CD-II Max and CD-II Max Eec Tk51153

CD-II MAX &
CD-II MAX EEC

TK 51153-0.2
Printed ( Tuesday, October 09, 2001)
Copyright©2000 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (October 9, 2001)
Copyright © 2000 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A ac. . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
amp . . . . . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
dc. . . . . . . . . . direct current
T term . . . . . . . . terminal
disc . . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W w . . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CD-II MAX & CD-II MAX EEC
Contents
Name Grid Page
CD-II MAX & CD-II MAX EEC REFERENCE SHEET . . . . . . . . . . . . . .6U55. . . . . . . . . . . . . . . . . . . . . .5
CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . . .91
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .145
INTAKE & EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79A5 . . . . . . . . . . . . . . . . . . . . .21
REMOTE LIGHT BOX KIT (40-345) . . . . . . . . . . . . . . . . . . . . . . . . . . .83E8 . . . . . . . . . . . . . . . . . . . .135
REMOTE CONTROL BOX - UNDER UNIT (30s) . . . . . . . . . . . . . . . . .83G1. . . . . . . . . . . . . . . . . . . .127
SWITCH BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88E10 . . . . . . . . . . . . . . . . . . .121
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111D14. . . . . . . . . . . . . . . . . .125
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111F1 . . . . . . . . . . . . . . . . . . .141
HOT WATER HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112C3. . . . . . . . . . . . . . . . . . .163
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .105
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113E2 . . . . . . . . . . . . . . . . . . . .65
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .103
CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117E4 . . . . . . . . . . . . . . . . . . .101
RELIEF VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119B8 . . . . . . . . . . . . . . . . . . . .89
OIL BYPASS FILTER (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120B14 . . . . . . . . . . . . . . . . . . .51
BATTERY BOX ASSEMBLY (EEC, KIT 810045) . . . . . . . . . . . . . . . . .120G8. . . . . . . . . . . . . . . . . . .147
POWER RECEPTACLE GROUP (EEC, After 10/94) . . . . . . . . . . . . . .123D10. . . . . . . . . . . . . . . . . .133
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125F4 . . . . . . . . . . . . . . . . . . . .87
MOTOR ASSEMBLY 104-466 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F4 . . . . . . . . . . . . . . . . . . . .71
MOTOR & TRANSFORMER GROUP - 1 PHASE . . . . . . . . . . . . . . . . .128C5. . . . . . . . . . . . . . . . . . .139
CAPACITOR & BRACKET - SINGLE PHASE . . . . . . . . . . . . . . . . . . . .128F6 . . . . . . . . . . . . . . . . . . .137
RELAY BOARD ASSEMBLY (After 5/95) . . . . . . . . . . . . . . . . . . . . . . .129F3 . . . . . . . . . . . . . . . . . . .119
WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A4 . . . . . . . . . . . . . . . . . . . .25
CYLINDER BLOCK GROUP (TK 2.49) . . . . . . . . . . . . . . . . . . . . . . . . .132F3 . . . . . . . . . . . . . . . . . . . . .9
CYINDER HEAD & VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . .132F4 . . . . . . . . . . . . . . . . . . . .11
CRANKSHAFT & PISTON GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132F5 . . . . . . . . . . . . . . . . . . . .15
GEAR HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F6 . . . . . . . . . . . . . . . . . . . .17
MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49) . . . . . . . . . . . . .132F7 . . . . . . . . . . . . . . . . . . . .23
OIL FILTER & PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F8 . . . . . . . . . . . . . . . . . . . .27
GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F9 . . . . . . . . . . . . . . . . . . . .29
FUEL INJECTION GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F10 . . . . . . . . . . . . . . . . . . .33
FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F11 . . . . . . . . . . . . . . . . . . .37
STARTER & GLOW PLUG GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132F12 . . . . . . . . . . . . . . . . . . .39
OVERHAUL GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F13 . . . . . . . . . . . . . . . . . . .43
NOZZLE & FUEL INJECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132F14 . . . . . . . . . . . . . . . . . . .35
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132G1. . . . . . . . . . . . . . . . . . . .41
TG V CAB CONTROL BOX OPTION . . . . . . . . . . . . . . . . . . . . . . . . . .133C12. . . . . . . . . . . . . . . . . .131
CYCLE SENTRY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133G8. . . . . . . . . . . . . . . . . . .123
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .149
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138B8 . . . . . . . . . . . . . . . . . . . .83
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138B9 . . . . . . . . . . . . . . . . . . . .85
STRUCTURAL COMPONENTS - CONDENSER . . . . . . . . . . . . . . . . .138E1 . . . . . . . . . . . . . . . . . . .151
EVAPORATOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E3 . . . . . . . . . . . . . . . . . . .159
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E5 . . . . . . . . . . . . . . . . . . . .55
BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E6 . . . . . . . . . . . . . . . . . . . .61
IDLER PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E7 . . . . . . . . . . . . . . . . . . . .63
FUEL FILTER, HOSES & FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .138E8 . . . . . . . . . . . . . . . . . . . .47
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E9 . . . . . . . . . . . . . . . . . . . .57
ENGINE, MOTOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E10 . . . . . . . . . . . . . . . . . . .67
Contents
Name Grid Page
THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138E11 . . . . . . . . . . . . . . . . . . .45
ELECTRICAL COMPONENTS (GAUGES & SENSORS) . . . . . . . . . . .138E12 . . . . . . . . . . . . . . . . . . .93
CONTROL BOX ASSEMBLY (3 PHASE) . . . . . . . . . . . . . . . . . . . . . . .138F1 . . . . . . . . . . . . . . . . . . .109
HARNESS ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F2 . . . . . . . . . . . . . . . . . . . .97
CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F3 . . . . . . . . . . . . . . . . . . .117
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138F4 . . . . . . . . . . . . . . . . . . .167
CONTROL BOX ASSEMBLY (1 PHASE) . . . . . . . . . . . . . . . . . . . . . . .138F5 . . . . . . . . . . . . . . . . . . .113
REMOTE CONTROL BOX - UNDER UNIT (50s) . . . . . . . . . . . . . . . . .139D14. . . . . . . . . . . . . . . . . .129
ALTERNATOR (37 AMP PRESTOLITE 8MR2170F) . . . . . . . . . . . . . .144C4. . . . . . . . . . . . . . . . . . .143
CLUTCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145D7. . . . . . . . . . . . . . . . . . . .69
SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147A1 . . . . . . . . . . . . . . . . . . .165
OIL SEPARATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152D11. . . . . . . . . . . . . . . . . . .81
SOUND REDUCTION OPTION (097319) . . . . . . . . . . . . . . . . . . . . . . .158E6 . . . . . . . . . . . . . . . . . . .157
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163E2 . . . . . . . . . . . . . . . . . . .169
REFRIGERATION COMPONENTS - CONDENSER . . . . . . . . . . . . . .163E3 . . . . . . . . . . . . . . . . . . . .73
REFRIGERATION COMPONENTS - BRACKETS . . . . . . . . . . . . . . . .163E4 . . . . . . . . . . . . . . . . . . . .77
Contents
Name Grid Page
6U55 CD-II MAX & CD-II MAX EEC REFERENCE SHEET
Revised
11/10/00
CD-II MAX & CD-II

MAX EEC REFER-
ENCE SHEET
6U55
11/10/00
5
Revised
11/10/00 CD-II MAX & CD-II MAX EEC REFERENCE SHEET 6U55
B/M DESCRIPTION Date
097422 CD-II Generic BOM 10/00
097255 Add CD 30 Domestic 10/00
097256 Add 50 230/1/60 10/00
097257 Add CD 50 230/3/60 10/00
097258 Add CD 50 380/460/3/60 10/00
097259 Add CD 30 EEC 10/00
097260 Add CD 50 220/3/50 EEC 10/00
097261 Add CD 50 230/3/60 EEC 10/00
097262 Add CD 50 380/3/50 EEC 10/00
919060 System CD 30 Domestic 10/00
919061 System CD 50 230/1/60 10/00
919062 System CD 50 230/3/60 10/00
919063 System CD 50 380-460/3/60 10/00
919064 System CD 30 EEC 10/00
919065 System CD 50 220/3/50 10/00
919066 System CD 50 230/3/60 10/00
919067 System CD 50 380/3/50 10/00
097033 Top Screen 10/00
097034 Standby Hourmeter 10/00
097035 Silicone Hoses 10/00
097054 In Cab TG V 50 10/00
097062 In Cab TG V 30 10/00
097067 Body Mount 30 10/00
097069 Body Mount 230/3/60 10/00
097071 Body Mount 460/3/60 10/00
097102 Bypass Oil Filter 10/00
097150 Dry Air Cleaner 10/00
097154 Total Run Hourmeter 10/00
097165 Body Mount 230/1/60 10/00
097192 4 Pin Receptacle (EEC) 10/00
097312 In Cab TG V 30 C/S 10/00
097313 In Cab TG V 50 C/S 10/00
097314 Cycle Sentry 30 Domestic 10/00
097315 Cycle Sentry 50 Domestic 1 Phase 10/00
097316 Cycle Sentry 50 Domestic 3 Phase 10/00
6
6U55 CD-II MAX & CD-II MAX EEC REFERENCE SHEET
Revised
11/10/00
B/M DESCRIPTION Date

097317 Cycle Sentry 30 EEC 10/00
097318 Cycle Sentry 50 EEC 10/00
097319 Sound Reduction Option 10/00
097320 Electric Heaters 230/3/60 10/00
097321 Electric Heaters 380-460/3/60 10/00
097322 Hot Water Heat 10/00
097323 Combined Heat 220/3/50 EEC 10/00
097326 Oil Bath Air Cleaner 10/00
097328 Body Mount 30 C/S 10/00
097329 Body Mount 230/1/60 C/S 10/00
097330 Body Mount 230/3/60 C/S 10/00
097331 Body Mount 460/3/60 C/S 10/00
097332 Cab Box 30 w/Cycle Sentry EEC 10/00
097333 Cab Box 50 w/Cycle Sentry EEC 10/00
097340 Water Heat and Silicone Hoses (30s) 10/00
097341 Combined Heat & Silicone Hoses (220/3/50 EEC) 10/00
097353 Domestic LdB 10/00
710270 Fuel Tank - 30/50 Gallon 10/00
711056 Remote Indicator Lights 10/00
715176 Fuel Tank 30 Gallon Side Fill 10/00
810044 Battery Box Kit - Domestic 10/00
810045 Battery Box Kit - EEC 10/00
814190 Installation Kit 10/00
7
Revised
11/10/00 CD-II MAX & CD-II MAX EEC REFERENCE SHEET 6U55
8
132F3 CYLINDER BLOCK GROUP (TK 2.49)
Revised
5/29/01
CYLINDER BLOCK
GROUP (TK 2.49)
132F3
5/29/01
9
Revised
5/29/01 CYLINDER BLOCK GROUP (TK 2.49) 132F3
REF PART# DESCRIPTION QTY
101-301 ENGINE (TK 2.49) 1
1 12-727 • BLOCK - cylinder 1
2 11-6033 •• BUSHING - camshaft 1
3 55-5778 •• PLUG (10 mm) 2
4 55-5798 •• SCREW - plate 2
5 11-6026 •• BEARING - main (standard) 1
11-6027 •• BEARING - main (.25 mm us) 1
11-6151 •• BEARING - main (.50 mm us) 1
6 NSS •• CAP - bearing housing (part of block assembly) 3
7 55-5781 •• SCREW - bearing cap 6
8 11-6028 •• BEARING - thrust 2
9 55-5776 •• PLUG 1
10 55-5806 •• PLUG (25 mm) 3
11 55-4593 •• PLUG - pipe 2
12 11-5499 •• PLUG (30 mm) 1
13 55-5777 •• PLUG (40 mm) 1
14 * 33-2831 • GASKET - head 1
15 55-5782 • BOLT - head 10
16 55-8391 • PLUG 1
17 55-5763 • PLUG 1
18 33-1801 • GASKET - coolant drain 1
19 11-6264 • FLANGE - drain 1
20 55-5765 • SCREW - flange 2
21 55-5780 • DRAIN COCK 1
22 11-8748 • SHAFT - idler 1
23 55-4652 • SCREW - idler shaft 3
24 11-6082 • GEAR - idler (w/bushing) 1
11-6083 •• BUSHING 1
25 11-6080 • PLATE - idler gear 1
26 55-4657 • CIRCLIP - gear 1
27 11-6034 • FLANGE - camshaft 1
* 30-237 GASKET SET (see 132F13) 1
10
132F4 CYINDER HEAD & VALVE COVER
Revised
1/31/01
CYINDER HEAD &

VALVE COVER
132F4
1/31/01
11
Revised
1/31/01 CYINDER HEAD & VALVE COVER 132F4
1 11-8812 COVER - valve 1
2 11-5091 • CAP - oil fill 1
3 * 33-1954 • O-RING 1
4 11-5103 • KNOB - valve cover 2
5 33-1729 • O-RING - knob 2
6 33-2835 O-RING - valve cover 1
7 55-5807 CIRCLIP 2
8 11-8496 SHAFT - rocker arm (includes balls) 1
9 11-6048 ARM - rocker (exhaust) 2
10 11-6047 ARM - rocker (intake) 2
11 11-6134 • ADJUSTER - valve 4
12 55-5846 • LOCKNUT 4
13 11-6049 SUPPORT - rocker arm 2
14 55-5800 SCREW - support 2
15 11-6050 SPRING - shaft 1
16 55-5810 NUT - support 1
17 55-5808 STUD - support 2
18 Not Used
19 11-8811 HEAD - cylinder 1
20 11-6044 • CAP - valve 4
21 11-6043 • KEEPER - valve (set of 2) 4
22 11-6042 • RETAINER - valve spring 4
23 11-6041 • SPRING - valve 4
24 * 33-1732 • SEAL - valve stem 4
25 11-8741 • GUIDE - valve 4
26 55-8654 • PLUG - pipe 1
27 55-5805 • PLUG (5 mm) 1
28 55-5806 • PLUG (35 mm) 2
29 11-6040 • VALVE - exhaust 2
30 11-6039 • VALVE - intake 2
31 11-6144 SEAT - valve (exhaust) 2
32 11-6145 SEAT - valve (intake) 2
33 55-5803 PIN - roll 2
34 11-6058 ROD - push 4
35 11-6057 TAPPET - valve 4
36 11-8813 CAMSHAFT 1
37 55-5813 • KEY - gear 1
38 11-6034 • FLANGE - thrust 1
39 11-6056 •• GEAR - camshaft 1
40 55-5798 SCREW - flange 2
12
132F4 CYINDER HEAD & VALVE COVER
Revised
1/31/01
13
Revised
1/31/01 CYINDER HEAD & VALVE COVER 132F4
41 11-6033 BUSHING - camshaft 1
42 11-6142 HOSE - breather 1
43 55-5767 CLAMP 2
44 11-6575 LIFTER - engine 1
45 55-5801 SCREW - lifter 4
46 11-6036 LIFTER - engine 1
47 11-9355 PLUG - hot 2
* 30-237 GASKET SET - engine overhaul (see 132F13) 1
14
132F5 CRANKSHAFT & PISTON GROUP
Revised
8/15/01
CRANKSHAFT &
PISTON GROUP
132F5
8/15/01
15
Revised
8/15/01 CRANKSHAFT & PISTON GROUP 132F5
1 11-8751 PISTON (standard incl 2-4) 2
11-8754 PISTON (.25 os) 2
11-8756 PISTON (.50 os) 2
2 11-8644 •• RING SET (std) 2
11-8755 • RING SET (.25 os) 2
11-8757 • RING SET (.50 os) 2
3 11-8753 • PIN - piston 2
4 11-7003 • CIRCLIP - piston 4
5 11-6075 ROD - connecting 2
6 11-8646 • BOLT - connecting rod 4
7 11-6077 • BEARING - connecting rod (standard) 2
11-6079 • BEARING - connecting rod (.25 mm us) 2
8 11-6078 BUSHING - finished 2
11-8615 BUSHING - unfinished 2
9 12-728 CRANKSHAFT 1
10 11-6065 • GEAR 1
11 55-5813 • KEY 1
12 55-5816 • PIN - dowel 1
13 55-5818 SCREW - pulley 1
14 55-5819 WASHER 1
15 11-8815 PULLEY 1
16 11-8750 FLYWHEEL 1
17 11-7031 • GEAR - ring 1
18 55-6382 SCREW - flywheel 5
19 55-8655 PIN - spring 1
16
132F6 GEAR HOUSING
Revised
4/8/96
GEAR HOUSING
132F6
4/8/96
17
Revised
4/8/96 GEAR HOUSING 132F6
1 11-8810 HOUSING - gear 1
2 55-5834 • PIN - roll 2
3 55-5784 • STUD - injection pump 4
4 55-5783 • PLUG 1
5 * 33-1754 GASKET - cover 1
6 11-6135 COVER - fuel pump 1
7 55-5792 NUT - cover 4
8 55-5859 • STUD - fuel pump cover 4
9 55-5791 NUT - injection pump 4
10 11-5084 COVER 1
11 55-5786 SCREW - gear housing 5
12 55-5785 PIN 4
13 11-6060 BEARING - injection pump 1
14 11-8814 CAMSHAFT - injection pump 1
15 55-5813 • KEY - shaft 1
16 11-6595 • BEARING - injection pump 1
17 55-4635 SCREW (8 mm) 1
18 55-5786 SCREW (6 mm) 3
19 11-6062 CASE - bearing 1
20 11-6063 GEAR - injection pump 1
21 33-1740 GASKET - oil pump 1
22 11-6133 PUMP - oil 1
23 55-6187 SCREW - pump 3
24 11-6065 GEAR - crankshaft 1
25 11-6056 GEAR - camshaft 1
26 11-6082 GEAR - idler (w/bushing) 1
27 11-8736 COVER - gear 1
28 33-1727 • SEAL - oil 1
29 55-5789 SCREW - cover (50 mm) 4
30 55-5787 SCREW - cover (30 mm) 5
31 55-5788 SCREW - cover (40 mm) 3
32 55-5790 SCREW - cover (65 mm) 6
33 * 33-1954 O-RING 1
34 11-5091 CAP - oil fill 1
35 33-1729 O-RING 2
36 55-5786 SCREW - cover 3
37 55-5826 SCREW - cover 2
38 33-2814 O-RING - cover 1
39 11-5119 COVER 1
40 203-348 GASKET - adhesive (RTV silicone) A/R
41 * 33-1542 GASKET - cover 1
18
132F6 GEAR HOUSING
Revised
4/8/96
19
Revised
4/8/96 GEAR HOUSING 132F6
42 55-8613 WASHER - sealing 1
20
79A5 INTAKE & EXHAUST MANIFOLD
Revised
4/8/96
INTAKE &
EXHAUST MANI-
FOLD
79A5
4/8/96
21
Revised
4/8/96 INTAKE & EXHAUST MANIFOLD 79A5
1 11-6255 MANIFOLD - intake 1
2 11-6146 • JOINT - breather 1
3 * 33-1797 GASKET - intake manifold 1
4 * 33-1798 GASKET - exhaust manifold 1
5 55-5771 STUD - manifold 2
6 11-6256 MANIFOLD - exhaust (HK only) 1
7 55-5792 NUT - manifold 2
8 55-5788 SCREW - manifold 2
9 55-6184 STUD - manifold 4
10 * 33-1907 GASKET - muffler 1
11 55-6186 NUT 4
55-6183 LOCKWASHER 4
12 55-5786 SCREW - intake (6 x 16) 2
13 55-5769 SCREW - intake (6 x 28) 1
22
132F7 MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49)
Revised
2/6/01
MOUNTING
FLANGE & OIL
SEAL GROUP (TK
2.49)
132F7
2/6/01
23
Revised
2/6/01 MOUNTING FLANGE & OIL SEAL GROUP (TK 2.49) 132F7
1 11-6032 HOUSING - seal 1
2 * 33-1506 • SEAL - oil 1
3 55-5795 PIN - dowel 2
4 55-5849 SCREW - housing 10
5 55-6537 SCREW - flange (25 mm long) 3
6 55-5848 SCREW - flange (20 mm lg) 8
7 11-7248 FLANGE - mounting 1
8 55-5816 PIN - dowel 2
10 11-5967 SLEEVE - repair 1
NOTE: Gasket set - engine overhaul (see 132F13)
24
132A4 WATER PUMP GROUP
Revised
2/14/01
WATER PUMP
GROUP
132A4
2/14/01
25
Revised
2/14/01 WATER PUMP GROUP 132A4
1 11-9452 PUMP - water (assembly, ELC compatible) 1
2 33-1741 • O-RING 2
3 55-8443 • PLUG 2
4 55-5138 • STUD 4
5 55-5742 BOLT - water pump 1
6 11-8758 COVER - thermostat 1
11-8650 • COVER 1
7 55-5763 • PLUG 1
8 11-7975 THERMOSTAT 1
9 33-1744 O-RING - thermostat 1
10 55-5826 BOLT - cover 1
11 55-8617 BOLT - cover 1
12 78-1012 BELT - water pump 1
13 77-2336 SHEAVE - pulley 1
14 77-2335 SHEAVE - pulley 1
15 77-1427 SHIM 4
16 77-1428 SPACER 1
17 55-5792 NUT 4
18 55-5809 BOLT - water pump 2
19 33-1742 GASKET - water pump 1
20 55-5780 DRAIN COCK 1
26
132F8 OIL FILTER & PUMP
Revised
2/1/01
OIL FILTER &

PUMP
132F8
2/1/01
27
Revised
2/1/01 OIL FILTER & PUMP 132F8
1 11-6182 FILTER - oil 1
2 55-5823 NUT - oil pressure valve 1
3 11-6087 VALVE - oil pressure 1
4 11-6263 PIPE - oil intake 1
5 33-1729 O-RING - pipe 1
6 55-5798 SCREW - oil pipe 3
7 33-1740 GASKET - oil pump 1
8 11-6133 PUMP - oil 1
9 55-6187 SCREW - pump 3
11 11-6296 SUMP - oil 1
12 55-7732 PLUG - sump 1
13 55-4610 PLUG - drain 3
14 55-5811 SCREW (6 x 20) 4
15 11-5596 FLANGE - cover 1
16 33-2833 GASKET - flange 1
17 55-5988 SCREW (M6 x 45) 4
18 55-5766 SCREW - oil sump 12
19 55-5822 SCREW - dipstick guide 2
20 55-5762 PIPE 1
21 55-6557 ELBOW 1
22 11-6177 HOSE - oil drain (28 in) 1
11-4987 HOSE - oil drain (19.0) 1
11-7067 HOSE - oil drain (23 in) 1
23 55-3229 CAP - hose 1
24 91-734 CLIP - oil drain hose 1
55-3027 SCREW - clip 1
55-2001 FLATWASHER 1
55-4955 NUT 1
25 11-8818 GUIDE - dipstick 1
26 33-1799 O-RING - guide 1
27 55-5989 PLUG 1
28 11-6084 DIPSTICK 1
29 33-1729 O-RING 1
30 55-5796 SCREW - dipstick guide 2
28
132F9 GOVERNOR
Revised
9/24/01
GOVERNOR
132F9
9/24/01
29
Revised
9/24/01 GOVERNOR 132F9
1 41-4306 SOLENOID - fuel stop 1
2 33-2230 O-RING - solenoid 1
3 Not Used
4 55-8623 SCREW - solenoid 1
5 55-5836 SCREW - housing (70 mm lg) 5
55-7155 SCREW - housing (95 mm lg) 1
6 Not Used
7 * 33-1751 GASKET - cover 1
8 11-6116 COVER - housing 1
9 55-5837 SCREW - cover 3
10 Not Used
11 11-8762 HOUSING - governor 1
12 * 33-1750 GASKET - housing 1
13 11-6128 SPRING - regulator 1
14 11-7520 SHAFT - regulator (incl 41) 1
15 Not Used
16 11-8763 SPRING 1
17 11-8895 LEVER - governor (incl 18 thru 26) 1
18 55-6540 • PIN 1
19 NSS • BEARING 1
20 11-5139 • SHIM SET - plunger 2
21 11-6167 • SPRING - starting 1
22 NSS • LEVER - governor 1
23 11-8764 • SHIFTER 1
24 55-6273 • CIRCLIP 1
25 NSS • PIN 1
26 55-6538 • WASHER 1
27 55-5838 SPACER 2
28 11-6121 SHIM PACK - lever 1
29 11-6117 WEIGHT - governor 1
30 55-5833 NUT - governor support 1
31 11-6118 SLEEVE 1
32 11-7518 LINK - governor (no color) 1
11-8760 LINK - governor (white) 1
11-8761 LINK - governor (red) 1
33 55-5835 PIN - clip 1
34 55-5832 PIN - clip 1
35 55-5834 PIN - dowel 2
36 * 33-1753 O-RING - shaft 1
37 11-6122 SHAFT - governor 1
38 11-6125 RETAINER 1
30
132F9 GOVERNOR
Revised
9/24/01
31
Revised
9/24/01 GOVERNOR 132F9
39 55-5822 SCREW - retainer 2
40 * 33-1752 O-RING 1
41 NSS REGULATOR (part of item 14) 1
42 91-8510 LINK - throttle 1
43 55-5791 NUT - handle 1
44 11-6124 RETAINER 1
45 55-8621 SCREW 1
46 55-5846 NUT 1
47 11-8807 LIMITER - fuel 1
48 11-8821 CONTROLLER 1
49 55-8620 WASHER - sealing 1
50 55-8618 NUT - adjust 1
51 55-8625 PLUG (22 mm) 1
52 55-5843 SCREW - adjust 1
53 55-5845 WASHER - seal 1
54 55-8619 NUT - adjust (high idle) 1
55 55-8624 PLUG (14 mm) 1
56 11-6497 SPRING 1
57 11-6498 BRACKET 1
58 55-5791 LOCKNUT 1
* 30-237 GASKET SET - engine overhaul 1
32
132F10 FUEL INJECTION GROUP
Revised
5/29/96
FUEL INJECTION
GROUP
132F10
5/29/96
33
Revised
5/29/96 FUEL INJECTION GROUP 132F10
1 11-8825 PIPE - injection (#1) 1
2 11-8826 PIPE - injection (#2) 1
4 11-8823 CLAMP - fuel pipes 1
5 55-8626 SCREW - clamp 1
6 11-6110 BOLT - air bleed 1
7 55-5831 • SCREW - bleed 1
8 55-8613 • WASHER - sealing 1
9 33-2769 GASKET 2
10 11-6265 PUMP - fuel injection (see 132F11) 1
11 55-5791 NUT - pump 4
12 * 33-2832 SHIM PACK 1
13 55-5784 STUD - injection pump 4
14 55-5834 PIN - roll 2
15 11-8769 NOZZLE - fuel injection (see 132F14) 2
16 33-1749 GASKET - fuel return pipe 2
17 11-6115 NUT - fuel return pipe 2
18 11-6266 PIPE - fuel return 1
19 11-6622 JOINT - fuel 1
20 33-1733 GASKET - nozzle 4
21 11-6045 PROTECTOR - nozzle 2
34
132F14 NOZZLE & FUEL INJECTION
Revised
10/30/97
NOZZLE & FUEL

INJECTION
132F14
10/30/97
35
Revised
10/30/97 NOZZLE & FUEL INJECTION 132F14
11-8769 NOZZLE - fuel injection 1
1 * 33-1748 • O-RING 1
2 11-6104 • BODY 1
3 11-6108 • SHIM SET 1
4 11-6105 • SPRING - nozzle 1
5 11-6106 • RETAINER - spring 1
6 11-6107 • SPACER - valve stop 1
7 11-6102 • NOZZLE - valve 1
8 11-6103 • HOLDER - nozzle 1
36
132F11 FUEL INJECTION PUMP
Revised
5/29/96
FUEL INJECTION
PUMP
132F11
5/29/96
37
Revised
5/29/96 FUEL INJECTION PUMP 132F11
11-6265 PUMP - fuel injection 1
1 11-6166 • HOLDER - valve 2
2 33-1747 • O-RING 2
3 11-6019 • SPRING - valve 2
4 11-6099 • VALVE - delivery (w/seat) 2
5 33-1746 • GASKET - valve 2
6 11-6094 • PLUNGER & BARREL 2
7 NSS • BODY 1
8 55-5775 • PIN 1
9 11-6147 • GUIDE - plunger 2
10 11-5144 • PIN 1
11 11-6153 • PLATE 2
12 55-5774 • PIN 1
13 55-6194 • FLATWASHER 1
14 55-4752 • LOCKWASHER 1
15 55-5829 • SCREW - plate 1
16 11-8819 • RACK 1
17 11-8820 • RETAINER 1
18 55-5828 • SCREW - retainer 4
19 11-6150 • PINION 2
21 11-6097 • SPRING - plunger 2
23 11-6098 • SHIM SET 2
24 11-6101 • TAPPET 2
25 55-5773 • SCREW - plate 1
38
132F12 STARTER & GLOW PLUG GROUP
Revised
4/24/96
STARTER & GLOW

PLUG GROUP
132F12
4/24/96
39
Revised
4/24/96 STARTER & GLOW PLUG GROUP 132F12
1 44-7130 GLOW PLUG 2
2 44-7426 CONNECTOR - glow plug 1
3 45-1724 STARTER (see 132G1) 1
4 55-5852 SCREW - starter (M12 x 30) 2
5 55-5853 NUT (12 mm) 2
6 11-6563 FLANGE - mounting 1
40
132G1 STARTER ASSEMBLY
Revised
2/23/00
STARTER ASSEM-
BLY
132G1
2/23/00
41
Revised
2/23/00 STARTER ASSEMBLY 132G1
45-1724 STARTER 1
1 44-7458 • HOUSING - starter 1
2 55-4684 • SCREW - housing 1
3 44-7133 • SPRING - coil 1
4 44-5469 • BALL 1
5 44-7144 • SPRING 1
6 44-7461 • SWITCH - magnetic 1
7 55-4681 • NUT - terminal 1
9 55-4632 • NUT 1
10 44-7454 • ARMATURE 1
11 44-7456 •• BEARING 1
12 44-5458 •• BEARING 1
13 44-7453 • YOKE 1
14 44-7460 • HOLDER - spring 1
15 44-7141 •• SPRING 1
16 44-7459 • FRAME 1
17 55-5990 • SCREW - frame 2
18 91-7412 • STAY 1
19 55-5992 • SCREW - stay 1
20 44-7736 • CONNECTOR - starter 1
55-6205 • PIN - cotter 1
21 41-1606 • CAP - terminal 1
42
132F13 OVERHAUL GASKET SET
Revised
3/7/96
OVERHAUL GAS-
KET SET
132F13
3/7/96
43
Revised
3/7/96 OVERHAUL GASKET SET 132F13
30-237 GASKET SET 1
1 33-2831 • GASKET - cylinder head 1
2 33-2832 • SHIM PACK - injection pump 1
3 33-1754 • GASKET - case cover 1
4 33-1954 • O-RING - oil filler 2
5 33-1542 • GASKET - feed pump 1
6 33-1795 • GASKET - plate 1
7 33-2835 • GASKET - valve cover 1
8 33-1732 • SEAL - valve stem 4
9 11-6045 • PROTECTOR - injection nozzle 2
10 33-1733 • GASKET - nozzle 4
11 33-1797 • GASKET - intake manifold 1
12 33-1907 • GASKET - muffler 1
13 33-1798 • GASKET - exhaust manifold 1
14 33-1742 • GASKET - water pump 1
15 33-1744 • O-RING - thermostat 1
16 203-348 • GASKET - adhesive (RTV silicone) A/R
44
138E11 THROTTLE SOLENOID GROUP
Revised
11/10/00
THROTTLE SOLE-
NOID GROUP
138E11
11/10/00
45
Revised
11/10/00 THROTTLE SOLENOID GROUP 138E11
1 99-3339 BOLTSTRIP - solenoid 2
2 55-4560 NUT 3
3 91-6971 ADAPTER - throttle link 1
55-3623 SCREW - adapter 2
55-4560 NUT 2
4 11-5234 BALL JOINT 1
5 55-2965 NUT 3
6 55-2996 LOCKWASHER 1
7 55-2001 FLATWASHER 2
8 41-1566 SOLENOID - throttle (incl 12, 14, 17, 18, & 19) 1
203-394 GREASE - synthetic (1 lb) A/R
55-4953 NUT - solenoid 4
11 11-8663 BALL JOINT 1
12 91-3095 BOOT (rubber) 1
13 55-2965 NUT 4
14 55-2762 BOLT - eye 1
15 91-4761 BRACKET - solenoid 1
55-5695 SCREW - bracket (M10 x 1.25) 1
55-5411 LOCKWASHER (M10) 1
55-4625 FLATWASHER (M10) 1
55-2961 SCREW - bracket (3/8-16) 1
55-2957 SCREW - bracket 1
55-346 NUT 4
16 44-2756 DIODE 1
18 55-1533 NUT 1
19 44-8198 PLUNGER - solenoid 1
46
138E8 FUEL FILTER, HOSES & FITTINGS
Revised
7/28/00
FUEL FILTER,
HOSES & FIT-
TINGS
138E8
7/28/00
47
Revised
7/28/00 FUEL FILTER, HOSES & FITTINGS 138E8
1 11-4380 ELBOW - hose fitting (3/8) 5
2 10-242 KIT - sleeve & eyelet (3/8) 7
3 11-4941 NUT (3/8) 3
4 66-6856 HOSE (3/16 id) A/R
5 11-4372 HOSE (3/8 od x 35 ft lg) A/R
6 55-433 PLUG - pipe (1/8) 1
7 55-1653 ELBOW (45) 1
8 55-4244 ELBOW 1
9 11-7013 HOSE 1
10 55-7331 TEE 1
11 11-9098 FILTER - fuel 1
12 11-6529 BRACKET - filter 1
55-3168 ADAPTER - fuel pickup 1
55-2114 NUT 3
13 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter (fuel pump) 1
14 55-193 PLUG 1
15 11-6180 PREFILTER 1
11-4956 • HEAD - filter 1
16 10-299 • KIT - bowl & filter 1
17 11-4957 • BAIL 1
11-4958 • NUT - bail 1
18 33-2464 • GASKET 1
19 11-4880 • ELEMENT - filter 1
20 55-4512 NIPPLE 1
21 55-4496 FLANGE 1
22 55-2796 CLAMP - fuel line 2
23 55-662 NIPPLE - oil drain 1
24 55-5950 ELBOW (45) 1
25 55-193 PLUG - pipe 1
26 41-387 SWITCH - oil pressure 1
27 55-229 TEE 1
28 11-7473 EXTENSION - oil switch 1
29 55-2921 PLUG - pipe 1
30 99-7321 BRACKET - fuel filter & pump 1
48
138E8 FUEL FILTER, HOSES & FITTINGS
Revised
7/28/00
49
Revised
7/28/00 FUEL FILTER, HOSES & FITTINGS 138E8
55-4953 NUT 2
31 11-8866 TUBE - fuel pickup 1
50
120B14 OIL BYPASS FILTER (OPTION)
Revised
7/28/00
OIL BYPASS FIL-

TER (OPTION)
120B14
7/28/00
51
Revised
7/28/00 OIL BYPASS FILTER (OPTION) 120B14
1 11-4380 ELBOW - hose fitting (3/8) 5
3 11-4941 NUT (3/8) 3
4 66-6856 HOSE (3/16 id) A/R
5 11-4372 HOSE (3/8 od x 35 ft lg) A/R
6 55-433 PLUG - pipe (1/8) 1
7 55-1653 ELBOW (45) 1
8 55-4244 ELBOW 1
9 11-7013 HOSE 1
10 55-7331 TEE 1
11 11-9098 FILTER - fuel 1
12 11-5941 BRACKET - fuel filter 1
55-2114 NUT 3
13 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter (fuel pump) 1
14 55-193 PLUG 1
15 11-6180 PREFILTER 1
11-4956 • HEAD - filter 1
16 10-299 • KIT - bowl & filter 1
17 11-4957 • BAIL 1
11-4958 • NUT - bail 1
18 33-2464 • GASKET 1
19 11-4880 • ELEMENT - filter 1
20 55-4512 NIPPLE 1
21 55-4496 FLANGE 1
22 55-2796 CLAMP - fuel line 2
23 55-662 NIPPLE - oil drain 1
24 55-5950 ELBOW (45) 1
25 55-193 PLUG - pipe 1
26 41-387 SWITCH - oil pressure 1
27 55-229 TEE 1
28 11-7473 EXTENSION - oil switch 1
29 Not Used
30 99-7321 BRACKET - fuel filter & pump 1
55-4953 NUT 2
52
120B14 OIL BYPASS FILTER (OPTION)
Revised
7/28/00
53
Revised
7/28/00 OIL BYPASS FILTER (OPTION) 120B14
31 55-1004 PLUG - pipe 1
32 11-4372 HOSE (3/8 od x 35 ft lg, cut to 25 in) A/R
33 11-6228 FILTER - oil bypass (optional) 1
34 55-2539 BUSHING 1
35 11-4372 HOSE (3/8 od x 35 ft lg, cut to 22 in) A/R
36 55-4515 CONNECTOR 2
37 11-6174 FITTING - restricted 1
38 55-2505 ELBOW 1
39 11-8866 TUBE - fuel pickup 1
54
138E5 ENGINE COOLING SYSTEM
Revised
11/16/00
ENGINE COOLING
SYSTEM
138E5
11/16/00
55
Revised
11/16/00 ENGINE COOLING SYSTEM 138E5
1 55-5094 DRAIN COCK 1
2 55-3234 CLAMP - hose (1.12 dia) 2
55-2991 SCREW - clamp 2
55-4560 NUT 2
3 55-1643 CLAMP - hose (3/4 - 1-1/2, EPDM) 4
55-3400 CLAMP - silicone hose (3/4 - 1-1/4) 4
4 98-935 HOSE - overflow tank to radiator (EPDM, 3/4 x 25 ft) 1
12-419 HOSE - overflow tank to radiator (silicone, 3/4 x 25 ft) 1
5 55-6726 CLAMP - hose (EPDM) 2
55-1521 CLAMP - hose (silicone) 2
6 11-7008 HOSE - engine to radiator (lower, EPDM) 1
11-7209 HOSE - engine to radiator (lower, silicone) 1
7 11-7009 HOSE - engine to radiator (upper, EPDM) 1
11-7210 HOSE - engine to radiator (upper, silicone) 1
8 11-7010 TANK - overflow 1
55-3098 SCREW - tank 4
9 11-9242 CAP - tank 1
10 98-771 HOSE - overflow (25 ft) A/R
11 55-6727 ADAPTER - hose 1
13 11-8041 HOSE - accumulator (EPDM, 3/8 x 4.0 in) A/R
12-633 HOSE - accumulator (silicone, 3/8 x 3.5 in) 1
14 67-1370 COIL - condenser/radiator (before 3/00, see 138E4) 1
67-1712 COIL - condenser (after 2/00, see 162A3) 1
55-2977 SCREW - coil 7
55-3059 NUT - captive 7
15 98-5133 ORIFICE - condenser fan 1
16 55-2977 SCREW - orifice 4
18 33-2425 TRIM - extrusion 1
19 91-8399 GUARD - fan (CD MAX) 1
92-854 GUARD - fan (CD-II MAX) 1
20 98-5027 PLENUM - condenser (back & sides) 1
21 91-7556 PLENUM - condenser (bottom) 1
55-2988 RIVET - plenum 119
56
138E9 INTAKE & EXHAUST GROUP
Revised
11/10/00
INTAKE &
EXHAUST GROUP
138E9
11/10/00
57
Revised
11/10/00 INTAKE & EXHAUST GROUP 138E9
1 12-765 MUFFLER 1
55-1587 SCREW - muffler 1
55-4118 NUT 4
2 91-1321 BRACKET - muffler (used on old style muffler 12-543) 1
55-5957 SCREW - bracket (M10 x 1) 2
3 99-9451 CLAMP - muffler (used on old style muffler 12-543) 1
55-4118 NUT 1
4 91-6903 BRACKET - muffler 1
55-2114 NUT (hexstop) 2
5 11-6173 TUBE - exhaust 1
6 91-4554 BRACKET - air cleaner filter 1
55-4953 LOCKNUT 2
7 11-3155 CLEANER - air 1
11-3325 • CUP - air cleaner 1
11-6491 • CLAMP - air cleaner cup 1
8 11-2975 CLAMP - air cleaner 1
55-4953 LOCKNUT 2
9 55-5571 U-BOLT - air cleaner 1
55-4953 LOCKNUT 2
10 55-4979 CLAMP 4
11 11-7774 HOSE - air cleaner to tube (cut to 14 in) A/R
12 11-7775 HOSE - tube to engine 1
13 91-4555 TUBE 1
14 11-8664 HOSE - dry air cleaner (optional) 1
15 11-7757 INDICATOR - air restrictor 1
16 55-7581 FITTING - air restrictor 1
17 Not Used
18 11-7234 FILTER - air 1
19 11-7995 • CLIP - cover 3
20 11-9063 HOUSING - air filter (incl clips) 1
58
138E9 INTAKE & EXHAUST GROUP
Revised
11/10/00
59
Revised
11/10/00 INTAKE & EXHAUST GROUP 138E9
21 33-3026 GASKET - air cleaner 1
22 33-624 GROMMET - tube 1
60
138E6 BELTS, PULLEYS & FAN GROUP
Revised
6/11/01
BELTS, PULLEYS
& FAN GROUP
138E6
6/11/01
61
Revised
6/11/01 BELTS, PULLEYS & FAN GROUP 138E6
1 78-1012 BELT - water pump 1
2 78-1048 BELT - engine to motor (before S/N 0589UU5070) 1
78-1106 BELT - engine to motor (S/N 0589UU5070 & after) 1
3 78-1057 BELT - motor to compressor (before S/N 0589UU5070) 1
78-1107 BELT - motor to compressor (S/N 0589UU5070 & after) 1
78-1223 BELT - motor to compressor (CD-II MAX) 1
4 107-277 CLUTCH (50s, see 145D7) 1
77-2477 PULLEY - motor (1.377 shaft dia fits motor 104-632) 1
55-5022 SCREW - clutch pulley (M8) 6
55-5695 SCREW - clutch pulley (M10) 2
5 77-2444 PULLEY - alternator 1
6 44-9754 ALTERNATOR (model EA, see 90E9) 1
41-2195 ALTERNATOR (model 8MR, see 144C4) 1
7 107-241 CLUTCH - compressor (see 133F14) 1
8 77-2442 PULLEY - idler (see 138E7) 1
9 78-1054 FAN - condenser 1
55-6220 SCREW - fan 2
55-790 LOCKWASHER 2
10 104-667 MOTOR (220-230-380-460/3/50-60) 1
104-466 MOTOR (230/1/60, see 126F4) 1
11 77-2441 PULLEY - fan (50s, CD) 1
77-2441 PULLEY - fan (R134a, CD) 1
77-2448 PULLEY - fan (30s, CD) 1
77-2610 PULLEY - fan (CD-II MAX) 1
55-1229 KEY - pulley 1
12 77-2160 BUSHING - pulley 1
13 91-8348 BRACKET - idler 1
55-2640 NUT 2
14 77-2185 JACKSHAFT (30 units, see 113E2) 1
15 77-2445 PULLEY - motor 1
77-2447 PULLEY - jackshaft 1
55-6220 SCREW - pulley 2
55-790 LOCKWASHER 2
55-3261 KEY - pulley 1
16 204-427 GAUGE - belt tension 1
62
138E7 IDLER PULLEY
Revised
11/10/00
IDLER PULLEY
138E7
11/10/00
63
Revised
11/10/00 IDLER PULLEY 138E7
77-2442 PULLEY - idler 1
1 33-1924 • SEAL - oil & grease 2
2 77-1762 • SPINDLE - idler 1
3 77-2389 • BEARING - roller 1
4 77-2443 • PULLEY - idler 1
5 33-1162 • O-RING (3/4 id) 1
6 33-1163 • RING - idler pulley seal 1
7 55-7437 • RING - retaining 1
204-475 • GREASE - synthetic A/R
8 55-2557 SCREW - idler pulley 1
64
113E2 JACKSHAFT ASSEMBLY
Revised
1/11/01
JACKSHAFT
ASSEMBLY
113E2
1/11/01
65
Revised
1/11/01 JACKSHAFT ASSEMBLY 113E2
77-2185 JACKSHAFT 1
1 55-148 • SCREW 8
3 91-1203 • CAP - housing 2
4 33-982 • O-RING 2
5 33-2134 • SEAL - oil 2
6 77-1070 • BEARING - roller 2
7 55-3364 • PLUG - pipe 2
8 55-6418 • VENT - air 1
9 55-6416 •• CAP - air vent 1
10 77-2622 • SHAFT - assembly 1
11 91-5685 • HOUSING 1
12 99-2901 • SHIM (.005 thk) 3
99-2902 • SHIM (.007 thk) 3
13 77-2434 • SLINGER - oil 1
14 11-6863 SLEEVE - repair (set of 10) 1
203-278 GREASE (1 lb can) A/R
66
138E10 ENGINE, MOTOR MOUNTING
Revised
11/10/00
ENGINE, MOTOR
MOUNTING
138E10
11/10/00
67
Revised
11/10/00 ENGINE, MOTOR MOUNTING 138E10
1 55-2557 SCREW - engine 4
2 55-7123 WASHER - special 4
3 55-5871 WASHER - spacer 4
4 91-2338 MOUNT - vibration 6
5 99-9449 MOUNT - wear plate 4
6 91-1280 NUTSTRIP - engine 3
55-3044 RIVET - nutstrip 8
7 91-1284 BRACKET - engine (curbside) 1
8 91-1285 BRACKET - engine (roadside) 1
55-5957 SCREW (socket head, M10 x 1.0) 4
55-6216 SCREW - socket head (M10 x 1.5) 4
55-5411 LOCKWASHER (M10) 8
55-3490 SCREW (5/16 x 1.25) 1
55-2959 LOCKWASHER (5/16) 1
55-2958 FLATWASHER (5/16) 1
55-4952 NUT 1
9 104-466 MOTOR (230/1/60, see 126F4) 1
104-667 MOTOR (220-230-380-460/3/50-60) 1
99-9084 NAMEPLATE - arrow 1
91-1718 NAMEPLATE - 200/230/60 1
99-2664 NAMEPLATE - 380VAC 50 Hz/460VAC 60 Hz 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
55-2961 SCREW - motor 4
10 91-7891 MOUNT - base (3 phase motor) 1
91-6934 MOUNT - base (1 phase motor see 128C5) 1
55-2683 SCREW - motor mount 4
11 91-4783 NUTPLATE - motor/jackshaft 1
12 91-8349 SUPPORT - jackshaft (see 113E2) 1
55-2683 SCREW - jackshaft 4
55-4955 NUT 4
13 91-1052 NUTSTRIP - mount (before 2/98) 4
55-3035 RIVET 8
14 91-8511 NUTSTRIP - mount (after 1/98) 2
68
145D7 CLUTCH ASSEMBLY
Revised
2/13/01
CLUTCH ASSEM-
BLY
145D7
2/13/01
69
Revised
2/13/01 CLUTCH ASSEMBLY 145D7
107-277 CLUTCH 1
70-178 • KIT - repair (incl 1 thru 7) 1
1 55-7037 •• SCREW 1
2 55-7039 •• RING - snap (internal) 1
3 77-1584 •• BEARING 1
4 NSS •• SCREW 2
5 NSS •• WASHER 2
6 77-1478 •• SPRING - leaf (green) 2
7 NSS •• SHOE - friction 2
8 55-7038 • WASHER 1
9 NSS • HOUSING 1
10 NSS • PLATE - rotor 1
11 NSS • SHAFT - shoe 2
70
126F4 MOTOR ASSEMBLY 104-466
Revised
11/10/00
MOTOR ASSEM-
BLY 104-466
126F4
11/10/00
71
Revised
11/10/00 MOTOR ASSEMBLY 104-466 126F4
104-466 MOTOR 1
1 33-2726 • SEAL - fan drive end 1
2 77-2317 • HOUSING - end bell 1
3 55-8347 • WASHER - wave 1
4 77-2603 • BEARING (fan drive end) 1
5 55-8343 • KEY - fan end 1
6 55-8342 • KEY - drive end 1
7 55-8344 • RING - snap 1
8 77-2603 BEARING (fan drive end) 1
9 77-2318 • HOUSING - drive end 1
10 33-2726 • SEAL - drive end 1
11 55-8345 • ROD - thru 4
72
163E3 REFRIGERATION COMPONENTS - CONDENSER
Revised
1/24/01
REFRIGERATION
COMPONENTS -
CONDENSER
163E3
1/24/01
73
Revised
1/24/01 REFRIGERATION COMPONENTS - CONDENSER 163E3
1 67-1712 COIL - condenser (see 138E5) 1
55-2977 SCREW - condenser 7
2 66-6879 TUBE - condenser 1
55-3295 • FITTING - saddle 1
3 66-7392 VALVE - relief (see 119B8) 1
4 67-1180 TANK - receiver (see 125F4) 1
5 66-5788 DEHYDRATOR 1
33-1015 O-RING (3/8 id) 2
6 66-6881 TUBE - dehydrator to evaporator 1
7 66-6880 TUBE - receiver to dehydrator 1
55-8267 • NUT 2
55-8268 • SHOULDER 2
8 66-6956 TUBE - check valve to condenser 1
9 66-3644 VALVE - check (see 9G12) 1
10 66-6878 TUBE - solenoid valve to condenser coil 1
11 91-758 CLAMP - tube 1
55-8815 WASHER - special 1
12 66-6903 VALVE - solenoid (see 138B9) 1
55-3029 SCREW - solenoid 2
13 66-6877 TUBE - tee to solenoid 1
14 55-7395 TEE 1
15 66-6889 TUBE - tee to solenoid valve 1
17 61-650 TUBE - solenoid valve to evaporator 1
18 61-651 TUBE - discharge (oil separator to tee) 1
55-6837 • SHOULDER 1
55-6838 • NUT 1
19 33-566 O-RING (1/2) 2
20 66-8548 SEPARATOR - oil (see 152D11) 1
21 61-652 TUBE - discharge (compressor to separator) 1
22 66-3571 • FITTING - saddle 1
23 55-6837 SHOULDER 1
55-6838 NUT 1
74
163E3 REFRIGERATION COMPONENTS - CONDENSER
Revised
1/24/01
75
Revised
1/24/01 REFRIGERATION COMPONENTS - CONDENSER 163E3
24 41-3846 SWITCH - high pressure cutout 1
25 33-1461 O-RING (5/16) 2
26 61-653 TUBE - oil return 1
27 55-9597 ADAPTER - oil return 1
33-2350 O-RING (7/16) 1
28 102-741 COMPRESSOR (DKP-122, see 162A4) 1
29 61-654 TUBE - suction valve 1
33-2115 O-RING (5/8 id) 1
30 44-8030 SWITCH - low pressure cutout 1
33-768 GASKET - switch 1
31 66-8369 TUBE - suction (evaporator to accumulator) 1
91-5114 CLAMP - suction tube 1
55-6526 INSERT 1
32 67-1387 TANK - accumulator 1
33 61-269 VALVE - cpr 1
76
163E4 REFRIGERATION COMPONENTS - BRACKETS
Revised
11/16/00
REFRIGERATION
COMPONENTS -
BRACKETS
163E4
11/16/00
77
Revised
11/16/00 REFRIGERATION COMPONENTS - BRACKETS 163E4
1 98-5898 PLATE - compressor drive 1
55-2683 SCREW - plate 4
2 92-847 BRACKET - compressor (motor side) 1
3 92-848 BRACKET - compressor (engine side) 1
4 55-2683 SCREW - brackets 4
5 92-849 NUTSTRIP - brackets 2
6 102-741 COMPRESSOR (DKP-122) 1
7 44-7327 CONNECTOR - 1 terminal 1
44-5884 TERMINAL (female) 1
44-8681 SEAL (red) 1
8 55-7691 SCREW - compressor 8
9 91-4790 CLAMP - accumulator tank 1
55-6744 • NUT - weld 2
10 91-4789 CLAMP - accumulator tank (plastic) 1
11 91-4786 BRACKET - receiver tank 1
91-7889 NUTSTRIP - bracket 1
12 91-4792 BRACKET - valve (solenoid liquid line) 1
13 91-7892 BRACKET - dehydrator 2
55-6744 • NUT - weld 4
14 91-4326 PAD (rubber) 2
15 91-4793 BRACKET - oil separator 1
78
163E4 REFRIGERATION COMPONENTS - BRACKETS
Revised
11/16/00
79
Revised
11/16/00 REFRIGERATION COMPONENTS - BRACKETS 163E4
55-6526 INSERT 2
16 91-4788 BRACKET - dehydrator 1
17 91-4745 BRACKET - guard (belt/tube water harness tie) 2
55-4955 NUT 2
18 92-855 BRACKET - valve (solenoid hot gas) 1
80
152D11 OIL SEPARATORS
Revised
3/29/99
OIL SEPARATORS
152D11
3/29/99
81
Revised
3/29/99 OIL SEPARATORS 152D11
1 66-8546 SEPARATOR - oil (flare fittings) 1
2 66-8547 SEPARATOR - oil (solder fitting) 1
3 66-8548 SEPARATOR - oil (o-ring seal) 1
4 33-1937 O-RING (1/2) 2
5 33-2545 O-RING (1/4) 1
6 66-8549 SEPARATOR - oil (solder fitting) 1
82
138B8 SOLENOID VALVE ASSEMBLY
Revised
3/20/97
SOLENOID VALVE
ASSEMBLY
138B8
3/20/97
83
Revised
3/20/97 SOLENOID VALVE ASSEMBLY 138B8
66-6874 VALVE - solenoid (normally closed) 1
1 44-3931 • COIL (12VDC) 1
2 60-236 • KIT - repair 1
84
138B9 SOLENOID VALVE ASSEMBLY
Revised
1/9/97
SOLENOID VALVE
ASSEMBLY
138B9
1/9/97
85
Revised
1/9/97 SOLENOID VALVE ASSEMBLY 138B9
66-6903 VALVE - solenoid (normally open) 1
1 44-5174 • COIL (12VDC) 1
2 60-177 • KIT - repair 1
86
125F4 RECEIVER TANK GROUP
Revised
6/1/00
RECEIVER TANK
GROUP
125F4
6/1/00
87
Revised
6/1/00 RECEIVER TANK GROUP 125F4
1 67-1180 TANK - receiver 1
2 66-9257 • BALL (before 1/00) 1
3 33-2419 • O-RING 1
4 66-6827 • INDICATOR - liquid (before 1/00) 1
66-9918 • INDICATOR - liquid (1/00 & after) 1
7 55-4955 NUT - receiver tank 2
8 55-7152 NUT - receiver tank (acorn) 1
9 55-4931 WASHER - special (units w/acorn nut) 2
10 91-3400 NAMEPLATE - pressure vessel 1
88
119B8 RELIEF VALVE ASSEMBLY
Revised
10/29/99
RELIEF VALVE
ASSEMBLY
119B8
10/29/99
89
Revised
10/29/99 RELIEF VALVE ASSEMBLY 119B8
66-7392 VALVE - relief (assembly, brass) 1
66-6543 VALVE - relief (assembly, steel) 1
1 66-6592 • VALVE - relief 1
2 33-1015 • O-RING - relief valve 2
3 66-6593 • ADAPTER - relief valve 1
NOTE: See Parts Bulletin 1121.
90
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
91
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-963 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
92
138E12 ELECTRICAL COMPONENTS (GAUGES & SENSORS)
Revised
1/24/01
ELECTRICAL
COMPONENTS
(GAUGES & SEN-
SORS)
138E12
1/24/01
93
Revised
1/24/01 ELECTRICAL COMPONENTS (GAUGES & SENSORS) 138E12
1 98-5028 BOX - control (see 138F1 & 138F5) 1
2 99-9501 BOX - power receptacle (see 111D14) 1
3 44-9259 HOURMETER - standby (analog, option & engine hours) 1
41-3450 HOURMETER (digital) 1
4 55-7554 PLUG - button (white) 1
5 44-8164 HEATER - drain tube 2
6 104-466 MOTOR (230/1/60, see 126F4) 1
104-667 MOTOR (220-230-380-460/3/50-60) 1
7 44-9754 ALTERNATOR (model EA, see 90E9) 1
41-2195 ALTERNATOR (model 8MR, see 111F1) 1
8 41-3846 SWITCH - high pressure cutout (R404A) 1
44-7992 SWITCH - high pressure cutout (R134a) 1
10 45-1724 STARTER (see 132F12) 1
11 41-429 CABLE - starter to battery (positive terminal, 45 ft) 1
12 44-7186 CABLE - ground (terminal to engine bracket) 1
13 55-2961 SCREW - terminal (battery cable) 1
55-3300 NUT 2
91-4732 NAMEPLATE - terminal battery 1
14 44-8244 FUSE LINK 1
55-3000 SCREW - terminal (positive, 10-32) 3
55-3006 WASHER - shoulder 6
55-2965 NUT 6
15 41-1566 SOLENOID - fuel (see 138E11) 1
16 41-387 SWITCH - oil pressure (see 138E8) 1
17 44-3018 SWITCH - water temperature 1
18 44-7130 GLOW PLUG 2
19 44-7426 CONNECTOR - glow plug 1
20 41-2005 HARNESS - main (see 138F2) 1
21 66-6903 VALVE - solenoid (liquid refrigerant, see 138B9) 1
22 44-3475 SWITCH - pressure differential 1
55-4560 NUT 2
55-3008 WASHER - sealing 2
23 41-1514 SWITCH - temperature, defrost termination 1
55-5708 SCREW - switch 2
24 99-1275 PROBE - switch 2
55-3136 RIVET - probe 2
94
138E12 ELECTRICAL COMPONENTS (GAUGES & SENSORS)
Revised
1/24/01
95
Revised
1/24/01 ELECTRICAL COMPONENTS (GAUGES & SENSORS) 138E12
25 99-1142 HOSE (clear) 1
26 99-1143 HOSE (black) 1
27 41-1550 BOLT - thermistor 1
44-6116 THERMOSTAT (Cylce Sentry) 1
99-9831 BRACKET - sensor (Cycle Sentry) 1
55-411 FLATWASHER 2
28 41-112 HARNESS - option 1
29 41-113 HARNESS - Cycle Sentry (see 138F2) 1
30 44-6016 SENSOR - rpm 1
91-3906 SPACER - rpm sensor 1
31 44-9972 HARNESS - power (see 138F2) 1
32 45-1374 HEATER (optional) 3
32 44-7187 HARNESS - heater 3
33 44-7354 BOX - junction (heaters) 1
34 44-3627 SWITCH - high temperature cutout (50s only) 1
35 44-8494 BOX - remote control (see 91D14) 1
36 41-120 HARNESS - evaporator (before 11/99) 1
41-3985 HARNESS - evaporator (after 10/99) 1
37 91-240 RETAINER - heater 12
96
138F2 HARNESS ASSEMBLIES
Revised
2/19/97
HARNESS ASSEM-
BLIES
138F2
2/19/97
97
Revised
2/19/97 HARNESS ASSEMBLIES 138F2
1 41-2005 HARNESS - main 1
2 44-5719 • CONNECTOR (8 pin, female) 4
8 44-5827 • CONNECTOR (4 pin, male) 1
18 44-9631 • CONNECTOR (3 pin) 1
44-9536 • WEDGE 1
19 44-8186 PLUG - jumper relay 1
20 44-5600 • CONNECTOR (6 pin) 1
21 41-113 HARNESS - Cycle Sentry 1
25 44-5838 • CONNECTOR - shroud (2 pin) 1
26 44-5835 • CONNECTOR - tower (2 pin) 1
28 41-112 HARNESS - option 1
32 44-9972 HARNESS - power 1
98
138F2 HARNESS ASSEMBLIES
Revised
2/19/97
99
Revised
2/19/97 HARNESS ASSEMBLIES 138F2
38 41-1721 HARNESS - auto start 1
42 44-5838 • CONNECTOR - tower (2 pin) 1
100
117E4 CONNECTORS
Revised
2/2/96
CONNECTORS
117E4
2/2/96
101
Revised
2/2/96 CONNECTORS 117E4
1 44-6381 CONNECTOR (1 pin) A/R
102
115D14 WEATHER PACK CONNECTORS
Revised
1/5/01
WEATHER PACK
CONNECTORS
115D14
1/5/01
103
Revised
1/5/01 WEATHER PACK CONNECTORS 115D14
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 TOWER (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 TOWER (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 TOWER (3 pin) 1
10 44-7881 SHROUD (4 pin) 1
11 44-7880 TOWER (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 TOWER (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 TOWER (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 TOWER (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
104
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
DEUTSCH IN-LINE
CONNECTORS
112D9
6/14/00
105
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
1 44-9700 TERMINAL - socket (w/6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
13 44-8935 PLUG (4 pin, w/seal) 1
14 33-2394 SEAL 1
15 44-8918 WEDGE 1
16 44-8936 WEDGE 1
18 44-8920 CONNECTOR (6 pin, w/seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/seal) 1
24 33-2396 SEAL 1
25 44-9901 WEDGE 1
26 44-9902 WEDGE 1
28 44-9600 PLUG (12 pin, w/seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
33 41-2323 PLUG - assembly (w/6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
106
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
6/14/00
107
Revised
6/14/00 DEUTSCH IN-LINE CONNECTORS 112D9
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-799 TOOL - wedge remover 1
108
138F1 CONTROL BOX ASSEMBLY (3 PHASE)
Revised
6/19/00
CONTROL BOX
ASSEMBLY (3
PHASE)
138F1
6/19/00
109
Revised
6/19/00 CONTROL BOX ASSEMBLY (3 PHASE) 138F1
1 98-5028 BOX - control 1
55-2977 SCREW - box 8
3 41-895 RELAY (1pdt) 5
4 44-5537 SOCKET - relay 3
55-2989 SCREW - socket 4
55-6743 INSERT - threaded 4
5 44-5730 BREAKER - circuit (auto reset) 1
44-9267 BREAKER - circuit (12 amp, manual reset) 1
55-3511 SCREW - breaker 1
55-2965 NUT 2
6 33-628 GROMMET 1
7 44-9839 CONTACTOR - motor (3 phase) 1
8 41-1685 RELAY - overload (230V) 1
44-9730 RELAY - overload (220V) 1
41-1687 RELAY - overload (380/460V) 1
9 41-2006 TIMER - clutch 1
55-5215 SCREW - timer 1
10 41-414 TIMER - unloading 1
44-6453 TERMINAL 2
44-5573 CONNECTOR 1
11 44-3186 RELAY - unloading 1
12 99-2027 SPRING - holddown 1
55-2270 RIVET - spring 2
55-2771 CLAMP - speednut 1
14 55-6141 CONNECTOR (liquid tite) 1
55-2635 NUT - conduit 1
55-6010 PLUG - button 1
110
Revised
6/19/00
111
Revised
15 91-4820 BRACKET - HV & optional 1
16 91-4744 SHIELD - high voltage 1
55-3443 SCREW - shield 4
99-7834 NAMEPLATE - Caution 1
17 91-7558 MARKSTRIP 1
18 44-9971 HARNESS - electric relay 1
19 55-2991 SCREW - ground 3
22 55-2965 NUT 5
23 44-9193 ADAPTER - relay 1
24 44-9839 CONTACTOR - heater option 1
25 99-4268 BRACKET - relay 1
26 91-6923 CLIP - harness 1
27 41-2190 BOARD - fuel solenoid 1
28 91-1277 • RETAINER - harness connector 1
55-2262 • RIVET - retainer 1
55-3550 • FLATWASHER 1
29 55-8430 SPACER 3
55-3511 SCREW - pc board 3
112
Revised
7/8/97
CONTROL BOX
ASSEMBLY (1
PHASE)
138F5
7/8/97
113
Revised
1 98-5029 BOX - control 1
55-2977 SCREW - box 8
3 41-895 RELAY (1pdt) 4
55-2989 SCREW - socket 4
5 44-5512 BREAKER - circuit 1
55-2989 SCREW - breaker 1
6 33-628 GROMMET 1
7 44-2853 CONTACTOR - motor (1 phase) 2
8 41-1684 RELAY - overload 1
9 41-2006 TIMER - clutch 1
55-2330 BANDWRAP A/R
10 41-414 TIMER - unloading 1
44-6453 TERMINAL 2
44-5573 CONNECTOR 1
11 44-3186 RELAY - unloading 1
12 99-2027 SPRING - holddown 1
55-2270 RIVET - spring 2
55-2771 CLAMP - speednut 1
14 55-6141 CONNECTOR (liquid tite) 1
55-2635 NUT - conduit 1
15 91-4820 BRACKET - HV & optional 1
16 91-4744 SHIELD - high voltage 1
55-3443 SCREW - shield 4
114
Revised
7/8/97
115
Revised
99-7834 NAMEPLATE - Caution 1
18 44-9971 HARNESS - electric relay 1
19 55-3000 SCREW - ground 3
22 55-2965 NUT 6
23 44-9193 ADAPTER - relay 1
55-2989 SCREW - adapter 2
24 44-8755 RELAY - current 1
55-2989 SCREW - relay 2
25 55-2788 FITTING - barb 1
55-2635 NUT - fitting 1
26 41-2190 BOARD - fuel solenoid 1
28 55-8430 SPACER 3
55-3511 SCREW - pc board 3
29 99-3281 MOUNT - cable tie 2
30 91-6923 CLIP - sleeving 3
31 44-8759 CAPACITOR 1
55-2270 RIVET 2
32 44-3610 BOARD - terminal 1
55-3511 SCREW - board 2
33 99-4268 BRACKET - relay 1
34 99-3427 MOUNT - capacitor 2
116
138F3 CONTROL PANEL
Revised
2/19/97
CONTROL PANEL
138F3
2/19/97
117
Revised
2/19/97 CONTROL PANEL 138F3
1 91-7895 PANEL - bracket 1
55-3015 SCREW - cover 4
2 99-4976 STRIP - gasket (50 ft) A/R
3 55-1356 CLAMP (nylon) 2
55-3022 NUT - clamp 2
4 91-3822 NAMEPLATE - panel (50 std) 1
91-3821 NAMEPLATE - panel (30 std) 1
91-3823 NAMEPLATE - panel (30 Cycle Sentry) 1
91-3824 NAMEPLATE - panel (50 Cycle Sentry) 1
5 45-1579 THERMOSTAT - TG V 1
91-4642 • OVERLAY - TG V (plastic) 1
33-2128 GASKET 1
55-3443 SCREW - thermostat 4
6 44-8687 BUTTON - reset 1
7 44-9003 BOARD - switch (see 88E10) 1
8 44-7774 BREAKER - circuit 1
44-8688 BOOT 1
55-4396 SCREW - terminals 4
9 41-290 BOARD - relay (see 129F3) 1
55-7556 STANDOFF - pc board 4
55-3524 WASHER - shoulder 4
10 44-8464 BOARD - Cycle Sentry switch 1
11 44-5234 SENSOR - thermostat 1
118
129F3 RELAY BOARD ASSEMBLY (After 5/95)
Revised
2/26/96
RELAY BOARD
ASSEMBLY (After
5/95)
129F3
2/26/96
119
Revised
2/26/96 RELAY BOARD ASSEMBLY (After 5/95) 129F3
1 41-290 BOARD - relay 1
55-3550 • FLATWASHER 4
3 99-2027 • SPRING - holddown 1
55-2771 • CLAMP - holddown 1
55-2262 • RIVET - spring 2
4 44-3186 • RELAY - defrost 1
5 41-895 • RELAY - mini 4
120
88E10 SWITCH BOARD ASSEMBLY
Revised
2/19/97
SWITCH BOARD
ASSEMBLY
88E10
2/19/97
121
Revised
2/19/97 SWITCH BOARD ASSEMBLY 88E10
1 44-9003 BOARD - switch 1
2 44-8180 • SWITCH - defrost 1
3 44-8181 • SWITCH - preheat/start 1
4 44-8179 • SWITCH - on/off 1
5 44-8183 • DIODE - LED (yellow, defrost) 1
6 44-8182 • DIODE - LED (red, engine) 1
7 44-8424 • DIODE - LED (orange, alt) 1
91-2532 • SPACER - LED 3
8 44-7438 JUMPER 1
9 44-9192 BREAKER - circuit (manual reset) 1
10 44-7903 BREAKER - circuit (auto reset) 1
11 91-1277 RETAINER - harness connector 3
55-2262 RIVET - retainer 3
12 55-2965 NUT - circuit breaker 6
122
133G8 CYCLE SENTRY BOARD
Revised
5/10/96
CYCLE SENTRY
BOARD
133G8
5/10/96
123
Revised
5/10/96 CYCLE SENTRY BOARD 133G8
1 44-9865 BOARD - Cycle Sentry 1
2 44-9050 • BUZZER - warning 1
3 41-895 RELAY - mini (plug-in) A/R
4 91-7559 BRACKET - board (remote control box) 1
5 44-7192 SWITCH - Cycle Sentry module 1
6 99-8475 HOLDDOWN - spring 1
55-2262 RIVET 2
55-2771 CLAMP - holddown 1
7 91-1277 RETAINER - harness connector 3
55-2262 RIVET 3
55-7585 WASHER (nylon) 6
8 91-1955 GUIDE - board 2
55-2270 RIVET - guide 4
124
111D14 POWER RECEPTACLE BOX
Revised
2/19/97
POWER RECEPTA-
CLE BOX
111D14
2/19/97
125
Revised
2/19/97 POWER RECEPTACLE BOX 111D14
1 99-9501 BOX - power receptacle 1
2 91-2166 COVER 1
55-3022 SCREW 1
3 44-9972 HARNESS - power (3 phase, see 114A5 & 133G2) 1
33-489 GROMMET - cable 1
4 55-2635 NUT 1
6 44-709 SWITCH - diesel/electric 1
7 44-1357 SWITCH - on/off 1
8 44-4584 RECEPTACLE (230/3/60) 1
44-4585 RECEPTACLE (380-460/3/60) 1
44-4699 RECEPTACLE (230/1/60) 1
55-3022 SCREW - receptacle 4
55-2990 NUT 2
9 55-8649 PLUG - button (white) 2
10 44-4695 PLUG (230/3/60) 1
44-4700 PLUG (380-460/3/50-60) 1
44-4697 PLUG (230/1/60) 1
11 99-3195 NAMEPLATE - 208/230 Volt 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
99-6907 NAMEPLATE - 380/460 Volt 1
12 91-2167 NAMEPLATE - Diesel/Electric On/Off 1
13 44-739 BOOT - switch 2
14 33-144 O-RING 1
15 99-4976 STRIP - gasket (50 ft) A/R
126
83G1 REMOTE CONTROL BOX - UNDER UNIT (30s)
Revised
5/10/96
REMOTE CON-
TROL BOX -
UNDER UNIT (30s)
83G1
5/10/96
127
Revised
5/10/96 REMOTE CONTROL BOX - UNDER UNIT (30s) 83G1
1 99-7504 NAMEPLATE - on/off 1
2 91-569 COVER 1
99-4976 STRIP - gasket (50 ft) A/R
3 55-2635 NUT 1
4 55-2789 FITTING - barb (harness) 1
33-144 O-RING 1
5 33-930 GROMMET - harness 1
6 44-7734 HARNESS - box to unit (before 9/89, MD, KD, RD, TD) 1
44-8184 HARNESS - box to unit (after 9/89, MD, KD, RD, TD) 1
44-9858 HARNESS - box to unit (JD-I & JD-II) 1
7 44-5030 • CONNECTOR - to circuit board (4 pin) 1
8 44-5719 • CONNECTOR - main harness (8 pin) 1
9 44-5718 • CONNECTOR - switch panel (8 pin) 1
10 91-616 BOX 1
11 44-1164 SWITCH - defrost 1
12 44-1357 SWITCH - on/off 1
13 44-5307 SWITCH - preheat/start 1
44-739 BOOT - switch 3
44-3164 DIODE - preheat/start switch 1
55-5746 WASHER - sealing (switches) 3
128
139D14 REMOTE CONTROL BOX - UNDER UNIT (50s)
Revised
2/21/97
REMOTE CON-
TROL BOX -
UNDER UNIT (50s)
139D14
2/21/97
129
Revised
2/21/97 REMOTE CONTROL BOX - UNDER UNIT (50s) 139D14
1 99-7516 NAMEPLATE - switches 1
2 91-1325 COVER 1
99-4976 STRIP - gasket (50 ft) A/R
3 55-2635 NUT 1
4 55-2789 FITTING - barb (harness) 1
33-144 O-RING 1
5 33-930 GROMMET - harness 1
6 44-9852 HARNESS - box to unit 1
7 44-5827 • CONNECTOR - to circuit board/main harness (4 pin) 3
44-5763 • DIODE - connector 1
8 44-5718 • CONNECTOR - main harness (8 pin) 1
9 44-5719 • CONNECTOR - to switch panel (8 pin) 1
10 91-1324 BOX 1
11 44-1164 SWITCH - defrost 1
12 44-1357 SWITCH - on/off 1
13 44-5307 SWITCH - preheat/start 1
44-3164 DIODE - preheat/start switch 1
44-739 BOOT - switch 4
55-5746 WASHER - sealing (switches) 4
15 44-4584 RECEPTACLE (230/3/60) 1
44-4585 RECEPTACLE (460/3/60) 1
44-4699 RECEPTACLE (230/1/60) 1
16 44-4695 PLUG (230/3/60) 1
44-4700 PLUG (460/3/60) 1
44-4697 PLUG (230/1/60) 1
17 99-7834 NAMEPLATE - Caution 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
130
133C12 TG V CAB CONTROL BOX OPTION
Revised
6/20/01
TG V CAB CON-
TROL BOX
OPTION
133C12
6/20/01
131
Revised
6/20/01 TG V CAB CONTROL BOX OPTION 133C12
1 41-3305 BOX - cab control (12V, w/o modulation) 1
41-3306 BOX - cab control (12V, w/modulation) 1
41-3307 BOX - cab control (24V, w/o modulation) 1
41-3308 BOX - cab control (24V, w/o modulation) 1
91-8117 • FACEPLATE 1
2 91-4308 BRACKET - cab box mount 2
55-3015 SCREW - bracket to cab box 4
3 41-346 HARNESS - cab box to unit 1
4 41-1091 • CONNECTOR - cab box (28 pin) 1
55-7148 • CLAMP - cable 1
41-133 • PIN - terminal 28
5 33-2110 • GROMMET 1
6 33-629 • GROMMET 1
7 41-1092 • PLUG (37 pin) 1
44-8779 • CLAMP - cable 1
8 41-1090 HARNESS - control box 1
9 41-745 • CONNECTOR (37 pin) 1
55-7148 • CLAMP - plug 1
10 44-5030 • CONNECTOR - option board (6 pin) 1
11 44-5718 • CONNECTOR - main harness (pin) 1
12 44-5719 • CONNECTOR - switch panel (pin) 1
13 91-3261 PLATE - block terminal 1
55-3511 SCREW - terminal board 2
15 91-5403 PANEL - switch 1
16 91-6534 NAMEPLATE - 30 std 1
91-6536 NAMEPLATE - 30 Cycle Sentry 1
91-6540 NAMEPLATE - 30 Cycle Sentry (EEC) 1
91-6535 NAMEPLATE - 50 std 1
91-6537 NAMEPLATE - 50 Cycle Sentry 1
91-5402 NAMEPLATE - 50 Cycle Sentry (EEC) 1
17 204-831 TESTER - cab control box 1
132
123D10 POWER RECEPTACLE GROUP (EEC, After 10/94)
Revised
2/19/97
POWER RECEPTA-
CLE GROUP (EEC,
After 10/94)
123D10
2/19/97
133
Revised
2/19/97 POWER RECEPTACLE GROUP (EEC, After 10/94) 123D10
1 99-9845 BOX - power receptacle 1
2 55-7472 PLUG - button 2
3 99-4976 STRIP - gasket (box) A/R
4 91-6260 COVER - box 1
55-2965 NUT 2
5 44-709 SWITCH - on/off 1
6 44-9085 LIGHT - indicator (amber) 1
8 44-739 BOOT - switch 2
9 44-8961 INDICATOR - phase (230V) 1
44-8872 INDICATOR - phase (380/460V) 1
10 41-781 RECEPTACLE (32 amp, 220-230V, 5 pin) 1
41-712 RECEPTACLE (32 amp, 380V, 5 pin) 1
44-6875 RECEPTACLE (32 amp, 380V, 4 pin) 1
11 33-1697 • GASKET - receptacle 2
55-8126 SCREW - receptacle (2-3/4 lg) 2
55-5698 SCREW - receptacle (1-1/2 lg) 2
55-2965 NUT 4
12 99-9052 • COVER - receptacle 1
13 41-782 RECEPTACLE (220-230V, 5 pin) 1
41-520 RECEPTACLE (380V, 5 pin) 1
44-6685 PLUG (380V, 4 pin) 1
14 55-3831 CONNECTOR - cable 2
15 91-6261 NAMEPLATE - diesel/electric 1
17 41-784 HARNESS - diesel/electric 1
18 44-9199 CABLE - motor (230V, 180 in lg) 1
44-9177 CABLE - motor (380V, 180 in lg) 1
19 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1
99-9700 NAMEPLATE - 380VAC 50 Hz 3 phase 1
91-1718 NAMEPLATE - 200/230V 1
91-3448 NAMEPLATE - 220/50 Only 1
134
83E8 REMOTE LIGHT BOX KIT (40-345)
Revised
8/6/96
REMOTE LIGHT
BOX KIT (40-345)
83E8
8/6/96
135
Revised
8/6/96 REMOTE LIGHT BOX KIT (40-345) 83E8
40-345 BOX - remote light 1
1 91-567 • BRACKET - box 1
2 91-562 • BOX - light 1
3 91-564 •• NAMEPLATE - TK remote light 1
4 91-563 •• NAMEPLATE - symbol 1
5 91-565 •• LENS - color 1
6 91-566 •• INSERT - window 1
7 44-7721 • HARNESS - indicator light 1
8 44-6462 •• SOCKET - light 7
9 44-7054 •• TERMINAL 14
10 33-428 •• GROMMET 1
11 44-5718 •• CONNECTOR (8 pin) 1
12 44-5573 •• CONNECTOR (2 pin) 1
44-6453 • TERMINAL 10
13 55-549 • CLAMP - harness A/R
55-3555 • SCREW - clamp A/R
55-2001 • FLATWASHER A/R
55-2330 • BANDWRAP - harness A/R
14 44-3711 • BULB - light 7
15 55-3443 • SCREW - box 2
16 44-7776 HARNESS - Y 1
17 41-1279 MODULE - temperature out of range light 1
136
128F6 CAPACITOR & BRACKET - SINGLE PHASE
Revised
2/19/97
CAPACITOR &
BRACKET - SIN-
GLE PHASE
128F6
2/19/97
137
Revised
2/19/97 CAPACITOR & BRACKET - SINGLE PHASE 128F6
1 91-6927 BOX - capacitor 1
55-1587 SCREW - box 2
2 91-6928 BRACKET - capacitor 2
3 44-8758 CAPACITOR (400-480 MFD) 2
4 44-8760 RESISTOR (180K ohm) 2
5 99-3427 MOUNT - cable tie 2
55-2012 RIVET - mount 2
55-2330 BANDWRAP 4
6 44-8757 CAPACITOR (60 MFD) 2
7 44-8761 RESISTOR (560K ohm) 2
55-735 SCREW - terminal board 2
55-5754 LOCKNUT 2
138
128C5 MOTOR & TRANSFORMER GROUP - 1 PHASE
Revised
2/19/97
MOTOR & TRANS-

FORMER GROUP -
1 PHASE
128C5
2/19/97
139
Revised
2/19/97 MOTOR & TRANSFORMER GROUP - 1 PHASE 128C5
1 104-466 MOTOR (220-230-380-460/1-3/50-60, see 126F4) 1
55-2961 SCREW - motor 4
55-2635 NUT 1
3 41-1327 HARNESS - motor 1
4 91-6934 BASE - motor mount 1
55-2683 SCREW - base 4
5 33-316 GROMMET 1
6 91-6930 TRAY - transformer 1
55-2969 SCREW - tray 4
7 91-6933 NUTSTRIP - tray 4
8 91-1052 NUTSTRIP - bracket 4
9 44-9947 TRANSFORMER 1
55-2977 SCREW - transformer 4
55-1801 NUT 4
10 41-1326 HARNESS - transformer 1
11 91-6931 BRACKET - terminal board 1
55-415 LOCKWASHER 2
13 44-2915 JUMPER 1
140
111F1 ALTERNATOR GROUP
Revised
10/5/01
ALTERNATOR
GROUP
111F1
10/5/01
141
Revised
10/5/01 ALTERNATOR GROUP 111F1
1 91-4747 PLATE - alternator 1
91-4561 NUTSTRIP - plate (1 weld nut) 1
91-5126 BOLTSTRIP - bracket (4 weld nuts) 1
55-4953 NUT 5
2 99-9799 BRACKET - alternator 1
3 55-2683 SCREW - alternator bracket 3
4 55-6911 SCREW - belt adjusting 1
5 55-2640 NUT 2
6 55-4931 WASHER - spacer 5
7 55-4955 NUT 1
8 55-9883 BOLT - eye 1
9 55-3565 SCREW - alternator 1
10 44-9754 ALTERNATOR (37 amp, model EA, see 111E8) 1
41-2195 ALTERNATOR (37 amp, model 8MR) 1
11 55-3725 SCREW - alternator (before 3/00) 1
12 55-2159 LOCKWASHER (before 3/00) 1
13 55-2173 FLATWASHER (before 3/00) 1
14 44-9107 HARNESS - alternator (before 9/99) 1
41-3986 HARNESS - alternator (after 8/99) 1
15 55-9569 STUD - threaded (after 2/00) 1
16 55-2221 FLATWASHER (after 2/00) 1
17 55-9570 NUT - toplook (after 2/00) 1
18 55-5050 NUT (after 2/00) 1
142
144C4 ALTERNATOR (37 AMP PRESTOLITE 8MR2170F)
Revised
3/13/00
ALTERNATOR (37
AMP PRESTOLITE
8MR2170F)
144C4
3/13/00
143
Revised
3/13/00 ALTERNATOR (37 AMP PRESTOLITE 8MR2170F) 144C4
41-2195 ALTERNATOR 1
1 55-8695 • NUT - pulley 1
3 44-2286 FAN 1
4 41-1729 • SPACER 1
5 41-2345 • HOUSING - front 1
6 77-2488 • BEARING (front) 1
7 77-2399 • RETAINER - front bearing 1
8 41-2335 • ROTOR - assembly 1
9 77-2489 • BEARING - ring 1
10 Not Used
11 41-2342 • STATOR - assembly 1
12 41-2338 • RECTIFIER - positive 1
13 41-2337 • RECTIFIER - negative 1
14 41-1736 • WASHER - insulating 2
16 77-1062 • O-RING 1
17 41-2339 • HOUSING - rear 1
18 55-8698 • SLEEVE 2
19 55-8699 • SLEEVE 1
23 55-8702 • NUT 5
24 41-1738 • CAPACITOR 1
25 55-8703 • NUT 2
26 41-1739 • BRUSH 1
27 55-8704 • SCREW - brush 2
28 33-2851 • GASKET - regulator 1
29 41-1740 • REGULATOR 1
30 55-8705 • SCREW 2
31 55-8982 • KEY 1
32 55-8983 • BOLT - thru 4
33 41-2343 • PULLEY 1
144
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
5/4/01
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
5/4/01
145
Revised
5/4/01 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
146
120G8 BATTERY BOX ASSEMBLY (EEC, KIT 810045)
Revised
11/3/99
BATTERY BOX
ASSEMBLY (EEC,
KIT 810045)
120G8
11/3/99
147
Revised
11/3/99 BATTERY BOX ASSEMBLY (EEC, KIT 810045) 120G8
45-1583 BOX - battery (does not include battery) 1
1 98-4616 • BOX - battery 1
2 98-4617 • COVER - battery box 1
3 99-4491 • NAMEPLATE - This Side Up 1
4 33-1371 • GROMMET 2
5 99-5714 • NAMEPLATE - warning 1
6 55-2871 • NUT - captive 4
7 55-5646 • SCREW - cover 4
9 55-3058 • NUT - rod 2
11 91-1344 • ANGLE - battery holddown 2
12 91-7083 • ROD - holddown 2
13 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
148
136G5 FUEL TANK & PUMP GROUP
Revised
6/21/01
FUEL TANK &

PUMP GROUP
136G5
6/21/01
149
Revised
6/21/01 FUEL TANK & PUMP GROUP 136G5
1 41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
33-1676 • GASKET 1
2 99-7321 BRACKET - fuel pump 2
55-1587 SCREW - pump 4
55-4953 NUT 4
3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
4 11-4380 ELBOW - tank (3/8) 2
5 55-547 CLAMP (3/8) A/R
6 11-4941 NUT (3/8) 8
8 11-4367 HOSE - fuel return (1/4 od x 35 ft) A/R
9 55-546 CLAMP (1/4) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/inline fuse) 1
13 44-5838 • CONNECTOR (2 pin) 1
44-5839 • TERMINAL 2
44-6324 • SEAL 2
14 12-461 TANK - fuel 1
15 11-5946 • CAP - fuel tank 1
33-381 •• GASKET - cap 1
16 11-5331 • TUBE - fuel feed 2
17 11-5339 • PLUG - fusible 1
18 11-9134 • BALL - check 1
19 11-2593 • GAUGE - fuel 1
11-5726 • ADAPTER - gauge 1
11-5450 •• DIAL 1
33-726 •• O-RING 1
20 55-5617 • VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-451 • LOCKWASHER 1
55-1177 • NUT - clamp 1
150
138E1 STRUCTURAL COMPONENTS - CONDENSER
Revised
2/19/97
STRUCTURAL
COMPONENTS -
CONDENSER
138E1
2/19/97
151
Revised
2/19/97 STRUCTURAL COMPONENTS - CONDENSER 138E1
1 98-5132 FRAME - condenser 1
55-6526 INSERT - threaded (1/4-20) 5
2 98-4348 SUPPORT - frame/bulkhead 1
55-5983 SCREW - support 6
55-7122 WASHER - belleville (3/8) 12
55-2640 NUT 6
33-2029 GROMMET (3/16 id) 2
3 98-4353 DOOR - assembly (roadside) 1
55-6422 SCREW - door 4
55-5973 WASHER (nylon) 4
55-7734 RETAINER - screw 4
4 91-1932 SPACER - door 4
5 99-9486 DOOR - thermostat 1
6 99-9489 PLATE - door 1
7 91-1106 FASTENER - velcro 1
91-1107 FASTENER - velcro 1
8 99-9487 HINGE - door 1
55-3015 SCREW - hinge 2
55-4560 NUT 2
9 91-1949 PLUG - access (oil drain) 1
10 98-4350 GRILLE - front 1
55-5972 SCREW - grille 4
55-4415 NUT 2
11 91-1298 STRIKE - door latch 1
55-2991 SCREW - strike 2
55-2965 NUT 2
12 99-793 LATCH - door 1
55-4222 SCREW - latch 4
55-5754 NUT 4
152
Revised
2/19/97
153
Revised
13 98-3622 DOOR - curbside 1
55-2990 NUT 2
14 91-4719 STRIP - lifting unit 2
55-3035 RIVET 4
15 91-4722 SUPPORT - condenser vertical 1
16 91-4724 MEMBER - condenser (front) 1
55-2977 SCREW - member 9
17 91-4746 CROSSMEMBER - alt support 1
55-4955 NUT 3
18 91-4726 HINGE - grille (top) 2
55-3394 NUT 4
19 91-4727 HINGE - grille (bottom) 2
55-4953 NUT 4
20 91-4729 BRACKET - rod (pivot) 1
55-1587 SCREW 2
55-4953 NUT 2
21 91-5712 ROD - grille 1
22 91-4725 ANGLE - panel (grille) 1
55-1587 SCREW - angle 2
23 91-4901 SCREEN - top (option) 1
55-2536 CLAMP 7
55-1587 SCREW - screen 4
154
Revised
2/19/97
155
Revised
55-4415 NUT 4
24 55-7623 CLIP - retaining (grille rod) 1
55-3027 SCREW - clip 1
55-4560 NUT 1
25 91-4734 PLATE - cover (tube opening) 1
55-2270 RIVET - blind 4
156
158E6 SOUND REDUCTION OPTION (097319)
Revised
6/1/00
SOUND REDUC-
TION OPTION
(097319)
158E6
6/1/00
157
Revised
6/1/00 SOUND REDUCTION OPTION (097319) 158E6
1 98-5389 GRILLE - front 1
55-2957 SCREW - grille 3
2 33-3243 INSULATION - curbside 1
3 33-3244 INSULATION - panel, blockoff 1
4 33-3245 INSULATION - front grille 1
5 33-3246 INSULATION - roadside 1
6 91-4863 STRIP - sealing (56.00 in) A/R
7 91-9016 CHANNEL - frame 1
55-2957 SCREW - channel (1/4-20 x 7/16 in lg) 3
55-2969 SCREW - channel (5/16-18 x 1.0 in lg) 2
55-4954 NUT 2
8 11-9244 DEFLECTOR - air 1
9 91-9013 BOLTSTRIP - hinge 2
55-3044 RIVET - boltstrip 2
10 99-1621 HINGE - frame (curbside) 1
11 99-3861 HINGE - frame (roadside) 1
55-2964 NUT - hinge 4
12 99-4286 HINGE - cover (curbside) 1
13 99-1652 HINGE - cover (roadside) 1
55-4560 NUT 4
14 98-5390 COVER - top 1
15 92-333 INSULATION - top cover 1
99-4976 STRIP - sealing (80.0 in) A/R
16 91-9014 SCREEN - condenser 1
17 92-334 STRIP - sealing 1
18 91-9015 INSULATION - curbside door 1
92-335 STRIP - sealing (36.0 in) 1
19 91-5772 ROD - door support 1
20 99-8576 HINGE - rod 1
158
138E3 EVAPORATOR COMPONENTS
Revised
3/19/01
EVAPORATOR
COMPONENTS
138E3
3/19/01
159
Revised
3/19/01 EVAPORATOR COMPONENTS 138E3
1 98-4352 HOUSING - evaporator (top) 1
55-5972 SCREW - evaporator top 32
55-7729 WASHER - belleville 30
2 67-1133 COIL - evaporator 1
3 98-5134 BASE - evaporator drain pan (before 12/98) 1
98-5900 BASE - evaporator drain pan (after 11/98) 1
4 91-4562 BRACKET - drain pan (roadside) 1
5 91-4563 BRACKET - drain pan (curbside) 1
6 91-4735 BRACKET - evaporator (center, before 1/99) 1
91-9265 BRACKET - evaporator (center, after 12/98) 1
55-6744 NUT - weld 8
55-2977 SCREW 2
55-4742 WASHER - special 2
33-549 GROMMET (5/8) 2
33-282 GROMMET (3/8 id) 2
33-432 GROMMET (3/4 id, 1/16 groove) 1
33-572 GROMMET (3/4 id, 1/8 groove) 2
7 98-4348 SUPPORT - frame/bulkhead 1
55-7122 WASHER 12
55-2640 NUT 6
8 91-4737 PANEL - air stop 1
55-1587 SCREW - panel 5
9 91-4736 PANEL - evaporator (access) 1
55-1587 SCREW - panel 8
55-6733 INSERT 8
10 66-6848 TUBE - defrost 1
11 30-240 GASKET - sill 1
12 66-6097 TUBE - drain 2
13 91-4794 BRACKET - housing 1
160
138E3 EVAPORATOR COMPONENTS
Revised
3/19/01
161
Revised
3/19/01 EVAPORATOR COMPONENTS 138E3
55-4953 NUT 2
14 91-2434 HOSE - evaporator drain 2
15 44-9941 HEATER - evaporator drain tube 2
16 33-316 GROMMET (1 id) 3
17 NSS MOTOR - fan 2
18 44-5835 CONNECTOR - motor 1
44-5836 PIN - connector (male) 2
44-5837 SEAL - connector 2
19 78-1055 FAN - evaporator 2
55-2957 SCREW - fan 4
20 66-6891 TUBE - hot gas to defrost 1
21 66-6882 TUBE - condenser to heat exchanger 1
22 66-6885 TUBE - heat exchanger to condenser 1
55-5197 BUSHING (7/8) 1
23 66-6883 TUBE - heat exchanger to expansion 1
33-1938 O-RING (5/8) 1
24 67-351 HEAT EXCHANGER 1
55-1587 SCREW - heat exchanger 2
55-4953 NUT 2
25 Not Used
26 91-4797 HANGER - heat exchanger 2
55-1587 SCREW - hanger 2
27 66-6884 TUBE - suction evaporator to heat exchanger 1
28 66-6849 TUBE - equalizer 1
29 66-5993 VALVE - expansion (R404A) 1
66-5335 • ELEMENT - power 1
66-6047 • SCREEN - inlet 1
66-7770 VALVE - expansion (R134a, CD-I) 1
66-7979 • ELEMENT - power 1
66-6047 • SCREEN - inlet 1
162
112C3 HOT WATER HEAT OPTION
Revised
6/1/00
HOT WATER HEAT

OPTION
112C3
6/1/00
163
Revised
6/1/00 HOT WATER HEAT OPTION 112C3
1 67-1143 COIL - evaporator 1
2 66-5737 TUBE - valve to coil 1
3 41-4119 VALVE - solenoid (water, 12V, see 108C1, for connectors see 1
147A1)
203-385 SEALER - thread A/R
55-6788 U-BOLT - valve 2
55-4560 NUT 4
4 55-6787 ELBOW (90) 1
5 55-7491 ADAPTER 1
6 91-2363 BRACKET - valve (water) 1
91-2364 BOLTSTRIP 2
55-4953 NUT 4
7 61-284 TUBE - water (header to condenser) 1
8 61-285 TUBE - water (inlet, condenser to valve) 1
9 66-6943 TUBE - water (engine to evaporator) 1
10 61-286 TUBE - water (return to engine) 1
11 91-445 CLAMP - tube 2
12 91-4745 BRACKET - guard (belt/tube) 1
55-4953 NUT 2
13 44-9989 SWITCH - water temperature 1
14 66-6941 ADAPTER 1
15 11-8617 HOSE - water (edpm) A/R
11-8860 HOSE - water (silicone) 1
17 11-2886 VALVE 2
55-7213 • STEM - valve 1
11-7777 • CORE - valve 1
55-5672 • CAP - valve 1
18 55-8710 NIPPLE - water 1
19 11-8859 ADAPTER - water 1
164
147A1 SOLENOID VALVE ASSEMBLY
Revised
3/29/01
SOLENOID VALVE
ASSEMBLY
147A1
3/29/01
165
Revised
3/29/01 SOLENOID VALVE ASSEMBLY 147A1
41-4119 VALVE - solenoid (12V) 1
41-4009 VALVE - solenoid (24V) 1
1 41-3681 • COIL (12V) 1
44-7553 • COIL (24V) 1
2 NSS • SCREW 4
3 * NSS • COVER - body 1
4 * NSS • SPRING 1
5 * NSS • PLUNGER 1
6 * NSS • DIAPHRAGM 1
7 * NSS • SEAL 1
8 NSS • BODY 1
* 60-262 KIT - solenoid repair 1
166
138F4 NAMEPLATES
Revised
1/5/99
NAMEPLATES
138F4
1/5/99
167
Revised
1/5/99 NAMEPLATES 138F4
1 91-3175 NAMEPLATE - HFC 134a 1
2 91-5882 NAMEPLATE - R404A 1
3 91-3176 NAMEPLATE - No-CFC/No-HCFC 1
4 91-5294 NAMEPLATE - Warning, Methyl Chloroform 1
5 99-7323 NAMEPLATE - Maintenance 1
6 99-8509 NAMEPLATE - Maintenance 1
7 91-8860 NAMEPLATE - Clean Fuel Pump 1
9 91-5886 NAMEPLATE - Refrigerant R404A 1
10 99-9857 NAMEPLATE - Warning 1
11 91-5584 NAMEPLATE - Compressor Oil 203-413 1
12 Not Used
13 99-3064 NAMEPLATE - Caution, Fan 1
14 99-4806 NAMEPLATE - Warranty 1
15 91-4035 NAMEPLATE - Fuel Supply 1
16 91-4034 NAMEPLATE - Fuel Return 1
17 91-4813 NAMEPLATE - Caution, Switch Unit To Off 1
18 91-4815 NAMEPLATE - Caution, Fan 1
168
163E2 NAMEPLATES
Revised
11/15/00
NAMEPLATES
163E2
11/15/00
169
Revised
11/15/00 NAMEPLATES 163E2
1 91-4253 NAMEPLATE - TK Logo 1
2 99-4660 NAMEPLATE - Positive 1
3 99-4661 NAMEPLATE - Negative 1
4 91-3191 NAMEPLATE - Thermo King (black letters) 1
5 91-3192 NAMEPLATE - Thermo King (white letters) 1
6 92-850 NAMEPLATE - CD-II MAX 1
7 99-9526 NAMEPLATE - Bypass Oil Filter 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-9954 NAMEPLATE - Belt Tension 1
10 99-9525 NAMEPLATE - Fuel Filter 1
11 99-9939 NAMEPLATE - Caution, Start/Stop (multi-language) 1
12 91-4816 NAMEPLATE - Caution, High Voltage 1
13 91-4814 NAMEPLATE - Caution, Cycle Sentry 1
14 91-4809 NAMEPLATE - Engine Hours 1
15 91-8746 NAMEPLATE - Ingersoll Rand 1
16 91-1737 NAMEPLATE - Run Hours 1
17 91-1804 NAMEPLATE - Electric Hours 1
18 91-4732 NAMEPLATE - Battery Terminal 1
19 91-1994 NAMEPLATE - Low Speed Defrost 1
20 91-4523 NAMEPLATE - To Set Thermostat 1
21 99-6232 NAMEPLATE - Tag, Caution Radiator 1
22 91-3357 NAMEPLATE - Caution Lifting 1
23 91-506 NAMEPLATE - Control Box Component Location (50s) 1
24 91-505 NAMEPLATE - Control Box Component Location (30s) 1
170
INDEX NUMERICAL BY PART NUMBER
101-301 10 11-6050 12 11-6228 54

10-242 48, 52, 150 11-6056 12, 18 11-6255 22
10-243 150 11-6057 12 11-6256 22
10-273 48, 52, 150 11-6058 12 11-6263 28
102-741 76, 78 11-6060 18 11-6264 10
10-299 48, 52 11-6062 18 11-6265 34, 38
104-466 62, 68, 72, 94, 140 11-6063 18 11-6266 34
104-667 62, 68, 94 11-6065 16, 18 11-6296 28
107-241 62 11-6075 16 11-6491 58
107-277 62, 70 11-6077 16 11-6497 32
11-2593 150 11-6078 16 11-6498 32
11-2886 164 11-6079 16 11-6529 48
11-2975 58 11-6080 10 11-6563 40
11-3155 58 11-6082 10, 18 11-6575 14
11-3325 58 11-6083 10 11-6595 18
11-4367 150 11-6084 28 11-6622 34
11-4372 48, 52, 54, 150 11-6087 28 11-6863 66
11-4380 48, 52, 150 11-6094 38 11-7003 16
11-4841 150 11-6095 38 11-7008 56
11-4880 48, 52 11-6096 38 11-7009 56
11-4941 48, 52, 150 11-6097 38 11-7010 56
11-4956 48, 52 11-6098 38 11-7013 48, 52
11-4957 48, 52 11-6099 38 11-7031 16
11-4958 48, 52 11-6101 38 11-7067 28
11-4987 28 11-6102 36 11-7209 56
11-5084 18 11-6103 36 11-7210 56
11-5091 12, 18 11-6104 36 11-7234 58
11-5103 12 11-6105 36 11-7248 24
11-5119 18 11-6106 36 11-7473 48, 52
11-5139 30 11-6107 36 11-7518 30
11-5144 38 11-6108 36 11-7520 30
11-5234 46 11-6110 34 11-7757 58
11-5331 150 11-6115 34 11-7774 58
11-5339 150 11-6116 30 11-7775 58
11-5450 150 11-6117 30 11-7777 164
11-5499 10 11-6118 30 11-7975 26
11-5596 28 11-6121 30 11-7995 58
11-5726 150 11-6122 30 11-8041 56
11-5941 52 11-6124 32 11-8496 12
11-5946 150 11-6125 30 11-8615 16
11-5967 24 11-6128 30 11-8617 164
11-6019 38 11-6133 18, 28 11-8644 16
11-6026 10 11-6134 12 11-8646 16
11-6027 10 11-6135 18 11-8650 26
11-6028 10 11-6142 14 11-8663 46
11-6032 24 11-6144 12 11-8664 58
11-6033 10, 14 11-6145 12 11-8736 18
11-6034 10, 12 11-6146 22 11-8741 12
11-6036 14 11-6147 38 11-8748 10
11-6039 12 11-6150 38 11-8750 16
11-6040 12 11-6151 10 11-8751 16
11-6041 12 11-6153 38 11-8753 16
11-6042 12 11-6166 38 11-8754 16
11-6043 12 11-6167 30 11-8755 16
11-6044 12 11-6173 58 11-8756 16
11-6045 34, 44 11-6174 54 11-8757 16
11-6047 12 11-6177 28 11-8758 26
11-6048 12 11-6180 48, 52 11-8760 30
11-6049 12 11-6182 28 11-8761 30
INDEX - 1
11-8762 30 33-1727 18 33-381 150

11-8763 30 33-1729 12, 18, 28 33-428 136
11-8764 30 33-1732 12, 44 33-432 160
11-8769 34, 36 33-1733 34, 44 33-489 126
11-8807 32 33-1740 18, 28 33-549 160
11-8810 18 33-1741 26 33-566 74
11-8811 12 33-1742 26, 44 33-572 160
11-8812 12 33-1744 26, 44 33-624 60
11-8813 12 33-1746 38 33-628 110, 114
11-8814 18 33-1747 38 33-629 132
11-8815 16 33-1748 36 33-726 150
11-8818 28 33-1749 34 33-768 76
11-8819 38 33-1750 30 33-930 128, 130
11-8820 38 33-1751 30 33-963 92
11-8821 32 33-1752 32 33-982 66
11-8823 34 33-1753 30 40-345 136
11-8825 34 33-1754 18, 44 41-1090 132
11-8826 34 33-1795 44 41-1091 132
11-8859 164 33-1797 22, 44 41-1092 132
11-8860 164 33-1798 22, 44 41-112 96, 98
11-8866 50, 54 33-1799 28 41-113 96, 98
11-8895 30 33-1801 10 41-120 96
11-9063 58 33-1907 22, 44 41-1279 136
11-9098 48, 52 33-1924 64 41-1310 104
11-9134 150 33-1937 82 41-1326 140
11-9242 56 33-1938 162 41-1327 140
11-9244 158 33-1954 12, 18, 44 41-133 132
11-9355 14 33-2029 152 41-1514 94
11-9452 26 33-2110 132 41-1527 104
12-355 150 33-2115 76 41-1550 96
12-419 56 33-2128 118 41-1566 46, 94
12-461 150 33-2134 66 41-1606 42
12-633 56 33-2230 30 41-1684 114
12-727 10 33-2350 76 41-1685 110
12-728 16 33-2392 106 41-1687 110
12-765 58 33-2393 106 41-1721 100
203-278 66 33-2394 106 41-1729 144
203-339 146, 148 33-2395 106 41-1736 144
203-340 146, 148 33-2396 106 41-1738 144
203-348 18, 24, 28, 44 33-2397 106 41-1739 144
203-385 164 33-2419 88 41-1740 144
203-394 46 33-2425 56 41-182 132
204-427 62 33-2464 48, 52 41-2005 94, 98, 110, 114
204-475 64 33-2545 82 41-2006 110, 114
204-799 108 33-2726 72 41-2190 112, 116
204-831 132 33-2769 34 41-2195 62, 94, 142, 144
30-237 10, 14, 20, 22, 24, 32, 33-2814 18 41-2322 106
34, 36, 44 33-282 160 41-2323 106
30-240 160 33-2831 10, 44 41-2324 106
33-1015 74, 90 33-2832 34, 44 41-2325 106
33-1162 64 33-2833 28 41-2326 106
33-1163 64 33-2835 12, 44 41-2327 106
33-1371 146, 148 33-2851 144 41-2335 144
33-144 126, 128, 130 33-3026 60 41-2337 144
33-1461 76 33-316 140, 162 41-2338 144
33-1506 24 33-3243 158 41-2339 144
33-1542 18, 44 33-3244 158 41-2342 144
33-1676 150 33-3245 158 41-2343 144
33-1697 134 33-3246 158 41-2345 144
INDEX - 2
41-2638 48, 52, 150 44-5537 110, 114 44-7774 118

41-2641 48, 52, 150 44-5573 110, 114, 136 44-7776 136
41-290 118, 120 44-5600 98 44-7811 104
41-3305 132 44-5620 98, 100 44-7812 104
41-3306 132 44-5622 98, 102 44-7829 104
41-3307 132 44-5718 102, 128, 130, 132, 136 44-7872 104
41-3308 132 44-5719 98, 100, 102, 128, 130, 44-7880 104
41-3450 94 132 44-7881 98, 104
41-346 132 44-5730 110 44-7884 104
41-3664 150 44-5763 130 44-7903 122
41-3681 166 44-5814 98 44-7992 94
41-3846 76, 94 44-5827 98, 102, 130 44-8030 76
41-387 48, 52, 94 44-5835 98, 104, 162 44-8164 94
41-3985 96 44-5836 104, 162 44-8179 122
41-3986 142 44-5837 104, 162 44-8180 122
41-4009 166 44-5838 98, 100, 104, 150 44-8181 122
41-4119 164, 166 44-5839 104, 150 44-8182 122
41-414 110, 114 44-5883 104 44-8183 122
41-429 94 44-5884 78, 104 44-8184 128
41-4306 30 44-5885 104 44-8186 98
41-520 134 44-6016 96 44-8198 46
41-712 134 44-6116 96 44-8244 94
41-745 132 44-6248 98, 102 44-8294 104
41-781 134 44-6292 98, 102 44-8424 122
41-782 134 44-6324 104, 150 44-8464 118
41-784 134 44-6381 98, 102 44-8494 96
41-895 110, 114, 120, 124 44-6451 98, 102 44-8681 78, 104
44-1164 128, 130 44-6453 110, 114, 136 44-8687 118
44-1357 126, 128, 130, 134 44-6462 136 44-8688 118
44-2286 144 44-6519 98 44-8755 116
44-2756 46 44-6685 134 44-8757 138
44-2853 114 44-6875 134 44-8758 138
44-2915 140 44-6959 104 44-8759 116
44-3018 94 44-7054 136 44-8760 138
44-3164 128, 130 44-709 126, 130, 134 44-8761 138
44-3184 110, 114 44-7130 40, 94 44-8779 132
44-3186 110, 114, 120 44-7133 42 44-8851 104
44-3475 94 44-7141 42 44-8853 104
44-3610 116 44-7144 42 44-8872 134
44-3627 96 44-7186 94 44-8914 106
44-3711 136 44-7187 96 44-8915 106
44-3931 84 44-7192 124 44-8917 106
44-4186 132 44-7327 78, 98, 104 44-8918 106
44-4584 126, 130 44-7330 98, 104 44-8920 106
44-4585 126, 130 44-7354 96 44-8921 106
44-4617 140 44-739 126, 128, 130, 134 44-8935 106
44-4695 126, 130 44-7426 40, 94 44-8936 106
44-4697 126, 130 44-7438 122 44-8961 134
44-4699 126, 130 44-7453 42 44-9003 118, 122
44-4700 126, 130 44-7454 42 44-9050 124
44-5030 98, 102, 128, 132 44-7456 42 44-9085 134
44-5174 86 44-7458 42 44-9107 142
44-5219 98, 100, 102 44-7459 42 44-9177 134
44-5234 118 44-7460 42 44-9192 122
44-5307 128, 130 44-7461 42 44-9193 112, 116
44-5350 138 44-7553 166 44-9199 134
44-5458 42 44-7721 136 44-9227 132
44-5469 42 44-7734 128 44-9259 94
44-5512 114 44-7736 42 44-9267 110
INDEX - 3
44-9536 98, 106 55-2001 28, 46, 56, 94, 110, 112, 128, 130
44-9544 106 116, 122, 134, 136, 138, 55-2990 126, 154
44-9545 106 152, 156, 158, 164 55-2991 56, 112, 152
44-9569 98, 104 55-2012 138 55-2993 146
44-9585 106 55-2069 56 55-2995 134
44-9586 106 55-2086 46, 48, 52, 56, 58, 74, 55-2996 46, 94, 110, 112, 116,
44-9587 106 76, 78, 80, 110, 114, 122, 152
44-9589 106 138, 140, 142, 146, 148, 55-2998 138
44-9590 106 150, 152, 154, 156, 158, 55-3000 94, 116
44-9591 106 160, 162, 164 55-3006 94
44-9600 106 55-2114 48, 52, 58 55-3008 94, 112, 118, 152
44-9601 106 55-2159 64, 142 55-3013 140, 152
44-9602 106 55-2173 64, 68, 142 55-3015 118, 132, 152
44-9631 98, 106 55-2201 74, 78, 80, 110, 112, 55-3018 146
44-9700 106 114, 116, 118, 124, 132 55-3022 118, 126
44-9701 106 55-2202 74, 78, 80, 110, 112, 55-3023 126, 128, 130
44-9730 110 114, 116, 118, 124, 126, 55-3027 28, 156, 158
44-9754 62, 94, 142 132 55-3029 74, 78, 80
44-9839 110, 112 55-2221 142 55-3035 68, 78, 140, 154
44-9852 130 55-2262 112, 116, 120, 122, 124 55-3044 68, 158
44-9858 128 55-2270 110, 114, 116, 124, 156 55-3045 56
44-9865 124 55-229 48, 52 55-3048 154
44-9900 106 55-2330 114, 136, 138 55-3058 148
44-9901 106 55-2360 154 55-3059 56, 74, 110, 114, 158,
44-9902 106 55-2363 46, 62, 68, 78, 88, 140, 160
44-9903 106 142 55-3098 56, 152
44-9904 106 55-2505 54 55-3121 164
44-9905 106 55-2536 154 55-3136 94
44-9906 106 55-2539 54 55-3168 48
44-9907 108 55-2542 146 55-3229 28
44-9941 162 55-2557 64, 68 55-3234 56
44-9947 140 55-2635 110, 114, 116, 126, 128, 55-3261 62
44-9971 112, 116 130, 140 55-3295 74
44-9972 96, 98, 126 55-2640 62, 142, 152, 160 55-3300 94
44-9983 150 55-2641 46, 62, 68, 78, 80, 88, 55-3344 78
44-9989 164 94, 140, 154 55-3364 66
45-1374 96 55-2683 68, 78, 80, 140, 142 55-3394 154
45-1579 118 55-2762 46 55-3400 56
45-1583 148 55-2771 110, 114, 120, 124 55-3443 112, 114, 118, 124, 136
45-1724 40, 42, 94 55-2788 116, 140 55-346 46
45-897 146 55-2789 126, 128, 130 55-3462 74, 76
55-1004 54 55-2796 48, 52 55-3471 94
55-1177 150 55-2871 148 55-3490 68
55-1229 62 55-2921 48 55-3511 110, 112, 116, 132
55-1266 138 55-2957 46, 158, 162, 164 55-3524 118
55-1356 118 55-2958 48, 52, 58, 68, 140, 142, 55-3550 112, 116, 120, 122, 124
55-148 66 148, 158 55-3555 136
55-1521 56 55-2959 48, 52, 68, 140, 142 55-3565 48, 142
55-1533 46 55-2961 46, 68, 94, 140 55-3623 46
55-1587 48, 52, 58, 78, 80, 138, 55-2962 52 55-371 66, 146
150, 154, 160, 162, 164 55-2964 112, 116, 132, 134, 138, 55-3725 142
55-1643 56 152, 158 55-3800 110, 112, 114, 116, 118
55-1653 48, 52 55-2965 46, 94, 110, 112, 116, 55-3831 134
55-1800 46, 56, 58, 74, 76, 78, 122, 134, 152, 158 55-401 46
80, 110, 114, 138, 140, 55-2969 58, 140, 158 55-411 96
142, 152, 154, 158, 160, 55-2977 56, 74, 78, 110, 114, 55-4118 58
162, 164 140, 142, 154, 160 55-415 140
55-1801 140 55-2988 56 55-4222 152
55-193 48, 52 55-2989 110, 112, 114, 116, 118, 55-4244 48, 52
INDEX - 4
55-433 48, 52 55-5769 22 55-5871 68

55-4396 118 55-5771 22 55-5950 48, 52
55-4415 152, 154, 156 55-5773 38 55-5957 58, 68
55-4487 140 55-5774 38 55-5972 152, 154, 160
55-4496 48, 52 55-5775 38 55-5973 152
55-451 150 55-5776 10 55-5983 152, 160
55-4512 48, 52 55-5777 10 55-5988 28
55-4515 54 55-5778 10 55-5989 28
55-4560 46, 56, 94, 152, 156, 55-5780 10, 26 55-5990 42
158, 164 55-5781 10 55-5992 42
55-4593 10 55-5782 10 55-6010 110
55-4608 96 55-5783 18 55-6021 138
55-4610 28 55-5784 18, 34 55-6141 110, 114
55-4625 46 55-5785 18 55-6183 22
55-4632 42 55-5786 18, 22 55-6184 22
55-4635 18 55-5787 18 55-6186 22
55-4652 10 55-5788 18, 22 55-6187 18, 28
55-4657 10 55-5789 18 55-6194 38
55-4666 96 55-5790 18 55-6204 42
55-4681 42 55-5791 18, 32, 34 55-6205 42
55-4684 42 55-5792 18, 22, 26 55-6216 68
55-4742 160 55-5795 24 55-6220 62
55-4752 38 55-5796 28 55-6273 30
55-4931 56, 68, 88, 140, 142 55-5798 10, 12, 28 55-6382 16
55-4937 62 55-5800 12 55-6416 66
55-4952 68 55-5801 14 55-6418 66
55-4953 46, 50, 52, 58, 142, 150, 55-5803 12 55-6422 152
154, 162, 164 55-5805 12 55-6526 76, 80, 152
55-4954 158 55-5806 10, 12 55-6537 24
55-4955 28, 68, 80, 88, 142, 154 55-5807 12 55-6538 30
55-4974 146 55-5808 12 55-6540 30
55-4979 58 55-5809 26 55-6557 28
55-5022 62 55-5810 12 55-662 48, 52
55-5046 154 55-5811 28 55-6726 56, 164
55-5050 142 55-5813 12, 16, 18 55-6727 56
55-5074 164 55-5816 16, 24 55-6731 56
55-5094 56 55-5818 16 55-6733 160, 162
55-5138 26 55-5819 16 55-6743 110, 112, 114, 116
55-5197 162 55-5822 28, 32 55-6744 78, 160
55-5215 110, 114 55-5823 28 55-6787 164
55-5411 46, 68 55-5826 18, 26 55-6788 164
55-546 150 55-5828 38 55-6837 74
55-547 150 55-5829 38 55-6838 74
55-549 136 55-5831 34 55-6911 142
55-5571 58 55-5832 30 55-7037 70
55-5617 150 55-5833 30 55-7038 70
55-5646 148 55-5834 18, 30, 34 55-7039 70
55-5672 164 55-5835 30 55-7122 58, 152, 160
55-5695 46, 62 55-5836 30 55-7123 68
55-5698 134 55-5837 30 55-7148 132
55-5708 94 55-5838 30 55-7152 88
55-5742 26 55-5843 32 55-7155 30
55-5746 128, 130 55-5845 32 55-7213 164
55-5754 138, 152 55-5846 12, 32 55-7331 48, 52
55-5762 28 55-5848 24 55-7342 78
55-5763 10, 26 55-5849 24 55-735 138
55-5765 10 55-5852 40 55-7395 74
55-5766 28 55-5853 40 55-7437 64
55-5767 14 55-5859 18 55-7472 134
INDEX - 5
55-7491 164 61-269 76 67-1712 56, 74

55-7554 94 61-284 164 67-351 162
55-7556 118 61-285 164 70-178 70
55-7581 58 61-286 164 77-1062 144
55-7585 124 61-650 74 77-1070 66
55-7623 156 61-651 74 77-1427 26
55-7691 78 61-652 74 77-1428 26
55-7729 160 61-653 76 77-1478 70
55-7732 28 61-654 76 77-1584 70
55-7734 152 66-3571 74 77-1762 64
55-790 62 66-3644 74, 92 77-2160 62
55-8126 134 66-3653 92 77-2185 62, 66
55-8249 78 66-3654 92 77-2317 72
55-8254 132 66-3655 92 77-2318 72
55-8267 74 66-3656 92 77-2335 26
55-8268 74 66-5335 162 77-2336 26
55-8342 72 66-5737 164 77-2389 64
55-8343 72 66-5788 74 77-2399 144
55-8344 72 66-5993 162 77-2434 66
55-8345 72 66-6047 162 77-2441 62
55-8347 72 66-6097 160 77-2442 62, 64
55-8391 10 66-6543 90 77-2443 64
55-8430 112, 116 66-6592 90 77-2444 62
55-8443 26 66-6593 90 77-2445 62
55-8613 20, 34 66-6827 88 77-2447 62
55-8617 26 66-6848 160 77-2448 62
55-8618 32 66-6849 162 77-2477 62
55-8619 32 66-6856 48, 52 77-2488 144
55-8620 32 66-6874 74, 84, 94 77-2489 144
55-8621 32 66-6877 74 77-2603 72
55-8623 30 66-6878 74 77-2610 62
55-8624 32 66-6879 74 77-2622 66
55-8625 32 66-6880 74 78-1012 26, 62
55-8626 34 66-6881 74 78-1048 62
55-8649 126 66-6882 162 78-1054 62
55-8654 12 66-6883 162 78-1055 162
55-8655 16 66-6884 162 78-1057 62
55-8695 144 66-6885 162 78-1106 62
55-8696 144 66-6889 74 78-1107 62
55-8698 144 66-6891 162 78-1223 62
55-8699 144 66-6903 74, 86, 94 91-1052 68, 140
55-8700 144 66-6941 164 91-1106 152
55-8701 144 66-6943 164 91-1107 152
55-8702 144 66-6956 74 91-1203 66
55-8703 144 66-7392 74, 90 91-1277 112, 116, 120, 122, 124
55-8704 144 66-7770 162 91-1280 68
55-8705 144 66-7979 162 91-1284 68
55-8710 164 66-8369 76 91-1285 68
55-8815 74 66-8546 82 91-1298 152
55-8982 144 66-8547 82 91-1321 58
55-8983 144 66-8548 74, 82 91-1324 130
55-9569 142 66-8549 82 91-1325 130
55-9570 142 66-9257 88 91-1344 146, 148
55-9597 76 66-9918 88 91-1718 68, 134
55-9883 142 67-1133 160 91-1737 170
60-158 92 67-1143 164 91-1739 170
60-177 86 67-1180 74, 88 91-1804 170
60-236 84 67-1370 56 91-1924 68, 126
60-262 166 67-1387 76 91-1932 152
INDEX - 6
91-1949 152 91-4789 78 91-758 74

91-1955 124 91-4790 78 91-7889 78
91-1994 170 91-4792 78 91-7891 68
91-2166 126 91-4793 78 91-7892 78
91-2167 126 91-4794 160 91-7895 118
91-2338 68 91-4797 162 91-8117 132
91-2363 164 91-4809 170 91-8348 62
91-2364 164 91-4813 168 91-8349 68
91-2368 134 91-4814 170 91-8399 56
91-240 96 91-4815 168 91-8510 32
91-2434 162 91-4816 170 91-8511 68
91-2532 122 91-4820 112, 114 91-8746 170
91-3095 46 91-4863 158 91-8860 168
91-3175 168 91-4901 154 91-9013 158
91-3176 168 91-505 170 91-9014 158
91-3191 170 91-506 170 91-9015 158
91-3192 170 91-5114 76 91-9016 158
91-3261 132 91-5126 142 91-9265 160
91-3357 170 91-5294 168 92-333 158
91-3400 88 91-5402 132 92-334 158
91-3448 134 91-5403 132 92-335 158
91-3821 118 91-5584 168 92-847 78
91-3822 118 91-562 136 92-848 78
91-3823 118 91-563 136 92-849 78
91-3824 118 91-564 136 92-850 170
91-3906 96 91-565 136 92-854 56
91-4034 168 91-566 136 92-855 80
91-4035 168 91-567 136 98-1957 146
91-4253 170 91-5685 66 98-2011 146
91-4308 132 91-569 128 98-3622 154
91-4326 78 91-5712 154 98-4348 152, 160
91-445 164 91-5772 158 98-4350 152
91-4523 170 91-5882 168 98-4352 160
91-4554 58 91-5886 168 98-4353 152
91-4555 58 91-616 128 98-4616 148
91-4561 142 91-6260 134 98-4617 148
91-4562 160 91-6261 134 98-5027 56
91-4563 160 91-6534 132 98-5028 94, 110
91-4642 118 91-6535 132 98-5029 114
91-4719 154 91-6536 132 98-5132 152
91-4722 154 91-6537 132 98-5133 56
91-4724 154 91-6540 132 98-5134 160
91-4725 154 91-6903 58 98-5389 158
91-4726 154 91-6923 112, 116 98-5390 158
91-4727 154 91-6927 138 98-5898 78
91-4729 154 91-6928 138 98-5900 160
91-4732 94, 170 91-6929 138 98-771 56
91-4734 156 91-6930 140 98-935 56
91-4735 160 91-6931 140 99-1142 96
91-4736 160 91-6932 140 99-1143 96
91-4737 160 91-6933 140 99-1275 94
91-4744 112, 114 91-6934 68, 140 99-1621 158
91-4745 80, 164 91-6971 46 99-1652 158
91-4746 154 91-7083 148 99-2027 110, 114, 120
91-4747 142 91-734 28 99-2664 68
91-4761 46 91-7412 42 99-2901 66
91-4783 68 91-7556 56 99-2902 66
91-4786 78 91-7558 112, 116 99-3064 168
91-4788 80 91-7559 124 99-3195 126, 130
INDEX - 7
99-3281 116
99-3339 46
99-3427 116, 138
99-3861 158
99-4268 112, 116
99-4286 158
99-4490 146
99-4491 148
99-4660 170
99-4661 170
99-4806 168
99-4976 118, 126, 128, 130, 134,
158
99-5714 146, 148
99-5715 146
99-5716 146
99-6232 170
99-6907 126, 130
99-7321 48, 52, 150
99-7323 168
99-7504 128
99-7516 130
99-7834 112, 116, 130, 134, 168
99-793 152
99-8475 124
99-8509 168
99-8576 158
99-9052 134
99-9084 68
99-9449 68
99-9451 58
99-9486 152
99-9487 152
99-9489 152
99-9501 94, 126
99-9525 170
99-9526 170
99-9700 134
99-9799 142
99-9831 96
99-9845 134
99-9857 168
99-9939 170
99-9954 170
INDEX - 8
INDEX ALPHABETICAL BY DESCRIPTION
A BOX 128, 130 CAP - fuel tank 150

ADAPTER 164 BOX - battery 146, 148 CAP - hose 28
ADAPTER - fuel pickup 48 BOX - cab control 132 CAP - housing 66
ADAPTER - gauge 150 BOX - capacitor 138 CAP - oil fill 12, 18
ADAPTER - hose 56 BOX - control 94, 110, 114 CAP - tank 56
ADAPTER - oil return 76 BOX - junction 96 CAP - terminal 42
ADAPTER - relay 112, 116 BOX - light 136 CAP - valve 12, 164
ADAPTER - relief valve 90 BOX - power receptacle 94, 126, 134 CAPACITOR 116, 138, 144
ADAPTER - throttle link 46 BOX - remote control 96 CASE - bearing 18
ADAPTER - water 164 BOX - remote light 136 CHANNEL - frame 158
ADJUSTER - valve 12 BRACKET 32 CIRCLIP 12, 30
ALTERNATOR 62, 94, 142, 144 BRACKET - air cleaner filter 58 CIRCLIP - gear 10
ANGLE - battery holddown 146, 148 BRACKET - alternator 142 CIRCLIP - piston 16
ANGLE - panel 154 BRACKET - board 124 CLAMP 14, 58, 118, 150, 154
ARM - rocker 12 BRACKET - box 136 CLAMP - accumulator tank 78
ARMATURE 42 BRACKET - cab box mount 132 CLAMP - air cleaner 58
BRACKET - capacitor 138 CLAMP - air cleaner cup 58
B BRACKET - compressor 78 CLAMP - cable 132
BAIL 48, 52 BRACKET - dehydrator 78, 80 CLAMP - fuel line 48, 52
BALL 42, 88 BRACKET - drain pan 160 CLAMP - fuel pipes 34
BALL - check 150 BRACKET - engine 68 CLAMP - fuel tank 150
BALL JOINT 46 BRACKET - evaporator 160 CLAMP - harness 136
BANDWRAP 114, 138 BRACKET - filter 48 CLAMP - holddown 120, 124
BANDWRAP - harness 136 BRACKET - fuel filter 52 CLAMP - hose 56, 164
BASE - evaporator drain pan 160 BRACKET - fuel filter & pump 48, 52 CLAMP - muffler 58
BASE - motor mount 140 BRACKET - fuel pump 150 CLAMP - plug 132
BATTERY 146, 148 BRACKET - guard 80, 164 CLAMP - silicone hose 56
BEARING 30, 42, 70, 72, 144 BRACKET - housing 160 CLAMP - speednut 110, 114
BEARING - connecting rod 16 BRACKET - HV & optional 112, 114 CLAMP - suction tube 76
BEARING - injection pump 18 BRACKET - idler 62 CLAMP - tube 74, 164
BEARING - main 10 BRACKET - muffler 58 CLEANER - air 58
BEARING - ring 144 BRACKET - oil separator 78 CLIP - cover 58
BEARING - roller 64, 66 BRACKET - receiver tank 78 CLIP - harness 112
BEARING - thrust 10 BRACKET - relay 112, 116 CLIP - oil drain hose 28
BELT - engine to motor 62 BRACKET - rod 154 CLIP - retaining 156
BELT - motor to compressor 62 BRACKET - sensor 96 CLIP - sleeving 116
BELT - water pump 26, 62 BRACKET - solenoid 46 CLUTCH 62, 70
BLOCK - cylinder 10 BRACKET - terminal board 140 CLUTCH - compressor 62
BOARD - Cycle Sentry 124 BRACKET - valve 78, 80, 164 COIL 84, 86, 166
BOARD - Cycle Sentry switch 118 BREAKER - circuit 110, 114, 118, 122 COIL - condenser 56, 74
BOARD - fuel solenoid 112, 116 BRUSH 144 COIL - condenser/radiator 56
BOARD - relay 118, 120 BULB - light 136 COIL - evaporator 160, 164
BOARD - switch 118, 122 BUSHING 10, 54, 162 COMPRESSOR 76, 78
BOARD - terminal 116, 132, 138, 140 BUSHING - camshaft 10, 14 CONNECTOR 54, 98, 100, 102, 106,
BODY 36, 38, 166 BUSHING - finished 16 110, 114, 132, 136, 150
BOLT - air bleed 34 BUSHING - pulley 62 CONNECTOR - 1 terminal 78
BOLT - connecting rod 16 BUSHING - unfinished 16 CONNECTOR - cab box 132
BOLT - cover 26 BUTTON - reset 118 CONNECTOR - cable 134
BOLT - eye 46, 142 BUZZER - warning 124 CONNECTOR - glow plug 40, 94
BOLT - head 10 CONNECTOR - main harness 128,
BOLT - thermistor 96 C 130, 132
BOLT - thru 144 CABLE - ground 94 CONNECTOR - motor 162
BOLT - water pump 26 CABLE - motor 134 CONNECTOR - option board 132
BOLTSTRIP 164 CABLE - starter to battery 94 CONNECTOR - shroud 98
BOLTSTRIP - bracket 142 CAMSHAFT 12 CONNECTOR - starter 42
BOLTSTRIP - hinge 158 CAMSHAFT - injection pump 18 CONNECTOR - switch panel 128, 132
BOLTSTRIP - solenoid 46 CAP - air vent 66 CONNECTOR - to circuit board 128
BOOT 46, 118 CAP - bearing housing 10 CONNECTOR - to circuit board/main
BOOT - switch 126, 128, 130, 134 CAP - check valve 92 harness 130
INDEX - 1
CONNECTOR - to switch panel 130 FITTING - saddle 74 GREASE 66

CONNECTOR - tower 98, 100 FLANGE 48, 52 GREASE - synthetic 46, 64
CONTACTOR - heater option 112 FLANGE - camshaft 10 GRILLE - front 152, 158
CONTACTOR - motor 110, 114 FLANGE - cover 28 GROMMET 110, 114, 132, 136, 140,
CONTROLLER 32 FLANGE - drain 10 146, 148, 152, 160, 162
CORE - valve 164 FLANGE - mounting 24, 40 GROMMET - cable 126
COVER 18, 26, 126, 128, 130 FLANGE - thrust 12 GROMMET - harness 128, 130
COVER - battery box 146, 148 FLATWASHER 28, 38, 46, 48, 52, 56, GROMMET - tube 60
COVER - body 166 58, 62, 64, 66, 68, 74, GUARD - fan 56
COVER - box 134 76, 78, 80, 88, 94, 96, GUIDE - board 124
COVER - fuel pump 18 110, 112, 114, 116, 118, GUIDE - dipstick 28
COVER - gear 18 120, 122, 124, 132, 134, GUIDE - plunger 38
COVER - housing 30 136, 138, 140, 142, 144, GUIDE - valve 12
COVER - receptacle 134 146, 148, 150, 152, 154,
COVER - thermostat 26 156, 158, 160, 162, 164 H
COVER - top 158 FLYWHEEL 16 HANGER - heat exchanger 162
COVER - valve 12 FRAME 42 HARNESS - alternator 142
CRANKSHAFT 16 FRAME - condenser 152 HARNESS - auto start 100
CROSSMEMBER - alt support 154 FUSE LINK 94 HARNESS - box to unit 128, 130
CUP - air cleaner 58 HARNESS - cab box to unit 132
G HARNESS - control box 132
D GASKET 34, 48, 52, 92, 118, 150 HARNESS - Cycle Sentry 96, 98
DEFLECTOR - air 158 GASKET - adhesive 18, 24, 28, 44 HARNESS - diesel/electric 134
DEHYDRATOR 74 GASKET - air cleaner 60 HARNESS - electric relay 112, 116
DIAL 150 GASKET - cap 150 HARNESS - evaporator 96
DIAPHRAGM 166 GASKET - case cover 44 HARNESS - fuel pump 150
DIODE 46 GASKET - coolant drain 10 HARNESS - heater 96
DIODE - connector 130 GASKET - cover 18, 30 HARNESS - indicator light 136
DIODE - LED 122 GASKET - cylinder head 44 HARNESS - main 94, 98, 110, 114
DIODE - preheat/start switch 128, 130 GASKET - exhaust manifold 22, 44 HARNESS - motor 140
DIPSTICK 28 GASKET - feed pump 44 HARNESS - option 96, 98
DOOR - assembly 152 GASKET - flange 28 HARNESS - power 96, 98, 126
DOOR - curbside 154 GASKET - fuel return pipe 34 HARNESS - transformer 140
DOOR - thermostat 152 GASKET - head 10 HARNESS - Y 136
DRAIN COCK 10, 26, 56 GASKET - housing 30 HEAD - cylinder 12
GASKET - intake manifold 22, 44 HEAD - filter 48, 52
E GASKET - muffler 22, 44 HEAT EXCHANGER 162
ELBOW 28, 48, 52, 54, 164 GASKET - nozzle 34, 44 HEATER 96
ELBOW - hose fitting 48, 52 GASKET - oil pump 18, 28 HEATER - drain tube 94
ELBOW - tank 150 GASKET - plate 44 HEATER - evaporator drain tube 162
ELEMENT - filter 48, 52 GASKET - receptacle 134 HINGE - cover 158
ELEMENT - power 162 GASKET - regulator 144 HINGE - door 152
ENGINE 10 GASKET - sill 160 HINGE - frame 158
EXTENSION - oil switch 48, 52 GASKET - switch 76 HINGE - grille 154
GASKET - valve 38 HINGE - rod 158
F GASKET - valve cover 44 HOLDDOWN - spring 124
FACEPLATE 132 GASKET - water pump 26, 44 HOLDER - nozzle 36
FAN 144 GASKET SET 10, 44 HOLDER - spring 42
FAN - condenser 62 GASKET SET - engine overhaul 14, HOLDER - valve 38
FAN - evaporator 162 20, 22, 24, 32, 34, 36 HOSE 48, 52, 54, 96
FASTENER - velcro 152 GAUGE - belt tension 62 HOSE - accumulator 56
FILTER - air 58 GAUGE - fuel 150 HOSE - air cleaner to tube 58
FILTER - fuel 48, 52 GEAR 16 HOSE - breather 14
FILTER - oil 28 GEAR - camshaft 12, 18 HOSE - dry air cleaner 58
FILTER - oil bypass 54 GEAR - crankshaft 18 HOSE - engine to radiator 56
FITTING - air restrictor 58 GEAR - idler 10, 18 HOSE - evaporator drain 162
FITTING - barb 116, 126, 128, 130, GEAR - injection pump 18 HOSE - fuel return 150
140 GEAR - ring 16 HOSE - oil drain 28
FITTING - restricted 54 GLOW PLUG 40, 94 HOSE - overflow 56
INDEX - 2
HOSE - overflow tank to radiator 56 LIFTER - engine 14 NAMEPLATE - Caution, Fan 168
HOSE - tank to unit 150 LIGHT - indicator 134 NAMEPLATE - Caution, High Voltage
HOSE - tube to engine 58 LIMITER - fuel 32 170
HOSE - water 164 LINK - governor 30 NAMEPLATE - Caution, Start/Stop 170
HOURMETER 94 LINK - throttle 32 NAMEPLATE - Caution, Switch Unit To
HOURMETER - standby 94 LOCK - secondary 104 Off 168
HOUSING 66, 70 LOCKNUT 12, 32, 58, 138 NAMEPLATE - CD-II MAX 170
HOUSING - air filter 58 LOCKWASHER 22, 38, 42, 46, 48, 52, NAMEPLATE - Clean Fuel Pump 168
HOUSING - drive end 72 56, 58, 62, 64, 68, 74, NAMEPLATE - Compressor Oil 203-
HOUSING - end bell 72 76, 78, 80, 88, 94, 96, 413 168
HOUSING - evaporator 160 110, 112, 114, 116, 118, NAMEPLATE - Control Box
HOUSING - front 144 122, 124, 126, 132, 134, Component Location 170
HOUSING - gear 18 138, 140, 142, 144, 146, NAMEPLATE - Corrosive 146
HOUSING - governor 30 150, 152, 154, 158, 160, NAMEPLATE - diesel/electric 134
HOUSING - rear 144 162, 164 NAMEPLATE - Diesel/Electric On/Off
HOUSING - seal 24 126
HOUSING - starter 42 M NAMEPLATE - Electric Hours 170
MANIFOLD - exhaust 22 NAMEPLATE - Engine Hours 170
I MANIFOLD - intake 22 NAMEPLATE - Fuel Filter 170
INDICATOR - air restrictor 58 MARKSTRIP 112, 116, 138, 140 NAMEPLATE - Fuel Return 168
INDICATOR - liquid 88 MEMBER - condenser 154 NAMEPLATE - Fuel Supply 168
INDICATOR - phase 134 MODULE - temperature out of range NAMEPLATE - HFC 134a 168
INSERT 76, 80, 160 light 136 NAMEPLATE - Ingersoll Rand 170
INSERT - threaded 110, 112, 114, MOTOR 62, 68, 72, 94, 140 NAMEPLATE - Low Speed Defrost 170
116, 132, 152, 162 MOTOR - fan 162 NAMEPLATE - Maintenance 168
INSERT - window 136 MOUNT - base 68 NAMEPLATE - Negative 170
INSULATION - curbside 158 MOUNT - cable tie 116, 138 NAMEPLATE - No-CFC/No-HCFC 168
INSULATION - curbside door 158 MOUNT - capacitor 116 NAMEPLATE - on/off 128
INSULATION - front grille 158 MOUNT - vibration 68 NAMEPLATE - panel 118
INSULATION - panel, blockoff 158 MOUNT - wear plate 68 NAMEPLATE - Positive 170
INSULATION - roadside 158 MUFFLER 58 NAMEPLATE - pressure vessel 88
INSULATION - top cover 158 NAMEPLATE - R404A 168
N NAMEPLATE - recommended
J NAMEPLATE - 200/230V 134 batteries 146
JACKSHAFT 62, 66 NAMEPLATE - 200/230/60 68 NAMEPLATE - Refrigerant R404A 168
JOINT - breather 22 NAMEPLATE - 208/230 Volt 126, 130 NAMEPLATE - Run Hours 170
JOINT - fuel 34 NAMEPLATE - 220VAC 50 Hz 3 Phase NAMEPLATE - switches 130
JUMPER 122, 140 134 NAMEPLATE - symbol 136
NAMEPLATE - 220/50 Only 134 NAMEPLATE - Tag, Caution Radiator
K NAMEPLATE - 230VAC/1ph/60 Hz 170
KEEPER - valve 12 Only 68, 126 NAMEPLATE - terminal battery 94
KEY 16, 144 NAMEPLATE - 30 Cycle Sentry 132 NAMEPLATE - Thermo King 170
KEY - drive end 72 NAMEPLATE - 30 std 132 NAMEPLATE - This Side Up 148
KEY - fan end 72 NAMEPLATE - 380VAC 50 Hz 3 phase NAMEPLATE - TK Logo 170
KEY - gear 12 134 NAMEPLATE - TK remote light 136
KEY - pulley 62 NAMEPLATE - 380VAC 50 Hz/ NAMEPLATE - To Set Thermostat 170
KEY - shaft 18 460VAC 60 Hz 68 NAMEPLATE - Warning 146, 168
KIT - bowl & filter 48, 52 NAMEPLATE - 380/460 Volt 126, 130 NAMEPLATE - warning 148
KIT - check valve repair 92 NAMEPLATE - 50 Cycle Sentry 132 NAMEPLATE - Warning, Methyl
KIT - filter 48, 52, 150 NAMEPLATE - 50 std 132 Chloroform 168
KIT - repair 70, 84, 86 NAMEPLATE - arrow 68 NAMEPLATE - Warning, Not A Major
KIT - sleeve & eyelet 48, 52, 150 NAMEPLATE - Battery Terminal 170 Lifting Point 170
KIT - solenoid repair 166 NAMEPLATE - Belt Tension 170 NAMEPLATE - Warranty 168
KNOB - valve cover 12 NAMEPLATE - Bypass Oil Filter 170 NIPPLE 48, 52
NAMEPLATE - Caution 112, 116, 130, NIPPLE - oil drain 48, 52
L 134, 168 NIPPLE - water 164
LATCH - door 152 NAMEPLATE - Caution Lifting 170 NOZZLE - fuel injection 34, 36
LENS - color 136 NAMEPLATE - Caution, Cycle Sentry NOZZLE - valve 36
LEVER - governor 30 170 NUT 22, 26, 28, 32, 40, 42, 46, 48, 50,
INDEX - 3
52, 56, 58, 62, 68, 74, PANEL - air stop 160 R
80, 94, 110, 112, 116, PANEL - bracket 118 RACK 38
126, 128, 130, 134, 140, PANEL - evaporator 160 RECEPTACLE 106, 126, 130, 134
142, 144, 146, 150, 152, PANEL - switch 132 RECEPTACLE - assembly 106
154, 156, 158, 160, 162, PIN 18, 30, 38 RECTIFIER - negative 144
164 PIN - clip 30 RECTIFIER - positive 144
NUT - adjust 32 PIN - connector 162 REGULATOR 32, 144
NUT - bail 48, 52 PIN - cotter 42 RELAY 110, 114
NUT - captive 56, 74, 110, 114, 146, PIN - dowel 16, 24, 30 RELAY - current 116
148, 152, 154, 158, 160 PIN - piston 16 RELAY - defrost 120
NUT - circuit breaker 122 PIN - roll 12, 18, 34 RELAY - mini 120, 124
NUT - clamp 118, 150 PIN - sealing 106 RELAY - overload 110, 114
NUT - conduit 110, 114 PIN - spring 16 RELAY - unloading 110, 114
NUT - cover 18 PIN - terminal 106, 132 RESISTOR 138
NUT - fitting 116 PINION 38 RETAINER 30, 32, 38
NUT - fuel hose 150 PIPE 28 RETAINER - front bearing 144
NUT - fuel return pipe 34 PIPE - fuel return 34 RETAINER - harness connector 112,
NUT - governor support 30 PIPE - injection 34 116, 120, 122, 124
NUT - handle 32 PIPE - oil intake 28 RETAINER - heater 96
NUT - hinge 158 PISTON 16 RETAINER - screw 152
NUT - injection pump 18 PLATE 38 RETAINER - spring 36, 38
NUT - manifold 22 PLATE - alternator 142 RETAINER - valve spring 12
NUT - oil pressure valve 28 PLATE - block terminal 132 RING - idler pulley seal 64
NUT - pulley 144 PLATE - compressor drive 78 RING - retaining 64
NUT - pump 34 PLATE - cover 156 RING - snap 70, 72
NUT - receiver tank 88 PLATE - door 152 RING SET 16
NUT - rod 148 PLATE - idler gear 10 RIVET 68, 116, 124, 154
NUT - solenoid 46 PLATE - rotor 70 RIVET - blind 156
NUT - support 12 PLENUM - condenser 56 RIVET - boltstrip 158
NUT - terminal 42 PLUG 10, 12, 18, 26, 28, 32, 48, 52, RIVET - guide 124
NUT - toplook 142 106, 126, 130, 132, 134 RIVET - mount 138
NUT - weld 78, 160 PLUG - access 152 RIVET - nutstrip 68, 78, 140
NUTPLATE - motor/jackshaft 68 PLUG - assembly 106 RIVET - plenum 56
NUTSTRIP - bracket 78, 140 PLUG - button 94, 110, 126, 134 RIVET - probe 94
NUTSTRIP - brackets 78 PLUG - cavity 104 RIVET - retainer 112, 116, 120, 122
NUTSTRIP - engine 68 PLUG - drain 28 RIVET - spring 110, 114, 120
NUTSTRIP - mount 68 PLUG - fusible 150 ROD - battery holddown 146
NUTSTRIP - plate 142 PLUG - hot 14 ROD - connecting 16
NUTSTRIP - tray 140 PLUG - jumper relay 98 ROD - door support 158
PLUG - pipe 10, 12, 48, 52, 54, 66 ROD - grille 154
O PLUG - sump 28 ROD - holddown 148
ORIFICE - condenser fan 56 PLUNGER 166 ROD - push 12
O-RING 12, 18, 26, 28, 32, 36, 38, 64, PLUNGER - solenoid 46 ROD - thru 72
66, 74, 76, 82, 88, 126, PLUNGER & BARREL 38 ROTOR - assembly 144
128, 130, 144, 150, 162 PREFILTER 48, 52
O-RING - cover 18 PROBE - switch 94 S
O-RING - guide 28 PROTECTOR - injection nozzle 44 SCREEN - condenser 158
O-RING - knob 12 PROTECTOR - nozzle 34 SCREEN - inlet 162
O-RING - oil filler 44 PULLEY 16, 144 SCREEN - top 154
O-RING - pipe 28 PULLEY - alternator 62 SCREW 18, 28, 32, 66, 68, 70, 126,
O-RING - relief valve 90 PULLEY - fan 62 144, 154, 160, 166
O-RING - shaft 30 PULLEY - idler 62, 64 SCREW - adapter 46, 116
O-RING - solenoid 30 PULLEY - jackshaft 62 SCREW - adjust 32
O-RING - thermostat 26, 44 PULLEY - motor 62 SCREW - alternator 142
O-RING - valve cover 12 PUMP - fuel 48, 52, 150 SCREW - alternator bracket 142
OVERLAY - TG V 118 PUMP - fuel injection 34, 38 SCREW - angle 154
PUMP - oil 18, 28 SCREW - base 140
P PUMP - water 26 SCREW - bearing cap 10
PAD 78 SCREW - belt adjusting 142
INDEX - 4
SCREW - bleed 34 SCREW - socket 110, 114 SPINDLE - idler 64

SCREW - board 116, 118, 140 SCREW - socket head 68 SPRING 30, 32, 42, 92, 166
SCREW - box 110, 114, 136, 138 SCREW - solenoid 30, 74 SPRING - coil 42
SCREW - bracket 46, 48, 52, 58, 62, SCREW - starter 40 SPRING - holddown 110, 114, 120
78, 80, 96, 112, 114, SCREW - stay 42 SPRING - leaf 70
124, 138, 142, 162, 164 SCREW - strike 152 SPRING - nozzle 36
SCREW - bracket to cab box 132 SCREW - support 12, 152, 154, 160 SPRING - plunger 38
SCREW - brackets 78 SCREW - switch 94 SPRING - regulator 30
SCREW - breaker 110, 114 SCREW - tank 56 SPRING - shaft 12
SCREW - brush 144 SCREW - terminal 94 SPRING - starting 30
SCREW - channel 158 SCREW - terminal board 132, 138 SPRING - valve 12, 38
SCREW - clamp 34, 56, 58, 74, 76, 78, SCREW - terminals 118 STANDOFF - pc board 118
136, 164 SCREW - thermostat 118 STARTER 40, 42, 94
SCREW - clip 28, 156 SCREW - timer 110, 114 STATOR - assembly 144
SCREW - clutch pulley 62 SCREW - transformer 140 STAY 42
SCREW - coil 56, 160, 164 SCREW - tray 140 STEM - valve 164
SCREW - compressor 78 SEAL 78, 104, 106, 150, 166 STRIKE - door latch 152
SCREW - condenser 74 SEAL - connector 162 STRIP - gasket 118, 126, 128, 130,
SCREW - cover 18, 30, 118, 128, 130, SEAL - drive end 72 134
134, 146, 148 SEAL - fan drive end 72 STRIP - lifting unit 154
SCREW - dipstick guide 28 SEAL - oil 18, 24, 66 STRIP - sealing 158
SCREW - door 152, 154 SEAL - oil & grease 64 STUD 26
SCREW - engine 68 SEAL - valve stem 12, 44 STUD - fuel pump cover 18
SCREW - evaporator top 160 SEALER - thread 164 STUD - injection pump 18, 34
SCREW - fan 62, 162 SEAT - valve 12, 92 STUD - manifold 22
SCREW - flange 10, 12, 24 SENSOR - rpm 96 STUD - support 12
SCREW - flywheel 16 SENSOR - thermostat 118 STUD - threaded 142
SCREW - frame 42 SEPARATOR - oil 74, 82 SUMP - oil 28
SCREW - gear housing 18 SHAFT - assembly 66 SUPPORT - condenser vertical 154
SCREW - grille 152, 158 SHAFT - governor 30 SUPPORT - frame/bulkhead 152, 160
SCREW - ground 112, 116 SHAFT - idler 10 SUPPORT - jackshaft 68
SCREW - hanger 162 SHAFT - regulator 30 SUPPORT - rocker arm 12
SCREW - heat exchanger 162 SHAFT - rocker arm 12 SWITCH - Cycle Sentry module 124
SCREW - hinge 152, 154, 158 SHAFT - shoe 70 SWITCH - defrost 122, 128, 130
SCREW - housing 24, 30, 42 SHEAVE - pulley 26 SWITCH - diesel/electric 126, 130, 134
SCREW - idler pulley 64 SHIELD - high voltage 112, 114 SWITCH - high pressure cutout 76, 94
SCREW - idler shaft 10 SHIFTER 30 SWITCH - high temperature cutout 96
SCREW - intake 22 SHIM 26, 66 SWITCH - low pressure cutout 76
SCREW - jackshaft 68 SHIM PACK 34 SWITCH - magnetic 42
SCREW - latch 152 SHIM PACK - injection pump 44 SWITCH - oil pressure 48, 52, 94
SCREW - lifter 14 SHIM PACK - lever 30 SWITCH - on/off 122, 126, 128, 130,
SCREW - manifold 22 SHIM SET 36, 38 134
SCREW - member 154 SHIM SET - plunger 30 SWITCH - preheat/start 122, 128, 130
SCREW - motor 68, 140 SHOE - friction 70 SWITCH - pressure differential 94
SCREW - motor mount 68 SHOULDER 74 SWITCH - temperature, defrost
SCREW - muffler 58 SHROUD 104 termination 94
SCREW - oil pipe 28 SLEEVE 30, 144 SWITCH - water temperature 94, 164
SCREW - oil sump 28 SLEEVE - repair 24, 66
SCREW - orifice 56 SLINGER - oil 66 T
SCREW - panel 160 SOCKET - light 136 TAB - mounting 106, 108
SCREW - pc board 112, 116 SOCKET - relay 110, 114 TANK - accumulator 76
SCREW - plate 10, 38, 78 SOLENOID - fuel 94 TANK - fuel 150
SCREW - pulley 16, 62 SOLENOID - fuel stop 30 TANK - overflow 56
SCREW - pump 18, 28, 150 SOLENOID - throttle 46 TANK - receiver 74, 88
SCREW - receptacle 126, 134 SPACER 26, 30, 112, 116, 144 TAPPET 38
SCREW - relay 116 SPACER - door 152 TAPPET - valve 12
SCREW - retainer 32, 38 SPACER - LED 122 TEE 48, 52, 74
SCREW - screen 154 SPACER - rpm sensor 96 TERMINAL 78, 104, 110, 114, 136,
SCREW - shield 112, 114 SPACER - valve stop 36 150
INDEX - 5
TERMINAL - male 104 VALVE - solenoid 74, 84, 86, 94, 164,
TERMINAL - pin 106 166
TERMINAL - socket 106 VENT - air 66
TESTER - cab control box 132 VENT - check 150
THERMOSTAT 26, 96
THERMOSTAT - TG V 118 W
TIMER - clutch 110, 114 WASHER 16, 30, 70, 124, 152, 160
TIMER - unloading 110, 114 WASHER - belleville 152, 160
TOOL - wedge remover 108 WASHER - insulating 144
TOWER 104 WASHER - seal 32
TRANSFORMER 140 WASHER - sealing 20, 32, 34, 94, 112,
TRAY - transformer 140 118, 126, 128, 130, 152
TRIM - extrusion 56 WASHER - shoulder 94, 118
TUBE 58 WASHER - spacer 68, 142
TUBE - check valve to condenser 74 WASHER - special 68, 74, 88, 160
TUBE - condenser 74 WASHER - wave 72
TUBE - condenser to heat exchanger WEDGE 98, 106
162 WEIGHT - governor 30
TUBE - defrost 160
TUBE - dehydrator to evaporator 74 Y
TUBE - discharge 74 YOKE 42
TUBE - drain 160
TUBE - equalizer 162
TUBE - exhaust 58
TUBE - fuel feed 150
TUBE - fuel pickup 50, 54
TUBE - heat exchanger to condenser
162
TUBE - heat exchanger to expansion
162
TUBE - hot gas to defrost 162
TUBE - oil return 76
TUBE - receiver to dehydrator 74
TUBE - solenoid valve to condenser
coil 74
TUBE - solenoid valve to evaporator 74
TUBE - suction 76
TUBE - suction evaporator to heat
exchanger 162
TUBE - suction valve 76
TUBE - tee to solenoid 74
TUBE - tee to solenoid valve 74
TUBE - valve to coil 164
TUBE - water 164
U
U-BOLT - air cleaner 58
U-BOLT - valve 164
V
VALVE 164
VALVE - check 74, 92
VALVE - cpr 76
VALVE - delivery 38
VALVE - exhaust 12
VALVE - expansion 162
VALVE - intake 12
VALVE - oil pressure 28
VALVE - relief 74, 90
INDEX - 6

CD-II Max and CD-II Max Eec Tk51153

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Copyright:

Available Formats

CD-II Max and CD-II Max Eec Tk51153

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Copyright:

Available Formats

CD-II MAX &

CD-II MAX EEC

Printed ( Tuesday, October 09, 2001)

Copyright©2000 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (October 9, 2001)

Copyright © 2000 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

CD-II MAX & CD-II

B/M DESCRIPTION Date

CYINDER HEAD &

NOTE: Gasket set - engine overhaul (see 132F13)

OIL FILTER &

NOZZLE & FUEL

STARTER & GLOW

OIL BYPASS FIL-

NOTE: See Parts Bulletin 1121.

MOTOR & TRANS-

FUEL TANK &

HOT WATER HEAT

101-301 10 11-6050 12 11-6228 54

11-8762 30 33-1727 18 33-381 150

41-2638 48, 52, 150 44-5537 110, 114 44-7774 118

55-433 48, 52 55-5769 22 55-5871 68

55-7491 164 61-269 76 67-1712 56, 74

91-1949 152 91-4789 78 91-758 74

A BOX 128, 130 CAP - fuel tank 150

CONNECTOR - to switch panel 130 FITTING - saddle 74 GREASE 66

SCREW - bleed 34 SCREW - socket 110, 114 SPINDLE - idler 64

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