PCR No : PCR-SM-11-22-14

PROCESS CHANGE REQUEST

CV Karya Hidup Sentosa
Yogyakarta Date : 28/11/2022
Departemen Produksi
(SAMPLE) Page : 1/1

Item Description : SIDE TRELLIS REQUESTOR

Item No : AGC00BB021CY-0 Spv / Ka.Sie Ass / Ka. Unit
Product : QT-14
Section : SHEET METAL NURUL M. -
Unit : SHEET METAL
Departement : PRODUKSI Tgl : 28/11/2022 Tgl : 28/11/2022
CHANGE REASON
Productivity Cost Down Effectivity 2 Quality Kaizen Safety Capacity 1 Pembakuan Proses
1. Pembakuan proses update karena setup proses lama tidak bisa diakomodir fabrikasi
2. Perbaikan proses sehingga kualitas terjaga sesuai tuntutan gambar kerja
PCR Purpose
3. -
4. -
BEFORE AFTER

Process Detail POTONG --> NOTCHING POTONG --> BENDING --> NOTCHING -->
POTONG --> SELEP
SM-CIRCSAW (1MS/1OP) --> SM-CNCBEND (1MS/1OP) -->
Resource (Machine/Operator) SM-GRDPOT (1MS/1OP) --> SM-NOTCHING (1MS/1OP) SM-NOTCHING (1MS/1OP) --> SM-GRDPOT (1MS/1OP) -->
* Include Quantity SM-ARBOGA (1MS/1OP)
Material LBPBW0100026 (BLACK PIPE DIA. 1” (T=2MM) LIGHT) TETAP

Target GP1: 1806 , NC1: 560 CS1: 1169 , CB1: 721, NC1: 736, GP1: 585,
AB1: 1300
Ingredients/BoM: 1 pcs Ingredients/BoM: 1 pcs
Nesting Improvement By Product/Afval: 0 kg By Product/Afval: 0.7 kg
Product : 14 pcs Product : 14 pcs
% Target Productivity : -141,3%
Procentage Improvement (%) % Nesting Improvement : 0,4 %
Etc :

Note - IMPROVEMENT AKAN DIREALISASIKAN PADA PENGEJOBAN

BATCH SELANJUTNYA (15/12/22)

ITEM DETAIL √/x STD PIC Name Due Date Aktual

Visualisasi Flow Proses V Update TRISNO 12/01/22 DONE
Inspection Metode (CBO) V Update WAWAN 12/02/22 DONE
Document Preparation
Nesting V Update LATIFA 12/03/22 DONE
TMS, Target V Update ARYA 12/04/22 DONE
Laporan Trial X Update - - -
Program CNC / Program Mesin X Update PE - - -
Alat Bantu (Dies,MF,WF,Drill Jig,dll) X Order - - -
Tooling Making & Preparation Alat Bantu Ukur (IJ,Plug Gauge,dll) X Order - - -
Cutting Tools X Order - - -
Trial
Off Line Trial X Order - - -
In Line Trial X Order - - -
Index Cost Cost Calculation V Order PE PCR ICO 12/05/22 DONE

APPROVAL FOR ENGINEERING JUDGEMENT

Ka.Si. PE Ka.Si. PE PCR Koord. PE Ass.Ka.Bid. PE-TM Ka.Dept. Produksi*

TRISNO DOMINICO IRVAN AN B.ENARYONO SUGENG S.

Tgl : 04/12/22 Tgl : 05/12/22 Tgl : 06/12/22 Tgl : 07/12/22 Tgl : 08/12/22
PE PCR Note: 1. Cost Up / Cost Down: 141,3 % (Routing & Target) V PCR Diterima V PCR Diterima
2. Perbaikan proses perlu dilakukan karena terkait kualitas - PCR Ditolak - PCR Ditolak
*Jika terjadi penurunan produktivitas dan potensi Cost Up (di luar kasus Process Standardization & Quality), harus approval sampai Level Ka.Dept.Produksi

ITEM DETAIL √/x STD PIC Name Due Date Aktual

ERP Flow Process V Check ICO 12/09/22 DONE
Check Data PE
Document Preparation V Check PCR ICO 12/09/22 DONE
Estimasi Tanggal Upload V Order ICO 12/10/22 DONE
Stock & Transaction Oracle V Check VIVIN 12/10/22 DONE
Oracle
Upload Oracle V Upload PIEA EKA 12/10/22 DONE
Cetak & Verifikasi Data Oracle V Verified VIVIN 12/10/22 DONE

APPROVAL FOR IMPLEMENTATION

Ka.Si. PIEA Ka.Si. PE PCR Ass. Ka. Bid. PE-TM

VIVIN DOMINICO B. ENARYONO

 VIVIN DOMINICO B. ENARYONO

Tgl : 10/12/22 Tgl : 11/12/22 Tgl : 12/12/22

FRM-PDE-01-01. REV. 04( 21-02-23)