Professional Documents
Culture Documents
Winged Deer 1Specs
Winged Deer 1Specs
ITB# 6590
Prepared by:
CHA
3008 Topside Business Park Drive
Louisville, TN 37777
(518) 453-4500
WINGED DEER PARK ATHLETIC COMPLEX EXPANSION
TABLE OF CONTENTS
SECTION SECTION
NUMBER TITLE PAGES
BIDDERS INSTRUCTIONS
INSURANCE CHECKLIST
BID FORM
ESCROW AGREEMENT
DIVISION 03 - CONCRETE
DIVISION 04 - MASONRY
DIVISION 05 - METALS
PAGE 1 OF 5
CHA PROJECT NO. 070605
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WINGED DEER PARK ATHLETIC COMPLEX EXPANSION
TABLE OF CONTENTS
SECTION SECTION
NUMBER TITLE PAGES
DIVISION 08 - OPENINGS
DIVISION 09 - FINISHES
PAGE 2 OF 5
CHA PROJECT NO. 070605
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WINGED DEER PARK ATHLETIC COMPLEX EXPANSION
TABLE OF CONTENTS
SECTION SECTION
NUMBER TITLE PAGES
DIVISION 10 – SPECIALTIES
10 1400 Signage.......................................................................................................................... 3
10 2100 Solid Polymer (HDPE) Toilet Compartments ............................................................... 5
10 2813 Toilet Accessories ......................................................................................................... 7
10 2814 Baby Changing Station ................................................................................................. 3
10 2819 Shower Enclosures ........................................................................................................ 4
10 4413 Fire Extinguishers and Cabinets.................................................................................... 3
DIVISION 11 – EQUIPMENT
DIVISION 12 – FURNISHING
DIVISION 22 – PLUMBING
PAGE 3 OF 5
CHA PROJECT NO. 070605
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WINGED DEER PARK ATHLETIC COMPLEX EXPANSION
TABLE OF CONTENTS
SECTION SECTION
NUMBER TITLE PAGES
DIVISION 26 – ELECTRICAL
DIVISION 31 – EARTHWORK
PAGE 4 OF 5
CHA PROJECT NO. 070605
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WINGED DEER PARK ATHLETIC COMPLEX EXPANSION
TABLE OF CONTENTS
SECTION SECTION
NUMBER TITLE PAGES
DIVISION 33 - UTILITIES
APPENDICES
PAGE 5 OF 5
CHA PROJECT NO. 070605
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ADVERTISEMENT FOR BIDS
WINGED DEER PARK – ATHLETIC COMPLEX IMPROVEMENTS
Sealed bids for Winged Deer Park – Athletic Complex Improvements (ITB #6590), will be received by the City of
Johnson City, Purchasing Director at 209 Water Street, Johnson City, Tennessee 37601 until 2:00pm local time, on
March 9, 2022 at which time they will be publicly opened and read aloud. Bids received after that time will not be
considered. An optional virtual pre-bid will be held 2/24 at 1:00 pm, local time.
Work shall include, but not be limited to: The construction of four softball fields, a multipurpose field, parking lot,
access road, concrete sidewalks, athletic support building, maintenance building, retaining walls, sports lighting,
pedestrian & parking lot lighting, concrete curbs, synthetic and natural turf, turf irrigation system, chain link fencing,
dugouts, bullpens, foul poles, backstops, concrete bleacher pads, storm drainage piping and SWM systems, water
service, electric service, sanitary service, site grading including rock removal, erosion and sedimentation controls,
landscaping and all work shown on the contract documents to complete the Athletic Complex Expansion of Winged
Deer Park. Project substantial completion shall be within 263 calendar days and final completion shall be within 284
calendar days of contract issue, otherwise penalties apply.
Copies of the bidding documents including drawings and specifications may be obtained from the Johnson City
Purchasing Office: 209 Water Street, Johnson City (423) 975-2716. Documents will also be available electronically
upon request. Please contact Daniel Deats of CHA via email at ddeats@chacompanies.com.
All Bidders must be licensed contractors as required by Contractor’s Licensing Act 1994 (TCA Title 62, Chapter 6) and
all requirements therein. The project requires a 5% Bid Bond, specific insurance and 100% Payment and Performance
Bond. Contractors must comply with all Drug Free Requirements.
The City reserves the right to reject any and all bids, to waive informalities, and to accept the bid or bids that are judged
to be in the best interest of the City. The City of Johnson City is an Equal Opportunity Employer.
ITB #6590 – ATHLETIC COMPLEX EXPANSION
BIDDERS INSTRUCTIONS
1. SCOPE OF WORK
Contractor shall provide all equipment, labor and materials and services as required for the construction of
four softball fields, a multipurpose field, parking lot, access road, concrete sidewalks, athletic support
building, maintenance building, retaining walls, sports lighting, pedestrian & parking lot lighting, concrete
curbs, synthetic and natural turf, turf irrigation system, chain link fencing, dugouts, bullpens, foul poles,
backstops, concrete bleacher pads, storm drainage piping and SWM systems, water service, electric service,
sanitary service, site grading including rock removal, erosion and sedimentation controls, landscaping and
all work shown on the contract documents to complete the Athletic Complex Expansion of Winged Deer
Park.
2. CONTACT PERSON
All technical questions and/or substitution requests for pre-approval shall be directed to Daniel Deats, CHA
at ddeats@chacompanies.com for bid submittal questions please contact Purchasing at 423-975-2715 or
purchasing@johnsoncitytn.org.
3. JOBSITE VISIT REQUIRED
All bidders MUST visit the jobsite to familiarize themselves with the project area. Contractor shall assume
all responsibility relating to all the requirements in submitting this bid. Vendor is responsible for any and
all costs associated with the design, certification, fabrication, and installation as per these specifications.
7.2 The successful bidder will be required to furnish a Performance and Payment Bond in the amount of one
hundred percent (100%) of the bid price. Bond shall be issued by a surety company licensed to do business
in the State of Tennessee. Performance bonds must be filed with the purchasing department within ten (10)
working days after the contract has been issued. In lieu of a bond, cashier’s checks are acceptable, personal
checks are not. An irrevocable letter of credit from a state or national bank or state or federal savings and
loan association having its principal office in Tennessee may be accepted instead of a performance bond,
subject to approval of the terms and conditions of said irrevocable letter of credit. In the event that the
successful bidder fails to furnish a performance bond and execute a contract within the time period allowed,
the bid deposit of the bidder shall be retained by the city as liquidated damages and not as a penalty.
8. ADDENDA
In the event it becomes necessary to revise any part of this bid, addenda will be provided from the City‘s
Purchasing Department, in writing, to all known interested bidders. Verbal responses shall not be binding.
It is the Proposer’s responsibility to assure receipt of all addenda. All Proposers should contact the City
prior to submitting a response to ascertain whether any addenda have been issued. Please check
www.johnsoncitytn.org/purchasing for any addendums issued.
9. PROJECT TIME FRAME
The contract time shall run on a calendar day basis and substantial completion of work shall be completed
within 263 calendar days from Date of Contract Issue with final completion of work being complete
within 284 calendar days from Date of Contract Issue. Date of Contract Issue shall be defined as the
date that a Purchase Order for this project is issued to the Contractor. This contract time includes days
necessary to design, fabricate and complete the project. It accounts for time to include bad weather and
holidays. If Contractor is delayed in the performance or progress of the Work by events beyond their control,
then a request to extend the deadline must be made to the City’s Representative, Daniel Deats. Any such
agreement must be in writing. Liquidated damages for delay of completion of this contract shall be assessed
at $1000 per day.
10.1 All proposers must execute the enclosed Drug Free Workplace Affidavit to verify compliance with TCA
50-9-113 and return same with bid response. Failure to comply with this requirement will declare that
proposal non-responsive.
10.2 Purpose of the Drug & Alcohol Testing Program
The City of Johnson City recognizes its responsibility to provide safe and efficient operations for our
employees, our citizens and the general public. Our commitment to provide safe and efficient operations
is shown by the implementation of programs and procedures which ensure compliance with appropriate
safety measures, as well as the letter and intent of all applicable laws and regulations. There is sufficient
evidence to conclude that the use of illegal drug/alcohol; drug/alcohol dependence and drug/alcohol abuse
seriously impairs an employee’s performance and general physical and mental health. The illegal
possession and use of drugs, alcohol and/or narcotics by employees of the City is a crime in this jurisdiction
and is clearly unacceptable. Therefore, the City of Johnson City has adopted this written policy to ensure
an employee’s fitness for duty as a condition of employment; to ensure the drug tests and alcohol tests are
conducted on safety-sensitive positions in the categories of: pre-employment, random testing, suspicion
testing, and return-to-duty testing.
10.3 To comply with TCA Title 50 Chapter 9 Part 1, all bidders and/or proposers of service to the City must
have a testing program of the same or better than the requirements of the City of Johnson City.
11. PAYMENT TERMS
Progress payments will be made based on an agreed Schedule of Values. Successful contractors shall
submit a Schedule of Values to Owner’s Representative at least twenty (20) calendar days prior to
submitting first application for Payment. Approved Schedule of Values will be used as basis for reviewing
Vendor’s Application for Payment. Total of costs listed in Schedule of Values shall equal Contract Sum.
Payment Applications can be submitted monthly as work progresses, pending acceptance by the City. In
Application for Payment, list installed and completed value of component parts of work in sufficient detail
to serve as basis for computing values for progress payments. Final payment will be after satisfactory
completion, inspection and acceptance of the Complex by the City and issuance of warranty statements.
12. INSURANCE
The attached Insurance Checklist (which includes a section for the Insurance agent to fill- out) and General Contract
Form must be completed and returned with the bid package. If bidder currently does not meet these insurance
requirements but plans to obtain if awarded this project, then state so on the checklist. Successful vendor shall
provide certificate of insurance, as specified, prior to project release by Purchasing.
If within 24 hours after Bids are opened any Bidder files a duly signed written notice with Owner and
promptly thereafter demonstrates to the reasonable satisfaction of Owner that there was a material and
substantial mistake in the preparation of its Bid, that Bidder may withdraw its Bid, and the Bid Security will
be returned, Thereafter, if the work is rebid or negotiated, that Bidder will be disqualified from further
bidding on the Work. This provision to withdraw a Bid without forfeiting the Bid security does not apply to
Bidder's error in judgment in preparing the bid.
INSURANCE CHECKLIST
(Winged Deer Park Athletic Complex Improvements – ITB# 6590)
Carrier ratings: Insurer A________; Insurer B________; Insurer C________; Insurer D________
CONTRACTOR’S STATEMENT:
I have reviewed the above requirements with my insurance agent(s) and, if awarded a contract, will provide all coverage marked.
This form and the General Contract Form shall be signed and returned with the bid package. The
Certificate of Insurance must be provided to Purchasing prior to contract award.
GENERAL CONTRACT FORM
The General Contract Form is included in every solicitation requiring insurance. The
general requirements of the contract form are supplemented by items checked on the
Insurance Checklist that identify specific requirements for the bid or project.
INSURANCE
Review this section carefully with your insurance agent or broker prior to submitting a bid or
proposal. See Insurance Checklist (part of the Bid Forms) for specific coverage applicable to
this contract. The term “Contract” as used in this section shall mean the Agreement covering
the work that is entered into between the City of Johnson City, Tennessee and the Contractor.
1.1 The Contractor shall not start work under this contract until the Contractor has obtained
at its own expense all of the insurance called for hereunder and such insurance has been
approved by the City; nor shall the Contractor allow any subcontractor to start work on any
subcontract until all insurance required of the subcontractor has been so obtained and
approved by the Contractor. Approval of insurance required of the Contractor will be granted
only after submission to the Director of Purchasing of original, signed Certificate(s) of
Insurance, General Contract Form, and Insurance Checklist or, alternately, at the City’s
request, certified copies of the required insurance policies.
1.2 No acceptance and/or approval of any insurance by the City shall be construed as
relieving or excusing the Contractor, or the surety, or its bond, from any liability or obligation
imposed upon either or both of them by the provisions of the Contract Documents.
1.3 The City of Johnson City (including its elected and appointed officials, agents, and
employees) is to be named as an additional insured under all coverage except
Worker’s Compensation, Automobile Liability, and Professional Liability and the
Certificate of Insurance or the certified policy, if requested, must so state. Coverage
afforded under this paragraph shall be primary and non-contributory as respects the City, its
elected and appointed officials, agents and employees. The following definition of the term
“City” applies to all policies issued under the contract:
“The City of Johnson City, Tennessee together with all of its various
departments, bureaus, and agencies, as well as any affiliated or subsidiary
board, committee, or authority, including but not limited to the City of Johnson
City, Dept. of Education (A.K.A “Johnson City Schools”).”
1.4 The contractor shall provide insurance as specified in the Insurance Checklist contained
in this document. In the event that Contractor maintains insurance coverage that is broader
than the minimum required by this Agreement, this Agreement shall be deemed to require
the broader coverage, including but not limited to any greater limits and any excess or
umbrella coverages.
Insurance Guide-Builders Risk
Revised 10/12/2020
1.5 The Contractor covenants to save, defend, hold harmless and indemnify the City of
Johnson City, Tennessee together with its various departments, elected or appointed officials,
employees, officers, counsel, agents, and any and all other persons or entities acting on
behalf of the same (collectively the City) from and against any and all claims of any sort based
upon any theory of liability whatsoever, for any and all harm, loss, damage, injury, cost
(including court cost and attorney fees) charges, or other liability of any nature whatsoever,
however caused, resulting from or arising out of or in any way connected with the contractors
performance or non-performance of the terms of the contract documents or its obligations
under the contract based upon any theory of liability whatsoever, including claims brought by
third persons, and further covenants to discharge all of the aforesaid persons and entities and
forever hold them harmless from the same. The foregoing obligation to indemnify and defend
shall continue in full force and effect after the aforesaid contractor completes all of the work
required under the contract, until such time as the applicable statutes of limitation or repose
have expired.
1.6 The Contractor shall be responsible for the work performed under the Contract
Documents and every part thereof, and for all materials, tools, equipment, appliances, and
property of any description used in connection with the work. The Contractor assumes all
risks for direct and indirect damage or injury to the property or persons used or employed on
or in connection with the work contracted for, and of all damage or injury to any person or
property wherever located, resulting from any action, omission, commission or operation
under the Contract, or in connection in any way whatsoever with the contracted work, until
final acceptance of the work by the City.
1.7 Insurance coverage required in these specifications shall be in force throughout the
Contract Term. If the Contractor fails to provide acceptable evidence of current insurance
within ten days of written notice at any time during the Contract Term, the City shall have
absolute right to terminate the Contract without any further obligation to the Contractor and
the Contractor shall be liable to the City for the entire additional cost of procuring
performance by another vendor and the cost of performing the incomplete portion of the
Contract at time of termination. Contractor is required to provide the City with notice of
cancellation, non-renewal, or material change in coverage at least thirty (30) days prior to
cancellation, non-renewal, or material change in coverage.”
1.8 Contractual and other liability insurance provided under this Contract shall not contain a
supervision, inspection or engineering services exclusion that would preclude the City from
supervising or inspecting the project as to the end result. The Contractor shall assume all
on-the-job responsibilities as to the control of persons directly employed by it and of the
subcontractors and any persons employed by the subcontractor.
1.9 Nothing contained in the specifications shall be construed as creating any contractual
relationship between any subcontractor and the City. The Contractor shall be as fully
responsible to the City for acts and omissions of the subcontractors and of persons employed
by them as it is for acts and omissions of persons directly employed by the Contractor.
1.10 Precaution shall be exercised by the Contractor at all times for the protection of persons
(including employees) and property. All existing structures, utilities, roads, services, trees
and shrubbery shall be protected against damage or interruption of service at all times by the
Contractor and its subcontractors during the term of the Contract, and the Contractor shall be
1.11 If a Contractor can not meet the insurance requirements contained in a bid, proposal,
or project description, alternate insurance coverage may be considered. Written requests for
consideration of alternate coverage must be received by the Director of Purchasing at least
ten working days prior to the date set for receipt of bids or proposals. If the City denies the
request for alternate coverage, the specified coverage will be required to be submitted. If the
City permits alternate coverage, an amendment to the Insurance Requirement will be
prepared and distributed prior to the time and date set for receipt of bids or proposals.
1.12 All required insurance coverage must be acquired from insurers authorized to do
business in the State of Tennessee, and acceptable to the City. The insurers must also have
policyholders’ rating of “A“ or better, and a financial size of “Class VII” or better in the latest
edition of Best’s Insurance Reports, unless the City grants specific approval for an exception
in the same manner as described in 1.11 above.
1.13 The City may consider deductible amounts as part of its review of financial stability. The
Contractor shall assume all deductibles.
2.1 The Contractor shall purchase the following insurance coverage, including the terms,
provisions and limits shown in the Checklist:
Commercial General Liability – The Commercial General Liability policy shall include
any or all of the following as indicated on the Checklist:
ii. Premises/Operations;
Business Automobile Liability including coverage for any owned, hired, or non-owned
motor vehicles, Uninsured Motorists insurance, and Automobile Contractual Liability.
Railroad Protective Liability – Including coverage for third-party bodily injury and
property damage resulting from contractor’s work for which the railroad could be held
liable, physical damage to the railroad’s property, and defense expenses.
If Commercial General or other liability insurance purchased by the Contractor has been
issued on a claims-made basis, the Contractor must comply with the following additional
conditions. The limits of liability and the extensions to be included as described in the
Checklist remain the same. The Contractor must either:
Notwithstanding any of the above, the Contractor may satisfy its obligations under this section
by means of self-insurance for all or any part of the insurance required, provided that the
alternative coverage is acceptable to the City.
Specific limits of liability coverage on the Insurance Checklist may be adjusted according to
project risk if the adjustment is deemed appropriate and the amended amount is approved by
the City Manager.
6. Verification of Compliance
I have read this General Contract Form and agree to all the terms and conditions contained
therein.
This form and the Insurance Checklist must be completed and returned with Certificate
of Insurance, as specified, prior to contract award.
Bid Name / Number WINGED DEER PARK - ATHLETIC COMPLEX EXPANSION - PROJECT / #6590
Due Day / Date / Time Wednesday March 9, 2022 / 2:00 PM ET
Bid Location / Mail Address Johnson City Purchasing Department, Debbie Dillon-Director,
209 Water Street (37601), P O Box 2150 (37605), Johnson City, TN
Bid Contact / Telephone Daniel Deats, CHA Companies;518-453-8217 or 423-975-2715; purchasing@johnsoncitytn.org
Bid Issue Date February 14, 2022
Project Location Winged Deer Park, 4137 Bristol Hwy. Johnson City, TN 37601
FOB Destination, freight prepaid and allowed - Johnson City, TN
Payment Terms Net 30
Complete all portions of this bid sheet. Pricing shall be on this form to be considered. Use additional sheets if necessary
DESCRIPTION
ITEM QTY TOTAL*
1. LUMP Provide all equipment, labor, materials, and services as required to complete
SUM the expansion of Winged Deer Park Athletic Complex as per attached $___________________
specifications and drawings.
5% Contingency $___________________
TOTAL WITH CONTINGENCY: $___________________
BID SUBMITTALS:
State Contractors Envelope form and copy of license
Insurance checklist & General contract form
Drug Free Workplace Affidavit
5% bid bond
Acknowledge of Forms
COVID-19 UPDATE: Solicitations will be opened publicly via a virtual conference only (in person attendance not permitted).
Information normally available in person at the Purchasing Department can be obtained through other methods. Please contact us by
phone or email for specific requests.
Join Zoom Meeting: ITB# 6590 - WINGED DEER PARK ATHLETIC COMPLEX IMPROVEMENTS VIRTUAL BID OPENING;
Meeting ID: 829 7082 9735 ; Passcode: 258482. If you do not have access to a webcam, or you have no audio with your
system, you can call this number to join: (646) 518-9805. Any issues accessing the zoom web meeting please call 423.975.2715 for
direct assistance
Bidder’s Reminder: ● Bid to be signed in ink by authorized company representative; ● Verify prices, extensions and total as correct
Solicitation
Number: ITB# 6590
Name of
Bidder/Proposer:
The Undersigned hereby acknowledges that the Bidder/Proposer has carefully reviewed the
Requirements For Bids, Requests for Proposals, and Contracts between the City of Johnson
City and Other Parties and the requirements of the Iran Divestment Act (Sealed Solicitations
General Terms & Conditions #19), and understands that these documents are considered
part of the Contract Documents and all Bids/Proposals shall be conditioned by the document.
By submission of this bid/proposal, each bidder/proposer and each person signing on behalf
of any bidder/proposer certifies, and in the case of a joint bid/proposal each party thereto
certifies as to its own organization, under penalty of perjury, that to the best of its knowledge
and belief that each bidder/proposer is not on the Iran investment activities list created
pursuant to T.C.A. § 12-12-106.
Name of & Title of Signer
(Print or Type):
Signature:
Date:
All vendors with five (5) or more employees must execute the attached Drug Free Workplace
Affidavit to verify compliance with TCA 50-9-113 and return same with response. Failure to
comply with this requirement will declare that submittal non-responsive.
To comply with TCA Title 50 Chapter 9 Part 1, all bidders and/or proposers of service to the
City must have a testing program of the same or better than the requirements of the City of
Johnson City.
DRUG-FREE WORKPLACE AFFIDAVIT
State of __________________________
County of _________________________
2) I have personal knowledge of the policies of the above-named firm with respect to
the maintenance of a drug-free workplace; and
3) I certify that all provisions and requirements of the Tennessee Drug-Free Workplace
Program, as established by Tennessee Code Annotated §§ 50-9-113 have been
met and implemented.
(Signed) __________________________
(Title) ____________________________
_________________________________
_________________________________
Title
THIS AGREEMENT is entered into this ____ day of ____________, 2022 by and between City of Johnson
City, Tennessee, a Tennessee Municipal Corporation ("Owner"), _______________________ ("Contractor")
and First Horizon Bank ("Bank") as escrow agent.
WITNESSETH:
WHEREAS, Owner and Contractor entered into a construction contract in the amount of
$_______________ (the "Contract"). The Contract provides that five percent (5.00%) of the progress payments
made under the Contract will be withheld as retainage ("Retainage") from the total of progress payments made
by Owner to Contractor; and
WHEREAS, pursuant to T.C.A. 66-34-104 (the "Statute"), the amount withheld as Retainage is to be
deposited in a separate escrow account maintained with a third party; and
WHEREAS, Owner and Contractor desire that all Retainage withheld under the Contract, be deposited
in an interest bearing escrow account pursuant to and in compliance with the Statute; and
WHEREAS, Bank has agreed to accept the Retainage and cause it to be placed in an interest bearing
escrow account and to act as escrow agent for said account.
NOW, THEREFORE, in consideration of the premises and mutual covenants and promises hereinafter
set forth, it is agreed, as follows:
_____________________________
By:___________________________
Title:_________________________
By:___________________________
Title:_________________________
By:___________________________
Title:_________________________
STATE CONTRACTORS LICENSING INFORMATION
BID ENVELOPE FORM
NAME OF BIDDER:
ADDRESS OF BIDDER:
FEDERAL ID # OF BIDDER:
LICENSE NO.: #
LICENSE CLASSIFICATION
OF BIDDER:
EXPIRATION DATE:
MONETARY LIMITS:
PART 2
(1) ELECTRICAL (2) PLUMBING (3) HVAC (4) GEOTHERMAL (5) MASONRY
A) Name of licensed A) Name of licensed A) Name of licensed A) Name of licensed A) Name of licensed
Electrical contractor: Plumbing contractor: HVAC contractor: Geothermal contractor: Masonry contractor:
C) License Classification C) License Classification C) License Classification C) License Classification C) License Classification
and Limits: and Limits: and Limits: and Limits: and Limits:
D) License expiration date: D) License expiration date: D) License expiration date: D) License expiration date: D) License expiration date:
Revised 12/2019
CITY OF JOHNSON CITY, TENNESSEE
http://www.johnsoncitytn.org/purchasing
SEALED SOLICITATION
GENERAL TERMS AND CONDITIONS
Read Carefully – if applicable or unless specifically noted otherwise in the solicitation documents
1. ACCEPTANCE, REJECTION AND POSTPONEMENT
Issuance of a bid/rfp/rfq does not commit the City to make an award. The City reserves the right to postpone or reject any or all bids/rfps/rfqs, to
waive informalities and to accept the bid/rfp/rfq judged to be in the best interest of the City.
2. ADDENDA
Addenda will be issued to all known interested parties and posted on the City’s website (listed above). All addenda issued shall become part of
the solicitation documents. It is the vendor’s responsibility to determine and acknowledge all addenda issued for a solicitation. No addendum will
be issued less than two (2) working days prior to the solicitation opening as per TCA, Title 12, Chapter 4, Part 1, as amended
3. AWARD
An award, if made, shall be to the lowest responsible, responsive bidder(s) or best solicitation meeting quality and performance standards as
described in the solicitation documents and whose bid/rfp is determined to be in the best interest of the City. This includes value engineering with
the low bidder if cost is over budget. The City also reserves the right to award this product/service based on other contracts in-place (state or
cooperative contracts), as may be in our best interest.
4. AWARD PERIOD
The City shall have 60 days to issue a contract. Any contract past that period must be mutually agreed upon by both parties.
5. BID TABULATIONS/RFP/RFQ RESPONSES
Bid tabulations and RFP/RFQ respondent’s lists will be posted and available the next business day on our above website. Click on
“awarded/opened solicitations”.
6. BRAND NAMES
By referencing a product or service name as “or approved equal”, the City intends to establish a minimum level of quality by which alternate offers
can be judged. If an alternate is offered, the vendor must include complete descriptive literature and specifications that clearly describe the item
and how it differs from the referenced item. Vendor reference to literature previously submitted will not satisfy this provision. Unless specified
otherwise, it is understood that the referenced product will be furnished. The City alone will determine whether an alternate is equivalent and
meets the standards of quality and performance for the City’s use. A sample or demonstration may be required at the expense of the vendor.
7. CONDITION STANDARDS
It is understood and agreed that any item offered or shipped as a result of this solicitation shall be new and unused and the manufacturer’s latest
model unless otherwise called for in the solicitation.
8. CONSTRUCTION DOCUMENTS
If a fee is required for bid documents then only those bidders of record with the issuing office are eligible to bid.
9. DEFAULT
In case of contractor default or failure to provide material or service according to the solicitation, the City may cancel this contract and acquire
from another source and may recover any excess cost by (1) invoice; (2) deduction from an unpaid balance due; (3) collection against the bid
and/or performance bond; or (4) a combination of the aforementioned remedies or other remedies provided by law. All costs associated with
default will be borne by the contractor. The City reserves the right to remove a company in default from the active vendor list for a time period to
be determined by the Director of Purchasing.
10. DELIVERY
Delivery/completion schedule must be clearly identified and realistically stated, as this may be a determining factor in the award.
11. DISCOUNT AND PAYMENT
Payment terms are Net 30 following receipt of the material or service and a correct invoice unless otherwise stated in the solicitation document.
Discounts for prompt payment will not be considered in the bid evaluation for award. Partial payment will be allowed only if addressed in the
solicitation.
12. EQUAL OPPORTUNITY
It is the policy of the City of Johnson City to ensure compliance with Title VI of the Civil Rights Act of 1964; 49 CFR, Part 21; related statutes and
regulations to that end that no person shall be excluded from participation in or be denied benefits of, or be subjected to discrimination under any
program or activity receiving Federal financial assistance or any other funding source on the grounds of race, color, sex, national origin, or ancestry.
By virtue of submitting a response to this solicitation, vendors agree to comply with the same non-discrimination policy.
13. EVALUATION
Bids/RFPs/RFQs will be evaluated according to the criteria set forth in the document with the degree of importance determined by the City.
14. EXAMINATION OF BIDS/RFPS/RFQS
Bids and associated documents may be examined at the opening. Only the name of the respondent is read aloud for RFPS/RFQS. All solicitations
are closed for review and inspection during the evaluation period, prior to award.
15. FOB (FREE-ON-BOARD) POINT
All prices quoted shall be FOB destination, freight prepaid and allowed unless otherwise stated in the solicitation document. The seller pays and
bears the freight charges and owns the goods while they are in transit. Title passes at the designated City location.
16. INDEMNIFICATION
The vendor shall guarantee and certify by submitting a response to this solicitation that if successful, they shall indemnify and defend the City
against any and all claims or legal actions arising as a result of their performance of the contract, whether or not such claims relate to damages
or alleged damages sustained by physical injury to contractors personnel, subcontractors, city employees or other persons, or against any lawsuits
arising from alleged or actual patent infringements, and shall hold the City, its various departments, employees, and any and all persons or entities
acting on its behalf harmless from the same.
17. INSPECTION
All supplies or materials purchased as a result of this solicitation are subject to inspection and rejection by the City. Rejected materials will be
returned at the vendor’s expense.
18. INSURANCE
The contractor shall maintain, at their expense, such insurance as required by the solicitation. Such insurance shall protect the City for claims of
damages which may arise during operations under this contract whether such operations be by the Contractor or by any subcontractor or anyone
directly or indirectly employed by either of them. Any required insurances shall be maintained for the term of the contract and beyond the term of
the contract when so required in the solicitation.
19. IRAN DIVESTMENT ACT
Pursuant to the Iran Divestment Act Tenn. Code Ann. § 12-12-106 requires the State of Tennessee Chief Procurement Officer to publish, using
creditable information freely available to the public, a list of persons it determines engage in investment activities in Iran, as described in § 12-12-
105. Inclusion on this list makes a person ineligible to contract with the City of Johnson City; if a person ceases its engagement in investment
activities in Iran, it may be removed from the list. The State of Tennessee list is available here: http://tennessee.gov/generalservices/article/Public-
Information-library
20. LICENSES, FEES, PERMITS
The contractor is responsible for furnishing the proper licenses, fees, and permits required by law to do business with the City of Johnson City in
completion of the project. All work shall be done in accordance with the latest building codes, state and federal laws relative to the contract.
21. MULTIPLE ITEM BIDS
The City will determine the successful bidder(s) either on the basis of the individual line items or the total of all items. ALL OR NONE bids must
be clearly identified on the bid form and will be considered only if in the City’s best interest.
22. NON-COLLUSION AGREEMENT
By submitting this solicitation, the agent representing all officers, partners, owners, representatives, employees or interested parties of the vendor’s
firm certifies to the best of his/her knowledge and belief this bid/proposal to the City of Johnson City, Tennessee has not been prepared in collusion
with any other seller, proprietor, or manufacturer of similar products or services. The agent also certifies that the prices, terms and conditions of
said bid/proposal have been arrived at independently and have not been communicated by the submitter, nor by any of the aforementioned firm
associate to any other seller, proprietor, or manufacturer of similar products or services and will not be communicated prior to the official opening
of said solicitation. The agent further states that no official or employee of the City of Johnson City has promised any personal, financial or other
beneficial interest, either directly or indirectly, in order to influence award of this solicitation.
23. PARTS AND SERVICE
The successful vendor must be able to provide adequate parts and service for all items awarded. Service location and ability to perform may be
a consideration in the award.
24. PENALTIES
Vendors may be removed from our active vendor system for any of the following:
Failure to respond to three consecutive solicitations
Failure to meet delivery requirements
Failure to furnish items as a result of a solicitation
Failure to provide service or material as a result of the award
Offers of gratuities or favors to any City employee
25. PRE-BID MEETING ATTENDANCE
If attendance is mandatory then only those firms whose names are listed on the pre-bid attendance roster are eligible to submit a solicitation.
26. PRICING
All pricing must appear in the spaces provided on the city’s form (if applicable) and be in ink or typed. Changes or corrections by the
bidder/proposer must be initialed in ink by the person signing. No corrections may be made in pencil. Unit prices will prevail in case of an
extension error. The City will correct math computation errors (unit price & totals). No bid may be altered or amended after bid opening time.
Obvious mistakes will be given special consideration upon receipt of written request and full disclosure or evidence regarding pricing error.
27. PROPRIETARY/CONFIDENTIAL INFORMATION
Vendors are hereby notified that all information submitted as part of, or in support of, bids/proposals will be available for public inspection after
award, in compliance with Tennessee Statutes unless the vendor additionally identifies a specific area or scope of data or other materials to be
protected and details the reasons protection is necessary.
28. PROTEST PROCEDURE
Any protest to the award of a contract by the City of Johnson City shall be submitted in writing to the Director of Purchasing with a copy to the City
Manager and delivered not later than seven (7) calendar days from the date of the city's award decision. Such protest must include a protest bond
in the amount of $350 (cashier’s check payable to the City of Johnson City or Cash) submitted to the Purchasing Director before the City will
consider the protest. This protest bond will serve as a guarantee by the protester of the validity and accuracy of the protest. If the protest is denied
by the City Manager the bond will be retained to cover costs associated with the protest.
29. QUESTIONS
Questions must be received by the City at least four (4) working days prior to the scheduled opening. No oral interpretations or instructions given
by any city employee or any other person shall apply. Changes relative to any solicitation will be in writing, in the form of an addendum.
30. SAFETY STANDARDS
All manufactured items and fabricated assemblies shall comply with applicable requirements of OSHA/TOSHA and any related standards thereto.
31. SAMPLES
Samples will be furnished at no charge to the City. They will remain in the Purchasing Department for testing and evaluation until an award is
made. Vendors are responsible for picking up their samples within two (2) weeks after the award. Samples not collected after that time shall
become the property of the City. Samples from the successful vendor will be held until delivery is received and accepted as being equal to the
sample.
32. SEALED SOLICITATION OPENINGS
Bids will be read aloud at the specified date and time as stated in the document. RFP’s/RFQ’S respondent names will be read aloud. All openings
are public meetings. Bidders/proposers and interested persons are invited to attend. The City reserves the right to postpone any solicitation
opening under circumstances warranting such action, including but not limited to instances when the City receives fewer than two responses.
33. SIGNATURE ON BIDS
When submitting a bid, other than electronically, the bid form must contain the full name and address of the company and be signed in Ink by a
person authorized to bind that company to a contract. Submission of an electronic solicitation constitutes acceptance of all terms and conditions.
Unsigned paper bids will not be considered, read or tabulated. They may not be signed during or after the bid opening, even if a representative
is present.
34. SUBMITTAL OF SEALED BIDS/RFPS/RFQS
Any forms furnished by the city must be completed and returned as specified in the solicitation, otherwise response will be considered as non-
responsive. TELEPHONE, FACSIMILE OR E-MAIL RESPONSES WILL NOT BE ACCEPTED. Electronic receipt of bids/proposals is acceptable
for those eligible for online submittal at: https://vrapp.vendorregistry.com/Vendor/Register/Index/johnson-city-tn-vendor-registration. Paper
submittals shall be sealed in an envelope. No solicitation received after closing time shall be considered. The official time for paper submittals
will be that of the date and time clock in the Purchasing Department. For electronic bids the official time is that posted on the website. Late
submittals will not be accepted. The City of Johnson City shall not be responsible for technical difficulties experienced by vendors trying to register
or submit their bid/rfp response electronically less than one hour prior to the bid/rfp opening time. If not offering a solicitation response, the vendor
is encouraged to complete the ”Statement of Decline” form and return prior to the opening.
35. TAXES
The City is exempt from Federal excise tax, State, and city sales tax. Contractors are not exempt from the use tax on materials and supplies used
in the production of an item or in the performance of a repair or construction contract. Tax exemption certificates will be furnished upon request.
36. TERM OF CONTRACT
Unless otherwise stated, the City reserves the right to purchase like items at the same contract price for a period of one year from the award date
subject to agreement of both parties. The City may cancel any contract for cause, or non-appropriation of funds, following written notification of
intent.
37. WARRANTY
Unless otherwise specified by the City, all items shall be guaranteed for a minimum period of one (1) year against defects in material and
workmanship.
March 9, 2021
REQUIREMENTS FOR BIDS, REQUESTS FOR PROPOSALS, AND CONTRACTS
BETWEEN THE CITY OF JOHNSON CITY
AND OTHER PARTIES
The City of Johnson City has established the following requirements for use in all bids and
contracts between the City and any other person or entity. The following list is mandatory and modifies any
bid, contract, or request for proposal, or conditions applicable to, signed by, or let by the City,
notwithstanding anything contained in any particular conditions, contract, request for proposal, or bid to the
contrary.
In general, the following provisions apply to all such contracts, bids, requests for proposals,
1. The City of Johnson City shall not answer to any contracting party for the
law.
project, shall only be bound by a majority vote of the Board of Commissioners or by the
limited authority delegated to the City Manager pursuant to City Ordinance. No personal
representative of the City assigned to a particular project may bind it in excess of the
dollar amounts granted to the City Manager by Ordinance, and no personal representative
assigned to a particular project may bind the City for an amount equal to or less than the
dollar amounts granted to the City Manager by Ordinance without the City Manager’s
approval.
3. The City shall not in any event waive or limit any claims for damages
including but not limited to consequential damages in any contract for any reason or
purpose.
shall be final and binding on the City, unless the City so agrees in any dispute with any
1
party including but not limited to an architect, a contractor, a subcontractor, an engineer,
etc. If the City agrees to be bound pertaining to a dispute, then the monetary limits
contained in the City’s ordinances regarding the authority of the City Manager shall
prevail, and any amounts exceeding the authority of the City Manager shall be referred to
5. The City shall not participate in any mediation or arbitration regarding any
agreement to which it is a party, and all matters left unresolved between the City and any
Tennessee.
6. No party or other entity shall file a lien of any nature whatsoever against City
property, real, personal, or mixed, no matter where that property is located. Should a
file a lien against any property, real, personal, or mixed, owned by the City, then that
party or entity shall take immediate steps at its own cost and expense to remove said lien,
or the City shall take such steps as it deems necessary and hold the other party or entity
liable for any costs and attorneys’ fees associated with the lifting of said lien.
7. The City shall exercise its sole discretion before agreeing to any assignments
of any contracts or subcontracts regarding any project in which the City is involved. No
contract with the City shall be assignable without the City’s sole, discretionary, absolute
consent.
8. The City shall not be required to supply any information regarding its title to
any property in which it has an interest for any purposes regarding the filing of liens.
9. The City shall not waive any claims it has in the making of final payment in
any project in which it is involved. The City shall have the right to terminate any
agreement to which this document is attached at any time in its sole discretion with or
2
without cause. In the event the City terminates with or without cause any agreement to
which this document is attached, then in such event the City shall be liable only for the
actual work and costs that have accrued at or before the date of the City’s termination. In
no event shall the City be liable for lost profits, consequential damages or incidental
10. Except to the extent allowed by law, the City shall not indemnify and hold
harmless any other party, entity, person, their agents, employees, or anyone else in the
11. The City shall not waive the rights of subrogation of its insurers or itself for
any purpose whatsoever, and the City shall not cause any such endorsements to be placed
12. Unless the City elects otherwise, the City shall not provide any “builders’
risk” or an “all-risk” or equivalent policy for any reason whatsoever for any project in
which the City has an interest, and the contractor or other such party shall assume this
responsibility. That builder’s risk policy provided by the contractor or other such
interested party shall name the City as an additional insured. The City shall not provide
boiler and machinery insurance, but shall require such insurance as applicable, depending
on the parameters of whatever project is involved. The cost of boiler and machinery
party. The City shall not insure the interests of any other person or entity, nor shall the
City add any other person or entity as an additional insured to any of its policies.
13. The City shall not waive any rights regarding the loss of use of the City’s
property.
contract, whether that party be the architect, owner, contractor, City, etc., a cause of
action shall accrue according to Tennessee law. No contract provision shall shorten the
3
statutes of limitations, statutes of repose, or the accrual of any causes of action which the
City might have against another party or entity. No contract provision shall waive any
warranties, express or implied, nor shall any contract limit the standard of care for any
15. Any interest to be paid by the City of Johnson City for late payments shall
be at the rate of interest at which the City pays on its most recently issued bonds.
16. The City reserves to itself the right to approve the use of any tests, including
but not limited to any borings, test pits, geotechnical work, environmental tests, and the
like in its own sole discretion. All design professionals, consultants, subcontractors, or
the like shall be duly licensed in the State of Tennessee, if licensure in the State of
consultants, or subcontractors.
or decisions, the law of the State of Tennessee shall govern all contracts to which this
document is attached.
18. The City of Johnson City shall not provide any legal advice, legal services,
19. Upon payment for services as rendered, all design documents and all
architects, landscape architects, engineers, etc., shall become the property of the City of
Johnson City, Tennessee. The City of Johnson City shall be allowed to use all design
documents and instruments of service, including but not limited to bid drawings, shop
and the like for future additions or alterations to the current project or for use in other
projects. Any use of the aforementioned designs and construction documents shall be at
4
the City’s sole risk and without liability to the design professional. The design
professional’s name and seal will be removed from all such design documents prior to the
20. The City, as the owner of real property that is the subject of or in any way
connected to any bid, request for proposal, or contract, hereby grants to the successful
bidder/proposer/contractor the general management of the real property during the time
that work is being performed, and the City agrees to transfer information specified in
spaces. This paragraph applies only to those areas where the successful
defined in federal OSHA regulations. The successful bidder shall comply with all federal
OSHA and state TOSHA regulations, including those regarding confined spaces.
September, 2017
5
STATEMENT OF SOLICITATION DECLINE
City of Johnson City, Tennessee
NOTE: If you do not intend to respond to this solicitation, please complete and return
this form on or before the stated deadline to Purchasing Department, P. O. Box
2150, Johnson City, TN 37605 or via e-mail: purchasing@johnsoncitytn.org
We value your feedback and ask that you complete the following:
We, the undersigned, decline to submit on the above solicitation for the following
reason(s):
Our company does not offer this product or service. Remove us from
the vendor list
We understand that if this statement is not completed and returned, our company
may be deleted from the City’s solicitation list for this commodity or service.
Any singular reference to Contractor, Surety, Owner, or other party shall be considered plural where applicable.
CONTRACTOR (Name and Address) SURETY (Name and Principal Place of Business):
CONSTRUCTION CONTRACT
Date: Amount:
BOND
Date (not earlier than Construction Contract Date): Amount:
Modifications to this Bond Form:
Signature: Signature:
Name and Title: Name and Title:
Signature: Signature:
Name and Title: Name and Title:
6.1 Send an answer to the Claimant, with a copy to the Owner, within 45 15.2 Construction Contract: The agreement between the Owner and the
days after receipt of the claim, stating the amounts that are undisputed Contractor identified on the signature page, including all Contract
and the basis for challenging any amounts that are disputed. Documents and changes thereto.
6.2 Pay or arrange for payment of any undisputed amounts. 15.3 Owner Default: Failure of the Owner, which as neither been remedied
nor waived, to pay the Contractor as required by the Construction
7. The Surety’s total obligation shall not exceed the amount of this Bond, Contract or to perform and complete or comply with other terms
and the amount of this Bond shall be credited for any payments made in thereof.
good faith by the Surety.
Any singular reference to Contractor, Surety, Owner, or other party shall be considered plural where applicable.
CONTRACTOR (Name and Address) SURETY (Name and Principal Place of Business):
CONSTRUCTION CONTRACT
Date: Amount:
BOND
Date (not earlier than Construction Contract Date): Amount:
Modifications to this Bond Form:
Signature: Signature:
Name and Title: Name and Title:
Signature: Signature:
Name and Title: Name and Title:
3.1 The Owner has notified the Contractor and the Surety at its address 7. The Surety shall not be liable to the Owner or others for
described in Paragraph 10 below, that the Owner is considering obligations of the Contractor that are unrelated to the Construction
declaring a Contractor Default and has requested and attempted to Contract, and the Balance of the Contract Price shall not be
arrange a conference with the Contractor and the Surety to be held not reduced or set off on account of any such unrelated obligations.
later than fifteen days after receipt of such notice to discuss methods of No right of action shall accrue on this Bond to any person or
performing the Construction Contract. If the Owner and the Contractor entity other than the Owner or its heirs, executors, administrators,
and the Surety agree, the Contractor shall be allowed a reasonable time or successors.
to perform the Construction Contract, but such an agreement shall not
waive the Owner’s right, if any subsequently to declare a Contractor 8. The Surety hereby waives notice of any change, include changes
Default; and of time to the Construction Contract or to related subcontracts,
3.2 The Owner has declared a Contractor Default and formally terminated purchase orders and other obligations.
the Contractor’s right to complete the contract. Such Contractor
Default shall not be declared earlier than twenty days after the 9. Any proceeding, legal, or equitable, under this Bond may be
Contractor and the Surety have received notice as provided in instituted in any court of competent jurisdiction in the location in
Subparagraph 3.1; and which the work or part of the work is located and shall be
3.3 The Owner has agreed to pay the Balance of the Contract Price to the instituted within two years after Contractor Default or within two
Surety in accordance with the terms of the Construction Contract or to a years after the Contractor ceased working or within two years
contractor selected to perform the Construction Contract in accordance after the Surety refuses or fails to perform its obligations under
with the terms of the contract with the Owner. this Bond, whichever occurs first. If the provisions of this
Paragraph are void or prohibited by the law, the minimum period
4. When the Owner has satisfied the conditions of Paragraph 3, the Surety of limitation available to sureties as a defense in the jurisdiction of
shall promptly and at the Surety’s expense take one of the following the suit shall be applicable.
actions:
10. Notice to the Surety, the Owner or the Contractor shall be mailed
4.1 Arrange for the Contractor, with Consent of the Owner, to perform and or delivered to the address shown on the signature page.
complete the Construction Contract; or
4.2 Undertake to perform and complete the Construction Contract itself, 11. When this bond has been furnished to comply with a statutory or
through its agents or through independent contractors; or other legal requirements in the location where the construction
4.3 Obtain bids or negotiated proposals from qualified contractors was to be performed, any provision in this Bond conflicting with
acceptable to the Owner for Contract or performance and completion of said statutory or legal requirements shall be deemed deleted
the Construction Contract, arrange for a contract to be prepared for herefrom and provisions conforming to such statutory or other
execution by the Owner and the Contractor selected with the Owners’s legal requirements shall be deemed incorporated herein. The
concurrence, to be secured with performance and payment bonds intent is that this Bond shall be construed as a statutory bond and
executed by qualified surety equivalent to the bonds issued on the not as a common law bond.
Construction Contract, and pay to the Owner the amount of damages as
described in Paragraph 6 in excess of the Balance of the Contract Price 12. Definitions.
incurred by the Owner resulting from the Contractor’s default; or
4.4 Waive its right to perform and complete, arrange for completion, or 12.1 Balance of the Contract Price: The total amount payable by the
obtain a new contractor and with reasonable promptness under the Owner to the Contractor under the Construction Contract after all
circumstances. proper adjustments have been made, including allowance to the
Contractor of any amount received or to be received by the Owner
1. After investigation, determine the amount for which it may be in settlement of insurance or other claims for damages to which
liable to the Owner and, as soon as practicable after the amount the Contractor is entitled, reduce by all valid and proper
is determined, tender payment therefore to the Owner; or payments made to or on behalf of the Contractor under the
2. Deny liability in whole or in part and notify the Owner citing Construction Contract.
reasons therefor. 12.2 Construction Contract: The agreement between the Owner and
the Contractor identified on the signature page, including all
5. If the Surety does not proceed as provided in Paragraph 4 with Contract Documents and changes thereto.
reasonable promptness, the Surety shall be deemed to be in default on 12.3 Contractor Default: Failure of the Contractor, which has neither
this bond fifteen days after receipt of an additional written notice from been remedied nor waived, to perform or otherwise to comply
the Owner to the Surety demanding that the Surety perform its with the terms of the Construction Contract.
obligations under this Bond, and the Owner shall be entitled to enforce 12.4 Owner Default: Failure of the Owner, which as neither been
any remedy available to the Owner. If the Surety proceeds as provided remedied nor waived, to pay the Contractor as required by the
in Subparagraph 4.4, and the Owner refuses the payment tendered or Construction Contract or to perform and complete or comply with
the Surety has denied liability, in whole or in part, without further other terms thereof.
notice the Owner shall be entitled to enforce any remedy available to
the Owner.
6. After the Owner has terminated the Contractor’s right to complete the
Construction Contract, and if the Surety elects to act under
Subparagraph 4.1, 4.2, or 4.3 above, then the responsibilities of the
Surety to the Owner shall not be greater than those of the Contractor
under the Construction Contract, and the responsibilities of the Owner
to the Surety shall not be greater than those of the Owner under the
Construction Contract. To the limit of the amount of this Bond, but
subject to commitment by the Owner of the Balance of the Contract
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SECTION 011000 – SUMMARY
PART 1 – GENERAL
A. Project Identification: Project consists of the construction of four softball fields, a multipurpose field,
parking lot, access road, concrete sidewalks, athletic support building, maintenance building,
retaining walls, sports lighting, parking lot & pedestrian lighting, concrete curbs, synthetic and
natural turf, turf irrigation system, chain link fencing, dugouts, bullpens, foul poles, backstops,
concrete bleacher pads, storm drainage piping and SWM systems, water service, electric service,
sanitary service, site grading including rock removal, erosion and sedimentation controls, landscaping
and all work shown on the contract documents. .
1. Project Location: Winged Deer Park; 4137 Bristol Hwy; Johnson City, TN 37601
2. Owner: The City of Johnson City
B. Engineer Identification: The Contract Documents, dated FEBRUARY 14, 2022, were prepared for
this project by CHA Consulting.
1.2 CONTRACT
A. General: Contractor shall have full use of premises for construction operations, including use of
Project site, during construction period. Contractor's use of premises is limited only by Owner's right
to perform work or to retain other contractors on portions of Project.
A. Specification Format: The Specifications are organized into Divisions and Sections using the 48-
division format and CSI/CSC's "MasterFormat" numbering system.
1. Section Identification: The Specifications use section numbers and titles to help cross-
referencing in the Contract Documents. Sections in the Project Manual are in numeric
sequence; however, the sequence is incomplete. Consult the table of contents at the beginning
of the Project Manual to determine numbers and names of sections in the Contract Documents.
B. Specification Content: The Specifications use certain conventions for the style of language and the
intended meaning of certain terms, words, and phrases when used in particular situations. These
conventions are as follows:
1. Abbreviated Language: Language used in the Specifications and other Contract Documents is
abbreviated. Words and meanings shall be interpreted as appropriate. Words implied, but not
stated, shall be inferred as the sense requires. Singular words shall be interpreted as plural, and
plural words shall be interpreted as singular where applicable as the context of the Contract
Documents indicates.
SUMMARY PAGE 1 OF 2
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2. Imperative mood and streamlined language are generally used in the Specifications.
Requirements expressed in the imperative mood are to be performed by Contractor.
Occasionally, the indicative or subjunctive mood may be used in the Section Text for clarity to
describe responsibilities that must be fulfilled indirectly by Contractor or by others when so
noted.
a. The words "shall," "shall be," or "shall comply with," depending on the context, are
implied where a colon (:) is used within a sentence or phrase.
END OF SECTION
SUMMARY PAGE 2 OF 2
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SECTION 011400 – WORK RESTRICTIONS
PART 1 – GENERAL
A. Use of Site: Limit use of premises to work in areas indicated. Do not disturb portions of site beyond
areas in which the Work is indicated.
1. Limits: Confine constructions operations to areas within the contract limits indicated.
2. Owner Occupancy: Allow for Owner occupancy of site.
3. Driveways and Entrances: Keep driveways and entrances serving premises clear and available
to Owner, Owner's employees, and emergency vehicles at all times. Do not use these areas for
parking or storage of materials.
a. Schedule deliveries to minimize use of driveways and entrances.
b. Schedule deliveries to minimize space and time requirements for storage of materials and
equipment on site.
A. Full Owner Occupancy: Owner will occupy site and existing buildings during entire construction
period. Cooperate with Owner during construction operations to minimize conflicts and facilitate
Owner usage. Perform the Work so as not to interfere with Owner's operations.
B. Partial Owner Occupancy: Owner reserves the right to occupy and to place and install equipment in
completed areas of building, before Substantial Completion, provided such occupancy does not
interfere with completion of the Work. Such placement of equipment and partial occupancy shall not
constitute acceptance of the total Work.
1. A Certificate of Substantial Completion will be prepared for each specific portion of the Work
to be occupied before Owner occupancy.
2. Obtain a Certificate of Occupancy from authorities having jurisdiction before Owner
occupancy.
3. Before partial Owner occupancy, mechanical and electrical systems shall be fully operational,
and required tests and inspections shall be successfully completed. On occupancy, Owner will
provide, operate, and maintain mechanical and electrical systems serving occupied portions of
building.
4. On occupancy, Owner will assume responsibility for maintenance and custodial service for
occupied portions of building.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative provisions for coordinating construction operations on Project
including, but not limited to, the following:
1. Coordination.
2. Submittals.
3. Administrative and supervisory personnel.
4. Project meetings.
5. General installation provisions.
6. Cleaning and protection.
B. Where applicable, each prime Contractor shall participate in these coordination requirements, even
though certain areas of responsibility are assigned to a specific prime Contractor.
1.2 COORDINATION
B. Where necessary, prepare memoranda for distribution to each party involved outlining special
procedures required for coordination. Include such items as required notices, reports, and attendance
at meetings.
1. Prepare similar memoranda for the Owner and separate Contractors where coordination of their
Work is required.
D. Conservation: Coordinate construction activities to ensure that operations are carried out with
consideration given to conservation of energy, water, and materials.
1. Salvage materials and equipment involved in performance of, but not actually incorporated
into, the Work. Refer to other Sections for disposition of salvaged materials that are designated
as Owner’s property.
A. Coordination Drawings: Prepare and submit coordination Drawings where close and careful
coordination is required for installation of products and materials fabricated off-site by separate
entities, and where limited space availability necessitates maximum utilization of space for efficient
installation of different components.
1. Show the interrelationship of components shown on separate Shop Drawings.
2. Indicate required installation sequences.
3. Comply with requirements contained in Section “Submittals Procedures.”
4. Refer to Section “Basic Mechanical Materials and Methods,” Section “Coordinated Shop
Drawings,” and Section “Basic Electrical Requirements” for specific coordination Drawing
requirements for mechanical and electrical installations.
B. Staff Names: Within 15 days of starting construction operations, submit a list of principal staff
assignments, including superintendent and other personnel in attendance at Project site. Identify
individuals and their duties and responsibilities; list addresses and telephone numbers, including
home and office telephone numbers. Provide names, addresses, and telephone numbers of
individuals assigned as standbys in the absence of individuals assigned to Project.
1. Post copies of list in Project meeting room, in temporary field office, and by each temporary
telephone.
A. General: Schedule and conduct meetings and conferences at Project site, unless otherwise indicated.
1. Attendees: Inform participants and others involved, and individuals whose presence is
required, of date and time of each meeting. Notify Owner and Engineer of scheduled meeting
dates and times.
2. Agenda: Prepare the meeting agenda. Distribute the agenda to all invited attendees.
3. Minutes: Record significant discussions and agreements achieved. Distribute the meeting
minutes to everyone concerned, including Owner and Engineer, within 3 days of the meeting.
C. Progress Meetings: Conduct progress meetings at the Project Site at regularly scheduled intervals.
Coordinate dates of meetings with preparation of payment requests.
1. Attendees: In addition to representatives of the Owner and Engineer, each contractor,
subcontractor, supplier, and other entity concerned with current progress or involved in
planning, coordination, or performance of future activities shall be represented at these
meetings. All participants at the conference shall be familiar with Project and authorized to
conclude matters relating to the Work.
2. Agenda: Review and correct or approve minutes of previous progress meeting. Review other
items of significance that could affect progress. Include topics for discussion as appropriate to
the current status of Project.
a. Contractor's Construction Schedule: Review progress since the last meeting. Determine
whether each activity is on time, ahead of schedule, or behind schedule, in relation to
Contractor's Construction Schedule. Determine how construction behind schedule will
be expedited; secure commitments from parties involved to do so. Discuss whether
schedule revisions are required to ensure that current and subsequent activities will be
completed within the Contract Time.
b. Review present and future needs of each entity present, including the following:
1) Interface requirements.
2) Time.
3) Sequence of operations.
4) Status of submittals.
5) Deliveries.
6) Off-site fabrication.
7) Access.
8) Site utilization.
9) Temporary facilities and controls.
10) Work hours.
11) Hazards and risks.
12) Progress cleaning.
13) Quality and work standards.
14) Change Orders.
15) Documentation of information for payment requests.
PART 3 – EXECUTION
A. Inspection of Conditions: Require the Installer of each major component to inspect both the substrate
and conditions under which Work is to be performed. Do not proceed until unsatisfactory conditions
have been corrected in an acceptable manner.
C. Inspect materials or equipment immediately upon delivery and again prior to installation. Reject
damaged and defective items.
D. Provide attachment and connection devices and methods necessary for securing Work. Secure Work
true to line and level. Allow for expansion and building movement.
E. Visual Effects: Provide uniform joint widths in exposed Work. Arrange joints in exposed Work to
obtain the best visual effect. Refer questionable choices to the Engineer for final decision.
G. Install each component during weather conditions and Project status that will ensure the best possible
results. Isolate each part of the completed construction from incompatible material as necessary to
prevent deterioration.
H. Coordinate temporary enclosures with required inspections and tests, to minimize the necessity of
uncovering completed construction for that purpose.
I. Mounting Heights: Where mounting heights are not indicated, install individual components at
standard mounting heights recognized within the industry for the particular application indicated.
Refer questionable mounting height decisions to the Engineer for final decision.
A. During handling and installation, clean and protect construction in progress and adjoining materials
in place. Apply protective covering where required to ensure protection from damage or
deterioration at Substantial Completion.
B. Clean and maintain completed construction as frequently as necessary through the remainder of the
construction period. Adjust and lubricate operable components to ensure operability without
damaging effects.
C. Limiting Exposures: Supervise construction activities to ensure that no part of the construction
completed or in progress, is subject to harmful, dangerous, damaging, or otherwise deleterious
exposure during the construction period. Where applicable, such exposures include, but are not
limited to, the following:
1. Excessive static or dynamic loading.
2. Excessive internal or external pressures.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for documenting the progress of
construction during performance of the Work, including the following:
1. Preliminary Construction Schedule.
2. Contractor's Construction Schedule.
3. Submittals Schedule.
4. Field condition reports.
5. Construction photographs.
1.2 DEFINITIONS
A. Activity: A discrete part of a project that can be identified for planning, scheduling, monitoring, and
controlling the construction project. Activities included in a construction schedule consume time and
resources.
1. Critical activities are activities on the critical path. They must start and finish on the planned
early start and finish times.
2. Predecessor activity is an activity that must be completed before a given activity can be started.
B. CPM: Critical path method, which is a method of planning and scheduling a construction project
where activities are arranged based on activity relationships. Network calculations determine when
activities can be performed and the critical path of Project.
C. Critical Path: The longest continuous chain of activities through the network schedule that
establishes the minimum overall Project duration and contains no float.
F. Fragnet: A partial or fragmentary network that breaks down activities into smaller activities for
greater detail.
I. Network Diagram: A graphic diagram of a network schedule, showing activities and activity
relationships.
A. Qualification Data: For firms and persons specified in "Quality Assurance" Article to demonstrate
their capabilities and experience. Include lists of completed projects with project names and
addresses, names and addresses of architects and owners, and other information specified.
B. Submittals Schedule: Submit 2 copies of schedule. Arrange the following information in a tabular
format:
1. Scheduled date for first submittal.
2. Specification Section number and title.
3. Submittal category (action or informational).
4. Name of subcontractor.
5. Description of the Work covered.
6. Scheduled date for Engineer's final release or approval.
C. Preliminary Construction Schedule: Submit 2 printed copies; one a single sheet of reproducible
media, and one a print.
D. Contractor's Construction Schedule: Submit 2 printed copies of initial schedule, one a reproducible
print and one a blue- or black-line print, large enough to show entire schedule for entire construction
period.
E. CPM Reports: Concurrent with CPM schedule, submit 2 printed copies of each of the following
computer-generated reports. Format for each activity in reports shall contain activity number,
activity description, original duration, remaining duration, early start date, early finish date, late start
date, late finish date, and total float.
1. Activity Report: List of all activities sorted by activity number and then early start date, or
actual start date if known.
2. Logic Report: List of preceding and succeeding activities for all activities, sorted in ascending
order by activity number and then early start date, or actual start date if known.
3. Total Float Report: List of all activities sorted in ascending order of total float.
1.5 COORDINATION
A. Coordinate preparation and processing of schedules and reports with performance of construction
activities and with scheduling and reporting of separate contractors.
C. Auxiliary Services: Cooperate with photographer and provide auxiliary services requested, including
access to Project site and use of temporary facilities including temporary lighting.
PART 2 – PRODUCTS
A. Procedures: Comply with procedures contained in AGC's "Construction Planning & Scheduling."
B. Time Frame: Extend schedule from date established for the Notice to proceed to date of Final
Completion.
1. Contract completion date shall not be changed by submission of a schedule that shows an early
completion date, unless specifically authorized by Change Order.
C. Activities: Treat each story or separate area as a separate numbered activity for each principal
element of the Work. Comply with the following:
1. Activity Duration: Define activities so no activity is longer than 20 days, unless specifically
allowed by Engineer.
2. Procurement Activities: Include procurement process activities for long lead items and major
items, requiring a cycle of more than 60 days, as separate activities in schedule. Procurement
cycle activities include, but are not limited to, submittals, approvals, purchasing, fabrication,
and delivery.
3. Submittal Review Time: Include review and resubmittal times indicated in Section "Submittal
Procedures" in schedule. Coordinate submittal review times in Contractor's Construction
Schedule with Submittals Schedule.
4. Substantial Completion: Indicate completion in advance of date established for Substantial
Completion, and allow time for Engineer's administrative procedures necessary for certification
of Substantial Completion.
E. Milestones: Include milestones indicated in the Contract Documents in schedule, including, but not
limited to the Notice to Proceed, Substantial Completion, and Final Completion.
G. Contract Modifications: For each proposed contract modification and concurrent with its submission,
prepare a time-impact analysis using fragnets to demonstrate the effect of the proposed change on the
overall project schedule.
B. Preparation: Indicate each significant construction activity separately. Identify first workday of each
week with a continuous vertical line. Outline significant construction activities for first 30 days of
construction. Include skeleton diagram for the remainder of the Work and a cash requirement
prediction based on indicated activities.
B. Preparation: Indicate each significant construction activity separately. Identify first workday of each
week with a continuous vertical line.
1. For construction activities that require 3 months or longer to complete, indicate an estimated
completion percentage in 10 percent increments within time bar.
C. Initial Issue of Schedule: Prepare initial network diagram from a list of straight "early start-total
float" sort. Identify critical activities. Prepare tabulated reports showing the following:
1. Contractor or subcontractor and the Work or activity.
2. Description of activity.
3. Principal events of activity.
4. Immediate preceding and succeeding activities.
5. Early and late start dates.
6. Early and late finish dates.
7. Activity duration in workdays.
8. Total float or slack time.
9. Average size of workforce.
10. Dollar value of activity (coordinated with the Schedule of Values).
D. Schedule Updating: Concurrent with making revisions to schedule, prepare tabulated reports
showing the following:
1. Identification of activities that have changed.
2. Changes in early and late start dates.
3. Changes in early and late finish dates.
4. Changes in activity durations in workdays.
5. Changes in the critical path.
E. Value Summaries: Prepare two cumulative value lists, sorted by finish dates.
1. In first list, tabulate activity number, early finish date, dollar value, and cumulative dollar
value.
2. In second list, tabulate activity number, late finish date, dollar value, and cumulative dollar
value.
3. In subsequent issues of both lists, substitute actual finish dates for activities completed as of list
date.
4. Prepare list for ease of comparison with payment requests; coordinate timing with progress
meetings.
a. In both value summary lists, tabulate “actual percent complete” and “cumulative value
completed” with total at bottom.
b. Submit value summary printouts usually one week before each regularly scheduled
progress meeting.
2.5 REPORTS
A. Field Condition Reports: Immediately on discovery of a difference between field conditions and the
Contract Documents, prepare a detailed report. Submit with a request for information on CSI Form
13.2A. Include a detailed description of the differing conditions, together with recommendations for
changing the Contract Documents.
A. General: Submit special reports directly to Owner within one day of an occurrence. Distribute
copies of report to parties affected by the occurrence.
B. Reporting Unusual Events: When an event of an unusual and significant nature occurs at Project site,
whether or not related directly to the Work, prepare and submit a special report. List chain of events,
persons participating, response by Contractor’s personnel, evaluation of results or effects, and similar
pertinent information. Advise Owner in advance when these events are known or predictable.
PART 3 – EXECUTION
A. Scheduling Consultant: Engage a consultant to provide planning, evaluation, and reporting using
CPM scheduling.
1. In-House Option: Owner may waive the requirement to retain a consultant if Contractor
employs skilled personnel with experience in CPM scheduling and reporting techniques.
Submit qualifications.
2. Meetings: Scheduling consultant shall attend all meetings related to Project progress, alleged
delays, and time impact.
B. Contractor's Construction Schedule Updating: At weekly intervals, update schedule to reflect actual
construction progress and activities. Issue schedule 1 week before each regularly scheduled progress
meeting.
1. Revise schedule immediately after each meeting or other activity where revisions have been
recognized or made. Issue updated schedule concurrently with the report of each such meeting.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for submitting Shop Drawings,
Product Data, Samples, and other miscellaneous submittals.
1.2 DEFINITIONS
A. Action Submittals: Written and graphic information that requires Engineer's responsive action.
B. Informational Submittals: Written information that does not require Engineer's approval. Submittals
may be rejected for not complying with requirements.
C. Portable Document Format (PDF): An open standard file format licensed by Adobe Systems used for
representing documents in a device-independent and display resolution-independent fixed-layout
document format.
A. Engineer's Digital Data Files: Electronic digital data files of the Contract Drawings will be provided
by Engineer for Contractor's use in preparing submittals.
1. Engineer will furnish Contractor one set of digital data drawing files of the Contract Drawings
for use in preparing Shop Drawings.
a. Engineer makes no representations as to the accuracy or completeness of digital data
drawing files as they relate to the Contract Drawings.
b. Digital Drawing Software Program: The Contract Drawings are available in AutoCAD
Release 2015.
c. Contractor shall execute data licensing agreement.
D. Electronic Submittals: Identify and incorporate information in each electronic submittal file as
follows:
1. Assemble complete submittal package into a single indexed file incorporating submittal
requirements of a single Specification Section and transmittal form with links enabling
navigation to each item.
2. Name file with submittal number or other unique identifier, including revision identifier.
a. File name shall use project identifier and Specification Section number followed by a
decimal point and then a sequential number (e.g., LNHS-061000.01). Resubmittals shall
include an alphabetic suffix after another decimal point (e.g., LNHS-061000.01.A).
3. Provide means for insertion to permanently record Contractor's review and approval markings
and action taken by Engineer.
4. Transmittal Form for Electronic Submittals: Use electronic form acceptable to Owner,
containing the following information:
a. Project name.
b. Date.
c. Name and address of Engineer.
d. Name of Construction Manager.
e. Name of Contractor.
f. Name of firm or entity that prepared submittal.
g. Names of subcontractor, manufacturer, and supplier.
h. Category and type of submittal.
i. Submittal purpose and description.
j. Specification Section number and title.
k. Specification paragraph number or drawing designation and generic name for each of
multiple items.
l. Drawing number and detail references, as appropriate.
m. Location(s) where product is to be installed, as appropriate.
n. Related physical samples submitted directly.
o. Indication of full or partial submittal.
p. Transmittal number.
q. Submittal and transmittal distribution record.
r. Other necessary identification.
s. Remarks.
5. Metadata: Include the following information as keywords in the electronic submittal file
metadata:
a. Project name.
G. Resubmittals: Make resubmittals in same form and number of copies as initial submittal.
1. Note date and content of previous submittal.
2. Note date and content of revision in label or title block and clearly indicate extent of revision.
3. Resubmit submittals until they are marked with approval notation from Engineer's action
stamp.
I. Use for Construction: Retain complete copies of submittals on Project site. Use only final action
submittals that are marked with approval notation from Engineer's action stamp.
PART 2 – PRODUCTS
A. General Submittal Procedure Requirements: Prepare and submit submittals required by individual
Specification Sections. Types of submittals are indicated in individual Specification Sections.
1. Submit electronic submittals via email as PDF electronic files.
a. Engineer will return annotated file. Annotate and retain one copy of file as an electronic
Project record document file.
2. Certificates and Certifications Submittals: Provide a statement that includes signature of entity
responsible for preparing certification. Certificates and certifications shall be signed by an
officer or other individual authorized to sign documents on behalf of that entity.
a. Provide a digital signature with digital certificate on electronically submitted certificates
and certifications where indicated.
b. Provide a notarized statement on original paper copy certificates and certifications where
indicated.
B. Product Data: Collect information into a single submittal for each element of construction and type
of product or equipment.
1. If information must be specially prepared for submittal because standard published data are not
suitable for use, submit as Shop Drawings, not as Product Data.
2. Mark each copy of each submittal to show which products and options are applicable.
3. Include the following information, as applicable:
a. Manufacturer's catalog cuts.
b. Manufacturer's product specifications.
C. Shop Drawings: Prepare Project-specific information, drawn accurately to scale. Do not base Shop
Drawings on reproductions of the Contract Documents or standard printed data.
1. Preparation: Fully illustrate requirements in the Contract Documents. Include the following
information, as applicable:
a. Identification of products.
b. Schedules.
c. Compliance with specified standards.
d. Notation of coordination requirements.
e. Notation of dimensions established by field measurement.
f. Relationship and attachment to adjoining construction clearly indicated.
g. Seal and signature of professional engineer if specified.
2. Submit Shop Drawings in the following format:
a. PDF electronic file.
D. Samples: Submit Samples for review of kind, color, pattern, and texture for a check of these
characteristics with other elements and for a comparison of these characteristics between submittal
and actual component as delivered and installed.
1. Transmit Samples that contain multiple, related components such as accessories together in one
submittal package.
2. Identification: Attach label on unexposed side of Samples that includes the following:
a. Generic description of Sample.
b. Product name and name of manufacturer.
c. Sample source.
d. Number and title of applicable Specification Section.
e. Specification paragraph number and generic name of each item.
3. For projects where electronic submittals are required, provide corresponding electronic
submittal of Sample transmittal, digital image file illustrating Sample characteristics, and
identification information for record.
H. Application for Payment and Schedule of Values: Comply with requirements specified in
Division 01 Section "Payment Procedures."
I. Test and Inspection Reports and Schedule of Tests and Inspections Submittals: Comply with
requirements specified in Division 01 Section "Quality Requirements."
K. Maintenance Data: Comply with requirements specified in Division 01 Section "Operation and
Maintenance Data."
L. Qualification Data: Prepare written information that demonstrates capabilities and experience of firm
or person. Include lists of completed projects with project names and addresses, contact information
of Engineers and owners, and other information specified.
M. Welding Certificates: Prepare written certification that welding procedures and personnel comply
with requirements in the Contract Documents. Submit record of Welding Procedure Specification
and Procedure Qualification Record on AWS forms. Include names of firms and personnel certified.
N. Installer Certificates: Submit written statements on manufacturer's letterhead certifying that Installer
complies with requirements in the Contract Documents and, where required, is authorized by
manufacturer for this specific Project.
P. Product Certificates: Submit written statements on manufacturer's letterhead certifying that product
complies with requirements in the Contract Documents.
Q. Material Certificates: Submit written statements on manufacturer's letterhead certifying that material
complies with requirements in the Contract Documents.
R. Material Test Reports: Submit reports written by a qualified testing agency, on testing agency's
standard form, indicating and interpreting test results of material for compliance with requirements in
the Contract Documents.
S. Product Test Reports: Submit written reports indicating that current product produced by
manufacturer complies with requirements in the Contract Documents. Base reports on evaluation of
tests performed by manufacturer and witnessed by a qualified testing agency, or on comprehensive
tests performed by a qualified testing agency.
T. Research Reports: Submit written evidence, from a model code organization acceptable to
authorities having jurisdiction, that product complies with building code in effect for Project. Include
the following information:
1. Name of evaluation organization.
2. Date of evaluation.
3. Time period when report is in effect.
4. Product and manufacturers' names.
5. Description of product.
6. Test procedures and results.
7. Limitations of use.
U. Preconstruction Test Reports: Submit reports written by a qualified testing agency, on testing
agency's standard form, indicating and interpreting results of tests performed before installation of
product, for compliance with performance requirements in the Contract Documents.
W. Field Test Reports: Submit written reports indicating and interpreting results of field tests performed
either during installation of product or after product is installed in its final location, for compliance
with requirements in the Contract Documents.
X. Design Data: Prepare and submit written and graphic information, including, but not limited to,
performance and design criteria, list of applicable codes and regulations, and calculations. Include
list of assumptions and other performance and design criteria and a summary of loads. Include load
diagrams if applicable. Provide name and version of software, if any, used for calculations. Include
page numbers.
A. No later than the Pre-construction meeting, the Contractor shall submit to the Engineer a written
Project Health & Safety Plan, which states the Contractor’s company policy relative to safety. The
plan must also address specific health and safety concerns, which are expected to be encountered on
the project. As a minimum this plan shall include:
1. Listing of project and company safety officers.
2. Specific company safety policies.
3. Employee Safety Training Program.
4. Administrative procedures to handle employee health & safety concerns.
5. Procedures for insuring worker compliance with health and safety requirements.
B. The Contractor shall be responsible to ensure that each Subcontractor employed on the project
complies with the requirements of this section either by submitting a copy of the subcontractor’s
Project Health & Safety Plan or by submitting a letter from the Subcontractor stating that they will
comply with the provisions of the Contractor’s Project Health & Safety Plan.
C. Submission of the required Project Health & Safety Plan by the Contractor is primarily for
information or record purposes and shall not be construed to imply approval by the Engineer or to
relieve the Contractor from the responsibility to adequately protect the health & safety of all workers
involved in the project.
PART 3 – EXECUTION
A. Review each submittal and check for compliance with the Contract Documents. Note corrections and
field dimensions. Mark with approval stamp before submitting to Engineer.
B. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include Project name and
location, submittal number, Specification Section title and number, name of reviewer, date of
Contractor's approval, and statement certifying that submittal has been reviewed, checked, and
approved for compliance with the Contract Documents.
A. General: Engineer will not review submittals that do not bear Contractor's approval stamp and will
return them without action.
B. Action Submittals: Engineer will review each submittal, make marks to indicate corrections or
modifications required, and return it. Engineer will stamp each submittal with an action stamp and
will mark stamp appropriately to indicate action taken, as follows:
1. Final Unrestricted Release: Where submittals are marked “No Exceptions Taken,” that part of
the Work covered by the submittal may proceed provided it complies with requirements of the
Contract Documents; final acceptance will depend upon that compliance.
2. Final-But-Restricted Release: When submittals are marked “Make Corrections Noted,” that
part of the Work covered by the submittal may proceed provided it complies with notations or
corrections on the submittal and requirements of the Contract Documents; final acceptance will
depend on that compliance.
3. Returned for Resubmittal: When submittal is marked “Revise and Resubmit,” “Rejected,” or
“Submit Specified Item,” do not proceed with that part of the Work covered by the submittal,
including purchasing, fabrication, delivery, or other activity. Revise or prepare a new submittal
in accordance with the notations; resubmit without delay. Repeat if necessary, to obtain a
different action mark.
a. Do not permit submittals marked “Revise and Resubmit,” “Rejected,” or “Submit
Specified Item” to be used at the Project site, or elsewhere where Work is in progress.
4. Other Action: Where a submittal is primarily for information or record purposes, special
processing or other activity, the submittal will be returned, marked “Action Not Required.”
C. Informational Submittals: Engineer will review each submittal and will not return it, or will reject
and return it if it does not comply with requirements. Engineer will forward each submittal to
appropriate party.
D. Submittals not required by the Contract Documents will not be reviewed and may be discarded.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for quality assurance and quality
control.
B. Testing and inspecting services are required to verify compliance with requirements specified or
indicated. These services do not relieve Contractor of responsibility for compliance with the Contract
Document requirements.
1. Specific quality-control requirements for individual construction activities are specified in the
Sections that specify those activities. Requirements in those Sections may also cover
production of standard products.
2. Specified tests, inspections, and related actions do not limit Contractor's quality-control
procedures that facilitate compliance with the Contract Document requirements.
3. Requirements for Contractor to provide quality-control services required by Engineer, Owner,
or authorities having jurisdiction are not limited by provisions of this Section.
1.2 DEFINITIONS
A. Quality-Assurance Services: Activities, actions, and procedures performed before and during
execution of the Work to guard against defects and deficiencies and ensure that proposed
construction complies with requirements.
B. Quality-Control Services: Tests, inspections, procedures, and related actions during and after
execution of the Work to evaluate that completed construction complies with requirements. Services
do not include contract enforcement activities performed by Engineer.
C. Mockups: Full-size, physical example assemblies to illustrate finishes and materials. Mockups are
used to verify selections made under Sample submittals, to demonstrate aesthetic effects and, where
indicated, qualities of materials and execution, and to review construction, coordination, testing, or
operation; they are not Samples.
D. Testing Agency: An entity engaged to perform specific tests, inspections, or both. Testing
laboratory shall mean the same as testing agency.
1.3 SUBMITTALS
A. Qualification Data: For testing agencies specified in "Quality Assurance" Article to demonstrate
their capabilities and experience. Include proof of qualifications in the form of a recent report on the
inspection of the testing agency by a recognized authority.
B. Delegated-Design Submittal: In addition to Shop Drawings, Product Data, and other required
submittals, submit a statement, signed and sealed by the responsible design professional, for each
product and system specifically assigned to Contractor to be designed or certified by a design
professional, indicating that the products and systems are in compliance with performance and design
criteria indicated. Include list of codes, loads, and other factors used in performing these services.
C. Schedule of Tests and Inspections: Prepare in tabular form and include the following:
1. Specification Section number and title.
D. Reports: Prepare and submit certified written reports that include the following:
1. Date of issue.
2. Project title and number.
3. Name, address, and telephone number of testing agency.
4. Dates and locations of samples and tests or inspections.
5. Names of individuals making tests and inspections.
6. Description of the Work and test and inspection method.
7. Identification of product and Specification Section.
8. Complete test or inspection data.
9. Test and inspection results and an interpretation of test results.
10. Ambient conditions at time of sample taking and testing and inspecting.
11. Comments or professional opinion on whether tested or inspected Work complies with the
Contract Document requirements.
12. Name and signature of laboratory inspector.
13. Recommendations on retesting and reinspecting.
E. Permits, Licenses, and Certificates: For Owner's records, submit copies of permits, licenses,
certifications, inspection reports, releases, jurisdictional settlements, notices, receipts for fee
payments, judgments, correspondence, records, and similar documents, established for compliance
with standards and regulations bearing on performance of the Work.
A. Fabricator Qualifications: A firm experienced in producing products similar to those indicated for
this Project and with a record of successful in-service performance, as well as sufficient production
capacity to produce required units.
F. Specialists: Certain sections of the Specifications require that specific construction activities shall be
performed by entities who are recognized experts in those operations. Specialists shall satisfy
qualification requirements indicated and shall be engaged for the activities indicated.
1. Requirement for specialists shall not supersede building codes and similar regulations
governing the Work, nor interfere with local trade-union jurisdictional settlements and similar
conventions.
G. Testing Agency Qualifications: An agency with the experience and capability to conduct testing and
inspecting indicated, as documented by ASTM E548, and that specializes in types of tests and
inspections to be performed. Each testing agency shall be authorized by the authorities having
jurisdiction in the state in which the project is located.
H. Preconstruction Testing: Testing agency shall perform preconstruction testing for compliance with
specified requirements for performance and test methods.
1. Contractor responsibilities include the following:
a. Provide test specimens and assemblies representative of proposed materials and
construction. Provide sizes and configurations of assemblies to adequately demonstrate
capability of product to comply with performance requirements.
b. Submit specimens in a timely manner with sufficient time for testing and analyzing
results to prevent delaying the Work.
c. Fabricate and install test assemblies using installers who will perform the same tasks for
Project.
d. When testing is complete, remove assemblies; do not reuse materials on Project.
2. Testing Agency Responsibilities: Submit a certified written report of each test, inspection, and
similar quality-assurance service to Engineer, with copy to Contractor. Interpret tests and
inspections and state in each report whether tested and inspected work complies with or
deviates from the Contract Documents.
C. Special Tests and Inspections: Owner will engage a testing agency to conduct special tests and
inspections required by authorities having jurisdiction as the responsibility of Owner.
1. Testing agency will notify Engineer and Contractor promptly of irregularities and deficiencies
observed in the Work during performance of its services.
2. Testing agency will submit a certified written report of each test, inspection, and similar
quality-control service to Engineer with copy to Contractor and to authorities having
jurisdiction.
3. Testing agency will submit a final report of special tests and inspections at Substantial
Completion, which includes a list of unresolved deficiencies.
4. Testing agency will interpret tests and inspections and state in each report whether tested and
inspected work complies with or deviates from the Contract Documents.
5. Testing agency will retest and reinspect corrected work.
F. Testing Agency Responsibilities: Cooperate with Engineer and Contractor in performance of duties.
Provide qualified personnel to perform required tests and inspections.
1. Notify Engineer and Contractor promptly of irregularities or deficiencies observed in the Work
during performance of its services.
2. Interpret tests and inspections and state in each report whether tested and inspected work
complies with or deviates from requirements.
3. Submit a certified written report, in duplicate, of each test, inspection, and similar quality-
control service through Contractor.
4. Do not release, revoke, alter, or increase requirements of the Contract Documents or approve or
accept any portion of the Work.
5. Do not perform any duties of Contractor.
G. Associated Services: Cooperate with agencies performing required tests, inspections, and similar
quality-control services, and provide reasonable auxiliary services as requested. Notify agency
sufficiently in advance of operations to permit assignment of personnel. Provide the following:
1. Access to the Work.
2. Incidental labor and facilities necessary to facilitate tests and inspections.
3. Adequate quantities of representative samples of materials that require testing and inspecting.
Assist agency in obtaining samples.
4. Facilities for storage and field-curing of test samples.
I. Schedule of Tests and Inspections: Prepare a schedule of tests, inspections, and similar quality-
control services required by the Contract Documents. Submit schedule within 30 days of date
established for Notice to Proceed.
1. Distribution: Distribute schedule to Owner, Engineer, testing agencies, and each party
involved in performance of portions of the Work where tests and inspections are required.
PART 3 – EXECUTION
A. General: On completion of testing, inspecting, sample taking, and similar services, repair damaged
construction and restore substrates and finishes.
1. Provide materials and comply with installation requirements specified in other Sections of these
Specifications. Restore patched areas and extend restoration into adjoining areas in a manner
that eliminates evidence of patching.
2. Comply with the Contract Document requirements for Division 1 Section "Cutting and
Patching."
C. Repair and protection are Contractor's responsibility, regardless of the assignment of responsibility
for quality-control services.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes requirements for temporary services, facilities, and controls including
temporary utilities, support facilities, and security and protection facilities.
B. Temporary utilities include, but are not limited to, the following:
1. Sewers and drainage.
2. Water service and distribution.
3. Sanitary facilities, including toilets, wash facilities, and drinking-water facilities.
4. Heating and cooling facilities.
5. Ventilation.
6. Electric power.
7. Lighting.
C. Temporary construction and support facilities include, but are not limited to, the following:
1. Temporary roads and paving.
2. Dewatering facilities and drains.
3. Project identification and temporary signs.
4. Waste disposal facilities.
5. Field offices.
6. Storage and fabrication sheds.
7. Construction aids and miscellaneous services and facilities.
8. Temporary enclosures.
9. Temporary heat.
D. Security and protection facilities include, but are not limited to, the following:
1. Environmental protection.
2. Stormwater control.
3. Tree and plant protection.
4. Pest control.
5. Sidewalk bridge and/or site enclosure fence.
6. Security enclosure and lockup.
7. Barricades, warning signs, and lights.
8. Fire protection.
1.2 DEFINITIONS
A. General: The cost of all use charges for temporary facilities are not chargeable to Owner or Engineer
and shall be included in the Contract Sum. The contractor shall be responsible for paying all use
B. Water Service: Pay water service use charges, whether metered or otherwise, for water used by all
entities engaged in construction activities at Project site.
C. Electric Power Service: Pay electric power service use charges, whether metered or otherwise, for
electricity used by all entities engaged in construction activities at Project site.
1.4 SUBMITTALS
A. Temporary Utility Reports: Submit reports of tests, inspections, utility billings, and similar
procedures performed on temporary utilities.
B. Implementation and Termination Schedule: Within 15 days of date established for submittal of
Contractor's Construction Schedule, submit a schedule indicating implementation and termination of
each temporary utility.
A. Standards: Comply with ANSI A10.6, NECA's "Temporary Electrical Facilities," and NFPA 241.
1. Trade Jurisdictions: Assigned responsibilities for installation and operation of temporary
utilities are not intended to interfere with trade regulations and union jurisdictions.
2. Electric Service: Comply with NECA, NEMA, and UL standards and regulations for
temporary electric service. Install service to comply with NFPA 70.
3. Refer to Guidelines for Bid Conditions for Temporary Job Utilities and Services, prepared
jointly by AGC and ASC, for industry recommendations.
B. Tests and Inspections: Arrange for authorities having jurisdiction to test and inspect each temporary
utility before use. Obtain required certifications and permits.
C. Regulations: Comply with industry standards and applicable laws and regulations of authorities
having jurisdiction, including but not limited to:
1. Building Code requirements.
2. Health and safety regulations.
3. Utility company regulations.
4. Police, Fire Department and Rescue Squad rules.
A. Temporary Utilities: At earliest feasible time, when acceptable to Owner, change over from use of
temporary service to use of permanent service. Prepare a schedule indicating date for implementation
and terminations of each temporary facility.
1. Temporary Use of Permanent Facilities: Installer of each permanent service shall assume
responsibility for operation, maintenance, and protection of each permanent service during its
B. Conditions of Use: The following conditions apply to use of temporary services and facilities by all
parties engaged in the Work:
1. Keep temporary services and facilities clean and neat.
2. Relocate temporary services and facilities as required by progress of the Work.
3. Operate in a safe and efficient manner.
4. Take necessary fire prevention measures.
5. Do not overload facilities or permit them to interfere with progress.
6. Do not allow hazardous, dangerous or unsanitary conditions, or public nuisances to develop or
persist on the site.
PART 2 – PRODUCTS
2.1 MATERIALS
A. General: Provide new materials. Undamaged, previously used materials in serviceable condition
may be used if approved by Engineer. Provide materials suitable for use intended.
B. Chain-Link Fencing: Minimum 2-inch (50-mm), 0.148-inch- (3.76-mm-) thick, galvanized steel,
chain-link fabric fencing; minimum 6 feet (1.8 m) high with galvanized steel pipe posts; minimum
2-3/8-inch- (60-mm-) OD line posts and 2-7/8-inch- (73-mm-) OD corner and pull posts[, with
1-5/8-inch- (42-mm-) OD top rails]
Or
C. Portable Chain-Link Fencing: Minimum 2-inch (50-mm) 9-gage, galvanized steel, chain-link fabric
fencing; minimum 6 feet (1.8 m) high with galvanized steel pipe posts; minimum 2-3/8-inch- (60-
mm-) OD line posts and 2-7/8-inch- (73-mm-) OD corner and pull posts, with 1-5/8-inch- (42-mm-)
OD top and bottom rails. Provide concrete or galvanized steel bases for supporting posts.
E. Roofing: Provide UL Class, A standard weight asphalt shingles complying with ASTM D3018, or
UL Class "C mineral surfaced roll roofing complying with ASTM D249 on roofs of job-built
temporary offices, shops and sheds.
F. Gypsum Board: Minimum 1/2 inch (12.7 mm) thick by 48 inches (1219 mm) wide by maximum
available lengths; regular-type panels with tapered edges. Comply with ASTM C36.
G. Insulation: Unfaced mineral-fiber blanket, manufactured from glass, slag wool, or rock wool; with
maximum flame-spread and smoke-developed indices of 25 and 50, respectively.
2.2 EQUIPMENT
A. General: Provide new equipment; if acceptable to the Engineer, undamaged, previously used
equipment in serviceable condition may be used. Provide equipment suitable for use intended.
B. Field Offices: Prefabricated, or Mobile units with lockable entrances, operable windows, and
serviceable finishes; heated and air conditioned; on foundations adequate for normal loading.
C. Fire Extinguishers: Provide hand-carried, portable UL-rated, class "A fire extinguishers for
temporary offices and similar spaces. In other locations provide hand-carried, portable, UL-rated,
class "ABC dry chemical extinguishers, or a combination of extinguishers of NFPA recommended
classes for the exposures.
1. Comply with NFPA 10 and NFPA 241 for classification, extinguishing agent, and size required
by location and class of fire exposure.
F. Heating Equipment: Unless Owner authorizes use of permanent heating system, provide vented, self-
contained, liquid-propane-gas or fuel-oil heaters with individual space thermostatic control.
1. Use of gasoline-burning space heaters, open-flame heaters, or salamander-type heating units is
prohibited.
2. Heating Units: Listed and labeled, by a testing agency acceptable to authorities having
jurisdiction, and marked for intended use for type of fuel being consumed.
H. Power Distribution System Circuits: Where permitted and overhead and exposed for surveillance,
wiring circuits, not exceeding 125-V ac, 20-A rating, and lighting circuits may be nonmetallic
sheathed cable.
J. Water Hoses: Provide 3/4 inch heavy-duty, abrasion-resistant, flexible rubber hoses 100 feet long
with pressure rating greater than the maximum pressure of the water distribution system; provide
adjustable shut-off nozzles at hose discharge.
L. Storage and Fabrication Sheds: Install storage and fabrication sheds, sized, furnished, and equipped
to accommodate materials and equipment involved, including temporary utility service. Sheds may
be open shelters or fully enclosed spaces within the building or elsewhere on the site.
PART 3 – EXECUTION
A. Use qualified personnel for installation of temporary facilities. Locate facilities where they will serve
Project adequately and result in minimum interference with performance of the Work. Relocate and
modify facilities as required.
B. Provide each facility ready for use when needed to avoid delay. Maintain and modify as required.
Do not remove until facilities are no longer needed or are replaced by authorized use of completed
permanent facilities.
A. General: Engage appropriate local utility company to install temporary service or connect to existing
service. Where utility company provides only part of the service, provide the remainder with
matching, compatible materials, and equipment. Comply with utility company recommendations.
1. Arrange with utility company, Owner, and existing users for time when service can be
interrupted, if necessary, to make connections for temporary services.
2. Provide adequate capacity at each stage of construction. Before temporary utility is available,
provide trucked-in services.
3. Obtain easements to bring temporary utilities to Project site where Owner's easements cannot
be used for that purpose.
B. Sewers and Drainage: If sewers are available, provide temporary connections to remove effluent that
can be discharged lawfully. If sewers are not available or cannot be used, provide drainage ditches,
dry wells, stabilization ponds, and similar facilities. If neither sewers nor drainage facilities can be
lawfully used for discharge of effluent, provide containers to remove and dispose of effluent off-site
in a lawful manner.
1. Filter out excessive soil, construction debris, chemicals, oils, and similar contaminants that
might clog sewers or pollute waterways before discharge.
2. Connect temporary sewers to municipal system or private system indicated as directed by
sewer department officials.
3. Maintain temporary sewers and drainage facilities in a clean, sanitary condition. After heavy
use, restore normal conditions promptly.
4. Provide temporary filter beds, settlement tanks, separators, and similar devices to purify
effluent to levels acceptable to authorities having jurisdiction.
D. Sanitary Facilities: Provide temporary toilets, wash facilities, and drinking-water fixtures. Comply
with regulations and health codes for type, number, location, operation, and maintenance of fixtures
and facilities.
1. Disposable Supplies: Provide toilet tissue, paper towels, paper cups, and similar disposable
materials for each facility. Maintain adequate supply. Provide covered waste containers for
disposal of used material.
2. Toilets: Install self-contained toilet units. Shield toilets to ensure privacy.
3. Drinking-Water Facilities: Provide bottled-water, drinking-water units.
a. Where power is accessible, provide electric water coolers to maintain dispensed water
temperature at 45 to 55 DegF (7.2 to 12.7 DegC).
4. Locate toilets and drinking-water fixtures so personnel need not walk more than two stories
vertically or 200 feet (60 m) horizontally to facilities.
E. Heating and Cooling: Provide temporary heating and cooling required by construction activities for
curing or drying of completed installations or for protecting installed construction from adverse
effects of low temperatures or high humidity. Select equipment from that specified that will not have
a harmful effect on completed installations or elements being installed.
1. Before building is considered enclosed, each Contractor shall provide temporary heat and
enclosure for purposes as follows:
a. To heat materials and maintain proper temperatures in connection with the installation
and curing of concrete, mortar and masonry.
b. To provide sufficient heat and protection so the Work can be accomplished to the
standards set forth in the Contract Documents.
2. After building is considered enclosed, the Construction Contractor shall provide temporary heat
to maintain temperature of at least 40 DegF for the period of the working hours of the day or as
required by the Engineer. Heat may be provided at this time by mobile oil or gas fired
temporary units equipped with proper controls and safety devices approved by the Underwriters
Laboratories.
3. The building shall be considered enclosed when the exterior construction is completed
sufficiently to exclude the elements and retain heat.
4. After building is considered permanently enclosed the Construction Contractor shall maintain
temperature of at least 50 DegF throughout the spaces for 24 hours a day. Provide higher
temperatures if required to perform or protect the work. At this time, heat shall be provided by
semi-permanently installed gas or oil-fired space heaters which are thermostatically controlled,
vented properly to the outside and provided with piped fuel.
5. The building is considered permanently enclosed when:
a. All exterior walls are insulated with permanent or temporary insulation.
b. Permanent glazed windows are in place.
c. Roof is permanently insulated.
d. Door openings are provided with permanent doors or temporary plywood panels.
6. The permanent heating system may be used with approval of the Engineer, to provide
temporary heat provided that all equipment is left in proper and acceptable condition on
completion of the Work and all equipment construction filters have been replaced. Operating
of heating plant during this temporary heating period shall be under the supervision of the
Heating Contractor.
F. Ventilation and Humidity Control: Provide temporary ventilation required by construction activities
for curing or drying of completed installations or for protecting installed construction from adverse
effects of high humidity. Select equipment from that specified that will not have a harmful effect on
completed installations or elements being installed. Coordinate ventilation requirements to produce
ambient condition required and minimize energy consumption.
G. Electric Power Service: Provide weatherproof, grounded electric power service and distribution
system of sufficient size, capacity, and power characteristics during construction period. Include
meters, transformers, overload-protected disconnecting means, automatic ground-fault interrupters,
and main distribution switchgear.
1. Install electric power service underground, unless overhead service must be used.
2. Install power distribution wiring overhead and rise vertically where least exposed to damage.
3. Connect temporary service to Owner's existing power source as directed by electric company
officials.
H. Electric Distribution: Provide receptacle outlets adequate for connection of power tools and
equipment.
1. Provide waterproof connectors to connect separate lengths of electrical power cords if single
lengths will not reach areas where construction activities are in progress. Do not exceed safe
length-voltage ratio.
2. Provide metal conduit, tubing, or metallic cable for wiring exposed to possible damage.
Provide rigid steel conduits for wiring exposed on grades, floors, decks, or other traffic areas.
3. Provide metal conduit enclosures or boxes for wiring devices.
B. Temporary Roads and Paved Areas: Construct and maintain temporary roads and paved areas
adequate to support loads and to withstand exposure to traffic during construction period. Locate
temporary roads and paved areas in same location as permanent roads and paved areas. Extend
temporary roads and paved areas, within construction limits indicated, as necessary for construction
operations.
1. Coordinate elevations of temporary roads and paved areas with permanent roads and paved
areas.
2. Prepare subgrade and install subbase and base for temporary roads and paved areas according
to Division 31 Section "Earthwork."
3. Recondition base after temporary use, including removing contaminated material, regrading,
proofrolling, compacting, and testing.
C. Traffic Controls: Provide temporary traffic controls at junction of temporary roads with public roads.
Include warning signs for public traffic and "STOP" signs for entrance onto public roads. Comply
with requirements of authorities having jurisdiction.
D. Dewatering Facilities and Drains: Comply with requirements in applicable Specification Sections for
temporary drainage and dewatering facilities and operations not directly associated with construction
activities included in individual Sections. Where feasible, use same facilities. Maintain Project site,
excavations, and construction free of water.
1. Dispose of rainwater in a lawful manner that will not result in flooding Project or adjoining
property nor endanger permanent Work or temporary facilities.
2. Before connection and operation of permanent drainage piping system, provide temporary
drainage where roofing or similar waterproof deck construction is completed.
3. Remove snow and ice as required to minimize accumulations.
E. Waste Disposal Facilities: Collect waste from construction areas and elsewhere daily. Provide
waste-collection containers in sizes adequate to handle waste from construction operations.
Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from
other waste. Comply with Division 1 Section "Execution Requirements" for progress cleaning
requirements.
1. If required by authorities having jurisdiction, provide separate containers, clearly labeled, for
each type of waste material to be deposited.
2. Develop a waste management plan for Work performed on Project. Indicate types of waste
materials Project will produce and estimate quantities of each type. Provide detailed
information for on-site waste storage and separation of recyclable materials. Provide
information on destination of each type of waste material and means to be used to dispose of all
waste materials.
3. Provide protective coverings, barriers, devices, signs, or other procedures to protect elevator car
and entrance doors and frame. If, despite such protection, elevators become damaged, engage
elevator Installer to restore damaged work so no evidence remains of correction work. Return
items that cannot be refinished in field to the shop, make required repairs and refinish entire
unit, or provide new units as required.
A. Environmental Protection: Provide protection, operate temporary facilities, and conduct construction
in ways and by methods that comply with environmental regulations and that minimize possible air,
waterway, and subsoil contamination or pollution or other undesirable effects. Avoid using tools and
equipment that produce harmful noise. Restrict use of noisemaking tools and equipment to hours that
will minimize complaints from persons or firms near Project site.
B. Stormwater Control: Provide earthen embankments and similar barriers in and around excavations
and subgrade construction, sufficient to prevent flooding by runoff of stormwater from heavy rains.
C. Tree and Plant Protection: Install temporary fencing located as indicated or outside the drip line of
trees to protect vegetation from construction damage. Protect tree root systems from damage,
flooding, and erosion.
D. Site Enclosure Fence: Before construction operations begin, install chain-link or portable chain-link
enclosure fence with lockable entrance gates. Locate where indicated, or enclose entire Project site
E. Security Enclosure and Lockup: Install substantial temporary enclosure around partially completed
areas of construction. Provide lockable entrances to prevent unauthorized entrance, vandalism, theft,
and similar violations of security.
1. Storage: Where materials and equipment must be stored, and are of value or attractive for theft,
provide a secure lockup. Enforce discipline in connection with the installation and release of
material to minimize the opportunity for theft and vandalism.
F. Barricades, Warning Signs, and Lights: Comply with standards and code requirements for erecting
structurally adequate barricades. Paint with appropriate colors, graphics, and warning signs to inform
personnel and public of possible hazard. Where appropriate and needed, provide lighting, including
flashing red or amber lights.
1. For safety barriers, sidewalk bridges, and similar uses, provide minimum 5/8 inch (16 mm)
thick exterior plywood.
G. Temporary Enclosures: Provide temporary enclosures for protection of construction, in progress and
completed, from exposure, foul weather, other construction operations, and similar activities.
Provide temporary weathertight enclosure for building exterior.
1. Where heating or cooling is needed and permanent enclosure is not complete, provide insulated
temporary enclosures. Coordinate enclosure with ventilating and material drying or curing
requirements to avoid dangerous conditions and effects.
2. Vertical Openings: Close openings of 25 square feet (2.3 sq. m) or less with plywood or
similar materials.
3. Horizontal Openings: Close openings in floor or roof decks and horizontal surfaces with load-
bearing, wood-framed construction.
4. Install tarpaulins securely using fire-retardant-treated wood framing and other materials.
5. Where temporary wood or plywood enclosure exceeds 100 square feet (9.2 sq. m) in area, use
fire-retardant-treated material for framing and main sheathing.
H. Temporary Fire Protection: Until fire-protection needs are supplied by permanent facilities, install
and maintain temporary fire-protection facilities of types needed to protect against reasonably
predictable and controllable fire losses. Comply with NFPA 241.
1. Provide fire extinguishers, installed on walls on mounting brackets, visible and accessible from
space being served, with sign mounted above.
a. Field Offices: Class A stored-pressure water-type extinguishers.
b. Other Locations: Class ABC dry-chemical extinguishers or a combination of
extinguishers of NFPA-recommended classes for exposures.
c. Locate fire extinguishers where convenient and effective for their intended purpose;
provide not less than one extinguisher on each floor at or near each usable stairwell.
2. Store combustible materials in containers in fire-safe locations.
3. Maintain unobstructed access to fire extinguishers, fire hydrants, temporary fire-protection
facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous
fire-exposure areas.
A. Supervision: Enforce strict discipline in use of temporary facilities. To minimize waste and abuse,
limit availability of temporary facilities to essential and intended uses.
B. Maintenance: Maintain facilities in good operating condition until removal. Protect from damage
caused by freezing temperatures and similar elements.
1. Maintain operation of temporary enclosures, heating, cooling, humidity control, ventilation,
and similar facilities on a 24-hour basis where required to achieve indicated results and to avoid
possibility of damage.
2. Prevent water-filled piping from freezing. Maintain markers for underground lines. Protect
from damage during excavation operations.
C. Temporary Facility Changeover: Except for using permanent fire protection as soon as available, do
not change over from using temporary security and protection facilities to permanent facilities until
Substantial Completion.
D. Termination and Removal: Unless the Engineer requests that it be maintained longer, remove each
temporary facility when need for its service has ended, when it has been replaced by authorized use
of a permanent facility, or no later than Substantial Completion. Complete or, if necessary, restore
permanent construction that may have been delayed because of interference with temporary facility.
Repair damaged Work, clean exposed surfaces, and replace construction that cannot be satisfactorily
repaired.
1. Materials and facilities that constitute temporary facilities are the property of Contractor.
Owner reserves right to take possession of Project identification signs.
2. Remove temporary paving not intended for or acceptable for integration into permanent paving.
Where area is intended for landscape development, remove soil and aggregate fill that do not
comply with requirements for fill or subsoil. Remove materials contaminated with road oil,
asphalt and other petrochemical compounds, and other substances that might impair growth of
plant materials or lawns. Repair or replace street paving, curbs, and sidewalks at temporary
entrances, as required by authorities having jurisdiction.
3. At Substantial Completion, clean and renovate permanent facilities used during construction
period. Comply with final cleaning requirements in Division 1 Section "Closeout Procedures."
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for contract closeout, including, but
not limited to, the following:
1. Inspection procedures.
2. Project Record Documents.
3. Operation and maintenance manuals.
4. Warranties.
5. Instruction of Owner's personnel.
6. Final cleaning.
B. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of
request, Engineer will either proceed with inspection or notify Contractor of unfulfilled requirements.
Engineer will prepare the Certificate of Substantial Completion after inspection or will notify
Contractor of items, either on Contractor's list or additional items identified by Engineer, that must be
completed or corrected before certificate will be issued.
1. Reinspection: Request reinspection when the Work identified in previous inspections as
incomplete is completed or corrected.
A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion,
complete the following:
1. Submit a final Application for Payment according to Division 1 Section "Payment Procedures."
2. Submit certified copy of Engineer's Substantial Completion inspection list of items to be
completed or corrected (punch list), endorsed and dated by Engineer. The certified copy of the
list shall state that each item has been completed or otherwise resolved for acceptance.
3. Submit evidence of final, continuing insurance coverage complying with insurance
requirements.
4. Submit pest-control final inspection report and warranty.
5. Instruct Owner's personnel in operation, adjustment, and maintenance of products, equipment,
and systems.
B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request,
Engineer will either proceed with inspection or notify Contractor of unfulfilled requirements.
Engineer will prepare a final Certificate for Payment after inspection or will notify Contractor of
construction that must be completed or corrected before certificate will be issued.
1. Reinspection: Request reinspection when the Work identified in previous inspections as
incomplete is completed or corrected.
A. General: Do not use Project Record Documents for construction purposes. Protect Project Record
Documents from deterioration and loss. Provide access to Project Record Documents for Engineer's
reference during normal working hours.
B. Record Drawings: Maintain and submit one set of blue- or black-line white prints of Contract
Drawings and Shop Drawings.
1. Mark Record Prints to show the actual installation where installation varies from that shown
originally. Require individual or entity who obtained record data, whether individual or entity
is Installer, subcontractor, or similar entity, to prepare the marked-up Record Prints.
a. Give particular attention to information on concealed elements that cannot be readily
identified and recorded later.
b. Accurately record information in an understandable drawing technique.
c. Record data as soon as possible after obtaining it. Record and check the markup before
enclosing concealed installations.
d. Mark Contract Drawings or Shop Drawings, whichever is most capable of showing actual
physical conditions, completely and accurately. Where Shop Drawings are marked, show
cross-reference on Contract Drawings.
2. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish between
changes for different categories of the Work at the same location.
3. Mark important additional information that was either shown schematically or omitted from
original Drawings.
4. Note Construction Change Directive numbers, Change Order numbers, alternate numbers, and
similar identification where applicable.
5. Identify and date each Record Drawing; include the designation "PROJECT RECORD
DRAWING" in a prominent location. Organize into manageable sets; bind each set with
durable paper cover sheets. Include identification on cover sheets.
D. Record Product Data: Submit one copy of each Product Data submittal. Mark one set to indicate the
actual product installation where installation varies substantially from that indicated in Product Data.
1. Give particular attention to information on concealed products and installations that cannot be
readily identified and recorded later.
2. Include significant changes in the product delivered to Project site and changes in
manufacturer's written instructions for installation.
3. Note related Change Orders, Record Drawings where applicable.
A. Assemble a complete set of operation and maintenance data indicating the operation and maintenance
of each system, subsystem, and piece of equipment not part of a system. Include operation and
maintenance data required in individual Specification Sections and as follows:
1. Operation Data:
a. Emergency instructions and procedures.
b. System, subsystem, and equipment descriptions, including operating standards.
c. Operating procedures, including startup, shutdown, seasonal, and weekend operations.
d. Description of controls and sequence of operations.
e. Piping diagrams.
2. Maintenance Data:
a. Manufacturer's information, including list of spare parts.
b. Name, address, and telephone number of Installer or supplier.
c. Maintenance procedures.
d. Maintenance and service schedules for preventive and routine maintenance.
e. Maintenance record forms.
f. Sources of spare parts and maintenance materials.
g. Copies of maintenance service agreements.
h. Copies of warranties and bonds.
B. Organize operation and maintenance manuals into suitable sets of manageable size. Bind and index
data in heavy-duty, 3-ring, vinyl-covered, loose-leaf binders, in thickness necessary to accommodate
contents, with pocket inside the covers to receive folded oversized sheets. Identify each binder on
front and spine with the printed title "OPERATION AND MAINTENANCE MANUAL," Project
name, and subject matter of contents.
A. Submittal Time: Submit written warranties on request of Engineer for designated portions of the
Work where commencement of warranties other than date of Substantial Completion is indicated.
B. Partial Occupancy: Submit properly executed warranties within 15 days of completion of designated
portions of the Work that are completed and occupied or used by Owner during construction period
by separate agreement with Contractor.
C. Organize warranty documents into an orderly sequence based on the table of contents of the Project
Manual.
1. Bind warranties and bonds in heavy-duty, 3-ring, vinyl-covered, loose-leaf binders, thickness
as necessary to accommodate contents, and sized to receive 8-1/2-by-11-inch paper.
2. Provide heavy paper dividers with plastic-covered tabs for each separate warranty. Mark tab to
identify the product or installation. Provide a typed description of the product or installation,
including the name of the product and the name, address, and telephone number of Installer.
3. Identify each binder on the front and spine with the typed or printed title "WARRANTIES,"
Project name, and name of Contractor.
D. Provide additional copies of each warranty to include in operation and maintenance manuals.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of
the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or
property or that might damage finished surfaces.
PART 3 – EXECUTION
A. Instruction: Instruct Owner's personnel to adjust, operate, and maintain systems, subsystems, and
equipment not part of a system.
1. Provide instructors experienced in operation and maintenance procedures.
2. Provide instruction at mutually agreed-on times. For equipment that requires seasonal
operation, provide similar instruction at the start of each season.
3. Schedule training with Owner with at least 7 days advance notice.
4. Coordinate instructors, including providing notification of dates, times, length of instruction,
and course content.
B. Program Structure: Develop an instruction program that includes individual training modules for
each system and equipment not part of a system, as required by individual Specification Sections.
For each training module, develop a learning objective and teaching outline. Include instruction for
the following:
1. System design and operational philosophy.
2. Review of documentation.
3. Operations.
4. Adjustments.
A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with
local laws and ordinances and Federal and local environmental and antipollution regulations.
B. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each
surface or unit to condition expected in an average commercial building cleaning and maintenance
program. Comply with manufacturer's written instructions.
1. Complete the following cleaning operations before requesting inspection for certification of
Substantial Completion for entire Project or for a portion of Project:
a. Clean Project site, yard, and grounds, in areas disturbed by construction activities,
including landscape development areas, of rubbish, waste material, litter, and other
foreign substances.
b. Sweep paved areas broom clean. Remove petrochemical spills, stains, and other foreign
deposits.
c. Rake grounds that are neither planted nor paved to a smooth, even-textured surface.
d. Remove tools, construction equipment, machinery, and surplus material from Project site.
e. Remove snow and ice to provide safe access to building.
f. Clean exposed exterior and interior hard-surfaced finishes to a dirt-free condition, free of
stains, films, and similar foreign substances. Avoid disturbing natural weathering of
exterior surfaces. Restore reflective surfaces to their original condition.
g. Remove debris and surface dust from limited access spaces, including roofs, plenums,
shafts, trenches, equipment vaults, manholes, attics, and similar spaces.
h. Sweep concrete floors broom clean in unoccupied spaces.
i. Vacuum carpet and similar soft surfaces, removing debris and excess nap; shampoo if
visible soil or stains remain.
j. Clean transparent materials, including mirrors and glass in doors and windows. Remove
glazing compounds and other noticeable, vision-obscuring materials. Replace chipped or
broken glass and other damaged transparent materials. Polish mirrors and glass, taking
care not to scratch surfaces.
k. Remove labels that are not permanent.
l. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.
Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that
already show evidence of repair or restoration.
1) Do not paint over "UL" and similar labels, including mechanical and electrical
nameplates.
m. Wipe surfaces of mechanical and electrical equipment, and similar equipment. Remove
excess lubrication, paint and mortar droppings, and other foreign substances.
n. Replace parts subject to unusual operating conditions.
o. Clean plumbing fixtures to a sanitary condition, free of stains, including stains resulting
from water exposure.
p. Replace disposable air filters and clean permanent air filters. Clean exposed surfaces of
diffusers, registers, and grills.
q. Clean ducts, blowers, and coils if units were operated without filters during construction.
C. Pest Control: Engage an experienced, licensed exterminator to make a final inspection and rid
Project of rodents, insects, and other pests. Prepare a report.
D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or
excess materials on Owner's property. Do not discharge volatile, harmful, or dangerous materials
into drainage systems. Remove waste materials from Project site and dispose of lawfully.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes administrative and procedural requirements for Project Record Documents,
including the following:
1. Record Drawings.
2. Record Specifications.
3. Record Product Data.
4. Record Samples.
1.2 SUBMITTALS
B. Record Specifications: Submit 2 copies of Project's Specifications, including addenda and contract
modifications.
C. Record Product Data: Submit 1 copies of each approved Product Data submittal.
1. Where Record Product Data is required as part of operation and maintenance manuals, submit
marked-up Product Data as an insert in the manual instead of submittal as Record Product Data.
PART 2 – PRODUCTS
A. Record Prints: Maintain one set of blue- or black-line white prints of the Contract Drawings and
Shop Drawings.
1. Preparation: Mark Record Prints to show the actual installation where installation varies from
that shown originally. Require individual or entity who obtained record data, whether
individual or entity is Installer, subcontractor, or similar entity, to prepare the marked-up
Record Prints.
a. Give particular attention to information on concealed elements that would be difficult to
identify or measure and record later.
b. Accurately record information in an understandable drawing technique.
c. Record data as soon as possible after obtaining it. Record and check the markup before
enclosing concealed installations.
2. Content: Types of items requiring marking include, but are not limited to, the following:
a. Dimensional changes to Drawings.
b. Revisions to details shown on Drawings.
c. Depths of foundations below first floor.
d. Locations and depths of underground utilities.
e. Revisions to routing of piping and conduits.
f. Revisions to electrical circuitry.
g. Actual equipment locations.
h. Duct size and routing.
B. Format: Identify and date each Record Drawing; include the designation "PROJECT RECORD
DRAWING" in a prominent location.
1. Record Prints: Organize Record Prints and newly prepared Record Drawings into manageable
sets. Bind each set with durable paper cover sheets. Include identification on cover sheets.
2. Record CAD Drawings: Organize CAD information into separate electronic files that
correspond to each sheet of the Contract Drawings. Name each file with the sheet
identification. Include identification in each CAD file.
3. Identification: As follows:
a. Project name.
b. Date.
c. Designation "PROJECT RECORD DRAWINGS."
d. Name of Engineer and Construction Manager.
e. Name of Contractor.
A. Preparation: Mark Specifications to indicate the actual product installation where installation varies
from that indicated in Specifications, addenda, and contract modifications.
1. Give particular attention to information on concealed products and installations that cannot be
readily identified and recorded later.
2. Mark copy with the proprietary name and model number of products, materials, and equipment
furnished, including substitutions and product options selected.
3. Record the name of the manufacturer, supplier, Installer, and other information necessary to
provide a record of selections made.
4. For each principal product, indicate whether Record Product Data has been submitted in
operation and maintenance manuals instead of submitted as Record Product Data.
5. Note related Change Orders, Record Drawings, and Product Data where applicable.
A. Preparation: Mark Product Data to indicate the actual product installation where installation varies
substantially from that indicated in Product Data submittal.
1. Give particular attention to information on concealed products and installations that cannot be
readily identified and recorded later.
A. Assemble miscellaneous records required by other Specification Sections for miscellaneous record
keeping and submittal in connection with actual performance of the Work. Bind or file
miscellaneous records and identify each, ready for continued use and reference.
A. Immediately prior to date of Substantial Completion, the Contractor shall meet with the Engineer
and, if desired, the Owner's personnel at the site to determine which of the Samples maintained
during the construction period shall be transmitted to Owner for record purposes. Comply with the
Engineer's instructions for packaging, identification marking, and delivery to Owner's Sample storage
space. Dispose of other Samples in manner specified for disposal of surplus and waste materials.
PART 3 – EXECUTION
A. Recording: Maintain one copy of each submittal during the construction period for Project Record
Document purposes. Post changes and modifications to Project Record Documents as they occur; do
not wait until the end of Project.
B. Maintenance of Record Documents and Samples: Store Record Documents and Samples in the field
office apart from the Contract Documents used for construction. Do not use Project Record
Documents for construction purposes. Maintain Record Documents in good order and in a clean, dry,
legible condition, protected from deterioration and loss. Provide access to Project Record Documents
for Engineer's reference during normal working hours.
END OF SECTION
PART 1- GENERAL
1.1 SUMMARY
A. Section Includes:
1. Concrete floors and slabs on grade.
2. Concrete foundations and anchor bolts for structure.
3. Joint devices associated with concrete work.
4. Miscellaneous concrete elements including equipment pads.
5. Concrete curing.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 07 9200 – Joint Sealing.
3. Section 32 1313 – Concrete Paving.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Submit data for proprietary materials and items, including reinforcement and forming
accessories, admixtures, patching compounds, water-stops, joint systems, curing compounds, dry-
shake finish materials, and others as requested by the Architect.
B. Shop Drawings, Reinforcement: Submit shop drawings for fabrication, bending, and placement of
concrete reinforcement. Comply with ACI 315 "Manual of Standard Practice for Detailing Reinforced
Concrete Structures" showing bar schedules, stirrup spacing, diagrams of bent bars, arrangement of
concrete reinforcement. Include special reinforcement required at openings through concrete
structures.
C. Samples: Submit samples of materials as specified and as otherwise requested by Designer, including
names, source and descriptions.
D. Laboratory Test Reports: Submit laboratory test reports for concrete materials and mix design test as
specified.
A. Perform work of this section in accordance with ACI 301 and ACI 318.
1. Maintain one copy of each document on site.
A. Mix and deliver concrete to project ready mixed in accordance with ASTM C94.
C. Place concrete on site within ninety [90] minutes after proportioning materials at batch plant.
PART 2 - PRODUCTS
2.1 FORMWORK
A. Forms for Exposed Finish Concrete: Unless otherwise indicated, construct formwork for exposed
concrete surfaces with acceptable panel-type materials, to provide continuous, straight, smooth,
exposed surfaces.
B. Forms for Unexposed Finish Concrete: Form concrete surfaces which will be unexposed in finished
structure with plywood, lumber, metal or other acceptable material. Provide lumber dressed on at least
two edges and one side for tight fit.
C. Form Coatings: Provide commercial formulation form-coating compounds that will not bond with,
stain nor adversely affect concrete surfaces, and will not impair subsequent treatments of concrete
surfaces.
2.2 REINFORCEMENT
B. Supports for Steel Reinforcement: Provide supports for reinforcement including bolsters, chairs,
spacers and other devices for spacing, supporting and fastening reinforcing bars in place. Use wire bar
type supports complying with CRSI specifications, unless otherwise acceptable.
C. For slabs-on-grade, use supports with sand plates or horizontal runners where base material will not
support chair legs.
D. For exposed-to-view concrete surfaces, where legs of supports are in contact with forms, provide
supports with legs which are plastic protected (CRSI, Class [1]) or stainless steel protected (CRSI,
Class [2]).
A. Do not use chemicals that will result in soluble chloride ions in excess of [0.1] percent by weight of
cement.
C. High Range Water Reducing and Retarding Admixture: ASTM C494/C494M Type [G] and ASTM
C494/C494M Type [F] containing not more than [0.1] % chloride ions.
1. "Sikament" by Sika Chemical Corp.; "Eucon Super 37" by Euclid Chemical Co.; "Pozzolith" by
Master Builders; or approved equal.
H. Water Reducing Admixture: ASTM C494/C494M Type [A] and containing not more than [0.1] %
chloride ions.
1. "Eucon WR-75" by Euclid Chemical Co.; "Pozzolith 344" by Master Builders; "Plastocrete
160" by Sika Chemical Corp.; or approved equal.
A. Latex Bonding Agent: Non-redispersable acrylic latex, complying with ASTM C1059 Type [II].
B. Epoxy Bonding System: Complying with ASTM C881 / C881M and of Type required for specific
application.
C. Slab Isolation Joint Filler: [1/2] inch thick, height equal to slab thickness, with removable top section
that will form [1/2] inch deep sealant pocket after removal.
A. Evaporation Reducer: Liquid thin-film-forming compound that reduces rapid moisture loss caused by
high temperature, low humidity, and high winds; intended for application immediately after concrete
placement.
C. Absorptive Cover: Burlap cloth made from jute or kenaf, weighing approximately [9] oz. per yd2,
complying with AASHTO M 182, Class [2].
F. Dissipating Sealer: "Kurez DR", Euclid Chemical Company, equivalent products by Master Builders
or Sika, or approved equal.
B. Concrete Strength: Establish required average strength for each type of concrete on the basis of field
experience or trial mixtures, as specified in ACI 301.
1. For trial mixtures method, employ independent testing agency acceptable to Architect for
preparing and reporting proposed mix designs.
D. Adjustments to Concrete Mixes: Mix design adjustments may be requested by Contractor when
characteristics of materials, job conditions, weather, test results, or other circumstances warrant; at no
additional cost to Owner and as accepted by Designer. Laboratory test data for revised mix design and
strength results must be submitted to and accepted by Designer before using in work.
E. Admixtures: Add acceptable admixtures as recommended in ACI 211.1 and at rates recommended by
manufacturer.
F. Slump limits: Proportion and design mixes to result in concrete slump at point of placement as
follows:
1. Ramps, slabs, and sloping surfaces: Not more than [4] inch.
2. Reinforced foundation systems: Not less than [2] inch and not more than [4] inch.
3. Concrete containing HRWR admixture (super plasticizer): Not more than [7] inch after addition
of HRWR to verified [2] inch – [4] inch slump concrete.
4. Other concrete: Not more than [4] inch.
2.9 MIXING
B. During hot weather, or under conditions contributing to rapid setting of concrete, a shorter mixing
time than specified in ASTM C 94 may be required.
PART 3- EXECUTION
3.1 EXAMINATION
A. Verify lines, levels, and dimensions before proceeding with work of this section.
3.2 PREPARATION
A. Formwork: Comply with requirements of ACI 301. Design and fabricate forms to support all applied
loads until concrete is cured, and for easy removal without damage to concrete.
1. Design formwork to be readily removable without impact, shock or damage to cast-in-place
concrete surfaces and adjacent materials.
2. Design, erect, support, brace and maintain formwork to support vertical and lateral loads that
might be applied until such loads can be supported by concrete structure.
B. Construct forms to sizes, shapes, lines and dimensions shown, and to obtain accurate alignment,
location, grades, level and plumb work in finished structures. Provide for openings, offsets, sinkages,
keyways, recesses, moldings, rustications, reglets, chamfers, blocking, screeds, bulkheads, anchorages
and inserts, and other features required in work. Use selected materials to obtain required finishes.
Solidly butt joints and provide back-up at joints to prevent leakage of cement paste.
C. Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide
crush plates or wrecking plates where stripping may damage cast concrete surfaces. Provide top forms
for inclined surfaces where slope is too steep to lace concrete with bottom forms only. Kerf wood
inserts for forming keyways, reglets, recesses, and the like, to prevent swelling and for easy removal.
D. Coordinate placement of embedded items with erection of concrete formwork and placement of form
accessories.
G. Chamfer exposed corners and edges as indicated, using wood, metal, PVC or rubber chamfer strips
fabricated to produce uniform smooth lines and tight edge joints.
H. Provisions for Other Trades: Provide openings in concrete formwork to accommodate work of other
trades.
I. Cleaning and Tightening: Thoroughly clean forms and adjacent surfaces to receive concrete. Remove
chips, wood, sawdust, dirt or other debris just before concrete is placed. Retighten forms and bracing
after concrete placement as required to eliminate mortar leaks and maintain proper alignment.
J. Where new concrete is to be bonded to previously placed concrete, prepare existing surface by
cleaning with steel brush and applying bonding agent in accordance with manufacturer's instructions.
1. Use epoxy bonding system for bonding to damp surfaces, for structural load-bearing
applications, and where curing under humid conditions is required.
2. Use latex bonding agent only for non-load-bearing applications.
K. In locations where new concrete is doweled to existing work, drill holes in existing concrete, insert
steel dowels and pack solid with non-shrink grout.
L. Interior Slabs on Grade: Install vapor retarder under interior slabs on grade. Lap joints minimum [6]
inches. Seal joints, seams and penetrations watertight with manufacturer's recommended products and
follow manufacturer's written instructions. Repair damaged vapor retarder before covering.
A. Comply with Concrete Reinforcing Steel Institute's recommended practice for "Placing Reinforcing
Bar", for details and methods of reinforcement placement and supports, and as herein specified.
B. Install welded wire fabric in as long lengths as practicable. Lap adjoining pieces at least one full mesh
and lace splices with wire. Offset end laps in adjacent widths to prevent continuous laps in either
direction.
D. Clean reinforcement of loose rust and mill scale, earth, ice, and other materials which reduce or
destroy bond with concrete.
E. Place reinforcement to obtain at least minimum coverages for concrete protection. Set wire ties so
ends are directed into concrete, not toward exposed concrete surfaces.
A. General: Set and build into work anchorage devices and other embedded items required for other work
that is attached to, or supported by, cast-in-place concrete. Use setting drawings, diagrams,
instructions and directions provided by suppliers of items to be attached thereto.
B. Edge forms and Screed Strips for Slabs: Set edge forms or bulkheads and intermediate screed strips
for slabs to obtain required elevations and contours in finished slab surface. Provide and secure units
sufficiently strong to support types of screed strips by use of strike-off templates or accepted
compacting type screeds.
B. Anchor joint fillers and devices to prevent movement during concrete placement.
C. Construction Joints: Locate and install construction joints as indicated or, if not indicated, locate so as
not to impair strength tolerances and appearance of the concrete floor slab or structure, as acceptable
to the Architect.
F. Joint filler and sealant materials are specified in Section 07 9200 – Joint Sealers.
A. Clean re-used forms of concrete matrix residue, repair and patch as required to return forms to
acceptable surface condition.
B. Coat contact surfaces of forms with a form-coating compound before reinforcement is placed. Apply
form-coating compounds in compliance with manufacturer's instructions.
C. General: Deposit concrete continuously or in layers of such thickness that no concrete will be placed
on concrete which has hardened sufficiently to cause the formation of seams or planes of weakness. If
a section cannot be place continuously, provide construction joints as herein specified. Deposit
concrete as nearly as practicable to its final location to avoid segregation.
E. Preplacement Inspection: Before placing concrete, inspect and complete formwork installation,
reinforcing steel, and items to be embedded or cast-in. Notify other crafts to permit installation of their
work; cooperate with other trades in setting such work.
F. Coordinate the installation of joint materials and moisture barriers with placement of forms and
reinforcing steel.
G. Placing Concrete in Forms: Deposit concrete in forms in horizontal layers not deeper than [24] inch
and in a manner to avoid inclined construction joints. Where placement consists of several layers,
place each layer while preceding layer is still plastic to avoid cold joints.
I. Placing Concrete Slabs: Deposit and consolidate concrete slabs in a continuous operation, within
limits of construction joints, until the placing of a panel or section is completed.
J. Bring slab surfaces to correct level with straightedge and strike-off. Use bull floats or darbies to
smooth surface, free of humps or hollows. Do not disturb slab surfaces prior to beginning finishing
operations.
L. Cold Weather Placing: Protect concrete work from physical damage or reduced strength which could
be caused by frost, freezing actions, or low temperatures, in compliance with ACI 306 and as herein
specified. Do not use calcium chloride, salt and other materials containing antifreeze agents or
chemical accelerators, unless otherwise accepted in mix designs. Do not use frozen materials or
materials containing ice or snow. Do not place concrete on frozen subgrade or on subgrade containing
frozen materials.
M. Hot Weather Placing: When hot weather conditions exist that would impair quality and strength of
concrete, place concrete in compliance with ACI 305 and as herein specified.
1. Cool ingredients before mixing to maintain concrete temperature at time of placement below
[90] degrees F ([32] degrees C). Mixing water may be chilled, or chopped ice may be used to
control temperature provided water equivalent of ice is calculated to total amount of mixing
water.
2. Cover reinforcing steel with water-soaked burlap if it becomes too hot, so that steel temperature
will not exceed the ambient air temperature immediately before embedment in concrete.
3. Fog spray forms, reinforcing steel and subgrade just before concrete is placed.
4. Use water-reducing retarding admixture (Type D) when required by high temperatures, low
humidity, or other adverse placing conditions.
A. Rough Form Finish: For formed concrete surfaces not exposed to view in the finish work or by other
construction, unless otherwise indicated. This is the concrete surface having texture imparted by form
B. Smooth Rubbed Finish: Provide smooth rubbed finish to scheduled concrete surfaces, which have
received smooth form finish treatment, not later than one day after form removal. Moisten concrete
surfaces and rub with carborundum brick or other abrasive until a uniform color and texture is
produced. Do not apply cement grout other than that created by the rubbing process.
A. Repair surface defects, including tie holes, immediately after removing formwork.
B. Unexposed Form Finish: Rub down or chip off fins or other raised areas [1/4] inch or more in height.
A. General: Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures.
B. Start initial curing as soon as free water has disappeared from concrete surface after placing and
finishing.
C. Begin final curing procedures immediately following initial curing and before concrete has dried.
Continue final curing for at least [7] days in accordance with ACI 301 procedures. Avoid rapid drying
at end of final curing period.
D. Curing Methods: Perform curing of concrete by applying curing and sealing compound, by moisture
curing, by moisture-retaining cover curing, or by combinations thereof.
E. Do not use membrane curing compounds on surfaces which are to be covered with coating material
applied directly to concrete, liquid floor hardener, waterproofing, damp-proofing, membrane roofing,
flooring (such as ceramic or quarry tile, glue-down carpet), painting, and other coatings and finish
materials, unless otherwise acceptable to the Architect.
F. Cure freshly placed concrete by apply curing and sealing compound as soon as possible after finishing
operations and/or immediately after the disappearance of the "sheen" of surface moisture. Application
should be made with sprayer, lambs wool applicator or short nap roller. DO NOT cover more area
than can be worked in [10] minutes as the curing membrane will start to dry. After compound has
dried, cover concrete surface with polyethylene as outlined above.
A. Formwork not supporting weight of concrete, such as sides of beams, wall, columns, and similar parts
of the work, may be removed after cumulatively curing at not less than [50] degrees F ([10] degrees
C) for [24] hours after placing concrete, provided concrete is sufficiently hard to not be damaged by
form removal operations, and provided curing and protection operations are maintained.
B. Form facing material may be removed [4] days after placement, only if shores and other vertical
supports have been arranged to permit removal of form facing material without loosening or
disturbing shores and supports.
A. Filling-In: Fill-in holes and openings left in concrete structures for passage or work by other trades
after said work is in place. Mix, place and cure concrete as herein specified, to blend with in place
construction. Provide other miscellaneous concrete filling shown or required to complete work.
B. Equipment Bases and Foundations: Provide machine and equipment bases and foundations, as shown
on drawings.
C. Grout base plates and foundations as indicated, using specified non-shrink grout. Use non-metallic
grout for exposed conditions, unless otherwise indicated.
D. Reinforced Masonry: Provide concrete grout for reinforced masonry where indicated on drawings and
as scheduled. Maintain accurate location of reinforcing steel during concrete placement.
A. Field quality control tests to be provided by independent testing agency as specified in Section 01
4000.
B. Provide free access to concrete operations at project site and cooperate with appointed firm.
C. Submit proposed mix design of each class of concrete to inspection and testing firm for review prior to
commencement of concrete operations.
D. Tests of concrete and concrete materials may be performed at any time to ensure conformance with
specified requirements.
E. Sampling and testing for quality control during placement of concrete will include the following:
1. Sampling Fresh Concrete: ASTM C 172, except modified for slump to comply with ASTM C
94.
a. Slump: ASTM C 143; one test at point of discharge for each day's pour of each type of
concrete; additional tests when concrete consistency seems to have changed.
b. Air Content: ASTM C 173, volumetric method for lightweight or normal weight
concrete; ASTM C 231 pressure for normal weight concrete; one for each day's pour of
each type of air-entrained concrete.
c. Concrete Temperature: Test hourly when air temperature is [40] degrees F ([4] degrees
C) and below, and when [80] degrees F ([27] degrees C) and above; and each time a set
of compression test specimens made.
d. Compression Test Specimen: ASTM C 31; one set of [5] standard cylinders for each
compressive strength test, unless otherwise directed. Mold, store, and transport cylinders
A. Test Results: The testing agency shall report test results in writing to the Architect and Contractor
within [24] hours of the test.
B. Defective Concrete: Concrete not conforming to required lines, details, dimensions, tolerances or
specified requirements.
C. Repair or replacement of defective concrete will be determined by the Architect. The cost of
additional testing shall be borne by the Contractor when defective concrete is identified.
3.15 PROTECTION
A. Do not permit traffic over unprotected concrete floor surface until fully cured.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Precast concrete splash blocks for downspouts spilling onto grade.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
1.2 SUBMITTALS
PART 2 - PRODUCTS
2.1 MATERIALS
A. Concrete Mix:
1. Minimum [5000] psi compressive strength at [28] days, air entrained to [5] to [7] percent.
2.2 FABRICATION
A. Use rigid molds, constructed to maintain precast units uniform in shape, size and finish. Maintain
consistent quality during manufacture.
B. Cure units to develop concrete quality, and to minimize appearance blemishes including non-
uniformity, staining, and surface cracking.
D. Nominal Size: [4] inches high x [16] inches wide x [30] inches long.
PART 3 - EXECUTION
3.1 INSTALLATION
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Mortar for masonry.
2. Grout for Masonry.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 - Unit Masonry.
3. Section 04 0516 – Masonry Grouting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Include design mix and indicate whether the Proportion or Property specification of
ASTM C270 is to be used. Also include required environmental conditions and admixture limitations.
B. Samples: Submit two samples of mortar, illustrating mortar color and color range.
C. Reports: Submit reports on mortar indicating compliance of mortar to property requirements of ASTM
C270 and test and evaluation reports per ASTM C780.
B. Mortar Test (Property Specification): For each mix required, per ASTM C 780.
A. Testing will be conducted by an independent test agency, in accordance with provisions of Section 01
4000 - Quality Requirements.
B. Mortar Mixes: Test mortars prebatched by weight in accordance with ASTM C780 recommendations
for preconstruction testing.
1. Test results will be used to establish optimum mortar proportions and establish quality control
values for construction testing.
C. Grout Mixes: Test grout batches in accordance with ASTM C1019 procedures.
1. Test results will be used to establish optimum grout proportions and establish quality control
values for construction testing.
B. Protect materials from moisture absorption and damage; reject damaged containers.
A. Cold and Hot Weather Requirements: Comply with requirements of TMS 402/602 or applicable
building code, whichever is more stringent.
B. Maintain materials and surrounding air temperature to minimum [40] degrees F ([5] degrees C) prior
to, during, and [48] hours after completion of masonry work.
C. Maintain materials and surrounding air temperature to maximum [90] degrees F ([32] degrees C) prior
to, during, and [48] hours after completion of masonry work.
A. Use only factory premixed packaged dry materials for mortar and grout, with addition of water only at
project site.
1. Exception: If a specified mix design is not available in a premixed dry package, provide
equivalent mix design using standard non-premixed materials.
2.2 MATERIALS
A. Packaged Dry Material for Mortar for Unit Masonry: Premixed masonry cement and mason's sand;
complying with ASTM C387/C387M and capable of producing mortar of the specified strength in
accordance with ASTM C270 with the addition of water only.
1. Type: Type N.
2. Color: Standard gray.
3. Water repellent mortar for use with water repellent masonry units.
4. Manufacturers:
a. The QUIKRETE Companies: www.quikrete.com/#sle.
b. Substitutions: Under provisions of Division 01.
B. Packaged Dry Material for Mortar for Repointing: Premixed Portland cement, hydrated lime, and
graded sand; capable of producing Type O mortar in accordance with ASTM C270 with the addition
of water only.
1. Color: Standard gray.
A. Ready Mixed Mortar: ASTM C1142, Type equivalent to that specified according to ASTM C270.
B. Thoroughly mix mortar ingredients using mechanical batch mixer, in accordance with ASTM C270
and in quantities needed for immediate use.
B. Thoroughly mix grout ingredients in quantities needed for immediate use in accordance with ASTM
C476 for fine and coarse grout.
PART 3 – EXECUTION
3.1 PREPARATION
B. Plug clean-out holes for grouted masonry with brick masonry units. Brace masonry to resist wet grout
pressure.
3.2 INSTALLATION
C. Do not install grout in lifts greater than [16] inches ([400] mm) without consolidating grout by
rodding.
3.3 GROUTING
A. Use either high-lift or low-lift grouting techniques, at Contractor's option, subject to other limitations
of Contract Documents.
B. Perform all grouting by means of low-lift technique. Do not employ high-lift grouting.
C. Perform grouting by means of high-lift technique, except in locations that mandate use of low-lift
grouting technique.
1. Do not use high-lift grouting where size of cavities mandates use of fine grout.
D. Low-Lift Grouting:
1. Limit height of pours to [12] inches ([300] mm).
2. Limit height of masonry to [16] inches ([400] mm) above each pour.
3. Pour grout only after vertical reinforcing is in place; place horizontal reinforcing as grout is
poured. Prevent displacement of bars as grout is poured.
4. Place grout for each pour continuously and consolidate immediately; do not interrupt pours for
more than 1[-1/2] hours.
E. High-Lift Grouting:
1. Verify that horizontal and vertical reinforcement is in proper position and adequately secured
before beginning pours.
2. Brick: Limit pours to maximum [12] feet ([3.66] m) in height and [25] feet ([7.6] m)
horizontally.
3. Hollow Masonry: Limit lifts to maximum [4] feet ([1.2] m) and pours to maximum height of
[24] feet ([7.3] m).
4. Place grout for spanning elements in single, continuous pour.
A. An independent testing agency will perform field tests, in accordance with provisions of Section 01
4000-Quality Requirements.
D. Prism Tests: Test masonry and mortar panels for compressive strength in accordance with ASTM
C1314, and for flexural bond strength in accordance with ASTM C1072 or ASTM E518/E518M;
perform tests and evaluate results as specified in individual masonry sections.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Concrete masonry units (CMU).
2. Masonry Accessories.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 0513 - Masonry Mortaring.
3. Section 04 0516 - Masonry Grouting.
4. Section 04 7323 – Calcium Silicate Manufactured Building Stone Masonry.
5. Section 07 2800 – Fluid Applied Membrane Air Barrier.
6. Section 07 9200 - Joint Sealers.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Provide information on reinforcing and anchors including sizes, profiles, materials, and
finishes.
C. Samples: Brick samples in quantities showing full color and texture range.
D. Material Certificates: For each type of product indicated. Include statements of material properties
indicating compliance with requirements including compliance with standards and type designations
within standards.
1. For masonry units include material test reports substantiating compliance with requirements.
C. Preconstruction Testing Service: Contractor will engage a qualified independent testing agency to
perform preconstruction testing indicated below. Payment for these services will be made by
Contractor.
1. Clay Masonry Unit Test: For each type of unit required, per ASTM C 67.
2. Concrete Masonry Unit Test: For each type of unit required, per ASTM C 140.
D. Fire-Resistance Ratings: Where indicated, provide materials and construction identical to those of
assemblies with fire-resistance ratings determined per ASTM E 119 by a testing and inspecting
agency, by equivalent concrete masonry thickness, or by other means, as acceptable to authorities
having jurisdiction.
E. Sample Panels: Build sample panels to verify selections made under sample submittals and to
demonstrate aesthetic effects.
1. Build sample panels for each type of exposed unit masonry construction in sizes approximately
[48] inches ([1200] mm) long by [48] inches ([1200] mm) high.
A. Store masonry off ground; prevent contact with materials that could cause staining or damage.
A. Wall Protection:
1. During erection, cover tops of partially completed walls with strong waterproof membrane at
end of each day or work stoppage.
2. Extend cover minimum of [24] inches down both sides; hold securely in place.
B. Load Application:
1. Do not apply uniform loads for at least [12] hours after building masonry columns or walls.
2. Do not apply concentrated loads for at least [3] days after building masonry columns or walls.
C. Environmental Requirements:
1. Hot-Weather Requirements: Comply with hot-weather construction requirements contained in
ACI 530.1/ASCE 6/TMS 602.
PART 2 – PRODUCTS
2.1 MANUFACTURER
A. Design Basis – Standard Concrete Masonry Units: Contract Documents are based on products by:
1. General Shale
3015 Bristol Highway
Johnson City, Tennessee 37601
Telephone: 423-282-4661
Website: (www.generalshale.com)
B. Design Basis – Masonry Accessories: Contract Documents are based on products by:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering
products that may be incorporated into the Work include, but are not limited to, manufacturers
specified.
2. Available Products: Subject to compliance with requirements, products that may be
incorporated into the Work include, but are not limited to, products specified.
A. General: Provide either concrete or masonry lintels, as indicated in Structural Drawings, complying
with requirements below.
B. Concrete Lintels: Pre-cast units matching concrete masonry units and with reinforcing bars indicated
or required to support loads indicated.
D. Masonry Lintels: Made from bond beam concrete masonry units with reinforcing bars placed as
indicated and filled with coarse grout.
A. Mortar and Masonry Grout: Specified in Section 04 0511 – Mortar and Masonry Grouting.
2.6 REINFORCEMENT
A. Uncoated Steel Reinforcing Bars: ASTM A 615/A 615M or ASTM A 996/A 996M, Grade [60] Grade
420.
B. Masonry Joint Reinforcement: ASTM A 951 or UBC Standard 21-10; mill galvanized, carbon-steel
wire for interior walls and hot-dip galvanized, carbon-steel wire for exterior walls.
1. Wire Size for Side Rods: W1.7 or [0.148] inch ([3.8] mm), W2.8 or [0.188] inch ([4.8] mm)
diameter.
2. Wire Size for Cross Rods: W1.7 or [0.148] inch ([3.8] mm), W2.8 or [0.188] inch ([4.8] mm)
diameter.
3. Wire Size for Veneer Ties: W1.7 or [0.148] inch ([3.8] mm), W2.8 or [0.188] inch ([4.8] mm)
diameter.
4. Spacing of Cross Rods, Tabs, and Cross Ties: Not more than [16] inches ([407] mm) o.c.
5. Single-Wythe Masonry: Either ladder or truss type with single pair of side rods.
6. Multi-wythe Masonry:
7. Ladder type with [1] side rod at each face shell of hollow masonry units more than [4] inches
([100] mm) in width, plus [1] side rod at each wythe of masonry [4] inches ([100] mm) or less
in width.
a. Tab type, with [1] side rod at each face shell of backing wythe and with rectangular tabs
sized to extend at least halfway through facing wythe but with at least [5/8] inch ([16]
mm) cover on outside face.
b. Adjustable (two-piece) type, with one side rod at each face shell of backing wythe and
with ties that extend into facing wythe. Ties engage eyes or slots in reinforcement and
extend at least halfway through facing wythe but with at least [5/8] inch ([16] mm) cover
on outside face. Ties have hooks or clips to engage a continuous wire in the facing wythe.
A. Materials:
1. Hot-Dip Galvanized, Carbon-Steel Wire: ASTM A 82; with ASTM A 153/A 153M, Class B-2
coating.
2. Steel Sheet, Galvanized after Fabrication: ASTM A 1008/A 1008M, Commercial Steel, hot-dip
galvanized after fabrication to comply with ASTM A 153/A 153M.
3. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.
B. Wire Ties - General: Unless otherwise indicated, size wire ties to extend at least halfway through
veneer but with at least [5/8] inch ([16] mm) cover on outside face. Outer ends of wires are bent [90]
degrees and extend [2] inches ([50] mm) parallel to face of veneer.
C. Individual Wire Ties: Rectangular units with closed ends and not less than [4] inches ([100] mm)
wide, as indicated in Structural Drawings.
A. Metal Flashing: Provide metal flashing, where flashing is exposed or partly exposed and where
indicated, complying with Section 07 6200 - Sheet Metal Flashing and Trim.
1. Metal Drip Edges: Fabricate from stainless steel. Extend at least [3] inches ([75] mm) into wall
and [1/2] inch ([13] mm) out from wall, with outer edge bent down [30] degrees and hemmed.
2. Metal Flashing Terminations: Fabricate from stainless steel. Extend at least [3] inches ([75]
mm) into wall and out to exterior face of wall. At exterior face of wall, bend metal back on
itself for [3/4] inch ([19] mm) and down into joint [3/8] inch ([10] mm) to form a stop for
retaining sealant backer rod.
3. Metal Expansion-Joint Strips: Fabricate from stainless steel to shapes indicated.
B. Flexible Flashing: For flashing not exposed to the exterior, use one of the following, unless otherwise
indicated:
1. Rubberized-Asphalt Flashing: Composite flashing product consisting of a pliable, adhesive
rubberized-asphalt compound, bonded to a high-density, cross-laminated polyethylene film to
produce an overall thickness of not less than [0.030] inch ([0.8] mm), [0.040] inch ([1.0] mm).
2. Products:
a. Advanced Building Products Inc.; Peel-N-Seal.
b. Carlisle Coatings & Waterproofing; CCW-705-TWF Thru-Wall Flashing.
c. Dayton Superior Corporation, Dur-O-Wal Division; Dur-O-Barrier-44.
d. Grace Construction Products, a unit of W. R. Grace & Co. - Conn.; Perm-ABarrier Wall
Flashing.
e. Heckmann Building Products Inc.; No. 82 Rubberized-Asphalt Thru-Wall Flashing.
f. Hohmann & Barnard, Inc.; Textroflash.
g. Polyguard Products, Inc.; Polyguard 300.
h. Polytite Manufacturing Corp.; Poly-Barrier Self-Adhering Wall Flashing. 9) Williams
Products, Inc.; Everlastic MF-40.
D. Adhesives, Primers, and Seam Tapes for Flashings: Flashing manufacturer's standard products or
products recommended by flashing manufacturer.
A. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1; compressible
up to [35] percent; formulated from neoprene, urethane or PVC.
C. Bond-Breaker Strips: Asphalt-saturated, organic roofing felt complying with ASTM D 226, Type [I]
(No. [15] asphalt felt).
E. Cavity Drainage Material: Free-draining mesh, made from polymer strands that will not degrade
within the wall cavity.
1. Provide one of the following configurations:
a. Strips, full-depth of cavity and [10] inches ([250] mm) wide, with dovetail shaped
notches [7] inches ([175] mm) deep.
b. Strips, not less than [1-1/2] inches ([38] mm) thick and [10] inches ([250] mm) wide,
with dimpled surface designed to catch mortar droppings and prevent weep holes from
being clogged with mortar.
c. Sheets or strips full depth of cavity and installed to full height of cavity.
2. Products:
a. Advanced Building Products Inc.; Mortar Break, Mortar Break II.
b. Archovations, Inc.; CavClear Masonry Mat.
c. Dayton Superior Corporation, Dur-O-Wal Division; Polytite MortarStop.
d. Mortar Net USA, Ltd.; Mortar Net.
PART 3 - EXECUTION
A. Use full-size units without cutting if possible. If cutting is required, cut units with motor-driven saws;
provide clean, sharp, un-chipped edges. Allow units to dry before laying unless wetting of units is
specified. Install cut units with cut surfaces and, where possible, cut edges concealed.
B. Select and arrange units for exposed unit masonry to produce a uniform blend of colors and textures.
C. Wetting of Brick: Wet brick before laying if initial rate of absorption exceeds [30] g / [30] square
inches ([30] g / [194] square cm) per minute when tested per ASTM C 67. Allow units to absorb water
so they are damp but not wet at time of laying.
D. Comply with tolerances in ACI 530.1/ASCE 6/TMS 602 and with the following:
1. For conspicuous vertical lines, such as external corners, door jambs, reveals, and expansion and
control joints, do not vary from plumb by more than [1/8] inch in [10] feet ([3] mm in [3] m),
[1/4] inch in [20] feet ([6] mm in [6] m), or [1/2] inch ([12] mm) maximum.
2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not vary from
level by more than [1/8] inch in [10] feet ([3] mm in [3] m), [1/4] inch in [20] feet ([6] mm in
[6] m), or [1/2] inch ([12] mm) maximum.
A. Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint thicknesses
and for accurate location of openings, movement-type joints, returns, and offsets. Avoid using less-
than-half-size units, particularly at corners, jambs, and, where possible, at other locations.
B. Bond Pattern for Exposed Masonry: Unless otherwise indicated, lay exposed masonry in running
bond; do not use units with less than nominal [4] inch ([100] mm) horizontal face dimensions at
corners or jambs.
C. Built-in Work: As construction progresses, build in items specified in this and other Sections. Fill in
solidly with masonry around built-in items.
D. Fill space between steel frames and masonry solidly with mortar, unless otherwise indicated.
E. Fill cores in hollow concrete masonry units with grout [24] inches ([600] mm) under bearing plates,
beams, lintels, posts, and similar items, unless otherwise indicated.
B. Lay solid masonry units with completely filled bed and head joints; butter ends with sufficient mortar
to fill head joints and shove into place. Do not deeply furrow bed joints or slush head joints.
C. Tool exposed joints slightly concave when thumbprint hard, using a jointer larger than joint thickness,
unless otherwise indicated.
D. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other than
paint), unless otherwise indicated.
A. Bond wythes of composite masonry together using one of the following methods:
1. Individual Metal Ties: Provide ties as shown installed in horizontal joints, but not less than one
metal tie for [4.5] square feet ([0.42] sq. m), [2.67] square feet ([0.25] square m), as indicated in
Structural Drawings, of wall area spaced not to exceed [36] inches ([914] mm), [24] inches
([610] mm), as indicated in Structural Drawings, o.c. horizontally and [16] inches ([406] mm)
o.c. vertically. Stagger ties in alternate courses. Provide additional ties within [12] inches ([305]
mm) of openings and space not more than [36] inches ([915] mm) apart around perimeter of
openings. At intersecting and abutting walls, provide ties at no more than [24] inches ([610]
mm) o.c. vertically.
2. Masonry Joint Reinforcement: Installed in horizontal mortar joints.
a. Where bed joints of both wythes align, use ladder-type reinforcement extending across
both wythes or tab-type reinforcement.
b. Where bed joints of wythes do not align, use adjustable (two-piece) type reinforcement
with continuous horizontal wire in facing wythe attached to ties.
B. Collar Joints: Solidly fill collar joints by parging face of first wythe that is laid and shoving units of
other wythe into place.
C. Corners: Provide interlocking masonry unit bond in each wythe and course at corners, unless
otherwise indicated.
D. Intersecting and Abutting Walls: Unless vertical expansion or control joints are shown at juncture,
bond walls together as follows:
1. Provide individual metal ties not more than [8] inches ([203] mm) o.c.
2. Provide continuity with masonry joint reinforcement by using prefabricated T-shaped units.
3. Provide rigid metal anchors not more than [24] inches ([610] mm) o.c. If used with hollow
masonry units, embed ends in mortar-filled cores.
A. Bond wythes of cavity walls together using one of the following methods:
1. Individual Metal Ties: Provide ties as shown installed in horizontal joints, but not less than one
metal tie for [2.67] square feet ([0.25] square m) of wall area spaced not to exceed [24] inches
B. Keep cavities clean of mortar droppings and other materials during construction. Bevel beds away
from cavity, to minimize mortar protrusions into cavity. Do not attempt to trowel or
remove mortar fins protruding into cavity.
C. Parge cavity face of backup wythe in a single coat approximately [3/8] inch ([10] mm) thick. Trowel
face of parge coat smooth.
D. Coat cavity face of backup wythe to comply with 07 2800 – Fluid Applied Moisture Barrier.
E. Installing Cavity-Wall Insulation: Place small dabs of adhesive, spaced approximately [12] inches
([300] mm) o.c. both ways, on inside face of insulation boards, or attach with plastic fasteners
designed for this purpose. Fit insulation between wall ties and other confining obstructions, with
edges butted tightly. Press units firmly against inside wythe of masonry.
A. General: Install in mortar with a minimum cover of [5/8] inch ([16] mm) on exterior side of walls,
[1/2] inch ([13] mm) elsewhere. Lap reinforcement a minimum of [6] inches ([150] mm).
B. Interrupt joint reinforcement at control and expansion joints, unless otherwise indicated.
A. Anchor masonry to structural members where masonry abuts or faces structural members to comply
with the following:
1. Provide an open space not less than [1/2] inch ([13] mm) in width between masonry and
structural member, unless otherwise indicated.
2. Anchor masonry to structural members with anchors embedded in masonry joints and attached
to structure.
3. Space anchors as indicated, but not more than [24] inches ([610] mm) o.c. vertically and [36]
inches ([915] mm) o.c. horizontally.
4. Refer to Structural Drawings for lintel anchorage to masonry.
A. Anchor masonry veneers to concrete and masonry backup with seismic masonry-veneer anchors to
comply with the following requirements:
1. Fasten screw-attached and seismic anchors to concrete and masonry backup with metal
fasteners of type indicated. Use two fasteners.
2. Embed tie sections, connector sections and continuous wire in masonry joints. Provide not less
than [2] inches ([50] mm) of air space between back of masonry veneer and face of sheathing.
3. Locate anchor sections to allow maximum vertical differential movement of ties up and down.
4. Space anchors as indicated, but not more than [16] inches ([406] mm) o.c. vertically and [24]
inches ([610] mm) o.c. horizontally with not less than [1] anchor for each [2.67] square feet
([0.25] square m) of wall area. Install additional anchors within [12] inches ([305] mm) of
openings and at intervals, not exceeding [36] inches ([914] mm), around perimeter.
A. General: Install embedded flashing and weep holes in masonry at shelf angles, lintels, ledges, other
obstructions to downward flow of water in wall, and where indicated. Install vents at shelf angles,
ledges, and other obstructions to upward flow of air in cavities, and where indicated.
C. Install weep holes in head joints in exterior wythes of first course of masonry immediately above
embedded flashing and as follows:
1. Use specified weep / vent products or open head joints to form weep holes.
2. Space weep holes [24] inches ([600] mm) o.c., unless otherwise indicated.
3. Cover cavity side of weep holes with plastic insect screening at cavities insulated with loose-fill
insulation.
D. Place cavity drainage material in cavities to comply with configuration requirements for cavity
drainage material in Part 2 "Miscellaneous Masonry Accessories" Article.
E. Install vents in head joints in exterior wythes at spacing indicated. Use specified weep/vent products
or open head joints to form vents.
1. Close cavities off vertically and horizontally with blocking in manner indicated. Install through-
wall flashing and weep holes above horizontal blocking.
A. Temporary Formwork and Shores: Construct formwork and shores as needed to support reinforced
masonry elements during construction.
1. Construct formwork to provide shape, line, and dimensions of completed masonry as indicated.
Make forms sufficiently tight to prevent leakage of mortar and grout. Brace, tie, and support
forms to maintain position and shape during construction and curing of reinforced masonry.
2. Do not remove forms and shores until reinforced masonry members have hardened sufficiently
to carry their own weight and other temporary loads that may be placed on them during
construction.
C. Grouting: Do not place grout until entire height of masonry to be grouted has attained enough strength
to resist grout pressure.
1. Comply with requirements in ACI 530.1/ASCE 6/TMS 602 for cleanouts and for grout
placement, including minimum grout space and maximum pour height.
2. Limit height of vertical grout pours to not more than [60] inches ([1520] mm).
A. Inspectors: Engage qualified independent inspectors to perform inspections and prepare reports. Allow
inspectors access to scaffolding and work areas, as needed to perform inspections.
1. Place grout only after inspectors have verified compliance of grout spaces and grades, sizes, and
locations of reinforcement.
B. Testing Agency: Engage a qualified independent testing and inspecting agency to perform field tests
and inspections indicated below and prepare test reports:
1. Payment for these services will be made by Allowance.
C. Testing Frequency: One set of tests for each [5,000] square feet ([465] square m) of wall area or
portion thereof.
D. Concrete Masonry Unit Test: For each type of unit provided, per ASTM C 140.
3.12 PARGING
A. Parge exterior faces of below-grade masonry walls, where indicated, in [2] uniform coats to a total
thickness of [3/4] inch ([19] mm) with a steel-trowel finish. Form a wash at top of parging and a cove
at bottom. Damp-cure parging for at least [24] hours and protect parging until cured.
3.13 CLEANING
A. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove mortar fins
and smears before tooling joints.
B. Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as follows:
1. Test cleaning methods on sample wall panel; leave one-half of panel un-cleaned for comparison
purposes.
2. Protect adjacent surfaces from contact with cleaner.
3. Wet wall surfaces with water before applying cleaners; remove cleaners promptly by rinsing
surfaces thoroughly with clear water.
4. Clean brick by bucket-and-brush hand-cleaning method described in BIA Technical Notes 20.
END OF SECTION
PART 1- GENERAL
1.1 SUMMARY
A. Section Includes:
1. Structural steel.
2. Grouting base plates.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 0511 – Mortar and Masonry Grouting.
3. Section 04 2000 – Unit Masonry.
4. Section 05 5000 – Metal Fabrications.
1.2 REFERENCES
A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and
coating manufacturers' written recommendations to ensure that shop primers and topcoats are
compatible with one another.
1.4 SUBMITTALS
B. Welding Procedure Specifications (WPSs) and Procedure Qualification Records (PQRs): Provide
according to AWS D1.1/D1.1M, "Structural Welding Code - Steel," for each welded joint whether
prequalified or qualified by testing, including the following:
1. Power source (constant current or constant voltage).
2. Electrode manufacturer and trade name, for demand critical welds.
C. Delegated-Design Submittal: For structural-steel connections indicated to comply with design loads,
include analysis data signed and sealed by the qualified professional engineer responsible for their
preparation.
D. Informational Submittals:
1. Qualification Data: For Installer and fabricator.
2. Welding certificates.
A. Fabricator Qualifications: A qualified fabricator that participates in the AISC Quality Certification
Program and is designated an AISC-Certified Plant, Category BU.
B. Installer Qualifications: A qualified installer who participates in the AISC Quality Certification
Program and is designated an AISC-Certified Erector, Category CSE.
A. Store materials to permit easy access for inspection and identification. Keep steel members off ground
and spaced by using pallets, dunnage, or other supports and spacers. Protect steel members and
packaged materials from corrosion and deterioration.
1. Do not store materials on structure in a manner that might cause distortion, damage, or overload
to members or supporting structures. Repair or replace damaged materials or structures as
directed.
B. Store fasteners in a protected place in sealed containers with manufacturer's labels intact.
1. Fasteners may be repackaged provided Special Inspector observes repackaging and seals
containers.
2. Clean and relubricate bolts and nuts that become dry or rusty before use.
3. Comply with manufacturers' written recommendations for cleaning and lubricating ASTM F
1852 fasteners and for retesting fasteners after lubrication.
A. Connections: Provide details of simple shear, braced frame, and full penetration welded moment
frame connections required by the Contract Documents to be selected or completed by structural-steel
fabricator, including comprehensive engineering analysis by a qualified professional engineer, to
withstand loads indicated and comply with other information and restrictions indicated.
1. Select and complete connections using schematic details indicated and AISC 360.
2. Use Allowable Stress Design; data are given at service-load level.
PART 2 PRODUCTS
D. Cold-Formed Hollow Structural Sections: ASTM A 500/A 500M, Grade C, structural tubing.
A. High-Strength Bolts, Nuts, and Washers: ASTM A 325, Type [1], heavy-hex steel structural bolts;
ASTM A 563, Grade [C], heavy-hex carbon-steel nuts; and ASTM F 436, Type [1], hardened
carbon-steel washers; all with plain finish.
B. High-Strength Bolts, Nuts, and Washers: ASTM A 490, Type [1], heavy-hex steel structural bolts or
tension-control, bolt-nut-washer assemblies with splined ends; ASTM A 563, Grade DH, heavy-hex
carbon-steel nuts; and ASTM F 436, Type [1], hardened carbon-steel washers with plain finish.
2.3 PRIMER
2.4 GROUT
2.5 FABRICATION
A. Structural Steel: Fabricate and assemble in shop to greatest extent possible. Fabricate according to
AISC 303, "Code of Standard Practice for Steel Buildings and Bridges," and to AISC 360.
1. Camber structural-steel members where indicated.
2. Fabricate beams with rolling camber up.
3. Identify high-strength structural steel according to ASTM A 6/A 6M and maintain markings
until structural steel has been erected.
4. Mark and match-mark materials for field assembly.
5. Complete structural-steel assemblies, including welding of units, before starting shoppriming
operations.
C. Bolt Holes: Cut, drill or punch standard bolt holes perpendicular to metal surfaces.
D. Finishing: Accurately finish ends of columns and other members transmitting bearing loads.
E. Cleaning: Clean and prepare steel surfaces that are to remain unpainted according to SSPCSP 2,
"Hand Tool Cleaning."
F. Holes: Provide holes required for securing other work to structural steel and for other work to pass
through steel members.
1. Cut, drill, or punch holes perpendicular to steel surfaces. Do not thermally cut bolt holes or
enlarge holes by burning.
2. Baseplate Holes: Cut, drill or punch holes perpendicular to steel surfaces.
3. Weld threaded nuts to framing and other specialty items indicated to receive other work.
A. High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for
Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.
1. Joint Type: Snug tightened or pretensioned, as indicated.
B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding procedure
specifications, weld quality, and methods used in correcting welding work.
1. Assemble and weld built-up sections by methods that maintain true alignment of axes without
exceeding tolerances in AISC 303 for mill material.
2.7 GALVANIZING
A. Hot-Dip Galvanized Finish: Apply zinc coating by the hot-dip process to structural steel according to
ASTM A 123/A 123M.
1. Fill vent and drain holes that are exposed in the finished Work unless they function as weep
holes, by plugging with zinc solder and filing off smooth.
2. Galvanize lintels, lintel assemblies and shelf angles located in exterior walls.
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify, with certified steel erector present, elevations of concrete- and masonry-bearing surfaces and
locations of anchor rods, bearing plates, and other embedments for compliance with requirements.
1. Prepare a certified survey of existing conditions. Include bearing surfaces, anchor rods, bearing
plates, and other embedments showing dimensions, locations, angles, and elevations.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Provide temporary shores, guys, braces, and other supports during erection to keep structural steel
secure, plumb, and in alignment against temporary construction loads and loads equal in intensity to
design loads. Remove temporary supports when permanent structural steel, connections, and bracing
are in place unless otherwise indicated.
1. Do not remove temporary shoring supporting composite deck construction until cast-inplace
concrete has attained its design compressive strength.
3.3 ERECTION
A. Set structural steel accurately in locations and to elevations indicated and according to AISC 303 and
AISC 360.
B. Baseplates and Bearing Plates: Clean concrete- and masonry-bearing surfaces of bond-reducing
materials, and roughen surfaces prior to setting plates. Clean bottom surface of plates.
1. Set plates for structural members on wedges, shims, or setting nuts as required.
2. Weld plate washers to top of baseplate.
3. Snug-tighten anchor rods after supported members have been positioned and plumbed. Do not
remove wedges or shims but, if protruding, cut off flush with edge of plate before packing with
grout.
C. Maintain erection tolerances of structural steel within AISC 303, "Code of Standard Practice for Steel
Buildings and Bridges."
D. Align and adjust various members that form part of complete frame or structure before permanently
fastening. Before assembly, clean bearing surfaces and other surfaces that are in permanent contact
with members. Perform necessary adjustments to compensate for discrepancies in elevations and
alignment.
1. Level and plumb individual members of structure.
2. Make allowances for difference between temperature at time of erection and mean temperature
when structure is completed and in service.
F. Do not use thermal cutting during erection unless approved by Architect. Finish thermally cut sections
within smoothness limits in AWS D1.1/D1.1M.
G. Do not enlarge unfair holes in members by burning or using drift pins. Ream holes that must be
enlarged to admit bolts.
A. High-Strength Bolts: Install high-strength bolts according to RCSC's "Specification for Structural
Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.
1. Joint Type: Snug tightened or pretensioned, as indicated.
B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding procedure
specifications, weld quality, and methods used in correcting welding work.
1. Comply with AISC 303 and AISC 360 for bearing, alignment, adequacy of temporary
connections, and removal of paint on surfaces adjacent to field welds.
2. Assemble and weld built-up sections by methods that maintain true alignment of axes without
exceeding tolerances in AISC 303, "Code of Standard Practice for Steel Buildings and
Bridges," for mill material.
A. Special Inspections and tests will be performed by the Special Inspector or Special Inspection Agency.
1. Welding: Welding inspection shall be in compliance with AWS D1.1/D1.1M. In addition to
visual inspection, welds may be tested and inspected according to AWS D1.1/D1.1M and the
following inspection procedures, at Special Inspector’s option:
a. Liquid Penetrant Inspection: ASTM E 165.
b. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on finished
weld. Cracks or zones of incomplete fusion or penetration will not be accepted.
c. Ultrasonic Inspection: ASTM E 164.
d. Radiographic Inspection: ASTM E 94.
2. Details: Perform periodic inspections of the erected structural steel framing to verify
compliance with the details shown on the construction documents and approved shop drawings
such as member locations, spacing, bolted and welded connection details and bracing.
3. High Strength Bolts: Bolted connections will be tested and inspected according to RCSC's
"Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."
B. Correct deficiencies in Work that test reports and inspections indicate does not comply with the
Contract Documents.
C. Additional testing performed to determine compliance of corrected Work with specified requirements
shall be at Contractor’s expense.
A. Galvanized Surfaces: Clean areas where galvanizing is damaged or missing and repair galvanizing to
comply with ASTM A 780/A 780M.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Miscellaneous steel framing, supporting angles, plates, brackets, clips, anchors and bolts for
equipment, and other work which is not specifically included in Section 05 1200 - Structural
Steel Framing, but which is required to complete the Project.
2. Steel railings, guardrails, handrails, brackets, and sockets.
3. Embedding edge angles in concrete.
4. Bollards.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast In Place Concrete.
3. Section 04 2000 – Unit Masonry.
4. Section 05 1200 – Structural Steel Framing.
5. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
C. Indicate profiles, sizes, connection attachments, reinforcing, anchorage, size and type of fasteners, and
accessories.
D. Certifications: Submit certification that manufactured products (including bolts, nuts and washers)
meet or exceed specified requirements. Certification numbers must appear on product containers for
bolts, nuts and washers and the numbers shall correspond to the identification numbers on the
Manufacturer's Certificate. The Manufacturer's symbol and grade markings must appear on bolts, nuts
and washers.
A. Structural Performance: Shop-engineer, fabricate, and install guardrails to meet IBC requirements to
withstand a live load of at least [200] lbf ([0.89] kN) applied in any direction to the top of rail.
B. Structural Performance:
1. Provide railings capable of withstanding the effects of gravity loads and the following loads and
stresses within limits and under conditions indicated:
2. Handrails and Top Rails of Guards:
a. Uniform load of [50] lbf/ ft. ([0.73] kN/m) applied in any direction.
b. Concentrated load of [200] lbf ([0.89] kN) applied in any direction.
D. Coordinate with other trades to ensure proper sequencing and fitting of construction.
E. Preassemble items in shop to greatest extent possible to minimize field splicing and assembly.
Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for
reassembly and coordination of installation.
A. Store steel materials, either plain or fabricated, above ground on platforms, pallets, skids, or other
supports. Keep material free from dirt, grease, and other foreign matter and protect from corrosion.
PART 2 PRODUCTS
2.1 MATERIALS
B. Steel Pipe: ASTM A53, Type [S], Grade [B], Schedule [40] typical unless otherwise noted.
1. Pipe used for handrails and railings shall be hot-dip galvanized after fabrication] for exterior
use, [1-1/2] ([32] mm) ID, unless otherwise noted.
C. Steel Steel Tubing: Cold formed, ASTM A500; or hot rolled, ASTM A501; seamless.
D. Cold-Rolled Carbon Steel Sheets: ASTM A653. Provide "Commercial" galvanizing, for exterior use.
E. Stainless Steel: Steel: ASTM A240 for plate or sheet, A269 for tubing and A312 for pipe.
1. Interior Use: Type 304, [18] – [8] grade, USS gauge, # [4] finish.
2. Exterior Use: Type 316L, [18] – [8] grade, USS gauge, # [4] finish.
F. Chain: [3/8] inch ([8] mm], System 7 “Transport” welded steel chain.
1. Provide required connecting links, snap hooks and other standard fittings as indicated on the
drawings.
G. Bolts, Nuts, and Washers: ASTM A307. Provide zinc-coated fasteners for exterior use or where built
into exterior walls.
H. Drilled Anchors for Use in Concrete: Use anchors with a current ICC evaluation report appropriate to
the application.
I. Welding Materials: AWS D1.1; type required for materials being welded.
J. Primers: Prime paint for ferrous metal shall be Tnemec Series [4] or an approved equal free of
chromate or lead.
K. Nonshrink Grout: Master Builders "Embeco," Sonneborn "Ferrolith G Redi-Mixed Grout," or equal.
A. Verify dimensions on site prior to shop fabrication. Coordinate metalwork with adjoining work for
details of attachment and fit. Be responsible for fabrication detailing and correct fitting of steel
members to each other and to their supports.
B. Use materials of size and thickness shown or, if not shown, of size and thickness to produce strength
and durability in the finished product for the utility intended.
C. Fabricate items with joints tightly fitted and secured. Make exposed joints butt tight, flush, and
hairline.
D. Grind exposed welds flush and smooth with adjacent finished surface. Ease exposed edges to small
uniform radius.
E. Fit and shop assemble in largest practical sections, for delivery to site and handling through building
openings.
F. Provide components required for anchorage of metal fabrications. Fabricate anchorage and related
components of same material and finish as metal fabrication, except where specifically noted
otherwise.
A. Rails:
1. Form rails and posts from steel pipe and shapes as shown on Drawings, with welded jointing.
Fabricate right-angle and [45] degree bends of rail with [3] inches ([75] mm) radius to center
line of pipe without flattening the rail member noticeably.
2. For fittings, elbows, wall brackets, and escutcheons provide machined steel. Provide splice
connectors of steel as shown.
3. Provide return at free ends of handrails to [1] inch ([25] mm) from face of wall. Provide end cap
for free ends of tube handrails and railings. Weld joints, end caps, returns, and transitions.
Grind smooth and make flush.
4. Provide extension for handrails and railings at edges of stairs and ramp to comply with ADA
requirements for the physically handicapped.
5. Provide mounting brackets and flanges, for secure anchorage of handrails and railings.
6. Fabricate guardrails to comply with the specified loading requirements.
7. Paint as specified in 09 9100 – Painting.
B. Edge Angles: Provide anchors welded to angle for embedding in concrete construction, spaced no
more than [6] inches ([150] mm) from each end and [24] inches ([600] mm) on center, unless
otherwise shown.
C. Bollards:
1. Fabricate from steel pipe of sizes indicated.
2. Set into concrete footing.
3. Fill pipe with concrete; rod to consolidate. Dome top to shed water.
4. Paint as specified in 09 9100 – Painting.
A. All surfaces shall be clean, free of rust, paint, and foreign matter of any kind. Burned edges to be
welded shall be chipped clean and wire brushed before welding. Clamp members as required, space
and alternate welds, as may be necessary to prevent warping or misalignment.
B. Weld Metal: Weld metal shall be thoroughly fused with the base metal along surfaces and edges of the
union. Penetration shall be [1/8] inch ([4] mm) minimum and shall be into the root of the joint.
C. Weld Quality: Welds shall present a uniform surface, free of imperfections, without undercutting or
overlapping, and free from excessive oxides, gas pockets, and nonmetallic inclusions. Welds shall be
made with the proper number of beads or passes to secure sound, thoroughly fused joints. Provide
backup bars, temporary backup bars, or backup welds for full-penetration butt welds. Each deposit
shall not exceed [1/2] inch ([12] mm) of weld for each pass of bead. Preceding layers shall be cleaned
by wire brushing or preening to remove scale and slag before placing new weld material.
D. Faulty and Defective Welding: Welding showing cracks, slag inclusion, lack of fusion, bad undercut,
or other defects ascertained by visual or other means of inspection, shall be chipped out and properly
replaced.
2.5 FINISH
A. Cleaning: Thoroughly clean mill scale, rust, dirt, grease, and other foreign matter from ferrous metal
prior to galvanizing, hot-phosphate treatment, powder coating or painting.
1. Remove scale, rust, and other deleterious materials before applying shop coat. Clean off heavy
rust and loose mill scale in accordance with SSPC SP-6, "Commercial Blast Cleaning." This is
required for Tnemec primer.
B. Shop Priming: Shop-paint metal work except members or portions of members to be embedded in
concrete, surfaces and edges to be field welded, and galvanized surfaces.
1. Immediately after surface preparation, brush or spray on primer in accordance with the paint
manufacturer's instructions and as specified in Section 09 9100 - Painting. Use painting
methods which will result in full coverage of joints, corners, edges, and exposed surfaces.
2. Apply one shop coat to metal items, except apply two coats to surfaces inaccessible after
assembly or erection. Change color of the second coat to distinguish it from the first.
C. Galvanizing Provide a zinc coating for exposed exterior items (unless specified to be powder coated)
and items to be embedded in concrete, complying with the following:
1. For galvanizing iron and steel hardware, ASTM A153.
2. For galvanizing rolled, pressed, and forged steel shapes, plates, bars, and strips [3] mm thick
and heavier, ASTM A123.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine the substrate and conditions in which the work is to be installed. Correct unsatisfactory
substrate and conditions prior to start of installation.
A. Furnish setting drawings, diagrams, templates, instructions, and directions for installation of
anchorages, such as concrete inserts, anchor bolts, and miscellaneous items having integral anchor,
which are to be embedded in concrete construction. Coordinate delivery of such items to project site.
B. Coordinate metalwork with adjoining work. Do cutting, shearing, drilling, punching, threading,
tapping, etc., required for metal work and for attachment of adjacent work. Drill or punch holes; do
not use cutting torch. Shearing and punching shall leave true lines and surfaces.
C. Obtain Architect - Engineer's review prior to site cutting or making adjustments to structural members
not indicated to be cut or adjusted.
D. Clean and strip primed steel items to bare metal where site welding is to be done.
E. Make provision for erection loads with temporary bracing. Keep work in alignment.
3.3 INSTALLATION
A. Fastening to In-Place Construction: Provide anchorage devices and fasteners for securing metal work
to in-place construction, including threaded fasteners for concrete inserts, through bolts, lag bolts,
screws, and other connectors as required.
1. Conceal fastenings where practical. Thickness of metal and details of assembly and supports
shall give ample strength and stiffness. Form joints exposed to weather to exclude water.
B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installation of metal
work. Set work accurately in location, alignment, and elevation, plumb, level, true, and free of rack,
measured from established lines and levels. Provide temporary bracing anchors in formwork for items
which are to be built into concrete or similar construction.
1. Fit exposed connections accurately together to form tight hairline joints. Weld connections
which are not to be left as exposed joints but cannot be shop welded because of shipping size
limitations. Grind exposed joints smooth and touch up shop paint coat. Do not weld, cut, or
abrade the surfaces of exterior units which have been hot-dip galvanized after fabrication and
are intended for bolted or screwed field connections.
C. Field Welding: Comply with AWS D1.1 for procedures of manual shielded metal-arc welding,
appearance and quality of welds made, and methods used in correcting welding work.
D. Corrosion Protection: Protect dissimilar metals from galvanic corrosion by pressure tapes, coating, or
isolators as acceptable to Architect - Engineer.
E. Grouting: Do grouting of frames, plates, sills, bolts, and similar items with non-shrink grout.
F. Alignment: : Verify alignment of items with adjacent construction. Coordinate related work.
G. Handrails: Secure steel handrails with bracket. Unless otherwise noted, locate brackets [6] inches
([150] mm) from ends of handrail, [6] feet ([1.8] m) on center maximum, and space brackets
equidistant at each handrail. Where bracket is fastened to stud wall, provide steel plate backing
securely fastened to studs; toggle bolt secured to gypsum wallboard is not acceptable.
A. Immediately after erection, clean field welds, bolted connections, and abraded areas and paint exposed
areas with same material as used for shop painting. Apply by brush or spray to provide a minimum
dry-film thickness of [2.0] mils.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes: Rough carpentry includes carpentry, wood blocking, framing, sheathing, furring,
nailers, rough hardware, and light wood construction.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1753 – Shop Fabricated Wood Trusses.
3. Section 06 1733 – Wood I-Joists.
4. Section 06 4100 – Architectural Wood Casework.
5. Section 06 4600 – Wood Trim.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Provide technical data on insulated sheathing, wood preservative materials, and
application instructions.
B. Structural Composite Lumber: Submit manufacturer's published structural data including span tables,
marked to indicate which sizes and grades are being used; if structural composite lumber is being
substituted for dimension lumber or timbers, submit grading agency structural tables marked for
comparison.
C. Warranty Documentation: Submit manufacturer warranty and ensure that forms have been completed
in Owner's name and registered with manufacturer.
A. Installer: A firm with a minimum of three [3] years’ experience in the type of work required by this
section.
B. Inspection: Prior to work of this Section, carefully inspect the installed work of other trades and
verify that such work is completed to the point where this installation may properly commence.
C. Discrepancies: In the event of discrepancy, immediately notify the Architect. Do not proceed with
installation in areas of discrepancy until such discrepancies have been fully resolved.
D. Lumber may be rejected by the Architect, whether or not it has been installed, for excessive warp,
twist, bow, crook, mildew, fungus, or mold, as well as for improper cutting and fitting.
A. Protect lumber and other products from dampness both during and after delivery at site.
B. Pile lumber in stacks in such manner as to provide air circulation around surfaces of each piece.
C. Stack plywood and other board products so as to prevent warping. Protect edges and corners of sheet
materials from damage.
D. Locate stacks on well drained areas, supported at least [6] inches ([152] mm) above grade and cover
with well-ventilated sheds having firmly constructed over hanging roof with sufficient end wall to
protect lumber from driving rain.
A. Coordination: Fit carpentry work to other work; scribe and cope as required for accurate fit. Correlate
location of furring, nailers, blocking, grounds and similar supports to allow attachment of other work.
PART 2 PRODUCTS
G. Stud Framing ([2] by [2] inches through [2] by [6] inches ([50] by [50] mm through [50] by [150]
mm) ):
1. Species: Allowed under referenced grading rules.
2. Grade: No. [2].
H. Joist, Rafter, and Small Beam Framing ([2] by [6] inches through [4] by [16] inches ([50] by [150]
mm through [100] by [400] mm):
1. Machine stress-rated (MSR) as follows:
2. Fb-single; minimum extreme fiber stress in bending: [1350] psi ([9,300] kPa).
3. E; minimum modulus of elasticity: [1,300,000] psi ([8960] MPa).
4. Species: Allowed under grading rules.
5. Grade: No. [1] and Better.
6. Species and Grades: As indicated on drawings for various locations.
A. Structural Composite Lumber: Factory fabricated beams, headers, and columns, of sizes and types
indicated on drawings; structural capacity as published by manufacturer.
1. Beams: Use laminated veneer lumber, laminated strand lumber, or parallel strand lumber with
manufacturer's published modulus of elasticity, E: [1,800,000] psi ([12,410] MPa), minimum.
2. Headers Not Longer Than [48] inches ([1220] mm): Use laminated veneer lumber, laminated
strand lumber, or parallel strand lumber.
3. Manufacturers:
a. Boise Cascade Company: www.bc.com/#sle.
b. RedBuilt LLC; Redbuilt Laminated Veneer Lumber: www.redbuilt.com//#sle.
c. Weyerhaeuser Company: www.weyerhaeuser.com/#sle.
A. Submit manufacturer's certificate that products meet or exceed specified requirements, in lieu of grade
stamping.
C. Surfacing: S4S.
B. Subfloor / Underlayment Combination: Oriented strand board wood structural panel; PS 2, rated
Single Floor.
1. Bond Classification: Exterior.
2. Performance Category: [19/32] PERF CAT.
3. Span Rating: [24].
4. Edges: Tongue and groove.
5. Surface Finish: Fully sanded face.
6. Exposure Time: Sheathing will not delaminate or require sanding due to moisture absorption
from exposure to weather for up to [200] days.
7. Provide fastening guide on top panel surface with separate markings indicating fastener spacing
for [16] inches ([406] mm), [19.2] inches ([488] mm) and [24] inches ([610] mm) on center,
respectively.
8. Warranty: Manufacturer's standard lifetime limited warranty against manufacturing defects and
that panels will not delaminate or require sanding due to moisture absorption damage from
exposure to weather for up to the stated period.
9. Manufacturers:
a. Georgia-Pacific LLC; DryGuard Enhanced OSB Sub-Floor: www.buildgp.com/#sle.
D. Roof Sheathing: Particleboard, ANSI A208.1, Grade M-3 EXTERIOR GLUE; square edges, with
panel clips.
2.6 ACCESSORIES
B. Die-Stamped Connectors: Hot dipped galvanized steel, sized to suit framing conditions.
1. For contact with preservative treated wood in exposed locations, provide minimum G185
(Z550) galvanizing complying with ASTM A653/A653M.
D. Sill Gasket on Top of Foundation Wall: [1/4] inch ([6] mm) thick, plate width, closed cell plastic foam
from continuous rolls.
E. Termite-Resistant Sill Plate Barrier: Self-adhesive, film-backed barrier with release sheet; adheres to
concrete substrates and blocks termite access.
1. Thickness: [68] mil, [0.068] inch ([1.7] mm).
2. Termite Resistance: [100] percent when tested in accordance with ICC-ES AC380.
3. Water Vapor Permeance: [0.035] perm ([2] ng/(Pa s sq m)), maximum, when tested in
accordance with ASTM E96/E96M.
F. Sill Flashing: See Section 07 6200 – Sheet Metal Flashing and Trim.
G. Subfloor Adhesives: Waterproof, air cure type, cartridge dispensed; adhesives designed for subfloor
applications and complying with either ASTM C557 or ASTM D3498.
1. Manufacturers:
a. Franklin International, Inc; Titebond PROvantage Weatherproof Subfloor Adhesive:
www.titebond.com/#sle.
b. Huber Engineered Woods, LLC; AdvanTech Subfloor Adhesive:
www.huberwood.com/#sle.
c. Liquid Nails, a brand of PPG Architectural Coatings: www.liquidnails.com/#sle.
d. Substitutions: Under provisions of Division 01.
J. Water-Resistive Barrier: See Section 07 2726 – Fluid Applied Membrane Air Barriers.
A. Treated Lumber and Plywood: Comply with requirements of AWPA U1 - Use Category System for
wood treatments determined by use categories, expected service conditions, and specific applications.
PART 3 EXECUTION
3.1 PREPARATION
A. Where wood framing bears on cementitious foundations, install full width sill flashing continuous
over top of foundation, lap ends of flashing minimum of [4] inches ([100] mm) and seal.
B. Reuse scrap to the greatest extent possible; clearly separate scrap for use on site as accessory
components, including: shims, bracing, and blocking.
C. Where treated wood is used on interior, provide temporary ventilation during and immediately after
installation sufficient to remove indoor air contaminants.
A. Set structural members level, plumb, and true to line. Discard pieces with defects that would lower
required strength or result in unacceptable appearance of exposed members.
B. Make provisions for temporary construction loads, and provide temporary bracing sufficient to
maintain structure in true alignment and safe condition until completion of erection and installation of
permanent bracing.
C. Install structural members full length without splices unless otherwise specifically detailed.
D. Comply with member sizes, spacing, and configurations indicated, and fastener size and spacing
indicated, but not less than required by applicable codes, AWC (WFCM) Wood Frame Construction
Manual.
E. Install horizontal spanning members with crown edge up and not less than [1-1/2] inches ([38] mm) of
bearing at each end.
F. Construct double joist headers at floor and ceiling openings and under wall stud partitions that are
parallel to floor joists; use metal joist hangers unless otherwise detailed.
G. Provide bridging at joists in excess of [8] feet ([2.3] m) span as detailed. Fit solid blocking at ends of
members.
H. Frame wall openings with two or more studs at each jamb; support headers on cripple studs.
A. Provide framing and blocking members as indicated or as required to support finishes, fixtures,
specialty items, and trim.
B. In framed assemblies that have concealed spaces, provide solid wood fireblocking as required by
applicable local code, to close concealed draft openings between floors and between top story and
roof/attic space; other material acceptable to authorities having jurisdiction may be used in lieu of
solid wood blocking.
C. In metal stud walls, provide continuous blocking around door and window openings for anchorage of
frames, securely attached to stud framing.
D. In walls, provide blocking attached to studs as backing and support for wall-mounted items, unless
item can be securely fastened to two or more studs or other method of support is explicitly indicated.
E. Where ceiling-mounting is indicated, provide blocking and supplementary supports above ceiling,
unless other method of support is explicitly indicated.
A. Coordinate installation of roofing carpentry with deck construction, framing of roof openings, and
roofing assembly installation.
B. Provide wood curb at each roof opening except where prefabricated curbs are specified and where
specifically indicated otherwise; form corners by alternating lapping side members.
A. Subflooring/Underlayment Combination: Glue and nail to framing; staples are not permitted.
B. Roof Sheathing: Secure panels with long dimension perpendicular to framing members, with ends
staggered and over firm bearing.
1. At long edges use sheathing clips where joints occur between roof framing members.
2. At long edges provide solid edge blocking where joints occur between roof framing members.
3. Nail panels to framing; staples are not permitted.
D. Communications and Electrical Room Mounting Boards: Secure with screws to studs with edges over
firm bearing; space fasteners at maximum [24] inches ([610] mm) on center on all edges and into
studs in field of board.
1. At fire-rated walls, install board over wall board indicated as part of the fire-rated assembly.
2. Where boards are indicated as full floor-to-ceiling height, install with long edge of board
parallel to studs.
3. Install adjacent boards without gaps.
4. Size and Location: As indicated on drawings.
A. Apply preservative treatment compatible with factory applied treatment at site-sawn cuts, complying
with manufacturer's instructions.
3.8 TOLERANCES
A. Framing Members: [1/4] inch ([6] mm) from true position, maximum.
B. Surface Flatness of Floor: [1/8] inch in [10] feet ([1] mm/m) maximum, and [1/4] inch in [30] feet ([7]
mm in [10] m) maximum.
C. Variation from Plane, Other than Floors: [1/4] inch in [10] feet ([2] mm/m) maximum, and [1/4] inch
in [30] feet ([7] mm in [10] m) maximum.
3.9 CLEANUP
A. At the end of each shift and upon completion of the work, remove debris, rubbish and surplus
materials from the site which resulted from work under this section. Do not leave wood, shavings,
sawdust, etc. on the ground or buried in fill.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Wood I-joists for floor framing.
2. Bridging, bracing, and anchorage.
3. Framing for openings.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 - Rough Carpentry.
3. Section 06 1753 – Shop Fabricated Wood Trusses.
1.2 REFERENCES
A. Design Requirements:
1. Provide engineered wood products and installed systems which have been engineered,
manufactured, fabricated and installed to meet the specified performance requirements.
2. Regulatory Requirements and Approvals: Provide engineered wood products meeting the
requirements of the referenced building code compliance reports.
B. Design Floor Live and Dead Load: [50] lbs/sq ft ([2.39] kPa) with deflection limited to [1/480] of
span.
1.4 SUBMITTALS
A. Product Data: Manufacturer's literature describing materials, dimensions, allowable spans and
spacings, bearing and anchor details, bridging and bracing requirements, and installation instructions;
identify independent inspection agency.
B. Shop Drawings: Indicate sizes and spacing of joists, bracing and bridging, bearing stiffeners, holes to
be cut (if any), and framed openings between joists.
C. Certificate: Certification by joist manufacturer that products delivered are of the same design and
construction as those evaluated by the independent inspection agency.
A. Deliver products to site in manufacturer's original packaging with manufacturer's name and product
identification intact and legible.
C. Protect joists from warping or other distortion by stacking in upright position, braced to resist
movement, with air circulation under coverings and around stacks.
1.8 WARRANTIES
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Pre-Fabricated Structural Wood: Contract Documents are based on products by:
1. L P Building Products
414 Union Street, suite 2000
Nashville, Tennessee 37219
Telephone: 888-820-0325
Website: (www.LPCorp.com).
A. Wood I-Joists: Solid lumber top and bottom flanges and oriented strand board (OSB) webs bonded
together with structural adhesive, with published span rating to meet project requirements.
1. Span Rating: Established and monitored in accordance with ASTM D5055 by independent
inspection agency.
2. Oriented Strand Board: Comply with PS 2.
3. Plywood: Comply with PS 1.
4. Adhesive: Tested for wet/exterior service in accordance with ASTM D2559.
5. Depth: As indicated on drawings.
6. Fabrication Tolerances:
7. Flange Width: Plus/minus [1/32] inch ([0.8] mm).
B. Joist Hangers: Engineered specifically designed for connection type and application.
D. Wood Blocking, Plates, and Miscellaneous Framing: Softwood lumber, any species, construction
grade, maximum moisture content of [19] percent.
E. Wood Blocking, Plates, and Miscellaneous Framing: As specified in Section 06 1000 – Rough
Carpentry.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.3 ERECTION
C. Make provisions for erection loads and for sufficient temporary bracing to maintain structure plumb
and in true alignment until completion of erection and installation of permanent bracing.
G. Frame openings between joists with lumber in accordance with Section 06 1000 – Rough Carpentry.
3.4 TOLERANCES
A. Framing Members: [1/2] inch ([12] mm) maximum, from true position.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Shop fabricated wood trusses for roof framing.
2. Bridging and bracing.
3. Framing for openings.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 06 1733 – Wood I-Joists.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Manufacturer's data sheets on plate connectors, bearing plates, and metal bracing
components.
B. Shop Drawings: Show truss configurations, sizes, spacing, size and type of plate connectors, cambers,
framed openings, bearing and anchor details, and bridging and bracing.
1. Include identification of engineering software used for design.
2. Provide shop drawings stamped or sealed by design engineer.
3. Submit design calculations.
PART 2 PRODUCTS
2.1 MANUFACTURERS
B. Truss Fabricators:
1. RedBuilt LLC; Open Web Trusses: www.redbuilt.com/#sle.
2.2 TRUSSES
A. Wood Trusses: Designed and fabricated in accordance with ANSI/TPI 1 and TPI DSB-89 to achieve
structural requirements indicated.
1. Species and Grade: Southern Pine, SPIB (GR) Grade [1].
2. Species and Grade: Douglas Fir, WWPA G-5 Grade [1].
3. Connectors: Steel plate.
4. Structural Design: Comply with applicable code for structural loading criteria.
5. Design Roof Live and Dead Load: [30] lbs/sq ft ([1.43] kPa).
6. Roof Deflection: [1/240], maximum.
7. Decay Resistance: Provide factory preservative pressure treated wood.
2.3 MATERIALS
A. Lumber:
1. Moisture Content: Between [7] and [9] percent.
B. Steel Connectors: Hot-dipped galvanized steel sheet, ASTM A653/A653M Structural Steel (SS)
Grade 33/230, with G90/Z275 coating; die stamped with integral teeth; thickness as indicated.
2.4 ACCESSORIES
A. Wood Blocking, Bridging, Plates, and Miscellaneous Framing: As specified in Section 06 1000 –
Rough Carpentry.
A. Treated Lumber and Plywood: Comply with requirements of AWPA U1 - Use Category System for
wood treatments determined by use categories, expected service conditions, and specific applications.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.3 ERECTION
A. Install trusses in accordance with manufacturer's instructions and TPI DSB-89 and TPI BCSI 1;
maintain a copy of each TPI document on site until installation is complete.
C. Make provisions for erection loads, and for sufficient temporary bracing to maintain structure plumb,
and in true alignment until completion of erection and installation of permanent bracing.
G. Frame openings between trusses with lumber in accordance with Section 06 1000 – Rough Carpentry.
I. After erection, touch-up primed surfaces with primer consistent with shop coat.
A. Treat all site-sawn cuts of pressure-treated wood using same type of treatment (i.e. preservative or
fire-retardant).
B. Apply preservative treatment to non-pressure-treated wood wherever it will come into contact with
cementitious materials, roofing, asphaltic materials, or metals.
3.5 TOLERANCES
A. Framing Members: [1/2] inch ([12] mm) maximum, from true position.
3.6 PROTECTION
END OF SECTION
PART 1- GENERAL
1.1 SUMMARY
A. Section Includes:
1. Plastic laminate casework and accessories as shown and listed on drawings and specified
herein. Includes all countertops, sink cutouts, splashes, supports, shelving, and filler panels
necessary for a complete casework installation.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 9200 - Joint Sealers.
4. Section 09 6513 – Resilient Wall Base.
5. Section 12 3600 – Countertops.
6. Division 22 – Plumbing.
7. Division 26 – Electrical.
1.2 REFERENCES
1.3 DEFINITIONS
A. Exposed Surfaces: Visible surfaces of units when doors, drawers, or other closures are in closed
position; visible exterior and interior surfaces of units without closures; visible surfaces behind clear
glass doors; bottoms of units more than four feet above floor; closure fronts and edges; and counter
tops and splashes including their edges. Exterior surfaces of modular casework sides shall be
considered exposed surfaces, even when they are not visible. Exterior surface of backs of overhead
cabinets of modular casework shall be considered exposed, even when not visible.
B. Semi- Exposed Surfaces: Visible interior surfaces of units when closures are in open position; surfaces
and edges of shelves; interior surfaces of doors and drawers; bottoms of wall hung units four feet or
less above floor; and tops of units six feet six inches or more above floor.
B. Shop Drawings: Indicate materials, component profiles, fastening methods, jointing details, and
accessories.
1. Scale of Drawings: [1-1/2] inch to [1] foot ([125] mm to [1] m), minimum.
2. Provide information as required by AWI/AWMAC/WI (AWS) or AWMAC/WI (NAAWS).
3. Include certification program label.
C. Samples: Submit actual samples of architectural cabinet construction, minimum [12] inches ([300]
mm) square, illustrating proposed cabinet, countertop, and shelf unit substrate and finish.
D. Samples: Submit actual sample items of proposed pulls, hinges, shelf standards, and locksets,
demonstrating hardware design, quality, and finish.
E. Certificate: Submit labels and certificates required by quality assurance and quality control programs.
A. Fabricator Qualifications: Company specializing in fabricating the products specified in this section
with minimum [5] years of documented experience.
1. Company with at least one project in the past [5] years with value of woodwork within 20
percent of cost of woodwork for this Project.
2. Accredited participant in the specified certification program prior to the commencement of
fabrication and throughout the duration of the project.
3. Single Source Responsibility: Provide and install this work from single fabricator.
B. Quality Certification:
1. Provide labels or certificates indicating that the installed work complies with
AWI/AWMAC/WI (AWS) or AWMAC/WI (NAAWS) requirements for grade or grades
specified.
2. Submit certifications upon completion of installation that verifies this work is in compliance
with specified requirements.
3. Replace, repair, or rework all work for which certification is refused.
C. Provide temporary protective covers for items during delivery, installation, and until final acceptance
of Project.
A. Environmental Requirements: Maintain following conditions in building for minimum [7] days prior
to, during, and after installation of casework:
1. Do not deliver or install the casework until concrete, masonry, and drywall/plaster work is dry;
ambient relative humidity is maintained between [25] % – [55] % prior to delivery and
throughout the life of installation; and the temperature is controlled above [55] deg F.
2. Casework shall not be stored or installed in non-climate controlled conditions.
1.8 COORDINATION
A. Coordinate the work with plumbing and electrical rough-in and finish.
PART 2 PRODUCTS
2.1 CABINETS
A. Manufacturers:
1. Wilsonart LLC; www.wilsonart.com/#sle.
2. Substitutions: Under provisions of Division 01.
B. Thermally Fused Laminate (TFL): Melamine resin, NEMA LD 3, Type VGL laminate panels.
1. Wilsonart LLC; www.wilsonart.com/#sle.
2. Substitutions: Under provisions of Division 01.
C. Thermally Fused Laminate (TFL): Melamine resin, NEMA LD 3, Type VGL laminate panels.
1. Wilsonart LLC; www.wilsonart.com/#sle.
2. Substitutions: Under provisions of Division 01.
2.3 COUNTERTOPS
2.4 ACCESSORIES
B. Vinyl Countertop Edge: PVC anchor type tee-molding edging in width to match thickness of
countertop, color as indicated, used at locations as indicated.
D. Bolts, Nuts, Washers, Lags, Pins, and Screws: Of size and type to suit application; galvanized or
chrome-plated finish in concealed locations and stainless steel or chrome-plated finish in exposed
locations.
F. Grommets: Standard plastic, painted metal, or rubber grommets for cut-outs, in color to match
adjacent surface.
2.5 HARDWARE
A. Hardware: BHMA A156.9, types as recommended by fabricator for quality grade specified.
B. Adjustable Shelf Supports: Standard side-mounted system using recessed metal shelf standards or
multiple holes for pin supports and coordinated self rests, polished chrome finish, for nominal [1] inch
([25] mm) spacing adjustments.
D. Manufacturers:
1. A&M Hardware, Inc; Heavy-Duty Hybrid Brackets: www.aandmhardware.com/#sle.
2. Substitutions: Under provisions of Division 01.
E. Drawer and Door Pulls: "U" shaped wire pull, steel with chrome finish, [4] inch centers ("U" shaped
wire pull, steel with chrome finish, [100] mm centers).
F. Drawer Slides:
1. Extension types as indicated.
2. Static Load Capacity: Commercial grade.
3. Mounting: Side mounted.
4. Stops: Integral type.
5. Features: Provide self closing/stay closed type.
6. Manufacturers:
a. Accuride International, Inc; Heavy-Duty Drawer Slides: www.accuride.com/#sle.
b. Substitutions: Under provisions of Division 01.
2.6 FABRICATION
A. Assembly: Shop assemble cabinets for delivery to site in units easily handled and to permit passage
through building openings.
B. Edging: Fit shelves, doors, and exposed edges with specified edging. Do not use more than one piece
for any single length.
C. Fitting: When necessary to cut and fit on site, provide materials with ample allowance for cutting.
Provide matching trim for scribing and site cutting.
D. Plastic Laminate: Apply plastic laminate finish in full uninterrupted sheets consistent with
manufactured sizes. Fit corners and joints hairline; secure with concealed fasteners. Slightly bevel
arises. Locate counter butt joints minimum [2] feet from sink cut-outs. (Locate counter butt joints
minimum [600] mm from sink cut-outs.)
E. Apply laminate backing sheet to reverse side of plastic laminate finished surfaces.
F. Cap exposed plastic laminate finish edges with material of same finish and pattern.
H. Provide cutouts for plumbing fixtures. Verify locations of cutouts from on-site dimensions. Prime
paint cut edges.
PART 3 EXECUTION
3.1 EXAMINATION
B. Verify location and sizes of utility rough-in associated with work of this section.
B. Set and secure custom cabinets in place, assuring that they are rigid, plumb, and level.
D. Use concealed joint fasteners to align and secure adjoining cabinet units.
E. Carefully scribe casework abutting other components, with maximum gaps of [1/32] inch
([0.79] mm). Do not use additional overlay trim for this purpose.
G. Countersink anchorage devices at exposed locations. Conceal with solid wood plugs of species to
match surrounding wood; finish flush with surrounding surfaces.
H. Configure the casework arrangements to dimensions requiring [2-1/2] inch or less of filler at each end
of wall-to-wall elevations, and to ensure a complete and satisfactory installation.
3.3 ADJUSTING
A. Adjust all moving and operating parts to function smoothly and correctly.
B. Fill and re-touch all nicks, chips and scratches. Replace all un-repairable damaged items.
3.4 CLEANING
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Interior running wood trim.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 07 9200 – Joint Sealers.
5. Section 09 2900 – Gypsum Board.
6. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Shop Drawings: Submit for all millwork items and related accessories. Indicate anchorage methods.
A. Millwork shall be manufactured in accordance with the AWI Standards in the grades hereinafter
specified. In event of a dispute as to the quality grades, all parties will call upon an inspection under
AWI’s inspection procedures and agree to abide by the decision of AWI.
A. Store flat in a dry, well ventilated space protected from inclement weather. Use care in handling and
storing materials to assure proper ventilation and to protect edges and avoid any disfigurement,
scratches or corner bruises. Damaged or warped material shall be immediately replaced with new,
undamaged material.
B. Make no deliveries of millwork until areas are completely enclosed and wet work completed.
A. Environmental Limitations for Interior Work: Do not deliver or install interior wood trim until
building is enclosed, wet work is complete, and HVAC system is operating and maintaining
temperature and relative humidity at occupancy levels during the remainder of the construction period.
2.1 MATERIALS
A. Quality Standard: Unless otherwise indicated, comply with the 'Architectural Woodwork Standards"
for grades of wood trim indicated for construction, finishes, installation, and other requirements.
A. Grade: Custom.
2.3 ACCESSORIES
A. Fasteners: Type and size as required by conditions of use; plain steel for interior use; hot dip
galvanized steel for exterior use.
B. Adhesives:
1. Waterproof, water based solvent release type, compatible with trim and substrate materials.
2.4 FABRICATION
A. Surfacing: Wood items shall be smoothly machines and sanded on exposed surfaces as required by
grade.
C. Groove back of trim applied to flat substrate, except do not groove exposed ends.
PART 3 EXECUTION
A. Inspect materials and surfaces prior to installation and report all defects. Proceeding with installation
implies acceptance of surfaces as satisfactory.
C. Do not attempt to install equipment which is missing parts which will require disassembly or removal
at a later time in order to install parts necessary for a functional operation.
3.2 PREPARATION
A. Coordinate work under this Section with other trades whose work adjoins, combines or aligns with
same.
B. Take such field measurements as may be required. Report any major discrepancy between Drawings
and field dimensions to the Architect and secure directions before proceeding.
D. Back prime wood installed against masonry or cementitious materials exterior wood prior to
installation.
3.3 INSTALLATION
A. General:
1. Set work in place, scribe plumb, square and level and secure in position indicated with required
fastenings, clips, braces, anchors, blocking, shimming and other fittings required to properly
secure.
2. Ease exposed edges.
3. Blind nail items where possible; where not possible, use finish nails set for putty. Staples,
T-nails and similar fastenings are not permitted for exposed surfaces.
4. Make standing trim single lengths, running trim in longest lengths possible.
5. Miter cut running joints tight and flush on exposed faces and edges.
6. Miter or cope inside corner joints; miter outside corners.
7. Miter and return exposed ends, returns less than [1] inch longer than thickness, drilled, glued
and nailed.
8. Scribe to adjacent construction with maximum [1/4] inch gaps.
9. Wood millwork not shop finished shall be back-primed as specified in Section 09 9100 -
Painting prior to setting in place.
10. Hammer marks and other defects caused by installation procures may result in rejection of the
particular item damaged.
3.4 CLEAN UP
A. Upon completion of the work, remove all debris, rubbish and surplus materials from the site, resulting
from work under this Section.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Extruded polystyrene foam-plastic board.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast In Place Concrete.
3. Section 04 2000 – Unit Masonry.
4. Section 05 4000 – Cold Formed Metal Framing.
5. Section 06 1000 – Rough Carpentry.
6. Section 07 2726 – Fluid Applied Membrane Air Barrier.
1.2 REFERENCES
1.3 SUBMITTALS
B. Test Reports: For each product, for tests performed by a qualified agency.
A. Source Limitation: Obtain exterior building insulation through one source from a single manufacturer.
B. Each insulation board must be labeled with manufacturer's name, product brand name, ASTM material
specification reference, and identification of the third party inspection agency used for building code
qualification.
C. Manufacturer’s Qualifications: Insulation systems shall be manufactured and marketed by a firm with
a minimum of [20] years’ experience in the production and sales of insulation materials.
D. Installers’ Qualifications: The installation work of this section shall be performed an experienced
contractor that employs installers and supervisors who are trained and authorized by manufacturer,
with a minimum [2] years’ record of successful installations on projects of similar scope.
A. Deliver and store products in Manufacturer’s unopened packaging until ready for installation.
B. Store and protect products in accordance with manufacturer’s instructions. Store in a dry area and
protect from water, direct sunlight, flame, and ignition sources.
D. In the event the extruded polystyrene insulation board becomes wet, wipe dry prior to installation.
A. Apply products within the range of ambient and substrate temperatures recommended by
manufacturer.
1.7 WARRANTY
A. Product Warranty: Provide Manufacturer’s standard limited warranty against manufacturing defects.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Board Insulation: Contract Documents are based on products by:
1. Owens Corning Insulating Systems, LLC
One Owens Corning Parkway
Toledo, Ohio 43659
Telephone: 800-438-7469
Website: (www.owenscorning.com)
2.2 APPLICATION
C. Insulation Inside Masonry Cavity Walls: Extruded polystyrene (XPS) carbon black board.
A. Extruded Polystyrene (XPS) Board Insulation: Complies with ASTM C578 with either natural skin or
cut cell surfaces.
1. Type and Compressive Resistance: Type [IV], [25] psi ([173] kPa), minimum.
2. Flame Spread Index (FSI): Class [A] – [0] to [25], when tested in accordance with ASTM E84.
3. Smoke Developed Index (SDI): [450] or less, when tested in accordance with ASTM E84.
4. Type and Thermal Resistance, R-value (RSI-value): Type [IV], [5.0] ([0.88]), minimum, per [1]
inch ([25.4] mm) thickness at [75] degrees F ([24] degrees C) mean temperature.
5. Complies with fire resistance requirements indicated on drawings as part of an exterior non-
load-bearing exterior wall assembly when tested in accordance with NFPA 285.
6. Board Thickness: [1] inch ([25.4] mm).
7. Board Edges: Tongue and Groove.
8. Type and Water Absorption: Type [IV], [0.3] percent by volume, maximum, by total
immersion.
9. Products:
a. Owens Corning Corporation; FOAMULAR Extruded Polystyrene (XPS) Insulation:
www.ocbuildingspec.com/#sle.
B. Extruded Polystyrene (XPS) Cavity Wall Insulation Board: Complies with ASTM C578, and
manufactured using carbon black technology.
1. Type and Compressive Resistance: Type [IV], 25 psi ([173] kPa), minimum.
2. Flame Spread Index (FSI): Class [A] – [0] to [25], when tested in accordance with ASTM E84.
3. Smoke Developed Index (SDI): [450] or less, when tested in accordance with ASTM E84.
4. Type and Thermal Resistance, R-value (RSI-value): Type [IV], [5.6] ([0.98]), minimum, per [1]
inch ([25.4] mm) thickness at [75] degrees F ([24] degrees C) mean temperature.
5. Complies with fire resistance requirements indicated on drawings as part of an exterior non-
load-bearing exterior wall assembly when tested in accordance with NFPA 285.
6. Board Size: [15-3/4] inch by [96] inch ([400] mm by [2440] mm).
7. Board Thickness: [2] inch (50.8 mm).
8. Board Edges: Tongue and Groove.
9. Type and Water Absorption: Type [IV], [0.3] percent by volume, maximum, by total
immersion.
10. Products:
a. DuPont de Nemours, Inc; Styrofoam Brand Cavitymate Ultra: building.dupont.com/#sle.
B. Anchor Installation: Install board insulation on concrete substrates by adhesively attached, spindle-
type insulation anchors as follows:
1. Fasten insulation anchors to concrete substrates with insulation anchor adhesive according to
anchor manufacturer's written instructions. Space anchors according to insulation
manufacturer's written instructions for insulation type, thickness, and application.
2. Apply insulation standoffs to each spindle to create cavity width indicated on Drawings
between concrete substrate and insulation.
3. After adhesive has dried, install board insulation by pressing insulation into position over
spindles and securing it tightly in place with insulation-retaining washers, taking care not to
compress insulation.
4. Where insulation will not be covered by other building materials, apply capped washers to tips
of spindles.
C. Adhesive for Bonding Insulation: Product compatible with insulation and air and water barrier
materials, and with demonstrated capability to bond insulation securely to substrates without
damaging insulation and substrates.
1. Adhesives shall have a VOC content of [70] g/L or less.
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify that substrate, adjacent materials, and insulation materials are dry and that substrates are ready
to receive insulation.
B. Verify substrate surfaces are flat, free of honeycomb, fins, irregularities, or materials or substances
that may impede adhesive bond.
A. Comply with insulation manufacturer's written instructions applicable to products and applications.
B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed to ice, rain,
or snow at any time.
C. Extend insulation to envelop entire area to be insulated. Fit tightly around obstructions and fill voids
with insulation. Remove projections that interfere with placement.
D. Provide sizes to fit applications and selected from manufacturer's standard thicknesses, widths, and
lengths. Apply single layer of insulation units unless multiple layers are otherwise shown or required
to make up total thickness or to achieve R-value.
A. On vertical slab edge and foundation surfaces, set insulation units using manufacturer's recommended
adhesive according to manufacturer's written instructions.
1. If not otherwise indicated, extend insulation a minimum of [24] inches below exterior grade
line.
B. On horizontal surfaces, loosely lay insulation units according to manufacturer's written instructions.
Stagger end joints and tightly abut insulation units.
1. If not otherwise indicated, extend insulation a minimum of [16] inches in from exterior walls.
B. Anchor Installation: Install board insulation on concrete substrates by adhesively attached, spindle-
type insulation anchors as follows:
1. Fasten insulation anchors to concrete substrates with insulation anchor adhesive according to
anchor manufacturer's written instructions. Space anchors according to insulation
manufacturer's written instructions for insulation type, thickness, and application.
2. Apply insulation standoffs to each spindle to create cavity width indicated on Drawings
between concrete substrate and insulation.
3. After adhesive has dried, install board insulation by pressing insulation into position over
spindles and securing it tightly in place with insulation-retaining washers, taking care not to
compress insulation.
4. Where insulation will not be covered by other building materials, apply capped washers to tips
of spindles.
C. Adhesive Installation: Install with adhesive or press into tacky waterproofing or damp proofing
according to manufacturer's written instructions.
A. Foam-Plastic Board Insulation: Install pads of adhesive spaced approximately 24 inches (610 mm) o.c.
both ways on inside face and as recommended by manufacturer. Fit courses of insulation between wall
ties and other obstructions, with edges butted tightly in both directions. Press units firmly against
inside substrates.
B. Supplement adhesive attachment of insulation by securing boards with two-piece wall ties designed
for this purpose and specified in Section 04 2000 - Unit Masonry.
3.6 CLEANING
A. Prior to project closeout, remove all related rubbish, excess material, tools, and equipment from the
site. Dispose of waste material in a manner approved by applicable jurisdictions.
3.7 PROTECTION
A. Protect insulation from damage due to weather and physical abuse until protected by permanent
construction.
B. If black tape or coatings are installed over the XPS insulation board, cover the black surfaces as soon
as possible to avoid damage due to potential solar heat build-up on the black surface.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Glass fiber blanket.
2. Foam sealant and accessories
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
1.2 REFERENCES
1.3 SUBMITTALS
B. Test Reports: For each product, for tests performed by a qualified agency.
A. Manufacturer’s Qualifications: Insulation systems shall be manufactured and marketed by a firm with
a minimum of [20] years’ experience in the production and sales of insulation materials.
B. Installers’ Qualifications: The installation work of this section shall be performed an experienced
contractor that employs installers and supervisors who are trained and authorized by manufacturer,
with a minimum [2] years’ record of successful installations on projects of similar scope.
D. Thermal Conductivity: Thicknesses shown are for thermal conductivity (R-value at 75 degrees F or 24
degrees C) specified for each material. Provide adjusted thicknesses as directed for equivalent use of
material having a different thermal conductivity. Where insulation is identified by "R" value, provide
thickness required to achieve indicated value.
E. Fire and Insurance Ratings: Comply with fire-resistance, flammability and insurance ratings indicated,
and comply with regulations as interpreted by governing authorities.
F. Federal Specifications (FS): Where compliance with FS standard is indicated, specified requirements
for marking individual boards/batts/blankets are waived, provided packages of units are labeled to
show compliance.
A. Deliver and store products in Manufacturer’s unopened packaging until ready for installation.
B. Store and protect products in accordance with manufacturer’s instructions. Store in a dry area and
protect from water, direct sunlight, flame, and ignition sources.
D. In the event the extruded polystyrene insulation board becomes wet, wipe dry prior to installation.
A. Apply products within the range of ambient and substrate temperatures recommended by
manufacturer.
1.5 WARRANTY
A. Product Warranty: Provide Manufacturer’s standard limited warranty against manufacturing defects.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Batt Insulation: Contract Documents are based on products by:
1. Owens Corning Insulating Systems, LLC
One Owens Corning Parkway
Toledo, Ohio 43659
Telephone: 800-438-7469
Website: (www.owenscorning.com)
2.2 APPLICATION
A. Insulation in Wood Framed Walls: Batt insulation with integral vapor retarder.
A. Glass Fiber Batt Insulation: Flexible preformed batt or blanket, complying with ASTM C665; friction
fit.
1. Flame Spread Index: [75] or less, when tested in accordance with ASTM E84.
2. Smoke Developed Index: [450] or less, when tested in accordance with ASTM E84.
3. Combustibility: Non-combustible, when tested in accordance with ASTM E136, except for
facing, if any.
4. Formaldehyde Content: Zero.
5. Thickness at 2 x 4 wood framing: [3-1/2] inch ([89] mm).
a. Thermal Resistance: R-value (RSI-value) of [15].
6. Thickness at 2 x 6 wood framing: [5-1/2] inch ([139] mm).
a. Thermal Resistance: R-value (RSI-value) of [21].
7. Thickness at Roof / Floor Ceiling: [12-1/4] inch ([305] mm).
a. Thermal Resistance: R-value (RSI-value) of [38].
8. Facing
a. At Framed Wall Assemblies: Aluminum foil, one side.
b. At Roof / Floor Assemblies: Unfaced.
9. Products:
a. Owens Corning Corporation; EcoTouch PINK FIBERGLAS Insulation:
www.ocbuildingspec.com/#sle.
2.4 ACCESSORIES
A. Bright aluminum self-adhering type, mesh reinforced, [2] inch ([50] mm) wide.
B. Nails or Staples: Steel wire; electroplated or galvanized; type and size to suit application.
D. Protection Board for Below Grade Insulation: Cementitious, [1/4] inch ([6] mm) thick.
F. Adhesive: Gun grade, interior and exterior, and compatible with insulation and substrates; complies
with ASTM C557.
1. Application Temperature: [40] to [100] degrees F ([5] to [38] degrees C) at contact surfaces.
2. Volatile Organic Content (VOC): Less than [7] percent by weight.
PART 3 EXECUTION
3.1 PREPARATION
A. Clean substrates of substances that are harmful to insulation, including removing projections capable
of puncturing insulation or vapor retarders, or that interfere with insulation attachment.
A. Comply with insulation manufacturer's written instructions applicable to products and applications.
B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed to ice, rain,
or snow at any time.
C. Extend insulation to envelop entire area to be insulated. Fit tightly around obstructions and fill voids
with insulation. Remove projections that interfere with placement.
D. Provide sizes to fit applications and selected from manufacturer's standard thicknesses, widths, and
lengths. Apply single layer of insulation units unless multiple layers are otherwise shown or required
to make up total thickness or to achieve R-value.
B. Install in exterior wall and roof spaces without gaps or voids. Do not compress insulation.
C. Trim insulation neatly to fit spaces. Insulate miscellaneous gaps and voids.
D. Fit insulation tightly in cavities and tightly to exterior side of mechanical and electrical services within
the plane of the insulation.
E. Install with factory-applied vapor retarder membrane facing warm side of building spaces. Lap ends
and side flanges of membrane over framing members.
F. Staple or nail facing flanges in place at maximum [6] inches ([152] mm) on center.
G. Retain insulation batts in place with wire mesh secured to framing members.
H. Tape seal butt ends, lapped flanges, and tears or cuts in membrane.
I. At wood framing, place vapor retarder on warm side of insulation by stapling at [6] inches ([152] mm)
on center. Lap and seal sheet retarder joints over face of member.
K. Extend vapor retarder tightly to full perimeter of adjacent window and door frames and other items
interrupting the plane of the membrane; tape seal in place.
L. Coordinate work of this section with Section 07 2726 – Fluid Applied Air Barriers.
3.4 PROTECTION
A. Protect installed insulation from damage due to weather and physical abuse until protected by
permanent construction. Clean unintended sealant materials, equipment, and fixtures.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Surface preparation.
2. Application of under-slab vapor retarder.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast-In-Place Concrete.
3. Section 07 2113 – Board Insulation.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Submit manufacturer's product data and application instructions.
A. Use an experienced installer and adequate number of skilled personnel who are thoroughly trained and
experienced in the application of the vapor retarder.
B. Obtain vapor retarder materials from a single manufacturer regularly engaged in manufacturing the
product.
C. Provide products which comply with all state and local regulations controlling use of volatile organic
compounds (VOCs).
A. Deliver materials to site in manufacturer's original, unopened containers and packaging, with labels
clearly identifying product name and manufacturer.
D. Ensure membrane is stamped with manufacturer’s name, product name, and membrane thickness at
intervals of no more than [85] inches (220 cm).
A. Product not intended for uses subject to abuse or permanent exposure to the elements.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Vapor Retarders: Contract Documents are based on products by:
1. W R Meadows, Inc.
P O Box 338
Hampshire, Illinois 60140-0338
Telephone: 800-34-5976
Website: (www.wrmeadows.com)
2.2 MATERIALS
2.3 ACCESSORIES
A. Seam Tape: High Density Polyethylene Tape with pressure sensitive adhesive.
1. Type: Perminator Tape.
2. Minimum width [4] inch ([100] mm).
B. Pipe Collars: Construct pipe collars from vapor retarder material and pressure sensitive tape per
manufacturer’s instructions.
PART 3 EXECUTION
B. Level, tamp, or roll earth or granular material beneath the slab base.
3.2 EXAMINATION
A. Examine surfaces to receive membrane. Notify architect if surfaces are not acceptable. Do not begin
surface preparation or application until unacceptable conditions have been corrected.
3.1 APPLICATION
A. Install the vapor retarder membrane in accordance with manufacturer’s instructions and ASTM E
1643–98.
B. Unroll vapor retarder with the longest dimension parallel with the direction of the pour.
D. Overlap joints [6] inches ([152] mm) and seal with manufacturer’s tape.
F. No penetration of the vapor retarder is allowed except for reinforcing steel and permanent utilities.
B. Repair damaged areas by cutting patches of vapor barrier, overlapping damaged area [6] inches ([152]
mm) and taping all four sides with tape.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
B. Application of materials to provide bridge and seal air leakage pathways in:
1. Wall and roof connections and penetrations.
2. Connections to foundation walls.
3. Walls, windows, curtain walls, storefronts, louvers or doors.
4. Expansion and control joints.
5. Masonry ties.
6. All other penetrations through the wall assembly.
C. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 07 2113 – Board Insulation.
5. Section 07 4610 – Fiber Cement Siding.
6. Section 07 6200 – Sheet Metal Flashing and Trim.
7. Section 08 1113 – Hollow Metal Doors and Frames.
8. Section 08 5113 – Aluminum Windows.
9. Section 07 9200 – Joint Sealers.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Manufacturer's data sheets and safety sheets for all products and accessories.
B. Shop Drawings:
1. Show locations and extent of air barrier and details of all conditions.
C. Manufacturer’s Certificate:
1. Certification of compatibility by Manufacturer, listing all materials on the project with which
the product and accessories will come in contact.
A. Installer Qualifications:
1. Air Barrier Installer shall be currently accredited under the Air Barrier Association of America
(ABAA) and ensure applicators are certified in accordance with the ABAA Quality Assurance
Program.
2. Use an experienced installer and adequate number of skilled personnel who are thoroughly
trained and experienced in the application of the air barrier.
3. Air Barrier Installer performing Work shall be approved by air barrier membrane manufacturer.
B. Obtain air/vapor barrier materials from a single manufacturer regularly engaged in manufacturing the
product.
C. Provide products which comply with all state and local regulations controlling use of volatile organic
compounds (VOCs).
A. Deliver materials to site in manufacturer's original, unopened containers and packaging, with labels
clearly identifying product name and manufacturer.
C. Store at temperatures above [32] 0 F ([0] 0 C), free from contact with cold or frozen surfaces.
A. Product not intended for uses subject to abuse or permanent exposure to the elements.
C. Do not apply membrane when air or surface temperatures are below [30] 0 F (- [1] 0 C).
PART 2 PRODUCTS
2.1 MANUFACTURER
A. Acceptable Manufacturers - Fluid Applied Membrane Air Barriers: Contract Documents are based on
products by:
2.2 MATERIALS
A. Liquid Air Vapor Barrier System: One-component, polymer-modified, cold-applied, liquid air/vapor
barrier membrane: AIR-SHIELD LM.
1. Performance Based Specification: Air/vapor barrier membrane shall be an elastomeric asphalt
emulsion having the following characteristics:
a. Air Leakage ASTM E2357: [0.04] cfm / ft.2 @ [75] Pa ([1.57] lb./ft.2).
b. Air Permeability ASTM E2178: [0.004] cfm /ft.2 @ [75] Pa ([1.57] lb./ft.2).
c. Water Vapor Permeance ASTM E96 (Method B): ≤ [0.1] perms.
d. Elongation ASTM D412: [1500] %.
e. Tensile Strength ASTM D412: [15] psi.
2.3 ACCESSORIES
A. Flashing and Transition Membrane: Self-adhesive polymeric sheet membrane having a thickness of
[40] mils ([1] mm).:
1. AIR-SHIELD THRU-WALL FLASHING.
B. Liquid Flashing and Joint Sealant for exterior sheathing panels: Fluid -applied, single-component,
flashing membrane for rough openings and detailing:
1. Air-Shield Liquid Flashing.
C. Joint Tape: Self-adhesive polymeric membrane for joints of plywood and oriented strand board
(OSB):
1. AIR-SHIELD.
D. Membrane Adhesive:
1. Temperatures above 40o F (4o C): Water-Based Adhesive.
a. MEL-PRIME W / B Water-Based Adhesive.
2. Temperatures below 30o F (-1o C): Solvent-Based Adhesive.
a. MEL-PRIME Solvent-Based Adhesive.
3.1 EXAMINATION
A. Examine surfaces to receive membrane. Notify Architect if surfaces are not acceptable. Do not begin
surface preparation or application until unacceptable conditions have been corrected.
B. Clean and prepare surfaces to receive air/vapor barrier membrane in accordance with manufacturer's
instructions.
D. Concrete surfaces must be clean, free of standing water, ice, snow, frost, dust, dirt, oil, curing
compounds or any other foreign material that could prevent proper adhesion of the membrane.
E. Patch all holes and voids and smooth out any surface misalignments.
F. Patch all cracks, protrusions, small voids, offsets, details, irregularities, and small deformities with
cementitious patching mortar at least two hours before application.
G. Ensure joints between dissimilar building materials are sealed with a strip of self-adhesive membrane
[6] inch ([150] mm) wide, centered over the joint.
A. Transition Membrane:
1. Condition surfaces to be covered in one working day with applicable adhesive.
2. Apply transition membrane with a minimum overlap of [3] inch onto primed surface at all
joints, columns, beams, and dissimilar materials.
3. Roll membrane firmly into place.
4. Ensure membrane is fully adhered and remove all wrinkles and fish mouths.
5. Overlap subsequent courses of membrane a minimum of [2] inch and ensure joints are fully
adhered.
6. Seal top edge of transition membrane with pointing mastic.
B. Inspect and make necessary repairs before covering. Repair or replace damaged material according to
manufacturer’s literature.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Cold-applied, self-adhering membrane to protect metal roof panels from leaks caused by
ice dams and wind-blown rain.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 2726 – Fluid Applied Membrane Air Barriers.
4. Section 07 4113 – Metal Roof Panels.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Manufacturer’s descriptive data including product description and performance
characteristics.
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.
B. Verification Samples: For each finish product specified, two samples, representing actual product.
1. Submit [6] inch X [6] inch (152 mm by 152 mm) square, representing actual product, color and
patterns.
A. Regulatory Requirements: Comply with requirements of local authorities having jurisdiction and
applicable codes at the location of the project.
A. Delivery: Deliver materials to site in manufacturer's original, unopened containers and packaging,
with labels clearly identifying product name and manufacturer.
B. Storage:
1. Store products in a dry space at temperatures between [40]-[90] degrees F ([5] and [32]
degrees C).
C. Handling:
1. Do not remove from box until ready to use.
2. Do not double stack pallets.
3. Do not store rolls on end.
1.6 WARRANTIES
A. Warranty: Provide manufacturer's standard warranty against defects in materials and manufacturing.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers – Roofing Underlayment: Contract Documents are based on products by:
1. Protecto Wrap Company
1955 S. Cherokee Street
Denver, Colorado 80223
Telephone: 800-759-9297
Website: (www.protectowrap.com).
2.2 MATERIALS
A. Self-Adhering Sheet Membrane Roof Underlayment: Protecto Wrap Jiffy Seal Ice & Water
Guard HT with the following characteristics.
1. Composition: Jiffy Seal Ice and Water Guard HT is a proprietary slip resistant, tri- layer,
woven polyolefin fabric coated on one side with a layer of high temperature aggressive
rubberized asphalt adhesive.
2. Thickness: [40] mil (1.02 mm).
3. Roll size [36] inch x[66’ foot (198 sq.ft/roll) & [36] inch x [75] foot (225 sq.ft/roll).
4. Weight: [82] lb./ [400] sq. ft. (37.2kg/ 44.4 sq. m).
5. Puncture Resistance: >[250] psi (1723 kpa) when tested in accordance with ASTM E154.
6. Color: Green.
7. Low Temp Flex: No cracks or delamination when tested in accordance to ASTM D1970.
8. Adhesion to Plywood: [4.5] lb. / in width (unprimed) when tested in accordance to ASTM
D903.
9. Permeance (Perm), also known as Moisture vapor transmission rate: < [0.05] Perms when
tested in accordance with ASTM E 96.
10. Tensile Strength: > [1600] psi (11,031 kPa), when tested in accordance with ASTM D 412.
11. Elongation: Over [500]%, when tested in accordance with ASTM D412.
12. Maximum UV Exposure time: [6] months.
13. Usable Temperature Range: Up to [250] F (up to [121] C).
14. Application(s):
a. Use on new or retrofit roofs.
b. Use on most roof coverings.
c. Use on slopes of [2] : [12] and higher, hip, ridge, valleys, rake edges, confined rake
edges, around skylights, and chimneys.
2.3 ACCESSORIES
A. General: Primer can be used to enhance bond when applying underlayment to concrete, metal or
other hard to bond to surfaces.
B. Select either of the following Protecto Wrap Primers as may be needed for the application:
1. Protecto Wrap # [100] VOC Primer.
2. Protecto Wrap Water Based Universal Primer
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine surfaces and areas to receive Water Guard. Notify Architect in writing of defects of
work and other unsatisfactory site conditions that would cause defective installation of Water
Guard. Do not begin installation until unacceptable conditions have been corrected.
D. Roof deck surface shall be clean, dry and free of any foreign materials. The roof deck surface
shall be free of gaps, sharp edges and protrusions. Do not walk on surface when wet or covered
with frost, as there is an increased risk of injury.
3.2 INSTALLATION
A. Install Water Guard to comply with Manufacturer’s recommendations, specifications and details.
B. Apply only in fair weather conditions when air, roof deck and membrane temperatures are at [40]
degrees F ([5] degrees C) or higher.
C. Install membrane such that all laps shed water in both vertical and horizontal installations.
D. Valleys require a minimum [18] inch wide roll of JS Ice & Water Guard HT centered down the
full length of the valley.
E. Install membrane at lowest point of roof slope and work up the slope.
F. Position the roll into the desired location, roll out the membrane and cut to length as needed.
G. Align the roll with edge of eave or overlap of preceding roll, pull membrane tight, start by
removing a portion of the release liner and adhere to roof deck.
1. Reposition as needed prior to removing the remaining release liner.
H. Lift the opposing end of the membrane and remove or strip the release liner, pulling it to one
side, keep membrane aligned and tight, adhere membrane to the roof deck while another person
brooms the sheet flat.
K. Cleanup:
1. Dispose of waste in accordance to local requirements.
2. Control worksite so that boxes and release liner to not present a hazard.
3. Packaging materials and release liner can be recycled.
3.3 PROTECTION
A. Protect Ice & Water Guard HT from damage until covered by roofing.
B. Do not expose to direct contact with solvent based products, polysulfides, plasticized PVC
roofing materials or high concentrations of resins (pitch).
C. Jiffy Seal Ice & Water Guard HT incorporates a slip resistant surface; however, Protecto Wrap
Company recommends the use of appropriate fall protection when installing roof underlayments.
D. Jiffy Seal Ice & Water Guard HT is a moisture, air/vapor barrier; spaces under the area covered
must be properly vented.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Prefinished, prefabricated standing seam roof system with continuous seams.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 3010 – Roofing Underlayment.
4. Section 07 6200 – Sheet Metal Flashings and Trim.
5. Section 07 9200 – Joint Sealants.
1.2 REFERENCES
D. Sheet Metal and Air Conditioning Contractor’s National Association, Inc. (SMACMA):
1. Architectural Sheet Metal Manual.
1.3 SUBMITTALS
A. Product Data.
C. Samples:
1. Submit two samples, [12] inches long by full panel width, showing proposed metal thickness
and seam profile.
2. Submit standard color samples of metal for selection.
D. Manufacturer’s Qualifications.
E. Installer Qualifications: Submit list of completed projects, with names and contact information for
architects and contractors.
G. Warranty Documentation.
H. Insurance Documentation.
A. Manufacturer Qualifications:
1. Minimum [10] years’ documented experience in work of this Section.
2. Manufacturer shall carry $[2,000,000] liability insurance, minimum, for metal panel system.
B. Installer Qualifications:
1. Minimum [5] years' experience, minimum, in application of metal roof or wall panels.
2. Minimum [5] satisfactory projects with metal panel work of similar scope and complexity to
Work of this Project.
A. Manufacturer’s Warranty: Manufacturer’s standard [25] year performance warranty, stating the
following:
1. Architectural Fluorocarbon Finish:
a. Will be free of fading or color change in excess of [5] Hunter delta-E units as determined
by ASTM D2244-02.
b. Will not chalk in excess of numerical rating of [8] when measured in accordance with
standard procedures specified in ASTM D4214-98 method D659.
c. Will not peel, crack, chip, or delaminate.
B. Installer’s Warranty: Warrant panels, flashings, sealants, fasteners and accessories against defective
materials and/or workmanship, covering repairs required to maintain roof panels watertight and
weatherproof with normal usage for two years following Project Substantial Completion date.
1. Furnish written warranty, signed by Installer.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers – Metal Roof Panels: Contract Documents are based on products by:
1. AEP-Span
10905 Beech Avenue.
Fontana, California 92337.
Telephone: 800-733-4955.
Website:(www.aep-span.com).
B. Performance Criteria:
1. Wind Uplift: Class [90] per UL 580:
a. UL Construction #397, minimum [24] gauge panels, when installed over minimum [5/8]
inch nominal plywood decking, with roof panel fastener clips spaced [24] inch on center
maximum.
b. UL Construction#397A, minimum [24] gauge panels, when installed over [22] gauge
minimum steel decking, with roof panel fastener clips spaced [24] inch on center
maximum.
c. Deflection Limits: Withstand wind loads with deflections no greater than [1/180] of the
span.
2. Air Infiltration: < [0.02] cfm per linear foot of joint when tested in accordance with ASTM E
283 at static test pressure differential of [20.0] psf.
3. Water Penetration Under Static Pressure: No leakage through panel joints when tested in
accordance with ASTM E 331 at static test pressure differential of [25.0] psf.
4. Thermal Movements: Accommodate thermal movement without buckling, joint opening,
overstressing components, failure of connections, or other detrimental effects, through the
following temperature changes:
a. [120] degrees F, ambient.
b. [180] degrees F, material surface.
A. Panels: Preformed Metal Standing Seam Roofing: Select Seam Narrow Batten.
1. Material: Steel conforming to ASTM A792.
a. 24 Gauge: Yield strength 50,000 psi; with aluminum-zinc alloy coating conforming to
ASTM A792, Class AZ50.
b. Thickness and yield strength as required for performance indicated; with aluminum-zinc
alloy coating conforming to ASTM A792; Class AZ50 for projects with multiple profiles
or varied combinations of profiles, rib patterns and finishes, show on Drawings.
2. Panel Width and Pattern:
a. [16] inch panel width, with striated pattern.
3. Panel Rib Height:
a. Narrow batten cap [1] inch high x [3/8] inch wide.
4. Panel Finish: Provide primer and top finish coat on exposed faces; provide primer and backer
coat on concealed faces of panels.
a. DuraTech 5000: Polyvinylidine Fluoride, full [70] percent Kynar 500or Hylar 5000,
consisting of a baked-on [0.15] – [0.20] mil corrosion resistant primer and a baked-on
[0.70] – [0.80] mil finish coat with a specular gloss of [8] to [15] when tested in
accordance with ASTM D523 at [60] degrees.
b. Panel Color: Forest Green. Match existing.
5. Seam Sealant: Factory apply high-grade butyl mastic sealant within the confines of narrow
batten, designed to seal against adjacent male panel legs.
A. UL-90 assembly rated clip: [24] gauge coated with minimum AZ-50 Zinc-Aluminum coating per
ASTM A792.
B. Bearing Plate: [22] gauge, minimum. Refer to Metal Construction Association Technical Bulletin –
Fasteners Selection.
2.6 ACCESSORIES
A. Trim and Flashings: Material, metal thickness, and finish to match panels. Profiles indicated in
Drawings.
1. Provide Manufacturer’s standard accessories and other items essential to completeness of
standing seam roof installation.
2.7 FABRICATION
A. Fabrication: General:
1. Unless otherwise shown on Drawings or specified herein, fabricate panels in continuous lengths
and fabricate flashings and accessories in longest practical lengths.
2. Panels shall be factory correctively leveled.
B. Panels:
1. Provide panels in full length from ridge to eave when possible.
2. Where single length panels are not practical, provide mated swaged panels for positive joint end
laps, shingled to accommodate water run-off (fabricated with overlap in direction of water
flow).
3. Roof panels shall have flush horizontal and vertical surfaces to facilitate sealing at terminations.
Panel configurations which create voids and requiring supplemental closure devices shall not be
considered acceptable.
4. Engineer panels to use concealed anchors that permit expansion and contraction, except at
eaves, end laps, ridges, valleys, hips and gables.
C. Fabrication Tolerance:
1. Flat metal surfaces will display waviness commonly referred to as “oil canning”. This is caused by
steel mill tolerances and is a characteristic, not a defect, of panels manufactured from light gauge
metal. Panels are factory correctively-leveled to minimize the occurrence of “oil canning”. As such,
“oil canning” will not be accepted as cause for rejection.
D. Roll form panels and trim to required profiles in longest practical lengths.
PART 3 - EXECUTION
3.1 EXAMINATION
B. Field Measurements:
1. Coordinate field measurements and fabrication schedule with construction progress.
2. Field measure prior to fabrication. Show recorded dimensions on shop drawings, including
locations of shop-fabricated openings.
3. If field measurements differ from drawing dimensions, notify Architect prior to fabrication.
C. Substrate Tolerances: Deviations from flat plane shall not exceed the following.
1. [1/4] inch in [20] feet.
2. [1/2] inch across building elevation.
3.2 PREPARATION
A. Substrate and Underlayment: Install according to approved shop drawings and metal panel
Manufacturer’s recommendations.
A. Panel and Trim: Comply with manufacturer's instructions for assembly, installation and erection for
weather tight installation.
1. Install according to approved shop drawings.
2. Install panels in accordance with manufacturer’s instructions and recommendations. Anchor
securely in place using clips and fasteners spaced in accordance with manufacturer’s recom-
mendations for design wind load criteria.
3. Comply with methods and recommendations of SMACNA Architectural Sheet Metal Manual
for flashing configurations required.
4. Discrepancies between job site conditions and shop drawings shall be brought to the attention of
the Architect for resolution.
5. Cutting and Fitting:
a. Cut panels neat, square, and true with shearing action cutters. Torch or power saw cutting
is prohibited.
b. Openings [6] inches and larger: Shop fabricate and reinforce to maintain original load
capacity.
c. Openings less than [6] inches: Field cutting is acceptable.
6. Dissimilar Metals and Materials:
a. Where panel or trim may come in contact with dissimilar metals or treated lumber,
fabricate transition to facilitate drainage and minimize possibility of galvanic action.
Galvanic action can cause panels and trim to fail prematurely.
b. At points of contact with dissimilar metal or treated lumber, coat panel and trim with
protective paint or separate materials with a weatherproof underlayment.
c. Direct contact or run-off from CCA, ACQ, CA, or other treated lumber (outdoor wood)
or fire retardant impregnated or treated wood shakes or siding can cause panels and trim
to fail prematurely. Avoid contact with these materials.
B. Accessories: Install trims, flashings, and roofing specialties according to Drawings and manufacturer's
recommended details.
C. Sealant Installation: Apply according to approved shop drawings and SMACNA Architectural Sheet
Metal Manual recommendations.
1. Provide airtight and waterproof installation.
3.4 CLEANING
A. Repairs:
1. Touch up paint is not required for panels with scratches that do not expose metal.
2. Panels or flashings with finish damage exposing metal or with substrate damage shall be
replaced.
3.5 PROTECTION
A. Protect Work as required to ensure that roofing will be without damage at Final Completion.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Lap siding.
2. Panel siding, typically [4] feet by [8] feet, installed horizontally.
3. Soffit panels.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 - Rough Carpentry.
3. Section 06 1753 – Shop Fabricated Wood Trusses.
4. Section 07 2726 – Fluid Applied Membrane Air Barriers.
1.2 REFERENCES
1.3 SUBMITTALS
A. Shop Drawings:
1. Provide detailed drawings of atypical non-standard applications of cementitious siding materials
which are outside the scope of the standard details and specifications provided by the
manufacturer.
B. Product Data:
1. Manufacturer's data sheets on each product to be used.
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Installation methods.
C. Selection Samples:
1. For each finish product specified, two complete sets of color chips representing manufacturer's
full range of available colors and patterns.
D. Verification Samples:
1. For each finish product specified, two samples, minimum size [4] by [6] inches ([100] mm by
[150] mm), representing actual product, color, and patterns.
A. Manufacturer Qualifications:
1. Having minimum [5] years’ experience manufacturing components comparable to or exceeding
requirements of project.
B. Installer Qualifications:
1. Utilize an installer having demonstrated experience on projects of similar size and complexity.
B. Store siding on edge or lay flat on a smooth level surface. Protect edges and corners from chipping.
Store sheets under cover and keep dry prior to installing.
C. Store and dispose of solvent-based materials, and materials used with solvent-based materials, in
accordance with requirements of local authorities having jurisdiction.
1.7 WARRANTIES
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Fiber Cement Siding: Contract Documents are based on products by:
1. James Hardie Building Products, Inc.
26300 La Alameda Suite 400
Mission Viejo, California 92691
Telephone: 866-274-3464
Website: (www.jameshardiecommercial.com).
A. Product: HardiePanel HZ5 vertical siding panels and HardieSoffit HZ5 panels requirement for
Materials:
1. Fiber-cement Siding - complies with ASTM C 1186 Type A Grade [II].
2. Fiber-cement Siding - complies with ASTM E 136 as a noncombustible material.
3. Fiber-cement Siding - complies with ASTM E 84 Flame Spread Index = [0], Smoke Developed
Index = [5].
4. National Evaluation Report No. NER 405 (BOCA, ICBO, SBCCI, IBC, IRC).
5. U S Department of Housing and Urban Development Materials Release 1263d.
C. Lap Siding: Artisan HZ5 Lap Siding as manufactured by James Hardie Building Products, Inc.
1. Type: Texture [7-1/4] inches (184 mm) with [6] inches (152 mm) exposure.
F. Trim:
1. HardieTrim HZ5 boards and HardieTrim HZ boards.
2. HardiTrim HZ5 Fascia boards.
2.3 FASTENERS
2.4 FINISHES
A. Factory Finish:
1. Product: ColorPlus Technology by James Hardie.
2. Definition: Factory applied finish; defined as a finish applied in the same facility and company
that manufactures the siding substrate.
3. Process:
a. Factory applied finish by fiber cement manufacturer in a controlled environment within
the fiber cement manufacturer's own facility utilizing a multi-coat, heat cured finish
within one manufacturing process.
b. Each finish color must have documented color match to delta E of [0.5] or better between
product lines, manufacturing lots or production runs as measured by photospectrometer
and verified by third party.
4. Protection: Factory applied finish protection such as plastic laminate that is removed once
siding is installed.
5. Accessories: Complete finishing system includes pre-packaged touch-up kit provided by fiber
cement manufacturer. Provide quantities as recommended by manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
A. Do not begin installation until supporting work has been properly prepared.
C. Nominal [2] inch by [4] inch (51 m by 102 mm) wood framing selected for minimal shrinkage and
complying with local building codes, including the use of water-resistive barriers or vapor barriers
where required. Minimum [1-1/2] inches (38 mm) face and straight, true, of uniform dimensions and
properly aligned.
1. Install water-resistive barriers and claddings to dry surfaces.
2. Repair any punctures or tears in the water-resistive barrier prior to the installation of the siding.
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for
the substrate under the project conditions.
C. Allow minimum vertical clearance between the edge of siding and any other material in strict
accordance with the manufacturer's installation instructions.
F. Locate splices at least [12] inches (305 mm) away from window and door openings.
G. Wind Resistance: Where a specified level of wind resistance is required Hardieplank lap siding is
installed to framing members and secured with fasteners described in Table No. [2] in National
Evaluation Service Report No. NER-405.
B. Block framing between studs where HardiePanel siding horizontal joints occur.
C. Install metal Z flashing and provide a [1/4] inch ([6] mm) gap at horizontal panel joints.
D. Place fasteners no closer than [3/8] inch ([9.5] mm) from panel edges and [2] inches ([51] mm) from
panel corners.
E. Allow minimum vertical clearance between the edge of siding and any other material in strict
accordance with the manufacturer's installation instructions.
G. Specific framing and fastener requirements refer to Tables 2 and 3 in National Evaluation Service
Report No. NER-405.
H. Factory Finish Touch Up: Apply touch up paint to cut edges in accordance with manufacturer's printed
instructions.
1. Touch-up nicks, scrapes, and nail heads in pre-finished siding using the manufacturer's touch-up
kit pen.
2. Touch-up of nails shall be performed after application, but before plastic protection wrap is
removed to prevent spotting of touch-up finish.
3. Use touch-up paint sparingly. If large areas require touch-up, replace the damaged area with
new pre-finished siding. Match touch up color to siding color through use of manufacturer's
branded touch-up kits.
A. Install materials in strict accordance with manufacturer's installation instructions. Install flashing
around all wall openings.
B. Fasten through trim into structural framing or code complying sheathing. Fasteners must penetrate
minimum [3/4] inch (19 mm) or full thickness of sheathing. Additional fasteners may be required to
ensure adequate security.
C. Place fasteners no closer than [3/4] inch (19 mm) and no further than [2] inches (51 mm) from side
edge of trim board and no closer than [1] inch (25 mm) from end. Fasten maximum [16] inches (406
mm) on center.
E. Trim inside corner with a single board trim both side of corner.
F. Outside Corner Board: Attach Trim on both sides of corner with [16] gage corrosion resistant finish
nail [1/2] inch (13 mm) from edge spaced [16] inches (406 mm) apart, weather cut each end spaced
minimum [12] inches (305 mm) apart.
K. Overlay siding with single board of outside corner board then align second corner board to outside
edge of first corner board. Do not fasten HardieTrim boards to HardieTrim boards.
A. Finish factory primed siding with a minimum of one coat of high quality [100] percent acrylic or latex
or oil based exterior grade paint within [180] days of installation. Follow paint manufacturer's written
product recommendation and written application instructions.
3.8 PROTECTION
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Miscellaneous flashing and trim.
2. Edge flashing.
3. Gutters and brackets.
4. Downspouts.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 06 1753 – Shop Fabricated Wood Trusses.
4. Section 07 4646 – Mineral Fiber Cement Siding.
5. Section 07 4113 – Metal Roof Panels.
6. Section 07 9200 - Joint Sealers.
1.2 REFERENCES
1.3 SUBMITTALS
C. Samples – For Selection: For each type of sheet metal and accessory indicated with factory applied
finishes.
E. Product Test Reports: For each product, for tests performed by a qualified testing agency.
F. Maintenance Data: For sheet metal flashing and trim, and its accessories, to include in maintenance
manuals.
A. Provide sheet metal flashing and trim conforming with the following:
1. Recommended practices contained in Sheet Metal and Air Conditions Contractors National
Association, Inc., (SMACNA). the Aluminum Association and Architectural Sheet Metal
Manual, Aluminum Construction Manual. Specifications for Aluminum Sheet Metal Work in
Building Construction, current editions.
2. Specified requirements of the manufacturer of the metal.
3. Provide welding complying with American Welding Society Structural Welding Code for Steel,
AWS D1.1.
B. Fabricator Qualifications: Engage an experienced Installer who has completed sheet metal flashing
and trim work similar in material, design, and extent to that indicated for this project with a record of
successful in-service performance as evidenced but not less than [5] consecutive years’ experience in
A. Do not store sheet metal flashing and trim materials in contact with other materials that might cause
staining, denting, or other surface damage. Store sheet metal flashing and trim materials away from
uncured concrete and masonry.
B. Protect strippable protective covering on sheet metal flashing and trim from exposure to sunlight and
high humidity, except to extent necessary for period of sheet metal flashing and trim installation.
A. Coordinate work of this Section with interfacing and adjoining work for proper sequencing of each
installation. Ensure best possible weather resistance, durability of Work, and protection of materials
and finishes.
1.7 WARRANTY
A. Special Warranty on Finishes: Repair finish or replace sheet metal flashing and trim that shows
evidence of deterioration of factory-applied finishes within specified warranty period.
1. Exposed Panel Finish: Deterioration includes, but is not limited to, the following:
a. Color fading more than [5] Hunter units when tested according to ASTM D 2244.
b. Chalking in excess of a No. [8] rating when tested according to ASTM D 4214.
c. Cracking, checking, peeling, blister, or failure of paint to adhere to bare metal.
2. Finish Warranty Period: [20] years from date of Substantial Completion.
PART 2 PRODUCTS
A. General: Sheet metal flashing and trim assemblies shall withstand wind loads, structural movement,
thermally induced movement, and exposure to weather without failure due to defective manufacture,
fabrication, installation, or other defects in construction. Completed sheet metal flashing and trim shall
not rattle, leak, or loosen, and shall remain watertight.
B. Sheet Metal Standard for Flashing and Trim: Comply with NRCA's "The NRCA Roofing Manual"
and SMACNA's "Architectural Sheet Metal Manual" requirements for dimensions and profiles shown
unless more stringent requirements are indicated.
C. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes to
prevent buckling, opening of joints, overstressing of components, failure of joint sealants, failure of
connections, and other detrimental effects. Base calculations on surface temperatures of materials due
to both solar heat gain and nighttime-sky heat loss.
1. Temperature Change: [120] deg F ([67] deg C), ambient; [180] deg F ([100] deg C), material
surfaces.
A. General: Protect mechanical and other finishes on exposed surfaces from damage by applying
strippable, temporary protective film before shipping.
A. General: Provide materials and types of fasteners, protective coatings, sealants, and other
miscellaneous items as required for complete sheet metal flashing and trim installation and as
recommended by manufacturer of primary sheet metal or manufactured item unless otherwise
indicated.
B. Fasteners: Wood screws, annular threaded nails, self-tapping screws, self-locking rivets and bolts, and
other suitable fasteners designed to withstand design loads and recommended by manufacturer of
primary sheet metal or manufactured item.
1. General: Blind fasteners or self-drilling screws, gasketed, with hex-washer head.
a. Exposed Fasteners: Heads matching color of sheet metal using plastic caps or
factory-applied coating. Provide metal-backed EPDM or PVC sealing washers under
heads of exposed fasteners bearing on weather side of metal.
b. Blind Fasteners: High-strength aluminum or stainless-steel rivets suitable for metal being
fastened.
2. Fasteners: Stainless steel screw-type fasteners. Nail-in or driven type fasteners shall not be
allowed.
E. Asphalt Roofing Cement: ASTM D 4586, asbestos free, of consistency required for application.
A. General: Custom fabricate sheet metal flashing and trim to comply with details shown and
recommendations in cited sheet metal standard that apply to design, dimensions, geometry, metal
thickness, and other characteristics of item required. Fabricate sheet metal flashing and trim in shop to
greatest extent possible.
1. Fabricate sheet metal flashing and trim in thickness or weight needed to comply with
performance requirements, but not less than that specified for each application and metal.
2. Obtain field measurements for accurate fit before shop fabrication.
3. Form sheet metal flashing and trim to fit substrates without excessive oil canning, buckling, and
tool marks; true to line, levels, and slopes; and with exposed edges folded back to form hems.
4. Conceal fasteners and expansion provisions where possible.
C. Expansion Provisions: Form metal for thermal expansion of exposed flashing and trim.
1. Form expansion joints of intermeshing hooked flanges, not less than [1] inch ([25] mm) deep,
filled with butyl sealant concealed within joints.
D. Sealant Joints: Where movable, non-expansion-type joints are required, form metal to provide for
proper installation of elastomeric sealant according to cited sheet metal standard.
E. Fabricate cleats and attachment devices from same material as accessory being anchored or from
compatible, noncorrosive metal.
F. Seams: Fabricate non-moving seams with flat-lock seams. Form seams and seal with elastomeric
sealant unless otherwise recommended by sealant manufacturer for intended use. Rivet joints where
necessary for strength.
A. Hanging Gutters: Fabricate to cross section required, complete with end pieces, outlet tubes, and other
accessories as required. Fabricate in minimum 96-inch- (2400-mm-) long sections. Furnish flat-stock
gutter brackets and flat-stock gutter spacers and straps fabricated from same metal as gutters, of size
recommended by cited sheet metal standard but with thickness not less than twice the gutter thickness.
Fabricate expansion joints, expansion-joint covers, gutter bead reinforcing bars, and gutter accessories
from same metal as gutters. Shop fabricate interior and exterior corners.
1. Gutter Profile: Style [A] according to cited sheet metal standard.
2. Expansion Joints: Butt type with cover plate.
3. Accessories: Continuous, removable leaf screen with sheet metal frame and hardware cloth
screen.
4. Gutter Girth up to [15] Inches ([380] mm): Fabricate from the following materials:
a. Aluminum: [0.032] inch ([0.812] mm) thick.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for
installation tolerances, substrate, and other conditions affecting performance of the Work.
1. Verify compliance with requirements for installation tolerances of substrates.
2. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and securely anchored.
3. Verify that air- or water-resistant barriers have been installed over sheathing or backing
substrate to prevent air infiltration or water penetration.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
A. General: Anchor sheet metal flashing and trim and other components of the Work securely in place,
with provisions for thermal and structural movement. Use fasteners, protective coatings, separators,
sealants, and other miscellaneous items as required to complete sheet metal flashing and trim system.
1. Install sheet metal flashing and trim true to line, levels, and slopes. Provide uniform, neat seams
with minimum exposure of solder, welds, and sealant.
2. Install sheet metal flashing and trim to fit substrates and to result in watertight performance.
Verify shapes and dimensions of surfaces to be covered before fabricating sheet metal.
3. Space cleats not more than [12] inches ([300] mm) apart. Attach each cleat with at least two
fasteners. Bend tabs over fasteners.
4. Install exposed sheet metal flashing and trim with limited oil canning, and free of buckling and
tool marks.
5. Torch cutting of sheet metal flashing and trim is not permitted.
6. Do not use graphite pencils to mark metal surfaces.
B. Metal Protection: Where dissimilar metals contact each other, or where metal contacts pressure-treated
wood or other corrosive substrates, protect against galvanic action or corrosion by painting contact
surfaces with bituminous coating or by other permanent separation as recommended by sheet metal
manufacturer or cited sheet metal standard.
1. Coat concealed side of uncoated-aluminum and stainless-steel sheet metal flashing and trim
with bituminous coating where flashing and trim contact wood, ferrous metal, or cementitious
construction.
2. Underlayment: Where installing sheet metal flashing and trim directly on cementitious or wood
substrates, install underlayment and cover with slip sheet.
C. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim. Space movement
joints at maximum of [10] feet (3 m) with no joints within [24] inches ([600] mm) of corner or
intersection.
1. Form expansion joints of intermeshing hooked flanges, not less than [1] inch ([25] mm) deep,
filled with sealant concealed within joints.
2. Use lapped expansion joints only where indicated on Drawings.
E. Conceal fasteners and expansion provisions where possible in exposed work and locate to minimize
possibility of leakage. Cover and seal fasteners and anchors as required for a tight installation.
A. General: Install sheet metal roof-drainage items to produce complete roof-drainage system according
to cited sheet metal standard unless otherwise indicated. Coordinate installation of roof perimeter
flashing with installation of roof-drainage system.
B. Hanging Gutters: Join sections with riveted and soldered joints. Provide for thermal expansion. Attach
gutters at eave or fascia to firmly anchor them in position. Provide end closures and seal watertight
with sealant. Slope to downspouts.
1. Fasten gutter spacers to front and back of gutter.
2. Anchor and loosely lock back edge of gutter to continuous eave or apron flashing.
3. Anchor gutter with gutter brackets spaced not more than [36] inches apart to roof deck, unless
otherwise indicated, and loosely lock to front gutter bead.
4. Install gutter with expansion joints at locations indicated, but not exceeding, [50] feet apart.
Install expansion-joint caps.
5. Install continuous gutter screens on gutters with noncorrosive fasteners, removable for cleaning
gutters.
C. Downspouts: Join sections with [1-1/2] inch ([38] mm) telescoping joints.
1. Provide hangers with fasteners designed to hold downspouts securely to walls. Locate hangers
at top and bottom and at approximately [60] inches ([1500] mm) o.c.
2. Provide elbows at base of downspout to direct water away from building.
3. Connect downspouts to underground drainage system.
A. General: Install sheet metal flashing and trim to comply with performance requirements, sheet metal
manufacturer's written installation instructions, and cited sheet metal standard. Provide concealed
fasteners where possible, and set units true to line, levels, and slopes. Install work with laps, joints,
and seams that are permanently watertight and weather resistant.
A. Installation Tolerances: Shim and align sheet metal flashing and trim within installed tolerance of 1/4
inch in 20 feet (6 mm in 6 m) on slope and location lines indicated on Drawings and within 1/8-inch
(3-mm) offset of adjoining faces and of alignment of matching profiles.
B. Clean all fabrications of surface dirt, oils, grease, weld or solder residue and other surface
contaminates that would affect the application of finish primers and paints.
C. After installation cover and protect exposed portions of the fabrications from damage.
D. Just prior to final acceptance, remove protective coverings and clean surfaces with plain water, or if
required with a solution of water and mild household detergent as recommended by manufacturer of
finish coating system.
E. Touch-up finish coat system of all imperfection as recommended by manufacturer of finish coating
system. Remove and replace any component that cannot be successfully repaired at no additional cost
to the Owner.
F. Clean exposed metal surfaces of substances that interfere with uniform oxidation and weathering.
H. Remove temporary protective coverings and strippable films as sheet metal flashing and trim are
installed unless otherwise indicated in manufacturer's written installation instructions. On completion
of sheet metal flashing and trim installation, remove unused materials and clean finished surfaces as
recommended by sheet metal flashing and trim manufacturer. Maintain sheet metal flashing and trim
in clean condition during construction.
I. Replace sheet metal flashing and trim that have been damaged or that have deteriorated beyond
successful repair by finish touchup or similar minor repair procedures.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Ridge vents for metal roof panels.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 3010 – Roofing Underlayment.
4. Section 07 4113 – Metal Roof Panels.
5. Section 07 6200 – Sheet Metal Flashings and Trim.
6. Section 07 9200 – Joint Sealers.
A. General Performance: Roof accessories shall withstand exposure to weather and resist thermally induced
movement without failure, rattling, leaking, or fastener disengagement due to defective manufacture,
fabrication, installation, or other defects in construction.
1.3 SUBMITTALS
B. Shop Drawings:
1. Include plans, elevations, expansion-joint locations, keyed details, and attachments to other work.
Distinguish between plant- and field-assembled work.
C. Sample: Submit actual product specified or sample representing actual product for Architect’s approval.
Actual sample, if approved, may be used in the finished work.
A. Manufacturer Qualifications: Company having a minimum of five [5] years’ experience manufacturing
similar products.
B. Installer Qualifications: Company having a minimum of three [3] years’ experience installing similar
products.
A. Deliver and store products in manufacturer's unopened packaging bearing the brand name and
manufacturer's identification until ready for installation.
A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by
manufacturer for optimum results. Do not install products under environmental conditions outside
manufacturer's recommended limits.
A. Ensure that products of this section are supplied to affected trades in time to prevent interruption of
construction progress.
B. Coordinate layout and installation of roof accessories with roofing installation and interfacing and
adjoining construction to provide a leakproof, weathertight, secure, and noncorrosive installation.
1.9 WARRANTIES
A. Manufacturer’s standard form in which manufacturer agrees to repair or replace components of roof
accessories that fail in materials or workmanship.
PART 2- PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers – Roof Accessories: Contract Documents are based on products by:
1. Custom Metal Components, Inc.
10617 U S Highway 377
Dublin, Texas 76446
Telephone: (855) 918-5001
Website:(www.ezventclosure.com).
A. Model: EZ Vent-N-Closure.
A. General: Provide materials and types of fasteners, protective coatings, sealants, and other miscellaneous
items required by manufacturer for a complete installation.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Installer present, to verify actual locations, dimensions, and
other conditions affecting performance of the Work.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the
substrate under the project conditions.
3.3 INSTALLATION
A. Install in accordance with manufacturer's written instructions and requirements to provide performance as
designed and to maintain warranties offered including water-tightness.
B. Metal Protection: Protect metals against galvanic action by separating dissimilar metals from contact with
each other or with corrosive substrates by painting contact surfaces with bituminous coating or by other
permanent separation as recommended by manufacturer.
C. Replace roof accessories that have been damaged or that cannot be successfully repaired by finish touchup
or similar minor repair procedures.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Snow guards for metal roofs.
2. Non-penetrating attachment system.
3. Color-matched metal strips.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 07 4113 - Metal Roof Panels
3. Section 07 7255 - Roof Accessory Attachment System.
1.2 REFERENCES
B. Loading: Design snow guard system to resist minimum in-service vector load determined in
accordance with Section [7] of ASCE 7.
1.4 SUBMITTALS
B. Shop Drawings: Show locations of snow guards on roof and attachment spacing.
D. Test results: Results of product load testing, issued by a recognized independent testing laboratory,
showing load-to-failure of clamp.
E. Certification: Installer's certification that snow guard system was installed in accordance with
manufacturer's instructions and approved Shop Drawings.
A. Provide manufacturer’s standard warranty providing coverage against defects in materials and
workmanship.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Snow Guards: Contract Documents are based on products by:
1. S-5 Attachment Solutions
8655 Table Butte Road
Colorado Springs, Colorado 80908
Telephone: 888-825-3432
Website:(www.s-5.com).
2.2 COMPONENTS
A. Clamps:
1. Manufactured from 6061-T6 aluminum extrusions conforming to ASTM B221 or aluminum
castings conforming to ASTM B85 and to AA Aluminum Standards and Data.
2. Model: No. S-5-U.
3. Clamp: Standard two screw.
4. Set crews: [300] Series stainless steel, [18] - [8] alloy, [3/8] inch diameter, with round nose
point.
5. Attachment Bolts: [300] Series stainless steel, [18] - [8] alloy, [10] mm diameter, with flat
washers.
B. Cross Members:
1. Manufactured from 6061-T6 alloy and temper aluminum extrusions conforming to ASTM B221
and AA Aluminum Standards and Data.
2. Receptacle in face to receive color-matched metal strips.
3. Provide splice connectors ensuring alignment and structural continuity at end joints.
C. Color Strips: Same material and finish as roof panels; obtained from roof panel manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
A. Clean areas to receive attachments; remove loose and foreign matter that could interfere with
installation or performance.
3.3 INSTALLATION
A. Install system in accordance with manufacturer's instructions and approved Shop Drawings.
I. Do not cantilever cross members more than 3 inches beyond last clamp at ends.
J. Install one snow and ice clip per panel between panel seams.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Roof accessory attachment system for standing seam metal roofs.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 07 4113 - Metal Roof Panels
3. Section 07 7253 - Snow Guards
1.2 REFERENCES
A. Roof accessory attachment system to provide attachment to standing seam metal roofs:
1. With only minor dimpling of panel seams.
2. With only round point setscrews.
3. Without penetrations through roof seams or panels.
4. Without use of sealers or adhesives.
5. Without voiding roof warranty.
1.4 SUBMITTALS
B. Shop Drawings: Show locations of snow guards on roof and attachment spacing.
D. Test results: Results of product load testing, issued by a recognized independent testing laboratory,
showing load-to-failure of clamp.
E. Certification: Installer's certification that snow guard system was installed in accordance with
manufacturer's instructions and approved Shop Drawings.
A. Load Testing:
1. Provide product tensile load testing performed by a recognized independent testing laboratory.
1.6 WARRANTY
A. Provide manufacturer’s standard warranty providing coverage against defects in materials and
workmanship.
PART 2 PRODUCTS
2.1 MANUFACTURERS
2.2 COMPONENTS
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
A. Clean seam areas to receive clamps; remove loose and foreign matter that could interfere with
installation or performance.
A. Install clamps in accordance with manufacturer's instructions and approved Shop Drawings.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 - Cast-In-Place Concrete.
3. Section 04 2000 - Unit Masonry.
4. Section 06 1000 – Rough Carpentry.
5. Section 07 9200 - Joint Sealants.
6. Section 09 2900 - Gypsum Board.
7. Section 22 0000 – Plumbing.
8. Section 23 0000 - Heating, Ventilating, and Air Conditioning (HVAC).
9. Section 26 0000 – Electrical.
10. Section 27 0000 – Communications.
1.2 REFERENCES
FIRESTOPPING PAGE 1 OF 8
CHA PROJECT NO. 070605
SECTION 078400
C. International Building Code (IBC 2012).
1.3 SUBMITTALS
B. Product Schedule: For each penetration and joint firestopping system. Include location, illustration of
firestopping system, and design designation of qualified testing and inspecting agency.
1. Provide a "use matrix" indicating manufacturer and UL label system for each condition on the
drawings or in the specification.
2. Engineering Judgments: Where Project conditions require modification to a qualified testing
and inspecting agency's illustration for a particular penetration or joint firestopping system,
submit illustration, with modifications marked, approved by penetration or joint firestopping
system manufacturer's fire-protection engineer as an engineering judgment or equivalent fire-
resistance-rated assembly. Obtain approval of authorities having jurisdiction prior to submittal.
C. Product Test Reports: For each penetration or joint firestopping system, for tests performed by a
qualified testing agency.
A. Installer Qualifications: A firm that has been evaluated by UL and found to comply with its "Qualified
Firestop Contractor Program Requirements."
B. Provide products for penetration or joint firestopping systems for a single manufacturer throughout the
project.
C. For those firestop applications that exist for which no qualified tested system is available through a
manufacturer, an engineering judgment derived from similar qualified tested system designs or other
tests will be submitted to local authorities having jurisdiction for their review and approval prior to
installation. Engineering judgment documents must follow requirements set forth by the International
Firestop Council.
A. Environmental Limitations: Do not install penetration or joint firestopping system when ambient or
substrate temperatures are outside limits permitted by penetration or joint firestopping system
manufacturers or when substrates are wet because of rain, frost, condensation, or other causes.
B. Install and cure penetration and joint firestopping materials per manufacturer's written instructions.
1.6 COORDINATION
A. Coordinate construction of openings, penetrating items and joints to ensure that penetration and joint
firestopping systems can be installed according to specified firestopping system design.
FIRESTOPPING PAGE 2 OF 8
CHA PROJECT NO. 070605
SECTION 078400
C. Coordinate sizing of joints to accommodate joint firestopping systems.
PART 2 – PRODUCTS
A. Fire-Test-Response Characteristics:
1. Perform penetration and joint firestopping system tests by a qualified testing agency acceptable
to authorities having jurisdiction.
2. Test per testing standards referenced in "Penetration Firestopping Systems" and "Joint
Firestopping Systems" Article. Provide rated systems complying with the following
requirements: a. Penetration and joint firestopping systems shall bear classification marking of a
qualified testing agency.
a. UL in its "Fire Resistance Directory."
A. Penetration Firestopping Systems: Systems that resist spread of fire, passage of smoke and other
gases, and maintain original fire-resistance rating of construction penetrated. Penetration firestopping
systems shall be compatible with one another, with the substrates forming openings, and with
penetrating items if any.
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. 3M Fire Protection Products.
b. Hilti, Inc.
c. Nelson Firestop Products.
d. Specified Technologies, Inc.
C. Penetrations in Horizontal Assemblies: Penetration firestopping systems with ratings determined per
ASTM E 814 or UL 1479, based on testing at a positive pressure differential of [0.01] inch wg ([2.49]
Pa).
1. F-Rating: At least one hour, but not less than the fire-resistance rating of constructions
penetrated.
2. T-Rating: At least one hour, but not less than the fire-resistance rating of constructions
penetrated except for floor penetrations within the cavity of a wall.
D. W-ratings are not required by the IBC but may be needed if water leakage is a concern.
1. W-Rating: Provide penetration firestopping systems showing no evidence of water leakage
when tested according to UL 1479.
E. Penetrations in Smoke Barriers: Penetration firestopping systems with ratings determined per UL
1479, based on testing at a positive pressure differential of [0.30] inch wg ([74.7] Pa).
1. L-Rating: Not exceeding [5.0] cfm/sq. ft. ([0.025] cu. m/s per sq. m) of penetration opening at
and no more than [50] cfm ([0.024] cu. m/s) cumulative total for any [100] sq. ft. ([9.3] sq. m)
at both ambient and elevated temperatures.
F. Exposed Penetration Firestopping Systems: Flame-spread and smoke-developed indexes of less than
[25] and [450], respectively, per ASTM E 84.
FIRESTOPPING PAGE 3 OF 8
CHA PROJECT NO. 070605
SECTION 078400
G. VOC Content: Penetration firestopping sealants and sealant primers shall comply with the following
limits for VOC content:
1. Sealants: [250] g/L.
2. Sealant Primers for Nonporous Substrates: [250] g/L.
3. Sealant Primers for Porous Substrates: [775] g/L.
H. Accessories: Provide components for each penetration firestopping system that are needed to install
fill materials and to maintain ratings required. Use only those components specified by penetration
firestopping system manufacturer and approved by qualified testing and inspecting agency for
conditions indicated.
1. Permanent forming/damming/backing materials.
2. Substrate primers.
3. Collars.
4. Steel sleeves.
A. Joint Firestopping Systems: Systems that resist spread of fire, passage of smoke and other gases, and
maintain original fire-resistance rating of assemblies in or between which joint firestopping systems
are installed. Joint firestopping systems shall accommodate building movements without impairing
their ability to resist the passage of fire and hot gases.
C. Joints at Exterior Curtain Wall / Floor Intersections: Provide joint firestopping systems with rating
determined per ASTM E 2307.
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. 3M Fire Protection Products.
b. Hilti, Inc.
c. Specified Technologies, Inc.
2. F-Rating: Equal to or exceeding the fire-resistance rating of the floor assembly.
D. Joints in Smoke Barriers: Provide fire-resistive joint systems with ratings determined per UL 2079
based on testing at a positive pressure differential of [0.30] inch wg ([74.7] Pa).
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. 3M Fire Protection Products.
b. Hilti, Inc.
c. Specified Technologies, Inc.
2. L-Rating: Not exceeding [5.0] cfm/ft. ([0.00775] cu. m/s x m) of joint at both ambient and
elevated temperatures.
E. Exposed Joint Firestopping Systems: Flame-spread and smoke-developed indexes of less than 25 and
450, respectively, as determined per ASTM E 84.
FIRESTOPPING PAGE 4 OF 8
CHA PROJECT NO. 070605
SECTION 078400
F. VOC Content: Fire-resistive joint system sealants shall comply with the following limits for VOC
content:
1. Architectural Sealants: [250] g/L.
2. Sealant Primers for Nonporous Substrates: [250] g/L.
3. Sealant Primers for Porous Substrates: [775] g/L.
G. Accessories: Provide components of fire-resistive joint systems, including primers and forming
materials, that are needed to install elastomeric fill materials and to maintain ratings required. Use
only components specified by joint firestopping system manufacturer and approved by the qualified
testing agency for conditions indicated.
A. Cast-in-Place Firestop Devices: Factory-assembled devices for use in cast-in-place concrete floors and
consisting of an outer sleeve lined with an intumescent strip, a flange attached to one end of the sleeve
for fastening to concrete formwork, and a neoprene gasket.
B. Latex Sealants: Single-component latex formulations that do not re-emulsify after cure during
exposure to moisture.
C. Firestop Devices: Factory-assembled collars formed from galvanized steel and lined with intumescent
material sized to fit specific diameter of penetrant.
F. Intumescent Wrap Strips: Single-component intumescent elastomeric sheets with aluminum foil on
one side.
G. Mortars: Prepackaged dry mixes consisting of a blend of inorganic binders, hydraulic cement, fillers
and lightweight aggregate formulated for mixing with water at Project site to form a nonshrinking,
homogeneous mortar.
H. Pillows/Bags: Reusable heat-expanding pillows/bags consisting of glass-fiber cloth cases filled with a
combination of mineral-fiber, water-insoluble expansion agents, and fire-retardant additives. Where
exposed, cover openings with steel-reinforcing wire mesh to protect pillows/bags from being easily
removed.
I. Silicone Foams: Multicomponent, silicone-based liquid elastomers that, when mixed, expand and cure
in place to produce a flexible, non-shrinking foam.
2.5 MIXING
A. Penetration Firestopping Materials: For those products requiring mixing before application, comply
with penetration firestopping system manufacturer's written instructions for accurate proportioning of
materials, water (if required), type of mixing equipment, selection of mixer speeds, mixing containers,
FIRESTOPPING PAGE 5 OF 8
CHA PROJECT NO. 070605
SECTION 078400
mixing time, and other items or procedures needed to produce products of uniform quality with
optimum performance characteristics for application indicated.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions, with Installer present, for compliance with requirements for
opening configurations, penetrating items, joint configuration, substrates, and other conditions
affecting performance of the Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Cleaning: Before installing penetration and joint firestopping systems, clean out openings and
joints immediately to comply with manufacturer's written instructions and with the following
requirements:
1. Remove from surfaces of opening substrates and from penetrating items foreign materials that
could interfere with adhesion of penetration and joint firestopping materials.
2. Clean opening substrates and penetrating items to produce clean, sound surfaces capable of
developing optimum bond with penetration firestopping materials. Remove loose particles
remaining from cleaning operation.
3. Clean joint substrates to produce clean, sound surfaces capable of developing optimum bond
with elastomeric fill materials. Remove loose particles remaining from cleaning operation.
4. Remove laitance and form-release agents from concrete.
3.3 INSTALLATION
A. General: Install penetration and joint firestopping systems to comply with manufacturer's written
installation instructions and published drawings for products and applications.
B. Install forming materials and other accessories of types required to support fill materials during their
application and in the position needed to produce cross-sectional shapes and depths required to
achieve fire ratings.
1. After installing fill materials and allowing them to fully cure, remove combustible forming
materials and other accessories not forming permanent components of firestopping.
FIRESTOPPING PAGE 6 OF 8
CHA PROJECT NO. 070605
SECTION 078400
3.4 IDENTIFICATION
A. Wall Identification: Permanently label walls containing penetration firestopping systems with the
words "FIRE AND/OR SMOKE BARRIER - PROTECT ALL OPENINGS," using lettering not less
than [3] inches ([76] mm) high and with minimum [0.375] inch ([9.5] mm) strokes.
1. Locate in accessible concealed floor, floor-ceiling, or attic space at [15] feet ([4.57] m) from
end of wall and at intervals not exceeding [30] feet ([9.14] m).
2. Coordinate with Life Safety Plans.
3. Paint: As specified in Section 09 9100 - Painting.
B. Penetration Identification: Identify each penetration firestopping system with legible metal or plastic
labels. Attach labels permanently to surfaces adjacent to and within [6] inches ([150] mm) of
penetration firestopping system edge so labels are visible to anyone seeking to remove penetrating
items or firestopping systems. Use mechanical fasteners or self-adhering-type labels with adhesives
capable of permanently bonding labels to surfaces on which labels are placed. Include the following
information on labels:
1. The words "Warning - Penetration Firestopping”.
2. Manufacturer's name.
3. Product Name / Catalog Number,
4. [F] rating and [T] rating (if available).
C. Joint Identification: Identify joint firestopping systems with legible metal or plastic labels. Attach
labels permanently to surfaces adjacent to and within [6] inches ([150] mm) of joint edge so labels are
visible to anyone seeking to remove or joint firestopping system. Use mechanical fasteners or self-
adhering-type labels with adhesives capable of permanently bonding labels to surfaces on which labels
are placed. Include the following information on labels:
1. The words "Warning - Joint Firestopping - Do Not Disturb”.
2. Manufacturer's name.
3. Product Name / Catalog Number,
4. [F] rating and [T] rating (if available).
B. Owner will engage a qualified testing agency to perform tests and inspections according to ASTM E
2174 for penetrations and ASTM E 2393 for joints.
C. Perform under this section patching and repairing of firestopping caused by cutting or penetrating of
existing firestop systems already installed by other trades.
D. Where deficiencies are found or penetration or joint firestopping system is damaged or removed
because of testing, repair or replace penetration and joint firestopping system to comply with
requirements.
E. Proceed with enclosing penetration and joint firestopping systems with other construction only after
inspection reports are issued and installations comply with requirements.
FIRESTOPPING PAGE 7 OF 8
CHA PROJECT NO. 070605
SECTION 078400
3.6 CLEANING AND PROTECTION
A. Clean off excess fill materials adjacent to openings and joints as the Work progresses by methods and
with cleaning materials that are approved in writing by firestopping system manufacturers and that do
not damage materials in which openings occur.
B. Provide final protection and maintain conditions during and after installation that ensure that
penetration and joint firestopping systems are without damage or deterioration at time of Substantial
Completion. If, despite such protection, damage or deterioration occurs, immediately cut out and
remove damaged or deteriorated firestopping material and install new materials to produce systems
complying with specified requirements.
END OF SECTION
FIRESTOPPING PAGE 8 OF 8
CHA PROJECT NO. 070605
SECTION 078400
SECTION 079200 - JOINT SEALERS
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Silicone joint sealants.
2. Urethane joint sealants.
3. Latex joint sealants.
4. Solvent-release-curing joint sealants.
5. Acoustical joint sealants.
6. Preformed seals.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast In Place Concrete.
3. Section 04 2000 – Unit Masonry.
4. Section 06 4100 – Architectural Wood Casework.
5. Section 07 4610 – Fiber Cement Siding.
6. Section 07 6200 – Sheet Metal Flashing and Trim.
7. Section 08 1113 – Hollow Metal Doors and Frames.
8. Section 09 2900 – Gypsum Board.
9. Section 09 9100 – Painting.
10. Section 32 1313 – Concrete Paving.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: For each type of joint sealant product specified, including:
1. Preparation instructions and recommendations.
2. Standard drawings illustrating manufacturer's recommended sealant joint profiles and
dimensions applicable to Project.
D. Samples for Verification: For each exterior joint sealant product, for each color selected.
A. Installer Qualifications: Company with minimum of three years’ experience specializing in work of
this section, employing applicators trained for application of joint sealants required for this project,
with record of successful completion of projects of similar scope, and approved by manufacturer.
B. Single Source Responsibility: Provide exterior joint sealants by a single manufacturer responsible for
testing of Project substrates to verify compatibility and adhesion of joint sealants.
B. Store primers and sealants in dry location with ambient temperature range of [60] to [80] deg. F ([15]
deg. to [27] deg. C).
A. Do not install primers or sealants when atmospheric temperatures or joint surface temperatures are
less than [40] deg. F ([4] deg. C).
1.7 SCHEDULING
A. Schedule work so waterproofing, water repellents and preservative finishes are installed after sealants,
unless sealant manufacturer approves otherwise in writing.
1.8 WARRANTY
A. Special Manufacturer's Warranty: Manufacturer's standard form in which joint sealant manufacturer
agrees to furnish joint sealants to repair or replace those that demonstrate deterioration or adhesive or
cohesive failure under normal use within warranty period specified.
1. Warranty Period for Silicone Sealants: [5] years date of Substantial Completion.
B. Special Installer’s Warranty: Original statement on Installer's letterhead in which Installer agrees to
repair or replace joint sealants that demonstrate deterioration or failure within warranty period
specified.
1. Warranty Period: [2] years from date of Substantial Completion.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Basis of Design – Joint Sealers: Contract documents are based on products by:
1. Tremco
3735 Green Road
Beachwood, Ohio 44122
Telephone: 800-321-7906
Website: (www.tremcosealants.com).
A. VOC Content for Interior Applications: Provide sealants and sealant primers complying with the
following VOC content limits per [40] CFR [59], Subpart D (EPA Method 24):
1. Architectural Sealants: [250] g/L.
B. Compatibility: Provide joint sealants and accessory materials that are compatible with one another,
and with adjacent materials, as demonstrated by sealant manufacturer using ASTM C 1087 testing and
related experience.
C. Joint Sealant Standard: Comply with ASTM C 920 and other specified requirements for each joint
sealant.
D. Stain Test Characteristics: Where sealants are required to be non-staining, provide sealants tested per
ASTM C 1248 as non-staining on porous joint substrates specified.
E. Food Contact Suitability: Where sealants are required to be suitable for contact with food provide
sealants complying with [21] CFR 177.2600.
A. Single-Component, Non-sag, Moisture-Cure, Polyurethane Joint Sealant: ASTM C 920, Type [S],
Grade [NS], Class [50], Use [NT]; Greenguard certified.
1. Basis of Design Product: Tremco, Inc., Dymonic 100.
2. Volatile Organic Compound (VOC) Content: [40] g/L maximum.
3. Volatile Organic Emissions (VOE): Not greater than Greenguard Children & Schools
Certification emissions levels.
4. Tensile Strength ASTM D412: [350] to [450] psi.
5. Percent Elongation ASTM D412: [800] to [900] %
6. Modulus at 100% ASTM D412: [75] to [85] psi.
7. Tear Strength ASTM D412: [65] to [75] psi.
8. Smoke Development ASTM E84: [5].
9. Color: As selected from manufacturer's standard line of not less than [20] colors.
C. Single-Component, Nonsag, Polyurethane Joint Sealant: ASTM C920, Type [S], Grade [NS],
Class [25], Use NT.
1. Basis of Design Product: Tremco, Inc., Vulkem 116.
2. Volatile Organic Compound (VOC) Content: [60] g/L maximum.
3. Color: As selected from manufacturer's standard line of not less than [15] colors.
D. Immersible, Single-Component, Pourable, Traffic Grade Polyurethane Joint Sealant: ASTM C 920,
Type [S], Grade [P], Class [50], Use [T] and [I].
1. Basis of Design Product: Tremco, Inc., Vulkem 45 SSL.
2. Volatile Organic Compound (VOC) Content: [110] g/L maximum.
3. Volatile Organic Emissions (VOE): Not greater than Greenguard Children & Schools
Certification emissions levels.
4. Color: As selected from manufacturer's standard line of not less than [5] colors.
F. Multi-Component, Non-sag, Polyurethane Joint Sealant: ASTM C 920, Type [M], Grade [NS],
Class [50], Use [I].
1. Basis of Design Product: Tremco, Inc., Dymeric 240 FC.
2. Volatile Organic Compound (VOC) Content: [0] g/L maximum.
3. Volatile Organic Emissions (VOE): Not greater than Greenguard Children & Schools
Certification emissions levels.
4. Color: As selected from manufacturer's standard line of not less than [70] colors.
A. Latex Joint Sealant: Siliconized acrylic latex, ASTM C 834, Type [OP], Grade [NF].
1. Basis of Design Product: Tremco, Inc., Tremflex 834.
2. Volatile Organic Compound (VOC) Content: [35] g/L maximum.
3. Volatile Organic Emissions (VOE): Not greater than Greenguard Children & Schools
Certification emissions levels.
4. Color: White, paintable.
A. Pre-Formed Silicone Joint Seals: Manufacturer's standard seal consisting of precured low-modulus
silicone extrusion, in sizes to fit applications indicated on Drawings, combined with a neutral-curing
liquid silicone sealant for bonding seals to substrates.
1. Basis of Design Product: Tremco, Inc.; Spectrem SimpleSeal.
B. Pre-Formed Foam Joint Seals: Manufacturer's standard preformed, pre-compressed, open-cell foam
seal manufactured from urethane foam with minimum density of [10] lb/cu. ft. ([160] kg/cu. m),
impregnated with water-repellent agent. Provide factory-produced pre-compressed sizes selected to fit
joint widths; coated on one side with a pressure-sensitive adhesive.
1. Basis of Design Product: Tremco, illmod 600.
2. Thermal conductivity ASTM C 518: [.28] – [0.30] BTU-in/hr-°F-ft2.
3. Thermal resistance ASTM C 518: [3.3] – [3.6] hr-°F-ft2/BTU.
A. Cylindrical Sealant Backing: ASTM C 1330, Type [B] non-absorbent, bi-cellular material with
surface skin, or Type [O] open-cell polyurethane, as recommended by sealant manufacturer for
application.
B. Bond Breaker Tape: Polymer tape compatible with joint sealant and adjacent materials and
recommended by sealant manufacturer.
C. Joint Substrate Primers: Substrate primer recommended by sealant manufacturer for application.
E. Masking tape: Non-staining, non-absorbent tape product compatible with joint sealants and adjacent
joint surfaces.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine joint profiles and surfaces to determine if work is ready to receive joint sealants. Verify joint
dimensions are adequate for development of sealant movement capability. Verify joint surfaces are
clean, dry, and adequately cured. Proceed with joint sealant work once conditions meet sealant
manufacturer's written recommendations.
3.2 PREPARATION
A. Joint Surface Cleaning: Clean joints prior to installing joint sealants using materials and methods
recommended by sealant manufacturer. Comply with ASTM C 1193.
1. Remove curing compounds, laitance, form-release agents, dust, and other contaminants.
2. Clean nonporous and porous surfaces utilizing chemical cleaners acceptable to sealant
manufacturer.
3. Protect elements surrounding the Work of this section from damage or disfiguration. Apply
masking tape to adjacent surfaces when required to prevent damage to finishes from sealant
installation.
A. Sealant and Primer Installation Standard: Comply with ASTM C 1193 and manufacturer's written
instructions.
B. Joint Backing: Select joint backing materials recommended by sealant manufacturer as compatible
with sealant and adjacent materials. Install backing material at depth required to produce profile of
joint sealant allowing optimal sealant movement.
1. Install joint backing to maintain the following joint ratios:
a. Joints up to [1/2] inch ([13] mm) wide: [1] : [1] width to depth ratio.
C. Masking: Mask adjacent surfaces to prevent staining or damage by contact with sealant or primer.
D. Joint Priming: Prime joint substrates when recommended by sealant manufacturer or when indicated
by preconstruction testing or experience. Apply recommended primer using sealant manufacturer's
recommended application techniques.
E. Liquid Sealant Application: Install sealants using methods recommended by sealant manufacturer, in
depths recommended for application. Apply in continuous operation from bottom to top of joint
vertically and horizontally in a single direction. Apply using adequate pressure to fill and seal joint
width.
1. Tool sealants immediately with appropriately shaped tool to force sealants against joint backing
and joint substrates, eliminating voids and ensuring full contact.
2. Install sealant free of air pockets, foreign embedded matter, ridges, and sags.
3. Tool exposed joint surface concave using tooling agents approved by sealant manufacturer for
application.
F. Cleaning: Remove excess sealant using materials and methods approved by sealant manufacturer that
will not damage joint substrate materials.
1. Remove masking tape immediately after tooling joint without disturbing seal.
2. Remove excess sealant from surfaces while still uncured.
H. Installation of Preformed Seals: Install seals immediately after removing protective wrapping. Do not
stretch or misshape material. Place seals to provide continuity at ends, turns, and intersections. Apply
heat to sealant when recommended by sealant manufacturer's written instructions.
A. Field-Adhesion Testing: Perform adhesion tests in accordance with manufacturer’s instructions and
with ASTM C 1193, Method [A].
1. Perform [5] tests for the first [1000] feet ([300] m)] of joint length for each kind of sealant and
joint substrate, and one test for each [1000] feet ([300] m)] of joint length thereafter or [1] test
per each floor per building elevation, minimum.
2. For sealant applied between dissimilar materials, test both sides of joint.
B. Remove sealants failing adhesion test, clean substrates, reapply sealants, and re-test. Test adjacent
sealants to failed sealants.
C. Submit report of field adhesion testing to Architect indicating tests, locations, dates, results, and
remedial actions taken.
G. Exterior perimeter joints at frames of doors, windows, storefront frames, curtain wall frames, and
louvers.
1. Joint Sealant: Single-component neutral-curing non-staining silicone sealant.
2. Joint Sealant: Multi-component neutral-curing non-staining field tintable silicone sealant.
3. Joint Sealant: Single-component non-sag urethane sealant.
4. Joint-Sealant Color: As selected from manufacturer's standard colors.
H. Exterior joints within aluminum storefront framing, curtain walls, and window systems:
1. Joint Sealant: Single-component neutral-curing non-staining silicone sealant.
2. Joint-Sealant Color: As selected from manufacturer's standard colors.
E. Interior sanitary joints between plumbing fixtures, food preparation fixtures, and casework and
adjacent walls, floors, and counters.
1. Joint Sealant: Mildew-Resistant, Single-Component, non-sag, acid-curing silicone joint sealant.
2. Joint-Sealant Color: As selected from manufacturer's standard colors. Multiple colors required
to match several conditions.
F. Interior traffic joints in floor and between floor and wall construction.
1. Joint Sealant: Single-component pourable urethane sealant.
2. Joint-Sealant Color: As selected from manufacturer's full range.
G. Interior non-moving joints between interior painted surfaces and adjacent materials.
1. Joint Sealant: Siliconized acrylic latex.
2. Joint-Sealant Color: Paintable.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Work Included:
1. The work under this section shall include the furnishing of all items shown on the drawings and as
specified herein, as needed for a complete and proper installation, including, but not limited to the
following:
1. Hollow Metal Doors.
2. Hollow Metal Door Frames.
B. Related Work:
1. Documents affecting work of this Section include, but are not necessarily limited to, Sections in
Division 1 of these Specifications, and the following:
1. Section 04 2000 - Unit Masonry.
3. Section 05 5000 - Metal Fabrications.
4. Section 06 1000 - Rough Carpentry.
8. Section 07 9200 - Joint Sealers.
8. Section 08 7100 - Door Hardware.
9. Section 08 8000 - Glazing.
10 Section 09 9100 - Painting.
11 Division 23 - Heating, Ventilation and Air Conditioning.
1.2 REFERENCES
A. Doors and Frames: Conform to applicable codes for fire ratings. It is the intent of this specification that
door hardware and its application comply or exceed the standards for labeled openings. In case of
conflicts in required fire protection ratings, provide fire ratings as required by NFPA and UL.
1. Fire Door Assemblies in Exit Enclosures and Exit Passageways: Maximum transmitted
temperature end point of not more than [250°] F [121°] C above ambient at the end of 30 minutes
of the standard fire test exposure.
1.4 SUBMITTALS
A. General: Submit the following in accordance with Conditions of Contract and Division 01
Specifications, Section 01 3300 - Submittal Procedures; for submittal procedures.
B. Coordinate approved shop drawings with all other trades and manufacturers whose products are used in
conjunction with the Hollow Metal Doors and Frames, as listed under Section 08 1113.
C. The door hardware supplier is to furnish all required templates, template reference numbers and / or
physical hardware to the hollow metal door and frame supplier in order to cut, reinforce, or otherwise
prepare the frames to receive the door hardware items.
D. The hollow metal door and frame supplier shall furnish, to the Architect, complete copies of the
proposed hollow metal doors and frames schedule and / or shop drawings, as described in Section
01 3300, using the same reference number for details and openings as those on the contract drawings.
These shall be submitted to the Architect for approval.
E. Upon request of the Architect or for any substitution to this specification, six [6] copies of the hollow
metal door and frame manufacturer’s catalog cut sheets are to be submitted to the Architect for approval,
before any material is placed on the jobsite.
A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary
crafts and who are completely familiar with the specified requirements and the methods needed for the
proper performance of the work to be performed in this Section.
B. Select a qualified hollow metal door and frame distributor who is a direct account of the manufacturer of
the products furnished. In addition, that distributor must have in their regular employment an
Architectural Hardware Consultant [AHC], a Certified Door Consultant [CDC], or an Architectural
Openings Consultant [AOC], who will be available to consult with the Architect and Contractor
regarding matters affecting the door and frame openings.
C. Provide hollow metal doors and frames as manufactured by a single firm specializing in the production
of this type of work.
D. Provide hollow metal doors and frames complying with the Steel Door Institute recommended
specifications for Standard Steel Doors and Frames ANSI / SDI 100 [Latest Edition] and as herein
specified.
E. Fire Ratings Compliance: Fire-rated hollow metal doors and frames shall comply with building code
standards having local jurisdiction. All doors and frames shall be installed in accordance with NFPA-
80.
1. Positive Pressure Testing - UBC-7-2-97 or UL10C.
2. Only smoke gasketing applied around the perimeter of the frames to meet the “S” rating is
permissible.
1.6 SAMPLES
A. If requested by the Architect, submit an [18] inch by [24] inch cut-away sample door and frame with
provisions for hinge, lockset, and corner section.
1. Construct door sample to show vertical edge construction, top and bottom construction, insulation,
face stiffeners, hinge, and other applied hardware reinforcements. Include louver sections and
glazing stop where applicable.
2. Construct frame sample to show frame profile, welded corner joint, welded hinge reinforcement,
dust cover boxes, floor anchors, and wall anchors. Include panel and louver sections and glazing
stops where applicable.
B. All hollow metal doors and frames must be properly marked with a door opening mark number to
correspond with the door and frame schedule.
C. Inspect doors and frames upon delivery for damage. Minor damage is to be repaired, provided the finish
items are equal in all respects to the new work and acceptable to the Architect.
D. Deliver all steel doors in cartons and palletized to provide protection during transit and job storage.
E. Inspect doors and frames upon delivery for damage. Minor damage is to be repaired, provided the finish
items are equal in all respects to the new work and acceptable to the Architect.
F. Store doors and frames, at the building site, under cover. Place units on wood sills or on the floor in a
manner that will prevent rust and damage. Avoid the use of non-vented plastic or canvas shelters, which
could create a humidity chamber. If the wrapper on the door becomes wet, remove the carton
A. The installer must examine the conditions under which hollow metal doors and frames will be installed
and notify the contractor in writing of any condition detrimental to the proper and timely completion of
the work.
PART 2 - PRODUCTS
A. Locate hardware on doors and frames in accordance with the manufacturer’s standard locations.
B. When hollow metal frames are used with wood doors or FRP doors, the hardware preparation on the
doors is governed by its location on the frames. If the doors are to be factory mortised, the door supplier
is responsible for coordinating hardware locations.
C. Hardware reinforcements are to be in accordance with the minimum standard gauges as listed in ANSI /
SDI-100; or as specified under Section 08 7100 - Door Hardware.
D. Doors shall be mortised, reinforced, and function holes provided, at the factory, in accordance with the
hardware schedule and templates provided by the hardware supplier. All through-bolt holes, attachment
holes, or drilling and tapping for surface hardware, shall be performed by others.
2. All frames are to be assembled so that the face miter seam is “closed and tight”. Weld the face
miter seam, grind with a minimal [100] grit sandpaper for a higher gloss paint application and dress
the welded area smooth. Stitch weld in the throat of the frame corner or intersection. Apply a zinc
rich primer over the grinding area, and finish with a matching prime paint.
3. Hinge reinforcements shall be not less than a [7] gauge [0.180] inch ([4.7] mm)] universal plate,
[1-1/4] inch by [9] inch height, to receive heavy weight [0.180] hinges; or as specified under
Section 08 7100 - Door Hardware. Strike reinforcements shall be not less than a [16] gauge [0.053]
inch ([1.3] mm)] plate, and closer reinforcements shall be not less than a [14] gauge [0.067] inch
([1.7] mm)] plate. Adequate reinforcements shall be provided for other door hardware items, as
required. Steel plaster guards shall be furnished for all mortised cutouts. All required
C. Fabrication:
1. General Design and Construction:
a. Provide hollow metal frames for doors, transoms, sidelights, borrowed lites and other
openings to the size and design as shown on the architectural drawings.
b. All finished work shall be strong and rigid, neat in appearance, square, true, and free of
defects, warp or buckle.
c. Jamb depths, trim, profile, and backbends shall be as scheduled by the Architect and shown
on approved shop drawings.
d. When shipping limitations so dictate, frames for large openings shall be fabricated in sections
designed for splicing or splining in the field by others.
e. Hardware reinforcements are to be in accordance with the minimum standard gauges as listed
in ANSI / SDI-100.
f. Frames shall be mortised, reinforced, drilled, and tapped at the factory for template mortised
hardware only, in accordance with an approved hardware schedule and templates; provided
by the hardware contractor. Where surface mounted hardware is to be applied, frames shall
have reinforcing plates only; all drilling and tapping shall be performed by others.
g. Hinge reinforcements shall be no less than [7] gauge [0.180] inch ([4.7] mm) steel.
D. Anchors:
1. Floor anchors shall be provided, loose or welded to the frame and punched with [3/8] inch ([9.6]
mm) holes, for anchoring to the floor; at each jamb.
2. Anchors for installation in masonry walls shall be of the wire type. Provide not less than three [3]
anchors for each jamb. Anchors shall be not less than [0.156] inch diameter steel wire.
3. Anchors for installation in stud partitions shall be steel of a suitable design, not less than the gauge
of the frame thickness. Provide not less than three [3] anchors for each jamb with anchors loose or
welded to the frame.
4. Dust boxes or mortar guards shall be no less than [26] gauge [0.0179] inch ([0.455] mm)] on
frames to be set in masonry or on strike mortises in drywall or plaster partitions.
5. All frames, that are to be welded, shall be provided with a steel spreader temporarily attached to
the bottom of both jambs to serve as a brace during shipping and handling. Spreader bars are for
bracing only and shall not be used to size the frame opening. Installers are not to assume that just
because frames are shipped with spreader bars, that the frames are already square. Spreader bars
are to be removed immediately prior to setting frames accurately in position.
6. Loose glazing stops shall be of galvanized steel, not less than [16] gauge [0.05] inch ([1.3] mm),
butted at corner joints and secured to the frame with countersunk cadmium or zinc-plated screws.
7. Except on weather-stripped doors, drill the stop to receive three [3] silencers on single door frames,
four [4] silencers on single “Dutch” door frames, and two [2] silencers on double door frames.
3. Hinge reinforcements shall be not less than a [7] gauge [0.180] inch ([4.7] mm) plate, [1-1/4] inch
by [9] inch height, to receive heavy weight [0.180] hinges; or as specified under Section 08 7100 -
Door Hardware. Lock reinforcements shall be not less than a [16] gauge [0.053] inch ([1.3] mm)
plate, and closer reinforcements shall be not less than a [14] gauge [0.067] inch ([1.7 mm) plate.
Adequate reinforcements shall be provided for other door hardware items, as required. All required
reinforcements, for door hardware items, shall be welded to both face sheets and fabricated of
galvannealed steel.
4. Reinforce, and seal against moisture intrusion, tops and bottoms of all doors with a continuous
galvannealed steel channel not less than [14] gauge [0.067] inch ([1.7] mm), extending the full
width of the door and welded to the face sheets. Doors with an inverted top channel shall have a
steel closure channel, so that the web of the channel is flush with the top of the face sheets of the
door.
5. Door Cores: Doors shall be reinforced, stiffened, sound deadened, and insulated with a rigid
polystyrene core bonded to the inside faces of both panels with contact adhesive. Voids around the
perimeter of the door shall be filled with kraft-fibre honeycomb.
3. Hinge reinforcements shall be not less than a [7] gauge [0.180] inch ([4.7] mm) plate, [1-1/4] inch
by [9] inch height, to receive heavy weight [0.180] inch ([4.7] mm) hinges; or as specified under
5. Door Cores: Doors shall be reinforced, stiffened, sound deadened, insulated and completely filled
with a one piece, chemically-treated, [99] lb., [1] inch wide hexagonal cell, kraft-fibre honeycomb
core, sanded edges, securely bonded to both face sheets, under pressure, with a waterproof, contact
adhesive, and with a minimum insulation value of [R-2.44], [U-0.37], and a STC Rating of [32].
A. Construct and install doors and frames to comply with the current issue of the National Fire Protection
Association (NFPA) Standard Number [80], as herein specified.
B. Labeled doors and frames shall comply with the procedures of the labeling agencies and the codes of the
Authority Having Jurisdiction.
C. Labeled doors and frames shall be provided for those openings requiring fire protection rating as
determined and scheduled.
D. All labeled fire doors and frames shall be of a type which has been investigated and tested in accordance
with either UL-10(b), ASTM E-152, NFPA 252, ANSI A2.2, or UL-10(c), UBC 7-2-1997.
E. Underwriter’s Laboratories, Inc. (UL) labeled doors and frames shall be manufactured under the UL
factory inspection program and in strict compliance to UL procedures, and shall provide a degree of fire
protection, heat transmission, and panic loading capability indicated by the opening class.
F. Intertek Testing Services - Warnock Hersey (ITS-WH) labeled doors and frames shall be manufactured
to meet the specific requirements of that labeling agency’s current procedure for the tested hourly rating
designated and shall be subject to inspection by representatives of the labeling agency.
G. A physical label or approved marking shall be affixed to the fire door and/or fire door frame, at an
authorized facility as evidence of compliance with procedures of the labeling agency.
A. Doors and frames are to be thoroughly cleaned and chemically treated to insure a maximum finish paint
adhesion. All surfaces of the door and frame exposed to view shall receive a factory applied coat of rust
inhibiting primer. The finish shall meet the requirements for acceptance stated in ANSI A224.1 “Test
Procedure and Acceptance Criteria for Prime Painted Steel Surfaces”. The prime finish is not intended to
be the final layer of protection from the elements. Field painting using a good grade of oil-based paints
shall be provided in accordance with the recommendations of the door and frame manufacturer. For
specialty types of finished coatings, the paint supplier should also be consulted.
PART 3 - EXECUTION
3.1 INSPECTION
A. It is the responsibility of the General Contractor to make sure that all dimensions for existing openings
or exiting frames (strike height, hinge spacing, hinge backset, etc.), given to the hollow metal door and
frame manufacturer, are accurate.
B. It is the responsibility of the General Contractor to assure that scratches or disfigurements, caused in
shipping or handling, are properly cleaned and touched up with a rust inhibiting primer.
3.2 INSTALLATION
A. Door Frames:
1. Prior to installation, all frames must be checked for rack, twist, and out of square conditions.
2. Place frames prior to enclosing walls and ceilings. Set frames accurately in position, plumbed, and
braced securely until permanent anchors are set. Remove shipping spreader bars and insert, a
minimum of three [3], wooden spreaders cut to the opening width and notched to clear the stops of
the frame.
3. Fill frames in masonry walls solid with mortar.
4. When temperature conditions necessitate an additive to be used in plaster or mortar to prevent
freezing, the contractor installing the frames shall coat the inside of the frames, in the field, with an
asphaltic or flexible rubberized epoxy-fortified coating, prior to grouting, to a minimum [1/16] inch
[1.6mm] thickness.
5. SDI-105, “Recommended Erection Instructions for Steel Frames” and SDI-110 “Standard Steel
Doors and Frames for Modular Masonry Construction” shall indicate the proper installation
procedures.
6. Install fire rated frames in accordance with NFPA 80.
B. Doors:
1. Install doors plumb and in true alignment in a prepared opening and fasten them to achieve the
maximum operational effectiveness and appearance.
2. Proper door clearance must be maintained in accordance with SDI-110.
3. Where necessary, metal hinge shims are acceptable to maintain clearances.
4. “Installation Guide for Doors and Hardware”, published by DHI, is recommended for further
details.
C. Hardware must be applied in accordance with the hardware manufacturer’s templates and instructions.
A. Final Adjustments:
1. Check and readjust operating finish hardware items in hollow metal work just prior to final
inspection.
2. Leave work in complete and proper operating condition.
3. Remove defective work and replace with work complying with the specified requirements.
B. Immediately after erection, sand smooth all rusted and damaged areas of prime coat and apply a touch
up of a compatible air-drying primer.
3.4 SCHEDULES
A. After installation, copies of the door and frame schedules shall be placed in a file folder, along with a
copy of all door and frame submittals, turn over to the Owner when the building is accepted.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Access doors and frames for wall and ceiling surfaces.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 09 2900 – Gypsum Board.
5. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Provide sizes, types, finishes, scheduled locations, and details of adjoining work.
B. Shop Drawings:
1. Door and panel units: Show types, thickness of metals, full size profiles of door members.
2. Hardware: Show materials, finishes, locations of fasteners, types of fasteners, locations and
types of operating hardware, and details of installation.
3. General: Show connections of units and hardware to other Work.
C. Materials: For each type of material required to complete the work of this section, provide primary
materials which are the products of a single manufacturer.
A. Manufacturer's Warranty: Provide manufacturer's standard warranty against defects in materials and
workmanship.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Wall and Ceiling Access Panels: Contract Documents are based on products by:
1. Milcore
5030 Corporate Exchange Blvd, SE
Grand Rapids, Michigan 49512
Telephone: 800-624-6842
Website: (www.milcorinc.com)
PART 3 EXECUTION
3.1 INSPECTION
A. Verify that the substrate is dry, clean, and free of foreign matter and in compliance with requirements
for installation tolerances and other conditions affecting performance. Report and correct any defects
prior to any installation.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.3 INSTALLATION
A. Position units where indicated or where required to provide convenient access to concealed work
requiring maintenance.
B. Inspect and make necessary repairs before covering. Repair or replace damaged material according to
manufacturer’s literature.
C. Product and accessories are not designed for permanent exposure. Cover with insulation or exterior
cladding as soon as schedule allows.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Manually operated steel overhead coiling counter shutters.
2. Operating hardware, controls, and supports.
B. Related Sections:
1. Division 1: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 07 9200 – Joint Sealers
5. Section 08 1113 – Hollow Metal Doors and Frames.
6. Section 07 7100 – Hardware.
7. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: For each type and size of overhead coiling door and accessory.
1. Include construction details, material descriptions, dimensions of individual components,
profiles for slats, and finishes.
2. Include rated capacities, operating characteristics, electrical characteristics, and furnished
accessories.
3. Include description of automatic closing device and testing and resetting instructions.
B. Shop Drawings: For each installation and for special components not dimensioned or detailed in
manufacturer’s product data.
1. Include plans, elevations, sections, and mounting details.
2. Include details of equipment assemblies and indicate dimensions, required clearances, and
components.
3. Show controls, locking devices and other accessories.
C. Samples for Initial Selection: Upon request, provide manufacturer’s finish charts showing full range
of colors and textures available for units with factory applied finishes.
1. Include similar samples of accessories involving color selection.
E. Closeout Submittal:
1. Operation and maintenance data.
B. Installer Qualifications: Installer shall be authorized and qualified to install overhead door systems on
the type and scope of project specified.
B. Store and dispose of all materials in accordance with federal, state and local laws.
1.7 COORDINATION
A. Coordinate with other operations and installation of adjacent materials to avoid damage to installed
materials.
1.8 WARRANTIES
A. Warranty: Manufacturer’s warranty that all parts and components are to be free from defects in
materials and workmanship for [1] year.
B. Warranty: Manufacturer’s warranty that all parts and components, except counterbalance spring and
finish, are to be free from defects in materials and workmanship for [5] years. Counterbalance springs
to be warrantied for [1] year.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis - Coiling Counter Shutters: Contract Documents are based on products by:
1. CHI Overhead Doors, Inc.
1485 Sunrise Drive
Arthur, Illinois 61911
Telephone: 217-543-2135
Website: (www.chiohd.com)
B. Source Limitations: Provide overhead coiling doors from one manufacturer for each type of door.
Provide operators and other accessories from source acceptable to overhead coiling door
manufacturer.
2.3 MATERIALS
B. Curtain:
1. Material: [22] gage galvanized steel.
2. Finish: Hot-dipped galvanized in accordance with ASTM A653 and with baked on enamel
primer coat and polyester finish coat.
3. Polyester Finish: [Galvanized].
C. Profile:
1. Flat, non-insulated, [1-1/2] inches high by [1/2] inch deep.
D. End Locks:
1. Nylon, attached to every other slat to act as wearing surface and prevent lateral movement.
F. Bottom Bar:
1. Extruded aluminum tube type bottom bar.
2. Bottom Bar Finish: Clear anodized aluminum.
G. Guides:
1. [2] formed steel, bolted together to form guide channel and mounting surface with soft brush
guide runners full height to prevent metal-to-metal contact.
2. Guide Material: Aluminum.
3. Guide Finish: Clear anodized aluminum.
H. Head Plate:
1. Rectangular steel plate, with precision sealed ball bearings supporting drive side axle.
I. Barrel Assembly:
1. Steel pipe sized for maximum deflection under loading of [0.03] inch per foot of span, with
threaded rings or lugs welded to barrel assembly for curtain attachment.
K. Hood: Shaped to fit within the head plates and with intermediate supports as required.
1. Hood Material: Minimum [24] gauge galvanized steel.
2. Hood Finish: Polyester Finish: [Galvanized].
3. Provide head plate covers to match hood.
L. Weather Seal:
1. Tubular vinyl bottom seal.
M. Locking Mechanism:
1. Interior mounted plated steel slide bolt locks with padlock provisions.
N. Mounting:
1. Face of wall and above lintel.
O. Operation:
1. Manual Push Up.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions for compliance with requirements for substrate construction
and other conditions affecting performance of the work.
C. Proceed with installation only after all unsatisfactory conditions have been corrected.
3.2 INSTALLATION
C. Fit and align shutter assembly including hardware, level and plumb, to provide smooth operation.
3.3 ADJUSTING
A. Adjust hardware and moving parts so that doors operate smoothly throughout full operating range.
3.4 DEMONSTRATION
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Manually Operated Overhead Coiling Service Door.
2. Operating hardware, controls, and supports.
B. Related Sections:
1. Division 1: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 07 9200 – Joint Sealers
5. Section 08 1113 – Hollow Metal Doors and Frames.
6. Section 08 7100 – Door Hardware.
7. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: For each type and size of overhead coiling door and accessory.
1. Include construction details, material descriptions, dimensions of individual components,
profiles for slats, and finishes.
2. Include rated capacities, operating characteristics, electrical characteristics, and furnished
accessories.
3. Include description of automatic closing device and testing and resetting instructions.
B. Shop Drawings: For each installation and for special components not dimensioned or detailed in
manufacturer’s product data.
1. Include plans, elevations, sections, and mounting details.
2. Include details of equipment assemblies and indicate dimensions, required clearances, and
components.
3. Show controls, locking devices and other accessories.
C. Samples for Initial Selection: Upon request, provide manufacturer’s finish charts showing full range
of colors and textures available for units with factory applied finishes.
1. Include similar samples of accessories involving color selection.
D. Samples for Verification: Upon request, provide for each type of exposed finish on the following
components in manufacturer’s standard sizes.
1. Curtain slats.
2. Bottom bar.
B. Installer Qualifications: Installer shall be authorized and qualified to install overhead door systems on
the type and scope of project specified.
B. Store and dispose of all materials in accordance with federal, state and local laws.
1.7 COORDINATION
A. Coordinate with other operations and installation of adjacent materials to avoid damage to installed
materials.
1.8 WARRANTIES
A. Warranty: Manufacturer’s warranty that all parts and components are to be free from defects in
materials and workmanship for [1] year.
B. Warranty: Manufacturer’s warranty that all parts and components, except counterbalance spring and
finish, are to be free from defects in materials and workmanship for [5] years. Counterbalance springs
to be warrantied for [1] year.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis - Coiling Counter Shutters: Contract Documents are based on products by:
1. CHI Overhead Doors, Inc.
1485 Sunrise Drive
Arthur, Illinois 61911
Telephone: 217-543-2135
Website: (www.chiohd.com)
B. Source Limitations: Provide overhead coiling doors from one manufacturer for each type of door.
Provide operators and other accessories from source acceptable to overhead coiling door
manufacturer.
2.3 MATERIALS
C. Insulation:
1. Fill slats with laid in place polyurethane insulation board complying with maximum flame
spread and smoke developed indexes of [75] and [450] respectively, according to ASTM E84 or
UL [723]. Enclose and bond insulation within slat faces.
D. Profile:
1. Flat, non-insulated, [1-1/2] inches high by [13/16] inch deep.
E. End Locks:
1. Nylon, attached to every other slat to act as wearing surface and prevent lateral movement.
H. Bottom Bar:
1. Extruded aluminum tube type bottom bar.
2. Bottom Bar Finish: Clear anodized aluminum.
I. Guides: Structural angles bolted together to form guide and mounting surface.
1. Guide Material: Steel.
J. Head Plate:
1. Rectangular steel plate, with precision sealed ball bearings supporting drive side axle.
K. Barrel Assembly:
1. Steel pipe sized for maximum deflection under loading of [0.03] inch per foot of span, with
threaded rings or lugs welded to barrel assembly for curtain attachment.
L. Springs:
1. Spring tension assembly supported within barrel by precision ball bearings. Curtain weight
counterbalanced by oil tempered, helically wound torsion springs; grease packed and mounted
on steel torsion shafts with cast spring plug.
2. Designed for minimum [20,000] cycles.
M. Hood: Shaped to fit within the head plates and with intermediate supports as required.
1. Hood Material: Minimum [24] gauge galvanized steel.
2. Hood Finish: Polyester Finish: [Galvanized].
3. Provide head plate covers to match hood.
N. Weather Seal:
1. Tubular vinyl bottom seal.
2. Vinyl guide seal with rubber hood baffle.
3. Guide brush seal.
4. Header brush seal.
O. Locking Mechanism:
1. Two plated steel slide bolt locks with padlock provisions.
2. Interlock Switches: Equip power-operated doors with safety interlock switch to disengage
power supply when door is locked.
P. Mounting:
1. Face of wall and above lintel.
Q. Manual Operation:
1. Chain Hoist.
R. Wind Load Design: Design door assembly to withstand a minimum of [20] psf in accordance with
ASTM E330 using a [1.0] factor of safety.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions for compliance with requirements for substrate construction
and other conditions affecting performance of the work.
C. Proceed with installation only after all unsatisfactory conditions have been corrected.
C. Fit and align shutter assembly including hardware, level and plumb, to provide smooth operation.
3.3 ADJUSTING
A. Adjust hardware and moving parts so that doors operate smoothly throughout full operating range.
3.4 DEMONSTRATION
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Architectural aluminum fixed and horizontal sliding windows including perimeter trims, stools,
accessories, shims and anchors, and perimeter sealing of window units.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 06 1100 – Framing and Sheathing.
4. Section 07 2800 – Moisture Barriers.
5. Section 07 4610 – Fiber Cement Siding.
6. Section 07 9200 - Joint Sealers.
7. Section 08 8000 - Glazing.
1.3 SUBMITTALS
A. Product Data: Include construction details, material descriptions, fabrication methods, dimensions of
individual components and profiles, hardware, finishes, and operating instructions for each type of
aluminum window indicated.
B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other work,
operational clearances and installation details.
C. Samples for Initial Selection: For units with factory-applied color finishes including samples of
hardware and accessories involving color selection.
E. Product Schedule: For aluminum windows. Use same designations indicated on Drawings.
F. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing
agency for each type, class, grade, and size of aluminum window. Test results based on use of
downsized test units will not be accepted.
A. Installer Qualifications: An installer which has had successful experiences with installation of the
same or similar units required for this project and other projects of similar size and scope.
C. Source Limitations: Obtain aluminum windows through one source from a single manufacturer.
D. Product Options: Drawings indicate size, profiles, and dimensional requirements of aluminum
windows and are based on the specific system indicated. Refer to Division 01 Section “Product
Requirements.” Do not modify size and dimensional requirements.
1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's
approval. If modifications are proposed, submit comprehensive explanatory data to Architect for
review.
A. Field Measurements: Verify aluminum window openings by field measurements before fabrication
and indicate measurements on Shop Drawings.
1.6 WARRANTY
PART 2 - PRODUCTS
2.1 MANUFACTURERS
2.2 MATERIALS
A. Aluminum Extrusions Alloy and temper recommended by aluminum window manufacturer for
strength, corrosion resistance, and application of required finish and not less than [0.070] inch [1.8]
mm wall thickness at any location for the main frame and sash members.
B. Thermal Barrier: The thermal barrier shall be Kawneer consisting of two parallel glass fiber-
reinforced nylon strips installed continuously and mechanically bonded to the aluminum.
D. Anchors Clips, and Accessories: Aluminum, nonmagnetic stainless steel, or zinc-coated steel or iron
complying with ASTM B 633 for SC 3 severe service conditions; provide sufficient strength to
withstand design pressure indicated.
F. Sealant: For sealants required within fabricated windows, provide window manufacturer's standard,
permanently elastic, non-shrinking, and non-migrating type recommended by sealant manufacturer for
joint size and movement.
2.4 GLAZING
2.5 HARDWARE
A. General: Provide manufacturer's standard hardware fabricated from aluminum, stainless steel, or other
corrosion-resistant material compatible with aluminum; designed to smoothly operate, tightly close,
and securely lock aluminum windows, and sized to accommodate sash weight and dimensions.
C. Exterior Panning and Interior Trims: Extruded aluminum, 6063-T6 alloy and temper, extruded to
profiles and details indicated. Seal exterior joints with manufacturer's standard sealant to assure water-
tight joints.
1. Exterior Panning and Trims: All panning profiles shall be a minimum thickness of [0.062] inch
(1.57 mm) to match the profiles as shown the drawings. Any profile variations shall be
submitted to the architect and/or owner for approval [10] days prior to bid date. All panning
shall be factory fabricated for field assembly. All corner joinery shall be factory cut. Joinery at
the sill shall be coped and butt-type construction. All preparations for assembly shall be
completed by the window manufacturer. Upon assembly, panning frame joints shall be back-
sealed to prevent moisture penetration.
2. Interior Trims: The interior face trim minimum wall thickness shall be 0.062" (1.57 mm). The
face trim shall snap-fit onto concealed mounting clip. Exposed fasteners shall not be accepted.
The mounting clip shall be extruded aluminum of 6063-T6 alloy and temper. The minimum
wall thickness shall be [0.062] inch (1.57 mm). The trim clips shall be provided in [4] inch
(101.6 mm) lengths and spaced a maximum of [18] inch (457.2 mm) center to center.
2.6 ACCESSORIES
A. Insect Screens: Extruded aluminum frames, 6063-T6 alloy and temper, joined at corners.
1. Screen Cloth: Mesh Aluminum [18] x [16].
2. Frames: Finished to match aluminum windows.
3. Splines: Extruded vinyl. Removable to permit rescreening.
2.7 FABRICATION
A. Framing Members, General: Fabricate components that, when assembled, have the following
characteristics:
1. Profiles that are sharp, straight, and free of defects or deformations.
2. Accurately fit joints; make joints flush, hairline and weatherproof.
3. Means to drain water passing joints, condensation within framing members, and moisture
migrating within the system to exterior.
4. Physical and thermal isolation of glazing from framing members.
5. Accommodations for thermal and mechanical movements of glazing and framing to maintain
required glazing edge clearances.
6. Provisions for field replacement of glazing.
7. Fasteners, anchors, and connection devices that are concealed from view to greatest extent
possible.
C. Fabricate aluminum windows in sizes indicated. Include a complete system for assembling
components and anchoring windows.
D. Fabricate aluminum windows that are re-glazable without dismantling sash or framing.
E. Mullions: Provide mullions and cover plates as shown, matching window units, complete with anchors
for support to structure and installation of window units. Allow for erection tolerances and provide for
movement of window units due to thermal expansion and building deflections, as indicated. Provide
mullions and cover plates capable of withstanding design loads of window units.
F. Sub-Frames: Provide sub frames with anchors for window units as shown, of profile and dimensions
indicated but not less than [0.093] inch (2.4 mm) thick extruded aluminum. Miter or cope corners, and
join with concealed mechanical joint fasteners. Finish to match window units. Provide sub frames
capable of withstanding design loads of window units.
G. Factory Glazed Fabrication: Glaze aluminum windows in the factory where practical and possible for
applications indicated. Comply with requirements in Division 08 Section “Glazing” and with
AAMA/WDMA/CSA 101/I.S.2/A440-08 (NAFS).
H. Glazing Stops: Provide snap-on glazing stops coordinated with Division 08 8000 - Glazing and
glazing system indicated. Provide glazing stops to match frame.
A. Superior Performing Organic Coatings System: Polyvinylidene fluoride (PVDF) multi-coat superior
performing organic coatings system complying with AAMA 2605, including at least 70 percent PVDF
resin, and at least 80 percent of aluminum extrusion and panels surfaces having minimum total dry
film thickness (DFT) of 1.2 mils, 0.0012 inch (0.030 mm).
1. Manufacturers:
a. PPG; Duranar: www.ppgmetalcoatings.com/#sle.
b. Substitutions: Under provisions of Division 01.
2. Finish Color: As selected by Architect from manufacturer's standard range.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine openings, substrates, structural support, anchorage, and conditions, with Installer present, for
compliance with requirements for installation tolerances and other conditions affecting performance of
work. Verify rough opening dimensions, levelness of sill plate and operational clearances. Examine
wall flashings, vapor retarders, water and weather barriers, and other built-in components to ensure a
coordinated, weather tight window installation.
1. Masonry Surfaces: Visibly dry and free of excess mortar, sand, and other construction debris.
2. Wood Frame Walls: Dry, clean, sound, well nailed, free of voids, and without offsets at joints.
Ensure that nail heads are driven flush with surfaces in opening and within [3] inches [76.2]
mm of opening.
3. Metal Surfaces: Dry; clean; free of grease, oil, dirt, rust, corrosion, and welding slag; without
sharp edges or offsets at joints.
4. Proceed with installation only after unsatisfactory conditions have been corrected.
A. Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing
windows, hardware, accessories, and other components.
B. Install aluminum framed window system level, plumb, square, true to line, without distortion or
impeding thermal movement, anchored securely in place to structural support, and in proper relation
to wall flashing and other adjacent construction.
C. Set sill members in bed of sealant or with gaskets, as indicated, for weather tight construction.
D. Install aluminum framed window system and components to drain condensation, water penetrating
joints, and moisture migrating within system to the exterior.
E. Separate aluminum from dissimilar materials to prevent corrosion or electrolytic action at points of
contact.
A. Adjust operating sashes, screens, hardware, and accessories for a tight fit at contact points and weather
stripping for smooth operation and weather tight closure. Lubricate hardware and moving parts.
B. Clean aluminum surfaces immediately after installing windows. Avoid damaging protective coatings
and finishes. Remove excess sealants, glazing materials, dirt, and other substances.
C. Clean glass immediately after installing windows. Comply with manufacturer's written
recommendations for final cleaning and maintenance. Remove nonpermanent labels, and clean
surfaces.
D. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during
construction period.
E. Protect window surfaces from contact with contaminating substances resulting from construction
operations. In addition, monitor window surfaces adjacent to and below exterior concrete and
masonry surfaces during construction for presence of dirt, scum, alkaline deposits, stains, or other
contaminants. If contaminating substances do contact window surfaces, remove contaminants
immediately according to manufacturer's written recommendations.
END OF SECTION
A101A 5
A102A 14
A102B 14
A104A 14
A104B 14
A105A 4
A105B 10
A106 1
A107 6
A108 1
A109 4
A110 3
A111 12
A202 8
A203 9
A204 8
A205 9
A206 8
A207 9
A208 8
A209 9
B101A 5
B101B 14
B101C 14
B101D 5
B101E 14
B102 12
B103 7
B104 11
B105A 4
B105B 13
B106 2
B107 2
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions and
Division 01 Specification Sections, apply to this Section.
B. Installation of all electrified and mechanical door hardware items is described and required to be
provided in other related Sections of these Specifications.
Hardware supplier must be an authorized, direct factory distributor of all door hardware and
access control products specified herein to ensure compliance and service of these products.
C. Unless otherwise approved by the Architect / Engineer, furnish all door hardware items as described in
the door hardware schedule.
1.2 SUMMARY
A. This Section includes items known commercially as finish or door hardware that are required for swing,
sliding, and folding doors, except special types of unique hardware specified in the same sections as the
doors and door frames on which they are installed.
C. Related Sections: The following Sections contain requirements that relate to this Section:
1. Section 05 5000 - Metal Fabrications
2. Section 06 1000 - Rough Carpentry
3. Section 07 9200 - Joint Sealers
4. Section 08 1113 - Hollow Metal Doors And Frames
5. Section 08 3313 - Coiling Counter Shutters
6. Section 08 3323 - Overhead Coiling Doors
7. Hardware specified under other Sections is excluded from this Section.
A. Refer to applicable headings for system description for electric hardware products.
1.5 SUBMITTALS
A. General: Submit the following in accordance with Conditions of Contract and Division 01
Specification, Section 01 3300 - Submittal Procedures; for submittal procedures.
B. Product data including manufacturers’ technical product data for each item of door hardware,
installation instructions, maintenance of operating parts and finish, and other information necessary to
show compliance with requirements. Clearly highlight each submitted item and data applicable to this
project on manufacturer’s cut sheets. Arrange cut sheets in an order in which each item appears in the
hardware sets.
C. Final hardware / access control systems schedule coordinated with doors, frames, and related work to
ensure proper size, thickness, hand, function, and finish of door hardware.
1. Door Hardware Schedule Content: Based on hardware indicated, organize schedule into vertical
format “hardware sets” indicating complete designations of every item required for each door or
opening. Use specification Set Numbers with any variations suffixed with A, B, etc.. Do not
deviate or rename from originally specified Set Numbers. Include the following information:
a. Type, style, function, size, and finish of each hardware item.
b. Name and manufacturer of each item.
c. Fastenings and other pertinent information.
d. Location of each hardware set cross referenced to indications on drawings both on floor plans
and in door and frame schedule.
e. Explanation of all abbreviations, symbols, and codes contained in schedule.
f. Mounting locations for hardware.
g. Door and frame sizes and materials.
h. Keying information.
i. Provide a complete and detailed system of operating and elevation diagrams specifically
developed for each opening requiring electrified hardware, except openings where only
electromagnetic door holders and/or door position switches are specified. Provide these
diagrams with the hardware schedule submittals, for approval. The following shall be
included:
(1) Point-To-Point wiring diagram.
D. Samples of each type of exposed hardware unit in finish indicated and tagged with full description for
coordination with schedule. Submit samples prior to submission of final hardware schedule.
1. Samples will be returned to the supplier. Units that are acceptable and remain undamaged through
submittal, review, and field comparison process may, after final check of operation, be
incorporated in the work, within limitations of keying coordination requirements.
E. Templates for doors, frames, and other work specified to be factory prepared for the installation of door
hardware. Check shop drawings of other work to confirm that adequate provisions are made for locating
and installing door hardware to comply with indicated requirements.
1. This is a requirement of the door hardware supplier to furnish all templates of each required door
hardware item to the suppliers of the hollow metal doors and frames. No templates shall be sent
until all door hardware items have been approved.
F. Contract closeout submittals: At the completion of this project, furnish to the Owner two [2] copies of
an Owner’s Operation and Maintenance Manual. This manual shall consist of a labeled, hardcover,
three-ring binder with the following technical information.
1. Maintenance instructions for each door hardware item.
2. Manufacturers’ catalog cut sheets for each of their respective products.
3. Parts list for each of the manufacturers’ respective products.
4. Final “Approved” Door Hardware Schedule.
5. Final “Approved” Keying Schedule.
6. Warranty: Completed and executed warranty forms.
A. General Contractor’s Investigation: Prior to Contract Execution, the General Contractor shall have
thoroughly investigated the entities such as employees, consultants, sub-contractors, manufacturers,
suppliers, etc., and other entities that will be performing work or supplying materials, products,
equipment, or systems for this project, to ensure that they comply with all of the qualifications and
requirements mentioned or implied in the Contract Documents. If it is later determined that any of the
previously mentioned entities do not comply with the qualifications and requirements specified in the
Contract Documents, the General Contractor will be required to replace that entity with a qualified entity
at no increase in Contract Sum or Contract Time.
B. Single Source Responsibility: Obtain each type of hardware (latch and lock sets, hinges, closers,
security equipment, etc.) from a single manufacturer, although several may be indicated as offering
products complying with requirements.
D. Qualifications of Installer: The hardware installer shall have no less than five [5] years of documented
experience in the installation of hardware of similar quantities and types as required for this project.
The installer’s qualifications shall be submitted to the architect, in writing, for approval by the
architect before any work shall commence.
E. Fire-Rated Openings: Furnish door hardware for fire-rated openings that complies with NFPA Standard
No. 80 and requirements of the Authorities Having Jurisdiction. Furnish only items, of door hardware,
that are listed and are identical to products tested by UL, ITS-WH, FM, or other testing and inspecting
organization acceptable to the Authorities Having Jurisdiction, for use on types and sizes of doors
indicated, in compliance with the requirements of fire-rated door and door frame labels.
Project requires door assemblies and components that are compliant with positive pressure and [S] Label
requirements. Specifications must be cross-referenced and coordinated with door and frame
manufacturers to ensure that total door opening engineering is compatible with UL10C Standard for
Positive Pressure Fire Tests of Door Assemblies.
F. Product Qualifications: Manufacturers names and numbers are used to indicate the standards of design
and quality. Submittals should include a sheet listing grade of item, duty rating (if applicable) and
finish.
G. Substitutions: All substitution requests are required to be submitted prior to the bid date and complying
with the procedures and time frame as outlined in Division 01, General Requirements. Approval of
submitted products is at the discretion of the architect and his hardware consultant.
H. General Contractor, hardware distributor, and installers shall count, coordinate, and store all door
hardware items herein, verifying complete counts of all items scheduled and furnished. The
manufacturer’s and Owner’s representatives will inspect the installation of the door hardware items
during that phase of construction. Any deficiencies in installation of all materials included herein shall
be corrected before installation continues.
I. At the project’s completion, the Owner’s representative shall accompany the architect and General
Contractor during the door hardware items punch list phase of the project close-out, ensuring the
Owner’s representative is familiar with all applications and systems, as installed. Refer to additional
requirements under 3.0 EXECUTION.
J. Pre-Installation Meeting: Prior to door hardware installation, the General Contractor / Construction
Manager shall request a hardware installation meeting to be held at the project’s location. This meeting
shall convene no later than one month prior to the hardware’s installation. The types of hardware this
meeting shall include are: locksets, exit devices, and door closers. The manufacturer’s representatives
of the above listed products, in conjunction with the hardware supplier for this project, shall conduct the
installation training. All hardware installers shall be required to attend this meeting to receive certificate
of authorized training. This meeting shall serve as door openings coordination and review of all shop
drawings from related trades prior to the hardware installation.
1. The hardware supplier shall include any related meeting costs in their proposal.
A. Tag each item or package separately with identification related to final hardware schedule and include
basic installation instructions with each item or package.
B. Packaging of door hardware is the responsibility of the supplier. As material is received by the
hardware supplier from various manufacturers, sort and repackage in containers clearly marked with
appropriate hardware set numbers to match the set numbers of the approved hardware schedule. Two or
more identical sets may be packed in the same container.
C. Door hardware supplier shall deliver all individually packaged hardware items promptly to the place of
installation (Shop or Project Site); direct factory shipments are not acceptable unless agreed upon
beforehand. Hardware supplier shall coordinate delivery times and schedules with the contractor.
D. Inventory door hardware jointly with General Contractor, representatives of hardware supplier, and
hardware installer, until each is satisfied that the count is correct.
E. At time of hardware delivery, door hardware supplier in conjunction with contractor shall verify and
check in all hardware items. Contractor must report all shortages (discrepancies with shipping
documents) within five (5) working days.
F. General Contractor shall provide a secure lock-up for the door hardware and security equipment
delivered to the Project, but not yet installed. Control handling and installation of the hardware items
that are not immediately replaceable, so that completion of the work will not be delayed by hardware
losses, both before and after installation.
1.8 WARRANTY
A. All materials must be warranted against defects in workmanship and materials for a period of one [1]
year from date of acceptance of this project, unless otherwise noted. Any evidence of misuse or abuse
voids all warranties. These warranties shall be each manufacturer’s standard written warranty.
B. Special Warranties:
1. Continuous Geared Hinges: Limited Lifetime.
2. Mortise Cylinders, Rim Cylinders, and Interchangeable Core Cylinders: Three [3] Year Period.
3. Mortise Latchsets and Locksets: Three [3] Year Period.
4. Mortise Deadbolts: Three [3] Year Period.
5. Padlocks: Three [3] Year Period.
6. Door Closers: Thirty [30] Year Period.
7. Thresholds, Door Sweeps, and Drip Strips: Three [3] Year Period.
C. Any manufacturer whose standard written warranty does not equal or exceed the requirements listed
above must provide a letter stating that they will extend their warranty to comply with the requirements
of this specification.
D. All of the manufacturer’s fasteners and attachments supplied with each hardware item must be installed
to maintain the manufacturer’s fire listing and/or warranty.
1.9 MAINTENANCE
A. Maintenance Tools and Instructions: General Contractor shall furnish a complete set of specialized tools
and maintenance instructions as needed for the Owner’s continued adjustment, maintenance, and
removal and replacement of door hardware.
PART 2 - PRODUCTS
Substitutions: Where specific manufacturers and their products are listed as “acceptable
manufacturers”, provide those products from specified manufacturers; subject to
compliance with specified requirements stated herein.
Any request for substitutions shall be submitted prior to the bid date and complying
with the procedures and time frame as outlined in Division 01 - Instructions To
Bidders. Approved substitutions will be provided by addendum only.
Substitutions will not be allowed where only one manufacturer and their products are
listed.
A. BUTT HINGES
1. Acceptable Manufacturers:
a. Bommer Industries, Inc. - BB5002.
b. Hager Companies - BB1191.
c. IVES; Division of Allegion, PLC (IVE) - 5BB1.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.1.
b. Type: Five [5] knuckle, full mortise, ball bearing.
c. Templates: Furnish only template-produced units.
d. Fasteners: Furnish Phillips flat-head screws complying with the following requirements.
(1) For metal doors and frames, install machine screws into drilled and tapped holes.
(2) For wood doors and frames, install threaded-to-the-head wood screws.
(3) For fire-rated wood doors, install #[12] x [1-1/4] inch, threaded-to-the-head steel wood
screws.
(4) Finish screw heads to match surface of hinges or pivots.
e. Hinge Pins: Except as otherwise indicated, furnish hinge pins as follows:
(1) Out-Swing Exterior Doors: Non-removable pins.
(2) Out-Swing Interior Doors: Non-rising pins with Non-removable pins.
(3) In-Swing Exterior / Interior Doors: Non-rising pins.
(4) Tips: Flat button and matching plug. Finished to match leaves.
f. Size: Size hinges in accordance with the specified manufacturer’s published
recommendations.
g. Quantity: Furnish one pair of hinges for all doors up to [5] feet [0] inch high. Furnish one
additional hinge for each additional [2-1/2] feet or fraction thereof.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.28.
b. New Key System: Furnish all interchangeable core cylinders keyed into a New Key System
for this project.
c. Equip all cylinders and locksets with, a minimum of, [6] pin, interchangeable core, tumbler
cylinders.
d. Furnish cylinders and locksets with temporary, brass / keyed, “construction” interchangeable
cores for the duration of the time of construction. Construction cores, master keys, and
control keys shall not be part of the Owner’s permanent key system or furnished on the same
keyway (or key section) as the Owner’s permanent key system. Construction cores, master
keys, and control keys are the property of the manufacturer and shall be returned when the
permanent cores and keys are installed. Remove these “construction” interchangeable cores
Only when directed by the Architect and / or Owner.
e. Furnish final permanent interchangeable cores and keys, for installation by the Owner.
f. Metals: Construct lock cylinder parts from brass or bronze, stainless steel, or nickel silver.
g. Comply with the Owner’s instructions for keying requirements and, except as otherwise
indicated, furnish individual change keys for each lock that is not designated to be keyed alike
with a group of related locks.
(1) Permanently inscribe each key with number of lock that identifies the cylinder
manufacturer’s key symbol, and notation, “DO NOT DUPLICATE”.
h. A keying meeting between the Owner and a representative of the successful door hardware
distributor shall be arranged subsequent to the return of the Approved Door Hardware
Schedule. A keying schedule will be established by the door hardware’s representative and
submitted to the Owner, for approval. After the Owner’s review, the keying schedule shall be
returned to the distributor’s representative such that the permanent cores and keys can be
prepared on a timely basis.
i. Permanent cores and keys will be transmitted directly to the Owner by the door hardware
distributor. The Owner shall be responsible for the installation of the permanent cores and the
return of the construction cores and keys.
j. Key Material: Furnish keys of nickel silver only.
k. Key Quantities: Furnish the following quantities of keys for the entire project.
(1) Ten [10] Each - Construction Master Keys
(2) Two [2] Each - Construction Control Keys
(3) Five [5] Each - Permanent Grand Master Keys
(4) Five [5] Each - Permanent Master Keys (for each area)
(5) Two [2] Each - Permanent Control Keys
(6) Four [4] Each - Permanent Change Keys
(for each keyed door opening)
E. MORTISE DEADLOCKS
1. Acceptable Manufacturers:
a. BEST®; A Division of dormakaba Holding, Inc. - 48H Series.
b. Sargent Manufacturing Company; An ASSA ABLOY Group company - 4870 Series.
c. Schlage Lock Company, LLC; Division of Allegion, PLC (SCH) - L400 Series.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.5, Series [1000], Grade [1] Operational,
Grade [2] Security, U.L. / cU.L. Listed. Conform to and/or exceed [800,000] cycle ANSI
Grade [1] requirements.
b. Deadlocks shall have all functions available in a one size case, fabricated from heavy wrought
steel, zinc dichromate plated for corrosion resistance and lubricity of internal parts. Cases
shall be closed on all sides to protect internal parts.
c. Deadlocks shall be non-handed, completely reversible.
d. Deadlocks shall have adjustable, beveled and armored fronts, with standard [2-3/4] inch ([70]
mm) backsets and one-piece stainless steel [1] inch throw deadbolts.
e. All deadlocks shall be listed by Underwriters Laboratories for [3] hour fire rated and lesser
classified doors.
f. Armor fronts shall be fabricated from brass, bronze, or stainless steel.
g. Strikes shall be brass, bronze or stainless steel, [1-1/8] inch x [3-1/2] inch, lipless, and
furnished with a dust box.
F. PADLOCKS
1. Acceptable Manufacturers:
a. BEST®; A Division of dormakaba Holding, Inc. - 41B Series.
b. Sargent Manufacturing Company; An ASSA ABLOY Group company - 758 Series.
G. DOOR CLOSERS
1. Acceptable Manufacturers:
a. Corbin Russwin, Inc.; An ASSA ABLOY Group company - DC8000 Series.
b. LCN; Division of Allegion, PLC (LCN) - 4040XP Series.
c. Sargent Manufacturing Company; An ASSA ABLOY Group company - 281 Series.
2. Characteristics:
a. Door closers shall have fully hydraulic, full rack and pinion action with a high strength cast
iron cylinder; which have been tested and certified under ANSI Standard A156.4, Grade [1].
b. Hydraulic fluid shall be of an all weather type, requiring no seasonal closer adjustment.
c. Spring power shall be continuously adjustable over the full range of closer sizes, and allowing
for reduced opening force for the physically handicapped. Hydraulic regulations shall be by
tamper-proof, non-critical valves. Closers shall have separate adjustment for latch speed,
general speed and back check.
d. All closers shall have solid forged steel main arms and where specified shall have a spring
loaded stop in the soffit shoe; as indicated in Door Hardware Sets. Where door travel on out-
swing doors must be limited, use spring loaded stop in the soffit shoe type closers. Auxiliary
stops are not required when spring loaded stop in the soffit shoe type closers are used.
e. Closers shall have non-metallic full, plastic, covers, which provides complete enclosure.
f. All closers shall be certified to exceed Ten Million [10,000,000] full load cycles by a
recognized independent testing laboratory. All closers shall be of one manufacturer and shall
maintain the manufacturer’s thirty [30] year warranty.
g. Access-Free Manual Closers: Where manual closers are indicated for doors required to be
accessible to the physically handicapped, provide adjustable units complying with ADA and
ANSI A117.1 provisions for door opening force.
h. Closers shall be attached utilizing through bolts with wood and machine screws.
i. Closers to be installed to allow door swing as shown on plans. Doors swinging into exit
corridors shall provide for corridor clear width as required by code. Where possible, mount
closers inside rooms.
j. Powder coating finish to be certified to exceed [100] hours salt spray testing by ETL, an
independent testing laboratory used by BHMA for ANSI certification.
k. Where indicated in Door Hardware Sets, door closers shall be furnished with a Special Rust
Inhibitor Pre-Treatment.
J. DOOR PULLS
1. Acceptable Manufacturers:
a. Burns Manufacturing, Inc. - 26D x HCP.
b. IVES; Division of Allegion, PLC (IVE) - 8103EZHD-2.
c. Triangle Brass Manufacturing Company, Inc. - 1195-3.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.6, Grade [1].
b. Door pulls shall be fabricated of [1] inch diameter, solid material, [12] inch center-to-center
length, and shall comply with the recommendations of the Americans with Disabilities Act
(A.D.A.).
c. Fasteners: Furnish manufacturer’s standard fasteners; as indicated in Door Hardware Sets.
K. PUSH PLATES
1. Acceptable Manufacturers:
a. Burns Manufacturing, Inc. - 50 Series.
b. IVES; Division of Allegion, PLC (IVE) - 8200 Series.
c. Triangle Brass Manufacturing Company, Inc. - 1001 Series.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.6, Grade [1].
b. Push plates shall be fabricated of [.050] inch wrought material with four beveled edges.
c. Furnish an [8] inch x [16] inch plate size.
d. Fasteners: Furnish exposed, Phillips oval head sheet metal screw mounting fasteners.
M. LOCK GUARDS
1. Acceptable Manufacturers:
a. Burns Manufacturing, Inc. - 623.
b. IVES; Division of Allegion, PLC (IVE) - LG12.
c. Triangle Brass Manufacturing Company, Inc. - 5001.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.6, Grade [1].
b. Lock guards shall be fabricated of [13] gauge, minimum, stainless steel.
c. Units shall be non-handed.
d. These units shall cover the latchbolt area of the door and lock, thereby providing added
protection from burglars, vandals, or normal abuse.
e. Furnish lock guards with two [2] carriage bolts and hex nuts or socket head sex nuts fasteners,
without any exposed fasteners on the face of the units.
N. THRESHOLDS
1. Acceptable Manufacturers:
a. National Guard Products, Inc.
b. Reese Enterprises, Inc.
c. Zero International, Inc.; Division of Allegion, PLC (ZER).
2. Characteristics:
a. Thresholds shall be certified by an independent testing laboratory to meet the requirements of
ANSI / BHMA A156.21 and in accordance with the requirements of A.D.A.A.G. and ICC /
ANSI A117.1.
b. Thresholds shall be furnished in an aluminum extrusion that is of alloy 6063 hardness T-5.
c. Furnish thresholds with a rugged abrasive “non-skid” finish of a nickel-aluminum composite,
which is bonded by a heat-fusion process to the metal surface, by an exothermic reaction, at
high temperatures.
d. Thresholds shall be furnished with [1/4] inch – [20] x [3] inch stainless steel sleeve anchors.
O DOOR SWEEPS
1. Acceptable Manufacturers:
a. National Guard Products, Inc.
b. Reese Enterprises, Inc.
c. Zero International, Inc.; Division of Allegion, PLC (ZER).
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.22.
b. Door sweeps shall be furnished encased in a high quality aluminum extrusion that is of alloy
6063 hardness T-5.
c. Furnish all door sweeps with neoprene / vinyl seals, rain drip strips, and #[6] x [1] inch
stainless steel, pan Phillips head, sheet metal screw fasteners.
P. DRIP STRIPS
1. Acceptable Manufacturers:
a. National Guard Products, Inc.
b. Reese Enterprises, Inc.
Q. DOOR SILENCERS
1. Acceptable Manufacturers:
a. Burns Manufacturing, Inc. - 500.
b. IVES; Division of Allegion, PLC (IVE) - SR64.
c. Triangle Brass Manufacturing Company, Inc. - 1229A.
2. Characteristics:
a. Tested to be in accordance with ANSI / BHMA A156.16, Grade [1].
b. Silencers shall be fabricated from a gray, opaque, rubber material, and featuring a pneumatic
design that, once installed, forms an air pocket to absorb shock, reduce noise of door closing,
eliminate door rattle, and provide constant tension for door latches or locks.
c. Silencers shall be installed into pre-drilled hollow metal door frames, which if installed
properly, shall become Tamper-Proof.
d. Silencers shall be installed into pre-drilled wood door frames. To prevent removal, a small
brad shall be driven into the stop strips of the wood frames and through the stems of the
silencers.
e. Furnish three [3] for each single door, four [4] for each single “Dutch” door, and two [2] for
each pair of doors.
A. Manufacturer’s Name Plate: Do not use manufacturers’ products that have manufacturer’s name or
trade name displayed in a visible location (omit removable nameplates) except in conjunction with
required fire-rated labels and as otherwise acceptable to Architect.
1. Manufacturer’s identification will be permitted on rim of lock cylinders only.
B. Base Metals: Produce hardware units of basic metal and forming method indicated, using
manufacturer’s standard metal alloy, composition, temper, and hardness, but in no case of lesser
(commercially recognized) quality than specified for applicable hardware units by applicable ANSI /
BHMA A156 series standards for each type of hardware item and with ANSI / BHMA A156.18 for
finish designations indicated. Do not furnish “optional” materials or forming methods for those
indicated, except as otherwise specified.
C. Fasteners: Provide hardware manufactured to conform to published templates, generally prepared for
machine screw installation.
1. Do not provide hardware that has been prepared for self-tapping sheet metal screws, except as
specifically indicated.
2. Provide screws for installation with each hardware item. Provide Phillips flat-head screws except
as otherwise indicated. Finish exposed (exposed under any condition) screws to match hardware
finish or, if exposed in surfaces of other work, to match finish of this other work as closely as
possible, including “prepared for paint” surfaces to receive painted finish.
3. Provide concealed fasteners for hardware units that are exposed when door is closed except to the
extent no standard units of type specified are available with concealed fasteners. Do not use thru-
bolts for installation where bolt head or nut on opposite face is exposed in other work unless their
use is the only means of adequately fastening the hardware. Coordinate with wood doors and
metal doors and frames where thru-bolts are used as a means of reinforcing the work, provide
sleeves for each thru-bolt or use sex screw fasteners.
A. Match items to the manufacturer’s standard color and texture finish for the latch and lock sets (or push-
pull units if no latch of lock sets).
B. Provide finishes that match those established by ANSI or, if none established, match the Architect’s
sample.
C. Provide quality of finish, including thickness of plating or coating (if any), composition, hardness, and
other qualities complying with the manufacturer’s standards, but in no case less than specified by the
referenced standards, for the applicable units of hardware.
D. The designations used to indicate hardware finishes are those listed in ANSI / BHMA A156.18,
“Materials and Finishes”, including coordination with the traditional U.S. finishes, shown by certain
manufacturers for their products.
9. Overhead Door Stops and Holders US32D (630) Satin Stainless Steel
13. Mop and Kick Plates US32D (630) Satin Stainless Steel
3.1 INSTALLATION
A. Mount hardware units at heights indicated in the following applicable publications, except as
specifically indicated or required to comply with governing regulations and, except as otherwise
indicated, by the Architect.
1. “Recommended Locations for Builders Hardware for Standard Steel Doors and Frames” by the
Door and Hardware Institute.
B. Install each hardware item in compliance with the manufacturer’s instructions and recommendations.
Where cutting and fitting is required to install hardware onto or into surfaces that are later to be painted
or finished in another way, coordinate removal, storage, and reinstallation or application of surface
protection with finishing work specified in the Division 09 Sections. Do not install surface-mounted
items until finishes have been completed on the substrates involved.
C. Sets units level, plumb, and true to line and location. Adjust and reinforce the attachment substrate as
necessary for proper installation and operation.
D. Where scheduled, door pulls shall be through-bolted with bolt heads concealed behind push plates.
E. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and
anchors in accordance with industry standards.
F. Set thresholds, for exterior and interior doors, in a full bed of butyl-rubber or polyisobutylene mastic
sealant complying with requirements specified in Division 07, Section 07 9200 - Joint Sealers.
G. Gasketing and Seals: Comply with manufacturer’s instructions and recommendations to the extent
installation requirements are not otherwise indicated.
H. Hardware installer shall be responsible for installation of all mechanical and electromechanical hardware
items contained within this specification, in accordance with the manufacturer’s technical installation
guidance, and in addition to all applicable code requirements.
A. Adjust and check each operating item of hardware and each door to ensure proper operation or function
of every unit. Replace units that cannot be adjusted to operate freely and smoothly or as intended for the
application made.
1. Where door hardware is installed more than one month prior to acceptance or occupancy of a space
or area, the hardware installers shall return to the installation during the week prior to acceptance
or occupancy and make final check and adjustment of all hardware items in such space or area.
Clean operating items as necessary to restore proper function and finish of hardware and doors.
Adjust door control devices to compensate for final operation of heating and ventilating equipment.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Insulating Glass.
2. Glass for windows, doors and interior borrowed lites.
3. Glazing sealants and accessories.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 07 9200 – Joint Sealers.
3. Section 08 1113 – Hollow Metal Doors and Frames.
4. Section 08 5113 – Aluminum Windows.
1.2 REFERENCES
1.3 SUBMITTALS
A. Delegated-Design Submittal: For glass indicated to comply with performance requirements and
design criteria, including analysis data and calculations signed and sealed by the qualified professional
engineer responsible for their preparation.
GLAZING PAGE 1 OF 8
CHA PROJECT NO. 070605
SECTION 088000
B. Product Data on Insulating Glass Unit, Glazing Unit Glazing Types: Provide structural, physical and
environmental characteristics, size limitations, special handling and installation requirements.
C. Product Data on Glazing Compounds and Accessories: Provide chemical, functional, and
environmental characteristics, limitations, special application requirements, and identify available
colors.
F. Glazing Schedule: Use same designations indicated on Drawings for glazed openings in preparing a
schedule listing glass types and thicknesses for each size opening and location.
G. Samples: For each glass product specified except clear uncoated glass.
1. Flat Glass Materials: Two [4] inch by [4] inch ([102] mm by [102] mm) samples of each glass
type specified.
2. Sealed Insulating Glass Units: Two [12] inch by [12] inch ([305] mm by [305] mm) samples
representative of unit construction.
A. Manufacturer Qualifications: Minimum [5] years documented experience producing glass products
specified this section.
B. Fabricator Qualifications, Sealed Insulating Glass Units: Certified by AGC Glass Company to
fabricate solar control coated, heat strengthened and tempered glass products.
1. Minimum of [5] years’ experience manufacturing sealed insulating glass units meeting ASTM
E 2190.
C. Installer Qualifications: Minimum [5] years’ documented experience installing products specified in
this section and approved by fabricator.
D. Source Limitations for Glass: Obtain all glass products from a single manufacturer for each glass type:
clear float glass, coated float glass and insulating glass.
E. Insulating Glass Certification Program: Permanently marked either on spacers or on at least one
component lite of units with appropriate certification label of the following testing and inspecting
agency:
1. Insulating Glass Certification Council.
2. Associated Laboratories, Inc.
F. Fire Resistance Rated Glass: Each lite shall bear permanent, non-removable label of UL certifying it
for use in tested and rated fire resistive assemblies.
A. Delivery: Deliver glass in manufacturer's or fabricator's original containers and packaging, with
labels clearly identifying product name and manufacturer.
GLAZING PAGE 2 OF 8
CHA PROJECT NO. 070605
SECTION 088000
B. Storage: Store glass in accordance with manufacturer's instructions.
1. Store glass in manufacturer's or fabricator's original containers and packaging, with labels
clearly identifying product name and manufacturer. Protect from damage.
2. Store products in manufacturer's labeled packaging until ready for installation.
3. Store glass in clean, dry area indoors.
4. Protect from exposure to direct sunlight and freezing temperatures.
5. Apply temporary coverings loosely to allow adequate ventilation.
6. Protect from contact with corrosive chemicals.
7. Avoid placement of glass edge on concrete, metal, and other hard objects.
8. Rest glass on clean, cushioned pads at [1/4] points.
B. Field Measurements: When construction schedule permits, verify field measurements with drawing
dimensions prior to fabrication of glass products.
1.8 WARRANTY
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CHA PROJECT NO. 070605
SECTION 088000
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. General Performance: Installed glazing systems shall withstand normal thermal movement and impact
loads (where applicable) without failure, including loss or glass breakage attributable to the following:
defective manufacture, fabrication, or installation; deterioration of glazing materials; or other defects
in construction.
B. Safety Glazing: Where safety glazing is indicated, comply with testing requirements in 16 CFR 1201
for Category [II] materials.
C. Delegated Design: Design glass installed adjacent to walking surfaces, including comprehensive
engineering analysis by a qualified professional engineer, using performance requirements and design
criteria indicated.
1. Differential deflection of adjacent unsupported edges shall not exceed glass thickness when
subjected to 50 lbf/ft (730 n/m) applied horizontally to one panel at any point up to 42 inches
(1067 mm) above the adjacent walking surface.
2. Base design on thickness at thinnest part of the glass.
A. Thickness: Where glass thickness is indicated, it is a minimum. Provide glass lites in thicknesses as
needed to comply with requirements indicated.
B. Strength: Where float glass is indicated, provide annealed float glass, Kind HS heat strengthened float
glass, or Kind FT fully tempered treated float glass as needed to comply with requirements indicated.
Where heat treated glass is indicated, provide Kind HS heat strengthened float glass or Kind FT fully
tempered float glass as needed to comply with requirements indicated. Where fully tempered glass is
indicated, provide Kind FT fully tempered float glass
C. Heat Treated Float Glass: ASTM C 1048, ASTM C 1036; Type [I]; Quality-Q3; Class [I] (clear)
unless otherwise indicated; of kind and condition indicated.
1. Fabrication Process: By horizontal (roller-hearth) process with roll-wave distortion parallel to
bottom edge of glass as installed unless otherwise indicated.
2.4 MATERIALS
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CHA PROJECT NO. 070605
SECTION 088000
2. Free of foreign substances and air or glass pockets.
A. Dense Compression Gaskets: Molded or extruded gaskets of profile and hardness required to maintain
watertight seal, made from one of the following:
1. EPDM complying with ASTM C 864.
A. General:
1. Compatibility: Provide glazing sealants that are compatible with one another and with other
materials they will contact, including glass products, seals of insulating glass units, and glazing
channel substrates, under conditions of service and application, as demonstrated by sealant
manufacturer based on testing and field experience.
2. Suitability: Comply with sealant and glass manufacturers' written instructions for selecting
glazing sealants suitable for applications indicated and for conditions existing at time of
installation.
A. Back-Bedding Mastic Glazing Tapes: Preformed, butyl-based, [100] percent solids elastomeric tape;
non-staining and non-migrating in contact with nonporous surfaces; with or without spacer rod as
recommended in writing by tape and glass manufacturers for application indicated; and complying
with ASTM C 1281 and AAMA 800 for products indicated below:
1. AAMA 804.3 tape, where indicated.
2. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure.
3. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous pressure.
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CHA PROJECT NO. 070605
SECTION 088000
B. Expanded Cellular Glazing Tapes: Closed-cell, PVC foam tapes; factory coated with adhesive on
both surfaces; and complying with AAMA 800 for the following types:
1. AAMA 810.1, Type [1], for glazing applications in which tape acts as the primary sealant.
2. AAMA 810.1, Type [2], for glazing applications in which tape is used in combination with a
full bead of liquid sealant.
A. General: Provide products of material, size, and shape complying with referenced glazing standard,
requirements of manufacturers of glass and other glazing materials for application indicated, and with
a proven record of compatibility with surfaces contacted in installation.
C. Setting Blocks: Elastomeric material with a Shore, Type [A] durometer hardness of [85], plus or
minus [5].
E. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking).
G. Extruded Silicone Sound Gasket for Butt Glazed Panels: C R Laurence CRL EZ Glaze Soundstrip.
1. Size: For [1/2] inch ([12] mil) glass.
2. Gap Between Lites of Glass: [1/4] inch ([6] mil).
3. Color: Clear.
A. Fabricate glazing units in sizes required to fit openings indicated for Project, with edge and face
clearances, edge and surface conditions, and bite complying with written instructions of product
manufacturer and referenced glazing publications, to comply with system performance requirements.
B. Clean-cut or flat-grind vertical edges of butt-glazed monolithic lites to produce square edges with
slight chamfers at junctions of edges and faces.
A. Fabrication: Provide monolithic glass units in glass types and sizes required to fit openings as
scheduled and indicated on Drawings.
B. Float Glass:
1. Glass Types: As scheduled or indicated on Drawings.
a. Glass Type: Clear float glass.
b. Glass Type: Tinted float glass.
2. Heat Treatment: As scheduled or indicated on Drawings.
a. Heat Treatment: Kind FT, fully tempered.
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2.11 TINTED SOLAR CONTROL INSULATING GLASS UNITS
A. Fabrication: Provide tinted solar control insulating glass units in glass types and sizes required to fit
openings as scheduled and indicated on Drawings.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
A. Prepare openings and substrates using the methods recommended by the manufacturer for achieving
the best result for the substrate under the project conditions.
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CHA PROJECT NO. 070605
SECTION 088000
B. Do not proceed with installation until openings and substrates have been prepared using the methods
recommended by the manufacturer and deviations from manufacturer's recommended tolerances are
corrected.
C. If preparation is the responsibility of another installer, notify Architect in writing of deviations from
manufacturer's recommended installation tolerances and conditions.
3.3 INSTALLATION
A. Install glass in accordance with manufacturer's instructions and approved submittals, except where
local codes or GANA Glazing Manual indicate more stringent requirements.
C. Installation of glazing in steel doors and borrowed-lite partitions is specified in Section 08 1113 -
Hollow Metal Doors and Frames.
D. Installation of glazing in flush wood doors is specified in Section 08 1513 – Laminated Plastic Doors.
F. Installation of glazing in glazed aluminum curtain wall is specified in Section 08 4413 – Glazed
Aluminum Curtain Wall.
3.4 CLEANING
C. Do not use harsh cleaning materials or methods that would damage glass.
3.5 PROTECTION
B. Protect installed glass from contact with contaminating substances resulting from construction
operations.
C. Touch-up, repair or replace damaged products before Substantial Completion. Remove and replace
glass that is broken, chipped, cracked, abraded, or damaged in other ways during construction period,
including natural causes, accidents, and vandalism.
END OF SECTION
GLAZING PAGE 8 OF 8
CHA PROJECT NO. 070605
SECTION 088000
SECTION 089100 - LOUVERS
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Fixed louvers and frames.
2. Insect screens.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
1.2 REFERENCES
C. American Society of Civil Engineers (ASCE) 7 - Minimum Design Loads for Buildings and Other
Structures.
B. Performance Requirements: Bear AMCA Certified Ratings Seal for air performance.
1.4 SUBMITTALS
A. Product Data:
1. Submit manufacturer’s standard product data.
LOUVERS PAGE 1 OF 3
CHA PROJECT NO. 070605
SECTION 089100
B. Shop Drawings:
1. Include locations, elevations, sections, dimensions, materials, finishes, attachment, and
relationship to adjacent construction.
C. Samples:
1. Submit: [3] inch x [3] inch coating samples showing available colors.
2. Submit: [6] inch long blade samples.
PART 2 PRODUCTS
2.1 MANUFACTURERS
2.2 MATERIALS
A. Aluminum:
1. ASTM B221, 6063-T5 or T6 alloy and temper.
2.3 COMPONENTS
A. Metal Louvers:
1. Source: Airolite K609HP or approved substitute.
2. Type: [Fixed blade.]
3. Depth: [4] inches.
4. Blade angle: [45] degrees.
5. Blade spacing: [4.125] inches on center.
6. Blade profile: [Straight.]
7. Performance requirements:
a. Minimum Free Area Velocity: [963] fpm.
b. Minimum Air Volume Flow Rate: [400] cfm per gross sq. ft. area.
c. Maximum State Pressure: [0.104] in. H20.
8. Linkage: Concealed in frame.
9. Gutters: Drain gutters in head and jamb members
LOUVERS PAGE 2 OF 3
CHA PROJECT NO. 070605
SECTION 089100
2.4 ACCESSORIES
2.5 FABRICATION
C. Fit components to hairline joints. Weld connections, with welds ground smooth and filled.
G. Provide metal sheeting of same material and finish as frame to blank out unused portions of louvers.
2.6 FINISHES
PART 3 EXECUTION
3.1 INSTALLATION
D. Prevent contact of aluminum and dissimilar metals by use of zinc rich paint, bituminous coating, or
non-absorptive gaskets.
G. Install wiring between power supply and operator and between operator and controls.
3.2 ADJUSTING
A. Touch up minor scratches and abrasions in [prime] [finish] coat to match factory finish.
END OF SECTION
LOUVERS PAGE 3 OF 3
CHA PROJECT NO. 070605
SECTION 089100
SECTION 092216 - NON-STRUCTURAL METAL FRAMING
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Suspended metal channel soffit framing.
2. Suspended metal channel ceiling framing.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 9200 – Joint Sealers.
4. Section 09 2900 – Gypsum Board.
5. Section 09 8116 – Acoustic Blanket Insulation.
1.2 REFERENCES
1.3 SUBMITTALS
B. Shop Drawings: Framing layout, components, connections, fastenings, and pertinent details.
C. Verification Samples: Two representative units of each type, size, pattern and color.
B. The following paragraph specifies a minimum level of experience required of the parties performing
the work of this section. Retain if required and edit to suit project requirements.
C. Installer Qualifications: Minimum [5] years documented experience in work of this Section.
A. Convene a conference approximately two weeks before scheduled commencement of the Work.
Attendees shall include Architect, Contractor and trades involved. Agenda shall include schedule,
responsibilities, critical path items and approvals.
A. Store and handle in strict compliance with manufacturer's written instructions and recommendations.
B. Protect from damage due to weather, excessive temperature, and construction operations.
1.8 WARRANTY
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Basis of Design – Metal Support Assemblies: Contract documents are based on products by:
1. Cemco
13191 Crossroads Parkway, North, Suite 325
City of Industry, California 91746
Telephone: 800-775-2362
Website: (www.cemcosteel.com).
B. Acoustic Ratings: Construct assemblies to achieve acoustic ratings indicated on Drawings, tested to
ASTM E90 and classified in accordance with ASTM E413.
C. Deflection Limits:
1. Limit deflection of partitions based on [5] psf ([239.4] Pa) uniform design load.
a. Partitions receiving tile, plaster, or cut stone: L/240.
b. Other partitions: L/120.
2. If partition height exceeds stud manufacturer's limiting height for applicable loading and
deflection, install bracing above ceiling, decrease stud spacing, or increase stud gage.
3. Limit deflection of ceilings: L/360.
2.3 MATERIALS
2.4 COMPONENTS
B. Suspended Ceiling Framing per ASTM C635: Manufactured specifically for suspended gypsum board
ceiling applications.
1. Tees: Double web design; [1-1/2] inches ([38] mm) high with [1-3/8] inch ([35] mm) wide
knurled faces, with interlocking ends and punched holes for cross tees and hanger wires.
2. Material: Galvanized steel.
2.5 ACCESSORIES
A. Fasteners:
1. Pan Head Screws: [3/8] inch ([9] mm) long pan head screws.
E. Where openings interrupt furring or runner channels, install reinforcing to restore stability.
F. Provide double runner or furring channels side by side where expansion and control joints occur; do
not continue channels over joints.
3.2 ADJUSTING
A. Clean and touch up galvanized coatings at welded and abraded surfaces in accordance with:
1. ASTM A780, Annex A2. Repair Using Paints Containing Zinc Dust.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Standard gypsum board wall systems.
2. Acoustically enhanced gypsum board wall systems.
3. Cement Board.
4. Trim accessories, joint compound, control joints, fasteners and sealants.
5. Schedule – Level of Finish for gypsum board surfaces.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 2000 – Acoustic Insulation.
4. Section 07 9200 - Joint Sealers.
5. Section 09 2200 – Metal Support Assemblies.
6. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Manufacturer's published descriptive literature for gypsum board types, trim accessories, and
control joints pertinent to this Section.
2. Recycled Content: Indicate recycled content; indicate percentage of pre-consumer and
postconsumer recycled content per unit of product.
3. Indicate location of manufacturing facility; indicate distance between manufacturing facility
and the project site.
B. Test Data:
1. ASTM E 119 Certified testing lab Design for each proprietary fire-resistive wall and ceiling
assembly listing manufacturers and products.
2. Unlisted manufacturers and products not accepted.
A. Manufacturer Qualifications:
1. Company with minimum [5] years documented experience.
2. Able to supply complete and tested systems conforming to code.
B. Installer Qualifications:
1. Company specializing in work of this section with documented experience in commercial
quality work of comparable scope.
B. Deliver materials in original unbroken containers or bundles bearing name of manufacturer and brand.
C. Verify products undamaged before acceptance at Project Site. Do not use products with visible signs
of mold growth and damage.
PART 2 PRODUCTS
A. Basis of Design – Gypsum Panels: Contract documents are based on products by:
1. National Gypsum Company Headquarters
2001 Rexford Road
Charlotte, North Carolina 28211
Phone: 704-365-7300
E-Mail: (ng@nationalgypsum.com)
C. Lightweight Gypsum Panels: Gold Bond® BRAND High Strength LITE™ Gypsum Board
1. Panel Physical Characteristics:
a. Core: Regular gypsum core.
b. Surface paper: [100] percent recycled content paper on front, back and long edges.
c. Long Edges: [Tapered].
d. Overall thickness: [1/2] inch.
e. Panel complies with requirements of ASTM C 1396.
E. Acoustically Enhanced Gypsum Panels: Gold Bond® BRAND SoundBreak® XP® Gypsum Board:
1. Performance Criteria: Wall Assembly STC: (metal stud construction) [55] and [57].
2.5 ACCESSORIES
A. Joint Treatment for Gypsum Panels: As recommended by gypsum board manufacturer for intended
purpose.
1. Tape: Manufacturer’s standard paper tape. Fiberglass tape not accepted.
2. Compound: Manufacturer’s standard.
3. Conform to GA-201 and GA-216 for reinforcing tape, joint compound, adhesive, and water.
4. Do not use topping compounds for embedding tape or as first coat over trims and fasteners.
C. Texture Finishes:
1. Primer.
2. Wall Texture: Fine.
3. Ceiling Texture: Fine.
E. Joint Sealant at Exposed Joints: Paintable, Non-setting, non-staining: Specified Section 07 9200 –
Joint Sealers.
F. Acoustical Sealant at Exposed Joints: Non-sag, paintable, non-staining, latex sealant conforming to
ASTM C834. Tested to ASTM E90 for reduction of airborne sound transmission through perimeter
joints and openings in building construction at representative assemblies: Specified Section 07 9200 –
Joint Sealers.
2.6 TRIM
B. Paper Faced Metal Bead and Trim: ASTM C1047, electro-galvanized steel with paper face and
flanges.
1. Outside corner beads.
2. Inside corners.
3. L-type edge trims.
4. J-shaped edge trim.
2.7 FASTENERS
A. Fasteners for Gypsum Panels: Conforming to ASTM C1002. Bugle or pan head, and lengths as
required for securing materials in place.
1. Light Gauge Metal Framing: Type [S].
2. [18] Gauge or Heavier Metal Framing: Type S-12.
B. Fasteners for Cement Board: Conforming to ASTM C1002. Bugle or pan head, and lengths as
required for securing materials in place.
1. Light Gauge Metal Framing: [1-1/4] inch minimum corrosion resistant sharp point or drill point
bugle head screw.
2. As required in specified fire-rated assembly.
C. Pneumatic Fasteners:
1. Minimum [0.100] inch diameter.
2. Length to penetrate minimum [1/4] inch beyond steel stud framing.
3. Aericote [1000] corrosion-resistant coating.
PART 3 EXECUTION
3.6 EXAMINATION
A. Verify installation conditions as satisfactory to receive work of this Section before beginning.
B. Verify framing systems, including backing, insulation, vapor barriers, work of Division 15 and 16, and
other systems ready for work of this Section.
D. Building Envelope: Except where moisture and mold-resistant gypsum board panels are installed and
accepted by Architect, conform to following:
1. Do not begin work until building envelope is fully enclosed and temperature, ventilation, and
humidity are controlled.
2. Do not begin work under conditions that gypsum board installation may be exposed to contact
with water.
3.7 PREPARATION
C. Edge Trim: Install square edged metal trim bead at exposed edges and boundaries of areas and where
abutting dissimilar materials.
D. Control Joints: Conform to WCB Tech Bulletin Control Joints and GA-234, except as otherwise
indicated. Verify that required double framing is in place before installing control joints.
1. Door and Other Openings: Install control joints at each side of wall opening and at both sides of
wall, except alcoves and similar wall configurations.
2. Continuous Wall Planes: Install control joints floor to ceiling at each [30] lineal foot of wall.
3. Ceilings: Install across ceiling at each [50] lineal foot distance and each [2500] square foot of
ceiling area.
4. Joints with Other Materials: Install where gypsum board meets masonry, concrete, and other
materials, except where joints are concealed under horizontal chair rails or other trim.
E. Other Trim: Install as indicated or required for complete and finished installation.
F. Panel Joints:
1. Layout: Design to reduce joints to minimum.
2. Install board in maximum lengths to minimize horizontal and vertical joints.
3. Start installation of panels at exterior wall to position butt joints as far away from exterior wall
as possible.
4. Place edges in contact and fit neatly, without forcing into place.
5. Stagger joints on opposite sides of partitions and on same side of wall surface at adjacent joints.
6. Maintain [1/2] inch clearance from bottom of wall panel and top of floor. Seal with acoustical
sealant.
7. In order to prevent wicking of moisture, do not let gypsum board rest on floor after installation.
G. Single Layer Systems: Install in accordance with ASTM C840. Where modified, amended, or required
by fire resistive or sound isolation system, conform to the requirements of the manufacturer's tests, as
approved.
I. Moisture and Mold Resistant Gypsum Board: Install at restrooms, kitchen, janitorial closets, and areas
where moisture is present. Do not install as backer board for ceramic tile.
J. Joint Sealant and Acoustical Sealant: Install to completely fill void between wallboard edges and
adjacent surface.
K. Firestopping and Smoke Sealants: Install in accordance with Section 07 8400 - Firestopping.
L. Plumbing, HVAC, and Electrical: Coordinate with Division 22, Division 23 and Division 26. Provide
for installations and penetrations of ductwork, equipment, receptacles, and other work.
A. Install acoustical insulation in continuous layer. Butt tightly to adjacent insulation and to other
construction.
B. Carry over pipes, wiring, boxes, and other construction without voids.
A. Joints and Interior Angles: Embed tape in joint compound and apply three separate coats of joint
compound over joints, angles, fastener heads, and accessories. Tool joint compound smooth and free
of tool marks and rides.
1. Center reinforcing tape over joint and coat into compound leaving approximately [1/64] inch to
[1/32] inch under tape to provide proper bond.
2. Follow with skim coat to embed tape, but not to function as second coat.
3. Allow embedding coat to thoroughly dry prior to application of second coat.
4. Allow second coat to thoroughly dry.
5. Apply third coat evenly over and extending beyond second coat on joints, feathering to smooth
uniform finish.
3.8 TOLERANCES
3.9 ADJUSTING
3.10 CLEANING
A. Clean beads, screeds, metal base, metal trim, mechanical and electrical items, and other work.
B. Wipe clean, leaving work ready for finish specified under other Sections.
C. As work is completed in each space, clean all rubbish, utensils, and surplus materials from the space.
Leave floors broom-clean.
A. Conform to GA-214, ASTM C840, manufactures instructions, and provisions of Contract Documents.
1. Level 1: Plenums, service corridors; above ceilings.
2. Level 2: Areas of water resistant gypsum backing board under tile; exposed areas where
appearance is not critical.
3. Level 3: Areas to receive heavy or medium textured coatings; heavy-grade wallcoverings.
4. Level 4: Areas to receive flat sheen paint finish; light textured coatings; lightweight
wallcoverings.
5. Level 5: Areas to receive gloss, semi-gloss sheen paints; critical lighting conditions.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Porcelain wall finishes.
2. Finishing and edge protection profiles for walls.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast In Place Concrete.
3. Section 04 2000 – Unit Masonry.
4. Section 06 1000 – Rough Carpentry.
5. Section 07 9200 - Joint Sealers.
6. Section 09 2900 – Gypsum Board.
7. Section 10 2819 – Shower Enclosures.
8. Division 22 – Plumbing.
1.2 REFERENCES
TILING PAGE 1 OF 6
CHA PROJECT NO. 070605
SECTION 093000
1.3 SUBMITTALS
A. Product Data: Provide manufacturers' data sheets on tile, mortar, grout, and accessories. Include
instructions for using grouts and adhesives.
B. Shop Drawings: Indicate tile layout, patterns, color arrangement, perimeter conditions, junctions with
dissimilar materials, control and expansion joints, thresholds, ceramic accessories, and setting details.
C. Samples:
1. Tile: [1] inch x [1] inch samples in each specified color.
2. Grout: [1/2] inch x [1/2] inch x [3] inch long samples in each specified color.
D. Certificates:
1. Manufacturer's Certificate: Certify that products meet or exceed specified requirements.
2. Master Grade Certificate: Submit for each type of tile, signed by the tile manufacturer and tile
installer.
E. Maintenance Data: Include recommended cleaning methods, cleaning materials, and stain removal
methods.
A. Maintain one copy of and ANSI A108/A118/A136 and TCNA (HB) on site.
C. Installer Qualifications: Company specializing in performing tile installation, with minimum of [5]
years of documented experience.
A. Deliver mortar, adhesive, and grout containers bearing hallmark certifying compliance with reference
standards.
B. Protect adhesive containers from freezing and overheating according to manufacturer's instructions.
B. Maintain ambient and substrate temperature above [50] degrees F ([10] degrees C) and below [100]
degrees F ([38] degrees C) during installation and curing of setting materials.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Porcelain Tile: Contract Documents are based on products by:
1. Florida Tile, Inc.
988 Govenors Lane, Suite 250
Lexington, Kentucky 40513
Telephone: 800-352-8453
Website: (www.floridatile.com)
TILING PAGE 2 OF 6
CHA PROJECT NO. 070605
SECTION 093000
B. Acceptable Manufacturers – Setting and Grouting: Contract Documents are based on products by:
1. TEC / H.B. Fuller Construction Products, Inc.
1105 S. Frontenac Road
Aurora, Illinois 60504
Telephone: 800-832-9002
Website: (www.tecspecialty.com)
A. Ceramic Trim: Matching bullnose, double bullnose, cove base, and cove ceramic shapes in sizes
coordinated with field tile.
1. Applications:
a. Open Edges: Bullnose.
b. Inside Corners: Jointed.
c. Floor to Wall Joints: Cove base.
2. Manufacturers: Same as for tile.
TILING PAGE 3 OF 6
CHA PROJECT NO. 070605
SECTION 093000
b. Custom Building Products; ProLite Premium Rapid Setting Large Format Tile Mortar,
with Multi-Surface Bonding Primer: www.custombuildingproducts.com/#sle.
c. LATICRETE International, Inc; 257 TITANIUM: www.laticrete.com/#sle.
d. Merkrete, by Parex USA, Inc; Merkrete 735 Premium Flex: www.merkrete.com/#sle.
e. H.B. Fuller Construction Products Brand; TEC Ultimate Large Tile Mortar:
www.tecspecialty.com/#sle.
2.5 GROUTS
A. High Performance Polymer Modified Grout: ANSI A118.7 polymer modified cement grout.
1. Applications: Use this type of grout where indicated and where no other type of grout is
indicated.
2. Use sanded grout for joints [1/8] inch ([3.2] mm) wide and larger.
3. Use un-sanded grout for joints less than [1/8] inch ([3.2] mm) wide.
4. Color(s):
a. Shower Walls – 910 Bright White.
b. Break Room Backsplash - As selected by Architect from manufacturer's full line.
5. Products:
a. TEC, an H.B. Fuller Construction Products Brand; TEC Power Grout 550:
www.tecspecialty.com/#sle.
PART 3 EXECUTION
3.1 EXAMINATION
A. Clean surfaces to remove loose and foreign matter that could impair adhesion. Verify that subfloor
surfaces are smooth and flat within the tolerances specified for that type of work and are ready to
receive tile.
B. Verify that wall surfaces are smooth and flat within the tolerances specified for that type of work, are
dust-free, and are ready to receive tile.
C. Obtain instructions if test results are not within limits recommended by tiling material manufacturer
and setting material manufacturer.
3.2 PREPARATION
C. Seal substrate surface cracks with filler. Level existing substrate surfaces to acceptable flatness
tolerances.
D. Install backer board in accordance with ANSI A108.11 and board manufacturer's instructions. Tape
joints and corners, cover with skim coat of setting material to a feather edge.
TILING PAGE 4 OF 6
CHA PROJECT NO. 070605
SECTION 093000
E. Prepare substrate surfaces for adhesive installation in accordance with adhesive manufacturer's
instructions.
A. Install tile, thresholds and grout in accordance with applicable requirements of ANSI A108.1a through
ANSI A108.19, manufacturer's instructions, and TCNA (HB) recommendations.
B. Lay tile to pattern indicated. Do not interrupt tile pattern through openings.
C. Cut and fit tile to penetrations through tile, leaving sealant joint space. Form corners and bases neatly.
Align floor joints.
D. Place tile joints uniform in width, subject to variance in tolerance allowed in tile size. Make grout
joints without voids, cracks, excess mortar or excess grout, or too little grout.
J. Keep control and expansion joints free of mortar, grout, and adhesive.
L. Grout tile joints unless otherwise indicated. Use standard grout unless otherwise indicated.
M. At changes in plane and tile-to-tile control joints, use tile sealant instead of grout, with either bond
breaker tape or backer rod as appropriate to prevent three-sided bonding.
A. On exterior walls install in accordance with TCNA (HB) Method W244, thin-set over cementitious
backer units, with waterproofing membrane.
B. Over cementitious backer units on studs, install in accordance with TCNA (HB) Method W244, using
membrane at toilet rooms.
C. Over coated glass mat backer board on studs, install in accordance with TCNA (HB) Method W245.
D. Where mortar bed is indicated, install in accordance with TCNA (HB) Method W222, one coat method.
E. Over wood studs without backer install in accordance with TCNA (HB) Method W231, mortar bed,
with membrane where indicated.
3.5 CLEANING
TILING PAGE 5 OF 6
CHA PROJECT NO. 070605
SECTION 093000
3.6 PROTECTION
B. Prohibit traffic on tile floors for minimum [4] days after installation.
END OF SECTION
TILING PAGE 6 OF 6
CHA PROJECT NO. 070605
SECTION 093000
SECTION 096500 - RESILIENT FLOORING
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Resilient tile flooring.
2. Resilient base.
3. Resilient stair accessories.
4. Installation accessories.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast in Place Concrete.
3. Section 09 3000 – Tiling.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Provide data on specified products, describing physical and performance characteristics;
including sizes, patterns and colors available; and installation instructions.
B. Shop Drawings: Showing installation details and locations of borders, patterns, locations of any floor
inserts and any seams.
C. Selection Samples: Submit manufacturer's complete set of color samples for Architect's initial
selection.
D. Verification Samples: Submit two samples, [4] inch by [4] inch ([100] mm by [100] mm) in size
illustrating color and pattern for each resilient flooring product specified.
E. Concrete Subfloor Test Report: Submit a copy of the moisture and alkalinity (pH) test reports.
B. Installer Qualifications: Company specializing in installing specified flooring with minimum [5] years
documented experience.
C. Testing Agency Qualifications: Independent firm specializing in performing concrete slab moisture
testing and inspections of the type specified in this section.
A. Upon receipt, immediately remove any shrink-wrap and check materials for damage and that the
material is of the correct style, color, quantity and run number(s).
C. Maintain temperature in storage area between [55] degrees F ([13] degrees C) and [90] degrees F ([72]
degrees C).
A. Store materials for not less than 48 hours prior to installation in area of installation at a temperature of
[70] degrees F ([21] degrees C) to achieve temperature stability. Thereafter, maintain conditions above
[55] degrees F ([13] degrees C).
1.7 WARRANTY
A. Warranty: Provide manufacturer's standard warranty against defects in materials and manufacturing.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Resilient Tile - Contract Documents are based on products by:
1. Tarkett North America
30000 Aurora Road
Solon, Ohio 44139
Telephone: 800-899-8916
Website: (www.tarkettna.com)
A. Design Basis – Resilient Wall Base: Contract Documents are based on products by:
1. Tarkett
30000 Aurora Road
Solon, Ohio 44139
Telephone: 800-889-8916
Website: (www.tarkettna.com).
A. Vinyl Composition Tile - Type Excelon SDT. Homogeneous, with color extending throughout
thickness.
1. Manufacturers:
a. Armstrong Flooring, Inc; : www.armstrongflooring.com/#sle.
b. Substitutions: Under provisions of Division 1.
2. Minimum Requirements: Comply with ASTM F1066, of Class corresponding to type specified.
3. Critical Radiant Flux (CRF): Minimum [0.45] watt per square centimeter, when tested in
accordance with ASTM E648 or NFPA 253.
4. Size: [12] inch by [12] inch ([305] mm by [305] mm).
5. Thickness: [0.125] inch ([3.2] mm).
6. Pattern: Monolothic.
7. Color: 51904 Sterling.
A. Stair Treads: Rubber; full width and depth of stair tread in one piece; tapered thickness.
1. Manufacturers:
a. Johnsonite, a Tarkett Company: www.johnsonite.com/#sle.
b. Substitutions: Under provisions of Division 1.
2. Minimum Requirements: Comply with ASTM F2169, Type [TV], vinyl, thermoplastic.
3. Critical Radiant Flux (CRF): Minimum [0.45] watt per square centimeter, when tested in
accordance with ASTM E648 or NFPA 253.
4. Nominal Thickness: [0.1875] inch ([4.75] mm).
5. Nosing: Square.
6. Striping: [2] inch ([24] mm) wide contrasting color abrasive strips.
a. Color: Black Grit Tape.
7. Texture: Smooth.
8. Pattern: Raised Round.
9. Color: [48] Gray.
B. Stair Risers: Full height and width of tread in one piece, matching treads in material and color.
1. Manufacturers:
a. Johnsonite, a Tarkett Company: www.johnsonite.com/#sle.
b. Substitutions: Under provisions of Division 1.
2. Thickness: [0.080] inch ([2.0] mm).
3. Color: [48] Gray.
C. Stair Stringers: Full height in one piece and in maximum available lengths, matching treads in
material and color.
1. Manufacturers:
a. Johnsonite, a Tarkett Company: www.johnsonite.com/#sle.
b. Substitutions: Under provisions of Division 1.
2. Nominal Thickness: [0.080] inch ([2.0] mm).
3. Color: [48] Gray.
D. Stair Nosings: [1-1/2] inch ([38] mm) horizontal return, [1-1/8] inch ([28.5] mm) vertical return, full
width of stair tread in one piece.
1. Manufacturers:
a. Johnsonite, a Tarkett Company: www.johnsonite.com/#sle.
A. Resilient Wall Base – RB-2: ASTM F1861 Standard Specification for Resilient Thermoplastic Rubber
Wall Base, Type [TP], Group [1].
1. Critical Radiant Flux (CRF): Minimum 0.45 watt per square centimeter, when tested in
accordance with ASTM E648 or NFPA 253.
2. Height: [4] inch ([10.16] cm).
3. Thickness: [1/4] inch ([3.2] mm).
4. Finish: Satin.
5. Length: Roll.
6. Product: Traditional Wall Base.
a. Color: [48] Gray.
2.5 ACCESSORIES
A. Subfloor Filler: White premix latex; type recommended by adhesive material manufacturer.
B. Primers, Adhesives, and Seam Sealer: Waterproof; types recommended by flooring manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify that surfaces are flat to tolerances acceptable to flooring manufacturer, free of cracks that might
telegraph through flooring, clean, dry, and free of curing compounds, surface hardeners, and other
chemicals that might interfere with bonding of flooring to substrate.
B. Verify that wall surfaces are smooth and flat within the tolerances specified for that type of work, are
dust-free, and are ready to receive resilient base.
C. Cementitious Subfloor Surfaces: Verify that substrates are ready for resilient flooring installation by
testing for moisture and alkalinity (pH).
1. Test as Follows:
a. Alkalinity (pH): ASTM F710.
b. Internal Relative Humidity: ASTM F2170.
c. Moisture Vapor Emission: ASTM F1869.
d. Conduct tests by an independent testing agency acceptable to Owner.
D. Obtain instructions if test results are not within limits recommended by resilient flooring manufacturer
and adhesive materials manufacturer.
3.2 PREPARATION
B. Obtain instructions if test results are not within limits recommended by resilient flooring manufacturer
and adhesive materials manufacturer.
C. Adhesive-Applied Installation:
1. Spread only enough adhesive to permit installation of materials before initial set.
2. Place copper grounding strip in conductive adhesive and apply additional adhesive to top side
of strip before installing static control flooring. Allow strip to extend beyond flooring in
accordance with static control flooring manufacturer's instructions. Refer to Electrical
Specifications for grounding and bonding to building grounding system.
3. Fit joints and butt seams tightly.
4. Set flooring in place, press with heavy roller to attain full adhesion.
D. Where type of floor finish, pattern, or color are different on opposite sides of door, terminate flooring
under centerline of door.
E. Install edge strips at unprotected or exposed edges, where flooring terminates, and where indicated.
1. Metal Strips: Attach to substrate before installation of flooring using stainless steel screws.
2. Resilient Strips: Attach to substrate using adhesive.
F. Scribe flooring to walls, columns, cabinets, floor outlets, and other appurtenances to produce tight
joints.
A. Mix tile from container to ensure shade variations are consistent when tile is placed, unless otherwise
indicated in manufacturer's installation instructions.
B. Lay flooring with joints and seams parallel to building lines to produce symmetrical pattern.
C. Install square tile to Monolithic pattern. Allow minimum [1/2] full size tile width at room or area
perimeter.
A. Fit joints tightly and make vertical. Maintain minimum dimension of [18] inches ([45] mm) between
joints.
E. Install base on solid backing. Bond tightly to wall and floor surfaces.
A. Install stair coverings in one piece for full width and depth of tread.
3.7 CLEANING
A. Remove excess adhesive from floor, base, and wall surfaces without damage.
3.8 PROTECTION
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Glass fiber acoustical insulation for interior partitions.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 07 2100 – Batt Insulation
4. Section 09 2200 – Metal Support Assemblies.
5. Section 09 2900 – Gypsum Board.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Submit data on product characteristics, performance criteria, and limitations, including
the following:
1. General installation/application instructions.
2. Environmental conditions required for installation and installation techniques.
3. Safety requirements for application of products.
A. Installers / Applicator’s Qualifications: Company with a minimum of [5] years in performing work of
this section and certified by manufacturer as an approved Installer / Applicator.
B. Volatile Organic Compound (VOC) Emissions: Provide products complying with GREENGUARD
Product Emission Standard for Children and Schools.
C. Recycled Content: Fiberglass insulation shall contain minimum [50] percent recycled content.
C. Arrange storage of products to permit access for inspection. Periodically inspect to verify products are
undamaged and are maintained in acceptable condition.
D. Do not install insulation that has been damaged or wet. Remove it from jobsite.
1. An exception may be allowed in cases where the contractor is able to demonstrate that wet
insulation when fully dried out (either before installation or afterward following exposure to
system operating temperatures) will provide installed performance that is equivalent in respects
to new, completely dry insulation. In such cases, consult the insulation manufacturer for
technical assistance.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Acoustic Batt Insulation: Contract Documents are based on products by:
1. Owens Corning Insulating Systems, LLC
One Owens Corning Parkway
Toledo, Ohio 43659
Telephone: 800-438-7469
Website: (www.owenscorning.com)
A. Type: Unfaced glass fiber acoustical insulation complying with ASTM C 665, Type [I].
1. Thickness: [3-1/2] inches.
2. Width: [16] inches.
3. Length: [96] inches.
D. Fire Resistance Ratings: Part of ASTM E 119 as part of a complete fire tested wall assembly.
A. Type: Kraft faced glass fiber acoustical insulation complying with ASTM C 665, Type [II], Class [C].
1. Thickness: [3-1/2] inches.
2. Width: [16] inches.
3. Length: [96] inches.
C. Fire Resistance Ratings: Part of ASTM E 119 as part of a complete fire tested wall assembly.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions under which the work of this Section is to be performed. Notify the
Architect in writing of any unsatisfactory conditions. Do not proceed with installation until
unsatisfactory conditions have been corrected.
B. Verify mechanical and electrical services within the partition have been tested and inspected.
3.2 INSTALLATION
B. Friction-fit in place until the interior finish is applied. Install batts to fill entire stud cavity. If stud
cavity is less than [96] inches in height, cut lengths to friction-fit against floor and ceiling tracks.
Walls with penetrations require that insulation be carefully cut to fit around outlets, junction boxes
and other irregularities.
C. Where walls are not finished on both sides or insulation does not fill the cavity depth, supplementary
support must be provided to hold product in place.
D. Where insulation must extend higher than [8] feet, temporary support can be provided to hold product
in place until the finish material is applied.
3.3 PROTECTION
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Interior paint and coating commercial systems including surface preparation.
2. Exterior paint and coating systems including surface preparation.
B. Scope: Finish surfaces exposed to view, unless fully factory-finished and unless otherwise indicated,
including the following:
1. Exterior:
a. Masonry: Concrete masonry units (CMU), cinder or concrete block.
b. Metal: Aluminum, galvanized.
c. Metal, Miscellaneous: Iron, ornamental iron, structural iron and steel, ferrous metal.
2. Interior:
a. Metal: Aluminum and galvanized.
b. Metal, Exposed Galvanized: Exposed Ceilings, ductwork and conduit.
c. Metal: Exposed Structural steel columns, joists, trusses, beams, miscellaneous and
ornamental iron, structural iron, and ferrous metal.
d. Drywall: Walls, ceilings, gypsum board, and similar items.
3. Do not paint prefinished items, concealed surfaces, finished metal surfaces, operating parts, and
labels unless indicated.
C. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 05 1200 – Structural Steel Framing.
4. Section 05 5000 – Metal Fabrications.
5. Section 06 1000 – Rough Carpentry.
6. Section 08 1113 – Hollow Metal Doors and Frames.
7. Section 08 3100 – Access Doors and Panels.
8. Section 09 2900 – Gypsum Board.
9. Division 23 - Common Work Results for HVAC.
10. Division 26 - Common Work Results for Electrical.
1.2 REFERENCES
PAINTING PAGE 1 OF 7
CHA PROJECT NO. 070605
SECTION 099100
10. SP12/NACE No. 5, Surface Preparation and Cleaning of Metals by Waterjetting Prior to
Recoating.
11. SP 13 / NACE No. 6 Surface Preparation for Concrete.
C. Material Safety Data Sheets / Environmental Data Sheets: Per manufacturer's MSDS/EDS for
specific VOCs (calculated per 40 CFR 59.406). VOCs may vary by base and sheen.
1.3 SUBMITTALS
B. Selection Samples: Submit four paper draw down samples, [8-1/2] inches by [11] inches ([216] mm
by [279] mm) in size, illustrating range of colors available for each finishing product specified.
C. Maintenance Data: Submit coating maintenance manual including finish schedule showing where each
product/color/finish was used, product technical data sheets, safety data sheets (SDS), care and
cleaning instructions, touch-up procedures, repair of painted and finished surfaces, and color samples
of each color and finish used.
A. Applicator Qualifications: Company specializing in performing the type of work specified with
minimum [5] years’ experience and approved by manufacturer.
A. Deliver products to site in sealed and labeled containers; inspect to verify acceptability.
B. Container Label: Include manufacturer's name, type of paint, product name, product code, color
designation, VOC content, batch date, environmental handling, surface preparation, application, and
use instructions.
C. Paint Materials: Store at a minimum of [45] degrees F ([7] degrees C) and a maximum of [90] degrees
F ([32] degrees C), in ventilated area, and as required by manufacturer's instructions.
D. Handling: Maintain a clean, dry storage area to prevent contamination or damage to materials.
A. Do not apply materials when environmental conditions are outside the ranges required by
manufacturer.
B. Follow manufacturer's recommended procedures for producing the best results, including testing of
substrates, moisture in substrates, and humidity and temperature limitations.
PAINTING PAGE 2 OF 7
CHA PROJECT NO. 070605
SECTION 099100
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. General:
1. Provide factory-mixed coatings unless otherwise indicated.
2. When required, mix coatings to correct consistency in accordance with manufacturer's
instructions before application.
3. Do not reduce, thin, or dilute coatings or add materials to coatings unless specifically indicated
in manufacturer's instructions.
C. Accessory Materials: Provide primers, sealers, cleaning agents, cleaning cloths, sanding materials, and
clean-up materials as required for final completion of painted surfaces.
PAINTING PAGE 3 OF 7
CHA PROJECT NO. 070605
SECTION 099100
D. Metal: Miscellaneous. Iron, Ornamental Iron, Structural Iron and Steel, Ferrous Metal, Exposed Gas
Piping.
1. Latex Systems - Semi-Gloss Finish:
a. 1st Coat: Sherwin-Williams Pro Industrial Pro-Cryl Universal Primer, B66-1310 Series:
www.sherwin-williams.com/#sle. [5] to [10] mils wet, [1.8] to [3.6] mils dry per coat.
b. 2nd and 3rd Coat: Sherwin-Williams Pro Industrial Acrylic Semi-Gloss, B66-650 Series:
www.sherwin-williams.com/#sle. [2] to [4] mils dry per coat.
A. Masonry CMU: Concrete, Split Face, Scored, Smooth, High Density, Low Density, and Fluted.
1. Epoxy Systems; Waterbased:
a. Semi-Gloss Finish:
1) 1st Coat: Sherwin-Williams Loxon Block Surfacer, LX01W200:
www.sherwin-williams.com/#sle . ([50] – [100] sq ft/gal).
2) 2nd and 3rd Coat: Sherwin-Williams Pro Industrial Pre-Catalyzed Waterbased
Epoxy K46- Series: www.sherwin-williams.com/#sle. ([4] mils wet, [1.5] mils dry
per coat).
D. Metal: Exposed Structural Steel Columns, Joists, Trusses, Beams, Miscellaneous and Ornamental
Iron, Structural Iron, and Ferrous Metal.
1. Latex Systems - Semi-Gloss Finish High Performance:
a. 1st Coat: Sherwin-Williams Pro Industrial Pro-Cryl Universal Primer, B66-1310 Series:
www.sherwin-williams.com/#sle. [5] mils wet, [2] mils dry per coat.
b. 2nd and 3rd Coat: Sherwin-Williams Pro Industrial Acrylic Semi-Gloss, B66-650 Series:
www.sherwin-williams.com/#sle. [2] to [4] mils dry per coat.
PAINTING PAGE 4 OF 7
CHA PROJECT NO. 070605
SECTION 099100
G. Drywall: Walls, Ceilings, Gypsum Board and similar items.
1. Epoxy Systems; Waterbased – Semi-Gloss Finish:
a. 1st Coat: Sherwin-Williams ProMar 200 Zero VOC Interior Latex Primer, B28W2600:
www.sherwin-williams.com/#sle. [4] mils wet, [1.5] mils dry per coat.
b. 2nd and 3rd Coat: Sherwin-Williams Pro Industrial Pre-Catalyzed Waterbased Epoxy,
K46 Series: www.sherwin-williams.com/#sle. [4] mils wet, [1.5] mils dry per coat.
H. Wood: Trim.
1. Latex Systems:
a. Semi-Gloss Finish:
1) 1st Coat: S-W Premium Wall and Wood Primer, B28W8111 ([4] mils wet, [1.8]
mils dry).
2) 2nd and 3rd Coat: Sherwin-Williams ProClassic Waterborne Acrylic Semi-Gloss,
B31 Series: www.sherwin-williams.com/#sle. ([4] mils wet, [1.3] mils dry per
coat).
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify that surfaces are ready to receive work as instructed by the product manufacturer.
B. Examine surfaces scheduled to be finished prior to commencement of work. Report any condition that
may potentially affect proper application.
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for
the substrate under the project conditions.
C. Remove mildew from impervious surfaces by scrubbing with solution of water and bleach. Rinse with
clean water and allow surface to dry.
D. Concrete:
1. Remove release agents, curing compounds, efflorescence, and chalk.
2. Fill bug holes, air pockets, and other voids with cement patching compound.
3. Prepare concrete according to SSPC-SP 13.
F. Cementitious Siding: Remove dirt, dust and other foreign matter. Pressure clean, if needed, to remove
grease, oil, and loose particles.
G. Gypsum Board: Fill minor defects with filler compound; sand smooth and remove dust prior to
painting.
H. Plaster: Fill hairline cracks, small holes, and imperfections with patching plaster. Make smooth and
flush with adjacent surfaces. Treat textured, soft, porous, or powdery surfaces in accordance with
manufacturer's instructions.
PAINTING PAGE 5 OF 7
CHA PROJECT NO. 070605
SECTION 099100
I. Concrete Floors and Traffic Surfaces: Prepare concrete according to SSPC-SP 13.
J. Aluminum: Remove surface contamination and oil; wash with solvent according to SSPC-SP 1.
K. Galvanized Surfaces:
1. Remove surface contamination and oils and wash with solvent according to SSPC-SP 1.
2. Prepare surface according to SSPC-SP 2.
L. Ferrous Metal:
1. Solvent clean according to SSPC-SP 1.
2. Shop-Primed Surfaces: Sand and scrape to remove loose primer and rust. Feather edges to make
touch-up patches inconspicuous. Prime bare steel surfaces.
3. Remove rust, loose mill scale, and other foreign substances using methods recommended by
paint manufacturer and blast cleaning according to SSPC-SP 6.
4. Protect from corrosion until coated.
M. Wood: Remove dust, grit, and foreign matter. Scrape, sand, and spot prime knots and pitch streaks.
Fill nail holes and imperfections with wood filler and sand smooth.
3.3 APPLICATION
A. Remove unfinished louvers, grilles, covers, and access panels on mechanical and electrical
components and paint separately.
C. Apply coatings at spread rate required to achieve manufacturer's recommended dry film thickness.
D. Regardless of number of coats specified, apply additional coats until complete hide is achieved.
3.3 PRIMING
A. Apply primer to all surfaces unless specifically not required by coating manufacturer. Apply in
accordance with coating manufacturer's instructions.
B. Primers specified in painting schedules may be omitted on items that are factory primed or factory
finished if acceptable to top coat manufacturers.
3.3 CLEANING
A. Collect waste material that could constitute a fire hazard, place in closed metal containers, and remove
daily from site.
C. After coating has cured, clean and replace finish hardware, fixtures, and fittings previously removed.
PAINTING PAGE 6 OF 7
CHA PROJECT NO. 070605
SECTION 099100
3.5 PROTECTION
END OF SECTION
PAINTING PAGE 7 OF 7
CHA PROJECT NO. 070605
SECTION 099100
SECTION 101400 - SIGNAGE
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Precision tooled metal way finding signage.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Manufacturer's illustrated product literature and specifications to be used, including:
a. Preparation instructions and recommendations.
b. Storage and handling requirements and recommendations.
c. Installation methods.
B. Shop Drawings:
1. Include sign locations, sizes, mounting heights, and content.
C. Selection Samples:
1. For each finish product specified, two complete sets of color chips representing manufacturer's
full range of available colors and patterns.
D. Verification Samples:
1. For each finish product specified, two samples, minimum size [6] inches ([150] mm) square
representing actual product, color, and patterns.
SIGNAGE PAGE 1 OF 3
CHA PROJECT NO. 070605
SECTION 101400
1.5 DELIVERY, STORAGE AND HANDLING
A. Deliver and store products in manufacturer's unopened packaging bearing the brand name and
manufacturer's identification until ready for installation.
1.7 WARRANTY
A. Manufacturer’s Warranty: Provide manufacturer's standard warranty against defects in materials and
workmanship. Letters shall be guaranteed for the life of the business against defects.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Basis of Design – Exterior Signage - Contract documents are based on products by:
1. Gemini, Inc.
103 Mensing Way
Cannon Falls, Minnesota 55009
Telephone: (800) 538-8377
Website: (www.geminisignproducts.com)
C. Fabrication:
1. Size: [7] inches wide x [8-1/4] inches high.
2. Material Thickness: [1/4] inch ([6] mm).
3. Edges: No border.
4. Raised Copy, Emblems and Braille Finish:
a. Texture: Stipple.
b. Oxidized: Light Oxidized.
5. Background Colors:
a. Color: Standard Black.
6. Surface Finish: Stroke sanding (standard).
D. Mounting:
1. Hardware and instructions are provided for selected mounting methods.
SIGNAGE PAGE 2 OF 3
CHA PROJECT NO. 070605
SECTION 101400
2. Mounting Method: Blind Mount.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.3 INSTALLATION
3.4 PROTECTION
END OF SECTION
SIGNAGE PAGE 3 OF 3
CHA PROJECT NO. 070605
SECTION 101400
SECTION 102100 - SOLID POLYMER (HDPE) TOILET COMPARTMENTS
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Solid polymer (HDPE) toilet partitions for the following applications:
a. Toilet enclosures.
b. Urinal screens.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
1. Section 04 2000 – Unit Masonry.
2. Section 06 1000 – Rough Carpentry.
3. Section 09 9100 – Painting.
4. Section 10 2813 - Toilet Accessories.
5. Division 22 – Plumbing.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Manufacturer's data sheets on each product to be used, including:
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Installation methods.
B. Shop Drawings:
1. Submit plan, section, elevation and perspective drawings showing layout, door swings, fixture
clearance, hardware, and methods of anchoring.
C. Selection Samples:
1. For each finish product specified, two complete sets of color chips representing manufacturer's
full range of available colors and patterns.
F. Warranty:
1. Sample of special warranty.
A. Manufacturer Qualifications:
1. All primary products specified in this section will be supplied by a single manufacturer with a
minimum of [5] years’ experience.
B. Installer Qualifications:
1. All products listed in this section are to be installed by a single installer with a minimum of [1]
year demonstrated experience in installing products of the same type and scope as specified.
C. Source Limitations:
1. Obtain toilet compartment components and accessories from single manufacturer.
A. Deliver, store and handle materials and products in strict compliance with manufacturer's instructions
and recommendations and industry standards.
B. Store products indoors in manufacturer's or fabricator's original containers and packaging, with labels
clearly identifying product name and manufacturer. Protect from damage.
C. Lay cartons flat, with adequate support to ensure flatness and to prevent damage to pre-finished
surfaces.
D. Do not store where ambient temperature exceeds [120] degrees F ([49] degrees C).
B. Do not deliver materials or begin installation until building is enclosed, with complete protection from
outside weather, and building temperature maintained at a minimum of [60] degrees F ([15.6] degrees
C).
1.7 WARRANTY
A. Manufacturers Standard Warranty: Provide warranty for Solid polymer HDPE Material: Against
breakage, corrosion, and delamination for [25] years.
2.1 MANUFACTURERS
A. Design Basis – Metal Toilet Compartments: Contract Documents are based on products by:
1. ASI Global Partitions
900 Clary Connector
Eastanollee, Georgia 30538
Telephone: (706) 827-2700
Website: (www.asi-globalpartitions.com)
A. Doors, Panels, Screens, and Pilasters: Single sheet solid, homogenous HDPE plastic material formed
from waterproof, non-absorbent, high-density polyethylene resins; mark-resistant self-lubricating
surface; edges finished smooth.
1. Material: Solid, homogenous HDPE; [1] inch ([25] mm) thick.
2. Rating: Class [B] Fire Rated per ASTM E 84.
3. Material shall be compliant with IBC 2012 or later and must be solid HDPE; foamed material is
not allowed. Material shall be NFPA 286 compliant.
4. Edges: [1/4] inch ([6] mm) radius machined edges.
5. Heat Sink: Aluminum heat sink, to dissipate heat from incendiary devices used by vandals,
attached to bottom of doors and panels.
D. Mounting Brackets: Provide optional aluminum continuous brackets with theft resistant barrel nuts
and shoulder screws.
E. Pilaster Shoes: Type [304] Stainless Steel No. [4] satin finish. Easy Stall shoe shall be of a one piece
design and integral to the mounting system and formed from [304] stainless steel [3] inch ([76] mm)
high with a No. [4] satin finish. Pilaster shoes are anchored to the pilaster with No. [10] stainless steel,
vandal-resistant screws.
F. Headrail: Manufacture's standard anodized aluminum rail with anti-grip profile.
PART 3 EXECUTION
A. Inspect and prepare substrates using the methods recommended by the manufacturer for achieving
best result for the substrates under project conditions. Clean surfaces thoroughly prior to installation.
B. Do not proceed with installation until substrates have been prepared using the methods recommended
by the manufacturer and deviations from manufacturer's recommended tolerances are corrected.
Commencement of installation constitutes acceptance of conditions.
C. If preparation is the responsibility of another installer, notify Architect in writing of deviations from
manufacturer's recommended installation tolerances and conditions.
1. Verify dimensions of areas to receive compartments.
2. Verify locations of built-in framing, anchorage, bracing, and plumbing fixtures.
3.2 INSTALLATION
B. Fasten components to adjacent materials and to other components using purpose-designed fastening
devices.
C. Adjust pilaster anchors for substrate variations; conceal anchors with pilaster shoes.
F. Equip each compartment door with one coat hook and bumper.
3.3 ADJUSTING
A. Hardware Adjustment: Adjust and lubricate hardware according to hardware manufacturer's written
instructions for proper operation. Set hinges on in-swinging doors to hold doors open approximately
[15] degrees from closed position when unlatched. Set hinges on out-swinging doors to return doors
to fully closed position.
3.4 PROTECTION
A. Clean partition and screen surfaces with materials and cleansers in accordance with manufacturer's
recommendations.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Toilet accessories.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 09 9100 – Painting.
5. Section 10 2100 – Solid Polymer (HDPE) Toilet Compartments.
6. Division 22 – Plumbing.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Submit Manufacturer's product data for products specified, indicating selected options and
accessories.
B. Shop Drawings:
1. Plans: Locate each specified unit in project.
2. Elevations: Indicate mounting height of each specified unit in project.
3. Details: Indicate anchoring and fastening details, required locations and types of anchors and
reinforcement, and materials required for correct installation of specified products not supplied
by manufacturer of products of this Section.
C. Verification Samples:
1. Submit [2] sample chips of each specified color and finish.
D. Quality Assurance:
1. Manufacturer's printed installation instructions for each specified product.
A. Manufacturer: Provide products manufactured by a company with a minimum of [10] years successful
experience manufacturing similar products.
B. Single Source Requirements: To the greatest extent possible provide products from a single
manufacturer.
C. Accessibility Requirements: Comply with requirements applicable in the jurisdiction of the project,
including but not limited to ADA and ICC/ANSI A117.1 requirements as applicable.
A. Factory-apply strippable protective vinyl coating to sight-exposed surfaces after finishing of products;
ship products in manufacturer's standard protective packaging.
B. Storage and Protection: Store products in manufacturer's protective packaging until installation.
1.6 WARRANTY
A. Manufacturer’s Warranty for Washroom Accessories: Manufacturer’s standard [1] year warranty for
materials and workmanship.
B. Manufacturer’s Warranty for Electric Hand Dryers: Manufacturer’s standard [5] year warranty on
parts, except [3] year warranty on motor brushes from date of purchase.
PART 2 PRODUCTS
A. Basis of Design – Toilet Accessories: Contract documents are based on products by:
1. Bobrick Washroom Equipment, Inc.
6901 Tuijunga Avenue
North Hollywood, California 91605
Telephone: 818-764-1000
Website: (www.bobrick.com).
2.7 MIRRORS
2.11 HOOKS
B. Utility Shelf With Mop and Broom Holders and Rag Hooks:
1. Basis of Design: Bobrick Model B-224 x 36 with [4] mop/broom holders and [3] rag hooks.
2. Shelf: [18] – [8], Type [304], [18] gauge ([1.2] mm) stainless steel with satin finish; [8] inches
([203] mm) deep, [1-1/2] inch ([38] mm) return edge.
3. Length: [36] inches ([915] mm).
4. Mounting Brackets: Welded to shelf, [18] – [8], Type [304], [18] gauge ([1.2] mm) stainless
steel with satin finish.
5. Mop and Broom Holders: Replaceable, spring-loaded rubber cams with anti-slip coating;
accommodates handles from [7/8] inch to [1-1/4] inch ([20] mm to [30]mm) in diameter; with
plated steel retainers.
6. Rag Hooks: [18] – [8], Type [304], [16] gauge ([1.6] mm) stainless steel with satin finish;
secured to shelf with rivets.
7. Drying Rod: [18] – [8], Type [304], [1/4] inch ([6] mm) diameter stainless steel with satin
finish.
PART 3 EXECUTION
3.1 INSTALLATION
A. Install products in strict compliance with manufacturer’s written instructions and recommendations,
including the following:
1. Verify blocking has been installed properly.
2. Verify location does not interfere with door swings or use of fixtures.
3. Comply with manufacturer’s recommendations for backing and proper support.
4. Use fasteners and anchors suitable for substrate and project conditions.
5. Install units rigid, straight, plumb, and level, in accordance with manufacturer’s installation
instructions and approved shop drawings.
6. Conceal evidence of drilling, cutting, and fitting to room finish.
7. Test for proper operation.
A. Clean exposed surfaces of compartments, hardware, and fittings using methods acceptable to the
manufacturer.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Surface mounted, horizontal design baby changing station.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 09 9100 – Painting.
5. Division 22 – Plumbing.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data:
1. Submit Manufacturer's product data for products specified, indicating selected options and
accessories.
B. Shop Drawings:
1. Plans: Locate each specified unit in project.
2. Elevations: Indicate mounting height of each specified unit in project.
3. Details: Indicate anchoring and fastening details, required locations and types of anchors and
reinforcement, and materials required for correct installation of specified products not supplied
by manufacturer of products of this Section.
C. Verification Samples:
1. Submit [2] sample chips of each specified color and finish.
D. Quality Assurance:
1. Manufacturer's printed installation instructions for each specified product.
A. Manufacturer: Provide products manufactured by a company with a minimum of [5] years successful
experience manufacturing similar products.
B. Single Source Requirements: To the greatest extent possible provide products from a single
manufacturer.
C. Accessibility Requirements: Comply with requirements applicable in the jurisdiction of the project,
including but not limited to ADA and ICC/ANSI A117.1 requirements as applicable.
A. Factory-apply strippable protective vinyl coating to sight-exposed surfaces after finishing of products;
ship products in manufacturer's standard protective packaging.
B. Storage and Protection: Store products in manufacturer's protective packaging until installation.
1.6 WARRANTY
A. Manufacturer’s Warranty for Baby Changing Stations: Manufacturer’s standard [5] year warranty for
materials and workmanship.
PART 2 PRODUCTS
A. Basis of Design – Toilet Accessories: Contract documents are based on products by:
1. Koala Kare Products (a division of Bobrick)
Bobrick Washroom Equipment, Inc.
6901 Tuijunga Avenue
North Hollywood, California 91605
Telephone: 818-764-1000
Website: (www.bobrick.com).
PART 3 EXECUTION
3.1 INSTALLATION
A. Install products in strict compliance with manufacturer’s written instructions and recommendations,
including the following:
1. Verify blocking has been installed properly.
2. Verify location does not interfere with door swings or use of fixtures.
3. Comply with manufacturer’s recommendations for backing and proper support.
4. Use fasteners and anchors suitable for substrate and project conditions.
5. Install units rigid, straight, plumb, and level, in accordance with manufacturer’s installation
instructions and approved shop drawings.
6. Conceal evidence of drilling, cutting, and fitting to room finish.
7. Test for proper operation.
A. Clean exposed surfaces of compartments, hardware, and fittings using methods acceptable to the
manufacturer.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Transfer acrylic shower stall.
2. Shower faucet.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 07 9200 - Joint Sealers.
5. Section 09 2200 – Metal Support Systems.
6. Section 09 2900 – Gypsum Board.
7. Division 22 – Plumbing.
1.2 REFERENCES
1.3 SUBMITTALS
PART 2 PRODUCTS
A. Design Basis - Shower Enclosures: Contract Documents are based on products by:
1. Aqua Bath
921 Cherokee Avenue
Nashville, Tennessee 37207
Telephone: 800-232-2284
Website: (www.liddledesign.com).
A. Design Basis - Shower Faucets: Contract Documents are based on products by:
1. Zurn Industries, LLC
511 West Freshwater Way
Milwaukee, Wisconsin 53204
Telephone: 855-663-9876
Website: (www.zurn.com).
D. Furnish the Handicap shower unit with a Handwall shower unit, 60” metal hose, standard handset,
supply elbow and flange, 24” slide bar and vacuum breaker
2.5 ACCESSORIES
2.6 FINISHES
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine roughing-in of water-supply and sanitary drainage and vent piping systems to verify actual
locations of piping connections before shower installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION
C. Fit and adjust to adjacent construction with maximum [1/4] inch gaps.
E. Install water-supply piping with stop on each supply to each shower faucet.
1. Use ball or gate valves if supply stops are not specified with shower.
2. Install stops in locations where they can be easily reached for operation.
F. Install shower flow-control fittings with specified maximum flow rates in shower arms.
H. Install wall flanges or escutcheons at piping wall penetrations in exposed, finished locations. Use
deep-pattern escutcheons if required to conceal protruding fittings.
I. Seal joints between showers and floors and walls using sanitary-type, one-part, mildew-resistant
silicone sealant.
1. Match sealant color to fixture color.
2. Comply with sealant requirements specified in Section 079200 "Joint Sealants."
3.3 CONNECTIONS
A. Connect fixtures with water supplies, stops, and risers, and with traps, soil, waste, and vent piping.
Use size fittings required to match fixtures.
C. Comply with traps and soil and waste piping requirements specified in Division 22.
3.4 ADJUSTING
A. Operate and adjust showers and controls. Replace damaged and malfunctioning showers, fittings, and
controls.
B. Clean showers, faucets, and other fittings with manufacturers' recommended cleaning methods and
materials.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Fire extinguishers.
2. Accessories.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 04 2000 – Unit Masonry.
3. Section 06 1000 – Rough Carpentry.
4. Section 09 9100 – Painting.
1.2 REFERENCES
1.3 SUBMITTALS
A. Product Data: Materials description for fire extinguishers; include ratings and classifications.
1. Installation instructions for each product specified.
B. Shop Drawings:
1. Small-scale plans showing locations of individual fire extinguishers.
2. Schedules showing each type of extinguisher to ensure proper fit and function.
3. Indicate installation procedures and accessories required for a complete installation.
A. Deliver, store, and handle fire protection specialties and related materials using means and methods
that will prevent damage, deterioration, or loss.
1. Deliver components in manufacturer's original packaging, properly labeled for identification.
1.6 WARRANTY
A. Warranty: Manufacturer's standard warranty to repair or replace fire protection specialties that fail in
materials or workmanship within [6] years from date of Substantial Completion
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Fire Extinguishers and Cabinets: Contract Documents are based on products by:
1. J. L. Industries, Inc., a division of Activar Construction Products Group
9702 Newton Avenue South
Bloomington, Minnesota 55431
Telephone: (800) 554-6077
Website: (www.activarcpg.com)
A. Multi-Purpose Chemical Type: Extinguisher unit containing a fluidized and siliconized mono
ammonium phosphate powder; nonconductive and nontoxic.
1. Construction: Heavy duty steel cylinder with metal valve and siphon tube, O-ring seal,
replaceable valve stem seal, visual pressure gage, pull pin and upright squeeze grip.
2. Finish: Factory powder-coated; Red.
3. Effectiveness (Rating): Class [A], [B], and [C] fires.
4. Model Identification and UL Rating: [10] lb, multi-purpose, UL listed, dry chemical fire
extinguisher with rating based on spacing and hazard.
B. Accessories:
1. Standard Mounting Brackets: Provide manufacturer's standard steel bracket, designed to secure
fire extinguisher to wall or structure, of sizes required for types and capacities of fire
extinguishers indicated.
A. Ship extinguishers to the Project site fully charged, EXCEPT those which contain water as an
extinguishing agent, if any.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine walls and partitions for suitable framing depth and blocking where recessed and semi-
recessed cabinets are to be installed. Verify that rough openings for cabinets are correctly sized and
located.
B. Examine fire extinguishers for proper charging and tagging. Remove and replace damaged, defective,
or undercharged units.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
A. Comply with manufacturer’s written instructions for installing fire extinguishers and mounting
brackets.
D. Install portable fire extinguishers on the hanger or in the bracket supplied, or place in the fire
extinguisher cabinets provided. Verify that the extinguisher operating instructions face outward.
A. Ensure that each extinguisher is fully charged, and that inspection of each extinguisher has been
performed, as evidenced by the National Association of Fire Equipment Distributors certification tag,
just prior to turnover.
A. Remove temporary protective coverings and strippable films, if any, as fire extinguishers are installed
unless otherwise indicated in manufacturer's written installation instructions.
B. Provide protection and maintain conditions that ensure that fire extinguishers are without damage or
deterioration at the time of Construction Completion.
END OF SECTION
A. Provide equipment and materials and do work necessary and construct or provide the following as
indicated on the Drawings and as specified. Work shall include but shall not be limited to:
1. Baseball/Softball Equipment:
a. Foul Ball Poles.
b. Bases, Pitching Rubber, Home Plate.
c. Fence Top Rail Guard.
d. Helmet and Bat Racks.
e. Dugout Benches.
2. Soccer Equipment:
a. Field Corner Flags/Markers.
1.2 SUBMITTALS
A. Shop Drawings:
1. Show application to project.
2. Show fabrication and installation of backstop assembly and foul ball poles. Include plans,
elevations, component details, and attachments to other Work.
B. Provide sealed structural drawings by the qualified professional engineer for backstops and
windscreen and goal post footings.
C. Product Data: Submit manufacturer’s product data and samples as noted for the following:
1. Foul Ball Poles:
2. Bases, Pitching Rubber Homeplate:
a. Verify quantities which may include bullpens and batting tunnels.
3. Helmet and Bat Racks.
4. Dugout Benches.
5. Field Corner Markers.
A. Inline Ball Net and Barrier Systems: Contractor to submit sealed shop drawings by a State Licensed
Engineer for the upright post diameter and footing design.
A. Installer of outdoor sports equipment the playing field shall be the same Contractor. All installed
equipment shall be under the supervision of Owner’s groundskeeper.
B. Inline Ball Net System Installer: Contractor to restretch/tighten netting if necessary 60 days after
substantial completion.
C. Welding: Qualify procedures and personnel according to AWS D1.1, “Structural Welding Code-
Steel,” and AWS D1.3, “Structural Welding Code – Sheet Steel.”
1.5 WARRANTY
A. General Warranty: Special warranties specified in this Section shall not deprive the Owner of other
rights the Owner may have under other provisions of the Contract Documents and shall be in
B. Special Warranties:
1. Equipment: Written warranties, executed by the manufacturer of each piece of equipment
specified agreeing to repair or replace equipment or components that fail in materials or
workmanship with specified warranty period.
2. Impact and Barrier Netting: Installed netting shall prevent passage of kicked, struck or thrown
balls or implements per designed sport use. If netting fails to do so, installer shall adjust netting
to appropriate tension.
a. Warranty Period: Per the manufacturer.
3. Windscreen Warranty: Minimum of 3 years.
PART 2 – PRODUCTS
C. Dugout Benches:
1. General:
a. Single-Tier.
b. Semi-Permanent aluminum plank bench with backrest.
c. Length per plan and details.
2. Product:
a. ATBBRSP.
3. Color: Standard color as approved by Owner.
4. Supplier:
a. Sportsfield Specialties, Inc. (www.sportsfieldspecialties.com).
b. Or approved equal.
PART 3 – EXECUTION
3.1 INSTALLATION
A. General: Install in accordance with manufacturers recommendations and approved shop drawings.
1. Foul Ball Poles and Appurtenances:
a. Install as recommended by the manufacturer or as shown on the Drawings.
b. The Contractor shall verify and install homeplate so that the back corner of the plate is at
a 90-degree angle and lined up on the outside edge of the foul ball pole. This location
shall be verified by the Contractor at the beginning of playing field construction.
B. Soccer Equipment:
1. Field Corner Marker Stakes:
a. The Contractor shall locate and install field markers at the corners, midpoint and other
locations as indicated on the Drawings.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Countertops for architectural cabinet work.
2. Countertop sill at counter shutters.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 06 1000 – Rough Carpentry.
3. Section 06 4100 – Architectural Wood Casework.
4. Section 07 9200 - Joint Sealers.
1.2 REFERENCES
1.3 SUBMITTALS
B. Shop Drawings: Complete details of materials and installation ; combine with shop drawings of
cabinets and casework specified in other sections.
C. Selection Samples: For each finish product specified, color chips representing manufacturer's full
range of available colors and patterns.
D. Verification Samples: For each finish product specified, minimum size [6] inches ([150] mm) square,
representing actual product, color, and patterns.
COUNTERTOPS PAGE 1 OF 5
CHA PROJECT NO. 070605
SECTION 123600
F. Installation Instructions: Manufacturer's installation instructions and recommendations.
G. Maintenance Data: Manufacturer's instructions and recommendations for maintenance and repair of
countertop surfaces.
A. Installer Qualifications: Company specializing in performing work of the type specified in this
section, with not less than [5] years of documented experience.
B. Quality Certification:
1. Provide labels or certificates indicating that the installed work complies with
AWI/AWMAC/WI (AWS) or AWMAC/WI (NAAWS) requirements for grade or grades
specified.
2. Submit certifications upon completion of installation that verifies this work is in compliance
with specified requirements.
B. Store and dispose of solvent-based materials, and materials used with solvent-based materials, in
accordance with requirements of local authorities having jurisdiction.
PART 2 PRODUCTS
2.1 COUNTERTOPS
B. Plastic Laminate Countertops: High-pressure decorative laminate (HPDL) sheet bonded to substrate.
1. Laminate Sheet: NEMA LD 3, Grade HGS, [0.048] inch ([1.2] mm) nominal thickness.
a. Manufacturers:
1) Wilsonart: www.wilsonart.com/#sle.
2) Substitutions: Under provisions of Division 01.
b. Surface Burning Characteristics: Flame spread index of [25], maximum; smoke
developed index of [450], maximum; when tested in accordance with ASTM E84.
c. Wear Resistance: In addition to specified grade, comply with NEMA LD 3 High Wear
Grade requirements for wear resistance.
d. Laminate Core Color: Same as decorative surface.
e. Finish: Matte or suede, gloss rating of [5] to [20].
f. Surface Color and Pattern: As indicated on Drawings.
2. Exposed Edge Treatment: Square, substrate built up to minimum [1-1/4] inch ([32] mm) thick;
covered with matching laminate.
3. Back and End Splashes: Same material, same construction.
COUNTERTOPS PAGE 2 OF 5
CHA PROJECT NO. 070605
SECTION 123600
4. Fabricate in accordance with AWI/AWMAC/WI (AWS) or AWMAC/WI (NAAWS), Section
11 - Countertops, Custom Grade.
C. Solid Surfacing Countertops: Solid surfacing sheet or plastic resin casting over continuous substrate.
1. Flat Sheet Thickness: [1/2] inch ([12] mm), minimum.
2. Solid Surfacing Sheet and Plastic Resin Castings: Complying with ISFA 2-01 and NEMA LD
3; acrylic or polyester resin, mineral filler, and pigments; homogenous, non-porous and capable
of being worked and repaired using standard woodworking tools; no surface coating; color and
pattern consistent throughout thickness.
a. Manufacturers:
1) Wilsonart: www.wilsonart.com/#sle.
2) Substitutions: Under provisions of Division 01.
b. Surface Burning Characteristics: Flame spread index of [25], maximum; smoke developed
index of [450], maximum; when tested in accordance with ASTM E84.
c. Finish on Exposed Surfaces: Matte, gloss rating of [5] to [20].
d. Color and Pattern: As indicated on drawings.
e. Other Components Thickness: [1/2] inch ([12] mm), minimum.
f. Exposed Edge Treatment: Built up to minimum 1-1/4 inch (32 mm) thick; square edge; use
marine edge at sinks.
g. Back and End Splashes: Same sheet material, square top; minimum 4 inches (102 mm) high.
h. Skirts: As indicated on drawings.
i. Fabricate in accordance with AWI/AWMAC/WI (AWS) or AWMAC/WI (NAAWS), Section
11 - Countertops, Premium Grade.
j. Fabricate in accordance with manufacturer's standard requirements.
2.2 MATERIALS
A. Plywood for Supporting Substrate: PS 1 Exterior Grade, A-C veneer grade, minimum [5] ply;
minimum [3/4] inch ([19] mm) thick; join lengths using metal splines.
2.3 FABRICATION
A. Fabricate tops and splashes in the largest sections practicable, with top surface of joints flush.
1. Join lengths of tops using best method recommended by manufacturer.
2. Fabricate to overhang fronts and ends of cabinets [1] inch ([25] mm) except where top butts
against cabinet or wall.
a. Rout a [1/8] inch (3 mm) drip groove at underside of exposed overlapping edges, set back
[1/2] inch (13 mm) from face of edge.
3. Prepare all cutouts accurately to size; replace tops having improperly dimensioned or
unnecessary cutouts or fixture holes.
B. Provide back/end splash wherever counter edge abuts vertical surface unless otherwise indicated.
1. Secure to countertop with concealed fasteners and with contact surfaces set in waterproof glue.
2. Height: [4] inches ([102] mm), unless otherwise indicated.
C. Solid Surfacing: Fabricate tops and wall panels up to [144] inches (3[,657] mm) long in one piece;
join pieces with adhesive sealant in accordance with manufacturer's recommendations and
instructions.
COUNTERTOPS PAGE 3 OF 5
CHA PROJECT NO. 070605
SECTION 123600
D. Wall-Mounted Counters: Provide skirts, aprons, brackets, and braces as indicated on drawings,
finished to match.
PART 3 EXECUTION
3.1 EXAMINATION
C. Verify that wall surfaces have been finished and mechanical and electrical services and outlets are
installed in proper locations.
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for
the substrate under the project conditions.
3.3 INSTALLATION
A. Securely attach countertops to cabinets using concealed fasteners. Make flat surfaces level; shim
where required.
B. Attach plastic laminate countertops using screws with minimum penetration into substrate board of
[5/8] inch ([16] mm).
3.4 TOLERANCES
A. Variation From Horizontal: [1/8] inch in [10] feet ([3] mm in [3] m), maximum.
B. Offset From Wall, Countertops: [1/8] inch ([3] mm) maximum; [1/16] inch ([1.5] mm) minimum.
3.5 CLEANING
COUNTERTOPS PAGE 4 OF 5
CHA PROJECT NO. 070605
SECTION 123600
3.6 PROTECTION
END OF SECTION
COUNTERTOPS PAGE 5 OF 5
CHA PROJECT NO. 070605
SECTION 123600
SECTION 220500 - COMMON WORK FOR PLUMBING
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification sections, apply to work of this section.
A. The work required under this section of the specifications consists of basic materials and methods
and is applicable to all work under Division 22.
B. The work of this section is subject to the requirements of the 22 0501 General Work for Plumbing
section of the specifications.
PART 2 - PRODUCTS
2.1 MOTORS
A. Furnish and install (or arrange for installation) all electric motors for all equipment specified
under this section requiring same in accordance with the following:
1. All motors shall be NEMA standard designed for ample size to operate at their proper
load and full speed continuously without causing noise or vibration or temperature rise in
excess of their rating.
2. Motors [1/2] HP and less shall be designed & nameplated for [120] volt, [1] phase, [60]
cycle operation; shall be permanent split capacitor type, [40] degrees Celsius continuous
rise, open dripproof type; and shall be equipped with ball bearings.
3. All motors [3/4] HP and larger (unless specified otherwise) shall be designed and
nameplated for [3] phase, [60] cycle operation, shall be single speed squirrel-cage type,
NEMA Design [B], normal starting torque, open dripproof type, quiet operating, [40]
degrees Celsius continuous rise and shall be equipped with ball bearings.
4. All three phase motors one horsepower and larger shall comply with NEMA MG-1 Table
12-11 Energy Efficient standards or Table 12-12 Premium Efficient Standards as
applicable to meet the Energy Independent Security Act of 2007.
B. The above shall apply to all motors unless otherwise specified with equipment.
2.2 STARTERS
A. Provide motor starters for all equipment under this division of the specifications. Installation shall
be as specified in Division 26 of these specifications. Unless built-in as an integral part of the
equipment or of custom design for specific application, all starters shall be the product of a single
manufacturer. Starters shall meet requirements of current National Electric Codes.
B. All starters shall have overload protection. Starters shall have phase failure and undervoltage relay
similar to Square D Type MPS, with built-in adjustable time delay response (3 second minimum).
Undervoltage setting is adjustable from [75]% to [100]%. Starters shall have all necessary
auxiliary interlocks required for operation of the respective systems, plus one spare auxiliary
interlock. Starters shall have NEMA [1] general purpose enclosures.
D. In addition to the features described above, the starters furnished shall include the following
features:
1. All starters for [3] phase motors shall have 3 phase thermal overload protection. Size the
heater overload elements to properly protect the motor being served. Heaters shall not be
sized to be any larger than [115]% of full-load amps, heater element furnished, and rating
range of heater element in tabulate form.
2. Starters on all, [3] phase, [60] cycle electrical service shall have a [120] volt control
circuit obtained from a fused control transformer built into the starter. Transformer shall
be fused on each of the two lines. Fuses and transformers shall be sized to carry the
holding coil circuits and any miscellaneous devices included plus [50] VA.
E. All starters shall have maintained contact hand-off-automatic switch & reset button in cover. All
motors shall automatically restart after power loss is restored when set in automatic setting.
A. Isolation shall conform to seismic requirements of Section 22 0529 Hangers and Supports for
Plumbing." Unless otherwise noted, equipment over [1] horsepower shall be isolated from the
structure with resilient vibration and noise isolators supplied by Kinetics or Mason Industries to
the Mechanical Installer. Where isolator type and required deflection are not shown, equipment
shall be isolated in accordance with the ASHRAE systems book. Submittal shall include the
complete design for the supplementary bases; a tabulation of the design data on the isolators
including O.D., free operating and solid heights of the springs, free and operating heights of the
neoprene or fiberglass isolators. Mounts and bases shall be manufactured by Peabody Noise
Control or Mason Industries.
B. Model KIP-Q shall be pre-compressed molded fiberglass isolation pads, neoprene-jacketed and
stabilized during manufacture. Pads shall be sized for [40] to [60] psi loading and shall be made
of glass fibers produced by a multiple flame attenuation process which generates nominal fiber
diameters not to exceed [.00018] inches. Where the equipment base does not provide a uniform
load surface, steel plates shall be bonded to the top of the pads. Model RD neoprene mounts shall
incorporate completely enclosed metal inserts to permit bolting to the supported unit.
C. Model FDS shall be freestanding, unhoused, laterally stable spring mounts, incorporating leveling
bolts and [1/4] inch thick noise isolation pads. To assure stability, the outside spring diameter
shall be equal to or greater than the designed spring operating heights, and the horizontal stiffness.
Springs shall have a minimum additional travel of [50]% between the designed operating height
and the solid height.
E. Model FLS shall be freestanding, stable spring mounts, similar to Type FDS. They shall
incorporate vertical limit stops to assure a constant height if the supported weight is removed, and
to reduce movement due to wind load. The limit stops shall be isolated.
F. Model FYS spring isolators shall be seismic control restrained spring isolators, shall incorporate a
single vibration isolator, having all of the characteristics of Model FDS springs as previously
specified. Springs shall be assembled into a welded steel housing assembly engineered to limit
movement of supported equipment during an earthquake without degrading the vibration isolation
of the spring during normal equipment operating conditions. Vibration isolators shall incorporate
a steel angle and plate motion limit assembly, and steel spring isolator, engineered as a system to
accept a force in any direction equal to a minimum of [1.0] times the rated load capacity of the
spring isolator without yield or failure, and shall limit movement of the point of level bolt
connection to supported equipment to less than [1/2] inch in any direction, relative to any fixed
point on the isolator assembly, while subjected to the rated force specified. The motion limit
assembly shall be welded to a steel base plate having a [1/4] inch thick ribbed neoprene noise stop
pad, and drilled holes for bolting to the supporting structures. A spring isolator, drilled and tapped
load plate and leveling bolt assembly shall be positioned on the base plate, and shall carry all
normal equipment operating loads.
G. All piping and electrical conduit in the mechanical equipment room and piping three supports
away from other mechanical equipment shall be isolated from the structure by means of vibration
and noise isolators. Suspended piping shall be isolated with Model SFH Hangers as described
above. Floor mounted piping shall be isolated with FDS Spring Mounts as described above.
H. Flexible pipe connectors shall be incorporated in all piping connections to chillers, pumps and air
handling units. Flexible pipe connectors shall be equal to Mason Industries, Inc. Type MFTNC,
Neoprene-twin-sphere with floating flanges and control cables. Installation of the flexible
connector and anchoring of the piping shall be in strict accordance with the manufacturer’s
directions.
I. Flexible connections shall be incorporated in the ductwork adjacent to all air-moving units. The
connections shall be neoprene or canvas of approved construction.
A. Provide access panels not less than [24] inch x [24] inch for access to all concealed valves,
unions, dampers, etc., where no other means of access is provided. Access panels shall be all steel
construction with a [16] gauge ceiling frame and [16] gauge panel door. Doors shall be secured
with concealed hinge and flush locks of either the cylinder type of screwdriver-operated type.
Outside of door and frame shall be flush with finished wall or ceiling. Panels shall be painted with
a rust-inhibitive primer at the factory. Panels shall be installed in openings provided under the
construction sections of the specifications, and the work of the trades involved shall be
coordinated as necessary. Access panels shall be so located and of sufficient size to permit service
of components. Panels located in fire rated walls or ceilings shall be U.L. listed for rating equal to
or greater than where they are installed.
A. Do all excavating and backfilling required for installation of underground work required by the
mechanical work.
B. Excavating and backfilling shall comply with all applicable provisions of Section for Earthwork,
including the provisions therein concerning classification of excavated materials. Any backfill in
the area of the building shall conform to the requirements for engineered fill as specified in
Section for Earthwork.
C. Unless otherwise shown or required, by the State Department of Health, provide separate trenches
for sewer and water lines, respectively, with a minimum of [5] feet between lines and a minimum
of 3 feet of undisturbed earth between trenches. In locations, such as close to a building where
separate trenches for sewers and water lines are not practical, lay the water pipe on a solid shelf at
least [12] inches above the top of the sewer.
F. Piping Inverts
1. All piping outside of building footprint shall have a minimum cover of 18" unless noted
otherwise.
G. Bedding of Pipe
1. All pipe shall be installed on a minimum bedding of [6] inch of Class [1] embedment
materials ([1/4] inch to [1-1/2] inch graded stone).
2. Embedment material shall be placed in the trench to a sufficient height so that upon
completion of compaction as required in the specifications that entire upper surface of the
gravel shall be no lower than the bottom of the barrel of the pipe. Bell holes shall be
made in the embedment so that the pipe shall be supported on its barrel portion only and
the pipe laid to line and grade in the manner described in the specifications.
I. Backfilling
1. Notify architect and local inspecting authority before backfilling trenches. Tests and
locations of pipe and appurtenances shall be recorded. Backfill by hand around pipe and
for a depth of [12] inch above the pipe. Use Class [1] angular [1/4] inch to [1-1/2] inch
graded stone and tamp firmly in layers not exceeding [6] inch in thickness, taking care
not to disturb the pipe or injure the pipe coating. Compact to [95]% density under
building, sidewalks, and paved areas.
A. In general, install all piping as neatly as practicable as indicated and detailed on the drawings.
Arrange and install piping straight, level, plumb, and as direct as possible. Form right angles and
parallel lines with the structures. Keep pipes close to walls, partitions, ceilings, and slabs where
possible. Where two or more pipes are located together, run parallel to each other and space at
distances which will permit application of full insulation and access for servicing.
B. Unless noted otherwise, connect all apparatus and equipment in accordance with the
manufacturer's standard details as approved. Provide necessary piping, such as vent, relief, etc.,
wherever equipment is provided with connections for such piping. Unions or flanged connection
shall be placed where necessary to permit easy dismantling of piping and apparatus and in
connections to all equipment between shutoffs and the equipment. Each control valve shall have
union or flanged connection immediately adjacent or be flare connected. All piping and apparatus
connections shall be so installed as to avoid interference with tube or electrode removal from
domestic water heater, etc., and to allow for removal of an item of equipment without disturbing
other items of equipment. Ream all pipe ends after cutting. All blow-off piping shall be
permanently installed to indirect wastes. All pipe size changes shall be made with pipe reducer
fittings or, if applicable, with reducing fittings. Piping shall be carefully installed to provide for
expansion and for proper alignment. Pipe lines shall be guided and pipe shall be supported in such
a manner that it will not creep, sway, or buckle. Anchors and supports shall be provided wherever
necessary to prevent misalignment. Wherever possible, long radius elbows shall be used and not
short radius. Eccentric reducers shall be used wherever necessary or indicated; concentric
reducers and reducing fittings shall not be used where air trapping may occur. All pipe fittings
shall be factory fittings.
C. Joints:
1. Sweat joints in copper tubing shall be with approved alloys. Lead free solders and fluxes
that contain not more than [0.2] percent lead (per the Safe Water Act Amendments of
1986, Public Law 99-339) shall be used when joining copper to copper. Silver solders
([95] tin – [5] silver) shall be used when joining copper with bronze or steel, and when
joining Type K copper to copper, and for any copper joint below floor slab. The filler
metal shall conform to AWS A5.8.
2. Dielectric brass adapters, brass unions, or brass bushing shall be used wherever dissimilar
metals subject to galvanic activity are joined together, such as equipment connections,
tank connection, etc.
3. Piping installer shall use neoprene gasketed compression joints on cast iron pipe.
E. Pipe Sleeves:
1. Fabricate from steel pipe having internal diameter not less than [1] inch larger than
outside diameter of pipe. Length of sleeve shall extend full depth of construction pierced,
and in the case of floor slabs, additionally extend [2] inch above top of slab.
2. Insert sleeves in forms before pour of floor & roof slabs, install sleeves as wall goes up
for concrete block walls. Securely fasten sleeves to structure.
G. Valves: Install valves and hosecocks as shown on the drawings, and specifically in the cold
water main entering the building, at runouts from mains to risers and or all branch lines feeding
from mains on domestic cold water, and at entering and leaving sides of all equipment as
necessary to isolate and service this equipment.
3.3 PROTECTION
A. Do not install any water piping over electrical switchgear. Provide galvanized sheet metal gutter,
having [1-1/2] inch pipe drain to floor away from affected areas, for any water or drain piping
having to cross the switchgear.
B. Electrical Ground: Notify electrical installer regarding location of any valves whose future
removal for service will break the electrical grounding system.
3.4 CLEANING
A. Exercise care to keep all piping clear and free from foreign matter at all times.
B. After reaming, if cutting is required, clean each piece of all loose scale, dirt, etc.
C. Keep installed piping free from dirt and scale and protect open ends to prevent foreign matter
entering. Use temporary plugs, caps, or other approved method of open and closure.
B. The equipment installer shall touch up all scratches, abrasions, etc., in either the prime or finish
coats of all equipment and material furnished and installed by him. All rust and corrosion shall be
removed from pipe, fittings, and other metal surfaces. All surfaces shall be left in a clean "factory-
new" condition.
END OF SECTION
PART 1 - GENERAL
A. Related Documents
Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification sections, apply to work of this section.
B. The contract scope as set forth in the first division of this specification shall govern requirements
of this division. The Contractor shall examine the various other divisions of the specifications
and examine the existing conditions at the building site and familiarize himself with the
provisions therein affecting the mechanical work.
A. Provide all materials, labor and tools to construct a complete plumbing system as herein specified
or as shown on the drawings, or both.
B. Provide water and drains for all mechanical and all other equipment requiring these services.
C. Provide everything necessary for a complete and satisfactory installation whether or not
specifically shown or specified. This is not intended to cover major items of equipment; but, it is
intended to include all miscellaneous parts, devices, accessories, controls, and appurtenances
which are required to complete the work in proper and safe operating condition and so that the
performance characteristics and capacities specified will be obtained.
D. Notify, well in advance, all trades affected of any chases, recesses, etc., which may be required for
the installation of the work under this division. If the Contractor neglects to do this, any cutting
and/or patching required for such chases, recesses, etc., shall be done by the trade concerned at his
expense.
E. Do all excavating, backfilling, and cutting of holes necessary for the installation of work specified
under this division.
F. Furnish ceiling and wall access panels and deliver them to site for installation as specified under
another section of these specifications.
G. Flash and counter flash all pipes where they penetrate roofs and outside walls.
I. Provide structural steel stands, primed and finish painted, for equipment so noted requiring same.
J. Furnish and install all mechanical exterior louvers and screens where called out on drawings.
B. Field painting, except such painting as is required to maintain shop coat painting and factory
finish painting. All other field painting is specified in Finish Painting, Division 9.
A. Secure and pay for all permits, licenses, connection fees, and inspections required for work under
this division. Give all notices and comply with all laws, ordinances, rules, and regulations
applicable to the work.
B. Applicable codes include but are not limited to the State and Local Building Codes, Plumbing
Codes, and Electric Codes,, and State Department of Public Health Regulations.
C. Where applicable, all materials and equipment shall bear the Underwriters' Laboratories seal or
ASME Code stamp. Certificates to this effect shall be furnished to the engineer upon request.
1.5 SUBMITTALS
A. In accordance with Division 1, submit to the Architect for approval a complete list of materials,
equipment, and accessories proposed for use, listing the item and the manufacturer's name only.
B. Based on aforementioned approved listing, submit to the Architect for approval digital copies in
pdf format of shop drawings or data sheets for materials, equipment and accessories, giving the
name of the manufacturer, trade name and catalog number, rating data, and performance features,
all in the terms specified hereinafter.
C. Submittals shall be stamped or noted by the Contractor to indicate that he has examined them and
found the information contained to be in accordance with the contract requirements. Any
deviations from contract requirements shall be called to the Architect's attention. The Contractor
shall specifically check to see that the equipment proposed will fit into the available space, with
proper clearance for coil or tube removal, filter servicing, and other maintenance operations.
D. All submittals shall be submitted at one time, in one folder for plumbing. Submittals shall be
submitted in time to allow four weeks from receipt by Architect to time final approval is required
to meet the construction schedule.
E. Submittals shall include affidavits from manufacturers of pipe, pipe coating, fittings, valves,
meters, insulation and duct materials furnished and installed under this section certifying that such
materials delivered to the project conform to the requirements of this specification.
F. Submittals, drawings and data are required on all items specified by manufacturer's name,
including but not limited to the following:
PLUMBING
Plumbing fixtures,
Service valves,
Water heaters,
Pipe material
Insulation
Floor drains and sinks
Clean outs
A. Provide a competent, experienced person for a total of [8] hours to instruct Owner's operating
personnel in operation of equipment and control systems at the completion of the work.
B. Provide three [3] complete sets of a compilation of catalog data of each manufactured item of
equipment used in the mechanical work. In addition to the catalog data, installation, operating,
and maintenance data and bill of materials for fans, controls, motors and all other operating
equipment shall be submitted. Each of the three [3] sets of data shall be bound in loose leaf
binders and submitted to the engineer before final payment is made. A complete double index
shall be provided as follows:
1. Listing the products alphabetically by name.
2. Listing the names of manufacturers alphabetically by name together with their addresses
and the names and addresses of local sales representatives.
C. It is the intent of this catalog, operation and maintenance data to provide the Owner with complete
instruction on the proper operation and use, lubrication and periodic maintenance, together with
the source of replacement parts and service for the items of equipment covered. Instructions shall
be submitted to the Architect for approval at least one month in advance of initial start up.
D. In addition to the three printed sets of information required in paragraphs B and C, provide the
above required information in digital pdf format.
A. Upon completion of the work, deliver to the Architect reproducible drawings, prepared by a
qualified draftsman, to the same scale as the contract drawings, showing the actual Installed
locations of all underground cleanouts and valves.
B. Make all necessary field measurements as the work progresses and keep accurate records of the
measurements. Show locations by dimensions from permanent, readily identifiable referenced
points, such as building walls and columns. Show depths by dimensions below finished floors or
finished grades.
C. Keep at the building site one set of the plumbing drawings for sole purpose of daily recording any
changes in the routing of piping and ducts, relocation of any equipment or valves, and similar
changes made in the work as it is installed. Note on the prints with red pencil all changes at the
time they are made. Upon completion of the plumbing work, the marked-up prints reflecting the
work as installed shall be delivered to the Architect. The Architect shall prepare the as-builts from
these drawings
A. A competent superintendent shall represent the Contractor at all times. All instructions and
coordinating problems given to or worked out with the superintendent shall be as binding as if
given to the Contractor.
C. All plumbing work which interferes with the structural or other work or which deviates from the
drawings and specifications without prior approval of the Architect shall be altered at the
Contractor's expense. Plumbing interferences which may be discovered or anticipated shall be
reported promptly to the Architect for decision before proceeding with the work. The Architect
shall have the privilege of making minor changes without additional cost, provided that such
changes are made prior to commencing work on the item involved.
D. All building dimensions shall be taken from the architectural and structural drawings or from
actual site measurements. Do not scale dimensions from the mechanical drawings. Rough in and
install all equipment and fixtures provided under the general contract in accordance with the
manufacturer's approved shop drawings.
E. All equipment, apparatus, piping, and similar work shall fit into the available spaces in the
building and shall be introduced into the building at such times and in such manner as not to cause
damage to the structure. All piping shall be installed to provide the maximum clear height
underneath. All equipment requiring servicing shall be made easily accessible.
A. Equipment and materials used in the work shall be in accordance with the contract requirements,
the approved equipment lists, and shop drawings. After an item has been approved, no
substitution will be permitted unless it is considered by the Architect to be in the Owner's best
interest. All equipment and materials shall be new and unused.
B. All electrical materials shall be UL approved where such approval is applicable and shall bear the
UL label where such labeling is customary.
C. Work shall be under the constant supervision of a competent superintendent and shall be
performed by skilled journeymen.
D. All equipment shall be installed in strict accordance with the manufacturer's recommendations.
Any conflicts between these recommendations and the plans and specifications shall be promptly
reported to the Architect for decision before proceeding. All auxiliary piping, valves, accessories,
electrical connections, etc., recommended by the manufacturer or required for proper and safe
operation shall be furnished and installed complete whether or not such auxiliaries are shown.
E. Piping shall be run concealed above ceilings throughout all finished spaces except where
specifically noted otherwise. Run exposed piping in a neat and workmanlike manner and parallel
to the principal parts of the building.
1.10 PROTECTION
A. Work shall be protected at all times. Pipe openings shall be closed with temporary caps or plugs
during construction until system and fixture connections are completed. Equipment shall be
covered and protected against dirt, water, chemical and mechanical injury. The installation of
1.11 TESTING
A. All testing may be witnessed by the Architect, his representative or local authorities having
jurisdiction. All testing shall be completed and approved before insulation, concealment by
furring, ceiling work, or backfilling is started. All equipment required for tests shall be furnished
by this Contractor.
B. Should inspection or tests show defects, such defective work or material shall be replaced and
inspected and tests repeated. All repairs to piping shall be made with new material. No caulking
or screwed joints or holes will be acceptable.
C. Plumbing Systems:
1. If inspections or tests show that work is in any way defective or at variance with contract
requirements, make all changes necessary to correct and remedy all defects and to
complete the work in accordance with contract requirements. Defective work or material
shall be replaced and inspected and tests repeated. Make all repairs to piping with new
material; caulking of screwed joints or holes will not be acceptable.
2. Upon completion of the roughing-in and before setting fixtures, test the entire hot and
cold domestic water piping systems at a hydrostatic pressure of not less than [150] psig.
3. The drainage and venting system shall have all the necessary openings plugged to permit
the system to be filled with water and subjected to a water pressure of not less than [10]
feet head. The system shall hold this water for [30] minutes without a water level drop
greater than [4] inch in a [4] inch standpipe and shall be without visible leakage. Smoke
tests shall be performed, if required by authorities or by the Architect. The system shall
be tested in sections if the minimum head can be maintained in each section.
4. Test for stability of supports and proper operation of plumbing fittings.
5. At the completion of the plumbing work adjust: the hot water system for uniform
circulation, all flush valves and other parts of the work for quiet operation, and all
automatic control devices for correct and proper operation.
6. All testing shall be completed and approved before insulation is applied and before work
is concealed by furring, ceilings, or backfilling.
Test of all sewer and water lines shall be recorded on a form with the data and format as listed below.
When the form(s) is completed, it shall be turned over to the Architect.
1. Job Name___________________________________________________
6. I certify that the above test was performed in my presence and that all leaks observed
were fixed prior to backfilling.
Signed:
___________________________________________________
A. General:
1. Upon completion of the contract and progressively as the work proceeds, clean up all dirt,
debris, oil, materials, etc., and remove it from the site, keeping premises in a neat and
clean condition to the satisfaction of the Architect. See General Conditions.
2. All factory applied finishes, if not to be repainted, shall be touched-up, covering all bare
places, scratches, etc.
3. Any stoppage, discoloration, or other damage to parts of the building, its finish, or
furnishings due to the Contractor's failure to properly clean the piping system shall be
repaired by the Contractor without cost to the Owner.
A. The Architect's office may make periodic visits to the site to observe the progress and quality of
the construction work and to determine, in general, if the results of the construction work are in
accordance with the drawings and specifications. The Architect's office will also observe certain
tests required of the mechanical installer as are called for in other portions of the specifications.
B. It should be understood that the plans and specifications represent the work to be done by the
Contractor in view of the total project requirements. The final routing of piping, ductwork, etc., to
eliminate conflict with other trades is his responsibility. The Contractor is to furnish all necessary
supervision required for his personnel, as well as his mechanical installer, to ensure that the
installation is made in accordance with plans and specifications and that all safety rules and
regulations are observed. In the event of conflicts of work on the job with other trades affecting
this Contractor and/or his mechanical installers, he shall make every reasonable effort to resolve
the conflict through meetings and discussions with the other parties involved by preparation of
drawings or by other appropriate action. Only after this has been done shall the Architect's
assistance be requested.
C. When the Architect is requested to visit the job to aid in the resolution of conflicts or for
witnessing tests, he shall be given a minimum of [24] hours’ notice prior to the time his presence
is required at the job site.
A. In addition to manufacturer's warranty of each item of equipment, the Contractor shall warrant the
equipment for one year after acceptance and make good any defect of material or workmanship
occurring during this period without expense to the Owner.
B. Upon final acceptance of work, Owner will assume responsibility of supervising, operating, and
maintaining equipment. He will lubricate motors and other operating components, clean strainers,
make minor adjustments for proper operating conditions and report defective materials or
workmanship to Contractor. Owner will make emergency repairs only if Contractor is
unavailable, and such repairs will in no case void a warranty or guarantee.
C. Contractor is to replace defective material, parts, and equipment. He will also correct defective
workmanship without delay and without cost upon being notified of such defect.
D. Upon expiration of each of these limits noted herein, the maintenance will be at the Owner's
expense, including labor and materials costs.
A. The Contractor assumes responsibility for proper arrangements of pipes, changes in electrical
requirements, etc., or changes in layout to connect "approved substitute" equipment in a proper
approved manner. The contractor shall pay all cost associated with these changes without
additional cost to the owner.
A. Equipment, fixtures & materials furnished shall be new & unused, fabricated by manufacturers
regularly engaged in their production and shall be their standard and current offering for which
replacement parts are available. Mechanical equipment shall be substantially the same equipment
of a given manufacturer which has been in successful commercial use and operation for at least
one year.
PART 3 - EXECUTION
A. Before requesting final inspection, the following items must be completed in accordance with
appropriate sections of Division 1 and 22:
1. Complete all work required under this division of the specifications except as may be
permitted hereinafter.
2. Submit test report records of all storm sewer, sanitary sewer, and domestic water lines.
3. Submit letter of certification from testing laboratory for domestic water system
sterilization.
4. Submit test and balance report for all air and water systems.
5. Submit letter from an authorized representative of each equipment manufacturer stating
that he has observed the installation and that his equipment is installed and operating per
the manufacturer's requirements.
6. Submit specific warranties and any maintenance agreements.
7. Deliver tools, spare parts, extra stock, and similar items.
8. Install all items of identification on all piping and equipment.
END OF SECTION
PART 1 - GENERAL
A. Drawing and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This section includes hangers and supports for plumbing systems piping and equipment.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. General: Submit the following in accordance with conditions of contract and Division 1
specification sections.
B. Product data, including installation instructions for each type of support and anchor. Submit pipe
hanger and support schedule showing Manufacturer's figure number, size, location, and features
for each required pipe hanger and support.
C. Product certificates signed by the manufacturer of hangers and supports certifying that their
products meet the specified requirements.
D. Welder certificates signed by Contractor certifying that welders comply with requirements
specified under "Quality Assurance" Article.
E. Assembly-type shop drawings for each type of support and anchor, indicating dimensions,
weights, required clearances, and methods of assembly of components.
A. Qualify welding processes and welding operators in accordance with AWS Dl.l "Structural
Welding Code - Steel."
1. Certify that each welder has satisfactorily passed AWS qualification tests for welding
processes involved and, if pertinent, has undergone re-certification.
B. Qualify welding processes and welding operators in accordance with ASME Boiler and Pressure
Vessel Code," Section IX, "Welding and Brazing Qualifications."
A. Hangers and support components shall be factory fabricated of materials, design, and
manufacturer complying with MSS SP-58.
1. Components shall have galvanized coatings where installed for piping and equipment that
will not have field-applied finish.
2. Pipe attachments shall have nonmetallic coating for electrolytic protection where
attachments are in direct contact with copper tubing.
B. Thermal Hanger Shield Inserts: [100] psi average compressive strength, waterproofed calcium
silicate, encased with a sheet metal shield. Insert and shield shall cover entire circumference of the
pipe and shall be of length indicated by manufacturer for pipe size and thickness of insulation.
B. Cement Grout: Portland cement (ASTM C 150, Type [I] or Type [III]) and clean uniformly
graded, natural sand (ASTM C 404, Size No. [2]). Mix ratio shall be [1.0] part cement to [3.0]
parts sand, by volume, with minimum amount of water required for placement and hydration.
C. Pipe Alignment Guides: Factory fabricated, of cast semi-steel or heavy fabricated steel, consisting
of bolted two-section outer cylinder and base with two-section guiding spider that bolts tightly to
pipe. Length of guides shall be as recommended by manufacturer to allow indicated travel.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substates and conditions under which supports and anchors are to be installed. Do not
proceed with installing until unsatisfactory conditions have been corrected.
A. General: Install hangers, supports, clamps and attachments to support piping properly from
building structure; comply with MSS SP-69 and SP-89. Arrange for grouping of parallel runs of
horizontal piping supported together on field-fabricated, heavy-duty trapeze hangers where
possible. Install supports with maximum spacings complying with MSS SP-69. Where piping of
various sizes is supported together by trapeze hangers, space hangers for smallest pipe size or
install intermediate supports for smaller diameter pipe as specified above for individual pipe
hangers.
B. Install building attachments within concrete or to structural steel. Space attachments within
maximum piping span length indicated in MSS SP-69. Install additional attachments at
concentrated loads, including valves, flanges, guides, strainers, expansion joints, and at changes in
direction of piping. Install concrete inserts before concrete is placed; fasten insert to forms.
Where concrete with compressive strength less than [2,500] psi is indicated, install reinforcing
bars through openings at top of inserts.
C. Install hangers and supports complete with necessary inserts, bolts, rods, nuts, washers, and other
accessories.
E. Install hangers and supports to allow controlled movement of piping systems, to permit freedom
of movement between pipe anchors, and to facilitate action of expansion joints, expansion loops,
expansion bends and similar units.
F. Load Distribution: Install hangers and supports so that piping live and dead loading and stresses
from movement will not be transmitted to connected equipment.
G. Pipe Slopes: Install hangers and supports to provide indicated pipe slopes, and so that maximum
pipe deflections allowed by ASME B31.9 Building Services Piping Code is not exceeded.
1. Clamps: Attach clamps, including spacers (if any), to piping with clamps projecting
through insulation; do not exceed pipe stresses allowed by ASME B31.9.
2. Saddles: Install protection saddles MSS Type [39] where insulation without vapor barrier
is indicated. Fill interior voids with segments of insulation that match adjoining pipe
insulation.
3. Shields: Install protective shields MSS Type [40] on cold water piping that has vapor
barrier. Shields shall span an arc of [180] degrees and shall have dimensions in inches not
less than the following:
4. Pipes [3] inches and larger shall have calcium silicate inserts.
5. Insert material shall be at least as long as the protective shield.
6. Thermal Hanger Shields: Install where indicated, with insulation of same thickness as
piping.
A. Install anchors at proper locations to prevent stresses from exceeding those permitted by ASME
B31.9 and to prevent transfer of loading and stresses to connected equipment.
B. Fabricate and install anchors by welding steel shapes, plates, and bars to piping and to structure.
Comply with ASME B31.9 and with AWS Standards Dl.l.
C. Where expansion compensators are indicated, install anchors in accordance with expansion unit
manufacturer's written instructions to control movement to compensators.
D. Anchor Spacings: Where not otherwise indicated, install anchors at ends of principal pipe runs, at
intermediate points in pipe runs between expansion loops and bends. Make provisions for preset
of anchors as required to accommodate both expansion and contraction of piping.
A. Install pipe alignment guides on piping that adjoins expansion joints and elsewhere as indicated.
A. Fabricate structural steel stands to suspend equipment from structure above or support equipment
above floor.
A. Cut, drill, and fit miscellaneous metal fabrications for pipe anchors and equipment supports.
Install and align fabricated anchors in indicated locations.
B. Fit exposed connections together to form hairline joints. Field weld connections that cannot be
shop welded because of shipping size limitations.
C. Field Welding: Comply with AWS Dl.l for procedures of manual shielded metal-arc welding,
appearance and quality of welds made, methods used in correcting welding work, and the
following:
1. Use materials and methods that minimize distortion and develop strength and corrosion
resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so that no roughness shows after finishing, and so
that contours welded surfaces to match adjacent contours.
3.7 ADJUSTING
A. Hanger Adjustment: Adjust hangers to distribute loads equally on attachments and to achieve
indicated slope of pipe.
B. Touch-Up Painting: Immediately after erection of anchors and supports, clean field welds and
abraded areas of shop paint and paint exposed areas with same material as used for shop painting
to comply with SSPC-PA-l requirements for touch-up of field-painted surfaces.
1. Apply by brush or spray to provide a minimum dry film thickness of [2.0] mils.
C. For galvanized surfaces clean welds, bolted connections, and abraded areas and apply galvanizing
repair paint to comply with ASTM A 780.
A. All piping shall be provided with seismic restraints in accordance with state and local codes.
B. Bracing of Pipes: Brace pipes as outlined in SMACNA guide and as listed below:
1. Bracing details, support details, schedule and notes apply to all types of pipe and all types
of joints.
a. Brace all pipes [2-1/2] inch diameter and larger:
b. Exceptions:
(1) Brace all piping [1-1/4] inch and larger located in boiler rooms,
mechanical equipment rooms and refrigeration machinery rooms.
Bracing requirements for pipes less than [2-1/2] in diameter shall be the
same as for [2-1/2] pipes in all other locations.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
A. Extent of plumbing identification work required by this section is indicated on drawings and/or as
listed below:
1. Domestic cold water, hot water, and hot water recirculating piping.
2. Sanitary sewer and vent piping.
3. Air unit condensate piping.
1.4 SUBMITTALS
A. Product Data: Submit manufacturer's technical product data and installation instructions for each
identification material and device required.
B. Maintenance Data: Include product data and schedules in maintenance manuals; in accordance
with requirements of Division-1.
PART 2 - PRODUCTS
A. General: Provide manufacturer's standard products of categories and types required for each
application as referenced in other Division-22 sections. Where more than single type is specified
for application, selection is Installer's option, but provide single selection for each product
category.
B. Insulation: Furnish [1] inch thick molded fiberglass insulation with jacket for each plastic pipe
marker to be installed on uninsulated pipes subjected to fluid temperatures of [125] deg F ([52]
deg C) or greater. Cut length to extend [2] inch beyond each end of plastic pipe marker.
C. Small Pipes: For external diameters less than [6] inch including insulation if any), provide full-
band pipe markers, extending [360] deg around pipe at each location, fastened by one of the
following methods:
1. Snap-on application of pre-tensioned semi-rigid plastic pipe marker.
2. Laminated or bonded application of pipe marker to pipe (or insulation).
D. Large Pipes: For external diameters of [6 inch and larger (including insulation if any), provide
either full-band or strip-type pipe markers, but not narrower than [3] times letter height (and of
required length), fastened by one of the following methods:
1. Laminated or bonded application of pipe marker to pipe (or insulation).
2. Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturer's
standard stainless steel bands.
E. Lettering: Manufacturer's standard pre-printed nomenclature which best describes piping system
in each instance, as selected by Designer in cases of variance with names as shown or specified.
1. Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally
with piping system service lettering (to accommodate both directions), or as separate unit
of plastic.
A. General: Provide engraving stock melamine plastic laminate, complying with ASTM Standard
No. D 709 (grades ES-1, ES-2, ES-3) in the sizes and thicknesses indicated, engraved with
engraver's standard letter style of the sizes and wording indicated, black with white core (letter
color) except as otherwise indicated, punched for mechanical fastening except where adhesive
mounting is necessary because of substrate.
1. Thickness: [1/16] inch for units up to [20] square inch or [8] inch length; [1/8] inch for
larger units.
2. Fasteners: Self-tapping stainless steel screws, except contact-type permanent adhesive
where screws cannot or should not penetrate the substrate.
PART 3 - EXECUTION
A. General: Install pipe markers of one of the following types on each system indicated to receive
identification, and include arrows to show normal direction of flow:
1. Plastic pipe markers, with application system as indicated under "Materials" in this
section. Install on pipe insulation segment where required for hot non-insulated pipes.
B. Locate pipe markers and color bands as follows wherever piping is exposed to view in occupied
spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior
non-concealed locations.
1. Near each valve and control device.
2. Near each branch, excluding short take-offs for fixtures and terminal units; mark each
pipe at branch, where there could be question of flow pattern.
3. Near locations where pipes pass through walls or floors/ceilings, or enter non-accessible
enclosures.
4. At access doors, manholes and similar access points which permit view of concealed
piping.
5. Near major equipment items and other points of origination and termination.
6. Spaced intermediately at maximum spacing of [50] feet along each piping run, except
reduce spacing to [25] feet in congested areas of piping and equipment.
7. On piping above removable acoustical ceilings, except omit intermediately spaced
markers.
A. General: Install engraved plastic laminate sign or plastic equipment marker on or near each major
item of mechanical equipment and each operational device, as specified herein if not otherwise
specified for each item or device. Provide signs for the following general categories of equipment
and operational devices:
1. Main control and operating valves, including safety devices and hazardous units such as
gas outlets.
2. Meters, gauges, thermometers and similar units.
3. Pumps and similar motor-driven units.
4. Strainers, filters, and similar equipment.
B. Lettering Size: Minimum [1/4] inch high lettering for name of unit where viewing distance is less
than [2] feet [0] inch, [1/] inch high for distances up to [6] feet [0] inch, and proportionately larger
C. Text of Signs: In addition to name of identified unit, provide lettering to distinguish between
multiple units, inform operator of operational requirements, indicate safety and emergency
precautions, and warn of hazards and improper operations.
A. Adjusting: Relocate any mechanical identification device which has become visually blocked by
work of this division or other divisions.
B. Cleaning: Clean face of identification devices, and glass frames of valve charts.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include thermal conductivity, water-vapor
permeance thickness, and jackets (both factory- and field-applied, if any).
POLYISOCYANURATE INSULATION SHALL NOT BE USED ON ANY PIPING THAT
PENETRATES RATED WALLS.
B. Samples: For each type of insulation and jacket indicated. Identify each Sample, describing
product and intended use. Sample sizes are as follows:
1. Preformed Pipe Insulation Materials: [12] inches long by NPS 2.
2. Jacket Materials for Pipe: [12] inches long by NPS 2.
3. Sheet Jacket Materials: [12] inches square.
4. Manufacturer's Color Charts: For products where color is specified, show the full range
of colors available for each type of finish material.
D. Material Test Reports: From a qualified testing agency acceptable to authorities having
jurisdiction indicating, interpreting, and certifying test results for compliance of insulation
materials, sealers, attachments, cements, and jackets, with requirements indicated. Include dates
of tests and test methods employed.
C. Comply with the following applicable standards and other requirements specified for
miscellaneous components:
1. Supply and Drain Protective Shielding Guards: ICC A117.1.
B. Store insulation materials in a dry location. Wet materials shall not be installed.
1.6 COORDINATION
A. Coordinate sizes and locations of supports, hangers, and insulation shields specified in Division
22 Section "Hangers and Supports for Plumbing."
B. Coordinate clearance requirements with piping Installer for piping insulation application. Before
preparing piping Shop Drawings, establish and maintain clearance requirements for installation of
insulation and field-applied jackets and finishes and for space required for maintenance.
1.7 SCHEDULING
A. Schedule insulation application after pressure testing systems and, where required, after installing
and testing heat tracing. Insulation application may begin on segments that have satisfactory test
results.
PART 2 - PRODUCTS
A. Comply with requirements in "Piping Insulation Schedule, General," and "Indoor Piping
Insulation Schedule," articles for where insulating materials shall be applied.
C. Products that come in contact with stainless steel shall have a leachable chloride content of less
than [50] ppm when tested according to ASTM C 871.
E. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin.
Comply with ASTM C 553, Type II and ASTM C 1290, Type [I]. Factory-applied jacket
requirements are specified in "Factory-Applied Jackets" Article.
1. Products: Subject to compliance with requirements.
C. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with ASTM C 449.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2.3 ADHESIVES
A. Materials shall be compatible with insulation materials, jackets, and substrates and for bonding
insulation to itself and to surfaces to be insulated, unless otherwise indicated.
B. Flexible Elastomeric Adhesive: Comply with MIL-A-24179A, Type [II], Class [I].
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. For indoor applications, use adhesive that has a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
3. Use adhesive that complies with the testing and product requirements of the California
Department of Health Services' "Standard Practice for the Testing of Volatile Organic
Emissions from Various Sources Using Small-Scale Environmental Chambers,"
including current Addenda.
D. ASJ Adhesive Jacket Adhesive: Comply with MIL-A-3316C, Class [2], Grade [A] for bonding
insulation jacket lap seams and joints.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. For indoor applications, use adhesive that has a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2.4 MASTICS
A. Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-
PRF-19565C, Type [II].
1. For indoor applications, use mastics that have a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
B. Vapor-Barrier Mastic: Water based; suitable for indoor use on below-ambient services.
1. For indoor applications, use mastics that have a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2. Products: Subject to compliance with requirements of insulation manufacturer.
3. Water-Vapor Permeance: ASTM E 96/E 96M, Procedure [B], [0.013] perm at [43] mil
dry film thickness.
4. Service Temperature Range: Minus [20] to plus [180] deg F.
5. Solids Content: ASTM D 1644, 58 percent by volume and [70] percent by weight.
6. Color: White.
C. Breather Mastic: Water based; suitable for indoor and outdoor use on above-ambient services.
1. For indoor applications, use mastics that have a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2. Products: Subject to compliance with requirements of insulation manufacturer.
3. Water-Vapor Permeance: ASTM F 1249, [1.8] perms at [0.0625] inch dry film thickness.
4. Service Temperature Range: Minus [20] to plus [180] deg F).
5. Solids Content: [60] percent by volume and 66 percent by weight.
6. Color: White.
A. Description: Comply with MIL-A-3316C, Class [I], Grade [A], and shall be compatible with
insulation materials, jackets, and substrates.
1. For indoor applications, use lagging adhesives that have a VOC content of [50] g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2. Products: Subject to compliance with requirements of insulation manufacturer.
3. Fire-resistant, water-based lagging adhesive and coating for use indoors to adhere fire
resistant lagging cloths over pipe insulation.
4. Service Temperature Range: [0] to plus [180] deg F.
5. Color: White.
2.6 SEALANTS
A. Joint Sealants:
1. Materials shall be compatible with insulation materials, jackets, and substrates.
2. Permanently flexible, elastomeric sealant.
3. Service Temperature Range: Minus [100] to plus [300] deg F.
4. Color: White or gray.
5. For indoor applications, use sealants that have a VOC content of [420] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
C. ASJ Flashing Sealants, and Vinyl, PVDC, and PVC Jacket Flashing Sealants:
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Materials shall be compatible with insulation materials, jackets, and substrates.
3. Fire- and water-resistant, flexible, elastomeric sealant.
4. Service Temperature Range: Minus [40] to plus [250] deg F.
5. Color: White.
6. For indoor applications, use sealants that have a VOC content of [420] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
7. Use sealants that comply with the testing and product requirements of the California
Department of Health Services' "Standard Practice for the Testing of Volatile Organic
Emissions from Various Sources Using Small-Scale Environmental Chambers,"
including current Addenda.
A. Field-applied jackets shall comply with ASTM C 921, Type [I], unless otherwise indicated.
B. PVC Jacket: High-impact-resistant, UV-resistant PVC complying with ASTM D 1784, Class
16354-C; thickness as scheduled; roll stock ready for shop or field cutting and forming. Thickness
is indicated in field-applied jacket schedules.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Adhesive: As recommended by jacket material manufacturer.
3. Color: White.
C. Metal Jacket:
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Aluminum Jacket: Comply with ASTM B 209, Alloy [3003], [3005], [3105], or [5005],
Temper [H-14].
a. Finish and thickness are indicated in field-applied jacket schedules.
b. Moisture Barrier for Indoor Applications: [1] mil- thick, heat-bonded
polyethylene and kraft paper.
c. Moisture Barrier for Outdoor Applications: [3] mil- thick, heat-bonded
polyethylene and kraft paper.
d. Factory-Fabricated Fitting Covers:
1) Same material, finish, and thickness as jacket.
2) Preformed [2] piece or gore, [45] and [90] degree, short and long-radius
elbows.
3) Tee covers.
4) Flange and union covers.
5) End caps.
6) Beveled collars.
7) Valve covers.
8) Field fabricate fitting covers only if factory-fabricated fitting covers are
not available.
2.9 TAPES
A. ASJ Tape: White vapor-retarder tape matching factory-applied jacket with acrylic adhesive,
complying with ASTM C 1136.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Width: [3] inches.
3. Thickness: [11.5] mils.
4. Adhesion: [90] ounces force/inch in width.
5. Elongation: [2] percent.
6. Tensile Strength: [40] lbf/inch in width.
7. ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape.
B. PVC Tape: White vapor-retarder tape matching field-applied PVC jacket with acrylic adhesive;
suitable for indoor and outdoor applications.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Width: [2] inches.
3. Thickness: [6] mils.
4. Adhesion: [64] ounces force/inch in width.
5. Elongation: [500] percent.
6. Tensile Strength: [18] lbf/inch in width.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for installation tolerances and
other conditions affecting performance of insulation application.
1. Verify that systems to be insulated have been tested and are free of defects.
2. Verify that surfaces to be insulated are clean and dry.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will
adversely affect insulation application.
B. Mix insulating cements with clean potable water; if insulating cements are to be in contact with
stainless-steel surfaces, use demineralized water.
A. Insulation shall be installed in accordance with the National Commercial and Industrial Insulation
Standards Manual, latest edition.
B. Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free
of voids throughout the length of piping including fittings, valves, and specialties.
C. Install insulation materials, forms, vapor barriers or retarders, jackets, and thicknesses required for
each item of pipe system as specified in insulation system schedules.
E. Install insulation with longitudinal seams at top and bottom of horizontal runs.
F. Install multiple layers of insulation with longitudinal and end seams staggered.
G. Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties.
I. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with
adhesive recommended by insulation material manufacturer.
K. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers,
supports, anchors, and other projections with vapor-barrier mastic.
1. Install insulation continuously through hangers and around anchor attachments.
2. For insulation application where vapor barriers are indicated, extend insulation on anchor
legs from point of attachment to supported item to point of attachment to structure. Taper
and seal ends at attachment to structure with vapor-barrier mastic.
3. Install insert materials and install insulation to tightly join the insert. Seal insulation to
insulation inserts with adhesive or sealing compound recommended by insulation
material manufacturer.
4. Cover inserts with jacket material matching adjacent pipe insulation. Install shields over
jacket, arranged to protect jacket from tear or puncture by hanger, support, and shield.
L. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and
dry film thicknesses.
N. Cut insulation in a manner to avoid compressing insulation more than [75] percent of its nominal
thickness.
O. Finish installation with systems at operating conditions. Repair joint separations and cracking due
to thermal movement.
3.4 PENETRATIONS
D. Insulation Installation at Interior Wall and Partition Penetrations (That Are Not Fire Rated):
Install insulation continuously through walls and partitions.
A. Requirements in this article generally apply to all insulation materials except where more specific
requirements are specified in various pipe insulation material installation articles.
D. Insulate instrument connections for thermometers, pressure gages, pressure temperature taps, test
connections, flow meters, sensors, switches, and transmitters on insulated pipes. Shape insulation
at these connections by tapering it to and around the connection with insulating cement and finish
with finishing cement, mastic, and flashing sealant.
E. Install removable insulation covers at locations indicated. Installation shall conform to the
following:
1. Make removable flange and union insulation from sectional pipe insulation of same
thickness as that on adjoining pipe. Install same insulation jacket as adjoining pipe
insulation.
2. When flange and union covers are made from sectional pipe insulation, extend insulation
from flanges or union long at least two times the insulation thickness over adjacent pipe
A. Seal longitudinal seams and end joints with manufacturer's recommended adhesive to eliminate
openings in insulation that allow passage of air to surface being insulated.
A. Where glass-cloth jackets are indicated, install directly over bare insulation or insulation with
factory-applied jackets.
1. Draw jacket smooth and tight to surface with [2] inch overlap at seams and joints.
2. Embed glass cloth between two [0.062] inch thick coats of lagging adhesive.
3. Completely encapsulate insulation with coating, leaving no exposed insulation.
B. Where PVC jackets are indicated, install with [1] inch overlap at longitudinal seams and end
joints. Seal with manufacturer's recommended adhesive.
1. Apply two continuous beads of adhesive to seams and joints, one bead under lap and the
finish bead along seam and joint edge.
C. Where metal jackets are indicated, install with [2] inch overlap at longitudinal seams and end
joints. Overlap longitudinal seams arranged to shed water. Seal end joints with weatherproof
sealant recommended by insulation manufacturer. Secure jacket with stainless-steel bands [12]
inches o.c. and at end joints.
A. Acceptable preformed pipe and tubular insulation materials and thicknesses are identified for each
piping system and pipe size range. If more than one material is listed for a piping system,
selection from materials listed is Contractor's option.
B. Items Not Insulated: Unless otherwise indicated, do not install insulation on the following:
1. Drainage piping located in crawl spaces.
2. Underground piping.
3. Chrome-plated pipes and fittings unless there is a potential for personnel injury.
A. Install jacket over insulation material. For insulation with factory-applied jacket, install the field-
applied jacket over the factory-applied jacket.
B. If more than one material is listed, selection from materials listed is Contractor's option.
D. Piping, Fitting, Valves,, Etc.:Exposed within [7] feet of the floor or work surfaces
1. Encase with Aluminum, Smooth Jacket , [0.016] inch thick metal.
END OF SECTION
PART 1 - GENERAL
A. Refer to Section 22 0501 General Work for Plumbing which shall also govern plumbing work.
This section shall include all domestic water piping inside the building and to a point five feet
outside the building.
A. This plumbing installer shall carefully examine all architectural, heating, ventilating and air
conditioning, electrical or other drawings, and all other parts of the specifications for items not a
part of this plumbing contract which may require plumbing connections. Unless explicitly
indicated to the contrary, this plumbing installer shall furnish and install all necessary supply
lines, etc., and shall make final connections to all such items.
B. It shall be the responsibility of this plumbing installer to locate the supply lines, etc., to such items
in conformity with the manufacturer's rough-in drawings.
C. Air conditioning equipment, etc., will be provided under other sections of the specifications or by
the Owner, but the plumbing installer shall run service lines (water and drain) to and from all
connections to all this equipment which requires plumbing and/or drain connections. No
roughing-in for equipment shall be begun until the equipment has been purchased and approved
and manufacturer's shop drawings are available for final layout.
PART 2 - PRODUCTS
A. The work included under this section of the specifications consists of all plumbing work, the
principal systems of which are as follows:
1. Water Supply System: Extend and connect hot and cold water to all fixtures provided
under this and other sections of the specifications.
2.2 VALVES
A. Ball valves shall be full port, two-piece body construction with solder end connections in sizes to
and including [2] inch size. Valves shall have full post and Teflon seats. Valves shall be
Hammond 8604, Watts, Apollo or approved substitute.
B. Valves [2-1/2] inch and larger shall be butterfly valves Hammond [5200] or approved substitute,
with bronze disc, EPT seat, lug type cast iron body, extended neck, and Auto-lok handle. They
shall be rated "bubbletight" at [200] psig WP. Provide lever handles with infinite throttling and
memory stops for valves [6] inch and smaller. Valves [8] inch and larger shall have worm gear
operator with hand wheel and indicator. Where gear operator is greater than [8] feet above the
floor or work surface, the hand wheel shall be replaced with a chain wheel, chain and guides.
C. Swing Check Valves, [2] Inch and Smaller: MSS SP-80; Class [125], cast-bronze body and cap
conforming to ASTM B 62; with horizontal swing, Y-pattern, and bronze disc; and having
threaded or solder ends. Provide valves capable of being reground while the valve remains in the
D. Swing Check Valves, [2-1/2] Inch and Larger: MSS SP-71; Class [125], cast iron body and bolted
cap conforming to ASTM A 126, Class [B]; horizontal swing, and bronze disc or cast-iron disc
with bronze disc ring; and flanged ends. Provide valves capable of being refitted while the valve
remains in the line.
E. Globe Valves, [2] Inch and Smaller: MSS SP-80; Class [125]; body and screwed bonnet of ASTM
B 62 cast bronze; with threaded or solder ends, brass or replaceable composition disc, copper-
silicon alloy stem, brass packing gland, "Teflon" impregnated packing, and malleable iron
handwheel. Provide Class [150] valves meeting the above where pressure requires.
A. General: Make connections to the water service five feet outside building and extend and
connect cold water to all systems requiring same.
B. Pipe: Pipe shall be furnished and installed in accordance with the following:
1. All water lines below grade shall be Type "K" soft copper tubing and wrought copper
fittings.
2. All water piping above grade shall be Type "L" hard copper tubing with wrought copper
fittings.
A. Provide access panels not less than [24] inch x [24] inch for access to all concealed valves,
unions, etc., where no other means of access is provided. Access panels shall be all steel
construction with a [16] gauge or ceiling frame and [16] gauge panel door. Doors shall be secured
with concealed hinge and flush locks of either the cylinder type of screwdriver-operated type.
Outside of door and frame shall be flush with finished wall or ceiling. Panels shall be painted with
a rust-inhibitive primer at the factory. Panels shall be installed in openings provided under the
construction sections of the specifications, and the work of the trades involved shall be
coordinated as necessary. Access panels shall be so located and of sufficient size to permit service
of components. Panels located in fire rated walls or ceilings shall be U.L. listed for rating equal to
or greater than where they are installed.
A. Water hammer arrestors shall be certified to meet ASSE 1010. Arrestors shall be factory tested to
at least [10,000] shock cycles without failure and shall be able to be installed at any angle.
PART 3 - EXECUTION
A. Pitch all water mains toward the drain valves & arrange so that the entire system can be drained
through accessible valves at low points.
A. Install water hammer arrestors in water lines which supply solenoid valves and branch lines with
flush valves. The installation shall comply with the manufacturer=s installation and application
B. The top ends of all hot and cold water risers not covered above shall be provided with capped air
chambers which shall be the full size of the main and not less than [12] inch in length.
A. Test plumbing systems in accordance with test procedures and pressure as specified in Section 22
0501.
B. Clean and sterilize domestic water supply in accordance with test procedures as specified in
Section 22 0501.
END OF SECTION
PART 1 - GENERAL
A. Refer to Section 22 0501 General Work for Plumbing which shall also govern plumbing work.
This section shall include all sanitary waste and vent piping inside the building and to a point five
feet outside the building.
A. This plumbing installer shall carefully examine all architectural, heating, ventilating and air
conditioning, electrical or other drawings, and all other parts of the specifications for items not a
part of this plumbing contract which may require plumbing connections. Unless explicitly
indicated to the contrary, this plumbing installer shall furnish and install all necessary supply,
waste, and vent lines, etc., and shall make final connections to all such items.
B. It shall be the responsibility of this plumbing installer to locate the supply, waste, and vent lines,
etc., to such items in conformity with the manufacturer's rough-in drawings.
C. Air conditioning equipment, etc., will be provided under sections of the specifications or by
Owner, but the plumbing installer shall run service lines (water and drain) to and from all
connections to all this equipment which requires plumbing and/or drain connections. No
roughing-in for equipment shall be begun until the equipment has been purchased and approved
and manufacturer's shop drawings are available for final layout.
PART 2 - PRODUCTS
A. The work included under this section of the specifications consists of all plumbing work, the
principal systems of which are as follows:
1. Waste Piping System: Provide sanitary waste drainage and vent piping as shown on the
drawings, including connecting all fixtures provided under this and other sections of the
specifications.
B. Cleanouts:
1. This contractor shall provide and install cleanouts of line size in sanitary sewer.
Cleanouts shall be located at the base of each soil and waste stack; at each change in
direction greater than [45] degrees in soil, waste and drain lines, and in underground
sewers.
2. Cleanouts not accessible, which cannot be made easily accessible otherwise, shall be
extended up through the floor or wall and shall be as follows: Josam, Wade, and Zurn
numbers are listed in order.
a. Exterior: 58310, W-7100-Z, Z-1420-27 or approved equal cast iron cutoff
ferrule with round cast iron scoriated frame and cover.
b. Finished Concrete Floors: 56050-1-F, W-7100-XC, Z-1420-24 or approved
equal, cast iron cutoff ferrule with membrane flange and with round Nikaloy
scoriated frame and cover.
c. Ceramic Tile Floors: 58220, W-7010-S, Z-1405-3, or approved equal, cast iron
inside caulk cleanout ferrule with square Nikaloy scoriate frame and cover.
3. Spacing for cleanouts in sanitary sewer lines shall not exceed [100] feet inside the
building.
B. Join piping in accordance with ASTM D2665 and comply with procedures in ASTM F402 for
safe handling of solvent cements, primers, and cleaners during joining of plastic pipe and fittings.
C. Soil, waste and vent piping above ground shall be run concealed in walls, chases, pipe shafts and
ceiling spaces, except in equipment rooms and similar unfinished areas and elsewhere as
specifically indicated otherwise. All soil and waste piping inside the building shall be run with a
uniform drop of not less than [1/8] inch per foot, using [1/4] inch per foot where possible.
D. Vertical vent lines shall be carried through the roof or connected to adjacent vent lines as
indicated. Vents shall terminate approximately [12] inch above finished roof line and shall be
flashed per the requirements of the roof system warranty. Collect vents where possible to
minimize the number of vents extending through roof.
2.4 PLATES
A. Provide escutcheon plates for all exposed uninsulated piping projecting thru wall and floor.
Use brass chromium plated escutcheons on chromium plated pipe; escutcheons on other pipes
may be cast iron or sheet steel. Provide ceiling escutcheons with set screws. Integral pipe clips
may be used for wall and floor plates. Hinged plates are acceptable except for plumbing fixture
outlets.
2.5 FLASHING
A. Flashing shall be sheet aluminum weighing not less than 4 lbs. per square foot. Alternate vent
caps made of EDPM materials will be considered. Provide flashing hubs for all vents.
A. Provide access panels not less than [24] inch x [24] inch for access to all concealed valves,
unions, etc., where no other means of access is provided. Access panels shall be all steel
construction with a [16] gauge ceiling frame and [16] gauge panel door. Doors shall be secured
with concealed hinge and flush locks of either the cylinder type of screwdriver-operated type.
Outside of door and frame shall be flush with finished wall or ceiling. Panels shall be painted with
PART 3 - EXECUTION
A. Uniformly grade all lines to the elevations shown on the drawings. If elevations are not given,
drains and sewers shall be pitched not less than [1/4] inch per foot for piping [2] inch and smaller
and [1/8] inch per foot for piping [3] inch and larger.
B. Each vent line extending thru roof shall be flashed with sheet aluminum. A vertical sleeve of like
material shall extend up and be turned into the vent pipe at least [2] inch. Other methods will be
considered for approval by engineer upon receipt of submittal.
C. Provide excavation and backfilling in accordance with section 22 0500 Common Work for
Plumbing.
D. All piping outside the building footprint shall have a minimum cover of [18] inch unless noted
otherwise.
A. Each fixture, floor drain, or other equipment requiring connection to the drainage system shall
have separate traps installed as close to the fixture as possible.
A. Locate line size cleanouts at the base of each soil and waste stack; at each change in direction
greater than [45] degrees in soil, waste, and drain lines; and in underground sewers, with spacing
not to exceed [100] feet.
B. Cleanouts not accessible, which cannot be made easily accessible otherwise, shall be extended up
thru the floor or wall.
A. Test plumbing systems in accordance with test procedures and pressure as specified in Section
22 0501.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Storm drainage piping, fittings, and accessories.
2. Connection of drainage system to municipal sewers.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 07 6200 – Sheet Metal Flashings and Trim.
3. Division 33 – Site Utilities.
1.2 REFERENCES
1.3 SUBMITTALS
A. Drainage piping specialties shall bear label, stamp and other markings of specified testing agency.
1. Drawings: Show locations, dimensions, supports, and relationship to adjacent construction.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Design Basis - Downspout Boots: Contract Documents are based on products by:
1. J R Hoe and Sons
101 Ironwood Road
Middlesboro, Kentucky 40965
Telephone: (800) 245-5521
Website: (www.downspoutboots.com).
A. Downspout Boots: Contoured interior flow design with no boxed corners, weld seams or choke points;
include integral lug slots and stainless steel fasteners.
1. Configuration: Angular/A-Series.
2. Size: [3] inches by [5] inches.
3. Length: [32] inches.
4. Outlet: [4.875] inches.
PART 3 EXECUTION
3.1 TRENCHING
A. Backfill around sides and to top of pipe with cover fill, tamp in place and compact, then complete
backfilling.
A. Lay pipe to slope gradients noted on layout drawings; with maximum variation from true slope of
[1/8] inch ([3] mm) in [10] feet ([3] m).
B. Connect to building storm drainage system, foundation drainage system, and utility/municipal sewer
system.
A. Install Downspout boots at grade with top [20] inches above grade.
3.4 PROTECTION
A. Protect pipe and bedding cover from damage or displacement until backfilling operation is in progress.
END OF SECTION
PART 1 - GENERAL
A. Refer to Section 22 0501 General Work for Plumbing which shall also govern plumbing work.
This section shall include all plumbing equipment inside the building and to a point five feet
outside the building.
PART 2 - PRODUCTS
A. The work included under this section of the specifications consists of all plumbing work, the
principal systems of which are as follows:
1. Plumbing Fixtures: Provide plumbing fixtures, trim and related items such as supplies,
traps, drains, cleanouts, water closet seats and covers, fixture supports, and all other
accessory items.
A. This plumbing installer shall furnish and install plumbing fixtures and drains as indicated on the
drawings. These fixtures by American Standard, Zurn, or Kohler will be considered. Unless noted
otherwise, model numbers taken from Zurn. All china or enamel fixtures shall be white.
A. Floor drains shall be Zurn, or approved substitute. Drains in finished areas shall have nickel
bronze strainers and tops, and when cleanout plugs are required they shall be nickel bronze.
Drains in unfinished areas, store rooms, areaways, and similar locations shall be black cast iron,
with brass cleanout plug if required. Floor drains subject to evaporation and/or where required by
code shall have trap seals.
B. Sanitary sewer system floor drains shall be Z-415V with back water valve, Type [B] strainer
installed with [4] inch deep seal P-trap. Floor drains installed in single story structures or above
ground level in multi-story structures will not require backwater valves unless noted on drawings.
C. Floor sinks shall be Zurn ZN-1901 or approved substitute installed with [4] inch deep seal p-trap.
Drains shall be [12] x [12] x [8] cast iron square floor sink with A.R.E. interior, seepage flange,
aluminum dome strainer, and satin nickel bronze top. Floor sinks in the Kitchen Areas shall
have half grates.
A. The electric hot water heater shall be fully automatic type with glass lined tank designed for not
less than [150] lbs. working pressure, insulated jacket, magnesium anode, drain valve, vacuum
breaker, insertion type high limit thermostat, insertion type control thermostat for each heater,
ASME Code temperature and pressure relief valve installed in the top of the tank with discharge
line to suitable drain. All heater elements shall be insertion type for the electric power service
noted on the drawings. The tank size and number of elements shall be as called for on the
drawings. Verify voltage.
A. Hose bibbs located on the exterior walls shall be Zurn Z-1320-XL anti-siphon, automatic
draining, non-freeze wall hydrants complete with integral backflow preventer, copper casing, all
bronze interior parts, non-turning operating rod with free-floating compression closure valve, and
[3/4] inch female solder and [3/4] inch male pipe thread inlet connection, [3/4] inch hose
connection complete with rough cast bronze box and stainless steel hinged lockable cover with
AWATER@ stamped on the cover. Furnish with operating key. The system shall meet ASSE
1019-A for backflow prevention.
B. Hose bibbs located in machine rooms, equipment rooms, and toilets shall be Zurn Z1341-BFP
exposed anti-siphon wall faucets complete with Z1399-BFP external backflow preventer, all
bronze interior components, vandal-resistant operating stem, rough bronze exterior, and [3/4] inch
hose connection. Provide with HBL24 Hose bibb lock system and operating key. The unit shall
conform to ASME B1.20.7 and meet ASSE 1052 for backflow preventer requirements.
A. Provide access panels not less than [24] inch x [24] inch for access to all concealed valves,
unions, dampers, etc., where no other means of access is provided. Access panels shall be all steel
construction with a [16] gauge ceiling frame and [16] gauge panel door. Doors shall be secured
with concealed hinge and flush locks of either the cylinder type of screwdriver-operated type.
Outside of door and frame shall be flush with finished wall or ceiling. Panels shall be painted with
a rust-inhibitive primer at the factory. Panels shall be installed in openings provided under the
construction sections of the specifications, and the work of the trades involved shall be
coordinated as necessary. Access panels shall be so located and of sufficient size to permit service
of components. Panels located in fire rated walls or ceilings shall be U.L. listed for rating equal to
or greater than where they are installed.
A. Shock absorbers shall be sealed air chamber type as manufactured by Wade, Josam, or Zurn.
Provide where shown on drawings, indicated by P.D.I. rating symbol.
A. Hot water circulators shall be all bronze, equal to Bell & Gossett, Armstrong, or approved
substitute, with [115] volt motor and strap-on aquastat.
B. Circulating pumps for domestic hot water recirculation shall be wired to the building automation
system (BAS) and programmed to stop whenever the building is unoccupied. If a BAS is not
available, the contractor shall provide a seven day time clock with battery backup and program to
stop operation of the circulating pump during unoccupied hours.
A. Contractor to provide and install water pressure reducing valve in location as shown on plans.
Valve shall be Wilkins, 500YSBR for dead-end service, or equal by Watts or A.W. Cash self-
contained, spring loaded, all bronze construction. Each pressure reducing valve shall have a
strainer installed in the line ahead of the PRV and pressure gauges as manufactured by Marshall
A. Contractor to provide and install Lead Free Reduced Pressure Backflow Preventers in locations as
shown on plans. Valves shall be Wilkins or approved equal Model 975XL2 for sizes [3/4] inch
through [2] inch and Model 375 for sizes [2] inch and above. Valves shall be corrosion resistant
with two spring loaded check valves made of brass and independently operated with stainless
steel springs. An external pressure differential relief valve will be located between the two check
valves. The assembly shall include two full port valves for shut off, four test cocks, inlet AY@
type strainer, and air gap fitting. The systems shall be U.L. listed, be NSF certified, have ASSE
listed [1013] approval, and be certified as Alead free@.
A. The contractor shall provide and install hot water mixing valves with the capacities as scheduled
on the drawings. The valves shall be thermostatic water mixing valve type with solid bi-metal
thermostat with seven year limited warranty. The system shall be factory pre-assembled and
tested. The finish on the valves shall be rough bronze. The system shall provide full time standby
service should one of the mixing valves require maintenance. The system shall be piped according
to the manufacturer’s required piping arrangement. The valve assembly shall be ASSE 1017
listed. Each system shall include the following:
1. Color coded dials
2. Locking temperature regulator handles
3. Adjustable limit stops set for [110] degrees
4. Intergral hot and cold supply checkstops
5. Outlet ball valve shutoffs
6. Color coded dial thermometer
7. Inlet piping manifold
8. Recessed/Painted surface mounted steel cabinet with hinged door and lock
PART 3 - EXECUTION
A. Connect to all fixtures and equipment under this and other sections of the specifications and
provide rough-in connections where called for on the drawings.
A. Install shock absorbers in water lines which supply solenoid valves and branch lines with flush
valves.
B. The top ends of all hot and cold water risers not covered above shall be provided with capped air
chambers which shall be the full size of the main and not less than [12] inch in length.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification sections, apply to work of this section.
A. The work required under this section of the specifications consists of basic materials and methods
and is applicable to all work under Division 23.
B. The work of this section is subject to the requirements of the Mechanical General Provisions
section of the specifications.
PART 2 - PRODUCTS
2.1 PIPE
A. Black steel pipe: Welded or seamless Schedule [40] or [80], ASTM A-53.
B. Copper pipe: Hard or soft drawn, ASTM 88 Type "K", "L", or "M". Joints with lead free solder
above ground. Joints with silver solder or phos-copper below floor.
2.2 VALVES
A. Ball valves shall be two piece construction with solder end connections in sizes to and including
[2] inch size. Valves shall have full post and Teflon seats. Valves shall be Hammond [8604],
Watts, Apollo or approved substitute.
B. Valves [2-1/2] inch and larger shall be butterfly valves Hammond [5200] or approved substitute,
with bronze disc, EPT seat, lug type cast iron body, extended neck, and Auto-lok handle. They
shall be rated "bubbletight" at [200] psig WP. Provide lever handles with infinite throttling and
memory stops for valves [6] inch and smaller. Valves [8] inch and larger shall have worm gear
operator with hand wheel and indicator. Where gear operator is greater than 8 feet above the floor
or work surface, the hand wheel shall be replaced with a chain wheel, chain and guides.
C. Swing Check Valves, [2] inch and Smaller: MSS SP-80; Class [125], cast-bronze body and cap
conforming to ASTM B 62; with horizontal swing, Y-pattern, and bronze disc; and having
threaded or solder ends. Provide valves capable of being reground while the valve remains in the
line. Provide Class [150] valves meeting the above specifications, with threaded end connections,
where system pressure requires or where Class [125] valves are not available.
D. Swing Check Valves, [2-1/2] Inch and Larger: MSS SP-71; Class [125], cast iron body and bolted
cap conforming to ASTM A 126, Class [B]; horizontal swing, and bronze disc or cast-iron disc
with bronze disc ring; and flanged ends. Provide valves capable of being refitted while the valve
remains in the line.
A. Furnish and install (or arrange for installation) all electric motors for all equipment specified
under this section requiring same in accordance with the following:
1. All motors shall be NEMA standard designed for ample size to operate at their proper
load and full speed continuously without causing noise or vibration or temperature rise in
excess of their rating.
2. Motors [1/2] HP and less shall be designed & nameplated for [120] volt, [1] phase, [60]
cycle operation; shall be permanent split capacitor type, [40] degrees Celsius continuous
rise, open dripproof type; and shall be equipped with ball bearings.
3. All motors [3/4] HP and larger (unless specified otherwise) shall be designed and
nameplated for [3] phase, [60] cycle operation, shall be single speed squirrel-cage type,
NEMA Design B, normal starting torque, open dripproof type, quiet operating, [40]
degrees Celsius continuous rise and shall be equipped with ball bearings.
4. All three phase motors one horsepower and larger shall comply with NEMA MG-1 Table
12-11 Energy Efficient standards or Table 12-12 Premium Efficient Standards as
applicable to meet the Energy Independent Security Act of 2007.
B. The above shall apply to all motors unless otherwise specified with equipment.
2.4 STARTERS
A. Provide motor starters for all equipment under this division of the specifications. Installation shall
be as specified in Division 26 of these specifications. Unless built-in as an integral part of the
equipment or of custom design for specific application, all starters shall be the product of a single
manufacturer. Starters shall meet requirements of current National Electric Codes.
B. All starters shall have overload protection. Starters shall have phase failure and undervoltage relay
similar to Square D Type MPS, with built-in adjustable time delay response (3 second minimum).
Undervoltage setting is adjustable from [75]% to [100]%. Starters shall have all necessary
auxiliary interlocks required for operation of the respective systems, plus one spare auxiliary
interlock. Starters shall have NEMA 1 general purpose enclosures.
D. In addition to the features described above, the starters furnished shall include the following
features:
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CHA PROJECT NO. 070605
SECTION 23 0500
1. All starters for [3] phase motors shall have 3 phase thermal overload protection. Size the
heater overload elements to properly protect the motor being served. Heaters shall not be
sized to be any larger than [115]% of full-load amps, heater element furnished, and rating
range of heater element in tabulate form.
2. Starters on all, [3] phase, [60] cycle electrical service shall have a [120] volt control
circuit obtained from a fused control transformer built into the starter. Transformer shall
be fused on each of the two lines. Fuses and transformers shall be sized to carry the
holding coil circuits and any miscellaneous devices included plus [50] VA.
E. All starters shall have maintained contact hand-off-automatic switch & reset button in cover. All
motors shall automatically restart after power loss is restored when set in automatic setting.
A. Provide for each belt drive guard shielding the perimeter and face of the drive. Guard shall meet
OSHA standards and be rigidly attached to equipment. Openings shall be provided opposite the
driver and driven sheaves to permit use of a revolution counter.
A. All fan drives shall be vari-pitch with adjustable pitch motor sheave and a matched set of V-belts.
All drives shall be designed for [150]% of rated motor horsepower.
A. Isolation shall conform to seismic requirements of Section 23 AHangers and Supports for
HVAC.@ Unless otherwise noted, mechanical equipment over [1] horsepower shall be isolated
from the structure with resilient vibration and noise isolators supplied by Kinetics or Mason
Industries to the Mechanical Installer. Where isolator type and required deflection are not shown,
equipment shall be isolated in accordance with the ASHRAE systems book. Submittal shall
include the complete design for the supplementary bases; a tabulation of the design data on the
isolators including O.D., free operating and solid heights of the springs, free and operating heights
of the neoprene or fiberglass isolators. Mounts and bases shall be manufactured by Peabody Noise
Control or Mason Industries.
B. Model KIP-Q shall be pre-compressed molded fiberglass isolation pads, neoprene-jacketed and
stabilized during manufacture. Pads shall be sized for [40] to [60] psi loading and shall be made
of glass fibers produced by a multiple flame attenuation process which generates nominal fiber
diameters not to exceed [.00018] inches. Where the equipment base does not provide a uniform
load surface, steel plates shall be bonded to the top of the pads. Model RD neoprene mounts shall
incorporate completely enclosed metal inserts to permit bolting to the supported unit.
C. Model FDS shall be freestanding, unhoused, laterally stable spring mounts, incorporating leveling
bolts and [1/4] inch thick noise isolation pads. To assure stability, the outside spring diameter
shall be equal to or greater than the designed spring operating heights, and the horizontal stiffness.
Springs shall have a minimum additional travel of [50]% between the designed operating height
and the solid height.
PAGE 3 OF 7
CHA PROJECT NO. 070605
SECTION 23 0500
D. Model SFH shall be combination spring and fiberglass hangers, incorporating [2] inch thick
neoprene-jacketed pre-compressed molded fiberglass inserts in series with springs, all encased in
welded steel bracket. The outside spring diameter shall be a minimum of [0.8] times the designed
spring operating height, and shall have a minimum additional travel of [50]% between the design
height and solid height.
E. Model FLS shall be freestanding, stable spring mounts, similar to Type FDS. They shall
incorporate vertical limit stops to assure a constant height if the supported weight is removed, and
to reduce movement due to wind load. The limit stops shall be isolated.
F. Model FYS spring isolators shall be seismic control restrained spring isolators, shall incorporate a
single vibration isolator, having all of the characteristics of Model FDS springs as previously
specified. Springs shall be assembled into a welded steel housing assembly engineered to limit
movement of supported equipment during an earthquake without degrading the vibration isolation
of the spring during normal equipment operating conditions. Vibration isolators shall incorporate
a steel angle and plate motion limit assembly, and steel spring isolator, engineered as a system to
accept a force in any direction equal to a minimum of [1.0] times the rated load capacity of the
spring isolator without yield or failure, and shall limit movement of the point of level bolt
connection to supported equipment to less than [1/2] inch in any direction, relative to any fixed
point on the isolator assembly, while subjected to the rated force specified. The motion limit
assembly shall be welded to a steel base plate having a [1/4] inch thick ribbed neoprene noise stop
pad, and drilled holes for bolting to the supporting structures. A spring isolator, drilled and tapped
load plate and leveling bolt assembly shall be positioned on the base plate, and shall carry all
normal equipment operating loads.
G. All piping and electrical conduit in the mechanical equipment room and piping three supports
away from other mechanical equipment shall be isolated from the structure by means of vibration
and noise isolators. Suspended piping shall be isolated with Model SFH Hangers as described
above.
H.I. Flexible connections shall be incorporated in the ductwork adjacent to all air-moving units. The
connections shall be neoprene or canvas of approved construction.
A. Provide access panels not less than [24] inch x [2] inch for access to all concealed valves, unions,
dampers, etc., where no other means of access is provided. Access panels shall be all steel
construction with a [16] gauge ceiling frame and [16] gauge panel door. Doors shall be secured with
concealed hinge and flush locks of either the cylinder type of screwdriver-operated type. Outside of
door and frame shall be flush with finished wall or ceiling. Panels shall be painted with a rust-
inhibitive primer at the factory. Panels shall be installed in openings provided under the construction
sections of the specifications, and the work of the trades involved shall be coordinated as necessary.
Access panels shall be so located and of sufficient size to permit service of components. Panels
located in fire rated walls or ceilings shall be U.L. listed for rating equal to or greater than where they
are installed.
PAGE 4 OF 7
CHA PROJECT NO. 070605
SECTION 23 0500
PART 3 - EXECUTION
A. In general, install all piping as neatly as practicable as indicated and detailed on the drawings.
Arrange and install piping straight, level, plumb, and as direct as possible. Form right angles and
parallel lines with the structures. Keep pipes close to walls, partitions, ceilings, and slabs where
possible. Where two or more pipes are located together, run parallel to each other and space at
distances which will permit application of full insulation and access for servicing.
B. Unless noted otherwise, connect all apparatus and equipment in accordance with the
manufacturer's standard details as approved. Provide necessary piping, such as vent, relief, etc.,
wherever equipment is provided with connections for such piping. Unions or flanged connection
shall be placed where necessary to permit easy dismantling of piping and apparatus and in
connections to all equipment between shut-offs and the equipment. Each control valve shall have
union or flanged connection immediately adjacent or be flare connected. All piping and apparatus
connections shall be so installed as to avoid interference with tube or electrode removal from hot-
water boilers, air-handling units, and domestic water heater, etc., and to allow for removal of an
item of equipment without disturbing other items of equipment. Ream all pipe ends after cutting.
All blow-off piping shall be permanently installed to indirect wastes. All pipe size changes shall
be made with pipe reducer fittings or, if applicable, with reducing fittings. Piping shall be
carefully installed to provide for expansion and for proper alignment. Pipe lines shall be guided
and pipe shall be supported in such a manner that it will not creep, sway, or buckle. Anchors and
supports shall be provided wherever necessary to prevent misalignment. Wherever possible, long
radius elbows shall be used and not short radius. Eccentric reducers shall be used wherever
necessary or indicated; concentric reducers and reducing fittings shall not be used where air
trapping may occur. All pipe fittings shall be factory fittings.
C. Joints:
1. Sweat joints in copper tubing shall be with approved alloys. Lead free solders and fluxes
that contain not more than [0.2] percent lead (per the Safe Water Act Amendments of
1986, Public Law 99-339) shall be used when joining copper to copper. Silver solders
([95] tin – [5] silver) shall be used when joining copper with bronze or steel, and when
joining Type K copper to copper, and for any copper joint below floor slab.
2. Dielectric brass adapters, brass unions, or brass bushing shall be used wherever dissimilar
metals subject to galvanic activity are joined together, such as equipment connections,
tank connection, etc.
D. Nipples:
1. All steel pipe nipples shall be threaded steel nipples, galvanized or black to match pipe.
E. Pipe Sleeves:
1. Fabricate from steel pipe having internal diameter not less than [1] inch larger than
outside diameter of pipe and insulation (if required). Length of sleeve shall extend full
PAGE 5 OF 7
CHA PROJECT NO. 070605
SECTION 23 0500
depth of construction pierced, and in the case of floor slabs, additionally extend [2] inch
above top of slab.
2. Insert sleeves in forms before pour of floor & roof slabs, install sleeves as wall goes up
for concrete block walls. Securely fasten sleeves to structure.
3.3 PROTECTION
A. Do not install any water piping over electrical switchgear. Provide galvanized sheet metal gutter,
having [1-1/2] inch pipe drain to floor away from affected areas, for any water or drain piping
having to cross the switchgear.
B. Electrical Ground: Notify electrical installer regarding location of any valves whose future
removal for service will break the electrical grounding system.
3.4 CLEANING
A. Exercise care to keep all piping clear and free from foreign matter at all times.
B. After reaming, if cutting is required, clean each piece of all loose scale, dirt, etc.
C. Keep installed piping free from dirt and scale and protect open ends to prevent foreign matter
entering. Use temporary plugs, caps, or other approved method of open and closure.
PAGE 6 OF 7
CHA PROJECT NO. 070605
SECTION 23 0500
B. The equipment installer shall touch up all scratches, abrasions, etc., in either the prime or finish
coats of all equipment and material furnished and installed by him. All rust and corrosion shall be
removed from pipe, fittings, and other metal surfaces. All surfaces shall be left in a clean "factory-
new" condition.
END OF SECTION
PAGE 7 OF 7
CHA PROJECT NO. 070605
SECTION 23 0500
SECTION 230501 - GENERAL WORK FOR HVAC
PART 1 - GENERAL
A. Related Documents
Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification sections, apply to work of this section.
B. The contract scope as set forth in the first division of this specification shall govern requirements
of this division. The Contractor shall examine the various other divisions of the specifications
and examine the existing conditions at the building site and familiarize himself with the
provisions therein affecting the mechanical work.
A. Provide all materials, labor, and tools to construct a complete heating, ventilating, and air
conditioning system as herein specified or as shown on the drawings, or both.
B. Provide water and drains for all mechanical and all other equipment requiring these services.
C. Provide everything necessary for a complete and satisfactory installation whether or not
specifically shown or specified. This is not intended to cover major items of equipment; but it is
intended to include all miscellaneous parts, devices, accessories, controls, and appurtenances
which are required to complete the work in proper and safe operating condition and so that the
performance characteristics and capacities specified will be obtained.
D. Notify, well in advance, all trades affected of any chases, recesses, etc., which may be required for
the installation of the work under this division. If the Contractor neglects to do this, any cutting
and/or patching required for such chases, recesses, etc., shall be done by the trade concerned at his
expense.
E. Do all cutting of holes necessary for the installation of work specified under this division.
F. Furnish and install ceiling and wall access panels where required for access to valves, equipment,
etc. and as specified under other sections of these specifications.
G. Flash and counter flash all ducts and pipes where they penetrate roofs and outside walls.
H. Provide structural steel stands, primed and finish painted, for equipment so noted requiring same.
I. Furnish and install all mechanical exterior louvers and screens where called out on drawings.
J. All electrical interlock and control wiring is specified to be furnished and installed under
Division 23. The electrical control components shall be furnished and installed by the
mechanical installer or his controls installer. The mechanical installer shall be responsible
B. Field painting, except such painting as is required to maintain shop coat painting and factory
finish painting. All other field painting is specified in Finish Painting, Division 9.
C. Provision and patching of all holes required for installation of pipes and ducts, however, furnish a
shop drawing showing the location and sizes of all required holes prior to construction of affected
areas.
A. Secure and pay for all permits, licenses, connection fees, and inspections required for work under
this division. Give all notices and comply with all laws, ordinances, rules, and regulations
applicable to the work.
B. Applicable codes include but are not limited to the State Fire Prevention & Fire Safety Codes;
Local Building Codes, Plumbing Codes, and Electric Codes, National Fire Protection Association
Standard NFPA No. 90A, and State Department of Public Health Regulations.
C. Where applicable, all materials and equipment shall bear the Underwriters' Laboratories seal or
ASME Code stamp. Certificates to this effect shall be furnished to the engineer upon request.
1.5 SUBMITTALS
A. In accordance with Division 1, submit to the Architect for approval a complete list of materials,
equipment, and accessories proposed for use, listing the item and the manufacturer's name only.
B. Based on aforementioned approved listing, submit to the Engineer for approval electronic copies
in pdf format of shop drawings or data sheets for materials, equipment and accessories, giving
the name of the manufacturer, trade name and catalog number, rating data, and performance
features, all in the terms specified hereinafter.
C. Submittals shall be stamped or noted by the Contractor to indicate that he has examined them and
found the information contained to be in accordance with the contract requirements. Any
deviations from contract requirements shall be called to the Architect's attention. The Contractor
shall specifically check to see that the equipment proposed will fit into the available space, with
proper clearance for coil or tube removal, filter servicing, and other maintenance operations.
D. All submittals shall be submitted at one time, in one folder for HVAC. Submittals shall be
submitted in time to allow four weeks from receipt by Architect to time final approval is required
to meet the construction schedule.
F. Submittals, drawings and data are required on all items specified by manufacturer's name,
including but not limited to the following:
HVAC
Starters,
Filters,
Air distribution,
Air conditioning units,
Pipe material,
Insulation,
Valves,
Fire dampers
Louvers
Automatic louver dampers
Dampers
Exhaust Fans
Support & Anchor Data
G. Control diagrams, control panel layouts, description of control operation, wiring diagram for
safety devices and interlocks, composite wiring diagram for safety devices and interlocks,
composite wiring diagram showing safety devices and interlocks between starters and controls
shall be submitted, and included in a separate HVAC submittal binder.
A. Provide a competent, experienced person for a total of [8] hours to instruct Owner's operating
personnel in operation of equipment and control systems at the completion of the work.
B. Provide three [3] complete sets of a compilation of catalog data of each manufactured item of
equipment used in the mechanical work. In addition to the catalog data, installation, operating,
and maintenance data and bill of materials for fans, controls, motors and all other operating
equipment shall be submitted. Each of the three [3] sets of data shall be bound in loose-leaf
binders and submitted to the engineer before final payment is made. A complete double index
shall be provided as follows:
1. Listing the products alphabetically by name.
2. Listing the names of manufacturers alphabetically by name together with their addresses
and the names and addresses of local sales representatives.
C. It is the intent of this catalog, operation and maintenance data to provide the Owner with complete
instruction on the proper operation and use, lubrication and periodic maintenance, together with
the source of replacement parts and service for the items of equipment covered. Instructions shall
be submitted to the Architect for approval at least one month in advance of initial start up.
D. In addition to the three printed sets of information required in paragraphs B and C, provide the
above required information in digital pdf format.
A. Upon completion of the work, deliver to the Architect reproducible drawings in pdf format,
prepared by a qualified draftsman, to the same scale as the contract drawings, showing the actual
Installed locations of all ductwork, manual dampers, VAV boxes, valves, fire dampers, etc.
B. Make all necessary field measurements as the work progresses and keep accurate records of the
measurements. Show locations by dimensions from permanent, readily identifiable referenced
points, such as building walls and columns. Show depths by dimensions below finished floors or
finished grades.
C. Keep at the building site one set of the mechanical drawings for sole purpose of daily recording
any changes in the routing of piping and ducts, relocation of any equipment or valves, and similar
changes made in the work as it is installed. Note on the prints with red pencil all changes at the
time they are made. Upon completion of the mechanical work, the marked-up prints reflecting the
work as installed shall be delivered to the Architect.
A. A competent superintendent shall represent the Contractor at all times. All instructions and
coordinating problems given to or worked out with the superintendent shall be as binding as if
given to the Contractor.
B. The mechanical drawings are generally diagrammatic and, except where specifically dimensioned
or detailed, indicate the approximate location and general arrangement of the mechanical work.
The Contractor shall examine all contract drawings and documents, as well as the mechanical
ones, and shall install his work to conform as nearly as possible to the locations and arrangements
shown, with only such minor adjustments as necessary to coordinate the mechanical work with
the structural, architectural, and all other work and to avoid interferences. All offsets, rises, and
fittings are not necessarily shown on the drawings but shall be provided as required.
C. All mechanical work which interferes with the structural or other work or which deviates from the
drawings and specifications without prior approval of the Architect shall be altered at the
Contractor's expense. Mechanical interferences which may be discovered or anticipated shall be
reported promptly to the Architect for decision before proceeding with the work. The Architect
shall have the privilege of making minor changes without additional cost, provided that such
changes are made prior to commencing work on the item involved.
D. All building dimensions shall be taken from the architectural and structural drawings or from
actual site measurements. Do not scale dimensions from the mechanical drawings. Rough in and
install all equipment and fixtures provided under the general contract in accordance with the
manufacturer's approved shop drawings.
E. All equipment, apparatus, piping, ducts, and similar work shall fit into the available spaces in the
building and shall be introduced into the building at such times and in such manner as not to cause
damage to the structure. All piping and ductwork shall be installed to provide the maximum clear
height underneath. All equipment requiring servicing shall be made easily accessible.
A. Equipment and materials used in the work shall be in accordance with the contract requirements,
the approved equipment lists, and shop drawings. After an item has been approved, no
substitution will be permitted unless it is considered by the Architect to be in the Owner's best
interest. All equipment and materials shall be new and unused.
B. All electrical materials shall be UL approved where such approval is applicable and shall bear the
UL label where such labeling is customary.
C. Work shall be under the constant supervision of a competent superintendent and shall be
performed by skilled journeymen.
D. All equipment shall be installed in strict accordance with the manufacturer's recommendations.
Any conflicts between these recommendations and the plans and specifications shall be promptly
reported to the Architect for decision before proceeding. All auxiliary piping, valves, accessories,
electrical connections, etc., recommended by the manufacturer or required for proper and safe
operation shall be furnished and installed complete whether or not such auxiliaries are shown.
E. Ducts and piping shall be run concealed above ceilings throughout all finished spaces except
where specifically noted otherwise. Run exposed piping in a neat and workmanlike manner and
parallel to the principal parts of the building.
1.10 PROTECTION
A. Work shall be protected at all times. Pipe and duct openings shall be closed with temporary caps
or plugs during construction until system and fixture connections are completed. Equipment shall
be covered and protected against dirt, water, chemical and mechanical injury. The installation of
equipment liable to damage by subsequent construction operations shall be deferred until
authorized by the Architect.
B. No air handling equipment shall be operated, even on a temporary basis, without installation of a
"construction" set of filters. The construction set of filters shall be equal in performance to the
specified filters.
1.11 TESTING
A. All testing may be witnessed by the Architect, his representative or local authorities having
jurisdiction. All testing shall be completed and approved before insulation, concealment by
furring, ceiling work, or backfilling is started. All equipment required for tests shall be furnished
by this Contractor.
B. Should inspection or tests show defects, such defective work or material shall be replaced and
inspected and tests repeated. All repairs to piping shall be made with new material. No caulking
or screwed joints or holes will be acceptable.
A. General:
1. Upon completion of the contract and progressively as the work proceeds, clean up all dirt,
debris, oil, materials, etc., and remove it from the site, keeping premises in a neat and
clean condition to the satisfaction of the Architect. See General Conditions.
2. Thoroughly clean all ducts, air distribution devices and apparatus casings before fans and
filters are operated. Replace all filters equal to those specified after the equipment has
been tested before turning the area over to the owner for his use.
3. All factory applied finishes, if not to be repainted, shall be touched-up, covering all bare
places, scratches, etc.
4. Any stoppage, discoloration, or other damage to parts of the building, its finish, or
furnishings due to the Contractor's failure to properly clean the piping system shall be
repaired by the Contractor without cost to the Owner.
A. After the heating, ventilating and air conditioning systems have been placed in operation, the
mechanical installer shall:
1. Balance air as described in Section 23 05 93.
2. Check the systems for proper operation of equipment, controls, interlocks, and safeties on
both the cooling and heating cycles.
3. Correct all vibration and/or noise deficiencies.
4. Take sling psychrometer readings or by approved electronic measuring equipment,
recording both dry bulb and wet bulb at [20] locations to be designated by the Architect.
Outside conditions, unit discharge conditions, air entering room conditions, and
thermostat settings shall be recorded for each location. These readings shall be taken
twice, once on the cooling cycle and once during the heating season.
B. Furnish the Architect a written report on the operational checkout, including rpm, volts, and
amperes on each motor, entering and leaving temperatures and pressures on each coil, temperature
readings in space, airside readings as described under Section 23 0593, and a report on the
procedure followed in the operational checkout. This report shall be submitted in triplicate.
1.14 OBSERVATIONS
A. The Architect’s office may make periodic visits to the site to observe the progress and quality of
the construction work and to determine, in general, if the results of the construction work are in
accordance with the drawings and specifications. The Architect's office may also observe certain
tests required of the mechanical installer as are called for in other portions of the specifications.
B. It should be understood that the plans and specifications represent the work to be done by the
Contractor in view of the total project requirements. The final routing of piping, ductwork, etc.,
to eliminate conflict with other trades or existing conditions is his responsibility. The Contractor
is to furnish all necessary supervision required for his personnel, as well as his mechanical
installer, to ensure that the installation is made in accordance with plans and specifications and
that all safety rules and regulations are observed. In the event of conflicts of work on the job with
other trades affecting this Contractor and/or his mechanical installers, he shall make every
reasonable effort to resolve the conflict through meetings and discussions with the other parties
C. When the Architect is requested to visit the job to aid in the resolution of conflicts or for
witnessing tests, he shall be given a minimum of [24] hour notice prior to the time his presence is
required at the job site.
A. In addition to manufacturer's warranty of each item of equipment, the Contractor shall warrant the
equipment for one year after acceptance and make good any defect of material or workmanship
occurring during this period without expense to the Owner.
B. Upon final acceptance of work, Owner will assume responsibility of supervising, operating, and
maintaining equipment. He will lubricate motors and other operating components, clean strainers,
make minor adjustments for proper operating conditions and report defective materials or
workmanship to Contractor. Owner will make emergency repairs only if Contractor is
unavailable, and such repairs will in no case void a warranty or guarantee. The owner shall be
reimbursed for the expense of making the repairs.
C. Contractor is to replace defective material, parts, and equipment. He will also correct defective
workmanship without delay and without cost upon being notified of such defect.
D. Upon expiration of each of these limits noted herein, the maintenance will be at the Owner's
expense, including labor and materials costs.
E. The Contractor is to provide for his test and balance representative and the controls representative
to return to the job at the change of seasons (Summer to winter or winter to summer) for the first
year only, to adjust the air conditioning system and recheck or recalibrate cooling to heating or
vice versa at no additional cost to the owner.
A. Perform testing and balancing in complete accordance with current standards of the Associated
Air Balance Council (AABC).
B. Submit to the Architect for approval digital copies in pdf format of complete test reports.
A. The Contractor assumes responsibility for proper arrangements of pipes, ducts, changes in
electrical requirements, etc., or changes in layout to connect "approved substitute" equipment in a
proper approved manner. The contractor shall pay all cost associated with these changes without
additional cost to the owner.
A. Equipment, fixtures & materials furnished shall be new & unused, fabricated by manufacturers
regularly engaged in their production and shall be their standard and current offering for which
replacement parts are available. Mechanical equipment shall be substantially the same equipment
of a given manufacturer which has been in successful commercial use and operation for at least
one year.
B. Equipment & materials are shown or specified by a single manufacturer, to indicate quality,
material and type of construction desired. When one manufacturer's product is shown or specified,
it has been used as the basis for design. Where substitutions are allowed, it is the Contractor's
responsibility to ascertain that alternate manufacturer's products meet detailed specifications, size,
and arrangement to that used for design, and that the alternate is suitable for installation and
compatible with other system components.
A. Roof mounted equipment including exhaust fans, relief vents, etc. located on the roof shall be
installed level. The contractor shall provide curbs that are manufactured to accommodate for the
slope of the roof and are approved by the metal roof manufacturer for use with the metal roof.
Provide angle supports around roof openings.
PART 3 - EXECUTION
A. Before requesting final inspection, the following items must be completed in accordance with
appropriate sections of Division 1 and 23:
1. Complete all work required under this division of the specifications except as may be
permitted hereinafter.
2. Submit test and balance report for all air systems.
3. Submit letter from an authorized representative of each equipment manufacturer stating
that he has observed the installation and that his equipment is installed and operating per
the manufacturer's requirements.
4. Submit specific warranties and any maintenance agreements.
5. Deliver tools, spare parts, extra stock, and similar items.
6. Install all items of identification on all ductwork, piping, and equipment.
PART 1 - GENERAL
A. Drawing and general provisions of Contract, including General and Supplementary Conditions
and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This section includes hangers and supports for mechanical systems piping and equipment.
1.3 DEFINITIONS
1.4 SUBMITTALS
A. General: Submit the following in accordance with conditions of contract and Division 1
specification sections.
B. Product data, including installation instructions for each type of support and anchor. Submit pipe
hanger and support schedule showing Manufacturer's figure number, size, location, and features
for each required pipe hanger and support.
C. Product certificates signed by the manufacturer of hangers and supports certifying that their
products meet the specified requirements.
D. Welder certificates signed by Contractor certifying that welders comply with requirements
specified under "Quality Assurance" Article.
E. Assembly-type shop drawings for each type of support and anchor, indicating dimensions,
weights, required clearances, and methods of assembly of components.
F. Seismic calculations shall be provided for all new equipment, duct, and piping by the isolation
manufacturer for all seismically restrained equipment, piping and duct. These calculations shall be
stamped by an engineer licensed in the state where project is located. The engineer shall have five
or more years of experience in the seismic field.
A. Qualify welding processes and welding operators in accordance with AWS Dl.l "Structural
Welding Code - Steel."
1. Certify that each welder has satisfactorily passed AWS qualification tests for welding
processes involved and, if pertinent, has undergone recertification.
B. Qualify welding processes and welding operators in accordance with ASME Boiler and Pressure
Vessel Code," Section IX, "Welding and Brazing Qualifications."
A. Hangers and support components shall be factory fabricated of materials, design, and
manufacturer complying with MSS SP-58.
1. Components shall have galvanized coatings where installed for piping and equipment that
will not have field-applied finish.
2. Pipe attachments shall have nonmetallic coating for electrolytic protection where
attachments are in direct contact with copper tubing.
B. Thermal Hanger Shield Inserts: [100] psi average compressive strength, waterproofed calcium
silicate, encased with a sheet metal shield. Insert and shield shall cover entire circumference of the
pipe and shall be of length indicated by manufacturer for pipe size and thickness of insulation.
B. Cement Grout: Portland cement (ASTM C 150, Type [I] or Type [III]) and clean uniformly
graded, natural sand (ASTM C 404, Size No. [2]). Mix ratio shall be [1.0] part cement to [3.0]
parts sand, by volume, with minimum amount of water required for placement and hydration.
C. Pipe Alignment Guides: Factory fabricated, of cast semi-steel or heavy fabricated steel,
consisting of bolted two-section outer cylinder and base with two-section guiding spider that bolts
tightly to pipe. Length of guides shall be as recommended by manufacturer to allow indicated
travel.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substates and conditions under which supports and anchors are to be installed. Do not
proceed with installing until unsatisfactory conditions have been corrected.
A. General: Install hangers, supports, clamps and attachments to support piping properly from
building structure; comply with MSS SP-69 and SP-89. Arrange for grouping of parallel runs of
horizontal piping supported together on field-fabricated, heavy-duty trapeze hangers where
possible. Install supports with maximum spacings complying with MSS SP-69. Where piping of
various sizes is supported together by trapeze hangers, space hangers for smallest pipe size or
install intermediate supports for smaller diameter pipe as specified above for individual pipe
hangers.
B. Install building attachments within concrete or to structural steel. Space attachments within
maximum piping span length indicated in MSS SP-69. Install additional attachments at
concentrated loads, including valves, flanges, guides, strainers, expansion joints, and at changes in
direction of piping. Install concrete inserts before concrete is placed; fasten insert to forms. Where
C. Install hangers and supports complete with necessary inserts, bolts, rods, nuts, washers, and other
accessories.
D. Field-Fabricated, Heavy-Duty Steel Trapezes. Fabricate from steel shapes selected for loads
required; weld steel in accordance with AWS D-l.l.
F. Install hangers and supports to allow controlled movement of piping systems, to permit freedom
of movement between pipe anchors, and to facilitate action of expansion joints, expansion loops,
expansion bends and similar units.
G. Load Distribution: Install hangers and supports so that piping live and dead loading and stresses
from movement will not be transmitted to connected equipment.
H. Pipe Slopes: Install hangers and supports to provide indicated pipe slopes, and so that maximum
pipe deflections allowed by ASME B31.9 Building Services Piping Code is not exceeded.
4. Pipes [3] inches and larger shall have calcium silicate inserts.
5. Insert material shall be at least as long as the protective shield.
6. Thermal Hanger Shields: Install where indicated, with insulation of same thickness as
piping.
A. Install anchors at proper locations to prevent stresses from exceeding those permitted by ASME
B31.9 and to prevent transfer of loading and stresses to connected equipment.
B. Fabricate and install anchors by welding steel shapes, plates, and bars to piping and to structure.
Comply with ASME B31.9 and with AWS Standards Dl.l.
D. Anchor Spacings: Where not otherwise indicated, install anchors at ends of principal pipe runs, at
intermediate points in pipe runs between expansion loops and bends. Make provisions for preset
of anchors as required to accommodate both expansion and contraction of piping.
A. Install pipe alignment guides on piping that adjoins expansion joints and elsewhere as indicated.
A. Fabricate structural steel stands to suspend equipment from structure above or support equipment
above floor.
A. Cut, drill, and fit miscellaneous metal fabrications for pipe anchors and equipment supports.
Install and align fabricated anchors in indicated locations.
B. Fit exposed connections together to form hairline joints. Field weld connections that cannot be
shop welded because of shipping size limitations.
C. Field Welding: Comply with AWS Dl.l for procedures of manual shielded metal-arc welding,
appearance and quality of welds made, methods used in correcting welding work, and the
following:
1. Use materials and methods that minimize distortion and develop strength and corrosion
resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so that no roughness shows after finishing, and so
that contours welded surfaces to match adjacent contours.
3.7 ADJUSTING
A. Hanger Adjustment: Adjust hangers to distribute loads equally on attachments and to achieve
indicated slope of pipe.
B. Touch-Up Painting: Immediately after erection of anchors and supports, clean field welds and
abraded areas of shop paint and paint exposed areas with same material as used for shop painting
to comply with SSPC-PA-l requirements for touch-up of field-painted surfaces.
1. Apply by brush or spray to provide a minimum dry film thickness of [2.0] mils.
C. Touch-Up Painting: Cleaning and touch-up painting of field welds, bolted connections, and
D. For galvanized surfaces clean welds, bolted connections, and abraded areas and apply galvanizing
repair paint to comply with ASTM A 780.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
A. Extent of mechanical identification work required by this section is indicated on drawings and/or
as listed below:
1. Supply, return, exhaust, intake, and relief ductwork.
D. Refer to Division-26 for sections for identification requirements of electrical work; not work of
this section.
1.4 SUBMITTALS
A. Product Data: Submit manufacturer's technical product data and installation instructions for each
identification material and device required.
B. Maintenance Data: Include product data and schedules in maintenance manuals; in accordance
with requirements of Division-1.
PART 2 - PRODUCTS
A. General: Provide manufacturer's standard products of categories and types required for each
application as referenced in other Division-23 sections. Where more than single type is specified
for application, selection is Installer's option, but provide single selection for each product
category.
B. Insulation: Furnish [1] inch thick molded fiberglass insulation with jacket for each plastic pipe
marker to be installed on uninsulated pipes subjected to fluid temperatures of [125] deg F ([52]
deg C) or greater. Cut length to extend [2] inch beyond each end of plastic pipe marker.
C. Small Pipes: For external diameters less than [6] inch including insulation if any), provide full-
band pipe markers, extending [360] deg around pipe at each location, fastened by one of the
following methods:
1. Snap-on application of pre-tensioned semi-rigid plastic pipe marker.
2. Laminated or bonded application of pipe marker to pipe (or insulation).
D. Large Pipes: For external diameters of [6] inch and larger (including insulation if any), provide
either full-band or strip-type pipe markers, but not narrower than [3] times letter height (and of
required length), fastened by one of the following methods:
1. Laminated or bonded application of pipe marker to pipe (or insulation).
2. Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturer's
standard stainless steel bands.
E. Lettering: Manufacturer's standard pre-printed nomenclature which best describes piping system
in each instance, as selected by Designer in cases of variance with names as shown or specified.
1. Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally
with piping system service lettering (to accommodate both directions), or as separate unit
of plastic.
A. General: Provide manufacturer's standard laminated plastic, color coded duct markers. Conform to
the following color code:
1. Green: Cold air.
2. Yellow: Hot air.
3. Yellow/Green: Supply air.
4. Blue: Exhaust, Return air.
PART 3 - EXECUTION
A. General: Identify air supply, return, exhaust, intake and relief ductwork with duct markers;
showing ductwork service and direction of flow, in black or white (whichever provides most
contrast with ductwork color).
B. Location: In each space where ductwork is exposed, or concealed only by removable ceiling
system, locate signs near points where ductwork originates or continues into concealed enclosures
(shaft, underground or similar concealment), and at [50] foot spacings along exposed runs.
C. Access Doors: Provide duct markers or stenciled signs on each access door in ductwork and
housings, indicating purpose of access (to what equipment) and other maintenance and operating
instructions, and appropriate safety and procedural information.
D. Concealed Doors: Where access doors are concealed above acoustical ceilings or similar
concealment, plasticized tags may be installed for identification in lieu of specified signs, at
Installer's option.
A. General: Install pipe markers of one of the following types on each system indicated to receive
identification, and include arrows to show normal direction of flow:
1. Plastic pipe markers, with application system as indicated under "Materials" in this
section. Install on pipe insulation segment where required for hot non-insulated pipes.
B. Locate pipe markers and color bands as follows wherever piping is exposed to view in occupied
spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior
non-concealed locations.
1. Near each valve and control device.
2. Near each branch, excluding short take-offs for fixtures and terminal units; mark each
pipe at branch, where there could be question of flow pattern.
3. Near locations where pipes pass through walls or floors/ceilings, or enter non-accessible
enclosures.
4. At access doors, manholes and similar access points which permit view of concealed
piping.
5. Near major equipment items and other points of origination and termination.
6. Spaced intermediately at maximum spacing of [50] feet along each piping run, except
reduce spacing to [25] feet in congested areas of piping and equipment.
7. On piping above removable acoustical ceilings, except omit intermediately spaced
markers.
A. General: Install engraved plastic laminate sign or plastic equipment marker on or near each major
item of mechanical equipment and each operational device, as specified herein if not otherwise
specified for each item or device. Provide signs for the following general categories of equipment
and operational devices:
1. Main control and operating valves, including safety devices and hazardous units such as
gas outlets.
2. Meters, gauges, thermometers and similar units.
3. Heat Pump Air Unit Equipment
4. Condensing Units
5. Exhaust fans
B. Lettering Size: Minimum [1/4] inch high lettering for name of unit where viewing distance is less
than [2] feet [0] inch, [1/2] inch high for distances up to [6] feet [0] inch, and proportionately
larger lettering for greater distances. Provide secondary lettering of [2/3] to [3/4] the size of
principal lettering.
C. Text of Signs: In addition to name of identified unit, provide lettering to distinguish between
multiple units, inform operator of operational requirements, indicate safety and emergency
precautions, and warn of hazards and improper operations.
A. Adjusting: Relocate any mechanical identification device which has become visually blocked by
work of this division or other divisions.
B. Cleaning: Clean face of identification devices, and glass frames of valve charts.
END OF SECTION
PART 1 - GENERAL
1.1 QUALIFICATIONS
A. The contractor shall obtain the services of a qualified independent testing organization to perform
the testing, adjusting, and balancing (TAB) work required. The testing organization may be an
independent TAB firm or may be any organization submitting satisfactory and acceptable proof of
qualifications for doing the work. All work performed shall be done in accordance with NEBB or
other recognized testing agency. The organization must have at least [5] years’ experience in
performing testing and balancing work of similar scope and complexity.
A. The heating, ventilating, and air conditioning equipment shall be completely installed and in
continuous operation before the initial work specified herein shall begin. TAB work shall begin
whenever suitable outside conditions exist for the season or cycle in effect (cooling or heating
mode).
1.3 SUBMITTALS
A. The contractor shall submit for approval a detailed proposal containing the following:
1. Qualifications of supervisory and TAB personnel. Included should be special training and
number of years experience in this field which qualifies the employee for this work.
2. List of test instruments to be used.
3. Examples of test reports or report forms which will be used to produce the final report.
4. List of five most recent TAB jobs of comparable complexity.
B. Before the start of any work, the TAB contractor shall submit for approval an outline for the
proposed method of accomplishment and schedule for doing the work.
C. After the work is complete, a final report, on approved forms, shall be submitted.
1.4 INSTRUMENTS
A. The TAB Contractor shall use instruments which are normally used for this type of work. Each
instrument shall be properly maintained and frequently checked for calibration. Calibration dates
of instruments used to be shown on test report forms.
A. Before any testing or balancing is started, an inspection of all HVAC equipment and systems shall
be performed jointly by the TAB Contractor and the Contractor. The inspection shall establish
that all systems are ready for testing and balancing and have been operated for a minimum period
of [24] hours.
B. The TAB Contractor shall familiarize himself with all systems to be tested and balanced and the
test points required. Any test openings tests wells, or other items required for the tests, as
proposed by the TAB Contractor, shall be furnished at no additional cost to the Owner.
A. Balance all air outlet terminals to plus or minus [5]% of design flows for systems with total
external static pressures of [2] inches or less and [1]% for systems over [2] inches.
E. Test and record heating and cooling apparatus entering and leaving air and refrigerant
temperatures.
A. General: Conduct capacity tests on all equipment. Tests shall be made during a period of stable
operations and minimum load fluctuation. A performance report shall be submitted for each item
tested which includes a comparison of installed capacity and design capacity. Guidelines for the
required tests and reports are as follows:
B. Heat Pump or Ductless Split Unit: After air outlets have been balanced, determine total air flow.
Then:
1. Adjust fan speed to give design air flow. Contractor shall provide and install any and all
parts required including new pulleys, belts, etc. to adjust the system to the design air
flow.
2. Record static pressure entering and leaving unit.
3. Record air temperatures entering and leaving each coil.
4. Complete approved report forms required to describe performance.
A. In cooperation with the representative of the mechanical control manufacturer installer, verify the
setting of automatically operated devices to achieve the required sequence of operation and
A. The completed Project Performance Report shall be submitted upon the conclusion of the
balancing and testing work. The report shall contain but not be limited to the following:
1. Table of Contents.
2. Summary Report of all systems for mode tested (heating or cooling).
3. Summary Report of all systems upon re-verification of ensuing season operation.
4. Comparison of installed equipment capacity to design capacity.
5. Records of all reading taken.
6. List of test equipment used for each test with calibration dates.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include thermal conductivity, water-vapor
permeance thickness, and jackets (both factory and field applied if any).
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.
1. Detail application of protective shields, saddles, and inserts at hangers for each type of
insulation and hanger.
2. Detail insulation application at elbows, fittings, dampers, specialties and flanges for each
type of insulation.
3. Detail application of field-applied jackets.
4. Detail application at linkages of control devices.
D. Material Test Reports: From a qualified testing agency acceptable to authorities having
jurisdiction indicating, interpreting, and certifying test results for compliance of insulation
materials, sealers, attachments, cements, and jackets, with requirements indicated. Include dates
of tests and test methods employed.
A. Coordinate sizes and locations of supports, hangers, and insulation shields specified in Division
23 Section "Hangers and Supports for HVAC."
B. Coordinate clearance requirements with duct Installer for duct insulation application. Before
preparing ductwork insulation Shop Drawings, establish and maintain clearance requirements for
installation of insulation and field-applied jackets and finishes and for space required for
maintenance.
1.7 SCHEDULING
A. Schedule insulation application after pressure testing systems. Insulation application may begin
on segments that have satisfactory test results.
PART 2 - PRODUCTS
A. Comply with requirements in "Duct Insulation Schedule, General "and" Indoor Duct and Plenum
Insulation Schedule," articles for where insulating materials shall be applied.
C. Products that come in contact with stainless steel shall have a leachable chloride content of less
than [50] ppm when tested according to ASTM C 871.
D. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin.
Comply with ASTM C 553, Type [II] and ASTM C 1290, with factory-applied all service jacket
manufactured from kraft paper, reinforcing scrim, aluminum foil, and vinyl film. The installed R
(RSI) Value shall be a minimum of [6.0].
1. Products: Subject to compliance with requirements, provide one of the following:
a. CertainTeed Corp.; SoftTouch Duct Wrap.
b. Johns Manville; Microlite.
c. Knauf Insulation; Friendly Feel Duct Wrap.
d. Owens Corning; SOFTR All-Service Duct Wrap.
E. Mineral-Fiber Board Insulation: Mineral or glass fibers bonded with a thermosetting resin.
Comply with ASTM C 612, Type [IB] with all service jacket manufactured from kraft paper,
reinforced scrim, aluminum foil, and vinyl film.
1. Products: Subject to compliance with requirements, provide one of the following:
a. CertainTeed Corp.; Commercial Board.
2.2 ADHESIVES
A. Materials shall be compatible with insulation materials, jackets, and substrates and for bonding
insulation to itself and to surfaces to be insulated unless otherwise indicated.
2.3 MASTICS
A. Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-
PRF-19565C, Type [II].
1. For indoor applications, use mastics that have a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
B. Vapor-Barrier Mastic: Water based; suitable for indoor use on below ambient services.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Water-Vapor Permeance: ASTM E 96/E 96M, Procedure [B], [0.013] perm at [43] mil
dry film thickness.
3. Service Temperature Range: Minus [20] to plus [180] deg F.
4. Solids Content: ASTM D 1644, [58] percent by volume and [70] percent by weight.
5. Color: White.
C. Vapor-Barrier Mastic: Solvent based; suitable for outdoor use on below ambient services.
1 Products: Subject to compliance with requirements of insulation.
2. Water-Vapor Permeance: ASTM F 1249, [0.05] perm at [30] mil dry film thickness.
3. Service Temperature Range: Minus [50] to plus [220] deg F.
4. Solids Content: ASTM D 1644, [33] percent by volume and [46] percent by weight.
5. Color: White.
D. Breather Mastic: Water based; suitable for indoor and outdoor use on above ambient services.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Water-Vapor Permeance: ASTM F 1249, [1.8] perms at [0.0625] inch dry film thickness.
3. Service Temperature Range: Minus [20] to plus [180] deg F.
4. Solids Content: [60] percent by volume and 66 percent by weight.
5. Color: White.
A. Description: Comply with MIL-A-3316C, Class [I], Grade [A] and shall be compatible with
insulation materials, jackets, and substrates.
1. For indoor applications, use lagging adhesives that have a VOC content of [50] g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2.5 SEALANTS
2.6 SECUREMENTS
A. Bands:
1. Products: Subject to compliance with requirements, provide one of the following:
a. ITW Insulation Systems; Gerrard Strapping and Seals.
b. RPR Products, Inc.; Insul-Mate Strapping, Seals, and Springs.
2. Stainless Steel: ASTM A 167 or ASTM A 240/A 240M, Type [304]; [0.20] inch thick,
[2] inch wide with wing seal or closed seal.
3. Aluminum: ASTM B 209, Alloy 3003; Temper H-14, [0.007] inch thick, [1/2] inch wide
with wing seal or closed seal.
4. Springs: Twin spring set constructed of stainless steel with ends flat and slotted to accept
metal bands. Spring size determined by manufacturer for application.
C. Staples: Outward-clinching insulation staples, nominal [3/4] inch-wide, stainless steel or Monel.
A. Aluminum Corner Angles: [0.040] inch thick, minimum [1] by [1] inch, aluminum according to
ASTM B 209, Alloy [3003]; Temper [H-14].
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for installation tolerances
and other conditions affecting performance of insulation application.
1. Verify that systems to be insulated have been tested and are free of defects.
2. Verify that surfaces to be insulated are clean and dry.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will
adversely affect insulation application.
A Insulation shall be installed in accordance with SMACNA "The National Commercial and
Industrial Insulation Standards Manual" B Latest Edition.
B. Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free
of voids throughout the length of ducts and fittings in accordance with manufacturer's
recommendations.
C. Install insulation materials, vapor barriers or retarders, jackets, and thicknesses required for each
item of duct system as specified in insulation system schedules.
E. Install insulation with longitudinal seams at top and bottom of horizontal runs.
F. Install multiple layers of insulation with longitudinal and end seams staggered.
G. Keep insulation materials dry during application and finishing in onsite storage.
H. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with
adhesive recommended by insulation material manufacturer.
J. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers,
supports, anchors, and other projections with vapor-barrier mastic.
1. Install insulation continuously through hangers and around anchor attachments.
2. For insulation application where vapor barriers are indicated, extend insulation on anchor
legs from point of attachment to supported item to point of attachment to structure. Taper
and seal ends at attachment to structure with vapor-barrier mastic.
3. Install insert materials and install insulation to tightly join the insert. Seal insulation to
insulation inserts with adhesive or sealing compound recommended by insulation
material manufacturer.
K. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and
dry film thicknesses.
L. Cut insulation in a manner to avoid compressing insulation more than 75 percent of its nominal
thickness.
M. Finish installation with systems at operating conditions. Repair joint separations and cracking due
to thermal movement.
N. Repair damaged insulation facings by applying same facing material over damaged areas. Extend
patches at least 4 inches beyond damaged areas. Adhere, staple, and seal patches similar to butt
joints.
3.5 PENETRATIONS
C. Insulation Installation at Interior Wall and Partition Penetrations (That Are Not Fire Rated):
Install insulation continuously through walls and partitions.
D. Insulation Installation at Fire-Rated Wall and Partition Penetrations: Terminate insulation at fire
damper sleeves for fire-rated wall and partition penetrations. Externally insulate damper sleeves to
match adjacent insulation and overlap duct insulation at least [2] inches.
1. Comply with requirements in Division 07 Section "Penetration Firestopping" firestopping
and fire-resistive joint sealers.
A. Blanket Insulation Installation on Ducts and Plenums: Secure with adhesive and insulation pins.
1. Apply adhesives according to manufacturer's recommended coverage rates per unit area,
for [100] percent coverage of duct and plenum surfaces.
2. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and
transitions.
3. Install either capacitor-discharge-weld pins and speed washers or cupped-head, capacitor
discharge-weld pins on sides and bottom of horizontal ducts and sides of vertical ducts as
follows:
a. On duct sides with dimensions [18] inches and smaller, place pins along
longitudinal centerline of duct. Space [3] inches maximum from insulation end
joints, and [16] inches o.c.
b. On duct sides with dimensions larger than [18] inches, place pins [16] inches o.c.
each way, and [3] inches maximum from insulation joints. Install additional pins
to hold insulation tightly against surface at cross bracing.
c. Pins may be omitted from top surface of horizontal, rectangular ducts and
plenums.
d. Do not over compress insulation during installation.
e. Impale insulation over pins and attach speed washers.
f. Cut excess portion of pins extending beyond speed washers or bend parallel with
insulation surface. Cover exposed pins and washers with tape matching
insulation facing.
4. For ducts and plenums with surface temperatures below ambient, install a continuous
unbroken vapor barrier. Create a facing lap for longitudinal seams and end joints with
insulation by removing [2] inches from one edge and one end of insulation segment.
B. Board Insulation Installation on Ducts and Plenums: Secure with adhesive and insulation pins.
1. Apply adhesives according to manufacturer's recommended coverage rates per unit area,
for [100] percent coverage of duct and plenum surfaces.
2. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and
transitions.
3. Install either capacitor-discharge-weld pins and speed washers or cupped-head, capacitor
discharge- weld pins on sides and bottom of horizontal ducts and sides of vertical ducts
as follows:
a. On duct sides with dimensions [18] inches and smaller, place pins along
longitudinal centerline of duct. Space [3] inches maximum from insulation end
joints, and [16] inches o.c.
b. On duct sides with dimensions larger than [18] inches, space pins [16] inches
o.c. each way, and [3] inches maximum from insulation joints. Install additional
pins to hold insulation tightly against surface at cross bracing.
c. Pins may be omitted from top surface of horizontal, rectangular ducts and
plenums.
d. Do not over compress insulation during installation.
e. Cut excess portion of pins extending beyond speed washers or bend parallel with
insulation surface. Cover exposed pins and washers with tape matching
insulation facing.
4. For ducts and plenums with surface temperatures below ambient, install a continuous
unbroken vapor barrier. Create a facing lap for longitudinal seams and end joints with
insulation by removing [2] inches from one edge and one end of insulation segment.
Secure laps to adjacent insulation section with [1/2] inch outward-clinching staples, [1]
inch o.c. Install vapor barrier consisting of factory- or field-applied jacket, adhesive,
vapor barrier mastic, and sealant at joints, seams, and protrusions.
a. Repair punctures, tears, and penetrations with tape or mastic to maintain vapor
barrier seal.
b. Install vapor stops for ductwork and plenums operating below [50] deg F at [18]
foot intervals. Vapor stops shall consist of vapor-barrier mastic applied in a Z-
shaped pattern over insulation face, along butt end of insulation, and over the
surface. Cover insulation face and surface to be insulated a width equal to two
times the insulation thickness, but not less than [3] inches.
INSULATION SCHEDULE
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
B. Related Sections:
1. Division 23 Section "Duct Insulation."
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include thermal conductivity, water-vapor
permeance thickness, and jackets (both factory and field applied if any).
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.
1. Detail application of protective shields, saddles, and inserts at hangers for each type of
insulation and hanger.
2. Detail insulation application at pipe expansion joints for each type of insulation.
3. Detail insulation application at elbows, fittings, flanges, valves, and specialties for each
type of insulation.
4. Detail removable insulation at piping specialties.
5. Detail application of field-applied jackets.
6. Detail application at linkages of control devices.
D. Material Test Reports: From a qualified testing agency acceptable to authorities having
jurisdiction indicating, interpreting, and certifying test results for compliance of insulation
materials, sealers, attachments, cements, and jackets, with requirements indicated. Include dates
of tests and test methods employed.
B. Insulation materials shall be stored in a dry location, damaged and/or wet materials shall not be
installed.
1.6 COORDINATION
A. Coordinate sizes and locations of supports, hangers, and insulation shields specified in Division
23 Section "Hangers and Supports for HVAC ".
B. Coordinate clearance requirements with piping Installer for piping insulation application. Before
preparing piping Shop Drawings, establish and maintain clearance requirements for installation of
insulation and field-applied jackets and finishes and for space required for maintenance.
1.7 SCHEDULING
A. Schedule insulation application after pressure testing systems. Insulation application may begin
on segments that have satisfactory test results.
PART 2 - PRODUCTS
A. Comply with requirements in "Piping Insulation Schedule, General," "Indoor Piping Insulation
Schedule," articles for where insulating materials shall be applied.
C. Products that come in contact with stainless steel shall have a leachable chloride content of less
than [50] ppm when tested according to ASTM C 871.
D. Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing
process.
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SECTION 23 0719
2.2 INSULATING CEMENTS
B. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with ASTM C 449.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2.3 ADHESIVES
A. Materials shall be compatible with insulation materials, jackets, and substrates and for bonding
insulation to itself and to surfaces to be insulated unless otherwise indicated.
B. Flexible Elastomeric Adhesive: Comply with MIL-A-24179A, Type [II], Class [I].
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. For indoor applications, use adhesive that has a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
3. Use adhesive that complies with the testing and product requirements of the California
Department of Health Services' "Standard Practice for the Testing of Volatile Organic
Emissions from Various Sources Using Small-Scale Environmental Chambers,"
including 2004 Addenda.
D. ASJ Adhesive, and FSK: Comply with MIL-A-3316C, Class [2], Grade [A] for bonding
insulation jacket lap seams and joints.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. For indoor applications, use adhesive that has a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2.4 MASTICS
A. Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-
PRF-19565C, Type [II].
1. For indoor applications, use mastics that have a VOC content of [50] g/L or less when
calculated according to 40 CFR 59, Subpart D (EPA Method 24).
B. Vapor-Barrier Mastic: Water based; suitable for indoor use on below-ambient services.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Water-Vapor Permeance: ASTM E 96/E 96M, Procedure [B], [0.013] perm at [43] mil
dry film thickness.
3. Service Temperature Range: Minus [20] to plus [180] deg F.
4. Solids Content: ASTM D 1644, 58 percent by volume and [70] percent by weight.
5. Color: White.
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CHA PROJECT NO. 070605
SECTION 23 0719
C. Breather Mastic: Water based; suitable for indoor and outdoor use on above-ambient services.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Water-Vapor Permeance: ASTM F 1249, [1.8] perms at [0.0625] inch dry film thickness.
3. Service Temperature Range: Minus [20] to plus [180] deg F.
4. Solids Content: [60] percent by volume and 66 percent by weight.
5. Color: White.
A. Description: Comply with MIL-A-3316C, Class [I], Grade [A] and shall be compatible with
insulation materials, jackets, and substrates.
1. For indoor applications, use lagging adhesives that have a VOC content of [50] g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
2. Products: Subject to compliance with requirements of insulation manufacturer.
3. Fire-resistant, water-based lagging adhesive and coating for use indoors to adhere fire
resistant lagging cloths over pipe insulation.
4. Service Temperature Range: [0] to plus [180] deg F.
5. Color: White.
2.6 SEALANTS
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CHA PROJECT NO. 070605
SECTION 23 0719
2. FSK Jacket: Aluminum-foil, fiberglass-reinforced scrim with kraft-paper backing;
complying with ASTM C 1136, Type [II].
A. Field-applied jackets shall comply with ASTM C 921, Type I, unless otherwise indicated.
B. Metal Jacket:
2.9 TAPES
A. ASJ Tape: White vapor-retarder tape matching factory-applied jacket with acrylic adhesive,
complying with ASTM C 1136.
1. Products: Subject to compliance with requirements of insulation manufacturer.
2. Width: [3] inches.
3. Thickness: [11.5] mils.
4. Adhesion: [90] ounces force/inch in width.
5. Elongation: [2] percent.
6. Tensile Strength: [40] lbf/inch in width.
7. ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape.
2.10 SECUREMENTS
A. Bands:
1. Products: Subject to compliance with requirements, provide one of the following:
a. ITW Insulation Systems; Gerrard Strapping and Seals.
b. RPR Products, Inc.; Insul-Mate Strapping, Seals, and Springs.
c. Childers Products; Bands.
2. Aluminum: ASTM B 209, Alloy [3003], [3005], [3105], or [5005]; Temper [H-14],
[0.020] inch thick, [3/4] inch wide with wing seal or closed seal.
3. Springs: Twin spring set constructed of stainless steel with ends flat and slotted to accept
metal bands. Spring size determined by manufacturer for application.
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CHA PROJECT NO. 070605
SECTION 23 0719
B. Staples: Outward-clinching insulation staples, nominal 3/4-inch-wide, stainless steel or Monel.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for installation tolerances
and other conditions affecting performance of insulation application.
1. Verify that systems to be insulated have been tested and are free of defects.
2. Verify that surfaces to be insulated are clean and dry.
3. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will
adversely affect insulation application.
B. Coordinate insulation installation with the trade installing heat tracing. Comply with requirements
for heat tracing that apply to insulation.
C. Mix insulating cements with clean potable water; if insulating cements are to be in contact with
stainless-steel surfaces, use demineralized water.
A. Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free
of voids throughout the length of piping including fittings, valves, and specialties.
B. Install insulation materials, forms, vapor barriers or retarders, jackets, and thicknesses required for
each item of pipe system as specified in insulation system schedules.
C. Install accessories compatible with insulation materials and suitable for the service. Install
accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry
state.
D. Install insulation with longitudinal seams at top and bottom of horizontal runs.
E. Install multiple layers of insulation with longitudinal and end seams staggered.
F. Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties.
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CHA PROJECT NO. 070605
SECTION 23 0719
H. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with
adhesive recommended by insulation material manufacturer.
J. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers,
supports, anchors, and other projections with vapor-barrier mastic
1. Install insulation continuously through hangers and around anchor attachments.
2. For insulation application where vapor barriers are indicated, extend insulation on anchor
legs from point of attachment to supported item to point of attachment to structure. Taper
and seal ends at attachment to structure with vapor-barrier mastic.
3. Install insert materials and install insulation to tightly join the insert. Seal insulation to
insulation inserts with adhesive or sealing compound recommended by insulation
material manufacturer.
4. Cover inserts with jacket material matching adjacent pipe insulation. Install shields over
jacket, arranged to protect jacket from tear or puncture by hanger, support, and shield.
K. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and
dry film thicknesses.
M. Cut insulation in a manner to avoid compressing insulation more than [75] percent of its nominal
thickness.
N. Finish installation with systems at operating conditions. Repair joint separations and cracking due
to thermal movement.
O. Repair damaged insulation facings by applying same facing material over damaged areas. Extend
patches at least 4 inches beyond damaged areas. Adhere, staple, and seal patches similar to butt
joints.
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CHA PROJECT NO. 070605
SECTION 23 0719
Q. Insulation shall be installed in accordance with SMACNA "National Commercial and Industrial
Standards Manual" B Latest Edition.
A. Requirements in this article generally apply to all insulation materials except where more specific
requirements are specified in various pipe insulation material installation articles.
C. Insulate instrument connections for thermometers, pressure gages, pressure temperature taps, test
connections, flow meters, sensors, switches, and transmitters on insulated pipes. Shape insulation
at these connections by tapering it to and around the connection with insulating cement and finish
with finishing cement, mastic, and flashing sealant.
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CHA PROJECT NO. 070605
SECTION 23 0719
D. Install removable insulation covers at locations indicated. Installation shall conform to the
following:
1. Make removable flange and union insulation from sectional pipe insulation of same
thickness as that on adjoining pipe. Install same insulation jacket as adjoining pipe
insulation.
2. When flange and union covers are made from sectional pipe insulation, extend insulation
from flanges or union long at least two times the insulation thickness over adjacent pipe
insulation on each side of flange or union. Secure flange cover in place with stainless
steel or aluminum bands. Select band material compatible with insulation and jacket.
3. Construct removable valve insulation covers in same manner as for flanges, except divide
the two-part section on the vertical center line of valve body.
4. When covers are made from block insulation, make two halves, each consisting of
mitered blocks wired to stainless-steel fabric. Secure this wire frame, with its attached
insulation, to flanges with tie wire. Extend insulation at least [2] inches over adjacent
pipe insulation on each side of valve. Fill space between flange or union cover and pipe
insulation with insulating cement. Finish cover assembly with insulating cement applied
in two coats. After first coat is dry, apply and trowel second coat to a smooth finish.
A. Seal longitudinal seams and end joints with manufacturer's recommended adhesive to eliminate
openings in insulation that allow passage of air to surface being insulated.
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SECTION 23 0719
3.7 FIELD-APPLIED JACKET INSTALLATION
A. Where metal jackets are indicated, install with [2] inch overlap at longitudinal seams and end
joints. Overlap longitudinal seams arranged to shed water. Seal end joints with weatherproof
sealant recommended by insulation manufacturer. Secure jacket with stainless-steel bands [12]
inches o.c. and at end joints.
A. Acceptable preformed pipe and tubular insulation materials and thicknesses are identified for each
piping system and pipe size range. If more than one material is listed for a piping system,
selection from materials listed is Contractor's option.
B. Items Not Insulated: Unless otherwise indicated, do not install insulation on the following:
1. Chrome-plated pipes and fittings unless there is a potential for personnel injury, then
insulate per ADA Standards and Requirements.
END OF SECTION
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CHA PROJECT NO. 070605
SECTION 23 0719
SECTION 233113 - METAL DUCTWORK
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
A. This Section includes metal ducts for supply, return, outside, and exhaust air-distribution systems.
Metal ducts include the following:
C. Construct all other supply, return, and exhaust ductwork for [2] @ w.g. pressure class, except as
noted, per SMACNA requirements.
A. Duct system design, as indicated, has been used to select size and type of air-moving and
distribution equipment and other air system components. Changes to layout or configuration of
duct system must be specifically approved in writing by Architect. Accompany requests for layout
modifications with calculations showing that proposed layout will provide original design results
without increasing system total pressure.
A. Extent of metal ductwork is indicated on drawings and in schedules, and by requirements of this
section.
B. Refer to other Division-23 sections for exterior insulation of metal ductwork and support of
ductwork to meet seismic requirements, not work of this section.
C. Refer to other Division-23 sections for ductwork accessories; not work of this section.
D. Duct Construction
1. Refer to the Duct Construction Schedule on the drawings for the types of materials to be
used for each type of service.
SMACNA Standards: Comply with SMACNA's "HVAC Duct Construction Standards, MetaL
and Flexible for fabrication and installation of metal ductwork.
ASHRAE Standards: Comply with ASHRAE Handbook, Equipment, Volume, Chapter 1 "Duct
Construction", for fabrication and installation of metal ductwork.
NFPA Compliance: Comply with NFPA 90A "Standard for the Installation of Air Conditioning
and Ventilating Systems" and NFPA 90B "Standard for the Installation of Warm Air Heating and
Air Conditioning Systems".
1.6 SUBMITTALS:
A. Record Drawings: At project closeout, submit record drawings of installed metal ductwork and
ductwork products, in accordance with requirements of Division-1 and 23.
B. Storage: Where possible, store ductwork inside and protect from weather. Where necessary to
store outside, store above grade and enclose with waterproof wrapping.
PART 2 - PRODUCTS
A. Exposed Ductwork Materials: Where ductwork is exposed to view in occupied spaces, provide
paint grip type materials which are free from visual imperfections including pitting, seam marks,
roller marks, stains and discolorations, and other imperfections, including those which would
impair painting.
B. Sheet Metal: Except as otherwise indicated, fabricate ductwork from galvanized sheet steel
complying with ASTM A 527, lock forming quality; with G [90] zinc coating in accordance with
ASTM A 525; and mill phosphatized for exposed locations.
A. General: Provide miscellaneous materials and products of types and sizes indicated and, where
not otherwise indicated, provide type and size required to comply with ductwork system
requirements including proper connection of ductwork and equipment.
B. Fittings: Provide radius type fittings fabricated of multiple sections with maximum [15] degrees
change of direction per section. Unless specifically detailed otherwise, use [45] degree laterals
and [45] degree elbows for branch takeoff connections. Where [90] degree branches are indicated,
provide conical type tees.
C. Duct Liner: Fibrous glass conforming to the requirements of ASTM C 1071, with an NRC not less
than [.75] as tested per ASTM C423 using Type [A] mounting, and a thermal conductivity no
higher than [.28] at [75] F mean temperature. The liner shall meet the life safety standards as
established by NFPA 90A and 90B. Duct liner shall be a flexible, high performance duct liner
insulation with acrylic surface treatment and factory applied edge coating which assures coverage
of the leading edges per SMACNA. Liner shall have a biocidal matt face that prevents bacterial
and fungi growth per ASTM C665, ASTM G21 and ASTM G22. Duct liner shall be Manville
Permacote Linacoustic HP or equal.
D. Duct Liner Adhesive: Comply with ASTM C 916 "Specifications for Adhesives for Duct Thermal
Insulation".
E. Duct Liner Fasteners: Comply with SMACNA HVAC Duct Construction Standards, Article
S2.11.
G. Duct Tape Sealant for Systems [2] inch water gauge and under: Two Mil aluminum alloy foil tape
with pressure sensitive adhesive and paper liner, silver color. Tape shall be manufactured by
Scotch Foil Tape and be product #3311 or approved substitute. Install and store per
manufacturer=s instructions.
H. Duct Tape Sealant for Systems over [2] inch water gauge: Mineral impregnated woven fiber tape
and an activator/adhesive, manufacturer shall be HardCast, Inc. Model DT tape with FTA-20 or
FTA-50 adhesive or approved substitute.
I. Ductwork Support Materials: Except as otherwise indicated, provide hot-dipped galvanized steel
fasteners, anchors, rods, straps, trim and angles for support of ductwork. For exposed stainless
steel ductwork, provide matching stainless steel support materials.
J. Flexible Ducts: Either spiral-wound spring steel with flameproof vinyl sheathing, or corrugated
aluminum; complying with UL 181.
A. Shop fabricate ductwork in [4], [8], [10], or [12] foot length, unless otherwise indicated or
required to complete runs. Preassemble work in shop to greatest extent possible, so as to minimize
field assembly of systems. Disassemble systems only to extent necessary for shipping and
handling. Match-mark sections for reassembly and coordinated installation.
B. Shop fabricate ductwork of gauges and reinforcement complying with the latest issue of the
SMACNA "HVAC Duct Construction Standards". Round snaplock ductwork shall be a
minimum of [28] gage.
C. Fabricate duct fittings to match adjoining ducts, and to comply with duct requirements as
applicable to fittings. Except as otherwise indicated, fabricate elbows with center-line radius
equal to associated duct width; and fabricate to include turning vanes in elbows where shorter
radius is necessary. Limit angular tapers to [30] degrees for contracting tapers and [20] degrees
expanding tapers.
D. Fabricate ductwork with accessories installed during fabrication to the greatest extent possible.
Refer to Division-23 section "Ductwork Accessories" for accessory requirements.
E. Fabricate ductwork with duct liner in each section of duct where specified. Laminate liner to
internal surfaces of duct in accordance with instructions by manufacturers of lining and adhesive
and fasten with mechanical fasteners. Duct sizes shown on plans are clear inside dimensions.
Increase ductwork to accommodate lining.
F. Individual takeoffs from the main ductwork to serve an individual diffuser shall be made with high
efficiency side take off fittings. The fitting shall be constructed from [26] gauge galvanized steel
with [20] gauge blade damper, heavy duty control quadrant on [2] inch standoff, and [1] inch
flange around the rectangular opening with [1/8] inch double stick neoprene gasket.
PART 3 - EXECUTION
3.1 INSPECTION:
A. General: Examine areas and conditions under which metal ductwork is to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected in manner acceptable to
Installer.
A. General: Assemble and install ductwork in accordance with recognized industry practices which
will achieve air-tight ([3]% leakage for systems rated [3] inch and under; [1]% for systems rated
over [3] inch) and noiseless (no objectionable noise) systems, capable of performing each
indicated service. Install each run with minimum number of joints. Align ductwork accurately at
connections, within [1/8] inch misalignment tolerance and with internal surfaces smooth. Support
DUCT TYPE
PRESSURE CLASS
Outdoors A A C A
Unconditioned B A C B
Spaces
Conditioned C B B C
Spaces
NOTE: Longitudinal seams are joints oriented in the direction of airflow. Transverse joints are
connections of two duct sections oriented perpendicular to airflow. Duct wall penetrations are
openings made by any screw fastener, pipe, rod, or wire. All other connections are considered
D. Routing: Locate ductwork runs, except as otherwise indicated, vertically and horizontally and
avoid diagonal runs wherever possible. Locate runs as indicated, by diagrams, details and
notations or, if not otherwise indicated, run ductwork in shortest route which does not obstruct
usable space or block access for servicing building and its equipment. Hold ducts close to walls,
overhead construction, columns, and other structural and permanent enclosure elements of
building. Limit clearance to [1/2] inch where furring is shown for enclosure or concealment of
ducts, but allow for insulation thickness, if any. Where possible, locate insulated ductwork for [1]
inch clearance outside of insulation. Wherever possible in finished and occupied spaces, conceal
ductwork from view, by locating in mechanical shafts, hollow wall construction or above
suspended ceilings. Do not encase horizontal runs in solid partitions, except as specifically shown.
Coordinate layout with suspended ceiling and lighting layouts and similar finished work.
E. Electrical Equipment Spaces: Do not route ductwork through transformer vaults and their
electrical equipment spaces and enclosures.
F. Penetrations: Where ducts pass through interior partitions and exterior walls, and are exposed to
view, conceal space between construction opening and duct or duct insulation with sheet metal
flanges of same gauge as duct. Overlap opening on [4] sides by at least [1-1/2] inch. Fasten to
duct and substrate. Where ducts pass through fire-rated floors, walls, or partitions, provide
firestopping between duct and substrate, in accordance with requirements of Division-7 Section
"Firestopping".
G. Coordination: Coordinate duct installations with installation of accessories, dampers, coil frames,
equipment, controls and other associated work of ductwork system.
H. Installation: Install metal ductwork in accordance with SMACNA HVAC Duct Construction
Standards.
A. General: Install duct liner in accordance with SMACNA HVAC Duct Construction Standards at
the following locations:
1. Line all supply and return rectangular ductwork as shown on the plans.
2. If indicated on the drawings, Line all rectangular ductwork downstream of all
variable/constant air volume boxes
A. Maximum Length: For any duct run using flexible ductwork, do not exceed [5] feet [0] inch
extended length. Flexible Ductwork to be used in concealed locations only.
B. Installation: Install in accordance with Section III of SMACNA's "HVAC Duct Construction
Standards, Metal and Flexible".
A. General: Connect metal ductwork to equipment as indicated, provide flexible connection for each
ductwork connection to equipment mounted on vibration isolators, and/or equipment containing
rotating machinery. Provide access doors as indicated.
A. Clean ductwork internally, unit by unit as it is installed, of dust and debris. Clean external
surfaces of foreign substances which might cause corrosive deterioration of metal or, where
ductwork is to be painted, might interfere with painting or cause paint deterioration.
B. Strip protective paper from stainless ductwork surfaces, and repair finish wherever it has been
damaged.
C. Temporary Closure: At ends of ducts which are not connected to equipment of air distribution
devices at time of ductwork installation, provide temporary closure of polyethylene film or other
covering which will prevent entrance of dust and debris until time connections are to be
completed.
D. Balancing: Refer to Division-23 section "Testing, Adjusting, and Balancing for HVAC" for air
distribution balancing of metal ductwork; not work of this section. Seal any leaks in ductwork
that become apparent in balancing process.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
1.4 SUBMITTALS:
A. Product Data: Submit manufacturer's technical product data for each type of ductwork
accessory, including dimensions, capacities, and materials of construction; and installation
instructions.
B. Shop Drawings: Submit manufacturer's assembly-type shop drawings for each type of ductwork
accessory showing interfacing requirements with ductwork, method of fastening or support, and
methods of assembly of components.
2.1 DAMPERS:
A. Low Pressure Manual Dampers: Provide and install dampers of single blade type or multi-blade
type, constructed in accordance with SMACNA "HVAC Duct Construction Standards" wherever
dictated by good engineering practice whether or not specifically shown on drawings.
B. Control Dampers: Provide dampers with parallel blades for [2] position control, or opposed blades
for modulating control. Construct blades of [16] ga steel, provide heavy-duty molded self-
lubricating nylon bearings, [1/2 inch diameter steel axles spaces on [9] inch centers. Construct
frame of [2] inch X [1/2] inch X [1/8] inch steel channel for face areas [25] sq. ft. and under; [4]
inch X [1-1/2] inch X [16] ga channel for face areas over [25] sq. ft. Blades shall have seals and
be insulated. Provide galvanized steel finish with aluminum touch-up.
C. Manufacturer: Subject to compliance with requirements, provide dampers of one of the following:
1. Air Balance, Inc.
2. Louvers & Dampers, Inc.
3. Ruskin Mfg. Co.
A. Fire Dampers: Provide U .L. Listed 555 dynamic rated fire dampers, of types and sizes indicated.
Construct casings of [16] ga galvanized steel finish. Provide fusible link rated at [160] to [165]
degrees F unless otherwise indicated. Provide damper with positive lock in closed position, and
with the following additional features:
1. Damper Blade Assembly: Curtain type.
2. Blade Material: Galvanized Steel, match casing.
3. Type [301] stainless steel constant force coiled negator closure spring
4. Maximum pressure drop of [0.1] in. w.g. at free area velocity of [2000] fpm
B. Manufacturer: Subject to compliance with requirements, provide fire dampers of one of the
following:
1. Air Balance, Inc.
2. Phillips-Aire.
3. Ruskin Mfg. Co.
A. Fabricated Turning Vanes: Provide fabricated turning vanes and vane runners, constructed in
accordance with SMACNA "HVAC Duct Construction Standards".
A. General: Provide duct hardware, manufactured by one manufacturer for all items on project, for
the following:
1. Test Holes: Provide in ductwork at fan inlet and outlet, and elsewhere as indicated, duct
test holes, consisting of slot and cover, for instrument tests.
2. Quadrant Locks: Provide for each damper, quadrant lock device on one end of shaft; and
end bearing plate on other end for damper lengths over [12] inch. Provide extended
quadrant locks and end extended bearing plates for externally insulated ductwork.
B. Construction: Construct of same or greater gauge as ductwork served, provide insulated doors for
insulated ductwork. Provide flush frames for uninsulated ductwork, extended frames for
externally insulated duct. Provide one side hinged, other side with one handle-type latch for doors
[12] inch high and smaller, [2] handle-type latches for larger doors.
C. Manufacturer: Subject to compliance with requirements, provide duct access doors of one of the
following:
1. Air Balance Inc.
2. Register Mfg. Co.
3. Ruskin Mfg. Co.
4. Ventfabrics, Inc.
A. General: Provide flexible duct connections wherever ductwork connects to vibration isolated
equipment. Construct flexible connections of neoprene-coated flameproof fabric crimped into
duct flanges for attachment to duct and equipment. Make airtight joint. Provide adequate joint
flexibility to allow for thermal, axial, transverse, and torsional movement, and also capable of
absorbing vibrations of connected equipment.
PART 3 - EXECUTION
3.1 INSPECTION:
A. Examine areas and conditions under which ductwork accessories will be installed. Do not proceed
with work until unsatisfactory conditions have been corrected in manner acceptable to Installer.
B. Install turning vanes in square or rectangular [90] degree elbows in supply and exhaust air
systems, and elsewhere as indicated.
A. Operate installed ductwork accessories to demonstrate compliance with requirements. Test for air
leakage while system is operating. Repair or replace faulty accessories, as required to obtain
proper operation and leakproof performance.
A. Adjusting: Adjust ductwork accessories for proper settings, install fusible links in fire dampers
where shown on drawings and adjust for proper action.
B. Cleaning: Clean factory-finished surfaces. Repair any marred or scratched surfaces with
manufacturer's touch-up paint.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
A. Extent of air outlets and inlets work is indicated by drawings and schedules, and by requirements
of this section.
B. Types of air outlets and inlets required for project include the following:
1. Ceiling air diffusers.
2. Wall registers and grilles.
A. Manufacturer's Qualifications: Firms regularly engaged in manufacture of air outlets and inlets of
types and capacities required, whose products have been in satisfactory use in similar service for
not less than [5] years.
1.4 SUBMITTALS:
A. Product Data: Submit manufacturer's technical product data for air outlets and inlets including the
following:
1. Data sheet for each type of air outlet and inlet, and accessory furnished; indicating
construction, finish, and mounting details.
B. Shop Drawings: Submit manufacturer's assembly-type shop drawing for each type of air outlet
and inlet, indicating materials and methods of assembly of components.
C. Maintenance Data: Submit maintenance data, including cleaning instructions for finishes, and
spare parts lists. Include this data, product data, and shop drawings in maintenance manuals; in
accordance with requirements of Division-1.
A. Deliver air outlets and inlets wrapped in factory-fabricated fiber-board type containers. Identify
on outside of container type of outlet or inlet and location to be installed. Avoid crushing or
bending and prevent dirt and debris from entering and settling in devices.
B. Store air outlets and inlets in original cartons and protect from weather and construction work
traffic. Where possible, store indoors; when necessary to store outdoors, store above grade and
enclose with waterproof wrapping.
PART 2 - PRODUCTS
A. General: Except as otherwise indicated, provide manufacturer's standard ceiling air diffusers
where shown; of size, shape, capacity and type indicated; constructed of materials and
components as indicated, and as required for complete installation.
B. Performance: Provide ceiling air diffusers that have, as minimum, temperature and velocity
traverses, throw and drop, and noise criteria ratings for each size device as listed in manufacturer's
current data.
C. Ceiling Compatibility: Provide diffusers with border styles that are compatible with adjacent
ceiling systems, and that are specifically manufactured to fit into ceiling module with accurate fit
and adequate support. Refer to general construction drawings and specifications for types of
ceiling systems which will contain each type of ceiling air diffuser.
D. Types: Provide ceiling diffusers of type, capacity, and with accessories and finishes as listed on
diffuser schedule.
E. Diffuser Faces:
1. Round, square, or rectangular housing louver faced in frame. Conceal air pattern devices
above panel.
F. Diffuser Mountings:
1. Flush: Diffuser housing above ceiling surface with flush perimeter flange and gasket to
seal against ceiling.
2. Lay-In: Diffuser housing sized to fit between ceiling exposed suspension tee bars and rest
on top surface of tee bar.
G. Diffuser Patterns:
1. [4] Way: Fixed or adjustable louver for [4] direction air flow, directions indicated on
drawings.
H. Diffuser Dampers:
1. Opposed Blade: Adjustable opposed blade damper assembly, key operated from face of
diffuser.
I Diffuser Accessories:
1. Operating Keys: Tools designed to fit through diffuser face and operate volume control
device and/or pattern adjustment.
K. Manufacturer: Subject to compliance with requirements, provide diffusers of one of the following:
1. Price Industries
2. Krueger Mfg. Co.
3. Approved substitute
A. General: Except as otherwise indicated, provide manufacturer's standard wall registers and grilles
where shown; of size, shape, capacity and type indicated; constructed of materials and
components as indicated, and as required for complete installation.
B. Performance: Provide wall registers and grilles that have, as minimum, temperature and velocity
traverses, throw and drop, and noise criteria ratings for each size device as listed in manufacturer's
current data.
C. Wall Compatibility: Provide registers and grilles with border styles that are compatible with
adjacent wall systems, and that are specifically manufactured to fit into wall construction with
accurate fit and adequate support. Refer to general construction drawings and specifications for
types of wall construction which will contain each type of wall register and grille.
D. Types: Provide wall registers and grilles of type, capacity, and with accessories and finishes as
listed on register and grille schedule. The following requirements shall apply to nomenclature
indicated on schedule:
1. Register and Grille Materials:
a. Aluminum Construction (AL): Manufacturer's standard extruded aluminum
frame and adjustable blades.
2. Register and Grille Faces:
a. Horizontal Straight Blades (H-S): Horizontal blades, individually adjustable, at
manufacturer's standard spacing.
3. Register and Grille Patterns:
a. Double Deflection: [2] sets of blades in face, rear set at 90 degrees to face set.
4. Register and Grille Dampers:
a. Opposed Blade: Adjustable opposed blade damper assembly, key operated from
face of register.
5. Register and Grille Accessories:
a. Operating Keys: Tools designed to fit through register or grille face and operate
volume control device and/or pattern adjustment.
6. Register and Grille Finishes:
a. Brushed Aluminum Finish.
E. Manufacturer: Subject to compliance with requirements, provide registers and grilles of one of the
following:
1. Price Industries
2. Krueger Mfg. Co.
3. Approved substitute
3.1 INSPECTION:
A. Examine areas and conditions under which air outlets and inlets are to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected.
3.2 INSTALLATION:
A. General: Install air outlets and inlets in accordance with manufacturer's written instructions and in
accordance with recognized industry practices to ensure that products serve intended functions.
B. Coordinate with other work, including ductwork and duct accessories, as necessary to interface
installation of air outlets and inlets with other work.
C. Locate ceiling air diffusers, registers, and grilles, as indicated on general construction "Reflected
Ceiling Plans". Unless otherwise indicated, locate units in center of acoustical ceiling modules.
A. Furnish to Owner, with receipt, 3 operating keys for each type of air outlet and inlet that require
them.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Gravity Ventilators.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
1. Section 06 1000 – Rough Carpentry.
2. Section 07 3010 – Roof Underlayment.
3. Section 07 4113 – Metal Roof Panels.
4. Section 07 6200 – Sheet Metal Flashing and Trim.
5. Section 07 9200 – Joint Sealers.
6. Division 23 – HVAC.
1.2 REFERENCES
B. Air Movement and Control Association Inc. (AMCA), American National Standards Institute (ANSI):
1. 204-05 - Standard Balance Quality and Vibration Levels for Fans.
2. 210-99 - Standard Laboratory Methods of Testing Fans for Aerodynamic Performance Rating.
E. American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (AHRAE):
1. Chapter 45 - 2003 Handbook, HVAC Applications.
2. Chapter 7 - 2001 Fundamentals handbook, Sound-Vibration.
3. Chapter 32 - 2001 Fundamentals handbook, Duct Design.
4. Chapter 18 - 1992 HVAC System and Equipment handbook, Fans.
1.3 SUBMITTALS
A. Product Data:
1. Manufacturer's data sheets on each product to be used.
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Installation methods.
B. Shop Drawings:
1. Submit dimensional drawings for each product used.
C. Provide fan curves for each fan at the specified operation point, with the flow, static pressure and
horsepower clearly plotted.
D. Provide outlet velocity and fan's inlet sound power readings for the eight octave bands, decibels, and
sones.
E. Provide manufacturer's certification that exhaust fans are licensed to bear Air Movement and Control
Association (AMCA), Certified Rating Seal for sound and air performance.
G. Warranty:
1. Sample of Warranty.
A. Performance ratings: Conform to AMCA standard 211 and 311. Fans must be tested in accordance
with ANSI/AMCA Standard 210-99 and AMCA Standard 300-96 in an AMCA accredited laboratory.
Fans shall be certified to bear the AMCA label for air and sound performance seal.
C. Each fan shall be given a balancing analysis which is applied to wheels at the outside radius. The
maximum allowable static and dynamic imbalance is 0.05 ounces (Balance grade of G6.3).
D. Comply with the National Electrical Manufacturers Association (NEMA), standards for motors and
electrical accessories.
E. The High Wind models shall be analyzed and stamped by a state license P.E. to the ASCE 7-02
Standard which meets the IBC, Florida and Miami-Dade codes.
F. Each High Wind model is subject to be certified by a third party to the ASTM E330 Static Pressure
Difference Standard.
G. All High Wind models shall be analyzed using Computational Fluid Dynamics (CFD). The CFD
simulates the flow of high speed (150MPH) winds over the surface of objects.
H. The Finite Element Analysis (FEA) is the results from the CFD and it can accurately predict the stress,
strain, and deflection resulting form high wind loads.
A. Delivery: Deliver materials to site in manufacturer’s original, unopened containers and packaging,
with labels clearly indicating manufacturer, material, products included, and location of installation.
B. Storage: Store materials in a dry area indoor, protected from damage, and in accordance with
manufacturer’s instructions. For long term storage follow manufacturer's Installation, Operations, and
Maintenance Manual.
C. Handling: Handle and lift fans in accordance with the manufacturer’s instructions. Protect materials
and finishes during handling and installation to prevent damage. Follow all safety warnings posted by
the manufacturer.
1.6 WARRANTY
B. Warranty Period: One [1] years from Date of Substantial Completion of the project.
2.1 MANUFACTURERS
A. Design Basis – Gravity Ventilator: Contract Documents are based on products by:
1. Greenheck
P O Box 410
Schofield, Wisconsin 54476
Telephone: (715) 359-6171
Website: (www.greenheck.com)
A. Model: GSR-16.
1. Low silhouette for relief applications with natural gravity or negative pressure system.
2. Selection based on non-ducted applications.
3. Performance capability up to [18,200] cubic feet per minute (cfm).
4. Each unit shall bear a permanently affixed manufacture's nameplate containing the model
number and individual serial number.
B. Hood:
1. Constructed of aluminum.
2. Internal structure is constructed of galvanized steel.
C. Bird-screen:
1. Constructed of ½ inch Galvanized mesh.
2. Mounted horizontally across the intake area of the hood.
D. Housing:
1. Curb Cap type: No Hinged.
2. Constructed of aluminum, includes wind-band and curb cap.
3. Wind-band to be one piece spun aluminum construction and maintain original material
thickness throughout the housing.
4. Wind-band to include an integral rolled bead for strength.
5. Curb cap to have integral deep spun inlet venturi and pre-punched mounting holes to ensure
correct attachment to roof.
E. Accessories:
1. Curb Seal:
a. Rubber seal between fan and the roof curb.
2. Curbs:
a. Type: GPFP.
b. Material: Galvanized.
c. Insulation Thickness: [1] inch.
d. Coating Type: Baked enamel.
3. Dampers:
a. Type: Gravity.
b. Prevents outside air from entering back into the building when fan is off.
c. Balanced for minimal resistance to flow.
d. Galvanized frames with pre-punched mounting holes.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine areas to receive fans. Notify the Engineer of conditions that would adversely affect
installation or subsequent utilization and maintenance of fans. Do not proceed with installation until
unsatisfactory conditions are corrected.
3.2 PREPARATION
A. Ensure roof openings are square, accurately aligned, correctly located, and in tolerance.
3.3 INSTALLATION
3.4 ADJUSTING
A. Clean as recommended by manufacturer. Do not use material or methods which may damage finish
surface or surrounding construction.
3.6 PROTECTION
A. Protect installed product and finished surfaces from damage during construction.
B. Protect installed ventilators to ensure that, except for normal weathering, fans will be without damage
or deterioration at time of substantial completion.
END OF SECTION
PART 1 - GENERAL
Drawings and general provisions of Contract, including General and Supplementary Conditions
and Division-1 Specification sections, apply to work of this section.
A. The ND2 series is a Type [I], wall canopy hood for use over [600]F cooking surface temperatures.
The aerodynamic design includes a mechanical baffle and performance enhancing lip for
exceptional capture and containment.
B. Hood, fans, electrical prewire, and fire suppression to be provided and installed by mechanical
installer. Installation to include (but not limited to) all necessary permits and inspections, duct
work, hanging of hood, mounting of fans, and duct enclosure panel. The installed system must
meet all state and local codes and comply with the latest edition of NFPA 96.
C. The components as shown on the system drawings shall be furnished by one manufacturer
regularly engaged in supplying this equipment. The major components shall include the canopy,
exhaust fan, and makeup air system.
A. The hood shall be ETL listed to standard UL710, ULC710, and ULC-S646 when installed in
accordance with these installation instructions and National Fire Protection Association Standard
NFPA 96, Standard for Ventilation Control and Fire Protection of Commercial Cooking
Operations.
B. The hood shall have built-in compliance with NSF/ANSI Standard [2].
1.4 SUBMITTALS
A. Product Data: Submit manufacturer's specifications, installation, and start-up instruction. The
computer generated submittal drawings shall include hood section view, and hood plan view.
B. Record Drawings: At project closeout, submit record drawings of installed ductwork and duct
accessories in accordance with requirements of Division 1.
1.5 MANUFACTURER
A. The hood system shall be manufactured by Captive Aire. Greenheck hood systems will be
considered provided they can meet the above standards and requirements.
A. The equipment shall be provided with a [2] year warranty from the date of shipment. Any
defective part of the equipment within the [2] year period shall be repaired or replaced at no
charge to the owner.
PART 2 - PRODUCTS
2.1 GENERAL
A. Construction shall be dependent on the structural application to minimize distortion and other
defects. All seams, joints, and penetrations of the hood enclosure to the lower outermost
perimeter, which directs and captures grease-laden vapor and exhaust gases, shall have a liquid-
tight continuous external weld in accordance with NFPA 96.
B. Duct sizes, CFM, and static pressure requirements shall be as shown on the drawings.
B. The hood front shall be double wall insulated to eliminate condensation and increase rigidity. The
insulation shall have a flexural modulus of [475] E1, meet UL 181 requirements and be in
accordance with NFPA 90A and 90B.
C. The hood shall be equipped with a minimum of four connections for hanger rods. Hood lengths
greater than [12] feet will have added hangers. The exhaust duct collar shall be [4] inch high with
flange. The grease drain system shall be an enclosed integral part of the hood back and have
slopes with an exposed, removable grease cup to facilitate cleaning.
D. Provide an integral baffle to direct grease laden vapors toward the exhaust filter bank.
E. The hood shall be provided with UL. Classified filters, supplied in size and quantity as required
by the manufacturer. The filters shall be stainless steel Captrate Solo filter with hook and be ETL
Listed. The particulate capture efficiency shall be [85]% at [9] microns and [76]% at [5] microns.
F. All seams shall be welded and have stainless steel on exposed surfaces.
A. The lighting shall be recessed round LED fixture with an LED light rated at [3500]K warm
output.
A. Provide a fire suppression system to cover the hood, cooking equipment, ductwork and fans. The
system shall be a UL 300 fire suppression system.
B. Provide a utility cabinet to contain the listed fire suppression system, listed components, and pre-
wired electrical controls. The utility cabinet shall be remotely mounted. The manufacturer shall
work with the installing contractors to field connect the wiring and fire suppression piping to the
hood.
A. Provide a perforated supply plenum to supply makeup air discharging in front of the cooking
equipment. Perforated diffuser plates shall be included to provide even air distribution.
Unexposed surfaces shall be constructed of aluminized steel.
B. Provide a stainless steel wrapper around the top of the hood to cover the space from the top of the
hood to the ceiling.
A. Exhaust fan must be UL 762 listed for restaurant application, belt-driven, upblast type as
manufactured by Econ-Air or Greenheck. Fan to be roof mounted and have a discharge height of
a minimum of [42] inches. Fan not to be located within [10] feet of any other building intake. Fan
to contain a grease collection device, pre-wired disconnect switch, thermal overload protection
and motor starter (if necessary), with roof curb suitable for installation on a metal roof. Curb shall
be approved by the metal roof manufacturer.
A. The makeup air system shall be Econ-Air model E1-E.354 series consisting of a electric fan
blower and electric heater section suitable for installation indoors. The filter section shall be a
Honeywell filter cabinet with hinged access door and contain a [2] inch thick flat filter sized for
the makeup air cfm quantity with a maximum pressure drop of [0.2] inch water. Provide with a
motorized low leakage back draft damper with extended shaft. Damper to be constructed of
galvanized steel. See the drawings for the heater capacity and other requirements.
B. Provide a [50]F – [90]F discharge Temp controller. Set point to be mounted at the unit in the
heater section area.
A. Furnish double wall, factory built grease duct for use with Type [I] kitchen hoods, which
conforms to the requirements of NFPA-96. Products shall be ETL listed to UL-1978 and UL-2221
for venting air and grease vapors from commercial cooking operation. Models DW-2R, 3R and
3Z are used for grease duct applications when installed in accordance with these instructions and
National Fire Protection Association ANFPA 96@; Standard for Ventilation Control and Fire
Protection of Commercial Cooking Operations. Double wall grease ducts are listed for a
continuous internal temperature of [500] degrees F and intermittent temperatures of [2000]
degrees F.
B. The duct sections shall be constructed of an inner duct wall and an outer wall with insulation in
between. The inner duct wall shall be constructed of [.036] inch thick, [430] type stainless steel
and be available in diameters [5] inch through [36] inch. The outer wall shall be constructed of
stainless steel at a minimum of [.024] inch thickness. The duct, based on model number, shall
include layers of Super Wool [607] Plus, Insulfrax Elite Blanket insulation, or Unifrax S16 Bulk
Fiber insulation between the inner and outer wall. Grease duct joints shall be held together by
C. The ductwork shall meet the following classifications: UL 2221: Standard for Fire Resistive
Grease Duct Enclosure Assemblies. Chapter 7 of this standard references a test labeled Internal
Fire Test. Section 7.1.1 references two installation conditions, Condition [A] and Condition [B].
D. Ductwork provided shall be Captive Aire Model DW-3Z classified under UL2221 (Test of Fire
Resistive Duct Enclosure Assemblies) as an alternate to [2] Hr. fire resistive shaft enclosures with
a minimum zero clearance to combustibles (sizes [5] inch to [36] inch diameter). Model 3Zis
listed in accordance with the requirements for duct enclosure Condition [A] and [B]. Provide floor
fire stop support assembly and fire stop assembly. Install in accordance with manufacturer=s
instructions and testing requirements.
2.10 ELECTRICAL
A. Hood supplier to provide a prewired electrical control package located in the utility cabinet to
operate the kitchen hood lights, and fans. Control panel shall include a stainless steel switch panel
consisting of one light switch and one red lighted fan switch for each set of interlocked fan(s), and
hinged covered junction box with relay for supply shutdown, a numbered input/output terminal
strip, and a wiring diagram. Additionally, the microswitch for fire system shutdown shall be wired
to j-box. A starter/overload assembly for each fan will be located in the utility cabinet. Conduit
between hood and fan package shall be supplied by the electrical installer.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions under which the system is installed. Do not proceed with the work
until unsatisfactory conditions have been corrected in a manner acceptable to the installer.
3.2 INSTALLATION
A. Install the hood system in accordance with the manufacturer=s instructions, drawings, written
specifications, manufacturer’s installation manual, and all applicable building codes.
B. Provide and perform all testing and materials necessary for meeting all state and local codes and
satisfy the local and state inspecting authorities.
END OF SECTION
PART 1 - GENERAL
A. The work required under this section of the specifications consists of heating and air conditioning
equipment as shown on drawing.
B. The work of this section is subject to the requirements of the Mechanical General Provisions
section of the specifications.
1.2 CERTIFICATION
1.3 WARRANTY
A. Provide manufacturer's warranty for one year for parts and labor.
B. Provide manufacturer’s compressor warranty for a total of five years from substantial completion
PART 2 - PRODUCTS
A. The units shall be complete factory assembled heating and cooling units. The assemblies shall be
complete with U.L. listed electric heaters, compressor, crankcase heater, motors, air cooled
condenser, heating/cooling coil, standard size throwaway filters, receiver, refrigerant specialties,
internal wiring, all piping, insulation, refrigerant, [2] position motorized outside air damper and
hood, multi-speed or belt-drive motor, fan motor controls, insulated cabinets, time guard circuit,
automatic defrost, emergency heat control, outdoor thermostat, low voltage thermostat, and all
required specialties, accessories, and controls for a complete job.
B. The units shall have the capacity called for on the drawings and be suitable for operation on
electric power shown in the schedule.
A. The refrigerant piping shall be ASTM-B-280 Type ACR copper with wrought copper fittings and
high temperature solder joints, sil-fos, or approved substitute. The piping system shall include but
not be limited to the following: Liquid line solenoid valves, hot gas by-pass and control where
noted, charging valves, sight glass with moisture indicator, liquid line filter drier, and flexible
connectors where required. The piping shall be installed according to the diagrams furnished by
the manufacturer's authorized agent. These diagrams shall be submitted to the Engineer for
approval prior to installation. The piping system shall be tested at [200] pounds with dry nitrogen
and freon until all leaks have been made tight. After the pressure test use suitable vacuum pump
to evacuate the system to at least [1,000] microns, then charge the system with refrigerant and oil
as required. Prior to running the refrigerant equipment, all safety and operating devices and
B. Refrigerant piping extending through the wall or roof shall be sleeved, waterproofed and be
flashed watertight.
C. Insulate all refrigerant suction lines with [1/2] inch Armstrong Armaflex [II].
D. Systems with [10] tons cooling capacity and above shall also include: TXV refrigerant control,
replaceable core filter drier with shut-off valves on both sides and liquid line solenoid valve(s).
B. Compressor - Hermetically sealed, high efficiency rotary or reciprocating type, depending on unit
capacity. Motor shall be PSC type with internal overload protection. Compressor shall be installed
on resilient mountings.
C. Refrigeration Circuit - The unit shall be delivered with pre-charged refrigerant for the condenser
coil and evaporator. Charging of the field installed piping is required. Unit refrigeration valves
shall be Primore, solid brass, for sweat connection.
D. Condenser Coil - Condenser coil shall be seamless, copper tubing, arranged in staggered
configuration, with enhanced aluminum fins. The tubes shall be mechanically expanded for secure
bonding to fin shoulder.
E. Condenser Fan/Motor - The condenser fan shall be a large diameter, high efficiency, three blade
propeller type, directly connected to the totally enclosed, [8] pole, PSC motor. Internal, thermal
protection of the motor shall be supplied.
F. Controls/Components
1. Controls installed at the factory shall include:
a. Compressor and fan motor contactor
b. Capacitor
c. Low voltage transformer
d. Low voltage terminals for interconnection with evaporator
e. High pressure control
H. Air Systems - Fan shall be tangential type, directly mounted to the motor shaft. Motor shall be
PSC type with overload protection. Air stream surfaces shall be insulated with [1/4] inch
fiberglass or [1/8] inch volara. Filter shall be permanent, washable, and user accessible.
I. Coil - Coil shall be seamless, copper tubing, arranged in staggered configuration, with enhanced
aluminum fins, tested to [460] psig. The tubes shall be mechanically expanded for secure bonding
to fin shoulder.
J Controls/Components - Controls and components installed at the factory or supplied shall include:
1. Relays and connections for condensing unit
PART 3 - EXECUTION
3.1 INSTALLATION
B. Provide competent factory-trained engineer for start-up testing and instructions to operating
personnel.
C. The manufacturer's authorized agent shall be responsible for all installation and control wiring
supervision, mounting instructions, sizing refrigerant piping, specialties, and all such details. His
agent shall be responsible for start-up and final checkout. He shall, upon job completion, notify
the Owner, Architect and Engineer that all units have been checked out, are operating properly
and are satisfactory in every respect.
D. Install wall thermostats and control wiring in accordance with manufacturer's instructions and
state and local codes. All control wiring to be concealed.
END OF SECTION
PART 1 - GENERAL
A. Applicable provisions of the General conditions, Supplementary Conditions, and Division 1, General
Requirements, apply to the Work under this Section.
A. The work included under this specification consists of, but is not limited to, work as indicated on the
drawings and hereinafter specified in Division 26. Without limiting the generality implied by the
drawings and specifications, electrical consists of furnishing all materials, accessories, tools, and
labor required and incidental thereto, to provide:
1. Lighting fixtures and lamps.
2. A complete system of conduit and new conductors to supply electricity throughout the new
buildings.
3. Wiring devices.
4. Panels, safety switches, dry type transformers.
5. Temporary wiring to be used during construction.
6. Wiring in connection with heating, ventilating, plumbing, and air conditioning.
A. Fire protection, plumbing, and mechanical work is specified under Divisions 21, 22, and 23.
B. See drawings and other sections for equipment requiring electrical service.
A. Make entire electrical installation in strict accordance with the requirements of all city, county, state,
or federal codes of law having jurisdiction, the requirements and recommendations of the Board of
Fire Underwriters, including all amendments and/or additions to said codes, laws, requirements, and
recommendations and the requirements and recommendations of the Power Company.
B. Should any work shown on the drawings or herein specified be construed a being contrary to or not
conforming to the previously mentioned Codes, etc., bring it to the attention of the Architect before
executing the work in conformity with the various codes, etc., without additional cost to the Owner,
but not until the matter in question has been reviewed by the Architect.
C. Should any work shown on the drawings or herein specified be more rigid as to requirements than the
requirements of the various codes, the drawings and specifications in executing the work.
D. File with proper authorities all necessary drawings as required by various codes, laws, ordinances, or
other requirements.
E. Obtain and pay for all permits and for all required inspection certificates. Pay necessary fees.
A. Warrant and guarantee that all work executed under this section of the specifications will be free
from defects of materials and workmanship for a period of one year from the date of final acceptance
of the building. The above parties further agree that they will, at their own expense, repair and
replace all such defective work and all other work damaged thereby which defective during the term
of the warranty-guarantee.
A. Refer to architectural drawings for details such as finishes, dimensions, materials, etc. Refer to
drawings for door locations, door swings, partitions location, cabinet and counters, making proper
allowances therefore. Refer to equipment plans for exact location of electrical connections which are
dimensioned.
PART 2 - PRODUCTS
2.1 SUBMITTALS
B. Include manufacturer's certification where required to show compliance with these specifications.
Indicate by transmittal form that a copy of each instruction has been distributed to the installer.
C. Furnish operating and maintenance instructions applying to equipment installed in conjunction with
this contract; include parts lists, wiring diagrams, catalog data, stamped approval submittal data, and
operational checkout data as called for in these specifications, bound in hardback binders.
Instructions shall be submitted to the Architect for approval at least one month in advance of initial
system start-up.
2.2 MATERIALS
A. Materials shall not be ordered until architect's review of submittal material has been made. They
shall be new and unused and the manufacturers standard product and the latest designs.
PART 3 - EXECUTION
3.1 INSTALLATION
A. The electrical drawings which show the work included are diagrammatic only; the locations, routing,
etc., of the various fixtures, items of equipment, wiring, etc., are approximate only. The entire
installation is subject to such deviations, modifications, rerouting, etc., as may be necessary to meet
the requirements of the architectural, structural, and other drawings; and also as necessary to obtain a
proper coordination of the work with that of all other trades.
B. Carefully check and become familiar with the above-mentioned drawings, and frequently consult
with all other trades so that the work may proceed as a harmonious whole.
D. Installer shall defer the installation of all electrical fixtures liable to damage. After fixtures are
permanently installed, completely protect against breaking, damage, or the depositing of any waste
material therein until the system is accepted.
3.2 COORDINATION
A. Carefully check locations, layouts, and dimensions of all items to be installed under this section with
the above-mentioned drawings, and coordinate with all trades affected.
B. Any work installed without properly checking and coordinating same as above provided, which as a
result interferes with the proper installation of the work of other trades, is to be removed and properly
reinstalled without additional cost to the owner.
C. It is the installer's responsibility to notify well in advance, all trades affected, or any chases, recesses,
etc., which may be required for the installation of the electrical work. Should this be neglected, any
cutting and/or patching required for such chases, recesses, etc., to be done at this contractor's
expense.
D. Carefully examine all architectural, structural, plumbing, heating, electrical, and other drawings; and
all other sections of the specifications for items, equipment, etc., not a part of the electrical contract
which may require electrical connections. Unless explicitly indicated to the contrary, furnish and
install all necessary electrical lines, boxes, etc., and make final connections to all such items,
equipment, etc.
A. Protect work, fixtures, and materials at all times. Tightly cover and protect equipment against dirt,
water, chemical, or mechanical injury. At final completion of all work to be thoroughly cleaned and
delivered in a perfect unblemished condition.
A. As soon as practicable, install temporary wiring and lighting throughout the building addition. There
shall be one pigtail lamp holder for each [600] square feet of floor space or fraction thereof and in
addition install a plug receptacle for each room having at least [200] square feet of space. There shall
be one light in each room of [50] square feet or larger. Each pigtail outlet shall be equipped with a
[100] watt lamp and replacement made immediately upon burnout or theft. Locate lights, as per
above, on [25] feet center; install a temporary panelboard with not more than eight outlets, lights or
receptacles on a circuit. Temporary wire shall consist of plastic type non-metallic type sheathed
cable having a ground wire to which all the receptacle ground poles shall be connected. Receptacles
shall have "ground-fault" protection.
A. Check rotation and connect for proper rotation. Check overload heater element furnished with
starters against nameplate rating or motor and code, call attention to improper sizes to mechanical
contractor and architect. Connect all motors with short length of flexible conduit. Connect all pump
motors with "UA" type flexible conduit as manufactured by American Brass Co. Use proper type
A. Furnish and install all conduit and wiring necessary for the power supply of plumbing and heating,
ventilating and air conditioning equipment. All magnetic starters, control device, and multi-speed
switches will be furnished by Division 23 (Mechanical), and they shall be installed as a part of
Division 26, (Electrical). Furnish and install disconnect switches and [120] volt manual motor starters
for HVAC and plumbing equipment where indicated on drawings and as required by code. Refer to
the plumbing, heating, and air conditioning drawings and specifications.
A. Check service required by equipment prior to making final connections. Call differences to attention
of Architect. Check equipment for proper protective devices and safety devices to allow proper
operation of equipment and prevent burnout. Assist Owner in initial operation of equipment and
make necessary adjustment for proper operation.
A. Give all equipment furnished in the contract an operational test prior to final acceptance. Assist the
Owner in the initial operation when the owner operates the building and equipment. Instruct the
owner's personnel in the proper operation and maintenance of all the equipment furnished under this
section of the specifications.
A. Coordinate electrical work with roofing work in regard to any electrical items which may pierce or
otherwise affect the roof. Hold consultation well in advance of the installation of the final roofing
and allow sufficient time for the roofing work to be prepared for the electrical work.
B. Arrange for any cutting or repairing to roofing which might already be installed when an electrical
installation is made. See roofing specification for roofing with relation to work of other trades
piercing the roof. If necessary, consultation is not held, any roof repairs necessitated by the electrical
installation shall come under the scope of the work under this section.
A. Where conduit penetrates fire-rated walls and floors, the space between the penetration item and the
fire barrier wall shall be properly protected. The space adjoining the conduit penetration shall be
filled with a material capable of maintaining the fire rating of the fire barrier, or it shall be protected
by an approved device designed for this specific purpose. Where penetrating sleeves are used, the
sleeves shall be solidly set in this fire barrier wall, and the space between the conduit and the sleeve
shall be filled with a material capable of maintaining the fire resistance of the fire-rated wall.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
PART 2 - PRODUCTS
2.1 MATERIALS
PART 3 - EXECUTION
3.1 INSTALLATION
A. Conduit shall be supported in a method and at a spacing as approved by the NEC, except as described
herein.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install a complete system of conductors for branch wiring and feeder wiring as shown on
drawings and as called for hereinafter.
PART 2 - PRODUCTS
2.1 MATERIALS
A. The minimum size of conductor for power, lighting, and other wiring shall be No. [12] AWG unless
specified otherwise. All conductors No. [10] and smaller shall be solid. All conductors No. [8] and
larger shall be stranded.
C. Metal clad (MC) cable shall be permitted for final connection to indoor lay-in lighting fixtures with
lengths not to exceed [6] feet [0] inch for each fixture connection. Otherwise, the use of MC cable
shall not be permitted.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Color coded conductors shall be used throughout in conformance with the National Electrical Code.
Use pressure-type connectors. For #[6] AWG and smaller use "Scotch-lock" connectors. For sizes
#[4] AWG and larger, use Burndy "Versi-taps" or Thomas & Betts "Lock-tite" connectors.
A Black Brown
B Red Orange
C Blue Yellow
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Electrical feeders to new building shall be taken underground at 480/277-volts, [3] phase, [4] wire,
wye, from overall site power distribution system. Refer to Civil drawings for tie-in requirements.
PART 2 - PRODUCTS
2.1 MATERIALS
PART 3 - EXECUTION
3.1 INSTALLATION
A. At each building, provide two [3/4] x [10] feet – [0] inch long driven copper weld grounds. From
these ground rods, extend a bare code sized copper grounding conductor and bond to ground bus in
respective building main panel. Neutral bar in main panel shall be isolated from ground bus/metal
panel enclosure. Bonding connections at ground rods shall be by “Cadweld” process. Locate ground
rods minimum [15] feet [0] inch apart from each other. Provide grounding bushings on all conduits
departing main panel. Ground by direction connection all interior piping systems. Ground “rebar” in
building footing in accordance with National Electrical Code. Ground main metallic cold water pipe
where it enters building to main electrical service ground. Ground main communications service
equipment to main electrical service ground in accordance with NEC requirements.
B. Provide a separate code-sized insulated grounding conductor in all feeder and branch circuit conduit
runs. Separate grounding conductor is generally not indicated on electrical drawings but shall be
required.
D. Ground dry-type transformers in accordance with NEC requirements. Refer to detail on drawings for
additional information.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install conduit runs for the wiring as illustrated on the drawings and called for
hereinafter.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Conduit shall be electro-galvanized or sheradized steel. Stamp each length with name and trademark
of manufacturer and stamp of approval of National Board of Fire Underwriters.
B. Insulated bushings shall be used on rigid conduit one inch and larger. EMT to have "insulated throat"
connectors.
C. Flexible metal conduit shall be used for final connections for all motors, transformers, unit heaters,
and other permanently connected equipment. Maximum length of flexible conduit shall be [24] inch.
The flexible conduit shall be constructed of hot-dipped galvanized, interlocked spirally wound steel
strip. All connectors shall be galvanized and shall be listed for connection to the conduit and boxes.
Provide a ground conductor in each length of flexible conduit. Flexible conduit used in mechanical
rooms, kitchen areas, and damp or wet locations shall be liquid tight. Other than the uses listed
above, the use of flexible conduit will not be permitted.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Exterior underground conduit runs hall be run in Schedule [40] PVC conduit. Underground conduits
in or below concrete floor slab inside building shall also be permitted to be installed in Schedule [40]
PVC conduit in “slab on grade” applications. Utilize galvanized rigid steel elbows where conduits
turn up through concrete slab. No Schedule [40] PVC conduit shall be permitted above floor level
inside building.
B. Galvanized rigid steel conduit shall be utilized where exposed on the exterior of the building.
C. Electric-metallic tubing (EMT) shall be used elsewhere inside the building for all overhead runs.
D. Protect threads during storage. Take every precaution to prevent entry of water and foreign matter in
conduit during construction. Swab trapped runs prior to pulling wire. Install factory conduit caps on
conduit stubs during construction.
E. Cut conduit square, ream smooth, thread properly and full. Paint job cut male threads with
conductive paint prior to making up a joint.
F. Equip all conduit terminated in other than threaded hubs with double locknuts, "Bondnut" type,
drawn up tight. Install bushing.
CONDUIT PAGE 1 OF 2
CHA PROJECT NO. 070605
SECTION 260533
G. Installation:
1. Conduit shall be installed concealed within the building. Exceptions shall be in mechanical and
electrical rooms, etc.
2. Embed all conduit in the walls where runs are required at those locations.
3. Where dropped ceilings occur conduit shall be concealed above the ceiling and well clear of the
ceiling framing so as to allow ceiling tile removal. Support conduit at suitable intervals by
hangers, ties, or U.L. listed clamps.
H. Where exposed:
1. Organize the runs into groups and coordinate with other trades to avoid interference.
2. Arrangement shall be neat and orderly with runs parallel to structural elements with [90] degree
bends and pullbox turns only. No diagonal runs will be allowed.
3. Supports shall be "Unistrut" No. P-1000 with suitable clamps with Unistrut supported from the
roof structures. Use more than one tier or level of Unistrut where more than [8] conduit is one
group. Collect conduit runs into as few groups as practical.
4. The routing of all runs shall be subject to the approval of the architect.
5. Supports shall be not more than; [6] feet [6] inch o.c.
END OF SECTION
CONDUIT PAGE 2 OF 2
CHA PROJECT NO. 070605
SECTION 260533
SECTION 260534 - BOXES
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish outlet boxes for lighting fixtures, wall receptacles, switches, and other boxes as required.
Also, pull boxes and junction boxes shall be furnished as required.
PART 2 - PRODUCTS
A. Ceiling outlet boxes shall be [4] inch octagon and [2-1/8] inch deep. Provide extension rings where
additional volume is required. All ceiling outlet boxes shall have fixture stud of no-bolt, self-locking
type installed if required to hang fixture specified at that outlet.
B. Where ceiling outlets occur in reinforced concrete, provide rings with removable back plate and
fixture stud specifically designed for this purpose.
A. Light wall switch boxes shall be a minimum size of [4] inch high by [2-1/8] inch wide by [2-1/8] inch
deep. Where more than one gang occurs, [4] inch square boxes or additional larger boxes shall be
used with device ring attached. Boxes in masonry shall be [4] inch high and [2-1/2] inch deep with
the number of gangs necessary. An example of the masonry box shall be Raco Co. No. 692 for [3]
gang, No. 693 for [4] gang, etc.
B. Plug receptacle boxes and telephone boxes shall be [4] inch square by [2-1/8] inch deep with a [4]
inch square device cover, either one or two-gang as required. Covers shall be square cut, with a
depth to accommodate the wall finish material with a minimum raised cut of [1/2] inch.
2.3 MANUFACTURER
A. Boxes and fittings shall be Appleton, Steel City, Raco, Efcor, Crouse-Hinds, or equal.
2.4 FABRICATION
A. Pull and junction boxes shall be galvanized or sherardized sheet metal or code thickness with lapped
and welded joints and with [3/4] inch flange. They shall be rigidly supported on ceiling or wall.
Conduit runs entering a box shall not be considered as adequate support.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install pull and/or junction boxes in conduit lines wherever necessary to avoid excessive length of
runs or number of bends in run. No run shall exceed 100 feet without a pull box.
B. Pull and junction boxes shall be accessible and sized in accordance with provisions of Article No.
370-18 of latest edition of National Electrical Code.
BOXES PAGE 1 OF 2
CHA PROJECT NO. 070605
SECTION 260534
C. Pull and junction boxes shall be installed so that cover shall be accessible at all times.
END OF SECTION
BOXES PAGE 2 OF 2
CHA PROJECT NO. 070605
SECTION 260534
SECTION 260535 - COMMUNICATIONS TERMINAL SPACES
PART 1 - GENERAL
1.1 DESCRIPTION
A. Provide communications terminal spaces consisting of painted marine grade plywood bolted to wall
in Telecommunications Room.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Communications terminal spaces shall consist of [3/4] inch marine plywood bolted to all walls where
power is shown on perimeter walls of Server/Communications Room with plywood top [6] feet
above floor and the bottom [24] inch above floor. Provide Unistrut channel above and below the
plywood to secure inbound and outbound conduit. Conduit at that location shall be fitted with
bushings. Conduit shall be terminated in a horizontal position within [6] inch of the terminal
mounting board. Paint plywood with two coats of fire resistant paint, Benjamin Moore M59-220 or
equal.
PART 3 - EXECUTION
3.1 INSTALLATION
A. From each “CTS” location, provide a #[3] / [0] AWG copper grounding conductor extended to main
electrical service ground.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION:
PART 2 - PRODUCTS
2.1 MATERIALS:
PART 3 - EXECUTION
3.1 INSTALLATION
A. Furnish and install engraved, laminated phenolic nameplates for all safety switches, panelboards, and
other electrical equipment supplied for the project for identification of equipment, controlled, served,
phase, voltage, etc. Nameplates shall be securely attached to equipment with self-tapping, stainless
steel screws and shall identify equipment controlled, attached, etc. Letters shall be approximately
[1/2] inch high, minimum. Embossed, self-adhesive plastic tape is not acceptable for marking
equipment. Nameplate material colors shall be:
B. All empty conduit runs in conduit with conductors for future use shall be identified for use and shall
indicate where they terminate. Identification shall be tags, string, or wire attached to conduit or
outlet.
C. All outlet boxes, junction boxes, and pull boxes shall have their covers and exterior visible surfaces
painted with colors painted to match the surface color scheme outlined above. This includes covers
on boxes above lift-out and other type accessible ceilings.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install occupancy sensors and related equipment for control of lighting as indicated on
drawings and as called for hereinafter.
PART 2 - PRODUCTS
2.1 MATERIALS
A. See details on drawings for occupancy sensor requirements. All occupancy sensors shall be by
Lutron or equal substitute product by Sensor Switch, Watt Stopper, Hubbell, or Leviton. Proposed
equal products by other manufacturers will be acceptable for use, provided that they meet all
requirements of specified equipment.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Refer to wiring diagrams on drawings for wiring requirements of occupancy sensors. Occupancy
sensor installation shall be in accordance with manufacturer’s recommendations,
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install dry-type transformers to convert from [480] volts to 120/208-volts as called for on
the drawings and specified hereinafter.
PART 2 - PRODUCTS
2.1 MATERIALS
A. The transformers will be similar and equal to Square D Company having two [2-1/2] percent full
capacity primary taps above rated voltage two below rated voltage. Transformers shall be rated in
KVA as called for on the drawings. Transformers shall be energy efficient, with maximum
temperature rise of [115] degrees C. above a [40] degree C. ambient.
PART 3 - EXECUTION
3.1 INSTALLATION
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install panelboards with circuit breaker equipment as indicated on drawings and specified
hereinafter.
B. Shop drawings shall be submitted for approval. Shop drawings shall be specific indicating busing,
breaker dimensions, gutter dimension, number size, trip, and interrupting capacity of all circuits.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Branch circuit panelboards shall be of the circuit breaker, dead-front safety type equal to Square D
types "NQ" or “NF” with contents as indicated on panel scheduled, shall bear approved device label
of UL, and shall meet all applicable requirements of National Electrical Manufacturers Association.
Panelboards shall be the product of either Square D Company, Siemens, General Electric, or Eaton.
C. Number of branch circuits, their rating, number of poles arrangements, etc., are indicated on
drawings.
D. Panelboards shall have lugs (both main lugs and branch circuit lugs) suitable and UL approved for
both aluminum and copper conductors. Such panelboards shall have their breakers labeled and
approved by UL.
E. Provide neutral bars for all [4] wire system feeders. Isolate such neutral bars from the panel box.
F. Panels shall have a separate "ground bar" installed with lugs or connectors on bar. Such bar shall be
grounded to panel box.
G. Bus bars shall be of sequence-phase type arranged for 120/208-volts or 480/277-volts, [3] phase, [4]
wire mains as indicated on drawings. All circuits shown as common neutral shall be installed in
accordance with National Electrical Code.
H. Balance all circuits in a panel to achieve not more than [10] percent unbalanced neutral current in
panel feeder. Panel circuit numbering shall be revised as necessary and arranged to facilitate above.
I. Multiple breakers shall have common trip. Trip indication shall be as indicated by breaker handle
moving to a position other than ON or OFF. Equip doors on panels with chrome-plated lock and a
catch with two keys supplied for each lock, concealed hinges and attachment means. Panelboards
shall be flush or surface mounted as required.
J. Furnish six handle "lock-on" devices for each panel for installation on circuits as directed by Owner
to prevent unauthorized personnel from turning off circuits to controls, unit heaters, clocks, night
lights, etc. Any spare lock-ons remaining shall be turned over to Owner.
PANELBOARDS PAGE 1 OF 2
CHA PROJECT NO. 070605
SECTION 262416
K. Provide typed or printed directory cards under plastic on doors. Submit detailed drawings for
approval showing size of cabinets, trim, detail for busing, locks, method of numbering, voltage,
phase, etc., and obtain approval from Architect before manufacture is commenced.
L. Distribution or power panels shall be similar and equal to Square D I-line type or Siemens type CDP
circuit breaker distribution panelboard. Main distribution panel shall have molded case main circuit
breaker.
M. Circuit breakers shall be fully rated and temperature rated for a [40] degrees C. ambient. All
panelboards shall have lugs (both main lugs and branch circuit lugs) suitable and UL approved for
aluminum and copper conductors. Such panelboards shall have their breakers labeled and approved
by UL.
N. Breakers shall be of thermal magnetic type, sized and numbered as indicated on schedule on
drawings, and shall be quick-make, with trip indication shown by a handle position other than ON or
OFF with trip on all multipole breakers.
P. Panelboard fronts shall have concealed hinges and attachment bolts, be complete with door cylinder
lock and catch, all keyed alike. Fronts shall have adjusting indicating trim clamps and Bakelite
nameplates engraved to indicate device, panel, or motor being served. Spare breakers and spaces
only shall have nameplates with no engraving. Secure all nameplates to panelboard trim with two
round head sheet metal screws.
Q. Panelboards shall be UL approved. Panelboard main sizes, branch circuit rating, and mounting shall
be as indicated on plans. Shop drawings shall be submitted for approval. Shop drawings shall be
specific showing busing, breaker dimensions, gutter dimensions, spare space dimensions, number,
size, trip, and interrupting capacity on all circuits. Standard factory work sheets will not be
acceptable as shop drawings.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Unless directed otherwise, panelboards shall be mounted to have the top [6] feet clear above finished
floor.
B. The directories within each panelboard shall be properly filled out, so as to have a comprehensive
understanding of the loads to which each circuit breaker is connected. They shall be filled out by use
of a typewriter.
C. Panelboards shall be painted to match adjacent walls and labeled inside with a suitable engraved,
laminated plastic plate to identify the panelboard designation and its voltage.
END OF SECTION
PANELBOARDS PAGE 2 OF 2
CHA PROJECT NO. 070605
SECTION 262416
SECTION 262726 - WIRING DEVICES
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install wall switches, plug receptacles, etc., as specified hereafter and shown on the
drawings. Devices offered as a substitute to those specified will be carefully checked to see that
quality such as grounding continuity, retention force for insertion devices, are equal to those
specified.
B. Special colors may be required by the architect and request for color variation must be made well in
advance of product procurement.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Duplex plug receptacles shall be tamper resistant type unless not required by code, in which case
specification grade devices shall be utilized. All devices shall have a minimum rating of [20]
amperes for the voltage service applied. Provide ground fault circuit interrupter (GFCI) type devices
where indicated on drawings. Provide device leveler for each duplex receptacle, Erico No. RLC.
B. Wall switches shall be [20] amperes, minimum capacity and single pole, [3] way or [4] way as
required. Other variations of the devices shall be as called for on the drawings. Where pilot lights
are required, they shall be separately ganged.
D. Other type devices as called for on the drawings shall be of similar grade, rating as noted on
drawings.
E. Approved manufacturers: Pass & Seymour, Hubbell, Leviton, G.E. Eagle, Bryant, Arrow Hart.
PART 3 - EXECUTION
3.1 INSTALLATION
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install fuse safety switches and/or disconnect switches as called for on the drawings, and
as may be otherwise required by the Codes.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Safety switches shall be heavy-duty, horsepower rated, quick-make, quick-break with arc shields with
enclosed construction.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install where called for on the drawings and/or as required by the National Electrical Code.
B. Where disconnect or safety switches are called for away from walls, a suitable support shall be
provided to allow the switch to be in a position of approximately [4-1/2] feet above floor. Where
necessary, provide a steel frame attached to the floor or overhead structural system or both. Switches
may be mounted on equipment where specific approval is realized from the supplier of the
equipment, so as not to interfere with normal and ready maintenance of this equipment.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. Furnish and install manual motor starters for 120-volt fractional horsepower loads as shown on
drawings and called for hereinafter.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Manual motor starters shall be equipped with melting alloy type thermal overload relay. Manual
motor starters shall be provided with pilot lights. Unit shall be similar and equal to Square D
Company 2510 Series, catalog No. FF-1P.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Manual motor starters shall be installed at same height as regular wall switch. Install in accordance
with manufacturer’s recommendations.
END OF SECTION
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section describes the materials and installation requirements for Surge Protection Devices
(SPD’s) formally known as Transient Voltage Surge Suppressors (TVSS) as shown on the drawings
and herein specified at main and branch circuit distribution panels.
1.2 REFERENCES
B. Manufacturers shall have been engaged in the design and manufacturing of surge protection devices
for at least ten [10] years.
C. The following manufacturers will be approved, provided they meet all specifications:
1. ERICO Products Inc. 34600 Solon Road, Solon OH 44139.
2. Equal products by Leviton, Innovations Technology, APT, and Wiremold Sentrex.
1.4 WARRANTY
A. The manufacturer shall provide a minimum of a five [5] year warranty from the date of shipment
against failure when installed in compliance with national and local electrical codes; and per the
manufacturer’s installation, operation and maintenance manuals. Products with warranties that
exclude temporary over voltage conditions, abnormally high number of surges, direct or indirect
lighting strikes shall not be used.
PART 2 - PRODUCTS
A. The Surge Protection Device shall be listed to UL 1449 Edition 3 as a SPD Type [1] or SPD Type [2]
Product.
B. The UL 1449 Edition 3 Nominal Discharge Current (In) for the Surge Protection Device shall be [20]
kA. A Surge Protection Device with a UL 1449 Edition 3 Nominal Discharge Current listing of
[3] kA, [5] kA, or [10] kA will not be accepted.
E. The Surge Protection Device shall protect all modes via L-N, L-G and N-G modes of protection. For
Delta power systems L-L and L-G protection modes shall be provided, with the ability to configure L-
G to L-L for ungrounded systems.
F. Independent certification shall be provided proving that the Surge Protection Device meets the
required 8/20µs per phase single shot surge rating, without failure of any fusing, disconnects or surge
module. Bypassing of any fusing/disconnects for purpose of this test is not acceptable.
G. Each mode of the Surge Protection Device shall be rated to exceed the life cycle testing of ANSI/IEEE
C62.45 by withstand of at least [200] operations at 10kA 8/20µs and at least [100] operation at [20]
kA without failure.
H. The Surge Protection Device shall have a Short Circuit Current Rating (SCCR) of [200] kAIC, per UL
1449 Edition 3.
I. The Surge Protection Device shall be capable of withstanding multiple temporary over-voltage per UL
1449 Ed 2 Section 36 “Overvoltage Test”, & 37 “Abnormal Overvoltage Tests” without failure or
need to reset or replace modules/fuses.
J. Each MOV shall be protected with individual thermal disconnect devices bonded directly to the MOV
substrate for rapid and automatic disconnection of any MOV exhibiting excessive temperature. The
following are not acceptable:
1. Surge Protection Devices without thermal fuses/disconnects.
2. Surge Protection Devices with shared thermal devices that disconnect more than one MOV.
K. For safety, the Surge Protection Device shall have a maximum continuous operating voltage
(MCOV) of at least:
L. Enclosure shall:
A. Surge Protection Devices shall be installed at all AC service entrances of each building.
B. The Surge Protection Device shall incorporate 200kA 8/20µs MOV protection per phase.
D. The Surge Protection Device shall have a built-in disconnect that allows fusing and surge
components to be removed without interrupting power, or disconnecting hard wire connections.
E. The following Voltage Protection Ratings (VPR) shall not be exceeded by the Surge Protection
Device.
F. At least -40dB @100 kHz EMI/RFI shall be provided L-N (L-L for Delta units). To avoid unsafe
ground leakage current, no filtering shall connect to ground.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install Surge Protection Devices in full accordance with manufacturer’s written instructions and
comply with all applicable codes.
B. Surge Protection Devices with a UL 1449 Edition 3, Listing as a SPD Type [2] shall have a [30] amp
circuit breaker or other size as recommended by the manufacturer’s installation manuals. This
independent circuit breaker will serve as a means of a disconnect for servicing the Surge Protection
Device with the protected panel remaining energized.
C. Surge Protection Devices with a UL 1449 Edition 3 Listing as a SPD Type [1], and an integrated
disconnect can be connected directly to the buss without a designated circuit breaker.
D. The Surge Protection Device shall be installed with the shortest possible leads, or conductor length,
minimum No. [8] AWG.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions
and Division 01 Specification Sections, apply to this Section.
C. Product Schedule: For luminaires and lamps, use same designations indicated on Drawings.
A. Operation and Maintenance Data: For luminaires and lighting systems to include in operation and
maintenance manuals. Provide a list of all lamp types used on Project; use ANSI and manufacturer’s
codes.
A. Protect finishes of exposed surfaces by applying a strippable, temporary protective covering before
shipping.
A. Warranty: Manufacturer and Installer agree to repair or replace components of luminaires that fail in
materials or workmanship within specified warranty period.
PART 2 - PRODUCTS
A. Seismic Performance: Luminaires shall withstand the effects of earthquake motions determined
according to ASCE/SEI 7. The term “withstand” means “the luminaire will remain in place without
separation of any parts when subjected to the seismic forces specified.”
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a
qualified testing agency, and marked for intended location and application.
B. NRTL Compliance: Luminaires for hazardous locations shall be listed and labeled for indicated class
and division of hazard by an NRTL.
F. Where dimming is indicated, lamps dimmable from [100] percent to [0] percent of maximum light
output.
G. Internal driver.
J. Housings:
1. Extruded-aluminum housing and heat sink.
2. Finish as indicated.
2.3 MATERIALS
A. Metal Parts:
1. Free of burrs and sharp corners and edges.
2. Sheet metal components shall be steel unless otherwise indicated.
3. Form and support to prevent warping and sagging.
B. Doors, Frames, and Other Internal Access: Smooth operating, free of light leakage under operating
conditions, and designed to permit relamping without use of tools. Designed to prevent doors,
frames, lenses, diffusers, and other components from falling accidentally during relamping and when
secured in operating positions.
E. Factory-Applied Labels: Comply with UL 1598. Include recommended lamps. Locate labels where
they will be readily visible to service personnel, but not seen from normal viewing angles when
lamps are in place. Label shall include the following lamp characteristics:
1. “USE ONLY” and include specific lamp type.
2. Lamp diameter, shape, size, wattage, and coating.
3. CCT and CRI for all luminaires.
A. Variations in finishes are unacceptable in the same piece. Variations in finishes of adjoining
components are acceptable if they are within the range of approved Samples and if they can be and
are assembled or installed to minimize contrast.
A. Wires: ASTM A 641/A 641 M, Class [3], soft temper, zinc coated steel, [12] gage.
B. Rod Hangers: [3/16] inch minimum diameter, cadmium-plated, threaded steel rod.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with installer present, for compliance with requirements
for installation tolerances and other conditions affecting performance of the Work.
B. Examine roughing-in for luminaire to verify actual locations of luminaire and electrical connections
before fixture installation. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.2 INSTALLATION
B. Install luminaires level, plumb, and square with ceilings and walls unless otherwise indicated.
D. Supports:
1. Sized and rated for luminaire weight.
2. Able to maintain luminaire positions after cleaning and relamping.
3. Provide support for luminaire without causing deflection of ceiling or wall.
4. Luminaire mounting devices shall be capable of supporting a horizontal force of [100] percent
of luminaire weight and vertical force of [400] percent of luminaire weight.
I. Ceiling-Grid-Mounted Luminaires:
1. Secure to any required outlet box.
2. Secure luminaire to the luminaire opening using approved fasteners in a minimum of four
locations, spaced near corners of luminaire.
3. Use approved devices and support components to connect luminaire to ceiling grid and building
structure in a minimum of four locations, spaced near corners of luminaire.
J. Comply with requirements in Sections 16301 and 16302 for wiring connections.
B. Luminaire will be considered defective if it does not pass operation tests and inspections.
END OF SECTION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions
and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes: Exterior solid-state luminaires that are designed for and exclusively used LED
lamp technology. Luminaire supports.
1.3 SUBMITTALS
C. Product Schedule: For luminaires and lamps, use same designations indicated on Drawings.
A. Protect finishes of exposed surfaces by applying a strippable, temporary protective covering before
shipping.
A. Warranty: Manufacturer and Installer agree to repair or replace components of luminaires that fail in
materials or workmanship within specified warranty period. Failures include, but are not limited to,
the following:
1. Structural failures, including luminaire support components.
2. Faulty operation of luminaires and accessories.
3. Deterioration of metals, metal finishes, and other materials beyond normal weathering.
PART 2 - PRODUCTS
A. Seismic Performance: Luminaires shall withstand the effects of earthquake motions determined
according to ASCE/SEI 7. Luminaires and lamps shall be labeled vibration and shock resistant. The
term “withstand” means “the luminaire will remain in place without separation of any parts when
subjected to the seismic forces specified and the luminaire will be fully operational during and after
the seismic event.”
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a
qualified testing agency, and marked for intended location and application.
B. NRTL Compliance: Luminaires for hazardous locations shall be listed and labeled for indicated class
and division of hazard by an NRTL.
G. Where indicated, lamps dimmable from [100] percent to [0] percent of maximum light output.
H. Internal driver.
K. Lamp Rating: Lamp marked for outdoor use and in enclosed locations.
2.3 MATERIALS
B. Sheet Metal Components: Corrosion-resistant aluminum. Form and support to prevent warping and
sagging.
E. Lens and Refractor Gaskets: Use heat- and aging-resistant resilient gaskets to seal and cushion lenses
and refractors in luminaire doors.
F. Reflecting surfaces shall have minimum reflectance as follows unless otherwise indicated:
1. White Surfaces: [85] percent.
2. Specular Surfaces: [83] percent.
3. Diffusing Specular Surfaces: [75] percent.
G. Housings: Rigidly-formed, weather- and light-tight enclosure that will not warp, sag, or deform in
use. Provide filter/breather for enclosed luminaires.
H. Factory-Applied Labels: Comply with UL 1598. Include recommended lamps. Locate labels where
they will be readily visible to service personnel, but not seen from normal viewing angles when
lamps are in place. Label shall include the following lamp characteristics:
1. “USE ONLY” and include specific lamp type.
2. Lamp diameter, shape, size, wattage, and coating.
3. CCT and CRI for all luminaires.
2.4 FINISHES
A. Variations in Finishes: Noticeable variations in same piece are unacceptable. Variations in finishes
of adjoining components are acceptable if they are within the range of approved Samples and if they
can be and are assembled or installed to minimize contrast.
B. Luminaire Finish: Manufacturer’s standard paint applied to factory-assembled and tested luminaire
before shipping. Where indicated, match finish process and color of pole or support materials.
C. Factory-Applied Finish for Aluminum Luminaires: Comply with NAAMM’s “Metal Finishes
Manual for Architectural and Metal Products” for recommendations for applying and designating
finishes.
1. Finish designations prefixed by AA comply with the system established by the Aluminum
Association for designating aluminum finishes.
2. Natural Satin Finish: Provide fine, directional, medium satin polish (AA-M32); buff complying
with AA-M20 requirements; and seal aluminum surfaces with clean, hard-coat wax.
3. Class [I], Clear-Anodic Finish: AA-M32C22A41 (Mechanical Finish: Medium satin; Chemical
Finish: Etched, medium matte; Anodic Coating: Architectural Class [I], clear coating [0.018]
mm or thicker) complying with AAMA 611.
4. Class [II], Color-Anodic Finish: AA-M32C22A42/A44 (Mechanical Finish: Medium satin;
Chemical Finish: Etched, medium matte; Anodic Coating: Architectural Class [II], integrally
color or electrolytically deposited color coating [0.018] mm or thicker), complying with
AAMA 611.
D. Factory-Applied Finish for Steel Luminaires: Comply with NAAMM’s “Metal Finishes Manual for
Architectural and Metal Products” for recommendations for applying and designating finishes.
A. Comply with requirements in Section 16102 “Supporting Devices” for channel and angle iron
supports and nonmetallic channel and angle supports.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with installer present, for compliance with requirements
for installation tolerances and other conditions affecting performance of the Work.
B. Examine roughing-in for luminaire to verify actual locations of luminaire and electrical connections
before fixture installation.
C. Examine walls, roofs, and canopy ceilings and overhang ceilings for suitable conditions where
luminaires will be installed.
D. Proceed with installation only after unsatisfactory conditions have been corrected.
B. Use fastening methods and materials selected to resist seismic forces defined for the application and
approved by manufacturer.
E. Supports:
1. Sized and rated for luminaire weight.
2. Able to maintain luminaire positions after cleaning and re-lamping.
3. Support luminaires without causing deflection of finished surface.
4. Luminaire-mounting devices shall be capable of supporting a horizontal force of [100] percent
of luminaire weight and vertical force of [400] percent of luminaire weight.
H. Install luminaires level, plumb, and square with finished grade unless otherwise indicated.
A. Inspect each installed luminaire for damage. Replace damaged luminaires and components.
C. Luminaire will be considered defective if it does not pass operation tests and inspections.
D. Prepare a written report of tests, inspections, observations, and verifications indicating and
interpreting results. If adjustments are made to lighting system, retest to demonstrate compliance
with standards.
END OF SECTION
GEOTEXTILES
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the installation of separation/stabilization fabric as shown on the Drawings
and as specified herein.
A. The latest edition of the following standards, as referenced herein, shall be applicable.
1. American Society for Testing and Materials (ASTM).
1.3 SUBMITTALS
A. Product Data:
1. Submit Manufacturer's material specifications, product literature and installation
instructions.
A. Delivery:
1. Deliver sufficient materials to the site to prevent interruption of the work.
2. All materials shall be inspected by Contractor upon delivery. Contractor shall notify
Engineer of any damage. Products received at the site torn, with holes, deteriorated, or
otherwise damaged will not be approved and shall be returned and replaced at no expense
to the Owner.
B. Storage:
1. All material shall be stored in strict accordance with the manufacturer's recommendations
and as approved by the Engineer.
2. Do not store products directly on ground. Ship and store geotextile with suitable wrapping
for protection against moisture and ultraviolet exposure. Store geotextile in way that
protects it from elements, if stored outdoors, elevate, and protect geotextile with waterproof
cover.
C. Handling:
1. All material shall be handled in strict accordance with the manufacturer's recommendations
and as approved by the Engineer.
PART 2 – PRODUCTS
B. Composed of polymeric yarn interlaced to form a planar structure with uniform weave pattern.
C. Calendared or finished so yarns will retain their relative position with respect to each other.
E. Sheet Edges: Selvaged or finished to prevent outer material from separating from sheet.
C. Geotextile Edges; selvaged or otherwise finished to prevent outer material from pulling away
from geotextile.
PART 3 – EXECUTION
3.1 GENERAL
A. The Contractor shall be responsible for the installation and seaming of geotextile fabric in
accordance with the specifications and the manufacturer's recommendations, as approved by
the Engineer.
A. Surfaces to be covered with geotextile fabric shall be smooth and free of rocks, sticks, roots,
sharp objects, and all debris that may damage the fabric. The surface to be covered shall be
firm and unyielding, with no sudden changes or breaks in grade. There shall be no standing
water or excessive moisture on the surface when the fabric is placed.
B. The compacted subgrade shall be maintained in a smooth, uniform, and compacted condition
during installation of the fabric.
A. The fabric shall be cleaned of all debris or other materials that may negatively affect the fabric's
performance.
B. Mechanical equipment shall not be permitted to operate directly on the fabric unless authorized
to do so by the manufacturer and approved by the Engineer.
C. Geotextile Placement:
1. Fabric shall be placed as recommended by the manufacturer and approved by the
Engineer on surfaces which have been prepared to conform with these Specifications and
found acceptable for fabric installation.
2. The fabric shall be placed as smooth and wrinkle-free as possible.
3. When installing geotextile in trenches, swales, ditches, etc., overlap geotextile in the
direction of flow.
4. All areas of fabric damaged during installation as determined by the Engineer shall be
repaired or replaced by the Contractor as specified at no additional cost to the Owner.
Should the fabric be damaged during any step of the installation, the damaged section
shall be repaired by covering it with a piece of fabric which extends at least 24 inches in all
directions beyond the damaged area. The fabric shall be secured by sewing or bonding as
approved by the Engineer.
5. At time of installation, fabric will be rejected if it has defects, ribs, holes, flaws,
deterioration, or damage incurred during manufacture, transportation, handling, or storage.
Damaged materials shall be removed and replaced at no additional cost to the Owner.
6. Fabric shall be placed with long dimension down slope.
7. Fabric shall be protected at all times during construction from contamination by surface
run-off and any fabric so contaminated shall be removed and replaced with
uncontaminated fabric.
C. All equipment spreading cover material or traveling on the cover layer shall avoid making sharp
turns, quick stops, or quick starts.
D. Fabric shall be covered as soon as possible after placement to minimize exposure to sunlight.
Fabric shall not be exposed for more than 5 days.
A. On completion of installation, the Contractor shall legally dispose of all trash and scrap material
off-site or in a location approved by the Owner and Engineer, remove equipment used in
connection with the work herein, and shall leave the premises in a neat acceptable manner.
END OF SECTION
EARTH MOVING
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the preparation of the site, protection, excavation, embankment, drainage,
dewatering, for site grading, as shown on the Drawings, and as herein specified.
B. The Contractor shall accept the site in the condition in which it exists at the time of the award of
the Contract.
D. The Engineer shall determine the suitability of materials that are to be used in the work and
should any materials encountered be unsatisfactory for the purpose intended, they shall be
removed from the site at the Contractor's expense.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable.
a. TDOT Standard Specifications for Road and Bridge Construction.
b. "Standard Specifications for Highway Materials and Methods of Sampling and
Testing, American Association of State Highway and Transportation Officials
(AASHTO)."
B. The Contractor shall comply with the requirements for soil erosion and sedimentation control,
and other requirements of governmental authorities having jurisdiction, including the State of
Tennessee.
C. The Contractor shall provide and pay for all costs in connection with an approved independent
testing facility to determine conformance of soils and aggregate with the specifications.
1.3 SUBMITTALS
A. Samples:
1. The Contractor shall furnish earth materials to the testing laboratory for analysis and
report, as directed by the Engineer, or as outlined in the specifications.
B. Test Results:
1. The testing laboratory shall submit written reports of all tests, investigations, and
recommendations to the Contractor and the Engineer.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Select Granular Material: Sound, durable, sand, gravel, stone or blends with these materials,
free from organic, frozen, or other deleterious materials, conforming to the requirements of
TDOT and meeting the following gradation requirements:
B. Selected Fill: Sound, durable, sand, gravel, stone, or blends of these materials, free from
organic, frozen or other deleterious materials.
SIEVE PERCENT PASSING
4" 100
No. 40 0 - 70
No. 200 0 - 10
PART 3 – EXECUTION
A. A 100-pound minimum representative sample shall be obtained from each potential borrow
source. If different material gradations are known to exist in the pit, samples shall be obtained
3.2 PREPARATION
B. Maintain benchmarks and other elevation control points. Re-establish, if disturbed or destroyed,
at no additional cost to the Owner.
3.3 EXCAVATION
B. All suitable materials removed in excavation shall be used in the construction of embankments,
subgrade, shoulders, slopes, and at such other places as directed. The Engineer shall be the
sole judge of what constitutes suitable material.
C. During construction, the grading operations shall be executed in such a manner that the
excavation will be well drained at all times. All grading shall be finished on neat, regular lines
conforming to the sections and contours shown on the Plans.
D. Removal of materials beyond the indicated subgrade elevations, without authorization by the
Engineer, shall be classified as unauthorized excavation and shall be performed at no additional
cost to the Owner.
E. Excavation shall be performed in proper sequence with all other associated operations.
F. Maintain the slopes of excavation in a safe condition until completion of the grading operation.
G. All excavation work shall be inspected and approved by the Engineer before proceeding with
construction.
H. Any excess excavation shall be removed from the site to disposal areas at the Contractor's
expense.
A. All site fill shall be “selected fill” unless otherwise shown on the Drawings or directed by the
Engineer. “Select granular fill” shall be placed in lieu of selected fill where directed by the
Engineer.
B. Before depositing fills, the surface of the ground shall be cleared of all refuse, brush, and large
stones.
C. Prior to placing fill over undistributed material, scarify to a minimum depth of 6 inches.
D. Where fills are made on hillsides or slopes, the slope of the original ground upon which the fill is
to be placed shall be plowed or scarified deeply or where the slope ratio of the original ground is
steeper than 2 horizontal to 1 vertical, the bank shall be stepped or benched.
E. The original ground shall be proof rolled until the underlying soil is thoroughly compacted to the
satisfaction of the Engineer before any filling is begun. A steel-wheel tandem roller weighing 8 to
10 tons or equipment capable of obtaining the same effort shall be used to obtain a thoroughly
compacted subgrade. Remove or recompact any soft or loose soils as determined by the
Engineer prior to filling.
G. Place backfill and fill materials in layers not more than 8 inches in loose depth unless shown
otherwise on the Drawings. Lift height shall be governed by the ability of the compaction
equipment to obtain the required compaction with 8 inches as a maximum lift height. Before
compaction, moisten or aerate each layer as necessary to facilitate compaction to the required
density. Do not place backfill or fill material on surfaces that are muddy, frozen, or contain frost,
ice, ponded water, or extraneous debris.
H. When work is suspended during periods of freezing weather, measures shall be taken to prevent
fill already in place from freezing. Upon resumption of work after any inclement weather,
prepare the exposed surface by proof rolling to identify any zones of soft/loose soils. Soft/loose
materials or frozen soils shall be removed and replaced by compacted granular fill.
I. Moisture Control:
1. Where fill or backfill must be moisture conditioned before compaction, uniformly apply
water to the surface and to each layer of fill or backfill. Prevent ponding or other free water
on surface subsequent to, or during, compaction operations.
2. Remove and replace, or scarify and air dry, soil that is too wet to permit compaction to
specified density. Soil that has been removed because it is too wet to permit compaction
may be stockpiled or spread and allowed to dry. Assist drying by discing, harrowing, or
pulverizing until moisture content is reduced to a value which will permit compaction to the
percentage of maximum density specified.
J. All fill shall be thoroughly and satisfactorily compacted to 95 percent of the maximum density of
material used.
3.5 GRADING
A. The present and finished grade lines are shown on the Drawings. Grade over the entire area, as
shown on the drawings, shall be to the finished subgrade levels. Upon completion of this work,
all debris shall be cleaned out and removed from the premises.
C. All cutting, filling, backfilling and grading necessary shall be done to bring the area to the
following grade or subgrade levels:
1. For roadway surface areas to the finished subgrade levels specified on the contract
drawings.
2. For areas to be topsoiled and seeded to within 6 inches of the finished grade.
3. For other surface treatments as detailed on the Drawings.
D. Sufficient grading must be done during the progress of the work so that the entire site shall be
well drained and free from water pockets.
E. Finish grading, including dressing swales, cleaning up excess footing excavation, dressing
terraces, disposing of excess material and all other work necessary to prepare the site for topsoil
and seeding shall be done after construction of structures and roadway surface areas is
substantially complete.
A. Compaction equipment used for the Work is subject to approval by the Engineer. Any
equipment not originally manufactured for compaction purposes and equipment which is not in
proper working order will not be approved. Furnish manufacturer's specifications covering data
not obvious from a visual inspection of the equipment and necessary to determine its
classification and performance characteristics.
A. Prevent surface, subsurface or ground water from flowing into excavation and from flooding
project area, as well as surrounding areas.
B. Do not allow water to accumulate in excavations. Remove water to prevent soil changes
detrimental to the stability of subgrades.
C. Provide and maintain the pumps, well points, sumps, suction and discharge lines, and other
dewatering components necessary to convey water away from excavations.
D. Provide and maintain temporary drainage ditches and other diversions outside excavation limits
to convey rain water and water removed from excavations by dewatering, to collection or run-off
areas.
E. Dewatering operations shall be as directed by the Engineer and performed in accordance with
Section 312319 "Dewatering."
A. Notify the Engineer at least one (1) working day in advance of all phases of filling and backfilling
operations.
B. Compaction testing shall be performed to ascertain the compacted density of the fill and backfill
materials in accordance with the following methods:
1. In-place relative density:
a. Method: AASHTO T310, Nuclear Method.
C. The Engineer may direct additional tests to establish gradation, maximum density, and in-place
density as required by working conditions, at the Contractor's expense.
D. Acceptance Criteria: The sole criterion for acceptability of in-place fill shall be in situ dry density.
Minimum dry density for all fill or backfill shall be 95 percent of the maximum dry density. If a
test fails to qualify, the fill shall be further compacted and retested. Subsequent test failures
shall be followed by removal and replacement of the material.
3.9 CLEAN UP
A. Provide and maintain protections or newly filled areas against damage. Upon completion or
when directed, correct all damaged and deficient work by building up low spots and remove
temporary protections, fencing, shoring and bracing.
B. Remove all surplus excavated material not required for filling and backfilling and legally dispose
of same away from premises.
C. Leave the premises and work in clean, satisfactory condition, ready to receive subsequent
operations.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. The Contractor shall provide all labor, materials, equipment, and services necessary for, and
incidental to, the excavation, backfilling, compaction, protection and dewatering for placement of
structures, as shown on the Drawings and as specified herein, including, but not limited to the
following:
1. Excavation and placement of structural fill for foundations.
2. Placement of compacted fill, stone, or subbase courses under slabs on grade.
3. Installation of all sheeting, shoring, and bracing required to execute the work.
4. Disposal of all excavated material off site, unless satisfactory for site earthwork fill.
5. Testing and test reports.
B. The Contractor shall accept the site in the condition in which it exists at the time of the award of
the Contract.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable.
a. Applicable State DOT Standard Specifications.
b. "Standard Specifications for Highway Materials and Methods of Sampling and
Testing, American Association of State Highway and Transportation Officials
(AASHTO)."
B. The Contractor shall provide and pay for all preconstruction costs in connection with an
approved independent testing facility to determine conformance of soils and aggregate with the
specifications.
C. The Engineer shall determine the suitability of materials that are to be used in the work and
should any materials encountered be unsatisfactory for the purpose intended, they shall be
removed from the site at the Contractor’s expense.
1.3 SUBMITTALS
A. General: The Testing Laboratory shall submit all written reports to the Contractor and Engineer
according to the Conditions of the Contract and Division 1 Specification Sections.
B. Test Reports: Prior to delivery or use of any fill material, the Testing Laboratory shall submit the
following reports of each material:
1. Description of material
2. Gradation analysis
3. Modified proctor laboratory compaction tests ASTM D1557.
C. Field Reports: In-place soil density tests, calibrated from the modified proctor laboratory
compaction test.
A. Site Information: Data in subsurface investigation reports was used for the basis of the design
and may be available to the Contractor, but for information only. Conditions are not intended as
representations or warranties of accuracy or continuity between soil borings. The Owner will not
be responsible for interpretations or conclusions drawn from this data by Contractor.
1. Additional test borings and other exploratory operations may be performed by Contractor at
the Contractor’s option. No change in the Contract Sum will be authorized for such
additional exploration.
D. Underpin or otherwise support structures adjacent to the excavation which may be damaged by
the excavation. This includes service lines.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Select Granular Material: Sound, durable, sand, gravel, stone or blends with these materials,
free from organic, frozen, or other deleterious materials, conforming to the requirements of
TDOT and meeting the following gradation requirements:
SIEVE PERCENT PASSING
2" 100
1/4" 30 - 65
No. 40 5 - 40
No. 200 0 - 10
C. Crushed Stone: Free from organic material, elongated particles or other deleterious materials,
conforming to the following gradation requirements:
D. Geotextile: 6 ounce per square or heavier, non-woven filter fabric with an apparent opening size
(AOS) equal to or smaller than the U.S. standard sieve size of 70.
1. Mirafi 160N by Tencate Geosynthetics.
2. Or approved equal.
PART 3 – EXECUTION
A. A 100-pound minimum representative sample shall be obtained from each potential borrow
source. If different material gradations are known to exist in the pit, samples shall be obtained
for each material. Each sample shall be mixed thoroughly and reduced to test specimen size, in
accordance with AASHTO T87. The tests shall be performed in the order shown. Failure to
pass any test is grounds for disqualification and shall lead to cessation of the test program for
that material.
1. Particle Size Analysis:
a. Method: AASHTO D422.
B. The Contractor shall furnish all earth materials to the testing laboratory for analysis and report as
directed by the Engineer or as outlined in the specifications.
3.2 PREPARATION
B. Maintain benchmarks and other elevation control points. Re-establish, if disturbed or destroyed,
at no additional cost to the Owner.
3.3 EXCAVATION
A. Excavate subsoil in accordance with the lines and levels as shown on the Drawings and as
necessary for installation of the work. The excavation lines shall be such that sufficient
clearance exists for proper execution of the work, including space for formwork and bracing.
D. Additional Excavation:
1. If unsuitable bearing materials are encountered at required subgrade elevations, carry
excavations deeper and replace excavated material with structural fill or other material as
approved by Geotechnical Engineer.
2. Removal of unsuitable material, and its replacement as directed, will be paid on basis of
Contract conditions relative to changes in work.
E. Stability of Excavations: Slope sides of excavations to comply with OSHA requirements and
local codes. Shore and brace where sloping is not possible because of space restrictions or
stability of material excavated. Maintain sides and slopes of excavations in safe condition and in
accordance with OSHA requirements until completion of backfilling. Bracing will not be
permitted against pipes or structures in trenches.
F. Shoring and Bracing: Provide materials for shoring and bracing, such as sheet piling, uprights,
stringers, and cross braces in good serviceable condition. Maintain shoring and bracing in
excavations regardless of time period excavations will be open. Carry down shoring and bracing
as excavation progresses. Bracing will not be permitted against pipes or structures in trenches.
H. Cold Weather Protection: Protect excavation bottoms against freezing when atmospheric
temperature is less than 35 DegF (1 DegC).
B. When Geotechnical Engineer determines that unforeseen unsatisfactory soil is present, continue
excavation and replace with compacted structural fill, select fill, or other approved material as
directed.
1. Unforeseen additional excavation and replacement material will be paid according to the
Contract provisions for changes in work.
B. Prevent surface, subsurface or ground water from flowing into excavation and from flooding
project area, as well as surrounding areas.
C. Do not allow water to accumulate in excavations. Remove water to prevent soil changes
detrimental to the stability of subgrades.
D. Provide and maintain the pumps, well points, sumps, suction and discharge lines, and other
dewatering components necessary to convey water away from excavations.
E. Provide and maintain temporary drainage ditches and other diversions outside excavation limits
to convey rain water and water removed from excavations by dewatering, to collection or run-off
areas. Do not use trench excavations as temporary drainage ditches.
A. Place fill materials in the types and thicknesses as detailed on the Drawings. All backfill shall be
Select Fill unless otherwise directed by the Engineer or shown on the Drawings.
B. After approval of the subgrade by the Geotechnical Engineer, the geotextile shall be placed,
where shown on the Drawings, upon the subgrade in accordance with the manufacturer's
instructions and the following:
1. After acceptance of the subgrade, the fabric shall be installed prior to placement of the first
course of compacted structural fill, stone or subbase.
C. Place backfill and fill materials in layers not more than 12 inches in loose depth. Lift height shall
be governed by the ability of the compaction equipment to obtain the required compaction with
12 inches as a maximum lift height. Before compaction, moisten or aerate each layer as
necessary to facilitate compaction to the required density. Do not place backfill or fill material on
surfaces that are muddy, frozen, or contain frost, ice, ponded water, or extraneous debris.
D. When work is suspended during periods of freezing weather, measures shall be taken to prevent
fill already in place from freezing. Upon resumption of work after any inclement weather,
prepare the exposed surface by proof rolling to identify any zones of soft/loose soils. Soft/loose
materials or frozen soils shall be removed and replaced at the Contractor's expense.
E. Moisture Control:
1. Where fill or backfill must be moisture conditioned before compaction, uniformly apply
water to the surface and to each layer of fill or backfill. Prevent ponding or other free water
on surface subsequent to, or during, compaction operations.
2. Remove and replace, or scarify and air dry, soil that is too wet to permit compaction to
specified density. Soil that has been removed because it is too wet to permit compaction
may be stockpiled or spread and allowed to dry. Assist drying by discing, harrowing, or
pulverizing until moisture content is reduced to a value which will permit compaction to the
percentage of maximum density specified.
F. All fill shall be thoroughly and satisfactorily compacted to 95 percent of the maximum density of
material used.
G. If the surface of any layer becomes contaminated by mud or unsuitable materials, the
contaminated soil shall be removed.
H. Fill placement shall be suspended when wet weather prevents proper operation of compaction
equipment.
I. Adjacent to structures, fill shall be placed in a manner which will prevent damage to the
structures and will allow the structures to assume the loads from the fill gradually and uniformly.
The height of the fill adjacent to structure shall be increased at approximately the same rate on
all sides of the structure.
J. No backfilling or compaction shall take place against any cast-in- place concrete footings or
slabs prior to 7 days initial concrete set, or against any cast-in-place concrete walls prior to
achieving the desired design strength, f’c.
K. Heavy equipment shall not be operated within 4 feet of any structure. Heavy vibratory
compactors shall not be operated within 4 feet of any structure.
L. Excavated material meeting the requirements of Select Fill shall be spread and allowed to dry
until obtaining the required moisture content prior to re-use.
A. Notify the Engineer at least one (1) working day in advance of all phases of filling and backfilling
operations.
B. Compaction testing shall be performed to ascertain the compacted density of the fill and backfill
materials in accordance with the following methods:
1. In-place relative density:
a. Method:
1) AASHTO T191, Sand Cone Method.
2) AASHTO T238, Nuclear Method.
C. Foundation Subbase: Perform one (1) field density test in each compacted fill lift for the
following:
1. Each isolated spread footing.
2. Each 20 feet or less of continuous footing, but no fewer than two (2) tests along a wall.
3. Each 2,000 square feet of structural base slab and/or slabs on grade but in no case fewer
than three (3) tests.
D. Foundation Wall Backfill: In each compacted backfill layer, perform at least one field in-place
density test for each 50 feet or less of wall length but no fewer than two (2) tests along a wall
face.
E. The Engineer may direct additional tests to establish gradation, maximum density, and in-place
density as required by working conditions at the Contractor's expense.
F. Acceptance Criteria: The sole criterion for acceptability of in-place fill shall be in situ dry density.
Minimum dry density for all fill or backfill shall be 95 percent of the maximum dry density. If a
test fails to qualify, the fill shall be further compacted and re-tested. Subsequent test failures
shall be followed by removal and replacement of the material.
3.9 CLEAN UP
A. Provide and maintain protections or newly filled areas against damage. Upon completion or
when directed, correct all damaged and deficient work by building up low spots and remove
temporary protections, fencing, shoring and bracing.
B. Remove all surplus excavated material not required for filling and backfilling and legally dispose
of same away from premises.
C. Leave the premises and work in clean, satisfactory condition, ready to receive subsequent
operations.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes drilling, blasting, excavation, removal and disposal of rock as necessary for the
installation of the Work, and as indicated and specified herein.
1.2 REFERENCES
A. The latest edition of the following standards, as referenced herein, shall be applicable.
1. “Structure Response and Damage Produced by Ground Vibration from Surface Mine Blasting,”
U.S. Bureau of Mines Publication RI 8507.
1.3 DEFINITIONS
A. Rock: Limestone, sandstone, shale, granite, quartz, and formations of other varying mineral or
aggregate composition in solid beds or masses in its original or stratified position that exceed 1 cubic
yard and that cannot be excavated with one of the following:
1. A crawler tractor having a minimum draw bar pull rated at not less than 71,000 pounds (Cater-
pillar D9N or equivalent) and occupying an original volume of at least 1 cubic yards or more.
2. A backhoe having a break out force rated at not less than 44,000 pounds (Caterpillar 235D or
equivalent) and occupying an original volume of at least 1 cubic yards.
B. Rock Excavation: Removal of rock by means of drilling, blasting, or use of pneumatic tools or
expansive chemical agents. Removal of materials which, in the opinion of the Engineer, can be
loosened and excavated by mechanical means (ripping, etc.) including frozen materials, soft
laminated shale or hardpan, pavements, curbs and similar materials shall be classified as earth
excavation with the exception of rock face scaling. Do not proceed with the excavation of this
material until the Engineer has classified the materials as common excavation or rock excavation and
has taken cross sections as required. Failure on the part of the Contractor to uncover such material,
notify the Engineer, and allow ample time for classification and cross sectioning of the undisturbed
surface of such material will cause the forfeiture of the Contractor's right of claim to any
classification or volume of material to be paid for other than that allowed by the Engineer for the
areas of work in which such deposits occur.
C. Unauthorized Excavation: Removal of any material beyond horizontal and vertical limits indicated on
the Drawings or as specified herein, without the prior approval of the Engineer.
D. Scaling: Scaling shall be considered the removal of loose and broken rock from the face of rock cuts
by mechanical means. Scaling shall be included in Rock Excavation item as defined above.
E. Blasting Specialty Contractor: A subcontractor approved by the Engineer retained by the Contractor
performing all work related to drilling and blasting for rock excavating.
I. Line Drilling: A controlled blasting method in which a single row of closely spaced, unloaded holes
are drilled along the neat excavation line to create a plane of weakness which the primary blast can
break. Center-to-center spacing of line drilled holes shall be no more than twice the hole diameter.
1.4 SUBMITTALS
A. General:
1. Submit Specialty Contractors’ qualifications, to the Engineer for approval.
2. Submit work plans, site safety plans, proposed equipment, and a detailed outline of intended
rock removal procedures and any other information listed in this specification to the Engineer
for approval. This submittal shall not relieve the Contractor of complete responsibility for the
successful performance of the method(s) used.
B. Blast Plan:
1. The Blasting Specialty Contractor shall develop a detailed written blast design plan complying
with the applicable requirements in NFPA 496, “Explosive Materials Code.” A copy of the
blast design plan shall be furnished to the Engineer two weeks prior to blasting operations and
shall include the types of explosive and sizes of charge to be used in each area of rock removal,
types of blasting mats, sequence of blasting operations, and procedures that will prevent
damage to site improvements and structures on Project site and adjacent properties.
G. Log of Complaints:
1. A log of all complaints and responses resulting from blasting operations shall be kept by the
Contractor’s designated contact person. The log should include as a minimum the following
information: name and address of person registering complaint/inquiry; time and date when
annoyance occurred; time and date when complaint/inquiry filed; nature of complaint/inquiry;
action taken by contact person; follow-up action. A copy of all complaints and responses shall
be submitted to the Owner and Engineer by the following work day.
I. Certifications/Licenses:
1. One (1) copy of each certificate, license, permit, and proof of insurance required by this
specification shall be submitted to the Engineer after award of contract and prior to
commencement of work.
A. The Blasting Specialty Contractor shall obtain all required permits, certificates, and licenses (city,
state, local, etc.) prior to the commencement of any blasting operations.
B. Blasting safety procedures and operations shall comply with Title 29 Code of Federal Regulations
Part 1910.109, and all other applicable state and local standards and regulations.
A. Existing Conditions: Existing physical conditions as defined for design purposes are noted on the
Drawings and are described in the Information Available to Bidders section of the Contract
Documents.
A. Work associated with blasting shall be performed in accordance with the following general sequence:
1. Complete and submit pre-blast survey.
2. Notify all appropriate authorities having jurisdiction of proposed activities.
3. Prepare site for blasting.
4. Notify affected utility owners, operators and nearby residents as required in Part 3 "Execution."
5. Complete test blast program simultaneously with seismic monitoring.
6. Complete production blasting work simultaneously with seismic monitoring.
7. Complete and submit post-blast survey.
1.8 MAINTENANCE
A. Any and all damage caused by the Blasting operations shall be repaired or replaced to the property
Owner’s and Engineer’s satisfaction at the expense of the Blasting Specialty Contractor within
30 days of completion of the Post-Blast Survey.
PART 3 – EXECUTION
3.1 PREPARATION
A. All personnel working on-site shall be instructed as to the nature, times, duration, site safety, and
warning signals concerning blasting operations.
B. Local residents within the Pre-Blast Survey area shall be notified at least 48 hours prior to initial
blasting operations and provided with the name and phone number of one full-time, on-site contact
C. Explosives and blasting caps shall not be brought onto the site or used without appropriate permits,
licenses, certificates, and/or prior written approval of authorities having jurisdiction. The Specialty
Contractor is solely responsible for handling, storage, and use of explosive materials in accordance
with regulatory and permit requirements.
A. Remove rock as indicated by the Drawings and as necessary for the installation of the Work. Provide
sufficient clearance, within the limits specified, for the proper execution of the Work.
B. Remove rock to lines and subgrade elevations indicated to permit installation of permanent
construction without exceeding the following dimensions:
1. 24 inches outside of concrete forms other than at footings.
2. 12 inches outside of concrete forms at footings.
3. 6 inches outside of minimum required dimensions of concrete cast against grade.
4. Outside dimensions of concrete walls indicated to be cast against rock without forms or exterior
waterproofing treatments.
5. 6 inches beneath bottom of concrete slabs on grade.
6. 6 inches beneath pipe in trenches, and the greater of 24 inches wider than pipe or 42 inches
wide.
C. Fill areas of over-excavated rock to the proposed subgrade elevations as required by Drawings with
selected fill in accordance with Section “Trenching and Backfilling” or Section “Earth Moving”
Over-excavation beneath foundations shall be filled with footing concrete (f'c = concrete compressive
= 3000 psi minimum).
D. A test blast shall be performed and monitored prior to commencement of production blasting. Test
blast records and seismic records shall be reported to the Engineer prior to continuation of blasting. If
test blast indicates that the blasting plan requires modification, such changes shall be reported to the
Engineer immediately. Reporting this information to the Engineer shall not relieve the Contractor(s)
of complete responsibility for the successful performance of the method(s) used, nor shall the
reporting constitute approval by the Engineer for the proposed plans.
E. The Seismic Specialty Contractor shall monitor the vibrations and sound levels caused by Blasting.
F. Seismic monitoring shall be performed for each blast, unless specified otherwise. Monitoring shall be
performed at the nearest structure or at locations designated by the Engineer on each field day.
G. If the ground vibrations exceed specified tolerances the Blasting Specialty Contractor’s operations
shall cease immediately and remain stopped until the Blasting Specialty Contractor has taken all
necessary additional measures to protect adjacent property and personnel.
H. All finished rock faces as shown on the Plans shall be line drilled/presplit test sections shall be
exposed at the outset of drilling and blasting for the evaluation of the rock faces by the Engineer. The
Contractor shall to completely expose the rock face in the test section prior to production blasting
operations.
J. The Blasting Specialty Contractor shall use steel or rubber blasting mats as may be necessary to
control fly-rock.
A. Blast hole drilling and overblast beyond the vertical limits indicated shall be less than 1.5 feet.
B. Rock removal limits shall include all materials defined as rock whether removal is accomplished by
mechanical means (e.g., ripping) or by drilling and blasting.
A. Blast vibrations shall be maintained within safe limits as defined by the Peak Particle Velocity (inch
per second) versus Blast Frequency (Hertz) as described in the United States Bureau of Mines
Publication RI-8507, Appendix B ("Siskind Curve").
C. Vibrations levels at new concrete structures shall be limited to the following levels:
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
C. The Engineer will determine the suitability of materials that are to be used in the work and should
any materials encountered be unsatisfactory for the purpose intended, they shall be removed
from the site at the Contractor's expense.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable.
a. TDOT Standard Specifications for Road and Bridge Construction
b. "Standard Specifications for Highway Materials and Methods of Sampling and
Testing, American Association of State Highway and Transportation Officials
(AASHTO)."
c. American Society for Testing and Materials (ASTM).
d. National Electric Code (NEC).
B. The Contractor shall comply with the requirements for soil erosion and sedimentation control and
other requirements of governmental authorities having jurisdiction, including the State.
C. The Contractor shall provide and pay for all costs in connection with an approved independent
testing facility to determine conformance of soils and aggregate.
1.3 SUBMITTALS
A. Samples:
1. The Contractor shall furnish representative earth materials to the testing laboratory for
analysis and report, as directed by the Engineer, or as outlined in the specifications.
B. Test Results:
1. The testing laboratory shall submit written reports of all tests, investigations, findings, and
recommendations to the Contractor and the Engineer.
B. Protect excavations by shoring, bracing, sheet piling, or by other methods, as required to ensure
the stability of the excavation. Comply with OSHA requirements.
C. Underpin or otherwise support structures adjacent to the excavation, which may be damaged by
the excavation. This includes service lines.
E. Demolish and completely remove from the site any existing underground utilities designated to
be removed, as shown on the Drawings or as specified.
F. Repair any damaged utilities as acceptable to the Owner, Engineer, and utility company at no
additional cost to the Owner.
G. Contractor shall comply with maintenance and protection requirements as approved by the
authority having jurisdiction.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Pipe Zone Bedding: Select mixture of graded crushed stone, free from organic, frozen or other
deleterious materials, conforming to the requirements of TDOT and meeting the following
gradation requirements:
B. Pipe Zone Backfill: Sound, durable sand, gravel, stone or blends of these materials, free from
organic, frozen or other deleterious materials, conforming to the requirements of TDOT and
meeting the following gradation requirements:
1. Run-of-trench material, meeting the above criteria, shall be considered suitable material
and shall be used for trench backfill only after tested in accordance with Section "Quality
Requirements" and approved by the Engineer. The Contractor shall pay for all additional
testing required to determine the conformance of run-of-trench material, if at any time
during the Work this material appears to be in non-conformance in the opinion of the
Engineer.
PART 3 – EXECUTION
A. General:
1. Sufficient size samples shall be obtained from the potential borrow source to allow
completion of tests listed in paragraph B below. Samples may be obtained from test
borings, test pits, or from borrow pit faces provided that surficial dry or wet soil is removed
to expose undisturbed earth. Tests listed below shall be performed on each sample
obtained. A minimum of 3 representative samples from each potential borrow source shall
be furnished to the testing laboratory for prequalification testing. Test data shall be
provided to the Engineer a minimum of 2 weeks prior to construction for approval of borrow
source. Three test reports completed within three months prior to construction may be
submitted for commercial earth borrow sources or suppliers of stone products (crushed
stone or graded stone products) in lieu of prequalification tests as approved by the
Engineer.
B. Material Tests:
1. Particle Size Analysis:
a. Method: ASTM D422.
b. Number of Tests: One (1) per sample; three (3) per potential source.
c. Acceptance Criteria: Gradation within specified limits.
2. Maximum Density Determination:
a. Method: ASTM D1557 - Modified Proctor.
b. Number of Tests: One (1) per sample; three (3) per potential source.
3. Re-establish gradation and maximum density of fill material if source is changed during
construction.
3.2 PREPARATION
B. Maintain benchmarks and other elevation control points; re-establish if disturbed or destroyed at
no additional cost to the Owner.
A. All excavation shall be made to such depth as required and of the width shown on the Drawings
to provide suitable room for building the structures and laying the pipe(s) they are to contain and
for sheeting, shoring, pumping and draining as necessary, and for removing peat, silt, or any
other materials which the Engineer may deem unsuitable. Hand trench excavation may be
required to protect existing utilities and structures.
C. Trench excavation for pipes shall be made by open cut to accommodate the pipe or structure at
the depths indicated on the Drawings. Excavation shall be made to such a depth and to the
width indicated on the Drawings so as to allow a minimum of 8 inches of pipe zone bedding to be
placed beneath the bottom of all structures and barrels, bells or couplings of all pipes installed
unless otherwise specified on the Drawings.
D. The bottom of the trench shall be accurately graded to provide a uniform layer of bedding
material as required for each section of pipe. Trim and shape trench bottoms and leave free of
irregularities, lumps, and projections.
F. Over excavation/undercut: If, in the opinion of the Engineer, existing material below the trench
grade is unsuitable for properly placing bedding material and laying pipe, the Contractor shall
excavate and remove the unsuitable material and replace the same with an approved pipe zone
bedding material properly compacted.
G. Stability of Excavation: Slope sides of excavations shall comply with local codes and ordinances
having jurisdiction. Shore and brace where sloping is not possible because of space restrictions
or stability of material excavated. Maintain sides and slopes of excavation in safe condition until
completion of backfilling.
H. Removal of materials beyond the indicated subgrade elevations, without authorization by the
Engineer, shall be classified as unauthorized excavation and shall be performed at no additional
cost to the Owner.
3.4 DEWATERING
A. The Contractor shall remove all water from the excavation promptly and continuously throughout
the progress of the work and shall keep the excavation dry at all times until the work is
completed and excavation is backfilled or have sufficient weight to resist uplift pressures.
Groundwater levels shall be depressed to a minimum of 2 feet below excavation subgrade. No
pipe or structure is to be laid in water and water shall not be allowed to rise on or flow over any
pipe or structure until such time as approved by the Engineer.
B. Provide a suitable point of discharge from dewatering operations shall be conveyed in a non-
erosive manner satisfactory to the Engineer.
C. Precautions shall be taken to protect uncompleted work from flooding during storms or from
other causes. All pipe lines or structures not stable against uplift during construction or prior to
completion shall be thoroughly braced or otherwise protected.
A. All pipe trenches backfill (pipe zone bedding, pipe zone backfill and trench backfill) shall be
compacted by tamping or rolling to achieve a minimum dry density of 90 percent of the modified
B. Bedding and backfilling shall be accomplished in three stages unless otherwise specified on the
Contract Drawings. The first stage shall involve placement of "pipe zone bedding" as a layer(s)
of selected material required to support, or to stabilize unsound or unsatisfactory foundation
conditions. The second stage shall involve placement of "pipe zone backfill" from the top of the
bedding material up to 1 foot above the pipe. The third stage involves the placement of "trench
backfill" in the remainder of the trench up to the surface of the ground or the bottom of any
special surface treatment subgrade elevation.
C. The bedding material shall be placed in the trench after the trench has been excavated a
minimum of 8 inches below the bell of the pipe to permit the placing of not less than 8 inches of
bedding material unless otherwise specified on the Drawings. Where, in the opinion of the
Engineer, more than 8 inches of bedding material shall be required, the excavation shall be
performed and bedding placed to the depth ordered by the Engineer.
D. Provide uniform bearing and support for each section of pipe at every point along the entire
length except where necessary to excavate for bell holes, pipe joints, or other required
connections. Dig bell holes and depressions for joints after trench bottom has been graded. Dig
no deeper, longer, or wider than needed to make the joint connection properly.
E. The bedding material shall be placed to the full width of trench. The bedding material shall be
placed in loose lifts not exceeding 6 inches to the elevation shown on the Drawings or directed
by the Engineer. The bedding material shall be tamped and compacted to form a firm and even
bearing surface.
F. Pipe zone backfill shall be placed to the elevation shown on the Drawings in loose lifts not-to-
exceed 6 inches in thickness, before compaction. The backfill shall be placed on both sides of
the pipe at the same time and to approximately the same elevation. Any pipe that is damaged or
moved out of alignment, regardless of cause, shall be replaced or realigned at the Contractor's
expense. Each layer shall be thoroughly compacted by hand-tamping or mechanical means
being careful not to damage the pipe. When the pipe zone backfill reaches 1 foot over the top of
the pipe, the entire surface shall be compacted by mechanical means.
G. The remainder, if any, of the trench above the pipe zone backfill shall be backfilled with suitable
material in loose lifts not exceeding 6 inches in thickness before compaction. Each layer shall
be thoroughly compacted by mechanical means.
A. The Contractor shall not place backfill against any structure without obtaining the approval of the
Engineer. No dumping shall be allowed where materials would flow against or around such
structures. Backfill material shall be deposited in horizontal layers not exceeding 6 inches in
loose thickness or as shown on the Drawings and thoroughly compacted by hand or by
mechanical means to the satisfaction of the Engineer.
A. Whenever the work is suspended, excavations shall be protected and the roadways, if any, left
unobstructed. Within or adjacent to private property, material shall be stored at such locations
A. Excess and unsuitable materials shall be disposed of by the Contractor on the site in an area
approved by the Engineer or legally disposed of off- site at the Contractor’s expense.
A. Notify the Engineer at least 3 working days in advance of all phases of filling and backfilling
operations.
B. In-place density testing shall be performed to ascertain the compacted density of the fill and
backfill materials in accordance with the following methods:
1. In-place relative density:
a. Method: AASHTO T310, Nuclear Method.
C. Perform initial density testing to verify that contractors proposed compaction effort will obtain the
minimum required densities.
D. In-place density tests on trench backfills shall be provided for every 500 cubic yards of fill or in
vertical lifts not exceeding 2 feet and at least once daily.
E. One particle size analysis (ASTM D422) and one modified Proctor compaction test (ASTM
D1557) shall be competed for every 5,000 cubic yards of material placed.
F. The Engineer may direct additional tests to establish gradation, maximum density, and in-place
density as required by working conditions, at the Contractor's expense.
G. Acceptance Criteria: The criteria for acceptability of in-place fill shall be in-situ dry density and
moisture content. If a test fails to qualify, the fill shall be further compacted and re-tested.
Subsequent test failures shall be followed by removal and replacement of the material.
END OF SECTION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Below grade soil treatment for termite control.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast In Place Concrete.
3. Section 31 2200 – Grading.
4. Section 31 2300 – Excavation and Fill.
1.2 SUBMITTALS
A. Product Data:
1. Submit EPA-Registered Label for termiticide products.
B. Qualification Data:
1. Submit Installer qualifications.
C. Product Certificates:
1. Submit Manufacturer certificates for termite control products.
E. Warranties:
1. Submit Manufacturer sample of special warranties
B. Regulatory Requirements: Formulate and apply termiticides and termiticide devices according to the
EPA-Registered Label.
A. Environmental Limitations: To ensure penetration, do not treat soil that is water saturated or frozen.
Do not treat soil while precipitation is occurring. Comply with requirements of the EPA-Registered
Label and requirements of authorities having jurisdiction.
B. Coordinate soil treatment application with excavating, filling, grading, and concreting operations.
Treat soil under footings, grade beams, and ground-supported slabs before construction.
1.6 SEQUENCING
A. Apply termiticide:
1. After completion of excavating, backfilling, and compaction.
2. Prior to placing vapor retarder.
1.7 WARRANTIES
A. Soil Treatment Special Warranty: Manufacturer's standard form, signed by Applicator and Contractor,
certifying that termite control work, consisting of applied soil termiticide treatment, will prevent
infestation of subterranean termites. If subterranean termite activity or damage is discovered during
warranty period, re-treat soil and repair or replace damage caused by termite infestation.
1. Warranty Period: [3] years from date of Substantial Completion.
PART 2 – PRODUCTS
2.1 MANUFACTURERS
A. Design Basis – Termite Control: Contract Documents are based on products by:
1. BASF Corporation
1609 Biddle Avenue
Wyandotte, Michigan 48192
Telephone: 734-324-6202
Website: (www.basf.com).
B. Acceptable Manufacturers:
1. Bayer Environmental Science; Premise 75.
2. FMC Corporation, Agricultural Products Group.
B. Service Life of Treatment: Soil treatment termiticide that is effective for not less than [3] years against
infestation of subterranean termites.
3.1 EXAMINATION
A. Examine substrates, areas, and conditions, with Applicator present, for compliance with requirements
for interfaces with earthwork, slab and foundation work, landscaping, utility installation, and other
conditions affecting performance of termite control.
B. Proceed with application only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. General: Comply with the most stringent requirements of authorities having jurisdiction and with
manufacturer's written instructions for preparation before beginning application of termite control
treatment. Remove all extraneous sources of wood cellulose and other edible materials such as wood
debris, tree stumps and roots, stakes, formwork, and construction waste wood from soil within and
around foundations.
B. Soil Treatment Preparation: Remove foreign matter and impermeable soil materials that could
decrease treatment effectiveness on areas to be treated. Loosen, rake, and level soil to be treated
except previously compacted areas under slabs and footings. Termiticides may be applied before
placing compacted fill under slabs if recommended in writing by termiticide manufacturer.
1. Fit filling hose connected to water source at the site with a backflow preventer, complying with
requirements of authorities having jurisdiction.
A. General: Comply with the most stringent requirements of authorities having jurisdiction and with
manufacturer's EPA-Registered Label for products.
A. Application: Mix soil treatment termiticide solution to a uniform consistency. Provide quantity
required for application at the label volume and rate for the maximum specified concentration of
termiticide, according to manufacturer's EPA-Registered Label, to the following so that a continuous
horizontal and vertical termiticidal barrier or treated zone is established around and under building
construction. Distribute treatment evenly.
1. Slabs-on-Grade and Basement Slabs: Underground-supported slab construction, including
footings, building slabs, and attached slabs as an overall treatment. Treat soil materials before
concrete footings and slabs are placed.
2. Foundations: Adjacent soil, including soil along the entire inside perimeter of foundation walls;
along both sides of interior partition walls; around plumbing pipes and electric conduit
penetrating the slab; around interior column footers, piers, and chimney bases; and along the
entire outside perimeter, from grade to bottom of footing. Avoid soil washout around footings.
3. Crawlspaces: Soil under and adjacent to foundations as previously indicated. Treat adjacent
areas including around entrance platform, porches, and equipment bases. Apply overall
treatment only where attached concrete platform and porches are on fill or ground.
4. Masonry: Treat voids.
5. Penetrations: At expansion joints, control joints, and areas where slabs will be penetrated.
B. Avoid disturbance of treated soil after application. Keep off treated areas until completely dry.
C. Protect termiticide solution, dispersed in treated soils and fills, from being diluted until ground
supported slabs are installed. Use waterproof barrier according to EPA-Registered Label instructions.
E. Reapply soil treatment solution to areas disturbed by subsequent excavation, grading, landscaping, or
other construction activities following application.
END OF SECTION
SUBBASE COURSES
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes provisions for prepared subbase courses for under walks and pavements.
B. Proof rolling of subgrade for walks and pavements is included in this Section.
1.2 REFERENCES
B. “Standard Specifications for Highway Materials and Methods of Sampling and Testing, American
Association of State Highway and Transportation Officials (AASHTO).”
1.3 SUBMITTALS
A. Source Quality Control Test Reports: Submit test reports directly to Engineer from the testing
agency with copy to Contractor.
B. Field Testing Reports: Submit results of field testing directly to Engineer with copy to Contractor.
Reference testing location to plan, and cross-reference to all retesting required to accept
installed subbase material.
1. Note action taken next to all sub-standard test results.
A. Testing Laboratory Qualifications: To qualify for acceptance, the soil testing laboratory must
demonstrate to Engineer’s satisfaction, based on evaluation of laboratory-submitted criteria
conforming to ASTM E699, that it has the experience and capability to conduct the required
testing without delaying the progress of the Work.
B. Field Testing and Inspection Service: Owner shall retain the services of the same independent
soil testing laboratory used for source qualification testing to provide soil testing during pavement
subbase installation.
A. TDOT Pre-Qualified Material Sources. Contractor may submit, in lieu of independent laboratory
test results, a copy of recent TDOT certification of proposed source.
2.2 MATERIALS
A. Processed Gravel Subbase Course: Materials shall consist of sound, durable blast furnace slag,
stone, sand, gravel or blends of these materials.
B. Crushed Rock Subbase Course: Materials shall consist solely of approved blast furnace slag or
stone which is the product of crushing ledge rock.
C. All materials shall be well graded from course to fine and free from organic or other deleterious
materials, conforming to the requirements of TDOT, and meeting the following gradation
requirements:
1. Not more than 30 percent, by weight, of the particles retained on a ½ inch sieve shall
consist of flat or elongated particles. A flat or elongated particle is defined as one which
has its greatest dimension more than 3 times its least dimension.
2. All material shall meet the specified gradation prior to placement. All processing shall be
completed at the source.
3. Stabilization Fabric: Conform to Section “Geotextiles”.
PART 3 – EXECUTION
3.1 PREPARATION
B. Maintain benchmarks and other elevation control points. Re-establish, if disturbed or destroyed,
at no additional cost to Owner.
C. Proof-roll existing subgrade to the satisfaction of the Engineer. Should the subbase course
become unstable at any time prior to the placement of the overlying course(s), correct the
D. Place stabilization fabric in locations as directed on the plans and in accordance with Section
"Geotextiles" after subgrade has been proof-rolled and accepted by the Engineer.
3.2 INSTALLATION
A. Place subbase material in uniform horizontal layers, with a maximum compacted thickness of
12 inches.
B. Place subbase in a manner to avoid segregation. Uncontrolled spreading shall not be permitted.
3.3 COMPACTION
A. Where subbase courses must be moisture-conditioned before compaction, uniformly apply water
to the surface. Prevent free water from appearing on the surface during or subsequent to
compaction operations.
B. Compact all portions of each layer to a density not less than 95 percent of the maximum density.
C. Final tolerances for the top surface of the subbase course requires that the surface does not
extend more than 1/4 inch above nor more than 1/4 inch below the specified grade at any
location.
A. The movement of vehicular traffic over the final surface of the subbase may be permitted at
locations designated by, and under such restrictions as ordered by the Engineer, provided such
movements take place prior to the final finishing of this course to the specified tolerance. The
movement of construction equipment on this course may be permitted, at locations designated
by and under such restrictions as ordered by the Engineer at locations where permission is
granted for such movement, the temporary surface of the course upon which the construction
traffic is running, shall be placed and maintained for at least 2 inches above the final surface of
this course. Just prior to paving, and after all construction traffic not required for the removal has
ceased, remove the 2-inch protective layer, prepare the exposed surface of the course, and
compact to the specified tolerance.
B. Should the subbase become mixed with the subgrade or any other material, through any cause
whatsoever, remove such mixture and replace it with the specified subbase material.
A. Notify the Engineer at least 1 working day in advance of all phases of subbase installation.
B. Comply with the requirements of this Section for in-place relative density testing.
1. In-place relative density:
Method: AASHTO T238, Nuclear Method
Number of Tests: One (1) per specified interval.
Acceptance Criteria: ± Two (2) percent of specified percent compactions.
2. Compaction tests shall be provided for every 1000 SY of subbase placement. A minimum
of three for each lift is required.
3. The Engineer may direct additional tests to establish gradation, maximum density, and in-
place density as required by working conditions.
END OF SECTION
ASPHALT PAVING
PART 1 - GENERAL
1.1 SUMMARY
A. This section includes provisions for hot-mixed asphalt concrete paving over prepared subbase.
B. This section includes provisions for replacing pavement removed during the course of the Work,
or damaged resulting from Contractor’s operations.
1.2 REFERENCES
B. “Standard Specifications for Highway Materials and Methods of Sampling and Testing, American
Association of State Highway and Transportation Officials (AASHTO).”
1.3 SUBMITTALS
A. Material Certificates signed by material producer and Contractor, certifying that each material
item complies with or exceeds specified requirements.
B. Field Test Reports: Submit results of field testing directly to the Engineer.
A. Weather Limitations: Apply tack coats when ambient temperature is above 50F (10C) and
when temperature has not been below 35F (1C) for 12 hours immediately prior to application.
Do not apply when base is wet or contains an excess of moisture.
B. Construct hot-mixed asphalt concrete surface course when atmospheric temperature is above
40F (4C) and when base is dry. Base course may be placed when air temperature is above
30F (minus 1C) and rising.
D. In no instance shall the materials and thicknesses of pavement and subbase courses replaced
be less than that removed, unless approved by the Engineer.
A. Coordinate the placement of asphalt concrete pavement with the completion of underground
work by other trades.
PART 2 - PRODUCTS
2.1 MATERIALS
A. General: Asphalt concrete and all related items shall meet the requirements of TDOT.
PART 3 - EXECUTION
A. General: Remove loose material from compacted subbase surface immediately before
commencing paving operations.
B. Proof-roll prepared subbase surface with a ten-ton static, steel-wheel roller to check for unstable
areas and areas requiring additional compaction, witnessed by the Engineer at least forty-eight
(48) hours prior to scheduled paving operations.
C. Do not begin paving work until deficient subbase areas have been corrected and are ready to
receive paving.
D. Herbicide Treatment: Apply chemical weed control agent in strict compliance with
manufacturer’s recommended dosages and application instructions. Apply to compacted, dry
subbase.
E. Sawcut edges of existing pavement to achieve straight line transitions between old and new
pavement. Make a second sawcut through the top course of existing pavement, 18 inches from
the first cut to provide a staggered joint.
F. Tack Coat: Apply to contact surfaces of previously constructed asphalt or Portland cement
concrete and surfaces abutting or projecting into asphalt concrete pavement. Distribute at rate
of 0.03 to 0.07 gallons per square yard of surface.
H. Exercise care in applying bituminous materials to avoid smearing of adjoining surfaces. Remove
and clean damaged surfaces.
I. Do not commence pavement replacement operations until all buried work beneath pavement
repair has been completed to the satisfaction of the Engineer.
J. Where trench dimensions preclude the use of proof rolling equipment, demonstrate the stability
of the subgrade and subbase through other means, as acceptable to the Engineer.
A. General: Place and compact asphalt pavement courses in accordance with TDOT, unless
otherwise specified.
B. Place inaccessible and small areas by hand, and compact with hot hand tampers or vibrating
plate compactors.
C. Chamfer edges of walks at 45° angle where walks do not abut curb.
E. Place tack coat between successive courses if more than forty-eight (48) hours have elapsed
after placing the preceding course. Apply tack coat at a rate of 0.03 to 0.07 gallons per square
yard of surface.
F. Compaction: Compact asphalt pavement courses with a static steel wheel roller only, unless
otherwise approved by the Engineer, based upon work conditions.
G. Remove and patch areas of any asphalt concrete course deemed unsatisfactory by the
Engineer, at the Contractor’s expense. Remove hardened or set asphalt by saw cutting.
H. Adhere to TDOT compaction requirements. This, however, shall not relieve the Contractor of his
responsibility to provide a well densified pavement. It shall be the Contractor’s obligation to
recognize difficulties in compacting the mix, and to make appropriate corrections.
I. Roll and compact the asphalt concrete course until the finished surface is free from depressions,
waves or other defects that would prevent proper drainage. The finished surface shall be
uniform in texture and appearance.
J. Protection: After final rolling, do not permit vehicular traffic on pavement until it has cooled and
hardened.
K. Erect barricades to protect paving from traffic until mixture has cooled enough not to become marked.
A. General: Testing in-place asphalt concrete courses for compliance with requirements for
thickness and surface smoothness will be done by Owner’s testing laboratory. Repair or remove
and replace unacceptable paving as directed by Engineer.
B. Thickness: In-place compacted thickness tested in accordance with ASTM D 3549 will not be
acceptable if exceeding following allowable variations:
1. Base Course: Plus or minus 1/2 inch.
2. Top Course: Plus or minus 1/4 inch.
3. Cumulative Thickness Tolerances: Plus or minus 1/4 inch for nominal cumulative
thicknesses less than or equal to 4 inches. Plus or minus 1/2 inch for nominal cumulative
thicknesses greater than 4 inches.
C. Surface Smoothness: Test finished surface of each asphalt concrete course for smoothness,
using 10-foot straightedge applied parallel with and at right angles to centerline of paved area.
Surfaces will not be acceptable if exceeding the following tolerances for smoothness:
1. Base Course Surfaces: 1/4 inch.
2. Top Course Surface: 3/16 inch.
3. Crowned Surfaces: Test with crowned template centered and at right angle to crown.
Maximum allowable variance from template is 1/4 inch.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Concrete sidewalks.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 - Cast-In-Place Concrete.
3. Section 07 9200 - Joint Sealers.
4. Section 31 2200 – Grading.
1.2 REFERENCES
A. Product Data: Provide data on joint filler, admixtures, and curing compound.
B. Samples: Submit two sample panels, [12] inch by [12] inch ([300] mm by [300] mm) in size
illustrating exposed aggregate finish.
C. Design Data: Indicate pavement thickness, designed concrete strength, reinforcement, and typical
details.
PART 2 PRODUCTS
C. Concrete Sidewalks: [4,000] psi ([27.6] MPa) [28] day concrete, [4] inches ([100] mm) thick
minimum, gray color Portland cement, wood float finish.
D. Parking Area Pavement: [4,000] psi ([27.6] MPa) [28] day concrete, [5] inches ([125] mm) thick
minimum, [6] by [6] - W2.9 by W2.9 mesh reinforcement, wood float finish.
C. Joint Filler: Preformed; non-extruding bituminous type (ASTM D1751) or sponge rubber or cork
(ASTM D1752).
1. Thickness: [1/2] inch ([12] mm).
2. Manufacturers: W. R. Meadows; Fiber Expansion Joint (www.wrmeadows.com).
2.3 REINFORCEMENT
A. Reinforcing Steel and Welded Wire Reinforcement: Types specified in Section 03 3000 – Cast In
Place Concrete.
B. Reinforcing Steel: ASTM A615/A615M, Grade [60] ([60,000] psi) ([420] MPa) yield strength;
deformed billet steel bars; unfinished.
C. Steel Welded Wire Reinforcement: Plain type, ASTM A1064/A1064M; in flat sheets; unfinished.
D. Dowels: ASTM A615/A615M, Grade [40] – [40,000] psi ([280] MPa) yield strength; deformed billet
steel bars; unfinished finish.
D. Cement: ASTM C150/C150M, Normal - Type [I] Portland cement, gray color.
K. Chemical Admixtures: ASTM C494/C494M, Type A - Water Reducing, Type [C] - Accelerating, and
Type [G] - Water Reducing, High Range and Retarding.
1. Do not use chemicals that will result in soluble chloride ions in excess of [0.1] percent by
weight of cement.
2.5 ACCESSORIES
B. Liquid Surface Sealer: VOC compliant Silane / Siloxane Water Repellent / Chloride Screen.
1. Manufacturers: Prosoco; Consolideck Saltguard WB (www.consolideck.com).
C. Slab Isolation Joint Filler: 1/2 inch (13 mm) thick, height equal to slab thickness, with removable top
section that will form 1/2 inch (13 mm) deep sealant pocket after removal.
1. Material: ASTM D8139, semi-rigid, closed-cell polypropylene foam.
2. Manufacturers: Nomaco, Inc; Nomaflex Expansion Joint Filler with Void Cap Option:
(www.nomaco.com/#sle).
B. Concrete Strength: Establish required average strength for each type of concrete on the basis of field
experience or trial mixtures, as specified in ACI 301.
C. For trial mixtures method, employ independent testing agency acceptable to Architect for preparing
and reporting proposed mix designs.
D. Admixtures: Add acceptable admixtures as recommended in ACI 211.1 and at rates recommended by
manufacturer.
E. Concrete Properties:
1. Compressive strength, when tested in accordance with ASTM C39/C39M at [28] days; [4,000]
psi ([27.6] MPa).
2. Fly Ash Content: Maximum [15] percent of cementitious materials by weight.
3. Calcined Pozzolan Content: Maximum [10] percent of cementitious materials by weight.
2.7 MIXING
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify compacted subgrade is acceptable and ready to support paving and imposed loads.
3.2 SUBBASE
3.3 PREPARATION
B. Coat surfaces of manhole frames with oil to prevent bond with concrete pavement.
3.4 FORMING
A. Place and secure forms to correct location, dimension, profile, and gradient.
B. Assemble formwork to permit easy stripping and dismantling without damaging concrete.
C. Place joint filler vertical in position, in straight lines. Secure to formwork during concrete placement.
E. Provide doweled joints [16] inch ([406] mm) on center at transverse joints.
C. Do not place concrete when base surface temperature is less than [40] degrees F ([4] degrees C), or
surface is wet or frozen.
E. Ensure reinforcement, inserts, embedded parts and formed joints are not disturbed during concrete
placement.
F. Place concrete continuously over the full width of the panel and between predetermined construction
joints. Do not break or interrupt successive pours such that cold joints occur.
3.8 JOINTS
B. Place [3/8] inch ([10] mm) wide expansion joints at [20] foot ([6] m) intervals and to separate paving
from vertical surfaces and other components and in pattern indicated.
1. Form joints with joint filler extending from bottom of pavement to within [1/2] inch ([13] mm)
of finished surface.
2. Secure to resist movement by wet concrete.
E. Saw cut contraction joints [3/16] inch ([5] mm) wide at an optimum time after finishing. Cut [1/3] into
depth of slab.
3.9 FINISHING
B. Sidewalk Paving: Light broom, texture perpendicular to direction of travel with troweled and radiused
edge [1/4] inch radius ([6] mm radius).
E. Place curing compound on exposed concrete surfaces immediately after finishing. Apply in
accordance with manufacturer's instructions.
3.10 TOLERANCES
A. Maximum Variation of Surface Flatness: [1/4] inch ([6] mm) in [10] feet ([3] m).
A. An independent testing agency will perform field quality control tests, as specified in Section 01 4000
- Quality Requirements.
1. Provide free access to concrete operations at project site and cooperate with appointed firm.
2. Submit proposed mix design of each class of concrete to inspection and testing firm for review
prior to commencement of concrete operations.
3. Tests of concrete and concrete materials may be performed at any time to ensure compliance
with specified requirements.
B. Compressive Strength Tests: ASTM C39/C39M; for each test, mold and cure three concrete test
cylinders. Obtain test samples for every [100] cu yd ([76] cu m) or less of each class of concrete
placed.
1. Take one additional test cylinder during cold weather concreting, cured on job site under same
conditions as concrete it represents.
2. Perform one slump test for each set of test cylinders taken.
C. Maintain records of placed concrete items. Record date, location of pour, quantity, air temperature,
and test samples taken.
3.12 PROTECTION
A. Immediately after placement, protect pavement from premature drying, excessive hot or cold
temperatures, and mechanical injury.
B. Do not permit pedestrian traffic over pavement for [7] days minimum after finishing.
C. Do not permit pedestrian traffic over pavement until [75] percent design strength of concrete has been
achieved.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the installation of concrete curbing as shown on the Drawings, or as
specified herein.
B. The materials and methods specified herein are directly intended for placement of “new”
concrete curbing. Where existing curbing is removed and replaced during construction,
modifications to these specifications to match existing conditions shall be made as directed by
the Engineer.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable.
a. “Standard Specifications, Construction and Materials, Tennessee Department of
Transportation, Office of Engineering.”
b. American Society of Testing and Materials (ASTM).
c. American Concrete Institute. (ACI).
B. The Contractor shall provide and pay for all costs in connection with an approved independent
testing facility to determine conformance of materials with the specifications, if at any time during
the Work, materials appear unsuitable in the opinion of the Engineer.
1.3 SUBMITTALS
A. Concrete:
1. The Contractor shall furnish the name and location of the concrete supplier.
2. Submit the design mix for each class of concrete prior to use in the Work.
B. Product Data:
1. Submit manufacturer’s catalog cuts, specifications, and installation instructions.
C. Test Results:
1. The testing laboratory shall submit written reports of all tests, investigations, and
recommendations to the Contractor and Engineer.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Concrete:
1. All cast-in-place concrete shall be ready mixed concrete meeting the following criteria:
a. 28-Day Compressive Strength: 4500 psi (minimum).
b. Air entrainment - 4%-8%.
2. The approved mix design shall be used throughout this project unless changes are ordered
or approved by the Engineer.
C. Reinforcement: Install #4 bars in the middle of the field curb for the full length of the installation
as shown in the Drawings. Overlap and tie at ends and starts of bars. Stop bar 3” clear on side
of fence posts where necessary.
D. Curing Materials:
1. Impervious Sheeting: ASTM C171.
2. Liquid Membrane Curing Compound: ASTM C309, compound shall be free of paraffin or
petroleum.
3. “Kure-N-Seal 0800" by Sonneborn, “Cure & Seal” by Symons, or equal.
E. Sealants:
1. Joint Sealers: ASTM D 1850.
F. Forms:
1. Curb forms shall be of wood or steel, straight, and of sufficient strength to resist springing
during depositing and consolidating the concrete. The outside forms shall have a height
equal to the full depth of the curb. The inside form of curb shall have batter as indicated
and shall be securely fastened to and supported by the outside form.
2. Straight forms of wood shall be surfaced plank, 2-inch nominal thickness, straight and free
from warp, twist, loose knots, splits, or other defects. Wood forms shall have a nominal
length of 10 feet, with a minimum of three stakes per form, at maximum spacing of 4 feet.
Corners, deep sections, and radius bends shall have additional stakes and braces, as
required. Radius bends may be formed with 3/4-inch boards, laminated to the required
thickness.
3. Steel forms shall be channel-formed sections with a flat top surface and with welded
braces at each end and at not less than two intermediate points. Form ends shall be
interlocked and self- aligning. Forms shall include flexible forms for radius forming, corner
forms, form spreaders, and fillers. Forms shall have a nominal length of 10 feet, with
minimum of two welded stake pockets per form. Stake pins shall be solid steel rods with
chamfered heads and pointed tips, designed for use with steel forms.
4. Rigid forms shall be provided for curb returns, except that benders of thin plank forms may
be used for curb or curb returns with a radius of 10 feet or more, where grade changes
occur in the return, or where the central angle is such that a rigid form with a central angle
of 90 degrees cannot be used. Back forms for curb returns may be made of 1-1/2 inch
benders, for the full height of the curb, cleated together.
5. Machine formed curb: Straight and radius curbing may be placed with self-propelling
machine approved by the engineer. Approval of machine shall depend on job
requirements and performance.
PART 3 – EXECUTION
3.1 INSPECTION
A. The Contractor shall notify the Engineer 24 hours before placing concrete in order to give the
Engineer an opportunity to inspect the formwork and related items prior to placement of the
concrete.
B. The subbase shall be maintained in a smooth, compacted condition in conformity with the
required section and established grade, until the concrete is placed.
D. The subbase shall be prepared and protected so as to produce a subbase free from frost when
the concrete is deposited.
E. Subbase may need to be placed along path of slipformed curbing machine in order to ensure
proper placement.
3.3 FORMWORK
B. All forms shall be built mortar tight and of materials sufficient in strength to hold concrete without
bulging between supports. Forms shall be maintained to eliminate the formation of joints due to
shrinkage of the forms. Concrete, mis-shapen by bulges or deformations caused by inadequate
forms, shall be removed or corrected as ordered by the Engineer. All replacements or
corrections shall be made at the Contractor’s expense.
C. All surfaces of wooden forms that will be in contact with exposed concrete shall be thoroughly
treated with an approved lacquer in the procedure recommended by the manufacturer. Forms
so treated shall be protected from being damaged or dirtied prior to placing of the concrete.
D. Metal forms shall be treated with an approved form lacquer or may be treated with an approved
form oil. The metal used for forms shall be of sufficient thickness to remain true to shape. All
bolt and rivet heads shall be designed to hold the forms rigidly together and to allow removal,
without injury to the concrete. Metal forms which do not have smooth surfaces, correct
alignment and clean surfaces shall not be used.
E. The forms on the front of the curb shall be removed not less than 2 hours nor more than 6 hours
after the concrete has been placed. Forms back of curb shall remain in place until the face and
top of the curb have been finished as specified for concrete finishing.
A. Preparation:
1. Set approved forms true to line and grade. Cast curb in 20 foot long sections. If curbs abut
existing pavement, locate construction joints opposite existing pavement joints as directed.
2. Provide cut to size joint filler between 20 foot sections and where curb abuts existing
concrete paving and fixed structures or appurtenances. Protect the top edge of the joint
filler during concrete placement with a temporary cap and remove after concrete has been
placed.
3. Expansion joints shall be constructed at right angles to the line of the curb.
B. Concrete Placement:
1. Concrete shall be placed in layers not to exceed 6 inches. For slipform concrete refer to
maximum placement depth as recommended by machine manufacturer,
2. Concrete shall be thoroughly consolidated by tamping and spading or with approved
mechanical vibrators, eliminating all air pockets, stone pockets and honeycombing.
3. Place concrete in accordance with ACI 301 unless otherwise specified herein.
4. Cold Weather Concreting: Comply with ACI 306 for placement at temperatures of, or
expected to be, below 40˚F.
5. Hot Weather Concreting: Comply with ACI 305 for placement at temperatures of, or
expected to be, above 90˚F.
6. For slipform concrete, any curb placed outside the tolerance of 1/2 in. of the established
line or 1/4 in. outside of the established grade shall be removed and replaced by the
contractor.
7. When machine forming, the Contractor may provide additional width of curb without any
other change in shape or dimension, if provided by the Contractor at no additional cost to
the owner. If the Contract Documents or the Engineer require no curb be placed across
the driveway entrances, the Contractor may continue placing curb across driveway
entrances but the curb placed across driveway entrances, excluding transitions, must be
cut out and the concrete legally disposed in a manner approved by the Engineer.
C. Concrete Finishing:
1. The top of the curb shall be rounded with an edging tool to a radius of 1/2-inch and the
surfaces shall be floated and finished with a smooth wood float until true to grade and
section and uniform in texture. Floated surfaces shall then be brushed with a fine-hair
brush with longitudinal strokes.
2. Immediately after removing the front curb form, the face of the curb shall be rubbed with a
wood or concrete rubbing block and water until blemishes, form marks, and tool marks
have been removed. The surface, while still wet, shall be brushed in the same manner as
the curb top. Except at grade changes or curbs, finished surfaces shall not vary, from the
testing edge of 10-foot straightedge, more than 1/8 inch for gutter and entrance and 1/4
inch from top and face of curb. Irregularities exceeding the above shall be satisfactorily
corrected.
3. Visible surfaces and edges of finished curb shall be free of blemishes and form and tool
marks, and shall be uniform in color, shape, and appearance.
4. No plastering shall be permitted.
5. Curbing forms shall be left in place at least twenty-four (24) hours, or until the concrete has
sufficiently set so that, in the opinion of the Engineer, the forms can be removed without
injury to the curbing.
- or -
3.6 JOINTS
A. Saw cut or hand tool joints into the top of the field curb every 5 feet along the full length of the
installation, and at every fence post location.
B. Refer to Drawings for spacing of joints along entire length of field curb as coordinated with the
concrete walk. Where separate from sidewalk, install at same distance as shown on drawing for
sidewalks. Install expansion joint at curb when abutting a concrete sidewalk or vertical site
feature.
A. The approximately horizontal sections of expansion joints shall be sealed with joint sealer. The
joint opening shall be thoroughly cleaned before the sealing material is placed. Sealing shall be
done so that the material will not be spilled on exposed surfaces of the concrete.
A. After curing, debris shall be removed, and the area adjoining the concrete shall be backfilled,
graded, and compacted to conform to the surrounding area in accordance with lines and grades
indicated.
B. All lawns, pavements, driveways, shrubs, or other improvements affected by curbing placement
shall be restored to their original condition.
3.9 PROTECTION
A. The Contractor shall protect the curbing and keep it in alignment and “first class” condition until
the completion of the Contract. Any curbing, which is damaged prior to final acceptance of the
Work, shall be removed and replaced at the Contractor’s expense.
END OF SECTION
CONCRETE SIDEWALKS
PART 1 - GENERAL
1.1 SUMMARY
A. This Section includes the installation of concrete sidewalk as shown on the Drawings, or as
specified herein.
B. The materials and methods specified herein are directly intended for placement of “new” concrete
sidewalk. Where existing sidewalk is removed and replaced during construction, modifications to
these specifications to match existing conditions shall be made as directed by the Engineer.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable.
a. Road & Bridge Specifications, Tennessee Department of Transportation.
b. American Society of Testing and Materials (ASTM).
c. American Concrete Institute (ACI).
B. The Contractor shall provide and pay for all costs in connection with an approved independent
testing facility to determine conformance of materials with the specifications, if at any time during
the Work, materials appear unsuitable in the opinion of the Engineer.
1.3 SUBMITTALS
A. Concrete:
1. The Contractor shall furnish the name and location of the concrete supplier.
2. Submit the design mix for each class of concrete prior to use in the Work.
B. Product Data:
1. Submit manufacturer’s catalog cuts, specifications, and installation instructions.
C. Test Results:
1. The testing laboratory shall submit written reports of all tests, investigations, and
recommendations to the Contractor and the Engineer.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Concrete:
1. All cast-in-place concrete shall be ready mixed concrete meeting the following criteria:
a. 28 day compressive strength-4,000 psi.
b. Air entrainment-4% to 8%.
c. Slump-2" to 4".
D. Sealants:
1. Joint Sealers: ASTM C 920.
E. Forms:
1. Sidewalk forms shall be of wood or steel, straight of sufficient strength to resist springing
during depositing and consolidating concrete, and of a height equal to the full depth of the
finished sidewalk.
2. Wood forms shall be surfaced plank, 2-inch nominal thickness, straight and free from warp,
twist, loose knots, splits or other defects. Wood forms shall have a nominal length of 10 feet,
with a minimum of three stakes per form, at maximum spacing of 4 feet. Corners, deep
sections, and radius bends shall have additional stakes and braces, as required. Radius
bends may be formed with 3/4-inch boards, laminated to the required thickness.
3. Steel forms shall be channel-formed sections with a flat top surface and with welded braces
at each end and at not less than two intermediate points. Form ends shall be interlocked and
self- aligning. Forms shall include flexible forms for radius forming, corner forms, form
spreaders, and fillers. Forms shall have a nominal length of 10 feet, with a minimum of two
welded stake pockets per form. Stake pins shall be solid steel rods with chamfered heads
and pointed tips, designed for use with steel forms.
PART 3 - EXECUTION
3.1 INSPECTION
A. The Contractor shall notify the Engineer 24 hours before placing concrete in order to give the
Engineer an opportunity to inspect the formwork, reinforcing and related items prior to placement
of the concrete.
B. Delivery tickets shall show the amount of cement, brand, and amount of all admixtures, in addition
to information required by ASTM C94, Section 14. Water added on the job shall be approved and
the amount noted on the delivery ticket and initialed by the Contractor.
B. The completed subbase shall be tested for grade and cross section with a template extending the
full width of the sidewalk and supported between side forms.
C. The subbase shall be maintained in a smooth, compacted condition in conformity with the required
section and established grade, until the concrete is placed.
E. The subbase shall be prepared and protected so as to produce a subbase free from frost when the
concrete is deposited.
3.3 FORMWORK
C. All surfaces of wooden forms that will be in contact with exposed concrete shall be thoroughly
treated with an approved lacquer in the procedure recommended by the manufacturer. Forms so
treated shall be protected from being damaged or dirtied prior to placing of the concrete.
D. Metal forms shall be treated with an approved form lacquer or may be treated with an approved
form oil. The metal used for forms shall be of sufficient thickness to remain true to shape. All bolt
and rivet heads shall be designed to hold the forms rigidly together and to allow removal, without
injury to the concrete. Metal forms which do not have smooth surfaces, correct alignment and
clean surfaces shall not be used.
E. Side forms shall not be removed for less than 12 hours after finishing has been completed.
A. Preparation:
1. Set forms true to line and grade and anchor rigidly in position.
2. Transverse expansion joints shall be installed at sidewalk returns and opposite expansion
joints in adjoining curbs. Longitudinal expansion joints shall be installed between concrete
sidewalk and abutting concrete curb, continuously. Transverse expansion joints shall be
installed equally at not more than 25 feet on center, unless otherwise directed by the
Engineer, or as detailed on the Drawings.
3. Transverse expansion joints shall be filled with 1/2-inch joint filler strips. Joint filler shall be
placed with top edge 1/4 inch below the surface and shall be held in place with steel pins or
other devices to prevent warping of the filler during floating and finishing. Protect the top
edge of the joint filler during concrete placement with a temporary cap and remove after
concrete has been placed.
4. Expansion joints shall be formed about structures and features that project through or into the
sidewalk pavement, using joint filler of the type, thickness, and width indicated. The filler
shall be installed in such manner as to form a complete, uniform separation between the
structure and sidewalk pavement.
C. Concrete Placement:
1. Concrete shall be placed in the forms in one layer of such thickness that when compacted
and finished the sidewalk will be of the thickness indicated. After concrete has been placed
in the forms, a strike-off guided by side forms shall be used to bring the surface to proper
section to be compacted.
2. The concrete shall be tamped and consolidated with a suitable wood or metal tamping bar,
and the surface shall be finished to grade with a wood float. Finished surface of the walk
shall not vary more than 3/16 inch from the testing edge of a 20-foot straightedge.
D. Concrete Finishing:
1. After straight edging, when most of the water sheen has disappeared, and just before the
concrete hardens, the surface shall be finished to a smooth and uniformly fine granular or
sandy texture free of waves, irregularities, or tool marks. A scored surface shall be produced
by brooming with a fiber-bristle brush in a direction transverse to that of the traffic, or as
otherwise shown on the drawings.
2. All slab edges, including those at formed joints, shall be finished carefully with an edger
having a radius of 1/8 inch. Corner and edges which have crumbled and areas which lack
sufficient mortar for proper finishing shall be cleaned and filled solidly with a properly
proportioned mortar mixture and then finished.
3. The completed surface shall be uniform in color and free of surface blemishes and tool
marks.
3.5 CURING
A. General: Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures.
C. Begin curing after finishing concrete but not before free water has disappeared from concrete
surface.
D. Curing Methods: Cure concrete by moisture curing, moisture retaining cover curing, or a
combination of these.as follows:
1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with the
following materials:
a. Water.
b. Continuous water-fog spray.
c. Absorptive cover, water saturated and kept continuously wet. Cover concrete surfaces
and edges with 12-inch (300-mm) lap over adjacent absorptive covers.
2. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moisture-retaining cover,
placed in widest practicable width, with sides and ends lapped at least 12 inches (300 mm)
and sealed by waterproof tape or adhesive. Immediately repair any holes or tears occurring
during installation or curing period using cover material and waterproof tape.
A. At the end of the curing period, expansion joints shall be carefully cleaned and filled with joint
sealer. Concrete at the joint shall be surface dry, and the atmospheric and pavement
temperatures shall be above 50˚F, at the time of application of joint sealing materials.
B. Joints shall be filled flush with the concrete surface in such manner as to minimize spilling on the
walk surface. Spilled sealing material shall be removed immediately and the surface of the walk
cleaned. Dummy groove joints shall not be sealed.
A. After curing, debris shall be removed, and the area adjoining the concrete shall be backfilled,
graded, and compacted to conform to the surrounding area in accordance with lines and grades
indicated.
B. All lawns, pavements, driveways, shrubs, or other improvements affected by sidewalk placement
shall be restored to their original condition.
3.8 PROTECTION
A. The Contractor shall protect the curbing and keep it in alignment and “first class” condition until the
completion of the Contract. Any curbing, which is damaged prior to final acceptance of the Work,
shall be removed and replaced at the Contractor’s expense.
END OF SECTION
PART 1 – GENERAL
A. Provide all labor, equipment, and materials, and do work necessary to construct a synthetic turf field as
indicated on the Drawings and as specified. Work shall include but shall not be limited to:
1. Synthetic surface including all inlays and/or painted lines/markings and related finish work.
A. Review Contract Documents for requirements that affect work of this section. Specification Sections that
directly relate to work of this section include, but are not limited to:
1. Section 116833 - Outdoor Sports Equipment.
1.3 REFERENCES
A. Comply with applicable requirements of the following standards. Where these standards conflict with
other specified requirements, the most restrictive requirement shall govern.
1. American Association of State Highway and Transportation Officials (AASHTO):
a. T 89 - Determining the Liquid Limit of Soils.
b. T 90 - Determining the Plastic Limit and Plasticity Index of Soils.
2. Occupational Safety and Health Administration (OSHA).
3. Oklahoma Standard Specifications for Highway Construction.
4. American Society for Testing and Materials (ASTM):
a. F1551 - 09(2017) - Standard Test Methods for Comprehensive Characterization of
Synthetic Turf Playing Surfaces and Materials.
b. D 1335 - Tuft Bind.
c. D 2256 - Breaking Load (Strength) and Elongation of Yarn by the Single-Strand Method.
d. F 355 - Shock Absorbing Properties of Playing Surface Systems and Materials.
5. Current USA Softball rules.
1.4 DEFINITIONS
A. Topping Stone: Approved stone material with the sizing and performance characteristics described
herein. This stone material is installed immediately on top of the base stone to create a smooth surface
for the placement of the synthetic turf as well as to aid in achieving finish grade tolerances of the playing
field subsurface.
1.5 SUBMITTALS
A. Substitutions: Other products are acceptable if in compliance with all requirements of these
specifications. Submit Product Substitution Request form and specified submittal materials Architect for
approval by specified deadline. No substitution request will be reviewed after the submittal deadline.
1. Provide substantiation that proposed system does not violate any other manufacturer's patents,
patents allowed or patents pending.
2. Provide a sample copy of insured, non-prorated warranty and insurance policy information.
C. Material Certifications: Manufacturer's or vendor's certified analysis for rubber and sand infill
amendments.
E. Supplier List: Submit list of procured and contracted suppliers of all materials required for the Playing
Field System.
F. Schedule: Work schedule for all work described in these documents. This schedule shall be regularly
updated and submitted as progress continues throughout ultimate completion.
G. Shop Drawings:
1. Seam layout of the field.
2. Striping plan: Submit one for each field.
3. Layout for Owner designated sports, showing any field lines, markings, boundaries and logos.
4. Construction detail sketches, especially those that may deviate from the plans and specifications.
H. Manufacturer’s Review: submit written statement, signed by Contractor and synthetic field surfacing
installer stating that the Drawings and Specifications have been reviewed by qualified representatives of
the materials manufacturer, and that they are in agreement that the materials and system to be used for
synthetic field surfacing are proper and adequate for the applications shown.
I. Warranty: Provide a copy of the Turf Vendor’s standard Warranty noting any exceptions to the Warranty
information included in this Specification Section.
K. Statement of Supervision: Upon completion of the Work, Contractor to submit a written statement
signed by the synthetic turf manufacturer stating that the field supervision by the manufacturer’s
representative was sufficient to ensure proper application of the complete system and materials, that the
Work was installed in accordance with the Contract Documents, and that the installation is acceptable to
the manufacturer.
L. The synthetic field surfacing manufacturer shall provide evidence indicating that the specified materials
have been successfully utilized on work of similar scope to that shown and specified for this Project.
A. Manufacturer Qualifications: The synthetic turf manufacturer must have a specialized product for
Baseball
1. Synthetic Turf Manufacturer shall have installed a minimum of 20 Baseball/Softball fields with
their proposed Baseball/Softball product.
A. After Bid award and prior to construction: Submit samples of each of the following materials to establish
Baseline specification and ratios for the remainder of the testing process.
1. Materials: Provide a one-gallon sample of each infill material to be used for testing. This shall
include but is not limited to:
a. Ambient or SBR rubber.
b. Sand or gravels.
B. During Construction: Submit samples of each of the following materials for performance testing:
1. Infill Materials:
a. Random samples shall be pulled from bulk packages or piles on-site. Number of samples at
the Owners direction. The samples shall be tagged and marked from the packages for
future reference after testing is complete. Sieve analysis testing results shall be compared
to Vendor's previously submitted analysis for the infill materials for approval. Packages
that do not meet approval shall be removed from the site. Initial testing shall be paid for by
the Owner. Retesting shall be at the Contractor's expense. Additional screening of rubber
materials by Contractor to remove fines may be required at Owner's sole discretion at no
additional cost to Owner.
2. Synthetic Turf Material Testing: Prior to shipment to the project site, one 7” x 11” sample from a
random roll shall be taken and tested by an independent laboratory with experience testing these
materials. The Engineer should be made aware of the production process so that this random roll
can be requested and selected for testing. Test results shall be submitted simultaneously to the
C. Testing Agents
1. The Owner shall contract with, and pay for, an independent testing agent to certify and make
recommendations regarding the Work. The Playing Field Contractor shall notify the Owner
regarding timing, scheduling and use of these agents.
2. Playing Field Testing Agent:
a. The Owner shall hire an independent Testing Agent to perform testing of the field system
material components.
A. All materials shall be delivered and stored within the Contractor’s work limits or in an area approved by
the Owner. Materials shall be inspected for damage immediately upon delivery.
B. All material shall be stored in strict accordance with the manufacturer’s recommendations.
C. Special care shall be exercised during delivery and storage to avoid damage to the products.
D. Products that are damaged will be removed and replaced, unless the product can be repaired in an
acceptable manner by the Contractor, at his expense.
E. Packaged Materials:
1. Deliver packaged materials in containers showing weight, analysis, and name of manufacturer.
Protect materials from deterioration during delivery, and while stored at site.
A. General: Field completion shall be separated into 2 phases, “Preliminary Completion” and “Substantial
Completion.”
B. Preliminary Completion: Scheduled date for preliminary completion shall be at least 10 calendar days
before Substantial Completion. Notify the Playing Field Designer/Engineer and Owner in writing, 3 days
prior to scheduled date for observation for “Preliminary Completion.” To be considered “Preliminarily
Complete” the following items shall be provided:
1. Synthetic turf installed inclusive of infill materials, field markings.
2. In-ground boxes installed.
3. Foul post sleeves installed (Refer to 116833 Outdoor Sports Equipment).
4. Quick Coupler system installed and tested.
1.10 WARRANTY/GUARANTEE
A. General: Warranties / Guarantees specified in this Article shall not deprive the Owner of other rights the
Owner may have under other provisions of the Contract Documents and are in addition to and run
concurrent with other warranties/guarantees made by the Contractor under requirements of the Contract
Documents.
B. The following are inclusive of the term “Playing Field System” for provisions of the guarantee:
1. Final grade tolerances to one-quarter inch in the length of 25' of finish grade in any direction.
2. Synthetic turf product as specified and represented by the Turf manufacturer/vendor.
3. All materials and products specified.
4. Drainage through the turf shall be guaranteed to have a percolation rate of 6" per hour.
C. Playing Field System Installer Guarantee: The President/Principal(s) of both the Playing Field System
installer and the Synthetic Turf Vendor (if different) shall sign this document and it shall include the
following:
1. The turf product and its infill materials (defined as the turf system) shall be free from defects of
material and workmanship for a period of eight (8) years from date of Substantial
Completion/Acceptance of the Owner. Home plate area, pitching area, and base path areas shall
come with a 2 year Warranty.
2. Any defects will be remedied on written notice at no additional cost to the Owner.
3. The 8 year and 2 year warranties shall not be prorated.
4. The synthetic turf materials shall not fade, (significant loss of color) fail, wrinkle or show
excessive wear.
5. The exposed turf surface shall not decrease more than 10% per year according to ASTM D418,
nor exceed 50% during the warranty period. Portions of the field that fail to meet these standards
shall be replaced in both materials and labor by the Contractor.
6. Turf product shall be adaptable to painted lines.
7. Seams shall not separate, become unglued or detached.
8. The entire turf system shall be resistant to weather, insects, rot, mildew and fungus growth and be
non-allergenic and non-toxic.
D. Statement of Supervision: Upon completion of the Work, Contractor to submit a written statement
signed by the synthetic turf manufacturer stating that the field supervision by the manufacturer’s
representative was sufficient to ensure proper application of the complete system and materials, that the
Work was installed in accordance with the Contract Documents, and that the installation is acceptable to
the manufacturer.
E. G-Max Testing: The synthetic surface manufacturer shall retain a third party certified testing laboratory
and shall perform G-Max testing during the first year of the life of the Guarantee.
1. Testing shall be performed at 10 locations across the field. The testing shall be performed
between 90 and 120 days after substantial completion. (These tests are paid for by the Contractor).
2. Testing shall consist of shock attenuation per ASTM F-355 procedure A.
a. G-Max shall not change more than 5% (five percent) at any one location per year over the
life of the Guarantee.
1) In cases where the results of the above testing exceed the specified values, the
condition shall be corrected by the synthetic surface manufacturer. The synthetic
surface manufacturer shall provide adequate information to confirm that the
mitigation measures were effective.
b. At no time in the life of the Guarantee shall the G-Max exceed 185 at any one point on the
field. Results of this testing shall be provided to the Owner, Engineer and other assigns
each year after testing.
3. The depth of the infill material shall be measured at the point of each test location.
4. The testing shall be performed by a certified independent lab and paid for by the Contractor.
5. If the Contractor does not perform the tests within 30 days of the dates noted, the Owner shall at
its discretion order this work performed and the Contractor shall bear this cost.
6. Future testing shall be performed by a certified independent lab and paid for by the Owner.
F. Contractor shall not be held liable for incidental or consequential damages. The Synthetic Turf
Warranties described shall be conditioned upon:
1. Owner shall make all minor repairs to the synthetic turf system as discovered.
2. Owner shall maintain field as described in the Owner’s Manual submitted by the Contractor to the
Owner.
G. The Warranty does not cover any defect, failure, damage caused by or connected with abuse, neglect,
deliberate acts, acts of God, casualty or loads exceeding the Contractor’s recommendations.
A. Stockpile Materials: Provide the following additional materials stored as directed by the Owner.
MATERIAL QUANTITY
Rubber Infill 1 ton
PART 2 – PRODUCTS
C. Appearance/Feel:
1. The finished playing surface shall appear as mowed grass with no irregularities and shall afford
excellent traction for conventional athletic shoes of all types.
2. The finished surface shall resist abrasion and cutting from normal use.
D. Infill Materials:
1. The system shall utilize their layered SBR rubber and silicon sand system.
2. Rubber shall be dust toxics & metal free. Particle sizes shall be consistent in size and shape,
between .25 and 3 mm.
3. Sand shall meet the following gradation:
4. Infill material shall be as recommended by the turf system MFR. The sand component shall be as
recommended by the turf system MFR.
5. The Warning Track shall receive additional sand infill to make the warning track at least 10 points
of G-Max above the adjacent field turf.
E. The infill depth shall be a minimum of 67% of the total fiber height at completion of field. Infill depth
vs. fiber height shall be tested by the Turf Vendor as follows:
a. Infill Testing Procedure.
b. Upon completion of the installation of the infill (including anti-static applications), a Turf
Vendor representative/Certified Installer Supervisor must measure and record 30
measurements on the attached field.
c. A depth tester for Turf and Tracks with analog or digital readout must be used in
measuring the depth of the infill.
d. At each location, 3 data points should be measured in a triangular pattern approximately
12"-18" apart. An average of the 3 data points should be recorded on the attached form.
e. Any location that measures below the minimum infill depth must be corrected to ensure the
area meets minimum requirements.
G. Glued seams
1. Adhesives for bonding tufted synthetic turf shall be as recommended by the synthetic turf
manufacturer. Adhesives shall be one-part moisture cured polyurethane.
H. Sewn Seams
1. Cord for sewing seam turf shall be as recommended by the synthetic turf manufacturer.
A. Provide (one) turf grooming unit including all necessary tools and equipment to properly maintain the
synthetic turf system
PART 3 – EXECUTION
A. Verification of Conditions: Examine areas and conditions under which all work of this Section is being
performed. Do not proceed with any work until unsatisfactory conditions have been corrected.
Commencement of work implies acceptance of all areas and conditions.
B. Protection of Work: Protect all on-going work, so as not to delay work due to weather or project related
construction. This includes but is not limited to the use of tarps, geotextile, plywood and other protective
measures.
D. Unanticipated Conditions: Notify the Engineer immediately upon finding evidence of previous
structures, filled materials that penetrate below designated excavation levels, or other conditions which
are not shown or which cannot be reasonably assumed from existing surveys and geotechnical reports.
Secure the Owner’s instruction before proceeding with further work in such areas.
E. Installation of synthetic field surfacing shall be done only after excavation and construction work which
might injure it has been completed. Damage caused during construction shall be repaired before
acceptance.
F. The Contractor shall coordinate the installation of the synthetic field surface and the surrounding
surfaces for optimum interface at all edges.
A. Prior to beginning turf installation on any field, the Turf Installer shall submit a written statement
accepting the playing field area conditions as described earlier in this Specification.
B. Synthetic turf shall be installed by crews approved by the Synthetic Turf manufacturer and employed by
the General Contractor, (if different) in strict accordance with manufacturer’s recommendations and
instructions including but not limited to fabric, adhesives, seaming and abutting or attaching to adjacent
materials.
F. Infill materials:
1. Do not begin installation of the infill materials until the field has been observed in the presence of
the Engineer/Owner. Debris from turf installation shall be removed, seams and inlays shall be
observed. Inlays using glue shall be properly set up before infill is added.
2. Apply dry materials when the turf is dry.
3. The path from the stored on-site infill materials shall be kept clean and clear to eliminate
contamination onto the playing field area.
4. For installations utilizing 100% rubber infill, the infill shall be applied in numerous uniform
layers over the entire surface with industry standard broadcasting equipment.
5. For installations utilizing sand and rubber infill, the infill shall be applied in numerous uniform
layers over the entire surface with industry standard broadcasting equipment.
6. The Contractor shall utilize a combination of rolling and watering the surface after infill materials
have been installed to settle the materials into the turf. After this process, the Engineer/Owner
shall inspect the surface for footing and stability and possible settlement or unevenness of infill
depth. Additional treatments may be required to achieve approval by the Owner and Engineer to
achieve footing, stability and uniformity of infill depth.
7. Infill materials shall be applied at a uniform depth and at an ultimate finish grade tolerance of 1/4
inch at any point over the entire playing field area. Fill to a depth in accordance with Part 2.3 C 6.
8. Fiber shall not be buried or trapped below infill material when complete.
G. Anchor turf edges at field perimeter attaching to concrete or wood nailers. Glue and nails shall be used
for entire installed perimeter to attach turf to these edges.
H. The finish turf surface shall have a permeability test performed on 5 locations on the field. The
permeability test shall utilize a dual ring infiltrometer in accordance with ASTM test method. All test
results must be greater than 6 inches per hour.
A. The field lines shall be tufted or inlaid per Owner designated sports. The final field markings shall meet
the USA Softball standards as shown on the striping plan drawings.
1. General:
a. Owner to make final determination of colors.
b. Refer to Drawings for layout of sports and line color associated with each sport.
3.4 CLEAN UP
A. At the end of each day, remove all scraps and other debris created by the synthetic turf installation from
the playing field area.
C. Remove all surplus excavated material not required for filling and backfilling, trash, and debris and
dispose of it properly off of the Owner’s property at Contractor’s expense.
3.5 PROTECTION
A. Protection of materials and work shall be the responsibility of the Contractor during installation and thru
acceptance/substantial completion. All material damaged prior to acceptance shall be replaced at no cost
to the Owner.
END OF SECTION
INFIELD MIX
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes installation of infield mix for the baseball/softball infield and warning track,
as shown on the drawings and as specified herein.
A. The Contractor shall provide and pay for all costs associated with the qualified Testing Engineer
and Testing Laboratory to determine the conformance of the products described herein with the
plans and specifications.
1.3 SUBMITTALS
A. The Contractor shall submit to the Engineer a 2-pound sample of each of the clay/sand mixture
taken from the source of supply they propose to use, together with a report from an approved
soil testing laboratory giving a physical analysis of the proportions of sand, clay and silt
contained therein. Sample shall be labeled with Contract Name, and name of supplier. All
clay/sand mixture used in the work shall conform to approved sample.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Baseball Infield Mix: “Dura Edge Classic Infield Mix,” by Dura Edge or approved equal. Infield
mix shall conform to the following specifications:
ASTM D 698
STANDARD PROCTOR ANALYSIS
ASTM D 698
STANDARD PROCTOR ANALYSIS
C. Coarse and Medium Sand: The sand shall be clean and sharp and free from lumps and foreign
matter. Sand shall conform to grading requirements as follows:
PASSING PERCENTAGE
l/4" screen 100%
#4 screen 98 – 100%
#10 screen 90 – 98%
#18 screen 80 – 95%
#35 screen 65 – 85%
#16 screen 20 – 40%
#140 screen 0 – 10%
#270 screen 0 – 2%
D. Clay Bricks: Diamond Pro Mound/Home Plate Clay Bricks to construct pitcher’s mound and
catcher’s and batter’s box areas, by Dura Edge or approved equal.
E. Mound and Home Plate Mix: Diamond Pro mound/home plate clay, 3-inch depth, by Dura Edge
or approved equal.
A. Contractor shall provide the 3 cubic yards of additional materials to the Owner to be stockpiled at
a location approved by the Owner.
3.1 PREPARATION
A. Coordinate Infield mix installation with the installation of irrigation, fencing, and other related
items. Prior to installation of infield surfacing system, install forms to clearly delineate and limit
edges of infield mixture and adjacent topsoil.
3.2 INSPECTION
A. Verify that the baseball infield and warning track subbase materials have been installed in
accordance with the plans and specifications, and to the grades and lines indicated.
3.3 INSTALLATION
A. The sand layer shall be spread to the depths indicated on the details and hand rolled to the
required depth. The infield mix material shall be spread over the sand layer and hand rolled to
the depths indicated on the details.
B. Laser grade infield mix to lines and grades indicated on the Drawings. Ensure infield mixture is
flush with adjacent sodded lawn areas.
3.4 ACCEPTANCE
A. Basis of Acceptance shall be the complete installation of all skinned and warning track materials
to the lines, levels, and depths indicated by the plans and specifications, demonstrated to the
satisfaction of the Engineer.
3.5 CLEAN UP
END OF SECTION
PART 1 – GENERAL
1.1 DESCRIPTION
A. The Contractor shall provide all labor, materials, equipment, and services necessary for, and
incidental to, the installation of chain link fence and gates, as shown on the Drawings and as
specified herein.
B. All chain link fence shall have a thermally-bonded and fused polymer color coating.
B. Provide steel fence and related gates as a complete system produced by a single manufacturer,
including necessary erection accessories, fittings and fastenings.
D. Comply with ASTM F668 Specification for Polymer Coated Chain Link Fence Fabric.
E. Comply with ASTM F1043 Specification for Strength and Protective Coatings of Metal Industrial
Fence Framework.
F. Height of fence shall be measured from the top of concrete footing to the top of post.
H. Fence contractor: Company with demonstrated successful experience installing similar projects
and products in accordance with ASTM F567.
1.3 SUBMITTALS
B. Shop Drawings: Show locations of fences, gates, posts, rails, tension wires, details of extended
posts, extension arms, gate swing, or other operation, hardware, and accessories. Indicate
materials, dimensions, sizes, weights, and finishes of components. Include plans, gate
C. Samples for Verification: For each type of chain-link fence and gate indicated:
1. Polymer coated steel wire (for fabric) in 6-inch (150-mm) lengths on shapes for posts, rails,
wires and gate framing.
2. Two-stage powder coat finish, in 6-inch (150-mm) lengths on shapes for gate framing.
D. Product Certificates: For each type of chain-link fence and gate, signed by product
manufacturer:
1. Strength test results for framing according to ASTM F1043.
2. Material certifications, made in USA, Buy America Act or Buy America when required.
A. Installer Qualifications: An experienced installer who has completed chain-link fences and gates
similar in material, design and extent to those indicated for this Project and whose work has
resulted in construction with a record of successful in-service performance.
A. Field Measurements: Verify layout information for chain-link fences and gates shown on
Drawings in relation to property survey and existing structures. Verify dimensions by field
measurements.
PART 2 – PRODUCTS
CONCRETE
FOUNDATION DIA.
Diameters Corner/End
END, PULL &
FENCE LINE CORNER & RAILS & GATE *GATE LINE GATE
HEIGHT POSTS PULL POSTS BRACES FRAMES POSTS POSTS POSTS DEPTH
3' 1-1/2" 2" 1-1/4" 1-1/2" 3" 12" 12" 4'
3'-6" 2" 3" 1-1/4" 1-1/2" 4" 12" 12" 4'
4' 2” 3" 1-1/4" 1-1/2" 4" 12" 12" 4'
4'-6" 2” 3" 1-1/4" 1-1/2" 4" 12" 12" 4'
5' 2” 3" 1-1/4" 1-1/2" 4" 12" 12" 4'
6' 2” 3" 1-1/4" 1-1/2" 4" 12" 18" 4'
8' 2” 3" 1-1/4" 1-1/2" 4" 12" 18" 4'
50,000 PSI
SCHEDULE 40 STEEL PIPE TABLE HOT DIPPED GALVANIZED STEEL TUBING
ACTUAL
NOMINAL OUTSIDE ACTUAL
SIZE DIAMETER WEIGHT NOMINAL SIZE OUTSIDE WEIGHT
(IN.) (IN.) *(LB/FT) (IN.) DIAMETER (IN.) *(LB/FT)
1 1.315 1.67 1 1.315
1-1/4 1.660 2.27 1-1/4 1.660 1.83
1-1/2 1.900 2.71 1-1/2 1.900 2.28
2 2.375 3.65 2 2.375 3.12
2-1/2 2.875 5.79 2-1/2 2.875 4.64
3 3.500 7.58 3 3.500 5.71
3-1/2 4.000 9.11 3-1/2 4.000 6.56
C. Round Steel Pipe and Rail: Schedule 40 standard weight pipe, in accordance with ASTM F1043,
materials design Group 1A minimum steel yield strength 30,000 psi. Type A, 1.8 oz/ft2 hot
dipped galvanized zinc exterior and 1.8 oz/ft2 hot dipped galvanized zinc interior coating.
OR
D. Round Steel Pipe and Rail: Round steel pipe and rail to be cold-rolled electric resistance welded
pipe in accordance with ASTM 1043 materials group 1C, minimum steel yield strength 50,000
psi. Type B external coating, hot dip galvanized zinc 1.0 oz/ft2 with a clear polymeric overcoat,
Type D interior 90% by weight zinc-rich coating having a minimum thickness of 0.30 mils.
E. Polymer Color Coated Pipe: Polymer coated pipe shall have a polyester or polyolefin coating
fused and adhered to the exterior zinc coating of the galvanized pipe in accordance with ASTM
F1043. The minimum thickness of the polymer coating shall be 3 mils.
1. Color: Black, per ASTM F934.
F. Polymer Coated Color Fittings: In compliance with ASTM F626. Polymer coating minimum
thickness to be 0.006 in. fused and adhered to the zinc coated fittings. Color to match fence
system.
A. General: Height indicated on Drawings. Provide fabric in one-piece heights for fence heights up
to 10 feet measured between top and bottom of outer edge of selvage knuckle or twist. Comply
with ASTM A392, CLFMI CLF 2445, and requirements indicated below:
B. Mesh Size:
1. 2 inches for fences.
A. Assemble gate frames with fully coped welds as shown on the Drawings or on Shop Drawings
approved by the Engineer.
1. All ferrous metal components shall be blast cleaned to and SSPC-6 commercial blast
clean.
B. Galvanized steel welded fabrication in compliance with ASTM F900. Frame members spaced no
greater than 8 ft. apart vertically and horizontally. Welded joints protected by applying zinc-rich
paint in accordance with ASTM Practice A780. Positive locking gate latch, pressed steel
galvanized after fabrication. Galvanized malleable iron or heavy gauge press steel post and
frame hinges. Match gate fabric to that of the fence system.
A. Hinges: Non-lift-off type, offset to permit 180-degree swing, and of suitable size and weight to
support gate. Provide 1-1/2 pair of hinges for each leaf over 6 feet high.
B. Latch: Provide plunger bar type complete with flush plate set in concrete for all double gates
and single gates over 10 feet. Padlock eye shall be an integral part of latch construction.
1. Provide plunger bar complete with flush plate set in concrete on each gate leaf
2. Provide flush plate set in concrete for both the fully open position and full closed position
B. Stretcher Bars: One piece equal to full height of fabric, minimum cross-section 3/16 inch by
3/4 inch.
C. Metal Bands (for stretcher bars): Steel, wrought iron, or malleable iron, to secure stretcher bars
to end, corner, pull and gate posts.
D. Wire Ties:
1. For tying fabric to line posts, rails and braces: 9-gauge steel wire.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions, with Installer present, for compliance with requirements for a
verified survey of property lines and legal boundaries, site clearing, earthwork, pavement work
and other conditions affecting performance:
1. Begin installation in general site areas or those not directly adjacent to the playing field
only after final grading including topsoiling and paving is completed in that area or as
otherwise permitted by Engineer.
2. For installation directly adjacent to the playing field, coordinate footing installation timing
with final installation of playing field materials so as not to contaminate, destroy or displace
these playing field materials.
3. If unsatisfactory conditions are present, proceed with installation only after they have been
corrected.
3.2 PREPARATION
A. Coordinate fence and gate installation with completion of finished grading and installation of
adjacent finish field materials.
B. Stake locations of fence lines, gates and terminal posts. Do not exceed intervals of 500 feet or
line of sight between stakes. Indicate locations of utilities, irrigation system, underground
structures, benchmarks and property monuments.
3.3 INSTALLATION
A. Space posts equidistant in the fence line with a maximum of 10 feet on center or as shown on
Drawings.
C. Setting Posts and Footings at Concrete Areas: Set posts in center of hole. Embed post so that
bottom of post is flush with the bottom of concrete footing and in gravel drainage layer. Fill hole
with concrete. Plumb and align posts. Vibrate or tamp concrete for consolidation. Finish
elevation on top of footing to be coordinated with construction of concrete adjacent to posts or as
shown on drawings. Do not attach fabric to posts until concrete has cured a minimum of 7 days.
D. Setting Posts and Footings at Warning Track Areas: Set posts in center of hole. Embed post so
that bottom of post is flush with the bottom of concrete footing and in gravel drainage layer. Fill
hole with concrete. Plumb and align posts. Vibrate or tamp concrete for consolidation. Finish
elevation on top of footing to be set below finish grade. Do not attach fabric to posts until
concrete has cured a minimum of 7 days.
E. Setting Posts and Footings in Grass Areas: Set posts in center of hole. Embed post so that
bottom of post is flush the bottom of concrete footing and in gravel drainage layer. Fill hole with
concrete. Plumb and align posts. Vibrate or tamp concrete for consolidation. Finish concrete in
a dome shape above ground to shed water. Do not attach fabric to posts until concrete has
cured a minimum of 7 days.
F. Locate corner posts at corners and at changes in direction. Use pull posts at all abrupt changes
in grade and at intervals no greater than 500 feet. On runs over 500 feet, space pull posts
evenly between corner or end posts. On long curves, space pull posts so that the strain of the
fence will not bend the line posts.
G. Install top rail continuously through post caps or extension arms, bending to radius for curved
runs. Install expansion couplings as recommended by fencing manufacturers.
H. Install intermediate rails in one piece between posts and flush with post on fabric side using
special offset fittings where necessary.
I. Diagonally brace corner posts, pull posts, and terminal posts to adjacent line posts with truss
rods and turnbuckles.
J. Attach fabric to playing field side of fence. Bottom of fabric to be set on finished grade of curb,
track, or playing field except when indicated otherwise. Thread stretcher bars through fabric
using one bar for each gate and end post and two for each corner and pull post. Pull fabric tight
so that the maximum deflection of fabric is 2 inches when a 30-pound pull is exerted
perpendicular to the center of a panel. Maintain tension by securing stretcher bars to posts with
metal bands spaced 15 inches on center. Fasten fabric to steel framework with wire ties spaced
12 inches on center for line posts and 24 inches on center for rails and braces. Bend back wire
ends to prevent injury. Tighten stretcher bar bands, wire ties, and other fasteners securely.
K. Attach fabric to security side of fence for lawn areas. Maintain a maximum 1 inch clearance
above finished grade except when indicated otherwise. Thread stretcher bars through fabric
using one bar for each gate and end post and two for each corner and pull post. Pull fabric tight
so that the maximum deflection of fabric is 2 inches when a 30-pound pull is exerted
perpendicular to the center of a panel. Maintain tension by securing stretcher bars to posts with
metal bands spaced 15 inches on center. Fasten fabric to steel framework with wire ties spaced
12 inches on center for line posts and 24 inches on center for rails and braces. Bend back wire
ends to prevent injury. Tighten stretcher bar bands, wire ties, and other fasteners securely.
M. Install gates plumb and level and adjust for full opening without interference. Install ground-set
items in concrete for anchorage, as recommended by fence manufacturer. Adjust hardware for
smooth operation and lubricate where necessary. Attach fabric as for fencing. Install ground-set
items in concrete as shown on the drawings.
N. Touch Up: Small nicks or other blemishes shall be touched up with paint materials suitable for
and matching the finish of the damaged material. Severely damaged fencing/gates deemed as
unacceptable at the sole discretion of the Owner or its representatives shall be replaced at the
contractor’s expense.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. Work includes furnishing and installing modular concrete block retaining wall units to the lines and
grades designated on the construction drawings and as specified herein.
B. Reference Standards
1. ASTM C1372 Standard Specification for Segmental Retaining Wall Units.
2. ASTM C1262 Evaluating the Freeze thaw Durability of Manufactured CMU’s and Related
concrete Units
3. ASTM D698 Moisture Density Relationship for Soils, Standard Method
4. ASTM D422 Gradation of Soils
5. ASTM C140 Sample and Testing concrete Masonry Units
A. Preinstallation Conference: Conduct conference at 400 High School Drive, Boone, NC.
B. Samples: For each color and texture of concrete unit specified. Submit full-size unit.
B. Contractor shall submit stamped and signed shop drawings by a licensed professional engineer for all
project related retaining walls.
C. Product Certificates: For each type of modular concrete block retaining wall unit and soil
reinforcement from manufacturer.
1. Include test data for shear strength between modular concrete block retaining wall units
according to ASTM D6916.
2. Include test data for connection strength between modular concrete block retaining wall units
and soil reinforcement according to ASTM D6638.
D. Product Test Reports: For each type of modular concrete block retaining wall unit and soil
reinforcement, for tests performed by a qualified testing agency.
1. Include test data for freeze-thaw durability of modular concrete block retaining wall units.
2. Include test data for shear strength between modular concrete block retaining wall units
according to ASTM D6916.
3. Include test data for connection strength between modular concrete block retaining wall units
and soil reinforcement according to ASTM D6638.
A. Testing Agency Qualifications: Qualified according to ASTM E329 for testing indicated.
A. Preconstruction Testing Service: Engage a qualified testing agency to perform the following
preconstruction testing:
1. Test soil reinforcement and backfill materials for pullout resistance according to ASTM D6706.
2. Test soil reinforcement and backfill materials for coefficient of friction according to
ASTM D5321.
A. Check the materials upon delivery to assure proper material has been received.
B. Prevent excessive mud, cementitious material, and like construction debris from coming in contact
with the materials.
C. Protect the materials from damage. Damaged material shall not be incorporated in the project (ASTM
C1372).
D. Store and handle concrete units and accessories to prevent deterioration or damage due to
contaminants, breaking, chipping, or other causes.
E. Store geosynthetics in manufacturer's original packaging with labels intact. Store and handle
geosynthetics to prevent deterioration or damage due to sunlight, chemicals, flames, temperatures
above 160 deg F (71 deg C) or below 32 deg F (0 deg C), and other conditions that might damage
them. Verify identification of geosynthetics before use, and examine them for defects as material is
placed.
A. Contractors shall be trained and certified by local manufacturer or equivalent accredited organization.
1. Allan Block and NCMA have certification programs that are accredited. Identify when
advanced certification levels are appropriate based on complexity and criticality of project
application.
2. Contractors shall provide a list of projects they have completed.
A. Basis of Design: Design of modular concrete block retaining walls is based on products indicated. If
comparable products of another manufacturer are proposed, engage a qualified professional engineer,
as defined in Section 014000 "Quality Requirements," to design modular concrete block retaining
walls.
B. Delegated Design: Engage a qualified professional engineer, as defined in Section 014000 "Quality
Requirements," to design modular concrete block retaining walls.
C. Compliance Review: Qualified professional engineer responsible for modular concrete block
retaining wall design shall review and approve submittals and source and field quality-control reports
for compliance of materials and construction with design.
D. Structural Performance: Engineering design shall be based on the following loads and be according to
NCMA's "Design Manual for Segmental Retaining Walls."
1. Gravity loads due to soil pressures resulting from grades and sloped backfill indicated.
2. Superimposed loads (surcharge) indicated on Drawings.
A. The basis of design for the wall units shall be Allan Block Retaining Wall units as produced by a
licensed manufacturer or approved equal.
B. Wall units shall have minimum 28 day compressive strength of 3000 psi (20.7 MPa) in accordance
with ASTM C1372. The concrete units shall have adequate freeze-thaw protection with an average
absorption rate in accordance with ASTM C1372 or an average absorption rate of 7.5 lb./ft³ (120
kg/m³) for northern climates and 10 lb./ft³ (160 kg/m³) for southern climates.
C. Exterior dimensions shall be uniform and consistent. Maximum dimensional deviations on the height
of any two units shall be 0.125 in. (3 mm).
D. Wall units shall provide a minimum of 110 lbs total weight per square foot of wall face area (555
kg/m²). Hollow cores to be filled with wall rock and compacted by using plate compactor on top of
wall units (see section 3.4). Unit weight of wall rock in cores may be less than 100% depending on
compacted base.
F. Freeze Thaw Durability: Like all concrete products, dry-cast concrete SRW units are susceptible to
freeze-thaw degradation with exposure to de-icing salts and cold temperature. This is a concern in
northern tier states that use deicing salts. Based on good performance experience by several agencies,
ASTM C1372, Standard Specification for Segmental Retaining Wall Units should be used as a
model, except that the compressive strength for the units should be increased to a minimum of 4,000
– 5,800 psi (28 - 40 MPa) unless local requirements dictate higher levels. Also, maximum water
absorption should be reduced and requirements for freeze-thaw testing increased.
1. Require a current passing ASTM C1262 or equivalent governing standard or public authority,
test report from material supplier in northern or cold weather climates.
2. See the Best Practices for SRW Design document for detailed information on freeze thaw
durability testing criteria and regional temperature and exposure severity figures and tables to
define the appropriate zone and requirements for the project.
A. Wall Rock
1. Material must be well-graded compactable aggregate, 0.25 in. to 1.5 in., (6 mm - 38 mm) with
no more than 10% passing the #200 sieve. (ASTM D422)
2. Material behind and within the blocks may be the same material.
B. Infill Soil
1. Infill material shall be site excavated soils when approved by the on-site soils engineer unless
otherwise specified in the drawings. Unsuitable soils for backfill (heavy clays or organic soils)
shall not be used in the reinforced soil mass. Fine grained cohesive soils with friction angle (ф)
less than 31 degrees with a PI ranging between 6 and 20 and LL from 30 to 40, may be used in
wall construction, but additional backfilling, compaction and water management efforts are
required. Poorly graded sands, expansive clays and/or soils with a plasticity index (PI) greater
than 20 or a liquid limit (LL) greater than 40 should not be used in wall construction.
A. Factory test and inspect each roll of soil reinforcement for minimum average roll values for
geosynthetic index property tests, including the following:
1. Weight.
2. Grab or single-rib strength.
3. Aperture opening.
4. Rib or yarn size.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions, with Installer present, for compliance with requirements for
excavation tolerances, condition of subgrades, and other conditions affecting performance of the
Work.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 EXCAVATION
A. Contractor shall excavate to the lines and grades shown on the construction drawings. Contractor
shall use caution not to over-excavate beyond the lines shown, or to disturb the base elevations
beyond those shown.
B. Contractor shall verify locations of existing structures and utilities prior to excavation. Contractor
shall ensure all surrounding structures are protected from the effects of wall excavation.
B. Foundation soil shall be excavated as dimensioned on the plans and compacted to a minimum of 95%
of Standard Proctor (ASTM D698) prior to placement of the base material.
C. Foundation soil shall be examined by the on-site soils engineer to ensure that the actual foundation
soil strength meets or exceeds assumed design strength. Soil not meeting the required strength shall
be removed and replaced with acceptable material.
3.4 BASE
A. The base material shall be the same as the Wall Rock material (Section 2.3) or a low permeable
granular material.
B. Base material shall be placed as shown on the construction drawing. Top of base shall be located to
allow bottom wall units to be buried to proper depths as per wall heights and specifications.
C. Base material shall be installed on undisturbed native soils or suitable replacement fills compacted to
a minimum of 95% Standard Proctor (ASTM D698).
D. Base shall be compacted at 95% Standard Proctor (ASTM D698) to provide a level hard surface on
which to place the first course of blocks. The base shall be constructed to ensure proper wall
embedment and the final elevation shown on the plans. Well-graded sand can be used to smooth the
top 1/2 in. (13 mm) on the base material.
E. Base material shall be a 4 in. (100 mm) minimum depth for walls under 4 ft. (1.2 m) and a 6 in. (150
mm) minimum depth for walls over 4 ft. (1.2 m).
A. General: Place units according to NCMA's "Segmental Retaining Wall Installation Guide" and
modular concrete block retaining wall unit manufacturer's written instructions.
1. Install units in accordance with the manufacturer’s instructions and recommendations for the
specific concrete retaining wall unit, and as specified herein.
2. Form corners and ends by using special units.
B. Ensure that units are in full contact with base. Proper care shall be taken to develop straight lines and
smooth curves on base course as per wall layout.
C. Do not use units with chips, cracks, or other defects that are visible at a distance of 20 feet (6 m)
where such defects are exposed in the completed Work.
D. Leveling Base: Place and compact base material to thickness indicated and with not less than 95
percent maximum dry unit weight according to ASTM D698.
E. Fill all cores and cavities and a minimum of 12 in. (300 mm) behind the base course with wall rock.
Use infill soils behind the wall rock and approved soils in front of the base course to firmly lock in
place. Check again for level and alignment. Use a plate compactor to consolidate the area behind the
base course. All excess material shall be swept from top of units.
G. For taller wall applications, structural fill should be specified for a minimum bottom 1/3 to 1/2 of the
reinforced fill. If structural fill is not utilized in the reinforced mass, the depth of wall rock behind
the block should be increased. See the Best Practices for SRW Design document.
H. The consolidation zone shall be defined as 3 ft (0.9 m) behind the wall. Compaction within the
consolidation zone shall be accomplished by using a hand operated plate compactor and shall begin
by running the plate compactor directly on the block and then compacting in parallel paths from the
wall face until the entire consolidation zone has been compacted. A minimum of two passes of the
plate compactor are required with maximum lifts of 8 in. (200 mm). Expansive or fine-grained soils
may require additional compaction passes and/or specific compaction equipment such as a sheepsfoot
roller. Maximum lifts of 4 in. (100 mm) may be required to achieve adequate compaction within the
consolidation zone. Employ methods using lightweight compaction equipment that will not disrupt
the stability or batter of the wall. Final compaction requirements in the consolidation zone shall be
established by the engineer of record.
I. Install each subsequent course in like manner. Repeat procedure to the extent of wall height.
J. As with any construction work, some deviation from construction drawing alignments will occur.
Variability in construction of SRWs is approximately equal to that of cast-in-place concrete retaining
walls. As opposed to cast-in-place concrete walls, alignment of SRWs can be simply corrected or
modified during construction. Based upon examination of numerous completed SRWs, the following
recommended minimum tolerances can be achieved with good construction techniques.
Vertical Control - ±1.25 in. (32 mm) max over 10 ft. (3 m) distance
Horizontal Location Control - straight lines ±1.25 in. (32 mm) over a 10 ft. (3 m) distance
Rotation - from established plan wall batter: ±2.0°
K. Geogrid Installation
1. Install Allan Block wall to designated height of first geogrid layer. Backfill and compact the
wall rock and infill soil in layers not to exceed 8 in. (200 mm) lifts behind wall to depth equal
to designed grid length before grid is installed.
2. Cut geogrid to designed embedment length and place on top of the Allan Block units to back
edge of the raised front lip or within 1 in. (25 mm) of the concrete retaining wall face when
using AB Fieldstone. Extend away from wall approximately 3% above horizontal on
compacted infill soils.
3. Lay geogrid at the proper elevation and orientations shown on the construction drawings or as
directed by the wall design engineer.
4. Correct orientation of the geogrid shall be verified by the contractor and on-site soils engineer.
Strength direction is typically perpendicular to wall face.
5. Follow manufacturer’s guidelines for overlap requirements. In curves and corners, layout shall
be as specified in Design Detail 9-12: Using Grid with Corners and Curves, see page 14 of the
AB Spec Book.
6. Place next course of Allan Block on top of grid and fill block cores with wall rock to lock in
place. Remove slack and folds in grid and stake to hold in place.
A. Infill soil shall be placed in lifts and compacted as specified under Section 1, Part 3.4, Unit
Installation.
B. Infill soil shall be placed, spread and compacted in such a manner that minimizes the development of
slack or movement of the geogrid.
C. Only hand-operated compaction equipment shall be allowed within 3 ft. (0.9 m) behind the wall. This
area shall be defined as the consolidation zone. Compaction in this zone shall begin by running the
plate compactor directly on the block and then compacting in parallel paths from the wall face back,
until the entire consolidation zone has been compacted. A minimum of two passes of the plate
compactor are required with maximum lifts of 8 in. (200 mm). Section 1, Part 3.4 E, Page 3.
D. When fill is placed and compaction cannot be defined in terms of Standard Proctor Density, then
compaction shall be performed using ordinary compaction process and compacted so that no
deformation is observed from the compaction equipment or to the satisfaction of the engineer of
record or the site soils engineer.
E. Tracked construction equipment shall not be operated directly on the geogrid. A minimum fill
thickness of 6 in. (150 mm) is required prior to operation of tracked vehicles over the geogrid.
Turning of tracked vehicles should be kept to a minimum to prevent tracks from displacing the fill
and damaging the geogrid.
F. Rubber-tired equipment may pass over the geogrid reinforcement at slow speeds, less than 10 mph
(16 Km/h). Sudden braking and sharp turning shall be avoided.
G. The infill soil shall be compacted to achieve 95% Standard Proctor (ASTM D698). Soil tests of the
infill soil shall be submitted to the on-site soils engineer for review and approval prior to the
placement of any material. The contractor is responsible for achieving the specified compaction
requirements. The on-site soils engineer may direct the contractor to remove, correct or amend any
soil found not in compliance with these written specifications.
I. Independent firm to keep inspection log and provide written reports at predetermined intervals to the
owner.
J. Testing frequency should be set to establish a proper compaction protocol to consistently achieve the
minimum compaction requirements set by the design requirements. If full time inspection and testing
at 8 inch (20 cm) lifts is not provided, then the following testing frequency should be followed:
1. One test for every 8 inches (20 cm) of vertical fill placed and compacted, for every 25 lineal
feet (7.6 m) of retaining wall length, starting on the first course of block.
2. Vary compaction test locations to cover the entire area of reinforced zone; including the area
compacted by the hand-operated compaction equipment.
3. Once protocol is deemed acceptable, testing can be conducted randomly at locations and
frequencies determined by the on-site soils engineer.
K. Slopes above the wall must be compacted and checked in a similar manner.
A. Variation from Level: For bed-joint lines along walls, do not exceed 1-1/4 inches in 10 feet (32 mm
in 3 m), 3 inches (75 mm) maximum.
B. Variation from Indicated Batter: For slope of wall face, do not vary from indicated slope by more
than 1-1/4 inches in 10 feet (32 mm in 3 m).
C. Variation from Indicated Wall Line: For walls indicated as straight, do not vary from straight line by
more than 1-1/4 inches in 10 feet (32 mm in 3 m).
A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.
B. Comply with requirements in Section 312000 "Earth Moving" for field quality control.
1. In each compacted backfill layer, perform at least one field in-place compaction test for each
300 feet or less of modular concrete block retaining wall length.
3.9 ADJUSTING
A. Remove and replace modular concrete block retaining wall construction of the following
descriptions:
1. Broken, chipped, stained, or otherwise damaged units. Units may be repaired if Architect
approves methods and results.
2. Modular concrete block retaining walls that do not match approved Samples.
3. Modular concrete block retaining walls that do not comply with other requirements indicated.
B. Replace units so modular concrete block retaining wall matches approved Samples, complies with
other requirements, and shows no evidence of replacement.
PART 1 – GENERAL
1.1 SUMMARY
A. The work of this Section consists of providing and installing an underground irrigation system main
lines as shown and specified. The work includes:
1. Automatic irrigation system main including piping, valves, fittings, thrust blocks, and
accessories to be installed.
2. Control wire and sleeving.
3. Testing.
4. Excavating and backfilling irrigation work.
5. Install tracer wire along with all non-metallic piping for tracking purposes.
A. Materials, equipment, and methods of installation shall comply with the following codes and
standards:
1. All local and State codes.
2. National Fire Protection Association, (NFPA): National Electrical code.
3. American Society For Testing And Materials, (ASTM).
4. National Sanitation Foundation, (NSF).
5. The Irrigation Association, (IA).
B. Installer's qualifications: minimum of five (5) years experience installing irrigation systems of
comparable size. The irrigation system contractor shall have an installation crew consisting of a
minimum of three (3) persons who each have a minimum of three years experience installing
irrigation systems.
1. The contractor shall be able to demonstrate his ability to perform emergency or warranty repair
work within a minimum of 24 hours notice from the city. The contractor shall have a dedicated
service department independent from his installation crews.
2. The contractor must provide a list of the last 3 projects completed within the last 2 years that
are of similar size and complexity. Name, address and phone numbers shall be included.
1.3 SUBMITTALS
B. Submit manufacturer's product data and installation instructions for each of the system components
including but not limited to Included but not limited to the following: irrigation system heads,
manual, remote control and quick coupling valves, valve boxes, fittings, wire, wire connectors, pipe
and appurtenances, etc.
C. Upon irrigation system acceptance, submit five (5) copies of written operating and maintenance
instructions, including winterization procedure. Provide format and contents as directed by the
Engineer.
D. Record Drawings:
1. The Contractor shall provide and keep up to date a complete set of "AS Built" record set of
prints which shall be corrected as the work progresses, and show every change from the
A. Deliver irrigation system components in manufacturer's original undamaged and unopened containers
with labels intact and legible.
B. Deliver plastic piping in bundles, packaged to provide adequate protection of pipe ends.
D. Provide secure, locked storage for valves, and similar components that cannot be immediately
replaced, to prevent installation delays.
A. Known underground and surface utility lines are indicated on other drawings. Unknown utilities may
exist. It is the contractor’s responsibility to have all utilities located before the commencement of
construction activity.
B. Protect existing trees, plants, lawns, and other features designated to remain as part of the final land-
scape work.
C. Promptly repair damage to adjacent facilities caused by irrigation system work operations. The cost
of repairs shall be at the Contractor's expense.
D. Minor adjustments in system layout may be necessary to clear existing and proposed fixed
obstructions. Final system layout shall be acceptable to the Landscape Architect.
A. For a period of one (1) year from the date of final acceptance of the irrigation system, the contractor
shall promptly furnish and install any parts which prove defective due to faulty product or faulty
installation by the contractor.
B. During the warranty period, the contractor shall extend to the Owner, any and all warranties that
apply to equipment found to be defective in either materials or workmanship, as extended by the
manufacturer and/or distributor to the contractor. The limits of this equipment warranty shall be
expressly stated by the appropriate manufacturer/distributor in writing.
1.7 COORDINATION
A. Coordinate work of this Section with that of other trades, under this and other Contracts with the
Owner, affecting or affected by this work, and cooperate with the other trades as is necessary to
assure the steady progress of work.
B. Before proceeding with installation work, inspect all project conditions and all work of other trades to
assure that all such conditions and work are suitable to satisfactorily receive the work of this Section
and notify the Landscape Architect in writing of any which are not. Do not proceed further until
corrective work has been completed or waived.
C. Do not interrupt existing services without Owner’s approval. Schedule interruptions in advance,
according to Owner’s instructions. Interruptions shall be scheduled at such times of day and work so
that they have minimal impact on Owner’s operations.
PART 2 – PRODUCTS
B. Manufacturers’ products shall conform to the specifications and shall be deemed acceptable by
the Landscape Architect.
C. Approval: Wherever the terms “approval,” “approved” or “or equal” are used in the
specifications, they shall be the approval of the Owner in writing. No substitution of material
from those specified on the plans and in the specifications shall be permitted without the written
approval of the Owner. Any request for substitutions of specified materials must be submitted in
writing by the Contractor to the Owner no less than 5 business days prior to the bid date. The
Owner will notify the Contractor of approved substitutions in writing. The alternate product
submittal shall include catalog cut sheets, performance specifications and written notification
indicating purpose of the submittal.
2.2 MATERIALS
A. General: Contractor/bidder shall submit and install a single manufacturer for the following components:
1. Irrigation sprinkler heads, automatic controller system (controller, remote control valves, radio
system, flow sensors, rain sensors).
2. Provide only new materials, without flaws or defects and of the highest quality of their
specified class and kind.
C. Nipples:
1. Plastic: Factory-threaded Schedule 80, Type 1, Grade 1 polyvinyl chloride (PVC) pipe,
threaded both ends. Pipe shall be in conformance with ASTM D1784 and D1785, gray color.
2. Metallic: Schedule 40 red brass (35% copper, 15% zinc) pipe, threaded both ends. Pipe shall be
in accordance with ASTM B43. Fittings shall be of U.S. manufacture.
G. Thrust Blocks: Use 3,000 PSI concrete and 2-mil plastic to wrap fittings and pipe.
I. Irrigation Sprinklers
1. General: All heads shall be as specified on the drawings or approved equal. Nozzle patterns are
indicated and shown; however, specific site conditions may require that different nozzle
patterns be used. Contractor shall adjust patterns to provide adequate coverage for misting or
cooling of field area. All heads shown on the drawings shall be installed and have the following
minimum characteristics:
2. Rotary Sprinklers:
a. Rotary gear driven.
b. Stainless Steel riser.
c. Sprinklers with a radius over 45’ shall have available twelve (12) nozzles discharging
from 5.1 to 26.9 GPM at 70 psi. Sprinklers with a radius of 45’ or less shall have
available eight (8) nozzles discharging from 1.5 to 8.0 GPM at 45 psi.
d. The nozzles shall have the primary and secondary orifices together in an integral unit and
shall be color-coded to identify nozzle size.
K. Rain Switch
1. Solar Sync:
a. The Solar Sync shall automatically adjust run times for controller stations based on a
local evapo-transpiration sensor, connected to a compatible automatic irrigation
controller via SmartPort interface.
b. The Solar Sync shall include only local evapo-transpiration data, “local data” being
defined as sensed climatological conditions within the immediate coverage area of the
irrigation system, from a sensor dedicated to that purpose. The Solar Sync shall not
require broadcast, subscription, or other generalized weather data, and shall function as a
standalone ET-based irrigation system when directly connected to a compatible automatic
irrigation controller of up to 48 stations.
c. The Solar Sync shall consist of two physical components, including a Solar Sync Sensor
mounted in an optimum location for measurement of climatological data, and a module,
containing database information which shall be connected to the irrigation controller’s
SmartPort.
d. The Solar Sync Sensor shall be mounted within 200 ft./60m of the irrigation controller.
The Solar Sync Sensor shall include individual sensors for solar radiation, and air
temperature, and shall also include a rain sensor. The rain sensor shall be capable of
interrupting the power from the irrigation controller to the valves when rainfall exceeds a
pre-selected amount.
e. The rain sensor circuitry shall utilize 2 sets of hygroscopic disks to activate switches in
the unit. One switch will be for the total rainfall compensation unit and the other for the
Quick Response unit. The Quick Response unit will turn off the irrigation system
within 5 minutes of the onset of precipitation, depending on the intensity.
f. The sensor shall be adjustable by turning a plastic collar on the device that regulates an
opening, thus varying the rate of evaporation from the disks.
g. In addition, the built-in temperature sensor shall be capable of interrupting the power
from the irrigation controller to the valves when ambient air temperature falls below 37
degrees Fahrenheit (3 degrees Centigrade).
h. All sensors shall be integrated into a single array, and shall be housed in an UV and
corrosion resistant plastic casing.
L. Grounding
1. The controller shall be grounded to 10 OHMS or less to insure proper surge and lightning
protection.
2. Grounding system shall include U.L. listed 5/8" x '10 copper clad ground rod; 4"x 96"
grounding plate with '25 of #4 bare copper wire and 100 pounds of grounding enhancing
material and Cadweld GT1161G igniter.
M. Control Wire:
1. Electrical control and common wire from the controller to the electric valves shall be type UF,
600 volt, PE coated direct burial single strand solid copper wire, sized at 14 gauge for zone
wire and 12 gauge for the common wire Provide one color wire for each of the following:
a. Zone control valves.
b. Common wire.
c. Spare wire.
2. Power wire shall be sized 10/2-grd. The power wire shall be multi conductor with ground UL
approved, type UF for direct bury. The wire shall be by Paige Electric Corporation or approved
equal.
3. All wire within building enclosures shall be installed in electrical conduit. Conduit shall be of
steel construction. Grounding wire shall have a separate conduit out to grounding grid.
4. Wire connectors for 24 volt control wiring shall be as manufactured by 3M, Model No. DBY/R-6.
5. Utility Warning Tape: 5 mil, 2” (min.) detectable warning tape. Color code for utility marking
tape – irrigation blue with white stripe.
N. Accessories:
1. Drainage fill shall be 1/2" to 3/4" crushed stone.
a. Fill shall be clean soil free of stones larger than 2" diameter, foreign matter, organic
material and debris.
b. Provide imported fill material as required to complete the work. Obtain rights and pay all
costs for imported materials.
c. Suitable excavated materials removed to accommodate the irrigation system work may be
used as fill material subject to the Engineer's review and acceptance.
PART 3 – EXECUTION
3.1 INSPECTION
A. Examine final grades and installation conditions. Do not start irrigation system work until
unsatisfactory conditions are corrected.
A. Layout and stake the location of each pipe run and all valves. Obtain Landscape Architect’s
acceptance of layout prior to excavating.
B. All sleeves required for the installation of the irrigation system are to be installed by the general
contractor. Wires are to be installed in separate sleeves.
3.3 INSTALLATION
B. Plastic Pipe:
1. Pipelines shall be installed of the size shown on the drawings and/or specifications and of the
materials and workmanship herein specified.
D. Wire:
1. All wiring located outside buildings is to be installed in the piping trenches wherever possible.
Approved wire ties shall be utilized approximately every 20' on wire runs installed in main line
trenches or wire trenches.
2. All wires to be spliced to requirements of local and minimum regulations, or to the following
specification. All splices shall be made by baring a minimum of 3/4" of copper conductor
twisted together, connected and sealed with an approved splice kit. Procedures recommended
by manufacturer shall be strictly followed. At splice location, slack shall allow the splice to be
raised a minimum of 24" for inspection. Any underground splices not located at control valve
sites shall be housed in a 10” diameter valve box for access.
3. Wire shall be installed with at least 1% slack and have expansion loops at end of 250' runs.
Wire shall not be yanked, stretched, or excessively pulled during installation. Wire shall be
laid on a firm, even bed in the trench, which shall support the entire length. The Contractor
shall take strict precautions to ensure that wires are not cut, scraped, or nicked during
installation. Wire shall be laid above and to one side of the main line pipe, never directly over
the pipe. Wherever possible, wire shall be laid on the same side of the trench throughout the
entire job. All wiring shall be installed with a minimum depth of cover of 12".
4. All wiring shall be installed in accordance with all local, State and National codes.
E. Sleeves:
1. All sleeves for installation of the irrigation system are to be installed by the general contractor.
All wire shall be installed in separate sleeves.
F. Testing:
1. The Contractor shall be responsible for all hydraulic pressure testing of main lines and lateral
lines. The testing shall be on a continuous basis commencing when the first section of the
installation is complete and available for testing and prior to the installation of the pipe
insulation. Final testing of the whole system under full operating conditions to be done
following complete installation of all main and lateral piping, valves and sprinklers.
2. Prior to testing of the main line pipe, pipe shall be backfilled. Testing for all main line pipe and
interior lateral pipe shall consist of a continuous application of water at a pressure of 100 PSI to
the piping for a one hour period without visual evidence of leaks. If a leak is discovered within
this period, the Contractor shall immediately repair the break and the system then retested for
H. Service:
1. The contractor shall be responsible for the winterization of the system and the spring activation
of the system during the one year warranty period.
A. Transport unsuitable excavated material, including rock, to designated disposal areas. Stockpile or
spread as directed. Remove from site and legally dispose of trash and debris.
3.5 ACCEPTANCE
B. Prior to the final acceptance of the irrigation system, the Contractor shall submit to the Owner, three
(3) copies of written operating and maintenance instructions. The manuals shall include an index
sheet stating the Contractor's name, address, telephone number and person to contact, duration of
warranty period and an equipment list providing the manufacturer' name, make and model number,
the name and address of local manufacturer's representative, spare parts list in detail, and detailed
operating and maintenance instructions for the major equipment. The manual also shall include a
detailed description of the winter blowout and spring start-up procedures.
3.6 CLEANING
A. Perform cleaning during installation of the work and upon completion of the work. Remove from site
all excess materials, soil, debris, and equipment. Repair damage resulting from irrigation system
installation.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
1.2 REFERENCES
B. ASTM B221: ASTM International Standard Specification for Aluminum and Aluminum-Alloy
Extruded Bars, Rods, Wire, Profiles, and Tubes.
1.3 DEFINITIONS
A. Balled and Burlapped Stock: Exterior plants dug with firm, natural balls of earth in which they are
grown, with ball size not less than diameter and depth recommended by ANSI Z60.1 for type and size
of tree or shrub required; wrapped, tied, rigidly supported, and drum-laced as recommended by ANSI
Z60.
B. Balled and Potted Stock: Exterior plants dug with firm, natural balls of earth in which they are grown
and placed, unbroken, in a container. Ball size is not less than diameter and depth recommended by
ANSI Z60.1 for type and size of exterior plant required.
D. Container-Grown Stock: Healthy, vigorous, well-rooted exterior plants grown in a container with
well-established root system reaching sides of container and maintaining a firm ball when removed
from container. Container shall be rigid enough to hold ball shape and protect root mass during
shipping and be sized according to ANSI Z60.1 for kind, type, and size of exterior plant required.
E. Fabric Bag-Grown Stock: Healthy, vigorous, well-rooted exterior plants established and grown in-
ground in a porous fabric bag with well-established root system reaching sides of fabric bag. Fabric
bag size is not less than diameter, depth, and volume required by ANSI Z60.1 for type and size of
exterior plant.
F. Root collar (root crown, root flare, trunk flare, flare): The region at the base of the trunk where the
majority of the structural roots join the plant stem, usually at or near ground level.
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1.4 SUBMITTALS
A. Before plant material is shipped to the project site, submit the following:
1. A complete itemized list of all plants including the source of supply and nursery certificates.
2. Photographs of plant material.
C. Photographs: Submit photographs of plants and mulches prior to Observation, as listed in Quality
Assurance below. Photographs shall include a person holding a clearly marked measuring rod next to
plants and mulches. Photographs shall exhibit the size, growth habit, and general visual quality of
plants. Photographs of dense clusters of plants, in which one plant is not distinguishable from
another, are not acceptable. Digital photographs submitted via email are acceptable.
1. At the request of the Owner, the Landscape Architect/Engineer may observe the plant and
mulch material at place of growth in lieu of photographs.
D. Material Test Reports: For existing surface soil and/or imported topsoil as required by Section “Soil
Preparation”
E. Product Certificates: For each type of manufactured product, signed by product manufacturer, and
complying with the following:
1. Manufacturer's certified analysis for standard products.
2. Analysis of other materials by a recognized laboratory made according to methods established
by the Association of Official Analytical Chemists, where applicable.
I. Maintenance bond: Contractor shall provide list of items, quantities, and cost to be performed during
the maintenance period. Once approved by the owner, the contract shall submit a formal performance
bond.
A. Installer Qualifications: A qualified landscape installer whose work has resulted in successful
establishment of exterior plants on similar projects:
1. Installer's Field Supervision: Require Installer to maintain an experienced full-time, English-
speaking, supervisor on Project site when exterior planting and regular maintenance is in progress.
2. Installer must have a minimum of three (3) years’ experience in this type of landscaping.
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3. Installer must have installed previous projects in similar size and scope as this project and
provide a listing of projects including name and contact person with phone number or email
address.
B. Provide quality, size, genus, species, and variety of exterior plants indicated on the plans, complying
with applicable requirements in ANSI Z60.1, "American Standard for Nursery Stock."
1. Substitutions of plants will not be permitted unless authorized in writing by the Landscape
Architect/Engineer prior to purchase for this Project.
C. Tree and Shrub Measurements: Measure according to ANSI Z60.1 with branches and trunks or canes
in their normal position. Do not prune to obtain required sizes. Take caliper measurements 6 inches
above ground for trees up to 4-inch caliper size, and 12 inches above ground for larger sizes.
D. Measure main body of tree or shrub for height and spread; do not measure branches or roots tip-to-tip.
E. Observation: Landscape Architect/Engineer may observe trees and shrubs at site before planting for
compliance with requirements for genus, species, variety, size, and quality. Landscape
Architect/Engineer retains right to observe trees and shrubs further for size and condition of balls and
root systems, insects, injuries, and latent defects and to reject unsatisfactory or defective material at
any time during progress of work. Remove rejected trees or shrubs immediately from Project site.
Notify Landscape Architect/Engineer of sources of planting materials seven days in advance of
delivery to site.
J. Report suitability of topsoil for plant growth. State recommended quantities of nitrogen, phosphorus,
and potash nutrients and soil amendments to be added to product a satisfactory topsoil.
A. Store, irrigate, maintain, and otherwise protect balled and burlapped trees in a manner that prevents
mechanical injury and physiological stress between the time of digging and delivery. The trees and
shrubs shall be balled with firm, natural balls of soil and wrapped with burlap and tied in accordance
with ANSI Z60.1.
B. All container grown shrubs shall be healthy, vigorous, well rooted, and established in the container in
which they are growing. They shall have tops of good quality and be in a healthy growing condition.
A container shrub shall be in that container a sufficient time that fibrous roots are formed so the
shape will remain and the medium will hold together when removed from the container. All shrubs
sold in containers shall meet Contract Documents for both plant size and container size. The plant
size shall agree with sizes specified in the American Standard for Nursery Stock.
C. Groundcovers/perennials shall be supplied in pots or flats; plants shall be 1-year old cuttings
(minimum) with well-established root systems.
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D. Deliver exterior plants freshly dug. Immediately after digging up bare-root stock, pack root system in
wet straw, hay, or other suitable material to keep root system moist until planting.
E. Do not prune trees and shrubs before delivery, except as approved by Landscape Architect/Engineer.
Protect bark, branches, and root systems from sun scald, drying, sweating, whipping, and other
handling and tying damage. Do not bend or bind-tie trees or shrubs in such a manner as to destroy
their natural shape. Irrigate balled and burlapped plants thoroughly immediately prior to transport.
Provide protective covering of exterior plants during delivery. Do not drop exterior plants during
delivery.
F. Handle planting stock by root ball. Planting stock with cracked or broken root balls will not be
accepted.
H. Deliver exterior plants after preparations for planting have been completed and install immediately. If
planting is delayed more than six hours after delivery, set exterior plants trees in shade, protect from
weather and mechanical damage, and keep roots moist.
1. Heel-in bare-root stock. Soak roots in water for two hours if dried out.
2. Set balled stock on ground and cover ball with woodchip mulch or other acceptable material.
3. Do not remove container-grown stock from containers before time of planting.
4. Water root systems of exterior plants stored on-site with a fine-mist spray. Water as often as
necessary to maintain root systems in a moist condition.
I. Deliver fertilizer in manufacturer’s standard sized bags showing weight, analysis, and manufacturer’s
name. Store under a waterproof cover or in a dry place as approved by the Landscape
Architect/Engineer.
1.7 COORDINATION
A. Contractor is responsible for verifying plant quantities shown on the planting plan. Contractor is
responsible for filling all areas on plans shown to be planted on planting plan. Contractor shall
prepare his or her own quantity list from the plan(s). All ground cover, perennial, and annual beds are
to be filled at the specified spacing.
B. Planting Restrictions: Plant during one of the following periods. Coordinate planting periods with
maintenance periods to provide required maintenance from date of Substantial Completion:
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C. Weather Limitations: Proceed with planting only when existing and forecasted weather conditions
permit.
D. Coordination with Other Work: Coordinate planting with all other work of the project, including site
utilities and flatwork.
E. Coordination with Lawns: Plant trees and shrubs after finish grades are established and before
planting lawns, unless otherwise acceptable to Landscape Architect/Engineer. When planting trees
and shrubs after lawns, protect lawn areas and promptly repair damage caused by planting operations.
1.8 WARRANTY
A. Warranty: Warrant all exterior plants covered by this Section, for the warranty period indicated,
against defects including death and unsatisfactory growth, except for defects resulting from abuse by
Owner, or incidents that are beyond Contractor's control.
1. Warranty Period for Exterior Plants:
a. From date of Installation to Substantial Completion.
b. One (1) year from date of Substantial Completion.
2. Remove dead exterior plants immediately. Replace immediately unless required to plant in the
succeeding planting season.
3. Replace without cost to Owner, as soon as weather and soil conditions permit, exterior plants
that are more than 25 percent dead or in an unhealthy condition as determined by the
Landscape Architect/Engineer at end of warranty period.
1.9 MAINTENANCE
A. Maintenance Period for all exterior plants covered by this Section: Concurrent with Warranty Period
and same duration as Warranty Period. Maintenance requirements are itemized in Part 3 of this
Section. Begin maintenance immediately after each area is planted and continue until plantings are
acceptably healthy and well established, but for not less than maintenance period below.
C. Maintenance Period: 1 year (12 months) from the date of planting completion and acceptance and
approval by the Owner.
D. The contractor shall provide a performance bond for the value of the labor and materials provided
during the maintenance period.
PART 2 – PRODUCTS
A. General: Furnish nursery-grown trees and shrubs in accordance with good horticultural practices
under climatic conditions similar to those of the Project for at least two years, unless specifically
noted otherwise. Trees and shrubs shall comply with ANSI Z60.1, with healthy root systems
developed by transplanting or root pruning. Trees and shrubs shall exceed American Association of
Nurseryman standards for quality by being exceptionally heavy, uniform, so trained or favored in
development and appearance as to be superior in form, density and spread of branches, compactness,
and symmetry. Determination of quality shall be made by the Landscape Architect/Engineer.
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B. Provide well-shaped, fully branched, healthy, vigorous stock free of disease, insects, eggs, larvae, and
defects such as knots, sun scald, leaf spotting, injuries, abrasions, and disfigurement.
C. Trees shall be planted such that the root flare is 1 inch above adjacent grade unless the Drawings
indicate otherwise. Tree planting height shall be dictated by the actual root flare rather than the top of
rootball as received from growers or nurseries:
1. Tops of tree rootballs shall be no higher than 2 inches above the tops of main order tree roots.
2. If main order roots are buried greater than 2 inches but less than 4 inches below the top of tree
rootballs, Contractor must trim rootballs by carefully removing soil from the top of the
rootballs so that main order roots are within 2 inches of the top of rootball.
3. If main order roots are buried greater than 4 inches below the top of rootball, the tree will be
rejected, and the Contractor must remove the tree from the job site.
4. The Contractor is responsible for ensuring that trees received on site and planted on site meet
the aforementioned specifications regarding tree root flare and rootball. The Contractor is
responsible for ensuring that the Landscape Architect/Engineer has an opportunity to review
the tree root flares of trees in the grower’s field or nursery yard. If tree root flares are obscured
(due to trunk wrap or burlap or other obstructions), Landscape Architect/Engineer's acceptance
of trees in the grower's yard or nursery shall constitute acceptance of trees WITH THE
EXCEPTION of trees whose root flare is buried greater than 4 inches below top of rootball. In
the event that Contractor does not allow Landscape Architect/Engineer to visually observe tree
root flares during tree selection at grower's yard or nursery, Landscape Architect/Engineer
reserves the right to reject any tree delivered to the site if tree's root flare is buried greater than
4 inches below top of rootball, even if Landscape Architect/Engineer previously accepted said
trees at the grower's yard or nursery.
D. Grade: Provide trees and shrubs of sizes and grades complying with ANSI Z60.1 for type of trees and
shrubs required. Trees and shrubs of a larger size may be used if acceptable to Landscape
Architect/Engineer with a proportionate increase in size of roots or balls.
E. Label each tree and shrub with securely attached, waterproof tag bearing legible designation of
botanical and common name.
F. Label at least one tree and one shrub of each variety and caliper with a securely attached, waterproof
tag bearing legible designation of botanical and common name.
G. If formal arrangements or consecutive order of trees or shrubs is shown, select stock for uniform
height, branching height, and spread, and number label to assure symmetry in planting.
A. Shade Trees: Single-stem trees with straight trunk, well-balanced crown, and intact leader of height
and caliper indicated complying with ANSI Z60.1 for type of trees required. Provide balled and
burlapped, balled and potted, or container-grown trees. Branching Height: One-third to one-half of
tree height. For street trees, branching height shall be one half of tree height.
B. Small Upright or Spreading Trees: Branched or pruned naturally according to species and type with
relationship of caliper, height, and branching according to ANSI Z60.1. Stem form as follows: Stem
Form: Multistem, clump, with two or more main stems. Provide balled and burlapped trees.
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C. Multistem Trees: Branched or pruned naturally according to species and type with relationship of
caliper, height, and branching according to ANSI Z60.1. Stem form as follows: Stem Form: Clump.
Provide balled and burlapped trees.
A. Form and Size: Deciduous shrubs with not less than the minimum number of canes required by and
measured according to ANSI Z60.1 for type, shape, and height of shrub. Provide balled and
burlapped, balled and potted, or container-grown shrubs.
A. Form and Size: Normal-quality, well-balanced, broadleaf evergreens of type, height, spread, and
shape required, complying with ANSI Z60.1. Provide balled and burlapped, balled and potted,
container-grown, or fabric bag-grown trees.
A. Ground Cover: Provide ground cover of species indicated, established and well rooted in pots or
similar containers, and complying with ANSI Z60.1.
B. Herbs/Ferns: Provide herbs and ferns of species indicated, established and well rooted in pots or
similar containers, and complying with ANSI Z60.1.
A. Annuals: Provide healthy, disease-free plants of species and variety shown or listed. Provide only
plants that are acclimated to outdoor conditions before delivery and that are in bud but not yet in
bloom.
B. Perennials: Provide healthy, field-grown plants from a commercial nursery of species and variety
shown or listed.
C. Woody Vines: Provide vines of species indicated, and size indicated, complying with requirements of
ANSI 13.6
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D. Fast-Growing Vines: Provide vines of species indicated complying with requirements in ANSI Z60.1
as follows:
1. Two-year plants with heavy, well-branched tops with not less than three (3) runners 18 inches
or more in length and with a vigorous well-developed root system.
2. Provide field-grown vines. Vines grown in pots or other containers of adequate size and
acclimated to outside conditions will also be acceptable.
E. Bulbs: Top Size, including corresponding designation of “Jumbo”, “Giant” or “Extra Large” per
ANSI 12.
A. Planting Soil Mix: Mix three (3) parts acceptable topsoil with one (1) part peat moss.
2.9 MULCHES
A. Shredded hardwood mulch: Free from deleterious materials and suitable as a top dressing of trees and
shrubs]
1. Color: Brown.
2. Size: Range between 3/8 inch to 8”. Fine particles (3/8 inch or less) shall make up to 25% of
total volume. Large particles (1 to 1 ½ inch in diameter and 4 to 8 inches in length) shall make
up to 20% of total volume. Pieces larger than 8 inches long that are visible on the surface of the
mulch after installation shall be removed.
A. Install Stakes and Guys per methods and locations as shown on the Drawings.
B. Upright and Guy Stakes: Rough-sawn, sound, new hardwood, redwood, or pressure-preservative-
treated softwood, free of knots, holes, cross grain, and other defects, 2 by 2 inches by length
indicated, pointed at one end.
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2.11 WEED CONTROL BARRIERS
A. Antidesiccant: Water-insoluble emulsion, permeable moisture retarder, film forming, for trees and
shrubs, designed to permit transpiration but retard excessive loss of moisture from plants. Deliver in
original, sealed, and fully labeled containers and mix according to manufacturer's written
instructions.
C. Peat: Finely divided or granular texture, with a pH range of 6 to 7.5, containing partially decomposed
moss peat, native peat, or reed-sedge peat and having a water-absorbing capacity of 1100 to 2000
percent.
D. Fertilizer:
1. Bonemeal: Commercial, steamed finely ground material with a minimum of 1.0 percent
nitrogen and a minimum of 11 percent phosphoric acid.
2. Commercial Fertilizer (10-6-4): Containing not less than 10 percent nitrogen, 6 percent
available phosphoric acid, and 4 percent water soluble potash.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Verify final grades have been established prior to beginning planting operations.
B. Inspect trees and ground covers for injury, insect infestation, or improper pruning. Do not begin
planting until deficiencies have been corrected, or plants replaced.
C. Examine areas to receive exterior plants for compliance with requirements and conditions affecting
installation and performance. Notify Landscape Architect/Engineer, in writing, of any conditions that
might prevent satisfactory completion. Proceed with installation only after unsatisfactory conditions
have been corrected.
D. Test drainage of pits and planting beds. Notify Landscape Architect/Engineer of potential poor
drainage of tree and shrub pits and planting beds. Recommend a program for correction of poor
drainage conditions and submit proposal to Landscape Architect/Engineer. Do not proceed with
planting operations in areas of poor drainage until conditions are corrected, or direction is given by
the Landscape Architect/Engineer.
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3.2 PREPARATION
A. Protect structures, utilities, sidewalks, pavements, and other facilities, and lawns and existing exterior
plants from damage caused by planting operations.
B. Lay out individual tree and shrub locations and areas for multiple exterior plantings. Stake locations,
outline areas, adjust locations when requested, and obtain Landscape Architect/Engineer's acceptance
of layout before planting. Make minor adjustments as required.
C. Lay out exterior plants at locations directed by Landscape Architect/Engineer. Stake locations of
individual trees and shrubs and outline areas for multiple plantings.
D. Apply antidesiccant to trees and shrubs using power spray to provide an adequate film over trunks,
branches, stems, twigs, and foliage to protect during digging, handling, and transportation. If
deciduous trees or shrubs are moved in full leaf, spray with antidesiccant at nursery before moving
and again two weeks after planting.
A. General: Prepare planting area for soil placement and mix planting soil according to Section “Soil
Preparation” and Part 2 above.
C. Finish Grading: Grade planting beds to a smooth, uniform surface plane with loose, uniformly fine
texture. Roll and rake, remove ridges, and fill depressions to meet finish grades.
D. Restore planting beds if eroded or otherwise disturbed after finish grading and before planting.
A. Pits and Trenches: Excavate circular pits with sides sloped inward, so that top of pit is larger than
bottom of pit. Trim base leaving center area raised slightly to support root ball and assist in drainage.
Do not further disturb base. Scarify sides of plant pit smeared or smoothed during excavation.
1. Excavate approximately three times as wide as ball diameter for planting stock.
2. Excavate at least 12 inches wider than root spread and deep enough to accommodate vertical
roots for bare-root stock.
3. If drain tile is shown or required under planted areas, excavate to top of porous backfill over
tile.
D. free-draining strata or to a depth of 10 feet, whichever is less, and backfill with free-draining
material.
F. Fill excavations with water and allow to percolate away before positioning trees and shrubs.
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3.5 TREE AND SHRUB PLANTING
A. Set balled and burlapped stock plumb and in center of pit or trench with root flare 1 inch above
adjacent finish grades:
1. Cut burlap and wire baskets from top half of root balls, but do not remove from under root
balls. Discard removed burlap and wire baskets; do not turn down baskets and leave in tree or
shrub pits. Remove pallets, if any, before setting. Do not use planting stock if root ball is
cracked or broken before or during planting operation.
2. Place planting soil mix around root ball in layers, tamping to settle mix and eliminate voids and
air pockets. When pit is approximately one-half backfilled, install transplant inoculants per
manufacturer’s directions and water thoroughly before placing remainder of backfill. Repeat
watering until no more water is absorbed. Water again after placing and tamping final layer of
planting soil mix.
3. Prepare surface of planting bed as shown on the Drawings.
B. Set balled and potted or container-grown stock plumb and in center of pit or trench with root flare 1
inch above adjacent finish grades:
1. Carefully remove root ball from container without damaging root ball or plant.
2. Make four (4) evenly spaced vertical cuts in the sides of the root ball with a clean, sharp utility
knife. Cuts are to be 1-inch deep and are to extend the full height of the rootball.
3. Place planting soil mix around root ball in layers, tamping to settle mix and eliminate voids and
air pockets. When pit is approximately one-half backfilled, install transplant inoculants per
manufacturer’s directions and water thoroughly before placing remainder of backfill. Repeat
watering until no more water is absorbed. Water again after placing and tamping final layer of
planting soil mix.
4. Prepare surface of planting bed as shown on the Drawings.
C. Set fabric bag-grown stock plumb and in center of pit or trench with root flare 1 inch above adjacent
finish grades:
1. Carefully remove root ball from fabric bag without damaging root ball or plant. Do not use
planting stock if root ball is cracked or broken before or during planting operation.
2. Place planting soil mix around root ball in layers, tamping to settle mix and eliminate voids and
air pockets. When pit is approximately one-half backfilled, install transplant inoculants per
manufacturer’s directions and water thoroughly before placing remainder of backfill. Repeat
watering until no more water is absorbed. Water again after placing and tamping final layer of
planting soil mix.
3. Prepare surface of planting bed as shown on drawings.
A. Prune, thin, and shape trees and shrubs as directed by Landscape Architect/Engineer.
B. Prune, thin, and shape trees and shrubs according to standard horticultural practice. Prune trees to
retain required height and spread. Unless otherwise indicated by Landscape Architect/Engineer, do
not cut tree leaders; remove only injured or dead branches from flowering trees. Prune shrubs to
retain natural character. Shrub sizes indicated are sizes after pruning.
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3.7 GUYING AND STAKING
A. Guy and Stake trees as indicated on the drawings. Installation of tree support systems and tree guards
shall be completed within 48 hours of planting, utilizing applicable methods as indicated.
B. Remove tree Guys, Stakes, and tree guards at end of warranty period.
B. Dig holes large enough to allow spreading of roots and backfill with planting soil.
C. Work soil around roots to eliminate air pockets and leave a slight saucer indentation around plants to
hold water.
D. Water thoroughly after planting, taking care not to cover plant crowns with wet soil.
E. Protect plants from hot sun and wind; remove protection if plants show evidence of recovery from
transplanting shock.
A. Mulch backfilled surfaces of planting beds and other areas indicated. Apply 3-inch average thickness
of mulch, and finish level with adjacent finish grades. Do not place mulch against plant stems.
A. When all work except maintenance and guarantee program of this contract has been completed,
Landscape Architect/Engineer will perform a Substantial Completion inspection. Provide notification
at least ten (10) working days before inspection date. If required a “punch list” of items to be
completed by an agreed upon date will be issued by the Landscape Architect/Engineer after the
Substantial Completion inspection.
B. Work will be considered Substantially Complete after all “punch list” items are complete. Notify the
Landscape Architect/Engineer at least five (5) working days before re-inspection date, to verify
completion of the “punch list” items.
C. Substantial Completion certificate will be issued and dated by the Landscape Architect/Engineer
following the “punch list” verification inspection.
3.11 MAINTENANCE
A. Maintain all exterior plants covered by this Section, as required to establish healthy, viable plantings,
including the following maintenance requirements during the maintenance period indicated in Part 1
of this Section:
1. Mowing.
2. Pruning.
3. Cultivating.
4. Watering including filling tree water bags if used; do not allow plants to wilt at any time.
5. Weeding.
6. Fertilizing.
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7. Mulching.
8. Restoring plant saucers for trees.
9. Maintaining trees support systems at correct tension.
10. Resetting plants to proper grade and vertical position.
11. Insect and pest control as required to keep plants free of insects and disease.
12. Removal of trash and debris.
13. Removal of dead or dying plants.
A. Inspection to determine Final Acceptance of planted areas will be made by the Landscape
Architect/Engineer upon Contractor’s request at completion of the two (2) year Warranty Period.
B. Provide notification at least fifteen (15) working days before requested inspection date.
1. Planted areas will be acceptable provided all requirements, including plant replacements and
maintenance, have been complied with and healthy, thriving, and growing plants are
established.
2. Remove all Tree Staking and Guying materials prior to Final Acceptance inspection.
3. Knock down, regrade, and remulch all tree pit saucers prior to Final Acceptance inspection.
A. During exterior planting, keep adjacent pavings and construction clean and work area in an orderly
condition.
B. Protect exterior plants from damage due to landscape operations, operations by other contractors and
trades, and others. Maintain protection during installation and maintenance periods. Treat, repair, or
replace damaged exterior planting.
3.14 DISPOSAL
A. Disposal: Remove surplus soil and waste material, including excess subsoil, unsuitable soil, trash,
and debris, and legally dispose of off Owner's property.
END OF SECTION
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SECTION 329110 – SAND CAPPED ROOTZONE MIX FOR ATHLETIC FIELDS
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes establishing sand capped rootzone mix for the athletic fields as indicated on the
drawings.
B. Minimum thickness shall be as noted on the Drawings, for all proposed athletic field areas.
A. Comply with applicable requirements of the following standards. Where these standards conflict with
other specified requirements, the most restrictive requirement shall govern, unless otherwise directed
by the Engineer.
1. American Society of Testing and Materials (ASTM):
a. C 136 Sieve Analysis of Fine and Coarse Aggregates.
b. D 422 Particle-Size Analysis of Soils.
c. E 11 Wire-Cloth Sieve for Testing Purposes.
d. F 2396-4 Guideline for High Performance Sand Based Sport Fields.
2. “Standard Specifications for Highway Materials and Methods of Sampling and Testing,
American Association of State Highway and Transportation Officials (AASHTO).
1.3 SUBMITTALS
A. Supplier List: Submit list of procured and contracted suppliers of all materials required for the
construction of the athletic field.
C. Product Data: Submit manufacturer's product data and samples as noted for the following:
1. Fertilizer and chemical amendments.
D. Samples: Submit samples of each of the following materials for review and approval prior to delivery
to site:
1. Sand – 1-gallon (1 per 500 CY).
2. Organic Amendment – 1 gallon (1 per 500 CY).
3. Prepared Root Zone Mix – 1 gallon (1 per 500 CY).
A. All work shall be performed by one (1) Contractor with proven experience in sand capped athletic
field construction.
A. Submit samples of each of the following materials for performance testing prior to shipping.
1. Rootzone Mix:
a. Submit a one-gallon sample for every 300 cubic yards of rootzone mix to the Owner's
Testing Laboratory for compliance with the specification.
2. Processed Sand:
a. Submit a one-gallon sample for every 500 tons of sand amendment to the Owner's
Testing Laboratory for compliance with the specification.
3. Organic Amendment:
a. Submit a one-gallon sample for every 200 cubic yards of organic amendment to the
Owner's Testing Laboratory for compliance with the specification.
A. All materials shall be delivered and stored within the Contractor’s work limits or in an area approved
by the Owner.
B. All material shall be stored in strict accordance with the manufacturer’s recommendations.
C. Packaged Materials: Deliver packaged materials in containers showing weight, analysis, and name of
manufacturer. Protect materials from deterioration during delivery, and while stored at site.
D. Amendments:
1. Deliver tested and approved lots in clean, washed and covered trucks to eliminate
contamination during transportation. Place directly on playing field. Do not stockpile on site.
A. Coordinate the placement of rootzone mix with the completion of all underground work including
that of the other trades. The subgrade elevations shall be left within plus/minus .10 feet of the
proposed subgrade elevations.
PART 2 – PRODUCTS
A. Components: For bidding purposes, the blend shall generally possess the ratios of 95% processed
sand: 5% organic materials. The Testing Agent will have latitude during the mix design process to
reasonably modify these ratios and to ultimately approve a final baseline specification mix as
described earlier in this specification section. The materials used are as follows;
1. Processed Sand:
a. The sand shall be uniform coarse sand screened and washed meeting the following
Particle Size Distribution (ASTM C136 and F1632 sand fractions % retained):
Fraction U.S. Standard Diameter of Allowable Range
Size/Name Sieve Sieve (mm) % Retained on Sieve
Gravel 10 2.00 3% maximum
Very Coarse Sand 18 1.00 less than, equal to 3 – 20%
Coarse Sand 35 0.50 At least 60%
Medium Sand 60 0.25 Particles in this range
Fine Sand 100 0.15 10% maximum
Very Fine Sand 270 0.05 5% maximum
Silt 0.002 5% maximum
Clay <0.002 3% maximum
Sieve Criteria
2.0 mm sieve 0 to 5% retained
1.0 mm sieve Less than 20% retained
B. Rootzone Mix Requirements: The processed sand shall be uniform coarse sand screened and washed
and when blended with the organic material by the Testing Agent shall be reported and meet the
following requirements:
1. Particle Size Analysis meeting previous distribution chart.
2. Physical Analysis (determined at 25 cm tension – 10 inches by USGA testing protocol ASTM
F1815) – multiple mixes may be shown to determine the final selection
a. Saturated Hydraulic Conductivity – 10 to 16 in/hr.
b. Total Porosity – 35 to 55% (Non capillary and Capillary).
c. Bulk Density – 1.2 to 1.6 (ASTM F2396).
d. Report Water Retention Percent at Field Capacity.
e. pH range of 6.0 to 6.5 (ASTM D4972 Method A water only).
f. Organic Matter Percent by weight for the mix shall be 0.4 to 0.6% (ASTM F1647
Method 1).
g. Uniformity Coefficient (Cu): 2.0 – 5.0.
h. Gradation Index (D90/D10): Less than 10.
C. Protocol and Reporting: The Testing Agent shall test the individual rootzone components and the
blended mix(es) and report results using Full or Partial Protocol as follows:
1. Full Protocol Reporting: This full reporting shall be performed to verify/establish Baseline spec
after the bid and prior to construction and for the first 3 batches of the mix during Construction
Quality Control batch testing. Items to be reported are as follows:
a. Particle Size Analysis / Distribution.
b. Physical Analysis:
1) Saturated Hydraulic Conductivity.
2) Total Porosity (Non capillary and Capillary).
3) Bulk Density.
4) Report Water Retention Percent at Field Capacity.
5) pH range.
6) Organic Matter Percent by weight for the mix.
7) Uniformity Coefficient (Cu):
8) Gradation Index (D90/D10).
2. Partial Protocol Reporting: The remaining batches after the initial three during Construction
Quality Control batch testing shall be tested and reported for the following unless it is
determined at the sole discretion of the Owner or the Testing Agent to use the full protocol:
a. Particle Size Distribution / Analysis.
b. Uniformity Coefficient.
c. Infiltration Rate.
3. Mix Adjustments and Recommendations: The Testing Agent shall make recommendations
from the material reporting if necessary.
4. PH Recommendations
a. Testing Agent shall make appropriate recommendations to modify the pH rating of the
rootzone mx to establish an optimum range of 6.0 to 6.5 for sports turfgrass.
A. Verification of Conditions: Examine areas and conditions under which all work of this Section is
being performed. Do not proceed with any work until unsatisfactory conditions have been corrected.
Commencement of work implies acceptance of all areas and conditions.
B. Protection of Work: Protect all on-going work, so as not to delay work due to weather or project
related construction. This includes but is not limited to the use of tarps, geotextile, plywood and other
protective measures.
C. Protection of Persons and Property: Provide all necessary measures to protect workmen and
passersby. Barricade open excavations occurring as part of the work, as required by municipal or
other authorities having jurisdiction.
1. Protect adjacent construction throughout the entire operation. Protect newly graded areas from
destruction by weather or runoff. Protect structures, utilities, pavements, and other
improvements from damage caused by settlement, lateral movement, undermining and
washout.
D. Unanticipated Conditions: Notify the Engineer immediately upon finding evidence of previous
structures, filled materials that penetrate below designated excavation levels, or other conditions
which are not shown or which cannot be reasonably assumed from existing surveys and geotechnical
reports.
A. Existing subgrade shall be scarified a minimum depth of 4 inches and cleared of stones greater than 2
inches, sticks, roots and other extraneous material prior to spreading rootzone.
B. The final elevation of the subgrade shall be within one-half inch on a 25 foot by 25 foot grid of the
finished grades indicated on the Contract Drawings. Laser controlled or indicated equipment shall be
used for this part of the work.
C. The final subgrade shall mirror the final finish elevation of the field surface regarding slope except
where noted on the drawings.
D. The subgrade shall be loosened to 80% of the maximum dry density as determined by the standard
proctor test.
A. All rootzone mix to be bulk mixed prior to installation to produce a consistent homogenous mixture
for placement in athletic field areas.
B. A sample of the rootzone mixture in the proper rations shall be tested for particle size, permeability
(Ksat), bulk density, aeration and capillary porosity, and organic matter content using ASTM F-1815-
97 standard method prior to bulk mixing for placement.
C. Once mixing commences, samples shall be taken from the first 20 cubic yards, and every subsequent
300 cubic yards to confirm compliance with specified performance requirements.
E. Rootzone Mix shall not be placed when subgrade or rootzone mix are frozen, excessively wet or
excessively dry. The Landscape Architect or the Owner’s Representative may delay or reject
rootzone placement if deemed appropriate based on field conditions.
F. Begin placement of rootzone mix only after irrigation system layout and installation have been
approved and after verification that the finish grade of the subgrade conforms to the installation
tolerances.
1. Depressions in the subgrade shall be removed/re-graded to a smooth surface prior to and during
placement of rootzone material.
G. The approved rootzone mix shall be dumped at the edge of the field and systematically worked
outward onto the field. Equipment used for placement of rootzone mix/field shall utilize turf type
tires or low-pressure track equipment which will not damage or overly compact the field installation.
H. The rootzone mix shall be spread onto the field in an even depth as shown on the drawings within a
tolerance of one-quarter inch. The finish grade slope shall conform exactly to the subgrade slope,
(unless indicated otherwise on drawings) when the root zone mix has been spread uniformly over the
field and compacted to 75% minimum to 82% maximum dry density as determined by the standard
proctor test. The field shall be compacted, settled and firmed uniformly. Operate the irrigation
system as necessary to settle and compact the mix to a final uniform depth.
I. Rootzone mix shall be placed it two equal lifts to ensure a minimum specified depth.
J. Finish grades shall be achieved by using a combination of laser-operated equipment, string lines, drag
screens, rollers, and hand raking with a tolerance of 1/4 inch in 25 feet, non-cumulative.
C. Grade Verification: A certified survey shall be made of the as-built condition at the subgrade,
rootzone mix for conformance to specified elevations.
D. Grade Verification: A certified survey shall be made of the as-built condition at subgrade, compacted
rootzone mix, established turf field. A survey of the finished spot grades is to be developed by a State
licensed surveyor over the entire surface in a 25-foot grid. The survey shall be certified (signed) and
submitted to the Owner and its representatives for approval prior to installation of the grass material.
In no event shall the Work contain depressions or other areas where water does not freely drain from
the field
A. Removal from Owner's Property: Remove waste materials, including materials not allowed for fill,
backfill or site grading as specified within, trash, and debris, and dispose of it properly off Owner's
property at Contractor's expense.
B. Leave the site in a clean, satisfactory condition ready to receive subsequent operations.
END OF SECTION
SOIL PREPARATION
PART 1 – GENERAL
1.1 SUMMARY
A. This section includes provisions for the placement of topsoil in conformance with the lines,
grades and thicknesses as shown on the Drawings and as herein specified.
B. Minimum thickness is 6 inches, for all areas disturbed during construction and not receiving
other surface treatment.
C. The Contractor shall furnish all materials and perform all work in accordance with these
specifications, drawings, and instructions provided by the Owner.
1.2 SUBMITTALS
A. Samples: Furnish earth materials to the testing laboratory for analysis and report, as directed by
the Engineer or as outlined in the specifications.
1.3 REFERENCES
A. Provide and pay for all costs in connection with an approved independent testing facility to
determine conformance of soils and aggregate with the specifications.
A. Coordinate the placement of topsoil with the completion of all underground work including that of
the other trades.
2.1 MATERIALS
A. Topsoil: Natural, friable, fertile, fine loamy soil possessing the characteristics of representative
topsoils in the vicinity which produces a heavy growth; free from subsoil, objectionable weeds,
litter, sods, stiff clay, stones larger than 1 inch in diameter, stumps, roots, trash, toxic
substances, or any other material which may be harmful to plant growth or hinder planting
operations. Contractor is to verify amount stockpiled and supply any additional as needed:
1. Topsoil shall contain not less than 6% nor more than 20% organic matter as determined by
the wet combustion method (chronic acid reduction); topsoil shall have a pH value of not
less than 5.5 nor more than 7.0.
2. Topsoil shall meet the following mechanical analysis:
3. Imported topsoil in which more than 60% of the material passing a No. 100 sieve shall be
rejected. All percentages are to be based on the dry weight of the samples.
4. Laboratory tests of the topsoil shall be performed by a certified testing laboratory, and shall
perform tests for the following:
a. Sieve particle size analysis and gradient of mineral content
b. Chemical analysis of the following:
1) pH and buffer pH.
2) Percent of organic content.
3) Nutrient levels of phosphorus, potassium magnesium, manganese, iron, zinc
and calcium.
4) Soluble salt.
5) Cation exchange capacity (CEC).
c. Recommended fertilizer and rate of application for low and medium level nutrient
soils.
A. Topsoil may be acquired from approved sites that are designated on the Drawings. If no sites
are designated, material proposed for use as topsoil must be stockpiled, sampled, and tested
prior to use.
B. Topsoil containing foreign material may be rejected on the basis of visual examination by the
Engineer, prior to testing.
C. Acceptance of topsoil shall be based upon test results. Tested topsoil must be approved in
writing by the Engineer before any material is used.
C. Organic Matter: Leaf matter and yard waste composted sufficiently to break down all woody
fibers, seeds, and leaf structures, and free of toxic and non-organic matter. Organic matter shall
be commercially prepared compost. Coarse sand shall be clean, sharp, natural sands free of
limestone, shale and slate particles, ASTM C33 fine aggregate with a Fines Modulus Index of
2.75 or greater.
D. Lime: Shall be ground palletized, or pulverized lime manufactured to meet agricultural standards
and contain a maximum of 60% oxide.
PART 3 – EXECUTION
3.1 STOCKPILING
A. Stockpile topsoil from on-site sources or provide from off-site sources and stockpile, if on-site
quantities are deficient.
B. Stockpiles are to contain not less than 200 cubic yards or the minimum required for the project.
C. Stockpiles are to have a maximum height of 10 feet and be trimmed to uniform surfaces and
slopes.
D. The sites of all stockpiles and adjacent areas, which have been disturbed are to be graded and
put into an acceptable condition by seeding, as directed by the Engineer.
3.2 PREPARATION
A. Preparation - Disk, drag, harrow or hand rake subgrade to a depth of 3 inches to provide bond
for topsoil. Topsoil, which must be transported across finished walks, shall be delivered in such a
manner that no damage will be done to the walks. The Contractor shall be responsible for the
repair of such damage.
B. Before placing topsoil, rake subsoil surface clear of stones larger than 1.5 inches, debris, and
roots. Compact topsoil to form a layer with minimum depth of 4 inches in lawn areas and 12
inches in shrub beds. Topsoil shall be placed so that after final settlement there will be good
drainage (and conforming to elevations shown on drawings). Contractor is to maintain surfaces
and place any additional topsoil necessary to replace that which may have eroded before
acceptance.
C. Locations containing unsuitable subsoil shall be treated in one of the following manners:
1. Where unsuitability within the construction site is deemed by the Owner to be due to
excessive compaction caused by heavy equipment or by the presence of boards, mortar,
A. The final elevation of the subgrade shall be within one-half inch on a 25 foot by 25 foot grid of
the finished grades (minus depth of topsoil) indicated on the Contract Drawings. Laser controlled
or GPS-controlled equipment shall be used for this part of the work. Contractor shall submit a
survey with contours and spot elevations labeled for review and approval prior to placement of
topsoil.
B. The final subgrade shall mirror the final finish elevation of the field surface regarding slope
except where noted on the drawings.
C. Do not place topsoil when subsoil or topsoil is frozen, excessively wet, or otherwise detrimental
to the Work.
D. Mix soil amendments, lime, and fertilizer with topsoil before placement or spread on topsoil
surface and mix thoroughly into entire depth of topsoil before planting or seeding. Delay mixing
of fertilizer if planting or seeding will not occur within 3 days.
E. Place 1/2 of total depth of topsoil and work into subgrade soil to create a transition layer. Place
remainder of topsoil to depth after compacting to 75% where seeding and planting are
scheduled.
F. Uniformly distribute topsoil to within 1/2 inch of final grades on a 25’ x 25’ grid. Fine grade topsoil
eliminating rough or low areas and maintaining levels, profiles, and contours of subgrade to
ensure positive drainage. Contractor shall submit a survey with contours and spot elevations
labeled for review and approval prior to seeding.
G. Remove stones exceeding 1 inch, roots, sticks, debris, and foreign matter during and after
topsoil placement.
H. Remove surplus subsoil and topsoil from Site. Grade stockpile area as necessary and place in
condition acceptable for planting or seeding.
3.4 CLEANING
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the preparation of ground surfaces, fertilization of applicable areas,
seeding, mulching of applicable surface areas, and maintenance of turf areas until such time as
project is accepted by Engineer. Applicable areas shall include those identified on the Contract
Drawings.
B. Seed shall be sown from April 1 to June 15, or from August 15 to October 15 of given calendar
year, unless otherwise approved by Engineer.
1.2 SUBMITTALS
A. All turf and grasses work shall be performed by one Contractor, with proven expertise in this type
of construction.
B. Package standard products with the manufacturer’s certified analysis. For other materials,
provide analysis by recognized laboratory made in accordance with methods established by the
Association of Official Agriculture Chemists, wherever applicable.
C. The Contractor shall provide and pay for all costs in connection with an approved independent
testing facility to determine conformance of materials with the specifications.
A. Deliver packaged materials in containers, showing weight, analysis, and name of manufacturer.
Protect materials from deterioration during delivery, and while stored on site.
2.1 MATERIALS
A. Fertilizer:
1. Commercial fertilizer (5-10-5) inorganic, or organic, containing not less than five (5) percent
nitrogen, ten (10) percent available phosphoric acid, and five (5) percent water soluble
potash.
2. If, as an alternative, the Contractor wishes to substitute for commercial fertilizer 5-10-5,
another commercial fertilizer with a 1-2-1 ratio, such as 10-20-10 or 6-12-6, they may do so
with the approval of the Owner and the rate of fertilizer to be used shall be whatever
amount is required to furnish the same amount of nitrogen as would be supplied by the 5-
10-5.
B. Seed:
1. Seed shall be fresh, clean, new-crop seed mixed in the proportions specified for species
and variety, conforming to Federal and State Standards.
2. Athletic Seed Mix (Used within athletic field limits): Use the following standard mixture blue
seal classic, unless a special mixture is otherwise indicated or approved by the Owner.
% BY % BY % BY
SPECIES
WEIGHT PURITY GERMINATION
Kentucky Bluegrass* 50 85 80
Tall Fescue 50 95 85
*Kentucky Bluegrass must consist of a minimum of two varieties.
3. Site Seed Mix (Used outside athletic field limits): Use the following standard mixture blue
seal classic, unless a special mixture is otherwise indicated or approved by the Owner.
% BY % BY % BY
SPECIES
WEIGHT PURITY GERMINATION
Kentucky Bluegrass* 60 85 80
Creeping Red Fescue 20 95 85
Perennial Rye 20 95 85
*Kentucky Bluegrass must consist of a minimum of two varieties.
C. Mulch:
1. Provide and install a mulch adequate to protect the seeding during its growing period. It
shall be the responsibility of the Contractor to determine the appropriate mulching
techniques for the particular site conditions and acquire approval of the same from the
Owner.
2. Clean straw for gentle slopes, consisting of stalks of oats, wheat, rye, or other approved
crops which are free of noxious weed seeds. Weight shall be based on a fifteen (15)
percent moisture content.
3. Mulching blanket for steep slopes and drainage swales: “Curlex Blanket” by American
Excelsior, “Ero-Mat” by Contech Construction Products, Inc, or approved equal.
4. Bonded fiber matrix for mulching in areas where slopes are 1.5H:1V or greater or cut or fill
slopes 20 feet (6m) or more in height. Product shall be EcoAegis as manufactured by
Canfor, or approved equal meeting U.S. DOT Standard Specification FP-96, Section
713.05(h)
a. Package Weight: 50 pound (18.6kg) bags.
2.2 ACCESSORIES
A. Soil Amendments: Soil amendments are not to be made without review and authorization by the
Owner.
1. Lime: Natural limestone containing not less than 85% of total carbonates, ground so that
not less than 90% passes a 10-mesh sieve and not less than 50% passes a 100-mesh
sieve.
2. Aluminum Sulfate: Commercial grade.
3. Peat Humus: FS Q-P-166 and with texture and pH range suitable for intended use.
4. Bonemeal: Commercial, raw, finely ground; 4% nitrogen and 20% phosphoric acid.
5. Superphosphate: Soluble mixture of treated minerals; 20% available phosphoric acid.
6. Sand: Clean, washed sand, free of toxic materials.
7. Perlite: Conforming to National Bureau of Standards PS 23.
8. Vermiculite: Horticultural grade, free of toxic substances.
9. Sawdust: Rotted sawdust, free of chips, stones, sticks, soil, or toxic substances and with
7.5 pounds (2.8 kg) nitrogen uniformly mixed into each cubic yard of sawdust.
10. Manure: Well-rotted, unleached stable or cattle manure containing not more than 25% by
volume of straw, sawdust, or other bedding materials and containing no chemicals or
ingredients harmful to plants.
11. Commercial Fertilizer: Complete fertilizer of neutral character, with some elements derived
from organic sources and containing available plant nutrients.
12. Composted Organic Material: Shall have a minimum organic matter content of 60 percent,
as determined by ASTM D-2974, and screened to ¾-inch (1.9 cm).
PART 3 – EXECUTION
A. Clean topsoil of roots, plants, stones, clay lumps and other extraneous materials harmful or toxic
to plant growth.
B. Mix fertilizer into top 2 inches (5 cm) of topsoil at a rate of 10 pounds (3.7 kg) per 1,000 square
feet. (92.9 m2)
C. Mix approved soil amendments into top 2 inches (5cm) of topsoil at necessary rates.
D. Water dry topsoil to depth of 4 inches (10cm) at least 48 hours prior to seeding to obtain a loose
friable seed bed.
A. Where lawns are to be planted in areas not altered or disturbed by excavating, grading, or
stripping, prepare soil for seeding as follows:
1. Till to a depth of not less than 6 inches (15cm).
2. Apply soil amendments and initial fertilizers as specified.
3. Remove high areas and fill in depressions.
4. Till soil to a homogeneous mixture of fine texture, free of lumps, clods, stones, roots, and
other extraneous matter.
a. Prior to preparation of unchanged areas, remove existing grass, vegetation, and turf.
Dispose of such materials off the site; do not turn over into soil being prepared for
lawns.
b. Apply specified commercial fertilizer at rates specified and thoroughly mixed into
upper 2 inches (5 cm) of topsoil. Delay application of fertilizer if lawn planting will not
follow within one week.
3.3 SEEDING
A. Apply seed only when wind velocities are less than five (5) miles per hour (9km/hr).
C. Sow remaining half of the seed at right angles to the direction of the first seeding pattern, using
the same method.
D. Apply seed at the rate of 4 pounds (1.5 kg) per 1,000 square feet (92.9 sq. meters) of disturbed
area.
F. Roll seeded area with roller weighing no more than 150 pounds per foot of roller width.
G. Water seeded areas to a depth of four (4) inches (10cm) as required during the maintenance
period.
3.4 MULCHING
A. Spread straw uniformly over seeded area with 75% ground coverage and at least 1-½ inches
loose depth.
1. If, in the opinion of the Owner, wind will disrupt the mulching, apply asphalt emulsion at a
rate of 10 gallons (37.81) per 1,000 square feet (92.9 m2).
C. Place bonded fiber matrix mulch material, EcoAegis, at a rate of 3,500 to 4,100 pounds per acre,
based on manufacturer’s recommendations.
3.5 HYDROSEEDING
A. Mix specified seed, fertilizer, and pulverized mulch in water, using equipment specifically
designed for hydroseed application. Continue mixing until uniformly blended into homogeneous
slurry suitable for hydraulic application.
B. Apply slurry uniformly to all areas to be seeded. Rate of application as required to obtain
specified seed sowing rate.
A. Immediately after seeding, erect barricades and warning signs as required to protect newly
planted areas from pedestrian and vehicular traffic. Maintain barricades throughout
maintenance period until grass and/or turf is established.
3.7 MAINTENANCE
B. Watering:
1. Keep soil moist during seed germination period.
2. Supplement rainfall to produce a total depth penetration of 2 inches per day after
germination.
3. Prevent erosion and displacement of seed.
C. Mowing:
1. When grass reaches 4 inches in height, mow to 2-½ inches in height.
2. Maintain grass between 1-½ inches and 2-½ inches in height.
3. Do not cut off more than 30% of grass leaf in a single mowing.
4. Remove grass clippings.
D. Reseed and mulch spots larger than 1 square foot not having uniform coverage.
E. Maintain lawns by watering, fertilizing, weeding, mowing, trimming, and other operations such as
rolling, regardening, and replanting as required to establish a smooth, acceptable lawn, free of
eroded or bare areas.
F. Maintain and protect all seeded areas until final acceptance of the Contract. Final acceptance of
“Turf and Grasses” will not be made until an acceptable uniform stand of grass is obtained in all
new lawn areas, except that the Engineer at their discretion may accept a portion or portions of
the “Turf and Grasses” at various times. Upon acceptance by the Engineer of a seeded area,
the Owner will immediately assume responsibility for maintenance and protection of that portion
of the Contract Seeding.
END OF SECTION
PART 1 – GENERAL
A. Drawings and general provisions of the Contract, including General and Supplemental Conditions
and other Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes preparation of ground surfaces, fertilizing, sodding, mulching, and maintenance
of turf areas as shown on the Drawings or as specified herein.
B. Sodding shall occur from April 15 through November 15 unless otherwise approved by the
Landscape Architect.
1.3 SUBMITTALS
A. All work shall be performed by one (1) Contractor, with proven experience in this field.
B. Package standard products with the manufacturer’s certified analysis. For other materials, provide
analysis by recognized laboratory made in accordance with methods established by the Association of
Official Agriculture Chemists, wherever applicable.
A. Deliver packaged materials in containers showing weight, analysis and name of manufacturer.
Protect materials from deterioration during delivery, and while stored at site.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Fertilizer:
1. Commercial starter fertilizer (19-26-5) with fine particles, chemically homogeneous, having a
minimum 75% of total nitrogen (19%) derived from urea and methylene ureas and a minimum
of 26% monoammonium phosphate.
2. The POLY-S fertilizer shall be a 19-3-19* analysis, uniform particle size, have a minimum of
97% of the total nitrogen (19%) derived from polymer encapsulated coated urea, a minimum of
3% monoammonium phosphate and 19% from potassium sulfate.
3. The POLY-S product NPK Turf Fertilizer with Minors (19-3-19) shall be applied as specified.
2.2 ACCESSORIES
A. Soil Amendments:
1. Soil amendments are not to be made without review and authorization by the Architect.
2. Lime: Natural limestone containing not less than 85% of total carbonates, ground so that not
less than 90% passes a 10-mesh sieve and not less than 50% passes a 100-mesh sieve.
3. Herbicide: Apply a pre-emergent herbicide to the installed topsoil. Apply a post-emergent
herbicide when weed infestation exceeds 5% of any planted grass area. Reapply post-emergent
herbicide application until weeds are eradicated.
PART 3 – EXECUTION
A. Mix fertilizer into top 4 inches (10.16 cm) of root zone at a minimum rate of 6 lbs. (2.72 kg) per 1000
square feet for the starter fertilizer and at a minimum rate of 7 lbs. (3.17 kg) per 1000 square feet
(92.90 m2) for the POLY-S fertilizer.
B. Mix approved soil amendments into top 4 inches (10.16cm) of root zone at necessary rates.
C. Water dry root zone to depth of 4 inches at least 48 hours prior to sodding to obtain a loose friable
planting bed.
D. The final planting bed must be smooth and surface free from water holding depressions or pockets.
B. Lay sod to form solid mass with tightly fitted joints in a direction parallel to the width of the field.
Butt ends and sides of sod strips; do not overlap. Stagger strips to offset joints in adjacent courses.
C. Water sod with fine spray immediately after planting. During the first week, water daily or more
frequently as necessary to maintain moist soil to depth of 4 inches (10.16cm).
3.3 PROTECTION
A. Erect barricades and warning signs as required to protect newly planted areas from pedestrian and
vehicular traffic. Maintain barricades throughout maintenance period until turf is established.
3.4 MAINTENANCE
A. Begin maintenance of turf immediately after each area is planted and continue for the periods
required to establish acceptable turf, but no less than the following:
1. Sodded turf, at least 30 days after date of substantial completion of turf installation.
B. Maintain turf by watering, fertilizing, weeding, mowing, trimming, and other operations such as
rolling, regarding, replanting as required to establish a smooth, acceptable turf, free of eroded or bare
areas.
D. Watering: Provide water to keep turf areas uniformly moist as required for proper growth. Apply a
minimum of 1.5 inches (3.81cm) of water per week to all turf grass or more if directed by Landscape
Architect during hot, dry and/or windy periods.
E. Mow turf as soon as there is enough top growth to cut with mower set at specified height for principal
species planted. Repeat mowing as required to maintain specified height. Remove no more than 30
percent of grass leaf growth in initial or subsequent mowings. Do not delay mowing until grass
blades bend over and become matted. Do not mow when grass is wet. Time initial and subsequent
mowings to maintain following grass height:
1. Mow grass from 1 inch to 3/4 inch high.
F. Apply second fertilizer application after first mowing and when grass is dry.
1. Use fertilizer that will provide at least 1.0 lb. (.453 kg) of actual nitrogen per 1,000 sq. ft.
(92.90m2) of lawn area.
3.5 ACCEPTANCE
A. When work is substantially completed, including maintenance, Landscape Architect will, upon
request, make an inspection to determine acceptability.
1. Sodded fields will be inspected for acceptance in whole, agreeable to Landscape Architect,
provided work offered for inspection is complete, including maintenance.
B. Resod rejected work and continue specified maintenance until reinspected by Landscape Architect
and found to be acceptable.
C. Sodded turf will be acceptable provided requirements, including maintenance, have been met and
healthy, well-rooted (minimum 1” depth), even-colored, viable lawn is established, free of weeds,
open joints, bare areas, and surface irregularities.
A. Promptly remove soil and debris created by turf work from paved areas. Clean wheels of vehicles
before leaving site to avoid tracking soil onto surface of roads, walks, or other paved areas.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
1.2 REFERENCES
A. The following references shall be applicable:American Society of Testing and Materials (ASTM).
2. American National Standards Institute (ANSI).
3. American Water Works Association (AWWA).
4. Uni-Bell Plastic Pipe Association.
1.3 SUBMITTALS
A. Submit for approval a schedule for all proposed testing. Include proposed testing procedures
indicating the sequence in which pipe sections will be tested and description of methods and
equipment to be used.
B. Field Test Reports: Submit results of field testing directly to Engineer with copy to Contractor
A. Deliver and store materials within the Contract limits as approved by Engineer.
B. Handle materials carefully with approved handling devices in accordance with manufacturer’s
recommendations. Special care shall be exercised during delivery and storage to avoid damage
to the materials.
C. Do not drop or roll products off trucks. Products are not to be otherwise dragged, rolled, or
skidded.
D. Materials shall be stored on heavy wood blocking or platforms in accordance with the
manufacturer’s instructions and recommendations. Materials shall not be in contact with the
ground and their interiors shall be maintained free from dirt and other foreign matter.
E. Products cracked, gouged, chipped, dented, or otherwise damaged will not be approved and are
to be removed and replaced at the Contractor’s expense, unless the product can be repaired in a
manner acceptable to the manufacturer and the Engineer. All repairs shall be at the Contractor’s
expense.
1.5 COORDINATION
A. Contractor shall be responsible for coordinating site utility work with other trades to ensure
building service connection locations are verified and coordinated prior to commencing site
construction.
2.1 MATERIALS
B. Pipe transition fittings: Shall be as indicated on the drawings. If not specifically indicated
selection shall be based on pressure requirements of the system and types of materials being
joined. Product selection shall be approved by the engineer.
C. Grout:
1. Description: ASTM C1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement
grout.
a. Characteristics: Post hardening, volume adjusting, nonstaining, noncorrosive,
nongaseous, and recommended for interior and exterior applications.
b. Design Mix: 5000 psi (34.5 MPa), 28-day compressive strength.
c. Packaging: Premixed and factory packaged.
D. Flowable Fill:
1. Description: Low-strength-concrete, flowable-slurry mix.
a. Cement: ASTM C150, Type I, Portland.
b. Density: 115 to 145 pounds/cubic foot.
c. Aggregates: ASTM C33, natural sand, fine and crushed gravel or stone, coarse.
d. Aggregates: ASTM C33, natural sand, fine.
e. Admixture: ASTM C618, fly-ash mineral.
f. Water: Comply with ASTM C94/C94M.
g. Strength: Greater than 40 psig at 28 days and no more than 150 psig at one year.
PART 3 – EXECUTION
A. Disconnect, demolish, and remove piped utility systems, equipment, and components indicated
to be removed.
1. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or plug
remaining piping with same or compatible piping material.
2. Piping to Be Abandoned in Place: Drain piping. Fill abandoned piping with flowable fill,
and cap or plug piping with same or compatible piping material.
3. Equipment to Be Removed: Disconnect and cap services and remove equipment.
4. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove,
clean, and store equipment; when appropriate, reinstall, reconnect, and make operational.
5. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove
equipment and deliver to Owner.
A. General:
1. Installation of all pipe, fittings, valves, specials, and appurtenances shall be subject to the
review and/or approval of the Engineer.
2. Install piping valves and fittings as shown, specified and as recommended by the
manufacturer and in conformance with referenced standards, and approved Shop
Drawings.
A. General:
1. Notify Engineer at least 48 hours in advance of all testing.
2. Provide all testing apparatus including pumps, hoses, gauges, fittings, temporary
bulkheads, plugs, compressors and miscellaneous other required items.
3. Provide temporary blocking and bracing or approved thrust and joint restraint to prevent
joint separation and pipe movement during testing.
e. If the leakage in the section tested exceeds the specified amount, repair or replace
the section tested to reduce the leakage to within the specified limits and repeat the
test until the leakage requirements are met.
f. The Contractor may, at his option, infiltration/exfiltration test all sewer pipe in lieu of
the air test.
8. Corroborative Infiltration/Exfiltration Test:
a. Where air testing is used for leakage testing, corroborative infiltration/exfiltration
testing shall be performed.
b. Test the 3 sewer sections which indicate the greatest rate of air loss.
c. If the infiltration/exfiltration tests prove acceptable no additional testing is required;
however, if the air test is not verified by the corroborative testing, complete
infiltration/exfiltration testing shall be required as the basis for final acceptance.
9. Infiltration Test:
a. Use the infiltration test when groundwater levels are at least 2 feet above the top of
the pipe for the lengths of the section tested during the period of the tests.
b. Measure leakage by a watertight well, weir, or other approved means installed at the
lower end of each section under test.
c. Test for a period of at least 3 days.
d. Total leakage of any section tested shall not exceed the rate of 200 or 50 gallons per
mile of pipe per 24 hours per inch of nominal internal diameter for concrete and PVC
pipe, respectively.
e. If the leakage in the section tested exceeds the specified amount, repair or replace
the sections to reduce the leakage to within the specified limits and repeat until the
leakage requirements are met.
10. Exfiltration Test:
a. Use the exfiltration test if the groundwater levels are less than 2 feet above the top of
the pipe for the lengths of the section tested during the period of the test.
b. Fill the pipe and manhole with water to provide a positive differential head of at least
2 feet on the top of the pipe (or the top of the groundwater) at the highest point of the
pipeline under test.
L = S x D x P1/2
148,000
6. Acceptance shall be determined on the basis of allowable leakage. If any pipe section
discloses leakage greater than that specified, locate, repair, and retest until the leakage is
within the limits specified.
7. Make all visible leaks tight regardless of the amount of leakage; and if the lines do not
meet the above leakage test, repair and retest as necessary until the leakage requirement
is met. Repair or replace all defective work.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. Reference Standards: Comply with applicable provisions and recommendations of the following,
except as otherwise shown or specified:
1. American Society of Testing and Materials (ASTM).
2. American National Standards Institute (ANSI).
3. Occupational Health and Safety Administration (OSHA).
1.3 SUBMITTALS
B. Product Data:
1. Manufacturer’s catalog cuts, specifications, and installation instructions.
B. All materials shall be inspected by the Contractor upon delivery to the site. The Contractor shall
notify the Engineer of any loss or damages. Replace loss or repair damage to new condition at the
Contractor’s expense.
PART 2 – PRODUCTS
A. Design: In accordance with ASTM C890 – Minimal Structural Design Loading for Monolithic or
Sectional Precast Concrete Water and Wastewater Structures.
B. Loading: AASHTO HS-20 with 30 percent impact and 130 pound/cubic foot equivalent soil pressure.
B. Catch basins with greater than 6 feet sidewall depth shall conform to subpart “Precast Concrete
Manholes.”
C. Catch basins with less than or equal 6 feet sidewall depth shall be 2-foot 6-inch by 2-foot 6-inch
square I.D. precast concrete catch basin units.
D. Precast catch basin units shall conform to the dimensions shown on the Drawings and as detailed in
Shop Drawings approved by the Engineer.
E. Unless otherwise specified precast concrete units shall conform to ASTM C478.
F. A precast concrete slab, as necessary for proper frame and grate placement, shall be provided at the
top of the catch basin unit. The slab shall be designed for an H-20.
A. Precast manhole units shall conform to the dimensions shown on the Drawings and as detailed in
Shop Drawings approved by the Engineer.
C. Precast structure bases shall be of the “base unit” type, with an integral base and barrel section. The
barrels shall be constructed in increments of 1 foot to provide the indicated height with the fewest
joints. Openings for pipe connections will not be permitted closer than 1 foot to the nearest joint.
Mark the date of manufacture and name or trademark of manufacturer in the inside of each section.
D. Manholes barrels, servicing pipes less than 27-inch diameter, shall be 48-inch diameter. Manholes
barrels, servicing pipes 27-inch diameter and larger shall be 60-inch diameter. Larger diameter
manholes barrels shall be provided as indicated on the Drawings or as specified herein.
E. Joints shall be rubber and concrete using O-ring gaskets (ASTM C443) or butyl rubber gaskets
(ASTM C443), or tongue and groove buttered with 1:2 cement mortar (ASTM C270, Type M).
A precast eccentric cone, or precast slab where shown, shall be provided at the top of the manhole
barrel to receive the frame and cover. The slab or cover shall be designed for an H-20 loading.
F. Precast manhole units shall be coated on the exterior with a two-coat application of polyamide-cured
epoxy-coal tar. Application shall meet manufacturer’s recommendations. Do not apply the
polyamide-cured epoxy-coal tar within 28 days of concrete manufacture. Epoxy-coal tar to be as
manufactured by Coopers Creek Chemical Corporation, Cooper Black #775 Epoxy Tar Coating or
approved equal.
A. Manhole sections shall contain manhole steps at 12 inches on center for all structures over 3 feet 6
inches in height. The steps shall be embedded in the concrete and accurately positioned both
vertically and horizontally.
B. Steps shall be capable of withstanding a 300-pound concentrated live load without permanent
distortion, conforming to the requirements of ANSI A14.3, OSHA, and the details shown on the
Drawings.
D. Frames and covers shall be as shown on the Drawings. Otherwise, conform to the standard detail of
the regulatory authorities having jurisdiction for the project (if applicable). Access clear width shall
be a minimum of 24-inches.
A. Frames and covers/grate] shall be cast iron, ASTM A48, Class 30, free from flaws or unsightly
defects.
B. Frames and covers shall conform to the details on the Drawings and have “SANITARY SEWER” or
“STORM SEWER” cast on every cover.
C. Frames and covers/grates shall be designed for an H-20 loading and be machined to ensure correct fit
and even bearing.
D. Frames and covers/grates shall be as shown on the on the Drawings. Otherwise, conform to the
standard detail of the regulatory authorities having jurisdiction for the project (if applicable).
A. Grade Rings: Reinforced-concrete rings, 3- to 12-inch total thickness, to match diameter of manhole
frame and cover.
2.7 GROUT
A. Description: ASTM C1107, Grade B. nonshrink and nonmetallic, dry hydraulic-cement grout.
1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive, nongaseous, and
recommended for interior and exterior applications.
2. Design Mix: 5000 psi (34.5 MPa), 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
A. Drop inlets for manholes shall be constructed where shown on the Drawings and shall conform with
the details shown on the Drawings.
B. Pipe and fittings shall be the same type and class as the sewer pipe beings installed.
PART 3 – EXECUTION
3.1 EARTHWORK
A. Earthwork shall be in accordance with Section “Trenching and Backfilling” or Section “Earth
Moving.”
A. Base units shall be placed on a minimum 12-inch foundation of pipe zone bedding material, and be
set at the proper elevation, carefully leveled, and aligned.
B. Barrel units shall be set vertical with steps and sections in proper alignment. All joints shall be sealed
with cement mortar inside and out, and troweled smooth to the contour of the wall surface. Joints
shall be installed in accordance with manufacturer’s recommendations.
C. Lifting holes shall be sealed tight with a tapered solid rubber plug driven into the hole and the
remaining void filled with mortar on the outside only.
A. Grade rings placed upon the eccentric cone or slab shall be used for all manholes to provide the
potential for future adjustment.
B. Grade rings shall be placed in a combined thickness of at least 4 inches but not more than 12 inches
in order to bring the manhole frame to proper grade.
A. Pipe connections to manholes shall be installed true to line and grade as shown on the Drawings.
Wall fittings shall be watertight, compatible with the sewer pipe joint. Connections shall conform to
the details shown on the Drawings.
A. An invert channel and bench walls shall be constructed as shown on the Drawings to provide a
smooth transition in flow through the manhole. The invert channel and bench wall shall be
constructed of 3,000 psi concrete. Benches shall be built-up to the height called for on the Drawings,
or as directed by the Engineer, and given a steel trowel finish. Care shall be taken to slope all
benches for proper drainage to the invert channel.
3.6 FRAMES
A. Frames shall be firmly set and bonded at the proper grade to conform with the finished grade shown
on the Drawings.
B. Frames for manholes in unpaved areas shall be set at an elevation higher than finished grade as
shown on the Drawings or as directed by the Engineer.
3.7 WATERTIGHTNESS
A. All manholes shall be free of visible leakage. Each manhole shall be inspected, and all leaks shall be
repaired in a manner approved by the Engineer.
B. Testing: Manhole Negative Air Pressure (Vacuum) Test shall be performed prior to backfilling and in
accordance with ASTM C1244.
1. Preparation of manhole
2. All lift holes shall be plugged.
DIAMETER (IN.)
48" 60" 72"
DEPTH (FT)
TIME (SEC.)
8 20 26 33
10 25 33 41
12 30 39 49
14 35 46 57
16 40 52 67
18 45 59 73
20 50 65 81
22 55 72 89
24 59 78 97
A. The Contractor shall make connections to existing manholes as shown on the Drawings or as
specified herein.
B. For connections to precast or cast-in-place concrete manholes, the Contractor shall core drill a hole
1 inch larger than the O.D. of the sewer pipe into the existing manhole at the location and elevation
shown on the Drawings.
C. For connections to masonry manholes, the Contractor shall open the sidewall of the existing manhole
by removing masonry units no more than necessary to accommodate the sewer pipe.
D. Connection methods shall be in accordance with the details shown on the Drawings. Any open spaces
around the new pipe entry shall be sealed with non-shrink grout to prevent leakage.
E. The existing bench and channel shall be removed and reconstructed to permit flow through the
manhole as it now exists and also for the new sewer pipe. Bench and channel reconstruction shall
conform with the details on the Drawings, or as directed by the Engineer.
F. The Contractor shall be responsible for diverting flow through the manhole in order to allow bench
and channel construction.
A. Lower existing frames of manholes by the removal of appropriate masonry courses, to the elevations
shown on the Drawings or as directed by the Engineer.
C. Where the manhole frames cannot be lowered by removal of masonry courses, such as may be the
case with precast concrete manholes, the upper barrel section shall be removed and/or replaced with a
section of less depth, to permit the necessary adjustment of the frame.
D. Frames and covers damaged during the Work shall be replaced at the Contractor’s expense.
END OF SECTION
PART 1 – GENERAL
1.1 DESCRIPTION
A. The Contractor shall provide all labor, materials, equipment and services necessary for, and
incidental to, the installation of precast concrete sanitary structures including but not limited to
manholes, covers, steps, and piping connections as shown on the Drawings and as specified herein.
B. All items shall conform in shape, size, dimensions, and materials to the details shown on the
Drawings, or as directed by the Engineer.
1.2 REFERENCES
A. Reference Standards: Comply with applicable provisions and recommendations of the following,
except as otherwise shown or specified:
1. American Society of Testing and Materials (ASTM).
2. American Association of State Highway and Transportation Officials (AASHTO).
3. American National Standards Institute (ANSI).
4. Occupational Health and Safety Administration (OSHA).
A. Design: In accordance with ASTM C890 – Minimal Structural Design Loading for Monolithic or
Sectional Precast Concrete Water and Wastewater Structures.
B. Loading: AASHTO HS20 with 30 percent impact and 130-pound per cubic foot equivalent soil
pressure.
1.4 SUBMITTALS
A. Samples:
1. Gaskets.
2. Manhole steps.
3. Miscellaneous accessories.
C. Product Data:
1. Manufacturer’s catalog cuts, specifications, and installation instructions.
PART 2 – PRODUCTS
A. Precast manhole units shall conform to the dimensions shown on the Drawings and as detailed in
Shop Drawings approved by the Engineer.
C. Precast manhole bases shall be of the “base unit” type, with an integral base and barrel section. The
barrels shall be constructed in increments of 1 foot to provide the indicated height with the fewest
joints. Openings for pipe connections will not be permitted closer than 1 foot to the nearest joint.
Mark the date of manufacture and name or trademark of manufacturer in the inside of each section.
D. Manholes barrels, servicing pipes less than 27 inches in diameter shall be 48 inch diameter.
Manholes barrels, servicing pipes 27 inches in diameter and larger shall be 60 inch diameter. Larger
diameter manholes barrels shall be provided as indicated on the Drawings or as specified herein.
E. Joints shall be rubber and concrete using O-ring gaskets (ASTM C443), or butyl rubber gaskets
(ASTM C443), or tongue and groove buttered with 1:2 cement mortar (ASTM C270, Type M). All
joints shall be sealed with cement mortar inside and out, and troweled smooth to the contour of the
wall surface.
F. A precast eccentric cone, or precast slab where shown, shall be provided at the top of the manhole
barrel to receive the frame and cover. The slab or cover shall be designed for an H-20 loading.
A. Manhole sections shall contain manhole steps at 12 inches on center. The steps shall be embedded in
the concrete and accurately positioned both vertically and horizontally.
B. Steps shall be capable of withstanding a 300-pound concentrated live load without permanent
distortion, conforming to the requirements of ANSI A14.3, OSHA, and the details shown on the
Drawings.
C. Manhole rungs shall be steel reinforced copolymer polypropylene plastic. Rungs shall be 14 inches
wide, M.A. Industries type PS2-PF or equal. Copolymer polypropylene shall be type II, grade 16906
meeting ASTM D4101. Steel reinforcing shall be 3/8 inch diameter, Grade 60 conforming to
ASTM A615 and shall be continuous throughout the rung. The portion of the legs to be embedded in
the precast section shall have fins and be tapered to insure a secure bond.
A. Frames and covers shall be cast iron, ASTM A48, Class 30, free from flaws or unsightly defects.
Design of each shall be the same throughout the project unless otherwise specified or indicated on the
drawings.
C. Materials:
1. Cast iron: ASTM A48, Class 30B or 35B.
2. Delivered to Site free of any coatings, unless otherwise specified.
3. Frames: Round with a 30-inch clear opening.
4. Covers: Round, solid lid, top surface checkered and provided with suitable concealed lifting
notches, and lettering cast into cover to indicate type of structure. For sanitary structures,
“Sanitary Sewer” shall be cast onto cover.
D. Acceptable Manhole Frames and Covers: Pattern 1016A with platen cover by Syracuse Castings
Sales Corp or approved equal.
2.4 COATING
A. Precast units shall be coated with a two-coat application of polyamide-cured, epoxy-coal tar.
Application shall meet manufacturer’s recommendations. Do not apply the polyamide-cured epoxy-
coal tar within 28 days of concrete manufacture. Epoxy-coal tar to be as manufactured by Coopers
Creek Chemical Corporation, Cooper Black #775 Epoxy Tar Coating or approved equal
A. Access Hatches:
1. Manufacturer: Halliday Products or approved equal
2. Size: Clear opening size shall be as noted on the Drawings
3. Cover Leaf(s): 1/4 inch (7 mm) aluminum diamond plate with hold-open arm with vinyl-
covered hand grip.
4. Channel Frame: 1/4 inch (7 mm) aluminum with continuous anchor flange, fabricated to
facilitate access to equipment.
5. Load Rating: H-20 unless noted otherwise
6. Spring Assist: Stainless steel spring operators to be provided for lift assistance.
7. Locking System: Recessed slam lock, and threaded keyway cover plug. Key lock core to the
Facility’s system.
8. Lift Handles: Flush drop type.
9. Hardware: All 316 stainless steel throughout.
10. Coatings: A bituminous coating shall be applied to the areas of the aluminum frame that come
in contact with concrete.
B. Miscellaneous fabrications for support of equipment pump controls, grating, piping, etc.:
1. Aluminum alloy 6061-T6.
2. Sizes, shapes, thicknesses, and dimensions as detailed or indicated on the Drawings.
3. Structural members, bars and plates, rectangular box tubing, Schedule 40 piping.
G. Non-Shrink Grout: Water plug, Hallemite Manhole Pipe Cement or grout utilizing Sika Set.
J. Cast-In-Place Concrete (for bench work): 5 percent air entrained, 3,000 psi minimum compressive
strength.
PART 3 – EXECUTION
3.1 EARTHWORK
A. Base units shall be placed on a minimum 12-inch foundation of pipe zone bedding material, and be
set at the proper elevation, carefully leveled, and aligned.
B. Barrel units shall be set vertical with steps and sections in proper alignment. Joints shall be installed
in accordance with 2.1(F) and manufacturer’s recommendations.
C. Lifting holes shall be sealed tight with a tapered solid rubber plug driven into the hole and the
remaining void filled with mortar on the outside only.
A. Grade rings placed upon the eccentric cone or slab shall be used for all manholes to provide the
potential for future adjustment.
B. Grade rings shall be placed in a combined thickness of at least 8 inches but not more than 20 inches
in order to bring the manhole frame to proper grade.
A. Pipe connections to manholes shall be installed true to line and grade as shown on the Drawings.
Wall fittings shall be watertight, compatible with the sewer pipe joint. Connections shall conform to
the details shown on the Drawings.
A. An invert channel and bench walls shall be constructed as shown on the Drawings to provide a
smooth transition in flow through the manhole. The invert channel and bench wall shall be
constructed of 3,000 psi concrete. Benches shall be built-up to the height called for on the Drawings,
or as directed by the Engineer, and given a steel trowel finish. Care shall be taken to slope all
benches for proper drainage to the invert channel.
3.6 FRAMES
A. Frames shall be firmly set and bonded at the proper grade to conform to the finished grade shown on
the Drawings.
B. Frames for manholes in unpaved areas shall be set at an elevation higher than finished grade as
shown on the Drawings, or as directed by the Engineer.
3.7 WATERTIGHTNESS
A. All structures shall be free of visible leakage. Each structure shall be inspected, and all leaks shall be
repaired in a manner approved by the Engineer.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This section includes but is not limited to high-density polyethylene (HDPE) (ductile iron pipe size)
pressure pipe primarily intended for the transportation of water and sewage either buried or above
grade.
1.2 REFERENCES
1.3 GENERAL
A. Use:
1. HDPE pipe/fittings shall be allowed for use as water, wastewater and reclaimed water pressure
pipe where compatible with the specific conditions of the project. All material used in the
production of water main piping shall be approved by the NSF.
B. Documentation:
1. Documentation from the resin's manufacturer showing results of the following tests for resin
identification:
a. Melt Flow Index ASTM D1238.
2. Density ASTM D1505.
C. Manufacturer:
1. All HDPE pipe and fittings shall be from a single manufacturer, who is fully experienced,
reputable and qualified in the manufacture of the HDPE pipe to be furnished. The pipe shall be
designed, constructed and installed in accordance with the best practices and methods and shall
comply with these Specifications. Qualified manufacturers shall be DRISCOPIPE as
manufactured by Phillips Products Co., Inc. or approved equal.
F. Compatibility:
1. Contractor is responsible for compatibility between pipe materials, fittings, and appurtenances.
G. Warranty:
1. The pipe manufacturer shall provide a warranty against manufacturing defects of material and
workmanship for a period of ten years after the final acceptance of the project by the Owner.
The manufacturer shall replace at no expense to the Owner any defective pipe/fitting material
including labor within the warranty period.
PART 2 – PRODUCTS
A. Materials used for the manufacture of polyethylene pipe and fittings shall be made from a PE 4710
high density polyethylene resin compound meeting cell classification 445574C per ASTM D3350;
and meeting Type 111, Class C, Category 5, Grade P34 per ASTM D1238.
C. If rework compounds are required, only those generated in the Manufacturer's own plant from resin
compounds of the same class and type from the same raw material supplier shall be used.
D. Dimensions and workmanship shall be as specified by ASTM F714. HDPE fittings and transitions
shall meet ASTM D3261. HDPE pipe shall have a minimum density of 0.955 grams per cubic
centimeter. All HDPE pipe and fittings shall have a Hydrostatic Design Basis (HDB) of 1,600 psi.
F. The pipe manufacturer must certify compliance with the above requirements.
A. Materials used for the manufacture of polyethylene pipe and fittings shall be made from a PE 4710
high density polyethylene resin compound meeting cell classification 445574C per ASTM D3350;
and meeting Type 111, Class C, Category 5, Grade P34 per ASTM D1238.
C. If rework compounds are required, only those generated in the Manufacturer's own plant from resin
compounds of the same class and type from the same raw material supplier shall be used.
D. Dimensions and workmanship shall be as specified by ASTM D3035. HDPE fittings and transitions
shall meet ASTM D3261. HDPE pipe shall have a minimum density of 0.955 grams per cubic
centimeter. All HDPE pipe and fittings shall have a Hydrostatic Design Basis (HDB) of 1,600 psi.
E. HDPE pipe and accessories 2 inches and less in diameter shall have a minimum pressure rating of
250 psi meeting the requirements of Standard Dimension Ration (SDR) 9.
F. The pipe Manufacturer must certify compliance with the above requirements.
2.3 FITTINGS
A. All molded fittings and fabricated fittings shall be fully pressure rated to match the pipe SDR
pressure rating to which they are made. All fittings shall be molded or fabricated by the
manufacturer. No Contractor fabricated fittings shall be used unless approved by the Engineer.
B. The manufacturer of the HDPE pipe shall supply all HDPE fittings and accessories as well as any
adapters and/or specials required to perform the work as shown on the Drawings and specified herein.
C. All fittings shall be installed using butt-fused fittings, thermo-fused fittings/couplings, or flanged
adapters and must be approved by the Engineer. NO size on size wet taps shall be permitted.
D. All transition from HDPE pipe to ductile iron or PVC shall be made per the HDPE pipe
manufacturer's recommendations and specifications. A molded flange connector adapter within a
carbon steel back-up ring assembly shall be used for pipe type transitions. Ductile iron back-up rings
shall mate with cast iron flanges per ANSI B16.1. A 316 stainless steel back-up ring shall mate with a
316 stainless steel flange per ANSI B16.1.
1. No solid sleeves shall be allowed between such material transitions.
2. All HDPE pipe and fittings shall be from a single manufacturer, who is fully experienced,
reputable, and qualified in the manufacture of the HDPE pipe.
E. The following shall be continuously indent printed on the pipe or spaced at intervals not exceeding 5-
feet:
1. Name and/or trademark of the pipe manufacturer.
2. Nominal pipe size.
3. Dimension ratio.
4. The letters PE followed by the polyethylene grade in accordance with ASTM D1248 followed
by the hydrostatic design basis in psi (e.g., PE 4710).
F. Tracing Wire:
1. Open trench HDPE applications shall be installed with tracer wire.
2. Directional Drilled HDPE shall have wire conforming to Copperhead Industries Reinforced
#1245 Extra-High Strength Tracer Wire and affixed to the drilling head/reamer per
Detail M-17.
PART 3 – EXECUTION
A. The pipe shall be joined with butt, heat fusion joints as outlined in ASTM D2657 and conform to the
Generic Butt Fusion Joining Procedure for Field Joining of Polyethylene Pipe, Technical Report
TR-33/2005, published by the Plastic Pipe Institute (PPI). All joints shall be made in strict
compliance with the manufacturer's recommendations. A factory qualified joining technician as
designated by pipe manufacturer or experienced, trained technician shall perform all heat fusion
joints.
B. Lengths of pipe shall be assembled into suitable installation lengths by the butt-fusion process. All
pipes so joined shall be made from the same class and type of raw material made by the same raw
material supplier. Pipe shall be furnished in standard laying lengths not to exceed 50 feet and no
shorter than 20 feet.
C. On days butt fusions are to be made, the first fusion shall be a trial fusion in the presence of the
Engineer. The following shall apply:
1. Heating plate surfaces shall be inspected for cuts and scrapes and shall be free of dirt and
residue. Heater surfaces should be between 400 DegF (minimum) to 450 DegF (maximum).
Measure the temperature at 12:00, 3:00, 6:00 and 9:00 o'clock positions using a pyrometer of
infrared thermometer at locations where the heating plate will contact the pipe/fitting ends. The
maximum temperature difference between any two points on a single heating surface must not
exceed 24 DegF. If this temperature is exceeded, the heating plate shall be cleaned per the
manufacturer's recommendations.
2. The fusion or test section shall be cut out after cooling completely for inspection.
D. The polyethylene flange adapters at pipe material transitions shall be backed up by stainless steel
flanges conforming to ANSI B16.1 and shaped as necessary to suit the outside dimensions of the
pipe. The flange adapter assemblies shall be connected with corrosion resisting bolts and nuts of
Type 316 stainless steel as specified in ASTM A726 and ASTM A307. All bolts shall be tightened to
the manufacturer's specified torques. Bolts shall be tightened alternatively and evenly. After
installation, apply a bitumastic coating to bolts and nuts.
3.2 INSTALLATION
A. HDPE pipe shall be installed in accordance with the instruction of the manufacturer, as shown on the
Drawings and as specified herein. A factory qualified joining technician as designated by the pipe
manufacturer shall perform all heat fusion joints.
C. Care shall be taken in loading, transporting and unloading to prevent damage to the pipe. Pipe or
fitting shall not be dropped. All pipe or fitting shall be examined before installation, and no piece
shall be installed which is found to be defective. Any damage to the pipe shall be repaired as directed
by the Engineer. If any defective pipe is discovered after it has been installed, it shall be removed and
replaced with a sound pipe in a satisfactory manner by the Contractor at his own expense.
D. Under no circumstances shall the pipe or accessories be dropped into the trench or forced through a
directional bore upon "pull-back."
E. Care shall be taken during transportation of the pipe such that it will not be cut, kinked,, or otherwise
damaged.
F. Ropes, fabric or rubber protected slings and straps shall be used when handling pipes. Chains, cables
or hooks inserted into the pipe ends shall not be used. Two slings spread apart shall be used for lifting
each length of pipe.
G. Pipes shall be stored on level ground, preferably turf or sand, free of sharp objects, which could
damage the pipe. Stacking of the polyethylene pipe shall be limited to a height that will not cause
excessive deformation of the bottom layers of pipes under anticipated temperature conditions. Where
necessary due to ground conditions, the pipe shall be stored on wooden sleepers, spaced suitably and
of such width as not to allow deformation of the pipe at the point of contact with the sleeper or
between supports.
H. Pipe shall be stored on clean level ground to prevent undue scratching or gouging. The handling of
the pipe shall be in such a manner that the pipe is not damaged by dragging it over sharp and cutting
objects. The maximum allowable depth of cuts, scratches or gouges on the exterior of the pipe is 5
percent of wall thickness. The interior pipe surface shall be free of cuts, gouges or scratches.
I. Pipe shall be laid to lines and grade shown on the Drawings with bedding and backfill as shown on
the Drawings.
K. Sections of pipe with cuts, scratches, or gouges exceeding 5 percent of the pipe wall thickness shall
be removed completely and the ends of the pipeline rejoined.
L. The pipe shall be joined by the method of thermal butt fusion, as outlined in Part 3 – Execution,
Section 3.1 Joining Method. All joints shall be made in strict compliance with the manufacturer's
recommendations.
M. Mechanical connections of the polyethylene pipe to auxiliary equipment such as valves, pumps and
tanks shall be through flanged connections, which shall consist of the following:
1. A polyethylene flange shall be thermally butt-fused to the stub end of the pipe.
2. A 316 stainless steel back up ring shall mate with a 316 stainless steel flange.
3. 316 stainless steel bolts and nuts shall be used.
O. All HDPE pipe must be at the temperature of the surrounding soil at the time of backfilling and
compaction.
P. If a defective pipe is discovered after it has been installed, it shall be removed and replaced with a
sound pipe in a satisfactory manner at no additional cost to the Owner. All pipe and fittings shall be
thoroughly cleaned before installation, shall be kept clean until they are used in the work and when
laid, shall conform to the lines and grades required.
3.3 CLEANING
A. At the conclusion of the work, thoroughly clean all of the new pipe lines to remove all dirt, stones,
pieces of wood or other material which may have entered during the construction period by forcing a
3.4 TESTING
A. Conform to Section “Common Work Results for Utilities” for testing and disinfection of pipe.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the installation of gate valves and valve boxes of the sizes and types as shown
on the Drawings and as specified herein.
A. Reference Standards: Comply with applicable provisions and recommendations of the following,
except as otherwise shown or specified:
1. American Water Works Association (AWWA).
2. American National Standards Institute (ANSI).
3. American Society of Testing and Materials (ASTM).
C. Certifications: Valves and Indicator posts for fireline service shall be UL or FM approved and shall
bear visible body markings indicating such approval.
1.3 SUBMITTALS
PART 2 – PRODUCTS
2.1 EQUIPMENT
C. Valve Boxes:
1. All valve boxes shall be cast iron, sliding telescopic type, at least 5-1/4 inches in diameter.
2. All valve boxes shall be 2 pieces and shall be furnished to match the specific valve dimensions
and trench depth as shown on the Drawings.
3. All valve boxes shall be furnished with a cast iron cover, drop style, with both the word
“WATER” and an arrow indicating the direction of valve opening left (counterclockwise) cast
on the cover in raised characters.
4. All valve boxes shall be furnished with 1 steel socket key for each 5 valves of the same size or
less. The length shall be compatible with the valve with the greatest depth of bury.
5. Valve box shall be Tyler 6858 Series, Item 664-A, or approved equal.
2.2 COMPONENTS
A. Indicator Posts:
1. Valves shall be fitted with bonnet flange of the diameter required for bolting to the indicator
post.
2. Posts shall have a large plexiglass window with aluminum target plates and the words “OPEN”
and “CLOSED” cast in large letters directly behind the window in such a position that the
appropriate word appears as the valve is operated.
3. Posts shall be of the locking device wrench type with bronze lock and keys.
4. Stems, indicators, and all working parts shall be fully protected by a weatherproof enclosure.
5. UL/FM approved.
PART 3 – EXECUTION
3.1 INSTALLATION
A. Valves shall be installed in accordance with AWWA C600 “Installation of Ductile-Iron Water Mains
and Appurtenances.”
B. All materials shall be carefully inspected for defects in workmanship and materials; all debris and
foreign material cleaned out of valve openings, etc.; all operating mechanisms operated to check their
proper operation, and all nuts and bolts checked for tightness. Valves and other equipment which do
not operate easily, or are otherwise defective, shall be repaired or replaced at no additional cost to the
Owner.
C. Buried valves shall be cleaned and manually operated before installation. All buried valves shall be
set vertically and the Contractor shall take careful measures to ensure that valves are kept in the
closed position.
D. Valve boxes shall be set carefully, truly vertical and accurately centered over the valve with top at
finished grade elevation; it shall be set so as not to transmit traffic loads to the valve.
A. Tests: The various pipe lines in which the valves and appurtenances are to be installed are specified
to be field tested in accordance with Section “Common Work Results for Utilities.” During these
tests any defective valve or appurtenance shall be adjusted, removed and replaced, or otherwise made
acceptable to the Engineer.
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
B. All piping, fittings, and appurtenances shall be new, clean and in accordance with material
specifications. In no instance will second-hand or damaged materials be acceptable.
1.2 REFERENCES
A. Reference Standards: Comply with applicable provisions and recommendations of the following,
except as otherwise shown or specified:
1. American Society of Testing and Materials (ASTM).
A. Product Markings: Plainly and permanently mark each pipe length with the following information:
1. Nominal pipe size.
2. Plastic pipe material designation.
3. Standard thermoplastic pipe dimension ratio.
4. Pressure rating.
5. ASTM designation.
6. Manufacturers name or trademark and date of manufacture.
1.4 SUBMITTALS
A. Product Data:
1. Submit manufacturer's catalog cuts, specifications, and installation instructions.
B. Handling:
1. Handle pipe, fittings, specials appurtenances, and accessories carefully with approved handling
devices in strict conformance with the manufacturer's recommendations.
2. Do not drop or roll products off trucks, or otherwise drag, roll or skid products.
C. Products cracked, gouged, chipped, dented, or otherwise damaged will not be approved and are to be
removed and replaced at no additional cost to the Owner.
2.1 MATERIALS
B. Joints:
1. Join pipe joints, including fittings, shall be joined with an integral bell and spigot type rubber
gasketed joint.
2. Conform to ASTM F477 for gaskets and mark to indicate nominal pipe size and proper
insertion direction.
PART 3 – EXECUTION
3.1 INSPECTION
A. Inspect all pipe and fittings prior to laying in the trench. Remove defective pipe and fittings from the
site.
B. Do not backfill until inspection by the Engineer unless otherwise approved by the Engineer.
3.2 INSTALLATION
3.3 TESTING
END OF SECTION
PART 1 – GENERAL
1.1 SUMMARY
A. This Section includes the installation of polyethylene piping systems as shown on the Drawings
and as specified herein.
B. All piping, fittings, and appurtenances shall be new, clean, and in accordance with material
specifications. In no instance shall second- hand or damaged materials be acceptable.
A. Reference Standards:
1. The latest edition of the following standards, as referenced herein, shall be applicable:
a. TDOT Standard Specifications for Road and Bridge Construction.
b. Standard Specifications for Highway Materials and Methods of Sampling and Testing,
American Association of State Highway and Transportation Officials (AASHTO).
c. American Society of Testing and Materials (ASTM).
1.3 SUBMITTALS
A. Product Data:
1. Submit manufacturer’s catalog cuts, specifications, and installation instructions for both
pipe and coupling system.
2. Submit manufacturer’s certification that product was manufactured, tested, and supplied in
accordance with the standards specified herein.
B. Handling:
1. Pipe, fittings, special appurtenances, and accessories shall be handled carefully with
approved handling devices in strict conformance with the manufacturer’s
recommendations.
2. Products shall not be dropped nor shall products be otherwise dragged, rolled, or skidded.
C. Products cracked, gouged, chipped, dented, or otherwise damaged will not be approved and
shall be removed and replaced at the Contractor’s expense, unless the product can be repaired
in a manner acceptable to the manufacturer and Engineer. All repairs shall be at the
Contractor’s expense.
TWA #019-007.1 33 4100.20-1 High Density Polyethylene Storm Utility Drainage Piping
PART 2 – PRODUCTS
2.1 MATERIALS
PART 3 – EXECUTION
3.1 INSPECTION
A. Inspect all pipe and fittings prior to laying in the trench. Remove defective pipe and fittings from
the site.
B. Do not backfill until inspection by the Engineer, unless otherwise approved by the Engineer.
A. Trenching, backfilling and compaction shall conform to Section “Trenching and Backfilling.”
B. Pipe installation and testing shall conform to Section “Common Work Results for Utilities.”
END OF SECTION
TWA #019-007.1 33 4100.20-2 High Density Polyethylene Storm Utility Drainage Piping
SECTION 334100 - SURFACE DRAINAGE SYSTEMS
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Modular trench drain systems.
B. Related Sections:
1. Division 01: Administrative, procedural, and temporary work requirements.
2. Section 03 3000 – Cast in Place Concrete.
3. Division 22 – Plumbing.
1.2 REFERENCES
A. System Type:
1. Trench drain systems shall employ an angled grade on both sides of a linear trench to move
runoff into a point along the channel. Liquids shall be discharged by gravity flow at the end of
the drain into an underground pipe system or culvert.
B. System Design:
1. Modular trench drains shall be factory manufactured and engineered with compatible grates and
accessory components in sizes and capacities to provide a complete functioning trench drain
system.
2. Modular channels are aligned onsite via male / female interconnecting ends to form a
continuous sloped run. Systems shall provide a continuously sloped trench up to [130] feet ([40]
m) long. Neutral channels with no slope that can be inserted along runs shall be provided as
required to extend length.
C. System Requirements:
1. Loading:
2. Durability:
a. Liquid Type:
b. Grade Surface Adjacent to Trench Grate:
c. Grate and trench materials shall resist Liquid Type attack and corrosion of trench drain
components and grate.
3. User Requirements:
a. Grate Finish:
b. Grate Safety Requirements:
1) Grates shall comply with requirements of the Americans with Disabilities Act
(ADA).
1.3 SUBMITTALS
A. Product Data:
1. Submit product data and installation instructions including manufacturer’s product sheet, for
specified products.
B. Shop Drawings:
1. Submit shop drawings showing layout, profiles and product components, including anchorage,
accessories, finish colors, patterns and textures.
C. Engineering Calculations:
1. Manufacturer shall provide Trench Hydraulic Service by modeling lateral intake into the trench
design based on Project environmental locale and drainage surfaces.
2. Calculations shall include Grate Hydraulic Service comparing the specified grate catchment
efficiency with the hydraulic modeling to determine the Bypass amount.
E. Selection Samples:
1. Submit for each finish product specified, two complete sets of color chips representing
manufacturer's full range of available colors and patterns.
F. Verification Samples:
1. Submit for each finish product specified, two samples, minimum size 6 inches (150 mm) square
representing actual product, color, and patterns.
B. Installer’s Qualifications: Installer experienced in performing Work of this section who has
specialized in installation of work similar to that required for this project.
B. Storage and Protection: Store materials protected from exposure to harmful weather conditions and at
temperature and humidity conditions recommended by manufacturer.
1.7 SEQUENCING
A. Ensure that products of this section are supplied to affected trades in time to prevent interruption of
construction progress.
1.8 WARRANTY
A. Manufacturer’s Warranty:
1. Warranty Period: [12] months commencing on Date of Substantial Completion.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Basis of Design – Surface Drainage Systems: Contract Documents are based on products by:
1. ACO, Inc.
9470 Pinecone Drive
Mentor, Ohio 44060
Telephone (800) 543-4764
Website: (www.acousa.com)
A. Load Class: Provide trench drain system designed, engineered and installed to support the minimum
loads as defined by EN1433. Load Class shall be: Class [F].
2.4 MATERIALS
A. Polymer Concrete: Durable material which is resistant to road salts and common chemicals, made
from polyester resin reinforced with mineral aggregates and fillers.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for
the substrate under the project conditions.
3.3 INSTALLATION
A. Install in accordance with manufacturer’s instructions and approved submittals. Install in proper
relationship with adjacent construction.
END OF SECTION
Appendices
GEOTECHNICAL EXPLORATION
REPORT
We have appreciated the opportunity to provide our geotechnical engineering and testing
services. If you have any questions regarding the information within this report, please contact
us at your convenience.
Sincerely,
Foundation Systems Engineering
EXECUTIVE SUMMARY
The following is a geotechnical exploration report requested by the City of Johnson City related to
the design and construction of the planned Winged Deer Park Addition in Johnson City, Tennessee.
A summary of our findings and recommendations is listed below:
♦ The project will consist of a new sports complex development with asphalt paved access
roads and parking lots, excavated and filled soil embankments, and detention ponds.
♦ The subsurface conditions on the site were explored with the use of seventeen (17) soil test
pits. The approximate locations of the test pits are indicated on the Test Pit Location Plan
provided.
♦ The soil test locations encountered residual soil types. The soil types included low to high
plasticity clays and silts. The residual soils included clays and silts varying in consistency
from very soft to stiff and moist to wet.
♦ In general, the test pits encountered clays and silts with limestone fragments varying with
consistency from very soft to stiff, and moist to wet throughout the boring depths. Test pit
refusal was encountered at seven (7) of the test locations varying in depths from
approximately 0.5 to 5.5 feet. The interpreted refusal was limestone bedrock and/or
boulders.
FSE offers the following methods for consideration for site/foundation preparation:
♦ Based on our findings, it is the opinion of FSE that the proposed structures can be supported
on conventional shallow foundations bearing on suitable material.
♦ Select Foundation Undercutting - Dynamic Cone Penetrometer (DCP) testing and Probe
Rod Sounding Testing performed under the observation of a Geotechnical Engineer,
should be used to determine the soil strength at foundation subgrade locations. FSE
recommends an allowable soil bearing pressure of 2,000 psf be used for the design of
shallow foundations. Areas of soft consistency soil will be encountered during foundation
excavations. Localized undercutting and replacement of soil will be required at these
locations. Undercut depths are anticipated to vary from approximately 2 to 4 feet. Backfill
material in the undercut locations should be compacted, select, gravel aggregate;
approved soil fill; or flowable fill concrete.
♦ Utility Line Trenches - Utility trenches should not be backfilled with open graded gravel to
limit subsurface, lateral water movement on the site. We recommend the use of select,
crushed gravel, with fines, (TDOT 303) and/or fined grained soil for backfill material.
♦ Shallow Rock - Due to presence of shallow bedrock at depths ranging from approximately
0.5 to 5.5 feet, limestone bedrock could be encountered during grading and construction. We
anticipate that the rock will be required to be removed or chipped out.
♦ The completed project plans should be reviewed by FSE to allow final recommendations
on the general method of construction and site/foundation preparation methods.
♦ Concrete slabs-on-grade can be designed using a modulus of subgrade reaction (k) of
100 pounds per cubic inch (pci). An IBC 2012 Seismic Site Class “C” is recommended for
this site.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
♦ The site grading and foundation construction should be performed under the observation
of a geotechnical engineer to assist with the continued evaluation of soil conditions during
the construction process.
♦ This summary should be used in conjunction with the entire report for design purposes.
Details were not included or fully developed in this section, and the report must be read in
its entirety for a comprehensive understanding of the items contained herein. The section
titled “General Qualifications” should be read for an understanding of the report limitations.
2
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
SCOPE OF SERVICES
Item Description
- USGS Topographic Mapping
Information - Geologic Mapping of Northeast Tennessee
Reviewed - 2012 International Building Code
- Preliminary Site Plan drawing
- Seventeen (17) soil test pits advanced to 8.0’ or refusal with a Bobcat
E50 excavator.
Test Pit
- Observation of excavations and samples for soil type and moisture
Excavations
conditions was performed during the excavation operations.
(17)
- On-site and laboratory classification of soil samples.
- Backfilled test pits with soil cuttings.
- Test Pit Locations were located in the field by FSE using the site plan
dated 10/1/2021.
Test Location - Test locations may have been shifted to clear away from subsurface
Layout utility lines.
- Locations should be considered approximate, existing ground surface
elevation was not available
Groundwater
- Groundwater was not encountered during excavation
Measurement
3
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
PROJECT/SITE INFORMATION
P ROJECT D ESCRIPTION
Item Description
Winged Deer Park
Project
4137 Bristol Highway
Location
Johnson City, Tennessee
General - The project will consist of a new sports complex development with
asphalt paved access roads and parking lots, excavated and filled soil
embankments, and detention ponds
Project Foundation Loads - Not provided
Information Below Grade Walls – Not anticipated
Bearing Capacity - 2,000 psf
Excavation - Up to approximately 20 feet (Assumed)
Fill Placement – Up to approximately 20 feet (Assumed)
S ITE D ESCRIPTION
Item Description
Ground Cover
- Primarily dirt/grass
Drainage Patterns
- The area has previously been graded and generally slopes downward in a
northwest to southeast direction, toward Bristol Highway.
Exposed Rock
- Exposed bedrock was observed throughout the site.
USGS Mapping
Topography - The terrain slopes downward from northwest to southeast. Elevations vary from
approximately 1500 to 1440 feet above MSL. Nearby Knob Creek runs in a
southeast to northeast direction, to the east of the property.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
Based on review of available geologic mapping, the project site is located in the
Valley and Ridge physiographic province of northeast Tennessee. The mapping
indicates that the site is located within the geology of the Knox Group.
The bedrock of this formation consists primarily of dolomite and limestone.
These carbonate rocks are prone to karst development (i.e. sinkholes, springs,
Regional
underground channels and caves). These rock types typically weather to near
Geology
surface residual soils consisting of primarily silts and clays.
The depth of the soil profile is continually altered over geologic time by gradual
weathering at the soil/rock interface, and more rapidly by erosion of surficial
soils. Weathering of the parent bedrock is generally more rapid near fracture
zones. Therefore, the bedrock surface will be irregular.
Our review of the topographic mapping of the area indicates that the sites
geology is located in the Knox Group, in which karst topography is present.
Karst terrain is characterized by the existence of sinkholes and closed
depressions at the ground surface.
Past experience has found that sites where grading/construction activities
remove all or a portion of the stiff upper crust of soil overburden are at a higher
risk of sinkhole activity (dropouts) than sites where no such excavation is made.
Karst
Activity Similarly, sinkholes may be induced by ponding water, porous utility line trench
backfill materials, or from leaking pipes, etc. Soil supported foundations
overlying rock units that are susceptible to solutioning and sinkhole development
are at risk of damage from sinkhole activity.
Structures supported on soil overlying soluble carbonate rock units are at risk of
damage resulting from sinkhole development. This risk can be minimized but
cannot be eliminated.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
SUBSURFACE DESCRIPTION
The following is a brief summary of the soils encountered at the soil test locations. Additional
subsurface details may be seen on the attached Test Pit Records. Subsurface stratification
indicated on the records is approximate and represents FSE’s interpretation of the soils
encountered at the excavation/sampling locations.
Item Description
Topsoil/vegetation – Typically 0-6 inches, up to 4 feet
Ground Cover
Comments - Variation in thickness will occur over the site
Origin - Native, derived from weathering of the underlying limestone and
dolomite bedrock materials
Test Locations – All locations
Description – Generally brown, tan, and red silty clay and clayey silt with
varying amounts of rock fragments
Residual Soil
Consistency – Generally very soft to stiff
Moisture – Moist to wet
Depth - Encountered beneath topsoil layer in all locations, until boring
termination or refusal
Comments - The soil consistency varies with depth
Bedrock Locations - Bedrock was encountered at six (6) locations.
Bedrock/ Refusal – Test pit refusal at seven (7) locations.
Refusal Refusal Materials Interpreted to be on limestone bedrock (TP-6, 7, 10, 13,
14, and 16) or limestone boulders (TP-3).
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
Notes:
At any given time ground water depths can vary from location to location and at any given location,
ground water depths can change with time. Ground water depths will also vary with seasonal
rainfall and other climate/environmental events.
Subsurface conditions will vary at locations away from the test pit locations and in between test
pit locations. A detailed description of the soil and rock may not have been obtained due to the
small sample sizes and methods used to evaluate the subsurface.
Although a test pit log shows subsurface features and descriptions, it should not be assumed that
these descriptions are present between test pit locations.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
LABORATORY TESTING
The Natural Moisture Content tests provide data that assist in evaluating the on-site soil moisture
for engineering properties and the amount of moisture conditioning that may be required for their
reuse as on-site fill soil.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
A TTERBERG L IMITS
The Atterberg Limits Determination provides the Liquid and Plastic limits for soil classification
purposes and to assist in evaluating the soil for engineering properties.
The Soil Gradation provides a classification of a soil that ranks the soil based on particle sizes
contained in the soil. The gradation of soil affects compressibility and ground permeability. The
gradation of a soil is determined by a distribution curve produced from the results of sieve
analysis.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
S TANDARD P ROCTOR
The Standard Proctor provides the maximum dry density and optimum moisture content of the
soil. These values are determined by plotting values on a curve that are obtained while performing
the Standard Proctor Test.
T ESTING S UMMARY
The soils present on the site are classified as low to high plasticity silts, sands, and clays based
on the USCS soil classification system. These soil types are given the soil symbol SC, SM, CL,
CH, ML and MH. The soils types have a generally low to high potential for volume change from
changing moisture contents and loading conditions.
Such soils have poor to fair compaction characteristics with compaction typically achieved using
a vibratory sheepsfoot roller. Moisture conditioning (drying) will be required to achieve specified
compaction density. We anticipate that the on-site soil will generally exist at a moisture content
that is 0% to 20% above the optimum moisture as determined by laboratory testing.
With proper moisture conditioning (drying), the on-site soil material may be suitable for reuse as
structural fill material.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
RECOMMENDATIONS
G EOTECHNICAL C ONSIDERATIONS
FSE offers the following methods for consideration for site/foundation preparation:
♦ Based on our findings, it is the opinion of FSE that the proposed structures can be supported
on conventional shallow foundations bearing on suitable material.
♦ Select Foundation Undercutting - Dynamic Cone Penetrometer (DCP) testing and Probe
Rod Sounding Testing performed under the observation of a Geotechnical Engineer,
should be used to determine the soil strength at foundation subgrade locations. FSE
recommends an allowable soil bearing pressure of 2,000 psf be used for the design of
shallow foundations. Areas of soft consistency soil will be encountered during foundation
excavations. Localized undercutting and replacement of soil will be required at these
locations. Undercut depths are anticipated to vary from approximately 2 to 4 feet. Backfill
material in the undercut locations should be compacted, select, gravel aggregate;
approved soil fill; or flowable fill concrete.
♦ Utility Line Trenches - Utility trenches should not be backfilled with open graded gravel to
limit subsurface, lateral water movement on the site. We recommend the use of select,
crushed gravel, with fines, (TDOT 303) and/or fined grained soil for backfill material.
♦ Shallow Rock - Due to presence of shallow bedrock at depths ranging from approximately
0.5 to 5.5 feet, limestone bedrock could be encountered during grading and construction. We
anticipate that the rock will be required to be removed or chipped out.
♦ The completed project plans should be reviewed by FSE to allow final recommendations
on the general method of construction and site/foundation preparation methods.
♦ Concrete slabs-on-grade can be designed using a modulus of subgrade reaction (k) of
100 pounds per cubic inch (pci). An IBC 2012 Seismic Site Class “C” is recommended for
this site.
♦ The site grading and foundation construction should be performed under the observation
of a geotechnical engineer to assist with the continued evaluation of soil conditions during
the construction process.
♦ This summary should be used in conjunction with the entire report for design purposes.
Details were not included or fully developed in this section, and the report must be read in
its entirety for a comprehensive understanding of the items contained herein. The section
titled “General Qualifications” should be read for an understanding of the report limitations.
♦ This summary should be used in conjunction with the entire report for design purposes.
Details were not included or fully developed in this section, and the report must be read in
its entirety for a comprehensive understanding of the items contained herein. The section
titled “General Qualifications” should be read for an understanding of the report limitations.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
The area to be developed should be stripped of organic soil, construction materials, and soft/wet
soils. After clearing and grubbing are complete, the site should be Proof Roll Tested to evaluate
the subgrade soil strength characteristics.
The soil subgrades should be Proof Roll Tested with a fully loaded dump truck (minimum load of
20 tons) in a slow crossing pattern across the site. A minimum of four passes should be used to
evaluate the soil subgrade. Proof Roll Testing should be performed under the observation of a
geotechnical engineer to evaluate the subgrade and provide recommendations for any unsuitable
areas encountered. The type and method of soil improvement may be determined at that time.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
S TRUCTURAL F ILL
ENGINEERED FILL DESCRIPTION AND RECOMMENDED USES
Fill Type USCS Classification Acceptable Location for Placement
Soil1 Various (PI<30) All Locations and elevations
Stone2 GW2 All Locations and elevations
1. Controlled, compacted fill should consist of approved materials that are free of organic matter, debris,
particles greater than 4 inches. Frozen material should not be used, and fill should not be placed on a
frozen subgrade. Minimum Standard Proctor (ASTM D-698) dry unit weight 85 pcf. Each soil type should
be submitted to the geotechnical engineer for evaluation.
2. Similar to TDOT Section 903.05 Type-A, Grading D crushed limestone aggregate, limestone
screenings, or such as well-graded gravel or crushed stone.
Item Description
8 inches or less in loose thickness when heavy, self-
propelled compaction equipment is used.
Fill Lift Thickness
4 to 6 inches in loose thickness when hand-guided
equipment (i.e. jumping jack or plate compactor) is used.
Compaction Requirements (Building
Footprint Areas, At least 98% of the materials Standard Proctor maximum
dry density (ASTM D 698).
plus 15 feet past perimeter)
Compaction Requirements (Drive/Parking
Areas - At least 98% of the materials Standard Proctor maximum
dry density (ASTM D 698).
in upper 2 feet from finish subgrade)
Compaction Requirements (Drive/Parking
Areas - At least 95% of the materials Standard Proctor maximum
dry density (ASTM D 698).
below 2 feet from the finish subgrade)
Compaction Requirements (Embankment At least 95% of the materials Standard Proctor maximum
Slopes/Berms) dry density (ASTM D 698).
Compaction Requirements
Per the above depending upon location/elevation.
(Trench Lines)
Within the range of -2% to +2% within the optimum
Moisture Content,
moisture content value as determined by the Standard
Cohesive Soil
Proctor test at the time of placement and compaction.
1 soil density and moisture test per 2500 square feet or
Testing Frequency
less of fill area for each soil fill lift.
A qualified soil technician, under the direction of a
Testing Personnel geotechnical engineer, should perform the soil density
testing.
Prior to fill placement, the soil subgrade should be Proof
Soil Subgrade Approval Roll Tested under the observation of a geotechnical
engineer for approval to begin fill placement.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
Foundation construction should begin as soon as possible after foundation excavations are
performed. A geotechnical engineer should observe all foundation excavations at the time of
construction to confirm that the soil conditions are suitable for the recommended design
parameters. Dynamic Cone Penetrometer (DCP) or Probe Rod Sounding testing should be
performed in foundation excavations to verify that the specified bearing capacity exists in the
foundation excavations.
Soil that is encountered with less than a stiff or dense consistency as revealed by Dynamic Cone
Penetrometer (DCP) Testing or Probe Rod Sounding Testing should be undercut to a stiff soil or
to a depth determined in the field based on the local soil data obtained. Undercut depths are
related to the soil strength and foundation size.
In undercut locations, compacted, select, gravel aggregate; engineered compacted suitable fill
soil; or flowable fill concrete. Select backfill material should be placed in loose horizontal lifts not
to exceed 6 inches in thickness. Compaction of the stone should be performed until at least 98%
of its Standard Proctor Density is achieved.
Foundations and slabs should not bear directly on native rock. When encountered, native rock
should be removed to a minimum depth of 12 inches below the bottom of concrete. The undercut
volume should be backfilled with compacted, select crusher run basestone.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
2. For perimeter footing and footings beneath unheated areas; also, to reduce the effects of seasonal
moisture variations in the subgrade soils.
3. The foundation settlement will depend upon the variations in the subsurface soil profile, the structural
loading conditions, the embedment depth of the footings, the thickness of compacted fill, and the quality
of the earthwork operations. The foundations should be placed on prepared subgrade soil as
recommended in this report.
S EISMIC C LASSIFICATION
Code Used Site Classification
2012 International Code (IBC)1 C2
1. In general accordance with the 2012 International Building Code, Section 1613.3.2.
2. The 2012 International Building Code (IBC) requires a site soil profile determination extending a depth
of 100 feet for seismic site classification. This seismic class considers that bedrock depths are generally
within 20 feet in depth below the current ground elevations. The site soils are not susceptible to liquefaction.
15
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
It is common for site grading to be completed for some time prior to placing aggregate base. We
strongly recommend that just prior to placement of the aggregate base course that the subgrade
be Proof Roll Tested as outlined above. This will allow any softened and disturbed areas to be
identified and properly reworked and recompacted.
We recommend that the asphalt pavement section consist of the following minimum compacted
thickness of the aggregate base. A California Bearing Ratio (CBR) of less than 2% has been
assumed for the soil types present at the site, and a CBR of 4% has been assumed for engineered
fill.
1b. The asphaltic surface and base courses should be compacted to a specified % of the maximum
theoretical density (MTD), ASTM D-2041 per TDOT Section 407, Bituminous Plant Mix Materials.
2. The asphalt surface course should meet the specifications of TDOT 411, Asphaltic Concrete Surface,
and the aggregates for the mixture meeting the requirements of Grading “D/E.”
3. The asphaltic base course should meet specifications of TDOT, Section 307, Bituminous Plant Mix
Base. The aggregates for the base courses should meet the gradation requirements of Grading “B”
Modified.
4. The aggregate base should consist of a crushed limestone meeting the requirements of the Tennessee
Department of Transportation (TDOT) specification for Mineral Aggregate Base, Section 303 for Type
“A” base, Class “A” aggregates, utilizing aggregate gradation “D.” The aggregate base should be
compacted to a minimum of 98% of its maximum dry density, as determined by Standard Proctor Test,
ASTM D-698.
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Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
It is common for site grading to be completed for some time prior to placing aggregate base. We
strongly recommend that just prior to placement of the aggregate base course that the subgrade
be Proof Roll Tested. This will allow any softened and disturbed areas to be identified and properly
reworked and recompacted.
We recommend that the rigid pavement section consist of the following minimum compacted
thickness of the aggregate base. A California Bearing Ratio (CBR) of less than 2% has been
assumed for the soil types present at the site and a CBR of 4% has been assumed for engineered
fill.
17
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
18
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
C ONSTRUCTION C ONSIDERATIONS
Moisture Sensitive Soil - Unstable subgrade conditions will develop during general construction
operations, particularly if the soils are wetted and/or subjected to repetitive construction traffic.
Should unstable subgrade conditions develop, stabilization measures will need to be employed.
Upon completion of filling and grading, care should be taken to maintain the subgrade moisture
content prior to construction of floor slabs and pavements. Construction traffic over the completed
subgrade should be avoided to the extent practical. The site should also be graded to prevent
ponding of surface water on the prepared subgrades or in excavations. If the subgrade should
become frozen, desiccated, saturated, or disturbed, the affected material should be removed, or
these materials should be scarified, moisture conditioned, and recompacted prior to floor slab
construction.
Site Drainage - Drainage should be controlled during construction and once the site is completed
to prevent ponding of surface water. If necessary, pumps, ditches, or other grading methods
should be used to prevent ponding surface water. Roof water should be collected into piping and
conducted away from the building areas to prevent moisture related soil movements.
Areas Excavated to Finish Subgrade - All areas of the site that are excavated to the finish
subgrade elevation should be evaluated for soil/rock strength and type. Areas should be Proof
Roll Tested under the observation of the geotechnical engineer to determine if additional
stabilization is recommended.
Excavations - Temporary excavations will probably be required during grading operations. The
grading contractor, by his contract, is usually responsible for designing and constructing stable,
temporary excavations and should shore, slope, or bench the sides of the excavations as
required, to maintain the stability of both the excavation sides and bottom. All excavations should
be sloped or braced to comply with applicable local, state, and federal safety regulations, including
the current OSHA Excavation and Trench Safety Standards.
All permanently excavated embankments less than 15 feet in height should be constructed with
a slope geometry of no steeper than 3H:1V. All excavated embankments greater than 15 feet in
height should be evaluated by the geotechnical engineer for stability. Embankments that will be
permanently maintained as grassed or lawn areas should not exceed a slope geometry of 3H:1V.
Drainage ditches or other methods of drainage control should exist above the embankment areas
to limit surface erosion and softening of embankment soil.
Fill Slopes - All fill embankments less than 10 feet in height should be constructed with a slope
geometry of no steeper than 3H:1V. All fill embankments greater than 10 feet in height should be
evaluated for stability. Embankments that will be permanently maintained as grassed or lawn
areas should not exceed a slope geometry of 3H:1V.
All new fill soil should be placed and compacted to the recommended density. Fill soil placed in
existing sloping areas should use a series of horizontal benches or terraces to tie the existing soil
and proposed new fill together. The benching operation should begin at the toe of the slope.
Benches should be placed as required to ensure that no fill is placed on sloping surfaces.
Benched areas should be stripped of organics and soft or wet soil conditions.
Organic topsoil and soft/wet soil deposits that are located under the proposed soil embankments
will require removal or stabilization prior to new soil fill placement in this area. All fill areas should
19
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
be Proof Roll Tested and evaluated under the observation of a geotechnical engineer prior to the
initial backfill soil placement.
Shallow Bedrock/Boulder Fill - During utility line and foundation excavation, there is potential that
boulder fill and shallow bedrock will be encountered. Excavation methods requiring a rock drill or
hammer should be anticipated.
Construction Observation - The site grading and foundation construction should be performed
under the observation of a geotechnical engineer and/or their representative to assist with
continued evaluation of soil conditions during the construction process.
Plan Review - The design civil/site preparation and foundation plans for the project should be
provided to the geotechnical engineer to assist with the review process.
20
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
GENERAL QUALIFICATIONS
This report has been prepared for the exclusive use of the City of Johnson City for the design and
construction of the planned Winged Der Park Addition in Johnson City, Tennessee. This report has
been prepared in accordance with generally accepted geotechnical engineering practice for
specific application to this project. The conclusions contained in this report are based upon
applicable standards of our practice in this geographic area at the time this report was prepared.
No other warranty, expressed or implied, is made.
Foundation Systems Engineering is not responsible for any claims, damages, or liability
associated with any other party’s interpretation of this report’s subsurface data or reuse of this
report’s subsurface data or engineering analysis without our express written authorization.
The analyses and professional opinions submitted herein are based, in part, upon the data
obtained from the subsurface evaluation. The nature and extent of subsurface variations between
the test borings will not become evident until construction.
We recommend that the services of a geotechnical engineer be obtained for the final design and
construction phases of the project to provide engineering evaluation and testing services.
21
Geotechnical Exploration Report
City of Johnson City
Winged Deer Park – Johnson City, Tennessee
APPENDICIES
22
APPENDICIES
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 1 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 2 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 3 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
Notes: Test Pit refusal at 1.0 feet on boulder sized rock. Groundwater not encountered
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 4 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 5 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 6 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 7 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 8 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 9 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 10 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 11 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 12 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 13 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 14 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
Notes: Test Pit refusal at 5.0 feet on bedrock. Groundwater not encountered
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 15 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 16 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
TEST PIT
OBSERVATION RECORD
TEST PIT NO: 17 PROJECT NAME: Winged Deer Park Addition
EXCAVATOR: Bobcat E50 PROJECT LOCATION: Johnson City, TN
OBSERVED BY: Allen Browning, MS, PE FSE PROJECT NO: 721336
DATE EXCAVATED: 12-15-2021
www.FSEPC.com
Client Foundation Systems Engineering, P.C. CML File #: 721336
Sample ID TP-2 Project: Winged Deer Park Addition
From: 2' Project
Sample Dates: December 15, 2021 Location: Johnson City, TN
Report Date: December 17, 2021 ASTM Specs D-4318 & D-422
Moisture Content
(%): 36.9
Total Sample
Weight (grams): 500
GRADATION
Cumlative Percent
Percent
Sieve Size Percent Passing
Retained (%)
Retained (%) (%)
3" 0.0 0.0 100.0
3/4" 0.0 0.0 100.0
No. 4 0.8 0.8 99.2
No. 10 0.1 0.9 99.1
No. 40 1.7 2.6 97.4
P.O. Box 5186 - Johnson City, TN 37602 - Phone: (423) 926-0762, Fax : (423) 926-0558
Client Foundation Systems Engineering, P.C. CML File #: 721336
Sample ID TP-10 Project: Winged Deer Park Addition
From: 2' Project
Sample Dates: December 15, 2021 Location: Johnson City, TN
Report Date: December 17, 2021 ASTM Specs D-4318 & D-422
Moisture Content
(%): 30.3
Total Sample
Weight (grams): 500
GRADATION
Cumlative Percent
Percent
Sieve Size Percent Passing
Retained (%)
Retained (%) (%)
3" 0.0 0.0 100.0
3/4" 0.0 0.0 100.0
No. 4 0.7 0.7 99.3
No. 10 1.0 1.7 98.3
No. 40 6.0 7.7 92.3
P.O. Box 5186 - Johnson City, TN 37602 - Phone: (423) 926-0762, Fax : (423) 926-0558
CML PROJECT NO: 721336
PROJECT NAME: WINGDEER
PROJECT LOCATION: JOHNSON CITY, TENNESSEE
DATE: 12/10/2021 Page 1 of 2
87
86
Dry density, pcf
85
84
83
28.5 30 31.5 33 34.5 36 37.5
Water content, %
Test specification: ASTM D 698-91 Procedure A Standard
Tested By: Gary Higgins Checked By: Allen Browning, MS, PE, MSI
COMPACTION TEST REPORT for Curve No. 1
88
86
Dry density, pcf
85
84
83
29 30 31 32 33 34 35
Water content, %
Test specification: ASTM D 698-91 Procedure A Standard
Tested By: Gary Higgins Checked By: Allen Browning, MS, PE, MSI
GENERAL NOTES
Water levels indicated on the boring logs are the levels measured in the borings at the times indicated.
Groundwater levelsat other times and other locations across the site could vary. In pervious soils, the indicated
levels may reflect the location of groundwater. In low permeability soil, the accurate determination of
groundwater levels may not be suitable with only short-term observations.
Soil classification is based on the Unified Soil Classification System. Coarse Grained Soils have more than
50% of their dry weight retained on a #200 sieve; their principal descriptors are: boulders, cobbles, gravel or
sand. Fine Grained Soils have less than 50% of their dry weight retained on a #200 sieve; they are principally
described as clays if they are plastic and silts if they are slightly plastic or non-plastic. Major constituents may
be added as modifiers and minor constituents may be added according to the relative proportions based on
grain size. In addition to gradation, coarse-grained soils are defined on the basis of their in-place relative
density and fine grained soils on the basis of their consistency.
GENERAL NOTES
Description of Rock Properties
WEATHERING
Fresh Rock fresh, crystals bright, few joints may show slight staining. Rock rings under hammer if crystalline.
Very slight Rock generally fresh, joints stained, some joints may show thin clay coatings, crystals in broken face
show bright. Rock rings under hammer if crystalline.
Slight Rock generally fresh, joints stained, and discoloration extends into rock up to 1 in. Joints may contain clay.
In granitoid rocks some occasional feldspar crystals are dull and discolored. Crystalline rocks ring under
hammer.
Moderate Significant portions of rock show discoloration and weathering effects. In granitoid rocks, most feldspars are
dull and discolored; some show clayey. Rock has dull sound under hammer and shows significant loss of
strength as compared with fresh rock.
Moderately severe All rock except quartz discolored or stained. In granitoid rocks, all feldspars dull and discolored and
majority show kaolinization. Rock shows severe loss of strength and can be excavated with geologist's pick.
Severe All rock except quartz discolored or stained. Rock "fabric" clear and evident, but reduced in strength to
strong soil. In granitoid rocks, all feldspars kaolinized to some extent. Some fragments of strong rock
usually left.
Very severe All rock except quartz discolored or stained. Rock "fabric" discernible, but mass effectively reduced to "soil"
with only fragments of strong rock remaining.
Complete Rock reduced to "soil". Rock "fabric" not discernible or discernible only in small, scattered locations. Quartz
may be present as dikes or stringers.
HARDNESS (for engineering description of rock- not to be confused with Moh's scale for minerals)
Very hard Cannot be scratched with knife or sharp pick. Breaking of hand specimens requires several hard
blows of geologist's pick.
Hard Can be scratched with knife or pick only with difficulty. Hard blow of hammer required to detach hand
specimen.
Moderately hard Can be scratched with knife or pick. Gouges or grooves to ¼ in. deep can be excavated by hard blow of
point of a geologist's pick. Hand specimens can be detached by moderate blow.
Medium Can be grooved or gouged 1/16 in. deep by firm pressure on knife or pick point. Can be excavated in
small chips to pieces about 1-in. maximum size by hard blows of the point of a geologist's pick.
Soft Can be gouged or grooved readily with knife or pick point. Can be excavated in chips to pieces several
inches in size by moderate blows of a pick point. Small thin pieces can be broken by finger pressure.
Can be carved with knife. Can be excavated readily with point of pick. Pieces 1-in. or more in thickness
Very soft
can be broken with finger pressure. Can be scratched readily by fingernail.
a
Joint, Bedding, and Foliation Spacing in Rock
Spacing Joints Bedding/Foliation
Less than 2 in. Very close Very thin
2 in. - 1 ft. Close Thin
1 ft. - 3 ft. Moderately close Medium
3ft. - 10 ft. Wide Thick
More than 10 ft. Very wide Very thick
a. Spacing refers to the distance normal to the planes, of the described feature, which are parallel to each other or nearly so.
a
Rock Quality Designator (RQD) Joint Openness Descriptors
RQD, as a percentage Diagnostic description Openness Descriptors
Exceeding 90 Excellent No Visible Separation Tight
90 - 75 Good Less than 1/32 in. Slightly open
75 - 50 Fair 1/32 to 1/8 in. Moderately open
50 -25 Poor 1/8 to 3/8 in. Open
Less than 25 Very poor 3/8 in. to 0.1 ft. Moderately wide
a. RQD (given as a percentage) = length of core in pieces Greater than 0.1 ft. Wide
4 in. and longer/length of run.
References: American Society of Civil Engineers. Manuals and Reports on Engineering Practice - No. 56. Subsurface Investigation for Design
and Construction of Foundations of Buildings. New York: American Society of Civil Engineers, 1976. U.S. Department of
the Interior, Bureau of Reclamation, Engineering Geology Field Manual.