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REFRIGERATION
CONNECTION COMPONENTS
CONTENTS
INTRODUCTION………………………………………………………………………………………………. ii
REPLACEMENT ENGINE PART N°………………………………………………………………………... ii
ORDERING INSTRUCTIONS……………………………………………………………………………….. ii
ASSEMLY INSTRUCTION……..……………………………………………………………………………. ii
01. HOSE FOR FITTING FAST CRIMPING.……………………………………………………….…… 4
02. FLARE SAE 45° FAST CRIMPING FEMALE FITTING.……………………………………….….. 5
03. O.R.F.S FAST CRIMPING FEMALE FITTING………………………………………………….….. 6
04. O-RING PILOT FAST CRIMPING FEMALE FITTING..………………………………………….... 7
05. O-RING PILOT FAST CRIMPING MALE FITTING.…………………………………………...…… 8
06. FAST CRIMPING SERVICE PORT………....……..………………………………..…………….… 9
07 COLLECTOR 11
08. SHORT FEMALE O-RING PILOT FASTCRIMPING FITTING..……………………….………..… 12
09. HOSE FOR REUSABLE FITTING..………………………………………………………………….. 12
10. FLARE SAE 45° FEMALE REUSABLE FITTING…………………………………………….…….. 13
11. REUSABLE FEMALE 24° DIN FITTING (HYDRAULIC)…..………………………………...……. 14
12. O-RING……………………………………..…………………………………………………………... 15
13. O.R.F.S FITTING..………………………………………………………………………………..……. 16
14. FITTING FLARE SAE 45°…………………………..………………………………………..………. 18
15. VALVE………………………………………………………………………………………..………… 21
16. ELBOW…………………………………………………………………………..……………………... 22
17. O-RING PILOT 90° FITTING TO BE SCREWED……………………………………………….…. 24
18. O.R.F.S 90° ELBOW TO BE SCREWED / BRAZED………………………………………………. 24
19. TEE…………………………………………………………………………………………………...…. 25
20. VIBRASORBER…………………………………………………………………………………...…... 27
21. THE COPPERS..………….……………………………………………………………….……….….. 30
22. FLUX ADDITAMENT FOR COPPER AND SILVER SOLDERING..………………………….….. 37
Introduction :
This spare parts manual contains all the refrigeration circuit connections used by CARRIER TRANSICOLD in
transport refrigeration.
Detailed parts identification for these items may be found in the applicable parts lists.
Ordering Instruction :
Address all correspondence for parts to the following address according to your living area.
General Notes :
To find replacement parts, determine major group in which replacement part is located, consult table of
contents for they appropriate page for the illustrated breakdown of the replacement part.
2
REFRIGERATION COMPONENTS
• Cut the end of the tube using the hose cutter contained in the case ref.
HHHHHPERFORMANCE PARTS 07-60009-00.
• Fit the clamp bracket unto the hose until the sharp angle comes up against
the tube edge.
• Using the reducer contained in the case, widen the tube to prevent the
connection seals from turning when installed.
• Oil the nozzle with a drop of refrigeration oil compatible with the refrigerant,
and press the nozzle into the tube until it comes up against the collar of the
clamp bracket.
• Using the pliers in the case, clip the clamp lugs tightly together.
3
REFRIGERATION COMPONENTS
Module 1 CODE
6 (3/8”) 34-60019-02
8 (1/2”) 34-60019-03
10 (5/8”) 34-60019-04
12 (3/4”) 34-60019-05
4
REFRIGERATION COMPONENTS
MODULE 1 MODULE 2
FEMALE FLARE, STRAIGHT, FAST CRIMPING
FITTINGS
MODULE 2
FEMALE FLARE, 135° FAST CRIMPING FITTINGS
5
REFRIGERATION COMPONENTS
6
REFRIGERATION COMPONENTS
MODULE 1 MODULE 2
7
REFRIGERATION COMPONENTS
MODULE 2
O-RING PILOT, 90° FAST CRIMPING MALE
FITTINGS
8
REFRIGERATION COMPONENTS
Module CODE
6 (3/8”) 40-60059-02
8 (1/2”) 40-60059-03
10 (5/8”) 40-60059-04
Module CODE
10 (5/8”) 40-60058-04
12 (3/4”) 40-60058-05
Module CODE
H.P 58-60230-00
L.P 58-60231-00
Module CODE
6 (3/8”) 40-60086-02
8 (1/2”) 40-60086-03
10 (5/8”) 40-60086-04
12 (3/4”) 40-60086-05
9
REFRIGERATION COMPONENTS
Module CODE
6 (3/8”) 40-60081-02
8 (1/2”) 40-60081-03
10 (5/8”) 40-60081-04
12 (3/4”) 40-60081-05
Module CODE
4 (1/4”) 58-60232-00
Module CODE
6 40-60137-02
8 40-60137-03
10 40-60137-04
12 40-60137-05
Module CODE
6/6/10 40-60146-00
10/6/10 40-60146-01
10/10/12 40-60146-02
12/10/12 40-60146-03
10
REFRIGERATION COMPONENTS
∅1
FAST CRIMPING TEE FITTING
∅1 ∅2 ∅3 CODE
12 12 12 40-60147-04
15.8 15.8 15.8 40-60147-05
12 10.3 10.3 40-60147-06
8 8 8 40-60147-07
∅2 ∅3 10.3 8 8 40-60147-08
10.3 10.3 10.3 40-60147-09
15.8 15.8 12 40-60147-10
12 12 10.3 40-60147-11
15.8 12 12 40-60147-12
15.8 12 10.3 40-60147-13
7. COLLECTOR
COLLECTOR LP 4 WAYS°
CODE
40-60217-00
11
REFRIGERATION COMPONENTS
12
REFRIGERATION COMPONENTS
MODULE 1
MODULE 2
FLARE 90° FEMALE REUSABLE FITTING
MODULE 1
13
REFRIGERATION COMPONENTS
∅1 Module 2 CODE
M 30X2 16 (1’) 40-60090-06
M 30X2 20 (1’ 1/8”) 40-60090-09
M 36X2 16 (1’) 40-60090-08
M 36X2 20 (1’ 1/8”) 40-60090-07
MODULE 1
∅1
14
REFRIGERATION COMPONENTS
12. O-RING
∅2 ∅ 1 int O-RING
O.R.S SAE O-RING ∅1 ∅2 CODE
O-RING PILOT (mm) (mm)
4 6 7.66 1.78 42-00243-10
6 9.25 1.78 42-00243-09
8 12.42 1.78 42-00243-04
10 15.60 1.78 42-00243-03
12 18.77 1.78 42-00243-11
8 10.82 1.78 42-00243-12
10 14 1.78 42-00243-13
16 23.52 1.78 42-00243-16
16 23.39 3.53 42-00243-00
6 11.88 1.98 42-00243-05
40.86 3.53 42-00243-06
4 8.91 1.83 42-00243-07
9 1.50 42-00243-23
40 2 42-00243-24
12 2 42-00243-25
65 2 42-00243-26
61.50 3.50 42-00243-29
15
REFRIGERATION COMPONENTS
∅ 3 ext
∅ 1 Filetage ∅ 2 int O-RING FOR FLANGE COUPLING
∅1 Filetage ∅2 ∅3 Module CODE
9/16-18 6.50 9.52 4 40-60007-01
11/16-16 9.65 12.70 6 40-60007-02
13/16-16 12.85 15.88 8 40-60007-03
1-14 16 19.05 10 40-60007-04
1’3/16-12 19.20 22.22 12 40-60007-05
13/16-16 16 19.05 8 40-60007-06
9/16-18 9.65 12.70 4 40-60007-07
1-14 19.20 22.22 10 40-60007-08
1-14 12.85 15.88 10 40-60007-09
9/16-18 - 7 4 40-60007-10
1’5/16-12 22.4 25.40 14 40-60007-11
11/16-16 12.85 15.88 6 40-60007-12
11/16-16 9.65 12.70 6 40-60007-13
11/16-16 4.40 6.35 6 40-60007-14
13/16-16 - 12.70 8 40-60007-15
1’5/16-12 12.85 15.88 10 40-60007-17
1’5/16-12 16 25.4 14 40-60007-19
1’3/16-12 19.2 22.2 12 40-60007-20
1’5/16-12 22.4 28.7 14 40-60007-21
16
REFRIGERATION COMPONENTS
∅1 ∅ Tube
O.R.F.S NUT
∅ Filetage ∅ Tube Module CODE
9/16-18 1/4” 4 40-60009-01
11/16-16 3/8” 6 40-60009-02
13/16-16 1/2” 8 40-60009-03
1-14 5/8” 10 40-60009-04
1’3/16-12 3/4” 12 40-60009-05
1’5/16-12 7/8“ 14 40-60009-06
∅1
∅ Tube O.R.F.S FEMALE SLEEVE TO BE BRAZED
∅ Tube ∅ 1 Module nut CODE
1/4” 4 40-60008-01
3/8” 6 40-60008-02
1/2” 8 40-60008-03
5/8” 10 40-60008-04
3/4” 12 40-60008-05
7/8“ 16 40-60008-06
7/8“ 14 40-60008-07
3/8” 10 40-60008-08
1/2” 10 40-60008-09
3/8” 6 SP 40-60008-10
17
REFRIGERATION COMPONENTS
∅ Filetage
MALE CAP TO BE SCREWED
∅ Filetage CODE
7/16” (1/4”) 150001
5/8” (3/8”) 150002
3/4” (1/2”) 150003
7/8”(5/8”) 150004
1’1/16”(3/4”) 150005
18
REFRIGERATION COMPONENTS
19
REFRIGERATION COMPONENTS
20
REFRIGERATION COMPONENTS
15. VALVE
∅1
FLARE SAE 45° FITTING +VALVE
∅ Filetage
∅ Filetage ∅ 1(mm) CODE
7/16” (1/4”) 9.5 40-60159-00
5/8” (3/8”) 12.7 7103247
7/16” (1/4”) 6.35 40-60159-01
VALVE
For CODE
1/4” 40-60087-00
3/8” 40-60087-01
PLUG
For CODE
1/4” 40-60004-00
SCREWDRIVE VALVE
For CODE
1/4” 07-60028-00
3/8” 07-60028-01
21
REFRIGERATION COMPONENTS
16. ELBOW
∅ 2 Filetage
∅ 2 filetage
∅ 1 Filetage
MALE FLARE / PIPE ELBOW 90° TO BE SCREWED
∅ 1 Filetage FLARE ∅ 2 Filetage NPTF CODE
7/16” (1/4”) 1/8” 150015
7/16” (1/4”) 1/4” 150016
5/8” (3/8”) 1/4” 151442
7/8” (5/8”) 3/4” 150523
∅ 2 Filetage
∅ 2 Filetage
22
REFRIGERATION COMPONENTS
∅2
∅3
ELBOW 90° TO BE SCREWED / BRAZED + SERVICE PORT
∅ 1 Filetage ∅2 ∅3 CODE
5/8” (3/8”) 5/8” 1/4” 151955
3/4” (1/2”) 7/8” 7mm 151004
∅ 1 Filetage
3/4” (1/2”) 7/8” 1/4” 7101468
∅2
∅2
23
REFRIGERATION COMPONENTS
∅ 2 Filetage
∅ 1 Filetage
∅ 1 Filetage
O.R.F.S ELBOW 90° TO BE SCREWED / BRAZED
∅ 1 Filetage ∅2 ∅3 CODE
9/16” (1/4”) 1/4” 40-60045-01
11/16” (3/8”) 1/2” 40-60045-00
1’(5/8”) 5/8” 40-60045-03
1’(5/8”) 5/8” 40-60045-02
∅2
∅3
24
REFRIGERATION COMPONENTS
19. TEE
∅ 1 Filetage ∅ 3 Filetage
MALE TEE TO BE SCREWED
∅ 1 Filetage ∅ 2 Filetage ∅ 3 Filetage CODE
7/16” (1/4”) 7/16” (1/4”) 7/16” (1/4”) 150137
7/16” (1/4”) 3/4” (1/2”) 7/16” (1/4”) 150151
5/8” (3/8”) 5/8” (3/8”) 5/8” (3/8”) 150138
3/4” (1/2”) 3/4” (1/2”) 3/4” (1/2”) 150139
3/4” (1/2”) 7/8” (5/8”) 3/4” (1/2”) 150155
7/8” (5/8”) 7/8” (5/8”) 7/8” (5/8”) 150140
7/8” (5/8”) 3/4” (1/2”) 7/8” (5/8”) 150159
∅ 2 Filetage 1’1/16”(3/4”) 1’1/16”(3/4”) 1’1/16”(3/4”) 150141
∅ 2 Filetage
∅ 2 Filetage
25
REFRIGERATION COMPONENTS
∅ 2 Filetage
∅ 2 Filetage
∅ 2 Filetage
∅ 2 Filetage
26
REFRIGERATION COMPONENTS
∅2
∅ 2 Filetage
∅ 2 Filetage
27
REFRIGERATION COMPONENTS
20. VIBRASORBER
L
VIBRASORBER
∅ 1 (mm) ∅ 2 (mm) ∅ 3 (mm) ∅ 4 (mm) L (mm) CODE
16.2 19.05 19.05 16.2 220 73-60013-02
25.55 28.55 34.9 31.9 275 73-60042-00
19.15 22.2 22.2 19.15 280 73-60035-00
19.15 22.2 22.2 19.15 320 73-60035-03
∅ 2 Ext ∅ 3 Ext 16 19.05 22.2 19.15 330 73-60012-00
28.7 31.75 31.75 28.7 330 15164301
∅ 1 Int ∅ 4 Int 16.1 19.05 19.05 16.1 340 73-60035-01
16.1 19.05 19.05 16.1 340 73-60035-02
19.15 22.2 22.2 19.15 360 73-60010-00
25.55 28.55 28.55 25.55 375 7102273
16.2 19.05 19.05 16.2 390 73-60013-00
16.2 19.05 19.05 16.2 420 73-60013-03
19.15 22.2 22.2 19.15 440 73-60087-00
16.2 19.05 19.05 16.2 480 73-60013-01
19.15 22.2 22.2 19.15 525 73-60010-03
19.15 22.2 22.2 19.15 525 73-60010-04
19.15 22.2 22.2 19.15 525 73-60010-05
25.55 28.55 28.55 25.55 555 73-60076-00
25.55 28.55 28.55 25.55 555 73-60045-00
- 28.72 28.55 25.55 555 73-60090-00
19.15 22.2 22.2 19.15 590 73-60010-01
28.7 31.75 25.55 25.55 670 151826
L VIBRASORBER
∅ 1 (mm) ∅ 2 (mm) A (mm) B (mm) L (mm) CODE
A B 25.55 28.55 30 30 445 73-60024-00
25.55 28.55 30 30 465 73-60024-07
25.55 28.55 85 30 495 73-60024-05
25.55 28.55 85 85 495 73-60024-08
∅ 1 Int 25.55 28.55 30 30 560 73-60024-01
25.55 28.55 85 85 560 73-60024-06
25.55 28.55 40 40 615 73-60024-02
∅ 2 Ext
25.55 28.55 85 30 670 73-60024-03
28
REFRIGERATION COMPONENTS
L VIBRASORBER
∅ 1 (mm) ∅ 2 (mm) ∅ 3 (mm) ∅ 4 (mm) L (mm) CODE
19.15 22.2 22.2 19.15 412.5 73-60083-00
∅ 1 Int
∅ 3 Ext
∅ 3 Ext VIBRASORBER
∅ 1 (mm) ∅ 2 (mm) ∅ 3 (mm) L (mm) CODE
Without hole ∅ 7 22.4 24.4 528 73-60089-00
∅ 2 Int With hole ∅ 7 22.4 24.4 528 73-60089-01
∅1
SERVICE PRESSURE IN PSIG = 426 PSIG = 29 BARS MAX
L
29
REFRIGERATION COMPONENTS
∅ 1 Ext
∅ 1 Ext
30
REFRIGERATION COMPONENTS
∅ 1 Ext
∅ 2 Int
∅ 1 Ext
31
REFRIGERATION COMPONENTS
32
REFRIGERATION COMPONENTS
33
REFRIGERATION COMPONENTS
∅ 1 Ext ∅ 2 Int
34
REFRIGERATION COMPONENTS
35
REFRIGERATION COMPONENTS
OBSTURATING CAP
∅ CODE
1/4” 150366
3/8” 150365
1/2” 150364
5/8” 150363
3/4” 150411
7/8” 150362
SPACER GASKET
∅ CODE
1/4” 150371
3/8” 150370
1/2” 150369
5/8” 150368
3/4” 150410
7/8” 151443
CAP TO BE BRAZED
∅ CODE
1/4” 40-60038-00
3/8” 40-60038-01
1/2” 40-60038-02
3/4” 40-60038-03
7/8” 40-60038-04
1’1/8” 40-60038-05
1’3/8” 40-60038-06
36
REFRIGERATION COMPONENTS
SILVER SOLDERING
CODE
240018
37