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PMI-MS-QAM-CRS-BLG-MEPFS-2024-008-0 - Pipe Leak Test
PMI-MS-QAM-CRS-BLG-MEPFS-2024-008-0 - Pipe Leak Test
PMI-MS-QAM-CRS-BLG-MEPFS-2024-008-0 - Pipe Leak Test
Table of Contents
1.0 SCOPE
This document covers the activities for the execution of Pipe Leakage Detection Test for Cerise Tower
Project in accordance with the requirements of Technical Specifications and to the established Safety
and Quality Standards. The scope of works includes the following:
• Document Submittal • Pipe Leak Test Procedures
• Preparatory Works o Bubble Test
o Hydrostatic Test
2.0 PURPOSE
The purpose of this document is to establish and illustrate in detail the activities required for the
execution of Pipe Leakage Detection Tests Procedures for Cerise Tower Project. To deliver a superior
quality works and services in the most cost-effective manner without sacrificing quality and to
environment.
This is also to acquire approval prior to the execution of works on site. Hazards are analyzed and safety
precautions are implemented and that all the Quality Assurance / Quality Control activities are
conducted in a systematic manner, works inspected and documented.
3.0 DEFINITIONS/ABBREVIATIONS
• LGU - A Local Government Unit, which refers to the local council or administrative body for a
geographical area.
• Bubble Test – a method to detect leaks by applying a soap solution to the surface.
• Hydrostatic Test – a way in which pressure vessels such as pipelines, plumbing, gas cylinders,
boilers and fuel tanks can be tested for strength and leaks.
4.0 RESOURCES
4.1 Manpower List
Item Description Quantity
1 Site Engineer 1
2 QA/QC Engineer 1
3 EHS Officer 1
4 Foreman 1
5 Driver/Equipment Operator 1
6 Warehouseman 1
7 Unskilled Workers 2
Note: The number of manpower may vary depending upon the quantity of work and/or from the approved
manpower loading.
5.0 RESPONSIBILITY
Personnel responsible for the execution of the work and implementation of this procedure:
Positions Responsibility
Coordinate with Safety Manager relative to Environment,
Health and Safety issues and concerns. Responsible for
assessing risk and possible safety hazards of all aspects of
operations; inspecting construction equipment and processes
to make sure they are safe; Conduct toolbox meetings:
EHS Engineer/Officer Ordering repairs for unsafe and/or damaged equipment for,
scaffolding, safety barricade and equipment inspection and
other relative safety precautions, inspect premises and the
work of personnel to identify issues or non-conformity. Stop
any unsafe acts processes that seem dangerous or unhealthy.
Supervise safety of workers while work is being undertaken.
QA/QC Engineer shall ensure that site workers are aware of
the requirements and that work is completed in accordance
with the project's specifications. They oversee carrying out
associated QA/QC operations for works as outlined in
applicable quality procedures and ITPs. They are also in
QA/QC Engineer charge of any quality control documentation required for
project completion, such as certifications, calibrations, test
reports, inspection work requests, non-compliance reports, site
instructions/observations, permanent material deliveries, and
other key documents.
The Site Engineer should work with the Project In-Charge to
monitor progress and ensure that Technical Specifications and
Safety Standards are met; he will also organize people and
equipment for each operation. Site Engineers should hold daily
Site Engineer briefings with their team leaders for the work status update to
predict any potential delays. Furthermore, he or she is
also accountable for reporting and following up all QA/QC
concerns prior to non-conformity activities.
Warehouseman should be responsible in assisting shipping
and receiving by unloading trucks and checking in items or
Warehouseman materials. Order preparation includes processing requests,
pulling orders, inventory control and sorting and arranging
warehouse products in accordance with organizational norms.
The relevant construction phases of each item on Scope of Work are hereinafter mentioned.
b. Hydrostatic Test
• Pressure manifold equipment shall be set up at one end of the pipeline. All the other ends
of the pipeline shall be ensured closed and shall be provided with adequate thrust blocks
whenever necessary.
• Water shall then be injected gradually into the pipeline until it is full and until the required
pressure is attained.
• Pressure shall be maintained for a period of time in accordance with the technical
specifications.
• The pipeline shall then be inspected for any leakage. For instances where leakage has
occurred, the area shall be marked and shall be rectified accordingly compliant with the
technical specifications.
All operations will be carried out in a safe working manner and in every case, the practices adopted
shall be fully in accordance with the approved PMI Site Specific Safety Plan, PMI Safety and
Environmental Policy and PMI Health & Safety Manual.
Wherever necessary, additional safety precautions shall be adopted in accordance with the regulations
and reasonable instructions from the Client.
All stages of activities shall be checked by the QA/QC Engineer and the final inspections & approval
by Client’s Representative. Check sheets may be used for ensuring proper inspection.
Quality Control for the works shall be operated in accordance with the Inspection Test Plan as attached
in the Appendix 9.2 and Site-Specific Work Procedures as defined in the Project Quality Plan.
9.0 APPENDICES
APPENDIX 9.1
Construction Work Sequence
PIPE LINE
SOAP
SOAP
SINK
1 Mix the soap and water solution with a proper ratio to produce bubbles. 2 Make sure all the opening of the pipeline shall be insured closed and set the required pressure.
PIPE LINE
SPRAY BOTTLE
PIPE LINE WITH A SOLUTION
After attaining the required pressure for the pipeline.poured the solution to the area were the Once the soap and water solution has been poured and if no leaks observed the pipeline system is
3 connection joints is. 4 passed the test.
NO. DATE REVISION (S) :
PROJECT TITLE : WORK SEQUENCE : DESIGNED BY : SHEET NO. :
0 5/2/24 NEW ESTABLISHMENT
DRAWN BY : A.M.E
LOCATION : BINAN, LAGUNA DRAWING NO:PMI - WS - QAM - BLG -MEPFS - 2024 - 001 - LTP3 - Rev. 0
CONNECTION TO PIPING SYSTEM SAMPLE LINE PIPE CONNECTION TO PIPING SYSTEM SAMPLE LINE PIPE
WORKER SETUP
PRESSURE MANIFOLD THE EQUIPMENTS
PRESSURE PRESSURE
VENT PRESSURE MANIFOLD GAUGE
GAUGE
VENT
WATER TANK 75
50
100
125 150 175
200
225
250
75
100
125 150 175
200
225
50
25 250
275 25
0 300 275
0 300
PRESSURE PUMP
125
150 175
100
125 150 175
200
100
75 200
225
75
225
50
250
50
25 250
275
0 25
300 275
0
300
Pressure manifold equipment shall be set up at the end of the pipeline.all the other ends of the Water shall then be injected gradually into the pipeline until it is full and until the required pressure
1 pipeline shall be ensured closed and shall be provided with adequate thrust blocks. 2 is attained.
CONNECTION TO PIPING SYSTEM SAMPLE LINE PIPE CONNECTION TO PIPING SYSTEM SAMPLE LINE PIPE
PRESSURE
PRESSURE MANIFOLD GAUGE
PRESSURE
PRESSURE MANIFOLD GAUGE
100 100
200 200
75 75
225
225
50 50
250 250
25 25
275 275
0 0 300
300
125 150
125 175
150 175
100
100
200
200
75
75 225
225
50
50 250
250
25
25 275
275
0
0 300
300
125
125 150 175
150 175
100
100 200
200
75
75 225
225
50
50 250
250
25
25
275
275
0
300
0 300
PRESSURE RECORDER
The pipeline shall then be inspected for any leakage.if no leaks observed the pipeline system is
3 Pressure shall be maintained for a period of time in accordance with the technical specifications. 4 passed the test.
PROJECT TITLE : WORK SEQUENCE : NO. DATE REVISION (S) : DESIGNED BY : SHEET NO. :
0 5/3/24 NEW ESTABLISHMENT
DRAWN BY : A.M.E.
LOCATION : BINAN ,LAGUNA DRAWING NO: PMI - WS - QAM - BLG -MEPFS - 2024 - 001 - LTP4 - Rev. 0
PREMIUM MEGASTRUCTURES INC.
PMI Tower Cabanillas Corner, 273 Pablo Ocampo Sr.
Ext. Brgy. La Paz, Makati City 1203
Tel. Nos. (02) 7750-7195 / 8777-1764
METHOD STATEMENT FOR PIPE LEAKAGE DETECTION TEST
APPENDIX 9.2
Inspection Test Plan
PREMIUM MEGASTRUCTURES, INC.
1423 The Mondrian Bldg. P. Ocampo St. Ext.
San Antonio Village, Makati City 1203 Philippines
Tel. Nos. (02) 744-5264/576-8546
Inspection & Test Plan No.: PMI-ITP-QAM-CRS-BLG-MEPFS-2024-008-0 Method Statement Ref. No.:
Inspection Codes
Item Specification and other
Description of Activity Test or Inspection Method Acceptance Criteria Frequency Records CM/ Remarks
No. Reference Documents Subcon Gencon Client
Consultant
1 Documentation
Project Specifications,
1.1 Method Statement International Standards, Review of Client Obtain Category A status from Engineer Prior to Work Execution Approval Letter H R R/A R
Contract Drawings
Project Specifications,
1.2 Material Appraisal International Standards, Review of Client Obtain Category A status from Engineer Prior to Work Execution Approval Letter H R R/A R
Contract Drawings
Project Specifications,
1.3 Shop Drawing International Standards, Review of Client Obtain Category A status from Engineer Prior to Work Execution Approval Letter H R R/A R
Contract Drawings
2 Tools and Equipment
3 Activities
Method Statement, No bubbles should be formed at the applied area Test Results, Inspection Work
3.1 Bubble Test Visual Inspection, Measurement During Work Execution X H/W H/A R
Technical Specifications or joint Requests
Method Statement, No leakage should be observed at the pipeline Test Results, Inspection Work
3.2 Hydrostatic Test Visual Inspection, Measurement During Work Execution X H/W H/A R
Technical Specifications being tested during the whole test Requests
Legend:
X : Responsible for Implementing Work W : Witness Point R : Review Records
PMI-SP-QAC-XXXX
Rev. 0 05/10/2022 Page 1 of 1
PREMIUM MEGASTRUCTURES INC.
PMI Tower Cabanillas Corner, 273 Pablo Ocampo Sr.
Ext. Brgy. La Paz, Makati City 1203
Tel. Nos. (02) 7750-7195 / 8777-1764
METHOD STATEMENT FOR PIPE LEAKAGE DETECTION TEST
APPENDIX 9.3
Inspection Checklist
PREMIUM MEGASTRUCTURES, INC.
1423 The Mondrian Bldg. P. Ocampo St. Ext.
San Antonio Village, Makati City 1203 Philippines
Tel. Nos. (02) 744-5264/576-8546
INSPECTION CHECKLIST
Project Name: Cerise Tower Project Project ID:
Contract Package: General Works Date:
A. CHECKLIST DATA
Inspection Checklist No: Trade:
PMI-CHK-QAM-CRS-BLG-MEPFS-2024-008-0 MEPFS
Description:
Inspection Checklist for Pipe Leak Test
B. SIGNATORIES
Inspected By: Checked & Verified By: Approved By:
PMI-SP-QAC-XXXX
Rev. 0 12/01/2022 Page 1 of 1