Control Sizing Sheet

Item 00010 Tag no C96-PCV-120D, C96-PY-120D

Customer SUPER TECHNICAL FZCO Customer reference MPG007 Automated valves
Quotation Number Q0400162AD Date June 3, 2024
Project Valmet contact Fayaz M
PROCESS DATA
Pipe size inlet/outlet in 1.0 / 1.0 Max shut off dp psi 100.0
Schedule 40 Design P min psiG 0.0
Valve duty Control Design P max psiG 100.0
Fluid phase Gas Design T min degF 245.0
Fluid description Hydrocarbon Gas Design T max degF 300.0
Gas specific gravity 0.0 Special service req. Normal
Molecular weight g/mol 24.6 Ratio of specific heats 1.307

1. Case 2. Case 3. Case 4. Case

Flow rate lb/h 10.0 9.0
Upstream temperature degF 245.0 255.0
Upstream pressure psiA 16.9 18.6
Differential pressure psi 3.1 4.7
Downstream pressure psiA 13.8 13.9
Compressibility 0.999 0.999
Gas inlet density kg/dm3 0.0 0.0

CALCULATED PERFORMANCE

1. Case 2. Case
Capacity FpCv 0.447 0.327
Percent of full travel % 72.70 63.52
Sound pressure level dBA [IEC] 39 39
Flow velocity (valve outlet) Mach 0.02 0.02
Pressure drop ratio (Xt) 0.65 0.65
Pressure recovery factor (FL) 0.91 0.92

VALVE SELECTION
Valve type Globe Valve Valve seat Metal seated
Valve series GU Gland packing PTFE/Carbon fiber
Pressure class ASME Class 150 Bearings Not applicable
Nominal size 15 mm / 0.5 " Leakage FCI 70.2 class IV
General 4-Step reduction, Unbalanced,
Valve trim Equal %
Flow direction Flow to open
Maximum capacity FpCv 0.7986
ACTUATOR SIZING RESULTS
Supply pressure barG 4.2 Selected actuator VD25 0.8 - 2.6 bar, Spring to close

ETC BTC ETO BTO

Required thrust N 520.82 418.34 84.8 367.74
Load factor % 22.0 7.0 2.0 4.0

NOTES
Data Sheet
CUSTOMER QUOTATION DATE QUOTATION NUMBER PAGE
MAYEKAWA MIDDLE EAST FZCO 03-06-24 Q0400162AD 10 / 10
CUSTOMER REFERENCE PROJECT
MPG007 Automated valves
CUSTOMER PURCHASE ORDER ITEM ALT
00010
Tag: C96-PCV-120D, C96-PY-120D
LINE Qty: 1 POSITIONER NDX1512TG-EN1N1000
1 Pipe Size In / Out 1.0 in / 1.0 in 54 Product Type NDX2
2 Pipe Thickness 55 Enclosure Aluminium housing and cover / IP66
3 Schedule 40 56 Classification IECEx
4 Design Temperature Min / Max 245.0 degF 300.0 degF 57 Input Signal Range 4-20 mA HART
5 Design Pressure / DP Shutoff 100.0 psiG 100.0 psi 58 Rising Signal To Rising signal to open
PROCESS DATA 1. Case 2. Case 3. Case 4. Case 59 Supply Pressure 4.2 BarG
6 Fluid / State Hydrocarbon Gas / Gas 60 Max Supply Pressure 8.0 BarG
7 Crit Pres PC 220.2 barG 61 Conduit Entry / Air Conn. 1/2NPT / 1/4"NPT
8 Flow rate (lb/h) 10.0 9.0 62 Qualifications Ex d
9 () 63 Notes:
10 Upstream Temperature (degF) 245 255 SWITCHES
11 Upstream Pressure (psiA) 16.9 18.6 64 Product Type
12 Differential Pressure (psi) 3.1 4.7 65 Enclosure
13 Downstream Pressure (psiA) 13.8 13.9 66 Switch Type
14 Compressibility () 0.999 0.999 67 Classific.for Constr.
15 Gas Inlet Density (kg/dm3) 0.0 0.0 68 Qty of Switches
16 Capacity (FpCv) 0.447 0.327 69 Conduit Entry
17 Percent of full travel (%) 72.7 63.52 70 Notes:
18 ACCESSORIES
19 Sound Pressure Level (dBA [IEC]) 39 39 71 Air Conn. Voltage Material Ex Class
20 Flow Velocity (valve outlet) (Mach) 0.02 0.02 72 Qty 1 1/4NPT AISI 316
21 Pressure drop ratio (Xt) 0.65 0.65 73 ASCO FilterRegulator: 342A8405MB 1/4NPT

22 Pressure recovery factor (FL) 0.91 0.92 74 Qty 1 AISI 316

VALVE GU0HCWAJ2BVMXTCS1T6ASGXSGEAE4A 75 PressureGauge: 0-12 BAR/PSI/KPA/KG/CM2 1/4NPT dia
50 AISI 316
23 Duty Control 76 Qty 1 AISI 316L
24 Product Type Flow to open, Flanged, Metal seated, Globe 77 SWAGELOK TubingAndFitting: Tube: AISI316L INCH Fitting:
Valve SWAGELOK AISI316, VD25-55, 1/4NPT
25 Valve Size / Body Pressure Rating NPS0.5 / ASME Class 150 78

26 Face-to-Face ISAS75.08 / 184 mm 79 Remarks

27 Min Temp / Max Temp -29.0 degC / 260.0 degC 80

28 P1 @ T1 19.6 bar @ -29.0 degC 81 Remarks
P2 @ T2 11.7 bar @ 260.0 degC
29 Flange Drilling / Flange Face Finish ASME B16.5 150 / ASME B16.5 raised face 82
/ End Connection (Ra3.2-6.3) / Flanged
30 Construction Erosion 83 Remarks

31 Valve Bonnet Type General 84

32 Packing Type / Packing Material General packing / PTFE/Carbon fiber 85 Remarks

33 Body Material / Cap/Bonnet WCB / WCB / B7M/2HM 86

Material / Bolting Material
34 Trim Type / Trim Characteristics / General plug / Equal % / 0.7986 FpCv 87 Remarks
Maximum Capacity
35 Trim Material / Coating Alloy 6 / 88
36 Stem Material 316 SS 89 Remarks

37 Seat Material / Coating 316 SS / Full cobalt based alloy 90

38 Seat Leakage Class Air: FCI 70.2 class IV 91 Remarks

39 Firesafe Not applicable 92

40 Pressure Tests / / / / 93 Remarks

41 Painting Standard and Color NG Offshore T-2913, RAL9006 Silver 94

42 Notes: 95 Remarks

ACTUATOR VDR25E020AEAKXXAXR TESTING / CERTIFICATES

43 Mounting Position C-HU 96 Material Certs / Test Certs T-0258 std 3.1 material certificates
44 Product Type Pneumatic, VD 97 NDE / / / / Valve Pami: T-0475 with analysis report

45 Spring Action Spring to close 98 Supplemental Testing / / / / /

46 Available Air Supply Pressure / 4.2 barG / 4.2 barG / -4.0 to 185.0 degF 99 Additional Requirements /
Max Allowed Pressure /
Temperature
47 Construction / Manual Override Standard construction / No manual override 100 NACE
48 Valve-to-Actuator Mounting Face / VF1 / 101 Required Ex Approvals
Act-to-Pos Mounting Face
49 Housing Material / Cylinder Material JIS G3101-SS400 / 102 SIL

50 Painting Standard and Color NG Offshore T-2913, Neles blue 103 National Requirements

51 Pneumatic Connection 1/4NPT 104 Remarks

52 Operating Times (open min/open / / /
max/close min/close max) / / /
53 Notes: REVISION Date Made Checked Approved
03-06-24