Professional Documents
Culture Documents
MD-MT_TK51699-PM
MD-MT_TK51699-PM
TK 51699-1.0
MD-MT REFER-
ENCE SHEET
8U11
9/26/02
5
Revised
9/26/02 MD-MT REFERENCE SHEET 8U11
B/M DESCRIPTION Date
920003 System - MD-MT 30 NAD 9/02
920004 System - MD-MT 50 230V NAD 9/02
920005 System - MD-MT 30 EEC 9/02
920006 System - MD-MT 50 380V EEC 9/02
919942 System - S-2 TMT 9/02
919943 System - S-3 TMT 9/02
097485 MD-MT 30 NAD 9/02
097486 MD-MT 50 230V NAD 9/02
097487 MD-MT 30 EEC 9/02
097488 MD-MT 50 380V EEC 9/02
OPTIONS
054661 Hourmeter Total 9/02
054679 Bypass Oil Filter 9/02
054683 Standby Hourmeter 9/02
054706 Top Screen 9/02
054707 Diesel Fuel Heater 9/02
054708 Diesel Fuel Heater 9/02
054903 Low dB 9/02
088533 Thermometer EEC 9/02
088562 Engine Block Heater 9/02
088615 Gauge Option 9/02
088697 Portuguese Nameplate 9/02
088721 ERC 9/02
088727 Domestic Cab Box 9/02
088769 Cab Box - Domestic 9/02
088807 Cab Box - Domestic 9/02
088808 Cab Box - Domestic 9/02
097086 Dry Air Cleaner 9/02
097089 lpco Switch 9/02
097091 Low Decibel 9/02
097134 Low Decibel Kit 9/02
097191 Oil Bath Air Cleaner - EEC 9/02
097192 4 Pin Power Receptacle - EEC 9/02
097205 Lockable Thermostat Door 9/02
097253 Silicone Coolant Hose 9/02
6
8U11 MD-MT REFERENCE SHEET
Revised
9/26/02
7
Revised
9/26/02 MD-MT REFERENCE SHEET 8U11
8
130F9 CYLINDER BLOCK GROUP (TK 3.74)
Revised
10/28/03
CYLINDER BLOCK
GROUP (TK 3.74)
130F9
10/28/03
9
Revised
10/28/03 CYLINDER BLOCK GROUP (TK 3.74) 130F9
REF PART# DESCRIPTION QTY
101-342 ENGINE (complete, TK 3.74E) 1
101-344 ENGINE (complete, TK 3.74AU, UMD) 1
1 12-719 • BLOCK - cylinder 1
2 11-6033 •• BUSHING - camshaft 1
3 55-5778 •• PLUG 2
4 11-6026 •• BEARING - main (standard) 4
11-6027 •• BEARING - main (0.25 mm us) 4
5 NSS •• CAP - bearing housing 3
6 NSS •• CAP - bearing housing 1
7 55-5781 •• SCREW - bearing cap 8
8 11-6028 •• BEARING - thrust 2
9 55-5776 •• PLUG 1
10 55-5779 •• PLUG 4
11 55-4593 •• PLUG 2
12 11-5499 •• PLUG 2
13 55-5777 •• PLUG 1
14 * 33-2738 • GASKET - cylinder head 1
15 55-5782 • BOLT - head 14
16 11-6874 SLEEVE - repair 3
* 30-235 KIT - gasket (see 132A9) 1
10
130F10 GEAR HOUSING GROUP
Revised
3/3/04
GEAR HOUSING
GROUP
130F10
3/3/04
11
Revised
3/3/04 GEAR HOUSING GROUP 130F10
REF PART# DESCRIPTION QTY
1 11-8735 HOUSING - gear 1
2 55-5783 • PLUG 1
3 55-5784 • STUD - fuel injection 4
4 55-5834 • PIN - governor 2
5 11-8647 COVER - gear case 1
6 33-1727 • SEAL - oil 1
7 55-5785 PIN - alignment 4
8 * 33-1728 SHIM PACK 1
9 55-5791 NUT (w/ washer) 4
10 33-3512 O-RING 2
11 55-5786 BOLT - cover 8
12 55-5789 BOLT - cover 4
13 55-8613 WASHER - sealing 1
14 55-5787 BOLT - cover 4
15 55-5790 BOLT - cover 6
16 11-6135 COVER 1
17 * 33-1754 GASKET 1
18 55-5859 STUD - cover 4
19 11-5091 CAP - lube (oil supply) 1
20 33-1954 O-RING 1
21 55-5792 NUT 4
22 11-5119 COVER 1
23 33-2814 O-RING 1
24 55-5826 BOLT - cover 2
25 * 33-1542 GASKET - cover 1
26 11-5084 COVER 1
27 55-5788 BOLT - cover 3
28 203-348 GASKET - adhesive (RTV silicone) A/R
* 30-235 KIT - gasket (see 132A9) 1
12
130F11 MOUNTING FLANGE GROUP
Revised
1/27/97
MOUNTING
FLANGE GROUP
130F11
1/27/97
13
Revised
1/27/97 MOUNTING FLANGE GROUP 130F11
REF PART# DESCRIPTION QTY
1 55-5816 PIN - dowel 2
2 11-7248 FLANGE - mounting 1
3 55-5848 BOLT - flange 6
4 55-6537 SCREW - flange 3
5 55-5860 BOLT 4
6 55-5795 PIN - dowel 2
7 11-6032 HOUSING - oil seal 1
8 33-1506 • SEAL - oil 1
9 55-5849 BOLT - housing 6
10 203-348 GASKET - adhesive (RTV silicone) A/R
14
130F12 OIL SUMP GROUP
Revised
12/10/03
15
Revised
12/10/03 OIL SUMP GROUP 130F12
REF PART# DESCRIPTION QTY
1 55-5762 PLUG 1
2 11-8738 COVER - oil sump 1
3 55-4610 • PLUG 1
4 11-8737 SUMP - oil 1
5 55-5763 • PLUG 1
6 55-5764 • PLUG 1
7 33-3512 O-RING 1
8 55-5765 BOLT - cover 36
9 55-193 PLUG 1
10 55-5766 BOLT - sump 4
11 11-6089 PIPE - oil intake 1
12 33-1736 O-RING 1
13 55-5798 BOLT - oil pipe 3
14 203-348 GASKET - adhesive (RTV silicone) A/R
15 55-6557 ELBOW 1
16 11-7067 HOSE - oil drain (23 in) 1
17 55-1042 CAP - oil drain hose 1
18 91-734 CLIP - oil drain hose 1
55-2264 RIVET - clip 1
19 55-7732 PLUG - sump (push in) 1
33-3877 • GASKET - switch 1
55-9948 PLUG - sump (threaded) 1
20 41-402 SWITCH - oil level 1
21 41-4470 SWITCH - oil level (threaded) 1
22 91-1705 STRIP - oil hose protector 1
23 91-5482 BRACKET - hose 1
55-3010 RIVET - bracket 2
16
130F13 CYLINDER HEAD & VALVE GROUP
Revised
10/30/02
17
Revised
10/30/02 CYLINDER HEAD & VALVE GROUP 130F13
REF PART# DESCRIPTION QTY
1 11-8740 HEAD - cylinder 1
2 11-8741 • GUIDE - valve (finished) 6
11-6038 • GUIDE - valve (unfinished) 6
3 55-193 • PLUG 2
4 55-5805 • PLUG 1
5 55-5806 • PLUG 2
6 11-6039 • VALVE - intake 3
7 11-6040 • VALVE - exhaust 3
8 11-6041 • SPRING - valve 6
9 11-6042 • RETAINER - spring 6
10 11-6043 • KEEPER - valve 6
11 33-1732 • SEAL - valve stem 6
12 11-6044 • RETAINER 6
13 55-5803 PIN - spring 2
14 11-6036 LIFTER - engine 1
15 11-6575 LIFTER - engine 1
16 55-5801 BOLT - lifter 4
17 33-1733 GASKET - nozzle 6
18 11-6045 PROTECTOR - nozzle 3
19 11-6049 SUPPORT - rocker arm 3
20 11-6050 SPRING 2
21 11-6579 CIRCLIP 2
22 11-6046 SHAFT - rocker 1
23 11-6047 ARM - rocker 3
24 11-6134 • ADJUSTER - valve 3
25 55-5846 • LOCKNUT 3
26 11-6048 ARM - rocker 3
27 11-6134 • ADJUSTER - valve 3
28 55-5846 • LOCKNUT 3
29 55-5800 SCREW 1
30 55-5808 STUD 2
31 55-5809 BOLT - rocker 1
32 55-5810 NUT 2
33 11-8742 COVER - valve 1
34 11-6035 • BAFFLE 1
35 * 33-1731 • GASKET 1
36 11-5091 • CAP - lube (oil supply) 1
37 33-1954 • O-RING 1
38 * 33-2815 • GASKET - cover 1
18
130F13 CYLINDER HEAD & VALVE GROUP
Revised
10/30/02
19
Revised
10/30/02 CYLINDER HEAD & VALVE GROUP 130F13
REF PART# DESCRIPTION QTY
39 11-6627 • JOINT - breather 1
40 55-5799 • SCREW - plate 1
41 55-4664 • LOCKWASHER 4
42 33-3512 O-RING 2
43 11-5103 KNOB 2
44 11-6583 HOSE - breather 1
45 55-5767 CLAMP - hose 2
46 11-8769 VALVE - fuel injection (see 132A5) 1
47 55-5782 BOLT - head 14
48 11-9355 PLUG - hot 3
* 30-235 KIT - gasket (see 132A9) 1
20
130F14 INTAKE & EXHAUST MANIFOLD
Revised
3/19/99
INTAKE &
EXHAUST MANI-
FOLD
130F14
3/19/99
21
Revised
3/19/99 INTAKE & EXHAUST MANIFOLD 130F14
REF PART# DESCRIPTION QTY
1 * 33-2166 GASKET - intake 1
2 11-8743 MANIFOLD - intake 1
3 11-6146 • JOINT - breather 1
4 55-5763 • PLUG 1
5 55-5786 BOLT 2
6 55-5769 BOLT 1
7 11-6054 MANIFOLD - exhaust 1
8 * 33-1907 GASKET - muffler 1
9 55-6183 LOCKWASHER 4
10 55-5770 BOLT 4
11 55-6184 STUD 4
12 55-5771 STUD 2
13 55-6186 NUT 4
14 55-5791 NUT 2
15 * 33-1738 GASKET - exhaust manifold 1
* 30-235 KIT - gasket (see 132A9) 1
22
132A1 CAMSHAFT & DRIVING GEAR
Revised
6/14/00
CAMSHAFT &
DRIVING GEAR
132A1
6/14/00
23
Revised
6/14/00 CAMSHAFT & DRIVING GEAR 132A1
REF PART# DESCRIPTION QTY
1 11-6055 CAMSHAFT 1
2 11-6056 • GEAR - camshaft 1
3 55-5813 • KEY - camshaft 1
4 11-6034 • FLANGE 1
5 55-5798 BOLT 2
6 11-6057 TAPPET 6
7 11-6058 ROD - push 6
8 11-6082 GEAR - idler (w/ bushing) 1
9 11-6083 • BUSHING - idler gear 1
10 11-6080 PLATE - idler gear 1
11 55-4657 CIRCLIP - gear 1
12 11-8748 SHAFT - idler gear 1
13 55-4652 BOLT - shaft 3
14 11-6594 CAMSHAFT - injection pump 1
15 55-5813 • KEY - injection camshaft 1
16 11-6593 • GEAR - injection camshaft 1
17 11-6595 • BEARING - ball 1
18 11-6062 CASE - bearing 1
19 55-4635 SCREW 1
20 55-5786 BOLT - case 3
21 11-6060 BEARING - ball 1
24
132A2 CRANKSHAFT & PISTON GROUP
Revised
2/19/98
CRANKSHAFT &
PISTON GROUP
132A2
2/19/98
25
Revised
2/19/98 CRANKSHAFT & PISTON GROUP 132A2
REF PART# DESCRIPTION QTY
1 12-707 CRANKSHAFT 1
2 55-5813 • KEY - crankshaft 1
3 11-6065 • GEAR - crankshaft 1
4 55-5816 • PIN - dowel 1
5 55-6382 BOLT - flywheel 5
6 11-8750 FLYWHEEL 1
7 11-7031 • GEAR - ring 1
8 77-2327 PULLEY - crankshaft 1
9 55-5818 BOLT - pulley 1
10 55-5819 WASHER 1
11 11-8751 PISTON (std) 3
11-8754 PISTON (0.25 os) 3
11-8756 PISTON (0.50 os) 3
12 11-8644 • RING SET (std) 3
11-8755 • RING SET (0.25 os) 3
11-8757 • RING SET (0.50 os) 3
13 11-8753 PIN - piston 3
14 11-7003 CIRCLIP 6
15 11-6075 ROD - connecting 3
16 11-8646 • BOLT - rod 6
17 11-6077 • BEARING - connecting rod (standard) 3
18 11-6078 BUSHING - finished 3
26
132A3 OIL SYSTEM
Revised
2/6/97
OIL SYSTEM
132A3
2/6/97
27
Revised
2/6/97 OIL SYSTEM 132A3
REF PART# DESCRIPTION QTY
1 11-6133 PUMP - oil 1
2 * 33-1740 GASKET - oil pump 1
3 55-6187 BOLT - pump 3
4 11-6086 GUIDE - dipstick 1
5 11-6085 GUIDE - dipstick 1
6 11-7249 DIPSTICK 1
7 33-1736 O-RING 1
8 11-6087 VALVE - oil pressure 1
9 55-5823 NUT 1
10 11-6182 FILTER - oil 1
11 * 33-1909 • O-RING - oil filter 1
12 55-8391 PLUG 1
13 55-5763 • PLUG (npt 1/8) 1
* 30-235 KIT - gasket (see 132A9) 1
28
132A4 WATER PUMP GROUP
Revised
1/7/03
WATER PUMP
GROUP
132A4
1/7/03
29
Revised
1/7/03 WATER PUMP GROUP 132A4
REF PART# DESCRIPTION QTY
1 11-9496 PUMP - water (assembly, ELC compatible) 1
2 33-1741 • O-RING 2
3 55-8443 • PLUG 2
4 55-5138 • STUD 4
5 55-5742 BOLT - water pump 1
6 11-8758 COVER - thermostat 1
7 55-5763 • PLUG 1
8 11-7975 THERMOSTAT 1
9 33-1744 O-RING - thermostat 1
10 55-5826 BOLT - cover 1
11 55-8617 BOLT - cover 1
12 78-1012 BELT - water pump 1
13 77-2336 SHEAVE - pulley 1
14 77-2335 SHEAVE - pulley 1
15 77-1427 • SHIM (1 mm) A/R
77-2752 • SHIM (0.5 mm) A/R
16 77-1428 SPACER 1
17 55-5792 NUT 4
18 55-5809 BOLT - water pump 2
19 33-1742 GASKET - water pump 1
20 55-5780 DRAIN COCK 1
30
132A5 FUEL INJECTION PUMP
Revised
1/14/04
FUEL INJECTION
PUMP
132A5
1/14/04
31
Revised
1/14/04 FUEL INJECTION PUMP 132A5
REF PART# DESCRIPTION QTY
1 11-6093 PUMP - fuel injection 1
2 11-6094 • PLUNGER & BARREL 3
3 11-6095 • RETAINER 3
4 11-6096 • RETAINER 3
5 11-6097 • SPRING - plunger 3
6 11-6098 • SHIM SET 3
7 11-6099 • VALVE - delivery 3
8 11-6019 • SPRING - delivery valve 3
9 11-6166 • HOLDER - valve 3
10 33-1746 • GASKET 3
11 33-1747 • O-RING 3
12 11-6147 • GUIDE - plunger 3
13 11-6148 • PIN 1
14 11-6149 • RACK 1
15 11-6150 • PINION 3
16 11-6152 • RETAINER - rack 1
17 11-6153 • PLATE 2
18 55-5773 • SCREW - plate 2
19 11-6153 • PIN 2
20 55-5775 • PIN 1
21 11-6101 • TAPPET 3
22 55-6194 • FLATWASHER 2
23 55-4752 • LOCKWASHER 2
24 55-5828 • SCREW - tappet 4
25 55-5829 • SCREW 2
26 11-8769 VALVE - fuel injection 3
27 11-6102 • NOZZLE - injection 3
28 11-6103 • HOLDER - valve (w/ case) 3
29 11-6104 • BODY - valve 3
30 11-6105 • SPRING - valve 3
31 11-6106 • RETAINER - spring 3
32 11-6107 • SPACER - valve stop 3
33 11-6108 • SHIM SET 3
34 33-1748 • O-RING 3
35 11-6109 CLAMP - injection pipe 1
36 55-8626 BOLT - clamp 2
37 11-6115 NUT - injector 3
38 11-8770 PIPE - fuel injection (1) 1
32
132A5 FUEL INJECTION PUMP
Revised
1/14/04
33
Revised
1/14/04 FUEL INJECTION PUMP 132A5
REF PART# DESCRIPTION QTY
39 11-8771 PIPE - fuel injection (2) 1
40 11-8772 PIPE - fuel injection (3) 1
41 33-1531 GASKET 2
42 11-6110 BOLT 1
43 NSS • BOLT - joint 1
44 55-5831 • PLUG - air bleed 1
45 55-8613 • WASHER - sealing 1
46 11-6622 JOINT 1
47 33-1749 GASKET 3
48 11-9730 CLAMP - pipe 4
49 11-6136 FITTING - injection 1
50 11-6137 FITTING - injection 2
51 11-6114 HOSE - fuel return 2
52 33-1733 GASKET - nozzle 6
53 11-6045 PROTECTOR - nozzle 3
34
132A6 GOVERNOR
Revised
9/24/01
GOVERNOR
132A6
9/24/01
35
Revised
9/24/01 GOVERNOR 132A6
REF PART# DESCRIPTION QTY
1 55-7155 SCREW - solenoid 1
2 33-1750 GASKET - governor case 1
3 11-6116 COVER - governor case 1
4 * 33-1751 GASKET - governor case 1
5 11-6117 WEIGHT - governor 1
6 55-5833 NUT - governor weight 1
7 11-6118 SLEEVE - governor 1
8 55-8623 SCREW - solenoid 2
9 55-5834 PIN - governor 2
10 55-5835 PIN - snap (6 mm) 1
11 55-5836 BOLT - solenoid 5
12 55-5837 BOLT - cover 3
13 33-1753 O-RING 1
14 11-8762 HOUSING - governor 1
15 11-7518 LINK (88.8, no color) 1
11-8760 LINK (88.6, white) 1
11-8761 LINK (89.0, red) 1
16 11-6497 SPRING 1
17 11-6498 BRACKET - return spring 1
18 11-6121 SHIM PACK 1
19 55-5838 SPACER 2
20 11-6122 SHAFT - governor (lever) 1
21 11-8895 LEVER - governor 1
22 11-5139 • SHIM SET 2
23 11-7291 • BEARING - needle 2
24 11-8764 • SHIFTER 1
25 11-6167 • SPRING - starting 1
26 55-6538 • WASHER 2
27 55-6273 • CIRCLIP 1
28 55-6540 • PIN - spring 1
29 11-8763 • SPRING - lever 1
30 11-6124 RETAINER - shaft 1
31 11-6125 RETAINER - shaft 1
32 11-7520 SHAFT - regulator 1
33 55-4667 • PIN - taper 1
34 55-5832 PIN - snap 1
35 33-1752 O-RING 1
36 55-5822 BOLT - retainer 2
37 55-5791 NUT (w/ washer) 1
38 11-8765 SPRING - governor 1
39 91-8510 LINK - throttle 1
36
132A6 GOVERNOR
Revised
9/24/01
37
Revised
9/24/01 GOVERNOR 132A6
REF PART# DESCRIPTION QTY
40 55-8625 PLUG 1
41 11-8766 CONTROLLER - fuel 1
42 55-8618 NUT 1
43 55-8620 WASHER - sealing 1
44 33-2230 O-RING - solenoid 1
45 55-8619 NUT 1
46 55-5843 SCREW - adjust 1
47 55-8624 PLUG 1
48 11-8767 ANGLE 1
55-6201 • NUT 1
49 55-6199 BOLT 1
50 55-5846 NUT 1
51 55-5845 WASHER - seal 1
52 41-4306 SOLENOID - stop 1
53 11-8822 COVER 1
* 30-235 KIT - gasket (see 132A9) 1
38
132A7 STARTER & GLOW PLUG GROUP
Revised
3/20/03
39
Revised
3/20/03 STARTER & GLOW PLUG GROUP 132A7
REF PART# DESCRIPTION QTY
1 44-7130 GLOW PLUG 3
2 44-7129 CONNECTOR - glow plug 1
3 45-1718 STARTER (see 132A8) 1
4 55-5852 SCREW 2
5 55-5853 NUT 1
6 11-7248 FLANGE - mounting 1
7 55-6203 NUT 1
8 55-6204 LOCKWASHER 1
9 55-4632 NUT 1
10 44-7736 CONNECTOR - starter 1
11 55-6205 PIN - cotter 1
12 91-7299 BRACKET - starter 1
13 55-8854 SCREW 2
40
132A8 STARTER ASSEMBLY
Revised
9/4/97
STARTER ASSEM-
BLY
132A8
9/4/97
41
Revised
9/4/97 STARTER ASSEMBLY 132A8
REF PART# DESCRIPTION QTY
1 45-1718 STARTER (see note) 1
2 44-5466 • ROLLER - clutch 5
3 55-6202 • SCREW 2
4 55-4681 • NUT 1
5 44-5469 • BALL 1
6 41-1589 • FIELD 1
7 41-1590 • ARMATURE 1
8 41-1591 •• BEARING 1
9 41-1592 •• BEARING 1
10 41-1593 • CLUTCH - assembly 1
11 44-5477 •• NUT 1
12 44-5474 •• RETAINER 1
13 41-1594 •• SPRING 1
14 41-1595 •• CLUTCH 1
15 NSS ••• BEARING 1
16 NSS ••• BEARING 1
17 41-1596 •• SHAFT 1
18 41-1597 •• SPRING 1
19 44-5476 •• PINION 1
20 41-1598 •• RING - snap 1
21 41-1599 • RETAINER 1
22 41-1600 • PINION 1
23 41-1601 • HOUSING 1
24 41-1602 • FRAME 1
25 41-1603 • HOLDER & BRUSH - assembly 1
26 NSS •• SPRING 4
27 41-1604 • SWITCH - magnetic (assembly) 1
28 55-8627 • BOLT 2
29 55-8628 • BOLT 2
30 41-1605 • SPRING 1
31 33-2817 • O-RING 2
32 55-8629 • DRAIN 1
33 41-1606 • CAP - terminal 1
34 91-7298 • BRACKET 1
NOTE: Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (45-
1312).
42
132A9 GASKET KIT
Revised
12/10/01
GASKET KIT
132A9
12/10/01
43
Revised
12/10/01 GASKET KIT 132A9
REF PART# DESCRIPTION QTY
1 30-235 KIT - gasket set 1
2 33-1740 • GASKET - oil pump 1
3 33-2738 • GASKET - cylinder head 1
4 33-1754 • GASKET - fuel pump cover 1
5 33-1728 • SHIM PACK - fuel pump 1
6 33-1954 • O-RING - oil cap 2
7 33-1542 • GASKET - gear housing cover 1
8 33-1731 • GASKET - baffle plate 1
9 33-1751 • GASKET - governor case cover 1
10 33-2815 • GASKET - valve cover 1
11 33-1907 • GASKET - muffler 1
12 33-2166 • GASKET - intake manifold 1
13 33-1738 • GASKET - exhaust manifold 1
14 33-1742 • GASKET - water pump 1
15 33-1732 • SEAL - valve stem 6
16 11-6045 • PROTECTOR - nozzle 3
17 33-1733 • GASKET - nozzle 6
18 55-8613 • WASHER - sealing 1
19 55-5845 • WASHER - sealing 1
20 55-8620 • WASHER - sealing 1
21 33-1531 • GASKET 2
22 33-1749 • GASKET - fuel injector valve 3
23 33-1744 • O-RING - thermostat 1
24 33-3512 • O-RING 5
25 33-2814 • O-RING - gear housing cover 1
26 33-2230 • O-RING - solenoid 1
44
136D7 FUEL FILTER, HOSES & FITTINGS
Revised
3/16/04
FUEL FILTER,
HOSES & FIT-
TINGS
136D7
3/16/04
45
Revised
3/16/04 FUEL FILTER, HOSES & FITTINGS 136D7
REF PART# DESCRIPTION QTY
1 11-4380 ELBOW - hose fitting (3/8) 8
2 10-242 KIT - sleeve & eyelet (3/8) 8
3 11-4941 NUT (3/8) 8
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 55-7331 TEE 1
6 55-2796 CLAMP - hose 2
7 11-6229 HOSE (9.0) 1
8 11-7056 HOSE (11.0) 1
9 55-4244 ELBOW 1
10 55-2505 ELBOW 1
11 55-2539 BUSHING 1
203-393 SEALER - thread A/R
12 11-9098 FILTER - fuel 1
11-9341 FILTER - fuel (EMI 2000 hour) 1
55-3168 ADAPTER - fuel pickup 1
203-393 SEALER - thread A/R
13 11-6529 BRACKET - filter 1
55-2962 SCREW - bracket 3
55-2958 FLATWASHER 7
55-4954 NUT 3
14 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 GASKET - fuel pump 1
15 11-7473 EXTENSION - oil switch (before 3/97) 1
16 11-5437 COUPLING - hose fitting (3/8, before 3/97) 1
17 33-2458 MAT - isolator (oil pressure sensor) 1
18 55-8665 ELBOW - flange 1
19 55-3031 SCREW - elbow 2
20 55-2964 LOCKWASHER 2
21 55-2001 FLATWASHER 2
55-7616 WASHER (nylon) 2
22 44-8883 SENSOR - oil pressure transducer (SR units) 1
55-346 • NUT - sensor 1
55-1852 • LOCKWASHER 1
55-401 • FLATWASHER 1
23 55-547 CLAMP - hose 12
55-5641 SCREW - clamp 12
24 99-7321 BRACKET - fuel filter & pump 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 4
55-4953 NUT 2
46
136D7 FUEL FILTER, HOSES & FITTINGS
Revised
3/16/04
47
Revised
3/16/04 FUEL FILTER, HOSES & FITTINGS 136D7
REF PART# DESCRIPTION QTY
25 11-9279 TUBE - fuel pickup 1
26 91-7745 BRACKET - connector 1
55-3048 SCREW - bracket 1
55-2641 FLATWASHER 2
55-4955 NUT 1
27 92-1096 BRACKET - fuel filter 1
55-1587 SCREW - bracket 1
55-2086 FLATWASHER 2
55-4953 NUT 1
28 55-433 PLUG - pipe 1
29 41-387 SWITCH - oil pressure (non SR units) 1
30 55-229 TEE (after 2/97) 1
31 11-2886 VALVE (after 2/97) 1
55-7213 • BODY (after 2/97) 1
11-7777 • CORE - valve (after 2/97) 1
55-5672 • CAP (after 2/97) 1
32 55-4515 ADAPTER - fitting (after 2/97) 1
33 11-4380 ELBOW - hose fitting (after 2/97) 1
48
136D8 FUEL & OIL FILTERS (SR UNITS)
Revised
3/16/04
49
Revised
3/16/04 FUEL & OIL FILTERS (SR UNITS) 136D8
REF PART# DESCRIPTION QTY
1 11-4380 ELBOW - hose fitting (3/8) 12
2 10-242 KIT - sleeve & eyelet (3/8) 12
3 11-4941 NUT (3/8) 8
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 Not Used
6 10-243 KIT - sleeve & eyelet (3/8) 1
7 11-4841 NUT (1/4) 1
8 55-2505 ELBOW 1
9 11-7056 HOSE 1
10 55-4244 ELBOW 1
11 55-7331 TEE 1
12 55-193 PLUG 1
13 11-9098 FILTER - fuel 1
11-9341 FILTER - fuel (EMI 2000 hour) 1
55-3168 ADAPTER - fuel pickup 1
14 11-5941 BRACKET - fuel filter 1
55-3565 SCREW 1
55-2958 FLATWASHER 7
55-4954 NUT 3
15 55-433 PLUG - pipe 1
16 55-1004 PLUG - pipe 1
17 11-6228 FILTER - oil bypass 1
11-9321 FILTER - oil bypass (EMI 2000 hour) 1
55-3164 STUD - bypass filter 1
18 11-6182 FILTER - oil (full flow) 1
19 55-1042 CAP - oil hose 1
20 11-6177 HOSE - oil drain (28 in) 1
11-7067 HOSE - oil drain (23 in) 1
21 55-6557 ELBOW - oil drain 1
22 55-1654 TEE 1
23 33-2458 MAT - isolator (oil pressure sensor) 1
24 55-8665 ELBOW - flange 1
25 55-3031 SCREW - elbow 2
26 55-2964 LOCKWASHER 2
27 55-2001 FLATWASHER 2
55-7616 WASHER (nylon) 2
28 41-387 SWITCH - oil pressure 1
29 11-7473 EXTENSION - oil switch (3.0 in lg) 1
30 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 GASKET - fuel pump 1
50
136D8 FUEL & OIL FILTERS (SR UNITS)
Revised
3/16/04
51
Revised
3/16/04 FUEL & OIL FILTERS (SR UNITS) 136D8
REF PART# DESCRIPTION QTY
31 55-2539 BUSHING 1
32 11-9595 FITTING - restricted 1
33 11-6229 HOSE 1
34 55-2796 CLAMP - fuel hose 2
35 91-734 CLIP - oil drain hose 1
36 11-9279 TUBE - fuel pickup 1
37 91-7745 BRACKET - connector 1
55-3048 SCREW - bracket 1
55-2641 FLATWASHER 2
55-4955 NUT 1
38 99-7321 BRACKET - fuel filter & pump 1
55-1587 SCREW - bracket 1
55-2086 FLATWASHER 1
55-4953 NUT 1
39 55-229 TEE (after 2/97) 1
40 11-2886 VALVE (after 2/97) 1
55-5672 • BODY (after 2/97) 1
11-7777 • CORE - valve (after 2/97) 1
55-5672 • CAP (after 2/97) 1
41 55-4515 ADAPTER - fitting (after 2/97) 1
52
59C5 DIESEL FUEL HEATER
Revised
3/16/04
DIESEL FUEL
HEATER
59C5
3/16/04
53
Revised
3/16/04 DIESEL FUEL HEATER 59C5
REF PART# DESCRIPTION QTY
1 10-253 KIT - fuel heater 1
11-5285 • HEATER - fuel 1
99-9591 • FITTING 1
2 10-242 • KIT - fuel line 2
3 11-4941 • NUT - hose (3/8) 2
4 11-4959 • ELBOW 2
5 55-2977 • SCREW 2
55-2086 FLATWASHER 2
6 55-4953 • NUT 2
7 55-1521 • CLAMP - hose (neoprene) 2
55-2686 • CLAMP - hose (silicone) 2
8 55-2330 • BANDWRAP 8
9 55-2537 • HANGER - fuel heater 1
55-538 • SCREW 1
55-411 • FLATWASHER 2
55-366 • LOCKWASHER 1
55-291 • NUT 1
10 11-4372 HOSE (3/8 od x 35 ft lg, nylon) A/R
11 98-796 HOSE (5/8 x 25 ft, neoprene) A/R
12-383 HOSE (5/8 x 25 ft, silicone) A/R
54
109G2 THROTTLE SOLENOID GROUP (4/92 & AFTER)
Revised
6/14/01
THROTTLE SOLE-
NOID GROUP (4/92
& AFTER)
109G2
6/14/01
55
Revised
6/14/01 THROTTLE SOLENOID GROUP (4/92 & AFTER) 109G2
REF PART# DESCRIPTION QTY
1 99-9458 BRACKET - solenoid (high speed) 1
55-2969 SCREW - bracket 4
55-2959 LOCKWASHER 4
2 44-9181 SOLENOID 1
3 44-8198 PLUNGER - solenoid 1
4 91-3095 BOOT - solenoid 1
5 44-7429 HARNESS - ground 1
6 55-2762 BOLT - eye 1
7 55-1587 SCREW - solenoid 4
8 55-1800 LOCKWASHER 4
9 55-2086 FLATWASHER 4
10 99-3337 NUTSTRIP - solenoid 2
11 44-2756 DIODE 1
12 91-8510 LINK - throttle 1
13 11-6498 BRACKET - return spring 1
14 11-6497 SPRING - throttle return 1
15 11-7817 ROD - fuel solenoid (before 6/00) 1
16 11-6820 BALL JOINT 1
17 55-2996 LOCKWASHER 1
18 55-2965 NUT 1
19 55-366 LOCKWASHER 2
20 55-315 NUT 2
21 11-4266 CLIP - rod 1
22 11-9441 ROD - throttle (TS-200, TS-300, MD-II & KD-II, 6/00 & after) 1
23 11-9281 ADJUSTER - speed control 1
24 11-9282 BALL JOINT 1
25 55-9567 NUT (1/4-28 LH thread) 1
56
132B10 INTAKE & EXHAUST SYSTEM
Revised
1/20/99
INTAKE &
EXHAUST SYS-
TEM
132B10
1/20/99
57
Revised
1/20/99 INTAKE & EXHAUST SYSTEM 132B10
REF PART# DESCRIPTION QTY
1 11-3155 CLEANER - air (oil bath) 1
11-3325 • CUP - air cleaner 1
11-6491 • CLAMP - air cleaner cup 1
2 11-2975 CLAMP - oil bath air cleaner 1
55-1587 SCREW - cleaner 2
55-2086 FLATWASHER 4
55-4953 NUT - cleaner 2
3 55-4979 CLAMP - hose 2
4 11-6172 HOSE - air cleaner to engine 1
5 12-765 MUFFLER 1
55-2962 SCREW - muffler 1
55-2958 FLATWASHER 2
55-2959 LOCKWASHER 1
55-9205 WASHER - special 1
55-2114 NUT 1
6 11-6173 TUBE - exhaust 1
7 99-9451 CLAMP - muffler 1
8 91-1321 BRACKET - muffler 1
55-3121 SCREW (1/4-20 x 1-1/2) 1
55-1587 SCREW (1/4-20 x 3/4) 2
55-2086 FLATWASHER 6
55-4953 NUT 3
55-1800 LOCKWASHER 1
55-7081 WASHER - special 1
9 55-5571 U-BOLT - air cleaner 1
55-4953 NUT 2
55-2086 FLATWASHER 2
10 91-9208 BRACKET - air cleaner 1
55-2977 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
58
132D13 INTAKE & EXHAUST SYSTEM (NOISE REDUCTION)
Revised
10/12/00
INTAKE &
EXHAUST SYS-
TEM (NOISE
REDUCTION)
132D13
10/12/00
59
Revised
10/12/00 INTAKE & EXHAUST SYSTEM (NOISE REDUCTION) 132D13
REF PART# DESCRIPTION QTY
1 11-6173 TUBE - exhaust (domestic) 1
11-6291 TUBE - exhaust (EEC) 1
2 91-3140 CLAMP - muffler 1
3 12-766 MUFFLER (KD/MD/RD/TD) 1
4 91-3141 BRACKET - muffler 1
55-3121 SCREW (1/4-20 x 1-1/2) 1
55-1587 SCREW (1/4-20 x 3/4) 2
55-2086 FLATWASHER 6
55-7081 WASHER - special 1
55-4953 NUT 3
55-1800 LOCKWASHER 1
5 11-9094 HOSE - air enclosure to engine 1
6 55-4979 CLAMP - hose 4
7 Not Used
8 11-7234 FILTER - air 1
9 11-9063 HOUSING - air filter (incl clips) 1
55-2977 SCREW - cover & box 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
10 11-7995 • CLIP - cover 3
11 55-7581 FITTING - air indicator 1
203-385 SEALER - removable A/R
12 11-7757 INDICATOR - air restrictor 1
13 33-3026 GASKET 1
14 98-969 HOSE - flexible (25 ft) A/R
15 11-8077 BOX - pre-chamber 1
16 55-6173 CLAMP - hose 1
55-1587 SCREW - clamp 2
60
161G5 ENGINE COOLING SYSTEM
Revised
3/16/04
ENGINE COOLING
SYSTEM
161G5
3/16/04
61
Revised
3/16/04 ENGINE COOLING SYSTEM 161G5
REF PART# DESCRIPTION QTY
1 98-3116 ORIFICE - condenser fan 1
55-3121 SCREW - orifice 4
55-3045 WASHER - dome 4
55-3059 NUT - captive 4
2 98-3117 PLENUM - condenser 1
3 67-819 COIL - condenser/radiator (see 78F12) 1
4 67-1403 TANK - accumulator 1
91-6159 NAMEPLATE - Pressure Vessel 1
55-3048 SCREW - accumulator (1.0 in lg) 2
55-2683 SCREW - accumulator (1.25 in lg) 1
55-7122 WASHER - belleville 3
55-2641 FLATWASHER 6
55-2640 NUT 3
5 11-8041 HOSE - accumulator (EPDM, 3/8 x 29 in) A/R
12-538 HOSE - accumulator (silicone, 3/8 x 25 ft) A/R
6 55-2069 CLAMP - hose 4
7 11-8883 HOSE - engine to radiator (upper, EPDM) 1
11-9521 HOSE - engine to radiator (upper, silicone) 1
8 55-3401 CLAMP - silicone hose 4
55-558 CLAMP - hose (EPDM) 4
9 11-9534 HOSE - engine to radiator (lower, EPDM) 1
11-9535 HOSE - engine to radiator (lower, silicone) 1
10 98-935 HOSE - overflow tank to radiator (EPDM, 3/4 x 25 ft) 1
12-419 HOSE - overflow tank to radiator (silicone, 3/4 x 25 ft) 1
11 55-1521 CLAMP - hose (silicone) 2
55-6726 CLAMP - hose (EPDM) 1
12 11-9242 CAP - tank 1
13 12-489 TANK - overflow 1
55-1587 SCREW - tank 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
14 11-6170 GAUGE - liquid level 1
33-1433 • GASKET - gauge 1
55-4970 • SCREW - gauge 4
11-6171 • DIAL - gauge 1
15 98-771 HOSE - overflow (25 ft) A/R
16 44-3018 SWITCH - water temperature cutout 1
55-5023 BUSHING 1
17 11-7267 ADAPTER - hose 1
18 55-2666 CLAMP - hose 2
55-2991 SCREW - clamp 2
55-2001 FLATWASHER 4
62
161G5 ENGINE COOLING SYSTEM
Revised
3/16/04
63
Revised
3/16/04 ENGINE COOLING SYSTEM 161G5
REF PART# DESCRIPTION QTY
55-4560 NUT 2
19 55-5963 ADAPTER - hose 1
20 33-489 GROMMET (1.25 id) 1
21 55-7498 BUSHING (1-1/8 ftg x 7/8) 1
22 55-5094 DRAIN COCK 1
64
118B7 ENGINE BLOCK HEATER
Revised
1/27/97
ENGINE BLOCK
HEATER
118B7
1/27/97
65
Revised
1/27/97 ENGINE BLOCK HEATER 118B7
REF PART# DESCRIPTION QTY
40-530 KIT - engine block heater 1
1 41-463 • HEATER - coolant 1
2 33-2509 • GASKET - heater 1
3 55-7726 • SCREW - heater 2
4 55-7727 • LOCKWASHER 2
66
138F13 BELTS, PULLEYS & FAN GROUP
Revised
3/16/04
BELTS, PULLEYS
& FAN GROUP
138F13
3/16/04
67
Revised
3/16/04 BELTS, PULLEYS & FAN GROUP 138F13
REF PART# DESCRIPTION QTY
1 78-1012 BELT - water pump (see 132A4) 1
2 107-291 CLUTCH (see 145F4) 1
55-5022 SCREW - clutch 6
3 78-977 BELT - engine (use w/ idler 77-2431, before 3/97) 1
78-1083 BELT - engine (use w/ idler 77-2718, 3/97 & after) 1
4 78-671 BELT - alternator to compressor 1
5 77-2256 PULLEY - compressor 1
77-2537 BUSHING - pulley 1
70-184 • KIT - screws & washers 1
6 77-2718 PULLEY - idler (see 180H3) 1
7 77-1703 PULLEY - alternator 1
8 41-2197 ALTERNATOR (model EA, see 116D13) 1
41-2196 ALTERNATOR (65 amp, model 8MR, see 144C2) 1
9 78-936 BELT - motor to jackshaft (compressor) 1
10 77-1754 PULLEY - motor 1
77-1985 PULLEY - jackshaft 1
55-6220 SCREW - pulley 2
55-2959 LOCKWASHER 2
11 104-466 MOTOR (220-230-380-460/3/50-60, see 126F4) 1
99-9084 NAMEPLATE - Arrow 1
55-7555 KEY - pulley/fan 2
12 77-1699 HUB - condenser fan 1
13 78-687 FAN - condenser 1
78-954 FAN - condenser (noise reduction) 1
55-2963 SCREW - fan 2
55-2959 LOCKWASHER 2
55-7555 KEY - fan 1
14 98-3631 GUARD - fan 1
55-3121 SCREW - guard 4
15 204-427 GAUGE - belt tension 1
68
145F4 CLUTCH ASSEMBLY (107-291)
Revised
4/6/00
CLUTCH ASSEM-
BLY (107-291)
145F4
4/6/00
69
Revised
4/6/00 CLUTCH ASSEMBLY (107-291) 145F4
REF PART# DESCRIPTION QTY
107-291 CLUTCH 1
1 70-189 KIT - clutch repair 1
2 70-175 •• KIT - bearing 1
3 70-190 •• KIT - shoe 1
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257.
See 94B1 for replacement parts for 107-204.
70
126F4 MOTOR ASSEMBLY 104-466
Revised
11/10/00
MOTOR ASSEM-
BLY 104-466
126F4
11/10/00
71
Revised
11/10/00 MOTOR ASSEMBLY 104-466 126F4
REF PART# DESCRIPTION QTY
104-466 MOTOR 1
1 33-2726 • SEAL - fan drive end 1
2 77-2317 • HOUSING - end bell 1
3 55-8347 • WASHER - wave 1
4 77-2603 • BEARING (fan drive end) 1
5 55-8343 • KEY - fan end 1
6 55-8342 • KEY - drive end 1
7 55-8344 • RING - snap 1
8 77-2603 BEARING (fan drive end) 1
9 77-2318 • HOUSING - drive end 1
10 33-2726 • SEAL - drive end 1
11 55-8345 • ROD - thru 4
72
180H3 IDLER PULLEY GROUP
Revised
9/9/03
IDLER PULLEY
GROUP
180H3
9/9/03
73
Revised
9/9/03 IDLER PULLEY GROUP 180H3
REF PART# DESCRIPTION QTY
1 91-9058 BRACKET - idler pulley 1
55-2969 SCREW - bracket 4
55-2958 FLATWASHER 4
55-8423 WASHER - belleville 4
2 91-8795 NUTSTRIP 2
55-3025 SCREW - nutstrip (#10) 2
55-2996 LOCKWASHER 2
3 55-7524 SCREW - pulley 1
4 77-2409 SPROCKET - pulley 1
5 55-3594 WASHER - special 1
6 77-2718 PULLEY - idler 1
7 51-630 WASHER - pulley 1
8 55-7123 WASHER - belleville 1
74
77B14 JACKSHAFT ASSEMBLY
Revised
9/5/03
JACKSHAFT
ASSEMBLY
77B14
9/5/03
75
Revised
9/5/03 JACKSHAFT ASSEMBLY 77B14
REF PART# DESCRIPTION QTY
77-1712 JACKSHAFT - assembly 1
1 55-148 • SCREW 8
2 55-421 • LOCKWASHER 8
3 55-371 • FLATWASHER 8
4 91-1203 • CAP - housing 2
99-2901 • SHIM (0.005 thk) 3
99-2902 • SHIM (0.007 thk) 3
5 33-982 • O-RING 2
6 33-2134 • SEAL - oil 2
7 77-1070 • BEARING - roller 2
8 55-3364 • PLUG - pipe 2
9 77-2621 • SHAFT - assembly 1
10 91-5685 • HOUSING 1
11 55-6417 • VENT - air 1
55-6416 • CAP - air vent 1
12 77-2434 • RETAINER - oil slinger 1
13 55-351 KEY - hub 1
14 55-3264 KEY - pulley 1
15 11-6863 SLEEVE - repair (set of 10) 1
203-394 GREASE (gallon) A/R
76
134E5 MOUNTING GROUP - COMPRESSOR & MOTOR
Revised
9/5/03
MOUNTING
GROUP - COM-
PRESSOR &
MOTOR
134E5
9/5/03
77
Revised
9/5/03 MOUNTING GROUP - COMPRESSOR & MOTOR 134E5
REF PART# DESCRIPTION QTY
1 91-6583 BOLTSTRIP (w/ mounting screw) 2
55-4953 NUT - boltstrip 2
55-2086 FLATWASHER 2
2 55-399 WASHER - special 4
3 55-2200 LOCKWASHER 4
4 55-3122 NUT - compressor 4
5 55-3048 SCREW - motor (1 in lg) 4
55-2683 SCREW - jackshaft (1-1/2 lg) 4
6 55-2641 FLATWASHER 12
55-4931 WASHER - special 4
7 55-4955 NUT 12
8 98-3995 MOUNT - pedestal (motor) 1
9 99-9536 SUPPORT - jackshaft (see 77B14) 1
10 99-9839 BOLTSTRIP - support 2
11 55-4759 BOLT - belt adjustment 2
12 55-377 FLATWASHER 2
13 99-5983 SPACER 2
14 55-1232 NUT - jam 4
15 91-3370 BRACKET - motor/jackshaft 1
16 91-3159 ANGLE - motor support 1
55-1587 SCREW - angle 2
55-2086 FLATWASHER 4
55-4953 NUT 2
17 77-1712 JACKSHAFT - assembly (see 77B14) 1
78
101C14 ENGINE MOUNTING GROUP (8/91 & AFTER)
Revised
7/29/02
ENGINE MOUNT-
ING GROUP (8/91
& AFTER)
101C14
7/29/02
79
Revised
7/29/02 ENGINE MOUNTING GROUP (8/91 & AFTER) 101C14
REF PART# DESCRIPTION QTY
1 91-9207 BRACKET - snubber 1
55-3486 SCREW - bracket 2
55-2173 FLATWASHER 5
55-7123 WASHER - belleville 2
55-4952 NUT 2
2 55-2166 NUT 5
3 55-7123 WASHER - belleville 6
4 91-3908 MOUNT - vibration 1
5 91-3202 MOUNT - engine (roadside) 1
6 91-9260 MOUNT - engine (curbside) 1
7 91-3200 MOUNT - engine (upper) 1
91-7855 MOUNT - engine (upper, WKD) 1
55-5957 SCREW - mount (M10 x 1.5) 4
55-6216 SCREW - mount (M10 x 1.5) 6
55-5695 SCREW - mount (M10 x 1.25) 2
55-411 LOCKWASHER 12
55-7122 WASHER - belleville 18
55-4625 FLATWASHER 12
8 91-3203 MOUNT - engine (front) 1
55-3048 SCREW - mount 6
55-7122 FLATWASHER 6
55-4955 NUT 6
9 91-2281 MOUNT - vibration 2
10 55-2914 SCREW - engine 1
11 55-2747 SCREW - engine 1
12 55-3594 WASHER - special 4
13 55-5871 WASHER - special 8
14 55-3048 SCREW - mount 10
15 55-2641 FLATWASHER 14
16 99-9449 MOUNT - wear plate 2
55-3035 RIVET - wear plate 4
17 55-5888 SCREW - engine 2
18 55-7122 WASHER - belleville 26
19 99-4820 MOUNT - vibration (engine, set of two) 2
20 55-2640 NUT 10
80
138F11 REFRIGERATION - CONDENSER (MD-II TCI-Z)
Revised
3/17/04
REFRIGERATION -
CONDENSER (MD-
II TCI-Z)
138F11
3/17/04
81
Revised
3/17/04 REFRIGERATION - CONDENSER (MD-II TCI-Z) 138F11
REF PART# DESCRIPTION QTY
1 99-9948 NAMEPLATE - Pressure Vessel 1
2 33-1015 O-RING - dehydrator 2
3 67-1180 TANK - receiver (see 125F4) 1
4 66-7227 TUBE - receiver to dehydrator 1
5 61-800 DEHYDRATOR (see 116F9) 1
6 33-1015 O-RING - valve 1
7 66-7392 VALVE - relief (see 119B8) 1
8 66-7226 TUBE - tee to receiver 1
55-3295 • FITTING - saddle 1
9 55-6389 CLAMP - tube 4
55-3121 SCREW - clamp 4
55-2086 FLATWASHER 8
55-4953 NUT 4
10 55-2181 TEE (1/2 x 1/2 x 3/8) 1
11 66-7222 TUBE - check valve to tee 1
12 66-5722 VALVE - check 1
13 66-7221 TUBE - coil to valve 1
14 67-819 COIL - condenser/radiator (see 138F12) 1
15 66-7605 TUBE - tee to solenoid valve 1
16 66-3653 VALVE - check (see 9G12) 1
17 66-7375 TUBE - check valve to accumulator 1
18 66-5305 VALVE - solenoid (see 116G10) 1
19 66-7223 TUBE - solenoid to tee 1
20 91-7935 BRACKET - solenoid valve 1
21 66-7219 TUBE - check valve to coil 1
22 66-3789 VALVE - check (see 106C14) 1
23 66-7218 TUBE - solenoid to check valve 1
24 91-7496 BRACKET - solenoid valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 4
55-4953 NUT 2
25 66-8556 VALVE - solenoid 1
60-230 • KIT - diaphram 1
60-231 • KIT - coil 1
26 55-904 TEE (5/8 x 5/8 x 5/8) 1
27 66-7217 TUBE - tee to tee 1
28 55-6507 TEE (5/8 x 5/8 x 3/8) 1
29 66-7215 TUBE - discharge valve to tee 1
30 NSS COMPRESSOR (see 138G3) 1
31 66-7603 TUBE - defrost (tee to bulkhead) 1
32 66-7606 TUBE - dehydrator to bulkhead 1
33 66-6036 ADAPTER - bulkhead 1
82
138F11 REFRIGERATION - CONDENSER (MD-II TCI-Z)
Revised
3/17/04
83
Revised
3/17/04 REFRIGERATION - CONDENSER (MD-II TCI-Z) 138F11
REF PART# DESCRIPTION QTY
34 33-1015 O-RING 1
35 55-6780 NUT - bulkhead 1
36 66-8675 TUBE - pressure regulator to suction valve 1
37 67-1403 TANK - accumulator 1
38 66-6048 TUBE - accumulator inlet 1
39 66-4620 TUBE - accumulator outlet 1
40 60-282 KIT - valve (cpr) 1
61-2237 • VALVE - cpr 1
61-2285 • COUPLING (1-1/8) 1
41 33-2115 O-RING (5/8 id) 1
42 55-6434 TEE (1/2 x 1/2 x 1/4) 1
43 66-7374 TUBE - tee to solenoid 1
44 66-5306 VALVE - solenoid (see 138A6) 1
45 66-7376 TUBE - solenoid to check valve 1
46 91-6159 NAMEPLATE - pressure vessel 1
47 91-7419 NAMEPLATE - pressure vessel 1
48 66-7377 COUPLING - bypass tube 1
49 91-5586 BRACKET - accumulator tank reinforce 1
55-4811 SCREW - bracket 4
55-2086 FLATWASHER 4
55-4742 WASHER - special 4
55-4953 NUT 4
50 91-8594 BRACKET - solenoid valve 1
51 91-5143 CLAMP - suction tube 4
55-2977 SCREW - clamp 2
55-2086 FLATWASHER 4
55-4953 NUT 2
52 55-6811 NUT - bulkhead 1
53 66-8676 TUBE - coupling 1
54 55-6415 ADAPTER - bulkhead 1
55 33-1777 O-RING 1
56 55-5739 NUT 1
57 55-6786 ADAPTER - bulkhead 1
84
180F8 FRAME & PANELS (S-2 TMT)
Revised
10/3/02
85
Revised
10/3/02 FRAME & PANELS (S-2 TMT) 180F8
REF PART# DESCRIPTION QTY
1 98-6101 FRAME - evaporator 1
2 92-1437 COVER - back 1
3 92-1427 LATCH - pawl 2
4 33-3443 GROMMET - bumper 4
5 92-1438 GRILLE - fan 1
6 92-1436 COVER - front (blower outlet) 1
7 55-9761 SCREW - cover 5
8 92-1433 DRAIN PAN - lower 1
55-9761 SCREW - drain pan 6
9 33-3448 FOAM - drain pan 1
10 92-2698 DRAIN PAN - upper 1
11 33-3446 FOAM - curbside 1
12 33-3445 FOAM - roadside 1
13 92-1429 COVER - curbside 1
14 92-1430 COVER - roadside 1
51-251 FASTENER - cover 6
86
180F9 FRAME & PANELS (S-3 TMT)
Revised
10/3/02
87
Revised
10/3/02 FRAME & PANELS (S-3 TMT) 180F9
REF PART# DESCRIPTION QTY
1 98-6105 FRAME - evaporator 1
2 92-1448 COVER - back 1
3 92-1427 LATCH - pawl 2
4 33-3443 GROMMET - bumper 4
5 92-1449 GRILLE - fan 1
6 92-1450 COVER - front (blower outlet) 1
7 55-9761 SCREW - cover 5
8 92-1452 DRAIN PAN - lower 1
55-9761 SCREW - drain pan 6
9 33-3620 FOAM - drain pan 1
10 92-2699 DRAIN PAN - upper 1
11 33-3446 FOAM - curbside 1
12 33-3445 FOAM - roadside 1
13 92-1429 COVER - curbside 1
14 92-1430 COVER - roadside 1
51-251 FASTENER - cover 6
88
177A9 REFRIGERATION COMPONENTS (S-2)
Revised
3/16/04
REFRIGERATION
COMPONENTS (S-
2)
177A9
3/16/04
89
Revised
3/16/04 REFRIGERATION COMPONENTS (S-2) 177A9
REF PART# DESCRIPTION QTY
1 67-1769 COIL - evaporator 1
2 91-9248 BRACKET - distributor 1
3 33-1013 GROMMET (9/32 id) 2
33-282 GROMMET (3/18 id) 2
33-1215 GROMMET (1/2 id) 2
33-563 GROMMET (9/16 id) 2
4 61-1029 TUBE - serpentine 1
5 61-1030 CLAMP - defrost tube 4
55-2260 RIVET - clamp & serpentine tube 10
6 61-1033 TUBE - solenoid to serpentine 1
7 61-1057 TUBE - drain pan to distributor 1
8 61-1023 TUBE - suction 1
9 61-1025 SOLENOID - hot gas 1
60-279 • KIT - repair 1
44-3681 • COIL 1
55-4523 SCREW - valve 2
55-2202 LOCKWASHER 2
10 61-194 HEAT EXCHANGER 1
55-4953 NUT - exchanger 2
55-2086 FLATWASHER 2
11 61-1024 TUBE - hot gas 1
12 55-6779 ADAPTER - bulkhead (defrost) 1
13 33-566 O-RING - defrost (1/2 id) 1
14 33-1015 O-RING - liquid (3/8 id) 1
15 66-6036 ADAPTER - bulkhead (liquid) 1
16 55-6222 TEE (3/8 x 3/8 x 1/2) 1
17 61-1037 VALVE - solenoid (liquid) 1
60-276 • KIT - repair 1
44-5174 • COIL 1
18 61-1035 TUBE - tee to check valve 1
19 61-1036 TUBE - liquid (adapter to tee) 1
20 66-3655 VALVE - check 1
21 61-1034 TUBE - liquid (tee to adapter) 1
22 61-1038 TUBE - liquid (valve to exchanger) 1
23 33-594 O-RING - suction (7/8 id) 1
24 61-1713 VALVE - suction 1
25 61-1026 TUBE - heat exchanger 1
26 61-974 VALVE - expansion 1
27 61-1027 TUBE - equalizer 1
28 61-1028 TUBE - liquid 1
55-6388 CLAMP - tube 2
55-9765 CLAMP - tube 1
90
177A9 REFRIGERATION COMPONENTS (S-2)
Revised
3/16/04
91
Revised
3/16/04 REFRIGERATION COMPONENTS (S-2) 177A9
REF PART# DESCRIPTION QTY
55-6843 LOCKWASHER (1.02 id) 1
55-9147 LOCKWASHER (0.72 id) 1
55-9146 LOCKWASHER (0.83 id) 1
92
176H5 REFRIGERATION COMPONENTS (S-3, TRUCK)
Revised
3/16/04
REFRIGERATION
COMPONENTS (S-
3, TRUCK)
176H5
3/16/04
93
Revised
3/16/04 REFRIGERATION COMPONENTS (S-3, TRUCK) 176H5
REF PART# DESCRIPTION QTY
1 67-1853 COIL - evaporator 1
2 91-9248 BRACKET - distributor 1
3 33-313 GROMMET (5/8 id) 2
33-282 GROMMET (3/8 id) 2
33-1215 GROMMET (1/2 id) 2
33-563 GROMMET (9/16 id) 2
4 61-1063 TUBE - serpentine 1
5 61-1030 CLAMP - defrost tube 4
55-2260 RIVET - clamp and serpentine tube 13
6 61-1033 TUBE - solenoid to serpentine 1
7 61-1057 TUBE - drain pan to distributor 1
8 61-1023 TUBE - suction 1
9 61-1025 SOLENOID - hot gas 1
60-279 • KIT - repair 1
44-3681 • COIL 1
55-4523 SCREW - valve 2
55-2202 LOCKWASHER 2
10 92-1431 BRACKET - valve 1
55-9693 SCREW - bracket 1
11 61-1024 TUBE - hot gas 1
12 55-6779 ADAPTER - bulkhead (defrost) 1
55-6393 NUT - bulkhead 1
55-9146 LOCKWASHER 1
13 33-566 O-RING - defrost (1/2 id) 1
14 33-1015 O-RING - liquid (3/8 id) 1
15 66-6036 ADAPTER - bulkhead (liquid) 1
55-6780 NUT - bulkhead 1
55-9147 LOCKWASHER 1
16 55-6222 TEE (3/8 x 3/8 x 1/2) 1
17 61-1037 VALVE - solenoid (liquid) 1
60-276 • KIT - repair 1
44-5174 • COIL 1
18 61-1035 TUBE - tee to check valve 1
19 61-1036 TUBE - liquid (adapter to tee) 1
20 66-3655 VALVE - check 1
21 61-1034 TUBE - liquid (tee to adapter) 1
22 61-1038 TUBE - liquid (valve to exchanger) 1
23 33-1222 O-RING - suction 1
24 61-1714 VALVE - suction 1
55-6812 NUT - bulkhead 1
55-6843 LOCKWASHER 1
25 61-1636 HEAT EXCHANGER 1
94
176H5 REFRIGERATION COMPONENTS (S-3, TRUCK)
Revised
3/16/04
95
Revised
3/16/04 REFRIGERATION COMPONENTS (S-3, TRUCK) 176H5
REF PART# DESCRIPTION QTY
55-4953 NUT - exchanger 2
55-2086 FLATWASHER 2
26 61-1026 TUBE - heat exchanger 1
27 61-974 VALVE - expansion 1
28 61-1027 TUBE - equalizer 1
29 61-1028 TUBE - liquid 1
96
180F0 ELECTRICAL COMPONENTS (S-2 TMT)
Revised
3/16/04
ELECTRICAL
COMPONENTS (S-
2 TMT)
180F0
3/16/04
97
Revised
3/16/04 ELECTRICAL COMPONENTS (S-2 TMT) 180F0
REF PART# DESCRIPTION QTY
1 40-785 KIT - sensor (return air & coil temperature, ungraded) 1
44-9906 TAB - connector 1
2 61-1025 SOLENOID - hot gas 1
60-279 • KIT - repair 1
44-3681 • COIL 1
3 61-1037 VALVE - solenoid (liquid) 1
60-276 • KIT - repair 1
44-5174 • COIL 1
4 61-1713 SOLENOID - suction 1
5 40-784 KIT - sensor (discharge air, graded) 1
6 78-1233 BLOWER - variable (12V) 2
55-9694 SCREW - blower 8
7 78-1251 HOUSING - blower 1
8 78-1252 COVER - blower 1
9 92-1434 BRACKET - terminal board 1
55-9693 SCREW - bracket 4
55-9763 NUT 4
10 44-3414 BOARD - terminal 1
44-2915 STRIP - jumper 2
55-9694 SCREW - terminal board 4
11 92-1446 MARKSTRIP - terminal board 1
12 41-4291 WIRE - resistance (2590 mm) 1
41-4292 WIRE - resistance (1955 mm) 1
13 41-4795 WIRE - resistance (7327 mm) 1
41-4796 WIRE - resistance (6267 mm) 1
14 44-3474 SWITCH - air pressure 1
55-4560 NUT - switch 2
55-2001 FLATWASHER 2
15 41-5178 HARNESS - air switch 1
16 99-1143 HOSE - air switch (black, 25 ft) A/R
17 44-3918 STRIP - jumper 1
91-9250 NAMEPLATE - chassis 1
55-9762 NUT 2
55-6995 FLATWASHER 2
18 41-1514 SWITCH - temp, defrost termination (electronic) 1
55-2260 RIVET - switch 2
19 41-5179 HARNESS - air switch 1
20 91-7266 CLAMP - sensor 1
55-9761 SCREW - clamp 1
98
182A1 ELECTRICAL COMPONENTS (S-3 TMT)
Revised
3/16/04
ELECTRICAL
COMPONENTS (S-
3 TMT)
182A1
3/16/04
99
Revised
3/16/04 ELECTRICAL COMPONENTS (S-3 TMT) 182A1
REF PART# DESCRIPTION QTY
1 40-785 KIT - sensor (return air & coil temperature, ungraded) 1
44-9906 TAB - connector 1
2 61-1025 SOLENOID - hot gas 1
60-279 • KIT - repair 1
44-3681 • COIL 1
3 61-1037 VALVE - solenoid (liquid) 1
60-276 • KIT - repair 1
44-5174 • COIL 1
4 61-1714 SOLENOID - suction 1
5 40-784 KIT - sensor (discharge air, graded) 1
6 78-1233 BLOWER - variable (12V) 3
55-9694 SCREW - blower 12
7 78-1255 HOUSING - blower 1
8 78-1256 COVER - blower 1
9 92-1454 BRACKET - terminal board 1
55-9693 SCREW - bracket 4
55-9810 NUT 4
10 44-2728 BOARD - terminal 1
44-2915 JUMPER - terminal 1
55-9694 SCREW - terminal board 4
11 92-1446 MARKSTRIP - terminal board 1
12 41-4303 WIRE - resistance (3000 mm) 1
41-4304 WIRE - resistance (4000 mm) 1
13 41-4797 WIRE - resistance (7267 mm) 1
41-4798 WIRE - resistance (9047 mm) 1
14 44-3474 SWITCH - air pressure 1
55-4560 NUT - switch 2
55-2001 FLATWASHER 2
15 41-5178 HARNESS - air switch 1
16 99-1143 HOSE - air switch (black, 25 ft) A/R
17 44-3918 STRIP - jumper 1
91-9250 NAMEPLATE - chassis 1
55-9762 NUT 2
55-6995 FLATWASHER 2
18 41-1514 SWITCH - temp, defrost termination (electronic) 1
55-2260 RIVET - switch 2
19 41-5179 HARNESS - air switch 1
20 91-7266 CLAMP - sensor 1
55-9761 SCREW - clamp 1
100
INSTALLATION COMPONENTS (TRUCK, REMOTE
176H4 EVAPORATOR)
Revised
10/3/02
INSTALLATION
COMPONENTS
(TRUCK, REMOTE
EVAPORATOR)
176H4
10/3/02
101
INSTALLATION COMPONENTS (TRUCK, REMOTE
Revised
10/3/02 EVAPORATOR) 176H4
REF PART# DESCRIPTION QTY
1 55-3686 NUT - unit 4
55-5725 WASHER - special (3/8 thick) 4
55-9472 WASHER - special 4
2 33-3444 INSULATION - heat exchanger 1
3 92-1455 PIPE - defrost drain (809 mm) 1
92-1442 PIPE - defrost drain (1000 mm) 1
4 55-9767 CONNECTOR - elbow (defrost drain) 2
5 41-4797 WIRE - resistance (S-3, 7267 mm) 1
41-4798 WIRE - resistance (S-3, 9047 mm) 1
41-4796 WIRE - resistance (S-2, 6267 mm) 1
41-4795 WIRE - resistance (S-2, 7327 mm) 1
6 92-2238 BRACKET - tube 1
55-5955 SCREW - bracket 2
55-4638 FLATWASHER 4
55-7007 NUT 2
7 55-3741 CLAMP - tube 1
55-4666 SCREW - clamp 1
55-4638 FLATWASHER 2
55-7007 NUT 1
8 33-1217 GROMMET (1-3/8 id) 2
9 33-566 O-RING - defrost (1/2 id) 1
10 33-1015 O-RING - liquid (3/8 id) 1
11 33-1222 O-RING - suction (3/4 id) 1
12 61-1043 TUBE - hot gas 1
13 55-8950 NUT - hotgas (13/16-16) 1
14 61-1041 TUBE - liquid line 1
15 55-8267 NUT - liquid (11/16-16) 1
16 61-1066 TUBE - suction 1
17 51-135 NUT - suction (1-3/16-12) 1
18 61-1044 TEE - hot gas 1
19 61-1042 TEE - liquid line 1
20 55-6522 COUPLING (3/8) 1
55-8432 COUPLING (1/2) 1
55-3740 COUPLING (7/8) 2
21 55-6359 ELBOW (3/8) 1
55-1483 ELBOW (1/2) 1
55-3326 ELBOW (7/8) 1
22 55-3251 TEE (3/8) 1
55-2296 TEE (1/2) 1
23 11-9290 HOSE - drain 1
24 55-2686 CLAMP - hose 1
25 203-497 PACKAGE - refrigeration oil 1
102
INSTALLATION COMPONENTS (TRUCK, REMOTE
176H4 EVAPORATOR)
Revised
10/3/02
103
INSTALLATION COMPONENTS (TRUCK, REMOTE
Revised
10/3/02 EVAPORATOR) 176H4
REF PART# DESCRIPTION QTY
26 66-1273 VALVE - drain 1
104
180H1 REMOTE UNIT CONNECTIONS
Revised
3/16/04
REMOTE UNIT
CONNECTIONS
180H1
3/16/04
105
Revised
3/16/04 REMOTE UNIT CONNECTIONS 180H1
REF PART# DESCRIPTION QTY
1 41-2821 HARNESS - evaporator fan (zone 1) 1
41-2823 HARNESS - evaporator fan (zone 2) 1
3 41-3042 HARNESS - evaporator (zone 1) 1
4 41-3043 HARNESS - evaporator (zone 2) 1
5 44-8897 • CONNECTOR (24 pin) 1
6 61-831 TUBE - suction 1
7 55-5935 • NUT - shoulder (#20) 1
55-5939 • SHOULDER (#20) 1
8 33-544 O-RING - suction (#20) 1
9 66-9391 TUBE - hot gas 1
10 55-6396 NUT - shoulder (#10) 1
55-6356 SHOULDER (#10) 1
11 33-2115 O-RING - hot gas (#10) 1
12 66-9393 TUBE - liquid 1
13 55-8267 NUT - shoulder (#6) 1
55-8268 SHOULDER (#6) 1
14 33-1015 O-RING - liquid (#6) 1
15 66-6179 VALVE - check (see 106C14) 2
16 55-6712 TEE (7/8) 1
17 67-712 TUBE - liquid (3/8 x 50 ft) A/R
67-1126 TUBE - hot gas (1/2 x 50 ft) A/R
67-1041 TUBE - suction (7/8 x 50 ft) A/R
106
116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
9/8/00
SOLENOID VALVE
- NORMALLY
CLOSED
116G10
9/8/00
107
Revised
9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10
REF PART# DESCRIPTION QTY
1 66-6102 VALVE - solenoid 1
2 66-6384 VALVE - solenoid 1
3 66-5305 VALVE - solenoid 1
4 66-2859 VALVE - solenoid 1
5 60-181 • KIT - internal parts 1
6 41-3681 • COIL 1
108
138A6 SOLENOID VALVE ASSEMBLY
Revised
3/16/04
SOLENOID VALVE
ASSEMBLY
138A6
3/16/04
109
Revised
3/16/04 SOLENOID VALVE ASSEMBLY 138A6
REF PART# DESCRIPTION QTY
66-5306 VALVE - solenoid (normally closed) 1
1 44-3681 • COIL (12VDC) 1
110
117A1 SOLENOID VALVE - OPEN
Revised
6/19/00
SOLENOID VALVE
- OPEN
117A1
6/19/00
111
Revised
6/19/00 SOLENOID VALVE - OPEN 117A1
REF PART# DESCRIPTION QTY
1 66-6127 VALVE - solenoid 1
2 66-7373 VALVE - solenoid 1
3 60-186 • KIT - repair 1
4 44-5174 • COIL 1
112
106C14 CHECK VALVE ASSEMBLY
Revised
10/22/96
CHECK VALVE
ASSEMBLY
106C14
10/22/96
113
Revised
10/22/96 CHECK VALVE ASSEMBLY 106C14
REF PART# DESCRIPTION QTY
A 66-3789 VALVE (5/8 od) 1
* 60-166 • KIT - check valve repair (incl seat, spring, gasket) 1
1 * NSS •• SEAT - valve 1
2 * NSS •• SPRING 1
3 * 33-1778 •• GASKET 1
4 66-4659 • CAP - check valve 1
B 66-6586 VALVE - check (3/4 od, use items 5 thru 8) 1
C 66-6179 VALVE - check (7/8 od) 1
* 60-175 • KIT - check valve repair (incl seat, spring, gasket) 1
5 * NSS •• SEAT - valve 1
6 * NSS •• SPRING 1
7 * 33-1778 •• GASKET 1
8 66-4659 • CAP - check valve 1
D 66-5307 VALVE (1-1/8 od) 1
* 60-176 • KIT - check valve repair (incl seat, spring, gasket) 1
9 * NSS •• SEAT - valve 1
10 * NSS •• SPRING 1
11 * 33-2340 •• GASKET 1
12 * 66-6433 • CAP - check valve 1
13 * 55-6293 • SCREW - cap 4
E 66-4594 VALVE (1-3/8 od) 1
* 60-229 KIT - check valve repair (incl seat, spring, gasket) 1
14 * NSS •• SEAT - valve 1
15 * NSS •• SPRING 1
16 * 33-1941 •• GASKET 1
17 66-5085 • CAP - check valve 1
18 * 55-6293 • SCREW - cap 4
* 60-229 KIT - check valve repair (incl seat, spring, gasket & screws) 1
114
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
115
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
REF PART# DESCRIPTION QTY
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-962 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
116
119B8 RELIEF VALVE ASSEMBLY
Revised
2/13/04
RELIEF VALVE
ASSEMBLY
119B8
2/13/04
117
Revised
2/13/04 RELIEF VALVE ASSEMBLY 119B8
REF PART# DESCRIPTION QTY
1 66-7392 VALVE - relief (assembly, brass) 1
2 33-1015 • O-RING - relief valve 2
118
125F4 RECEIVER TANK GROUP
Revised
6/25/02
RECEIVER TANK
GROUP
125F4
6/25/02
119
Revised
6/25/02 RECEIVER TANK GROUP 125F4
REF PART# DESCRIPTION QTY
1 67-1180 TANK - receiver 1
2 66-9257 • BALL (before 1/00) 1
3 33-2419 • O-RING 1
4 66-6827 • INDICATOR - liquid (before 1/00) 1
66-9918 • INDICATOR - liquid (incl ball 1/00 & after,) 1
5 55-2641 FLATWASHER 2
6 55-2363 LOCKWASHER 2
7 55-4955 NUT - receiver tank 2
8 55-7152 NUT - receiver tank (acorn) 1
9 55-4931 WASHER - special (units w/ acorn nut) 2
10 91-3400 NAMEPLATE - pressure vessel 1
120
116F9 DEHYDRATOR GROUP
Revised
4/4/03
DEHYDRATOR
GROUP
116F9
4/4/03
121
Revised
4/4/03 DEHYDRATOR GROUP 116F9
REF PART# DESCRIPTION QTY
1 66-9700 DEHYDRATOR 1
2 33-1015 O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 91-7602 HANGER - dehydrator 1
6 55-2957 SCREW - bracket 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-4953 NUT 4
7 99-4326 PAD - dehydrator 2
8 91-5461 BRACKET - dehydrator 1
55-3018 SCREW - bracket 1
55-2086 FLATWASHER 2
55-4953 NUT 1
9 92-796 BRACKET - dehydrator (MD TLE) 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 4
55-4953 NUT 2
122
138G3 COMPRESSOR GROUP ASSEMBLY
Revised
1/24/01
COMPRESSOR
GROUP ASSEM-
BLY
138G3
1/24/01
123
Revised
1/24/01 COMPRESSOR GROUP ASSEMBLY 138G3
REF PART# DESCRIPTION QTY
1 102-477 COMPRESSOR - X214 (R404A, see 111E4) 1
102-476 COMPRESSOR - X214 (R502, R403B, see 107E2) 1
2 77-2256 PULLEY - compressor 1
3 77-2537 BUSHING 1
70-184 • KIT - screws & washers 1
4 55-9024 KEY 1
5 41-3846 SWITCH - hpco (450 psi) 1
55-1653 ELBOW - switch 1
6 44-8199 SWITCH - hpco (200 psi) 1
7 11-5513 VALVE - port 1
8 33-768 GASKET - flare 1
9 55-1983 CAP - flare 5
10 33-2805 GASKET - valve 2
11 22-188 VALVE - discharge 1
12 55-581 • GASKET - cap 1
13 66-343 • CAP - valve 1
14 11-2886 VALVE (Schrader) 1
15 11-7777 • CORE - valve 1
16 55-5672 • CAP - valve 1
17 33-211 GASKET - adapter 1
18 22-1010 ADAPTER - valve 1
19 55-8650 SCREW - valve 2
20 55-190 SCREW - adapter 4
21 55-3364 PLUG 1
22 66-1916 VALVE - suction 1
23 33-350 • GASKET - cap 1
24 66-3015 • CAP - valve 1
25 11-5513 VALVE - test port 1
26 11-7777 • CORE - valve 1
27 55-5672 • CAP - valve 1
28 55-896 FLATWASHER 2
29 55-895 FLATWASHER 2
55-7411 WASHER - special 2
30 55-5295 SCREW - valve 2
31 204-972 TOOL - keyway alignment 1
124
111E4 COMPRESSOR X214 (R134a, R404A)
Revised
3/16/04
COMPRESSOR
X214 (R134a,
R404A)
111E4
3/16/04
125
Revised
3/16/04 COMPRESSOR X214 (R134a, R404A) 111E4
REF PART# DESCRIPTION QTY
102-477 COMPRESSOR - X214 1
1 23-131 • BODY - compressor 1
2 * 33-2552 • GASKET - compressor cylinder head 1
3 22-788 • HEAD - cylinder 1
4 * 33-2019 • O-RING 10
5 * 55-6804 • WASHER - sealing 10
6 55-6805 • SCREW - cylinder head (2 lg) 6
7 55-6806 • SCREW - head (2-5/8 lg) 2
8 22-990 • PLATE - valve 2
9 * 33-1223 • O-RING - oil fill 1
10 * 22-899 • SEAL - crankshaft 1
11 22-743 • PLATE 1
12 55-172 • SCREW 6
13 * 33-2044 • SEAL - oil 1
14 * 33-2043 • O-RING - seal plate 1
15 22-350 • SIGHT GLASS 2
16 * 33-822 • O-RING 2
17 22-886 • ADAPTER - suction valve 1
18 55-190 • SCREW - adapter 4
19 55-3252 • WASHER 4
20 * 33-408 • O-RING - valve plate 2
21 22-608 • SLEEVE - cylinder 2
22 * 33-211 • GASKET - adapter 1
23 22-159 • SCREEN - suction port 1
24 11-475 • BUSHING - piston pin 2
25 22-849 • PISTON 2
26 NSS •• PIN - piston 2
27 55-2122 •• RING - retaining 4
28 NSS •• HEAD - piston 2
29 NSS •• REED - piston 2
30 51-115 •• NUT 2
55-895 •• FLATWASHER 2
31 22-639 • ROD - connecting 2
32 55-5062 • BOLT - connecting rod 4
33 55-1681 • NUT - connecting rod 4
34 22-1003 • BEARING SET - connecting rod (standard) 2
22-1004 • BEARING SET (0.005 us) 2
126
111E4 COMPRESSOR X214 (R134a, R404A)
Revised
3/16/04
127
Revised
3/16/04 COMPRESSOR X214 (R134a, R404A) 111E4
REF PART# DESCRIPTION QTY
22-1005 • BEARING SET (0.010 us) 2
22-1006 • BEARING SET (0.020 us) 2
22-1007 • BEARING SET (0.030 us) 2
35 * 33-1223 • O-RING - pumpshaft 1
36 22-220 • BEARING - crankshaft (pump end) 1
37 55-4720 • PLUG 2
38 55-7425 • PIN - dowel 1
39 22-804 • CRANKSHAFT 1
40 22-123 • PLUG - oil metering 1
41 * 55-455 • KEY 1
42 77-2311 • BEARING - crankshaft (pulley end) 1
43 * 33-110 • GASKET - bearing plate 1
44 22-1149 • SHAFT - oil pump 1
45 55-9760 • KEY - shaft 1
46 22-803 • PLATE - pump bearing 1
47 22-1160 • PUMP - oil 1
48 * 33-1175 • O-RING - oil pump cover 1
49 * 33-239 • O-RING 2
50 22-555 • COVER - pump 1
51 55-681 • SCREW - plate (1-1/8 lg) 4
55-183 • SCREW - plate (2-1/4 lg) 8
52 * 55-896 • FLATWASHER 20
53 22-784 • REGULATOR - oil pressure 1
54 * 33-672 • O-RING 1
55 55-6752 • PLUG 1
56 * 33-2095 • O-RING - regulator 1
57 66-8928 • VALVE 1
58 22-805 • SUMP - oil 1
59 * 33-2514 • GASKET - oil sump 1
60 55-9107 SCREW 12
61 55-329 • SCREW 1
62 * 55-386 • WASHER 1
63 22-806 • SCREEN - oil sump 1
64 * 33-2205 • O-RING - oil pickup 1
65 55-329 • SCREW - screen 2
66 55-790 • LOCKWASHER 2
67 55-895 • FLATWASHER 8
128
111E4 COMPRESSOR X214 (R134a, R404A)
Revised
3/16/04
129
Revised
3/16/04 COMPRESSOR X214 (R134a, R404A) 111E4
REF PART# DESCRIPTION QTY
68 22-653 • VALVE - check 1
69 55-6750 • PLUG - oil fill (before 7/97) 1
30-247 • VALVE (Schrader, 7/97 & after) 1
70 55-3364 • PLUG - cylinder head 1
203-385 • SEALER - thread A/R
71 55-8765 • STUD - cylinder head 2
* 30-247 KIT - gasket 1
203-513 OIL - compressor (R134a, R404A, gallon) A/R
203-518 KIT - acid test (polyol ester kit) 1
130
118B11 LOW PRESSURE CUTOUT SWITCH (OPTIONAL)
Revised
9/8/03
LOW PRESSURE
CUTOUT SWITCH
(OPTIONAL)
118B11
9/8/03
131
Revised
9/8/03 LOW PRESSURE CUTOUT SWITCH (OPTIONAL) 118B11
REF PART# DESCRIPTION QTY
1 33-211 GASKET 1
2 22-886 ADAPTER - suction valve 1
3 55-459 COUPLING 1
203-393 SEALER - thread A/R
4 44-8030 SWITCH - lpco 1
5 41-466 HARNESS - lpco/hpco (for connectors see 115D14) 1
6 91-5658 NAMEPLATE 1
7 66-5642 VALVE 1
11-7777 • CORE 1
55-5672 • CAP 1
132
143D13 COMPRESSOR OIL FILTER
Revised
6/17/03
COMPRESSOR
OIL FILTER
143D13
6/17/03
133
Revised
6/17/03 COMPRESSOR OIL FILTER 143D13
REF PART# DESCRIPTION QTY
90-240 KIT - compressor stabilizer 1
1 91-8239 • BRACKET - stabilizer 1
2 55-2957 • SCREW - bracket (1/4) 2
3 55-2086 • FLATWASHER (1/4) 2
4 55-1800 • LOCKWASHER (1/4) 2
5 55-4953 • NUT (1/4) 2
6 55-8765 • STUD - cylinder head 2
7 55-2640 • NUT - bracket 2
55-7469 • WASHER - belleville 2
8 55-2086 • FLATWASHER 4
9 55-6804 • WASHER - sealing 2
10 33-2019 • O-RING 2
11 66-8928 ADAPTER (o-ring seal) 1
12 33-1461 O-RING (5/16) 2
13 66-8837 TUBE - compressor inlet 1
55-8456 • SHOULDER - o-ring seal 2
55-8457 • NUT 2
14 66-7800 FILTER - compressor oil 1
15 33-1461 • O-RING (5/16) 1
16 33-1015 • O-RING (3/8 id) 1
17 55-1636 CLAMP 1
18 66-8838 TUBE - compressor outlet 1
55-8458 • SHOULDER - o-ring seal (filter) 1
55-8457 • NUT (filter) 1
55-8457 • SHOULDER - o-ring seal (pump end) 1
55-8456 • NUT 1
19 66-8048 ADAPTER (o-ring seal) 1
20 33-1223 O-RING (9/16 id) 1
134
180H4 ELECTRICAL COMPONENTS (MD-II TLE)
Revised
12/3/02
ELECTRICAL
COMPONENTS
(MD-II TLE)
180H4
12/3/02
135
Revised
12/3/02 ELECTRICAL COMPONENTS (MD-II TLE) 180H4
REF PART# DESCRIPTION QTY
1 NSS BOX - remote control (see 120E13) 1
2 44-9199 CABLE - power 1
3 44-9245 HARNESS - remote 1
4 41-624 HARNESS - remote box (common) 1
5 66-4907 GAUGE - compound (optional) 1
66-4346 TEE - gauge 1
66-6965 TUBE - gauge 1
55-328 ELBOW 1
6 44-9259 HOURMETER (analog) 1
41-3450 HOURMETER (digital) 1
7 NSS BOX - control (see 120E12) 1
8 104-466 MOTOR - electric (see 126F4) 1
9 99-9700 NAMEPLATE - 380VAC 50 Hz, 3 phase 1
55-2789 FITTING - connector 1
55-2635 NUT 1
10 41-2196 ALTERNATOR (65 amp, ee 144C2) 1
11 44-9107 HARNESS - alternator 1
12 41-3846 SWITCH - hpco (450 psi, green) 1
13 44-8199 SWITCH - hpco (200 psi, yellow) 1
14 45-1718 STARTER (see 76C11) 1
15 41-3923 HARNESS - main 1
16 41-3921 CABLE - battery to post 1
17 44-8430 CABLE - terminal 1
18 66-5305 VALVE - solenoid (defrost, see 116G10) 1
19 66-8556 VALVE - solenoid (suction) 1
60-231 • COIL - valve 1
20 66-5306 VALVE - solenoid (suction, see 138A6) 1
21 33-629 GROMMET (1.0 id) 2
33-1770 GROMMET (1.50 id) 2
33-572 GROMMET (0.75 id) 2
33-489 GROMMET (1.25 id) 2
33-623 GROMMET (2.125 id) 2
33-1371 GROMMET (1.70 id) 3
22 40-805 KIT - battery fuse (see 161G6) 1
41-3666 • FUSE (60 amp) 1
55-2965 NUT 10
23 44-9181 SOLENOID - fuel (see 109G2) 1
24 41-1972 HARNESS - fuel solenoid 1
25 55-2961 SCREW - terminal (see 161G6) 2
55-2641 FLATWASHER 4
55-3471 LOCKWASHER 3
55-3300 NUT - jam 2
136
180H4 ELECTRICAL COMPONENTS (MD-II TLE)
Revised
12/3/02
137
Revised
12/3/02 ELECTRICAL COMPONENTS (MD-II TLE) 180H4
REF PART# DESCRIPTION QTY
26 44-3018 SWITCH - water temperature 1
27 41-387 SWITCH - oil pressure 1
28 44-7130 GLOW PLUG 3
29 44-7129 CONNECTOR - glow plug 1
30 44-7186 CABLE - ground (terminal to engine bracket) 1
31 41-4946 HARNESS - junction evaporator (incl item 34) 1
32 44-5814 • CONNECTOR (4 pin, female) 1
33 44-5600 • CONNECTOR (6 pin, male) 1
34 44-9089 • CONNECTOR (24 pin) 1
35 41-1201 GAUGE - water temperature (option) 1
36 44-3258 AMMETER (optional) 1
37 44-7485 GAUGE - oil pressure (optional) 1
38 92-797 BRACKET - plug 1
55-5638 SCREW - bracket 4
138
115D14 WEATHER PACK CONNECTORS
Revised
11/15/02
WEATHER PACK
CONNECTORS
115D14
11/15/02
139
Revised
11/15/02 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 TOWER (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 TOWER (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 TOWER (3 pin) 1
10 44-7880 SHROUD (4 pin) 1
11 44-7881 TOWER (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 TOWER (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 TOWER (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 TOWER (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1
140
171A8 CONNECTORS - PACKARD METRIC PACK
Revised
10/8/01
CONNECTORS -
PACKARD MET-
RIC PACK
171A8
10/8/01
141
Revised
10/8/01 CONNECTORS - PACKARD METRIC PACK 171A8
REF PART# DESCRIPTION QTY
1 41-1915 CONNECTOR (3 pin, male) 1
2 41-4426 TERMINAL (10 gauge, male) A/R
3 41-1913 SEAL - cable (10 gauge, green) A/R
4 41-1912 LOCK - secondary (3 pin connector) 2
5 41-1911 CONNECTOR (3 pin, female) 1
6 41-1910 TERMINAL - socket (10 gauge, female) A/R
7 44-8487 CONNECTOR (2 pin, male) 1
8 44-9912 TERMINAL (10 gauge, male) A/R
9 33-2418 SEAL - cable (10 gauge, orange) A/R
10 44-8488 LOCK - secondary 2
11 44-9688 CONNECTOR (2 pin, female) 1
12 44-9689 TERMINAL (10 gauge, female) A/R
142
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02
143
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
144
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02
145
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1
146
180H5 CONTROL BOX ASSEMBLY
Revised
9/9/03
CONTROL BOX
ASSEMBLY
180H5
9/9/03
147
Revised
9/9/03 CONTROL BOX ASSEMBLY 180H5
REF PART# DESCRIPTION QTY
1 98-4306 BOX - control 1
2 91-1093 PIN - hinge 2
3 91-4509 PANEL - control box cover (see 180H6) 1
4 41-3923 HARNESS - main (domestic) 1
44-4925 • CONNECTOR (6 pin, male) 1
5 44-5622 • CONNECTOR (6 pin, female) 3
6 44-5030 • CONNECTOR (6 pin, female) 1
7 44-5600 • CONNECTOR (6 pin, male) 2
8 55-3000 SCREW - ground 4
55-2001 FLATWASHER 8
55-2996 LOCKWASHER (internal tooth) 8
55-2964 LOCKWASHER 8
55-2965 NUT 8
9 92-798 TRAY - relay (domestic) 1
91-9311 TRAY - relay (EEC) 1
55-3842 SCREW - tray 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
10 33-1129 GROMMET 1
11 91-1097 SPACER - box 2
12 91-7757 SUPPORT - control panel 1
91-1741 NUTSTRIP (6.5 in bolt) 1
91-1275 NUTSTRIP (8.8 in bolt) 1
55-2977 SCREW - box 4
55-5970 WASHER - sealing 4
55-1587 SCREW - box (hexagon head) 2
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
13 44-9865 BOARD - option (remote box, see 150C12) 1
55-3842 SCREW - board 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
14 44-9047 TIMER - solid state 1
55-3031 SCREW - timer 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
15 44-5573 CONNECTOR (2 pin, male) 1
16 91-7568 MARKSTRIP 1
17 41-2546 BOARD - multi-temperature (complete) 1
55-3022 SCREW - board 4
55-2202 LOCKWASHER 4
55-2201 FLATWASHER 4
148
180H5 CONTROL BOX ASSEMBLY
Revised
9/9/03
149
Revised
9/9/03 CONTROL BOX ASSEMBLY 180H5
REF PART# DESCRIPTION QTY
18 44-3186 RELAY - plug-in 4
19 99-2027 SPRING - holddown (relay) 4
55-2262 RIVET - spring 8
20 55-2771 CLAMP - spring 4
21 44-6933 JUMPER - terminal board 5
22 41-379 JUMPER - relay 1
23 41-627 HARNESS - door to control box 1
44-5763 • DIODE - rectifier 8
24 44-5030 • CONNECTOR (6 pin, female) 1
25 44-6451 • CONNECTOR (1 pin, female) 1
26 44-6519 • CONNECTOR (2 pin, female) 1
27 44-5537 SOCKET - relay 9
55-5975 SCREW - socket 4
55-2996 LOCKWASHER 8
55-2001 FLATWASHER 4
28 41-895 RELAY - mini 11
29 44-9524 FUSE (3 amp) 1
30 99-6093 MOUNT - cable tie 3
55-3443 SCREW - mount 3
55-3800 LOCKWASHER 3
31 41-628 HARNESS - motor 1
32 44-5600 • CONNECTOR (6 pin, male) 1
33 41-5442 BOARD - pc (fuel solenoid timer) 1
91-1227 • RETAINER - connector 1
34 41-893 • RELAY - mini 1
35 55-8430 SPACER - board 3
55-2989 SCREW - board 3
36 44-8475 HARNESS - auto start 1
44-5620 • CONNECTOR (2 pin, male) 1
44-5719 • CONNECTOR (8 pin, female) 1
44-5219 • CONNECTOR (2 pin, female) 1
44-6451 • CONNECTOR (1 pin, female) 2
44-6292 • CONNECTOR (1 pin, male) 1
150
180H6 CONTROL BOX COVER
Revised
12/3/02
CONTROL BOX
COVER
180H6
12/3/02
151
Revised
12/3/02 CONTROL BOX COVER 180H6
REF PART# DESCRIPTION QTY
1 91-4509 PANEL - control box cover 1
55-5965 SCREW - cover 4
55-4510 WASHER - retaining 4
2 33-3067 GASKET - cover 1
3 91-5677 PANEL - switch 1
91-5676 NAMEPLATE - Panel (MD-MT NAD) 1
91-7576 NAMEPLATE - Panel (NAD, Cycle Sentry) 1
91-7418 NAMEPLATE - Panel (MD-MT EEC) 1
91-6632 NAMEPLATE - Panel (EEC, Cycle Sentry) 1
4 99-9487 HINGE - cover 1
12-592 TAPE - foam (double adhesive, 10 ft) A/R
5 99-9486 DOOR - thermostat 1
6 99-9489 PLATE - hinge 1
55-5975 SCREW - door & hinge 5
55-3008 WASHER - sealing 3
55-2001 FLATWASHER 2
55-2996 LOCKWASHER 5
7 91-1104 FASTENER - door 1
8 91-1107 FASTENER - panel 1
9 91-6960 PLATE - terminal board 1
55-4223 NUT - plate 3
10 44-5350 BOARD - terminal 1
41-2865 RESISTOR 1
55-3511 SCREW - board 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
11 91-3803 MARKSTRIP 1
41-2865 RESISTOR 1
12 44-5763 DIODE 4
13 44-9189 CAPACITOR 1
44-5206 TERMINAL - snap ring 4
14 44-3579 STRIP - jumper 3
15 44-7595 SWITCH - preheat/start 1
44-5763 DIODE - switch 1
16 44-1936 SWITCH - on/off 1
44-6292 CONNECTOR (1 pin, male) 1
17 44-7774 BREAKER - circuit 1
44-8688 BOOT - circuit breaker 1
18 44-5335 BOARD - terminal 1
55-3511 SCREW - board 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
152
180H6 CONTROL BOX COVER
Revised
12/3/02
153
Revised
12/3/02 CONTROL BOX COVER 180H6
REF PART# DESCRIPTION QTY
19 91-9313 NAMEPLATE 1
20 44-5537 SOCKET - relay 5
55-3015 SCREW - socket 3
55-2001 FLATWASHER 3
55-2964 LOCKWASHER 3
21 41-895 RELAY - mini 5
22 55-3000 SCREW - ground 4
55-2001 FLATWASHER 1
55-2996 LOCKWASHER - internal tooth 8
55-2964 LOCKWASHER 8
55-2965 NUT 8
23 91-9313 PLATE - relay 1
55-3842 SCREW - plate 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
24 44-3184 SOCKET - relay 2
55-2270 RIVET - socket 4
25 44-3186 RELAY - defrost (pressure relief) 2
55-2771 CLAMP - relay 2
99-2027 SPRING - holddown 2
26 44-709 SWITCH - 1-2 temperature 1
44-5600 CONNECTOR (6 pin, male) 1
44-6451 CONNECTOR (1 pin) 1
27 44-7996 BREAKER - circuit (50 amp) 1
28 44-5512 BREAKER - circuit (30 amp) 5
55-3015 SCREW - circuit breaker 4
55-2001 FLATWASHER 12
55-2964 LOCKWASHER 8
55-2996 LOCKWASHER (internal tooth) 12
55-2965 NUT 8
29 44-8464 SWITCH - Cycle Sentry (optional) 1
30 41-738 HARNESS - purge (MD-MT) 1
31 91-6160 BRACKET - timer 1
55-3015 SCREW - bracket 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
32 44-8162 TIMER 1
55-3031 SCREW - timer 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
33 91-7197 DOOR - thermostat (optional, lockcable) 1
34 91-7198 LATCH - door (optional, lockcable) 1
154
116D3 HIGH VOLTAGE CONTROL BOX (MD-II TCI 50)
Revised
3/16/04
HIGH VOLTAGE
CONTROL BOX
(MD-II TCI 50)
116D3
3/16/04
155
Revised
3/16/04 HIGH VOLTAGE CONTROL BOX (MD-II TCI 50) 116D3
REF PART# DESCRIPTION QTY
1 91-5475 BOX - high voltage 1
55-3059 NUT - captive (1/4-20) 10
55-1587 SCREW - box 7
55-1800 LOCKWASHER 7
55-2086 FLATWASHER 9
55-4953 NUT 1
2 41-895 RELAY - mini (1pdt) 1
3 44-5537 SOCKET - mini relay 1
55-3099 SCREW - socket 1
55-3008 WASHER - sealing 1
55-2996 LOCKWASHER 1
55-4560 NUT 1
4 55-4526 NUT (1/4-32, hexstop) 6
5 91-6605 SPACER - hex 4
55-4953 NUT 4
55-3021 SCREW - spacer/plate 4
55-3028 WASHER - sealing 4
55-2086 FLATWASHER 4
6 91-5476 PLATE - contactor 1
7 91-5477 BRACKET - riser 1
55-2989 SCREW - bracket 4
55-2202 LOCKWASHER 4
55-2201 FLATWASHER 4
8 44-9193 ADAPTER - relay 1
55-3511 SCREW - adapter 2
55-2202 LOCKWASHER 2
9 41-1685 RELAY - overload (230V) 1
41-1687 RELAY - overload (380/460V) 1
10 40-679 CONTACTOR - motor 1
55-3511 SCREW - contactor 2
55-2202 LOCKWASHER 2
11 91-5478 COVER - high voltage box 1
55-2991 SCREW - cover 4
55-3008 WASHER - sealing 4
12 44-9465 NAMEPLATE - motor reset 1
13 44-4613 BUTTON - reset 1
44-5986 • BUTTON - reset (only) 1
14 99-7834 NAMEPLATE - Caution 1
15 99-6968 STRIP - gasket (50 ft) A/R
16 91-5461 BRACKET - dehydrator 1
55-2991 SCREW - bracket 2
55-2964 LOCKWASHER 2
156
116D3 HIGH VOLTAGE CONTROL BOX (MD-II TCI 50)
Revised
3/16/04
157
Revised
3/16/04 HIGH VOLTAGE CONTROL BOX (MD-II TCI 50) 116D3
REF PART# DESCRIPTION QTY
55-2001 FLATWASHER 2
17 55-2789 FITTING - barb 1
33-144 O-RING 1
18 55-2635 NUT 1
19 55-3031 SCREW - ground (10-32) 1
55-3008 WASHER - sealing (#10) 1
55-2996 LOCKWASHER (internal tooth, #10) 2
55-2965 NUT (10-32) 2
55-2001 FLATWASHER 1
55-2964 LOCKWASHER 1
55-5215 SCREW - ground (8-32) 1
55-3023 WASHER - sealing (#8) 1
55-3800 LOCKWASHER (internal tooth, #8) 2
55-2990 NUT (8-32) 2
55-2201 FLATWASHER (#8) 1
55-2202 LOCKWASHER (#8) 1
20 99-2702 PLUG - seal 2
21 41-628 HARNESS - high voltage box to control box (assembly) 1
44-5600 • CONNECTOR - main harness (6 pin, male) 1
44-5763 • DIODE - rectifier 1
44-5620 • CONNECTOR - pc board (2 pin, male) 1
44-5814 • CONNECTOR - remote box (4 pin, male) 1
22 55-3831 CONNECTOR - cable (TCI-Z) 1
158
178C5 REMOTE CONTROL BOX (MULTI-TEMP 30 UNITS)
Revised
9/23/02
REMOTE CON-
TROL BOX (MULTI-
TEMP 30 UNITS)
178C5
9/23/02
159
Revised
9/23/02 REMOTE CONTROL BOX (MULTI-TEMP 30 UNITS) 178C5
REF PART# DESCRIPTION QTY
1 98-4076 BOX - remote 1
2 44-9281 HARNESS - remote box (30s) 1
3 45-1579 THERMOSTAT - TG V 2
33-2128 GASKET - thermostat 2
55-3443 SCREW - thermostat 8
4 99-9564 HOUSING - light 2
55-3099 SCREW - housing 4
55-2001 FLATWASHER 8
55-4560 NUT 4
5 44-3711 BULB - light 6
6 44-6462 SOCKET - bulb 6
7 44-7054 TERMINAL - special 12
8 44-1357 SWITCH - on/off 2
9 44-1164 SWITCH - defrost 2
10 44-7595 SWITCH - preheat/start (2 pdt) 1
11 41-4948 HARNESS - remote box (common) 1
44-739 BOOT - switch 5
12 91-3444 PANEL - control 1
55-3099 SCREW - panel 6
55-2001 FLATWASHER 6
55-2964 LOCKWASHER 6
55-4526 NUT - captive 6
13 91-3445 NAMEPLATE - control panel 1
14 91-1667 LATCH - cover 2
55-3443 SCREW - latch 4
55-2201 FLATWASHER 8
55-2202 LOCKWASHER 4
55-2990 NUT 4
15 91-3326 COVER - box 1
99-5966 STRIP - gasket (1/4 x 1.0) A/R
16 91-1689 WINDOW - cover 1
17 99-2392 HINGE - door 2
55-3015 SCREW - hinge 8
55-2001 FLATWASHER 16
55-2964 LOCKWASHER 8
55-2965 NUT 8
18 55-5112 CONNECTOR - cable 2
160
178C6 REMOTE CONTROL BOX (MULTI-TEMP 50 UNITS)
Revised
9/23/02
REMOTE CON-
TROL BOX (MULTI-
TEMP 50 UNITS)
178C6
9/23/02
161
Revised
9/23/02 REMOTE CONTROL BOX (MULTI-TEMP 50 UNITS) 178C6
REF PART# DESCRIPTION QTY
1 98-4029 BOX - remote 1
2 44-4584 RECEPTACLE - power 1
55-5698 SCREW - receptacle 4
55-2001 FLATWASHER 8
55-4560 NUT 4
3 45-1579 THERMOSTAT - TG V 2
91-4642 • OVERLAY - TG V (plastic) 1
33-2128 GASKET - thermostat 2
55-3443 SCREW - thermostat 8
55-2202 LOCKWASHER 8
55-2201 FLATWASHER 8
4 99-9564 HOUSING - light 2
55-3099 SCREW - housing 4
55-2001 FLATWASHER 8
55-4560 NUT 4
5 44-3711 BULB - light 6
6 44-6462 SOCKET - bulb 6
7 44-7054 TERMINAL - special 12
8 44-1357 SWITCH - on/off 2
9 44-1164 SWITCH - manual defrost 2
10 44-7595 SWITCH - preheat/start (2 pdt) 1
11 44-709 SWITCH - diesel/electric 1
44-739 BOOT - switch 6
12 98-4030 PANEL - control 1
55-3099 SCREW - panel 6
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 6
55-4526 NUT - captive 6
13 91-3325 NAMEPLATE - control panel 1
14 91-1667 LATCH - cover 2
55-5974 SCREW - latch 4
55-2201 FLATWASHER 8
55-2202 LOCKWASHER 4
55-4223 NUT 4
15 91-3326 COVER - box 1
99-5966 STRIP - gasket (1/4 x 1.0) A/R
16 91-1689 WINDOW - cover 1
17 55-3000 SCREW - ground 2
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 2
55-2996 LOCKWASHER - internal tooth 2
55-2965 NUT 4
162
178C6 REMOTE CONTROL BOX (MULTI-TEMP 50 UNITS)
Revised
9/23/02
163
Revised
9/23/02 REMOTE CONTROL BOX (MULTI-TEMP 50 UNITS) 178C6
REF PART# DESCRIPTION QTY
18 99-2392 HINGE - door 2
55-3015 SCREW - hinge 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
55-2965 NUT 8
19 55-5112 CONNECTOR - cable 2
20 55-5885 CONNECTOR - cable 1
21 44-9199 CABLE - power (23 ft) 1
22 44-9245 HARNESS - remote box (50s) 1
23 41-4948 HARNESS - remote box (common) 1
164
150C12 REMOTE BOX BOARD
Revised
1/14/99
REMOTE BOX
BOARD
150C12
1/14/99
165
Revised
1/14/99 REMOTE BOX BOARD 150C12
REF PART# DESCRIPTION QTY
1 44-9865 BOARD - option (incl 2, 6, 7, 8) 1
2 44-9050 • BUZZER - warning 1
3 41-895 RELAY - mini (plug-in) A/R
4 91-4945 BRACKET - board 1
5 44-9047 SWITCH - lockout 1
6 99-8475 HOLDDOWN - spring 1
55-2262 RIVET 6
55-3550 FLATWASHER 6
55-2771 CLAMP - holddown 1
7 91-1277 RETAINER - harness connector 3
55-2262 RIVET 6
55-3550 FLATWASHER 6
8 44-9359 FUSE (7.5A, 32VDC) 3
9 44-8029 RELAY - Battery Sentry (Cycle Sentry) 1
166
115G8 CYCLE SENTRY
Revised
10/12/00
CYCLE SENTRY
115G8
10/12/00
167
Revised
10/12/00 CYCLE SENTRY 115G8
REF PART# DESCRIPTION QTY
1 44-9298 SENSOR - rpm 1
2 99-9831 BRACKET - sensor 1
3 44-6116 THERMOSTAT - block temperature (65 F, see note) 1
44-6018 THERMOSTAT - block temperature (30 F) 1
55-3256 SCREW - thermostat 2
55-3013 FLATWASHER 2
55-5754 NUT 2
4 44-5838 CONNECTOR (2 pin) 1
44-5839 TERMINAL 2
44-5837 SEAL 2
5 44-8400 BOLT - thermistor (w/ weather pack connectors) 1
6 44-5835 CONNECTOR (2 pin) 1
44-5836 TERMINAL 2
44-5837 SEAL 2
7 44-8473 HARNESS - Cycle Sentry 1
44-8038 HARNESS - Cycle Sentry (units w/ remote control boxes) 1
8 44-8399 HARNESS - thermistor bolt (unit w/ remote control boxes) 1
44-9447 HARNESS - Cycle Sentry (MD TLE Dom) 1
9 44-5573 CONNECTOR (2 pin) 1
44-6453 TERMINAL 2
10 44-6997 BOLT - thermistor (w/ Packard connectors) 1
11 44-5620 • CONNECTOR (2 pin) 1
44-6453 • TERMINAL 2
44-8400 BOLT - thermistor (w/ shroud connector) 1
44-5835 • CONNECTOR (2 pin) 1
44-5836 • TERMINAL 2
44-5837 • SEAL (gray) 1
12 44-7442 HARNESS - Cycle Sentry (w/ Packard connectors) 1
13 44-5219 • CONNECTOR (2 pin) 1
14 44-6519 • CONNECTOR (2 pin) 1
44-5631 • TERMINAL 4
NOTE: Use 44-6116 thermostat switch on units without preheat on Cycle Sentry. Use 44-6018 thermostat
switch on units with preheat on Cycle Sentry.
168
133C13 TG V CONTROL BOX FOR MULTI-TEMP UNITS
Revised
12/3/02
TG V CONTROL
BOX FOR MULTI-
TEMP UNITS
133C13
12/3/02
169
Revised
12/3/02 TG V CONTROL BOX FOR MULTI-TEMP UNITS 133C13
REF PART# DESCRIPTION QTY
1 41-3310 CONTROLLER - cab box (12V) 1
41-3311 CONTROLLER - cab box (24V) 1
91-8118 • FACEPLATE 1
2 91-4308 BRACKET - cab box mount 2
55-3015 SCREW - bracket to cab box 4
55-2964 LOCKWASHER 4
55-8254 INSERT - threaded 4
3 41-346 HARNESS - cab box to unit 1
41-5166 HARNESS - cab box to unit (EEC) 1
4 41-1091 • CONNECTOR - plug (28 pin, cab box) 1
44-8779 • CLAMP - cable 1
41-133 • PIN - terminal 28
5 33-2110 • GROMMET 1
6 33-629 • GROMMET 1
7 41-1092 • CONNECTOR - receptacle (37 pin) 1
55-7148 • CLAMP - cable 1
44-9227 • PIN - terminal 28
8 41-1149 HARNESS - cab box (MD/KD/RD/TD) 1
41-4947 HARNESS - control box (RDB, RD-MT) 1
41-5167 HARNESS - control box (MD/RD, EEC) 1
9 41-745 • CONNECTOR (37 pin) 1
55-7148 • CLAMP - plug 1
41-182 • TERMINAL - pin 28
10 44-6248 • CONNECTOR - main harness (3 pin) 1
11 44-5622 • CONNECTOR - main harness & switch panel (6 pin) 2
12 44-5827 • CONNECTOR - rear evaporator (4 pin) 1
13 204-831 TESTER - cab control box 1
14 91-4618 BRACKET - controller 1
170
128C7 EXTENDED REAR CONTROL (OPTIONAL)
Revised
10/4/02
EXTENDED REAR
CONTROL
(OPTIONAL)
128C7
10/4/02
171
Revised
10/4/02 EXTENDED REAR CONTROL (OPTIONAL) 128C7
REF PART# DESCRIPTION QTY
1 91-6960 PLATE - mounting 1
2 41-1350 HARNESS - ERC 1
41-3926 HARNESS - ERC (MD TLE) 1
44-5763 • DIODE 1
44-6264 • CONNECTOR (1 pin, male) 3
3 44-5537 SOCKET - mini relay 2
55-3015 SCREW - socket 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
4 41-895 RELAY (1pdt) 6
5 44-8683 MODULE - ERC relay 1
55-3031 SCREW - module 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
6 44-5350 BOARD - terminal 1
44-7849 STANDOFF - terminal board 1
55-3511 SCREW - board 2
55-2201 FLATWASHER 2
55-2202 LOCKWASHER 2
7 91-3803 MARKSTRIP 1
8 44-3579 STRIP - jumper 2
9 41-1352 DIODE - assembly 1
10 41-1351 CAPACITOR - assembly 1
40-477 KIT - magnetic door switch 1
11 41-4266 • SWITCH - magnetic (for connectors see 115D14) 1
12 44-8584 • MAGNET - door switch 1
55-8421 SCREW - switch/magnet 8
41-3924 HARNESS - door switch 1
41-3925 HARNESS - door switch (rear) 1
172
108G1 POWER RECEPTACLE BOX (3/92 & AFTER)
Revised
9/27/02
POWER RECEPTA-
CLE BOX (3/92 &
AFTER)
108G1
9/27/02
173
Revised
9/27/02 POWER RECEPTACLE BOX (3/92 & AFTER) 108G1
REF PART# DESCRIPTION QTY
1 99-9501 BOX - power receptacle 1
99-4976 STRIP - gasket (50 ft) A/R
55-2979 SCREW - box 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-5984 NUT - blind 2
2 91-2166 COVER - receptacle 1
55-3511 SCREW - cover 1
55-3023 WASHER - sealing 1
91-2167 NAMEPLATE - Diesel/Electric On/Off 1
3 44-9789 HARNESS - power 1
44-5814 • CONNECTOR (4 pin, female) 1
44-5827 • CONNECTOR (4 pin, male) 1
44-6248 • CONNECTOR (3 pin, female) 1
44-6292 • CONNECTOR (1 pin, female) 1
33-930 GROMMET - cable 1
4 55-2635 NUT 1
5 55-2789 FITTING - barb 1
33-144 O-RING 1
6 44-709 SWITCH - diesel/electric 1
7 44-4584 RECEPTACLE (230/3/60, 30 amp) 1
41-1817 RECEPTACLE (230/3/60, 50 amp) 1
44-4585 RECEPTACLE (380-460/3/60-50) 1
44-4699 RECEPTACLE (230/1/60) 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
99-7834 NAMEPLATE - Caution 1
55-3511 SCREW - receptacle 4
55-2201 FLATWASHER 4
55-4223 NUT 4
8 44-4695 PLUG (230/3/60, 30 amp) 1
41-1816 PLUG (230/3/60, 50 amp) 1
44-4700 PLUG (380/460/3/50-60) 1
44-4697 PLUG (230/1/60) 1
9 44-1357 SWITCH - on/off 1
44-739 BOOT - switch 2
174
126D1 POWER RECEPTACLE GROUP (EEC)
Revised
4/26/96
POWER RECEPTA-
CLE GROUP (EEC)
126D1
4/26/96
175
Revised
4/26/96 POWER RECEPTACLE GROUP (EEC) 126D1
REF PART# DESCRIPTION QTY
1 99-9845 BOX - power receptacle 1
2 55-7472 PLUG - button 2
3 99-4976 STRIP - gasket (box) A/R
4 91-2201 COVER - box 1
55-2995 SCREW - cover 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
5 44-709 SWITCH - on/off 1
6 44-1357 SWITCH - diesel/electric 1
7 44-739 BOOT - switch 2
8 41-786 HARNESS - diesel/electric 1
9 44-9199 CABLE - motor 1
10 44-6875 RECEPTACLE (32 amp, 380V) 1
11 33-1697 • GASKET - receptacle 2
55-5698 SCREW - receptacle 4
55-2001 FLATWASHER 8
55-2965 NUT 4
12 99-9700 NAMEPLATE - 380VAC 50 Hz 3 phase 1
13 41-782 RECEPTACLE (220V) 1
41-520 RECEPTACLE (380V) 1
14 55-3831 CONNECTOR - cable 2
15 91-2200 NAMEPLATE - on/off & diesel/electric 1
16 99-7834 NAMEPLATE - Caution 1
176
116D13 ALTERNATOR GROUP
Revised
3/16/04
ALTERNATOR
GROUP
116D13
3/16/04
177
Revised
3/16/04 ALTERNATOR GROUP 116D13
REF PART# DESCRIPTION QTY
1 99-9800 BRACKET - alternator 1
91-4561 NUTSTRIP - bracket (1 weld nut) 2
55-2957 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 6
2 99-9799 BRACKET - alternator 1
3 55-2683 SCREW - alternator bracket 3
55-2363 LOCKWASHER 3
55-4931 FLATWASHER 3
4 55-6911 SCREW - belt adjusting 1
5 55-2640 NUT 2
6 55-4931 WASHER - spacer 7
7 55-4955 NUT 1
8 55-9883 BOLT - eye 1
9 55-3565 SCREW - alternator (5/16-18) 1
55-2959 LOCKWASHER 1
55-2958 FLATWASHER 1
10 44-2195 ALTERNATOR (37 amp, model EA, see 111E8) 1
41-2196 ALTERNATOR (65 amp, model 8MR, see 144C2) 1
44-2197 ALTERNATOR (65 amp, model EA, see 77F12) 1
44-9107 HARNESS - alternator 1
11 55-3725 SCREW - alternator (1/2-13) 1
12 55-2159 LOCKWASHER 1
13 55-2173 FLATWASHER 1
14 44-7512 CAPACITOR - alternator 1
15 55-9569 STUD - alternator (7/16, 11/99 & after) 1
16 55-2221 FLATWASHER 1
17 55-9570 NUT 1
18 55-2166 NUT 1
178
144C2 ALTERNATOR (65 AMP PRESTOLITE 8MR2150L)
Revised
3/13/00
ALTERNATOR (65
AMP PRESTOLITE
8MR2150L)
144C2
3/13/00
179
Revised
3/13/00 ALTERNATOR (65 AMP PRESTOLITE 8MR2150L) 144C2
REF PART# DESCRIPTION QTY
41-2196 ALTERNATOR 1
1 55-8695 • NUT - pulley 1
2 55-8696 • LOCKWASHER 1
3 77-2487 • FAN 1
4 41-1729 • SPACER 1
5 41-2334 • HOUSING - front 1
6 77-2488 • BEARING (front) 1
7 77-2399 • RETAINER - front bearing 1
8 41-2346 • ROTOR - assembly 1
9 77-2489 • BEARING - ring 1
10 Not Used
11 41-2344 • STATOR - assembly 1
12 41-2338 • RECTIFIER - positive 1
13 41-2337 • RECTIFIER - negative 1
14 41-1736 • WASHER - insulating 2
15 55-8701 • WASHER - insulating 1
16 77-1062 • O-RING 1
17 41-2339 • HOUSING - rear 1
18 55-8698 • SLEEVE 2
19 55-8699 • SLEEVE 1
20 41-1736 • WASHER - insulating 2
21 55-8700 • FLATWASHER 2
22 55-8701 • FLATWASHER 1
23 55-8702 • NUT 5
24 41-1738 • CAPACITOR 1
25 55-8703 • NUT 2
26 41-1739 • BRUSH 1
27 55-8704 • SCREW - brush 2
28 33-2851 • GASKET - regulator 1
29 41-1740 • REGULATOR 1
30 55-8705 • SCREW 2
31 55-8982 • KEY 1
32 55-8984 • BOLT - thru 4
33 41-2343 • PULLEY 1
180
144C6 ALTERNATOR (65 AMP PRESTOLITE 8MR21380L)
Revised
3/13/00
ALTERNATOR (65
AMP PRESTOLITE
8MR21380L)
144C6
3/13/00
181
Revised
3/13/00 ALTERNATOR (65 AMP PRESTOLITE 8MR21380L) 144C6
REF PART# DESCRIPTION QTY
41-2197 ALTERNATOR (65 amp) 1
1 55-8695 • NUT - pulley 1
2 55-8696 • LOCKWASHER 1
3 44-2286 FAN 1
4 41-1729 • SPACER 1
5 41-2345 • HOUSING - front 1
6 77-2488 • BEARING (front) 1
7 77-2399 • RETAINER - front bearing 1
8 41-2346 • ROTOR - assembly 1
9 77-2489 • BEARING - ring 1
10 Not Used
11 41-2342 • STATOR - assembly 1
12 41-2338 • RECTIFIER - positive 1
13 41-2337 • RECTIFIER - negative 1
14 41-1736 • WASHER - insulating 2
15 55-8701 • WASHER - insulating 1
16 77-1062 • O-RING 1
17 41-2339 • HOUSING - rear 1
18 55-8698 • SLEEVE 2
19 55-8699 • SLEEVE 1
20 41-1736 • WASHER - insulating 2
21 55-8700 • FLATWASHER 2
22 55-8701 • FLATWASHER 1
23 55-8702 • NUT 5
24 41-1738 • CAPACITOR 1
25 55-8703 • NUT 2
26 41-1739 • BRUSH 1
27 55-8704 • SCREW - brush 2
28 33-2851 • GASKET - regulator 1
29 41-1740 • REGULATOR 1
30 55-8705 • SCREW 2
31 55-8982 • KEY 1
32 55-8984 • BOLT - thru 4
33 41-2343 • PULLEY 1
182
132D3 GAUGE PANEL GROUP
Revised
9/27/02
GAUGE PANEL
GROUP
132D3
9/27/02
183
Revised
9/27/02 GAUGE PANEL GROUP 132D3
REF PART# DESCRIPTION QTY
1 91-7416 PANEL - gauge (w/ 1 hole, use with plastic skin units) 1
91-8742 PANEL - gauge (w/ 5 holes, use w/ plastic skin units) 1
91-4570 PANEL - gauge (1 hole, use with sheet metal skin units) 1
91-1099 PANEL - gauge 2 holes (2 in gauge to mechnical thermome- 1
ter, EEC)
91-8742 PANEL - gauge (w/ 5 holes, use w/ sheet metal skin units) 1
2 66-4907 GAUGE - compound 1
3 55-328 ELBOW 1
4 66-6965 TUBE - gauge 1
5 66-4346 TEE 1
6 44-7485 GAUGE - oil pressure 1
7 11-5607 ELBOW 1
8 10-242 KIT - sleeve & eyelet (3/8) 2
9 11-4941 NUT (3/8) 2
10 11-4372 HOSE (3/8 od x 35 ft lg) A/R
11 55-4515 CONNECTOR - fitting 1
12 41-1201 GAUGE - water temperature 1
13 44-9259 HOURMETER (analog) 1
44-7314 HOURMETER (digital, optional) 1
14 91-4749 BRACKET - standby & ontime hourmeter 1
55-1587 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
55-3059 NUT - captive 2
33-324 GROMMET (0.687 id) 1
15 44-3258 AMMETER 1
41-3927 HARNESS - ammeter 1
16 55-7554 PLUG - button (for unused gauge holes) A/R
17 44-9185 THERMOMETER (mechnical C) 1
184
20C6 THERMOMETER
Revised
7/23/98
THERMOMETER
20C6
7/23/98
185
Revised
7/23/98 THERMOMETER 20C6
REF PART# DESCRIPTION QTY
1 66-4765 THERMOMETER (dual scale, plastic body) 1
2 33-666 • GASKET - lens (used on metal body thermometer) 1
3 33-2430 • GASKET - lens (use on plastic body thermometer) 1
4 66-1153 • LENS (plastic, w/ lugs) 1
5 66-335 RIM - glass & gasket (Marsh) 1
6 66-377 GLASS - lens (only, Marsh) 1
66-2276 LENS - only (plastic, Marsh) 1
7 33-1016 GASKET - plastic lens (Marsh) 1
8 N/A THERMOMETER - Marsh (not available, replaced with 66- 1
4765)
9 41-2590 THERMOMETER - digital LED (F) 1
41-2591 THERMOMETER - digital LED (C) 1
10 44-7674 SENSOR (5 ft) 1
44-5234 SENSOR (10 ft) 1
44-8960 SENSOR (12 ft) 1
44-6902 SENSOR (21 ft) 1
44-5235 SENSOR (70 ft) 1
186
138F10 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z)
Revised
3/16/04
STRUCTURAL
COMPONENTS -
CONDENSER (TCI-
Z)
138F10
3/16/04
187
Revised
3/16/04 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z) 138F10
REF PART# DESCRIPTION QTY
1 98-5147 FRAME - condenser (before 5/00) 1
98-5880 FRAME - condenser (after 4/00) 1
2 99-9446 BRACKET - filters (front) 1
3 99-9723 SUPPORT - end panel (curbside) 1
4 11-7288 BRACKET - filter 1
5 55-6532 BOLT - eye 1
55-4955 NUT - eyebolt 1
55-2641 FLATWASHER 2
6 99-9718 BLOCKOFF - condenser coil 1
7 91-4915 MEMBER - support (vertical) 1
55-2977 SCREW - member 7
55-2086 FLATWASHER 10
55-1800 LOCKWASHER 4
55-3059 NUT - captive 2
8 91-9264 BRACKET - 3-way valve (expansion tank) 1
55-2977 SCREW - member 6
55-2086 FLATWASHER 9
55-1800 LOCKWASHER 6
55-4953 NUT 3
9 91-7764 MEMBER - support (top, center) 1
55-2977 SCREW - member 3
55-2086 FLATWASHER 5
55-1800 LOCKWASHER 1
55-4953 NUT 2
55-4561 NUTSTRIP 1
10 99-9800 BRACKET - alternator (see 116D13) 1
91-4561 NUTSTRIP 1
55-2977 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 7
11 91-5461 BRACKET - dehydrator 1
55-3018 SCREW - bracket 2
55-2086 FLATWASHER 2
55-4953 LOCKWASHER 2
12 91-5475 BOX - high voltage (see 116D3, 50’s) 1
98-3885 SUPPORT - coil (roadside, 30’s) 1
13 30-240 KIT - sill gasket 1
14 91-4570 PANEL - gauge (one gauge hole) 1
91-8743 PANEL - gauge (w/ 5 holes) 1
55-7554 PLUG - button (for unused gauge holes) A/R
55-5972 SCREW - panel 2
55-5970 WASHER - sealing 2
188
138F10 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z)
Revised
3/16/04
189
Revised
3/16/04 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z) 138F10
REF PART# DESCRIPTION QTY
55-5966 NUT - speed 2
15 91-4509 PANEL - control box cover (see 135A13) 1
33-2490 GASKET - door 1
16 98-3243 SCREEN - top (optional) 1
98-3451 SCREEN - top (optional, TLE) 1
55-2536 CLAMP - screen 6
55-3036 SCREW - thread cutting 3
55-1587 SCREW - clamp 3
55-1800 LOCKWASHER 6
55-2086 FLATWASHER 6
55-3059 NUT - captive 3
99-3098 EXTRUSION - vibration (rubber) 1
17 98-3560 PANEL - roadside 1
55-6533 SCREW & WASHER (0.75 in lg) 8
55-5965 SCREW & WASHER (1.0 in lg) 5
91-3283 NUTSTRIP (4 nuts, 1/4-20, 5.5 bhc) 1
33-1804 GROMMET - bumper 4
18 98-3254 GRILLE - assembly 1
55-5972 SCREW - grille (torx) 10
55-5973 WASHER (nylon) 10
55-2977 SCREW (1/4-20 x 1) 2
55-1587 SCREW (1/4-20 x .75) 3
55-1800 LOCKWASHER 5
55-2086 FLATWASHER 5
55-3059 NUT - captive 6
19 98-3258 PANEL - bottom 1
99-5966 STRIP - sealing A/R
55-5976 PLUG - button 1
55-5965 SCREW - panel (torx) 13
55-5973 WASHER - insulating 8
55-4742 WASHER - special 2
55-4415 NUT - captive 9
20 98-3257 PANEL - curbside 1
55-5972 SCREW - panel 4
55-2086 FLATWASHER 4
55-5973 WASHER (nylon) 4
55-3059 NUT - captive 4
21 98-3255 DOOR - engine access 1
55-1587 SCREW - door 4
55-1800 LOCKWASHER 4
55-4742 FLATWASHER 4
99-1441 EXTRUSION - rubber 3
190
138F10 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z)
Revised
3/16/04
191
Revised
3/16/04 STRUCTURAL COMPONENTS - CONDENSER (TCI-Z) 138F10
REF PART# DESCRIPTION QTY
22 99-9829 PANEL - access (roadside) 1
23 99-9491 PANEL - access (bottom, curbside) 1
24 91-4719 STRIP - unit lifting 2
55-2264 RIVET - strip 4
25 99-9719 STRIKER - latch 1
26 99-9908 NUTSTRIP - door 1
55-3443 SCREW - latch 3
55-3800 LOCKWASHER 3
55-2201 FLATWASHER 3
27 99-793 LATCH 1
55-4222 SCREW - latch 4
55-3013 FLATWASHER 8
55-5754 NUT 4
28 99-214 T-BOLT - unit mounting 4
55-5234 WASHER - special 4
55-3686 NUT - unit to trailer 4
192
111D9 SOUND REDUCTION - HOOD GROUP
Revised
10/27/95
SOUND REDUC-
TION - HOOD
GROUP
111D9
10/27/95
193
Revised
10/27/95 SOUND REDUCTION - HOOD GROUP 111D9
REF PART# DESCRIPTION QTY
1 98-3999 HOOD - sound reduction 1
55-3059 NUT - captive 14
2 91-4798 FOAM - hood (roadside) 1
3 91-4801 FOAM - hood (front/bottom, 21.25 in wide) 1
91-4800 FOAM - hood (front/bottom, 2.0 in wide) 1
4 91-4799 FOAM - hood (curbside) 1
5 91-4804 DOOR - engine access 1
99-793 LATCH - door 1
99-6599 LATCH - door (EEC) 1
55-4222 SCREW - latch 4
55-3013 FLATWASHER 8
55-5754 NUT 4
99-9826 PLATE - striker 1
6 91-4805 FOAM - engine access door 1
7 99-9485 SPACER - tubular 4
33-1768 GROMMET - special 4
8 99-9482 BRACKET - cover (top) 2
9 99-9827 BRACKET - cover (bottom) 2
55-1587 SCREW - bracket 10
55-1800 LOCKWASHER 10
55-2086 FLATWASHER 4
55-5875 WASHER - spacer 4
10 98-3414 PANEL (curbside) 1
11 99-9483 SUPPORT - end panel 1
12 91-4917 SUPPORT - end panel 1
13 98-3561 PANEL - roadside 1
194
101B2 SOUND REDUCTION - BOTTOM PAN GROUP
Revised
2/5/96
SOUND REDUC-
TION - BOTTOM
PAN GROUP
101B2
2/5/96
195
Revised
2/5/96 SOUND REDUCTION - BOTTOM PAN GROUP 101B2
REF PART# DESCRIPTION QTY
1 98-4003 PAN (bottom) 1
2 99-7246 STRIP - gasket (50 ft) A/R
3 91-3125 COVER - access 2
4 55-7110 RETAINER - stud 4
5 55-3579 STUD - cover 4
55-2354 RECEPTACLE - stud 4
6 91-3126 HINGE - cover 4
55-4576 SCREW - hinge 12
55-3014 LOCKWASHER 12
55-3013 FLATWASHER 12
55-3059 NUT - captive 12
7 91-4802 FOAM - bottom pan 1
8 55-7077 PLUG - button 1
9 91-3123 ROD - latch (pan) 2
10 91-3124 BAR - nut 2
55-2201 FLATWASHER 2
55-3537 PIN - cotter 2
11 91-3130 ANGLE - latch pan 2
12 98-4361 BRACKET - pan 1
13 91-3128 ANGLE - pan (curbside) 1
14 91-3129 ANGLE - pan (roadside) 1
15 91-4808 FOAM - bottom pan 1
196
101B3 SOUND REDUCTION - TOP COVER GROUP
Revised
5/2/96
SOUND REDUC-
TION - TOP
COVER GROUP
101B3
5/2/96
197
Revised
5/2/96 SOUND REDUCTION - TOP COVER GROUP 101B3
REF PART# DESCRIPTION QTY
1 98-4005 COVER - top 1
99-6968 STRIP - sealing (12 ft) A/R
2 91-3131 HINGE - cover 2
3 91-3132 BRACKET - hinge 2
55-3059 NUT - captive (hinge) 4
55-1587 SCREW - hinge 4
55-1800 LOCKWASHER 4
4 98-4007 CHANNEL - top support 1
5 91-4803 FOAM - cover 1
6 91-3135 ROD - cover support 1
7 91-3136 RETAINER - rod support 1
8 91-3137 SUPPORT - cover 1
9 91-3133 LATCH - assembly 1
10 91-3134 PLATE - latch 1
11 98-4001 COVER - engine air block 1
12 91-4584 BLOCKOFF - condenser coil 1
198
120G14 PHASE II SOUND REDUCTION - EXTERNAL
Revised
11/27/96
PHASE II SOUND
REDUCTION -
EXTERNAL
120G14
11/27/96
199
Revised
11/27/96 PHASE II SOUND REDUCTION - EXTERNAL 120G14
REF PART# DESCRIPTION QTY
1 99-9722 SUPPORT - end panel (KD-II) 1
2 91-5762 PANEL - roadside (noise reduction) 1
3 91-5934 SHEET - cover end 1
55-5972 SCREW - panel 13
55-5973 FLATWASHER (nylon) 13
4 91-3283 NUTSTRIP - panel 1
5 91-4570 PANEL - gauge (KD-II) 1
55-5972 SCREW - panel 2
55-5970 WASHER - sealing 2
55-5966 NUT - speed 2
6 91-5769 PANEL - bottom 1
7 91-5935 • PANEL - insulation 1
8 91-5936 • SHEET - foam 2
9 91-4863 STRIP - insulation A/R
55-5965 SCREW - panel 7
55-5973 FLATWASHER (nylon) 13
10 91-5770 PANEL - access (curbside) 1
11 91-5771 PANEL - access (roadside) 1
12 98-4583 GRILLE - front 1
13 91-5937 • PANEL - insulation (top) 1
14 91-5938 • PANEL - insulation (bottom) 1
55-5972 SCREW - panel (torx) 5
55-1587 SCREW - panel (hh) 6
55-5973 FLATWASHER (nylon) 5
55-2086 FLATWASHER 6
55-3059 NUT - captive 6
15 91-5774 DEFLECTOR - air 1
16 99-9723 SUPPORT - end panel (KD-II) 1
17 98-3257 PANEL - curbside 1
55-5972 SCREW - panel (torx, 1/4-20 x 3/4) 9
55-5965 SCREW - panel (torx, 1/4-20 x 1.0) 11
55-5973 FLATWASHER (nylon) 22
55-3059 NUT - captive 16
18 91-5941 PANEL - foam 1
19 91-5934 STRIP - foam 1
20 33-1084 GROMMET (1.0 id) 2
21 98-3255 DOOR - engine access 1
22 91-5945 PANEL - insulation 1
23 99-4976 STRIP (foam) 1
24 99-793 LATCH - door 1
25 98-4626 SCREEN - top 1
26 55-2536 CLAMP - screen 3
200
120G14 PHASE II SOUND REDUCTION - EXTERNAL
Revised
11/27/96
201
Revised
11/27/96 PHASE II SOUND REDUCTION - EXTERNAL 120G14
REF PART# DESCRIPTION QTY
55-1587 SCREW - clamp 3
55-1800 LOCKWASHER 3
55-2086 FLATWASHER 3
55-7767 INSERT 3
27 98-4585 COVER - top (complete) 1
28 91-5943 • PANEL - insulation (cover) 1
29 91-5946 • PANEL - insulation (cover) 1
30 91-5773 • BRACKET - mounting 2
31 99-1693 • HINGE - cover (w/o pin, before 2/95) 2
99-4286 • HINGE - cover (w/o pin, 2/95 & after) 1
55-3000 • SCREW - hinge 4
55-2964 • LOCKWASHER 4
55-2001 • FLATWASHER 4
55-6721 • INSERT 4
91-6829 • NUTSTRIP (2/95 & after) 1
32 91-5947 • CATCH - latch 2
55-7780 • RIVET - catch 4
33 99-1621 HINGE - cover (w/ pin, before 2/95) 2
99-3861 HINGE - cover (w/ pin, 2/95 & after) 1
55-3000 SCREW - hinge 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
55-8305 INSERT (before 2/95) 4
34 99-8578 CLIP - rod 1
35 99-8576 HINGE - rod 1
55-3018 SCREW - clip & hinge 4
55-2086 FLATWASHER 8
55-4953 NUT 4
36 91-5772 ROD - support 1
37 55-2086 FLATWASHER 2
38 55-2984 PIN - cotter 2
202
121C2 PHASE II SOUND REDUCTION - INTERNAL
Revised
2/5/96
PHASE II SOUND
REDUCTION -
INTERNAL
121C2
2/5/96
203
Revised
2/5/96 PHASE II SOUND REDUCTION - INTERNAL 121C2
REF PART# DESCRIPTION QTY
1 91-5775 BLOCK - foam 1
2 91-5776 BLOCK - foam 1
3 91-5777 BLOCK - foam 1
4 91-5778 BLOCK - foam 1
5 91-5768 BRACE - grille 1
55-2977 SCREW - brace 1
55-2086 FLATWASHER 2
6 91-5939 PANEL - blockoff 1
55-2977 SCREW - panel 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-3059 NUT - captive 4
7 91-5940 PANEL - foam 1
8 99-1423 LATCH - hook 2
55-3000 SCREW - latch 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
55-4560 NUT 4
9 33-2361 GROMMET (2 id) 1
10 11-8049 HOSE - air cleaner 1
11 55-4979 CLAMP - hose 1
12 55-6808 CLAMP - hose 1
55-5646 SCREW - clamp 1
13 33-1371 GROMMET (1-45/64 id) 1
14 91-5765 BRACKET - air shield 1
55-2977 SCREW - bracket 2
55-2086 FLATWASHER 4
55-4953 NUT 2
15 33-367 GROMMET (5/8 id) 2
16 91-5766 SHIELD - air chamber 1
17 91-5942 • PANEL - insulation 1
18 99-6968 • STRIP - foam A/R
204
136G5 FUEL TANK & PUMP GROUP
Revised
6/21/01
205
Revised
6/21/01 FUEL TANK & PUMP GROUP 136G5
REF PART# DESCRIPTION QTY
1 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 • GASKET 1
2 99-7321 BRACKET - fuel pump 2
55-1587 SCREW - pump 4
55-2086 FLATWASHER 4
55-4953 NUT 4
3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
4 11-4380 ELBOW - tank (3/8) 2
5 55-547 CLAMP (3/8) A/R
6 11-4941 NUT (3/8) 8
7 10-242 KIT - sleeve & eyelet (3/8) 8
8 11-4367 HOSE - fuel return (1/4 od x 35 ft lg) A/R
9 55-546 CLAMP (1/4) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/ fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/ inline fuse) 1
13 44-5838 • CONNECTOR (2 pin) 1
44-5839 • TERMINAL 2
44-6324 • SEAL 2
14 12-461 TANK - fuel 1
15 11-5946 • CAP - fuel tank (non-vented) 1
33-381 •• GASKET - cap 1
16 11-5331 • TUBE - fuel feed 2
17 11-5339 • PLUG - fusible 1
18 11-9134 • BALL - check 1
19 11-2593 • GAUGE - fuel 1
11-5726 • ADAPTER - gauge 1
11-5450 •• DIAL - fuel gauge 1
33-726 •• O-RING 1
20 55-5617 • VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-451 • LOCKWASHER 1
55-1177 • NUT - clamp 1
206
161G6 BATTERY CONNECTIONS (w/INLINE FUSE)
Revised
4/23/02
BATTERY CON-
NECTIONS (w/
INLINE FUSE)
161G6
4/23/02
207
Revised
4/23/02 BATTERY CONNECTIONS (w/INLINE FUSE) 161G6
REF PART# DESCRIPTION QTY
1 55-2961 SCREW - ground 1
55-2641 FLATWASHER 4
55-3471 LOCKWASHER 3
55-3300 NUT 2
2 41-3921 CABLE - battery (43 ft) 1
55-549 CLAMP - battery cable 6
55-5641 SCREW - clamp 6
3 41-1112 TERMINAL - battery cable 2
4 41-3664 HARNESS - fuel pump 1
5 44-5838 • CONNECTOR - 2 terminal 1
44-5839 • TERMINAL 1
44-6324 • SEAL 1
6 41-3675 CABLE - power 1
7 41-3073 • PLUG - 1 terminal 1
8 41-3665 FUSE HOLDER 1
9 41-3922 TERMINAL 1
10 41-3408 TERMINAL - splice 1
11 41-3666 FUSE (60 amp, 32V) 1
208
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
10/29/03
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
10/29/03
209
Revised
10/29/03 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
REF PART# DESCRIPTION QTY
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
5 55-371 • FLATWASHER 2
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
10 55-2993 • LOCKWASHER 4
11 55-2086 • FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
210
131F4 BATTERY BOX ASSEMBLY (STAINLESS STEEL)
Revised
3/16/04
BATTERY BOX
ASSEMBLY
(STAINLESS
STEEL)
131F4
3/16/04
211
Revised
3/16/04 BATTERY BOX ASSEMBLY (STAINLESS STEEL) 131F4
REF PART# DESCRIPTION QTY
45-1300 BOX - battery 1
1 98-2981 • HOUSING - battery 1
2 98-2980 • COVER - battery box 1
3 55-3018 • SCREW - cover 4
4 55-1800 • LOCKWASHER 4
5 55-2086 • FLATWASHER 4
6 55-3059 • NUT - captive 4
7 33-1371 • GROMMET 1
8 99-8946 • ROD - battery holddown 2
9 55-2958 • FLATWASHER 2
10 55-4954 • NUT 2
11 99-8947 • BRACKET - battery holddown 1
212
120G8 BATTERY BOX ASSEMBLY (EEC, KIT 810045)
Revised
3/16/04
BATTERY BOX
ASSEMBLY (EEC,
KIT 810045)
120G8
3/16/04
213
Revised
3/16/04 BATTERY BOX ASSEMBLY (EEC, KIT 810045) 120G8
REF PART# DESCRIPTION QTY
45-1583 BOX - battery (does not include battery) 1
1 98-4616 • BOX - battery 1
2 98-4617 • COVER - battery box 1
3 99-4491 • NAMEPLATE - This Side Up 1
4 33-1371 • GROMMET 2
5 99-5714 • NAMEPLATE - warning 1
6 55-2871 • NUT - captive 4
7 55-5646 • SCREW - cover 4
8 55-2086 • FLATWASHER 4
9 55-2542 • NUT - rod 2
10 55-2958 • FLATWASHER 2
11 91-1344 • ANGLE - battery holddown 2
12 91-7083 • ROD - holddown 2
13 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
214
180H2 NAMEPLATES
Revised
9/27/02
NAMEPLATES
180H2
9/27/02
215
Revised
9/27/02 NAMEPLATES 180H2
REF PART# DESCRIPTION QTY
1 91-4253 NAMEPLATE - TK Logo 1
2 92-2671 NAMEPLATE - MD-MT 1
3 92-863 NAMEPLATE - IR 1
4 91-3191 NAMEPLATE - Thermo King (black letters) 1
5 91-3192 NAMEPLATE - Thermo King (white letters) 1
6 99-4595 NAMEPLATE - Defrost 1
7 92-2053 NAMEPLATE - Sensor, Zone 1 1
8 92-2054 NAMEPLATE - Sensor, Zone 2 2
9 99-9525 NAMEPLATE - Fuel Filter 1
10 99-9084 NAMEPLATE - Arrow 1
11 91-7171 NAMEPLATE - California Proposition 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-3036 NAMEPLATE - Liquid 1
14 99-8509 NAMEPLATE - Maintenance 1
15 99-9954 NAMEPLATE - Belt Tension 1
16 91-9269 NAMEPLATE - Extended Life Coolant 1
17 99-3037 NAMEPLATE - Suction 1
18 91-9972 NAMEPLATE - Battery 1
19 91-9973 NAMEPLATE - Battery 1
20 99-6737 NAMEPLATE - Caution 1
216
180H8 NAMEPLATES - UNIT WARNING
Revised
9/23/02
NAMEPLATES -
UNIT WARNING
180H8
9/23/02
217
Revised
9/23/02 NAMEPLATES - UNIT WARNING 180H8
REF PART# DESCRIPTION QTY
1 91-4809 NAMEPLATE - Engine Hours 1
2 91-4810 NAMEPLATE - Electric Hours 1
3 91-4811 NAMEPLATE - Run Hours 1
4 99-4806 NAMEPLATE - Warranty (Domestic) 1
91-7989 NAMEPLATE - Warranty (EEC) 1
5 91-8860 NAMEPLATE - Clean Fuel Pump 1
6 91-9972 NAMEPLATE - Battery Terminal 1
7 91-9973 NAMEPLATE - Battery Terminal 1
8 99-8509 NAMEPLATE - Refer To The Unit 1
9 99-9525 NAMEPLATE - Fuel Filter 1
10 99-9526 NAMEPLATE - Bypass Oil Filter 1
11 99-9954 NAMEPLATE - Belt Tension 1
12 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
13 91-3357 NAMEPLATE - Caution Lifting 1
14 91-4813 NAMEPLATE - Switch Unit To Off 1
15 91-4815 NAMEPLATE - Caution Fan 1
16 91-4816 NAMEPLATE - Caution High Voltage 1
17 91-8799 NAMEPLATE - Warning Caution Cycle Sentry 1
18 99-7834 NAMEPLATE - Caution 1
19 99-9857 NAMEPLATE - Warning 1
218
151F10 NAMEPLATES (PORTUGUESE)
Revised
10/14/02
NAMEPLATES
(PORTUGUESE)
151F10
10/14/02
219
Revised
10/14/02 NAMEPLATES (PORTUGUESE) 151F10
REF PART# DESCRIPTION QTY
1 91-9230 NAMEPLATE - Warning Switch Unit Off 1
2 91-9231 NAMEPLATE - Caution Cycle Sentry 1
3 91-9232 NAMEPLATE - Maintenance 1
4 91-9233 NAMEPLATE - Warning, Not A Major Lifting Point 1
5 91-9234 NAMEPLATE - Replacement Belts 1
6 91-9235 NAMEPLATE - Fuel Pump 1
7 91-9236 NAMEPLATE - Belts 1
8 91-9237 NAMEPLATE - Belt Tension 1
9 91-9238 NAMEPLATE - CFC-12 1
10 91-9239 NAMEPLATE - CFC-115 1
11 91-9240 NAMEPLATE - Cloroformio 1
12 91-9241 NAMEPLATE - Break In Filter 1
13 91-9242 NAMEPLATE - On/Off Hours 1
14 91-9243 NAMEPLATE - Engine Hours 1
15 91-9244 NAMEPLATE - Electric Hours 1
16 91-9245 NAMEPLATE - Fuel Filter 1
17 91-9246 NAMEPLATE - Oil Filter 1
18 91-9247 NAMEPLATE - Warning High Voltage 1
19 99-6232 NAMEPLATE - Tag, Caution Radiator 1
220
INDEX NUMERICAL BY PART NUMBER
INDEX - 1
INDEX NUMERICAL BY PART NUMBER
INDEX - 2
INDEX NUMERICAL BY PART NUMBER
INDEX - 3
INDEX NUMERICAL BY PART NUMBER
INDEX - 4
INDEX NUMERICAL BY PART NUMBER
44-9907 146 55-2221 178 55-3015 154, 160, 164, 170, 172
44-9912 142 55-2260 90, 94, 98, 100 55-3018 122, 188, 202, 210, 212
44-9983 206 55-2262 150, 166 55-3021 156
45-1300 212 55-2264 16, 192 55-3022 148
45-1579 160, 162 55-2270 154 55-3023 158, 174
45-1583 214 55-229 48, 52 55-3025 74
45-1718 40, 42, 136 55-2296 102 55-3028 156
45-897 210 55-2330 54 55-3031 46, 50, 148, 154, 158,
51-115 126 55-2354 196 172
51-135 102 55-2363 120, 178 55-3035 80
51-251 86, 88 55-2505 46, 50 55-3036 190
51-630 74 55-2536 190, 200 55-3045 62
55-1004 50 55-2537 54 55-3048 48, 52, 62, 78, 80
55-1042 16, 50 55-2539 46, 52 55-3059 62, 156, 184, 188, 190,
55-1177 206 55-2542 210, 214 194, 196, 198, 200, 204,
55-1232 78 55-2635 136, 158, 174 212
55-148 76 55-2640 62, 80, 134, 178 55-3099 156, 160, 162
55-1483 102 55-2641 48, 52, 62, 78, 80, 120, 55-3121 58, 60, 62, 68, 82
55-1521 54, 62 136, 188, 208 55-3122 78
55-1587 46, 48, 52, 56, 58, 60, 55-2666 62 55-315 56
62, 78, 82, 122, 148, 55-2683 62, 78, 178 55-3164 50
156, 184, 190, 194, 198, 55-2686 54, 102 55-3168 46, 50
200, 202, 206 55-2747 80 55-3251 102
55-1636 134 55-2762 56 55-3252 126
55-1653 124 55-2771 150, 154, 166 55-3256 168
55-1654 50 55-2789 136, 158, 174 55-3264 76
55-1681 126 55-2796 46, 52 55-328 136, 184
55-172 126 55-2871 214 55-329 128
55-1800 56, 58, 60, 62, 122, 134, 55-291 54 55-3295 82
148, 156, 174, 178, 184, 55-2914 80 55-3300 136, 208
188, 190, 194, 198, 202, 55-2957 122, 134, 178 55-3326 102
204, 212 55-2958 46, 50, 58, 74, 178, 212, 55-3364 76, 124, 130
55-183 128 214 55-3401 62
55-1852 46 55-2959 56, 58, 68, 178 55-3443 150, 160, 162, 192
55-190 124, 126 55-2961 136, 208 55-346 46
55-193 16, 18, 50 55-2962 46, 58 55-3471 136, 208
55-1983 124 55-2963 68 55-3486 80
55-2001 46, 50, 62, 98, 100, 148, 55-2964 46, 50, 148, 154, 156, 55-351 76
150, 152, 154, 158, 160, 158, 160, 162, 164, 170, 55-3511 152, 156, 172, 174
162, 164, 172, 176, 202, 172, 176, 202, 204 55-3537 196
204 55-2965 56, 136, 148, 154, 158, 55-3550 166
55-2069 62 160, 162, 164, 176 55-3565 50, 178
55-2086 46, 48, 52, 54, 56, 58, 55-2969 56, 74 55-3579 196
60, 62, 78, 82, 84, 90, 55-2977 54, 58, 60, 84, 148, 188, 55-3594 74, 80
96, 122, 134, 148, 156, 190, 204 55-366 54, 56
174, 178, 184, 188, 190, 55-2979 174 55-3686 102, 192
194, 200, 202, 204, 206, 55-2984 202 55-371 76, 210
210, 212, 214 55-2989 150, 156 55-3725 178
55-2114 58 55-2990 158, 160 55-3740 102
55-2122 126 55-2991 62, 156 55-3741 102
55-2159 178 55-2993 210 55-377 78
55-2166 80, 178 55-2995 176 55-3800 150, 158, 192
55-2173 80, 178 55-2996 56, 74, 148, 150, 152, 55-3831 158, 176
55-2181 82 154, 156, 158, 162 55-3842 148, 154
55-2200 78 55-3000 148, 154, 162, 202, 204 55-386 128
55-2201 148, 152, 156, 158, 160, 55-3008 152, 156, 158 55-399 78
162, 172, 174, 192, 196 55-3010 16 55-401 46
55-2202 90, 94, 148, 152, 156, 55-3013 168, 192, 194, 196 55-411 54, 80
158, 160, 162, 172 55-3014 196 55-421 76
INDEX - 5
INDEX NUMERICAL BY PART NUMBER
INDEX - 6
INDEX NUMERICAL BY PART NUMBER
INDEX - 7
INDEX NUMERICAL BY PART NUMBER
INDEX - 8
INDEX NUMERICAL BY PART NUMBER
INDEX - 9
INDEX NUMERICAL BY PART NUMBER
INDEX - 10
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION
GASKET - fuel pump 46, 50 HARNESS - control box 170 HOUSING - light 160, 162
GASKET - fuel pump cover 44 HARNESS - Cycle Sentry 168 HOUSING - oil seal 14
GASKET - gauge 62 HARNESS - diesel/electric 176 HOUSING - rear 180, 182
GASKET - gear housing cover 44 HARNESS - door switch 172 HUB - condenser fan 68
GASKET - governor case 36 HARNESS - door to control box 150
GASKET - governor case cover 44 HARNESS - ERC 172 I
GASKET - heater 66 HARNESS - evaporator 106 INDICATOR - air restrictor 60
GASKET - intake 22 HARNESS - evaporator fan 106 INDICATOR - liquid 120
GASKET - intake manifold 44 HARNESS - fuel pump 206, 208 INSERT 202
GASKET - lens 186 HARNESS - fuel solenoid 136 INSERT - threaded 170
GASKET - muffler 22, 44 HARNESS - ground 56 INSULATION - heat exchanger 102
GASKET - nozzle 18, 34, 44 HARNESS - high voltage box to control
GASKET - oil pump 28, 44 box 158 J
GASKET - oil sump 128 HARNESS - junction evaporator 138 JACKSHAFT - assembly 76, 78
GASKET - plastic lens 186 HARNESS - lpco/hpco 132 JOINT 34
GASKET - receptacle 176 HARNESS - main 136, 148 JOINT - breather 20, 22
GASKET - regulator 180, 182 HARNESS - motor 150 JUMPER - relay 150
GASKET - switch 16 HARNESS - power 174 JUMPER - terminal 100
GASKET - thermostat 160, 162 HARNESS - purge 154 JUMPER - terminal board 150
GASKET - valve 124 HARNESS - remote 136
GASKET - valve cover 44 HARNESS - remote box 136, 160, 164 K
GASKET - water pump 30, 44 HARNESS - thermistor bolt 168 KEEPER - valve 18
GAUGE - belt tension 68 HEAD - cylinder 18, 126 KEY 124, 128, 180, 182
GAUGE - compound 136, 184 HEAD - piston 126 KEY - camshaft 24
GAUGE - fuel 206 HEAT EXCHANGER 90, 94 KEY - crankshaft 26
GAUGE - liquid level 62 HEATER - coolant 66 KEY - drive end 72
GAUGE - oil pressure 138, 184 HEATER - fuel 54 KEY - fan 68
GAUGE - water temperature 138, 184 HINGE - cover 152, 196, 198, 202 KEY - fan end 72
GEAR - camshaft 24 HINGE - door 160, 164 KEY - hub 76
GEAR - crankshaft 26 HINGE - rod 202 KEY - injection camshaft 24
GEAR - idler 24 HOLDDOWN - spring 166 KEY - pulley 76
GEAR - injection camshaft 24 HOLDER - valve 32 KEY - pulley/fan 68
GEAR - ring 26 HOLDER & BRUSH - assembly 42 KEY - shaft 128
GLASS - lens 186 HOOD - sound reduction 194 KIT - acid test 130
GLOW PLUG 40, 138 HOSE 46, 50, 52, 54, 184 KIT - battery fuse 136
GREASE 76 HOSE - accumulator 62 KIT - bearing 70
GRILLE - assembly 190 HOSE - air cleaner 204 KIT - check valve repair 114, 116
GRILLE - fan 86, 88 HOSE - air cleaner to engine 58 KIT - clutch repair 70
GRILLE - front 200 HOSE - air enclosure to engine 60 KIT - coil 82
GROMMET 64, 90, 94, 102, 136, 148, HOSE - air switch 98, 100 KIT - compressor stabilizer 134
170, 184, 200, 204, 210, HOSE - breather 20 KIT - crimper 146
212, 214 HOSE - drain 102 KIT - diaphram 82
GROMMET - bumper 86, 88, 190 HOSE - engine to radiator 62 KIT - engine block heater 66
GROMMET - cable 174 HOSE - flexible 60 KIT - filter 46, 50, 206
GROMMET - special 194 HOSE - fuel return 34, 206 KIT - fuel heater 54
GUARD - fan 68 HOSE - oil drain 16, 50 KIT - fuel line 54
GUIDE - dipstick 28 HOSE - overflow 62 KIT - gasket 10, 12, 20, 22, 28, 38, 130
GUIDE - plunger 32 HOSE - overflow tank to radiator 62 KIT - gasket set 44
GUIDE - valve 18 HOSE - tank to unit 206 KIT - internal parts 108
HOURMETER 136, 184 KIT - magnetic door switch 172
H HOUSING 42, 76 KIT - repair 90, 94, 98, 100, 112
HANGER - dehydrator 122 HOUSING - air filter 60 KIT - screws & washers 68, 124
HANGER - fuel heater 54 HOUSING - battery 212 KIT - sensor 98, 100
HARNESS - air switch 98, 100 HOUSING - blower 98, 100 KIT - shoe 70
HARNESS - alternator 136, 178 HOUSING - drive end 72 KIT - sill gasket 188
HARNESS - ammeter 184 HOUSING - end bell 72 KIT - sleeve & eyelet 46, 50, 184, 206
HARNESS - auto start 150 HOUSING - front 180, 182 KIT - valve 84
HARNESS - cab box 170 HOUSING - gear 12 KNOB 20
HARNESS - cab box to unit 170 HOUSING - governor 36
INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 5
INDEX ALPHABETICAL BY DESCRIPTION
SCREW - board 148, 150, 152, 172 SCREW - spacer/plate 156 SPACER - box 148
SCREW - box 148, 156, 174 SCREW - switch/magnet 172 SPACER - hex 156
SCREW - brace 204 SCREW - tank 62 SPACER - tubular 194
SCREW - bracket 46, 48, 52, 56, 58, SCREW - tappet 32 SPACER - valve stop 32
74, 80, 82, 84, 94, 98, SCREW - terminal 136 SPRING 18, 36, 42, 114, 116
100, 102, 122, 134, 138, SCREW - terminal board 98, 100 SPRING - delivery valve 32
154, 156, 178, 184, 188, SCREW - thermostat 160, 162, 168 SPRING - governor 36
194, 204 SCREW - thread cutting 190 SPRING - holddown 150, 154
SCREW - bracket to cab box 170 SCREW - timer 148, 154 SPRING - lever 36
SCREW - brush 180, 182 SCREW - tray 148 SPRING - plunger 32
SCREW - cap 114 SCREW - valve 90, 94, 124 SPRING - starting 36
SCREW - circuit breaker 154 SCREW & WASHER 190 SPRING - throttle return 56
SCREW - clamp 46, 60, 62, 82, 84, 98, SEAL 140, 144, 168, 206, 208 SPRING - valve 18, 32
100, 102, 190, 202, 204, SEAL - cable 142 SPROCKET - pulley 74
208 SEAL - crankshaft 126 STANDOFF - terminal board 172
SCREW - cleaner 58 SEAL - drive end 72 STARTER 40, 42, 136
SCREW - clip & hinge 202 SEAL - fan drive end 72 STATOR - assembly 180, 182
SCREW - clutch 68 SEAL - oil 12, 14, 76, 126 STRIKER - latch 192
SCREW - contactor 156 SEAL - valve stem 18, 44 STRIP 200
SCREW - cover 86, 88, 152, 156, 174, SEALER - removable 60 STRIP - foam 200, 204
176, 210, 212, 214 SEALER - thread 46, 130, 132 STRIP - gasket 156, 160, 162, 174,
SCREW - cover & box 60 SEAT - valve 114, 116 176, 196
SCREW - cylinder head 126 SENSOR 186 STRIP - insulation 200
SCREW - door 190 SENSOR - oil pressure transducer 46 STRIP - jumper 98, 100, 152, 172
SCREW - door & hinge 152 SENSOR - rpm 168 STRIP - oil hose protector 16
SCREW - drain pan 86, 88 SHAFT 42 STRIP - sealing 190, 198
SCREW - elbow 46, 50 SHAFT - assembly 76 STRIP - unit lifting 192
SCREW - engine 80 SHAFT - governor 36 STUD 18, 22, 30
SCREW - fan 68 SHAFT - idler gear 24 STUD - alternator 178
SCREW - flange 14 SHAFT - oil pump 128 STUD - bypass filter 50
SCREW - gauge 62 SHAFT - regulator 36 STUD - cover 12, 196
SCREW - grille 190 SHAFT - rocker 18 STUD - cylinder head 130, 134
SCREW - ground 148, 154, 158, 162, SHEAVE - pulley 30 STUD - fuel injection 12
208 SHEET - cover end 200 SUMP - oil 16, 128
SCREW - guard 68 SHEET - foam 200 SUPPORT - coil 188
SCREW - head 126 SHIELD - air chamber 204 SUPPORT - control panel 148
SCREW - heater 66 SHIFTER 36 SUPPORT - cover 198
SCREW - hinge 160, 164, 196, 198, SHIM 30, 76 SUPPORT - end panel 188, 194, 200
202 SHIM PACK 12, 36 SUPPORT - jackshaft 78
SCREW - housing 160, 162 SHIM PACK - fuel pump 44 SUPPORT - rocker arm 18
SCREW - jackshaft 78 SHIM SET 32, 36 SWITCH - 1-2 temperature 154
SCREW - latch 160, 162, 192, 194, SHOULDER 106, 122 SWITCH - air pressure 98, 100
204 SHOULDER - o-ring seal 134 SWITCH - Cycle Sentry 154
SCREW - member 188 SHROUD 140 SWITCH - defrost 160
SCREW - module 172 SIGHT GLASS 126 SWITCH - diesel/electric 162, 174, 176
SCREW - motor 78 SLEEVE 180, 182 SWITCH - hpco 124, 136
SCREW - mount 80, 150 SLEEVE - cylinder 126 SWITCH - lockout 166
SCREW - muffler 58 SLEEVE - governor 36 SWITCH - lpco 132
SCREW - nutstrip 74 SLEEVE - repair 10, 76 SWITCH - magnetic 42, 172
SCREW - orifice 62 SOCKET - bulb 160, 162 SWITCH - manual defrost 162
SCREW - panel 160, 162, 188, 190, SOCKET - mini relay 156, 172 SWITCH - oil level 16
200, 204 SOCKET - relay 150, 154 SWITCH - oil pressure 48, 50, 138
SCREW - plate 20, 32, 128, 154 SOLENOID 56 SWITCH - on/off 152, 160, 162, 174,
SCREW - pulley 68, 74 SOLENOID - fuel 136 176
SCREW - pump 206 SOLENOID - hot gas 90, 94, 98, 100 SWITCH - preheat/start 152, 160, 162
SCREW - receptacle 162, 174, 176 SOLENOID - stop 38 SWITCH - temp, defrost termination
SCREW - screen 128 SOLENOID - suction 98, 100 98, 100
SCREW - socket 150, 154, 156, 172 SPACER 30, 36, 78, 180, 182 SWITCH - water temperature 138
SCREW - solenoid 36, 56 SPACER - board 150 SWITCH - water temperature cutout 62
INDEX - 6
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 7
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 8