psi, UTS) 1
1 55-2969 • SCREW - plate 10
55-895 • FLATWASHER 10
2 11-2886 • VALVE (Schrader) 2
11-7777 •• CORE - valve 1
55-5672 •• CAP - valve 1
3 66-3613 • PLATE - bellows 1
4 * 33-123 • GASKET - end plate 1
5 66-157 • WASHER - adjusting A/R
6 66-9147 • SPRING - bellows (22 psi) 1
66-9696 • SPRING - bellows (34 psi) 1
66-8447 • SPRING - bellows (38 psi) 1
7 * NSS • BELLOWS & SHAFT 1
8 * 33-408 • O-RING 1
9 66-6710 • HOUSING 1
10 66-8928 ADAPTER (o-ring seal) 1
11 33-2512 • GASKET - piston housing 1
12 22-740 • PISTON 1
13 66-176 • SPRING - piston 1
14 66-116 • NUT - adjusting 1
15 55-585 • PIN - cotter 1
16 66-3846 • HOUSING - piston 1
17 * 33-1221 O-RING - valve to compressor 1
18 66-3612 CAP - throttling valve 1
* 60-107 KIT - repair 1
84
153F10 3-WAY VALVE ASSEMBLY
Revised
4/22/02
3-WAY VALVE
ASSEMBLY
153F10
4/22/02
85
Revised
4/22/02 3-WAY VALVE ASSEMBLY 153F10
REF PART# DESCRIPTION QTY
66-9896 VALVE - 3-way (incl 1 thru 14) 1
1 55-8609 • SCREW 4
2 55-8610 • FLATWASHER 4
3 66-9899 • CAP - top (incl 13, 14, & 15) 1
4 66-811 • SPRING - piston 1
5 60-247 • PISTON & SEAL 1
6 30-171 • KIT - piston seal 1
7 33-3538 • GASKET 2
8 99-6384 • CLIP 1
9 66-2832 • SEAT 1
10 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1
11 60-147 • FILTER 1
12 66-4751 • CAP - bottom 1
13 60-163 • KIT - check valve repair 1
14 33-1124 • O-RING 1
15 55-621 • CAP 1
16 66-8805 • PISTON 1
17 33-2956 • SEAL - piston (PTFE) 1
18 204-1008 TOOL - 3-way valve 1
86
160A9 REFRIGERATION - EVAPORATOR (088736)
Revised
1/19/04
REFRIGERATION -
EVAPORATOR
(088736)
160A9
1/19/04
87
Revised
1/19/04 REFRIGERATION - EVAPORATOR (088736) 160A9
REF PART# DESCRIPTION QTY
1 67-1683 COIL - evaporator 1
55-5437 • INSERT - threaded 8
2 66-9747 • VALVE - expansion 1
66-3650 •• ELEMENT - expansion valve 1
61-366 • NOZZLE - distributor 1
61-367 • RING - nozzle 1
91-2598 • BRACKET - valve 1
55-4509 • U-BOLT - valve 1
55-4953 • NUT - u-bolt 2
55-2086 • FLATWASHER 2
55-2969 • SCREW - bracket 2
55-2958 • FLATWASHER 4
55-4954 • NUT 2
3 55-3310 • ELBOW - header 1
4 67-1986 TANK - heat exchanger (includes items 5, 6 & 7) 1
99-7522 INSULATION - heat exchanger 2
55-4954 NUT - exchanger 4
55-2958 FLATWASHER 4
5 66-4913 TUBE - exchanger to expansion valve 1
6 66-4914 TUBE - suction inlet 1
55-3309 BUSHING - tube 2
7 55-3310 ELBOW - suction outlet 1
8 66-4915 TUBE - suction outlet 1
66-2847 FLANGE - suction tube 1
9 55-6218 TEE (3/8 x 3/8 x 1/2) 1
10 55-3251 TEE (3/8 x 3/8 x 3/8) 2
11 66-5791 TUBE - defrost 1
12 66-5789 TUBE - defrost 1
13 66-4956 TUBE - defrost 1
14 66-4955 TUBE - defrost 1
15 66-4954 TUBE - defrost 1
16 91-2580 SUPPORT - defrost tube 2
17 66-5790 TUBE - defrost to coil 1
18 61-365 TUBE - equalizer 1
19 99-9516 BOLTSTRIP - exchanger 4
20 99-9514 BRACKET (left) 1
21 99-9515 BRACKET (right) 1
22 99-3654 CLAMP - exchanger 2
55-4954 NUT 4
55-2958 FLATWASHER 4
23 61-368 TUBE - adapter to exchanger (liquid) 1
88
160A9 REFRIGERATION - EVAPORATOR (088736)
Revised
1/19/04
89
Revised
1/19/04 REFRIGERATION - EVAPORATOR (088736) 160A9
REF PART# DESCRIPTION QTY
24 66-5801 TUBE - adapter to defrost tube 1
25 66-5803 TUBE - liquid (to exchanger) 1
26 55-6779 ADAPTER - bulkhead 2
55-6393 NUT - adapter 2
55-6843 LOCKWASHER - adapter 2
27 33-566 O-RING - adapter 2
28 61-369 TUBE - liquid/defrost (installation) 2
55-8951 SHOULDER - brazed 2
55-6838 NUT - shoulder 2
29 66-4912 TUBE - valve to heat exchanger 1
30 91-8019 NAMEPLATE - pressure vessel 1
31 91-8020 NAMEPLATE - pressure vessel 1
90
STRUCTURAL & ELECTRICAL - EVAPORATOR
160A0 (088736)
Revised
1/20/04
STRUCTURAL &
ELECTRICAL -
EVAPORATOR
(088736)
160A0
1/20/04
91
STRUCTURAL & ELECTRICAL - EVAPORATOR
Revised
1/20/04 (088736) 160A0
REF PART# DESCRIPTION QTY
1 98-3882 COVER - evaporator (top) 1
2 98-3880 SUPPORT - motor 1
3 78-1093 FAN - evaporator 3
4 44-6130 MOTOR - fan (12VDC) 3
44-7052 • BRUSH 4
77-1673 • BEARING 2
5 99-9522 BRACKET - motor 3
6 91-2583 ORIFICE - fan (left) 1
7 91-2582 ORIFICE - fan (center) 1
8 91-2581 ORIFICE - fan (right) 1
99-6968 STRIP - sealing, orifice A/R
9 91-2585 BRACKET - orifice (left) 1
10 91-2587 BRACKET - orifice (center left) 1
11 91-2586 BRACKET - orifice (center right) 1
12 91-2584 BRACKET - orifice (right) 1
55-3490 SCREW - bracket (5/16-18 x 1-1/4) 10
55-2969 SCREW - bracket (5/16-18 x 1) 20
55-2958 FLATWASHER 40
55-2959 LOCKWASHER 10
55-4954 NUT 10
13 67-1683 COIL - evaporator (see 96D8) 1
14 98-3879 PAN - drain (Japan, before 1/04) 1
98-6782 PAN - drain (Japan, 1/04 & after) 1
98-3884 PAN - drain (EEC) 1
15 98-3878 HOUSING - discharge air (Japan) 1
98-5912 HOUSING - discharge air (EEC) 1
33-1775 STRIP - sealing 1
16 99-1275 PROBE - air switch 1
55-2991 SCREW - probe 2
55-2001 FLATWASHER 2
55-4560 NUT 2
17 99-1142 HOSE - air switch (clear) 1
18 41-3749 BOARD - 8 terminal 1
92-529 MARKSTRIP (terminal board) 1
55-3000 SCREW - board 2
55-2001 FLATWASHER 2
55-2965 NUT 2
19 44-3475 SWITCH - pressure differential (round) 1
66-2020 SWITCH - pressure differential (Japan version, rectangle) 1
91-2588 BRACKET - pressure differential switch 1
55-5665 SCREW - bracket 1
55-2201 FLATWASHER 2
92
STRUCTURAL & ELECTRICAL - EVAPORATOR
160A0 (088736)
Revised
1/20/04
93
STRUCTURAL & ELECTRICAL - EVAPORATOR
Revised
1/20/04 (088736) 160A0
REF PART# DESCRIPTION QTY
55-2990 NUT 2
55-2991 SCREW - switch 3
55-2001 FLATWASHER 3
55-4560 NUT 3
20 44-5350 BOARD - 6 terminal, sensors 1
92-530 MARKSTRIP 1
55-3027 SCREW - board 2
55-2001 FLATWASHER 2
55-4560 NUT 2
21 41-4202 SWITCH - defrost termination 1
55-2991 SCREW - switch 2
55-2001 FLATWASHER 2
55-4560 NUT 2
22 44-9549 SENSOR - thermometer 1
23 41-4022 SENSOR - temperature (discharge air & return air, graded) 1
24 55-547 CLAMP - sensor 4
55-3027 SCREW - clamp 4
55-2001 FLATWASHER 4
55-4560 NUT 4
25 99-9513 TAB - drain pan 2
26 33-1776 STRIP - evaporator coil (rubber) 6
27 99-5966 STRIP - orifice (neoprene, 50 ft) A/R
28 99-7088 NUTSTRIP (3 nuts, 5/16-18) 4
29 41-3750 HARNESS - evaporator 1
30 99-8310 HOSE - defrost drain 2
94
163C1 REFRIGERATION (UTS TLE, 718332, 718333)
Revised
1/19/04
REFRIGERATION
(UTS TLE, 718332,
718333)
163C1
1/19/04
95
Revised
1/19/04 REFRIGERATION (UTS TLE, 718332, 718333) 163C1
REF PART# DESCRIPTION QTY
1 67-1547 COIL - evaporator 1
2 61-194 HEAT EXCHANGER 1
55-2086 FLATWASHER 2
55-4953 NUT 2
3 55-6354 ADAPTER - bulkhead (suction) 1
55-7199 LOCKWASHER 1
55-6812 NUT - bulkhead 1
4 55-6779 ADAPTER - bulkhead (defrost) 1
55-9146 LOCKWASHER 1
55-6393 NUT - bulkhead 1
5 61-550 TUBE - adapter to exchanger (liquid) 1
6 61-551 TUBE - hot gas in 1
7 61-196 TUBE - defrost drain pan 1
8 61-1196 TUBE - drain pan to distributor 1
9 55-2865 COUPLING 3
10 66-6036 ADAPTER - bulkhead (liquid) 1
55-9147 LOCKWASHER 1
55-6780 NUT 1
11 55-6788 U-BOLT 1
55-2001 FLATWASHER 2
55-4560 NUT 2
12 91-8987 BRACKET - expansion valve 1
55-9101 SCREW - bracket 2
55-8711 INSERT - threaded 2
13 61-598 VALVE - expansion 1
61-2233 • SCREEN - inlet 1
66-7169 • ELEMENT - power 1
14 66-9218 TUBE - equalizer 1
15 66-9224 TUBE - expansion valve to coil 1
16 33-415 GROMMET (5/8) 1
17 66-9302 TUBE - coupling to drain pan (hot gas) 1
18 61-1197 TUBE - hot gas to drain pan 1
19 66-9225 TUBE - suction 1
66-6996 FITTING - tube 1
20 33-452 GROMMET (7/8) 2
21 33-282 GROMMET - tube 2
22 66-9222 TUBE - exchange to expansion valve 1
23 61-552 TUBE - heat exchangerto fitting (suction) 1
24 91-2686 CLAMP - tube 4
25 55-2239 CLAMP - tube 1
96
ELECTRICAL COMPONENTS (UTS TLE, 718332 &
163C2 718333)
Revised
1/19/04
ELECTRICAL
COMPONENTS
(UTS TLE, 718332
& 718333)
163C2
1/19/04
97
ELECTRICAL COMPONENTS (UTS TLE, 718332 &
Revised
1/19/04 718333) 163C2
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 3
2 44-9906 TAB - connector 5
55-3136 RIVET - tab 5
55-2201 FLATWASHER 5
3 41-3918 HARNESS - fan (No. 1) 1
41-3278 HARNESS - fan (slave) 1
4 41-3919 HARNESS - fan (No. 2) 1
41-3279 HARNESS - fan (slave) 1
5 41-3920 HARNESS - fan (No. 3) 1
41-3280 HARNESS - fan (slave) 1
6 44-1728 BOARD - terminal (6 terminal, slave unit) 1
44-2915 JUMPER - terminal 3
55-4474 SCREW - terminal board 2
55-2201 FLATWASHER 4
55-4223 NUT 2
7 92-530 MARKSTRIP (master unit) 1
92-791 MARKSTRIP (slave unit) 1
8 55-3000 SCREW - ground 2
55-2001 FLATWASHER 4
55-2996 LOCKWASHER 6
55-2965 NUT 4
9 41-4021 SENSOR - temperature (ungraded) 1
10 91-6996 NAMEPLATE - return air sensor 1
11 91-4815 NAMEPLATE - Caution, Fan 1
12 91-6995 NAMEPLATE - sensor coil 1
13 91-759 CLAMP - sensor 2
14 41-6026 WIRE - resistance A/R
15 41-4022 SENSOR - temperature (graded) 2
16 41-4202 SWITCH - defrost termination 1
55-5635 SCREW - switch 2
17 33-428 GROMMET - harness 1
18 33-572 GROMMET 2
19 41-4008 HARNESS - sensor 1
20 92-792 NAMEPLATE - Master 1
21 92-793 NAMEPLATE - Slave 1
22 41-3749 BOARD - terminal (8 terminal, master unit only) 1
23 92-794 NAMEPLATE - terminal 1
24 41-3829 HARNESS - speed 1
98
BLOWER GROUP (3 BLOWERS, UTS TLE 718332 &
152D10 718333)
Revised
1/19/04
BLOWER GROUP
(3 BLOWERS, UTS
TLE 718332 &
718333)
152D10
1/19/04
99
BLOWER GROUP (3 BLOWERS, UTS TLE 718332 &
Revised
1/19/04 718333) 152D10
REF PART# DESCRIPTION QTY
1 78-1211 BLOWER & MOTOR (12V) 3
78-1212 BLOWER & MOTOR (24V) 3
2 91-8997 PLATE - blower cover 3
55-7664 SCREW - plate 12
55-7031 LOCKWASHER 12
3 91-8998 COVER - blower 3
55-3027 SCREW - cover 9
55-2964 LOCKWASHER 9
55-2001 FLATWASHER 9
4 98-5645 HOUSING - blower 3
55-9100 SCREW - housing to support 3
55-9104 WASHER - shoulder 3
5 91-9539 CHANNEL - blower (rear) 1
6 91-8870 BRACKET - blower (rear) 2
55-3136 RIVET - bracket 2
7 91-8869 BRACKET - blower (slider) 2
8 91-8866 CHANNEL - evaporator 1
55-9101 SCREW - channel 2
100
C1160 COVERS & PANELS EVAPORATORS (718532,
158D3 718332 & 718560)
Revised
1/19/04
101
C1160 COVERS & PANELS EVAPORATORS (718532,
Revised
1/19/04 718332 & 718560) 158D3
REF PART# DESCRIPTION QTY
1 98-6185 PAN - drain (lower) 1
2 33-3033 PAD - foam (left) 1
3 33-3034 PAD - foam (right) 1
4 91-9388 PANEL - right side 1
5 91-9387 PANEL - left side 1
6 91-8877 NAMEPLATE - TK 1
7 91-8874 GRILLE - air inlet 3
8 55-9105 SCREW - grille 3
9 91-8879 PAD - grille 18
10 91-9254 TUBE - drain pan (right) 1
11 91-9252 TUBE - drain pan (left) 1
12 33-2029 GROMMET 2
13 33-3046 BLOCK - foam 1
14 33-3047 BLOCK - foam (right) 2
15 33-3048 BLOCK - foam (left) 1
16 33-3049 BLOCK - foam (side panels) 2
17 33-3050 BLOCK - foam (coil cover) 2
18 91-8878 PAD - top cover 3
19 33-3068 GASKET - tube drain 2
20 33-3219 STRIP - sealing (41.3 in) 1
21 33-3082 GASKET - drain pan to blower 1
22 33-3065 GASKET - drain pan to evap coil 2
23 55-9148 TEE - drain 2
24 91-3768 HOSE - drain A/R
25 91-9391 COVER - use evaporator (rear) 1
55-9247 RIVET - cover 2
26 92-350 COVER - insulation 2
102
191B9 ELECTRICAL COMPONENTS (S-3)
Revised
1/19/04
ELECTRICAL
COMPONENTS (S-
3)
191B9
1/19/04
103
Revised
1/19/04 ELECTRICAL COMPONENTS (S-3) 191B9
REF PART# DESCRIPTION QTY
1 44-3474 SWITCH - air pressure (see 150A2) 1
2 92-1454 BRACKET - terminal board 1
55-9693 SCREW - bracket 4
55-9763 NUT 4
3 44-2915 STRIP - jumper 2
4 44-6110 BOARD - terminal 1
55-9693 SCREW - board 2
55-9763 NUT 2
5 92-794 MARKSTRIP 1
92-530 MARKSTRIP 1
6 99-3281 MOUNT - cable tie 6
55-2260 RIVET - mount 6
7 78-1255 HOUSING - blower 1
55-9761 SCREW - housing 4
8 78-1256 COVER - blower 1
9 78-1233 BLOWER 3
55-9694 SCREW - blower 12
10 41-4022 SENSOR 1
11 55-547 CLAMP - sensor 1
12 41-4797 WIRE - resistance 1
41-4798 WIRE - resistance 1
13 33-1217 GROMMET - harness 2
14 33-3887 GROMMET - fan motor harness 3
104
191B0 REFRIGERATION COMPONENTS (S-3)
Revised
1/20/04
REFRIGERATION
COMPONENTS (S-
3)
191B0
1/20/04
105
Revised
1/20/04 REFRIGERATION COMPONENTS (S-3) 191B0
REF PART# DESCRIPTION QTY
1 67-1853 COIL - evaporator 1
2 91-9248 BRACKET - distributor 1
3 33-282 GROMMET (3/8 id) 2
33-1215 GROMMET (1/2 id) 2
33-563 GROMMET (9/16 id) 2
4 61-1063 TUBE - serpentine 1
5 61-1030 CLAMP - defrost tube 4
55-2260 RIVET - clamp and serpentine tube 4
6 61-2531 TUBE - hot gas 1
7 61-1057 TUBE - drain pan to distributor 1
8 61-2526 TUBE - suction 1
66-4553 FITTING - saddle 1
9 61-975 VALVE - expansion 1
10 61-2528 TUBE - liquid (exchanger to valve) 1
11 55-7622 ADAPTER - suction 1
12 55-6779 ADAPTER - bulkhead (defrost) 1
13 33-566 O-RING - defrost (1/2 id) 1
14 33-1015 O-RING - liquid (3/8 id) 1
15 66-6036 ADAPTER - bulkhead (liquid) 1
16 61-2530 TUBE - liquid 1
17 61-2535 TUBE - adapter to coupling 1
18 55-2865 COUPLING 1
19 61-2534 TUBE - liquid (adapter to exchanger) 1
20 33-1222 O-RING - suction (3/4) 1
21 61-2533 TUBE - exchanger to adapter 1
22 61-2527 HEAT - exchanger 1
55-9762 NUT - exchanger 3
23 61-2529 TUBE - equalizer 1
24 61-2532 TUBE - solenoid to serpentine 1
25 11-2886 VALVE 1
11-7777 • INSERT 1
55-5672 • CAP - valve 1
106
168A3 FRAME AND PANELS (S-3)
Revised
1/19/04
107
Revised
1/19/04 FRAME AND PANELS (S-3) 168A3
REF PART# DESCRIPTION QTY
1 98-6105 FRAME - evaporator 1
98-6783 FRAME - evaporator (UTS) 1
2 92-1448 COVER - back 1
3 92-1427 LATCH - pawl 2
4 33-3443 GROMMET - bumper 4
5 92-1449 GRILLE - fan 1
6 92-1450 COVER - front (blower outlet) 1
7 55-9761 SCREW - cover 5
8 92-1452 DRAIN PAN - lower 1
55-9761 SCREW - drain pan 6
55-9084 INSERT - threaded 3
9 33-3450 FOAM - drain pan 1
10 92-2699 DRAIN PAN - upper 1
11 33-3446 FOAM - curbside 1
12 33-3445 FOAM - roadside 1
13 92-1429 COVER - curbside 1
14 92-1430 COVER - roadside 1
15 33-314 GROMMET (5/16) 2
16 33-563 GROMMET (9/16) 2
108
168A6 INSTALLATION COMPONENTS (S-3 & S-3)
Revised
3/25/03
INSTALLATION
COMPONENTS (S-
3 & S-3)
168A6
3/25/03
109
Revised
3/25/03 INSTALLATION COMPONENTS (S-3 & S-3) 168A6
REF PART# DESCRIPTION QTY
1 55-3686 NUT - unit 4
55-5725 WASHER - special (3/8 thick) 4
55-9472 WASHER - special 4
2 33-3444 INSULATION - heat exchanger 1
3 92-1455 PIPE - defrost drain (809 mm) 1
92-1442 PIPE - defrost drain (1000 mm) 1
4 51-249 CONNECTOR - tee (defrost 22 mm turbo drain) 2
5 55-9767 CONNECTOR - elbow (defrost drain) 2
6 55-9768 CONNECTOR - straight (defrost drain) 2
7 55-9766 PLUG - fitting water 2
8 41-4303 WIRE - resistance (3000 mm) 1
41-4304 WIRE - resistance (4000 mm) 1
9 33-566 O-RING - defrost (1/2 id) 1
10 33-1015 O-RING - liquid (3/8 id) 1
11 33-594 O-RING - suction (7/8 id) 1
12 61-1043 TUBE - hot gas 1
13 55-8950 NUT - hexagon (13/16-16) 1
14 61-1041 TUBE - liquid line 1
15 55-8267 NUT - hexagon (11/16-16) 1
16 61-1039 TUBE - suction (complete) 1
17 61-1066 TUBE - suction (3 evaporator) 1
18 61-1044 TEE - hot gas 1
19 61-1042 TEE - liquid line 1
20 55-2865 COUPLING (1/2 x 3/8) 1
55-3627 COUPLING (5/8 x 1/2) 1
55-6523 COUPLING (5/8) 1
55-3740 COUPLING (7/8) 2
21 11-9290 HOSE - drain 2
22 55-2686 CLAMP - hose 2
23 203-497 PACKAGE - refrigeration oil 1
24 33-1217 GROMMET - harness (2 per unit) 4
110
152E7 MULL COVER
Revised
12/4/00
MULL COVER
152E7
12/4/00
111
Revised
12/4/00 MULL COVER 152E7
REF PART# DESCRIPTION QTY
1 91-9394 COVER - mull 1
2 55-1587 SCREW - cover (0.75 lg) 1
55-3462 SCREW - cover (2.0 lg) 2
3 91-9393 SPACER - cover 2
4 55-2086 FLATWASHER 6
5 55-4953 NUT 3
112
163C3 TLE-3 INSTALLATION (KIT 818332)
Revised
12/18/00
TLE-3 INSTALLA-
TION (KIT 818332)
163C3
12/18/00
113
Revised
12/18/00 TLE-3 INSTALLATION (KIT 818332) 163C3
REF PART# DESCRIPTION QTY
1 55-6506 ELBOW 1
2 67-1126 TUBE (1/2 x 50 ft) A/R
3 67-1273 TUBE (5/8 x 50 ft) A/R
4 67-1627 TUBE (1-1/8 x 50 ft) A/R
5 55-7385 ELBOW (7/8 sld x 3/4 sld) 2
55-3740 COUPLING (7/8) 2
55-4276 ELBOW (45 deg, 7/8 sld) 4
55-3326 ELBOW (7/8 sld x 3/4 sld) 4
55-3680 COUPLING (7/8 sld, 3/4 sld) 2
6 66-9258 TUBE - suction 2
7 66-8703 TEE (1-1/8 x 3/4 x 3/4) 1
8 55-2905 COUPLING (1-3/8 x 1-1/8) 1
9 33-1222 O-RING (3/4 id) 2
10 55-9245 SHOULDER - tube (3/4) 2
11 55-9381 NUT - shoulder (3/4) 2
12 55-3065 CLAMP (0.500 dia) 80
55-4552 CLAMP (1.0 dia) 80
55-6350 SCREW - clamp 160
13 55-4142 ELBOW (1/2 sld x 3/8 sld) 2
55-8432 COUPLING (1/2) 2
55-2865 COUPLING (1/2 sld, 3/8 sld) 2
55-8812 ELBOW (1/2 sld x 1/2 sld) 2
14 66-9259 TUBE - liquid 2
15 33-1015 O-RING (3/8 id) 2
16 55-8268 SHOULDER - tube (3/8) 1
55-2331 BANDWRAP 5
17 55-8267 NUT - shoulder (3/8) 2
18 66-5733 ELBOW (5/8 sld x 1/2 sld) 2
55-4235 ELBOW (5/8 sld x 5/8 sld) 2
55-6523 COUPLING (5/8) 2
55-3627 COUPLING (5/8 sld, 1/2 sld) 2
19 66-9260 TUBE - defrost 2
20 33-566 O-RING (1/2 od) 2
21 55-8951 SHOULDER - tube (1/2) 2
22 55-8950 NUT - shoulder (1/2) 2
23 67-1041 TUBE (3/4 x 50 ft) A/R
114
153E5 TLE EVAPORATOR GUARDS
Revised
1/19/04
TLE EVAPORA-
TOR GUARDS
153E5
1/19/04
115
Revised
1/19/04 TLE EVAPORATOR GUARDS 153E5
REF PART# DESCRIPTION QTY
1 90-307 GUARD - evaporator (TLE-2) 1
2 90-308 GUARD - evaporator (TLE-3) 1
4 55-4246 WASHER 4
3 91-9617 BRACKET - guard 2
4 55-2640 NUT 4
116
118C5 DRIER GROUP
Revised
1/19/04
DRIER GROUP
118C5
1/19/04
117
Revised
1/19/04 DRIER GROUP 118C5
REF PART# DESCRIPTION QTY
66-4900 DEHYDRATOR (w/ flare fittings) 1
1 66-9200 DEHYDRATOR (incl o-rings, #7 & 10) 1
2 33-2115 O-RING (5/8 id) 1
3 33-566 O-RING (1/2 od) 1
4 55-6356 SHOULDER (o-ring seal) 1
5 55-6396 NUT (5/8) 1
6 55-6837 SHOULDER (o-ring seal) 1
7 55-6838 NUT (5/8) 1
8 99-7673 SUPPORT - dehydrator 1
9 55-3098 SCREW - bracket 4
10 55-2086 FLATWASHER 1
11 55-4953 NUT 1
12 55-4703 BOLT - eye 1
13 55-7790 NUT 4
14 55-7789 FLATWASHER 4
118
106C14 CHECK VALVE ASSEMBLY
Revised
10/22/96
CHECK VALVE
ASSEMBLY
106C14
10/22/96
119
Revised
10/22/96 CHECK VALVE ASSEMBLY 106C14
REF PART# DESCRIPTION QTY
A 66-3789 VALVE (5/8 od) 1
* 60-166 • KIT - check valve repair (incl seat, spring, gasket) 1
1 * NSS •• SEAT - valve 1
2 * NSS •• SPRING 1
3 * 33-1778 •• GASKET 1
4 66-4659 • CAP - check valve 1
B 66-6586 VALVE - check (3/4 od, use items 5 thru 8) 1
C 66-6179 VALVE - check (7/8 od) 1
* 60-175 • KIT - check valve repair (incl seat, spring, gasket) 1
5 * NSS •• SEAT - valve 1
6 * NSS •• SPRING 1
7 * 33-1778 •• GASKET 1
8 66-4659 • CAP - check valve 1
D 66-5307 VALVE (1-1/8 od) 1
* 60-176 • KIT - check valve repair (incl seat, spring, gasket) 1
9 * NSS •• SEAT - valve 1
10 * NSS •• SPRING 1
11 * 33-2340 •• GASKET 1
12 * 66-6433 • CAP - check valve 1
13 * 55-6293 • SCREW - cap 4
E 66-4594 VALVE (1-3/8 od) 1
* 60-229 KIT - check valve repair (incl seat, spring, gasket) 1
14 * NSS •• SEAT - valve 1
15 * NSS •• SPRING 1
16 * 33-1941 •• GASKET 1
17 66-5085 • CAP - check valve 1
18 * 55-6293 • SCREW - cap 4
* 60-229 KIT - check valve repair (incl seat, spring, gasket & screws) 1
120
125C10 SOLENOID VALVE - NORMALLY CLOSED
Revised
5/28/03
SOLENOID VALVE
- NORMALLY
CLOSED
125C10
5/28/03
121
Revised
5/28/03 SOLENOID VALVE - NORMALLY CLOSED 125C10
REF PART# DESCRIPTION QTY
61-283 VALVE - solenoid (normally closed) 1
1 60-188 • KIT - repair 1
2 41-3681 • COIL 1
122
116G14 SOLENOID VALVE - NORMALLY CLOSED
Revised
1/19/04
SOLENOID VALVE
- NORMALLY
CLOSED
116G14
1/19/04
123
Revised
1/19/04 SOLENOID VALVE - NORMALLY CLOSED 116G14
REF PART# DESCRIPTION QTY
1 66-6268 VALVE - solenoid 1
2 66-5744 VALVE - solenoid 1
3 66-5577 VALVE - solenoid 1
4 60-251 • KIT - repair 1
5 44-3931 • COIL 1
124
161B8 ELECTRICAL COMPONENTS
Revised
1/19/04
ELECTRICAL
COMPONENTS
161B8
1/19/04
125
Revised
1/19/04 ELECTRICAL COMPONENTS 161B8
REF PART# DESCRIPTION QTY
1 66-6268 SOLENOID - hot gas (see 116G14) 1
2 61-283 VALVE - solenoid (thermax, see 125C10) 1
55-3029 SCREW - valve 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
3 61-1300 VALVE - solenoid (condenser inlet, see 161B7) 1
4 41-3846 SWITCH - hpco 1
5 40-847 SWITCH - low pressure cutout (compressor) 1
6 41-2467 SWITCH - high temperature cutout 1
7 104-718 MOTOR (see 161B4) 1
8 41-3736 BOX - junction 1
55-1587 SCREW - box 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
9 44-9181 SOLENOID - throttle (see 134F10) 1
10 44-6534 SENSOR - coolant level (see 161A7) 2
11 41-5066 SENSOR - water temperature (see 161A7) 1
12 41-402 SWITCH - oil level (push in type) 1
33-3877 GASKET - switch 1
41-4470 SWITCH - oil level (threaded type) 1
13 41-387 SWITCH - oil pressure 1
14 44-7130 GLOW PLUG (see 132C14) 3
15 44-9298 SENSOR - rpm 1
91-2561 ANGLE - sensor 1
16 45-1718 STARTER (see 132C14) 1
17 NSS BOX - control 1
18 41-2638 PUMP - fuel (12V) 1
19 41-3751 HARNESS - fuel pump 1
20 45-1866 BOX - remote control (see 136G7) 1
21 44-6685 RECEPTACLE - power (380/3/50) 1
41-1816 RECEPTACLE - power (208-203/3/60) 1
22 45-1583 BOX - battery (see 91G11) 1
23 41-3665 FUSE HOLDER 1
41-3922 TERMINAL (3/8) 1
41-3408 TERMINAL - splice 1
24 41-3666 FUSE (60 amp) 1
25 45-1706 ALTERNATOR (see 133A12 & 161B4) 1
126
161A3 CONTROL BOX
Revised
1/19/04
CONTROL BOX
161A3
1/19/04
127
Revised
1/19/04 CONTROL BOX 161A3
REF PART# DESCRIPTION QTY
1 98-6713 BOX - control 1
2 92-526 SLIDE - control box 2
55-3443 SCREW - slide 16
55-2201 FLATWASHER 32
55-4223 NUT 16
3 92-763 NUTSTRIP 1
55-1714 RIVET - nutstrip 2
4 33-3274 GASKET - control box 1
5 55-5885 CONNECTOR - cable 2
6 55-5112 CONNECTOR - cable 3
7 44-8772 CABLE - motor (9.0 ft) A/R
44-9891 PIN (3)
44-2793 TERMINAL 1
8 41-3746 HARNESS - thermometer 1
9 41-3744 HARNESS - engine 1
10 41-2329 • CONNECTOR - receptacle (9 socket) 1
41-1950 • STRAIN RELIEF - connector (9 position) 1
44-2791 • TERMINAL - ring A/R
11 41-3741 HARNESS - sensor 1
41-5633 HARNESS - sensor (units w/DAS) 1
44-9928 • PIN A/R
12 41-744 PLUG - sensor harness 1
41-225 STRAIN RELIEF - connector (19 pin) 1
55-7618 CLAMP - strain relief 1
13 41-5573 HARNESS - DAS 1
14 41-3359 CONNECTOR - plug (35 pin, female, DAS) 1
15 41-3739 HARNESS - battery 1
16 41-5574 HARNESS - remote cab box 1
17 41-2247 RECEPTACLE - battery harness (6 pin) 1
41-1945 STRAIN RELIEF - connector (6 pin) 1
18 41-5575 HARNESS - evaporator 1
19 41-5576 HARNESS - condenser 1
20 41-2320 CONNECTOR - receptacle (18 pin, condenser harness) 1
41-1951 STRAIN RELIEF - connector (18 position) 1
21 41-3747 HARNESS - high voltage 1
22 41-3738 HARNESS - interconnecting 1
23 41-1946 • RECEPTACLE (36 pin) 1
41-1947 • STRAIN RELIEF - connector (36 pin) 1
24 41-3882 • PLUG (6 pin) 1
41-1945 • STRAIN RELIEF - connector (6 pin) 1
41-182 • PIN A/R
128
161A3 CONTROL BOX
Revised
1/19/04
129
Revised
1/19/04 CONTROL BOX 161A3
REF PART# DESCRIPTION QTY
44-8539 SOCKET A/R
25 41-745 PLUG (37 pin) 1
41-225 STRAIN RELIEF - connector (19 pin) 1
55-7618 CLAMP - strain relief 1
26 41-5577 HARNESS - switch 1
27 41-1949 • CONNECTOR - switch 1
28 41-2321 • CONNECTOR (9 pin) 1
41-1950 • STRAIN RELIEF - connector (9 position) 1
29 41-3742 HARNESS - monitor 1
30 41-3883 • CONNECTOR (6 pin) 1
31 41-3743 HARNESS - ac control 1
32 41-2319 • CONNECTOR - receptacle (12 pin) 1
41-1952 • STRAIN RELIEF - connector (12 position) 1
33 NSS PANEL - front (see 162A2) 1
34 NSS LOW VOLTAGE TRAY (see 161A5) 1
130
161A2 FRONT PANEL - CONTROL BOX
Revised
8/22/03
FRONT PANEL -
CONTROL BOX
161A2
8/22/03
131
Revised
8/22/03 FRONT PANEL - CONTROL BOX 161A2
REF PART# DESCRIPTION QTY
1 92-3194 PANEL - front 1
2 33-3275 GASKET - panel 1
3 55-3491 SCREW - panel 2
55-8423 WASHER - belleville 2
4 55-5432 WASHER - retainer 2
5 41-3988 SOLENOID - fan 1
55-3491 SCREW - solenoid 2
55-2001 FLATWASHER 4
55-2964 LOCKWASHER 2
55-2965 NUT 2
6 41-3246 SWITCH - on/off 1
7 91-8376 NAMEPLATE - On/Off 1
8 41-3737 RECEPTACLE - power (380/3/50) 1
41-1817 RECEPTACLE - power (230/3/60) 1
55-3511 SCREW - receptacle 4
55-2201 FLATWASHER 8
55-2202 LOCKWASHER 4
55-2990 NUT 4
9 92-525 COVER - dust 1
10 99-2664 NAMEPLATE - 380VAC 50 Hz/460VAC 60 Hz 1
91-1920 NAMEPLATE - 208-230/3/60 1
132
161A5 LOW VOLTAGE TRAY
Revised
1/20/04
LOW VOLTAGE
TRAY
161A5
1/20/04
133
Revised
1/20/04 LOW VOLTAGE TRAY 161A5
REF PART# DESCRIPTION QTY
1 98-5812 TRAY - slide 1
55-6743 INSERT - threaded (#8-32) 11
55-5206 INSERT - threaded (#10-32, stainless steel) 9
55-8752 INSERT - threaded (#10-32, brass) 2
2 45-1708 CONTROLLER - mp-t 1
3 40-817 KIT - eprom chip 1
55-3623 SCREW - controller 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
4 41-895 RELAY - hot gas solenoid (also optional door relay) 1
5 44-5537 SOCKET - relay 1
55-3015 SCREW - socket 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
6 44-5575 BREAKER - circuit (50 amp) 2
55-2995 SCREW - circuit breaker 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
7 55-548 CLAMP - harness 1
8 44-3328 STRIP - jumper 1
9 55-3000 SCREW - ground 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
55-2996 LOCKWASHER (internal tooth) 1
55-2965 NUT 1
10 99-3281 MOUNT - cable tie 11
55-2260 RIVET - mount 11
11 45-1910 DATALOGGER - DAS II 1
12 41-4981 BOARD - pc (see 136D11, before 1/02) 1
41-4458 BOARD - pc (1/02 & after) 1
55-3015 SCREW - board 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
134
161A4 HIGH VOLTAGE TRAY
Revised
1/19/04
HIGH VOLTAGE
TRAY
161A4
1/19/04
135
Revised
1/19/04 HIGH VOLTAGE TRAY 161A4
REF PART# DESCRIPTION QTY
1 92-521 TRAY - high voltage 1
55-6743 INSERT - threaded 12
55-2989 SCREW - tray 8
55-2202 LOCKWASHER 8
55-2201 FLATWASHER 8
2 41-1685 RELAY - overload (12-18 amp, 380V) 1
41-666 RELAY - overload (23-32 amp, 230V) 1
3 44-9193 ADAPTER - relay (380V) 1
41-665 ADAPTER - relay (230V) 1
55-2989 SCREW - adapter 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
4 40-659 RELAY - remote reset 1
203-436 SEALER A/R
5 41-2720 CONTACTOR & TIMER 2
55-2989 SCREW - contactor 8
55-2202 LOCKWASHER 8
55-2201 FLATWASHER 8
6 92-522 SADDLE - wire 3
7 92-523 COVER - high voltage 1
55-3027 SCREW - cover 3
55-2964 LOCKWASHER 3
55-2001 FLATWASHER 3
8 99-7834 NAMEPLATE - Caution 1
9 91-7759 NAMEPLATE - Setup 1
10 92-910 NAMEPLATE - Relay Location 1
136
136D11 INTERFACE PC BOARD ASSEMBLY (SR UNITS)
Revised
8/21/02
INTERFACE PC
BOARD ASSEM-
BLY (SR UNITS)
136D11
8/21/02
137
Revised
8/21/02 INTERFACE PC BOARD ASSEMBLY (SR UNITS) 136D11
REF PART# DESCRIPTION QTY
1 41-4981 BOARD - pc (interface) 1
2 41-895 RELAY 9
3 44-9524 • FUSE (3 amp) 12
44-9758 • FUSE (10 amp) 2
44-9344 • FUSE (15 amp) 2
4 99-7834 NAMEPLATE - Caution 1
5 41-1957 HARNESS - monitor (high voltage, 3 phase) 1
41-2288 HARNESS - monitor (high voltage, single phase) 1
6 41-2494 • CONNECTOR - receptacle (6 pin) 1
7 41-1955 WIRE - jumper 1
8 41-1956 BOX (plastic) 1
55-8790 SCREW - box 4
NOTE: Use 44-9525 fuse with reset solenoid 41-1318. Use 44-9758 fuse with solenoid 41-2225. Fuse loca-
tion is F311 on pc board.
138
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02
139
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
140
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
141
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1
142
136G7 REMOTE CONTROL BOX MOUNTING
Revised
6/12/03
REMOTE CON-
TROL BOX
MOUNTING
136G7
6/12/03
143
Revised
6/12/03 REMOTE CONTROL BOX MOUNTING 136G7
REF PART# DESCRIPTION QTY
1 45-1866 BOX - remote control 1
91-9770 • FACEPLATE 1
2 91-7761 FASTENER - adhesive backed 4
3 55-3484 CLAMP - cable 5
55-3018 SCREW - clamp 5
55-2001 FLATWASHER 5
4 91-4308 BRACKET - in cab 2
5 55-5636 SCREW - bracket 4
6 55-2201 FLATWASHER 4
7 91-4618 BRACKET - pin panel 1
8 92-181 BOX - remote control (complete, optional) 1
9 92-182 • BASE - remote box 1
10 55-8754 • SCREW - base 4
11 33-3199 • GASKET - cover 1
12 92-184 • COVER - harness 1
13 55-8755 • SCREW - cover 4
14 33-3201 • GASKET - cover 1
15 92-183 • COVER - remote box 1
16 55-8753 • SCREW - cover 4
17 91-8446 NAMEPLATE - setpoint instructions 1
18 41-1948 CONNECTOR (6 pin) 1
41-2244 TERMINAL 4
144
91G11 BATTERY BOX ASSEMBLY (EEC)
Revised
10/29/03
BATTERY BOX
ASSEMBLY (EEC)
91G11
10/29/03
145
Revised
10/29/03 BATTERY BOX ASSEMBLY (EEC) 91G11
REF PART# DESCRIPTION QTY
45-1583 BOX (complete) 1
1 98-4616 • BOX - battery 1
2 98-4617 • COVER - battery box 1
3 91-7083 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
5 55-2542 • NUT 3
55-2958 • FLATWASHER 3
6 99-5714 • NAMEPLATE - warning 1
7 99-4491 • NAMEPLATE - This Side Up 1
8 33-1371 • GROMMET 2
9 55-2871 • NUT - grommet 4
10 55-5646 • SCREW - cover 4
11 55-2993 • LOCKWASHER 4
55-2086 • FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-5714 NAMEPLATE - Corrosive 1
13 41-3921 CABLE - battery (43 ft) 1
41-429 CABLE - battery (39 ft) 1
44-7578 CABLE - battery (16 in) 2
14 41-1112 TERMINAL - battery cable 2
15 55-549 CLAMP - cable 8
55-5641 SCREW - clamp 8
146
TRUCK DAS DATALOGGER GROUP (KIT 088741 &
153F1 088747)
Revised
11/24/03
147
TRUCK DAS DATALOGGER GROUP (KIT 088741 &
Revised
11/24/03 088747) 153F1
REF PART# DESCRIPTION QTY
1 41-4022 SENSOR - temperature (27 graded) A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
41-2986 HARNESS - sensor (40 ft) A/R
3 45-1910 DATALOGGER - DAS II 1
4 41-3092 HARNESS - DAS main 1
41-3093 HARNESS - DAS main (retrofit) 1
5 41-3359 • CONNECTOR - plug (35 pin, female) 1
6 91-9585 BOX - DAS 1
7 41-2405 CONNECTOR - receptacle (5 pin) 1
8 44-8329 RECEPTACLE (6 pin) 1
9 55-3427 SCREW - receptacle 8
10 55-2359 FLATWASHER 16
11 55-2361 NUT 8
12 55-6742 CONNECTOR - liquid tite 1
13 55-2635 NUT 1
14 91-9586 COVER - box 1
15 55-3025 SCREW - cover 4
16 55-2001 FLATWASHER 4
17 99-3685 CHAIN 2
18 41-2406 CAP - dust 1
19 44-8333 CAP - dust 1
20 55-2332 BANDWRAP 2
21 44-9602 PIN - sealing 1
22 41-5633 HARNESS - DAS sensor interconnect 1
23 44-9600 • PLUG (12 pin) 1
24 44-9904 • RECEPTACLE (12 pin) 1
148
161A1 FRAME AND SKIN GROUP
Revised
1/20/04
149
Revised
1/20/04 FRAME AND SKIN GROUP 161A1
REF PART# DESCRIPTION QTY
1 98-6662 FRAME - condenser 1
55-8798 INSERT - threaded (#10-32) 2
55-8711 INSERT - threaded (1/4-20) 13
55-9159 INSERT - threaded (5/16-18) 21
55-8978 INSERT - threaded (3/8-16) 2
2 92-3191 BRACKET - unit support 1
55-3048 SCREW - bracket 8
55-7122 WASHER - belleville 8
55-2641 FLATWASHER 8
3 91-8766 BRACKET - unit 1
91-7433 NUTSTRIP 2
55-2683 SCREW - bracket 4
55-7122 WASHER - belleville 4
55-8659 FLATWASHER 4
4 98-5809 DOOR - side 1
5 90-349 KIT - door latch 3
92-1587 • LATCH - compression/turn 1
92-3004 • ADAPTER - plate 1
55-3843 • SCREW - latch 1
55-2001 • FLATWASHER 1
92-2991 LATCH - compression/turn (tool secure, optional) 1
6 98-5808 GRILLE - side door 1
55-3015 SCREW - grille 12
55-2001 FLATWASHER 12
55-2964 LOCKWASHER 12
55-2965 NUT 12
7 92-516 HINGE - door (right) 1
8 92-517 HINGE - door (left) 1
9 92-518 RETAINER - hinge 2
55-3018 SCREW - hinge 8
55-1800 LOCKWASHER 8
10 33-3273 INSULATION - door 1
11 91-5703 POUCH - records 1
12 92-3003 HINGE - retainer 2
55-2977 SCREW - hinge 4
13 98-5811 PANEL - rear 1
14 98-5810 PANEL - front 1
55-9330 SCREW - panel 8
55-5970 WASHER - sealing 8
55-8782 WASHER - special 8
55-9440 NUT - U 8
15 77-2592 ORIFICE - condenser (flexible pvc) 2
150
161A1 FRAME AND SKIN GROUP
Revised
1/20/04
151
Revised
1/20/04 FRAME AND SKIN GROUP 161A1
REF PART# DESCRIPTION QTY
16 77-2593 PLATE - orifice 2
55-1587 SCREW - orifice 14
55-3045 WASHER - dome 14
17 92-3192 BRACKET - lower 1
55-2969 SCREW - bracket 2
55-7791 FLATWASHER 2
55-8423 WASHER - belleville 2
18 91-5223 CABLE - door 2
55-2991 SCREW - cable 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
19 55-9430 SNAP - swivel 2
152
161B3 COVERS & SCREENS GROUP
Revised
10/9/00
COVERS &
SCREENS GROUP
161B3
10/9/00
153
Revised
10/9/00 COVERS & SCREENS GROUP 161B3
REF PART# DESCRIPTION QTY
1 92-507 COVER - plenum (top) 1
2 92-508 COVER - plenum (bottom) 1
55-2969 SCREW - cover 13
55-8423 WASHER - belleville 13
55-7791 FLATWASHER 13
3 92-510 SCREEN - rear 1
4 92-511 CLIP - screen 1
5 92-509 SCREEN - rear (poly) 1
6 92-512 SCREEN - bottom 1
55-2969 SCREW - screen & clip 14
55-8423 WASHER - belleville 14
7 92-513 COVER - top 1
55-2977 SCREW - cover 5
55-7729 WASHER - belleville 5
55-7789 FLATWASHER 5
8 33-3270 INSULATION - sound 1
9 98-5806 COVER - engine (bottom) 1
10 98-5807 PANEL - engine (rear) 1
91-9982 NAMEPLATE - arrow 2
55-2969 SCREW - cover & panel 10
55-8423 WASHER - belleville 10
55-7791 FLATWASHER 10
11 33-3272 INSULATION - sound 1
12 33-3271 INSULATION - sound 1
13 92-514 BRACKET - bottom 1
55-2969 SCREW - bracket 2
55-8423 WASHER - belleville 2
55-7791 FLATWASHER 2
14 98-5869 PANEL - top (option 718337) 1
55-5640 SCREW - panel (5/8 lg) 14
55-5642 SCREW - panel (1.0 lg) 5
55-2001 FLATWASHER 19
55-9552 GROMMET - screw 19
15 92-764 PANEL - compressor (option 718337) 1
16 92-765 PANEL - belt access (option 718337) 1
17 92-766 PANEL - rear (option 718337) 1
18 92-767 PANEL - rear (option 718337) 1
154
165C5 NAMEPLATES
Revised
11/24/03
NAMEPLATES
165C5
11/24/03
155
Revised
11/24/03 NAMEPLATES 165C5
REF PART# DESCRIPTION QTY
1 92-1307 NAMEPLATE - Ingersoll Rand 1
2 99-9084 NAMEPLATE - Arrow 1
3 91-4253 NAMEPLATE - TK Logo 1
4 92-520 NAMEPLATE - UTS 1
5 91-9979 NAMEPLATE - In/Out Fuel 1
6 91-9972 NAMEPLATE - Battery Terminal 1
7 99-9234 NAMEPLATE - Fan Universal 1
8 91-9918 NAMEPLATE - Thermo King 1
9 91-7171 NAMEPLATE - California Proposition 1
10 99-9700 NAMEPLATE - 380/460 Volt 1
11 91-1920 NAMEPLATE - 208/230 Volt 1
12 91-8810 NAMEPLATE - CE 1
13 92-326 NAMEPLATE - Compressor Oil 203-516 1
14 91-8809 NAMEPLATE - Engine Information 1
15 99-3064 NAMEPLATE - Caution, Fan 1
16 91-5882 NAMEPLATE - R404A 1
17 91-9981 NAMEPLATE - Caution, Switch Unit To Off 1
18 92-178 NAMEPLATE - Caution, Switch Unit To Off (Japan) 1
19 91-5886 NAMEPLATE - Refrigerant R404A 1
20 91-4077 NAMEPLATE - Smart Reefer 1
21 91-7759 NAMEPLATE - PC Board Relay ID 1
22 92-531 NAMEPLATE - Sensor Grade 1
23 91-9596 NAMEPLATE - Warning, Scroll Compressor 1
92-175 NAMEPLATE - Warning, Scroll Compressor (Japan) 1
24 99-9525 NAMEPLATE - Fuel Filter 1
99-9526 NAMEPLATE - Bypass Air Filter 1
25 91-9978 NAMEPLATE - On/Off Warning 1
92-177 NAMEPLATE - On/Off Warning (Japan) 1
26 91-9980 NAMEPLATE - Fuel Out 1
156
143D11 NAMEPLATES
Revised
11/24/03
NAMEPLATES
143D11
11/24/03
157
Revised
11/24/03 NAMEPLATES 143D11
REF PART# DESCRIPTION QTY
1 91-3357 NAMEPLATE - Caution Lifting 1
2 99-7834 NAMEPLATE - Caution 1
3 91-4813 NAMEPLATE - Caution 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 99-9857 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
92-176 NAMEPLATE - Maintenance (Japan) 1
15 91-4809 NAMEPLATE - Engine hours 1
16 99-9525 NAMEPLATE - Fuel Filter 1
17 91-8860 NAMEPLATE - Clean Fuel Pump 1
18 91-9972 NAMEPLATE - Battery Terminal 1
19 91-9973 NAMEPLATE - Battery Terminal 1
158
INDEX NUMERICAL BY PART NUMBER
INDEX - 1
INDEX NUMERICAL BY PART NUMBER
INDEX - 2
INDEX NUMERICAL BY PART NUMBER
33-566 90, 106, 110, 114, 118 41-2494 138 41-5575 128
33-572 98 41-2638 48, 126 41-5576 128
33-594 110 41-2641 48 41-5577 130
33-822 82 41-2720 136 41-5633 128, 148
33-828 52 41-2985 148 41-6026 98
40-659 136 41-2986 148 41-665 136
40-817 134 41-3015 148 41-666 136
40-847 82, 126 41-3092 148 41-744 128
41-1112 146 41-3093 148 41-745 130
41-1589 42 41-3246 132 41-895 134, 138
41-1590 42 41-3278 98 44-1728 98
41-1591 42 41-3279 98 44-2756 46
41-1592 42 41-3280 98 44-2791 128
41-1593 42 41-3359 128, 148 44-2793 128
41-1594 42 41-3408 126 44-2915 98, 104
41-1595 42 41-3665 126 44-3328 134
41-1596 42 41-3666 126 44-3474 104
41-1597 42 41-3681 122 44-3475 92
41-1598 42 41-3736 126 44-3931 124
41-1599 42 41-3737 132 44-5174 72
41-1600 42 41-3738 128 44-5350 94
41-1601 42 41-3739 128 44-5466 42
41-1602 42 41-3741 128 44-5469 42
41-1603 42 41-3742 130 44-5474 42
41-1604 42 41-3743 130 44-5476 42
41-1605 42 41-3744 128 44-5477 42
41-1606 42 41-3746 128 44-5537 134
41-1685 136 41-3747 128 44-5575 134
41-1816 126 41-3749 92, 98 44-6110 104
41-1817 132 41-3750 94 44-6130 92
41-182 128 41-3751 126 44-6534 56, 126
41-1945 128 41-3829 98 44-6685 126
41-1946 128 41-3846 72, 126 44-7052 92
41-1947 128 41-387 28, 126 44-7129 44
41-1948 144 41-3882 128 44-7130 44, 126
41-1949 130 41-3883 130 44-7578 146
41-1950 128, 130 41-3918 98 44-7736 44
41-1951 128 41-3919 98 44-8329 148
41-1952 130 41-3920 98 44-8333 148
41-1955 138 41-3921 146 44-8539 130
41-1956 138 41-3922 126 44-8772 128
41-1957 138 41-3988 132 44-8914 140
41-2244 144 41-4008 98 44-8915 140
41-2247 128 41-402 16, 126 44-8917 140
41-225 128, 130 41-4021 98 44-8918 140
41-2288 138 41-4022 94, 98, 104, 148 44-8920 140
41-2319 130 41-4202 94, 98 44-8921 140
41-2320 128 41-429 146 44-8935 140
41-2321 130 41-4303 110 44-8936 140
41-2322 140 41-4304 110 44-9181 46, 126
41-2323 140 41-4306 38 44-9193 136
41-2324 140 41-4458 134 44-9298 126
41-2325 140 41-4470 16, 126 44-9344 138
41-2326 140 41-4797 104 44-9524 138
41-2327 140 41-4798 104 44-9536 140
41-2329 128 41-4981 134, 138 44-9544 140
41-2405 148 41-5066 30, 56, 126 44-9545 140
41-2406 148 41-5573 128 44-9549 94
41-2467 126 41-5574 128 44-9585 140
INDEX - 3
INDEX NUMERICAL BY PART NUMBER
INDEX - 4
INDEX NUMERICAL BY PART NUMBER
INDEX - 5
INDEX NUMERICAL BY PART NUMBER
INDEX - 6
INDEX NUMERICAL BY PART NUMBER
INDEX - 7
INDEX NUMERICAL BY PART NUMBER
INDEX - 8
INDEX NUMERICAL BY PART NUMBER
99-9700 156
99-9857 158
99-9954 158
INDEX - 9
INDEX NUMERICAL BY PART NUMBER
INDEX - 10
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
CONNECTOR - plug 128, 148 E GASKET - cover 12, 20, 36, 40, 82,
CONNECTOR - receptacle 128, 130, ELBOW 16, 48, 56, 72, 76, 114 144
138, 148 ELBOW - air pressure sensor 28 GASKET - cup 52
CONNECTOR - starter 44 ELBOW - header 88 GASKET - cylinder head 10, 40
CONNECTOR - straight 110 ELBOW - suction outlet 88 GASKET - dipstick 16
CONNECTOR - switch 130 ELEMENT - expansion valve 88 GASKET - drain pan to blower 102
CONNECTOR - tee 110 ELEMENT - filter 48 GASKET - drain pan to evap coil 102
CONTACTOR & TIMER 136 ELEMENT - power 96 GASKET - end plate 84
CONTROLLER - fuel 38 ENGINE 10 GASKET - exhaust 20, 22, 40, 54
CONTROLLER - mp-t 134 GASKET - flange 16
CORE - valve 80, 84 F GASKET - head cover 40
COUPLING 48, 56, 96, 106, 110, 114 FACEPLATE 144 GASKET - intake 20, 22, 40
COUPLING - filter head 48 FAN - condenser 58 GASKET - muffler 20, 22, 40
COVER 12 FAN - evaporator 92 GASKET - nozzle 18, 34, 40
COVER - back 108 FASTENER - adhesive backed 144 GASKET - oil filter 82
COVER - battery box 146 FIELD 42 GASKET - oil filter bracket 40
COVER - blower 100, 104 FILTER 86 GASKET - oil pickup screen 82
COVER - box 148 FILTER - assembly 28 GASKET - oil pump 28, 40
COVER - case 36 FILTER - fuel 48 GASKET - panel 132
COVER - curbside 108 FILTER - oil 28, 82 GASKET - piston housing 84
COVER - dust 132 FITTING 48 GASKET - plate 40
COVER - end 82 FITTING - bulkhead 48 GASKET - resonator 52
COVER - engine 154 FITTING - hose 28 GASKET - switch 126
COVER - evaporator 92 FITTING - injection 34 GASKET - thermostat cover 40
COVER - front 108 FITTING - liquid injection 82 GASKET - tube drain 102
COVER - gear case 12 FITTING - oil line 28 GASKET - water pump 40
COVER - harness 144 FITTING - saddle 72, 76, 78, 106 GEAR - camshaft 24
COVER - high voltage 136 FITTING - swivel 48 GEAR - crankshaft 26
COVER - insulation 102 FITTING - tube 74, 78, 96 GEAR - idler 24
COVER - mull 112 FLANGE 10, 24, 48 GEAR - injection camshaft 24
COVER - oil filter 82 FLANGE - fan hub 58 GEAR - ring 26
COVER - oil pick-up screen 82 FLANGE - mounting 14, 44 GLOW PLUG 44, 126
COVER - oil sump 16 FLANGE - suction 72, 78 GREASE 60, 62
COVER - plenum 154 FLANGE - suction tube 88 GRILLE - air inlet 102
COVER - remote box 144 FLATWASHER 28, 32, 46, 48, 52, 54, GRILLE - fan 108
COVER - roadside 108 56, 58, 60, 62, 64, 66, GRILLE - side door 150
COVER - shaft end 82 68, 72, 76, 80, 84, 86, GROMMET 96, 98, 102, 106, 108, 146
COVER - starter & air intake 52 88, 92, 94, 96, 98, 100, GROMMET - bumper 56, 108
COVER - thermostat 30, 56 112, 118, 126, 128, 132, GROMMET - fan motor harness 104
COVER - top 154 134, 136, 144, 146, 148, GROMMET - harness 98, 104, 110
COVER - use evaporator 102 150, 152, 154 GROMMET - screw 154
COVER - valve 20 FLYWHEEL 26 GROMMET - tube 96
CRANKSHAFT 26 FOAM - curbside 108 GUARD - evaporator 116
CUP - oil 52 FOAM - drain pan 108 GUIDE - dipstick 28
FOAM - roadside 108 GUIDE - plunger 32
D FRAME 42 GUIDE - valve 18
DATALOGGER - DAS II 134, 148 FRAME - condenser 150
DEHYDRATOR 72, 76, 118 FRAME - evaporator 108 H
DIODE - assembly 46 FUSE 126, 138 HARNESS - ac control 130
DIPSTICK 28 FUSE HOLDER 126 HARNESS - battery 128
DIPSTICK - oil 16 HARNESS - condenser 128
DOOR - side 150 G HARNESS - DAS 128
DRAIN 42 GASKET 12, 20, 30, 32, 34, 48, 86, HARNESS - DAS main 148
DRAIN COCK 10 120 HARNESS - DAS sensor interconnect
DRAIN PAN - lower 108 GASKET - adhesive 12, 14, 16 148
DRAIN PAN - upper 108 GASKET - bracket 28 HARNESS - engine 128
DRIVING - set 36 GASKET - cap 80 HARNESS - evaporator 94, 128
GASKET - case 36 HARNESS - fan 98
GASKET - control box 128 HARNESS - fuel pump 126
INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 5
INDEX ALPHABETICAL BY DESCRIPTION
SWITCH - oil level 16, 126 TUBE - heat exchangerto fitting 96 76, 80, 132, 150, 152,
SWITCH - oil pressure 28, 126 TUBE - hot gas 74, 78, 106, 110 154
SWITCH - on/off 132 TUBE - hot gas in 96 WASHER - dome 152
SWITCH - pressure differential 92 TUBE - hot gas to drain pan 96 WASHER - internal tooth 54
TUBE - indicator to check valve 72, 76 WASHER - retainer 132
T TUBE - inlet 72, 78 WASHER - retaining 80
TAB - connector 98 TUBE - liquid 90, 106, 114 WASHER - sealing 12, 34, 38, 40, 150
TAB - drain pan 94 TUBE - liquid line 110 WASHER - shoulder 100
TAB - mounting 140, 142 TUBE - liquid/defrost 90 WASHER - special 56, 58, 60, 62, 68,
TANK - accumulator 72, 76 TUBE - pilot to 3-way valve 76 76, 80, 110, 150
TANK - heat exchanger 88 TUBE - receiver to indicator 72, 76 WASHER - wave 62
TANK - overflow 56 TUBE - serpentine 106 WEDGE 140
TANK - receiver 72, 76 TUBE - solenoid to check valve 72 WEIGHT - governor 36
TAPPET 24, 32 TUBE - solenoid to dpr 74, 78 WIRE - jumper 138
TEE 28, 72, 78, 88, 114 TUBE - solenoid to serpentine 106 WIRE - resistance 98, 104, 110
TEE - drain 102 TUBE - stub 72, 78
TEE - hot gas 110 TUBE - suction 74, 78, 96, 106, 110, Y
TEE - liquid line 110 114 YOKE - solenoid 46
TERMINAL 126, 128, 144 TUBE - suction inlet 88
TERMINAL - battery cable 146 TUBE - suction outlet 88
TERMINAL - pin 140 TUBE - tee to dehydrator 72, 78
TERMINAL - ring 128 TUBE - tee to valve 72, 76
TERMINAL - socket 140 TUBE - valve to bulkhead 74, 78
TERMINAL - splice 126 TUBE - valve to coil 72
THERMOSTAT 30 TUBE - valve to compressor 74, 78
TOOL - 3-way valve 86 TUBE - valve to condenser 74, 78
TOOL - crimper 142 TUBE - valve to heat exchanger 90
TOOL - wedge remover 142 TUBE - valve to tee 72, 76
TRAY - high voltage 136
TRAY - slide 134 U
TUBE 114 U-BOLT 96
TUBE - 3-way to coil 76 U-BOLT - valve 88
TUBE - adapter to coupling 106 U-CLAMP - exhaust tube 54
TUBE - adapter to defrost tube 90
TUBE - adapter to exchanger 88, 96 V
TUBE - air cleaner 52 VALVE 28, 82, 84, 106, 120
TUBE - check valve to tee 72, 76 VALVE - 3-way 76, 86
TUBE - compressor to pilot valve 76 VALVE - access 80
TUBE - condenser to receiver tank 72, VALVE - check 72, 76, 120
78 VALVE - delivery 32
TUBE - coupling to drain pan 96 VALVE - desuperheater 74, 78
TUBE - defrost 88, 114 VALVE - dpr 74, 78
TUBE - defrost drain pan 96 VALVE - exhaust 18
TUBE - defrost to coil 88 VALVE - expansion 88, 96, 106
TUBE - dipstick 16 VALVE - fuel injection 32
TUBE - discharge 72, 74, 76 VALVE - intake 18
TUBE - dpr valve to adapter 78 VALVE - oil pressure 28
TUBE - drain pan 102 VALVE - pilot 76
TUBE - drain pan to distributor 96, 106 VALVE - relief 74, 78
TUBE - elbow to tank 72, 76 VALVE - solenoid 72, 76, 122, 124,
TUBE - equalizer 88, 96, 106 126
TUBE - exchange to expansion valve VALVE - suction 80
96 VALVE - throttling 80, 84
TUBE - exchanger to adapter 106
TUBE - exchanger to expansion valve W
88 WASHER 26, 36, 80, 116
TUBE - exhaust 54 WASHER - adjusting 84
TUBE - expansion valve to coil 96 WASHER - belleville 52, 54, 56, 58,
TUBE - fuel pickup 50 60, 62, 64, 66, 68, 72,
INDEX - 6