IM3041

09/2016
REV03

HOT ROD 500S

Spare Parts..................................................................................................................................................... 1
Figure A: Machine Assembly ....................................................................................................................................... 1
Figure B: Machine Assembly ....................................................................................................................................... 2
Miscellaneous Items (not shown in figure A, B) ........................................................................................................... 3
Electrical Schematic ....................................................................................................................................... 4
WEEE ............................................................................................................................................................. 5

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts
SP50259 REV02
08/11

Miscellaneous
Assembly

Assembly
Machine

Machine

items
ASSEMBLY
PAGE NAME

CODE NO.: K NO.: FIGURE NO.: A B -

50259 K14089-2 HOT ROD 500S 220/380/440V 1 1 1

24
28 27
25
24 23
26
30 31 29
10 23
11 20 21

19
11
12 22
9 5 4 33 34 32
8 6 6 15
3 13 14
17
6
18

7
16
12 2
6 1

Figure A.

Figure A: Machine Assembly

Item Description Part Number QTY 1 2 3 4 5 6 7
1 BASE PANEL R-3019-233-1/08R 1 ●
2 CABLE BUSH R-2013-092-1R 2 ●
3 CHOKE L1 R-4034-112-1R 1 ●
TEMPERATURE SENSOR 160°C 1115-769-112R 1 ●
4 PARTITION R-3019-235-2/08R 1 ●
5 FAN R-8040-150-2R 1 ●
6 RUBBER CABLE BUSH 1373-111-331R 6 ●
7 TRANSFORMER T1 R-4034-150-1R 1 ●
8 AIR DEFLECTOR R-1019-266-2/08R 1 ●
9 AIR DEFLECTOR R-1019-266-1/08R 1 ●
10 RECTRIFIER SET V R-0010-099-3R 1 ●
TEMPERATURE SENSOR 80°C 1115-769-016R 1 ●
11 BRACKET R-1019-265-1/08R 2 ●
12 BRACKET R-3019-246-1/08R 2 ●
13 FILTER R-0010-376-1R 1 ●
14 SHUNT 0941-712-031R 1 ●
15 FRONT PANEL R-3019-234-1R 1 ●

Spare Parts - Electrical Schematic 1 Spare Parts - Electrical Schematic

 16 SOCKET X1, X2 R-8040-272-1R 2 ●
17 COVER R-1012-448-1/02R 1 ●
18 STICKER R-0010-380-1R 1 ●
19 RESISTOR 1158-112-700R 1 ●
20 SHELF R-3019-239-1/02R 1 ●
21 TERMINAL BLOCK 1131-990-022R 6 ●
22 P.C. BOARD R-6042-011-3R 1 ●
23 RUBBER CABLE BUSH 1361-599-131R 2 ●
24 RUBBER CABLE BUSH 1373-182-002R 5 ●
25 CAPACITOR C1 1158-121-000R 1 ●
26 TRANSFORMER T2 R-4034-152-1R 1 ●
27 BRACKET R-3019-236-1/08R 1 ●
28 STICKER R-0010-455-1R 1 ●
29 HOLE PLUG 1361-599-197R 2 ●
30 STAND-OFF INSULATOR 1361-599-602R 1 ●
31 CAPACITOR C2, C3, C4 1158-125-373R 3 ●
32 FRONT PANEL R-3019-238-1/08R 1 ●
33 STICKER R-0010-379-1R 1 ●
34 KNOBS 9ET10491R 3 ●

56

51 52 53 54 55
37 38
39
36
49 50
35 40
48
39
48
47

46

45
41
44

42
43
Figure B.

Figure B: Machine Assembly

Item Description Part Number QTY 1 2 3 4 5 6 7
35 SWITCH S1 1158-650-028R 1 ● 
36 LAMP H2 0917-421-080R 1 ● 
37 LAMP H1 0917-421-042R 1 ●
38 POTENCIOMETER R3, R4, R5 1158-113-013R 3 ● 
39 SWITCH S2, S3 1115-280-005R 2 ●
40 REMOTE SOCKET X3 1158-641-008R 1 ● 
41 LEFT SIDE PANEL R-1019-267-1R 1 ●
42 REAR PANEL R-1019-259-1/02R 1 ● 
43 POWER LEAD R-5041-064-1R 1 ●
44 SHIELD R-1019-261-1/02R 1 ●

Spare Parts - Electrical Schematic 2 Spare Parts - Electrical Schematic

 45 STICKER R-0010-383-1R 1 ●
46 CABLE STRAIN RELIEF 1361-599-250R 1 ● 
47 BRACKET R-3019-085-1/08R 1 ● 
48 CLAMP 1361-599-620R 2 ●
49 RIGHT SIDE PANEL R-1019-268-1R 1 ●
50 STICKER R-0010-457-1R 1 ●
51 SHIELD R-1019-263-2/02R 1 ●
52 CONTACTOR K1 1158-212-116R 1 ●
53 TERMINAL BLOCK X5, X8 1361-599-255R 2 ●
54 PLATE D-2731-731-1R 2 ●
55 COVER R-3019-240-1/02R 1 ●
56 STICKER 2719-107-698R 1 ●

Miscellaneous Items (not shown in figure A, B)

Item Description Part Number QTY 1 2 3 4 5 6 7
57 WIRING HARNESS (PRIMARY) R-5041-218-1R 1 ●
58 WIRING HARNESS (SECONDARY) R-5041-219-1R 1 ●
59 GROUP OF CONDUCTORS R-5041-257-1R 1 ●

Spare Parts - Electrical Schematic 3 Spare Parts - Electrical Schematic

 X4 X5 X8 X4 X5 X8 X4 X5 X8 R5 S3 R4 R3
Hot Start HIGH LOW Arc-Force Output
220V~ 220V~ 220V~ P K 77 A
380V~ 380V~ 380V~ o 76 B
440V~ 440V~ 440V~ P K P K 75
1 C
o o F
2 R7 R6

219
220
221
214
213
208
209
210

204A
3x220V~ 3x380V~ 3x440V~ X3

212
211
3 1
X4

X1-2
X1-7
X1-8
X1-1
X1-6
123 440V 1

X1-14
X2-11
X2-12
X1-12
X1-11
2
S2
220V Machine / Remote
380V 2 10 42V X4-6 216
122 242A X1-15
380V X4-3
230V
242 R-6042-011-3R 215

Spare Parts - Electrical Schematic

440V 6 X4-5 X1-10
220V X4-2 USM-13-3-III X1-5
205
124 3 11 24V 224
Electrical Schematic

109A 5 200 1 (L1)

X5-16
X5-8
X5-15
X5-7
X5-14
X5-6
X5-13
X5-5
X5-12
X5-4
X5-11
X5-3
X5-9
X2-5
X2-15
X2-1
X2-7
X1-16
X1-4
0V
1
12 0V 200B 242B 2
4 2 (T1)
3 2
H2 H1 5 (V1) 218 217 07
T2 4 3 (T1) A

109
110
200A
204B

K1 5 4 (T1) OPTIONAL
243 243A 244
A1 A2 KIT K14090-1
2 8
C1 L2 204F 204D X1-2 200
S1 T1 X1-13
205C

blue
205A X1-3 224

brown
3 9 13 201 X1-10

4
6 205C 215A X1-9

black
202 WAV-1
12
7 204F
M1 203
8
9 204
11
205B
204C

1 X6
10
2
V1
X5
U Z U X8 3
L1 5 6 +
4 Ty1 Ty3 Ty5
102 R1 X1
204E

5
L2 3 4
V X V
101 6
W Y W 7 R2
L3 1 2
215B

8
R-0010-376-1

K1 Ty2 Ty4 Ty6

L1
207
207B

PE 9 X2
-

007
004
001
C4
1
C3
2
3 C2

X7

HOT ROD 500S 220/380/440V~

Spare Parts - Electrical Schematic

WEEE

25
28
26
25 24
27
30 31 29
10 24
11 21 22

20
11
12 23
9 5 4
19 18
8 6 6 15
3 13 14
16
6

7
17
12 2
6 1

45 46 47 49
33 34
35
32
44
31 36
43
35
43
42

41

37
40

38
39

Spare Parts - Electrical Schematic 5 Spare Parts - Electrical Schematic

 Recycle ST

Capacitors
External
Plastics

Electric
Boards

Cables
Cristal
Liquid
Brass
Cu
Fe

Al
Ref.
FRONT PANEL 15, 19 X X
BASE 1 X
COVER 16, 49 X
2, 6, 24,
CABLE BUSH X
25, 41
SIDE PANEL 37, 44 X
CHOKE 3 X X X
TRANSFORMET 7, 27 X X X
FAN 5 X X
PARTITION 4 X
P.C. BOARDS 23 X
8, 9, 11,
BRACKET X
12, 28, 42
SHIELD 40, 45 X
SHUNT 14 X
SOCKET 17, 36 X X X
SWITCHES 31, 34, 35 X X
REAR PANEL 38 X
KNOBS 18 X
STAND-OFF INSULATOR 30 X X
CAPACITOR 26, 31 X
TERMINAL BLOCK 22, 47 X X
POWER LEAD 39 X X X X
CORNER CAP 24 X
CLAMP 43 X
PLUG 29 X
LAMP 32, 33 X X
CONTACTOR 46 X X X
SHELF 21 X
RESISTOR 20 X
RECTIFIER 10 X
FILTER 13 X X X

Spare Parts - Electrical Schematic 6 Spare Parts - Electrical Schematic