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Knowledge Unit A 7
Managing Health & Safety
The Assessment and evaluation of risk
Edited & Unitised by Mike Watson CMIOSH Dip RSA MIIRSM FlnstLM
Chairman Specialist Vocational Training Ltd
1
Element A 7 :
Assessment and
evaluation of risk
Unit A:
Managing Health & Safety 2 December 2016
Element A7: The assessment and evaluation of risk
Learning Outcomes
Upon completion of this element, you should be able to:
Explain how to use internal and external information sources in identifying hazards and the assessing
of risk
Outline the use of a range of hazard identification techniques
Explain how to assess and evaluate risk and to implement a risk assessment programme
Explain the analysis, assessment and improvement of system failures and system reliability with the
use of calculations
Statutory instruments
Management of Health and Safety at Work Regulations 1999 (as amended)
Link:
Management of Health and Safety at Work Regulations (Northern Ireland) 2000 (as amended)
INTRODUCTION
A key element to the management of health and safety is the identification of associated hazards
(things that may cause harm) and the likelihood that potential harm will be realised. The risk
assessment process allows organisations to look at their risk and control it to a level that would be
deemed acceptable.
Next, we will look at risk management and the risk assessment process.
DEFINITIONS
Hazard: ‘something with the potential to cause harm (this can include articles, substances, plant or machines,
methods of work, the working environment and other aspects of work organisation)’
Risk: ‘the likelihood of potential harm from that hazard being realised’
Risk assessment: ‘identifying preventive and protective measures by evaluating the risk(s) arising from a
hazard(s), taking into account the adequacy of any existing controls, and deciding whether or not the risk(s) is
acceptable’
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A7.1 SOURCES OF INFORMATION USED IN IDENTIFYING HAZARDS AND ASSESSING
RISK
Accident/Incident and ill-health data and rates
Incidence
Incidence is what reflects the number of new cases for an event in a population over any given time frame. It
is sometimes used to describe accidents as a new event.
Prevalence
Prevalence can be defined as the total number of cases in a particular population as a proportion of the total
population. It is used as a means to represent ill-health data and statistics and accounts for both new cases
and those who are already suffering.
Incidence is usually more useful than prevalence in understanding the disease etiology: for example, if the
incidence rate of a disease in a population increases, then there is a risk factor that promotes the incidence
frequency
The frequency of an accident can be used to show trends and patterns of when harm hay occur. For example;
when identifying hazards, has an incident occurred previously with this activity?, what was the frequency? If
you had one accident with the activity in the past 10 years then likely the risks will be low, however, if the
frequency of accidents is high, more protection may be required when the hazards are identified.
Many sources of data are available to an organisation when identifying hazards for conducting risk
assessments. The source of such data can be both internal and external to the organisation.
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INTERNAL INFORMATION SOURCES
Internal information to the organisation is very useful and indeed required when assessing and identifying
hazards associated with the organisations activities. We can find this information from a range of sources.
Maintenance records
Whether it is for machines, vehicles or plant, an items maintenance records can be good sources of
information when analysing hazards and risk. A piece of machinery may require regular maintenance which
requires a full shutdown each time to ensure that maintenance is carried out safely. This would allow for the
identification of potential risks associated with the maintenance activities.
Internal sources
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A7.2 HAZARD IDENTIFICATION TECHNIQUES
One of the most important aspects a risk assessment is accurately identifying the potential hazards associated
with the workplace or task. To assist with this, there are many methods and techniques available. We will look
at a variety of options over this next element.
Using observation
Observations can be both formal and informal. Informal observation is the day to day mindfulness and being
watchful of hazards and unsafe behaviours in the organisation. Observation is important as it can be a great
tool in identifying live hazards. For example, a routine inspection would also be classed as observations as
people are observing what is happening, this will allow for early hazard identification. Observation
programmes can be used such as behavioural observations. This would allow for observing unsafe behaviours
and hazards associated with the job.
Task analysis
There are a few different methods to assist in identifying hazards associated with a task OR job OR indeed
even an activity:
Checklists
Checklists are a useful way to identify hazards in the workplace. They allow for the methodical evaluation of
items listed to ensure all hazards are identified. Hazards can be listed under different topics and can be
general or specific. For example:
Another example would be from the UK’s HSE. This is in relation to the identification of slip and trip hazards:
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Such checklists will assist the user to keep track.
When identifying hazards, it is always key to involve the workforce. The workforce are the ones who may be
exposed to the hazards every day, they will see what you or I may not see. They will understand the task and
the activity and feel inclusive to the process. They will also feel that the company is doing something to
improve the health and safety or the organisation, in turn improving morale. This is a great way to ensure that
all hazards associated with the assessment are taken into consideration. A safety professional cannot and
should not be expected to know all hazards associated with all tasks and this is where worker involvement is
key.
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A7.3 ASSESSMENT AND EVALUATION OF RISK
Risk assessments can be carried out in many ways, although mostly the basic principles remain the same. The
following is the UK HSE’s five step approach:
There are several different risk assessments available to use. In the UK and some other countries, it
is a legal requirement to carry out an assessment of the risks.
Working at height
A project site/activity
Manual handling
fire
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In some circumstances, specific risk assessments relate to legal requirements or duty. In the UK for example
entities must carry out specific risk assessments for the likes of fire, noise, asbestos etc. The specific legal
requirements must be fed into the risk assessment where this is the case.
Evaluate the situation: consider issues such as what operational intelligence is available, what tasks
need to be carried out, what are the hazards, where are the risks, who is likely to be affected, what
resources are available?
Select systems of work: consider the possible systems of work and choose the most appropriate. The
starting point must be procedures that have been agreed in pre-planning and training. Ensure that
personnel are competent to carry out the tasks they've been allocated.
Assess the chosen systems of work: are the risks proportional to the benefits? If yes, proceed with the
tasks after ensuring that goals, both individual and team, are understood; responsibilities have been
clearly allocated; and safety measures and procedures are understood. If no, continue as below.
Introduce additional controls: reduce residual risks to an acceptable level; if possible, by introducing
additional control measures, such as specialist equipment or personal protective equipment.
Reassess systems of work and additional control measures: if risks remain, do the benefits from
carrying out the task outweigh the costs if the risks are realised? If the benefits outweigh the risks,
proceed with the task. If the risks outweigh the benefits, do not proceed with the task, but consider
safe, viable alternatives.
Dynamic assessments largely depend upon the knowledge and competence of the person carrying it out. For
example, a postman on his own would assess the risk each time he enters a garden or house driveway to post
his mail. He may face different situations each time and as such is constantly aware of his surroundings
assessing what he needs to do to be safe.
From a different perspective, there is a strong belief from some parts of industry and elsewhere that risk
assessment may overestimate risks and therefore cause undue alarm and despondency among the public,
particularly those risk assessments that represent the worst-case scenarios. On the other hand, many
pressure groups believe that risk assessment may often inherently underestimate the true magnitude of the
problem, by ignoring, for example, salient factors such as synergies among exposures and vast variations in
susceptibility among humans.
Perhaps all this is but recognition that assessing risks is full of uncertainties; that the science underlying most
risk assessment assumptions is often inconclusive or untestable. In short risk assessment in its present form
can only be used to inform a decision. It should not be used blindly to dictate it.
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A suitable and sufficient risk assessment should cover the hazards and significant risks of all work activities,
including routine and non-routine, temporary work, one-off as well as regular activities. Non-routine and
temporary works are jobs and tasks that are performed irregularly or being performed for the first time. Since
these tasks and jobs are not performed regularly, it can be difficult to understand all of the hazards associated
with the job. The non-routine and temporary works are to be strictly controlled via permit to work practice
and risk assessments
Qualitative
Semi-Quantitative
Quantitative
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Semi-Quantitative Risk Assessment
In many intermediate cases where the hazards are neither few and simple, nor numerous and complex, for
example if there are some hazards that require specialist knowledge, such as a complex process or technique,
it may be appropriate to supplement the simple qualitative approach with a semi-quantitative assessment.
In carrying out semi-quantitative risk assessments, simple qualitative techniques, supplemented by for
example measurements to identify the presence of hazards from chemicals or machinery, or the use of simple
modelling techniques may be appropriate. Simple modelling techniques may be used to derive order of
magnitude estimates of the severity of the consequences and likelihood of realisation of hazards. These
estimates can be combined to obtain estimates of the order of magnitude of the risk.
Low
Medium
High
Severe
Where the hazards presented by the undertaking are numerous and complex, and may involve novel
processes, for example in the case of large chemical process plants or nuclear installations, detailed and
sophisticated risk assessments will be needed, and it is appropriate to carry out a detailed quantitative risk
assessment in addition to the simple qualitative assessment. Quantitative risk assessment (QRA) involves
obtaining a numerical estimate of the risk from a quantitative consideration of event probabilities and
consequences (in the nuclear industry the term ‘probabilistic safety analysis’ is used in place of QRA).
In carrying out quantitative risk assessments, special quantitative tools and techniques will be used for hazard
identification, and to estimate the severity of the consequences and the likelihood of realisation of the
hazards. Where such methods and techniques are used, it is important that they are carried out by suitably
qualified and experienced assessors. The results of the QRA will be numerical estimates of the risk, which can
be compared to numerical risk criteria at the risk evaluation stage.
Organisational arrangements for implementing and maintaining an effective risk assessment programme
including procedures, recording protocols, training, competence, responsibilities, authorisation and follow-up
of actions, monitoring and review
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The use of risk assessment in the development of safe systems of work and safe operating procedures
A risk assessment is the first assessment that allows the organisation to build a picture of the hazards and
risks. Once completed, the risk assessment provides controls that are required in order to provide a safe
activity. As such, the risk assessment can be used to draw information when developing a safe system of work
or indeed a safe operating procedure.
Acceptability/tolerability of risk
This is the risk that remains once controls have been decided. An example could be working at height
whereby a slip results in a fall, insufficient guarding, by placing the guard rail this could prevent the fall but
the slip might remain. It is the same with other situations whereby all reasonable measures are taken to
remove the risk but a small residual risk remains.
Once residual risk has been identified and control measures applied, it remains to be seen if the residual risk
will be of an acceptable level. One can conclude that sufficiency of knowledge is deemed acceptable to
ascertain the risk parameters, however, legislation places a general duty to reduce the level of risk so far as
reasonably practicable. Therefore ‘practicable’ means employers must use any new technologies to reduce
the likelihood of harm.
The UK’s HSE produced a book entitled “Reducing risks, protecting people”. The book and discussion lays out
the principles of acceptability and tolerability giving a balanced view of what should be considered and taken
into account.
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A7.4 SYSTEMS FAILURES AND SYSTEM RELIABILITY
The meaning of the term ‘system’
A system is something that as a whole is made up of many parts.
A reductionist approach is based on the principle of analysing complex systems into single constituents or
following the principle that a system can be fully understood in terms of its isolated parts, or an idea
understood in terms of simple concepts.
Parallel
A parallel system will work if one of the components is working as it is side by side operations.
In this type of operation, a failure of component A or B would not affect the overall system, however, if both
components failed, this would mean the system would not be able to operate.
Let us refer to the reliability of the system as “R”. if we look at the diagram we can calculate as follows;
R = 1 – (1-RA) (1 – RB)
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Series
For a system in series to be successful, each component should function correctly. A failure of any one of the
components would result in complete failure of the whole system.
A B C
Considering the above diagram let us consider A, B and C as components in series. We can calculate reliability
as;
R = RA x RB x RC
Mixed systems
Mixed systems can combine the use of both parallel and series components structures.
A D
In the diagram above of a mixed system, failure can be caused through components A or B and C, or D.
A failure of either B or C alone would not lead to a complete failure of the system.
Human reliability assessment (HRA) involves the use of qualitative and quantitative methods to assess the
human contribution to risk. There are many and varied methods available for HRA, with some high hazard
industries developing ‘bespoke’, industry focused methods.
It uses a structured approach used to identify potential human failure events (HFEs) and to systematically
estimate the probability of those errors using data, models, or expert judgment.
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METHODS FOR IMPROVING SYSTEM RELIABILITY
The reliability of any system can be significantly improved in several ways. This largely can be dependent on
using reliable components are continuously developed to improve their reliability. This can be achieved by
using quality control and quality assurance in the design and manufacture of components. There are also
several other ways to improve a system, such as:
Parallel redundancy
Redundancy is the duplication of critical components or functions of a system with the intention of increasing
reliability of the system, usually in the form of a backup or fail-safe, or to improve actual system performance.
The parallel system will operate in the event of a component failing in the primary system.
Standby systems
A standby system is when an identical critical system is provided alongside the main system which remains in
standby mode. In the event of failure of the primary system, the standby system would be activated to ensure
continuous operation.
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A7.5 FAILURE TRACING METHODOLOGIES
We must be able to trace failure in order to identify the root causes and to see what can be done to prevent
recurrence in the future. This can be done both proactively (as a study) or reactively (as an investigative
process). Next, we will look at some of the more complex failure tracing methods used in the industry.
HAZOP (hazard and operability) studies are procedural tools designed to highlight the deficiency and
shortcomings in the design and operation of industrial plants. HAZOP studies aim to identify hazards and
operability problems in plants, which if they were to occur, could reduce the plant's ability to achieve target
productivity in a safe manner. It was initially developed by Imperial Chemical Industries (ICI) Ltd for improving
the safety of their chemical plants. The
procedure proved to be so successful that it gained acceptance within industry as a useful tool for qualitative
hazard analysis. The technique is now widely used as a standard procedure for safety assessment in the
process, chemical, petroleum industries and many others.
The principle of reasonable practicability means to assess risk, and proportion new measures of control to
such assessments. This has led to a methodology of quantified risk assessment which is an important element
in producing a balanced decision on the precautions to be applied to reduce the components of the overall
risk, particularly where major hazards are concerned, and for prioritising or targeting control measures.
Software – to identify
Fault Tree analysis is a deductive reasoning method (from generic to specific information) for determining the
causes of an incident.
A Fault Tree is a vertical graphic model that displays the various combinations of unwanted events that can
result in an incident. The diagram represents the interaction of these failures and events within a system.
Fault Tree diagrams are logic block diagrams that display the state of a system (Top Event) in terms of the
states of its components (basic events). A Fault Tree diagram is built top-down starting with the Top Event
(the overall system) and going backwards in time from there. It shows the pathways from this Top Event that
can lead to other foreseeable, undesirable basic events. Each event is analysed by asking, “How could this
happen?” The pathways interconnect contributory events and conditions, using gate symbols (AND, OR). AND
gates represent a condition in which all the events shown below the gate must be present for the event
shown above the gate to occur. An OR gate represents a situation in which any of the events shown below the
gate can lead to the event shown above the gate.
FTA analysis is mainly used in the fields of safety engineering and reliability engineering mainly to:
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FTA analysis involves five steps:
Event tree analysis is a forward-thinking process, based on binary logic, in which an event either has or has
not happened or a component has or has not failed. It is valuable in analysing the consequences arising from
a failure or undesired event.
An event tree begins with an initiating event, such as component failure, increase in temperature/pressure or
a release of a hazardous substance. The consequences of the event are followed through a series of possible
paths. Each path is assigned a probability of occurrence and the probability of the various possible outcomes
can be calculated.
In the following example fire protection is provided by the sprinkler system. A detector will either detect the
rise in temperature or it will not. If the detector succeeds the control box will either work correctly or it will
not - and so on. There is only one branch in the tree that indicates that all the sub-systems have succeeded:
Step 2 Identify the safety functions designed to deal with the initiating event.
The safety functions (safety systems, procedures, operator actions, etc.) that respond to the initiating event
can be thought of as the plant’s defence against the occurrence of the initiating event. These safety functions
usually include:
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Safety systems that automatically respond to the initiating event, including automatic shutdown systems.
Alarms that alert the operator when the initiating event occurs.
Operator actions.
The analyst should identify all system functions and their intended purpose for mitigating the effects of the
initiating event. The analyst should list the safety functions in the order in which they are intended to occur.
Step 3 Construct the event tree. The event tree displays the logical progression of an accident. The event
tree begins with the initiating event and proceeds through the successes and / or failures of the safety
functions that react to the initiating event. Only two possibilities are considered when evaluating the
response of the safety functions, that it is a success or a failure. The success of a safety function is defined as
its ability to prevent the initiating event from progressing further, thus preventing an accident. The failure of a
safety function is defined as its inability to stop the progression of an initiating event or alter its course so that
the other safety functions can respond to it.
Step 4 Describe the resulting accident event sequences. The accident event sequences represent a multitude
of incidents that can result from the initiating event. One or more of the sequences may represent in an
accident. The analyst defines the successes and failures in each resulting sequence and compiles a description
of its expected outcome.
The analyst then ranks the accidents based on the severity of their outcomes. If enough data is available, the
analyst can use probabilistic analysis to estimate accident probabilities from event probabilities, and thus
obtain additional information for ranking the accidents. The structure of the event tree should clearly show
the development of the accident and help the analyst to define locations and establish priorities where
additional safety features might be installed to either prevent these accidents or mitigate their effects
SCENARIO
One of the first things that I do as a practitioner joining any organisation is to undertake risk assessments. I
have used many different forms of assessment such as; Dynamic, Task based, General and specific
assessments, each with very similar functions. I always refer to the legal requirements first when undertaking
such an assessment as this provides guidance on what controls should be considered. Within an
organisational context, I would never undertake a desktop only risk assessment on my own (although many
companies may try and get you to do this!). I always involve the workforce as this creates a sense of
ownership and allows me to gain valuable information at a grass roots level about the potential risks
associated with the activity being assessed.
I have also used many methodologies for assessment using different models and matrix for assessment,
however, all end up with the same output, a means to manage a risk!
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TOP TIPS & KEY POINTS
2. Consultation is key
Evaluate the risk associated with the hazards and decide whether existing precautions are adequate or more
control is required
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INTENTIONALY LEFT BLANK
END……………………..
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