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MD-200

TK 51911-1.2

Printed ( Wednesday, March 24, 2004)

Copyright©2003 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (March 24, 2004)

Copyright © 2003 - Thermo King Corp. - Minneapolis, MN U.S.A.


Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is


available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals


A ac. . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
amp . . . . . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
dc. . . . . . . . . . direct current
T term . . . . . . . . terminal
disc . . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W w . . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
MD-200
Contents
Name Grid Page
MD-200 REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8U66. . . . . . . . . . . . . . . . . . . . . .5
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .157
FANSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77A3 . . . . . . . . . . . . . . . . . . . . .69
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B12 . . . . . . . . . . . . . . . . . . .131
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B14 . . . . . . . . . . . . . . . . . . . .71
BATTERY BOX ASSEMBLY (EEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .91G11. . . . . . . . . . . . . . . . . . .159
SINGLE PHASE CONVERTER (9/90 & AFTER) . . . . . . . . . . . . . . . . .95C13. . . . . . . . . . . . . . . . . . .119
3-WAY VALVE ASSEMBLY (AFTER 3/91) . . . . . . . . . . . . . . . . . . . . . .101B6 . . . . . . . . . . . . . . . . . . . .91
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .127
ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118B7 . . . . . . . . . . . . . . . . . . . .57
LOW PRESSURE CUTOUT SWITCH (OPTIONAL) . . . . . . . . . . . . . . .118B11 . . . . . . . . . . . . . . . . . . .97
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124G14. . . . . . . . . . . . . . . . . .115
SOLENOID VALVE - NORMALLY CLOSED . . . . . . . . . . . . . . . . . . . . .125C10. . . . . . . . . . . . . . . . . . .93
PRESSURE DIFFERENTIAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .125G2. . . . . . . . . . . . . . . . . . .125
MOTOR ASSEMBLY 104-466 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F4 . . . . . . . . . . . . . . . . . . .123
CYLINDER BLOCK GROUP (TK 3.74) . . . . . . . . . . . . . . . . . . . . . . . . .130F9 . . . . . . . . . . . . . . . . . . . . .9
GEAR HOUSING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F10 . . . . . . . . . . . . . . . . . . .11
MOUNTING FLANGE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F11 . . . . . . . . . . . . . . . . . . .13
OIL SUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F12 . . . . . . . . . . . . . . . . . . .15
CYLINDER HEAD & VALVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . .130F13 . . . . . . . . . . . . . . . . . . .17
INTAKE & EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F14 . . . . . . . . . . . . . . . . . . .21
CAMSHAFT & DRIVING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A1 . . . . . . . . . . . . . . . . . . . .23
CRANKSHAFT & PISTON GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A2 . . . . . . . . . . . . . . . . . . . .25
OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A3 . . . . . . . . . . . . . . . . . . . .27
WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A4 . . . . . . . . . . . . . . . . . . . .29
FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A5 . . . . . . . . . . . . . . . . . . . .31
GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A6 . . . . . . . . . . . . . . . . . . . .35
STARTER & GLOW PLUG GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A7 . . . . . . . . . . . . . . . . . . . .39
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A8 . . . . . . . . . . . . . . . . . . . .41
GASKET KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A9 . . . . . . . . . . . . . . . . . . . .43
MOUNTING GROUP - COMPRESSOR & MOTOR . . . . . . . . . . . . . . .134E5 . . . . . . . . . . . . . . . . . . . .61
HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .136D14. . . . . . . . . . . . . . . . . .109
REMOTE LIGHT BOX KIT (40-708) . . . . . . . . . . . . . . . . . . . . . . . . . . .136G2. . . . . . . . . . . . . . . . . . .139
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .161
REMOTE LIGHTS PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G6. . . . . . . . . . . . . . . . . . .137
REMOTE CONTROL BOX MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .136G7. . . . . . . . . . . . . . . . . . .113
BATTERY CABLES & FUSE LINK (SR UNITS) . . . . . . . . . . . . . . . . . .136G8. . . . . . . . . . . . . . . . . . .135
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D11. . . . . . . . . . . . . . . . . .165
COMPRESSOR OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D13. . . . . . . . . . . . . . . . . . .87
HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .143E2 . . . . . . . . . . . . . . . . . . .111
ALTERNATOR (23 AMP PRESTOLITE 8MR21301) . . . . . . . . . . . . . .143E14 . . . . . . . . . . . . . . . . . .133
CLUTCH ASSEMBLY (107-291) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . . . . . . . . . . . . . .73
NAMEPLATES (PORTUGUESE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151F10 . . . . . . . . . . . . . . . . . .167
REFRIGERATION - EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . .152G4. . . . . . . . . . . . . . . . . . . .79
EVAPORATOR COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G7. . . . . . . . . . . . . . . . . . .151
DAS CONTROL BOX (TRUCK, KITS 088741 & 088747) . . . . . . . . . . .153F1 . . . . . . . . . . . . . . . . . . .143
DOOR SWITCH (OPTIONAL, KIT 715176) . . . . . . . . . . . . . . . . . . . . . .153F12 . . . . . . . . . . . . . . . . . .141
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156B6 . . . . . . . . . . . . . . . . . . . .95
POWER RECEPTACLE GROUP (EEC, AFTER 9/01) . . . . . . . . . . . . .173A8 . . . . . . . . . . . . . . . . . . .117
IDLER PULLEY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180H3. . . . . . . . . . . . . . . . . . . .67
MD-200
Contents
Name Grid Page
DOOR & GRILLE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H0. . . . . . . . . . . . . . . . . . .149
STRUCTURAL COMPONENTS - CONDENSER . . . . . . . . . . . . . . . . .185H2. . . . . . . . . . . . . . . . . . .145
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H3. . . . . . . . . . . . . . . . . . . .51
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H4. . . . . . . . . . . . . . . . . . . .53
COMPRESSOR X214 (DEEP SUMP) . . . . . . . . . . . . . . . . . . . . . . . . . .185H5. . . . . . . . . . . . . . . . . . . .81
ENGINE MOUNTING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H6. . . . . . . . . . . . . . . . . . . .59
REFRIGERATION COMPONENTS, CONDENSER . . . . . . . . . . . . . . .185H8. . . . . . . . . . . . . . . . . . . .75
SERVICE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H9. . . . . . . . . . . . . . . . . . . .89
CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B1 . . . . . . . . . . . . . . . . . . .103
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B2 . . . . . . . . . . . . . . . . . . . .99
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B3 . . . . . . . . . . . . . . . . . . .163
FUEL FILTER, HOSES & FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .187B4 . . . . . . . . . . . . . . . . . . . .45
THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187H8. . . . . . . . . . . . . . . . . . . .49
BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .191C6. . . . . . . . . . . . . . . . . . . .63
SOUND INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191C7. . . . . . . . . . . . . . . . . . .155
MD-200
Contents
Name Grid Page
8U66 MD-200 REFERENCE SHEET
Revised
9/8/03

MD-200 REFER-
ENCE SHEET
8U66
9/8/03

5
Revised
9/8/03 MD-200 REFERENCE SHEET 8U66
B/M DESCRIPTION Date
920120 System - MD-200 30 6/03
920121 System - MD-200 50 230/1/50 6/03
920122 System - MD-200 50 230/1/60 6/03
920123 System - MD-200 50 380/460/3/60 6/03
920124 System - MD-200 30 EEC 6/03
920125 System - MD-200 50 220/3/50 EEC 6/03
920126 System - MD-200 50 220/3/60 EEC 6/03
920127 System - MD-200 50 380/3/50 EEC 6/03
097496 MD-200 SR Generic 6/03
097497 MD-200 30 SR 6/03
097498 MD-200 50 230/1/60 6/03
097499 MD-200 50 230/3/60 6/03
097500 MD-200 50 460/3/60 6/03
097501 MD-200 30 EEC 6/03
097502 MD-200 50 220/3/50 EEC 6/03
097503 MD-200 50 230/3/60 EEC 6/03
097504 MD-200 50 380/3/50 6/03
820120 Installation Kit 6/03
820121 Installation Kit - EEC 6/03
810044 Battery Box 6/03
810045 Battery Box - EEC 6/03
OPTIONS
054707 Diesel Fuel Heater - Silicone Hoses 6/03
054708 Diesel Fuel Heater - EPDM Hoses 6/03
088562 Engine Block Heater 6/03
088697 Portuguese Nameplates 6/03
088741 DAS Datalogger 6/03
088813 DAS Datalogger with RCOM 6/03
097192 4-Pin Power Plug 6/03
097393 Evaporator Side Screens 6/03
097481 LPCO Switch 6/03
097482 Synthetic Oil 6/03
097483 Receptacle Plug 6/03
097516 Evaporator Heaters 6/03
097520 MD Top Screen 6/03
6
8U66 MD-200 REFERENCE SHEET
Revised
9/8/03

B/M DESCRIPTION Date


097521 Low Decibel 6/03
097524 Oil Bath Air Cleaner 6/03
097525 Silicone Hose 6/03
097532 Low Decibles 6/03
715170 Remote Lights - 30s 6/03
715171 Remote Lights - 50s 6/03
715172 Remote Mount Controller 6/03
715173 Fuel Tank Kit 6/03
715176 Door Switch 6/03
718350 DAS Sensor - 10 ft 6/03
718351 DAS Sensor - 20 ft 6/03
718352 DAS Sensor - 40 ft 6/03

7
Revised
9/8/03 MD-200 REFERENCE SHEET 8U66

8
130F9 CYLINDER BLOCK GROUP (TK 3.74)
Revised
10/28/03

CYLINDER BLOCK
GROUP (TK 3.74)
130F9
10/28/03

9
Revised
10/28/03 CYLINDER BLOCK GROUP (TK 3.74) 130F9
REF PART# DESCRIPTION QTY
101-342 ENGINE (complete, TK 3.74E) 1
101-344 ENGINE (complete, TK 3.74AU, UMD) 1
1 12-719 • BLOCK - cylinder 1
2 11-6033 •• BUSHING - camshaft 1
3 55-5778 •• PLUG 2
4 11-6026 •• BEARING - main (standard) 4
11-6027 •• BEARING - main (0.25 mm us) 4
5 NSS •• CAP - bearing housing 3
6 NSS •• CAP - bearing housing 1
7 55-5781 •• SCREW - bearing cap 8
8 11-6028 •• BEARING - thrust 2
9 55-5776 •• PLUG 1
10 55-5779 •• PLUG 4
11 55-4593 •• PLUG 2
12 11-5499 •• PLUG 2
13 55-5777 •• PLUG 1
14 * 33-2738 • GASKET - cylinder head 1
15 55-5782 • BOLT - head 14
16 11-6874 SLEEVE - repair 3
* 30-235 KIT - gasket (see 132A9) 1

10
130F10 GEAR HOUSING GROUP
Revised
3/3/04

GEAR HOUSING
GROUP
130F10
3/3/04

11
Revised
3/3/04 GEAR HOUSING GROUP 130F10
REF PART# DESCRIPTION QTY
1 11-8735 HOUSING - gear 1
2 55-5783 • PLUG 1
3 55-5784 • STUD - fuel injection 4
4 55-5834 • PIN - governor 2
5 11-8647 COVER - gear case 1
6 33-1727 • SEAL - oil 1
7 55-5785 PIN - alignment 4
8 * 33-1728 SHIM PACK 1
9 55-5791 NUT (w/ washer) 4
10 33-3512 O-RING 2
11 55-5786 BOLT - cover 8
12 55-5789 BOLT - cover 4
13 55-8613 WASHER - sealing 1
14 55-5787 BOLT - cover 4
15 55-5790 BOLT - cover 6
16 11-6135 COVER 1
17 * 33-1754 GASKET 1
18 55-5859 STUD - cover 4
19 11-5091 CAP - lube (oil supply) 1
20 33-1954 O-RING 1
21 55-5792 NUT 4
22 11-5119 COVER 1
23 33-2814 O-RING 1
24 55-5826 BOLT - cover 2
25 * 33-1542 GASKET - cover 1
26 11-5084 COVER 1
27 55-5788 BOLT - cover 3
28 203-348 GASKET - adhesive (RTV silicone) A/R
* 30-235 KIT - gasket (see 132A9) 1

12
130F11 MOUNTING FLANGE GROUP
Revised
1/27/97

MOUNTING
FLANGE GROUP
130F11
1/27/97

13
Revised
1/27/97 MOUNTING FLANGE GROUP 130F11
REF PART# DESCRIPTION QTY
1 55-5816 PIN - dowel 2
2 11-7248 FLANGE - mounting 1
3 55-5848 BOLT - flange 6
4 55-6537 SCREW - flange 3
5 55-5860 BOLT 4
6 55-5795 PIN - dowel 2
7 11-6032 HOUSING - oil seal 1
8 33-1506 • SEAL - oil 1
9 55-5849 BOLT - housing 6
10 203-348 GASKET - adhesive (RTV silicone) A/R

14
130F12 OIL SUMP GROUP
Revised
12/10/03

OIL SUMP GROUP


130F12
12/10/03

15
Revised
12/10/03 OIL SUMP GROUP 130F12
REF PART# DESCRIPTION QTY
1 55-5762 PLUG 1
2 11-8738 COVER - oil sump 1
3 55-4610 • PLUG 1
4 11-8737 SUMP - oil 1
5 55-5763 • PLUG 1
6 55-5764 • PLUG 1
7 33-3512 O-RING 1
8 55-5765 BOLT - cover 36
9 55-193 PLUG 1
10 55-5766 BOLT - sump 4
11 11-6089 PIPE - oil intake 1
12 33-1736 O-RING 1
13 55-5798 BOLT - oil pipe 3
14 203-348 GASKET - adhesive (RTV silicone) A/R
15 55-6557 ELBOW 1
16 11-7067 HOSE - oil drain (23 in) 1
17 55-1042 CAP - oil drain hose 1
18 91-734 CLIP - oil drain hose 1
55-2264 RIVET - clip 1
19 55-7732 PLUG - sump (push in) 1
33-3877 • GASKET - switch 1
55-9948 PLUG - sump (threaded) 1
20 41-402 SWITCH - oil level 1
21 41-4470 SWITCH - oil level (threaded) 1
22 91-1705 STRIP - oil hose protector 1
23 91-5482 BRACKET - hose 1
55-3010 RIVET - bracket 2

16
130F13 CYLINDER HEAD & VALVE GROUP
Revised
10/30/02

CYLINDER HEAD &


VALVE GROUP
130F13
10/30/02

17
Revised
10/30/02 CYLINDER HEAD & VALVE GROUP 130F13
REF PART# DESCRIPTION QTY
1 11-8740 HEAD - cylinder 1
2 11-8741 • GUIDE - valve (finished) 6
11-6038 • GUIDE - valve (unfinished) 6
3 55-193 • PLUG 2
4 55-5805 • PLUG 1
5 55-5806 • PLUG 2
6 11-6039 • VALVE - intake 3
7 11-6040 • VALVE - exhaust 3
8 11-6041 • SPRING - valve 6
9 11-6042 • RETAINER - spring 6
10 11-6043 • KEEPER - valve 6
11 33-1732 • SEAL - valve stem 6
12 11-6044 • RETAINER 6
13 55-5803 PIN - spring 2
14 11-6036 LIFTER - engine 1
15 11-6575 LIFTER - engine 1
16 55-5801 BOLT - lifter 4
17 33-1733 GASKET - nozzle 6
18 11-6045 PROTECTOR - nozzle 3
19 11-6049 SUPPORT - rocker arm 3
20 11-6050 SPRING 2
21 11-6579 CIRCLIP 2
22 11-6046 SHAFT - rocker 1
23 11-6047 ARM - rocker 3
24 11-6134 • ADJUSTER - valve 3
25 55-5846 • LOCKNUT 3
26 11-6048 ARM - rocker 3
27 11-6134 • ADJUSTER - valve 3
28 55-5846 • LOCKNUT 3
29 55-5800 SCREW 1
30 55-5808 STUD 2
31 55-5809 BOLT - rocker 1
32 55-5810 NUT 2
33 11-8742 COVER - valve 1
34 11-6035 • BAFFLE 1
35 * 33-1731 • GASKET 1
36 11-5091 • CAP - lube (oil supply) 1
37 33-1954 • O-RING 1
38 * 33-2815 • GASKET - cover 1

18
130F13 CYLINDER HEAD & VALVE GROUP
Revised
10/30/02

19
Revised
10/30/02 CYLINDER HEAD & VALVE GROUP 130F13
REF PART# DESCRIPTION QTY
39 11-6627 • JOINT - breather 1
40 55-5799 • SCREW - plate 1
41 55-4664 • LOCKWASHER 4
42 33-3512 O-RING 2
43 11-5103 KNOB 2
44 11-6583 HOSE - breather 1
45 55-5767 CLAMP - hose 2
46 11-8769 VALVE - fuel injection (see 132A5) 1
47 55-5782 BOLT - head 14
48 11-9355 PLUG - hot 3
* 30-235 KIT - gasket (see 132A9) 1

20
130F14 INTAKE & EXHAUST MANIFOLD
Revised
3/19/99

INTAKE &
EXHAUST MANI-
FOLD
130F14
3/19/99

21
Revised
3/19/99 INTAKE & EXHAUST MANIFOLD 130F14
REF PART# DESCRIPTION QTY
1 * 33-2166 GASKET - intake 1
2 11-8743 MANIFOLD - intake 1
3 11-6146 • JOINT - breather 1
4 55-5763 • PLUG 1
5 55-5786 BOLT 2
6 55-5769 BOLT 1
7 11-6054 MANIFOLD - exhaust 1
8 * 33-1907 GASKET - muffler 1
9 55-6183 LOCKWASHER 4
10 55-5770 BOLT 4
11 55-6184 STUD 4
12 55-5771 STUD 2
13 55-6186 NUT 4
14 55-5791 NUT 2
15 * 33-1738 GASKET - exhaust manifold 1
* 30-235 KIT - gasket (see 132A9) 1

22
132A1 CAMSHAFT & DRIVING GEAR
Revised
6/14/00

CAMSHAFT &
DRIVING GEAR
132A1
6/14/00

23
Revised
6/14/00 CAMSHAFT & DRIVING GEAR 132A1
REF PART# DESCRIPTION QTY
1 11-6055 CAMSHAFT 1
2 11-6056 • GEAR - camshaft 1
3 55-5813 • KEY - camshaft 1
4 11-6034 • FLANGE 1
5 55-5798 BOLT 2
6 11-6057 TAPPET 6
7 11-6058 ROD - push 6
8 11-6082 GEAR - idler (w/ bushing) 1
9 11-6083 • BUSHING - idler gear 1
10 11-6080 PLATE - idler gear 1
11 55-4657 CIRCLIP - gear 1
12 11-8748 SHAFT - idler gear 1
13 55-4652 BOLT - shaft 3
14 11-6594 CAMSHAFT - injection pump 1
15 55-5813 • KEY - injection camshaft 1
16 11-6593 • GEAR - injection camshaft 1
17 11-6595 • BEARING - ball 1
18 11-6062 CASE - bearing 1
19 55-4635 SCREW 1
20 55-5786 BOLT - case 3
21 11-6060 BEARING - ball 1

24
132A2 CRANKSHAFT & PISTON GROUP
Revised
2/19/98

CRANKSHAFT &
PISTON GROUP
132A2
2/19/98

25
Revised
2/19/98 CRANKSHAFT & PISTON GROUP 132A2
REF PART# DESCRIPTION QTY
1 12-707 CRANKSHAFT 1
2 55-5813 • KEY - crankshaft 1
3 11-6065 • GEAR - crankshaft 1
4 55-5816 • PIN - dowel 1
5 55-6382 BOLT - flywheel 5
6 11-8750 FLYWHEEL 1
7 11-7031 • GEAR - ring 1
8 77-2327 PULLEY - crankshaft 1
9 55-5818 BOLT - pulley 1
10 55-5819 WASHER 1
11 11-8751 PISTON (std) 3
11-8754 PISTON (0.25 os) 3
11-8756 PISTON (0.50 os) 3
12 11-8644 • RING SET (std) 3
11-8755 • RING SET (0.25 os) 3
11-8757 • RING SET (0.50 os) 3
13 11-8753 PIN - piston 3
14 11-7003 CIRCLIP 6
15 11-6075 ROD - connecting 3
16 11-8646 • BOLT - rod 6
17 11-6077 • BEARING - connecting rod (standard) 3
18 11-6078 BUSHING - finished 3

26
132A3 OIL SYSTEM
Revised
2/6/97

OIL SYSTEM
132A3
2/6/97

27
Revised
2/6/97 OIL SYSTEM 132A3
REF PART# DESCRIPTION QTY
1 11-6133 PUMP - oil 1
2 * 33-1740 GASKET - oil pump 1
3 55-6187 BOLT - pump 3
4 11-6086 GUIDE - dipstick 1
5 11-6085 GUIDE - dipstick 1
6 11-7249 DIPSTICK 1
7 33-1736 O-RING 1
8 11-6087 VALVE - oil pressure 1
9 55-5823 NUT 1
10 11-6182 FILTER - oil 1
11 * 33-1909 • O-RING - oil filter 1
12 55-8391 PLUG 1
13 55-5763 • PLUG (npt 1/8) 1
* 30-235 KIT - gasket (see 132A9) 1

28
132A4 WATER PUMP GROUP
Revised
1/7/03

WATER PUMP
GROUP
132A4
1/7/03

29
Revised
1/7/03 WATER PUMP GROUP 132A4
REF PART# DESCRIPTION QTY
1 11-9496 PUMP - water (assembly, ELC compatible) 1
2 33-1741 • O-RING 2
3 55-8443 • PLUG 2
4 55-5138 • STUD 4
5 55-5742 BOLT - water pump 1
6 11-8758 COVER - thermostat 1
7 55-5763 • PLUG 1
8 11-7975 THERMOSTAT 1
9 33-1744 O-RING - thermostat 1
10 55-5826 BOLT - cover 1
11 55-8617 BOLT - cover 1
12 78-1012 BELT - water pump 1
13 77-2336 SHEAVE - pulley 1
14 77-2335 SHEAVE - pulley 1
15 77-1427 • SHIM (1 mm) A/R
77-2752 • SHIM (0.5 mm) A/R
16 77-1428 SPACER 1
17 55-5792 NUT 4
18 55-5809 BOLT - water pump 2
19 33-1742 GASKET - water pump 1
20 55-5780 DRAIN COCK 1

30
132A5 FUEL INJECTION PUMP
Revised
1/14/04

FUEL INJECTION
PUMP
132A5
1/14/04

31
Revised
1/14/04 FUEL INJECTION PUMP 132A5
REF PART# DESCRIPTION QTY
1 11-6093 PUMP - fuel injection 1
2 11-6094 • PLUNGER & BARREL 3
3 11-6095 • RETAINER 3
4 11-6096 • RETAINER 3
5 11-6097 • SPRING - plunger 3
6 11-6098 • SHIM SET 3
7 11-6099 • VALVE - delivery 3
8 11-6019 • SPRING - delivery valve 3
9 11-6166 • HOLDER - valve 3
10 33-1746 • GASKET 3
11 33-1747 • O-RING 3
12 11-6147 • GUIDE - plunger 3
13 11-6148 • PIN 1
14 11-6149 • RACK 1
15 11-6150 • PINION 3
16 11-6152 • RETAINER - rack 1
17 11-6153 • PLATE 2
18 55-5773 • SCREW - plate 2
19 11-6153 • PIN 2
20 55-5775 • PIN 1
21 11-6101 • TAPPET 3
22 55-6194 • FLATWASHER 2
23 55-4752 • LOCKWASHER 2
24 55-5828 • SCREW - tappet 4
25 55-5829 • SCREW 2
26 11-8769 VALVE - fuel injection 3
27 11-6102 • NOZZLE - injection 3
28 11-6103 • HOLDER - valve (w/ case) 3
29 11-6104 • BODY - valve 3
30 11-6105 • SPRING - valve 3
31 11-6106 • RETAINER - spring 3
32 11-6107 • SPACER - valve stop 3
33 11-6108 • SHIM SET 3
34 33-1748 • O-RING 3
35 11-6109 CLAMP - injection pipe 1
36 55-8626 BOLT - clamp 2
37 11-6115 NUT - injector 3
38 11-8770 PIPE - fuel injection (1) 1

32
132A5 FUEL INJECTION PUMP
Revised
1/14/04

33
Revised
1/14/04 FUEL INJECTION PUMP 132A5
REF PART# DESCRIPTION QTY
39 11-8771 PIPE - fuel injection (2) 1
40 11-8772 PIPE - fuel injection (3) 1
41 33-1531 GASKET 2
42 11-6110 BOLT 1
43 NSS • BOLT - joint 1
44 55-5831 • PLUG - air bleed 1
45 55-8613 • WASHER - sealing 1
46 11-6622 JOINT 1
47 33-1749 GASKET 3
48 11-9730 CLAMP - pipe 4
49 11-6136 FITTING - injection 1
50 11-6137 FITTING - injection 2
51 11-6114 HOSE - fuel return 2
52 33-1733 GASKET - nozzle 6
53 11-6045 PROTECTOR - nozzle 3

34
132A6 GOVERNOR
Revised
9/24/01

GOVERNOR
132A6
9/24/01

35
Revised
9/24/01 GOVERNOR 132A6
REF PART# DESCRIPTION QTY
1 55-7155 SCREW - solenoid 1
2 33-1750 GASKET - governor case 1
3 11-6116 COVER - governor case 1
4 * 33-1751 GASKET - governor case 1
5 11-6117 WEIGHT - governor 1
6 55-5833 NUT - governor weight 1
7 11-6118 SLEEVE - governor 1
8 55-8623 SCREW - solenoid 2
9 55-5834 PIN - governor 2
10 55-5835 PIN - snap (6 mm) 1
11 55-5836 BOLT - solenoid 5
12 55-5837 BOLT - cover 3
13 33-1753 O-RING 1
14 11-8762 HOUSING - governor 1
15 11-7518 LINK (88.8, no color) 1
11-8760 LINK (88.6, white) 1
11-8761 LINK (89.0, red) 1
16 11-6497 SPRING 1
17 11-6498 BRACKET - return spring 1
18 11-6121 SHIM PACK 1
19 55-5838 SPACER 2
20 11-6122 SHAFT - governor (lever) 1
21 11-8895 LEVER - governor 1
22 11-5139 • SHIM SET 2
23 11-7291 • BEARING - needle 2
24 11-8764 • SHIFTER 1
25 11-6167 • SPRING - starting 1
26 55-6538 • WASHER 2
27 55-6273 • CIRCLIP 1
28 55-6540 • PIN - spring 1
29 11-8763 • SPRING - lever 1
30 11-6124 RETAINER - shaft 1
31 11-6125 RETAINER - shaft 1
32 11-7520 SHAFT - regulator 1
33 55-4667 • PIN - taper 1
34 55-5832 PIN - snap 1
35 33-1752 O-RING 1
36 55-5822 BOLT - retainer 2
37 55-5791 NUT (w/ washer) 1
38 11-8765 SPRING - governor 1
39 91-8510 LINK - throttle 1

36
132A6 GOVERNOR
Revised
9/24/01

37
Revised
9/24/01 GOVERNOR 132A6
REF PART# DESCRIPTION QTY
40 55-8625 PLUG 1
41 11-8766 CONTROLLER - fuel 1
42 55-8618 NUT 1
43 55-8620 WASHER - sealing 1
44 33-2230 O-RING - solenoid 1
45 55-8619 NUT 1
46 55-5843 SCREW - adjust 1
47 55-8624 PLUG 1
48 11-8767 ANGLE 1
55-6201 • NUT 1
49 55-6199 BOLT 1
50 55-5846 NUT 1
51 55-5845 WASHER - seal 1
52 41-4306 SOLENOID - stop 1
53 11-8822 COVER 1
* 30-235 KIT - gasket (see 132A9) 1

38
132A7 STARTER & GLOW PLUG GROUP
Revised
3/20/03

STARTER & GLOW


PLUG GROUP
132A7
3/20/03

39
Revised
3/20/03 STARTER & GLOW PLUG GROUP 132A7
REF PART# DESCRIPTION QTY
1 44-7130 GLOW PLUG 3
2 44-7129 CONNECTOR - glow plug 1
3 45-1718 STARTER (see 132A8) 1
4 55-5852 SCREW 2
5 55-5853 NUT 1
6 11-7248 FLANGE - mounting 1
7 55-6203 NUT 1
8 55-6204 LOCKWASHER 1
9 55-4632 NUT 1
10 44-7736 CONNECTOR - starter 1
11 55-6205 PIN - cotter 1
12 91-7299 BRACKET - starter 1
13 55-8854 SCREW 2

40
132A8 STARTER ASSEMBLY
Revised
9/4/97

STARTER ASSEM-
BLY
132A8
9/4/97

41
Revised
9/4/97 STARTER ASSEMBLY 132A8
REF PART# DESCRIPTION QTY
1 45-1718 STARTER (see note) 1
2 44-5466 • ROLLER - clutch 5
3 55-6202 • SCREW 2
4 55-4681 • NUT 1
5 44-5469 • BALL 1
6 41-1589 • FIELD 1
7 41-1590 • ARMATURE 1
8 41-1591 •• BEARING 1
9 41-1592 •• BEARING 1
10 41-1593 • CLUTCH - assembly 1
11 44-5477 •• NUT 1
12 44-5474 •• RETAINER 1
13 41-1594 •• SPRING 1
14 41-1595 •• CLUTCH 1
15 NSS ••• BEARING 1
16 NSS ••• BEARING 1
17 41-1596 •• SHAFT 1
18 41-1597 •• SPRING 1
19 44-5476 •• PINION 1
20 41-1598 •• RING - snap 1
21 41-1599 • RETAINER 1
22 41-1600 • PINION 1
23 41-1601 • HOUSING 1
24 41-1602 • FRAME 1
25 41-1603 • HOLDER & BRUSH - assembly 1
26 NSS •• SPRING 4
27 41-1604 • SWITCH - magnetic (assembly) 1
28 55-8627 • BOLT 2
29 55-8628 • BOLT 2
30 41-1605 • SPRING 1
31 33-2817 • O-RING 2
32 55-8629 • DRAIN 1
33 41-1606 • CAP - terminal 1
34 91-7298 • BRACKET 1

NOTE: Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (45-
1312).

42
132A9 GASKET KIT
Revised
12/10/01

GASKET KIT
132A9
12/10/01

43
Revised
12/10/01 GASKET KIT 132A9
REF PART# DESCRIPTION QTY
1 30-235 KIT - gasket set 1
2 33-1740 • GASKET - oil pump 1
3 33-2738 • GASKET - cylinder head 1
4 33-1754 • GASKET - fuel pump cover 1
5 33-1728 • SHIM PACK - fuel pump 1
6 33-1954 • O-RING - oil cap 2
7 33-1542 • GASKET - gear housing cover 1
8 33-1731 • GASKET - baffle plate 1
9 33-1751 • GASKET - governor case cover 1
10 33-2815 • GASKET - valve cover 1
11 33-1907 • GASKET - muffler 1
12 33-2166 • GASKET - intake manifold 1
13 33-1738 • GASKET - exhaust manifold 1
14 33-1742 • GASKET - water pump 1
15 33-1732 • SEAL - valve stem 6
16 11-6045 • PROTECTOR - nozzle 3
17 33-1733 • GASKET - nozzle 6
18 55-8613 • WASHER - sealing 1
19 55-5845 • WASHER - sealing 1
20 55-8620 • WASHER - sealing 1
21 33-1531 • GASKET 2
22 33-1749 • GASKET - fuel injector valve 3
23 33-1744 • O-RING - thermostat 1
24 33-3512 • O-RING 5
25 33-2814 • O-RING - gear housing cover 1
26 33-2230 • O-RING - solenoid 1

44
187B4 FUEL FILTER, HOSES & FITTINGS
Revised
10/29/03

FUEL FILTER,
HOSES & FIT-
TINGS
187B4
10/29/03

45
Revised
10/29/03 FUEL FILTER, HOSES & FITTINGS 187B4
REF PART# DESCRIPTION QTY
1 55-8670 ELBOW - hose fitting (3/8) 12
2 10-242 KIT - sleeve & eyelet (3/8) 12
3 11-4941 NUT (3/8) 8
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 11-2886 VALVE 1
55-7213 • BODY 1
11-7777 • CORE - valve 1
55-5672 • CAP 1
6 11-9279 TUBE - fuel pickup 1
7 91-7745 BRACKET - connector 1
55-3048 SCREW - bracket 1
55-2641 FLATWASHER 2
55-4955 NUT 1
8 99-7321 BRACKET - fuel filter & pump 1
55-1587 SCREW - bracket 1
55-2086 FLATWASHER 1
55-4953 NUT 1
9 55-229 TEE 1
10 11-7056 HOSE 1
11 55-7331 TEE 1
12 55-193 PLUG 1
13 11-9341 FILTER - fuel (EMI 2000 hour) 1
55-3168 ADAPTER - fuel pickup 1
14 11-5941 BRACKET - fuel filter 1
55-3565 SCREW 1
55-2958 FLATWASHER 7
55-4954 NUT 3
15 55-433 PLUG - pipe 1
16 55-1004 PLUG - pipe 1
17 11-9321 FILTER - oil bypass (EMI 2000 hour) 1
55-3164 STUD - bypass filter 1
18 11-6182 FILTER - oil (full flow) 1
19 55-1042 CAP - oil hose 1
20 11-7067 HOSE - oil drain 1
21 55-6557 ELBOW - oil drain 1
22 55-1654 TEE 1
23 33-2458 MAT - isolator (oil pressure sensor) 1
24 55-8665 ELBOW - flange 1
25 55-3031 SCREW - elbow 2
26 55-2964 LOCKWASHER 2
27 55-2001 FLATWASHER 2
55-7616 WASHER (nylon) 2

46
187B4 FUEL FILTER, HOSES & FITTINGS
Revised
10/29/03

47
Revised
10/29/03 FUEL FILTER, HOSES & FITTINGS 187B4
REF PART# DESCRIPTION QTY
28 41-387 SWITCH - oil pressure 1
29 91-734 CLIP - oil drain hose 1
30 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 GASKET - fuel pump 1
31 55-2539 BUSHING 1
32 11-9595 FITTING - restricted 1
33 11-6229 HOSE 1
34 55-2796 CLAMP - fuel hose 2

48
187H8 THROTTLE SOLENOID GROUP
Revised
9/5/03

THROTTLE SOLE-
NOID GROUP
187H8
9/5/03

49
Revised
9/5/03 THROTTLE SOLENOID GROUP 187H8
REF PART# DESCRIPTION QTY
1 99-9458 BRACKET - solenoid (high speed) 1
55-2969 SCREW - bracket 4
55-2959 LOCKWASHER 4
2 44-9181 SOLENOID 1
3 44-8198 PLUNGER - solenoid 1
4 91-3095 BOOT - solenoid 1
5 55-366 LOCKWASHER 2
6 55-315 NUT 2
7 55-1587 SCREW - solenoid 4
8 55-1800 LOCKWASHER 4
9 55-2086 FLATWASHER 4
10 99-3337 NUTSTRIP - solenoid 2
11 44-2756 DIODE 1
12 91-8510 LINK - throttle 1
13 11-6498 BRACKET - return spring 1
14 11-6497 SPRING - throttle return 1
15 11-9441 ROD - throttle 1
16 11-9281 ADJUSTER - speed control 1
17 11-9282 BALL JOINT 1
18 55-9567 NUT (1/4-28 LH thread) 1

50
185H3 INTAKE & EXHAUST GROUP
Revised
10/29/03

INTAKE &
EXHAUST GROUP
185H3
10/29/03

51
Revised
10/29/03 INTAKE & EXHAUST GROUP 185H3
REF PART# DESCRIPTION QTY
1 11-9068 FILTER - air cleaner (dry) 1
2 11-9059 • ELEMENT - air cleaner 1
3 11-9091 • CLIP - base 2
4 11-9092 • EJECTOR - dust 1
5 11-9069 CLAMP - air cleaner 1
55-1587 SCREW - clamp 2
55-2086 FLATWASHER 2
55-4953 NUT 2
6 11-9709 HOSE - air cleaner (filter to engine) 1
7 11-9294 HOSE - air intake 1
8 55-4979 CLAMP - hose 4
9 61-2261 HOSE - air intake 1
10 11-3155 CLEANER - air 1
11-3325 • CUP - air cleaner 1
11-6491 • CLAMP - air cleaner 1
11 11-2975 CLAMP - air cleaner 1
12 11-9721 HOSE - air cleaner (filter to engine, oil bath air cleaner) 1
13 92-2986 PANEL - blockoff 1
55-2977 SCREW - panel 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-8711 INSERT - threaded 6
14 11-9708 TUBE - oil intake 1
15 92-2987 PLATE - wear 1
55-3136 RIVET - plate 2
16 55-6808 CLAMP - hose 1
55-2977 SCREW - clamp 1
55-1800 LOCKWASHER 1
55-2086 FLATWASHER 1
17 11-6173 TUBE - exhaust (domestic) 1
11-6291 TUBE - exhaust (EEC) 1
18 33-628 GROMMET 1
19 55-3364 PLUG 1
20 12-765 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6183 LOCKWASHER 4
55-6186 NUT 4
21 33-1907 GASKET - muffler 1
22 92-3323 DEFLECTOR - air (MD-300 only) 1

52
185H4 COOLING SYSTEM
Revised
10/29/03

COOLING SYSTEM
185H4
10/29/03

53
Revised
10/29/03 COOLING SYSTEM 185H4
REF PART# DESCRIPTION QTY
1 67-1947 TANK - accumulator 1
55-3048 SCREW - tank 2
55-7122 WASHER - belleville 2
55-2640 NUT 2
2 55-5094 COCK - drain 1
3 67-1969 COIL - condenser (MD-300) 1
67-1968 COIL - condenser (MD-200) 1
55-3059 • NUT - captive 8
4 92-2985 BRACKET - expansion tank 1
55-2977 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 7
55-8979 INSERT - threaded 7
5 12-826 TANK - expansion 1
55-2539 • BUSHING - sensor 2
55-3018 SCREW - tank 4
55-2086 FLATWASHER 5
55-1800 LOCKWASHER 5
6 11-9242 CAP - radiator 1
7 55-9237 ADAPTER - hose 1
203-385 SEALER - thread A/R
8 44-6534 SENSOR - water level 2
55-2965 NUT - terminal 2
55-2996 LOCKWASHER 2
55-2001 FLATWASHER 2
9 11-9534 HOSE - radiator to engine (EPDM) 1
11-9535 HOSE - radiator to engine (silicone) 1
10 55-2818 CLAMP - EPDM hose (0.750 dia to 1.500 dia) 4
55-3401 CLAMP - silicone hose (0.750 dia to 1.500 dia) 4
11 11-9520 HOSE - engine to radiator (EPDM) 1
11-9521 HOSE - engine to radiator (silicone) 1
12 55-2666 CLAMP - hose 2
55-2977 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-8979 INSERT - threaded 2
13 98-935 HOSE - expansion tank (EPDM, 23 in) A/R
12-419 HOSE - expansion tank (silicone, 23 in) A/R
14 55-5002 CLAMP - EPDM hose 2
55-1521 CLAMP - silicone hose 2
15 98-771 HOSE - overflow A/R
16 11-8041 HOSE (3/8 id, EPDM) A/R

54
185H4 COOLING SYSTEM
Revised
10/29/03

55
Revised
10/29/03 COOLING SYSTEM 185H4
REF PART# DESCRIPTION QTY
12-538 HOSE (3/8 id, silicone) 1
17 55-2069 CLAMP - EPDM hose (0.375 dia to 0.875 dia) 6
55-6731 CLAMP - silicone hose (0.375 dia to 0.875 dia) 6
18 55-9091 ELBOW - hose 1
203-385 SEALER - thread A/R
19 41-5066 SENSOR - water temperature 1
20 91-7747 PLATE - sensor 1
44-9906 TAB - connector 1
55-3136 RIVET - tab 2
21 11-9496 PUMP - coolant (see 132A4) 1
22 92-1561 STRIP - hose protector 1

56
118B7 ENGINE BLOCK HEATER
Revised
1/27/97

ENGINE BLOCK
HEATER
118B7
1/27/97

57
Revised
1/27/97 ENGINE BLOCK HEATER 118B7
REF PART# DESCRIPTION QTY
40-530 KIT - engine block heater 1
1 41-463 • HEATER - coolant 1
2 33-2509 • GASKET - heater 1
3 55-7726 • SCREW - heater 2
4 55-7727 • LOCKWASHER 2

58
185H6 ENGINE MOUNTING GROUP
Revised
9/5/03

ENGINE MOUNT-
ING GROUP
185H6
9/5/03

59
Revised
9/5/03 ENGINE MOUNTING GROUP 185H6
REF PART# DESCRIPTION QTY
1 91-9207 BRACKET - snubber 1
55-3486 SCREW - bracket 2
55-7123 WASHER - belleville 4
2 55-2166 NUT 5
3 55-7123 WASHER - belleville 1
4 91-3908 MOUNT - vibration 1
5 91-3202 MOUNT - engine (roadside) 1
6 92-3252 MOUNT - engine (curbside) 1
7 91-9467 MOUNT - engine (upper) 1
55-5957 SCREW - mount (soc hd, 10 x 1.50, 25 mm lg) 4
55-6216 SCREW - mount (soc hd, 10 x 1.50, 20 mm lg) 6
55-5695 SCREW - mount (hex hd, 10 x 1.25, 20 mm lg) 2
55-7122 WASHER - belleville 18
8 91-3203 MOUNT - engine (front) 1
55-3048 SCREW - mount 6
55-2641 FLATWASHER 6
55-7122 WASHER - belleville 6
55-4955 NUT 6
9 91-2281 MOUNT - vibration 2
10 55-2914 SCREW - engine 1
11 55-2747 SCREW - engine 1
12 55-3594 WASHER - special 3
13 55-5871 WASHER - special 8
14 55-3048 SCREW - mount 10
15 55-2641 FLATWASHER 10
16 99-9449 MOUNT - wear plate 2
55-3044 RIVET - wear plate 4
17 55-5888 SCREW - engine 2
18 55-7122 WASHER - belleville 10
19 99-4820 MOUNT - vibration (engine, set of two) 2
20 55-2640 NUT 10
203-400 SEALER - thread (blue) A/R
21 55-377 FLATWASHER 1

60
134E5 MOUNTING GROUP - COMPRESSOR & MOTOR
Revised
9/5/03

MOUNTING
GROUP - COM-
PRESSOR &
MOTOR
134E5
9/5/03

61
Revised
9/5/03 MOUNTING GROUP - COMPRESSOR & MOTOR 134E5
REF PART# DESCRIPTION QTY
1 91-6583 BOLTSTRIP (w/ mounting screw) 2
55-4953 NUT - boltstrip 2
55-2086 FLATWASHER 2
2 55-399 WASHER - special 4
3 55-2200 LOCKWASHER 4
4 55-3122 NUT - compressor 4
5 55-3048 SCREW - motor (1 in lg) 4
55-2683 SCREW - jackshaft (1-1/2 lg) 4
6 55-2641 FLATWASHER 12
55-4931 WASHER - special 4
7 55-4955 NUT 12
8 98-3995 MOUNT - pedestal (motor) 1
9 99-9536 SUPPORT - jackshaft (see 77B14) 1
10 99-9839 BOLTSTRIP - support 2
11 55-4759 BOLT - belt adjustment 2
12 55-377 FLATWASHER 2
13 99-5983 SPACER 2
14 55-1232 NUT - jam 4
15 91-3370 BRACKET - motor/jackshaft 1
16 91-3159 ANGLE - motor support 1
55-1587 SCREW - angle 2
55-2086 FLATWASHER 4
55-4953 NUT 2
17 77-1712 JACKSHAFT - assembly (see 77B14) 1

62
191C6 BELTS, PULLEYS & FAN GROUP
Revised
1/20/04

BELTS, PULLEYS
& FAN GROUP
191C6
1/20/04

63
Revised
1/20/04 BELTS, PULLEYS & FAN GROUP 191C6
REF PART# DESCRIPTION QTY
1 78-558 FAN - evaporator 2
2 77-1522 CLIP - fan hub 2
3 77-1464 CLIP - fan 2
4 55-3675 SCREW - fan 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 99-3261 BOLTPLATE - fanshaft 2
6 78-782 FANSHAFT - assembly (see 77A3) 2
55-2641 FLATWASHER 8
55-4955 NUT - fanshaft 8
7 78-684 BELT - evaporator fan 1
8 78-1366 BELT - engine 1
9 78-700 BELT - alternator to evaporator fan 1
10 78-936 BELT - motor to jackshaft (compressor) 1
11 55-457 KEY - pulley 2
12 77-1697 PULLEY - evaporator fan 2
55-6220 SCREW - pulley 6
55-790 LOCKWASHER 6
55-2958 FLATWASHER 6
13 77-2718 PULLEY - idler (see 180H3) 1
14 77-1703 PULLEY - alternator 1
15 41-2194 ALTERNATOR (23 amp, model 8MR) 1
16 77-1826 PULLEY - motor (NAD) 1
77-1754 PULLEY - motor (EEC) 1
77-1980 PULLEY - motor (single phase) 1
77-1985 PULLEY - jackshaft 1
55-6220 SCREW - pulley 2
55-790 LOCKWASHER 2
17 77-1984 PULLEY - compressor 1
77-2537 • BUSHING - pulley 1
70-184 • KIT - screws & washers 1
55-455 KEY - pulley 1
203-392 SEALER - antiseize A/R
18 107-291 CLUTCH (see 132D14) 1
55-5022 SCREW - clutch 6
203-400 SEALER - thread A/R
19 77-1699 HUB - condenser fan 1
55-6220 SCREW - hub 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
20 78-687 FAN - condenser 1
55-7555 KEY 1

64
191C6 BELTS, PULLEYS & FAN GROUP
Revised
1/20/04

65
Revised
1/20/04 BELTS, PULLEYS & FAN GROUP 191C6
REF PART# DESCRIPTION QTY
55-2963 SCREW - fan 4
55-2958 FLATWASHER 4
55-2959 LOCKWASHER 4
21 104-716 MOTOR (220-230-380-460/3/50-60 & EEC, see 126F4) 1
55-3264 KEY - pulley/fan 2
99-9084 NAMEPLATE - arrow 1
22 77-1712 JACKSHAFT (30 units, see 77B14) 1
23 78-1012 BELT - water pump 1
24 98-3631 GUARD - fan 1
55-3121 SCREW - guard 4
55-3045 WASHER - dome 4
25 204-427 GAUGE - belt tension 1
26 98-3117 PLENUM - condenser fan 1
27 98-3116 ORIFICE - fan 1
55-2957 SCREW - orifice 4
55-3045 WASHER - dome 4
55-3059 NUT - captive 4
28 77-2163 PULLEY - compressor (R134a, MD-200 30/50) 1
29 78-1367 PULLEY - compressor (R134a, MD-300 30/50) 1
30 77-1660 PULLEY - engine (R134a, 30s; 50s use item 18) 1
31 77-2057 PULLEY - compressor (R134a, MD-300 30/50) 1

66
180H3 IDLER PULLEY GROUP
Revised
9/9/03

IDLER PULLEY
GROUP
180H3
9/9/03

67
Revised
9/9/03 IDLER PULLEY GROUP 180H3
REF PART# DESCRIPTION QTY
1 91-9058 BRACKET - idler pulley 1
55-2969 SCREW - bracket 4
55-2958 FLATWASHER 4
55-8423 WASHER - belleville 4
2 91-8795 NUTSTRIP 2
55-3025 SCREW - nutstrip (#10) 2
55-2996 LOCKWASHER 2
3 55-7524 SCREW - pulley 1
4 77-2409 SPROCKET - pulley 1
5 55-3594 WASHER - special 1
6 77-2718 PULLEY - idler 1
7 51-630 WASHER - pulley 1
8 55-7123 WASHER - belleville 1

68
77A3 FANSHAFT ASSEMBLY
Revised
6/12/03

FANSHAFT
ASSEMBLY
77A3
6/12/03

69
Revised
6/12/03 FANSHAFT ASSEMBLY 77A3
REF PART# DESCRIPTION QTY
78-782 FANSHAFT - assembly 1
1 55-3350 • SCREW - oil plug 2
2 33-1009 • O-RING 2
3 99-3262 • HOUSING 1
4 55-6418 • VENT - air 1
55-6416 • CAP - air vent 1
5 33-2134 • SEAL - oil 2
203-278 • GREASE (gallon) A/R
6 77-2617 • FANSHAFT 1
7 77-1070 • BEARING - roller 2
8 99-3264 • TUBE - splash guard 1
204-475 • GREASE (3.5 oz) A/R
9 55-3834 • SCREW - cap 4
10 55-2958 • FLATWASHER 4
11 91-1203 • CAP 1
12 99-2901 • SHIM (0.005 thk) A/R
99-2902 • SHIM (0.007 thk) A/R
99-4231 • SHIM (0.020 thk) A/R
13 33-982 • O-RING 1
14 11-6863 SLEEVE - repair (set of 10) 1

70
77B14 JACKSHAFT ASSEMBLY
Revised
9/5/03

JACKSHAFT
ASSEMBLY
77B14
9/5/03

71
Revised
9/5/03 JACKSHAFT ASSEMBLY 77B14
REF PART# DESCRIPTION QTY
77-1712 JACKSHAFT - assembly 1
1 55-148 • SCREW 8
2 55-421 • LOCKWASHER 8
3 55-371 • FLATWASHER 8
4 91-1203 • CAP - housing 2
99-2901 • SHIM (0.005 thk) 3
99-2902 • SHIM (0.007 thk) 3
5 33-982 • O-RING 2
6 33-2134 • SEAL - oil 2
7 77-1070 • BEARING - roller 2
8 55-3364 • PLUG - pipe 2
9 77-2621 • SHAFT - assembly 1
10 91-5685 • HOUSING 1
11 55-6417 • VENT - air 1
55-6416 • CAP - air vent 1
12 77-2434 • RETAINER - oil slinger 1
13 55-351 KEY - hub 1
14 55-3264 KEY - pulley 1
15 11-6863 SLEEVE - repair (set of 10) 1
203-394 GREASE (gallon) A/R

72
145F4 CLUTCH ASSEMBLY (107-291)
Revised
4/6/00

CLUTCH ASSEM-
BLY (107-291)
145F4
4/6/00

73
Revised
4/6/00 CLUTCH ASSEMBLY (107-291) 145F4
REF PART# DESCRIPTION QTY
107-291 CLUTCH 1
1 70-189 KIT - clutch repair 1
2 70-175 •• KIT - bearing 1
3 70-190 •• KIT - shoe 1

NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257.
See 94B1 for replacement parts for 107-204.

74
185H8 REFRIGERATION COMPONENTS, CONDENSER
Revised
10/29/03

REFRIGERATION
COMPONENTS,
CONDENSER
185H8
10/29/03

75
Revised
10/29/03 REFRIGERATION COMPONENTS, CONDENSER 185H8
REF PART# DESCRIPTION QTY
1 102-825 COMPRESSOR - X214 (deep sump, see 185H5) 1
2 22-188 VALVE - discharge (see 185H9) 1
3 61-2270 TUBE - valve to 3-way 1
4 61-1236 VALVE - 3-way (see 101B6) 1
55-3618 SCREW - 3-way 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 67-1969 COIL - condenser (MD-300, see 185H4) 1
67-1968 COIL - condenser (MD-200, see 185H4) 1
99-9948 NAMEPLATE - pressure vessel (EEC) 1
6 61-2263 TUBE - condenser to receiver 1
55-3295 • FITTING - saddle 1
7 66-7392 VALVE - relief 1
33-1015 O-RING - valve 1
8 67-1180 TANK - receiver (see 156B6) 1
91-7419 NAMEPLATE - pressure vessel (EEC) 1
9 61-2262 TUBE - receiver to dehydrator 1
55-8267 • NUT - o-ring seal 1
55-8268 • SHOULDER - o-ring seal 1
10 33-1015 O-RING 2
11 66-9700 DEHYDRATOR 1
12 66-6057 TUBE - dehydrator to valve 1
55-8267 NUT - o-ring seal 1
55-8268 SHOULDER - o-ring seal 1
13 66-5763 VALVE - check 1
14 66-6135 TUBE - valve to tee 1
15 55-3251 TEE 1
16 66-6136 TUBE - tee to evaporator 1
17 66-5346 TUBE - tee to solenoid 1
18 61-283 SOLENOID - thermax (see 125C10) 1
19 66-4624 TUBE - evaporator to accumulator 1
20 67-1947 TANK - accumulator 1
21 61-1091 VALVE - pressure regulator 1
22 61-2264 TUBE - cpr to compressor 1
23 66-1916 VALVE - suction (see 185H9) 1
24 61-2268 TUBE - 3-way to elbow 1
25 55-4142 ELBOW 1
26 61-2269 TUBE - elbow to evaporator 1
27 61-2266 TUBE - 3-way to solenoid 1
28 66-8560 SOLENOID - pilot (12V) 1
41-1525 • COIL - valve (12V) 1
55-8786 • NUT - coil 1

76
185H8 REFRIGERATION COMPONENTS, CONDENSER
Revised
10/29/03

77
Revised
10/29/03 REFRIGERATION COMPONENTS, CONDENSER 185H8
REF PART# DESCRIPTION QTY
29 61-2267 TUBE - solenoid to suction tube 1
30 61-2265 TUBE - 3-way to coil 1
31 11-5513 VALVE (Schrader) 1
11-7777 • CORE - valve 1

78
152G4 REFRIGERATION - EVAPORATOR
Revised
10/29/03

REFRIGERATION -
EVAPORATOR
152G4
10/29/03

79
Revised
10/29/03 REFRIGERATION - EVAPORATOR 152G4
REF PART# DESCRIPTION QTY
1 67-1133 COIL - evaporator (TS/MD-200) 1
67-1136 COIL - evaporator (TS/MD-300) 1
2 33-507 GROMMET (1-1/8) 1
55-3059 • NUT - captive 4
55-1587 SCREW - coil 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
3 67-1576 HEAT EXCHANGER (TS/MD-200, R404A) 1
67-1577 HEAT EXCHANGER (TS/MD-300, R404A) 1
4 66-9626 TUBE - liquid outlet 1
5 66-6044 TUBE - liquid inlet 1
6 99-9842 NAMEPLATE - Pressure Vessel (TS/MD-200) 1
91-3482 NAMEPLATE - Pressure Vessel (TS/MD-300) 1
7 66-9375 VALVE - expansion (R404A) 1
8 66-9625 TUBE - equalizer (R404A) 1
9 66-6896 TUBE - defrost (evaporator) 1
10 66-6895 TUBE - defrost (condenser) 1
11 99-9843 NAMEPLATE - Pressure Vessel (TS/MD-200) 1
91-7749 NAMEPLATE - Pressure Vessel (TS/MD-300) 1
12 67-1404 HEAT EXCHANGER (MD-200, R134a) 1
67-1970 HEAT EXCHANGER (MD-300, R134a) 1
13 66-6051 TUBE - equalizer (R134a) 1
14 66-6046 VALVE - expansion (R134a) 1

80
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
3/19/04

COMPRESSOR
X214 (DEEP
SUMP)
185H5
3/19/04

81
Revised
3/19/04 COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART# DESCRIPTION QTY
102-825 COMPRESSOR - X214 (deep sump) 1
1 23-131 • BODY - compressor 1
2 * 33-2552 • GASKET - compressor cylinder head 1
3 22-788 • HEAD - cylinder 1
4 33-2019 • O-RING 10
5 * 55-6804 • WASHER - sealing 10
6 55-6805 • SCREW - cylinder head (2 lg) 6
7 55-6806 • SCREW - cylinder head (2-5/8 lg) 2
8 22-990 • PLATE - valve 2
9 * 33-1223 • O-RING - oil fill 1
10 * 22-899 • SEAL - crankshaft 1
11 22-743 • PLATE 1
12 55-172 • SCREW 6
55-895 • FLATWASHER 6
13 * 33-2044 • SEAL - oil 1
14 * 33-2043 • O-RING - seal plate 1
15 22-350 • SIGHT GLASS 2
16 * 33-822 • O-RING 2
17 66-8927 • ADAPTER - suction valve 1
18 55-190 • SCREW - adapter 4
19 55-3252 • WASHER 4
20 * 33-408 • O-RING - valve plate 2
21 22-608 • SLEEVE - cylinder 2
22 * 33-211 • GASKET - adapter 1
23 22-159 • SCREEN - suction port 1
24 11-475 • BUSHING - piston pin 2
25 22-849 • PISTON 2
26 NSS •• PIN - piston 2
27 55-2122 •• RING - retaining 4
28 NSS •• HEAD - piston 2
29 NSS •• REED - piston 2
30 51-115 •• NUT 2
55-895 •• FLATWASHER 2
31 22-639 • ROD - connecting 2
32 55-5062 • BOLT - connecting rod 4
33 51-666 • NUT - connecting rod 4
34 22-1003 • BEARING SET - connecting rod (standard) 2

82
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
3/19/04

83
Revised
3/19/04 COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART# DESCRIPTION QTY
22-1004 • BEARING SET (0.005 us) 2
22-1005 • BEARING SET (0.010 us) 2
22-1006 • BEARING SET (0.020 us) 2
22-1007 • BEARING SET (0.030 us) 2
35 * 33-1223 • O-RING - pumpshaft 1
36 22-220 • BEARING - crankshaft (pump end) 1
37 55-4720 • PLUG 2
38 55-7425 • PIN - dowel 1
39 22-804 • CRANKSHAFT 1
40 22-123 • PLUG - oil metering 1
41 * 55-455 • KEY 1
42 77-2311 • BEARING - crankshaft (pulley end) 1
43 * 33-110 • GASKET - bearing plate 1
44 22-1149 • SHAFT - oil pump 1
45 55-9760 • KEY - shaft 1
46 22-803 • PLATE - pump bearing 1
47 22-1160 • PUMP - oil 1
48 * 33-1175 • O-RING - oil pump cover 1
49 * 33-239 • O-RING 2
50 22-555 • COVER - pump 1
51 55-681 • SCREW - plate (1-1/8 lg) 4
51-149 • SCREW - plate (2-1/4 lg) 8
52 * 55-896 • FLATWASHER 20
53 22-784 • REGULATOR - oil pressure 1
54 * 33-672 • O-RING 1
55 55-6752 • PLUG 1
56 33-1461 • O-RING - hose 1
57 66-8928 • ADAPTER - o-ring seal 1
58 22-1188 • SUMP - oil 1
59 * 33-3839 • GASKET - oil sump 1
60 55-9106 • SCREW (1-1/8 lg) 8
55-926 • SCREW - oil sump (3-1/2 lg) 4
61 55-8398 • PLUG - oil drain 1
62 * 33-2747 • O-RING - plug 1
63 22-1189 • SCREEN - oil sump 1
64 * 33-2205 • O-RING - oil pickup 1
65 99-4848 • CLAMP - screen 1

84
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
3/19/04

85
Revised
3/19/04 COMPRESSOR X214 (DEEP SUMP) 185H5
REF PART# DESCRIPTION QTY
66 55-366 • LOCKWASHER 2
67 55-291 • NUT 2
68 22-653 • VALVE - check 1
69 66-8929 • VALVE - oil fill 1
70 33-1461 • O-RING (5/16) 1
71 66-9387 • CAP - adapter 1
72 92-2988 • BRACKET - oil pickup 1
73 55-3364 • PLUG - pipe 1
74 91-5630 • COVER - cylinder head port 1
75 33-3103 • GASKET - cover 1
76 55-329 • SCREW - plate 2
77 55-8765 • STUD - cylinder head 1
78 33-2542 • GASKET - suction cover plate 1
79 91-5629 • PLATE - suction cover 1
11-2886 • VALVE - port 1
80 55-141 • SCREW - bracket 2
55-790 • LOCKWASHER 2
55-895 • FLATWASHER 2
30-247 • KIT - gasket (see note) 1
203-513 OIL - compressor (R134a, R404A, one liter) A/R
203-518 KIT - acid test (polyol ester kit) 1

NOTE: KIT 30-247 Includes parts numbers marked with an asterick (*).

86
143D13 COMPRESSOR OIL FILTER
Revised
3/19/04

COMPRESSOR
OIL FILTER
143D13
3/19/04

87
Revised
3/19/04 COMPRESSOR OIL FILTER 143D13
REF PART# DESCRIPTION QTY
90-240 KIT - compressor stabilizer 1
1 91-8239 • BRACKET - stabilizer 1
2 55-2957 • SCREW - bracket (1/4) 2
3 55-2086 • FLATWASHER (1/4) 2
4 55-1800 • LOCKWASHER (1/4) 2
5 55-4953 • NUT (1/4) 2
6 55-8765 • STUD - cylinder head 2
7 55-2640 • NUT - bracket 2
55-7469 • WASHER - belleville 2
8 55-2086 • FLATWASHER 4
9 55-6804 • WASHER - sealing 2
10 33-2019 • O-RING 2
11 66-8928 ADAPTER (o-ring seal) 1
33-1461 • O-RING - hose 1
12 33-1461 O-RING (5/16) 2
13 66-8837 TUBE - compressor inlet 1
55-8456 • SHOULDER - o-ring seal 2
55-8457 • NUT 2
14 66-7800 FILTER - compressor oil 1
15 33-1461 • O-RING (5/16) 1
16 33-1015 • O-RING (3/8 id) 1
17 55-1636 CLAMP 1
18 66-8838 TUBE - compressor outlet 1
55-8458 • SHOULDER - o-ring seal (filter) 1
55-8457 • NUT (filter) 1
55-8457 • SHOULDER - o-ring seal (pump end) 1
55-8456 • NUT 1
19 66-8048 ADAPTER (o-ring seal) 1
20 33-1223 O-RING (9/16 id) 1

88
185H9 SERVICE VALVES
Revised
5/21/03

SERVICE VALVES
185H9
5/21/03

89
Revised
5/21/03 SERVICE VALVES 185H9
REF PART# DESCRIPTION QTY
1 11-5513 VALVE - elbow (Schrader) 1
11-7777 • CORE - valve 1
2 55-1983 • CAP - valve 2
3 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
4 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
5 66-1916 VALVE - suction (incl 3 & 4) 1
6 33-2805 GASKET - valve 2
7 55-895 FLATWASHER 2
8 55-8650 SCREW - valve 2
9 11-2886 VALVE - port (Schrader) 1
11-7777 • CORE - valve 1
55-5672 • CAP - valve 1
10 22-188 VALVE - discharge (incl 3 & 4) 1
11 55-7411 WASHER - special 2
12 55-5295 SCREW - valve 2
13 55-3364 PLUG - valve 1

90
101B6 3-WAY VALVE ASSEMBLY (AFTER 3/91)
Revised
6/12/03

3-WAY VALVE
ASSEMBLY
(AFTER 3/91)
101B6
6/12/03

91
Revised
6/12/03 3-WAY VALVE ASSEMBLY (AFTER 3/91) 101B6
REF PART# DESCRIPTION QTY
61-1236 VALVE - 3-way (assembly) 1
1 55-8609 • SCREW 4
2 55-8610 • FLATWASHER 4
3 66-4980 • CAP - top (incl 2, 13, 14) 1
4 66-811 • SPRING - piston 1
5 60-247 • PISTON & SEAL 1
6 30-171 • KIT - piston seal 1
7 33-3538 • GASKET - 3 way valve 2
8 99-6384 • CLIP 1
9 66-5193 • SEAT - assembly 1
10 NSS • STEM - assembly (included in kit, before 11/97) 1
11 60-147 • FILTER - screen 1
12 66-4965 • CAP - bottom 1
13 60-163 • KIT - valve repair (incl 13) 1
14 33-1124 • O-RING 1
15 55-621 • CAP 1
* 60-156 KIT - valve repair 1
16 66-8805 • PISTON 1
17 33-2956 • SEAL - piston (PTFE) 1
18 204-1008 TOOL - 3-way valve 1
19 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1

92
125C10 SOLENOID VALVE - NORMALLY CLOSED
Revised
5/28/03

SOLENOID VALVE
- NORMALLY
CLOSED
125C10
5/28/03

93
Revised
5/28/03 SOLENOID VALVE - NORMALLY CLOSED 125C10
REF PART# DESCRIPTION QTY
61-283 VALVE - solenoid (normally closed) 1
1 60-188 • KIT - repair 1
2 41-3681 • COIL 1

94
156B6 RECEIVER TANK GROUP
Revised
6/12/03

RECEIVER TANK
GROUP
156B6
6/12/03

95
Revised
6/12/03 RECEIVER TANK GROUP 156B6
REF PART# DESCRIPTION QTY
1 67-1180 TANK - receiver 1
2 66-9918 • BALL - sight glass 1
3 33-2419 • O-RING 1
4 66-9918 • INDICATOR - liquid 1
5 55-7152 NUT - receiver tank (acorn) 1
6 55-4931 WASHER - spacer 2
7 55-2641 FLATWASHER 1
8 55-4955 NUT - tank 1

96
118B11 LOW PRESSURE CUTOUT SWITCH (OPTIONAL)
Revised
9/8/03

LOW PRESSURE
CUTOUT SWITCH
(OPTIONAL)
118B11
9/8/03

97
Revised
9/8/03 LOW PRESSURE CUTOUT SWITCH (OPTIONAL) 118B11
REF PART# DESCRIPTION QTY
1 33-211 GASKET 1
2 22-886 ADAPTER - suction valve 1
3 55-459 COUPLING 1
203-393 SEALER - thread A/R
4 44-8030 SWITCH - lpco 1
5 41-466 HARNESS - lpco/hpco (for connectors see 115D14) 1
6 91-5658 NAMEPLATE 1
7 66-5642 VALVE 1
11-7777 • CORE 1
55-5672 • CAP 1

98
187B2 ELECTRICAL COMPONENTS
Revised
10/29/03

ELECTRICAL
COMPONENTS
187B2
10/29/03

99
Revised
10/29/03 ELECTRICAL COMPONENTS 187B2
REF PART# DESCRIPTION QTY
1 41-4470 SWITCH - oil level 1
2 44-6016 SENSOR - rpm 1
3 41-387 SWITCH - oil pressure (see 187B5) 1
4 44-9181 SOLENOID - fuel (see 109G2) 1
44-2756 DIODE 1
5 45-1718 STARTER (see 132A8) 1
6 44-7130 GLOW PLUG 3
44-7129 CONNECTOR - glow plug 1
7 41-5066 SENSOR - water temperature 1
8 44-6534 SENSOR - water level (see 151G11) 2
9 104-713 MOTOR - condenser (see 126F4) 1
55-6141 CONNECTOR - liquid tite 1
55-2635 LOCKNUT 1
55-6141 CONNECTOR - reducer 1
41-1105 SLEEVE - crimp 4
44-6646 CAP - sleeve 4
10 41-2194 ALTERNATOR (23 amp, model EA, see 139E13) 1
11 41-1935 HARNESS - sensor 1
12 41-1953 CABLE - motor 1
13 61-283 VALVE - solenoid (see 125C10) 1
14 41-3845 SWITCH - hpco (R404A) 1
41-1987 SWITCH - hpco (R134a) 1
15 66-8560 VALVE - pilot solenoid (see 185H8) 1
16 66-6243 SWITCH - air pressure (see 125G2) 1
17 40-709 BOX - remote light (optional, see 136G2) 1
18 41-2308 HARNESS - remote cab box 1
33-324 • GROMMET (5/8) 1
41-1948 • CONNECTOR - cab box (6 pin) 1
41-2244 • TERMINAL 5
41-2247 • CONNECTOR - interconnect harness 1
41-1945 • STRAIN RELIEF - connector (6 pin) 1
41-4348 • PIN - connector 5
19 45-1866 BOX - cab remote (see 136G7) 1
20 41-3675 HARNESS - power 1
21 NSS BOX - power receptacle (domestic, see 124G14) 1
NSS BOX - power receptacle (EEC, see 173A8) 1
22 41-4474 HARNESS - switch 1
44-8914 • RECEPTACLE - switch 1
44-5066 • FINGRIP 3
23 41-4644 SWITCH - on/off 1
24 44-2823 SOLENOID - damper (see 152G7) 1

100
187B2 ELECTRICAL COMPONENTS
Revised
10/29/03

101
Revised
10/29/03 ELECTRICAL COMPONENTS 187B2
REF PART# DESCRIPTION QTY
25 41-2313 HARNESS - damper solenoid 1
26 41-4022 SENSOR - temperature (graded) 2
55-3484 CLAMP - sensor 1
55-2991 SCREW - clamp 1
55-2001 FLATWASHER 2
55-4560 NUT 1
27 41-4021 SENSOR - temperature (ambient, ungraded) 1
55-6388 CLAMP - sensor 1
55-3121 SCREW - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 1
28 44-7354 BOX - junction 1
55-2269 SCREW - box 2
55-2001 FLATWASHER 4
55-4560 NUT 2
29 45-1374 HEATER 3
31 41-1941 CABLE - heater 1
32 41-3665 FUSE HOLDER 1
41-3922 TERMINAL (3/8) 1
33 41-3408 TERMINAL - splice 1
34 41-3666 FUSE (60 amp) 1
35 41-5439 HARNESS - condenser 1
44-2793 • TERMINAL - ring (1/4, yellow) 4
44-2791 • TERMINAL - ring (#10, blue) 3
44-2790 • TERMINAL - ring (5/16, blue) 1
44-2792 • TERMINAL - ring (#10, yellow) 3
36 41-5440 HARNESS - engine 1
37 41-4857 • PLUG - starter 1
38 41-3069 • RECEPTACLE - power 1
44-9836 • SOCKET - receptacle 1
41-4468 • TERMINAL - ring (#8, yellow) 1
44-2788 • TERMINAL - ring (#8, blue) 1

102
187B1 CONTROL BOX
Revised
10/29/03

CONTROL BOX
187B1
10/29/03

103
Revised
10/29/03 CONTROL BOX 187B1
REF PART# DESCRIPTION QTY
1 98-6683 COVER - control box 1
55-8711 • INSERT - threaded (1/4-20) 8
55-8752 • INSERT - threaded (10-32) 3
2 33-3854 GASKET - cover A/R
3 55-6536 SCREW & WASHER - cover 2
55-4510 WASHER - retaining 2
55-3059 NUT - captive 2
4 45-1708 CONTROLLER (MP-T) 1
845-1708 CONTROLLER (MP-T, reman) 1
55-2965 NUT - controller 4
55-2001 FLATWASHER 4
55-2964 LOCKWASHER 4
5 40-817 KIT - eprom chip 1
6 45-1910 DATALOGGER - DAS II 2
55-2965 NUT - datalogger 3
55-2001 FLATWASHER 3
55-2964 LOCKWASHER 3
7 91-7759 NAMEPLATE - setup codes 1
8 91-9478 HINGE - cover 2
9 91-9479 PIN - hinge 2
10 91-9477 HINGE - control box 2
55-2995 SCREW - hinge (two per hinge) 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
11 98-6684 BOX - control 1
12 NSS TRAY - high votage (see 136D14) 1
55-2995 SCREW - tray 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
13 91-7756 SHEILD - high voltage tray 1
55-3027 SCREW - sheild 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
14 99-7834 NAMEPLATE - Caution 1
15 41-4458 BOARD - pc interface 1
16 41-4459 • SELECTOR - phase (230/380/460V) 1
44-9050 • BUZZER - warning 1
55-3015 SCREW - board 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
18 33-1808 GROMMET - bumper 4
19 92-3024 EXTRUSION - rubber A/R

104
187B1 CONTROL BOX
Revised
10/29/03

105
Revised
10/29/03 CONTROL BOX 187B1
REF PART# DESCRIPTION QTY
20 91-7755 PLATE - stud 1
21 55-7618 CLAMP 2
22 41-225 STRAIN RELIEF - connector (19 pin) 2
23 41-1935 HARNESS - sensor 1
41-744 • PLUG - controller (19 pin) 1
44-9928 PIN (18 gauge) A/R
24 41-1944 HARNESS - interconnect 1
41-745 • PLUG - controller (37 pin) 1
25 41-1946 • RECEPTACLE (36 pin) 1
41-1947 • STRAIN RELIEF - connector (36 pin) 1
41-182 • TERMINAL - pin 1
44-8539 • SOCKET A/R
26 41-3882 • CONNECTOR - cab box harness 1
41-1945 • STRAIN RELIEF - connector (6 pin) 1
27 92-3030 SLEEVING - harness 1
28 55-3234 CLAMP - sleeving 1
55-2965 NUT - clamp 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
29 41-5463 HARNESS - switch 1
41-2321 • CONNECTOR - plug (9 socket) 1
41-1950 • STRAIN RELIEF - connector (9 position) 1
44-2789 • TERMINAL - ground 1
30 44-5537 • SOCKET - relay 1
41-4350 • TERMINAL 5
55-3029 SCREW - socket 1
55-2001 FLATWASHER 21
55-2964 LOCKWASHER 20
31 41-895 RELAY (1 pdt) 1
32 41-5439 HARNESS - condenser 1
41-2320 • RECEPTACLE (18 pin) 1
41-1951 • STRAIN RELIEF - connector (18 position) 1
44-9928 • PIN - receptacle 12
44-2792 • TERMINAL - ground 1
33 41-5440 HARNESS - engine 1
41-2329 • RECEPTACLE (9 pin) 1
41-1950 • STRAIN RELIEF - connector (9 position) 1
34 41-5464 HARNESS (50) 1
41-2319 • CONNECTOR (12 pin) 1
41-1952 • STRAIN RELIEF - connector (12 position) 1
106
187B1 CONTROL BOX
Revised
10/29/03

107
Revised
10/29/03 CONTROL BOX 187B1
REF PART# DESCRIPTION QTY
44-9928 • PIN - connector 6
41-280 • TERMINAL - fork (red) 4
44-9888 • PIN - overload relay 2
35 91-7757 SUPPORT - control box 1
91-4053 BOLTSTRIP 1
36 92-1915 NAMEPLATE - relay (ID) 1
37 55-6010 PLUG - button 2
38 55-9986 FITTING - barb 1
39 55-5919 CONNECTOR - harness grip 1
40 41-3092 HARNESS - DAS 1
44-9600 • CONNECTOR (12 pin, see 112D9) 2
41 41-2308 HARNESS - cab box 1

108
136D14 HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)
Revised
10/29/03

HIGH VOLTAGE
TRAY - 3 PHASE
(SR UNIT)
136D14
10/29/03

109
Revised
10/29/03 HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) 136D14
REF PART# DESCRIPTION QTY
1 91-7760 TRAY - high voltage 1
2 99-8608 SPACER - standoff 1
3 41-1763 CONTACTOR (3 phase) 1
55-2989 SCREW - contactor 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
4 41-2720 CONTACTOR - motor 2
55-3015 SCREW - contactor 6
55-2964 LOCKWASHER 6
55-2001 FLATWASHER 6
5 44-9193 ADAPTER - relay 1
55-2989 SCREW - adapter 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
6 41-1685 RELAY - overload (12-18 amp, MD/KD) 1
41-1687 RELAY - overload (7-10 amp, MD/KD) 1
41-1686 RELAY - overload (9-13 amp, RD/TD) 1
41-1684 RELAY - overload (17-25 amp, RD/TD) 1
7 40-659 KIT - solenoid & fuse 1
8 41-1960 HARNESS - phase correction & heat 1
9 41-2319 • CONNECTOR - receptacle (12 pin) 1
41-1952 • STRAIN RELIEF - connector (12 position) 1
10 41-1953 CABLE - motor 1
44-9891 • TERMINAL - pin 3
11 41-1941 CABLE - heater 1
12 99-3427 MOUNT - bandwrap 1
55-1714 RIVET - mount 1
55-2332 BANDWRAP A/R

110
143E2 HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)
Revised
3/19/99

HIGH VOLTAGE
TRAY - 1 PHASE
(SR UNIT)
143E2
3/19/99

111
Revised
3/19/99 HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) 143E2
REF PART# DESCRIPTION QTY
1 91-8337 TRAY - high voltage 1
2 99-8608 SPACER - standoff 1
3 Not Used
4 41-2720 CONTACTOR - motor 2
55-3015 SCREW - contactor 6
55-2964 LOCKWASHER 6
55-2001 FLATWASHER 6
5 44-9193 ADAPTER - relay 1
55-2989 SCREW - adapter 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
6 41-1684 RELAY - overload (17-25 amp) 1
7 40-659 KIT - solenoid & fuse 1
8 41-1960 HARNESS - phase correction & heat 1
9 41-2319 CONNECTOR - receptacle (12 pin) 1
41-1952 • STRAIN RELIEF - connector (12 position) 1
10 41-1953 CABLE - motor 1
11 41-895 RELAY - mini 1
12 44-5537 SOCKET - relay 1
13 44-8755 RELAY - current 1
14 44-8759 CAPACITOR 1
55-3026 CLAMP - capacitor 1

112
136G7 REMOTE CONTROL BOX MOUNTING
Revised
6/12/03

REMOTE CON-
TROL BOX
MOUNTING
136G7
6/12/03

113
Revised
6/12/03 REMOTE CONTROL BOX MOUNTING 136G7
REF PART# DESCRIPTION QTY
1 45-1866 BOX - remote control 1
91-9770 • FACEPLATE 1
2 91-7761 FASTENER - adhesive backed 4
3 55-3484 CLAMP - cable 5
55-3018 SCREW - clamp 5
55-2001 FLATWASHER 5
4 91-4308 BRACKET - in cab 2
5 55-5636 SCREW - bracket 4
6 55-2201 FLATWASHER 4
7 91-4618 BRACKET - pin panel 1
8 92-181 BOX - remote control (complete, optional) 1
9 92-182 • BASE - remote box 1
10 55-8754 • SCREW - base 4
11 33-3199 • GASKET - cover 1
12 92-184 • COVER - harness 1
13 55-8755 • SCREW - cover 4
14 33-3201 • GASKET - cover 1
15 92-183 • COVER - remote box 1
16 55-8753 • SCREW - cover 4
17 91-8446 NAMEPLATE - setpoint instructions 1
18 41-1948 CONNECTOR (6 pin) 1
41-2244 TERMINAL 4

114
124G14 POWER RECEPTACLE BOX
Revised
6/24/03

POWER RECEPTA-
CLE BOX
124G14
6/24/03

115
Revised
6/24/03 POWER RECEPTACLE BOX 124G14
REF PART# DESCRIPTION QTY
1 99-9501 BOX - power receptacle 1
55-7547 • INSERT - threaded (8-32) 2
55-2979 SCREW - box 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-5984 NUT - blind 2
2 91-4768 COVER 1
55-3511 SCREW - cover 1
55-3800 LOCKWASHER (internal tooth) 1
55-3023 WASHER - sealing 1
3 44-9961 HARNESS - power (1 phase) 1
41-1106 HARNESS - power (3 phase, MD-200/300) 1
41-2584 HARNESS - power (3 phase, XDS, Spectrum) 1
41-3051 HARNESS - power (3 phase, TS-200/300/500/600) 1
33-930 GROMMET - cable 1
4 55-2635 NUT 1
5 55-2789 FITTING - barbed 1
33-144 O-RING 1
6 44-4699 RECEPTACLE (230/1/60) 1
44-4584 RECEPTACLE (230/3/60, 30 amp & single phase units w/con- 1
verter)
41-1817 RECEPTACLE (230/3/60, 50 amp, XDS) 1
44-4585 RECEPTACLE (380-460/3/60) 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
55-3511 SCREW - receptacle 4
55-2201 FLATWASHER 4
55-4223 NUT 2
7 44-4697 PLUG (230/1/60) 1
44-4695 PLUG (230/3/60, 30 amp) 1
41-1816 PLUG (230/3/60, 50 amp, XDS) 1
44-4700 PLUG (380-460/3/60) 1
8 99-4976 STRIP - gasket (50 ft) A/R
9 55-8649 PLUG - button 2

116
173A8 POWER RECEPTACLE GROUP (EEC, AFTER 9/01)
Revised
6/12/03

POWER RECEPTA-
CLE GROUP (EEC,
AFTER 9/01)
173A8
6/12/03

117
Revised
6/12/03 POWER RECEPTACLE GROUP (EEC, AFTER 9/01) 173A8
REF PART# DESCRIPTION QTY
1 92-1948 BOX - power receptacle 1
55-2979 SCREW - box 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
55-5984 NUT - blind 2
2 92-1949 COVER - box 1
3 41-4664 BLOCK - terminal (5 pole) 1
4 99-7834 NAMEPLATE - caution 1
5 33-3547 BOOT - rubber 1
6 55-9986 FITTING - barb (3/4 mpt pvc) 1
7 41-4665 CABLE - power 1
41-4468 • TERMINAL - ring (#8) 1
41-4407 • TERMINAL - fork (#8) 3
44-9891 • TERMINAL - pin (#10) 4
8 41-4666 RECEPTACLE (220-230/3/50-60) 1
41-519 RECEPTACLE (380/3/50) 1
9 99-9052 • COVER - receptacle 1
10 33-1697 • GASKET - receptacle 1
11 91-3448 NAMEPLATE (220V) 1
99-8917 NAMEPLATE (230V) 1
99-9700 NAMEPLATE (380V) 1

118
95C13 SINGLE PHASE CONVERTER (9/90 & AFTER)
Revised
4/19/96

SINGLE PHASE
CONVERTER (9/90
& AFTER)
95C13
4/19/96

119
Revised
4/19/96 SINGLE PHASE CONVERTER (9/90 & AFTER) 95C13
REF PART# DESCRIPTION QTY
40-383 KIT - single phase conversion 1
1 104-466 • MOTOR (230/3/60, see 126F4) 1
55-2788 • FITTING - barb 1
55-2635 • NUT 1
99-1924 • NAMEPLATE - Voltage 1
99-9084 • NAMEPLATE - arrow 1
2 91-2435 • STRAP - motor (front) 1
91-2436 • STRAP - motor (rear) 1
99-9839 • BOLTSTRIP - motor mount 2
91-4762 • NUTSTRIP - motor 2
55-2641 • FLATWASHER 4
55-2363 • LOCKWASHER 4
55-3300 • NUT (3/8-16) 4
55-2683 • SCREW - motor 4
33-1009 • O-RING (5/16) 4
33-2019 • O-RING (3/8) 4
3 98-3904 • MOUNT - pedestal (motor) 1
55-1587 • SCREW - pedestal to converter 2
55-2086 • FLATWASHER 4
55-4953 • NUT 2
4 91-2439 • COVER - capacitor housing 1
5 91-2441 • SUPPORT - roadside 1
6 55-2989 • SCREW - support 4
55-2202 • LOCKWASHER 4
55-2201 • FLATWASHER 4
7 33-415 • GROMMET 1
8 91-2438 • TRAY - transformer 1
91-1705 • STRIP - oil hose protector (rubber) 1
9 44-9947 • TRANSFORMER 1
55-1587 • SCREW - transformer 4
55-2086 • FLATWASHER 8
55-4953 • NUT 4
10 91-2442 • SHIELD - transformer 1
11 55-4953 • NUT - transformer 2
55-2086 • FLATWASHER 4
12 91-2440 • COVER - roadside 1
55-2989 • SCREW - cover 8

120
95C13 SINGLE PHASE CONVERTER (9/90 & AFTER)
Revised
4/19/96

121
Revised
4/19/96 SINGLE PHASE CONVERTER (9/90 & AFTER) 95C13
REF PART# DESCRIPTION QTY
55-2202 • LOCKWASHER 8
55-2201 • FLATWASHER 8
13 91-2443 • HOUSING - capacitor tray 1
14 55-2635 • NUT 3
15 55-2788 • FITTING - barb 3
16 33-930 • GROMMET 1
17 91-2336 • STRIP (foam) A/R
18 44-8758 • CAPACITOR - start 2
19 44-8760 • RESISTOR (180K) 2
20 44-8757 • CAPACITOR - run 2
21 44-8761 • RESISTOR (560K) 2
22 91-2444 • TRAY - capacitor (upper) 1
23 91-2446 • TRAY - capacitor (lower) 1
55-2989 • SCREW - tray 8
55-2202 • LOCKWASHER 8
55-2201 • FLATWASHER 8
24 44-5350 • BOARD - terminal 1
91-2445 • NAMEPLATE - terminal strip 1
55-3684 • SCREW - terminal board 2
55-2201 • FLATWASHER 2
55-4223 • NUT 2
25 44-8825 • HARNESS - motor 1
44-7881 • CONNECTOR - motor (see 115D14) 1
26 44-8827 • HARNESS - test point 1
27 44-8826 • HARNESS - control box 1
44-7880 • CONNECTOR - control box (for connectors see 115D14) 1

122
126F4 MOTOR ASSEMBLY 104-466
Revised
11/10/00

MOTOR ASSEM-
BLY 104-466
126F4
11/10/00

123
Revised
11/10/00 MOTOR ASSEMBLY 104-466 126F4
REF PART# DESCRIPTION QTY
104-466 MOTOR 1
1 33-2726 • SEAL - fan drive end 1
2 77-2317 • HOUSING - end bell 1
3 55-8347 • WASHER - wave 1
4 77-2603 • BEARING (fan drive end) 1
5 55-8343 • KEY - fan end 1
6 55-8342 • KEY - drive end 1
7 55-8344 • RING - snap 1
8 77-2603 BEARING (fan drive end) 1
9 77-2318 • HOUSING - drive end 1
10 33-2726 • SEAL - drive end 1
11 55-8345 • ROD - thru 4

124
125G2 PRESSURE DIFFERENTIAL SWITCH
Revised
6/12/03

PRESSURE DIF-
FERENTIAL
SWITCH
125G2
6/12/03

125
Revised
6/12/03 PRESSURE DIFFERENTIAL SWITCH 125G2
REF PART# DESCRIPTION QTY
1 66-6243 SWITCH - air (pressure differential, .70 wc) 1
66-6244 SWITCH - air (pressure differential, .9 wc) 1
2 55-4560 NUT - switch 2
55-2001 FLATWASHER 2
3 91-1104 PLATE - pressure differential switch (TG V) 1
92-3025 BRACKET - air switch (MD-300/200) 1
4 55-1587 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 99-1142 HOSE (clear, 25 ft) A/R
6 99-1143 HOSE (black, 25 ft) A/R
7 99-1275 PROBE - air switch 2
55-3136 RIVET - probe 2

126
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02

DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02

127
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R

128
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02

129
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1

130
77B12 ALTERNATOR GROUP
Revised
9/5/03

ALTERNATOR
GROUP
77B12
9/5/03

131
Revised
9/5/03 ALTERNATOR GROUP 77B12
REF PART# DESCRIPTION QTY
1 92-2989 BRACKET - alternator 1
91-4561 NUTSTRIP - bracket 2
55-2977 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 7
2 99-9799 BRACKET - alternator 1
3 55-2683 SCREW - alternator bracket 3
55-2363 LOCKWASHER 3
55-2641 FLATWASHER 3
4 55-6911 SCREW - belt adjusting 1
5 55-2640 NUT 2
6 55-4931 WASHER - spacer 7
7 55-4955 NUT 1
8 55-9883 BOLT - eye 1
9 55-3565 SCREW - alternator (5/16-18) 1
55-2959 LOCKWASHER 1
55-2958 FLATWASHER 1
10 41-2194 ALTERNATOR (23 amp, model 8MR, see 143E14) 1
11 55-2159 NUT (1/2-13) 1
12 55-2159 LOCKWASHER 1
13 55-2173 FLATWASHER 1
14 77-1703 PULLEY - alternator 1
15 55-9569 STUD - alternator 1
16 55-2221 FLATWASHER 1
17 55-9570 NUT 1

132
143E14 ALTERNATOR (23 AMP PRESTOLITE 8MR21301)
Revised
9/28/00

ALTERNATOR (23
AMP PRESTOLITE
8MR21301)
143E14
9/28/00

133
Revised
9/28/00 ALTERNATOR (23 AMP PRESTOLITE 8MR21301) 143E14
REF PART# DESCRIPTION QTY
41-2194 ALTERNATOR (23 amp) 1
1 55-8695 • NUT - pulley 1
2 55-8696 • LOCKWASHER 1
3 77-2487 • FAN 1
4 41-1729 • SPACER 1
5 41-2334 • HOUSING - front 1
6 77-2488 • BEARING (front) 1
7 77-2399 • RETAINER - front bearing 1
8 41-2335 • ROTOR - assembly 1
9 77-2489 • BEARING - ring 1
10 Not Used
11 41-2336 • STATOR - assembly 1
12 41-2338 • RECTIFIER - positive 1
13 41-2337 • RECTIFIER - negative 1
14 41-1736 • WASHER - insulating 2
15 55-8701 • WASHER - insulating 1
16 77-1062 • O-RING 1
17 41-2339 • HOUSING - rear 1
18 55-8698 • SLEEVE 2
19 55-8699 • SLEEVE 1
20 41-1736 • WASHER - insulating 2
21 55-8700 • FLATWASHER 2
22 55-8701 • FLATWASHER 1
23 55-8702 • NUT 5
24 41-1738 • CAPACITOR 1
25 55-8703 • NUT 2
26 41-1739 • BRUSH 1
27 55-8704 • SCREW - brush 2
28 33-2851 • GASKET - regulator 1
29 41-1740 • REGULATOR 1
30 55-8705 • SCREW 2
31 55-8982 • KEY 1
32 55-8983 • BOLT - thru 4

134
136G8 BATTERY CABLES & FUSE LINK (SR UNITS)
Revised
11/29/01

BATTERY CABLES
& FUSE LINK (SR
UNITS)
136G8
11/29/01

135
Revised
11/29/01 BATTERY CABLES & FUSE LINK (SR UNITS) 136G8
REF PART# DESCRIPTION QTY
1 44-8244 FUSE LINK (before 12/99, see note) 1
40-805 KIT - battery fuse 1
41-3666 • FUSE (60 amp) 1
2 55-3000 SCREW - terminal (before 12/99) 3
3 55-3006 WASHER - shoulder (before 12/99) 6
4 55-2965 NUT (before 12/99) 6
55-2996 LOCKWASHER (internal tooth) 6
55-2001 FLATWASHER 11
5 41-429 CABLE - battery (45 ft) 1
6 41-1112 TERMINAL - battery cable 2
7 55-549 CLAMP 8
55-5641 SCREW - clamp 8
8 33-572 GROMMET 1
9 44-7186 CABLE - ground 1
10 55-2961 SCREW - ground terminal 1
55-2641 FLATWASHER 4
55-3471 LOCKWASHER (internal tooth) 3
55-3300 NUT 2
11 41-1943 CABLE - ground 1
41-2304 CABLE - ground (78 in) 5
12 91-7753 PLATE - ground 1
13 55-2683 SCREW - ground 2
55-2641 FLATWASHER 2
55-3471 LOCKWASHER (internal tooth) 4
55-3300 NUT 2
14 55-3472 NUT - ground (1/4-20) 10
55-2993 LOCKWASHER (internal tooth) 15
55-2086 FLATWASHER 5
15 41-3666 FUSE (60 amp, 12/99 & after) 1
16 41-3665 FUSE HOLDER 1
17 41-3408 TERMINAL - splice 1

NOTE: Use battery fuse kit 40-805 to replace the fuse link P/N 44-8244.

136
136G6 REMOTE LIGHTS PC BOARD
Revised
7/12/00

REMOTE LIGHTS
PC BOARD
136G6
7/12/00

137
Revised
7/12/00 REMOTE LIGHTS PC BOARD 136G6
REF PART# DESCRIPTION QTY
1 41-1958 HARNESS - remote lights 1
2 41-2247 • RECEPTACLE (6 pin) 1
3 41-2329 CONNECTOR - receptacle (9 socket) 1
41-1945 • STRAIN RELIEF - connector (6 pin) 1
4 41-1959 BOARD - pc (remote lights) 1
55-3623 SCREW - plate 4
55-8797 SPACER - board 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
5 91-7760 PLATE - pc board (30s) 1
55-2995 SCREW - plate 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4

138
136G2 REMOTE LIGHT BOX KIT (40-708)
Revised
8/13/03

REMOTE LIGHT
BOX KIT (40-708)
136G2
8/13/03

139
Revised
8/13/03 REMOTE LIGHT BOX KIT (40-708) 136G2
REF PART# DESCRIPTION QTY
1 91-567 BRACKET - box 1
2 91-7763 BOX - light 1
3 91-564 • NAMEPLATE - TK remote light 1
4 91-7762 • NAMEPLATE - symbol 1
5 91-565 • LENS - color 1
6 91-566 • INSERT - window 1
7 41-1958 HARNESS - indicator light 1
8 44-6462 • SOCKET - light 5
9 44-7054 • TERMINAL 10
10 33-428 • GROMMET 1
11 41-2329 • CONNECTOR (9 pin) 1
12 41-2247 • RECEPTACLE (6 pin) 1
41-1945 STRAIN RELIEF - connector (6 pin) 1
13 55-549 CLAMP - harness A/R
55-3555 SCREW - clamp A/R
55-2001 FLATWASHER A/R
55-2330 BANDWRAP - harness A/R
14 41-1741 BULB - light 5
15 55-3443 SCREW - box 2

140
153F12 DOOR SWITCH (OPTIONAL, KIT 715176)
Revised
2/15/02

DOOR SWITCH
(OPTIONAL, KIT
715176)
153F12
2/15/02

141
Revised
2/15/02 DOOR SWITCH (OPTIONAL, KIT 715176) 153F12
REF PART# DESCRIPTION QTY
1 41-4266 SWITCH - door 1
2 44-8584 MAGNET - door switch 1
55-9126 SCREW - switch 4
3 41-3346 HARNESS - door switch 1
83-257 • GROMMET (3/8 id) 1
4 55-546 CLAMP - harness 10
55-5642 SCREW - clamp 10

142
153F1 DAS CONTROL BOX (TRUCK, KITS 088741 & 088747)
Revised
3/9/04

DAS CONTROL
BOX (TRUCK, KITS
088741 & 088747)
153F1
3/9/04

143
Revised
3/9/04 DAS CONTROL BOX (TRUCK, KITS 088741 & 088747) 153F1
REF PART# DESCRIPTION QTY
1 41-4022 SENSOR - temperature (27 graded) A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
41-2986 HARNESS - sensor (40 ft) A/R
3 45-1910 DATALOGGER - DAS II 1
4 41-3092 HARNESS - DAS main 1
41-3093 HARNESS - DAS (retrofit) 1
5 41-3359 • PLUG (35 pin) 1
6 91-9585 BOX - DAS 1
7 41-2405 CONNECTOR - receptacle (5 pin) 1
8 44-8329 RECEPTACLE (6 pin) 1
9 55-3427 SCREW - receptacle 8
10 55-2359 FLATWASHER 16
11 55-2361 NUT 8
12 55-6742 CONNECTOR - liquid tite 1
13 55-2635 NUT 1
14 91-9586 COVER - box 1
15 55-3025 SCREW - cover 4
16 55-2001 FLATWASHER 4
17 99-3685 CHAIN 2
18 41-2406 CAP - dust 1
19 44-8333 CAP - dust 1
20 55-2332 BANDWRAP 2
21 44-9602 PIN - sealing 1
22 41-2957 HARNESS - DAS sensor interconnect 1
23 44-9600 • PLUG (12 pin) 1
24 44-9904 • RECEPTACLE (12 pin) 1

144
185H2 STRUCTURAL COMPONENTS - CONDENSER
Revised
10/29/03

STRUCTURAL
COMPONENTS -
CONDENSER
185H2
10/29/03

145
Revised
10/29/03 STRUCTURAL COMPONENTS - CONDENSER 185H2
REF PART# DESCRIPTION QTY
1 98-6678 FRAME - condenser 1
99-2513 • SPACER - gasket sill 2
2 55-8798 INSERT - threaded (10-32, brass) 2
55-8711 INSERT - threaded (1/4-20, brass) 20
3 91-4719 STRIP - unit lifiting reinforce 2
55-3136 RIVET - blind (3/16, .450 al) 4
4 92-2981 SUPPORT - control box (horizontal) 1
55-2977 SCREW - support 2
55-2086 FLATWASHER 3
55-1800 LOCKWASHER 1
55-4953 NUT 1
5 92-3023 BOLTSTRIP - fuel line clamp 1
6 33-1371 GROMMET (1.70 id, 0.125 groove) 2
7 33-623 GROMMET (2-1/8 id, 3/16 groove) 3
8 33-489 GROMMET (1.25 id, 0.125 groove) 2
9 33-1770 GROMMET (1.50 id, 0.125 groove) 2
10 33-629 GROMMET (1.00 id, 0.125 groove) 1
11 33-316 GROMMET (1.00 id, 3/16 groove) 1
12 33-572 GROMMET (0.75 id, 0.125 groove) 1
13 91-7764 MEMBER - support (center top) 1
14 91-5911 NUTSTRIP 1
55-3035 RIVET - nutstrip 1
55-2977 SCREW - member 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
15 92-2980 MEMBER - condenser coil (center, vertical) 1
55-2977 SCREW - member 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
55-3059 NUT - captive 1
16 55-6532 BOLT - eye 1
55-2641 FLATWASHER 10
55-4955 NUT 1
17 99-9449 MOUNT - wear plate 2
55-3044 RIVET - mount 4
18 92-2982 BRACKET - fuel filter 1
55-2977 SCREW - bracket 3
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 2
55-4953 NUT 1
19 30-240 KIT - sill gasket 1
20 98-3786 SUPPORT - frame 1

146
185H2 STRUCTURAL COMPONENTS - CONDENSER
Revised
10/29/03

147
Revised
10/29/03 STRUCTURAL COMPONENTS - CONDENSER 185H2
REF PART# DESCRIPTION QTY
55-5983 SCREW - support 4
55-2641 FLATWASHER 10
55-7122 WASHER - belleville 6
55-2640 NUT 8
21 33-3099 PLUG - electric line 1
22 92-2983 BRACKET - door 2
23 92-1105 BOLTSTRIP 2
55-2086 FLATWASHER 4
55-4953 NUT 4
24 99-214 BOLT - unit to traiter 4
55-5234 FLATWASHER 4
55-3686 NUT 4

148
185H0 DOOR & GRILLE GROUP
Revised
10/29/03

DOOR & GRILLE


GROUP
185H0
10/29/03

149
Revised
10/29/03 DOOR & GRILLE GROUP 185H0
REF PART# DESCRIPTION QTY
1 92-2992 DOOR - roadside (control box) 1
2 55-7781 SCREW - door 2
305-1423 WASHER - special 2
3 55-8782 WASHER - special 2
55-8711 INSERT - threaded 2
4 92-2990 HINGE - door (two per door) 4
55-1587 SCREW - hinge (four per door) 8
55-2086 FLATWASHER (four per door) 8
55-8711 INSERT - threaded (four per door) 8
5 92-1107 HINGE - door (bottom roadside, top curbside) 2
6 92-1108 HINGE - door (top roadside, bottom curbside) 2
7 92-1105 BOLTSTRIP - hinge (two per door) 4
55-4953 NUT (four per door) 8
55-2086 FLATWASHER (four per door) 8
8 98-6679 COVER - front 1
9 98-6680 PANEL - bottom 1
10 55-5965 SCREW - cover & panel (1.0 lg) 9
55-7781 SCREW - cover & panel (1.25 lg) 3
55-8117 WASHER - special 11
55-7625 SPACER 7
11 92-3007 CONTROL - box (red) 1
12 92-3008 BRACKET - grille (center) 1
13 92-2984 BRACKET - grille (engine end) 1
14 98-6682 SCREEN - top roadside 1
15 55-6544 CLAMP - tube 2
55-3121 SCREW - clamp to frame 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
16 55-2957 SCREW - screen 3
55-2086 FLATWASHER 3
55-8711 INSERT - threaded 1
17 92-2996 BUMPER 4
18 98-6681 DOOR - engine 1
19 92-2991 LATCH - door 1

150
152G7 EVAPORATOR COMPARTMENT
Revised
10/29/03

EVAPORATOR
COMPARTMENT
152G7
10/29/03

151
Revised
10/29/03 EVAPORATOR COMPARTMENT 152G7
REF PART# DESCRIPTION QTY
1 98-4360 HOUSING - evaporator 1
55-5646 SCREW - housing (torx head, 1/4-20) 30
55-7729 WASHER - belleville 30
55-3059 NUT - captive 30
2 55-2550 PIN - cotter 2
55-2001 FLATWASHER 2
3 44-2823 SOLENOID - damper 1
91-3095 • COVER - plunger 1
55-2762 • BOLT - eye 1
44-2756 DIODE 1
55-3018 SCREW - solenoid 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
99-3337 NUTSTRIP - solenoid 2
4 55-2112 SCREW - solenoid rod 1
55-2001 FLATWASHER 2
55-4560 NUT 1
5 99-9953 ROD - damper solenoid 1
6 67-1136 COIL - evaporator (TS-300/MD-300, see 152G4) 1
67-1133 COIL - evaporator (TS-200/MD-200, see 152G4) 1
7 91-9265 BRACKET - evaporator (vertical) 1
33-549 GROMMET (11/16 id) 1
8 91-3154 BRACKET - evaporator (horizontal) 1
55-2977 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
9 98-3123 ORIFICE - evaporator fan 2
55-2977 SCREW - orifice 8
55-3045 WASHER - dome 8
10 98-4748 BASE - evaporator drain pan 1
55-5983 SCREW - base (4.5 lg) 6
55-2641 FLATWASHER 6
55-7122 WASHER - belleville 6
55-2640 NUT 6
11 91-6523 SCREEN - evaporator (side) 1
55-6533 SCREW - screen 4
12 66-1273 VALVE - check 2
13 30-240 KIT - sill gasket 1
14 91-1048 SCREEN - evaporator 2
55-6536 SCREW - screen 4
15 98-3786 SUPPORT - bulkhead (foamed, see 185H2) 1
16 91-2434 HOSE - evaporator drain 2

152
152G7 EVAPORATOR COMPARTMENT
Revised
10/29/03

153
Revised
10/29/03 EVAPORATOR COMPARTMENT 152G7
REF PART# DESCRIPTION QTY
17 98-5504 SCREEN - evaporator (roadside) 1
33-2361 GROMMET (2 in id) 1
55-6533 SCREW - screen 4
18 91-1843 BLADE - damper 1
55-3031 SCREW - blade 3
55-6534 WASHER - damper blade 2
19 91-861 SPRING - damper blade 2
20 91-3905 BEARING - damper 2
55-3623 SCREW - bearing 4
55-2001 FLATWASHER 4
55-4560 NUT 4
21 99-9540 ROD - blade 2
22 99-9469 BRACKET - heat exchanger 2
55-4953 NUT - bracket 2
55-2086 FLATWASHER 2
23 91-4794 BRACKET - housing support 1
24 91-1848 ANGLE - damper blade clamp 1
55-1587 SCREW - angle 2
55-2086 FLATWASHER 4
55-4953 NUT 2
25 55-9976 CLAMP - damper blade 1
55-3121 SCREW - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 1
26 98-4358 PANEL - damper stop 1
55-5972 SCREW - panel 8
55-7729 WASHER - belleville 8
55-3059 NUT 8
27 91-4562 BRACKET - drain pan (roadside) 1
28 91-4563 BRACKET - drain pan (curbside) 1

154
191C7 SOUND INSULATION
Revised
3/16/04

SOUND INSULA-
TION
191C7
3/16/04

155
Revised
3/16/04 SOUND INSULATION 191C7
REF PART# DESCRIPTION QTY
1 33-3854 INSULATION - engine door 1
2 33-3855 INSULATION - top screen (incl cover & insulation) 1
3 33-3859 INSULATION - grille 1
4 92-3029 PLATE - stud 2
5 51-664 WASHER - retaining 2
6 92-3028 COVER - front grille (rubber) 1
7 33-3858 COVER - bottom grille (rubber) 1
8 33-3921 INSULATION - bottom panel 1
9 92-3457 BRACKET - support 1
10 33-3860 COVER - block off (rubber) 1
55-3136 RIVET - cover 4
11 33-3856 INSULATION - block off panel (upper) 1
12 33-3857 INSULATION - block off panel (lower) 1
13 33-3920 INSULATION - accumulator tank 1
14 33-3919 INSULATION - bottom pan 1
15 55-3136 INSULATION - compressor 1

156
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
10/29/03

BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
10/29/03

157
Revised
10/29/03 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
REF PART# DESCRIPTION QTY
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
5 55-371 • FLATWASHER 2
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
10 55-2993 • LOCKWASHER 4
11 55-2086 • FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1

158
91G11 BATTERY BOX ASSEMBLY (EEC)
Revised
10/29/03

BATTERY BOX
ASSEMBLY (EEC)
91G11
10/29/03

159
Revised
10/29/03 BATTERY BOX ASSEMBLY (EEC) 91G11
REF PART# DESCRIPTION QTY
45-1583 BOX (complete) 1
1 98-4616 • BOX - battery 1
2 98-4617 • COVER - battery box 1
3 91-7083 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
5 55-2542 • NUT 3
55-2958 • FLATWASHER 3
6 99-5714 • NAMEPLATE - warning 1
7 99-4491 • NAMEPLATE - This Side Up 1
8 33-1371 • GROMMET 2
9 55-2871 • NUT - grommet 4
10 55-5646 • SCREW - cover 4
11 55-2993 • LOCKWASHER 4
55-2086 • FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-5714 NAMEPLATE - Corrosive 1
13 41-3921 CABLE - battery (43 ft) 1
41-429 CABLE - battery (39 ft) 1
44-7578 CABLE - battery (16 in) 2
14 41-1112 TERMINAL - battery cable 2
15 55-549 CLAMP - cable 8
55-5641 SCREW - clamp 8

160
136G5 FUEL TANK & PUMP GROUP
Revised
6/21/01

FUEL TANK &


PUMP GROUP
136G5
6/21/01

161
Revised
6/21/01 FUEL TANK & PUMP GROUP 136G5
REF PART# DESCRIPTION QTY
1 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 • GASKET 1
2 99-7321 BRACKET - fuel pump 2
55-1587 SCREW - pump 4
55-2086 FLATWASHER 4
55-4953 NUT 4
3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
4 11-4380 ELBOW - tank (3/8) 2
5 55-547 CLAMP (3/8) A/R
6 11-4941 NUT (3/8) 8
7 10-242 KIT - sleeve & eyelet (3/8) 8
8 11-4367 HOSE - fuel return (1/4 od x 35 ft lg) A/R
9 55-546 CLAMP (1/4) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/ fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/ inline fuse) 1
13 44-5838 • CONNECTOR (2 pin) 1
44-5839 • TERMINAL 2
44-6324 • SEAL 2
14 12-461 TANK - fuel 1
15 11-5946 • CAP - fuel tank (non-vented) 1
33-381 •• GASKET - cap 1
16 11-5331 • TUBE - fuel feed 2
17 11-5339 • PLUG - fusible 1
18 11-9134 • BALL - check 1
19 11-2593 • GAUGE - fuel 1
11-5726 • ADAPTER - gauge 1
11-5450 •• DIAL - fuel gauge 1
33-726 •• O-RING 1
20 55-5617 • VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-451 • LOCKWASHER 1
55-1177 • NUT - clamp 1

162
187B3 NAMEPLATES
Revised
9/5/03

NAMEPLATES
187B3
9/5/03

163
Revised
9/5/03 NAMEPLATES 187B3
REF PART# DESCRIPTION QTY
1 91-9511 NAMEPLATE - TK Logo 1
2 91-9946 NAMEPLATE - Thermo King (black letters) 1
3 91-9964 NAMEPLATE - Thermo King (white letters) 1
4 92-3027 NAMEPLATE - MD-200 1
5 92-2993 NAMEPLATE - MD-300 1
6 91-9269 NAMEPLATE - ELC Coolant 1
7 91-7768 NAMEPLATE - Alarm Codes 1
8 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1
9 99-9700 NAMEPLATE - 380VAC 50 Hz 3 Phase 1
10 91-8799 NAMEPLATE - Warning Caution Cycle Sentry 1
11 91-7560 NAMEPLATE - Caution 1
12 92-863 NAMEPLATE - Ingersoll Rand 1
13 91-5886 NAMEPLATE - R404A 1
14 91-5882 NAMEPLATE - R404A 1
15 92-324 NAMEPLATE - Compressor Oil 1
16 99-6907 NAMEPLATE - 380/460 Volt 1
17 91-8376 NAMEPLATE - On/Off 1
18 91-3175 NAMEPLATE - HFC R134a 3
19 91-3176 NAMEPLATE - No CFC 1
20 91-6609 NAMEPLATE - R134a 1

164
143D11 NAMEPLATES
Revised
11/24/03

NAMEPLATES
143D11
11/24/03

165
Revised
11/24/03 NAMEPLATES 143D11
REF PART# DESCRIPTION QTY
1 91-3357 NAMEPLATE - Caution Lifting 1
2 99-7834 NAMEPLATE - Caution 1
3 91-4813 NAMEPLATE - Caution 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 99-9857 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
92-176 NAMEPLATE - Maintenance (Japan) 1
15 91-4809 NAMEPLATE - Engine hours 1
16 99-9525 NAMEPLATE - Fuel Filter 1
17 91-8860 NAMEPLATE - Clean Fuel Pump 1
18 91-9972 NAMEPLATE - Battery Terminal 1
19 91-9973 NAMEPLATE - Battery Terminal 1

166
151F10 NAMEPLATES (PORTUGUESE)
Revised
10/14/02

NAMEPLATES
(PORTUGUESE)
151F10
10/14/02

167
Revised
10/14/02 NAMEPLATES (PORTUGUESE) 151F10
REF PART# DESCRIPTION QTY
1 91-9230 NAMEPLATE - Warning Switch Unit Off 1
2 91-9231 NAMEPLATE - Caution Cycle Sentry 1
3 91-9232 NAMEPLATE - Maintenance 1
4 91-9233 NAMEPLATE - Warning, Not A Major Lifting Point 1
5 91-9234 NAMEPLATE - Replacement Belts 1
6 91-9235 NAMEPLATE - Fuel Pump 1
7 91-9236 NAMEPLATE - Belts 1
8 91-9237 NAMEPLATE - Belt Tension 1
9 91-9238 NAMEPLATE - CFC-12 1
10 91-9239 NAMEPLATE - CFC-115 1
11 91-9240 NAMEPLATE - Cloroformio 1
12 91-9241 NAMEPLATE - Break In Filter 1
13 91-9242 NAMEPLATE - On/Off Hours 1
14 91-9243 NAMEPLATE - Engine Hours 1
15 91-9244 NAMEPLATE - Electric Hours 1
16 91-9245 NAMEPLATE - Fuel Filter 1
17 91-9246 NAMEPLATE - Oil Filter 1
18 91-9247 NAMEPLATE - Warning High Voltage 1
19 99-6232 NAMEPLATE - Tag, Caution Radiator 1

168
INDEX NUMERICAL BY PART NUMBER

101-342 10 11-6057 24 11-6491 52


101-344 10 11-6058 24 11-6497 36, 50
10-242 46, 162 11-6060 24 11-6498 36, 50
10-243 162 11-6062 24 11-6575 18
10-273 48, 162 11-6065 26 11-6579 18
102-825 76, 82 11-6075 26 11-6583 20
104-466 120, 124 11-6077 26 11-6593 24
104-713 100 11-6078 26 11-6594 24
104-716 66 11-6080 24 11-6595 24
107-291 64, 74 11-6082 24 11-6622 34
11-2593 162 11-6083 24 11-6627 20
11-2886 46, 86, 90 11-6085 28 11-6863 70, 72
11-2975 52 11-6086 28 11-6874 10
11-3155 52 11-6087 28 11-7003 26
11-3325 52 11-6089 16 11-7031 26
11-4367 162 11-6093 32 11-7056 46
11-4372 46, 162 11-6094 32 11-7067 16, 46
11-4380 162 11-6095 32 11-7248 14, 40
11-475 82 11-6096 32 11-7249 28
11-4841 162 11-6097 32 11-7291 36
11-4941 46, 162 11-6098 32 11-7518 36
11-5084 12 11-6099 32 11-7520 36
11-5091 12, 18 11-6101 32 11-7777 46, 78, 90, 98
11-5103 20 11-6102 32 11-7975 30
11-5119 12 11-6103 32 11-8041 54
11-5139 36 11-6104 32 11-8644 26
11-5331 162 11-6105 32 11-8646 26
11-5339 162 11-6106 32 11-8647 12
11-5450 162 11-6107 32 11-8735 12
11-5499 10 11-6108 32 11-8737 16
11-5513 78, 90 11-6109 32 11-8738 16
11-5726 162 11-6110 34 11-8740 18
11-5941 46 11-6114 34 11-8741 18
11-5946 162 11-6115 32 11-8742 18
11-6019 32 11-6116 36 11-8743 22
11-6026 10 11-6117 36 11-8748 24
11-6027 10 11-6118 36 11-8750 26
11-6028 10 11-6121 36 11-8751 26
11-6032 14 11-6122 36 11-8753 26
11-6033 10 11-6124 36 11-8754 26
11-6034 24 11-6125 36 11-8755 26
11-6035 18 11-6133 28 11-8756 26
11-6036 18 11-6134 18 11-8757 26
11-6038 18 11-6135 12 11-8758 30
11-6039 18 11-6136 34 11-8760 36
11-6040 18 11-6137 34 11-8761 36
11-6041 18 11-6146 22 11-8762 36
11-6042 18 11-6147 32 11-8763 36
11-6043 18 11-6148 32 11-8764 36
11-6044 18 11-6149 32 11-8765 36
11-6045 18, 34, 44 11-6150 32 11-8766 38
11-6046 18 11-6152 32 11-8767 38
11-6047 18 11-6153 32 11-8769 20, 32
11-6048 18 11-6166 32 11-8770 32
11-6049 18 11-6167 36 11-8771 34
11-6050 18 11-6173 52 11-8772 34
11-6054 22 11-6182 28, 46 11-8822 38
11-6055 24 11-6229 48 11-8895 36
11-6056 24 11-6291 52 11-9059 52

INDEX - 1
INDEX NUMERICAL BY PART NUMBER

11-9068 52 22-159 82 33-1907 22, 44, 52


11-9069 52 22-188 76, 90 33-1909 28
11-9091 52 22-220 84 33-1954 12, 18, 44
11-9092 52 22-350 82 33-2019 82, 88, 120
11-9134 162 22-555 84 33-2043 82
11-9242 54 22-608 82 33-2044 82
11-9279 46 22-639 82 33-211 82, 98
11-9281 50 22-653 86 33-2134 70, 72
11-9282 50 22-743 82 33-2166 22, 44
11-9294 52 22-784 84 33-2205 84
11-9321 46 22-788 82 33-2230 38, 44
11-9341 46 22-803 84 33-2361 154
11-9355 20 22-804 84 33-239 84
11-9441 50 22-849 82 33-2392 128
11-9496 30, 56 22-886 98 33-2393 128
11-9520 54 22-899 82 33-2394 128
11-9521 54 22-990 82 33-2395 128
11-9534 54 23-131 82 33-2396 128
11-9535 54 30-171 92 33-2397 128
11-9595 48 30-235 10, 12, 20, 22, 28, 38, 44 33-2419 96
11-9708 52 30-240 146, 152 33-2458 46
11-9709 52 30-247 86 33-2509 58
11-9721 52 305-1423 150 33-2542 86
11-9730 34 33-1009 70, 120 33-2552 82
12-355 162 33-1015 76, 88 33-2726 124
12-419 54 33-110 84 33-2738 10, 44
12-461 162 33-1124 92 33-2747 84
12-538 56 33-1175 84 33-2805 90
12-707 26 33-1223 82, 84, 88 33-2814 12, 44
12-719 10 33-1371 146, 158, 160 33-2815 18, 44
12-765 52 33-144 116 33-2817 42
12-826 54 33-1461 84, 86, 88 33-2851 134
203-278 70 33-1506 14 33-2956 92
203-339 158, 160 33-1531 34, 44 33-3007 90
203-340 158, 160 33-1542 12, 44 33-3099 148
203-348 12, 14, 16 33-1676 48, 162 33-3103 86
203-385 54, 56 33-1697 118 33-316 146
203-392 64 33-1727 12 33-3199 114
203-393 98 33-1728 12, 44 33-3201 114
203-394 72 33-1731 18, 44 33-324 100
203-400 60, 64 33-1732 18, 44 33-350 90
203-513 86 33-1733 18, 34, 44 33-3512 12, 16, 20, 44
203-518 86 33-1736 16, 28 33-3538 92
204-1008 92 33-1738 22, 44 33-3547 118
204-1038 130 33-1740 28, 44 33-381 162
204-427 66 33-1741 30 33-3839 84
204-475 70 33-1742 30, 44 33-3854 104, 156
204-703 130 33-1744 30, 44 33-3855 156
204-799 130 33-1746 32 33-3856 156
22-1003 82 33-1747 32 33-3857 156
22-1004 84 33-1748 32 33-3858 156
22-1005 84 33-1749 34, 44 33-3859 156
22-1006 84 33-1750 36 33-3860 156
22-1007 84 33-1751 36, 44 33-3877 16
22-1149 84 33-1752 36 33-3919 156
22-1160 84 33-1753 36 33-3920 156
22-1188 84 33-1754 12, 44 33-3921 156
22-1189 84 33-1770 146 33-408 82
22-123 84 33-1808 104 33-415 120

INDEX - 2
INDEX NUMERICAL BY PART NUMBER

33-428 140 41-1945 100, 106, 138, 140 41-387 48, 100
33-489 146 41-1946 106 41-3882 106
33-507 80 41-1947 106 41-3921 160
33-549 152 41-1948 100, 114 41-3922 102
33-572 136, 146 41-1950 106 41-402 16
33-623 146 41-1951 106 41-4021 102
33-628 52 41-1952 106, 110, 112 41-4022 102, 144
33-629 146 41-1953 100, 110, 112 41-4266 142
33-672 84 41-1958 138, 140 41-429 136, 160
33-726 162 41-1959 138 41-4306 38
33-822 82 41-1960 110, 112 41-4348 100
33-930 116, 122 41-1987 100 41-4350 106
33-982 70, 72 41-2194 64, 100, 132, 134 41-4407 118
40-383 120 41-2244 100, 114 41-4458 104
40-530 58 41-2247 100, 138, 140 41-4459 104
40-659 110, 112 41-225 106 41-4468 102, 118
40-709 100 41-2304 136 41-4470 16, 100
40-805 136 41-2308 100, 108 41-4474 100
40-817 104 41-2313 102 41-463 58
41-1105 100 41-2319 106, 110, 112 41-4644 100
41-1106 116 41-2320 106 41-466 98
41-1112 136, 160 41-2321 106 41-4664 118
41-1525 76 41-2322 128 41-4665 118
41-1589 42 41-2323 128 41-4666 118
41-1590 42 41-2324 128 41-4857 102
41-1591 42 41-2325 128 41-5066 56, 100
41-1592 42 41-2326 128 41-519 118
41-1593 42 41-2327 128 41-5439 102, 106
41-1594 42 41-2329 106, 138, 140 41-5440 102, 106
41-1595 42 41-2334 134 41-5463 106
41-1596 42 41-2335 134 41-5464 106
41-1597 42 41-2336 134 41-744 106
41-1598 42 41-2337 134 41-745 106
41-1599 42 41-2338 134 41-895 106, 112
41-1600 42 41-2339 134 44-2756 50, 100, 152
41-1601 42 41-2405 144 44-2788 102
41-1602 42 41-2406 144 44-2789 106
41-1603 42 41-2584 116 44-2790 102
41-1604 42 41-2638 48, 162 44-2791 102
41-1605 42 41-2641 48, 162 44-2792 102, 106
41-1606 42 41-2720 110, 112 44-2793 102
41-1684 110, 112 41-280 108 44-2823 100, 152
41-1685 110 41-2957 144 44-4584 116
41-1686 110 41-2985 144 44-4585 116
41-1687 110 41-2986 144 44-4695 116
41-1729 134 41-3015 144 44-4697 116
41-1736 134 41-3051 116 44-4699 116
41-1738 134 41-3069 102 44-4700 116
41-1739 134 41-3092 108, 144 44-5066 100
41-1740 134 41-3093 144 44-5350 122
41-1741 140 41-3346 142 44-5466 42
41-1763 110 41-3359 144 44-5469 42
41-1816 116 41-3408 102, 136 44-5474 42
41-1817 116 41-3664 162 44-5476 42
41-182 106 41-3665 102, 136 44-5477 42
41-1935 100, 106 41-3666 102, 136 44-5537 106, 112
41-1941 102, 110 41-3675 100 44-5838 162
41-1943 136 41-3681 94 44-5839 162
41-1944 106 41-3845 100 44-6016 100

INDEX - 3
INDEX NUMERICAL BY PART NUMBER

44-6324 162 44-9901 128 55-2202 110, 112, 120, 122


44-6462 140 44-9902 128 55-2221 132
44-6534 54, 100 44-9903 128 55-2264 16
44-6646 100 44-9904 128, 144 55-2269 102
44-7054 140 44-9905 128 55-229 46
44-7129 40, 100 44-9906 56, 128 55-2330 140
44-7130 40, 100 44-9907 130 55-2332 110, 144
44-7186 136 44-9928 106, 108 55-2359 144
44-7354 102 44-9947 120 55-2361 144
44-7578 160 44-9961 116 55-2363 120, 132
44-7736 40 44-9983 162 55-2539 48, 54
44-7880 122 45-1374 102 55-2542 158, 160
44-7881 122 45-1583 160 55-2550 152
44-8030 98 45-1708 104 55-2635 100, 116, 120, 122, 144
44-8198 50 45-1718 40, 42, 100 55-2640 54, 60, 88, 132, 148, 152
44-8244 136 45-1866 100, 114 55-2641 46, 60, 62, 64, 96, 120,
44-8329 144 45-1910 104, 144 132, 136, 146, 148, 152
44-8333 144 45-897 158 55-2666 54
44-8539 106 51-115 82 55-2683 62, 120, 132, 136
44-8584 142 51-149 84 55-2747 60
44-8755 112 51-630 68 55-2762 152
44-8757 122 51-664 156 55-2788 120, 122
44-8758 122 51-666 82 55-2789 116
44-8759 112 55-1004 46 55-2796 48
44-8760 122 55-1042 16, 46 55-2818 54
44-8761 122 55-1177 162 55-2871 160
44-8825 122 55-1232 62 55-291 86
44-8826 122 55-141 86 55-2914 60
44-8827 122 55-148 72 55-2957 66, 88, 150
44-8914 100, 128 55-1521 54 55-2958 46, 64, 66, 68, 70, 132,
44-8915 128 55-1587 46, 50, 52, 62, 80, 120, 160
44-8917 128 126, 150, 154, 162 55-2959 50, 66, 132
44-8918 128 55-1636 88 55-2961 136
44-8920 128 55-1654 46 55-2963 66
44-8921 128 55-1714 110 55-2964 46, 104, 106, 110, 112,
44-8935 128 55-172 82 138
44-8936 128 55-1800 50, 52, 54, 64, 76, 80, 55-2965 54, 104, 106, 136
44-9050 104 88, 116, 118, 126, 132, 55-2969 50, 68
44-9181 50, 100 146, 150, 152 55-2977 52, 54, 132, 146, 152
44-9193 110, 112 55-190 82 55-2979 116, 118
44-9536 128 55-193 16, 18, 46 55-2989 110, 112, 120, 122
44-9544 128 55-1983 90 55-2991 102
44-9545 128 55-2001 46, 54, 102, 104, 106, 55-2993 136, 158, 160
44-9585 128 110, 112, 114, 126, 136, 55-2995 104, 138
44-9586 128 138, 140, 144, 152, 154 55-2996 54, 68, 136
44-9587 128 55-2069 56 55-3000 136
44-9589 128 55-2086 46, 50, 52, 54, 62, 64, 55-3006 136
44-9590 128 76, 80, 88, 102, 116, 55-3010 16
44-9591 128 118, 120, 126, 132, 136, 55-3015 104, 110, 112
44-9600 108, 128, 144 146, 148, 150, 152, 154, 55-3018 54, 114, 152, 158
44-9601 128 158, 160, 162 55-3023 116
44-9602 128, 144 55-2112 152 55-3025 68, 144
44-9631 128 55-2122 82 55-3026 112
44-9700 128 55-2159 132 55-3027 104
44-9701 128 55-2166 60 55-3029 106
44-9836 102 55-2173 132 55-3031 46, 154
44-9888 108 55-2200 62 55-3035 146
44-9891 110, 118 55-2201 110, 112, 114, 116, 120, 55-3044 60, 146
44-9900 128 122 55-3045 66, 152

INDEX - 4
INDEX NUMERICAL BY PART NUMBER

55-3048 46, 54, 60, 62 55-4681 42 55-5798 16, 24


55-3059 54, 66, 80, 104, 146, 55-4720 84 55-5799 20
152, 154 55-4752 32 55-5800 18
55-3121 66, 102, 150, 154 55-4759 62 55-5801 18
55-3122 62 55-4931 62, 96, 132 55-5803 18
55-3136 52, 56, 126, 146, 156 55-4953 46, 52, 62, 88, 102, 120, 55-5805 18
55-315 50 146, 148, 150, 154, 162 55-5806 18
55-3164 46 55-4954 46 55-5808 18
55-3168 46 55-4955 46, 60, 62, 64, 96, 132, 55-5809 18, 30
55-3234 106 146 55-5810 18
55-3251 76 55-4974 158 55-5813 24, 26
55-3252 82 55-4979 52 55-5816 14, 26
55-3264 66, 72 55-5002 54 55-5818 26
55-329 86 55-5022 64 55-5819 26
55-3295 76 55-5062 82 55-5822 36
55-3300 120, 136 55-5094 54 55-5823 28
55-3350 70 55-5138 30 55-5826 12, 30
55-3364 52, 72, 86, 90 55-5234 148 55-5828 32
55-3401 54 55-5295 90 55-5829 32
55-3427 144 55-546 142, 162 55-5831 34
55-3443 140 55-547 162 55-5832 36
55-3471 136 55-549 136, 140, 160 55-5833 36
55-3472 136 55-5617 162 55-5834 12, 36
55-3484 102, 114 55-5636 114 55-5835 36
55-3486 60 55-5641 136, 160 55-5836 36
55-351 72 55-5642 142 55-5837 36
55-3511 116 55-5646 152, 160 55-5838 36
55-3555 140 55-5672 46, 90, 98 55-5843 38
55-3565 46, 132 55-5695 60 55-5845 38, 44
55-3594 60, 68 55-5742 30 55-5846 18, 38
55-3618 76 55-5762 16 55-5848 14
55-3623 138, 154 55-5763 16, 22, 28, 30 55-5849 14
55-366 50, 86 55-5764 16 55-5852 40
55-3675 64 55-5765 16 55-5853 40
55-3684 122 55-5766 16 55-5859 12
55-3686 148 55-5767 20 55-5860 14
55-371 64, 72, 158 55-5769 22 55-5871 60
55-377 60, 62 55-5770 22 55-5888 60
55-3800 116 55-5771 22 55-5919 108
55-3834 70 55-5773 32 55-5957 60
55-399 62 55-5775 32 55-5965 150
55-4142 76 55-5776 10 55-5972 154
55-421 72 55-5777 10 55-5983 148, 152
55-4223 116, 122 55-5778 10 55-5984 116, 118
55-433 46 55-5779 10 55-6010 108
55-451 162 55-5780 30 55-6141 100
55-4510 104 55-5781 10 55-6183 22, 52
55-455 64, 84 55-5782 10, 20 55-6184 22, 52
55-4560 102, 126, 152, 154 55-5783 12 55-6186 22, 52
55-457 64 55-5784 12 55-6187 28
55-459 98 55-5785 12 55-6194 32
55-4593 10 55-5786 12, 22, 24 55-6199 38
55-4610 16 55-5787 12 55-6201 38
55-4632 40 55-5788 12 55-6202 42
55-4635 24 55-5789 12 55-6203 40
55-4652 24 55-5790 12 55-6204 40
55-4657 24 55-5791 12, 22, 36 55-6205 40
55-4664 20 55-5792 12, 30 55-621 92
55-4667 36 55-5795 14 55-6216 60

INDEX - 5
INDEX NUMERICAL BY PART NUMBER

55-6220 64 55-8457 88 60-147 92


55-6273 36 55-8458 88 60-156 92
55-6382 26 55-8609 92 60-163 92
55-6388 102 55-8610 92 60-188 94
55-6416 70, 72 55-8613 12, 34, 44 60-244 92
55-6417 72 55-8617 30 60-247 92
55-6418 70 55-8618 38 61-1091 76
55-6532 146 55-8619 38 61-1236 76, 92
55-6533 152, 154 55-8620 38, 44 61-2261 52
55-6534 154 55-8623 36 61-2262 76
55-6536 104, 152 55-8624 38 61-2263 76
55-6537 14 55-8625 38 61-2264 76
55-6538 36 55-8626 32 61-2265 78
55-6540 36 55-8627 42 61-2266 76
55-6544 150 55-8628 42 61-2267 78
55-6557 16, 46 55-8629 42 61-2268 76
55-6731 56 55-8649 116 61-2269 76
55-6742 144 55-8650 90 61-2270 76
55-6752 84 55-8665 46 61-283 76, 94, 100
55-6804 82, 88 55-8670 46 66-1273 152
55-6805 82 55-8695 134 66-1916 76, 90
55-6806 82 55-8696 134 66-2296 90
55-6808 52 55-8698 134 66-3015 90
55-681 84 55-8699 134 66-4624 76
55-6911 132 55-8700 134 66-4965 92
55-7122 54, 60, 148, 152 55-8701 134 66-4980 92
55-7123 60, 68 55-8702 134 66-5193 92
55-7152 96 55-8703 134 66-5346 76
55-7155 36 55-8704 134 66-5642 98
55-7213 46 55-8705 134 66-5763 76
55-7331 46 55-8711 52, 104, 146, 150 66-6044 80
55-7411 90 55-8752 104 66-6046 80
55-7425 84 55-8753 114 66-6051 80
55-7469 88 55-8754 114 66-6057 76
55-7524 68 55-8755 114 66-6135 76
55-7547 116 55-8765 86, 88 66-6136 76
55-7555 64 55-8782 150 66-6243 100, 126
55-7616 46 55-8786 76 66-6244 126
55-7618 106 55-8797 138 66-6895 80
55-7625 150 55-8798 146 66-6896 80
55-7726 58 55-8854 40 66-7392 76
55-7727 58 55-895 82, 86, 90 66-7800 88
55-7729 152, 154 55-896 84 66-8048 88
55-7732 16 55-8979 54 66-811 92
55-7781 150 55-8982 134 66-8560 76, 100
55-790 64, 86 55-8983 134 66-8805 92
55-8117 150 55-9091 56 66-8837 88
55-8267 76 55-9106 84 66-8838 88
55-8268 76 55-9126 142 66-8927 82
55-8342 124 55-9237 54 66-8928 84, 88
55-8343 124 55-926 84 66-8929 86
55-8344 124 55-9567 50 66-9375 80
55-8345 124 55-9569 132 66-9387 86
55-8347 124 55-9570 132 66-9625 80
55-8391 28 55-9760 84 66-9626 80
55-8398 84 55-9883 132 66-9700 76
55-8423 68 55-9948 16 66-9918 96
55-8443 30 55-9976 154 67-1133 80, 152
55-8456 88 55-9986 108, 118 67-1136 80, 152

INDEX - 6
INDEX NUMERICAL BY PART NUMBER

67-1180 76, 96 90-240 88 91-5658 98


67-1404 80 91-1048 152 91-566 140
67-1576 80 91-1104 126 91-567 140
67-1577 80 91-1203 70, 72 91-5685 72
67-1947 54, 76 91-1344 158, 160 91-5882 164
67-1968 54, 76 91-1705 16, 120 91-5886 164
67-1969 54, 76 91-1739 166 91-5911 146
67-1970 80 91-1843 154 91-6523 152
70-175 74 91-1848 154 91-6583 62
70-184 64 91-1924 116 91-6609 164
70-189 74 91-2281 60 91-7083 160
70-190 74 91-2336 122 91-7298 42
77-1062 134 91-2368 164 91-7299 40
77-1070 70, 72 91-2434 152 91-734 16, 48
77-1427 30 91-2435 120 91-7419 76
77-1428 30 91-2436 120 91-7560 164
77-1464 64 91-2438 120 91-7745 46
77-1522 64 91-2439 120 91-7747 56
77-1660 66 91-2440 120 91-7749 80
77-1697 64 91-2441 120 91-7753 136
77-1699 64 91-2442 120 91-7755 106
77-1703 64, 132 91-2443 122 91-7756 104
77-1712 62, 66, 72 91-2444 122 91-7757 108
77-1754 64 91-2445 122 91-7759 104
77-1826 64 91-2446 122 91-7760 110, 138
77-1980 64 91-3095 50, 152 91-7761 114
77-1984 64 91-3154 152 91-7762 140
77-1985 64 91-3159 62 91-7763 140
77-2057 66 91-3175 164 91-7764 146
77-2163 66 91-3176 164 91-7768 164
77-2311 84 91-3202 60 91-8239 88
77-2317 124 91-3203 60 91-8337 112
77-2318 124 91-3357 166 91-8376 164
77-2327 26 91-3370 62 91-8446 114
77-2335 30 91-3448 118 91-8510 36, 50
77-2336 30 91-3482 80 91-861 154
77-2399 134 91-3905 154 91-8795 68
77-2409 68 91-3908 60 91-8799 164, 166
77-2434 72 91-4053 108 91-8860 166
77-2487 134 91-4308 114 91-9058 68
77-2488 134 91-4561 132 91-9207 60
77-2489 134 91-4562 154 91-9230 168
77-2537 64 91-4563 154 91-9231 168
77-2603 124 91-4618 114 91-9232 168
77-2617 70 91-4719 146 91-9233 168
77-2621 72 91-4762 120 91-9234 168
77-2718 64, 68 91-4768 116 91-9235 168
77-2752 30 91-4794 154 91-9236 168
78-1012 30, 66 91-4809 166 91-9237 168
78-1366 64 91-4810 166 91-9238 168
78-1367 66 91-4811 166 91-9239 168
78-558 64 91-4813 166 91-9240 168
78-684 64 91-4815 166 91-9241 168
78-687 64 91-4816 166 91-9242 168
78-700 64 91-5482 16 91-9243 168
78-782 64, 70 91-5629 86 91-9244 168
78-936 64 91-5630 86 91-9245 168
83-257 142 91-564 140 91-9246 168
845-1708 104 91-565 140 91-9247 168

INDEX - 7
INDEX NUMERICAL BY PART NUMBER

91-9265 152 98-3123 152 99-9501 116


91-9269 164 98-3631 66 99-9525 166
91-9467 60 98-3786 146, 152 99-9526 166
91-9477 104 98-3904 120 99-9536 62
91-9478 104 98-3995 62 99-9540 154
91-9479 104 98-4358 154 99-9700 118, 164
91-9511 164 98-4360 152 99-9799 132
91-9585 144 98-4616 160 99-9839 62, 120
91-9586 144 98-4617 160 99-9842 80
91-9770 114 98-4748 152 99-9843 80
91-9946 164 98-5504 154 99-9857 166
91-9964 164 98-6678 146 99-9948 76
91-9972 166 98-6679 150 99-9953 152
91-9973 166 98-6680 150 99-9954 166
92-1105 148, 150 98-6681 150
92-1107 150 98-6682 150
92-1108 150 98-6683 104
92-1561 56 98-6684 104
92-176 166 98-771 54
92-181 114 98-935 54
92-182 114 99-1142 126
92-183 114 99-1143 126
92-184 114 99-1275 126
92-1915 108 99-1924 120
92-1948 118 99-214 148
92-1949 118 99-2513 146
92-2980 146 99-2901 70, 72
92-2981 146 99-2902 70, 72
92-2982 146 99-3195 116
92-2983 148 99-3261 64
92-2984 150 99-3262 70
92-2985 54 99-3264 70
92-2986 52 99-3337 50, 152
92-2987 52 99-3427 110
92-2988 86 99-3685 144
92-2989 132 99-4231 70
92-2990 150 99-4490 158
92-2991 150 99-4491 160
92-2992 150 99-4806 166
92-2993 164 99-4820 60
92-2996 150 99-4848 84
92-3007 150 99-4976 116
92-3008 150 99-5714 158, 160
92-3023 146 99-5715 158
92-3024 104 99-5716 158
92-3025 126 99-5983 62
92-3027 164 99-6232 168
92-3028 156 99-6384 92
92-3029 156 99-6907 116, 164
92-3030 106 99-7321 46, 162
92-324 164 99-7834 104, 118, 166
92-3252 60 99-8509 166
92-3323 52 99-8608 110, 112
92-3457 156 99-8917 118
92-863 164 99-9052 118
98-1957 158 99-9084 66, 120
98-2011 158 99-9449 60, 146
98-3116 66 99-9458 50
98-3117 66 99-9469 154

INDEX - 8
INDEX ALPHABETICAL BY DESCRIPTION

A BOLT - connecting rod 82 BRACKET - pin panel 114


ADAPTER 88 BOLT - cover 12, 16, 30, 36 BRACKET - return spring 36, 50
ADAPTER - fuel pickup 46 BOLT - eye 132, 146, 152 BRACKET - snubber 60
ADAPTER - gauge 162 BOLT - flange 14 BRACKET - solenoid 50
ADAPTER - hose 54 BOLT - flywheel 26 BRACKET - stabilizer 88
ADAPTER - o-ring seal 84 BOLT - head 10, 20 BRACKET - starter 40
ADAPTER - relay 110, 112 BOLT - housing 14 BRACKET - support 156
ADAPTER - suction valve 82, 98 BOLT - joint 34 BRUSH 134
ADJUSTER - speed control 50 BOLT - lifter 18 BULB - light 140
ADJUSTER - valve 18 BOLT - oil pipe 16 BUMPER 150
ALTERNATOR 64, 100, 132, 134 BOLT - pulley 26 BUSHING 48
ANGLE 38 BOLT - pump 28 BUSHING - camshaft 10
ANGLE - battery holddown 158, 160 BOLT - retainer 36 BUSHING - finished 26
ANGLE - damper blade clamp 154 BOLT - rocker 18 BUSHING - idler gear 24
ANGLE - motor support 62 BOLT - rod 26 BUSHING - piston pin 82
ARM - rocker 18 BOLT - shaft 24 BUSHING - pulley 64
ARMATURE 42 BOLT - solenoid 36 BUSHING - sensor 54
BOLT - sump 16 BUZZER - warning 104
B BOLT - thru 134
BAFFLE 18 BOLT - unit to traiter 148 C
BALL 42 BOLT - water pump 30 CABLE - battery 136, 160
BALL - check 162 BOLTPLATE - fanshaft 64 CABLE - ground 136
BALL - sight glass 96 BOLTSTRIP 62, 108, 148 CABLE - heater 102, 110
BALL JOINT 50 BOLTSTRIP - fuel line clamp 146 CABLE - motor 100, 110, 112
BANDWRAP 110, 144 BOLTSTRIP - hinge 150 CABLE - power 118
BANDWRAP - harness 140 BOLTSTRIP - motor mount 120 CAMSHAFT 24
BASE - evaporator drain pan 152 BOLTSTRIP - support 62 CAMSHAFT - injection pump 24
BASE - remote box 114 BOOT - rubber 118 CAP 46, 70, 92, 98
BATTERY 158, 160 BOOT - solenoid 50 CAP - adapter 86
BEARING 42, 124, 134 BOX 160 CAP - air vent 70, 72
BEARING - ball 24 BOX - battery 158, 160 CAP - bearing housing 10
BEARING - connecting rod 26 BOX - cab remote 100 CAP - bottom 92
BEARING - crankshaft 84 BOX - control 104 CAP - dust 144
BEARING - damper 154 BOX - DAS 144 CAP - fuel tank 162
BEARING - main 10 BOX - junction 102 CAP - housing 72
BEARING - needle 36 BOX - light 140 CAP - lube 12, 18
BEARING - ring 134 BOX - power receptacle 100, 116, 118 CAP - oil drain hose 16
BEARING - roller 70, 72 BOX - remote control 114 CAP - oil hose 46
BEARING - thrust 10 BOX - remote light 100 CAP - radiator 54
BEARING SET 84 BRACKET 42 CAP - sleeve 100
BEARING SET - connecting rod 82 BRACKET - air switch 126 CAP - terminal 42
BELT - alternator to evaporator fan 64 BRACKET - alternator 132 CAP - top 92
BELT - engine 64 BRACKET - box 140 CAP - valve 90
BELT - evaporator fan 64 BRACKET - connector 46 CAPACITOR 112, 134
BELT - motor to jackshaft 64 BRACKET - door 148 CAPACITOR - run 122
BELT - water pump 30, 66 BRACKET - drain pan 154 CAPACITOR - start 122
BLADE - damper 154 BRACKET - evaporator 152 CASE - bearing 24
BLOCK - cylinder 10 BRACKET - expansion tank 54 CHAIN 144
BLOCK - terminal 118 BRACKET - fuel filter 46, 146 CIRCLIP 18, 26, 36
BOARD - pc 138 BRACKET - fuel filter & pump 46 CIRCLIP - gear 24
BOARD - pc interface 104 BRACKET - fuel pump 162 CLAMP 88, 106, 136, 162
BOARD - terminal 122 BRACKET - grille 150 CLAMP - air cleaner 52
BODY 46 BRACKET - heat exchanger 154 CLAMP - cable 114, 160
BODY - compressor 82 BRACKET - hose 16 CLAMP - capacitor 112
BODY - valve 32 BRACKET - housing support 154 CLAMP - damper blade 154
BOLT 14, 22, 24, 34, 38, 42 BRACKET - idler pulley 68 CLAMP - EPDM hose 54, 56
BOLT - belt adjustment 62 BRACKET - in cab 114 CLAMP - fuel hose 48
BOLT - case 24 BRACKET - motor/jackshaft 62 CLAMP - fuel tank 162
BOLT - clamp 32 BRACKET - oil pickup 86 CLAMP - harness 140, 142

INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION

CLAMP - hose 20, 52, 54 COVER - oil sump 16 62, 64, 66, 68, 70, 72,
CLAMP - injection pipe 32 COVER - plunger 152 76, 80, 82, 84, 86, 88,
CLAMP - pipe 34 COVER - pump 84 90, 92, 96, 102, 104,
CLAMP - screen 84 COVER - receptacle 118 106, 110, 112, 114, 116,
CLAMP - sensor 102 COVER - remote box 114 118, 120, 122, 126, 132,
CLAMP - silicone hose 54, 56 COVER - roadside 120 134, 136, 138, 140, 144,
CLAMP - sleeving 106 COVER - thermostat 30 146, 148, 150, 152, 154,
CLAMP - tube 150 COVER - valve 18 158, 160, 162
CLEANER - air 52 CRANKSHAFT 26, 84 FLYWHEEL 26
CLIP 92 CUP - air cleaner 52 FRAME 42
CLIP - base 52 FRAME - condenser 146
CLIP - fan 64 D FUSE 102, 136
CLIP - fan hub 64 DATALOGGER - DAS II 104, 144 FUSE HOLDER 102, 136
CLIP - oil drain hose 16, 48 DEFLECTOR - air 52 FUSE LINK 136
CLUTCH 42, 64, 74 DEHYDRATOR 76
CLUTCH - assembly 42 DIAL - fuel gauge 162 G
COCK - drain 54 DIODE 50, 100, 152 GASKET 12, 18, 32, 34, 44, 98, 162
COIL 94 DIPSTICK 28 GASKET - 3 way valve 92
COIL - condenser 54, 76 DOOR - engine 150 GASKET - adapter 82
COIL - evaporator 80, 152 DOOR - roadside 150 GASKET - adhesive 12, 14, 16
COIL - valve 76 DRAIN 42 GASKET - baffle plate 44
COMPRESSOR - X214 76, 82 DRAIN COCK 30 GASKET - bearing plate 84
CONNECTOR 106, 108, 114, 128, GASKET - brass cap 90
140, 162 E GASKET - cap 162
CONNECTOR - cab box 100 EJECTOR - dust 52 GASKET - compressor cylinder head
CONNECTOR - cab box harness 106 ELBOW 16, 76 82
CONNECTOR - control box 122 ELBOW - flange 46 GASKET - cover 12, 18, 86, 104, 114
CONNECTOR - glow plug 40, 100 ELBOW - hose 56 GASKET - cylinder head 10, 44
CONNECTOR - harness grip 108 ELBOW - hose fitting 46 GASKET - exhaust manifold 22, 44
CONNECTOR - interconnect harness ELBOW - oil drain 46 GASKET - fuel injector valve 44
100 ELBOW - tank 162 GASKET - fuel pump 48
CONNECTOR - liquid tite 100, 144 ELEMENT - air cleaner 52 GASKET - fuel pump cover 44
CONNECTOR - motor 122 ENGINE 10 GASKET - gear housing cover 44
CONNECTOR - plug 106 EXTRUSION - rubber 104 GASKET - governor case 36
CONNECTOR - receptacle 110, 112, GASKET - governor case cover 44
138, 144 F GASKET - heater 58
CONNECTOR - reducer 100 FACEPLATE 114 GASKET - intake 22
CONNECTOR - starter 40 FAN 134 GASKET - intake manifold 44
CONTACTOR 110 FAN - condenser 64 GASKET - muffler 22, 44, 52
CONTACTOR - motor 110, 112 FAN - evaporator 64 GASKET - nozzle 18, 34, 44
CONTROL - box 150 FANSHAFT 70 GASKET - oil pump 28, 44
CONTROLLER 104 FANSHAFT - assembly 64, 70 GASKET - oil sump 84
CONTROLLER - fuel 38 FASTENER - adhesive backed 114 GASKET - plastic cap 90
CORE 98 FIELD 42 GASKET - receptacle 118
CORE - valve 46, 78, 90 FILTER - air cleaner 52 GASKET - regulator 134
COUPLING 98 FILTER - compressor oil 88 GASKET - suction cover plate 86
COVER 12, 38, 116 FILTER - fuel 46 GASKET - switch 16
COVER - battery box 158, 160 FILTER - oil 28, 46 GASKET - valve 90
COVER - block off 156 FILTER - oil bypass 46 GASKET - valve cover 44
COVER - bottom grille 156 FILTER - screen 92 GASKET - water pump 30, 44
COVER - box 118, 144 FINGRIP 100 GAUGE - belt tension 66
COVER - capacitor housing 120 FITTING - barb 108, 118, 120, 122 GAUGE - fuel 162
COVER - control box 104 FITTING - barbed 116 GEAR - camshaft 24
COVER - cylinder head port 86 FITTING - injection 34 GEAR - crankshaft 26
COVER - front 150 FITTING - restricted 48 GEAR - idler 24
COVER - front grille 156 FITTING - saddle 76 GEAR - injection camshaft 24
COVER - gear case 12 FLANGE 24 GEAR - ring 26
COVER - governor case 36 FLANGE - mounting 14, 40 GLOW PLUG 40, 100
COVER - harness 114 FLATWASHER 32, 46, 50, 52, 54, 60, GREASE 70, 72

INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION

GROMMET 52, 80, 100, 120, 122, HOUSING - drive end 124 KIT - sleeve & eyelet 46, 162
136, 140, 142, 146, 152, HOUSING - end bell 124 KIT - solenoid & fuse 110, 112
154, 158, 160 HOUSING - evaporator 152 KIT - valve repair 92
GROMMET - bumper 104 HOUSING - front 134 KNOB 20
GROMMET - cable 116 HOUSING - gear 12
GUARD - fan 66 HOUSING - governor 36 L
GUIDE - dipstick 28 HOUSING - oil seal 14 LATCH - door 150
GUIDE - plunger 32 HOUSING - rear 134 LENS - color 140
GUIDE - valve 18 HUB - condenser fan 64 LEVER - governor 36
LIFTER - engine 18
H I LINK 36
HARNESS 106 INDICATOR - liquid 96 LINK - throttle 36, 50
HARNESS - cab box 108 INSERT - threaded 52, 54, 104, 116, LOCKNUT 18, 100
HARNESS - condenser 102, 106 146, 150 LOCKWASHER 20, 22, 32, 40, 46, 50,
HARNESS - control box 122 INSERT - window 140 52, 54, 58, 62, 64, 66,
HARNESS - damper solenoid 102 INSULATION - accumulator tank 156 68, 72, 76, 80, 86, 88,
HARNESS - DAS 108, 144 INSULATION - block off panel 156 104, 106, 110, 112, 116,
HARNESS - DAS main 144 INSULATION - bottom pan 156 118, 120, 122, 126, 132,
HARNESS - DAS sensor interconnect INSULATION - bottom panel 156 134, 136, 138, 146, 150,
144 INSULATION - compressor 156 152, 158, 160, 162
HARNESS - door switch 142 INSULATION - engine door 156
HARNESS - engine 102, 106 INSULATION - grille 156 M
HARNESS - fuel pump 162 INSULATION - top screen 156 MAGNET - door switch 142
HARNESS - indicator light 140 MANIFOLD - exhaust 22
HARNESS - interconnect 106 J MANIFOLD - intake 22
HARNESS - lpco/hpco 98 JACKSHAFT 66 MAT - isolator 46
HARNESS - motor 122 JACKSHAFT - assembly 62, 72 MEMBER - condenser coil 146
HARNESS - phase correction & heat JOINT 34 MEMBER - support 146
110, 112 JOINT - breather 20, 22 MOTOR 66, 120, 124
HARNESS - power 100, 116 MOTOR - condenser 100
HARNESS - remote cab box 100 K MOUNT - bandwrap 110
HARNESS - remote lights 138 KEEPER - valve 18 MOUNT - engine 60
HARNESS - sensor 100, 106, 144 KEY 64, 84, 134 MOUNT - pedestal 62, 120
HARNESS - switch 100, 106 KEY - camshaft 24 MOUNT - vibration 60
HARNESS - test point 122 KEY - crankshaft 26 MOUNT - wear plate 60, 146
HEAD - cylinder 18, 82 KEY - drive end 124 MUFFLER 52
HEAD - piston 82 KEY - fan end 124
HEAT EXCHANGER 80 KEY - hub 72 N
HEATER 102 KEY - injection camshaft 24 NAMEPLATE 98, 118
HEATER - coolant 58 KEY - pulley 64, 72 NAMEPLATE - 208/230 Volt 116
HINGE - control box 104 KEY - pulley/fan 66 NAMEPLATE - 220VAC 50 Hz 3 Phase
HINGE - cover 104 KEY - shaft 84 164
HINGE - door 150 KIT - acid test 86 NAMEPLATE - 230VAC/1ph/60 Hz
HOLDER - valve 32 KIT - battery fuse 136 Only 116
HOLDER & BRUSH - assembly 42 KIT - bearing 74 NAMEPLATE - 380VAC 50 Hz 3 Phase
HOSE 46, 48, 54, 56, 126 KIT - clutch repair 74 164
HOSE - air cleaner 52 KIT - compressor stabilizer 88 NAMEPLATE - 380/460 Volt 116, 164
HOSE - air intake 52 KIT - crimper 130 NAMEPLATE - Alarm Codes 164
HOSE - breather 20 KIT - engine block heater 58 NAMEPLATE - arrow 66, 120
HOSE - engine to radiator 54 KIT - eprom chip 104 NAMEPLATE - Battery Terminal 166
HOSE - evaporator drain 152 KIT - filter 48, 162 NAMEPLATE - Belt Tension 166, 168
HOSE - expansion tank 54 KIT - gasket 10, 12, 20, 22, 28, 38, 86 NAMEPLATE - Belts 168
HOSE - fuel return 34, 162 KIT - gasket set 44 NAMEPLATE - Break In Filter 168
HOSE - oil drain 16, 46 KIT - piston seal 92 NAMEPLATE - Bypass Oil Filter 166
HOSE - overflow 54 KIT - repair 94 NAMEPLATE - Caution 104, 164, 166
HOSE - radiator to engine 54 KIT - screws & washers 64 NAMEPLATE - caution 118
HOSE - tank to unit 162 KIT - shoe 74 NAMEPLATE - Caution Cycle Sentry
HOUSING 42, 70, 72 KIT - sill gasket 146, 152 166, 168
HOUSING - capacitor tray 122 KIT - single phase conversion 120 NAMEPLATE - Caution Lifting 166

INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION

NAMEPLATE - Caution, Fan 166 46, 50, 52, 54, 60, 62, P
NAMEPLATE - Caution, High Voltage 82, 86, 88, 102, 116, PANEL - blockoff 52
166 120, 122, 132, 134, 136, PANEL - bottom 150
NAMEPLATE - CFC-115 168 144, 146, 148, 150, 152, PANEL - damper stop 154
NAMEPLATE - CFC-12 168 154, 158, 160, 162 PIN 32, 106
NAMEPLATE - Clean Fuel Pump 166 NUT - blind 116, 118 PIN - alignment 12
NAMEPLATE - Cloroformio 168 NUT - boltstrip 62 PIN - connector 100, 108
NAMEPLATE - Compressor Oil 164 NUT - bracket 88, 154 PIN - cotter 40, 152
NAMEPLATE - Corrosive 158, 160 NUT - captive 54, 66, 80, 104, 146, PIN - dowel 14, 26, 84
NAMEPLATE - ELC Coolant 164 152, 158 PIN - governor 12, 36
NAMEPLATE - Electric Hours 168 NUT - clamp 106, 162 PIN - hinge 104
NAMEPLATE - Electric hours 166 NUT - coil 76 PIN - overload relay 108
NAMEPLATE - Engine Hours 168 NUT - compressor 62 PIN - piston 26, 82
NAMEPLATE - Engine hours 166 NUT - connecting rod 82 PIN - receptacle 106
NAMEPLATE - Fuel Filter 166, 168 NUT - controller 104 PIN - sealing 128, 144
NAMEPLATE - Fuel Pump 168 NUT - datalogger 104 PIN - snap 36
NAMEPLATE - HFC R134a 164 NUT - fanshaft 64 PIN - spring 18, 36
NAMEPLATE - Ingersoll Rand 164 NUT - fuel hose 162 PIN - taper 36
NAMEPLATE - Maintenance 166, 168 NUT - governor weight 36 PIN - terminal 128
NAMEPLATE - MD-200 164 NUT - grommet 160 PINION 32, 42
NAMEPLATE - MD-300 164 NUT - ground 136 PIPE - fuel injection 32, 34
NAMEPLATE - No CFC 164 NUT - injector 32 PIPE - oil intake 16
NAMEPLATE - Oil Filter 168 NUT - jam 62 PISTON 26, 82, 92
NAMEPLATE - On/Off 164 NUT - o-ring seal 76 PISTON & SEAL 92
NAMEPLATE - On/Off Hours 168 NUT - pulley 134 PLATE 32, 82
NAMEPLATE - Pressure Vessel 80 NUT - receiver tank 96 PLATE - ground 136
NAMEPLATE - pressure vessel 76 NUT - switch 126 PLATE - idler gear 24
NAMEPLATE - R134a 164 NUT - tank 96 PLATE - pc board 138
NAMEPLATE - R404A 164 NUT - terminal 54 PLATE - pressure differential switch
NAMEPLATE - recommended NUT - transformer 120 126
batteries 158 NUTSTRIP 68, 146 PLATE - pump bearing 84
NAMEPLATE - relay 108 NUTSTRIP - bracket 132 PLATE - sensor 56
NAMEPLATE - Replacement Belts 168 NUTSTRIP - motor 120 PLATE - stud 106, 156
NAMEPLATE - Run hours 166 NUTSTRIP - solenoid 50, 152 PLATE - suction cover 86
NAMEPLATE - setpoint instructions PLATE - valve 82
114 O PLATE - wear 52
NAMEPLATE - setup codes 104 OIL - compressor 86 PLENUM - condenser fan 66
NAMEPLATE - symbol 140 ORIFICE - evaporator fan 152 PLUG 10, 12, 16, 18, 22, 28, 30, 38,
NAMEPLATE - Tag, Caution Radiator ORIFICE - fan 66 46, 52, 84, 116, 128, 144
168 O-RING 12, 16, 18, 20, 28, 30, 32, 36, PLUG - air bleed 34
NAMEPLATE - terminal strip 122 42, 44, 70, 72, 76, 82, PLUG - assembly 128
NAMEPLATE - Thermo King 164 84, 86, 88, 92, 96, 116, PLUG - button 108, 116
NAMEPLATE - This Side Up 160 120, 134, 162 PLUG - controller 106
NAMEPLATE - TK Logo 164 O-RING - gear housing cover 44 PLUG - electric line 148
NAMEPLATE - TK remote light 140 O-RING - hose 84, 88 PLUG - fusible 162
NAMEPLATE - Voltage 120 O-RING - oil cap 44 PLUG - hot 20
NAMEPLATE - Warning 158, 166 O-RING - oil fill 82 PLUG - oil drain 84
NAMEPLATE - warning 160 O-RING - oil filter 28 PLUG - oil metering 84
NAMEPLATE - Warning Caution Cycle O-RING - oil pickup 84 PLUG - pipe 46, 72, 86
Sentry 164 O-RING - oil pump cover 84 PLUG - starter 102
NAMEPLATE - Warning High Voltage O-RING - plug 84 PLUG - sump 16
168 O-RING - pumpshaft 84 PLUG - valve 90
NAMEPLATE - Warning Switch Unit O-RING - seal plate 82 PLUNGER - solenoid 50
Off 168 O-RING - solenoid 38, 44 PLUNGER & BARREL 32
NAMEPLATE - Warning, Not A Major O-RING - thermostat 30, 44 PROBE - air switch 126
Lifting Point 166, 168 O-RING - valve 76 PROTECTOR - nozzle 18, 34, 44
NAMEPLATE - Warranty 166 O-RING - valve plate 82 PULLEY - alternator 64, 132
NOZZLE - injection 32 PULLEY - compressor 64, 66
NUT 12, 18, 22, 28, 30, 36, 38, 40, 42, PULLEY - crankshaft 26

INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION

PULLEY - engine 66 SCREEN - oil sump 84 SCREW - screen 150, 152, 154
PULLEY - evaporator fan 64 SCREEN - suction port 82 SCREW - sheild 104
PULLEY - idler 64, 68 SCREEN - top roadside 150 SCREW - socket 106
PULLEY - jackshaft 64 SCREW 18, 24, 32, 40, 42, 46, 72, 82, SCREW - solenoid 36, 50, 152
PULLEY - motor 64 84, 92, 134 SCREW - solenoid rod 152
PUMP - coolant 56 SCREW - 3-way 76 SCREW - support 120, 146, 148
PUMP - fuel 48, 162 SCREW - adapter 82, 110, 112 SCREW - switch 142
PUMP - fuel injection 32 SCREW - adjust 38 SCREW - tank 54
PUMP - oil 28, 84 SCREW - alternator 132 SCREW - tappet 32
PUMP - water 30 SCREW - alternator bracket 132 SCREW - terminal 136
SCREW - angle 62, 154 SCREW - terminal board 122
R SCREW - base 114, 152 SCREW - transformer 120
RACK 32 SCREW - bearing 154 SCREW - tray 104, 122
RECEPTACLE 106, 116, 118, 128, SCREW - bearing cap 10 SCREW - valve 90
138, 140, 144 SCREW - belt adjusting 132 SCREW & WASHER - cover 104
RECEPTACLE - assembly 128 SCREW - blade 154 SEAL 128, 162
RECEPTACLE - power 102 SCREW - board 104 SEAL - crankshaft 82
RECEPTACLE - switch 100 SCREW - box 102, 116, 118, 140 SEAL - drive end 124
RECTIFIER - negative 134 SCREW - bracket 46, 50, 54, 60, 68, SEAL - fan drive end 124
RECTIFIER - positive 134 86, 88, 114, 126, 132, SEAL - oil 12, 14, 70, 72, 82
REED - piston 82 146, 152 SEAL - piston 92
REGULATOR 134 SCREW - brush 134 SEAL - valve stem 18, 44
REGULATOR - oil pressure 84 SCREW - cap 70 SEALER - antiseize 64
RELAY 106 SCREW - clamp 52, 54, 102, 114, 136, SEALER - thread 54, 56, 60, 64, 98
RELAY - current 112 140, 142, 154, 160 SEAT - assembly 92
RELAY - mini 112 SCREW - clamp to frame 150 SELECTOR - phase 104
RELAY - overload 110, 112 SCREW - clutch 64 SENSOR - rpm 100
RESISTOR 122 SCREW - coil 80 SENSOR - temperature 102, 144
RETAINER 18, 32, 42 SCREW - contactor 110, 112 SENSOR - water level 54, 100
RETAINER - front bearing 134 SCREW - cover 114, 116, 120, 144, SENSOR - water temperature 56, 100
RETAINER - oil slinger 72 158, 160 SHAFT 42
RETAINER - rack 32 SCREW - cover & panel 150 SHAFT - assembly 72
RETAINER - shaft 36 SCREW - cylinder head 82 SHAFT - governor 36
RETAINER - spring 18, 32 SCREW - door 150 SHAFT - idler gear 24
RING - retaining 82 SCREW - elbow 46 SHAFT - oil pump 84
RING - snap 42, 124 SCREW - engine 60 SHAFT - regulator 36
RING SET 26 SCREW - fan 64, 66 SHAFT - rocker 18
RIVET - blind 146 SCREW - flange 14 SHEAVE - pulley 30
RIVET - bracket 16 SCREW - ground 136 SHEILD - high voltage tray 104
RIVET - clip 16 SCREW - ground terminal 136 SHIELD - transformer 120
RIVET - cover 156 SCREW - guard 66 SHIFTER 36
RIVET - mount 110, 146 SCREW - heater 58 SHIM 30, 70, 72
RIVET - nutstrip 146 SCREW - hinge 104, 150 SHIM PACK 12, 36
RIVET - plate 52 SCREW - housing 152 SHIM PACK - fuel pump 44
RIVET - probe 126 SCREW - hub 64 SHIM SET 32, 36
RIVET - tab 56 SCREW - jackshaft 62 SHOULDER - o-ring seal 76, 88
RIVET - wear plate 60 SCREW - member 146 SIGHT GLASS 82
ROD - battery holddown 158, 160 SCREW - motor 62, 120 SLEEVE 134
ROD - blade 154 SCREW - mount 60 SLEEVE - crimp 100
ROD - connecting 26, 82 SCREW - nutstrip 68 SLEEVE - cylinder 82
ROD - damper solenoid 152 SCREW - oil plug 70 SLEEVE - governor 36
ROD - push 24 SCREW - oil sump 84 SLEEVE - repair 10, 70, 72
ROD - throttle 50 SCREW - orifice 66, 152 SLEEVING - harness 106
ROD - thru 124 SCREW - panel 52, 154 SOCKET 106
ROLLER - clutch 42 SCREW - pedestal to converter 120 SOCKET - light 140
ROTOR - assembly 134 SCREW - plate 20, 32, 84, 86, 138 SOCKET - receptacle 102
SCREW - pulley 64, 68 SOCKET - relay 106, 112
S SCREW - pump 162 SOLENOID 50
SCREEN - evaporator 152, 154 SCREW - receptacle 116, 144 SOLENOID - damper 100, 152

INDEX - 5
INDEX ALPHABETICAL BY DESCRIPTION

SOLENOID - fuel 100 TANK - expansion 54 VALVE - intake 18


SOLENOID - pilot 76 TANK - fuel 162 VALVE - oil fill 86
SOLENOID - stop 38 TANK - receiver 76, 96 VALVE - oil pressure 28
SOLENOID - thermax 76 TAPPET 24, 32 VALVE - pilot solenoid 100
SPACER 30, 36, 62, 134, 150 TEE 46, 76 VALVE - port 86, 90
SPACER - board 138 TERMINAL 100, 102, 106, 114, 140, VALVE - pressure regulator 76
SPACER - gasket sill 146 162 VALVE - relief 76
SPACER - standoff 110, 112 TERMINAL - battery cable 136, 160 VALVE - solenoid 94, 100
SPACER - valve stop 32 TERMINAL - fork 108, 118 VALVE - suction 76, 90
SPRING 18, 36, 42 TERMINAL - ground 106 VENT - air 70, 72
SPRING - damper blade 154 TERMINAL - pin 106, 110, 118, 128 VENT - check 162
SPRING - delivery valve 32 TERMINAL - ring 102, 118
SPRING - governor 36 TERMINAL - socket 128 W
SPRING - lever 36 TERMINAL - splice 102, 136 WASHER 26, 36, 46, 82
SPRING - piston 92 THERMOSTAT 30 WASHER - belleville 54, 60, 68, 88,
SPRING - plunger 32 TOOL - 3-way valve 92 148, 152, 154
SPRING - starting 36 TOOL - crimper 130 WASHER - damper blade 154
SPRING - throttle return 50 TOOL - wedge remover 130 WASHER - dome 66, 152
SPRING - valve 18, 32 TRANSFORMER 120 WASHER - insulating 134
SPROCKET - pulley 68 TRAY - capacitor 122 WASHER - pulley 68
STARTER 40, 42, 100 TRAY - high voltage 110, 112 WASHER - retaining 104, 156
STATOR - assembly 134 TRAY - high votage 104 WASHER - seal 38
STEM - assembly 92 TRAY - transformer 120 WASHER - sealing 12, 34, 38, 44, 82,
STRAIN RELIEF - connector 100, 106, TUBE - 3-way to coil 78 88, 116
110, 112, 138, 140 TUBE - 3-way to elbow 76 WASHER - shoulder 136
STRAP - motor 120 TUBE - 3-way to solenoid 76 WASHER - spacer 96, 132
STRIP 122 TUBE - compressor inlet 88 WASHER - special 60, 62, 68, 90, 150
STRIP - gasket 116 TUBE - compressor outlet 88 WASHER - wave 124
STRIP - hose protector 56 TUBE - condenser to receiver 76 WEDGE 128
STRIP - oil hose protector 16, 120 TUBE - cpr to compressor 76 WEIGHT - governor 36
STRIP - unit lifiting reinforce 146 TUBE - defrost 80
STUD 18, 22, 30 TUBE - dehydrator to valve 76
STUD - alternator 132 TUBE - elbow to evaporator 76
STUD - bypass filter 46 TUBE - equalizer 80
STUD - cover 12 TUBE - evaporator to accumulator 76
STUD - cylinder head 86, 88 TUBE - exhaust 52
STUD - fuel injection 12 TUBE - fuel feed 162
STUD - muffler to manifold 52 TUBE - fuel pickup 46
SUMP - oil 16, 84 TUBE - liquid inlet 80
SUPPORT - bulkhead 152 TUBE - liquid outlet 80
SUPPORT - control box 108, 146 TUBE - oil intake 52
SUPPORT - frame 146 TUBE - receiver to dehydrator 76
SUPPORT - jackshaft 62 TUBE - solenoid to suction tube 78
SUPPORT - roadside 120 TUBE - splash guard 70
SUPPORT - rocker arm 18 TUBE - tee to evaporator 76
SWITCH - air 126 TUBE - tee to solenoid 76
SWITCH - air pressure 100 TUBE - valve to 3-way 76
SWITCH - door 142 TUBE - valve to tee 76
SWITCH - hpco 100
SWITCH - lpco 98 V
SWITCH - magnetic 42 VALVE 46, 78, 98
SWITCH - oil level 16, 100 VALVE - 3-way 76, 92
SWITCH - oil pressure 48, 100 VALVE - check 76, 86, 152
SWITCH - on/off 100 VALVE - delivery 32
VALVE - discharge 76, 90
T VALVE - elbow 90
TAB - connector 56 VALVE - exhaust 18
TAB - mounting 128, 130 VALVE - expansion 80
TANK - accumulator 54, 76 VALVE - fuel injection 20, 32

INDEX - 6

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