ROOO1301-SPI-0000-08002-SPC-00001

Sasol Exploration & Production International

Addenda to Sasol Engineering Specifications

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CONTENTS

CONTENTS ........................................................................................................... 2

DOCUMENT RACI ................................................................................................ 5

REVISION TRACKING .......................................................................................... 6

INTRODUCTION ................................................................................................... 7

ABBREVIATIONS ................................................................................................. 8

SASOL ENGINEERING SPECIFICATIONS CONTAINING ADDENDA................ 9

PURPOSE ........................................................................................................... 10

PRECEDENCE .................................................................................................... 11

1. ADDENDUM TO SP00-02 REV 4 FIRE PROTECTION ............................ 12

1.1 FIRE WATER RING PIPING NETWORK (PARA 4.5.3) ................................................. 12

2. ADDENDUM TO SP20-08 REV 3 STRUCTURAL DESIGN CRITERIA.... 13

2.1 ANCHOR BOLTS (PARA 5.28.1) ................................................................................... 13

3. ADDENDUM TO STDD – 4008A VESSEL LADDER & PLATFORM

TYPICAL ARRANGEMENT DETAILS ..................................................... 14
3.1 LADDER RUNG SPACING (ADDITIONAL PARA) ......................................................... 14

4. ADDENDUM TO SP30-02 REV 4 DESIGN SPECIFICATION FOR

BUILDINGS .............................................................................................. 15
4.1 SUBSTATIONS FLOORS (PARA 4.16 F) ...................................................................... 15

4.2 SUBSTATION WALLS (PARA 4.16 C)........................................................................... 15

5. ADDENDUM TO SP42-02 REV 5 PRESSURE VESSELS CAT 1, 2 & 3 .. 16

5.1 MATERIALS GENERAL (PARA 5.1.11) ......................................................................... 16

6. ADDENDUM TO SP50-03 REV 2 METALLIC PIPING DESIGN AND

FABRICATION ......................................................................................... 17
6.1 GENERAL (PARA 3.2.12) .............................................................................................. 17
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7. ADDENDUM TO SP50-10C REV 2 SUPPLEMENTARY SPECIFICATIONS
FOR CS VALVES IN -45⁰C SERVICE ...................................................... 18
7.1 PACKING GLAND (PARA 2.1)....................................................................................... 18

8. ADDENDUM TO SP50-12 PURCHASE SPECIFICATION FOR PIPE

FITTINGS ................................................................................................. 19
8.1 SPECIFIC MATERIAL REQUIREMENTS (PARA 4.1.1) ................................................ 19

9. ADDENDUM TO SP50-15A REV 2 PURCHASE SPECIFICATION FOR

MISCELLANEOUS PIPING COMPONENTS – GASKETS....................... 21
9.1 SPIRAL WOUND (SPW) GASKETS (PARA 4.1) ........................................................... 21

10. ADDENDUM TO SP70-01 REV 9 DESIGN SPECIFICATION FOR

CONTROL SYSTEMS .............................................................................. 22
10.1 LEAKAGE RATE (PARA 10.6.3) .................................................................................... 22

11. ADDENDUM TO 80-01B REV 1 INSULATION – COLD SERVICE AND

CONDENSATION PREVENTION ............................................................. 23
11.1 GENERAL DESIGN (PARA 4.1) .................................................................................... 23

12. ADDENDUM TO SP80-02 REV 4 PROTECTIVE COATING .................... 24

12.1 GENERAL REQUIREMENTS (PARA 4.3) ..................................................................... 24

12.2 STRUCTURAL STEEL NUTS AND BOLTS (PARA 5.3) ................................................ 24

12.3 GENERAL COLOUR CHART (PARA 11.1).................................................................... 25

12.4 HAZARD AND SAFETY APPLICATION (PARA 11.6) .................................................... 26

12.5 COLOUR CODE FOR CATCH BASINS AND SEWER MANHOLES (PARA 11.5) ......... 27

12.6 DETAIL IDENTIFICATION (PARA 11.9) ........................................................................ 27

12.7 MARKING OF PROCESS EQUIPMENT (PARA 11.10) ................................................. 29

12.8 IDENTIFICATION OF ELECTRICAL EQUIPMENT AND INSTRUMENTS (PARA 11.11)

...................................................................................................................................... 29

12.9 IDENTIFICATION OF BUILDINGS (PARA 11.12) .......................................................... 29

12.10 EYE WASH FOUNTAINS AND SHOWERS (PARA 11.8) .............................................. 29

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13. ADDENDUM TO SP90-17 REV 3 HEAT TREATMENT ............................ 30
13.1 HEAT TREATMENT DUE TO FORMING (PARA 3.10) .................................................. 30

14. ADDENDUM TO SP90-32A REV 6 FLOW DIAGRAMS ........................... 32

14.1 MECHANICAL FLOW DIAGRAMS (MFD) (PARA 7.1.1)................................................ 32

15. ADDENDUM TO SP90-37 REV 6 REQUIREMENTS OF SASOL OWNER

DOCUMENTATION .................................................................................. 33
15.1 BORDER AND SEED FILES (PARA 5.2.1) .................................................................... 33

15.2 ISOMETRIC DRAWING REQUIREMENTS (PARA 5.3)................................................. 33

16. CONTROL OF CONCESSIONS ............................................................... 34

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REVISION TRACKING

Revision information is completed, at each revision of this document, as detailed below.

REV COMMENTS DATE BY CHCK APPD

A Issued for review 30/01/2015 MJA
01 Issued for use 12/03/2015 MJA ARB
02 Comments from SEPI Engineering Team 07/05/2015 MJA ARB

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INTRODUCTION

Sasol Exploration and Production International (SEPI) adheres to the Sasol Engineering Specifications
(SP), which have been developed as the quality and compliance governance for all Sasol Group
installations worldwide. This allows Sasol Exploration and Production International (SEPI) the ability to
achieve a consistent and controlled standard throughout the organisation. It is accepted that due to
climatic and environmental conditions some specifications need to be adapted to suit individual facilities.
This document will identify addenda to Sasol Engineering Specifications (SP) that are specific to Sasol
Petroleum Temane (SPT) Central Processing Facility (CPF).

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ABBREVIATIONS

ANSI American National Standards Institute

ASME American Society of Mechanical Engineers
ASTM American Society for Testing Materials
CE Carbon Equivalent
CPF Central Processing Facility
CSS Clean Storm Water Sewer
LPC Low Pressure Compression
MDMT Minimum Design Metal Temperature
MFD Mechanical Flow Diagram
NPS Nominal Pipe Size
OWS Oily Water Sewer
POC Potentially Oily Contaminated
SANS South African National Standard
SEPI Sasol Exploration and Production International
SPT Sasol Petroleum Temane
TBC To be confirmed
TQ Technical Query

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SASOL ENGINEERING SPECIFICATIONS CONTAINING ADDENDA

SEPI ADDENDUM
SPECIFICATION SPECIFICATION TITLE REFERENCE ORIGIN
NUMBER SECTION
SP00-02 REV 4 FIRE PROTECTION 1.1 LPC-TQ-073
SP20-08 REV 3 STRUCTURAL DESIGN CRITERIA 2.1 LPC-TQ-088
VESSEL, LADDER & PLATFORM TYPICAL ARRANGEMENT
STDD-4008A 3.1 LPC-TQ-098
DETAILS

4.1 LPC-TQ-037
SP30-02 REV 4 DESIGN SPECIFICATION FOR BUILDINGS
4.2 LPC-TQ-086

SP42-02 REV 5 PRESSURE VESSELS CAT 1, 2 & 3 5.1 LPC-CON-0010

SP50-03 REV 2 METALLIC PIPING DESIGN AND FABRICATION 6.1 LPC-TQ-077
SUPPLEMENTARY SPECIFICATIOONS FOR CS VALVES IN -
SP50-10C REV 2 7.1 LPC-TQ-049
45⁰C SERVICE
SP50-12 REV 2 PURCHASE SPECIFICATION FOR PIPE FITTINGS 8.1 LPC-TQ-064
PURCHASE SPECIFICATION FOR MISCELLANEOUS PIPING SP-FL-009-8230-
SP50-15A REV 2 9.1
COMPONENTS - GASKETS. SP-005

SP70-01 REV 9 DESIGN SPECIFICATION FOR CONTROL SYSTEMS 10.1 LPC-CON-0011

INSULATION- COLD SERVICE AND CONDENSATION

SP80-01B REV 1 11.1 LPC-TQ-065
PREVENTION
12.1 26382-50A10
12.2 25732-83A1
12.3 LPC-TQ-059
12.4 25732-83A1
12.5 25732-83A1
SP80-02 REV 4 PROTECTIVE COATINGS
12.6 25732-83A1
12.7 25732-83A1
12.8 25732-83A1
12.9 25732-83A1
12.10 25732-83A1

SP90-17 REV 3 HEAT TREATMENT 13.1 LPC-CON-0016

SP90-32A Rev 6 FLOW DIAGRAMS 14.1 -

15.1 -
SP90-37 Rev 6 REQUIREMENTS OF SASOL OWNER DOCUMENTATION
15.2 -

Table A – Sasol Engineering Specifications containing addenda

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PURPOSE

The purpose of this specification is to create a live document to govern any conflict between
specifications used within Sasol Exploration and Production International (SEPI) and Sasol Petroleum
Temane (SPT) Central Processing Facility (CPF). The objective is to provide a cost effective and safe
means of controlling the quantity of re-occurring Technical Queries (TQ) and Concessions that have
previously been approved on other Sasol Petroleum Temane (SPT) Central Processing Facility (CPF)
projects, and have proved beneficial.

No addenda shall reduce the integrity of the Sasol Petroleum Temane (SPT) Central Processing Facility
(CPF).

As a Technical Query (TQ) or a Concession is not transferrable from project to project, all re-occurring
Technical Queries (TQ) and Concessions raised at Sasol Petroleum Temane that have been proven to
enhance the facility have been included in this specification, notwithstanding any additional Technical
Queries (TQ) or Concessions with similar consequences may be included at the discretion of Sasol
Exploration and Production International (SEPI) and Sasol Petroleum Temane (SPT) Central Processing
Facility (CPF) subject to approval via the internal adjudication process.

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PRECEDENCE

For all forthcoming projects undertaken at Sasol Petroleum Temane (SPT) Central Processing Facility
(CPF) this Addenda shall take precedence over Sasol Petroleum Temane (SPT) Central Processing
Facility (CPF) Specifications and Sasol Engineering Specifications (SP). This document shall be
referenced in all subsequent Engineering Procurement Construction and Management Consultant Scope
of Service documents.

This document shall not take precedence over Mozambique Legislation, Occupational Health and Safety
Act, 1993, South African National Standards (SANS) or International Codes and Standards.

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1. ADDENDUM TO SP00-02 REV 4 FIRE PROTECTION

1.1 FIRE WATER RING PIPING NETWORK (PARA 4.5.3)

Original clause:

“All hydrant and monitor risers shall be at least six inches in production areas or at least one size larger
than the largest outlet. (Refer to STDD-5004.)”

Amended clause:

All hydrant risers shall be at least six inches in production areas or at least one size larger than the
largest outlet (Refer to STDD – 5004 Sheet 1). All monitor risers shall be at least four inches in
production areas. (Refer to STDD – 5004 Sheet 3). Local Pressure Indicators shall be installed on Fire
Hydrants. (Refer to STDD – 5004 Sheet 1).

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2. ADDENDUM TO SP20-08 REV 3 STRUCTURAL DESIGN CRITERIA

2.1 ANCHOR BOLTS (PARA 5.28.1)

Original clause:

“Anchor bolts shall be headed type or threaded rods with compatible nuts. Bolts shall preferably be
fabricated from Commercial Grade round bars that comply with SANS 1431 as described in SANS 2001-
CS1, Section 4.1.5.3. Proprietary type bolts may be used subject to the acceptance by Sasol.
NEGOTIABLE”

Amended clause:

Anchor bolts shall be headed type or threaded rods with compatible nuts. Anchor Bolts shall be
manufactured in accordance with applicable grade of ASTM F1554 Standard Specification for Anchor
Bolts, Steel, 36, 55 and 105-ksi Yield Strength and shall have full material traceability.

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3. ADDENDUM TO STDD – 4008A VESSEL LADDER & PLATFORM
TYPICAL ARRANGEMENT DETAILS

3.1 LADDER RUNG SPACING (ADDITIONAL PARA)

Original clause:

Figure 3.1.1 – Ladder rung

Amended clause:

The vertical rise of ladders shall not exceed 8m between step-off points. The centre line of the top rung
should be level with the platform or landing floor (Refer STDD – 4008A). The rungs should be spaced
uniformly over the length of the ladder to give a rise of approximately 300mm, typical. (Refer STDD –
4008A). To enable uniformly spaced rungs any remaining tolerance shall be taken between the floor and
first rung. (Refer STDD – 4008A Ladder Feet Detail).

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4. ADDENDUM TO SP30-02 REV 4 DESIGN SPECIFICATION FOR
BUILDINGS

4.1 SUBSTATIONS FLOORS (PARA 4.16 F)

Original clause:

“Switch room floors shall be of reinforced concrete, finished smooth and level. Unistruts shall be
incorporated in the switch room floor to facilitate positive fixing of the switchgear to the floor”.

Amended clause:

Switch room floors shall be reinforced concrete, finished smooth and level. Unistrut or an appropriate
gauge of angle iron shall be incorporated in the switch room floor to facilitate positive fixing of the
switchgear to the floor.

4.2 SUBSTATION WALLS (PARA 4.16 C)

Original Clause:

“Substation walls shall be of a type and system best suited for the area and particular application and
shall be optimised in terms of safety, economics and durability, without windows, (preferred materials of
construction shall be clay stock bricks internally and face bricks externally). In areas with a high risk of
explosion the walls shall be of reinforced concrete”.

Amended clause:

Substation walls shall be of a type and system best suited for the area and particular application and
shall be optimised in terms of safety, economics and durability, without windows, (preferred materials of
construction shall be clay stock bricks internally and face bricks externally). The compressive strength of
masonry units shall meet the requirements of SANS 2001-CM1:2012 Edition 1.1 (construction Works
Part CM1: Masonry Walling).

Any building built outside of the 1.5 KPA explosion circle for that particular plant is designated as “not
subject to a high risk of explosion” (refer also to MSPD1301-SPI-S000-08002-TNT-0001)

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5. ADDENDUM TO SP42-02 REV 5 PRESSURE VESSELS CAT 1, 2 & 3

5.1 MATERIALS GENERAL (PARA 5.1.11)

Originally clause:

“For carbon steels, carbon equivalent (CE) based on chemical analysis shall be limited as follows:

CE [%] = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15 ≤ 0,43%”

Amended clause:

The maximum carbon equivalent (CE) shall be as follows:

i) Plate thickness less than or equal to 1 in. [25 mm]: CE maximum = 0.43%;
ii) Plate thickness greater than 1 in. [25 mm]: CE maximum = 0.45%.

Determine the carbon equivalent (CE) as follows:

i) CE = C + Mn/6 + (Cr + Mo + V) / 5 + (Ni + Cu) / 15.

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6. ADDENDUM TO SP50-03 REV 2 METALLIC PIPING DESIGN AND
FABRICATION

6.1 GENERAL (PARA 3.2.12)

Original clause:

“When bypasses are required, as per MFDs, it shall be piped and not integral to valve bodies”.

Amended clause:

When bypasses are required, as per P&ID, it shall be piped and not integral to valve bodies. By-passes
shall be provided around all block valves and isolations to assist the equalising of pressure during start-
up.

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7. ADDENDUM TO SP50-10C REV 2 SUPPLEMENTARY SPECIFICATIONS
FOR CS VALVES IN - 45⁰C SERVICE

7.1 PACKING GLAND (PARA 2.1)

Original clause:

“Valves with a packing gland design (gate, globe, etc.) shall have an extended bonnet with bonnet length
calculated in accordance with the following:
a. Design temperature shall be –45°C;
b. Valves will be insulated, for the specified design temperature, up to and including the body bonnet
flange (or joint) area;
c. Packing shall be located so that valves are operable at the specified design temperature.

Amended clause:

Valves with a packing gland design (gate, globe, etc.) shall have an extended bonnet with bonnet length
calculated in accordance with the following:
a. Design temperature shall be -45°C;
b. Valves will be insulated, for the specified design temperature, up to and including the body bonnet
flange (or joint) area;
c. Packing shall be located so that valves are operable at the specified design temperature.

Valves with a packing gland design (gate, globe, etc.) shall have an extended bonnet only when the
lowest component temperature in service is expected to be -45°C.

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8. ADDENDUM TO SP50-12 PURCHASE SPECIFICATION FOR PIPE
FITTINGS

8.1 SPECIFIC MATERIAL REQUIREMENTS (PARA 4.1.1)

Original clause:

“Fittings shall be seamless, unless indicated otherwise on the PO. When welded fittings are offered as
an alternative, the following additional requirements shall be deemed as minimum:”
a. All welding shall be performed using welding procedures qualified in accordance with ASME
Section IX. Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) shall
be part of the documentation to be submitted in accordance with Paragraph 8.1.3 of this Specification;
b. When welded joints are specified to have a joint efficiency of 1,0 the welded pipe shall be Post
Weld Heat Treated (PWHT), 100% radiographically examined and hydrostatically tested or non-
destructive electric tested as specified in the pipe material specification. This shall be done by the prime
materials manufacturer, not the stockist or agent. Where the manufacturer elects to use pipe that has
only been non-destructive electric tested, only pipe manufacturers that have been specifically approved
by Sasol for this purpose shall be used;
c. Note that the joint efficiency of weld seams produced by the furnace butt weld or electric
resistance weld processes cannot be upgraded by specifying increased non-destructive examination;
d. All welds shall be subjected to a PWHT as follows:
i) Carbon, low alloy and ferritic steels shall be stress relieved, irrespective of wall thickness, in
accordance with a qualified PWHT procedure;
ii) Austenitic stainless steels shall be solution annealed as per Paragraph 4.1.9 of this Specification
and pickled free of scale.
e. All welds shall be subjected to 100% Radiographic Examination (RT) or Ultrasonic Examination
(UT) and 100% Magnetic Particle Examination (MT) or Liquid Penetration Examination (PT);
f. All PWHT fittings shall be subjected to hardness testing except for austenitic stainless steel
fittings.

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Amended clause:

Fittings shall be seamless, unless indicated otherwise on the PO. When welded fittings are offered as an
alternative they shall be manufactured in accordance with the applicable ASTM manufacture process and
contain the prefix “WP” as referenced in B16.9 Factory Made Wrought Butt-welding Fittings para 4.4.1
Standard Fittings. “That the fitting was manufactured in conformance with this standard, including all
dimensional requirements, is certified by a prefix “WP” in the material grade designation marking.

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9. ADDENDUM TO SP50-15A REV 2 PURCHASE SPECIFICATION FOR
MISCELLANEOUS PIPING COMPONENTS – GASKETS

9.1 SPIRAL WOUND (SPW) GASKETS (PARA 4.1)

Originally clause:

“Spiral wound gaskets shall be fitted with a 3 mm thick centering ring, which may be in carbon steel and a
3 mm thick internal retaining ring. The inner ring shall be of the same material as the spiral windings”.

Amended clause:

Unless otherwise specified, gaskets for piping with a pressure class of 150# shall be style flat ring,
Kingersil C4324 material, with a thickness of 1.5 mm.

Unless otherwise specified, gaskets for piping with a pressure class of 300# or higher shall be spiral
wound gaskets with graphite filled, 316 stainless steel windings and PTFE coated, 3mm thick, 316
stainless steel outer centering and inner retaining rings. Gaskets shall be individually packed in card
board and have carton packaging on both sides of gasket.

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10. ADDENDUM TO SP70-01 REV 9 DESIGN SPECIFICATION FOR
CONTROL SYSTEMS

10.1 LEAKAGE RATE (PARA 10.6.3)

Originally clause:

“Tight Shut-off (TSO) requirements shall be justified during HAZOP study.

Where bubble tight is specified, API 598 for resilient seals shall be used for metal and resilient seated
valves. Where TSO is specified the leakage rate shall be minimum ANSI Class V or better. Actuated
valves normally in the closed position, connected to flare or atmosphere, shall be Class VI or better.

Metal seated valves shall be used. Soft seated valves require a concession”.

Amended clause:

Tight Shut-off (TSO) requirements shall be justified during HAZOP study.

Where bubble tight is specified, API 598 for resilient seals shall be used for metal and resilient seated
valves. Where TSO is specified the leakage rate shall be minimum ANSI Class V or better. Actuated
valves normally in the closed position, connected to flare or atmosphere, shall be Class VI or better.

In accordance with ANSI 70-02 Class VI tight shut off valves are manufactured with soft seats, Class IV
are manufactured with metal to metal with a leakage rate of 0.01% of rated valve capacity. For tight shut
off requirements soft seat valves shall be used.

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11. ADDENDUM TO 80-01B REV 1 INSULATION – COLD SERVICE AND
CONDENSATION PREVENTION

11.1 GENERAL DESIGN (PARA 4.1)

Originally clause:

“Cold piping, vessels and equipment operating below 20°C shall be insulated to conserve refrigeration, to
limit heat gain to maintain process temperatures or to prevent surface condensation/ icing”.

Amended clause:

Cold Piping, vessels and equipment operating below 20⁰C shall be insulated to conserve refrigeration, to
limit heat gain to maintain process temperatures or to prevent surface condensation/icing. Compressor
suction lines shall be Electrically Traced to maintain the process temperature while the compressor is off
line.

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12. ADDENDUM TO SP80-02 REV 4 PROTECTIVE COATING

12.1 GENERAL REQUIREMENTS (PARA 4.3)

Original clause:

“Coatings shall not be applied to equipment nameplates, instrument glasses and gauge dials, wall
thickness gauge points, couplings, shafts, valve stems, pressure retaining nuts and bolts, bearings and
other machined surfaces.”

Amended clause:

Coatings shall not be applied to equipment nameplates, instrument glasses and gauge dials, wall
thickness gauge points, couplings, shafts, valve stems, bearings and other machined surfaces.

All Alloy stud bolts shall be zinc coated to 10 micron thick in accordance with ASTM F1136-11 Standard
Specification for Chromium/Zinc Corrosion Protective Coatings for Fasteners or ISO 10683:2014
Fasteners Non Electronically Applied Zinc Flake Coatings.

Flange inner faces, including valve inner face (excluding the race face), must have primer and final
coating as per Sasol Coating Specification. This is for corrosion protection between the coated spiral
wound gasket and the flange.

12.2 STRUCTURAL STEEL NUTS AND BOLTS (PARA 5.3)

High strength fasteners shall be hot dipped galvanised if the tensile strength is below 1000 MPa. It is not
acceptable to supply electro-plated zinc coated bolts.

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12.3 GENERAL COLOUR CHART (PARA 11.1)
DESCRIPTION
Sheeting for building roof.
Sheeting for building walls.
Building Walls
Steel Structures.
Site erected tanks.
Steel Vessels, piping (except for
fire water and Nitrogen)
Steel Vessel platforms,
handrails, toe plate and ladders.
Air Fin Coolers side frames, fan
rings, structural steel, and
Ladders.
Fire Water Piping
Nitrogen Piping
Handrails, toe plates, ladders,
ladder cages, gratings, floor
plate and light standards and
fittings.
Table 12.3.1 – Sasol Petroleum Temane (SPT) General Colour Chart
SEPI Addenda to Sasol Engineering
Specifications
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SASOL SP80-02 REV 4
BUILDINGS
Chromadek Loerie Green
Para 11.4 “the drawings and
specifications as produced by the
architect shall apply
Para 11.4 “the drawings and
specifications as produced by the
architect shall apply
EQUIPMENT AND PIPING
Eau-De-Nil Green H43
Finished Not addressed in
Plascon Eau-De-Nil G22
Black Night and Canary Yellow
Eau-De-Nil Green
Signal Red A11
Light Orange B26
MISCELLANEOUS
Black Night and Canary Yellow.
Document No.:
ROOO1301-SPI-0000-08002-SPC-00001
TEMANE PLANT
ADDENDUM
Chromadek Traffic Green
Chromadek Gemsbok Sand
Dulux Weatherguard or
similar approved, colour C14-
4 Wheat Germ.
Plascon Emerald Green G532
Plascon Emerald Green G532
Plascon Eau-De-Nil H43
Hot Dipped Galvanised to
SANS 121:2011.
Hot Dipped Galvanised to
SANS 121:2011.
Plascon Signal Red G7
Plascon Calypso G127
Hot Dipped Galvanised to
SANS 121:2011.
Date:
Revision: 02 Page 25 of 34
07-05-2015
12.4 HAZARD AND SAFETY APPLICATION (PARA 11.6)

Hazards shall be identified by means of diagonal black stripes on a yellow background.

Green is the basic colour for designating safety and shall be used for identifying and indicating the
location of safety and first aid equipment. First aid boxes shall be indicated as per SABS 0140 colour
code. Diagonal green and white stripes may be used.

Obstruction hazards shall be identified in a chevron pattern by means of diagonal black stripes on a
yellow background. Two coats of silicone acrylic paint (F-2) shall be used for this purpose.

Noise areas shall be identified by means of a safety sign instructing the wearing of ear protectors,
erected at all entrances. For further identification (although not enforced) these areas shall be
demarcated, where practical, by means of a yellow line 150 mm wide around the noise area. Two coats
of polyurethane paint (F-8) shall be used.

Workshop aisles shall be identified by means of yellow lines 150 mm wide along the aisles. Production
areas may also be identified by a 150 mm wide yellow line. Two coats of polyurethane paint (F-8) shall
be used.

Should it be necessary to demarcate “no smoking” areas by means of lines painted on floor surfaces, this
shall be done by means of a yellow line 150 mm wide. Two coats of polyurethane paint (F-8) shall be
used.

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12.5 COLOUR CODE FOR CATCH BASINS AND SEWER MANHOLES (PARA 11.5)

Sewer manholes and catch basins shall be uniformly colour coded and identified as follows:
i) The identification shall be located on the manhole concrete casing;
ii) Polyurethane paint (F-8) shall be applied to a clean, dry surface;
iii) Identification shall be applied with a Golden Yellow (BS 381C Reference number 356)
background with Black Night (BS 381C Reference number 642) lettering. The yellow background shall be
a 150 mm x 400 mm block.

The sewer designation shall be identified by using 100 mm high block stencilled letters as follows:

SEWER DESIGNATION ABBREVIATION

Clean Storm water Sewer CSS

Oily Water Sewer OWS
Potentially Oily Contaminated POC

Table 12.5.1 – Sewer Designations

Example Concrete Apron:

Figure 12.5.1 – Concrete Apron Example

12.6 DETAIL IDENTIFICATION (PARA 11.9)

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The identification of pipeline contents shall be achieved by lettering applied near valves, junctions,
flanges, etc., and at battery limits, culverts, overhead pipe bridges, and in cases of long pipeline runs, at
intervals along the line as follows:
i) Names shall be spelled in full (no chemical symbols or abbreviations);
ii) Arrows shall be used to indicate the direction of flow. The arrows shall be a minimum length of 75
mm for pipe NPS 2 and smaller and 150 mm minimum for pipe larger than NPS 2;
iii) Letters and arrows shall be in white or black, whichever provides the greater contrast with the
background colour;
iv) The size of lettering shall be one half of the diameter of the pipe. The use of letters larger than 75
mm high is not enforced but the height shall be a minimum of 25 mm;
v) All piping NPS 1½ and smaller shall be tagged. The tags shall be 50 mm high x 100 mm long x
0.5 mm to 1.0 mm thick Type 304 stainless steel. A 3 mm diameter hole shall be drilled in each corner for
securing the tag to the pipe. The tags shall be secured with 14 gauge stainless steel wire. The marking
on the tags shall consist of commodity, flow arrow, line number and line class stamped with 10 mm high
letters, highlighted with black enamel paint.

Example of Pipe tag:

Figure 12.6.1 – Pipe Tag Example

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12.7 MARKING OF PROCESS EQUIPMENT (PARA 11.10)

The equipment numbers and an abbreviated, but clear description of the equipment shall be painted with
black letters on a yellow background. Letters shall not be smaller than 50 mm and should preferably be
75 mm high. Polyurethane paint (F-8) shall be used for this purpose.

12.8 IDENTIFICATION OF ELECTRICAL EQUIPMENT AND INSTRUMENTS (PARA 11.11)

All electrical and instrument equipment shall be clearly marked as per Section 11.1 Part 6 of SP80-02. At
least one coat of silicone acrylic paint (F-2) shall be used.

12.9 IDENTIFICATION OF BUILDINGS (PARA 11.12)

All buildings shall be clearly marked with the building number over each entrance. Marking shall be in
white letters at least 75 mm high on a black background. Two coats of silicone acrylic paint (F-2) shall be
used for this purpose.

12.10 EYE WASH FOUNTAINS AND SHOWERS (PARA 11.8)

Eye wash fountains and showers shall be painted Brilliant Green. Two coats of silicone acrylic paint (F-2)
shall be used for this purpose.

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13. ADDENDUM TO SP90-17 REV 3 HEAT TREATMENT

13.1 HEAT TREATMENT DUE TO FORMING (PARA 3.10)

Original clause:

“Formed parts by bending, having a fibre elongation between 5 % and l0% shall be stress relieved after
forming but prior to subsequent operations, unless more stringent requirements are applicable, such as
those in SP-42-2H or other specifications. If the fibre elongation of the component exceeds 10% hot
forming shall be selected for such a component. The fibre elongation shall be calculated in the following
way”:

Where:
fe = fibre elongation.
t = nominal wall thickness before forming.
R = minimum internal radius of curvature

Amended clause:

Formed parts by bending, having a fibre elongation between 5% and 10% shall be stress relieved after
forming but prior to subsequent operations, unless more stringent requirements are applicable, such as
those in SP42-02H or other specifications. If the fibre elongation of the component exceeds 10% hot
forming shall be selected for such a component. The Fibre Elongation shall be calculated in accordance
with Table UG-79-1 of ASME VIII Div 1 as follows:

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Table 13.1.1 – ASME VIII Div 1 Table UG-79-1

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14. ADDENDUM TO SP90-32A REV 6 FLOW DIAGRAMS

14.1 MECHANICAL FLOW DIAGRAMS (MFD) (PARA 7.1.1)

Original clause:

“Preferred equipment symbols are available in electronic digital medium from SASOL”.

Amended clause:

“The standard Sasol Petroleum Temane (SPT) piping and instrumentation diagram symbology shall be
used for all P&ID’s”.

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15. ADDENDUM TO SP90-37 REV 6 REQUIREMENTS OF SASOL OWNER
DOCUMENTATION

15.1 BORDER AND SEED FILES (PARA 5.2.1)

Original clause:

“The Contractor uses Border and Seed files of SASOL when generating new engineering documents”.

Amended clause:

The standard Sasol Petroleum Temane (SPT) piping and instrumentation diagram border sheet shall be
used for all P&ID’s.

15.2 ISOMETRIC DRAWING REQUIREMENTS (PARA 5.3)

Original clause:

“The latest approved Isometric Border must be used and all mandatory fields must be completed”.

Amended clause:

The standard Sasol Petroleum Temane (SPT) isometric border shall be used for all isometrics.

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16. CONTROL OF CONCESSIONS

During the Detailed Design and Construction Phases of projects, there will be circumstances where
concessions or deviations to the original contractual requirements or Sasol Specifications will be
necessary. All deviations and concessions shall be carried out in accordance to Sasol SP-90-39 Change
Management Deviations & Concessions. Sasol Exploration and Production International Control of
Concessions Procedure (ROOO1301-SPI-0000-08002-SPC-0002) will align the roles and responsibilities
of the EPCm Consultant, the AIA and the Integrated Project Management Team with Sasol SP-90-39
Change Management Deviations & Concessions.

The objective of SEPI Control of Concessions procedure is to align the roles and responsibilities of the
subcontractor (where applicable), the EPCm Consultant, the AIA, the IPMT and the designated
signatories, in order to comply with SASOL Quality Management System and Sasol SP-90-39 Change
Management Deviations & Concessions and QMS 010P Concessions Management. Therefore, for
guidance, this procedure should be read in conjunction with Sasol SP-90-39 Change Management
Deviations & Concessions and QMS 010P Concessions Management.

Final approval of all concessions raised during the project can only be granted by SASOL.

A concession shall only be considered closed if approval has been obtained from SASOL and all the
conditions affecting approval have been verified by the EPCm Consultant and the AIA.

The EPCm Consultant shall include all closed out concessions as part of the End of Job Documentation.
Over and above this requirement, a concessions file containing the concessions register and copies of all
concessions shall be complied and handed over to Sasol as part of the End of Job documentation. In the
case of pressure vessels it shall also be included in the Code Data Book.

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