~~ MACHINE TOOL — ENGINEERING (1/4 206 KHANNA PUBLISHERS\ Vichy Romeat ender Khan oP KHANNA PUBLISHERS 2B, Nath Mit, Ni Suk Petit At Righe Reered {This bot or art href canbe transl reproduced ty or (except for revi rerio) who he ren pemanon of far ‘nthe Peer First Rdition; 1984 ‘Seventh Edition ; 1896, October TetReprint +1997 October Typeset: Gog ns, Sst No.2, Brahm, De-110053 ‘ Ne Phone:22631 17 Printed at ara feat, Oath Ph (1 )ansane Preface ——__ Te str paw pce book ne rid oma Tit ssocuphy med aoe boca fens gets a Con ‘secre omreaien npn vara orale ods {ervey ti friggin denies hk ‘eck wilt now ow wf fora of Dep, ipo se eet sina owns. The pref hs book poe seompeaesehe Inowledge of bes np be lowing (0 Meta fc crag (0) Cage (2) Machine ote Ere lf bs bee mde poet te ject mater ne Annie The ty and econ given int evcop emp ‘hep ded Namen caps od paiemshneen oo Ssh sene caeron cre pe quater tne come, ‘learn pepe ssa sny tye comes ‘Stegetns rnp oh on el be ly ese sage The rs tak te Pine fore mt pustaig and co-operate ringing a isan sok pe GR.NAGPAL By the same Author (@) Power Pat Eninecing () Machine Deine (i) Macine Dein (6) Material Sen (0) Geometsl Dring = (9 Tel Engnerng ad DesignContents Chapter 1. Process of Metal ating 161 Rogenennot cating! Te Syacmest Deli Cg Aap fei oa oo! hig Sp ad nd Depot coum Ompitone Toe areor ive) eos pe Chapter Pages 128 Cin Spent Ft a Deh 2 3. Machinabitty muss 1 Mestre a as. Tain 0 13S. Catig Spd Fs ir ting Cte 2 “hi. SaLbNeasone ne us Le beh cne 8 27. ot Feo a Deh Coon Tt Le bo at # OFS) Tm ite em eal Renewed 1. To Dewnir Powe Rang of Ecc Moe o 301 BeterWatepee acta = 1 Cag Tat Dp = 312 breaotcug ait a 2. Mechales of Metal Cutting noe 3161, Teme of Too 25 Sioxsein ai B17, Cont Gating Sed ts Biren 3, im 3:18, Teen Cael Machi (Mea Cain) oo 25 fone Cmte ng > 4 Coting Fae M6166 Meta Renova (o) a 42 Serckutentnbent Cate ie 2 "yi 132 Hew cies Ms 22 Re ao cg 5 45 Ppt of Cnog Fld 0 214 Dyananmy s At Dhaai 2 215. Typesc Dymamameers 6 48 Secon of Canng Fd 153ce) 4. Sertce Finishing Proenes 165198 62 Type Viton i Sel Cyiniial ina ms 17. asic Fentores onl Kinet© « chapter ne haper PAE pci tents 4 KinemateDrvesof Machine Tooke 2234 "Tol Spe Spo ie 78a), Wenig Le of Reta ne a ae AKG), Meco mpeing Reco ee 22. Nantel Spe Spe Sie mI 71 ae pec de frigid Die a 7402. ade cpl ign ar eng A. Rinact Spine Sp ie co Ste a ami its S31, Unig eaten Rae m 41S. Te Deine Medex Gen 417. Mat of Cig Die Spot Spe eb Ung ane Cea(oa Int Wastie Drie Zar Vn is "ang Oration Mate da Dine x Shape Ming Mache HycateVates, (i) taper 92. ‘leas ene amin (EME) 96 Spat Ema 10 Capstan, Torrtand Automatic Latheray ce Festnig Sten 10251, (ater ge atin ol Ul MCU) DovchyoetefNCucNe aN CN fh Fenn 1032, cig a wat ec Nome etl (ONC) Mj oe fC Mabie Ps 10354 ogame Compote Apotone edi NC Syn tr Sipe Toning (=) Chapter 204, Latin Peg Testing Maintenance. 11. rca rnc 2, Tategrgone ‘Typical Probie oro Sig Pot La To 125. Gli matcnna of Mado Tl 126 Geel Ingen fact Tee 1210, High Spel 8) Tock ts 12004, Seciping ng pl at Vai Used ai Soe 212 Cope Sn Mt ee "BI. Geter sad Teea lng ekaChapter 122% sce Seppe Dass Ree Mine 13, Objective Type Problems 1 Process of Metal Cutting 14. Metal Cating ‘oon a machine pa of be equi shape snd ims wih the ecified guy of sos sh. ‘he cig proses at dz on he lank rom wich he ihe pst toe made, Te meeting proces secempunie by efron i oo. eon tenon snd shen yt pet Seal of aint Beat eration {nd the tol shui Be soa eough witht the free dele a Meas ae ges difereat wl fms by vs poems. These (0) Cap rel pce. (0) Nori rer poceses (Cipla poses). 1.1 Chlp Remora Processes In chip removal processes the dese stage mi dimensions se sna spat aer rom the ptm workies ate fem fips The vou forming prceae ae allows ‘@ Toning (i Shaping Boning () Daling (©) Maing (6) Henig (0 Ganda. iting the proces of met cating there relate moto Deoween the workpiece and cui Io Such save ion Is pices by ‘combination of UY and tanor movement ite ote moreso ‘teatingiol oot both, Ti eave mon depends pon he pet etTakeo pti | Mat Wve —| Wao of iF ‘any met coting procs te flowing me sould be chive (Wonk piece sree Ssh old eo dese quay, (@ Mea mal soa te (Power consimed ering te pea shold ben. (@) Coting tiesto be move. 1.2, Chips Proceso In ciples proces he mel is gen he deed sage witout ‘enoving anata fom he Fa weripe: Some of he cigs roca folios (0 Rolin (i 5 Span Some 1. Meal Cat Potacipe et coing ion fe mot ingore poets cal wt Indu. The purpose of sy el ing operate comm eed ‘ching duce x ee hpi ni cf compen oy ‘ov te xs ea inte fom cpetton soi chef met anya te pinay ecient coing he poco stthoaph tes ps enly scant dd doce They et ens mre hn SO fe sel espe: mal Tae oh Foes shal became thigh pdr a esa et Cote tit sad "owestcos, The eting operon bt cad ois sing ‘chine ayer mechiae ol beds eery whch ase a proceaes Net of eral coat nel eae noe ‘Spo acon bingo none (0 Toe popere of won mel (0) Tepper a promt de eng tec (i) Ts teraction eee he ol and he wok ing eal cel ‘The ect metal of etl ting Dy sed cat teolexs conpeste foe nte woe Unde tincosytactony ‘he mal fe wre sacl yond ld pol ce ‘mul efor pay sed show ff Tepe Do espe ing ‘aed gin ale shea pe Fig 1) wie exes om te eatng hq pote wnca me sadet il ig 12). Te shemsoo chip Area tn shear ‘elas to Now long the cating ta fice nthe form of small plese ced chips: Te compresive fore spied som hips cal eting fre. ‘Theflowng ps cre weno eign Heats pce ding wing sco, The beat ened anesthe tener fe Wor ating ela Chips. Ts empertre se athe cating wolende ste and ates ae ‘(Kennet inthe ating eg eading os are. Tectia fare, beat tnd save wet ae ts th ea exe f the mate entig paces ‘Dunng cting proces the fobowing poperice of the morpice uate quite importa () Hardness, (i) Toupee (i Seen hard pes andre nts (Ge) abrasire qaites () Tendency welt ‘nthe ote and he oo ail shoud be ha, ng tough and ‘ne ofthe base eyutements fr mt ating operon ht he sunisieiedn alien tekacieate neatpendant Ws pee and hi show asl porto f work eee tial eve ead ship 13.1 Bae clement of machining ( Woupisce (W coma wat i ip. "The wep provides the pact net fom which the unsaned steal eve ye cing etn of lo tna dese sz ‘Shige. For proving the ating tne» eave mrom beeen to ‘erie ene 14, Caniicatin of Calting Toate , Dien wen i mi tings ting en (Sina: post cuting te! (@ Manpoacating ot (Single placing too. This 1p wo pe and emoves nes mt om the Weraine a Sine ont coin ol ifthe loin pee (@) Grand ype (@) Forest (0)Tpst pe @ nro pe the cting edn omedy pcg te endo ples wl el mock, Wheto i oged yeh ig eect gh ong bee hardening and gn Te ped pe ang ton he ating gets inte format lip md of ih grade mate Wich welded toe dak ade oof ower ede marl Re eg dc ss get, eng or me iersape eb techaally ok ‘ole Site tool commonly lees shaper planes Sos sober nd ter ‘Single point cating on may be ef handed or cg ded ye, A too sed Be get hand typ He cata edge om eho et Se when vena! he ot end. Lathe ol ape ts planet ‘tae and bong ol te singe ple al Malpas eating ton Thy bse ore thr one fect cntng ccs botched ging wiele ne walipeiaicegaztenke 15.Teel Goometey ‘Thcdesity of geniogte maximum we fom stole itceds repinkng sone th objectives ol chal. Tol ee eine a ‘Belength tin aol wlopern fei aaron Tht ey Incomhsconinuteincatingtaoleficency. Amongte mos pat (Tae shape fhe coins eget eoves he xen ate (The comet leon athe ype of ating lo te et (i) The eet ce taming oped td fend. (@) Te proper etn of exting a ative wok (0) The eet choice and pope aplicion of cola Unless he eting tn i ned the crest ape with cost ‘waste, secuty Wile mposbl aad a poo ih il eu The optima toe geometry depends wpn the along ate. () Worpiece mea (Machining anes () Cuing seed 0) Feet (o)Depthet ot (i Na of ewok pit (9 Type oteating. “Teo! geametry refer the ta angles shape ofthe too fac an he se the cting eer nd aca utc Minor outting edge lcusting pare Cnasor outting Major flank Fg 14 stows te ppl plane sd cain lane wih reference 0 asin pit ctg tool wih pct ovloly kn slang. Zane whe Fig 15 thos prinipal and cating nse eto owing race(i) Nove The nse th conser, or cuneate ction of te () Flank ln ofthe ol the afew eating. (9 Tenses The aon mp cl roms Saeed tetera er el as greens the lowing feo (@ Mae of the worgice (@) Mate eting ot [Backrake angle. It messes be downed lope the top ace om the noe he a ag th lng as upon econo he hi Hata ‘Amina egies moe back ake al thn es el Buck ake ‘ack rake amate, Fig 19 shows 1 tot with seul back rake angle and Fig 1 10stows ol witha aati back ae ope Positive sels eof nc ens she aig Asp ae ‘city the ne spprtio te etn edge, Th pry ora st ‘ig cma crn sbi npn lceave ‘The ineey tough HLS. toc ne waed wih potiv ake aay for edcing te maninde tng feces power, east acting fess instil mera which wi aden whe eng macht. ‘nie ie sige we fr machin ih wae gh ‘Bt willbe wed tht high pedo cstton Bs. Tey oe pene we for ‘atid tolenting mat such sey milter, cast sec, bot cave ponte ne Ween theca a, (Comentad cbide cing fol re noma ven aegiive rake because cemented ci pss ey bigs compeesie scab md om Dernvely ey low tee a shee tea “The advntges of agave ak xing wien sing sre cate (Higher ating spends may Ye we. (Gy Ther es enency fra bi op edge form onthe i) Theat conde fhe woking pr of te ol simprove (i) Fevourble combination ofcrmditns that sthighcwting pects ndconeaponing hgh cp velo, eat iar sr the chip Negatre ke eating wth inte cade coting ol can be epi with venison dec ec The chin tos ong mich onls mst possess Conskcabe ys eloped ih high ay bering. (¢) The msn citing fore deed oars stonge pn ote ‘eng i roe ee) ena oe me Workpiese : {he cating aa rove Wiha negate sake (Fi 1.12), the mai force ‘component is iced eh songes ake section of te tl a shown DF “row 8. Cvtg ol wth nepte e egl ar stonger an re ned 0 ‘high sengthloye oweverthe seo anced negate emg leads increased ing Frc rng shining, Tn crnca tion efnee mtciing ‘Souncy ad ates power coatne in cating Theor wel withnegetve ‘abe ou be wed al ea toll access ‘Side rake angle Itcaaresth lope of te suc of tel 0 tlsetin ft cpu rm ts jo, The ua a hip be Jeet Spm sani Witness ane ete angle the ava of chip bas 0ecrenes Lane side ke mage profuse smooth suface Gah ig 1.13 Sowden ide vake angle en rettep angie nd eting ee ange 3 he ge between he ie of he od nd pon perpen ie ot hak vee rb one at Sle coting er ane th ms hee ie ce tnd he ln onal en hoo I ois fommtion of bet wp, cae, ln th ion hip fw and nts te ating fore aa he nace ve age tinge ‘Ske rele angle It the eagle made by the Hank ofthe too and» lane perenne tthe sj ender the id eating edge Ths age ems the tl 1 be ed se-vap no the jb soe eat without Ting ft se ee ae ry ange he cating ee of he wo el ‘eat tone of chen seppor when i he sie ee nes ery ‘Sha th ol cannot be fe inte jo wl ab agi he jo and al {toverbened snd become Ua af fish Oe o ejb wl be nd rele angle sthe angle etc plat erpendrothe bese and te ead fans Tht angle prevent the atig ol fom ming, site jb IE he ane ery ge the cating ed of tool wl be ‘oappned and wl ea of Whee ii gle every sale oo tao eosin il he proper smd por finish wl tied athe job ws wae am 610 10" ot @ccnng pote tnt Small ni wil pds soo ese ar cd onticosertn of work Langa tngten held wd Recomm dangles or H's pea wolsorsome of te sel SST ae Cast on | i rat eo Sm owlmitel Ee | fehelinese ar | S| SS | eee Smilers | rw: wala 1.82, Methods folding ot Theta feet ys of Bling singh pot ating tk. Tool14 Toa Ste Asosiaioa (A'S A) Theseven imporant ements conpisee sgiareot ‘teeing ol anda ted in he linger Daca it mal dhe ls de rene ‘te sym or eres sd nm, ering he meme ele ea ‘emeat Fr eampe aol having tol spate 10, 10,6 6 8 8,2 all ave the felling angle ‘Backrabesngle= 10° Sie mk ange = 10 End rectangle» 6 (G Ratond be hncly sharpened with igh chs ish (i) stots ve etiam eons (9) Mabon be produce mutt and convict in fatwa (9 Coting wo mst prope. (i) Geometry of ating seal) Meh dr moti ming. nes chang machina produced. Three ee mt pets of macibty (@ Teale (i Sutace i ip Power egeiedw ut L-Twespstems of Defining the cating Angles o Single Pula The coming anges o stg pint ols comely eed no systems ceed LM plane nd XYZ ples. The LM pan ptm hose ineerence dee muta perpen planes. The pee cals ‘cating ar ig avec pla ir gent he cag dg thet “Thepane Mcaledss orthogcal plane Ding Yer plan fepenilar 1 plne Th plane Nelle bate planer orion plam being perpen diet 10 Led M pins. Te vows mies accor tis shows Fg 1.18 a flows B= Weige mele = Ontgoelnk mgle. 3 = camgangle= es svn ting de ge pane ppd ste 2 = cinton nae (Princip cating ge ge 02723 y= Sie rake ane. ‘This system is aso Bown a Intratoes! Onbogonsl System of tesgatng oe gesip between deren ages of sytem L-MN an 14. Typer af Metal Cttng Process (@) Otogonal cut pocess 0 deacon ating. (Odie coting paces hee mean cing. ven mil ang, Grose (omen tig oc Te vaio gist 7Zapecsersenn ing 143.Theryuen td Vorkpicee iy 110, Tok pein 22s, a) -Sa Ltrtote dirton ed matin, Ondogoal cata involesony Fee'tecr nd this make te malas of cating ie 120) ‘Obligve cating. This form of utiag oct whe the major cdg of coming et peated othe work plc ta sgl hich it ot perpen telerthe eon of feed motion (Fig 121) chop flow angie 1.21. Comparison of orthogonal and oitgue cating These to method a compe flows ed ee Demfedecnctn sec | aneammpete dled (@ Tredecionteiptowvseays | Te dito os fw cy i tormattestigeigestesa | an sag wb te mel : ‘aang ego et (i Tcaing ee clase witht |The ting ey a ee ‘emer meiterends | devel moc @) cy rwocempones fain |The mua perp cce Roce ee | Stngeectiee 19.Chlp Formation Thee of eip pace ding mal cating depends pee mciningconiton nd mes Dngen Te vablv inuee he ‘peat chip prided a foll () Pope of mae et expecilydctlty (dep tet (i fed rte (W)etecive nts angle ofa (0) cing sped (Cb ippeond gem fon i Facer sfc nit oo aes conTicetficton berneen teland chip, step sched eg cing ao eve Intueace nip formant egress ant compan shes aed ove * = The det pe Of chip omed ring meeting ot (0 Comino ip (0) Daca (i) Conus chp wits wip ge ‘Conineos hip A contiane hp sbned when ctig duce ‘mnelsuc sw catenin dcop Ths ascey ‘Sloman eerconer fine ormofs logget nts Wet phe 123, ne meSane ei an de ati bow gh end at vay fom he peat ee of te wre ate thn seat aly. Ts ‘eonsne ough ace tht hob clerned py ae Yee ein eg. In ton ce worpiee mae] ober conditions which fur thir fonaton ne ite fe, hap eating ee, higher cling seeds and Dlsontnaoes hip Ble tral sch ys ron Ick be cy mee pes i atin, Conc ‘odoin sll agate Sock hips recalled dcoataons chips: Fe 123) Lower ating speeds and nat eagles cnt the Forman steocheipe Déecontinoue shipe CConineas his witha bull wp edge: When coring caing he tempers andres equi high Keane i chip materi weld el tothe ol face aah nose (Fig 12) Tinned "Bust age” Tis tecnmt baw of tp ter ol hen aka, part odes 1 {Be ude ofthe chip np toe workpiece Tis poss eves eo {poor fash on the sahil sae and acelerated wear on al fc, High icin no fice, conned, ow rake angle and nlfetve we of butte Fragments 0: up edge on The imgorast seas of tert in me cut ash nF 1.24 (@-Fintaea (ened slong toe sear plane ante boundary eben Secon ata (4) ince th trace cn the hip te el ae. ‘While the he are (4) caste Bini rhe sfc ad te The ingot asec efit ate (A) the plastic defowmation horace the meal cat, wets i cond) he to nd Spe thi ee) he se ps ded se so10. Chip Thickness Ratio The outward ow ofthe mea cases he chip to be cer eer sepscon rom te prea metal Meta posting cats ch one tiechip which removed (F125). =p elmer cating pte in 2 ‘Tecip etac a tings thy. sun hig bccn ong Arts god be Pe chen cctra en nt tte eee of he mt ‘ahaa 11a eo ating Ooh. te by wit ofe {ng fa ef og ‘Seip eer og Sond ten ster as et fia ie Alioth chip icine rat cin te obtned by meses ip hice) ad dep a ae note mot preci procedure Cp thins to casio ty mesenng t Fre the ih angl tingle ABC ig. 125, we hve 6 Be iap-prdomta = ° saa re) From ad) we ‘inf con (Ba) ieee Re ae ee afte iae ap '~ cfieosatsiapana ooaplcone rin at opt aap 128 auaet rane tp = te Shear ange uate mesund by messing chi ticks, depth of catnd ae mle oo, Thican be mot cone solved ithe help 1.11. Chlp Breda Chip teats a provided com he comiaos ime chips tua formed igh cating sped Cina chips dangers oe perro te machine Tc chip re ad car nd bots Tey comeoe Fig. 127 ows the gove type chip ear chip breaker Fig 128 soe motion tp ip ra onip breaker pop - wis 112. ads of Cp Curvature Iman obtracon ep Dear he hips to cle om he to face athe ead of ip tal conic ion a ht he ep es ‘unas const ni of coe wa clase chip bee, Fi 129) The radian ote chip cert cate oud by he lowing fora Tus observed tha ge sea ages eu es cong fone tb bear anoie fi. The ch Theta when abcar ale an ep hemes hen shes one ine4 T workpiece Carting of Chip. The chip cas to spr teen the layer the foce Pike yer becomes cer and wget wedge sage ‘ot wih the cate eating) produced Amber reson frag he ‘hip istbatinmetng te ool ce cogent decton of ow aa Hom {he chip ny et int la gait) porn ei roles oot workpiece 11. Chip Reduction Coecent The chip prodace uring metal atingtam onto be soner bathe par the woot fm wich ths been ct (ar 132) became of the paste Workptees own song conrcon adi, agate charac by nth of chip x fom he secton i The vale of may be avhiph x 6to8 depending onthe machiningAlea poverty man eve mone Cp (@)Cuting ates uc a ating spent fn (i) Geometry af eu w (Type ein rd wed (i) Type of mae of wrk pe and is mechanical proper. I i oluersed tha terest the citing sgh re see sive rks angle) the pete te coaachon. An incase inner (hon chipreductoncoctciet K Witsoe res cing peed ont e "gon1es0 wo f° Feed ——~ "The efecto seface active cating id cle matfesed i te en of chip onto (Fe 135) 40 Refined kerosene am [-aotivared kerosene so me ecg es Vege by 2D.Nand henry mich ok, Lowe fds a ed fo Eihing lp, nt work sire a weak ewer: Normally fed vases fen 0. Yo 13 ‘feed ie of 075 mim to 125 om per evel fhe eter, Fact et ‘ich 0. et rote caw ein on etter ah Tate 12 sows eating spect an eed for HSS. ag lee Tatler chin! ‘cn volte dict pri te won ane nd rose feed when the | soot fe for neh revoaton of wore The fed fling machine he te Swen ls sancti the werk pee persevaluon ofa The eds Ine eaming operon esslly hgh hn at aed or ding bce reamer hive toe feb an feaming operation is wed for mg and Fini. Te fed oF stapes and pln she dsance teeing ol "Ta xin ed ied bythe owing aco ny (Riis and lowe defection (eats aed (6) Too eip pace speeds rela onnment ote ie fash, (@ mmr michele ty de mon ach ats, nae machines 1 sl mmatst m mci wl png dentin wh (Gi maton in chief sng maple toh ates sch Ls f= Feed per revoaiono feed peste ireile Heated probes deb ema Feed per oth mie fth ct need he Bed pet where =e perth oer ‘The maining time 1 cy oo any operation on x machin ae seein flows T= Macining Tine (minus) in a whee eng machine sre (mint) fax Fed permite Depth a ut isthe hicks of he layer of metal emoved in one fepth of cat is svays prendre rection of he ed aon ‘wok deter (3) andthe dameter fe machined stfae (Dp eine Theron ps. = Depthofert= Fg. 136shows cating sped (), depth ofa () mle (frat, ring mice, el machine and sap(Tope of mate of workpiece. ( Typeet ete of cing (Gi) Cayo ith ese. (8) Type ook ed (©) Rei ofthe machine oo “ube stows tpl athe tig spect forename Table 14 1S Objectives ofa Good Toe Dom ‘Aceting eal shld be made wp of prope materi nd shoul scum deine ia dct ache the folonngobecve. ( Exy chip ow (Proper sac fash ed ano. Gi) igh pecuciiy. ——(h) Leseamownt of pat power (@) Maimam vel cos. ‘Tool designed soul ae cient gt ann shay oting edge ing cating md hold ve scent hres 0 peat Picking pte chip. 116. Ctng Toot Matera The pepe ofeting ol mae storeove mee ude oat Jed condos ett the us had hn the matt wich toca The cing is ade up of ier mtr. The ating ta (Ot shold te stony excugh twist the et being pid (@ Hsbowld be togh ess to tock ods 1h qe important (iW sbuld eset Bader (rest to wea, abesion snd nda) he saben (Ge Mba be abe ors igh tempera (6 ahd cope of witstnding te sen cooking effec of {0 Th celine be cpa ol shld be (Gi sould be ety formed wo the ei cuig shape Musa chen fore pacar aplsion willy onthe iia being chin, he quaty ofenmponents ote pode, hos fea ‘lateral, the pe of machining operation (rien! or connie emshng ons igh or pect) tho desi dct (ating id clearance angle eth of oding igi te) and he peer cen the of mec tol Seer mates cxiiing above propecia vaya dees ve bee dete for se eating a “The flowing male ay hse wherever (agen cache ani ceumi ae aot ht esl) ae aed In he amulet of (High oped ste. (@enmi (Diamonds sxcon oprtngathower pects pal paca ewe oan tot bs te llowingcompention Caa8w1I%, SI=01WO4%, Ma 0.1 6048. an toughen rn be ge on eting eT nd op of 8 ‘Stnonselcanbe wed formahiing wnat sohatoccating ‘Seo ao icd wea operon emperor sons ‘igh sped eck High spend el tn gve ipod cating pevormane sn higher metal vemos, High ped ne wie wed Frets ay peso src prpor igen single or ls Ahh sever type igh peed stele ia se bot 18-41 high speeds conan npn 18%, clo 5 un amen 15 gee Comonl ed Tepe tel ger excelent performance era res fang ol mat a eating peda ers Hn po around {UFC Th cob sol be ed fey fo nee al He The ie ‘Gevatrtsof igh sped ek ae sapere an wear esa, ()Saperfishing (ede ton. (@) Chromium of ect ping fo we ftir. (i) Onision nce tn.2 MpcHnE oOL ENCE poets oF METAL cum 3 | bole suites ey ost fm, ao in hit ven. Thee powder ae compacted (compe) ne eid ape edsabjecedtos gh empentare teatment rw a sieing, Dring hs elaa 3 ec cl nr ed oe tics pg Se ( Tool nde po cemented rested ving Rok wel barnes varying fom 509 HRC They cm be ed cating speeds 200 S08 greater ha ne wed fr bigh ed el Tey have vival Teplbced igh speed cls nigh speed ad igh prodscing machining (Cemented enter ery herded the ual practic is confine the se tos reltely sl spe Known stan “iser™ which camped og = |e or hole. This asthe vate he ol tw epee terest tbe cating ere. Thier ay hve tc to ight ees ad i eiged at each of icing edges canbe sein ts. ay fhe be ‘cared ed replaced witha ne ool Ut ing bw mint ed “The gent characteris of aide ol ae felon (They hve igh hema cman, low specie ea snd | i thermal expense. eee | (@ They hae beh hones vera wile ge of exper pt sor, { (iy Tet Campsie sags mor than ese teh (i) They are ery sf The Young's mol soe ee ines together mdse tT 0°C fre ingen. These ‘Bhat very edwin comprevestengih. Cram ae sly ‘Ake fom of duponbl ips They can te pene dation tw othe nes {he cing pee of was avec nad Coning peso cat Le a ie ero 1000 nin ant econ. They ret emerng. ely oie ocooln, Homeverinoner take fullavatgeet tei eaptities neil {nd mot rgd machi als we equ “Table 16. High Speed Ste ‘Table 15, Carbon Too Ste dev of igh oped ee wed formating cle Ceramic md ened carbide iting tae ould Ye bape 2 an degne of sae fish © minim hein betwee Wl dip. This vel ino wo elliseny of the cating ross a lex pwc wll be Shain hee i ene fr top ew om Cemented cide or ceramic tps cin Ye brazed o mau carbon | See staan eahopencd by aiding when acer. For many apc Tins it ore eco o etm te pote shank (ig 13 To F 2 "Ta 1.8 sow ome ofp 2 gteenie cates po er aay ale tray ip) eed is eu ie aad aw up ob ped bs exiting sank Toot shank Clamp sorew. y i Insert seating ‘The watiows coton forte eect be of cri on eam to () Rig ool ana wtpece (@) Hig fed vce o ating oo (High cing pest, (@) Use of mains ol mvng hich sly beings (c) Unc of cee cp beats (0) Emin en stand oct (64) Chip guards aes wen ing thes 1, ‘tice of taeon, ighcompreanvesenth snd extetly est ‘esa I ied sly Creating very Bed sles cha gas ‘tis, ceramics ete: Dimond ols produce ary goed mice fh = Nghapeatr wih god dinenional secu, Dian oe land ‘est Sled for ight exe sad sing apeasons ter appicion for (ie cin peta ny peta 3th gh eat conde 4 Rispoor dtl 117. Vara of Hardes with Temperatare Fig 1.38showste ven fds ih tempest rts ‘male wpa dierent mater, "Apa carbo ol et al 2 Aa 164.1 heh ped ses too, 3 Aca aly to 4 Acute pode cemented angen ciel tzonamie Compartun of Tal Materials Te icpaliol merase igh speed te, comes abide nd cermis in cening oer ofhares ah dncing endeefoupnen High ‘peed sete qui commonly ned sc be ted manfacure compl: ‘ated shaped cutingtot achat dil py, eae eran alin eters (Cemented ute bcos fis high erst nd nen fom hin i fel shape lined splictions as pene wed for mh cinch ming nd face ming operons Ceramic too melt cnat wit high Fore ad's pene wed Gish ning pions ss al Al Em “ose ae Propet fol mates ar baslly goed by he fli (@ Chemical compen fe mae (Gi) Type nd i of ras merlin manta (i) Mamuncsng pos (6 Fin teste 119. Mate Ctng Tock Malhedge cating ol presen! mae thi cos ating det the otk They haves ghr mil event thn sng edged tg a(nae af cating dae, The fen alvedpe eating ols re vied J to pope's shown in ule 17. A gading whee i abo «form of rouge catig el “Tie wotsn pupa vetoing lgesincomimowsngagement vith ne wok nda esl t+ ufo feed per revonon. The Tededomed hy thc these constant sed dey proportions the ecdnerThe gromety ad chanics ct re then een wth (ese dosed fringe ptt ol The vcs ols pomp Bhatt ng edges intial gaged wih he work and ae fs in» pane unl or perpendicular he eater sooo. 120. The Tekt Det This wed o pode le a he workpiece. Is Sle purpose removette mnnersvlune etal namin eid of ne The ih ‘Sted yo lr ot oe, acer sie nd pod ish ied the ile bo son be int mac ained y ean if omer oF ‘in pint ering ol. Twis ile ually made of high pede ighcston el ean tub wed monactei Dels with cemeted ‘etd oi pipe ne yh pes ig Pcl tel ecu te is arnt mpponed sett as In cx Spt ing ating cA al ‘ues he fl gh bay 0 win il nd pifom the fllwing (i) They provide the ae ne. (i) Tae forme ating ee. (Gi) Tey provide peg othe cole. (@) Thy flies me ‘Arwstilissbownin Fig 139. The vaso clments of st (Body. Wiehe pt ofthe dil ate te nd reeves (a) Stn sth put eld in th bing device. Dee Lem pi cn “Te mast comon ype sharks he ope shank the pare stants, Small a 127 mm dame peed wt perl OS Margin ‘Deod contre cueting edge.‘has and he ge ie dl ae pre hanks. Taped shank ay ang atte endothe stako cnr poste ip. The stg sine el tre bel in il machi by hc, Toe jr the nek we gene ‘ound edly mena os eyo wench. Te pin dl thet ‘on shaped ce athe cating end of the il. 1-0), (i) Dead centre. Te ded or chistes shay sip te xe ed ete i Hal ys cate (6) Lp. Lip ot eating ep formed by he inet of he a snd (aco pe of he el shoud be ous length a shld ot ‘hess ale of iain wth he dela Ths wl ene to poface 2 pec sound smoot md cert ole, Uncl ie wl lin an creme, (0) Flank Fak esac il point which extends bei tte lip othe flowing fe (9) Chet edge corner: The come fret thins of ip sd ieee cog ead ese edge comer (i) Flees The poowexin he ay of he il wich proves tips Tis rl angles Lake my eter cong ole tl sided ‘with corm onl angles (B11). The vous ales ae 8 (9 Rate angle or eli ange. isthe ng fein aoa wo he r Smale te ake ange ete wile he rg ud odie he ei at ives spec isl vale 30 aR tay ery ep ofr ‘eat materi Thera angle pally govesthe hess withthe cul an hace te amount of pce which he hip cee como Ting the sae, Very ge eee maker gly ied chip, we ‘ner ma a me mas hed ct ey ll (i) Lipa earner angle ste eed yh nce pl ah ame the del a Lp ere a he it ht given te oning eget the onkert alow fhe, dail exes the mt ido inererene. This le 12° in moses In draw agi and "ey wth etn othe clean ange oud be ep mins, (Gi) Cottng angle point ane rs the angle ade erwern he ‘wots pojeced upon pine pale oie and pelo ee itis pe cored ht tebe penal 15 (@) Chis edge ange. ith nl ice beter the cise ee andthe ip asec nm he end tel Metts anate poy cutting angle zip eleasani a ‘angie Flank rip tangth ‘3 Chiveledge angle Heel. Doad conte. (Cand “Te vious angle fora dese sown a ble 18 rr ae Maseist | toepess | ceange| ae oe ‘Begea) | Deven) | eres) 1.28 Cating Fis for Deng, ‘Clings dis a sed dsing iling cay re thes fromthe al poi peeing fom oes. Ts perm higher ang ‘prs aad ge ll eae nn of chap coming otf he hl eae ‘Bicauct me ety of tea. Aconncessppy of ting a old te mimic incr tenia proper cing For ever rnd ls unig tne hve seeders alesage,Insack ase mol he fnotesopp eda icing eds athe wot sks nce Tom pally all cle equi the we of cr at when ing died capcom wie ma Be ached dy 1.21 Tv Dil Geading Ine very norte! Ut ils or popes) ground The dl point mss be nin cnt tno ei The pe stow bog eng andRefer Fig 1.46. Wien lis developed ma leet il become she nyo ot engl wich one ie he ea ic) te snd fer sie the ecaeence of ceo» eter () on ich tbe bl wat formed fe Angle iste sag betwen tage othe anor lpr sora the pit being eosin the pea gen he sae pit tothe ct ponds art nes about te dil. Tis anges Incr n plne NN Fg 45) tach tng oh india race (mnie the hve tone ot on the pe 1.25 Del Specieatins coring wo ladon Std System, rit il te pci ty he stametr the LS number ie met ad eset wich hy belong. ‘Tec ne nade te pes (@ Type tfc oma lw cua el (i Type Horde (4 Tp Stor a ‘or czamplea pr shai rst el 12 lancer and made 9p thigh ped elma cloning 15 5101 witha pint ag of 18 and etteppelsenigted 120015: S101 BS-N-18. sta cil ype Nn pout aes Dl Siz. In eis th dil are mae m meter fom 0.2 126. Calting Sped Fed and Dep of Cat ating he piel df tothe rie aRehretl pad Yount espa yo eee ime agit tyne ig Sy pense teal (Gea Ti ake hc en hun end i en open (ty Type ot oui (@) Type of cont we (0) Caps o mhine and wo ie, Tite 1.9 shows cng spe fr high ped st i. aril ng sig nd inh eer eee ‘Aly Sl (igh) may also be expremed afd pe mine La Ws RPM. of del ide, Tele 110 stows fe for hgh ped scl dell vous dances able 1.10 ill ar ap ‘ected The tage tp edi ce ag (@ Tee work riglycampe (@ The machine rn gd condition A coolant epie(iy Teaco eked aod rte ating “The seen tl eds one abwine (os ble Ones wg Ste ed cing cl x i dl we overt ok cee acing opens en flowing eo “Toto es ea coped th oe cing Gisele orb da ect is i (Gti hep beatings cnl when ymca ephotea.Kiseul oobi ei nce hota 1.27. Machining Tine ‘Machin tie in ling inlet follows (Fe Let Ts Machining ine a inate: Thicke of workpiece mm. proach of B= Duero dil a mm. 1 eng of anal wave of i= +h feed. ia. reqhy Fores Acting on a Det The vas frst ating on il re shown in Fig. 148. ll clement of dal ate et fo ean fen dling: Reng the ines FF sd Fy angi iene mali perpendia exch ther ‘Thehotiontal orcs y cg on ath pe re cnsere comer nes ch otc, The etl force Fy acl she oc comps of te fons Fr, Fy Fe md Fe (hc forces Fad Fae oon) Te fre Fy act onthe web Thi re nue wd ix aoa 6 ofthe tt ttf, Tis ose Fy, ston cach ofthe pe nd fm te rte, ting vases ad extn pint [Bomety aed ir aout 3% of tl hat ce. ‘TheFeenl i, wccfeallemepehade Teas none ht th del pence ato te ek cae to apie oy ting eon he al as Pe PF o2Fy,+Fe+ Fe) ‘The fone set wp he moment of se taco ah) Theteal moment of efor of este (cating ise wp (@) Moment foes Fri M, (@ Moma of oes dv to raping nd fon oe ei edge on (4) Memes othe con foc othe magi (Ma) (@) Momeat ofthe Fores. ction fh cp tl aml nthe smactied ce (i)Met Ma Me of asance oul be overcome byte aalbe 129. Power of Dring ‘When ads cating thao oer he este ole bythe stl nd ising eff essay wt The flo called tm ‘eestor gue te Sil Te tng rar operat del epee yo vss fac, Th lati etn orgie diameter ofl and T= CP DM novos mews forge newise eve f= Dilfer in ami. B= Disneter of sl mm, oat depending oon th mtr eg died. The ‘Tablet Taito eed [ef F 2vT, Tae amo where = Dil ped in REM. Mitlg isan operon a which tal ating ce owt by means ¢eniteehwstog ol called eer The ates re mama 8 ‘tet of sie ends ac made fr ape rps. Tn iinet “ehteth flr ag st coment operon an esa ine. Tis llows the th co ow oe he et eting operation cb Tb mises ef best developed in neg cn dors Acoli vic ning nel for pecs» pod sue font Thc cat Delors caso fl and wate Te frm af Many yes ming sts ae ed on ming machine Mos of ttemam eonsleretandnd dee vuln say ie High oped el 5. mommy Thy a i i Cutie pas ing ees Cote step np Catoa wi oe ‘Seed twenty unl ong ta thw wich ested ee el Ailing cre mule to oad eo gi snot ade to tsconsicon pening end cen Thea oul te aan ply caged on hopin Ming cay ner leigctide ippl ws ats a iene de cater igh seeds rae pede Theirs ofc ped cnet sorhsened tite upon wore (The ve ick pronto cpacy. (0) hey pos af gh ey (i They cm nactine dened sel (0) There ade nd nmin cos, sy iin ater eo mete of ming pron com (@ Up or conventional ming In this pices th certs ‘aint he een Which he work feding p18), {Deven ating oF Ch sing poe te eer tes fe same con 4 tin whch he ok I feng (P10) The machin wich igh velo) mings done sel et ony bcp lefties ha ops apy Table and gy camped one apnecutter Depth of out a workpiece 1.31 ements of Plat Millng Caer ‘Ailing caer may have citer sight teeth se oie oa ete sap, Ailing cates can be considered a8 ba op nsec thatexhtotk ofthe umber of sing pit cata 0 shen ook Fig. 15 shows laa slingcatet The a ere cer tet ee, cting ee ee ay. (0 Lip ange. 1s he ange chided ewe th nd he ace ofthese ng betes the angen othe back tect ese athe ce of th oth (i) Reine The agin ne psec the swe intheangle betwee the andofs tnt adhe tnget tote ouse amet ‘teers he ating eo ha th ‘The min fin of mle pent ineeace terween Tan and Work suc. The ele ange vades with he type of mel en nil. Tale 12 neath es nls for dest mater Tee a [tated —— (i) ake ange (Rada, ti the angle wesw inh cea plane between te fe of he bik dda ine psn engi wed Stor. Thisesu l= power consign sd ete face ease ‘Nearmghene more ie of el Kay be pose, ete rf, “ate 113 esse ake nes degen difeet atsis Tables Mawisd —] Copa ce TSS Car Mi St me sos (i Primary clearance angle ete ange betta 9 Ha aang hgh te sure of he nd na angen othe ep the ating de This sages proved reve ack och fom bl is the work His ta for and 1010 12 epee for amnion on es Secondary dearance ange. This ape early ros ac tend kept whoa within proper ives 3 ees tera pinay earn age.(0) Land the now oc ack of the cong ge eng, fro proving cleamne mse. "iy Face. Toth acne sfc pon wich bechip Tomes wen the ate ict, ima et or coed. (i) Hack of tothe sre bythe elt ads ge meatsne mde acon, penigandoperabon Teeateshould ‘embed iil ed onthespindhe Themachineinwich gh vey tiling i be done sul! not aly Be ape of opening a igh sede {nd teda et pases ample ty. 1.3 Ming Cater Sharpening Ming canes ae seul sarpened om yl ol and ener Finder Durst ping the at sou eo set that he oct can be vince te ning we Grind indee with he aco exp Whe ‘The couer oth nll portend naps the whew tt reqs ‘sie fanl ()ottaned. The oe fe ber on» tnny Woh est Fig {shows shaping eli ting by rnin the oth aks. The not fit) tein y wing te folowing wl Li Grinding wheel. Tooth rest 1.39, Material fr Ming Caters (Hie atone (i High ecdsect (i Comeniadatien (sete (6) Cenc. High aon sis st commonly wed except fora few curs ed forsmal le roucton, High oped tel containing 18 tugs sqe ‘ommenly wed. Cemented cides every common sed ben iin ‘ates ese a hisber speeds She ery fal mete fot ing ene ed ining ferns se a Ty (Cemented tide ppd cies have the flowing watages (O Thi pout epoch (They em protace fac finish of igh (i) Hardened elect machined by them {9 Thi we eds ation n macnn cos. 134 Nomber of Teth na Cater Ming ames may becoame woth, us wih rpc and saul sunber ofthe oth ct with mal ph ed age sumberof teeth The che onge in cers with cone plch Case ‘wo ight ste coer oat oper sity Fic tothe ee ‘hips of evel ess Wickes doe corny ted for ning pes tim whereas couse to eave hike hip resting in emoval ef re stl isch catmd ate sd forrghing mila operation vous formas wed wdeemin mberof eth in cate A ple fn forcing te pmb of eh uta fora teri flows 2-4 tee = Number otc D=Dismeterof eer depends apo he consti of ate ad schining cones Vatu oe given Table 1.4 es (aeons - (Pace sar 3 (Coe st | Opoar 1 Tmetntoicanee | (recto | an os (Gre oe Ls a1.35, Catng Spe and Foe for Miling Cater The eaing speed for milla eoter fom in heme wy a or Le, D = Dianserofeaeria me. NORPM ofaner V= Cuing speed AON seete/mime ‘The cating speed shuld be af igh 48 possible cinta ith ccmomi cere etre i needs pid. Fed: iis the nea wiih he mocpiece advances past the ing cote, Te ype of fede tinged, (a) eet pero) (@) Fed pct evolition (2 (6) Tobleeed permite) ‘These feds a aed y fling egations Speed itis the distance tre pr mane by he ting his exposed int pr minute ue unerf et on ctr N om feed pet toth inom “abe 1.15 shows fed pertoth posi with vious pe ming “Table LAS. Feed for HSS. eters, Sti “Theaverag vac of ctng spend inmete per minster H.SS cater Tans Fora mebipit casing cha iling ate te mina ed ert ed te folwin Tces (Catia ce sath, (Ris adsl tection, (i) rte ih req (69 Tot pce ou Wiimote cating ated ice Ind if defection sng. Proper ating eid npr ges ede thee tthe pan vale acon be jue. Tey ee a (Casing pe (@ Fed pe euitg es. (23 Cain 24, Power Regitd at the Cater “eas IM ie me GL mind te cer ee on ee Where f= Fen mining d= Depo cain. = Consent varying scoding he mes ing The ves of Ke town in Table 1.17Table? “he mcaing ime for ining a fice ming sce t (@ Plain itiog Fg, 1.53 sows lng peaton eng ced oat Let = appa am {ek erp nm f= Feed. mm 38 = RPM. Roc oF matAL cv s =p Tien T= Machining ine The approach hea eek follows, Intringe OP @ 15 hows ming operation being cad ont =e ae £ in Kan i eee A Apponch nm = Ov of ter LaseasifeFetie mtn “Thc pecan be cee fll, On AP ()-4)bal VO-F 1.374. Broahing Teo! ‘Atiouhing tol rach Aa ees of maple eth The main todo th hemes! euing td are ll roughing te. Next teeth ‘a ishing eth wich nod by ishing eh The ishing Can utinang option Fi, bsttetdetals Th ke ge (ace Jofteeth epee on tc nse ot and ksh pbs ie = —t mage | Byeie | ates “The nd of woth eine is cath The pick dens te lent ct sn chip hss whieh och ca bane na treaching operon the broach ie ete ule oc pushed by thine pont the race ofthe workpiece, In dng 9 sch 1.34 Inprovng Cting ciency (@ Reductim of to face ction (8) By redacng cp lens by mesa of tip baer. (6) Byline lnc ying i tg. (@) Byneenng cating pede, (jleeeed toga cat meri ei cet ead ‘cated nti potato A me aos Ming Machine Power fed 21% Lathe Limes oer zu 1.40. Determine PowerRating of Elistre Mote ‘ting pee ad fds Na Required pome ting of lec nor seul powerTe elfen (may range fom 0:7 05 or machine ls ite 1.41. Cating Toot Desig The cesigaat eating bol wean termination of he mensions snd peso alte cnet ating to yearn nt cae se gia constcton. The cing a mast snl ol ating ‘tl fly apa w any kind of cting wo since alls remove ‘une pertek nd pat te equ shape sz and tfc isto {te mchne prt Theting th alleuting wos wher may bee ‘Sayer and purpose msn the pint of Sngl print eo ‘The come proce cated out dng he desig of cting ol (To determine ores acting em cating ce fhe (i) Toran out optim oot grower (i Tosco material for making cating clement of te (Tofino shapes cting and mowing elements of ta ano cine te ere he deraens 0 cating td outing Mo) Tedetcine eg nd sg of ouatng md ating le () Tpeperes working doing oft 142, Friston between Chip and Tool ‘con berwen the chip and el play «sgn ae in cating process abuts ask aspen cone edad been, (@ improved ot ish and ses he oti (i) seo ow con wl mate i imped vl goes. (@) Use of ating is (0) Hi ling pds 1.4. ition n metal ating Dering cating mean coffin cin betwee the hip nt olen ay consdinly anda by changes ting se ‘ik mga This variance of ean coca of icon ret om the {ip leh noma presses at exist at be cipal ines. ‘Meta sre oasis f eumers ils and valleys, When cing too and tic surfaces omen afc the contact eased a si eles iach artace sown in Fi. 1.58(@). wore wregubly cei When + moa od sapling aces tte tps tbe ‘auporting erp ind Unvly he rea cote sony asa and “ al ore es apes Final ae en by P= Fatal force “ or whore = Shear sagt of oe et From quo (1a egeation we et 2 were p= cot enty conti for + gen metal therefore c-tice! of example LL,Determinc he sinless fra high teil 2m tater etn mei ao ste! 2 mn D=Dimeierof i= 12mm,dana ge 5 won ck yo aio ting ped of 9 mae iin re pas 038 eS + samp 3.420 HS diced eli cin sia senna Dermititis eee! wal of lot mm The ig ed 20 cating seed = 20H $05 oma ss 9m ite Tice o work pee T= Machining Tae 13 «a Example 4. Caled the poner rar to dil 20m domeer fete in mdse ot fed af 025 ners eet del sped 3 esemine lathe vine of me roman pe unto energy ‘Satuon. Ds boledameter= 2 an N= x00 RPM, T.2Toge = CD" 7.20364 035 3027796 wenn 27, | 2200 Os7 KW, Ares of hl x Feed x Speed Exeryconampton = 23550 9 ample LS) A carbide face milling ter 6200 mm dimers sad tae on et ers the face of lok of alurinan chs 300 mm ie Tenge ci ko ie ow og ‘ting seed 520 meee (© Cala he tine anf te dete of teri 30 mn @ = Diameter fates = 20 mn 1s Length of bck = 480 mee = Over of eter «12mm Asitedamateof coterie quo wih of lock (i157, ‘na Approach 2am V=eaing pend « 22810 RPM. Tom ens 1 ® meter oft = 300 mm ‘n= Approach =} [-VD =F] $200 —V500°=5"| = 38 cl ieagih=+ 5+ 40 38 12 500m ya peste robe 0 Example 6A carbide ilng cuter 280 min dometr is usd so ce lok of mid sce! wih pin cater, The bck 500 mm fog the ods 030 me ad dpth of ca 12m dtorin te in rere 0 fake one eu The oer travel 16 mm The xing ped 80 mare por 1 =Lewgh of tec = 500 N= RPM feo Appoac = T= = \ETTEO=T3} = 173 mt. fuliengh =o hes Example 7. Determine hare power required face mit back of rey cat iro 125 mm wide wing tnt carbide cer 15m ih ‘ameter an having gh toh The otha cts immed chipset (025 mis tobe sed Th cating spend 0 mini adhe pce horse ower reir for eat om 0.08 HP nin Now f= feed pertoth (chip icine) 125m afxtnaasas fs=edperminne =fTe v= Who wocpiece x Depth ent ale 18. The fed fan 8 face mil eur 0.325 mm per ocho 200 PM, The materiale 00 BEN Sel. ‘phe depth of vs Simm and with 10 me olen the GBD. atthecuser (HP. atthe mato. iP Hane power abe mot Hy 1288 ey ailing caer toate ‘Beam 9. Deter te poner require 5 a cat 100mm made = 31 dey 75min fed ora oye. te ‘nr dane 10 oad cing sped 5 meterinin fin sh mean forgo he air. Soltn, Toe oe power guint caer ea by r= Bie 5 (From te.) JTS mina s70ke rane. feed e018 mies. and ciples of 038 ra 285 ke. Ans ton. (7 = Chip ihe = »Soaton, P= Power in KW, is en by the flowing (C= Maer consant ‘Thevaleso Cm depend pea materi te ct Teves ae Milde: Cu 0020003 Brass ‘60.007 Now C002, eed pert hae Fs Fed te, mminin T= Nomberofetho cee f=003 mm 42 Deptofewt= 4mm om. ro sPabast 0245 04% 0.003%93 120, ‘Example 112. Daemine he power regia oct a brass ar ona lake when teeing speed 18 mates or mit, oo is 0.6 mm por revlon and ph of es 058 Ase at he pert ton aos, fs $0360. = 058mm 06mm pet revsaton The vale of K depends on mati ing ae. The vale of Meta be ct K Sel 11000 «122 12000 «058.2006 18 Example 1.13 Exinae te pour of electric motor for «ding machine dil hole 15 om demerit ron (of) wok pce at 45) BPM and 2 Thespipowe s 134M nef cr wa 4s0R PM, f= feed=02 nme ver relied o emove material on cai Eicieny of motor «08 2D pew 4P= Ponersegind se dl ample LS. A roth sed 0c ey way 8 mm wid 5 "6 rm lg, Deter (curing lsh froch Saloon, = Lengih be bceche a > Dephofat= Seam 00875 mm Assume) eee, “hones Zp Nebo of iting eth 2G) 1) Pic forcing th (Tee pte fr finishing wet swt af f vat adopted forewing Lx To etttve kag ( shitL eet finishing eet L=s7apei: PROBLEMS 15440 ta lint Ste mgt es Ged Dowpmscen (© Wins ere ofomg seo tcp tna ca (e) Whats man sing? gree (ip Pose (emda we (bikers (Naber ofion actacee ie soM nef Pedic ph (f) Spell? gue ste an Baie edn i hei eg afd 1, Rte ee Fr etglecat acl alning aching (@ Totwn mm ep 50m ad tt (@) Pomerat ()imporng el ting ty (@) Rowe dean lowing machine re 1 ing ati 126 plane allrng ems wince la lng ater (@ Rants ange (@ Up aae 8 rein (Gp Pir cams gi tere necege cae) {o)Fctn erred (Powering oft moe (empresa Seng mechins 2 Mechanics of Metal Cutting In ny meta cating process, considerate fice ar valved andi det esi chin: oaolsr dwn beer wlrihand tse fone itis import esas the magi ofthe frees md fhe slrecon a whieh hey a Accndng to Ent end Mena he chip ‘sued to bhai, boy hl in eum byte atone forces tansnited acs chip oleracea cos he shee pane A amber of temps have heen rnd fo soy the mechs of ating proces stating wih Matlock LSI. The theory sugested by Est sd Merchant andes evioedby Merchant coscs ropa eng with flow pe hating nota wp edge. 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