Professional Documents
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Tolerance Handbook 2018
Tolerance Handbook 2018
Single Glazing
and Insulating Glass Units
3rd Revision
Tolerance Handbook
Single Glazing and
Insulating Glass Units
Instructions regarding uncoated and coated float glass, patterned glass,
TSG, TSG with Heat-Soak test, HSG, LG, LSG and insulating glass units
3
CONTENTS
4
INTERPANE
CONTENTS
6.3.1 LG and LSG Made from Non- 8.8.1 Execution Using U-profiles 48
Thermally-Toughened Glass 35
6.3.2 LG and LSG Made from Thermally- 9. Visual Assessment 50
Toughened Glass 35 9.1 Guidelines to Assess the Visual
6.4 Marking 35 Quality of Glass in Buildings 50
6.5 Bullet- and Explosion-Resistant Glazing 35 9.1.1. Scope 50 2.11
6.6 Special Tolerances for LG and LSG 9.1.2. Inspection 50
Construction Glass Units Made from HSG 36 9.1.3. Allowable Discrepancies for the Visible
6.7 Assessment of the Visual Quality Quality of Architectural Glass Products 51
of LG and LSG 36 9.1.4. General Comments 52
6.7.1 Defects in the Edge Area in the Case 9.1.4.1. Visual Properties of Glass Products 52
of Framed Glass Edges 37 9.1.4.1.1 Intrinsic Colour 52
6.7.2 Laminated Glass with Exposed Glass Edge 37 9.1.4.1.2 Differences in Colour for Coatings 52
6.7.3 Punctual Defects in the Visible Area 37 9.1.4.1.3 Assessment of the Visible Section
6.7.4 Linear Defects in the Visible Area 38 of the Edge Seal of the IGU 52
6.7.5 Coloured Interlayers 38 9.1.4.1.4 Insulating Glass Units with Internal
6.7.6 LSG with Stepped-Edges 38 Muntins 52
9.1.4.1.5 Damage to External Surfaces 53
7. Coated Glass as per EN 1096 39 9.1.4.1.6 Physical Properties 53
7.1 Homogeneity of Colour 39 9.1.4.2 Explanation of Terms 53
7.1.1. Applicability 39 9.1.4.2.1 Interference Effects 53
7.1.2. Introduction 39 9.1.4.2.2 Effects Specific to Insulating Glass 53
7.1.3. ‘In Situ’ Colour Measurement 39 9.1.4.2.3 Anisotropy 53
7.1.3.1 General 39 9.1.4.2.4 Condensation on the External
7.1.3.2 Colour Differences Within the Same Surfaces of Panes 53
Glass Pane 39 9.1.4.2.5 Wetting of Glass Surfaces 54
7.1.3.3 Colour Differences Between Two 9.2 Supplements to Guideline to Cover the
Adjacent Panes in the Same Façade 40 Format: Giga Lites 54
7.1.3.4 Requirements Regarding Colour 41 9.3 Visual Assessment of Patterned Glass 55
7.1.4 Other Considerations 42
7.1.4.1 Dependence of Colour on Angle of 10. Luminous and
Observation 42 Solar Characteristics 56
7.1.4.2 Colour in Reflectance from the Interior 42 10.1 Insulating Glass 56
7.1.4.3 Colour in Transmittance 42
7.1.5 Annex A (Informative): 42 11. Glossary 57
7.1.5.1 A.1 The Perception of Colour 43 11.1 Definition of Defects According to
7.1.5.2 A.2 Quantification of Colour 43 Product Standards 57
7.1.5.3 A.3 Measurement of Colour 44
7.2 Visual Assessment 44 11.2 List of Figures 60
11.3 List of Tables 61
8. Insulating Glass Units (IGU)
as per EN 1279 45
8.1 Maximum Dimensional Tolerance /
Misalignment 45
8.2 Edge Seal 46
8.3 Thickness Tolerance at the Edge Seal 46
8.4 Edge Stripping 46
8.5 Spacer Bars 46
8.6 Stepped Insulating Glass 47
8.7 Applying Silicone to Stepped Edges &
Edge Quality with Single Panes and
Insulating Glass Units (IGU) 47
8.7.1 Applying Silicone to Stepped Edges 47
8.7.2 Edge Quality 48
8.8 Additional Inserts in the Edge Seal
(Structural Glazing Application) 48
5
FOREWORD
Foreword
AGC INTERPANE counts among the most important References to Guidelines and Product Standards
manufacturers of float glass and refiners of sheet
glass in Europe. The AGC INTERPANE product range This Tolerance Handbook contains both dated and
comprises basic glass, high-quality coated thermal- undated references to, as well as determinations
insulation glass, sound-control and solar-control drawn from, other publications. These references
insulating glass, safety glass, and glazing for exterior are cited at the respectively appropriate points in
and interior design. the text. In the case of firm (i.e. dated) references,
the guidelines or product standards in question
This AGC INTERPANE Tolerance Handbook belong, in the specific dated form, to this handbook,
for Single Glazing and Insulating Glass Units and any later revisions to same will have to be
contains regulations about the tolerances of basic- expressly worked into the handbook. In the case
glass units (substrates), those of units processed of undated references, there shall apply here the
from these latter, and those of the products latest edition of the publication referred to existing
manufactured by refining basic glass, such as at any given time.
thermally-toughened safety glass (TSG), thermally-
toughened safety glass with Heat-Soak test This Tolerance Handbook forms a supplement
(TSG-H), heat-strengthened glass (HSG), laminated to the AGC INTERPANE Glazing Guidelines. These
glass (LG), laminated safety glass (LSG) and are to be found in the current edition of the
insulating glass units (IGU). handbook “Design with Glass”. To be downloaded
at www.interpane.com.
This Tolerance Handbook is based on the currently
valid DIN and EN product standards. In this
connection, we wish to explicitly draw attention to
the fact that these regulations are often insufficient
in practice. For this reason, the handbook also Note:
describes those properties of the products which
are not characterized in the product standards. In case of doubts the original version in German
The relevant guidelines for the assessment of the must be consulted. Especially for possible
visual quality of glass for the construction industry deviations of numbers and values or diagrams.
and of enamelled glass have also been worked
into this handbook.
6
BasicINTERPANE
Glass Units
To basic glass units there apply the following Part 7: Wired or Unwired Channel-Shaped Glass
product standards and guidelines. Part 8: Supplied and Final-Cut Sizes;
Part 9: Evaluation of Conformity / Product Standard,
EN 572 Glass in Building – Basic Soda Lime Silicate plus Nationally Specific Appendices
Glass
In the product standards listed above there can be 2.11
1
Part 1: Definitions and General Physical found the maximum dimensional tolerances for the
and Mechanical Properties; different glass products.
Part 2: Float Glass;
Part 3: Polished Wired Glass; Also described in these standards are the require-
Part 4: Drawn Sheet Glass; ments in terms of quality and of visually perceptible
Part 5: Patterned Glass; faults in basic-glass products.
Part 6: Wired Patterned Glass;
Nominal Thickness 4
Float Glass Patterned Glass 4.0 5.0
[mm] 5
3 6
4 8
± 3.0
5 10 5.0 6.0
6 12
± 4.0
8 15
± 4.0 6.0 8.0
10 19
12 –
Table 3: L imit on the difference between diagonals (v) for float
15 – glass and patterned glass
19 ± 5.0 –
Table 2: Dimensional tolerances (t) for width (W) and
length (H) of float glass and patterned glass 7
CUTTING TO SIZE
2 Cutting to size
2.1 Dimensional Tolerances for Length, Width and Squareness
Listed below are the dimensional tolerances (t) Wired glass is left out of consideration here. Regarding
for width (W) and length (H), and the limit on the dimensional tolerances and limit deviations for wired
difference between diagonals (v), for final-cut sizes glass, EN 572-8 should be consulted.
of float glass and patterned glass where these are
cut to size by hand-working or by machine-aided For jumbo sizes of float glass and patterned glass
2 production. Table 2 and Table 3 should be used.
Table 4: Nominal dimensional tolerances (t) re length (H) and width (W) for final-cut sizes and limit on the difference between
diagonals (v)
Tolerances re squareness are described via the limit on the difference between diagonals (v).
The above-named dimensional tolerances (t) apply where there is no break-off long of, or short of, the ideal
specified dimension.
Dimensional tolerance
Maximum Dimensional
Glass-Thickness in mm Tolerance (t) [mm]
4, 5, 6 ± 1.0
t
Break-off long of prescribed dimension 8, 10, 12 ± 2.0
Dimensional tolerance 15 +5 / -3
19 +6 / -3
Table 5: Dimensional tolerance (t) for oblique glass break-off
8
CUTTING
INTERPANE
TO SIZE
2.11
2.2
a < 20°
20 mm
Fig. 2: Cut-back
Please take note that the acute angle of the cut-back is “butt-joined”.
9
PROCESSING
3 Processing
3.1 Edge-Working Quality Standards
The description of edge-working is based on DIN sawn edges, edges cut by abrasive waterjet, ground-
1249, Part 11 and EN 12150, Part 1. These product to-size edges, smooth-ground edges, or polished
standards can be consulted for clarification of the edges. As a rule, the whole package is processed
concepts and definitions involved. It applies as at the glass edge. Except in the case of LG or LSG
a general principle that, for technical production made from thermally-toughened glass, in which
3 reasons, smooth-ground edges may also be polished. case the individual panes are processed separately
and subsequently laminated. In the case of TSG or
In the cases of LG and LSG elements composed of HSG no subsequent processing (e.g. edge-working,
two or more glass units, the edges of the individual drilling) is possible. In the case of combinations from
panes may be executed, according to above-listed non-thermally toughened glass units subsequent
product standards, as cut edges, arrissed edges, processing is permissible.
10
PROCESSING
INTERPANE
max.
2 mm Fig. 7: Bevelled edge
11
PROCESSING
1.5 ± 1 mm
3.1
The tolerances vary depending upon the specific For technical production reasons, glazing units
type of edge-working concerned. undergo, prior to any toughening process, at least an
arrissing (arris grinding above).
The edge-working standards apply also to TSG,
TSG-H, HSG, LG and LSG made from thermally
toughened and non-thermally toughened glass
units.
3.2 Edge-Working
Table 6: Nominal dimensional tolerances (t) re length (H) and width (W) and limit on the difference between diagonals (v)
The nominal dimensions for the width and length gonals of the glass pane must not be greater than
of the end product must not amount to sums either the difference between diagonals (v) stipulated in
greater or smaller than the nominal dimensions plus Table 6.
or minus the dimensional tolerance (t). Limit devia-
tions are listed in Table 6.
12
PROCESSING
INTERPANE
a1
x
A = Height
R y No.*3
B = Width
a1 = Distance between glass edge
and cut-out
A a2 = Spacing between two cut-outs
x = Width of cut-out/cut-off
a2 y = Height of cut-out/cut-off
z = Corner cut-off
R = Radius
No.*2 No.*1
x x No.*1 Corner cut-off
y y No.*2 Corner cut-out
R z No.*3 Edge cut-out
Fig. 9: Diagrammatic representation of corner cut-offs and corner and edge cut-outs
3.3.2 Corner Cut-Off Ground Larger corner cut-offs are classified, acc. to the List of
A corner cut-off (see Fig. 9 No.*1) is smaller than Shapes, as “special forms”.
100 mm (x) x 100 mm (y).
13
PROCESSING
Larger corner cut-offs are classified, acc. to the List of Tolerance for the dimensions of the corner
3.3 Shapes, as “special forms”. cut-off (z) ± 1 mm
Tolerance (x, y) ± 3 mm
The production work for the polished corner cut-out Tolerance (x, y) ± 1 mm
takes place at the CNC Machining Centre.
Cut-Out Dimensions
Positional tolerance (a1, a2) ± 3 mm
Tolerance (t) [mm]
(x, y) [mm]
500 ±5
> 500 to 1000 ±6
14
PROCESSING
INTERPANE
3500 ±2
The minimum dimensions for the internal radius vary
depending on the glass thickness > 3500 ±3
Glass thickness 10 mm → R 10 mm 2.11
3.3
Table 8: Edge cut-out tolerance, CNC machining centre arrissed
Glass thickness 12 mm → R 15 mm
The production work for the ground or polished edge Dimensional tolerance (x, y) ± 1 mm
cut-out takes place at the CNC Machining Centre. Positional tolerance (a1, a2) ± 1 mm
Important Note:
15
PROCESSING
3.4.1 Specifications and Tolerances Re the Position of Cut-Outs in the Glass Surface
Cut-out tolerances are determined and dictated by the technical conditions of production.
The length or width of the cut-out must be greater The size of a cut-out must not exceed 1/3 of the
than, or equal to, the glass thickness: length of the respective pane edge:
D1, D2 d D1 K1 / 3
D2 K2 / 3
The distance of a cut-out from the glass edge must
not be less than half of the size of the cut-out itself
(D1, D2):
A D2 / 2,
B D1 / 2
Important Note:
16
PROCESSING
INTERPANE
3.5 Drill-Holes
Listed below are the specifications and tolerances for For special drill-holes, e.g. for undercut-drilling
both the position and the dimensions of drill-holes. systems, tolerances are to be agreed on a case-to-
case basis
As a general rule, drill-holes with a diameter of 100 mm
are produced at a CNC Machining Centre.
2.11
3.5
3.5.1 Specifications and Tolerances for the Position of Drill-Holes
Drill-hole tolerances are determined and dictated by the technical conditions of production.
Due to the need to lay an intermediate layer of Drill-holes in the glass corner area must be
fasteners in the direction of the glass edge, the asymmetrically positioned (at least a 5 mm difference
diameter of the drill-hole should be at least 4 mm between A and B as regards their distance from the
larger than that of the fastener – except in the case glass edge).
where specifications resulting from the design and
construction of the glazing unit require or make Where this proves NOT to be possible, AGC
necessary some other dimensioning of these INTERPANE recommends that the drill-holes, on
intermediate layers of fasteners. account of the increased risk of glass breakage
in units using thermally-toughened glass, be
The diameter (D) of the drill-hole is to be sized in executed with the addition of a stress-reducing
such a way that spacing tolerances can be balanced incision. It must, however, be noted that it is the
out. If more than four drill-holes are executed next user of the end-product’s own responsibility to
to or over one another, then the required minimum clarify the question of whether such a measure
spacings increase accordingly. is permissible under the applicable building and
construction regulations.
17
PROCESSING
d < 8 mm 8 mm d 12 mm d = 15 mm d = 19 mm
Minimum drill-hole diameter Dd Dd D 18 mm D 25 mm
Edge area - distance from one
glass-edge, in the case where A2d A 2,5 d A 30 mm A 40 mm
A, B D/2
A 2 d + 5 mm A 2.5 d + 5 mm
Corner area - distance from two B2d B2d
glass-edges, in the case where or or A 30 mm A 40 mm
D 1.5 d B 2 d + 5 mm B 2.5 d + 5 mm B 45 mm B 60 mm
A2d A2d or or
A5d B 30 mm B 40 mm
Corner area - distance from two B 2.5 d + 5 mm A 45 mm A 60 mm
glass-edges, in the case where or
D < 1.5 d B5d
A 2.5 d + 5 mm
18
PROCESSING
INTERPANE
2.11
3.5
A = Distance from glass-edge
C = Distance between the drill-holes
D = Drill-hole diameter
d = Glass thickness
d < 8 mm 8 mm d 12 mm d = 15 mm d = 19 mm
Minimum drill-hole diameter Dd Dd D 18 mm D 25 mm
Edge area - Distance from
A2d A 2.5 d A 30 mm A 40 mm
glass edge
Spacing between
C2d C2d C 45 mm C 60 mm
drill-holes
20
PROCESSING
INTERPANE
3.5.4 Diameters of Countersunk Holes in LG / LSG Made from Thermally Toughened Glass
The cylindrical drill-hole in the second pane in the larger than the minor diameter (D) of the initial
laminate is to be executed with a diameter 4 mm drill-hole.
2.11
3.5
Important Note:
21
TSG, Thermally-Toughened Safety Glass with Heat-Soak Test and HSG
4.1.1 Standard Tolerance for TSG, Thermally-Toughened Safety Glass with Heat-Soak Test and HSG
4.1.1.1 Overall Bow
The pane of glass is placed, at room temperature, glass edges and along the diagonal. The resulting
vertically on its long side on two blocks, which figure for overall bow is expressed as deflection
are positioned a quarter of the edge-length (D) in millimetres, divided by the measured length
from the corners. The warp is established, by the (W or H) of the glass edge or the diagonal in metres.
application of a sharp-edged measure or a taut wire, The permissible tolerances for measured overall bow
as the maximum distance from the concave surface (tG) are given in Table 11.
of the pane (see Fig. 17). It is measured along the
D mm
tG =
W or H or the diagonal m
1 2
Key
1 Deformation (D) for calculating of overall bow tG
2 W or H, or the diagonal
3 Thermally-toughened glass
22
TSG, Thermally-Toughened Safety Glass with Heat-Soak Test
INTERPANE
and HSG
4.1.1.2 Wave or Roller Wave Distortion Roller waves may only be measured on panes
The roller wave is to be measured by means, for of > 600 mm, and not within a prohibited area of
example, of a 300 to 400 mm long sharp-edged 150 mm from the pane edges.
measure, which is applied perpendicularly to the
roller wave and bridges the apices of the waves in The permissible tolerances for measured warp in the
question (see Fig. 18). The distance between the form of roller waves (tW) are listed in Table 11. 2.11
4.1
sharp-edged measure and the glass surface is then
measured using a feeler gauge. This measurement pro-
cedure is to be repeated at several points on the glass.
1 2
Key
1 Straight edge
2 Wave or roller wave distortion s tW
3 150 3 Thermally-toughened glass
4.1.1.3 Edge Lift be placed across the apices of the roller waves and
The glass must be laid on a flat surface, in such the gap between the measuring rod and the glass
a manner that the unevenness of the glass edge is to be measured using a feeler gauge (see Fig. 19).
extends by 50 mm to 100 mm beyond the edge The permissible tolerances for non-flatness of edges
of the surface it is laid on. The measuring rod is to tK are listed in Table 11.
1 2
Key
1 Straight edge
2 Edge lift
3 Thermally-toughened glass
3 5 4 Flat support
4
5 Overhang of 50 mm to 100 mm
Fig. 19: Measurement of edge lift
3 0.5
Float glass 4–5 0.4 3* 0.3
6 – 19 0.3
Patterned Glass 4 – 10 0.5 4 0.5
* In the case of square and almost-square pane-shapes with a side-to-side ratio lying between 1:1 and 1:1.3, deviation from straight-
ness will necessarily be greater than in the case of narrower rectangular pane-shapes. Especially in the case of glass-thicknesses of
6 mm there must be consultation and coordination with AGC INTERPANE.
Table 11: H
ighest permissible levels of overall bow, roller waves and edge lift for thermally-toughened glazing units
23
TSG, Thermally-Toughened Safety Glass with Heat-Soak Test and HSG
So as to be able to comply with the above- thicknesses, depending on external pane dimensi-
named tolerances, the following minimum glass- ons, are also to be complied with.
For custom-modelled panes, printed glass units etc. The glass thicknesses and configurations actually
it may be possible, where required, to agree, after required must comply with the building regulations
consultation, on stricter tolerances. and other legal requirements applying in the
countries concerned.
It is to be noted that these dimensions and
side-to-side ratios relate exclusively to the HSG made from patterned glass is delivered only ac-
production-technological possibilities resulting from cording to the stipulations of EN 1863.
the operational preconditions applying within the
manufacturing process.
4.1.2 Special Tolerances for TSG, Thermally-Toughened Safety Glass with Heat-Soak Test and HSG
These tolerances apply only to TSG, thermally-toughened safety glass with Heat-Soak test, and HSG made
from clear float glass.
* In the case of almost-square pane-shapes with a side-to-side ratio lying between 1:1 and 1:1.3, deviation from straightness will
necessarily be greater than in the case of narrower rectangular pane-shapes and amounts to 3 mm/m.
Table 13: Highest permissible levels of overall bow, roller waves and edge lift for thermally-toughened glazing units
(special tolerances)
24
TSG, Thermally-Toughened Safety Glass with Heat-Soak Test
INTERPANE
and HSG
So as to be able to comply with the above- glass- thicknesses, depending on external pane di-
named special tolerances, the following minimum mensions, are also to be complied with.
For rectangular, clear-glass, non-coated, non-prin- strict tolerances than those listed in Table 13. These
ted HSG, TSG and TSG with Heat-Soak test it may, depend, among other factors, upon glass thickness
where this is required, be possible to agree on less and dimensions of the pane.
4.2 Marking
25
SCREEN-PRINTING, DIGITAL PRINTING AND ENAMEL
5.1.1 Applicability
This guideline applies to the assessment of the visual x Indoor and/or outdoor use
quality of fully or partially enamelled glass produced
by applying and baking of ceramic paints, as toughe- x Use for see-through purposes
ned safety glass or as heat-strengthened glass. (viewing from both sides, e.g. partitions etc.)
This guideline does not apply for coloured glass x Application with direct backlighting
according to EN 16477 or for glass with other
printing methods. Building code aspects have not x Edge quality and absence of paint at the edge
been covered by this guideline. (forexposed edges a ground or polished edge
finish is recommended. For an arrissed version,
The references and tolerances stated in the a framed edge is assumed).
section 5.1.3 "Inspection" apply as a general
principle for other paint types too, for example x Further processing of the single glass units,
organic paints. The specific properties of these paint e.g. to make multi-pane insulating glass units
types are not described in this guideline. (IGU) or LG/LSG and/or printing oriented to
the film
So-called lacquered glass that can be thermally
tempered is coated with ceramic paints. x Printing on Position 1 for outdoor application
This guideline is therefore valid for these products If enamelled glass sheets are combined to make LSG
too. or IGU, each enamelled sheet is assessed individually
(as for single glass units).
For assessment of the products, it is necessary
to inform the manufacturer about both the specific
application and design / visual requirements in
the purchase order. This applies in particular to the
following information:
26
SCREEN-PRINTING, DIGITAL PRINTING AND
INTERPANE
ENAMEL
27
SCREEN-PRINTING, DIGITAL PRINTING AND ENAMEL
5.1.3 Inspection
Generally speaking, during inspection the view The moiré effect (a French word meaning "mar-
through the glass onto the enamelling is crucial, and bled") becomes apparent from the superimposing of
the defects must not be specially marked. additional and visible rough grid patterns on regu-
lar and fine grid patterns. Their appearance is similar
The glazing must be inspected from a distance of at to the resultant patterns resembling those due to
least 3 metres away and perpendicularly, or at a interference. This effect is due to physical conditions.
maximum viewing angle of 30° from the perpen-
dicular. Inspections are carried out in diffuse daylight If prints are used for covering, for example of profiles
(such as overcast sky) without direct sunlight or in structural glazing, it is possible in the case of very
artificial illumination, against a single-colour and bright colours that the structure can shine through.
opaque background. If special applications have Suitable colours must therefore be used here.
been previously agreed upon, they must be applied
as inspection conditions. The guideline is used exclusively for assessing the
enamelling of the visible area if the glass is installed.
In the case of use as LG/LSG, the tolerance For assessment of the glass, the "Guideline to Access
resulting from the offset must be noted in addition the Visible Quality of Glass in Buildings" is used.
to the positional and design tolerances.
28
SCREEN-PRINTING, DIGITAL PRINTING AND
INTERPANE
ENAMEL
Due to the digital printing method, very small paint splashes only discer-
nible from close up can occur in the immediate area of the print edges.
Unprinted glass border Screen printing and digital printing permissible up to 2 mm
Linear structures in the print Permissible
Sheet Size 2000 mm: ± 2.0 mm
Enamel positional tolerance (a) ***
Sheet Size 3000 mm: ± 3.0 mm
see Fig. 20
Sheet Size > 3000 mm: ± 4.0 mm
Edge length of printed area Tolerance range
Tolerance of dimensions
1000 mm ± 2.0 mm
for partial enamelling (b)
3000 mm ± 3.0 mm
see Fig. 20
3000 mm ± 4.0 mm
Depending on size
Edge length of printed area Tolerance range
30 mm ± 0.8 mm
100 mm ± 1.0 mm
Design geometry (c) (d)
500 mm ± 1.2 mm
see Fig. 20
1000 mm ± 2.0 mm
2000 mm ± 2.5 mm
3000 mm ± 3.0 mm
3000 mm ± 4.0 mm
The colours are assessed through the glass
(enamel paint on position 2).
Colour deviations
Colour deviations in the range of ∆E 5 (float)
or ∆E 4 (low iron glass) with the same glass thickness
are permissible (see also Chapter 5.1.4).
* Defects of 0.5 mm ("starry sky" or "pinholes" = very small defects in the enamel) are permissible and generally not taken into
account. Repairs to defects using enamel paint before the tempering process or with organic paint after the tempering process are
permissible.
However, organic varnish may not be used in the vicinity of the edge-seal of an insulating glass unit.
** In fine designs (grid pattern with partial areas of less than 5 mm), a so-called moiré effect can occur.
For this reason, consultation with the manufacturer is necessary.
*** The positional tolerance of the enamel is to be measured from the reference point.
a
Resolution accuracy (c)
5.1
c d
b
d
a = Positional tolerance
a for enamel
b = Dimensional tolerance
c, d = Design geometry
a b a
Fig. 20: Positional and design tolerances for printed glazing units
With regard to geometric figures or so-called shadow x Tolerances in the geometry or spacing in the
masks with a size below 3 mm or progressions from tenth of a millimetre range stand out as major
0 – 100 %, the following remarks apply: deviations.
x If dots, lines or figures of this size are lined up x In any case, these applications have to be checked
at short intervals, the human eye reacts very for feasibility with the manufacturer. The production
sensitively. of a 1:1 sample is recommended.
30
SCREEN-PRINTING, DIGITAL PRINTING AND
INTERPANE
ENAMEL
All the circumstances should be individually conside- x Production to order within the specified tolerances
red at the location and for the appropriate building –
in particular the building in its specific surroundings. x The purchase order for large quantities of an
identical paint for one order should be placed
Colours are presented objectively for a production once only, and not in sub-purchase orders.
check using the CIE L*a*b* system, with the standar-
dized reference light type D65 and a viewing angle
of 10° being taken as the basis.
31
SCREEN-PRINTING, DIGITAL PRINTING AND ENAMEL
The degree to which enamelled and printed Installation in damp areas, such as showers or
glazing is resistant to weather is significantly swimming pools, is refused. Due to permanent
influenced by environmental conditions (e.g. exposure to an acidic medium, a rapid attack of the
whether it is installed in an urban area of high ceramic paint on the glass surface is to be expected.
population density or near the sea).
32
LAMINATED GLASS AND LAMINATED SAFETY
INTERPANE
GLASS
The requirements regarding quality apply to flat The glass can be:
laminated glass and flat laminated safety glass in x Colourless or coloured,
building as per EN 14449. x Transparent, translucent, opaque or opalescent,
x Coated or enamelled,
The following basic products are used in the manu- x Surface-treated, e.g. sand-blasted or etched.
facture of LSG: 2.11
6
The interlayers, e.g. polyvinyl buteral (PVB) interlayers,
x Float glass: EN 572 Part 2 can be:
x Drawn sheet glass: EN 572 Part 4 x Colourless or coloured,
x Patterned glass: EN 572 Part 5 x Transparent, translucent, or opaque.
x TSG: EN 12150 Part 1
x HSG: EN 1863 Part 1
x Other sheet glasses
33
LAMINATED GLASS AND LAMINATED SAFETY GLASS
6.2
H–t
H+t
Fig. 21: Maximum dimensional tolerances for
dimensions of rectangular panes
W–t
W+t
The squareness of rectangular glass panes is dimensional tolerance for this difference between
indicated by reference to the difference between diagonals as specified in Table 16.
the diagonals. The difference between the two Insofar as any component part of the laminated
diagonals must not be greater than the maximum glass is a thermally-toughened glass, Table 17 must
be taken into account.
Maximum Dimensional Tolerances (t) [mm] for Width (W) or Length (H) from Non-Thermally-Toughened Glass
Manner of Ground-to-Size, Smooth-Ground Difference between
Edge Execution Cut and Arrissed or Polished and Bevelled Diagonals (v) [mm]
Thickness of Element 8 mm
6 mm > 12 mm 26 40 > 40
(mm) Final-Cut Sizes to 12 mm
+ 1.0
2000 ± 1.0 ± 1.0 ± 2.0 1.0
– 2.0
Maximum Dimensional Tolerances (t) [mm] for Width (W) or Length (H) from Thermally-Toughened Glass
Manner of Arrissed Ground-to-Size, Smooth-Ground Difference between
Edge Execution or Polished Diagonals (v) [mm]
Thickness of Element 8 mm to
6 mm >12 mm General
(mm) Final-Cut Sizes 12 mm
+ 4.0
> 5000 mm – ± 4.0 ± 4.0 4.0
– 2.0
Table 17: Maximum dimensional tolerances for width and length of LG and LSG glazing units made from thermally-toughened glass
(information drawn from EN ISO 12 543 part 5)
The maximum dimensional tolerances listed above In these cases the maximum dimensional tolerances
do not apply to fire-resistant laminated glass and must be set in consultation with AGC INTERPANE.
34 fire-resistant laminated safety glass.
LAMINATED GLASS AND LAMINATED SAFETY
INTERPANE
GLASS
W, H ± t
6.4 Marking
LG and LSG final-cut sizes can be marked. In the case of LSG combinations consisting of TSG,
Multiple markings are possible. The marking TSG with Heat-Soak Test or HSG, at least one of
must be legible and permanent. Whether a the two thermally-toughened or heat-strengthened
marking is required by the customer or not panes must be provided with a stamp or seal to
must be stated at the time of the placing of this effect.
the order.
35
LAMINATED GLASS AND LAMINATED SAFETY GLASS
6.6 Maximum Dimensional Tolerances (t) [mm] for Width (W) or Length (H)
LG-LSG 12/2 LG-LSG 16/2 LG-LSG 20/2 LG-LSG 24/2
Product made from 2 x HSG made from 2 x HSG made from 2 x HSG made from 2 x HSG
Characteristics Width or Length
2000 mm ± 2.0
3000 mm ± 2.0
4000 mm ± 2.5
5000 mm ± 3.0
Position of Drill-Holes
± 1.0
Vis-à-vis One Another
Offset at Edge and Drill-Hole 1.0
Edge quality Ground-to-Size, Smooth-Ground, Polished
Pane shape Rectangular Pane-Shapes
Minimum Dimensions 300 mm x 450 mm
Maximum Dimensions 2600 mm x 4200 mm
Table 19: Special maximum dimensional tolerances for LG and LSG construction glass units made from HSG
1 2 3
1
H
Key
1 Width of Edge Area
2 Edge Area
3 Vision Area
W Width of Pane
H Height of Pane
6.7.1 Defects in the Edge Area in the Case of Framed Glass Edges
The edge area must be inspected according to For pane sizes with an area smaller than 5 m2 the
the stipulations of the “Guideline to Assess the width of the edge area amounts to 15 mm. For
Visual Quality of Glass in Buildings” and must be panes with an area greater than 5 m2 the width of
found to contain no defects which measure more the edge area is increased to 20 mm.
than 5 mm in diameter or 5% of the edge area.
2.11
6.7
7.1.2 Introduction
It is known that facades incorporating coated glass The purpose of this document is to avoid any
can present different shades of the same colour, subjective approaches that may have been used
an effect that may be amplified when the facade in the past. Section 7.1.3 describes in detail the
is viewed from different angles. Possible causes procedure for in-situ measurement of the colour
of differences in colour here include slight varia- of coated glass in facades.
tions in the colour of the substrate onto which the
coating is applied and a slight variation in the All measured values concern the finished glass
thickness of the coating itself. Furthermore, in product as installed in the façade and not the
the case of highly selective coatings even a very single components. Only products with the same
slight variation in thickness can create a difference configuration (e. g. thickness, coating type, etc.)
in colour, visible due to the high sensitivity of the shall be compared.
human eye.
39
COATED GLASS AS PER EN 1096
The values ∆L*, ∆a* and ∆b* shall be calculated ba- The values ∆L*, ∆a* and ∆b* must meet the require-
sed on the difference between the average values ments given in section 7.1.3.4.
for each zone, in accordance with equations (1), (2)
and (3), respectively. The value ∆E* shall not be determined (see section
7.1.5.2 A.2).
7.1 ∆L* = L * (Zone 2) – L * (Zone 1) (1)
∆a* = a * (Zone 2) – a * (Zone 1) (2)
∆b* = b * (Zone 2) – b * (Zone 1) (3)
Zone 1 Zone 2
Point X1 Point Y1
Point X2 Point Y2
Point X3 Point Y3
Fig. 25: Example of measurements undertaken at a minimum of three points in each area displaying a colour difference
7.1.3.3 Colour Differences Between Two Adjacent Panes in the Same Façade
For colour differences between two adjacent Note 1. The reference pane may be compared with
panes, the parameters L*, a* and b* shall be any of the four adjacent panes – above, below, to
measured with a portable colorimeter. For each the left, or right.
panedisplaying a colour difference, the measu- Note 2. The comparison should only be undertaken
rements shall be undertaken at a minimum of for panes of the same glass type, composition and
three points (i.e. along a diagonal). An example background conditions and situated on the same
is shown in Figure 26. elevation.
Pane Y Y = 1,2,3, … L* a* b*
Measuring Point 1 L*Y1 a*Y1 b*Y1
Measuring Point 2 L*Y2 a*Y2 b*Y2
Measuring Point 3 L*Y3 a*Y3 b*Y3
L*glass Y = a*glass Y = b*glass Y =
Mean Value
(L*Y1 + L*Y2 + L*Y3)/3 (a*Y1 + a*Y2 + a*Y3)/3 (b*Y1 + b*Y2 + b*Y3)/3
Table 21: Example of how to determine the mean values of L*, a* and b* for a single pane (e.g. Y)
40
COATED GLASS AS PER
INTERPANE
EN 1096
Point X3 Point Y3
2.11
7.1
Point X2 Point Y2
Point X1 Point Y1
Pane X Pane Y
Fig. 26: Example of measurements undertaken at a minimum of three points for each pane displaying a colour difference
The values ∆L*,∆a* and ∆b* shall be calculated The values ∆L*, ∆a* and ∆b* must
based on the difference between the values for meet the requirements given in section
each pane, in accordance with equations (4), (5) 7.1.3.4.
and (6), respectively.
The value ∆E* shall not be determined
∆L* = L*(Pane Y) – L*(Pane X) (4) (see section 7.1.5.2 A.2).
∆a* = a*(Pane Y) – a*(Pane X) (5)
∆b* = b*(Pane Y) – b*(Pane X) (6)
41
COATED GLASS AS PER EN 1096
45°
45°
45°
Normal
Incidence
Fig. 27: Diagram illustrating the restrictions on angle for assessing the homogeneity of the colour
42
COATED GLASS AS PER
INTERPANE
EN 1096
43
INTERPANE
COATED GLASS AS PER EN 1096
44
INSULATING GLASS UNITS (IGU) AS PER
INTERPANE
EN 1279
W, H ± t ± d
Fig. 29: D
imensional-/misalignment tolerance
in double- and triple-glazed insulating
glass, rectangular panes
d d
For special formats (custom-modelled panes) tole- In the case of the building of design glass / patterned
rances are to be established on a case-by-case basis. glass into the insulating glass unit, the orientation of
the pattern should be set in relation to a single edge.
The bonding of insulating glass units into or onto
frame systems is not part of the subject of the Maximum and minimum dimensions as well as ma-
present chapter. ximum glass thicknesses and weights are to be coor-
dinated with the respective AGC INTERPANE plant.
45
INSULATING GLASS UNITS (IGU) AS PER EN 1279
Table 25: Thickness tolerances of insulating glass units as per EN 1279-1 (FprEN 1279-1:2016)
8.7 A
pplying Silicone to Stepped Edges & Edge Quality 2.11
8.6
with Single Panes and Insulating Glass Units (IGU)
(according to Customer Information n. 001_en)
The stepped edge of insulating glass units can Unless otherwise specified, the 2K-Silicone IG
be coated with silicone. As the silicone is applied 25 HM+black from the company SIKA and the
manually (silicone passivation), it is no alternative for 2K-Silicone DC 3363 from the company Dow
enameling such a stepped edge. Corning are used. A subsequent processing to
structural glazing constructions is possible with
A small amount of reams or contaminated glass sealants or adhesives from the companies SIKA
edges are therefore not avoidable. In addition, colour and Dow Corning. The products SG 500 or DC 993,
differences between the secondary sealant and the which have corresponding approvals in accordan-
sealant used for passivation will occur. ce with European guidelines (EOTA guidelines), are
recommended. As a general principle, the respective
The thickness of such a silicone coating may vary manufacturer of the silicone should be consulted
within the same surface. The absolute production in this case.
tolerance is normally 4 mm.
The stepped edge must be free from dust, dirt and
grease before the subsequent processing of the IGU.
Silicone Coating
47
INSULATING GLASS UNITS (IGU) AS PER EN 1279
In the case, however, where, for example, it is The insulating glass units with U-profiles in the edge
planned to fit U-profiles only at two mutually seal produced by the firm AGC INTERPANE do not
facing edges of the pane and the other two edges represent a (fully tested) structural glazing system.
are fastened in the manner prescribed by DIN They are functioning IGUs with additional inserts
18008-2 for “linearly-supported glazing”, it may be in the edge seal and these latter meet all require-
ments set by EN 1279-5.
8.8.1 Execution Using U-Profiles
AGC INTERPANE recommends that short lengths of AGC INTERPANE generally recommends that, in the
U-profiles, measuring between 100 mm and 200 case of U-profiles mounted on the upper horizontal
mm in length, be employed. The maximum length glass edge, the profile (which should be of a maxi-
of a U-profile should not exceed 1000 mm. The mum length of 1000 mm) be placed on the outer
spacing between the U-profiles should then edge of the glass, so as to ensure continuous drainage
be 5 mm. The remaining support between the at the pane edges.
U-profiles is usually removed after setting.
It should be noted that the lengths of the resulting
The minimum distance of the U-profiles to the corner residual mounting-pieces are rounded down to the
area of the insulating glass units should be 100 mm. nearest 10 mm. This has, in turn, an effect on the
In individual cases, and after special consultation, a spacing between the U-profile (or residual part
distance of 50 mm is also possible. thereof) and the glass edge and will be adjusted
and aligned by AGC INTERPANE using production-
technological means.
48
INSULATING GLASS UNITS (IGU) AS PER
INTERPANE
EN 1279
3
10
3 2.11
8.8
1 1
8
C
U-profile
B
12
12
11
Min. sealant
A
6.5 6
overlap
A = 10 mm = shoulder/nominal dimension
1
B = 12 mm = leg
10 C = 1 mm = wall thickness
Reference lines
Spacer bar
200
For every project there should be consultation The competent sales advisor must be contacted,
with the INTERPANE Technical Advisory prior to the placing of the order, regarding the
Service! exact positioning and manner of execution of the
U-profiles. Only once written confirmation has been
Further information can be found in the document given of the agreed manner of execution shall
Customer Information E-002. the order in question count as having been accepted
by AGC INTERPANE.
There also apply here the AGC INTERPANE Glazing
Guidelines.
49
VISUAL ASSESSMENT
9 Visual Assessment
9.1.2 Inspection
In testing, the visibility through the pane, i.e. the for the use of the rooms and at a viewing angle that
view of the background, is the generally applicable is preferably vertical to the surface.
criterion, not the appearance in reflection. The discre-
pancies may not be specially marked. If glazings are assessed from the outside, they must
be examined in installed condition, taking into
The glazing units are to be tested according to the consideration the usual viewing distance.
table 26 in chapter 9.1.3, from a distance of about
1 metre from the inside to the outside and at a Inspection conditions and viewing distances arising
viewing angle which corresponds to the normal from requirements in product standards for the viewed
usage of the room. glazings may differ from this and are not taken into
consideration by this guideline.
The test is carried out under diffuse daylight
conditions (e.g. overcast sky), without direct sunlight The inspection conditions described in these product
or artificial lighting. standards often cannot be adhered to at the buil-
ding.
The glazing units in rooms (indoor glazing) are to be
inspected with normal (diffuse) illumination intended
50
VISUAL ASSESSMENT
INTERPANE
9.1.3 Allowable Discrepancies for the Visible Quality of Architectural Glass Products
Table prepared for float glass, TSG, TSG-H, HSG, LG, of these glazing units into double-glazed insulating
LSG, coated or uncoated, as well as combinations glass units.
M
Pane area > 2 m :2
max. 5 cases, each < 2 mm Ø
E+M Inclusions, bubbles, spots, stains etc. of dimensions 0.5 – 1.0 mm are allowable without any area-related
limitation, except when they appear in higher concentration. “Higher concentration” means that at least 4
inclusions, bubbles, spots, stains etc. are located within a circle with a diameter of 20 cm.
Comments:
Discrepancies of dimensions 0.5 mm will not be taken into account. The optically distorted fields they cause may
not be more than 3 mm.
Allowable discrepancies for three-layer thermal insulating glass, laminated sheet and laminated safety glass:
The allowable frequency of discrepancies in the zones E and M is increased by 25% per additional glass unit
and per laminated glass pane over the above values. The result is always rounded up.
Toughened safety glass, heat-strengthened glass, laminated sheet and laminated safety glass of toughened safety glass
and / or heat-strengthened glass:
1. The local roller waves on the glass surface (except for toughened safety glass and heat-strengthened glass of
ornamental glass) - may not exceed 0.3 mm relative to a length of 300 mm.
2. The warp relative to the total glass edge length (except for toughened safety glass and heat-
strengthened glass of ornamental glass) may not be greater than 3 mm per 1000 mm glass edge length.
Greater warps may occur for square or near square formats (up to 1 : 1.5) and for single panes with a
nominal thickness < 6 mm.
51
VISUAL ASSESSMENT
pane width
b/10
9.1
R
the visually concealed area in the
h/10 installed state (no limits on discrepan-
cies, with the exception of mechanical
Main Zone M
pane height
E = Edge Zone:
M circumambient 10 % of the respective
see-through width and height of the
pane (here, the assessment need not
E be very stringent)
h/10
M = Main Zone:
R (most stringent assessment)
R
52
VISUAL ASSESSMENT
INTERPANE
Visible sawcuts and slight removal of paint near x Product standards that apply to the viewed gla-
the sawcuts are caused by the production process. zing products
In assessing deviations from right angles and mis- x Leaflet on how to clean glass, issued by the
alignment within the glazing zones, the manufactu- Federal Association for Architectural Glazing
ring and installation tolerances and the overall im- (amongst others)
pression are to be taken into account. x Guidelines on handling multilayer insulating glass), 2.11
9.1
issued by the Federal Association for Architectural
Effects of temperature-dependent changes in the Glazing
length of muntins in the gas-filled cavity are fun-
damentally unavoidable. Misalignment of muntins and the relevant technical information and installati-
caused by production cannot be ruled out. on instructions of the manufacturers.
53
VISUAL ASSESSMENT
Condensation on the indoor surface of a glass unit 9.1.4.2.5 Wetting of Glass Surfaces
is promoted by insufficient air circulation, e.g. due The wetting of glass surfaces can differ under
to deep window recesses, curtains, flowerpots, the effects of rollers, fingers, labels, paper grain,
window-boxes, blinds, unfavourably positioned he- vacuum suction holders, sealant residues, silicone
ating radiators and lack of ventilation. compounds, smoothing agents, lubricants or
9.1 environmental influences. This can become evident
Condensation can form at times on the outdoor sur- when the glass surfaces are affected by condensati-
face of insulating glass units with high thermal in- on, rain, or cleaning water.
sulation, when the ambient relative humidity is high
and the ambient air temperature is higher than the ©2009 by Bundesinnungsverband des Glaserhandwerks,
surface temperature of the pane. 65589 Hadamar, and Bundesverband Flachglas e.V., 53840
Troisdorf. Republication will be permitted on request. However,
without the explicit consent of the Bundesinnungsverbandes des
Glaserhandwerks or of the Bundesverband Flachglas e.V. it is
not permitted to make excerpts from this document or to re-
print or reproduce it. No claims can derive from the document’s
publication.
54
VISUAL ASSESSMENT
INTERPANE
L 20 mm 3 mm
W 1 mm to 5 mm
permissible permissible
1 incidence 1 incidence 3 mm
to 5 mm
per m2 permissible
L 10 mm < 3 mm permissible over
of glass over whole permissible permissible
W 1 mm whole surface
surface surface
permissible over permissible over but not in
whole surface whole surface accumulated
but not in but not in form
accumulated accumulated
form form
* Not deeper than 15% of the pane thickness into the glass volume.
** Hairline scratches, i.e. damage to the surface that cannot be felt with the fingernails.
Since patterned glass is produced by an individual Deviations from the set ornamental pattern due to
process, ball- or line-shaped inclusions and the changes of roller and misalignment of the pattern
formation of small bubbles are an expression of the element are not, in every case, to be excluded and
character and good quality of the individual artifacts. therefore represent no grounds for complaint about
the product.
55
LUMINOUS AND SOLAR CHARACTERISTICS
The calculation of the luminous and solar characteri- In accordance with RAL GMI quality-testing stipula-
stics is to be carried out in accordance with EN 410, tions a tolerance of 0.01 is taken into account.
the calculation of the Ug value in accordance with
EN 673. EN 1096-4 states the permissible tolerances The nominal values cited refer to the testing / inspec-
for the declared values for coated glass. For the lu- tion conditions and the sphere of application of the
10 minous and solar parameters a tolerance of +/- 3% respective product standard(s). Any deviation from
is absolutely permissible. For the emissivity a toleran- perpendicularity will lead to changes in these values.
ce of +0.02 is permissible as per EN 1096.
56
INTERPANE
GLOSSARY
11. Glossary
11.1 Definition of Defects According to Product Standards
LG/LSG Coated FLOAT PATTERNED
Defect
EN 12543-6 Float EN 1096-1 EN 572-2 EN 572-5
Still-recognizable
deviations in colour,
reflectance or
11
2.11
Defects of homogeneity
transmittance within
a single pane or from
pane to pane
Punctual disturbances
Centre or nucleus
of vision both when
which is generally
looking through the glass
This type of defect surrounded by a corona
and when looking onto it.
comprises non-transparent of distorted glass.
Punctual defect NOTE:
spots and stains, bubbles NOTE:
Dirty spots, pin-prick-like
and foreign bodies Punctual defects can
defects, and scratches
be solid inclusions,
all count as “punctual
bubbles etc.
defects”
Accumulation of very
small defects which
"Nesting"
make an impression
of spots or stains
Punctual defect in
the coating where
the coating is partially
“Pinprick” defects or totally absent and
which generally stand
out, in “through-view”,
from the coating.
Defects which, in
“through-view”, generally
Dirty spots
appear dark against the
surrounding coating.
57
GLOSSARY
(Linear/longitudinally (Linear/longitudinally
extended defects) extended defects)
Defects which can occur Defects which can occur
This type of defect
in or on the glass in the in or on the glass in the
Linear Defects comprises foreign bodies,
form of deposits, spots, form of deposits, spots,
scratches, grinding traces.
scratches, which take in scratches, which take in
a certain longitude or a certain longitude or
surface. surface.
58
INTERPANE
GLOSSARY
Distortion caused by
Stripes or bars caused
production defects in the
by non-homogeneity of
interlayer which remains
interlayer
visible after manufacture.
Deviation x from
Deviation from design
the design.
59
GLOSSARY
60
INTERPANE
GLOSSARY
61
Legal Information and Disclaimer
© Please note that the drawings and images in this document are protected by copyright.
The information contained here is to the best of our knowledge at the time of publication correct.
AGC INTERPANE accepts no liability for any errors contained herein. Changes to keep up with technical progress are always possible.
Editorial Deadline: September 2018
62
AGC Interpane