MFL63726502_170630

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DISHWASHER

SERVICE MANUAL
NOTE

BEFORE SERVICING THE UNIT, PLEASE READ THIS MANUAL CAREFULLY


FOR SAFETY AND CORRECT SERVICES.

MODEL : D1463(4,5)**
D1453(4,5)**
D1441(2,3,4,5,6)**
KD-C707(6,4,3)**

Un guide d'utilisation vidéo est disponible sur


www.lg.com/steamdishwasher
You may also find user manual in video version at following link
www.lg.com/steamdishwasher
CONTENTS

1. CAUTION 4

2. SPECIFICATIONS 5

3. PARTS NAME 6

4. FEATURES & TECHNICAL EXPLANATION 7

5. WIRING DIAGRAM 17

6. PROGRAM CHART (SCHEMATIC DIAGRAM) 18

7. HOW TO DISASSEMBLE 19

8. TROUBLE SHOOTING METHODS 30

9. INSTALLATION INSTRUCTION 43

10. EXPLODED VIEW 47

-3-
CAUTION !

DISCONNECT POWER CORD BEFORE SERVICING


RECONNECT ALL GROUNDING DEVICES

IMPORTANT SAFETY NOTICE !

This service information is intended for individuals


possessing adequate backgrounds of electrical,
electronic and mechanical experience.
Any attempt to repair this appliance may result in
personal injury and property damage.
The manufacturer or seller can not be responsible
for the interpretation of this information, nor can it
assume any liability in connection with its use.

-4-
2. SPECIFICATION

ITEM SPECIFICATION

Rated Voltage / Frequency AC 220~240V / 50~60Hz


Installation Freestanding
Place Settings 14
Product Dimension(mm) 600(W) X 600(D) X 850(H)
Product Weight(kg) 60kg
Color White / Luxury Silver / Titanium / STS
Black / ACM / Dark Red / Perl Silver
Tub Material Stainless Steel
Control Electronic
Rated Power(Watt) 1804 1886 1968
Heater Power(Watt) 1742 1821 1900
Programs 7
Rack Nylon Coating
Upper Rack Auto Adjustable
Lower Rack 100% Fold down

Water Consumption(ℓ) 9 (Eco)

Power Consumption(kWh) 0.92 (Eco)

Operating Time(min) 170

Fan Dry System Yes

Delay Start Function Yes

Auto-Off Power Switch Yes

Process Monitor Yes

Wash Level 5

Operating Water Pressure(Bar) 0.5~8

-5-
3. PARTS NAME

1. Control Panel 11. Upper Rack


2. Door Handle 12. Cutlery Basket
3. Front Cover 13.Detergent And Rinse Aid Dispenser
4. Lower Cover 14.Vapor Vent Cover
5. Display Window 15.Upper Spray Arm
6. Power Button 16.Lower Spray Arm
7. Drain Hose 17. Filter ASM
8. Inlet Hose 18. Lower Rack
9. Power Cord 19. Salt Container Cap
10. Adjustable Leg 20. Cutlery Rack
21. Steam Nozzle

※ The appearance and specifications may vary without notice.

-6-
4. FEATURES & TECHNICAL EXPLANATION

4-1 New Technology Introduction


4-1-1. Smart Rack System

More capacity, flexibility, and functionality means more convenience.


LG has engineered the new SmartRack™ system
to provide Smart solution for loading convenience.

4-1-2. Steam Technology

LG’s Truesteam™ technology promises the best results


in washing without pre or after washing dishes by hand

4-1-3. Eco frendly

LG dishwashers are designed in a way that puts


both cleaning performance and energy efficiency first.
An innovative system enabling an efficient transfer of energy,
the Inverter Direct Drive Motor is what makes the LG dishwasher
one of the most energy efficient high performance lines in the industry.

4-1-4. Washing performance

The Inverter Direct Drive Moter is an innovative system enabling


more efficient water pressure control and better cleaning performance.

-7-
4-2 Display Panel

MODEL : D1455**

MODEL : D1454** / D1446**


KD-C703SW(T)

-8-
-9-
MODEL : D1465**
DW-TS610S(T,W) / KD-C707S(T,W)

MODEL : D1464** / D1445** / D1494**


DW-TS605T(W)
KD-C704ST(W) / KD-C706ST(W)

-10-
-11-
① Programme
• Press the cycle that corresponds to your desired wash cycle.
② Rinse
• Repeated pressing of the Rinse button will select Extra Hot, Rinse+, Extra Hot & Rinse+.
• If you select the Extra Hot( ) function, the operating temperature will be up to 80℃.
(Eco, Auto, Steam Care, Steam Dual Spray, Steam Power)
• When you select Rinse+( ) an additional rinse cycle is added.
③ Child Lock ( )
• Used to lock or unlock the control buttons to prevent all the settings from being changed by a child.
• To activate or release the Child Lock function, press the Child Lock button for 3 seconds while the dishwasher is
in operation.
• All controls will be disabled except the Child Lock and Power buttons.
• Turning off the dishwasher will not reset the Child Lock function. You must release the Child Lock before you can
operate the dishwasher.
④ Spray
• With each press, the level of water jet is changed to Soft ( ), Medium( ) and Strong( ) in a sequence.
(Only Steam Care and Steam Dual Spray)
⑤ Half load
• In case of small load, use upper or lower rack only to save energy.
• With each press, select Upper( ) or Lower( ) rack only. (Except Quick & Dry, Steam Power)
• In case you don’t select this button, the machine always works vario washing, which operates upper and lower spray
arm alternately.
⑥ Delay Start
• If you want to delay the start of selected programme, press this button.
• Pressing this button will increase time by 1 hour.
• The delay start time can be adjusted from 1 hour to 19 hours.
⑦ Power
• For operating, press this button first for power on.
• After operating, this button automatically switches off for safety and energy saving.
• In case of irregular surge disturbance to the machine, the power may be automatically turned off for safety.
⑧ Beep On/Off
• The dishwasher must be switched on.
• The beep on/off function can be set by pressing the Spray and Delay Start button simultaneously for a few seconds.
⑨ Steam( )
• The Steam symbol light will stay on when the Steam course has been selected.
⑩ Indicator
• Child Lock. • Refill with rinse aid.
• Refill with special salt. • UV
⑪ Time Left
• Before starting, the display window shows the running time of the selected programme.
• After starting, the display window shows the remaining time.
• If the dishwasher has a trouble, the trouble type is displayed. (OE, FE, IE, EI, HE, LE, tE)
• If these error letters are displayed, please refer to the trouble shooting guide page 32 and follow the guide.
⑫ UV
•If you want to sterilise the dishes, press Half Load and Delay Start button.
•After drying cycle, steriliser will be performed by UV lamp.
•At this time, St code is displayed in display window.
•When you open the door of dishwasher, UV lamp is turned off.
※ Don’t look at the lamp directly with the naked eye.

-12-
4-2 Display Panel

MODEL : D1453** / D1441**


KD-C703NT(W)

MODEL : D1463** / D1443**


KD-C704NT(W)

-13-
-14-
① Programme
• Press the cycle that corresponds to your desired wash cycle.
② Rinse
• Repeated pressing of the Spray and Half Load button will select Extra Hot, Rinse+, Extra Hot & Rinse+.
• If you select the Extra Hot( ) function, the operating temperature will be up to 80℃.
(Eco, Auto, Care, Dual Spray)
• When you select Rinse+( ) an additional rinse cycle is added.
③ Child Lock ( )
• Used to lock or unlock the control buttons to prevent all the settings from being changed by a child.
• To activate or release the Child Lock function, press the Child Lock button for 3 seconds while the dishwasher is
in operation.
• All controls will be disabled except the Child Lock and Power buttons.
• Turning off the dishwasher will not reset the Child Lock function. You must release the Child Lock before you can
operate the dishwasher.
④ Spray
• With each press, the level of water jet is changed to Soft ( ), Medium( ) and Strong( ) in a sequence.
(only Care and Dual Spray)
⑤ Half load
• In case of small load, use upper or lower rack only to save energy.
• With each press, select Upper( ) or Lower( ) rack only. (Except Quick & Dry)
• In case you don’t select this button, the machine always works vario washing, which operates upper and lower spray
arm alternately.
⑥ Delay Start
• If you want to delay the start of selected programme, press this button.
• Pressing this button will increase time by 1 hour.
• The delay start time can be adjusted from 1 hour to 19 hours.
⑦ Power
• For operating, press this button first for power on.
• After operating, this button automatically switches off for safety and energy saving.
• In case of irregular surge disturbance to the machine, the power may be automatically turned off for safety.
⑧ Indicator
• Child Lock. • Refill with rinse aid.
• Refill with special salt. • UV
⑨ Time Left
• Before starting, the display window shows the running time of the selected programme.
• After starting, the display window shows the remaining time.
• If the dishwasher has a trouble, the trouble type is displayed. (OE, FE, IE, EI, HE, LE, tE)
• If these error letters are displayed, please refer to the trouble shooting guide page 30 and follow the guide.
⑩ Beep On/Off
• The dishwasher must be switched on.
• The beep on/off function can be set by pressing the Spray and Delay Start button simultaneously for a few seconds.
⑪ UV
•If you want to sterilise the dishes, press Half Load and Delay Start button.
•After drying cycle, steriliser will be performed by UV lamp.
•At this time, St code is displayed in display window.
•When you open the door of dishwasher, UV lamp is turned off.
※ Don’t look at the lamp directly with the naked eye.

-15-
4-3 TEST MODE
The number of
Button Top Display Checking point (Load / Display) Door 상태
pushing button
Half + Delay + 1 time On:2H/ OU:00 All LEDs are lighting -
Power
PGM 1 time On:2H/ OU:00 All LEDs are lighting -
Rinse 1 time On:2H/ OU:00 All LEDs are lighting -
Child Lock 1 time On:2H/ OU:00 All LEDs are lighting -
Spray 1 time On:2H/ OU:00 All LEDs are lighting -
Half Load 1 time On:2H/ OU:00 All LEDs are lighting -
1 time AG temp. (D1455,54) AG Thermistor, AG Heater for 1.2 sec Closed
-:-- (D1453) noting
2 time Pump RPM Drain Pump(3000~3600rpm) -
3 time Frequency Inlet valve Closed
4 time n04 Dispenser Closed
5 time Sump temp. Sump Thermistor / Sump heater Closed
1) Washing motor(1700rpm) for 10s
2) Sump heater on after Washing motor operating for 3s.
3) Keep doing vario initialization during this operation.

6 time n06 Fan Motor Closed


7 time Sensing value Turbidity sensor Closed

Delay Start
8 time rpm Washing motor Closed
9 time AG water level (D1455,54) Displaying H170↑ / L170↑ by turns Closed
-:--
(D1453) nothing
10 time n10 Regeneration Valve Closed
11 time n11 (D1455,54) DC Valve for AG Closed
-:-- (D1453) non-Steam 모델 표시 없음

12 time Cr Æ L0 Æ LQC Auto mode Closed


LT Æ UP Æ (Washing pump + Heater 20s + vario auto variation)
T0 Æ ALL
(반복)
13 time n13 (UV model only) UV Lamp On Closed
14 time - Auto Off Closed

-16-
5. WIRING DIAGRAM

-17-
Program Chart

Washing Rinse Dry End


Steam Inlet Pre-wash Main-wash Rinse1 Rinse2 Heating rinse Dry Extra
Hot
Spray Inlet/Drain Inlet/Drain Inlet/Drain Inlet/Drain Inlet/Drain Inlet/Drain Inlet/Drain Displayed Extra Rinse
Program Category &
Level Time Hot Plus
O ff

Rinse

D ry
D ry
D ry
Buzzer

D rain
D rain
C ool D ry

Rinse
Rinse
Rinse
Rinse

Steam
Plus
Regen.

Inlet
Inlet
Inlet
Inlet
Inlet
Inlet
H eating

S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top
S top

D rain
D rain
D rain
W ashing
D rain
D rain
D rain
W ashing
W ashing
W ashing
D rain
D rain
D rain
D rain
D rain
D rain
D rain
D rain
D rain
D rain
D rain
D rain

W ashing
W ashing
W ashing
W ashing
W ashing
W ashing
Quick Minute 4 22 8 17 1
Strong
& Frequency / Temp. 300 45 290 65 245 75 245 80 0:59
(Default)
Dry Second 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20
Minute 10 5 10 2
Strong
Frequency / Temp. 275 50 245 60 245 60 0:29
(Default)
Second 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20
Quick
Minute 10 5 10 2
Half Load Frequency / Temp. 275 50 245 60 245 60 0:29
Second 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20
Minute 9 49 35 21 15 2 5 7 18
Strong Frequency / Temp. 275 43 245 245 59 2:55 3:01 3:04 3:14
Second 20 2 20 43 90 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 15 2 15 2 20 20 20
Minute 9 34 10 9 15 2 5 7 18
Strong
Frequency / Temp. 275 43 245 245 60 1:59 2:09 2:12 2:22
Half Load
Second 20 2 20 43 90 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 15 2 15 2 20 20 20
Eco
Minute 9 49 35 21 15 2 5 7 18
Soft Frequency / Temp. 275 38 240 240 63 2:55 3:09 3:12 3:22
Second 20 2 20 43 90 9 2 15 30 20 43 2 15 30 20 43 2 15 2 15 2 20 20 20
Minute 9 34 10 9 15 2 5 7 18
Soft
Frequency / Temp. 275 38 265 265 65 1:59 2:09 2:12 2:22

-18-
Half Load
Second 20 2 20 43 90 2 15 30 20 43 2 15 30 20 43 2 15 2 15 2 20 20 20
Minute 15 48 15 25 2 5 7 18
Auto I Frequency / Temp. 260 250 50 255 255 65 2:09 2:17 2:22 2:30
Second 20 2 20 43 90 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 15 2 15 2 20 20 20
Minute 15 36 10 25 2 5 7 18
Auto I
Frequency / Temp. 260 250 50 255 255 65 1:52 2:00 2:05 2:13
Half Load
Second 20 2 20 43 90 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 16 1 10 3 10 2 20 20 20 43 2 15 2 15 2 20 20 20
Auto
Minute 15 30 15 25 2 5 7 18
Auto III Frequency / Temp. 260 50 95 255 65 1:46 1:53 1:59 2:06
Second 20 2 20 43 90 2 12 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 15 30 15 25 2 5 7 18
Auto III
Frequency / Temp. 260 50 95 255 65 1:46 1:53 1:59 2:06
Half Load
Second 20 2 20 43 90 2 12 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 5 3 6 20 10 15 2 5 7 18
Strong Frequency / Temp. 275 260 AG 50 245 60 245 70 1:40 1:45 1:53 1:58
Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 5 3 6 15 10 15 2 5 7 18
Strong
Frequency / Temp. 275 260 AG 50 245 60 245 70 1:35 1:40 1:48 1:53
Half Load
Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 5 3 6 20 10 15 2 5 7 18
Medium
Frequency / Temp. 275 260 AG 50 245 60 245 70 1:40 1:45 1:53 1:58
(Default)
Steam Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Care Minute 5 3 6 15 10 15 2 5 7 18
Medium
Frequency / Temp. 275 260 AG 50 245 60 245 70 1:35 1:40 1:48 1:53
Half Load
Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 5 3 6 20 10 15 2 5 7 18
Soft Frequency / Temp. 275 260 AG 50 245 60 245 70 1:40 1:45 1:53 1:58
Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 5 3 6 15 10 15 2 5 7 18
Soft
Frequency / Temp. 275 260 AG 50 245 60 245 70 1:35 1:40 1:48 1:53
Half Load
Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Steam Minute 15 3 6 35 10 10 15 2 5 7 18
Medium
Dual Frequency / Temp. 275 45 260 AG 60 245 60 245 60 245 70 2:17 2:22 2:23 2:28
(Default)
Spray Second 20 2 30 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
Minute 15 10 3 6 54 26 6 10 5 7 8
Steam Strong
Frequency / Temp. 300 45 290 73 AG 73 245 60 245 70 245 70 2:40 2:46 2:47 2:52
Power (Default)
Second 20 2 20 20 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 43 2 15 2 15 2 20 20 20
6. PROGRAM CHART(SCHEMATIC DIAGRAM)
7. HOW TO DISASSEMBLE
BEFORE DISASSEMBLING THE DISHWASHER ;
1) Remove the plug from electric outlet to avoid electric shock.
2) Close the Water Tap(faucet).
3) Remove all dishes and items in the dishwasher.
4) Remove the Lower Rack and the Upper Rack.
5) In case of the water softener assembly model, open the water softener cap to flow out the
water to sump and drain to avoid the floor wet.
6) If necessary, remove the inlet hose and drain hose to avoid the hose damages.
7) Prepare some towels to avoid floor wet by the water left in the dishwasher.

7-1. FULL DISASSEMBLE


1. Top Table
1) Remove the rear 2 screws.
2) Pull and lift the top table.

2. Lower Cover

3. Side Cabinet-R/L and Tub Felt


1) Cabinet-R
① Remove front 4 screws.
② Remove rear 3 screws.

2) Cabinet-L
① Remove front 4 screws.
② Remove rear 3 screws.

3) Tub Felt
① Pull the tub felt

-19-
4. Door Assembly
1) Front Cover
① Remove 2 screws under a front cover.
② Open the door.
③ Remove 6 screws(stainless).
④ Close the door slowly
and remove front cover downwards.

2) Control Panel Assembly


① Open the door.
② Remove 8 screws(stainless).
③ Remove wire connections.
Be sure the wiring should not be changed
in reassembling.

④ Remove 7 screws for controller.

-20-
3) Fan
① Open the door.
② Remove the wire connections.
③ Remove 2 screws.
④ Turn the inner cover counterclockwise.
⑤ Remove the air duct.
Be careful the rubber packing should not
be lost.

4) Detergent Dispenser
① Close the door.
② Remove the wire connections.
③ Remove 6 screws.
④ Push the detergent slowly.

5) Door Spring (R/L)


① Push the spring upwards and take it off
from the hinge bracket.
Be careful not to be injured by the
sharp edge of Tub.
② Take off the hinge link from the hinge.

6) Door Liner
① Open the door.
② Remove the wire connection.
③ Pull the door liner upwards.

-21-
5. Tub Assembly
1) Rack
① Remove the top rack
and the upper / lower rack.

2) Nozzle and Water Guide


① Pull up the nozzle.
② Remove the water guide
from the tub bracket. (Top & Rear)

3) Lower Frame Assembly


① Remove 1 earth screw.
② Remove 2 screws.
③ Pull up the lower frame assembly.

-22-
4) Sump Assembly
① Remove the wire connections.
② Remove 2 hoses assembly.
③ Rotate 2 holders between sump and tub.
④ Lift up sump assembly
⑤ Remove the wire connections
in the back of the sump assembly.

5) Air guide Nut and Water softener Cap & Nut


① Turn the air guide nut counterclockwise.
(Special tool might be needed.)
Be careful the rubber packing of air guide
assembly should not be lost.
② Turn the water softener cap & nut
counterclockwise.

6) Tub Sub Assembly


① Remove side 4 screws.
② Remove 3 earth screws of right side.
③ Remove rear 4 screws.
④ Remove front 2 screws between
base spacer and tub hinge.
⑤ Disconnect 1 hose assembly of right side.
(Steam nozzle hose)
⑥ Lift tub assembly upward.
(Be sure water softener is not blocked.)
Be careful not to be injured or scratch
floor by the sharp edge of tub.

-23-
6. Tub Sub Assembly
1) Top Frame
① Remove front 2 screws.
② Remove side 2 screws.
③ Lift up top frame.

2) Balance Weight
① Remove 2 screws.
② Lift up balance weight.

3) Overflow Guide (R/L)


① Remove 1 screw of right side.
② Remove 1 screw of left side.
③ Pull up the overflow guide.

4) Steam Nozzle
① Remove side 4 screws.
② Push the steam nozzle.

-24-
7. Air Guide Assembly
① Lift it upward to disconnect from
water softener.
② Disconnect the wiring connection.
③ Remove 3 hoses assembly.
Be careful the o-ring should not be lost.

Be careful not to wet the floor by the


water left in the hose.

8. Base Assembly
① Remove the wire connections.
② Disconnect hoses assembly.
1) Water Softener
① Lift it upward.
Be careful not to wet the floor by the
water left in the water softner.
② You can disassemble the solenoid valve
by unscrew the 2 screws.
Be sure not to lost the spring and bobbin.
2) Steam Generator
: Remove 2 screws of right side and lift it up.
3) Drain Pump Assembly
: Lift up drain pump assembly.
4) Inlet Hose Assembly
① Remove 1 screw.
② Pull up Inlet hose assembly.
5) Float Switch
: Pull out the float switch with pressing
downward softly.
6) Base Spacer
① Remove side 4 screws.
② Remove 2 screws under a base.
③ Lift the front side of dishwasher.
7) Power cord assembly & Noise Filter
① Turn the power cord 90˚ and take it off.
② Remove 1 screw.
-25-
8) Aqua Stop
① Press the holder hook.
② Pull the hose assembly.

9) Drain Hose
① Press the rear side hook.
② Pull the holder forward.
③ Pull the holder upward.

9. Sump Assembly
1) Heater
① Remove the wire connections.
② Pull the heater out of the sump after
releasing the nut.

2) Pressure Switch & Soil Sensor


① Remove the wire connections.
② Disconnect 1 hose assembly.
③ Remove 1 screw.
④ Pull up Pressure Switch and Soil Sensor.

3) Impeller & Washing Motor


① Remove 4 screws & 1 hose assembly.
② Lift up pump assembly.
③ Remove 6 screws.
④ Remove 1 screw under a motor.
⑤ Lift up 2 pump cases.
⑥ Remove 1 screw.
⑦ Lift up impeller.
⑧ Remove 1 screw under a motor.
⑨ Lift up pump cover.

-26-
4) Vario Valve
① Remove 6 screws on the nozzle holders.
② Lift up nozzle holders.
③ Lift up Vario Valve.

5) Vario Motor & Vaio Cam


① Remove 2 screws for Vario Motor.
② Pull the Vario Motor/Cam and Micro switch.

-27-
7-2. DISASSEMBLE SUMP ASSEMBLY

1. Lower Cover

2. Front Cover
① Remove 2 screws under a front cover.
(Special tool might be needed.)

② Open the door.


③ Remove 6 screws(stainless).
④ Close the door slowly
and remove front cover downwards.

-28-
3. Lower Frame Assembly
① Remove 1 earth screw.
② Remove 2 screws.
③ Pull up the lower frame assembly.

4. Sump Assembly
① Remove the wire connections.
② Remove 2 hoses assembly.
③ Rotate 2 holders between sump and tub.
④ Lift up sump assembly
⑤ Remove the wire connections
in the back of the sump assembly.

※ Now, you can remove the sump assembly


from the tub perfectly.
You can repair the parts in the sump assembly
like heater, washing motor etc.
You may refer to 7-1-9.

-29-
8.TROUBLE SHOOTING METHODS
Inlet Error
Condition.
Not reached to the normal water level in spite of 10
Is displayed? min. water supply.
Yes

Does the water supplied?


The water is supplied.
How to check the water supply The water is not supplied.
Frequency is not increased
① press 3 buttons at the same time.
(Half load, Delay start and Power)
② press ‘Delay start’ button 3 times

Is the water tap opened? No Open the water tap.


Is the connector connected to
main PCB assembly disconnected Yes Reconnect or Yes
or disassembled? (NA8 : Flow meter) repair the connector.

Is the inlet hose kinked? No Repair the inlet hose.

Yes

Is the water pressure Yes Install the pressure pump.


very low? (below 0.5kgf/㎠)
No
No
Is the filter of inlet valve a) Close the water tap.
Is the voltage between connectors Yes
No clogged by impure water? b) Unscrew the inlet hose.
out of range? (NA8 pin1 ~ pin2) Replace the main
(Inlet valve side)
- After remove terminal position PCB assembly
c) Clean the filter of inlet valve.
assurance (TPA) of connector,
check the voltage when water is
injected.
(The voltage is 2.5V AC (±15%)
No

Is the connector connected


Yes Reconnect or
to main PCB assembly
disconnected or repair the connector.
disassembled? (NA4 : Aqua stop)

Is the resistance vales between


connectors out of range?
(range is over 5MΩ)
(White 8P, Pin1~Pin2)

No

Yes
- 30
5-
Is the Inlet sensor operate properly? Does the PCB assembly working No Replace the PCB
No Replace the inlet
(red+black range is 8~10kΩ) properly? assembly
sensor.
When Door is closed,
check the voltage between NA4 3pin
and BL4 1pin
-. Aqua stop working : 230VAC
-. Aqua stop stop : 0~1V

(white+black range is 15~30MΩ)

Yes

Replace the inlet valve

-31-
Drain Error
Condition.
Not fully drained out in spite of 5 min. drain operation.
Is displayed?

Yes

Does the drain motor operate?


How to check the water supply
Motor rpm is not increased. ① press 3 buttons at the same time. Motor rpm is increased.
(Half load, Delay start and Power)
② press ‘Delay start’ button 2 times

Is the connector connected to


Yes Reconnect or Is the filter clogged? Yes Clean the filter
main PCB assembly disconnected
or disassembled? (YL3 : Pump signal) repair the connector.
No

Is the outer drain hose Yes Remove the cause of kink


kinked or blocked or frozen? or block.
No
No
Is the inner drain hose Yes Remove the cause of kink
Is the voltage between connectors and drain case or block.
No Replace the main
out of range?(YL3 pin1~pin2~pin3) kinked or blocked or frozen?
- After remove terminal position PCB assembly.
assurance (TPA) of connector,
check the voltage when water is
drained.(The voltage is over 5V AC)

Yes

Is the resistance values between No


connectors out of range? Replace the drain
(range is 4~5Ω) motor
(Yellow 3P, pin1~pin2~pin3)

Yes

Is the connector connected to


Yes Reconnect or
drain motor disconnected
or disassembled? repair the connector.

-32-
Leakage Error
Condition.
The water level in Tub goes down during operation
Is displayed?
or standby mode.
Yes

Is the water flooded


in the base?
Water is not flooded Water is flooded
in the base. in the base.
How to check.
Disassembly the lower cover.

Is the float assembled properly? Tilt the machine and drain


Yes Replace or Yes Remove the cause of leakage.
water in the base.
repair the float. And find the cause of
leakage.

-33-
Excess Error
Condition.
Excessive water is supplied than normal water
Is displayed?
level.(Automatically drain Pump operated.)
Yes

Is the water supplied when Yes


No
the machine is shut down? (Close the water tap.)

Does the PCB assembly working No Replace the PCB


properly? Does the inlet valve
assembly Yes Replace the inlet valve
working properly?
When Door is closed, (damaged or operating
check the voltage between NA4 3pin abnormally)
and BL4 1pin
-. Aqua stop working : 230VAC
-. Aqua stop stop : 0~1V

Yes

Replace the inlet valve

-34-
Thermal Error
Condition.
The resistance of thermistor not normally out put.
Is displayed?

Yes

Is the connector
Yes Reconnect or
Is the connector Reconnect or
No
connected to main PCB repair the connected to heater repair the
assembly disconnected or connector. assembly disconnected or connector.
disassembled? (RD6 : Thermistor) disassembled?

No

Is the resistor between Yes Replace the


connectors out of range? main PCB
(RD6 pin2 ~ pin3) assembly.
- After remove the Yes
connector from the PCB,
check the resistor.
Is the thermistor operated
(range is 12~13kΩ) No Replace the
properly?
(range is 12~13kΩ) thermistor.

No

-35-
Heater Error
Condition.
The water is not heated or the temperature
Is displayed?
in the inner tub is overheated to over 95℃
Yes

Is the heater resistance


Yes Measured properly? No
(range is 28~33Ω)

Is the connector connected


to main PCB assembly Yes Reconnect or Replace the heater
disconnected or repair the
disassembled? connector.
(X1 : stand-by relay,
X2 : Sump Heater relay,
RD6 : Thermistor )

No

When door is closed, check Reconnect or


No
the resistor between repair the
X1 4pin and X2 4pin. trans cable.

Yes

- 36 -
Does the PCB assembly No Replace the PCB
working properly? assembly
When door is closed, check
the resistor between X1 4pin
and X2 4pin.
-. Heater working
: 230VAC ± 15%
-. Heater stop : 0~1V

Yes

Is the pressure S/W


Yes Replace the pressure S/W.
operating properly?

-37-
Locked motor Error
Condition.
The revolution of washing motor is not increased.
Is displayed?

Yes

Check the connectors below.


Is the connector No Reconnect or Is the resistance values No Check or
disconnected or repair the in the range of 15 to 20Ω? replace the
disassembled? connector. ※ 1-2, 2-3, 3-1 pin motor.
( After pull out the RD3
connector, check the
terminal of the connector
in wire. (Red 3P, male)

Main PCB assembly :


RD3(Motor signal)

Yes

Replace the
Is the voltage between Yes main PCB
connectors out of range?
assembly.
(WH4 pin1 ~ WH4 pin4)
- After remove terminal
position assurance (TPA)
Main PCB assembly : of connector, check the
WH4(Hall signal) voltage, when just power
Yes on. (The voltage is 8~15V)

Is the resistance values


short? (0~50Ω) Yes Replace the
(After pull out the RD3 main PCB
connector, check the assembly.
housing connector
(Pin1-Pin2, Pin-2-Pin3,
Pin3-Pin1) individually.)

NO

Is the motor blocked? Remove the


Yes
cause of
block or
replace the
NO motor.
No

replace the
motor.

-38-
Nozzle(Vario) Error
Condition.
The position of vario cam is not properly.
Is displayed?

Yes

Check the connectors below.


Is the connector No Reconnect or Does the vario S/W Yes Reassemble
repair the
disconnected or disassembled? assembled properly? vario S/W.
connector.
(BL4 : vario motor,
NA8 : Vario S/W sensing)

No

Is the vario motor operated No


Replace the
properly?
vario motor.
(range is 12~15Ω)

Yes

Does the PCB assembly working


properly? Replace the
No main PCB
When Door is closed,
assembly.
check the voltage between
BL4 pin1 and BL4 pin4.
-. Vario motor stop working
: 230VAC
-. Vario motor stop stop : 0~1V

Yes

-39-
No Power
Is the connector Reconnect
No
connected to Main PCB or repair the
Assembly disconnected or connector.
Check the disassembled?
Is the supplied voltage
No fuse or reset
230V AC?(+10%, -15%)
the circuit
breaker.

Yes

Is LED on while the power Replace the


No
Yes is on? main PCB
Alternate assembly.
Is the current rating of
multi-outlet power strip No with
enough? explanation.
(Avoid connecting several
electric devices )

Yes
Yes

Is nine pin wire of display Replace the Is the connector Reconnect


Yes No
PCB Assembly broken? display PCB connected to PCB/Noise or repair the
assembly. filter disconnected or connector.
disassembled?

No

-40-
Washing result is not satisfactory.

After washing, is there Yes Does the salt refill lamp blink?
any white deposits (Refill salt.)
on the dishes or inner tub?
No

After washing, is there Yes Reduce the amount of Rinse


any streaks on the dishes aid.
or inner tub?
No

After washing, is there Yes a) Wash filter assembly.


small particles(food) on the b) Check the rotation of spray
dishes of inner tub? arms.
(lower, upper, top nozzle)
No

Is the washing result of Yes a) Does the upper nozzle fit properly
cups & glasses not to the water guide?
satisfactory?(Upper basket) → Reassemble or replace
No the upper nozzle or water guide
b) Does the water guide fit properly
to the sump?
→ Reassemble or replace
the water guide.

Is the washing result of Yes a) Does the top nozzle fit properly
utensils not satisfactory? to the water guide?
(Top basket) → Reassemble or replace
the top nozzle or water guide
b) Does the water guide fit properly
to the sump?
→ Reassemble or replace
the water guide.

-41-
Drying result is not satisfactory.

After washing, is there Yes Reduce the amount of Rinse


any streaks on the dishes aid.
or inner tub?
No

After washing, is there Yes Increase the amount of Rinse


water drops on the dishes aid.
or inner tub?
No

Is the drying result of Yes a) Does the upper nozzle fit properly
cups & glasses not to the water guide?
satisfactory?(Upper basket) → Reassemble or replace
No the upper nozzle or water guide
b) Does the water guide fit properly
to the sump?
→ Reassemble or replace
the water guide.

Is the drying result of Yes a) Does the top nozzle fit properly
utensils not satisfactory? to the water guide?
(Top basket) → Reassemble or replace
the top nozzle or water guide
b) Does the water guide fit properly
to the sump?
→ Reassemble or replace
the water guide.

-42-
9. INSTALLATION INSTRUCTION
Step1: Prepare Cupboard opening

1. This dishwasher is designed to fit to the size shown as below.


2. Select a location as close to sink as possible for easy connections to water and drain lines.
3. The dishwasher should not be installed more than 3 meters from sink for proper drainage.
4. If dishwasher is to be installed in corner, minimum 5 cm of space is required between the washer and an
adjacent cabinet or a wall.

If bare chipboard is adjacent to or above


the dishwasher, it should be sealed with
a waterproofing paint or sealant to prevent
swelling due to steam.

Cut out for hoses and electrical


cables on either side.
( approx.. 100 X 75 )

Cupboard Opening Dimension


( mm )

Ensure the floor under the dishwasher is at the same level as the rest of the room to allow for any
service requirements.

-43-
Step 2 : PREPARE ELECTRICAL WIRING

CAUTION
For personal safety, remove house fuse or open circuit breaker before installation.
Do not use an extension cord or adapter plug with this appliance.
Electrical and grounding connections must comply with the national electrical code/provincial and
municipal code and/or other local codes.

1. This appliance must be supplied with correct rating voltage and hertz as shown on instruction manual,
and connected to an individual, properly grounded branch circuit, protected by minimum 15 amp circuit
breaker or time delay fuse.
Wiring must be 2 wires with ground.
2. The power point must be in a accessible location adjacent to and not behind the dishwasher and within
1.2 meters of the dishwasher side. A correctly rated, wired and earthed extension cord may be used if
necessary.
(See Fig. A)
3. The power point must be correctly earthed, if in doubt, have it checked by a qualified Electrician.
No other appliance shall be connected to the same plug outlet by a double adapter or similar plug.

Step 3 : PREPARE DISHWASHER FOR INSTALLATION


1. Lay the dishwasher on its back. Free Standing Built-in
2. Adjust the legs to the needed height
of cabinet as shown at below.

Step 4 : INSTALL THE DISHWASHER IN CUPBOARD


1. Before sliding the dishwasher into the cupboard opening,
all necessary final height adjustment and
balancing adjustment should be done using the spanner.
2. Slide the dishwasher into the cabinet opening carefully.
Make sure that the drain hose inside the cabinet should
not be kinked or exceeded.

CAUTION
If the height of cupboard is below 850mm,
you should remove the top table by
unscrewing the 2 screws. (Two of front
and two of rear)

-44-
Step 5 : DRAIN LINE CONNECTION
1. If the end drain hose does not fit to the drain line, use a piece of rubber connector (not supplied)
that must be resistant to heat and detergent and may be obtained from a plumbing shop.
2. There are 2 typical connections as shown in Figure A, B

¥ The recommended methods of drain hose connection must be adhered to within the areas of Water Board
Authority. Several other options are commonly used outside this area and local council or plumbers should
be able to advise of these.
¥ The S trap spigot must be drilled out cleanly and free of obstruction to its maximum internal diameter, if
used for drainage.
¥ To prevent syphoning, one of the following instruction methods must be followed :
When the drainage hose is connected to a sink S trap or waste disposal unit, the hose must be looped up
to the under side of the bench top and secured.

Fig. A

When the drain hose is connected to a separate stand pipe, it is essential that an air tight connection is
made. Refer to Fig. B

Fig. B . Drainage connection-stand pipe

-45-
Drain Hose Extension
Drain Hose extension kits are available from through your local service centre.
Extend drain Hose as shown below.

200 mm Max.
Sink

Copper pipe 770 mm Min. / 1000 mm Max.


20mm flared
300 mm Min.

at drain nose
and other end
if required.

Use the couplings for connections when you


extend drain hose.
Drain hose extension or 16-20mm inside rubber
hose able to withstand 90ßC hot water

Step 6 : WATER SUPPLY CONNECTION


1. Connect the water supply hose to the valve behind dishwasher
Water tap
and the water tap as shown in figure.
This dishwasher may be fed with either hot or cold water. If the
water can not be maintained below 65°C, the dishwasher must
be connected to cold water.
2. When connecting, the sealing tape or sealing compound should
be used to avoid water leaks. Water supply
hose
Make sure that the line is not kinked or sharply bent.

Step 7 : FINAL CHECK AND ASSEMBLING


1. Securely hand tighten supply hose to water supply.
Plug power cord into an earthed power point and switch on.
2. Operate the dishwasher through one cycle (Quick cycle is recommended) to check for water leak
and operating conditions.

-46-
D1494 / D1465 / D1464 / D1455 / D1454 / D1444**
10. EXPLODED VIEW KD-C707 / KD-C706**

A001

A020

A010

F001
A040
A050
ACCESSORIES
Noise Strip Hardness Strip

E200 E006 G009

-47-
D1463 / D1453 / D1443 / D1442 / D1441 / D1445 / D1446**
KD-C704 / KD-C703**

A001

A020

A010

F001
A040
A050 ACCESSORIES
Hardness Strip

E006 G009

-48-
D1455 / D1454**

< Cutlery Rack Rail >


F117
F111
F110
F113
F112

F060
F050
F210

F040
F117
F111

F113
F022 F118

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192

F004 F132

F005

F191 F300
F137 F230

F139

F138

F148

F013
F149 F011

- 4 9 -
D1453**

< Cutlery Rack Rail >


F117
F111
F110
F113
F112

F060
F050
F210

F040
F117
F111

F113
F022 F118

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192

F004 F132

F005

F191
F137

F139

F138

F148

F013
F149 F011

- 5 0 -
D1494 / D1465 / D1464 / KD-C707 / KD-C706**

< Cutlery Rack Rail >


F117
F111
F110
F113
F112

F060
F050
F210

F040
F117
F111

F113
F022 F118

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192
F220 F230 K255
F004 F132

F005

F191 F300
F137 F230

F139

F138

F148

F013
F149 F011

- 5 1 -
D1463**

< Cutlery Rack Rail >


F117
F111
F110
F113
F112

F060
F050
F210

F040
F117
F111

F113
F022 F118

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192
F220 F230 K255
F004 F132

F005

F191
F137

F139

F138

F148

F013
F149 F011

- 5 2 -
D1445** / KD-C704S*

F060
F050

F040

F022

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192
F220 F230 K255
F004 F132

F005

F191 F300
F137 F230

F139

F138

F148

F013
F149 F011

- 5 3 -
D1444 / D1446**

F060
F050

F040

F022

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192

F004 F132

F005

F191 F300
F137 F230

F139

F138

F148

F013
F149 F011

- 5 4 -
D1443** / KD-C704N*

F060
F050

F040

F022

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192
F220 F230 K255
F004 F132

F005

F191
F137

F139

F138

F148

F013
F149 F011

- 5 5 -
D1442 / D1441** / KD-C703**

F060
F050

F040

F022

E001
F008
A002
F117
F105

F112
F171
F117
F215

F118

E010
F192

F004 F132

F005

F191
F137

F139

F138

F148

F013
F149 F011

- 5 6 -
K200 K212 K006 K262 K254

K260

K252

K251

K280

K010 K126 K110 K121 K101 K122 K001

F148

F174

F140

K124
F142

F140
K127 K128
F141

-57-
D1465 / D1464 / D1455 / D1454 / D1444 / D1445 / D1446**
D1494 / KD-C707 / KD-C706**

M051
M050

M053

M054

M055
M052
A130

F035
A131
F034 F037
A161
F032
A160
M230
F031
M260 A276
F036
M180

M190

M090

M200
M500
M195 M023

M020
M212
M270

A120 M211
M213 M210

M216
M214

-58-
D1463 / D1453 / D1443 / D1442 / D1441**
KD-C704 / KD-C703**

M051
M050

M053

M054

M055
M052
A130

F035
A131
F034 F037
A161
F032
A160
M230
F031
M260 A276
F036

M190

M090

M200

M195
M020

M270

A120

-59-
M072 M070

M074 M125

M120

M071

M025
M099

M126

M081

M087
M089

M075
M031
M091
M028

M060 M026

M027
M061
M006
M030
M130

M088
M131

M133

M132

M134

-60-
D1465 / D1464 / D1463 / D1455 / D1454 / D1453**
D1494 / KD-C707 / KD-C706**

A170

A171

A172

A152

A080

A156

A157
A102

A155
A103
A101
A145 A070
A110
A060
A150

A142

A102
A146

A140
A103
A101

A147

-61-
D1444 / D1443 / D1442 / D1441 / D1445 / D1446**
KD-C704 / KD-C703**

A090

A080

A156

A157
A102

A155
A103
A101
A145

A070
A110
A150 A060

A142

A102
A146

A140
A103
A101

A147

-62-
P/No. : MFL63726502

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