STANDARD OPERATING PROCEDURES

Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date: 01.04.2009

SOP No . LD1/PCL-MEC/04/108 Effective Date 13.02.2024 REVISION No 01

FLOOR STRUCTURAL DISMENTALLING, FABRICATION

SOP DESC Section SMLP MECHANICAL
AND ERECTION.
DEPARTMENT LD # 1 Page 01 Of 03

Step No. Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
(WHAT) (WHO) Reference
SAFETY: HAZARD PRESENT DURING WORK AT 1. CUT THE POWER, FLUID ISOLATION, POTENTIAL
EAST, WEST, NORTH, SOUTH, TOP AND BOTTOM. ENERGY ISOLATION OF NEARBY EQUIPMENT IF
ENVIRONMENT: NA NEEDED
DO POSITIVE
2. INSPECT EAST, WEST, NORTH, SOUTH, TOP,
ISOLATION AS PER
AND BOTTOM; MAKE A CHECK LIST OF
ESI DOC NO –
HAZARDS AND ITS PRECAUTION. FOLLOW THE
LD1/ESI-
CHECK LIST.
1 IEM/SMLP/01
POWER CUTTING POSITIVE 3. BARRICADE WORKING AREA AND UNDERNEATH
JE/ CONTRACTOR
ISOLATION AND INSPECT SIX OF WORK AREA WITH HARD BARRICATION
SUPERVISOR LD1/ESI-
DIRECTIONS 4. KEEP ONE SAFETY SUPERVISOR SO THAT NO
QUALITY: FORM TO BE FILLED UP PROPERLY. IEM/SMLP/02
ONE ENTER IN BARRICADED AREA.ALSO

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WATCH FIRE AND STOP FIRE BY STOPPING
LD1/ESI-
WORK AT IGNITION POINT.
IEM/SMLP/03
5. DO NOT STAY BELOW HANGING LOAD WHEN

S O WORKING WITH MOBILE CRANE.

6. KEEP FIRE EXTINGUISHER, WATER BUCKET OR
HOSE AT SITE FOR FIRE PREVENSION.

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SAFETY: NO IMPACT TAKE HOT WORK

2
TAKE WORK PERMIT ENVIRONMENT: NA

RESPONSIBLE PERSON.

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QUALITY: PERMIT TO BE FILLED PROPERLY BY
JE/ CONTRACTOR
SUPERVISOR
TAKE WORK PERMIT FROM RESPONSIBLE

OR E PERMIT
PERMIT IF
PERSON IN FORM NO EHSMSM/WORKS/446/4007 WORKING IN HYD
ROOM GAS LINE
ETC.

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SAFETY: 1 DISPLAY CAUTION BOARD FOR MOVING
1. INJURY TO MOVING MACHINERY. MACHINERY. CHECK WORK
2. EXPOSURE TO NOISE. 2 USE SIGNALLING SYSTEM. AREA AND
3. EXPOSURE TO DUST. CONTRACTOR 3 USE EAR PLUG OR EARMUFF. UNDERNEATH OF
GENERAL 4. EXPOSURE TO HEAT. SUPERVISOR 4 USE DUST MASK. WORK AREA FOR
3 5. EXPOSURE TO GAS. 5 USE SAFETY GOGGLES. ANY ELECTRICAL
ENVIRONMENT: NOISY & DUSTY 6 USE FULL SLEEVE COTTON SHIRT. CABLE, IF PRESENT
QUALITY: SAFETY INDUCTION MUST BE GIVEN TO 7 TAKE GAS CLEARANCE IF REQUIRED. STOP WORK.

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THE PERSON BEFORE STARTING THE WORK. 8 ALWAYS KEEP GAS DETECTOR.
SAFETY: 1. USE FULL BODY COTTON CLOTH, LEG GUARD, LAYOUT WELDING

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1. EXPOSURE TO GAS AND FUMES.
GAS CUTTING AND WELDING 2. EXPLOSION/FLASH BACK.
3. SPATTERS AND FIRE.
ENVIRONMENT: DUSTY
CONTRACTOR
SUPERVISOR AND MASK.

S O
ULTRAVIOLET PROTECTION CUTTING GOOGLES CABLE AND GAS

2. VALVE PROTECTION CAPS SHOULD BE IN

PLACE AND SECURED.
CUTTING HOSE
PROPERLY

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Printed By -PRASANTA KUMAR PAUL(132331) Print valid till - 13-Jul-2024 Printed on - 03-Jul-2024 SOP Valid Till - 11-Mar-2025
 3. USE MODIFIED CUTTING TORCH (WITH
FLASHBACK ARRESTOR/CHEK VALVE.)
4. PROVIDE CYLINDER SHED FOR STACKING TH
CYLINDER AND SAFE DISTANCE (3M) TO BE
MAINTAINED IN BETWEEN FUEL ( LPG,
ACETYLENE ETC ) AND OXYGEN CYLINDE.
QUALITY: BOLT SHOULD BE PROPER TIGHTENED. 5. USE FACE SHIELD.
6. USE 18” SHOCK PROOF HAND GLOVES.
7. PROPERLY INSULATED STANDARD WELDING
HOLDER WITH FINGER GUARD TO USE.
8. PROPER WELDING CABLE WITHOUT ANY
DAMAGE & EXTENSION OF WELDING CABLES
BY SOCKET JOINT.
SAFETY: FALLING OF MATERIAL ON ROAD, 1. ALL PERSON MUST HAVE PROPER PPE’S FOR MAJOR
5 PROJECTION OF MATERIALS FROM 2. USE PROPER LIFTING TACKLES. MATERIAL
SHIFTING OF MATERIALS, TRUCK/TRAILERS & FINGER INJURY. CONTRACTOR HANDLING USE
3. BARRICADE THE JOB AREA.
TOOLS SUPERVISOR SEPARATE SOP
ENVIRONMENT: SPILLAGE OF MATERIAL 4. DON’T USE HAND TROLLEY AT VIP ROAD
5. USE 4-WHEELER PICK UP VAN FOR MATERIAL LD1/PCL-MEC/04/165
QUALITY: ALWAYS USE STANDARD MATERIAL
HANDLING TROLLEY. HANDLING
SAFETY: INJURY DUE TO FALLING FROM HEIGHT.
1. USE FULL BODY HARNESS WITH DOUBLE LANE
ENVIRONMENT: DUSTY YARD.
CONTRACTOR 2. SAFE ACCESSORIES TO BE ENSURED FOR
6 WORKING AT HEIGHT
QUALITY: SUPERVISOR GOING UP & DOWN FOR WORK.

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TRAINED RIGGER MUST BE DEPUTED. 3. USE STANDARD SCAFFOLDING
4. ENSURE PROPER ILLUMINATE
SAFETY:

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1. FALLING OF MATERIALS FROM HEIGHT.
2. FAILURE OF TOOLS AND TACKLES.
MATERIAL MAY SWING, FINGER MAY INJURE.
O 1. USE HAND GLOVES
2. CHECK THE CONDITION OF CHAIN BLOCK,
SLING AND D SHAKLE BEFORE USE
3. USE 1 t CHAIN BLOCK FOR LIFTING AND
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ENVIRONMENT: HANGING HEAVY MATERIAL

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HANDLING PLATE
4. TAKE ALL PRECAUSION OF WELDING AND GAS
CUTTING
DISMENTALLING OF DAMAGE
STRUCTURAL, FLOOR PLATE,
RAILING, TOE GUARD, STAIR
ETC.
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QUALITY: 1.DO NOT TRANSPORT GAS CYLINDER BY
ROLLING ON GROUND. USE TROLLY.
CONTRACTOR
SUPERVISOR
5. DO NOT USE FINGER FOR POSITIONING.
6. KEEP FIRE EXTINGUISHER ALONG WITH
BUCKET OF WATER OR WATER HOSE AT SITE.
7. USE STANDARD SCAFFOLDING AND SAFETY
BELT
2. ALWAYS USE CERTIFIED/TESTED CHAIN BLOCK. 8. ONLY TRAINED PERSON ALLOWED TO WORK
9. CHECK STRUCTURAL RIGIDITY WITH TSL
OFFICER BEFORE STARTING OF JOB
10. CHECK FOR ELECTRICAL CABLE, CO GAS LINE
OR OTHER INFLAMMABLE LINE BEFORE

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STARTING OF JOB.
SAFETY: 11. USE HAND GLOVES

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1. FALLING OF MATERIALS FROM HEIGHT. 12. CHECK THE CONDITION OF CHAIN BLOCK,
FIXING OF NEW 2. FAILURE OF TOOLS AND TACKLES. SLING AND D SHAKLE BEFORE USE
8
STRUCTURAL, FLOOR PLATE, MATERIAL MAY SWING, FINGER MAY INJURE.
RAILING, TOE GUARD, STAIR
ETC.
ENVIRONMENT: HANGING HEAVY MATERIAL
CONTRACTOR
SUPERVISOR HANDLING PLATE

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13. USE 1 t CHAIN BLOCK FOR LIFTING AND

14. TAKE ALL PRECAUSION OF WELDING AND GAS

CUTTING

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Printed By -PRASANTA KUMAR PAUL(132331) Print valid till - 13-Jul-2024
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Printed on - 03-Jul-2024 SOP Valid Till - 11-Mar-2025
 15. DO NOT USE FINGER FOR POSITIONING.
16. KEEP FIRE EXTINGUISHER ALONG WITH
BUCKET OF WATER OR WATER HOSE AT SITE.
QUALITY: 1.DO NOT TRANSPORT GAS CYLINDER BY
17. USE STANDARD SCAFFOLDING AND SAFETY
ROLLING ON GROUND. USE TROLLY.
BELT
2.ALWAYS USE CERTIFIED/TESTED CHAIN BLOCK.
18. ONLY TRAINED PERSON ALLOWED TO WORK
19. DO THE JOB AS PER TSL STANDARD, IF ANY
DOUBT ASK TO TSL STAFF OR OFFICER.

SAFETY : FOREMAN / ASST.

1. SCRAP MATERIAL MAY INJURE FINGER. 1. REMOVE ALL TOOLS/TACKLES & MANPOWER.
NORMALISING THE AREA & FOREMAN /
8 2. RETURN THE CLEARANCE FORM TO
PERMIT RETURN AFTER JOB CONTRACTOR
ENVIRONMENT: METAL SCRAP RESPONSIBLE PERSON IN FORM NO
COMPLETION SUPERVISOR
EHSMSM/446/4007
QUALITY: AREA TO BE CLEAN PROPERLY

PREPARED BY APPROVED BY
Name and Desig- AMAN PRAJAPATI / J.E Name and Desig- JYOTI KUMAR/ SR. MANAGER

Signature with Date- Signature with Date-

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Printed By -PRASANTA KUMAR PAUL(132331) Print valid till - 13-Jul-2024
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Printed on - 03-Jul-2024 SOP Valid Till - 11-Mar-2025