V-300 Series

Direct Smart
Reefer
TK 52344-2.0

Printed ( Tuesday, January 11, 2005)

Copyright©2004 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (January 11, 2005)

Copyright © 2004 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly
B bd . . . . . . . . . board
brg . . . . . . . . . bearing
brkr . . . . . . . . breaker
brkt . . . . . . . . bracket
C C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counter-
clockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
D def . . . . . . . . . defrost
deg . . . . . . . . degree
dehyd. . . . . . . dehydrator
dia . . . . . . . . . diameter
DC . . . . . . . . . direct current
disch . . . . . . . discharge
diff . . . . . . . . . differential
E EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine
E (continued) O os . . . . . . . . . . oversized
evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
exp . . . . . . . . . expansion
board
ext . . . . . . . . . external
pkg . . . . . . . . . package
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
fl . . . . . . . . . . . flare square inch
fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
thread
rcvr . . . . . . . . . receiver
ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
H hex . . . . . . . . . hexagon req . . . . . . . . . required
hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
hd . . . . . . . . . . head minute
hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
centimeters) spl . . . . . . . . . . special
incl . . . . . . . . . includes sq . . . . . . . . . . square
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
int . . . . . . . . . . internal std. . . . . . . . . . standard
int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
sw . . . . . . . . . . switch
lg . . . . . . . . . . long
T term . . . . . . . . terminal
M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
U us . . . . . . . . . . undersize
N neg . . . . . . . . . negative
No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
separately
w/o . . . . . . . . . without
V-300 Series Direct Smart Reefer
Contents
Name Grid Page
V-300 SERIES DIRECT SMART REEFER REFERENCE SHEET . . . .9U31. . . . . . . . . . . . . . . . . . . . . .3
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . . .59
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .57
THERMO KING 2000 HOSE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .165D6. . . . . . . . . . . . . . . . . . . .31
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168B3 . . . . . . . . . . . . . . . . . . . .65
COMPRESSOR GROUP (TM15-XD/HD) . . . . . . . . . . . . . . . . . . . . . . .169C2. . . . . . . . . . . . . . . . . . . .39
COMPRESSOR GROUP (TM13-XD) . . . . . . . . . . . . . . . . . . . . . . . . . .189C3. . . . . . . . . . . . . . . . . . . .37
HEAT COMPONENTS (V-100/200/300 30) . . . . . . . . . . . . . . . . . . . . .191A0 . . . . . . . . . . . . . . . . . . . .23
HOSE CONNECTIONS (V-200/300 10) . . . . . . . . . . . . . . . . . . . . . . . .191A2 . . . . . . . . . . . . . . . . . . . .27
CONDENSER REFRIGERATION (V-200/300 10/30) . . . . . . . . . . . . . .191A3 . . . . . . . . . . . . . . . . . . . .11
CONTROL BOX (V-100/200/300 10). . . . . . . . . . . . . . . . . . . . . . . . . . .191A5 . . . . . . . . . . . . . . . . . . . .47
CAB CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191A6 . . . . . . . . . . . . . . . . . . . .53
GRILLE, FAN & FRAME GROUP (V-100/200/300 10) . . . . . . . . . . . . .191A7 . . . . . . . . . . . . . . . . . . . . .7
ELECTRIC COMPONENTS (V-200/300 10) . . . . . . . . . . . . . . . . . . . . .191A8 . . . . . . . . . . . . . . . . . . . .41
GRILLE, FAN & FRAME GROUP (V-200/300 20) . . . . . . . . . . . . . . . . .191B1 . . . . . . . . . . . . . . . . . . . . .9
ELECTRIC COMPONENTS (V-200/300 20) . . . . . . . . . . . . . . . . . . . . .191B2 . . . . . . . . . . . . . . . . . . . .43
CONTROL BOX (V-200/300 20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191B3 . . . . . . . . . . . . . . . . . . . .49
MOTOR & COMPRESSOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .191C2. . . . . . . . . . . . . . . . . . . .25
DOUBLE CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .191C3. . . . . . . . . . . . . . . . . . . .17
CONDENSER REFRIGERATION (V-200/300 20/50) . . . . . . . . . . . . . .191C4. . . . . . . . . . . . . . . . . . . .13
HOSE CONNECTIONS (V-200/300 20) . . . . . . . . . . . . . . . . . . . . . . . .191E2 . . . . . . . . . . . . . . . . . . . .29
EVAPORATOR (V-300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191E4 . . . . . . . . . . . . . . . . . . . .19
HOSE COVER (OPTION 720781) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200H3. . . . . . . . . . . . . . . . . . . .63
UNIT MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201C5. . . . . . . . . . . . . . . . . . . .55
 V-300 SERIES DIRECT SMART REEFER REFERENCE
9U31 SHEET
Revised
1/10/05

V-300 SERIES
DIRECT SMART
REEFER REFER-
ENCE SHEET
9U31
1/10/05

3
 V-300 SERIES DIRECT SMART REEFER REFERENCE
Revised
1/10/05 SHEET 9U31
B/M DESCRIPTION Date
920244 V-300 10 12/04
920240 V-300 20 12/04
920245 V-300 MAX 10 12/04
920241 V-300 MAX 20 12/04
720627 Condenser V-300 12/04
720628 Condenser V-300 MAX 10 12/04
720619 Condenser V-300 20 12/04
720620 Condenser V-300 MAX 20 12/04
720631 Evaporator ES300 12/04
720632 Evaporator ES300 MAX 12/04
720272 Compressor Fittings 12/04
720658 Hoses V-300 10 12/04
720683 Hoses V-300 20 12/04
720818 DIN Adapter Kit 12/04
720837 Door Switch Kit 12/04
880209 V-300 10 Installation 12/04
880210 V-300 MAX 10 Installation 12/04
880203 V-300 MAX 20 Installation 12/04
880223 V-300 20 Installation 12/04
085306 V-300 20 12V 12/04
085307 V-300 MAX 20 12V 12/04
085308 V-300 20 24V 12/04
085309 V-300 MAX 20 24V 12/04
085334 V-300 MAX 50 12V 12/04
085335 V-300 MAX 50 24V 12/04
085312 400/3/50 12/04
085313 400/3/50 MAX 12/04
085314 220/1/50 12/04
085315 220/1/50 MAX 12/04
085316 V-300 10 12V 12/04
085317 V-300 10 24V 12/04
085327 V-300 MAX 30 12V 12/04
085328 V-300 MAX 30 24V 12/04
085331 V-300 MAX 10 12V 12/04
085332 V-300 MAX 10 24V 12/04
4
 V-300 SERIES DIRECT SMART REEFER REFERENCE
9U31 SHEET
Revised
1/10/05

B/M DESCRIPTION Date

719260 Compressor 12V TM15-HD Engine 12/04
719261 Compressor 24V TM15-HD Engine 12/04
720781 Hose Cover Kit 12/04

5
 V-300 SERIES DIRECT SMART REEFER REFERENCE
Revised
1/10/05 SHEET 9U31

6
 191A7 GRILLE, FAN & FRAME GROUP (V-100/200/300 10)
Revised
11/16/04

GRILLE, FAN &

FRAME GROUP (V-
100/200/300 10)
191A7
11/16/04

7
Revised
11/16/04 GRILLE, FAN & FRAME GROUP (V-100/200/300 10) 191A7
REF PART# DESCRIPTION QTY
1 98-6773 FRAME - condenser (V-100/200/300 10) 1
2 55-9493 PLUG - cover 10
3 98-6774 SPINNING - condenser 1
4 55-7407 SCREW - spinning 4
55-8222 LOCKWASHER 4
55-9826 FLATWASHER 8
5 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
6 55-9489 SCREW - fan 4
7 98-6775 COVER - condenser 1
8 55-7387 SCREW - cover 2
55-9490 WASHER - spring 2
9 55-9491 CAP - cosmetic 2
10 55-9492 WASHER - cosmetic 2
55-9505 CLIP - threaded (M5) 2
11 55-8222 SCREW - spinning 2
55-9826 FLATWASHER 2
55-9512 WASHER - cap 2

8
 191B1 GRILLE, FAN & FRAME GROUP (V-200/300 20)
Revised
8/31/04

GRILLE, FAN &

FRAME GROUP (V-
200/300 20)
191B1
8/31/04

9
Revised
8/31/04 GRILLE, FAN & FRAME GROUP (V-200/300 20) 191B1
REF PART# DESCRIPTION QTY
1 98-6801 FRAME - condenser 1
2 55-9493 PLUG - cover 12
3 91-9857 SPINNING - fan 1
4 55-9489 SCREW - spinning 4
55-8222 LOCKWASHER 4
55-9826 FLATWASHER 8
5 78-1375 FAN - condenser (12V) 1
78-1376 FAN - condenser (24V) 1
6 55-9489 SCREW - fan 4
7 91-9527 COVER - condenser 1
8 55-7387 SCREW - cover 3
55-9490 WASHER - spring 3
9 55-9491 CAP - cosmetic 3
10 55-9492 WASHER - cosmetic 3
11 55-8222 SCREW - spinning 2
55-9826 FLATWASHER 2
55-9512 WASHER - cap 2
12 33-3923 SEAL - fan spinning 1
13 33-3924 SEALER - rear 1

10
 191A3 CONDENSER REFRIGERATION (V-200/300 10/30)
Revised
1/6/05

CONDENSER
REFRIGERATION
(V-200/300 10/30)
191A3
1/6/05

11
Revised
1/6/05 CONDENSER REFRIGERATION (V-200/300 10/30) 191A3
REF PART# DESCRIPTION QTY
1 66-8548 SEPARATOR - oil 1
2 55-6225 CLAMP - filter 2
3 33-566 O-RING - discharge (#8) 3
4 61-2503 TUBE - discharge (V-200 10 & V-200 10 TC) 1
5 61-2504 • VALVE - service port 2
6 61-469 • NUT - adapter (#8) 2
61-470 • SHOULDER (#8) 2
7 61-434 • FITTING - defrost (#6) 1
8 33-1015 O-RING - defrost (#6) 4
9 41-5781 TRANSDUCER - pressure 1
10 92-3463 BRACKET - tube 1
55-9898 RIVET - bracket 2
11 92-1501 CLAMP - tube 1
55-7340 SCREW - clamp 1
55-8222 LOCKWASHER 1
55-8221 FLATWASHER 1
12 67-1982 COIL - condenser (V-200) 1
67-1763 COIL - condenser (V-300) 1
55-9898 RIVET - coil 12
13 61-2501 TUBE - liquid 1
55-9009 • NUT - adapter (#6) 1
55-9286 • SHOULDER (#6) 1
14 66-8718 DEHYDRATOR - o-ring seal (#6) 1
15 66-8731 SIGHT GLASS (#6) 1
16 61-2505 TUBE - discharge (MAX 30 only) 1
17 66-9032 VALVE - solenoid (MAX 30 only) 1
18 41-5789 COIL (12V) 1
41-5791 COIL (24V) 1
19 92-1714 PANEL - deflector 1

12
 191C4 CONDENSER REFRIGERATION (V-200/300 20/50)
Revised
1/10/05

CONDENSER
REFRIGERATION
(V-200/300 20/50)
191C4
1/10/05

13
Revised
1/10/05 CONDENSER REFRIGERATION (V-200/300 20/50) 191C4
REF PART# DESCRIPTION QTY
1 102-835 COMPRESSOR - TM13-XD (12VDC, standby, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24VDC, standby, see 189C3) 1
203-515 OIL - compressor A/R
2 67-1982 COIL - condenser (V-200) 1
67-1763 COIL - condenser (V-300) 1
55-9898 RIVET - coil 12
3 61-2517 TUBE - suction (V-200/300 MAX 20) 1
61-399 FITTING - compressor to tube 1
61-404 VALVE (Schrader) 1
61-468 • CAP - valve 1
4 22-1073 REGULATOR - suction pressure 1
5 61-2565 ADAPTER - suction (#10) 1
6 61-2522 TUBE - valve to oil separator 1
61-2510 • TUBE - valve to separator 1
7 61-470 • SHOULDER 1
61-469 • NUT - shoulder 1
8 61-2511 • VALVE - double check (see 191C3) 1
9 41-5781 TRANSDUCER - pressure 1
10 66-8548 SEPARATOR - oil 1
11 55-6225 CLAMP - separator & dehydrator 2
12 61-2516 TUBE - discharge (V-200 20) 1
13 61-434 • FITTING - hot gas 1
14 61-2540 TUBE - tee to adapter 1
15 92-1501 CLAMP - tube 2
55-7340 SCREW - clamp 2
55-8221 FLATWASHER 2
55-8222 LOCKWASHER 2
55-8223 NUT 2
16 61-2519 TUBE - discharge (V-200/300 MAX 20) 1
17 66-9032 • BODY - valve 1
41-5789 COIL - valve (12VDC) 1
41-5791 COIL - valve (24VDC) 1
18 41-5795 TUBE - liquid 1
19 92-1502 CLAMP - tube 1
55-8221 FLATWASHER 1
55-8222 LOCKWASHER 1
55-8223 NUT 1
20 66-8718 DEHYDRATOR 1
21 33-566 O-RING (#8) 5
22 92-3475 SUPPORT - dehydrator 1
55-6987 SCREW - support 2

14
191C4 CONDENSER REFRIGERATION (V-200/300 20/50)
Revised
1/10/05

15
Revised
1/10/05 CONDENSER REFRIGERATION (V-200/300 20/50) 191C4
REF PART# DESCRIPTION QTY
55-8249 FLATWASHER 4
55-7066 LOCKWASHER 2
55-7006 NUT 2
23 66-8731 SIGHT GLASS 1
24 33-1015 O-RING (#6) 3
25 33-2882 O-RING - manifold 2
26 22-1120 BRACKET - manifold holddown 1
55-9484 SCREW - bracket 2
27 33-2115 O-RING - suction (#10) 1
28 61-417 FITTING - suction (non-MAX units) 1
61-404 • VALVE (Schrader) 1
61-468 • CAP - valve 1

16
 191C3 DOUBLE CHECK VALVE ASSEMBLY
Revised
3/26/04

DOUBLE CHECK
VALVE ASSEMBLY
191C3
3/26/04

17
Revised
3/26/04 DOUBLE CHECK VALVE ASSEMBLY 191C3
REF PART# DESCRIPTION QTY
1 61-2511 VALVE - double check 1
2 61-2514 • CAP - guide 2
3 66-8907 • SEAL - assembly 2
4 61-2513 • WASHER - guide cap (copper) 2
5 NSS • BODY - valve 2
6 61-2512 • SPRING 2

18
 191E4 EVAPORATOR (V-300)
Revised
1/10/05

EVAPORATOR (V-
300)
191E4
1/10/05

19
Revised
1/10/05 EVAPORATOR (V-300) 191E4
REF PART# DESCRIPTION QTY
1 67-1984 COIL - evaporator (ES300, incl items 22-25) 1
2 33-3135 GROMMET (35 mm) 4
3 61-1126 FILTER - expansion 1
4 66-9311 BODY - expansion valve (R134a) 1
61-1262 BODY - expansion valve (R404A, MAX) 1
5 41-3136 SWITCH - defrost termination 1
55-9900 SCREW - switch 2
6 41-5784 SENSOR - temperature 1
55-9825 CLAMP - sensor 1
55-9452 SCREW - clamp 1
55-8229 LOCKWASHER 1
55-7697 FLATWASHER 2
55-7698 NUT 1
7 44-8030 SWITCH - lpco 1
8 61-2521 TUBE - expansion valve 1
9 78-1373 FAN - evaporator (12V) 2
78-1374 FAN - evaporator (24V) 2
10 66-7878 VALVE - solenoid 1
41-5789 COIL - valve (12V) 1
41-5791 COIL - valve (24V) 1
55-8720 SCREW - valve 1
55-8222 LOCKWASHER 1
55-8221 FLATWASHER 1
11 92-3465 SUPPORT - valve 1
55-9898 RIVET - support 2
12 98-6779 COVER - evaporator (ES300) 1
13 33-3925 SEAL - rubber 2
14 92-3466 TUBE - defrost drain 2
15 51-790 NUT - drain tube 2
16 51-791 WASHER - drain seal 2
17 61-2567 TUBE - liquid injection (MAX units) 1
18 55-9618 • NUT (#4) 1
61-415 • SHOULDER (#4) 1
19 61-434 • FITTING (#6) 1
55-9836 • NUT (#6) 1
20 51-344 • NUT - expansion valve 1
21 66-7636 SOLENOID - pilot (R404A, MAX units only, 12V) 1
41-1521 • COIL (12V) 1
61-2520 SOLENOID - pilot (R404A, MAX units only, 24V) 1
41-6158 • COIL (24V) 1
55-1384 SCREW - solenoid 2

20
191E4 EVAPORATOR (V-300)
Revised
1/10/05

21
Revised
1/10/05 EVAPORATOR (V-300) 191E4
REF PART# DESCRIPTION QTY
55-8229 LOCKWASHER 2
55-7697 FLATWASHER 2
22 55-9925 FITTING - oil return (#4) 1
23 61-2515 FITTING - filter (#4) 1
55-9926 NUT - fitting (#4) 2
24 61-422 FITTING - suction (#10) 1
55-9929 NUT (#10) 1
25 51-807 FITTING - suction (#12) 1
51-808 NUT (#12) 1
26 33-1461 O-RING (#4) 2
27 33-2115 O-RING (#10) 2
28 33-1222 O-RING (#12) 1
29 61-2694 FILTER - jet cool 1

22
 191A0 HEAT COMPONENTS (V-100/200/300 30)
Revised
11/16/04

HEAT COMPO-
NENTS (V-100/200/
300 30)
191A0
11/16/04

23
Revised
11/16/04 HEAT COMPONENTS (V-100/200/300 30) 191A0
REF PART# DESCRIPTION QTY
1 98-6777 FRAME 1
55-7172 SCREW - frame 4
55-8237 WASHER - special 8
55-7042 NUT 4
2 92-1577 BRACKET - left 1
3 92-1578 BRACKET - right 1
4 92-1579 SUPPORT - receiver tank 1
55-9898 RIVET - bracket 8
5 92-1580 SADDLE - tube routing (1/2 in) 2
6 61-412 VALVE - check (liquid) 1
7 61-1149 TUBE - fitting to valve (liquid) 1
8 61-1150 TUBE - valve to fitting (liquid) 1
9 61-434 FITTING - o-ring seal (#6) 2
10 55-9836 NUT - fitting (#6) 2
11 61-432 FITTING - o-ring seal (#10) 3
12 55-9929 NUT - fitting (#10) 3
13 55-9925 FITTING - o-ring seal (#4) 1
14 55-9926 NUT - fitting (#4) 1
15 61-1151 TUBE - oil return 1
16 61-2507 TUBE - suction 1
17 61-2506 TUBE - outlet 1
18 67-1693 TANK - accumulator 1
19 55-2688 BAND 1
20 61-2509 TUBE - valve to adapter 1
21 92-1707 BRACKET - saddle 1
55-9898 RIVET - bracket 2
22 61-2508 TUBE - tank to valve 1
23 22-1073 VALVE - pressure regulator 1
24 98-6170 COVER 1
55-9505 CLIP - cover 2
55-7407 SCREW - cover 2
55-9492 WASHER - cosmetic 2
55-9490 LOCKWASHER 2
55-9491 CAP - cosmetic 2
55-9921 SCREW - cover 2
25 33-1461 O-RING (#4, 5/16 id) 1
26 33-1015 O-RING (#6, 3/8 id) 2
27 33-2115 O-RING (#10, 5/8 id) 3
28 51-938 CAP - female (#10) 1
29 51-913 CAP - female (#4) 1

24
 191C2 MOTOR & COMPRESSOR GROUP
Revised
1/10/05

MOTOR & COM-

PRESSOR GROUP
191C2
1/10/05

25
Revised
1/10/05 MOTOR & COMPRESSOR GROUP 191C2
REF PART# DESCRIPTION QTY
1 92-3474 BRACKET - motor 1
2 55-7341 SCREW - motor bracket 4
55-8249 FLATWASHER 3
55-9485 FLATWASHER 1
55-7066 LOCKWASHER 4
3 102-835 COMPRESSOR - TM13-XD (12V, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, see 189C3) 1
203-515 OIL - compressor 1
4 55-7355 SCREW - compressor 3
55-8537 LOCKWASHER 3
55-8536 FLATWASHER 3
5 41-5698 MOTOR (380/3/50, 1.8 kW, R404A) 1
41-3039 MOTOR (380/3/50, 1.5 kW, R134a) 1
41-5969 MOTOR (220/1/50, 1.5 kW, incl item 14, capacitor) 1
6 92-587 PLATE - gyratory 1
55-6987 SCREW - pivot 1
55-8249 FLATWASHER 2
55-7066 LOCKWASHER 1
55-7825 NUT 1
7 55-4620 STUD - motor 4
55-8577 WASHER - special 4
55-7066 LOCKWASHER 4
55-7825 NUT 4
8 77-2601 SPACER - pulley 1
9 77-2602 PULLEY (380/3/50, 220/1/50, 115mm od, R134a) 1
77-2590 PULLEY (220/1/50, 97mm od, R404A) 1
10 55-8559 SCREW - pulley 1
55-8560 WASHER - special 1
55-7066 LOCKWASHER 1
11 78-1133 BELT (380/3/50, 220/1/50, R134a) 1
78-1206 BELT (220/1/50, R404A) 1
12 92-588 BRACKET - compressor 1
13 41-5826 CABLE - power (3 ph, 50 Hz) 1
41-5970 CABLE - power (1 ph, 50 Hz) 1
14 41-3785 CAPACITOR (40UF, 50 Hz) 1
15 92-2840 BRACKET - capacitor 1
55-9495 RIVET - bracket 2
16 41-5971 CABLE - extension (motor to capacitor, 1 ph, 50 Hz) 1
17 55-9505 CLIP - threaded (5 mm) 1

26
 191A2 HOSE CONNECTIONS (V-200/300 10)
Revised
1/6/05

HOSE CONNEC-
TIONS (V-200/300
10)
191A2
1/6/05

27
Revised
1/6/05 HOSE CONNECTIONS (V-200/300 10) 191A2
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - oil return (90 deg, #4) 2
2 55-9685 FITTING - liquid/hot gas (straight, #6) 2
55-9407 FITTING - liquid/hot gas (90 deg, #6) 4
3 55-9408 FITTING - discharge (90 deg, #8) 1
55-9524 FITTING - discharge (45 deg, #8) 1
4 33-1461 O-RING - oil return (#4) 2
5 33-1015 O-RING - liquid/hot gas (#6) 5
6 33-566 O-RING - discharge (#8) 1
7 55-9922 ADAPTER - hot gas 1
8 55-9409 FITTING - suction (90 deg, #10, V-200) 1
55-9520 FITTING - suction (90 deg, #12, V-300) 1
9 33-2115 O-RING - suction (#10, V-200) 1
33-1222 O-RING - suction (#12, V-300) 1
10 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) A/R
11 20-180 KIT - swivel, manifold 1
12 33-2350 O-RING - discharge (7/16 id) 1
13 33-672 O-RING - suction (9/16 id) 1
14 55-9519 FITTING - discharge (90 deg, #8) 1
15 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
16 67-942 HOSE (TK2000, #4 x 50 ft) A/R
17 61-617 HOSE (TK2000, #6 x 50 ft) A/R
18 61-627 HOSE (TK2000, #8 x 50 ft) A/R
19 61-637 HOSE (TK2000, #10 x 50 ft) A/R
61-643 HOSE (TK2000, #12 x 50 ft) A/R
20 33-1216 EXTRUSION - hoses (bulkhead insulation) 1
21 92-1903 CLAMP - hose (22 mm) 5
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12

28
 191E2 HOSE CONNECTIONS (V-200/300 20)
Revised
1/6/05

HOSE CONNEC-
TIONS (V-200/300
20)
191E2
1/6/05

29
Revised
1/6/05 HOSE CONNECTIONS (V-200/300 20) 191E2
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 2
2 55-9407 FITTING - 90 deg (#6) 2
55-9685 FITTING - straight (#6) 2
3 55-9408 FITTING - 90 deg (#8) 1
4 55-9519 FITTING - discharge (compressor, 90 deg, #8) 1
5 55-9522 FITTING - suction (straight, #10, V-200) 1
55-9409 FITTING - suction (90 deg, #10, V-200) 3
55-9520 FITTING - suction (90 deg, #12, V-200) 3
6 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
7 33-1461 O-RING (#4) 2
8 33-1015 O-RING (#6) 6
9 33-566 O-RING (#6) 3
10 33-2115 O-RING (#10) 5
33-1222 O-RING (#12) 1
11 33-2350 O-RING - discharge (tube-O, #8) 1
12 33-672 O-RING - discharge (tube-O, #10) 1
13 67-942 HOSE (#4, 50 ft) A/R
14 61-617 HOSE (#6, 50 ft) A/R
15 61-627 HOSE (#8, 50 ft) A/R
16 61-637 HOSE (#10, 50 ft) A/R
61-643 HOSE (#12, 50 ft) A/R
17 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) 1
18 20-180 KIT - swivel, manifold 1
19 55-9922 ADAPTER - hot gas 1
20 33-1216 GROMMET - bulkhead (hoses) 1
21 92-1903 CLAMP - hose (22 mm) 5
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12

30
 165D6 THERMO KING 2000 HOSE SYSTEM
Revised
11/30/04

THERMO KING
2000 HOSE SYS-
TEM
165D6
11/30/04

31
Revised
11/30/04 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
1 67-942 HOSE (#4, 50 ft) 1
67-1782 HOSE (#4, 300 ft) 1
61-617 HOSE (#6, 50 ft) 1
67-1708 HOSE (#6, 300 ft) 1
61-627 HOSE (#8, 50 ft) 1
67-1709 HOSE (#8, 300 ft) 1
61-637 HOSE (#10, 50 ft) 1
67-1710 HOSE (#10, 300 ft) 1
61-643 HOSE (#12, 50 ft) 1
67-1711 HOSE (#12, 300 ft) 1
61-3048 HOSE (#16, 30 ft) 1
2 55-9908 CLIP (#4) 2
55-9415 CLIP (#6) 2
55-9416 CLIP (#8) 2
55-9417 CLIP (#10) 2
55-9418 CLIP (#12) 2
51-1139 CLIP (#16) 2
3 55-9907 CAGE (#4) 1
55-9411 CAGE (#6) 1
55-9412 CAGE (#8) 1
55-9413 CAGE (#10) 1
55-9414 CAGE (#12) 1
51-1138 CAGE (#16) 1
4 33-1461 O-RING (o-ring seal, #4 hose) 1
33-1015 O-RING (o-ring seal, #6 hose) 1
33-566 O-RING (o-ring seal, #8 hose) 1
33-2115 O-RING (o-ring seal, #10 hose) 1
33-1222 O-RING (o-ring seal, #12 hose) 1
5 33-2350 O-RING (tube-O, #8) 1
33-672 O-RING (tube-O, #10, #12) 1
6 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 1
55-9407 FITTING - 90 deg (o-ring seal, #6 hose) 1
55-9408 FITTING - 90 deg (o-ring seal, #8 hose) 1
55-9409 FITTING - 90 deg (o-ring seal, #10 hose) 1
55-9520 FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting) 1
55-9410 FITTING - 90 deg (o-ring seal, #12 hose) 1
51-1143 FITTING - 90 deg (o-ring seal, #16 hose x #10 fitting) 1
7 55-9909 FITTING - straight (o-ring seal, #4 hose) 1
55-9685 FITTING - straight (o-ring seal, #6 hose) 1
55-9521 FITTING - straight (o-ring seal, #8 hose) 1
55-9522 FITTING - straight (o-ring seal, #10 hose) 1
55-9596 FITTING - straight (o-ring seal, #12 hose) 1

32
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
11/30/04

33
Revised
11/30/04 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
8 55-9524 FITTING - 45 deg (o-ring seal, #8) 1
55-9901 FITTING - 45 deg (#10 hose x #8 fitting) 1
55-9525 FITTING - 45 deg (o-ring seal, #10) 1
55-9987 FITTING - 45 deg (o-ring seal, #12) 1
9 55-9403 FITTING - 90 deg (tube-O, #6 hose) 1
55-9446 FITTING - 90 deg (#8 hose x #6 fitting) 1
55-9404 FITTING - 90 deg (#8) 1
55-9447 FITTING - 90 deg (#10 hose x #8 fitting) 1
55-9405 FITTING - 90 deg (#10) 1
55-9448 FITTING - 90 deg (#12 hose x #10 fitting) 1
55-9406 FITTING - 90 deg (#12 hose & fitting) 1
10 55-9450 FITTING - straight (tube-O, #8 hose & #6 fitting) 1
55-9526 FITTING - straight (tube-O, #8 hose & fitting) 1
55-9527 FITTING - straight (tube-O, #10 hose & #8 fitting) 1
55-9528 FITTING - straight (tube-O, #10 hose & fitting) 1
55-9451 FITTING - straight (tube-O, #12 hose & #10 fitting) 1
51-380 FITTING - straight (tube-O, #12 hose & #12 fitting) 1
11 55-9519 FITTING - 90 deg (w/ charging port, #8 hose & fitting) 1
55-9518 FITTING - 90 deg (tube-O, #10 hose & fitting) 1
55-9449 FITTING - 90 deg (#12 hose & #10 fitting) 1
51-1141 FITTING - 90 deg (#16 hose & #12 fitting) 1
12 55-9529 FITTING - straight (tube-O, w/ charging port, #8 hose & fitting) 1
55-9530 FITTING - straight (tube-O, w/ charging port, #10 hose & #10 1
fitting)
55-9531 FITTING - straight (tube-O, #10 hose & #12 fitting) 1
55-1144 FITTING - straight (tube-O, w/ charging port, #16 hose & #10 1
fitting)
13 55-9535 FITTING - straight (tube-O w/ charging & 1/8 NPT port, #8) 1
55-9536 FITTING - straight (#10 hose & #8 fitting) 1
55-9537 FITTING - straight (#10 hose & #10 fitting) 1
14 55-9532 FITTING - 45 deg (tube-O, w/ charging port, #8) 1
55-9533 FITTING - 45 deg (tube-O, w/ charging port, #10) 1
55-9534 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #12 1
hose)
51-1142 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #16 1
hose)
15 55-9539 FITTING - 90 deg (w/ charging & 1/8 NPT port, #8) 1
55-9540 FITTING - 90 deg (#10 hose & #8 fitting) 1
16 55-9538 FITTING - 45 deg (w/ charging & 1/8 NPT port) 1
17 55-9600 SPLICE (w/ charging port, #8 hose) 1
55-9601 SPLICE (w/ charging port, #10 hose) 1
55-9602 SPLICE (w/ charging port, #12 hose) 1
51-1140 SPLICE (w/ charging port, #16 hose) 1

34
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
11/30/04

35
Revised
11/30/04 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
18 55-9903 FITTING - 45 deg (1/4 flare, #4 hose) 1
19 55-9904 FITTING - 90 deg (1/4 flare, #4 hose) 1
55-9917 FITTING - 90 deg (expansion valve, #4 hose) 1
55-9523 FITTING - expansion valve (90 deg, #6 hose) 1
20 55-9953 CAP - highside 1
55-9954 CAP - lowside 1
21 204-1045 TOOL - hose fitting 1
22 204-677 CUTTER - hose 1
204-678 • BLADE - replacement A/R

36
 189C3 COMPRESSOR GROUP (TM13-XD)
Revised
12/14/04

COMPRESSOR
GROUP (TM13-XD)
189C3
12/14/04

37
Revised
12/14/04 COMPRESSOR GROUP (TM13-XD) 189C3
REF PART# DESCRIPTION QTY
1 102-835 COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove) 1
102-837 COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove) 1
102-575 COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove) 1
102-574 COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove) 1
102-576 COMPRESSOR & CLUTCH - TM13-HD (12V, 8V poly 1
groove)
102-577 COMPRESSOR & CLUTCH - TM13-XD (24V, 8V poly 1
groove)
102-588 COMPRESSOR & CLUTCH - TM13-HA (12V, 2A groove) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) A/R
2 107-241 CLUTCH (12V, 5 in, 2A groove) 1
107-242 CLUTCH (24V, 5 in, 2A groove) 1
3 107-311 CLUTCH (12V, 5 in, poly groove 8V) 1
107-310 CLUTCH (24V, 5 in, poly groove 8V) 1
4 41-593 COIL (12V) 1
41-594 COIL (24V) 1
5 22-1121 BRACKET - manifold 1
6 20-150 KIT - manifold (straight, w/ o-ring fittings) 2
7 20-151 KIT - manifold (straight, w/ o-ring fittings) 1
8 11-2886 VALVE - assembly 4
55-7213 VALVE - body 4
11-7777 CORE - valve 4
55-5672 VALVE - cap 4
9 55-8537 LOCKWASHER 1
10 55-8648 SCREW - manifold 1
11 55-3364 PLUG 4
12 44-7327 CONNECTOR - clutch (1 pin) 1
13 44-5884 TERMINAL (female) 1
14 44-8661 SEAL 1
15 20-180 KIT - manifold (90 degree swivel) 1
16 55-9496 • SCREW - manifold 1
17 33-2882 O-RING 2
18 20-193 KIT - manifold (90 degree swivel) 1
19 55-9496 • SCREW - manifold 1

38
 169C2 COMPRESSOR GROUP (TM15-XD/HD)
Revised
12/14/04

COMPRESSOR
GROUP (TM15-XD/
HD)
169C2
12/14/04

39
Revised
12/14/04 COMPRESSOR GROUP (TM15-XD/HD) 169C2
REF PART# DESCRIPTION QTY
1 102-838 COMPRESSOR - TM15-XD (12V, w/ 5.25 in, double A 1
groove, clutch 107-241)
102-839 COMPRESSOR - TM15-XD (24V, w/ 5.25 in, double A 1
groove, clutch 107-242)
102-617 COMPRESSOR - TM15-XD (12V, w/ 6.0 in, variable groove, 1
clutch 107-312)
102-531 COMPRESSOR - TM15-HD (24V, w/ 4.62 in, poly 6 groove, 1
clutch 107-301)
102-580 COMPRESSOR - TM15-HD (12V, w/ 4.62 in, poly 8 groove, 1
clutch 107-261)
102-581 COMPRESSOR - TM15-HD (24V, w/ 4.62 in, poly 8 groove, 1
clutch 107-311)
203-515 OIL - compressor (ester base, 1 liter) A/R
203-505 OIL - compressor (ester base, 8 oz) A/R
2 107-241 CLUTCH (12V, 5.25 in, double A groove) 1
107-324 CLUTCH (24V, 5.25 in, double A groove) 1
3 107-312 CLUTCH (12V, 6.0 in, variable groove) 1
107-263 CLUTCH (24V, 6.0 in, variable groove) 1
4 107-311 CLUTCH (12V, 4.62 in, poly groove, 8V) 1
107-262 CLUTCH (24V, 4.62 in, poly groove, 8V) 1
107-301 CLUTCH (12V, poly groove, 6V) 1
5 41-593 COIL (12V) 1
41-594 COIL (24V) 1
6 66-7041 FITTING - oil separator 1
7 33-768 GASKET 1
8 55-1983 CAP 1
9 22-1009 VALVE - high pressure relief 1
10 33-2882 O-RING 2
11 20-180 KIT - manifold swivel (incl manifold bracket & screw) 1
12 55-9496 • SCREW - bracket 1
13 20-150 KIT - manifold (incl manifold, bracket, o-ring & screw) 1
14 55-8648 • SCREW - manifold 1
55-7000 LOCKWASHER 1
15 22-1053 CONNECTOR - compressor 1
16 22-992 MANIFOLD - compressor 1
17 20-193 KIT - manifold (90 degree swivel) 1
18 55-9496 • SCREW - manifold 1

40
 191A8 ELECTRIC COMPONENTS (V-200/300 10)
Revised
3/31/04

ELECTRIC COM-
PONENTS (V-200/
300 10)
191A8
3/31/04

41
Revised
3/31/04 ELECTRIC COMPONENTS (V-200/300 10) 191A8
REF PART# DESCRIPTION QTY
1 41-5785 HOLDER - fuse 1
2 41-5786 FUSE (40 amp) 1
3 44-9020 SWITCH - thermo (jet cool) 1
4 45-2072 CONTROLLER - in-cab 1
5 41-5859 HARNESS - condenser 1
6 41-5804 • CONNECTOR - cab controller (5 pin) 1
41-5805 • RETAINER (5 pin connector) 1
7 41-5799 • CONNECTOR - female (3 pin) 1
8 44-9585 • PLUG - 2 terminal 2
9 44-5838 • CONNECTOR - tower (2 pin) 6
10 44-5835 • CONNECTOR - shroud (2 pin) 6
11 44-7330 • CONNECTOR - shroud (1 pin) 1
12 44-9589 • RECEPTACLE (2 pin) 1
13 33-2656 • GROMMET - harness 2
14 55-8212 HOLDER - bandwrap 2
55-9915 RIVET - holder 2
55-2330 BANDWRAP 2
15 41-5781 TRANSDUCER - pressure 1
16 41-5789 COIL - valve (12V) 2
41-5791 COIL - valve (24V) 2
204-1074 TOOL - coil magnet A/R
17 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
18 78-1373 FAN - evaporator (12V, blow) 2
78-1374 FAN - evaporator (24V, blow) 2
19 66-7636 VALVE - pilot (24V, jet cool) 1
61-2520 VALVE - pilot (24V, jet cool) 1
20 44-8030 SWITCH - lpco 1
21 41-3155 HEATER - drain tube (12V) 2
41-3156 HEATER - drain tube (24V) 2
22 41-5784 SENSOR - temperature 1
23 41-3136 SWITCH - defrost termination 1
41-1700 • SWITCH - only 1
55-9900 SCREW - switch 2
24 44-9984 SWITCH - door 1
25 44-8584 MAGNET - door switch 1
51-792 SCREW - door switch 4

42
 191B2 ELECTRIC COMPONENTS (V-200/300 20)
Revised
1/6/05

ELECTRIC COM-
PONENTS (V-200/
300 20)
191B2
1/6/05

43
Revised
1/6/05 ELECTRIC COMPONENTS (V-200/300 20) 191B2
REF PART# DESCRIPTION QTY
1 41-5785 HOLDER - fuse 1
2 41-5786 FUSE (40 amp) 1
3 44-9020 SWITCH - thermo (jet cool) 1
4 45-2072 CONTROLLER - in-cab 1
5 41-5824 HARNESS - condenser 1
6 41-5804 • CONNECTOR - cab controller (5 pin) 1
41-5805 • RETAINER (5 pin connector) 1
7 41-5799 • CONNECTOR (3 pin, female) 1
8 44-9585 • PLUG - 2 terminal 2
9 44-5838 • CONNECTOR - tower (2 pin) 6
10 44-5835 • CONNECTOR - shroud (2 pin) 6
11 44-7330 • CONNECTOR - shroud (1 pin) 1
12 44-9589 • RECEPTACLE (2 pin) 1
13 33-2656 • GROMMET - harness 2
14 55-8212 HOLDER - bandwrap 2
55-9915 RIVET - holder 2
55-2330 BANDWRAP 2
15 41-5781 TRANSDUCER - pressure 1
16 41-5789 COIL - valve (12V) 2
41-5791 COIL - valve (24V) 2
17 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
18 78-1373 FAN - evaporator (12V, blow) 2
78-1374 FAN - evaporator (24V, blow) 2
19 66-7636 VALVE - pilot (24V, jet cool) 1
61-2520 VALVE - pilot (24V, jet cool) 1
20 44-8030 SWITCH - lpco 1
21 41-3155 HEATER - drain tube (12V) 2
41-3156 HEATER - drain tube (24V) 2
22 41-5784 SENSOR - temperature 1
23 41-3136 SWITCH - defrost termination 1
41-1700 SWITCH - only 1
55-9900 SCREW - switch 2
24 41-3785 CAPACITOR - motor (start/run, 40UF, see 191C2) 1
25 92-597 HEAT - radiator (see 191B3) 1
26 41-5698 MOTOR (380/3/50, 1.8 kW, R404A) 1
41-3039 MOTOR (380/3/50, 1.5 kW, R134a) 1
41-5969 MOTOR (220/1/50, 1.5 kW) 1
27 41-5797 TRANSFORMER 1
51-800 SCREW - transformer 1
51-799 WASHER 1

44
191B2 ELECTRIC COMPONENTS (V-200/300 20)
Revised
1/6/05

45
Revised
1/6/05 ELECTRIC COMPONENTS (V-200/300 20) 191B2
REF PART# DESCRIPTION QTY
28 41-2026 SOCKET - power (3 ph) 1
41-972 SOCKET - power (1 ph) 1
55-9502 SCREW - socket 4
29 41-978 PLUG - power (3 ph) 1
41-3667 PLUG - power (1 ph) 1
30 41-5806 CABLE - power socket to unit (3 ph) 1
41-5809 CABLE - power socket to unit (1 ph) 1
31 41-5808 CABLE - control box to motor (3 ph) 1
41-5971 CABLE - control box to motor (1 ph) 1
32 41-5812 HARNESS - rectifier (12V) 1
41-5825 HARNESS - rectifier (24V) 1
33 44-9984 SWITCH - door 1
34 44-8584 MAGNET - door switch 1
51-792 SCREW - door switch 4
35 41-5970 HARNESS - motor to start/run capacitor 1

46
 191A5 CONTROL BOX (V-100/200/300 10)
Revised
1/6/05

CONTROL BOX (V-

100/200/300 10)
191A5
1/6/05

47
Revised
1/6/05 CONTROL BOX (V-100/200/300 10) 191A5
REF PART# DESCRIPTION QTY
1 92-3464 PANEL - control box 1
55-8223 NUT - panel 3
55-8222 LOCKWASHER 3
55-8221 FLATWASHER 3
2 45-2073 MODULE - control box (12V) 1
45-2074 MODULE - control box (24V) 1
3 92-3470 • COVER - rear 1
4 41-5967 • BOARD - pc 1
5 92-3471 • COVER - front 1
6 41-5480 • FAN - pc board 1
7 92-3472 • FILTER - fan 1
8 92-3473 • COVER - fuse access 1
9 204-1101 • PULLER - fuse 1
10 41-4555 • FUSE (20 amp, yellow) 1
41-4554 • FUSE (15 amp, blue) 3
41-4553 • FUSE (10 amp, red) 1
41-4552 • FUSE (7.5 amp, brown) 1
41-4551 • FUSE (5 amp, tan) 1
11 41-5859 HARNESS - condenser 1
12 41-5794 • CONNECTOR - female (24 pin) 1
41-5792 • SLED - 24 pin connector 1
13 44-9600 • PLUG (12 pin) 1
44-9601 • WEDGE (12 pin plug) 1
14 41-5800 • SOCKET - relay 1
15 41-438 • TERMINAL - fork (16-14 gauge #6 blue) 5
16 33-2656 • GROMMET - harness 2
17 41-5788 RELAY - battery (12V) 1
41-5793 RELAY - battery (24V) 1
18 44-4269 BOARD - terminal (4, 30 amp) 1
55-9352 SCREW - board 2
19 44-2915 STRIP - jumper 3
20 41-5783 COVER - board 1
21 55-7340 SCREW - ground 1
55-8222 LOCKWASHER 3
55-8221 FLATWASHER 2
55-7370 LOCKWASHER (internal tooth) 2
55-9826 WASHER 1
55-8223 NUT 2

48
 191B3 CONTROL BOX (V-200/300 20)
Revised
1/10/05

CONTROL BOX (V-

200/300 20)
191B3
1/10/05

49
Revised
1/10/05 CONTROL BOX (V-200/300 20) 191B3
REF PART# DESCRIPTION QTY
1 45-2073 MODULE - control box (12V) 1
45-2074 MODULE - control box (24V) 1
2 92-3470 • COVER - rear 1
3 41-5967 • BOARD - pc 1
4 92-3471 • COVER - front 1
5 41-5480 • FAN 1
6 92-3472 • FILTER - fan 1
7 92-3473 • COVER - fuse access 1
8 204-1101 • PULLER - fuse 1
9 41-4555 • FUSE (20 amp, yellow) 1
41-4554 • FUSE (15 amp, blue) 3
41-4553 • FUSE (10 amp, red) 1
41-4552 • FUSE (7.5 amp, brown) 1
41-4551 • FUSE (5 amp, tan) 1
55-8223 NUT - module 4
55-9826 FLATWASHER 4
55-8222 LOCKWASHER 4
10 41-5824 HARNESS - condenser 1
11 41-5794 • CONNECTOR - female (24 pin) 1
41-5792 • SLED - connector 1
12 44-9600 • PLUG - 12 pin 1
44-9601 • WEDGE (12 pin) 1
13 41-5800 • SOCKET - relay 2
14 44-5537 • SOCKET - relay 1
15 33-3135 • GROMMET - harness 1
16 41-5796 BRACKET - terminal board 1
17 41-4941 CAPACITOR (68000uF) 1
44-9925 RESISTOR (2200 OHM) 1
18 92-1690 CLAMP - capacitor 1
55-8720 SCREW - clamp 1
55-8221 FLATWASHER 2
55-8222 LOCKWASHER 1
55-8223 NUT 1
19 44-4269 BOARD - terminal (4, 30 amp) 1
20 41-5783 COVER 1
21 44-2915 STRIP - jumper 3
55-9352 SCREW - board 2
55-7697 FLATWASHER 2
55-8229 LOCKWASHER 2
55-7698 NUT 2

50
191B3 CONTROL BOX (V-200/300 20)
Revised
1/10/05

51
Revised
1/10/05 CONTROL BOX (V-200/300 20) 191B3
REF PART# DESCRIPTION QTY
22 92-3482 CHANNEL - din 1
55-9915 RIVET - channel 2
23 41-942 TERMINAL - fuse 1
41-3661 FUSE (4 amp, before 10/04) 1
41-5863 FUSE (5 amp, 10/04 & after) 1
41-944 CAP - terminal fuse 1
24 41-3099 SOCKET - overload relay 1
25 41-3090 RELAY - overload (380/3/50, 2.5-4.1 amp) 1
41-3097 RELAY - overload (380/3/50, 4-6.3 amp) 1
41-3422 RELAY - overload (220/1/50, 8-12 amp) 1
26 41-1004 CONTACTOR (12V 1C) 1
41-1005 CONTACTOR (24V 1C) 1
27 41-898 FIXING - end 2
28 92-597 HEAT RADIATOR 1
55-9348 SCREW - radiator 3
55-7697 FLATWASHER 3
55-8229 LOCKWASHER 3
29 41-363 RECTIFIER 1
203-454 MASTIC - heat transfer A/R
55-9452 SCREW - rectifier 1
55-8229 LOCKWASHER 1
55-7697 FLATWASHER 1
30 92-594 HINGE - panel 1
55-9915 RIVET - hinge 6
55-7697 FLATWASHER 6
31 92-3543 SUPPORT - control box 1
55-7340 SCREW - support 1
55-7370 LOCKWASHER (internal tooth) 1
55-9826 WASHER - special 1
55-8222 LOCKWASHER 1
55-8221 FLATWASHER 1
55-8223 NUT 1
32 41-5788 RELAY - battery & standby (12V) 2
41-5793 RELAY - battery & standby (24V) 2
33 41-895 RELAY - switch (12V) 1
41-3707 RELAY - switch (24V) 1

52
 191A6 CAB CONTROLLER
Revised
3/11/04

CAB CONTROL-
LER
191A6
3/11/04

53
Revised
3/11/04 CAB CONTROLLER 191A6
REF PART# DESCRIPTION QTY
45-2072 CONTROLLER - in cab 1
1 41-5787 • BASE - controller 1
2 51-796 • SCREW - display 1
3 51-794 • NUT 1
4 92-3467 • BASE - controller 1
5 92-3468 • PLATE - controller 1
6 51-795 • SCREW - panel 4
7 51-797 • SCREW - base 2
8 51-798 • NUT 3
9 92-3582 ADAPTER - radio box 1
10 91-4618 BRACKET - din panel 1

54
 201C5 UNIT MOUNTING
Revised
1/10/05

UNIT MOUNTING
201C5
1/10/05

55
Revised
1/10/05 UNIT MOUNTING 201C5
REF PART# DESCRIPTION QTY
1 92-3469 HOSE - drain (138 in, 3500 mm) 1
2 92-1903 CLAMP - hose (22 mm) 5
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12
3 55-7172 SCREW - evaporator 4
55-8237 WASHER - fender 8
55-7042 NUT 4
4 55-9919 SCREW - condenser 4
55-9499 WASHER - inclined face 4
55-9500 WASHER - compensator 4
51-373 WASHER (EPDM) 4
51-793 WASHER - special 4
55-8536 FLATWASHER 4
55-7344 NUT 4
5 33-2660 TAPE - sealant A/R
6 92-3476 CONNECTOR - hose (Y) 1

56
 115D14 WEATHER PACK CONNECTORS
Revised
11/15/02

WEATHER PACK
CONNECTORS
115D14
11/15/02

57
Revised
11/15/02 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 CONNECTOR - tower (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 CONNECTOR - tower (3 pin) 1
10 44-7880 SHROUD (4 pin) 1
11 44-7881 CONNECTOR - tower (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 CONNECTOR - tower (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 CONNECTOR - tower (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 CONNECTOR - tower (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1

58
 112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02

DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02

59
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8917 WEDGE 1
21 44-8921 WEDGE 1
22 44-8914 CONNECTOR (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 44-9602 PIN - sealing A/R
40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R

60
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
8/30/02

61
Revised
8/30/02 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
41 44-9907 TAB - mounting (for 8 pin connector only) A/R
42 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1

62
 200H3 HOSE COVER (OPTION 720781)
Revised
11/16/04

HOSE COVER
(OPTION 720781)
200H3
11/16/04

63
Revised
11/16/04 HOSE COVER (OPTION 720781) 200H3
REF PART# DESCRIPTION QTY
1 98-7054 COVER - hose (elbow) 1
2 98-7053 COVER - hose (straight) 2
3 92-4614 BRACKET - hose 2
4 51-1136 SCREW - cover 16
5 55-9490 LOCKWASHER 16
6 55-9492 WASHER - cosmetic 16
7 55-9491 CAP - cosmetic 16

64
 168B3 NAMEPLATES
Revised
4/2/04

NAMEPLATES
168B3
4/2/04

65
Revised
4/2/04 NAMEPLATES 168B3
REF PART# DESCRIPTION QTY
1 92-2846 NAMEPLATE - V-300 MAX 2
2 92-1504 NAMEPLATE - Ingersoll Rand 1
3 91-6958 NAMEPLATE - TK Logo 1
4 91-7499 NAMEPLATE - R404A 1
5 91-7128 NAMEPLATE - Caution, Belt 1
6 92-590 NAMEPLATE - Caution, High Voltage 1
7 92-589 NAMEPLATE - Danger, Fan 1
8 92-620 NAMEPLATE - Voltage (415/3/50) 1
91-6403 NAMEPLATE - Voltage (380/3/50) 1
92-1314 NAMEPLATE - Voltage (230/3/60) 1
92-621 NAMEPLATE - Voltage (220/3/50) 1
91-6695 NAMEPLATE - Voltage (220/1/50) 1
91-9758 NAMEPLATE - Voltage (230/1/60) 1
99-4530 NAMEPLATE - Voltage (115V) 1
9 92-619 NAMEPLATE - Voltage (415/380/220) 1
10 91-7235 NAMEPLATE - Voltage (380V) 1
11 91-8486 NAMEPLATE - Voltage (220V) 1
12 92-1662 NAMEPLATE - Voltage (12V) 1
13 92-2810 NAMEPLATE - Voltage (24V) 1
14 92-920 NAMEPLATE - R134a 1
15 92-1503 NAMEPLATE - V-300 2
16 92-1663 NAMEPLATE - Caution, Fan 1
17 92-609 NAMEPLATE - Caution, Fan 1
18 92-1664 NAMEPLATE - Service 1
19 91-9643 NAMEPLATE - Thermo King (25 mm tall) 1
92-1902 NAMEPLATE - Thermo King (15 mm tall) 1

66
 INDEX NUMERICAL BY PART NUMBER

102-531 40 33-2656 42, 44, 48 41-5797 44

102-574 38 33-2660 56 41-5799 42, 44
102-575 38 33-2882 16, 38, 40 41-5800 48, 50
102-576 38 33-3135 20, 50 41-5804 42, 44
102-577 38 33-3923 10 41-5805 42, 44
102-580 40 33-3924 10 41-5806 46
102-581 40 33-3925 20 41-5808 46
102-588 38 33-566 12, 14, 28, 30, 32 41-5809 46
102-617 40 33-672 28, 30, 32 41-5812 46
102-835 14, 26, 28, 30, 38 33-768 40 41-5824 44, 50
102-837 14, 26, 28, 30, 38 41-1004 52 41-5825 46
102-838 28, 30, 40 41-1005 52 41-5826 26
102-839 28, 30, 40 41-1310 58 41-5859 42, 48
107-241 38, 40 41-1521 20 41-5863 52
107-242 38 41-1527 58 41-593 38, 40
107-262 40 41-1700 42, 44 41-594 38, 40
107-263 40 41-2026 46 41-5967 48, 50
107-301 40 41-2322 60 41-5969 26, 44
107-310 38 41-2323 60 41-5970 26, 46
107-311 38, 40 41-2324 60 41-5971 26, 46
107-312 40 41-2325 60 41-6158 20
107-324 40 41-2326 60 41-895 52
11-2886 38 41-2327 60 41-898 52
11-7777 38 41-3039 26, 44 41-942 52
20-150 38, 40 41-3090 52 41-944 52
20-151 38 41-3097 52 41-972 46
20-180 28, 30, 38, 40 41-3099 52 41-978 46
20-193 38, 40 41-3136 20, 42, 44 44-2915 48, 50
203-454 52 41-3155 42, 44 44-4269 48, 50
203-505 28, 30, 38, 40 41-3156 42, 44 44-5537 50
203-515 14, 26, 28, 30, 38, 40 41-3422 52 44-5835 42, 44, 58
204-1038 62 41-363 52 44-5836 58
204-1045 36 41-3661 52 44-5837 58
204-1074 42 41-3667 46 44-5838 42, 44, 58
204-1101 48, 50 41-3707 52 44-5839 58
204-623 58 41-3785 26, 44 44-5883 58
204-624 58 41-438 48 44-5884 38, 58
204-677 36 41-4551 48, 50 44-5885 58
204-678 36 41-4552 48, 50 44-6324 58
204-703 62 41-4553 48, 50 44-6959 58
204-799 62 41-4554 48, 50 44-7327 38, 58
22-1009 40 41-4555 48, 50 44-7330 42, 44, 58
22-1053 40 41-4941 50 44-7811 58
22-1073 14, 24 41-5480 48, 50 44-7812 58
22-1120 16 41-5698 26, 44 44-7829 58
22-1121 38 41-5781 12, 14, 42, 44 44-7872 58
22-992 40 41-5783 48, 50 44-7880 58
33-1015 12, 16, 24, 28, 30, 32 41-5784 20, 42, 44 44-7881 58
33-1216 28, 30 41-5785 42, 44 44-7884 58
33-1222 22, 28, 30, 32 41-5786 42, 44 44-8030 20, 42, 44
33-1461 22, 24, 28, 30, 32 41-5787 54 44-8294 58
33-2115 16, 22, 24, 28, 30, 32 41-5788 48, 52 44-8584 42, 46
33-2350 28, 30, 32 41-5789 12, 14, 20, 42, 44 44-8661 38
33-2392 60 41-5791 12, 14, 20, 42, 44 44-8681 58
33-2393 60 41-5792 48, 50 44-8851 58
33-2394 60 41-5793 48, 52 44-8853 58
33-2395 60 41-5794 48, 50 44-8914 60
33-2396 60 41-5795 14 44-8915 60
33-2397 60 41-5796 50 44-8917 60

INDEX - 1
 INDEX NUMERICAL BY PART NUMBER

44-8918 60 51-938 24 55-9416 32

44-8920 60 55-1144 34 55-9417 32
44-8921 60 55-1384 20 55-9418 32
44-8935 60 55-1983 40 55-9446 34
44-8936 60 55-2330 42, 44 55-9447 34
44-9020 42, 44 55-2688 24 55-9448 34
44-9536 60 55-3364 38 55-9449 28, 30, 34
44-9544 60 55-4620 26 55-9450 34
44-9545 60 55-5672 38 55-9451 34
44-9569 58 55-6225 12, 14 55-9452 20, 52
44-9585 42, 44, 60 55-6987 14, 26 55-9484 16
44-9586 60 55-7000 40 55-9485 26
44-9587 60 55-7006 16 55-9489 8, 10
44-9589 42, 44, 60 55-7042 24, 56 55-9490 8, 10, 24, 64
44-9590 60 55-7066 16, 26 55-9491 8, 10, 24, 64
44-9591 60 55-7172 24, 56 55-9492 8, 10, 24, 64
44-9600 48, 50, 60 55-7213 38 55-9493 8, 10
44-9601 48, 50, 60 55-7340 12, 14, 48, 52 55-9495 26
44-9602 60 55-7341 26 55-9496 38, 40
44-9631 60 55-7344 56 55-9499 56
44-9700 60 55-7355 26 55-9500 56
44-9701 60 55-7370 48, 52 55-9502 46
44-9900 60 55-7387 8, 10 55-9505 8, 24, 26
44-9901 60 55-7407 8, 24 55-9512 8, 10
44-9902 60 55-7697 20, 22, 50, 52 55-9518 28, 30, 34
44-9903 60 55-7698 20, 50 55-9519 28, 30, 34
44-9904 60 55-7825 26 55-9520 28, 30, 32
44-9905 60 55-8212 42, 44 55-9521 32
44-9906 60 55-8221 12, 14, 20, 48, 50, 52 55-9522 30, 32
44-9907 62 55-8222 8, 10, 12, 14, 20, 48, 50, 55-9523 36
44-9925 50 52 55-9524 28, 34
44-9984 42, 46 55-8223 14, 48, 50, 52 55-9525 34
45-2072 42, 44, 54 55-8229 20, 22, 50, 52 55-9526 34
45-2073 48, 50 55-8237 24, 56 55-9527 34
45-2074 48, 50 55-8249 16, 26 55-9528 34
51-1136 64 55-8536 26, 56 55-9529 34
51-1138 32 55-8537 26, 38 55-9530 34
51-1139 32 55-8559 26 55-9531 34
51-1140 34 55-8560 26 55-9532 34
51-1141 34 55-8577 26 55-9533 34
51-1142 34 55-8648 38, 40 55-9534 34
51-1143 32 55-8720 20, 50 55-9535 34
51-344 20 55-9009 12 55-9536 34
51-373 56 55-9286 12 55-9537 34
51-380 34 55-9348 52 55-9538 34
51-790 20 55-9352 48, 50 55-9539 34
51-791 20 55-9403 34 55-9540 34
51-792 28, 30, 42, 46, 56 55-9404 34 55-9596 32
51-793 56 55-9405 34 55-9600 34
51-794 54 55-9406 34 55-9601 34
51-795 54 55-9407 28, 30, 32 55-9602 34
51-796 54 55-9408 28, 30, 32 55-9618 20
51-797 54 55-9409 28, 30, 32 55-9685 28, 30, 32
51-798 54 55-9410 32 55-9825 20
51-799 44 55-9411 32 55-9826 8, 10, 48, 50, 52
51-800 44 55-9412 32 55-9836 20, 24
51-807 22 55-9413 32 55-9898 12, 14, 20, 24
51-808 22 55-9414 32 55-9900 20, 42, 44
51-913 24 55-9415 32 55-9901 34

INDEX - 2
 INDEX NUMERICAL BY PART NUMBER

55-9903 36 61-627 28, 30, 32 92-1902 66

55-9904 36 61-637 28, 30, 32 92-1903 28, 30, 56
55-9906 28, 30, 32 61-643 28, 30, 32 92-2810 66
55-9907 32 66-7041 40 92-2840 26
55-9908 32 66-7636 20, 42, 44 92-2846 66
55-9909 32 66-7878 20 92-3463 12
55-9915 42, 44, 52 66-8548 12, 14 92-3464 48
55-9917 36 66-8718 12, 14 92-3465 20
55-9919 56 66-8731 12, 16 92-3466 20
55-9921 24 66-8907 18 92-3467 54
55-9922 28, 30 66-9032 12, 14 92-3468 54
55-9925 22, 24 66-9311 20 92-3469 56
55-9926 22, 24 67-1693 24 92-3470 48, 50
55-9929 22, 24 67-1708 32 92-3471 48, 50
55-9953 36 67-1709 32 92-3472 48, 50
55-9954 36 67-1710 32 92-3473 48, 50
55-9987 34 67-1711 32 92-3474 26
61-1126 20 67-1763 12, 14 92-3475 14
61-1149 24 67-1782 32 92-3476 56
61-1150 24 67-1982 12, 14 92-3482 52
61-1151 24 67-1984 20 92-3543 52
61-1262 20 67-942 28, 30, 32 92-3582 54
61-2501 12 77-2590 26 92-4614 64
61-2503 12 77-2601 26 92-587 26
61-2504 12 77-2602 26 92-588 26
61-2505 12 78-1133 26 92-589 66
61-2506 24 78-1206 26 92-590 66
61-2507 24 78-1373 20, 42, 44 92-594 52
61-2508 24 78-1374 20, 42, 44 92-597 44, 52
61-2509 24 78-1375 8, 10, 42, 44 92-609 66
61-2510 14 78-1376 8, 10, 42, 44 92-619 66
61-2511 14, 18 91-4618 54 92-620 66
61-2512 18 91-6403 66 92-621 66
61-2513 18 91-6692 28, 30, 56 92-920 66
61-2514 18 91-6695 66 98-6170 24
61-2515 22 91-6958 66 98-6773 8
61-2516 14 91-7128 66 98-6774 8
61-2517 14 91-7235 66 98-6775 8
61-2519 14 91-7499 66 98-6777 24
61-2520 20, 42, 44 91-8486 66 98-6779 20
61-2521 20 91-9527 10 98-6801 10
61-2522 14 91-9643 66 98-7053 64
61-2540 14 91-9758 66 98-7054 64
61-2565 14 91-9857 10 99-4530 66
61-2567 20 92-1314 66
61-2694 22 92-1501 12, 14
61-3048 32 92-1502 14
61-399 14 92-1503 66
61-404 14, 16 92-1504 66
61-412 24 92-1577 24
61-415 20 92-1578 24
61-417 16 92-1579 24
61-422 22 92-1580 24
61-432 24 92-1662 66
61-434 12, 14, 20, 24 92-1663 66
61-468 14, 16 92-1664 66
61-469 12, 14 92-1690 28, 30, 50, 56
61-470 12, 14 92-1707 24
61-617 28, 30, 32 92-1714 12

INDEX - 3
INDEX NUMERICAL BY PART NUMBER

INDEX - 4

A COMPRESSOR - TM13-XD 14, 26,
ADAPTER - hot gas 28, 30
ADAPTER - radio box 54
ADAPTER - suction 14
B HA 38
BAND 24
BANDWRAP 42, 44
BASE - controller 54
BELT 26
BLADE - replacement 36
BOARD - pc 48, 50
BOARD - terminal 48, 50
BODY - expansion valve 20
BODY - valve 14, 18
BRACKET - capacitor 26
BRACKET - compressor 26
BRACKET - din panel 54
BRACKET - hose 64
BRACKET - left 24
BRACKET - manifold 38
BRACKET - manifold holddown 16
BRACKET - motor 26
BRACKET - right 24
BRACKET - saddle 24
BRACKET - terminal board 50
BRACKET - tube 12
C COVER - hose 64
CABLE - control box to motor 46
CABLE - extension 26
CABLE - power 26
CABLE - power socket to unit 46
CAGE 32
CAP 40
CAP - cosmetic 8, 10, 24, 64
CAP - female 24
CAP - guide 18
CAP - highside 36
CAP - lowside 36
CAP - terminal fuse 52
CAP - valve 14, 16
CAPACITOR 26, 50
CAPACITOR - motor 44
CHANNEL - din 52
CLAMP - capacitor 50
CLAMP - filter 12
CLAMP - hose 28, 30, 56
CLAMP - sensor 20
CLAMP - separator & dehydrator 14
CLAMP - tube 12, 14
CLIP 32
CLIP - cover 24
CLIP - threaded 8, 26
CLUTCH 38, 40
COIL 12, 20, 38, 40
COIL - condenser 12, 14
COIL - evaporator 20
COIL - valve 14, 20, 42, 44
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
28, 30
COMPRESSOR - TM15-HD 40
COMPRESSOR - TM15-XD 28, 30, 40
COMPRESSOR & CLUTCH - TM13-
COMPRESSOR & CLUTCH - TM13-
HD 38
COMPRESSOR & CLUTCH - TM13-
XD 38
CONNECTOR 44, 60
CONNECTOR - cab controller 42, 44
CONNECTOR - clutch 38
CONNECTOR - compressor 40
CONNECTOR - female 42, 48, 50
CONNECTOR - hose 56
CONNECTOR - shroud 42, 44
CONNECTOR - tower 42, 44, 58
CONTACTOR 52
CONTROLLER - in cab 54
CONTROLLER - in-cab 42, 44
CORE - valve 38
COVER 24, 50
COVER - board 48
COVER - condenser 8, 10
COVER - evaporator 20
COVER - front 48, 50
COVER - fuse access 48, 50
COVER - rear 48, 50
CUTTER - hose 36
D KIT - manifold 38, 40
DEHYDRATOR 14
DEHYDRATOR - o-ring seal 12
E L
EXTRUSION - hoses 28
F 22, 24, 26, 38, 40, 48,
FAN 50
FAN - condenser 8, 10, 42, 44
FAN - evaporator 20, 42, 44
FAN - pc board 48
FILTER - expansion 20
FILTER - fan 48, 50
FILTER - jet cool 22
FITTING 20
FITTING - 45 deg 34, 36
FITTING - 90 deg 30, 32, 34, 36
FITTING - compressor to tube 14
FITTING - defrost 12
FITTING - discharge 28, 30
FITTING - expansion valve 36
FITTING - filter 22
FITTING - hot gas 14
FITTING - liquid/hot gas 28
FITTING - oil return 22, 28
FITTING - oil separator 40
FITTING - o-ring seal 24
FITTING - straight 30, 32, 34
FITTING - suction 16, 22, 28, 30
FIXING - end 52
FLATWASHER 8, 10, 12, 14, 16, 20,
22, 26, 48, 50, 52, 56
FRAME 24
FRAME - condenser 8, 10
FUSE 42, 44, 48, 50, 52
G
GASKET 40
GROMMET 20
GROMMET - bulkhead 30
GROMMET - harness 42, 44, 48, 50
H
HARNESS - condenser 42, 44, 48, 50
HARNESS - motor to start/run
capacitor 46
HARNESS - rectifier 46
HEAT - radiator 44
HEAT RADIATOR 52
HEATER - drain tube 42, 44
HINGE - panel 52
HOLDER - bandwrap 42, 44
HOLDER - fuse 42, 44
HOSE 28, 30, 32
HOSE - drain 56
K
KIT - crimper 62
KIT - manifold swivel 40
KIT - swivel, manifold 28, 30
LOCK - secondary 58
LOCKWASHER 8, 10, 12, 14, 16, 20,
50, 52, 64
M
MAGNET - door switch 42, 46
MANIFOLD - compressor 40
MASTIC - heat transfer 52
MODULE - control box 48, 50
MOTOR 26, 44
N
NAMEPLATE - Caution, Belt 66
NAMEPLATE - Caution, Fan 66
NAMEPLATE - Caution, High Voltage
66
NAMEPLATE - Danger, Fan 66
NAMEPLATE - Ingersoll Rand 66
NAMEPLATE - R134a 66
NAMEPLATE - R404A 66
NAMEPLATE - Service 66

NAMEPLATE - Thermo King 66
NAMEPLATE - TK Logo 66
NAMEPLATE - V-300 66
NAMEPLATE - V-300 MAX 66
NAMEPLATE - Voltage 66
NUT 14, 16, 20, 22, 24, 26, 48, 50, 52,
54, 56
NUT - adapter 12
NUT - drain tube 20
NUT - expansion valve 20
NUT - fitting 22, 24
NUT - module 50
NUT - panel 48
NUT - shoulder 14
O SCREW - fan 8, 10
OIL - compressor 14, 26, 28, 30, 38, SCREW - frame 24
40
O-RING 14, 16, 22, 24, 30, 32, 38, 40 SCREW - manifold 38, 40
O-RING - defrost 12
O-RING - discharge 12, 28, 30
O-RING - liquid/hot gas 28
O-RING - manifold 16
O-RING - oil return 28
O-RING - suction 16, 28
P SCREW - solenoid 20
PANEL - control box 48
PANEL - deflector 12
PIN - sealing 60
PIN - terminal 60
PLATE - controller 54
PLATE - gyratory 26
PLUG 38, 48, 60
PLUG - 12 pin 50
PLUG - 2 terminal 42, 44
PLUG - assembly 60
PLUG - cavity 58
PLUG - cover 8, 10
PLUG - power 46
PULLER - fuse 48, 50
PULLEY 26
R SLED - connector 50
RECEPTACLE 42, 44, 60
RECEPTACLE - assembly 60
RECTIFIER 52
REGULATOR - suction pressure 14
RELAY - battery 48
RELAY - battery & standby 52
RELAY - overload 52
RELAY - switch 52
RESISTOR 50
RETAINER 42, 44
RIVET - bracket 12, 24, 26
RIVET - channel 52
RIVET - coil 12, 14
RIVET - hinge 52
RIVET - holder 42, 44
INDEX ALPHABETICAL BY DESCRIPTION
RIVET - support 20 SWITCH - defrost termination 20, 42,
44
S SWITCH - door 42, 46
SADDLE - tube routing 24 SWITCH - lpco 20, 42, 44
SCREW - base 54 SWITCH - only 42, 44
SCREW - board 48, 50 SWITCH - thermo 42, 44
SCREW - bracket 16, 40
SCREW - clamp 12, 14, 20, 28, 30, 50, T
56 TAB - mounting 60, 62
SCREW - compressor 26 TANK - accumulator 24
SCREW - condenser 56 TAPE - sealant 56
SCREW - cover 8, 10, 24, 64 TERMINAL 38, 58
SCREW - display 54 TERMINAL - fork 48
SCREW - door switch 42, 46 TERMINAL - fuse 52
SCREW - evaporator 56 TERMINAL - male 58
TERMINAL - pin 60
TERMINAL - socket 60
SCREW - ground 48 TOOL - coil magnet 42
TOOL - crimper 62
SCREW - motor bracket 26 TOOL - hose fitting 36
SCREW - panel 54 TOOL - pin removal 58
SCREW - pivot 26 TOOL - terminal crimper 58
SCREW - pulley 26 TOOL - wedge remover 62
SCREW - radiator 52 TRANSDUCER - pressure 12, 14, 42,
SCREW - rectifier 52 44
SCREW - socket 46 TRANSFORMER 44
TUBE - defrost drain 20
SCREW - spinning 8, 10 TUBE - discharge 12, 14
SCREW - support 14, 52 TUBE - expansion valve 20
SCREW - switch 20, 42, 44 TUBE - fitting to valve 24
SCREW - transformer 44 TUBE - liquid 12, 14
SCREW - valve 20 TUBE - liquid injection 20
SEAL 38, 58, 60 TUBE - oil return 24
SEAL - assembly 18 TUBE - outlet 24
SEAL - fan spinning 10 TUBE - suction 14, 24
SEAL - rubber 20 TUBE - tank to valve 24
SEALER - rear 10 TUBE - tee to adapter 14
SENSOR - temperature 20, 42, 44 TUBE - valve to adapter 24
SEPARATOR - oil 12, 14 TUBE - valve to fitting 24
SHOULDER 12, 14, 20 TUBE - valve to oil separator 14
SHROUD 58 TUBE - valve to separator 14
SIGHT GLASS 12, 16
SLED - 24 pin connector 48 V
VALVE 14, 16
SOCKET - overload relay 52 VALVE - assembly 38
SOCKET - power 46 VALVE - body 38
SOCKET - relay 48, 50 VALVE - cap 38
SOLENOID - pilot 20 VALVE - check 24
SPACER - pulley 26 VALVE - double check 14, 18
SPINNING - condenser 8 VALVE - high pressure relief 40
SPINNING - fan 10 VALVE - pilot 42, 44
SPLICE 34 VALVE - pressure regulator 24
SPRING 18 VALVE - service port 12
STRIP - jumper 48, 50 VALVE - solenoid 12, 20
STUD - motor 26
SUPPORT - control box 52 W
SUPPORT - dehydrator 14 WASHER 44, 48, 56
SUPPORT - receiver tank 24 WASHER - cap 8, 10
SUPPORT - valve 20 WASHER - compensator 56
INDEX - 2
 INDEX ALPHABETICAL BY DESCRIPTION

WASHER - cosmetic 8, 10, 24, 64

WASHER - drain seal 20
WASHER - fender 56
WASHER - guide cap 18
WASHER - inclined face 56
WASHER - special 24, 26, 52, 56
WASHER - spring 8, 10
WEDGE 48, 50, 60

INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION

INDEX - 4