SERVICE MANUAL

HOW TO USE THIS MANUAL

 HOW TO USE THIS MANUAL

How To Use This Manual

This manual describes the service procedures for_ the CBR600RR/RA.
Sections 1 and 3 apply to the whole vehicle. Section 2 illustrates procedures for removal/installation of components that may be · required
to perform service described in the following sections.
Section 4 through 22 describe parts of the motorcycle, grouped according to location.
Follow the Maintenance Schedule (Section 3) recommendations to ensure that the motorcycle is in peak operating condition and the
emission levels are within the standards set by the U.S. Environmental Protection Agency (EPA) and California Air Resources Board
(CARB) and Transport Canada.
Performing the .first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period.
Find the section you want on this page, then turn to the table of contents on the first page of the section. Most sections start with an
assembly or system illustration, service information and troubleshooting for the section. The subsequent pages give detailed procedure.
Refer to the troubleshooting in each section according to the malfunction or symptom. In case of an engine trouble, refer to P-GM-FI
section troubleshooting first.

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety
messages and other information throughout this manual. Of course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle.
You must use your own good judgement.
You will find important safety information in a variety of forms including:
• Safety Labels - on the vehicle
• Safety Messages - preceded by a safety alert symbol LL and one ofthree signal words, DANGER, WARNING, or CAUTION.
These signal words mean:

f!i•f.Htfila;i You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
ftS','f.';@idfl You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
ftjff'mit.Ja You CAN be HURT if you don't follow instructions.
• Instructions - how to service this vehicle correctly and safely.

As you read this manual, you will find information that is preceded by a CNO.lEE] symbol. The purpose of this message is to help
prevent damage to your vehicle, other property, or the environment.
w~ BATTERY/CHARGING SYSTEM ~~
~ ~ LIGHTS/METERS/SWITCHES w
WIRING DIAGRAM
INDEX
MEMO
1. GENERAL INFORMATION
 GENERAL INFORMATION
SERVICE RULES
1. Use Honda genuine or Honda-recommended parts and lubricants or their equivalents. Parts that don't meet Honda's design
specifications may cause damage to the motorcycle.
2. Use the special tools designed for this product to avoid damage and incorrect assembly.
3. Use only metric tools when servicing the motorcycle. Metric bolts, nuts and screws are not interchangeable with English fasteners.
4. Install new gaskets, 0-rings, cotter pins, and lock plates when reassembling.
5. When tightening bolts or nuts, begin with the larger diameter or inner bolt first. Then tighten to the specified torque diagonally in
incremental steps unless a particular sequence is specified.
6. Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly. 7.
After reassembly, check all parts for proper installation and operation.
8. Route all electrical wires as shown in the Cable and Harness Routing (page 1-20).
9. Do not bend or twist control cables. Damaged control cables will not operate smoothly and may stick or bind.

ABBREVIATION
Throughout this manual, the following abbreviations are used to identify the respective parts or systems.
Abbrev. term Full term
ABS Anti-lock Brake System
CKP sensor Crankshaft Position sensor
CMP sensor Camshaft Position sensor
DLC Data Link Connector
OTC Diagnostic Trouble Code
ECM Engine Control Module
ECT sensor Engine Coolant Temperature sensor
EEPROM Electrically Erasable Programmable Read Only Memory
EGCV Exhaust Gas Control Valve
EGCV POT Exhaust Gas Control Valve Potentiometer
EOP switch Engine Oil Pressure switch
EVAP Evaporative Emission
HESD Honda Electronic Steering Damper
IACV Idle Air Control Valve
IAT sensor Intake Air Temperature sensor
MAP sensor Manifold Absolute P_ressure sensor
MIL Malfunct+on Indicator Lamp
MCS Motorcycle Communication System
PAIR Pulsed Secondary Air Injection I
PGM-FI Programmed Fuel Injection
SCS connector Serv~ce Check Service connector I
TP sensor Throttle Position sensor I
: VS sensor Vehicle Speed sensor I

DESTINATION CODE
Throughout th!s manual, the following codes are used to identify individual types for each region.
DESTINATION CODE REGae»i
A 49-State
AC SO-Stare (meets California)
CM Canada

1-2

MODEL IDENTIFICATION ABS type SERIAL NUMBERS/LABELS

shown: The Vehicle Identification Number (VIN) [1] is stamped on the right side of the
steering head as shown.
The throttle body identification number [1] is stamped on the ~ :x:>dy as
shown.
 GENERAL INFORMATION

The engine serial number [1] is stamped on the upper side of the crankcase as
shown.

The safety certification label [1] is attached on the left side of the steering head
as shown.

1-3
GENERAL INFORMATION Front suspension
Front axle travel
The color label [1] is attached as shown. When ordering color-coded parts, Rear suspension
always specify the designated color code. Rear axle travel
Front tire size
Rear tire size
Front tire brand
Rear tire brand
Front brake
Rear brake
Caster angle
Trail length
Fuel tank capacity
Reserve capacity

SPECIFICATIONS
GENERAL SPECIFICATIONS
ITEM
DIMENSIONS Overall length
Overall width
1-4
Overall height
Wheelbase
Seat height
Footpeg height
Ground clearance
Curb weight A, CM type:

The emission information label is attached as shown. - Except Canada

type [1]
- Canada type [2]
[2] [1]

SPECIFICATIONS
2,030 mm (79.9 in)
685 mm (27.0 in)
1,115 mm (43.9 in)
1,370 mm (53.9 in)
820 mm (32.3 in)
391 mm (15.4 in)
135 mm (5.3 in)

AC type:

Maximum weight capacity

FRAME Frame type