8 7 6 5 4 3 2 1

REVISIONS

1. OUTLINE ZONE REV. DESCRIPTION DATE APPROVED

01 INITIAL RELEASE 06 MAR 2023 ANIL ADAPA
114
02 ECN 2105 : BOBBIN ADDED AND NOTES UPDATED 15 MAY 2023 ANIL ADAPA

FL3 FL1 ISOMETRIC VIEW (FOR REFERENCE ONLY)

D D

3
NOTE-4 2X STAINLESS STEEL
METAL CLIPS (FL1, FL3)
WINDING WINDING
DIRECTION

90
DIRECTION
2
2X MOULDED BOBBIN
OF RYNITE FR530 MATERIAL

1 4X
FL4 FL2
C C

(FL2, FL4) 9 2X 8
2X 4 3

2. BOM

ITEM ERP P/N DESCRIPTION QTY MFG MFG P/N

1 92000015 AMORPHOUS CORE 52X102X45MM AMCC-100 4 HITACHI METALS AMCC0100

2 37000334 ENAMEL COATED AWG-11/SWG-13 WIRE REF - -
OBMW2 MW 36
AVOID CONTACT BETWEEN
CORE AND SHEETMETAL BY 3 37000321 4-AWG/5-SWG FLEXIBLE WIRE REF - -
B B
PLACING 2-LAYERS OF ITEM-7 4 34000287 RING LUG 4AWG M4 UL 2 JEESOON R22-4BA
NOMEX BETWEEN THE SAME 5 28000107 20mm HEAT SHRINK TUBE 50mm TE VERSAFIT-3/4-0-SP
NOTES:- 6 88000030 MARGIN TAPE,30MM WIDE,W/ADH REF 3M TAPE 44
7 65000170 NOMEX 410 5MIL SHEET UL REF - -
1. REFER BOM FOR COMPONENTS. ANY ALTERNATES UNDER 8 42003567 SM AMCC-100 AC/DC INDUCTOR MARK-II 1 - -
UL-E317429 SYSTEM CLASS 200(N) AND SYSTEM
DESIGNATION DV-200B TABLE-IV CAN BE USED FOR THE BUILD. 9 94000489 AMCC100 RYNITE 530 BOBBIN (DOUBLE STACK) 2 ATS PLASTICS E361797
2. PREPARE BOBBIN USING RYNITE FR530 MATERIAL, REFER SHEET-4. JOHN C DOLPH
10 46000140 RESIN_VARNISH MATERIAL SYSTEM CLASS-200(N) REF
CO. CC-1105HTC
3. DIMENSIONS SPECIFIED ARE FOR REFERENCE ONLY.
4. IDENTIFY PART BY ADDING PART NUMBER AND REVISION 11 28000289 FIBER GLASS SLEEVE, GRADE-A REF DELFINGEN NU-SLEEVE AG-155
AS " 94000483 REV-02" . MATERIAL FINISH NAME DATE
QR CODE AND SERIAL NUMBER CAN BE ADDED FOR TRACEABILITY. DRAWN
5. SOLDERING MUST BE LEAD (PB) FREE. CHECKED

A
6. SHEETMETAL BRACKET DRAWING IS SUPPLIED ALONG WITH THIS DRAWING TITLE: A
TO THE MAGNETICS FABRICATOR.
ENG APPR.

7. THE LENGTH PROVIDED IN THE BOM IS APPROXIMATE. INTERPRET GEOMETRIC

MFG APPR. AMCC-100 AC/DC INDUCTOR
-60kW MARK-II-V2-200uH
DEBURR AND BREAK ALL SHARP EDGES
8. ALL MATERIALS USED MUST BE UL COMPLIANT/LISTED.
TOLERANCING PER: ASME Y14.5M Q.A.
PROPRIETARY AND CONFIDENTIAL UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWING
9. BUILD OF MAGNETICS SHOULD COMPLY TO OBJY2 STANDARD. 02 DIMENSIONS ARE IN MM THIRD ANGLE PROJECTION SIZE
MINIMUM INSULATION IS CLASS-N. TOLERANCES:
10. DIP VARNISH USING CC-1105HTC MATERIAL. REFER TO THE TABLE ABOVE.

11. ITEM-3, 4, 5 & 6 ARE EXCLUDED FROM ABOVE INSULATION CLASS. SCALE: NTS SHEET 1 OF 3
8 7 6 5 4 3 2 1