Sollant Centrifugal Compressor

Shanghai Sollant Energy Saving Technology Co., Ltd

CONTENTS

01 Introduction

02 SLT V.S. Others

03 Example for energy saving

01-Introduction
Company development

Focus on the design, transformation and optimization of core components of

centrifuges of world-renowned brands, continue to use the mature product technology
of world-renowned centrifuge brands, absorb the manufacturing experience of mature
product equipment, and according to customers' requirements for reliability, energy
saving and convenience Maintainability and customization requirements, relying on a
strong independent design team to continuously optimize and improve design, and
manufacture and produce in strict accordance with European and American standards,
committed to manufacturing the world's highest quality customized centrifugal
compressors.

SOLLANT assembles, produces and sells various types of industrial turbocompressors

and equipment and provides related technical services. SLT high-reliability energy-
saving centrifugal compressor product flow range covers: 25-1500m3/min, exhaust
pressure range covers 0.8-32bar(g), including AH, SH, TH, DH, LH and other
engineering machines and Universal standard machine. Committed to meeting various
needs in the fields of steel, petroleum, chemical industry, new energy, automobile, ship,
electronic equipment and machinery, food, pharmaceutical industry and public power
supply engineering services, and providing efficient and high-quality services to
customers around the world.
Our factory
Impeller evolution
Unique advantages of SLT
The unique seventh-generation high-
balance gold impeller is equipped with a
stainless steel deflector unit, which has
higher corrosion resistance, avoids
turbulent flow, reduces overspeed
blocking, and has a design life of 30
years
The rotor has no thrust bearing anti-
surge design, the rotor transmission has
no relative sliding, high reliability gear
transmission system, and the design life
is 35 years
Diffuser and base material integrated
patented linear diffuser, over-flow design,
long-term operation, block prevention,
design life of 30 years
Unique advantages of SLT

High reliability custom motor The most advanced in the industry, high IGV control valve unique high reliability
(Germany VEM/ABB/SIEMENS/SEC) reliability Fork type, free from jamming
Motor options are configured according S7-1200 Siemens PLC controller And specially equipped with dust cover
to the most stringent API672 standard
shaft power amplification margin
High cost and high reliability
Unique advantages of SLT

Why the efficiency of the whole machine is

increased by at least 4%?

Unique advantages of SLT

Ø Seventh generation impeller technology

Ø Forging five-axis machining
Ø Three-dimensional flow backward tilt design
Ø Truly customized
Ø Special anti-corrosion coating

Traditional brand SLT patent

Square runner 3D runner

Ø 35°C cooling water design, more suitable for hot

environment and poor water quality occasions
Ø Patented 3D flow channel (improves the
efficiency of the whole machine by about 1%-2%;
it is good for water drainage, and there is no
residual condensed water in the cavity)
Ø Unique SLT patent high cost zero air
consumption trap, no compressed air leakage
Traditional impeller flow field distribution
SLT customized impeller flow field distribution
Unique advantages of SLT

Traditional brand SLT patent

Inward volume volute outer volume volute

90° corner No Corner, Zero Loss

high aerodynamic losses
Unique outer scroll design with low pressure loss and large flow area,
compared with traditional centrifugal compressors:
1. The traditional compressor volute has a square or semicircular design.
When the high-speed airflow impacts, the airflow will turn more at 90
degrees, resulting in a large aerodynamic loss.
2. The cross-section of the volute flow channel of the SLT compressor is
designed in a circular shape, the spiral flow of the airflow does not have
sharp turns, the pressure loss is smaller, and the energy saving effect of
each compression stage can be increased by 1%.
Unique advantages of SLT

SLT air pressure system is specially equipped with zero air consumption trap

Advantages:
1. CFD optimal design and precision machining, precise sealing through condensed water in the valve body, to achieve 100% zero gas
consumption;
2. Mechanical structure, stable, reliable and long life;
3. The shell is made of space aluminum, which is resistant to high temperature and corrosion, and can withstand strong impact;
4. The valve core is made of stainless steel, which is not rusty. The valve body has a built-in large flow filter, which is not easy to block;
4. Simple installation without any auxiliary power (no electricity, no driving air source, 100% mechanical);
4. Without any electric and pneumatic components, it is not easy to short circuit and damage, and the maintenance cost is 0;
Unique advantages of SLT

The flow rate of air leaking to the atmosphere through the circular hole (m³/min)
Round hole
diameter Pressure (bar)

(mm) 1 2 3 4 5 6 7 8 10 12 15

1 0.0185 0.0278 0.0371 0.0464 0.0557 0.065 0.0742 0.0835 0.1021 0.12 0.148

2 0.074 0.111 0.148 0.185 0.222 0.26 0.296 0.334 0.408 0.482 0.594

3 0.167 0.251 0.334 0.418 0.501 0.585 0.668 0.752 0.919 1.09 1.34

4 0.297 0.447 0.595 0.745 0.894 1.04 1.19 1.34 1.64 1.94 2.38

5 0.465 0.695 0.927 1.16 1.39 1.62 1.86 2.09 2.55 3.01 3.71

6 0.7 1 1.34 1.67 2.01 2.34 2.68 3.01 3.68 4.35 5.35

8 1.119 1.78 2.38 2.97 3.57 4.16 4.76 5.35 6.54 7.73 9.51

10 1.85 2.78 3.71 4.64 5.57 6.5 7.42 8.35 10.21 12.1 14.8

12 2.66 4.01 5.34 6.68 8.01 9.35 10.7 12 14.7 17.4 21.4

15 4.17 6.28 8.37 10.4 12.5 14.6 16.7 18.8 23 27.2 33.5

20 7.4 11.1 14.8 18.5 22.2 26 29.6 33.4 40.8 48.2 59.4

25 11.6 17.4 23.2 29 34.8 40.6 46.6 52.2 63.8 75.4 92.9

30 16.7 25.1 33.4 41.8 50.1 58.5 66.8 75.2 91.9 108.6 134

35 22.8 34.1 45.5 56.9 68.2 79.6 91.5 102 125

40 29.7 44.6 59.4 74.3 89.1 104 119

The 3mm hole in the 7barg gas pipeline leaks, and the power consumption for one year is:
8000hr/year×0.668m3/min×5.6kW/m3/min≈30000 kWh
Significance of spill control
Unique advantages of SLT

Why reduce annual maintenance

costs by 50%
Unique advantages of SLT

Horizontal split structure, easy maintenance, low maintenance cost

SLT high reliability core components, gearboxes
Maintenance-free cycle up to 24000hr, the highest in the industry

Traditional brand Exclusive to SLT

Ball bearing Fork type
No dust cover With dust cover

SLT with dust cover fork-type intake guide vane

The traditional air intake guide vane control valve is used for a long time, and
the ball bearing is prone to jamming, which makes the equipment unable to
be adjusted flexibly, and the IGV needs to be replaced, which is expensive.

The SOLLANT centrifuge is specially designed with a dust cover fork-type

intake guide vane regulating valve, which greatly enhances the service life,
reduces the failure rate, and is maintenance-free
Unique advantages of SLT

Traditional brand SLT

Single-sided end cap Double-sided end cap

Traditional brand
seal cooling core
Integrated cooling core Saving time and trouble is the design concept of SLT

Ø Straight pipe structure with water inside the pipe and air outside the pipe
Ø Stainless steel tube bundle, fin anti-corrosion treatment, design life of 10
years
Ø Double-sided end cover design, maintenance only needs to open the
front and rear end covers to clean, free of core pulling maintenance
Ø The integrated cooling core has no connecting parts, and the risk of falling
objects damaging the lower impeller is zero
Ø No sealing sheet, only need to replace the end face O-ring for each
maintenance, greatly saving the maintenance cost of the whole machine
Unique advantages of SLT

Select SLT return expectations

Investment Sharing
Savings (30 years - 25 years) / 25 years = 20%
Ten years of
~4000kW×4%×8000hr/year×0.7 yuan/degree×10 years≈8.96 million yuan
electricity savings

Ten years to save

maintenance costs ~150,000 yuan/year x 1 unit x 50% x 10 years = 750,000 yuan
Unique advantages of SLT

How to achieve long-term zero

failure?
SLT's unique Zhilian cloud platform - failure prevention

SLT HIMI SYSTEM

Exclusive 5G
Zhilian Cloud Platform
Mobile phone, PAD, computer
Ø Real-time air pressure system optimization analysis,
Ø Real-time air pressure system potential fault prediction
and judgment
Ø Instant tracking, 24/7 cloud
Intelligence——SLT cloud intelligence system
02-Centrifugal Air Compressor
Comparison
SLT V.S.Others
Design concept

Operating cost control oriented manufacturing cost control oriented

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

manufacturing cost manufacturing cost manufacturing cost

Design concept
control-oriented control-oriented control-oriented

Model direction standardization standardization standardization

Simple configuration, full Simplified configuration Simple configuration, full

Configuration
localization and gradual localization localization

Ø Customized Design
Ø Try to match the real needs of customers
Ø High standard configuration, reliability
guarantee first
Ø Realize real energy saving in customer site
use
Impeller

Seventh generation customized impeller Standardized impeller

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Titanium alloy/stainless
Impeller material Stainless steel Stainless steel
steel

Leaf form Contour blade long and short leaves Contour blade

Suitability standardization standardization standardization

Ø Titanium alloy/stainless steel impeller

Ø Customizable gold impeller
Ø Seventh generation weight reduction design
Ø long and short leaves
Ø custom impeller
Impeller

Exocochlear structure Rapid impact volute form

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Volute form semi-external cochlear Inner volute semi-external cochlear

Section shape semicircle irregular irregular

Air shock sharp turn sharp turn sharp turn

Ø Exocochlear structure
Ø Circular cross-section, no sharp turns
Deflector

No life limit stainless steel Energy consumption limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Material cast iron cast iron cast iron

Efficiency keep falling keep falling irregular

Corrosion Persistent corrosion Persistent corrosion Persistent corrosion

Risk of use Continue to increase Continue to increase Continue to increase

Ø Stainless steel has no life limit

Ø No corrosion and stable efficiency
Ø No friction impeller risk
Rotor radial bearing

Horizontally split five-petal tilting tile Low cost bearing

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Form Four petal tilting tiles Five petal tilting tiles fixed tile

Split form split horizontally split horizontally vertical split

Reliability better good poor

Ø Only bear radial force, no axial thrust

Ø Damping performance and automatic
centering function
Ø Horizontally split structure is easy to repair
and maintain
Rotor thrust bearing

Horizontally split five-petal tilting tile Limited reliability

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Form Thrust composite bearing Thrust ring Thrust buckle

Relative friction severe none severe

Reliability poor good poor

Ø Thrust ring structure, no life limit

Ø no relative friction
Ø Horizontally split structure is easy to repair
and maintain
Rotor seal

Horizontal split maze Maintenance limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Oil seal labyrinth labyrinth carbocyclic

Air seal carbocyclic labyrinth carbocyclic

Split form monolithic split horizontally monolithic

Ø No instrument gas
Ø Leakage is stable
Ø No life limit
Ø split horizontally
Intake flow regulating valve

Unique high reliability design Reliability limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Form guide blade guide blade butterfly valve

Transfer method shift fork Hinge Hinge

Dust cover none none none

Ø Shift fork structure, high reliability structure

Ø With dust cover
Exhaust vent valve

Constant pressure proportional vent valve Usage restrictions

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Instrument gas need not must must

Standard
constant pressure loading and unloading constant pressure
configuration

Pressure fluctuations small big small

Ø Constant pressure regulating valve

Ø proportional control valve
Ø Electric control, no auxiliary air source
required
Cooler cavity

Patented low pressure drop design Usage restrictions

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Cavity structure Isometric Design Isometric Design Isometric Design

Pressure loss big big big

Low level effusion of

none none none
condensate

Ø Patented special-shaped variable-section

design
Ø Uniform flow field
Ø Low pressure drop design
Ø Effusion low
Cooler core

Long life and easy maintenance Maintenance limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Cooler material Stainless steel copper copper

Maintenance
better bad extremely bad
convenience

Maintenance cost high high high

Ø Stainless steel
Ø Maintenance material
Ø Easy maintenance
Cooler Trap

Zero air consumption mechanical Reliability Limits, Energy Consumption Limits

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Type of steam trap Electric Mechanical Mechanical

Case cast iron cast iron FRP

Reliability bad bad generally

Ø Zero gas consumption

Ø Stainless steel spool with drain port
Ø Mechanical cylinder
Cooler Trap

Most advanced Reliability limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Controller single chip microcomputer PLC single chip microcomputer

low cost
Versatility not universal not universal
Universal

Advancement low low low

Ø Siemens S7-1200
Ø State-of-the-art system PLC
Ø Multi-mode joint control, 5G cloud platform
Lubricating oil line

Reliability Guarantee Reliability limit

SLT full range Major Brands of Centrifugal
Compressors in the Market

Atlas IHI Sullair IR

Material rubber hose Metal tube rubber hose

Reliability bad excellent bad

Life limit unlimited limit

Ø The oil circuit is all metal pipes

Ø No life limit
03-Example for energy saving
SLT year-on-year case display

The first factory of an electronics factory customer uses 3 sets of centrifugal air
compressors of other brands;
• Rated gas volume: 118m3/min,
• rated pressure: 0.8MPa,
• Rated power: 900HP=671.4KW

In November 2020, a new SLT SH-1000KW centrifugal air compressor was added;
• Rated gas volume: 185m3/min,
• rated pressure: 0.8MPa,
• Rated power: 1000KW
Energy saving replacement
Test photo

At 15:30 on November 28, 2020, record the cumulative value of the current electric meter and
the cumulative value of the mains flowmeter of C700
Test photo

At 15:30 on November 29, 2020, record the cumulative value of the current electric meter and
the cumulative value of the mains flowmeter of C700
Test photo

Recorded at 10:10 on November 30, 2020

C700 and SH-1000KW current electric meter cumulative value and header flowmeter
cumulative value
Test photo

December 1, 2020 10:10

Record C700 and SH-1000KW's current cumulative value of the electric meter and cumulative
value of the main pipe flowmeter
Test photo

SLT centrifugal air compressor

SH-1000KW
Test photo

No. Rated pressure Rated flow Power Quantity Remark

Centrifugal air
1 0.8MPa 118m³/min 671.4KW 3 sets
compressor
Data before transformation

Serial Rated Operating Electric

Rated flow Power Quantity Remark
number pressure pressure current
In the second working
condition, the SLT
1# 0.8MPa 0.73MPa 118m³/min 671.4KW 1 set 44A centrifugal
compressor is used
instead

2# 0.8MPa 0.71MPa 118m³/min 671.4KW 1 set 44A

3# 0.8MPa 0.71MPa 118m³/min 671.4KW 1 set 44A

Note: In this working condition, all 3 original air compressors are fully loaded;
SLT centrifugal compressor data

In November 2020, a SLT centrifugal air compressor was imported and commissioned and put into operation

No. Rated pressure Rated flow Power Quantity Remark

1 0.75MPa 185 m³/min 1000 KW 1 set oil-free centrifugal

Operating data after SLT centrifuge replacement

Operating
Serial number Rated pressure Rated flow Power Quantity Electric current Remark
pressure

2# 0.8MPa 0.71MPa 118m³/min 671.4KW 1 set 44A no change in power

3# 0.8MPa 0.71MPa 118m³/min 671.4KW 1 set 44A no change in power
4# 0.8MPa 0.726MPa 185m³/min 1000KW 1 set 67A
Calculation of customer energy saving value

(1) From 15:30, November 28, 2020 to 15:30, November 29, 2020:
1. Cumulative flow of main pipe=498662m3;
2. The total power of 3 sets of C700=50298KWH;
a. Electricity of the first unit=16300KWH;
b. Electricity of the second unit=17044KWH;
c. Electricity of the third unit=16954KWH;
3. C700 average unit consumption=50298/498662=0.1009KWH/m3

(2) From 10:10, November 30, 2020 to 10:10, December 1, 2020:

1. Cumulative flow of main pipeline=613721m3;
2. Total power of 1 SH-1000KW+2 C700=59173KWH;
a. SH-1000KW power=25157KWH;
b. Electricity of the second C700=17076KWH;
c. Electricity of the third C700=16940KWH;
3. According to the average unit consumption of C700 calculated on November 29 = 0.1009KWH/m3, then the gas production of the
second unit + the third unit
=(17076+16940)/0.1009=337240m3
4. SLT SH-1000KW gas production=613721-337240=276481
5. SLT SH-1000KW average unit consumption=25157/276481=0.0910KWH/m3

(3) Compared with C700, the average energy saving rate of SLT SH-1000KW = (0.1009-0.0910)/0.1009= 9.79%!
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