Emerson -Measurement Solutions

Lifecycle Services
27 Feb 2024

1
Safety Moment – Health Checkup

We are keen in carrying out regular diagnosis and annual maintenance of our
instruments/equipment in the plant …..How about our Health ?
2
Measurement Solutions Provides the Industry’s Measurement Solutions Delivers
Most Comprehensive Instrumentation Portfolio Unmatched Global Capabilities

INSTRUMENTS
Coriolis Magmeter & Vortex Ultrasonic DP Flow Pervasive Corrosion & Erosion OPERATING IN 31
Sensing Monitoring 150 MANUFACTURING
COUNTRIES
PLANTS

750+
Pressure Temperature Level High Integrity Liquid & Gas Flame & Gas 17,000+ CERTIFIED
Analysis Detection EMPLOYEES SALES
ENGINEERS

3,200+ 700+
CERTIFIED
SOLUTIONS CUSTOMER SERVICE
Integrated Systems Tank Gauging Plantweb™ Insight Marine Systems
CARE & SALES ENGINEERS
ENGINEERS

3 SYSTEMS & SOLUTIONS 19+

INTEGRATION BILLION WIRELESS
CENTERS OPERATING HOURS
SERVICES
Plan & Design Improve & Modernize Operate & Maintain Train & Develop
• Site Audits &
Consulting
• Turnaround
Management
• Long-term Service
Agreements
• Local Facilities
• On-Site Training PERSONALIZED 840
• STO Project • Digital Transformation • Certification • Custom Courses DIGITAL CUSTOMER INVENTION
Management Implementation • Critical Spare Management
EXPERIENCE DISCLOSURES
• FEED • Repairs
IN LAST 5 YEARS

3
Global Network of Certified Service Engineers and Service Centers
Europe: 191
Service Engineers : 700+
Service Centers: 20+ UK: 46
France: 20
Italy: 20
Germany: 14
Spain: 14
Europe (Other): 77

Ede, NL
North America: 160 Cluj, RO
Boulder, CO Weissling, GER
Bakersfield, CA Solon, OH
Charlotte, NC Beijing
Odessa, TX Gonzales, LA Nanjing Asia: 266
Jubail, KSA
Pasadena, TX Shanghai

Mumbai China: 64
Mexico City, MX Dubai, UAE
India: 78
Middle East / Africa: 73 SEA: 91
Singapore Asia (Other): 33
UAE: 22
Saudi Arabia: 16
Latin America: 44 Iraq: 9
Middle East (Other): 10
Brazil: 18 Africa: 17
Sorocaba, BR
Mexico: 15 Melbourne
Southern Cone : 11 Johannesburg, SA

Service Centers - Repairs, Calibrations, Off-the-Shelf Products & Parts

4
MEA Lifecycle Service Organization

Emerson Confidential 5
Africa Lifecycle Service Operations Organization

ALGERIA Jojo KC NIGERIA

Sr. Service Manager

Sabri Omeiri Lucky Nwaedom
Sr. Service Engineer
Service Manager

ANGOLA EGYPT Rest of Africa Peter Akana

Kamel Balaska
Service Engineer Sr. Service Engineer

Manuel M Islam El-Najjar Amr Abdulraheim Chigbo Mbonu

Riad Bouaziz Roxar Team Lead
Sr. Service Engineer Sr. Service Engineer Service Engineer
Sr. Service Engineer

David Ani
Bilal Boudelal
Service Engineer Sr. Service Engineer
Jose Castelo Muhammad A Youness Hally
Sr. Service Engineer Sr. Service Engineer Service Engineer
Olawale Duyilemi
Nasseraddine G
Service Engineer Sr. Service Engineer

Atef Boussioud
Sr. Service Engineer

6
Emerson Confidential
Maintenance Solutions
M&A Pack - Maintenance

Emergency Scheduled On Site Products & Parts Spares Parts

Technical Support Repair/ Replace
Services Services Delivery Management

Maintenance solutions deliver the support and expertise you

need to keep your plant operating safely, reliably and
economically
Maintenance Solutions drives value in ….

• Increasing safety
• Reducing or eliminate unplanned downtime
• Improving equipment uptime
• Ensuring that maintenance plans are met
• Predicting maintenance budgets

Lifecycle Services 7
7 7
Reliability
Flow Pack -Solutions
Reliability

Start Up & Calibration Site Evaluation & Shutdowns Meter Tube inspection &
Service Contracts Upgrades
Commissioning Services Walkdown Turnarounds Outages Requalification

Reliability solutions improve and preserve your asset

reliability and investment

Reliability Solutions delivers value in ….

• Meeting Regulatory and Compliance Standards

• Reducing unplanned downtime with failure anticipation
• Maximizing long-term return on investment (ROI)
• Using data-driven planning

Lifecycle Services 8
8 8
Performance Solutions
Flow Pack - Performance

Metering Audit Flow Metering On-Site Asset Performance Consultancy Measurement Educational
Services Monitoring Services Managed Services
Certainty Diagnostics Solutions-aaS Services

Performance solutions optimize your plant performance

and help you achieve your business goals

Performance Solutions delivers value in ….

• Increasing confidence in measurement certainty

• Predictive Diagnostics and Data Analysis
• Recommending cost-effective best practices for increased
reliability and more efficient maintenance
• Achieving sustainability goals by reducing use of energy and raw
materials

Lifecycle Services 9
9 9
 Long Term Service Agreement Scope

1. Resident Engineer
2. Preventive Maintenance ( Health Check / Functional
Test )
3. On Demand Call out of Service
4. Remote Support
5. Audit Service
6. Training / Educational Service
7. Competency Development Program
8. Calibration Service
9. Parts / Inventory Management

10
Consultancy
Services
 Audit Services

12
Emerson Confidential 6
Metering / Analyzer System - Surveys & Auditing

Surveys:
Detailed surveys to assess the status of metering
systems:
– Provide detailed as found assessments of metering
systems
– Provide recommendations for upgrades and
modifications in order to reduce uncertainty and
financial exposure
– Provide maintenance recommendations and guidance
– Assess maintenance team competency and
recommend training and competence development
strategies

Audits:
Supporting customers with various impartial metering
system compliance audits and uncertainty studies with a
goal to increase the team capacity to conduct audits
throughout the region.

13
 Emerson Consultancy Services
Measurement Management Uncertainty and Exposure Mass/Material Flow
& Risk Analysis Balance Assurance

• Early Assessment (like • Measurement • Error, losses to • Influence Design Early

FEED) exposure, uncertainty determine overall
• Compliance
– Design plant/pipeline balance
• Using technology • Review operational
functions to solve – Operational • Uncertainty/Error
problems and
challenging issues Propagation
• Mismeasurements scenarios
• Measurement functional issues • Data Reconciliation
• Operational support
management and • Allocation
quality manuals • Procedures review, • Problem Review
Calibration review and
witness

14
Training
Emerson Training Solutions

Training that is efficient, convenient, and consistent.

Emerson Training Center On-Site, Local Training Virtual Classroom

We Provide: We Provide: We Provide:

Direct access to Emerson experts A certified instructor, onsite Full access to software systems
Global training centers training tailored to your needs & training solutions
Broader courses & interaction All necessary hardware Virtual instructor led training
with peers Any location, no travel No travel required

16
Digital Classroom in MEA
Bridging the gap on training

Challenge
✓We understand that getting your employees trained can often
be a challenge due to budgets, scheduling conflicts, or
upcoming project deadlines.
✓More recently we are hearing specific concerns from
customers:
✓ “I need to upskill my workforce, but we currently can’t travel”
✓ “We’ve had to cancel all training classes due to social
distancing”

Delivering a new modern approach to teaching that

Solution: Digital Classroom enhances participation and engagement.

✓ IACET compliant Emerson Standard Courses

✓Save time and effort by scheduling at your convenience.
✓Basic Instrumentation and Control Courses
✓Meet the range of diverse learning styles in the workplace. ✓Competency Development Courses for Automation
✓State of the art technology with IT Infrastructure ✓Webinars for Digital Solution and IIOT
✓Live Demo sessions with Theoretical training
✓Easy Connectivity with Customer sites through VOIP

17
Competency Development Programs

W AS
IE S
V

ES
ASSESS the competency levels or use existent
RE

skills gap

S
Emerson will
work with you to
PLAN the training paths per job roles
assess the skills
gap and plan a
IMPLEMENT and assist with work procedures
learning path for
your Employees.
IMP

REVIEW the progress and update paths

LE

N
M
A
EN
T PL

18
Maintenance
Activities
 Preventive maintenance
a) Confirmation of Operation Conditions
The site visit will be started with the as found conditions of the metering system
components. Alarm and Audit trail will be checked for any abnormalities along
with corresponding Archive reports. All such abnormalities shall be discussed
with customer and shall be recorded.
a) Visual Inspection
Visual Inspection of each metering components for the physical damage and/or
abnormalities will be checked and conformed.
a) Parameter back up
All the parameters shall be recorded either in the form of reports or on the excel
sheet, template shall be furnished for approval prior to the commencement of
the contract.
a) Inspection of functions
b) Functionality checks for each instrument / system equipment shall be carried out
to ensure there is no abnormality. Any abnormality, if found shall be recorded and
rectified. Systems
c) Investigation of troubled areas and taking necessary measures
d) Reports and recommendations – Deliverables for each metering equipment
under contract shall be issued for approval on Contract commencement.

20
 Typical maintenance checks - Station Check List
Station No:-
Meter Status
Static EFM Glands &
Pipe Id Orifice Dia Pressure Temp. Calibration Report cable
Sr. No. Model Meter Description (mm ) (mm ) DP Range Range Range Date Date whood

1 0-60 Kpa 0-1000 Kpa 0-100 0C

2 0-60 Kpa 0-1000 Kpa 0-100 0C
3 0-60 Kpa 0-1000 Kpa 0-100 0C

Panel Status
System
Panel Indicating Security/
Enclousre Covers Spacers Bus Bar Fuses Termination Glands Tags Lamps password I/O Status

UPS Status
Individual battery voltage

Communication Status

I/P Address

21
Emerson Confidential 6
 Typical maintenance checks – Panel Checklist
METERING PANEL CHECKLIST

NAME OF STATION : DATE :

REMARKS
1 PANEL ENCLOSURE DIRTY / DUSTY / CLEAN
2 COVERS GASKET TORN / NUT BOLT MISSING
3 FOREIGN MATERIAL YES / NO
4 SPACERS CRACKED / BROKEN / MISSING
5 BUS BAR COLOUR MISSING / DAMAGED
6 FUSES FUSED / IM PROPER RATING
7 TERMINATION BURNT / BROKEN
8 GLANDS LOOSE / OPEN
9 TAGS MISSING
10 INDICATING LAMPS FUSED
11 CIRCUIT BREAKERS

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED
12 HT PANEL
WORKING / NOT WORKING / CAN
BREAKERS NOT BE TESTED
OTHER ALARM
13 IN COMER FEEDER

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED

OPERATING / NOT OPERATING / CAN

TAG NO NOT BE TESTED
22
Emerson Confidential 6
 Typical maintenance checks – Flow Metering system

23
Emerson Confidential 6
 Typical maintenance checks – Analyzer system

24
Emerson Confidential 6
 Typical maintenance checks – Flow Meters

25
Emerson Confidential 6
 Typical maintenance checks – Flow Meters …cont

26
Emerson Confidential 6
Calibration Services
Activities
 Emerson MEA Flow Service Center

Calibration by Micro Motion

Specifications
Internationally Certified &
Flow Range: 3 l/m to 3000 l/m Traceable liquid flow
Test Section: ½ inch (15mm) to 6 inch (150mm) calibrations provided for:
Calibration Media: All Calibrations use Water
Uncertainty: ±0.03% of reading
Data Sheets: Calibration data sheets are • Coriolis Mass & Volume
provided with every flow meter • Electromagnetic
calibration. • Vortex
Certificates: International certificates of
traceability are provided with
every calibration
ISO17025

ISO/IEC 17025 accredited

calibration facility
ISO 9001:2015 certified
processes ensure superior
quality service

28
Approved Calibration Method

29
ISO 17025: 2017 Accreditation

30
Third Party Certification Calibration Measurement
Capability

31
Calibration Traceability

32
Calibration Certificates-Traceable to International standards

33