Testing

Design Criteria and Assumptions
Nominal Voltage (Vnom) 108 V DC (SDM 103 v9.02, Section 3.2.10.2)
(-15 % to +12 % from SDM 107

Permissible Voltage Variation of Battery 86.4 to 118.8 V DC
v9.00, Section 7.10.5.4.4)
Permissible Voltage Variation of Charger (all ≤ 110 % of the set output voltage
conditions)
Design Operating Temperature 25 + 5 o

C (SDM107 Section 7.10.2.7)
(Controlled environment - IEEE 485,

Temperature Correction Factor 1 -
Table 1)
Humidity up to 45 % (SDM 107 Section 7.10.2.2)
Battery Type VRLA (Valve Regulated Lead Acid) (SDM 107 Section 7.10.1.3, Table 1)
Charger Type Switch-mode (SDM 107 Section 7.10.1.3, Table 1)
Operational Characteristic Automatic Constant Voltage (SDM 107 Section 7.10.1.3, Table 1)
(SDM 107 Section 7.10.4.2 & AS

Battery Cell Float Voltage (Vfloat) 2.29 V / Cell
4044 Appendix F)
Nominal Cell Voltage (Vcell-nom) 2 V / Cell Yuasa UXL220-2 Specification Sheet
Battery Cell Voltage after Discharge (Vcell-min) 1.85 V / Cell (SDM 107 v9.00, Section 7.10.4.2)
Number of Cells for 110 VDC Battery Bank 54 Nos. (SDM 103 v9.02, Section 3.2.10.2)
Battery Discharge Time to Minimum Nominal (SDM 107 v9.00, Section 7.10.3.1 &
6 Hr
Voltage SDM 103 v9.02,Section 3.2.10.1)
Internal Cell Resistance (Ri) 0.5 mΩ Yuasa UXL220-2 Specification Sheet
Assumed Aging Factor 1.25 - (IEEE 485, Section 6.2.3)
Cable Cross Section Between Battery Banks

35 mm2 Calculated
and DC Distribution Boards
Cable Length Between Battery Banks and DC

5 m Site Specific Data
Distribution Boards
Cable DC Resistance - per Unit length (RC/U) 0.524 Ω/Km From Cable Manufacturer's catalogue
Safety Margin for future expansion Including

unknown load parameters (note ultimate load 1 - Assumption
already considered in the analysis)
Maximum Permissible DC Voltage Drop (DC

15 % Assumption
Distribution Board to Load)
Maximum Permissible DC Voltage Drop (DC

Distribution Board to 110 DC Yard Marshalling 10 % Assumption
Kiosk)
Maximum Permissible DC Voltage Drop (110
DC Yard Marshalling Kiosk to Circuit Breakers & 5 % Assumption
Disconnectors)
Minimum Short Circuit Rating of Cables and

10 kA (SDM 107 Section 7.10.6.4.4)
MCBs
A
Permissible Maximum Number of Battery Cells (Ncell_max)
Vmax = Maximum Nominal Voltage
= 112% of Vnom
= 120.96 V
Ncell max = Vmax ÷ Vfloat
= 120.96 / 2.29 Cells

= 52.82 Cells
Ncell max ≈ 53 Cells
Permissible Minimum Number of Battery Cells (Ncell_min)
Vmin = Minimum Nominal Voltage
= 85% of Vnom
= 91.8 V
Ncell min = Vmin ÷ Vcell_min
= 91.8 / 1.85 Cells

= 49.62 Cells
Ncell min ≈ 50 Cells
The 54 number of cells recommended by [4] Section 3.2.10.2, are deemed appropriate for the
requirement of Black Range Project, since these are within the limit of minimum & maximum
permissible number of cells.
Minimum voltage for 54 cells after 6 Hours
= 54 x 1.85 V
= 99.9 V
= 92.5% of Vnom
Maximum voltage for 54 cells
= 54 x 2.29 V
= 123.66 V
= 114.5% of Vnom
Both values are within the Design Criteria range (Assumed -15 % to +12 %)
FSC-1 Continuous Loads for 110V DC Set "X" Battery Bank Continuous
Load Load
Circuit
(W) (A)
Protection Cubicle, PC1 (Supply "X")
- HMI-PC & Touch Screen 90 0.82
- Ethernet Switch 10 0.09
- Protocol Converter 5 0.05
- Protection Rack 140 1.27
- Laser Power Unit 40 0.36
- DRF recorder and input units 60 0.55
- Roof-mount fan 40 0.36
-Fieldbus modules 25 0.23
Interface Cubicle, IC1 (Supply "X")
Total Continuous Load (A1X) 435 4.0

FSC-2 Continuous Loads for 110V DC Set "X" Battery Bank Continuous
Load Load
Circuit
(W) (A)
Protection Cubicle, PC1 (Supply "X")
-Laser Power Unit 40 0.36
- DFR recorder and input units 60 0.55
Roof-mount fan 40 0.36
Interface Cubicle, IC1 (Supply "X")
Total Continuous Load (A1X) 340 3.1

FSC 1 Continous Loads for 110V DC Set "Y" Battery Bank Continous
Load Load
Circuit
(W) (A)
Protection Cubicle, PC1 (Supply "Y")
- GPS clock 30 0.27
- Laser Power Unit 40 0.36
- DRF recorder and input units 60 0.55
- Roof-mount fan 40 0.36
Interface Cubicle, IC1 (Supply "Y")
Total Continous Load (A1X) 370 3.4

Annexure - C: FSC 2 Continous Loads for 110V DC Set "Y" Battery Bank Continous
Load Load
Circuit
(W) (A)
Protection Cubicle, PC1 (Supply "Y")
- Protocol Converter 5 0.05
-Laser Power Unit 40 0.36
- DFR recorder and input units 60 0.55
Roof-mount fan 40 0.36
Interface Cubicle, IC1 (Supply "Y")

Annexure - B: FSC Field Equipment Loads for 110V DC Set "X" & "Y" Battery Banks Continous
Load Load
Circuit
(W) (A)
Bypass Switch, estimated
- Auxiliary / Control Supply ("X") Bypass CB 30 0.27
Motor Supply ("X") Bypass CB 10 0.09

Bypass Disconnector
- Auxiliary / Control Supply ("X") Bypass DS 3 0.03
Motor Supply ("X") Bypass DS 0 0.00

Bank Isolating Disconnector 1
- Auxiliary / Control Supply ("X") Bank DS1 3 0.03
Motor Supply ("X") Bank DS1 0 0.00

Bank Isolating Disconnector 2
- Auxiliary / Control Supply ("X") Bank DS1 3 0.03
Motor Supply ("X") Bank DS1 0 0.00

Bank Earthing Switch 1
- Auxiliary / Control Supply ("X") Bank ES1 3 0.03
Motor Supply ("X") Bank ES1 0 0.00

Bank Earthing Switch 2
- Auxiliary / Control Supply ("X") Bank ES2 3 0.03
Motor Supply ("X") Bank ES2 0 0.00

Line Earthing Switch 1
- Auxiliary / Control Supply ("X") Line DS1 3 0.03
Motor Supply ("X") Line DS1 0 0.00

Line Earthing Switch 2
- Auxiliary / Control Supply ("X") Line DS1 3 0.03
Motor Supply ("X") Line DS1 0 0.00

Annexure - D: Intermittent Loads
General Consideration
Duration of operation
accordance with IEEE

considered for Duty
Actual Duration of
Max of 1 CBs assumed to operate simultaneously
Cycle Loading, in
Max of 1 DSs assumed to operate simultaneously
Amperage
operation
Wattage
Momentary Loads per Equipment
485
Circuit Breaker (W) (A) (Sec) (min) (min) Reference Drawings
Alstom DC load table - Doc No:
Closing/trip Coil 1180 10.7 1 0.0167 1 77-0-3141
Multi-trip relay 450 4.1 1 0.0167 1 510 0CB/503-015 Rev C
Spring Charge Motor 5100 46.4 30 0.5 1

*
∑ Momentary Loads 6,730 61.2
Non-Continuous Loads per Equipment

Circuit Breaker
Spring Charge Motor 5100 46.4 30 0.5 1 77-0-3141
Disconnector
Closing Coil 0 0.00 1 0.0167 1 77-0-3141
Opening Coil 0 0.00 1 0.0167 1 77-0-3141
Motor Drive 0 0.0 30 0.5 1 77-0-3141
*
∑ Non-Continuous Loads 5,100 46.4
* Both Momentary & Non-Continuous Loads are Random Loads, which will not occur simultaneously
Battery Capacity Worksheet for Set X
Temperature = 25OC
Minumum Cell Voltage = 1.85 V
Cell Manufacturer = Century Yuasa
Cell Type = UXL330-2
(1) (2) (3) (4) (5) (6) (7)
Load Change in Load Duration of Period Time to End Of Section K Factor Required Section Size
Period
(A) (A) (min) (min) (Hr) (KT) (3) x (6) = Rated AH
1 Max. Continous Load A1X = 29.7 A1-0 = 29.7 M1 = 354 T = M1 = 354 6 6.47 192.2
Random 1 - Momentary Load

2
(CB Trip / Open) AR1 = 61.2 AR1 - 0 = 61.2 MR = 1 T = MR = 1 0.017 0.3 * 18.4
Un-corrected Battery Bank Size (A1X + AR1) 210.5
Corrected Battery Bank Size (including 25% Aging Margin) 263.14
Random 2 - Non-Continous
3
Load (CB / DS Motor) AR2 = 46.4 AR2 - 0 = 46.4 MR = 1 T = MR = 1 0.017 0.3 * 13.91
Continous Load (A1X) + Random Load (AR2) presents worst case scenario, therefore selected (next higher) battery Size, CX10 = 200
* KT factor for 1 min interpolated
Annexure - F: Duty Cycle graph for Battery Set X
Annexure - G: Battery Capacity Worksheet for Set Y
Temperature = 25OC
Minumum Cell Voltage = 1.85 V
Cell Manufacturer = Century Yuasa
Cell Type = UXL330-2
(1) (2) (3) (4) (5) (6) (7)
Load Change in Load Duration of Period Time to End Of Section K Factor Required Section Size
Period
(A) (A) (min) (min) (Hr) (KT) (3) x (6) = Rated AH
1 Max. Continous Load A1X = 8.8 A1-0 = 8.8 M1 = 600 T = M1 = 600 10 1.06 93.0
Random 1 - Momentary Load

2
(CB Trip / Open) AR1 = 61.2 AR1 - 0 = 61.2 MR = 1 T = MR = 1 0.017 0.55 * 0.561
Random 2 - Non-Continous
3
Load (CB / DS Motor) AR2 = 46.4 AR2 - 0 = 46.4 MR = 1 T = MR = 1 0.017 0.55 * 0.43
Continous Load (A1X) + Random Load (AR2) presents worst case scenario, therefore selected (next higher) battery Size, CX10 = 200
* KT factor for 1 min interpolated
Annexure - H: Duty Cycle graph for Battery Set Y
Condition 2: Transgrid SDM states that following a three-hour period of discharge into
standing load, the charger shall be capable of supplying the normal standing load and
returning the partially discharged battery to a fully charged state within 8 hours.
The battery charger capacity is calculated in accordance with IEEE 946 as;
1.1 x Q
IBC (X) = LC +
T
= 45.38 A
Where;
LC (X) = Continous DC Load
= 29.7 A
Q = Discharge Capacity of the battery set, in Ampere-Hour
= 114 AH
T = Time (in hours) required to re-charge the battery
= 8 Hr
1.1 = Constant to compensate for battery losses
IBC-X = 50 A
Condition 1: Transgrid SDM states that the charger shall be capable of bringing a completely discharged
battery to a fully charged state within 10 hours with the normal load disconnected.
1.2 x Q
IBC (X) =
T
= 45.60 A
Where;
= 380 AH
T = Time (in hours) required to re-charge the battery to ~95% of rated capacity
= 10 Hr (In accordance with SDM 107, Section 7.10.4.3, Table 3)
IBC-X = 50 A
+ 1.1 x Q
IBC (Y) = LC
T
= 27.11 A
Where;
LC (Y) = Continous DC Load
= 8.8 A
= 200 AH
= 12 Hr (In accordance with SDM 107, Section 7.10.4.3, Table 3)
Battery Charger Capacity Selected for Set X, in accordance with clause (f), Section 3.3.4, of
SDM 103, V9.01;
IBC-Y = 30 A
Battery Chargers Sizing Calculations - Abnormal Conditions (1 Battery Charger Out of Service)
1.1 x Q
IBC (X/Y) = LC +
T
= 47.64 A
Where;
LC (X/Y) = Continous DC Load (Set X + Set Y)
= 38.5 A
= 200 AH
= 24 Hr (Longer charging time due to additional load scenario)
Battery Charger Capacity Selected for Set X, in accordance with clause (f), Section 3.3.4, page
122 of SDM 103, V9.01;
IBC-X = 30 A
The DC Distribution Board Short Circuit current would comprise of:
- Battery Bank Short Circuit current, plus
- Maximum current as supplied by the Battery Charger.
It is assumed that battery chargers have integrated shout circuit protection

devices that limit the current to the charger's maximum output current.
The selected Battery Bank of comprises of;

C10 = 200 AH
Vcell-nom = 2 Volts / Cell (Nominal)
NCell = 54 Cells
Maximum Output of Selected Battery Charger is;

Icharger = 50 A
Short Circuit at Distribution board is:

N x Vnom
ISC = Icharger +
(∑Ri + RC)
ISC (X&Y) = 3.40 kA
Note: Since Battery Banks and Chargers for both Set X & Set Y are identical, the Short Circuit
Current will be the same.
Where;
∑Ri = Internal resistance of battery block
= N x Ri
= 54 x 0.0005
= 0.027 Ω
RC = DC Resistance of cable
= 2 x RC/U x L
= 0.0052 Ω
Using Equation 5.3 (1) of AS 3008, the cable minimum cable cross section can be
calculated as:
ISC(X&Y)2 x t
S=
K2
w
S = 23.8 mm2
Where;
S = Conductor Cross Section (mm2)
ISC (X&Y) = 3,400 kA (from Annexure K)
t= 1 sec
K= 143 (Constant from Table 52, AS 3008
Cu, initial Conductor Temp = 30oC, final conductor
temp = 160oC)
Selecting the next higher cable cross section:
S(X&Y) = 35 mm2
Note: Since battery Banks and Chargers for both Set X & Set Y are identical, the Short Circuit
Current will be the same.
From To
DC DB (+3C1) =C02-Q40_[CB]
DC DB (+3C1) =C02-Q41_[DS]
=C02-Q41_[DS] =C02-Q44_[ES]
DC DB (+3C1) =C02-Q31_[DS]
DC DB (+3C1) =C02-Q31_[DS]
=C02-Q31_[DS] =C02-Q16_[ES]
=C02-Q31_[DS] =C02-Q26_[ES]
DC DB (+3C1) =C02-Q42_[DS]
=C02-Q42_[DS] =C02-Q45_[ES]
DC DB (+3C1) =C01-Q40_[CB]
DC DB (+3C1) =C01-Q41_[DS]
=C01-Q41_[DS] =C01-Q44_[ES]
DC DB (+3C1) =C01-Q31_[DS]
=C01-Q31_[DS] =C01-Q16_[ES]
=C01-Q31_[DS] =C01-Q26_[ES]
DC DB (+3C1) =C01-Q42_[DS]
=C01-Q42_[DS] =C01-Q45_[ES]
Final run from MK +D02-A91 to LP09
Upstream CABLE DE-RATING CABLE DE-
Estimated Enet Standardized
Breaker Trip Soil Ambient Temperature RATING
MDI (A) Cable Type
Rating (A) (35 C)
O
Cable Bunching
32 27.3 0.93 0.8 -
16 10.4 0.93 0.8 -
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 -
16 10.4 0.93 0.8 -
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 -
16 10.4 0.93 0.8 P15
32 27.3 0.93 0.8 -
16 10.4 0.93 0.8 -
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15
16 10.4 0.93 0.8 P15

25 Err:509 0.93 0.8 P3
25 Err:509 0.93 0.8 P3
25 Err:509 0.93 0.8 P3
25 Err:509 0.93 0.8 P3
Basic
Number of De-rated Voltage
Conductor size Cable Cable Run
parallel Installation Conditions Cable Rating Drop over
(mm2) rating length (m)
circuits (A) cable (V)
(A)
16 1 Buried in conduit 86 64 200 12.6

10 5 Buried in conduit 51 38 #REF! #REF!
110
Voltage drop
Max RDC of
as % of
Conductor Excess Capacity Usage Free
Circuit
(Ω/km)
Voltage
1.15 11.4% 134% 43% 57%
1.83 6.2% 372% 21% 79%
4.61 1.3% 179% 36% 64%
1.83 3.5% 372% 21% 79%
1.83 5.2% 372% 21% 79%
4.61 1.3% 179% 36% 64%
4.61 1.3% 179% 36% 64%
1.83 6.2% 372% 21% 79%
4.61 1.3% 179% 36% 64%
1.83 7.3% 80% 56% 44%
4.61 6.1% 372% 21% 79%
4.61 1.3% 179% 36% 64%
4.61 6.5% 179% 36% 64%
4.61 1.3% 179% 36% 64%
4.61 1.3% 179% 36% 64%
4.61 6.5% 179% 36% 64%
4.61 1.3% 179% 36% 64%

#REF! Err:509
#REF! Err:509
#REF! Err:509
#REF! Err:509
Assumptions Sheet
SDM 1.21 Environmental Parameters : Soil 34 degC and Peak air ambient temperature 45degC
Unenclosed
Conductor Three Phase
Cable Buried in touching
Cores Cross Cable Construction Voltage Drop
Type Conduit (Concrete cable
Section Area (mV/A.m)
trench)
P1 4C 4 Cu/PVC/PVC/DBT/PVC 33 29 9.71
P9
P10 4C 150 Cu/XLPE/PVC/MS/PVC 385 350 0.296
P11 4C 240 Cu/XLPE/PVC/MS/PVC 411 479 0.216
P12
P13 2C + E
P14 2C + E
P15 2C + E 4 Cu/PVC/PVC/DBT/PVC 39 34 -
P16 2C + E
P17 2C + E
P18
Single Phase
Voltage Drop
(mV/A.m)
11.22
7.50
4.46
2.81
1.78
1.28
0.96
0.67
0.34
0.25
11.20
Circuit
From To Load (A) Cable Length (m)
DC DB (+3C1) =C02-Q40_[CB] 46.4 2 Core, 6mm2 200
DC DB (+3C1) =C02-Q41_[DS] 0.0 2 Core, 10mm2 180
=C02-Q41_[DS] =C02-Q44_[ES] 0.0 2 Core, 10mm2 15
=C02-Q31_[DS] =C02-Q16_[ES] 0.0 2 Core, 6mm2 15
=C02-Q31_[DS] =C02-Q26_[ES] 0.0 2 Core, 10mm2 15
=C02-Q42_[DS] =C02-Q45_[ES] 0.0 2 Core, 10mm2 15
DC DB (+3C1) =C01-Q40_[CB] 46.4 2 Core, 6mm2 80
=C01-Q41_[DS] =C01-Q44_[ES] 0.0 2 Core, 10mm2 15
=C01-Q31_[DS] =C01-Q16_[ES] 0.0 2 Core, 6mm2 15
=C01-Q31_[DS] =C01-Q26_[ES] 0.0 2 Core, 10mm2 15
=C01-Q42_[DS] =C01-Q45_[ES] 0.0 2 Core, 10mm2 15

Voltage Drop DC Resistance @
(%) 20oC (Ω/km)
51.93 3.08
0.00 1.83
0.0 1.83
30.85 1.83
0.00 1.83
46.36 3.08
0.00 1.83
46.36 1.83
0.00 1.83
0.00 3.08
0.00 1.83
0.0 1.83
1.83
3.08 3.08
1.83 1.83
1.83 1.83
0.00 1.83
Example of Voltage Drop for lengthiest circuit
VD = (I x Reff x L x 2) / 1000
= 33.94V
%VD = 30.85%
Where;
I = Current carried by cable

= 46.4 A
L = Cable Length
= 200m
Reff = Effective resistance of the cable

= RC / n
= 1.83 Ohm/km
RC = Resistance of Cable
= 1.83 Ohm/km
n = No of cores / load
= 1
Item Criteria Unit Design Data
A Standards
A.1 Applicable Standard SDM 107/ SDM 103/ AS 4044/AS 4029 / AS/ IEC
B General
Median Ambient Temperature (With HVAC

B.1 o
C 25
System ON)
Max 5º C over ambient

B.2 Cubicle Thermal Limits
temperature
B.3 Mean Relative Humidity % Up to 45
B.4 Electromagnetic Emissions According to AS 4251.2:1999
B.5 Insulation Withstand According to AS 3100:1900
C Network and Voltage Levels
C.1 Service Voltage V 400/230 AC
C.2 Voltage Variation % ±10
C.3 Frequency Hz 50
C.4 Frequency Variation % 2.5
C.5 Nominal DC Voltage Level VDC 110
C.6 Auxiliary Voltage (lightings) V 230 AC
D General
D.1 Free-Standing Yes
D.2 Access (Front/Rear) Front and Rear
D.3 Cable Entry (Top/ Bottom) Top
Dimension L x W x H (Including two Battery

D.4 800x800x2400
Chargers and Distribution Panels)
D.5 Degree of Protection (IP) IP 50
D.6 Wire
D.6.1 Specification 0.6/1 kV Copper V75 PVC
D.6.2 Positive Core Red
D.6.3 Negative Core Black
D.6.4 Earthing Conductor Green/Yellow
D.7 Cubicle Colour Code RAL 7035 - Powdercoat
D.8 Noise Level at Full Load < 60 dBA at 1m
D.9 Cooling (Natural/ Forced) Natural Cooling is Preferred

D.10 Earth Bar Size mm2 70
D.11 Earthing System (Earthed/Unearthed) Unearthed
E Battery Charger Requirements
E.1 Configuration Two (2) Single Battery Chargers per drawing 310 161/128-011
E.2 Charger Type Switch-mode
E.3 Operation Characteristic Float Mode - Automatic Constant Voltage
E.4 DC Output
E.4.1 Voltage Level V 110
E.4.2 Voltage Variation % -15/ +12%
E.4.3 Voltage Ripple (with Battery) % 2
E.4.4 Voltage Ripple (without Battery) % 5
E.5 Rated Current A 60
E.6 Static Voltage Regulation:
E.6.1 10% Variation of AC supply < 1%
E.6.2 From no load to rated load < 1%
E.7 Dynamic Voltage Regulation:
Initial Output When Switching

E.7.1 < 110% of Output Voltage
On Chargers
E.7.2 Time to Stabilise to 1% Sec <2
E.8 Soft Start (Y/N) Yes
E.9 Rectifier Efficiency ≥ 90%
E.10 Rectifier Power Factor ≥ 98%
E.11 AC Input Current THD < 5%
E.12 Inrush Current Not Exceed Full-Load Current
E.13 Rectifier Control
E.13.1 Rectifier On/Off Yes
DC Output Voltage
E.13.2 Yes
Adjustment
Range of Float Charge
E.13.3 V/Cell 2.1 to 2.3
Adjustment
E.13.4 Current Limitation Adjustment Yes
E.14
E.14.1 DC Voltmeter Yes
Battery Current Ammeter,

E.14.2 Yes
Zero at mid scale.
E.14.3 Rectifier Output Current Yes
E.15 Charger Indications:
E.15.1 Mains Failure Red Indication Light
E.15.2 AC Mains Available White Indication Light

E.15.3 Charger Output Failure Red Indication Light
E.15.4 DC Under voltage Red Indication Light
E.15.5 Earth Fault Red Indication Light
E.15.6 Cooling Fan Failure (For fan forced Systems) Amber Indication Lamp
E.15.7 Lamp Test (Y/N) Yes
E.15.8 Fault Reset Push Buttons (Y/N) Yes
E.16 Charger Remote Signals:
E.16.1 Urgent Alarms Hard Wire
E.16.2 Non-urgent Alarms Hard Wire
E.16.3 Cell Monitor Hard Wire
E.16.4 Earth Fault Hard Wire
E.16.5 Watch Dog Hard Wire
E.17 Serial Port Ethernet Port
E.18 Monitoring System:
Local Display, Recording &

E.18.1 Basic Requirements Transmission to Remote
Location
E.18.2 Synchronising NTP Time Synchronising
E.19 Monitoring System Functions (Not limited to):
E.19.1 Battery System Voltage Yes
E.19.2 Battery Charger Output Current Yes
E.19.3 Battery Bank Charge/Discharge Current Yes
E.19.4 Load Current Yes
E.19.5 DC System Earth Fault Yes
E.20 Automatic Shut Down
E.20.1 Over Voltage Over 2.45 V/Cell
E.20.2 Mains Failure AC Input Is Lost
E.21 Protection (not limited to):
E.21.1 Over Voltage Yes
E.21.2 Under Voltage Yes
E.21.3 Short Circuit Yes
E.21.4 Earth Fault Yes
F Battery Bank
F.1 Battery Type Valve Regulated Lead Acid

F.2 Life Year 20
F.3 Rated Voltage V/Cell 2
F.4 Quantity of Battery Banks 2
F.5 Quantity of Battery Cells in each Battery Bank 54
F.6 Nominal Capacity Ah 300
F.7 Voltage per Cell:
F.7.1 Nominal V 2
F.7.2 Floating Mode V 2.22 - 2.25
F.7.3 After Charge V ≥ 2.1
F.7.4 End of Discharge V 1.85
F.8 Internal Resistance mΩ < 0.4
F.9 Autonomy Hr 10
F.10 Charging Time in Floating Mode Hr 12
F.11 Nominal Charging Current Ah 30
F.12 Self Discharge Rate @ 25º C < 3% per month
F.13 Battery Mounting Type on stand
F.14 Efficiency at 10 Hour Rate:
F.14.1 Ampere-Hour % ≥ 90%
F.14.2 Watt-Hour % ≥ 80%
Down to 3 mA from Battery

F.15 Earth Leakage Protection
Banks to Earth
F.16 Battery Monitoring Functions:
F.16.1 Individual Cell Voltage Yes
F.16.2 Individual Cell Impedance Yes
F.16.3 Cell Temperature Yes
F.17 Preferred Battery Manufacturer Yuasa or Exide
G Distribution Cubicle
G.1 Quantity of Cubicles 1 (set X and Y)
G.2 Quantity of Busbars 2
Dimension L x W x H (Including two Battery

G.3 mm 800 x 800 x 2400
Chargers and Distribution Board)
G.4 Battery Banks Circuit Breakers

G.4.1 Rating A 125
G.4.2 Type MCB (Suitable for DC Circuit)
G.4.3 Number of Poles 2
G.4.4 Short Circuit Current kA 10 (minimum)
G.5 Battery Charger Circuit Breakers
G.5.1 Rating A 63
G.6 Distribution Supply Circuit Breakers
G.6.1 Rating A 63
G.7 Outgoing Circuit Breakers
G.7.1 Rating A 32
G.8 Outgoing Circuit Breakers
G.8.1 Rating A 20
G.9 Change Over Switch
G.9.1 Rating A 63
G.9.2 Type Make Before Break
G.9.4 Number of Positions 3

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Available Formats

Design Criteria and Assumptions

Nominal Voltage (Vnom) 108 V DC (SDM 103 v9.02, Section 3.2.10.2)

(-15 % to +12 % from SDM 107

Design Operating Temperature 25 + 5 o

(Controlled environment - IEEE 485,

Humidity up to 45 % (SDM 107 Section 7.10.2.2)

Charger Type Switch-mode (SDM 107 Section 7.10.1.3, Table 1)

(SDM 107 Section 7.10.4.2 & AS

Nominal Cell Voltage (Vcell-nom) 2 V / Cell Yuasa UXL220-2 Specification Sheet

Internal Cell Resistance (Ri) 0.5 mΩ Yuasa UXL220-2 Specification Sheet

Assumed Aging Factor 1.25 - (IEEE 485, Section 6.2.3)

Cable Cross Section Between Battery Banks

Cable Length Between Battery Banks and DC

Safety Margin for future expansion Including

Maximum Permissible DC Voltage Drop (DC

Maximum Permissible DC Voltage Drop (DC

Minimum Short Circuit Rating of Cables and

Vmax = Maximum Nominal Voltage

Ncell max = Vmax ÷ Vfloat

= 120.96 / 2.29 Cells

Permissible Minimum Number of Battery Cells (Ncell_min)

Vmin = Minimum Nominal Voltage

Ncell min = Vmin ÷ Vcell_min

= 91.8 / 1.85 Cells

Minimum voltage for 54 cells after 6 Hours

Maximum voltage for 54 cells

- HMI-PC & Touch Screen 90 0.82

- Ethernet Switch 10 0.09

- Protocol Converter 5 0.05

- Protection Rack 140 1.27

- Laser Power Unit 40 0.36

- DRF recorder and input units 60 0.55

- Roof-mount fan 40 0.36

-Fieldbus modules 25 0.23

Interface Cubicle, IC1 (Supply "X")

-Fieldbus modules 25 0.23

Total Continuous Load (A1X) 435 4.0

- Ethernet Switch 10 0.09

- Protection Rack 140 1.27

-Laser Power Unit 40 0.36

- DFR recorder and input units 60 0.55

Roof-mount fan 40 0.36

-Fieldbus modules 25 0.23

Interface Cubicle, IC1 (Supply "X")

-Fieldbus modules 25 0.23

Total Continuous Load (A1X) 340 3.1

- Ethernet Switch 10 0.09

- GPS clock 30 0.27

- Protection Rack 140 1.27

- Laser Power Unit 40 0.36

- DRF recorder and input units 60 0.55

- Roof-mount fan 40 0.36

-Fieldbus modules 25 0.23

Interface Cubicle, IC1 (Supply "Y")

-Fieldbus modules 25 0.23

Total Continous Load (A1X) 370 3.4

- Ethernet Switch 10 0.09

- Protocol Converter 5 0.05

- Protection Rack 140 1.27

-Laser Power Unit 40 0.36

- DFR recorder and input units 60 0.55

Roof-mount fan 40 0.36

-Fieldbus modules 25 0.23

Interface Cubicle, IC1 (Supply "Y")