DBR-ROURKELA-15-05-24

DESIGN BASIS REPORT CONSTEL
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DECLARATION OF STRUCTURAL ENGINEER
The existing FOB at Rourkela Station, Rourkela, Odisha has been retrofitted and designed by
me as per codal provisions given in Indian Standards. All loads (Dead, Imposed and Wind)
and load combinations are considered according to IS 875 and for Earthquake load IS
1893:2016 have been followed. The entire analysis has been carried out with the help of
software ‘STAAD.Pro’ by giving all the design parameters and all loads as input. The design
of members, columns are also done by the same software as per IS 800-2007, while the
design of anchor bolt, baseplate and pile foundation are carried out by manual calculation
which is clearly worked out in the design document.
I declare that all information in this Design Basis Report is best of my knowledge and based
on several work experiences.
KANCHAN KANTI MONDAL

B.Sc, B.E.(CIVIL), M.E.(STRUCTURAL ENGG.)
LICENCE NO: KMC/ESE 240/I
CHARTERED ENGINEER
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INDEX
1. DETAILS OF FOB
2. LOADS CONSIDERED FOR DESIGN VERIFICATION
3. CALCULATION OF LOADS AND LOAD PARAMETERS
4. DIMENSONS OF STRUCTURAL ELEMENTS
5. MATERIAL PROPERTIES
6. DESIGN OF NEW SUPPORT (BUILTUP COLUMN)
7. DESIGN VERIFICATION FOR STRENGTHENING OF EXISTING
MEMBER
8. DESIGN OF CONNECTIONS
9. DESIGN OF SPLICE JOINT
10. DESIGN OF BASE PLATE
11. DESIGN OF ANCHOR BOLT
12. DESIGN OF FOUNDATION
13. STAAD OUTPUT
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1. DETAILS OF FOB
 FOB GEOMETRY
Span of FOB =9.44m
Width of FOB =1.75 m
Height of FOB=7.0m
2. LOADS CONSIDERED FOR DESIGN VERIFICATION

1. Dead Load (as per IS875 PART-1)
2. Live Load (as per IS875 PART-2, IRS- BRIDGE RULE)
3. Seismic Load (as per IS1893 PART-1)
4. Wind load (as per IS875 PART-3)
ORTHOGRAPHIC VIEW OF MODEL
3. CALCULATION OF LOADS
DEAD LOADS
ITEMS LOADS
LOAD DUE TO FLOOR SLAB (300MM THIK SLAB) 0.3X25X1.75/2 = 6.6 KN/M
LOAD DUE TO FLOOR SLAB ON STEPS (150MM THIK SLAB) 0.32x25x0.15 = 1.2 KN/M
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LIVE LOADS
LIVE LOAD ON FLOOR (5 KN/SQM) 5X1.75/2 = 4.4 KN/M
LIVE LOAD ON STEPS (5 KN/SQM) 0.32X5=1.6 KN/SQM
SEISMIC LOAD PARAMETERS

SEISMIC ZONE II
ZONE FACTOR 0.10
IMPORTANCE FACTOR 1.5
RESPONSE REDUCTION FACTOR 3
ROCK OR SOIL SITE FACTOR 2
TIME PERIOD ALONG X DIRECTION 0.085h^0.75 = 0.363 sec
TIME PERIOD ALONG Z DIRECTION 0.085h^0.75 = 0.363 sec
WIND LOAD CACULATION
WIND PRESSURES AND DESIGN FORCES ON FRAME WITH FLAT-

SIDED MEMBER AS PER IS-875 (PART-3) : 2015
LOCATION ROURKELA
Wind Zone = II
Basic wind speed (Vb) = 39 m/sce APPENDIX-A
Terrain category = 1
Structure type = Industrial
Structure class = C
Probability factor (k1) = 1 TABLE-1
h = 8.60 m TABLE-2
w = 1.75 m
l = 70.3 m
Terrain, height and structure size factor (k2) = 1.05 10 m
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= 1.09 15 m
k2 = 1.04 8.6 m
Upwind slope = 2.00 degree
Topography factor (k3) = 1
Importance factor for cyclonic region (k4) = 1.3
Vz = 52.67 m/s
pz = 1664.30 N/sqm
Wind directionality factor (Kd) = 0.900
Tributory area of lattice = 604.58 sq.m
= 1 10 Sqm or less
TABLE-4 Area averaging factor = 0.9 25 Sqm
Sqm or
= 0.8 100
greater
Area averaging factor for lattice tower (Ka) = 0.80
Combination factor (Kc) = 1.000
Design pressure (pd) = 1198.3 N/sqm
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CALCULATION OF WIND FORCE ON FRONT FACE
Calculated Solidarity Ratio (Ø) = 0.29 Cl -7.4.3.4
Ø Cf
FORCE CO-EFFICIENT FOR SINGLE 0.2 1.80 Table -31
FRAME
0.3 1.70
Force coefficient of the component (Cf) = 1.71
Pressure for design (Pd) = 2.05 Kn/sqm
Effective frontal area (Ae) = 177.282 sqm
Total force on structure = 362.6 Kn
Pressure input in STAAD = 0.600 Kn/sqm
CALCULATION OF WIND FORCE ON BACK FACE
Frame spacing = 1.57
Least lateral dimension = 1.75
Frame spacing ratio = 0.90
H FOR MULTIPLE FRAME
FSR
Øe 0.5 1 2 4 5
0 1 1 1 1 1
0.1 0.9 1 1 1 1
Table -32
0.2 0.8 0.9 1 1 1
0.3 0.7 0.8 1 1 1
0.4 0.6 0.7 1 1 1
0.5 0.5 0.6 0.9 1 1
0.7 0.3 0.6 0.8 0.90 1
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1 0.3 0.6 0.6 0.80 1
Calculated Solidarity Ratio (Ø) = 0.29
Effective Solidarity Ratio (Øe) = 0.61 Cl -7.4.3.4
Sheilding factor for multiple frame
Øe H
0 1.00
SHEILDING FACTOR FOR MULTILE FRAME
0.1 0.98
0.2 0.88
0.3 0.78
0.4 0.68
Table -32
0.5 0.58
0.6 0.56
0.7 0.54
0.8 0.54
0.9 0.54
1 0.54
Øe H
Sheilding Factor (H) 0.60 0.56
0.70 0.54
Sheilding Factor (H) = 0.557
Effective frontal area (Ae) = 177.3 sqm
Total force on structure = 201.9 Kn
Pressure input in STAAD = 0.334 Kn/sqm
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4. DIMENSONS OF STRUCTURAL ELEMENTS

ITEMS DIMENSIONS (MMXMM)
TOP CHORD ISA 150X90X8+ISA 130X130X8
BOTTOM CHORD ISA 150X150X6+ISA 130X130X8
VERTICAL MEMBER OF RAILING ISA 65X65X6, ISA 65X65X6+ISA 75X75X6
INCLINED MEMBER OF RAILING ISA 65X65X6, ISA 65X65X6+ISA 100X100X8
EXISTING COLUMN SEC ISMB225
NEW COLUMN SEC ISMB300D SP-0.05 AND 190 C/C
SLAB THICKNESS(MM)
FLOOR SLAB 300 MM THICK
STAIR SLAB 150 MM THICK
FOUNDATION DIMENSIONS
PILE DIA 450
PILE CAP 5250X900X1200
5. SPECIFICATION OF MATERIALS
GRADE OF CONCRETE-M25
GRADE OF REINFORCEMENT STEEL-Fe-500
GRADE OF STRUCTURAL STEEL-Fe-250
6. DESIGN OF NEW SUPPORT (BUILTUP COLUMN)
DESIGN OF BUILT-UP COLUMN

GRADE OF STEEL = 250 MPA
CALCULATION OF MOMENT CARRYING CAPACITY

MAX DESIGN BENDING MOMENT = 22.3 KN-M
MAX DESIGN AXIAL FORCE = 450.7 KN
MAX DESIGN BENDING MOMENT DUE TO LATERAL FORCE = 5.91 KN-M
THICKNESS OF FLANGE (TOP) = 13.1 MM
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THICKNESS OF FLANGE (BOTTOM) = 13.1 MM
THICKNESS OF WEB = 7.7 MM
WIDTH OF FLANGE (TOP) = 140 MM
WIDTH OF FLANGE (BOTTOM) = 140 MM
DEPTH OF WEB = 300 MM
b/tf = 5.05 < 9.4ε
d/tw = 38.96 < 84ε
SECTION IS PLASTIC βb = 1
LOCATION OF PLASTIC NEUTRAL AXIS (Z-Z) = 150.00 MM
PLASTIC SECTION MODULUS WITH RESPECT TO Z-Z = 1494951 MM3
PLASTIC SECTION MODULUS WITH RESPECT TO Y-Y = 292334 MM3
IYY = 4860000 MM4
CALCULATION OF SHEAR CENTRE
MAX SHEAR FLOW IN LOWER FLANGE = 0.00660 P
V2 = 0.6164 P
e = 193 MM
CALCULATION OF ELASTIC CRITICAL MOMENT Mcr
c1 = 0.972
c2 = 0.304 TABLE-42
c3 = 0.98
Ifc = 2995533 MM4
Ift = 2995533 MM4
βf = 0.5000
hy = 313.1 MM
yj = 0.000 MM
It = 221235 MM4
Iw = 1.19108E+11 MM6
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L = 6140 MM
LLT = 7368 MM
K = 0.5
ANNEX-E
Kw = 1
yg = 199.53 MM
THE ELASTIC CRITICAL MOMENT (M cr) = 47519464.42 N-MM
ELASTIC CRITICAL BENDING STRESS fcr,b = 31.79 MPA
λ LT = 0.400
α LT = 0.49
ϕ LT = 0.63
X LT = 0.897
fbd = 203.94 MPA
THE DESIGN BENDING STRENGTH ABOUT Z-Z AXIS = 304.88 KN-M
SAFE IN BENDING ABOUT Z-AXIS
SECTION IS PLASTIC βb = 1.00
THE DESIGN BENDING STRENGTH ABOUT Y-Y AXIS = 59.62 KN-M
SAFE IN BENDING ABOUT Y-AXIS
CALCULATION OF AXIAL LOAD CARRYING CAPACITY
AXIAL LOAD = 300.5 KN
UNSUPPORTED LENGTH = 5.125 M
GRADE OF STEEL = E 250
fy = 250 MPA
fu = 410 MPA
DESIGN LOAD = 450.7 KN
fcd = 150 MPA
SUPPORT CONDITION 1 BOTH END FIXED
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2 BOTH END PIN
3 ONE END FREE

3
ONE END FIXED
AREA REQUIRED = 3004.5 SQMM
AREA REQUIRED FOR EACH COMPONENT = 1051.6 SQMM
CHOICE OF SECTION
SECTION PROPERTY AS PER IS 808-1989
ISMB = 300 MM
WT. PER UNIT LENGTH = 46 KG/M
bf = 140 MM
tf = 13.1 MM
tw = 7.7 MM
d = 300 MM
A = 5860 SQMM
Ixx = 89900000 MM4
Iyy = 4860000 MM4
rxx = 124 MM
ryy = 28.6 MM
cxx = 0 MM
cyy = 0 MM
CALCULATION OF SPACING BETWEEN TWO MEMBERS
MEMBER ARRANGEMENT 1 END END
2 2 SIDE SIDE
MINIMUM SPACING REQUIRED = 240.9 MM
SPACING PROVIDED = 190 MM
IYY = 62606500 MM4
rmin = 103.36 MM
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Leff = 10250 MM
SLENDERNESS RATIO = 99.17
EFFECTIVE SLENDERNESS RATIO = 109.08
PASSED IN SLENDERNESS
BUCKLING CLASS = C 3
MODULUS OF ELASTICITY (E) = 200000 MPA
Ymo = 1.1
Ym1 = 1.25
IMPERFECTION FACTOR (ALPHA) = 0.49
fcc = 166.02 MPA
LAMDA = 1.23
PHI = 1.50
CHI (X) = 0.42
fcd = 95.69 MPA
Pd = 1121.48 KN
PASSED IN AXIAL COMPRESSION
DESIGN AXIAL LOAD (P) = 450.7 KN
DESIGN AXIAL STRENGTH (Pd) = 1121.5 KN
MAX DESIGN BENDING MOMENT ABOUT Z-Z AXIS (Mz) = 22.3 KN-M
THE DESIGN BENDING STRENGTH ABOUT Z-Z AXIS (Mdz) = 304.9 KN-M
MAX DESIGN BENDING MOMENT ABOUT Y-Y AXIS (My) = 5.91 KN-M
THE DESIGN BENDING STRENGTH ABOUT Y-Y AXIS (Mdy) = 59.62 KN-M
INTERACTION CHECKING OF CROSS SECTION FOR VERTICAL AND LATERAL FORCES
P/Pd+My/Mdy+Mz/ Mdz = 0.574
SAFE IN INTERACTION
DESIGN OF INTERMEDIATE BATTEN
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CLAUSE-7.7.3
NO. OF BATTEN PLANE (N) = 2

C/C HORIZONTAL DISTANCE BETWEEN TWO END
= 300 MM
CONNECTION(S)
VERTICAL DISTANCE BETWEEN TWO BATTEN POINT (C) = 900.0 MM
a1/r1 = 31.47 < 50
0.7(KL/r) = 69.42
31.47 < 69.42
SPACING OF BATTEN IS OK
TRANSVERSE SHEAR FORCE (Vt) = 7.5 KN
SHEAR FORCE IN BATTEN = 11.3 KN
BENDING MOMENT IN BATTEN = 1.7 KN-M
DIMENSIONS OF BATTEN PLATE
CLAUSE-7.7.2.3
THICKNESS OF BATTEN PLATE = 6.00 MM
THICKNESS OF BATTEN PLATE PROVIDED = 8.00 MM
C/C DISTANCE BETWEEN TWO MAIN MEMBERS = 190.0 MM
WIDTH OF BATTEN PLATE = 143 MM
WIDTH OF BATTEN PLATE 280 MM
WIDTH OF BATTEN PLATE PROVIDED (d) = 300.00 MM
EFFECTIVE AREA IN SHEAR(Av) = 2400 SQMM
NOMINAL PLASTIC SHEAR RESISTANCE (Vn) = 314.9 KN
PASSED IN SHEAR CHECK
Bb = 1
PLASTIC SECTION MODULUS (Zp) = 180000 MM4
DESIGN BENDING STRENGTH = 40.9 KN-M
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PASSED IN BENDING
DESIGN OF END BATTEN
THICKNESS OF BATTEN PLATE = 6.00 MM
THICKNESS OF BATTEN PLATE PROVIDED = 8.00 MM
WIDTH OF BATTEN PLATE PROVIDED (d) = 300.00 MM
7. DESIGN VERIFICATION FOR STRENGTHENING OF EXISTING

MEMBER
CALCULATION OF COMBINED SECTION PROPERTY

BOTTOM CHORD STRENGTHENING
SECTION ISA 150X150X6
SINGLE ANGLE PROPARTY
LENGTH OF EACH LIMB L = 150 MM
THICKNESS t = 6 mm
AREA (AX) = 1764 SQMM
AREA (AX1) = 900 SQMM
AREA (AX2) = 864 SQMM
Cxx = 38.3 mm
Cyy = 38.3 mm
IXX = 3598227.18 MM4
IYY = 3598227.18 MM4
rxx = 45.16 MM
ryy = 45.16 MM

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IXX = 1950000 MM4
IYY = 1950000 MM4
Cxx = 30 MM
Cyy = 30 MM
rxx = 33.8 MM
ryy = 33.8 MM
110X110X8D
AREA REQD (AX) = 3404 SQMM
IXX = 3900000 MM4
IYY = 6963600 MM4
rxx = 33.8 MM
ryy = 45.2 MM
PROPERTY REQD FROM STAAD

IXX = 3985880 MM4
IYY = 7159470 MM4
rxx = 33.8 MM
ryy = 45.8 MM
ADDITIONAL PROPERTY REQUIRED
IXX = 387653 MM4
IYY = 978335 MM4
RECOMMENDED ADDITIONAL SECTION

ISA130X130X8
IXX = 3283000 MM4
IYY = 3283000 MM4
rxx = 40.3 MM
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ryy = 40.3 MM
Cxx = 35 MM
Cyy = 35 MM
COMBINED PROPERTY
AREA REQD (AX) = 3786 SQMM OK
IXX = 5233000 MM4 OK
IYY = 12956404.4 MM4 OK
TOP CHORD STRENGTHENING

THICKNESS t = 8 mm
Cxx = 52.3 mm
Cyy = 15.3 mm
IXX = 702000 MM4
IYY = 4072000 MM4
rxx = 20.07 MM
ryy = 48.35 MM
PROPERTY REQD FROM STAAD (100X75X8D)

IXX = 2697350 MM4
IYY = 7159470 MM4
rxx = 33.8 MM
ryy = 51.7 MM
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IXX = 1995350 MM4
IYY = 2679685 MM4

ISA130X130X8
IXX = 3283000 MM4
IYY = 3283000 MM4
rxx = 40.3 MM
ryy = 40.3 MM
Cxx = 35 MM
Cyy = 35 MM
COMBINED PROPERTY
IXX = 3284742 MM4 OK
IYY = 13903950 MM4 OK
INCLINED MEMBER STRENGTHENING

SECTION ISA 65X65X6
THICKNESS t = 6 mm
Cxx = 18.1 mm
Cyy = 18.1 mm
IXX = 291000 MM4
IYY = 291000 MM4
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rxx = 19.78 MM
ryy = 19.78 MM
PROPERTY REQD FROM STAAD (75X75X8D)

IXX = 1203630 MM4
IYY = 2276630 MM4
rxx = 33.8 MM
ryy = 31.6 MM
IXX = 912630 MM4
IYY = 1741888 MM4

ISA100X100X8
IXX = 1450000 MM4
IYY = 1450000 MM4
rxx = 30.7 MM
ryy = 30.7 MM
Cxx = 35 MM
Cyy = 35 MM
COMBINED PROPERTY
IXX = 1450744 MM4 OK
IYY = 3918500 MM4 OK
VERTICAL MEMBER STRENGTHENING

SECTION ISA 65X65X6
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THICKNESS t = 6 mm
Cxx = 18.1 mm
Cyy = 18.1 mm
IXX = 291000 MM4
IYY = 291000 MM4
rxx = 19.78 MM
ryy = 19.78 MM
PROPERTY REQD FROM STAAD (75X75X8)

IXX = 590000 MM4
IYY = 590000 MM4
rxx = 22.7 MM
ryy = 22.7 MM
IXX = 299000 MM4
IYY = 55258 MM4

ISA75X75X6
IXX = 457000 MM4
IYY = 457000 MM4
rxx = 23.0 MM
ryy = 23.0 MM
Cxx = 35 MM
Cyy = 35 MM
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COMBINED PROPERTY
IXX = 748000 MM4 OK
IYY = 2099850 MM4 OK
8. DESIGN OF CONNECTIONS
T-CONNECTION FOR MOMENT AND SHEAR
GRADE OF BOLT M 25 6.8
fub = 600 MPA
fyb = 480 MPA
GRADE OF STEEL E 250
fu = 410 MPA
fy = 250 MPA
NOMINAL DIAMETER OF BOLT d = 25 MM
THICKNESS OF WEB OF SECTION t1 = 8 MM
THICKNESS OF COVER PLATE t2 = 10 MM
DIA OF HOLE do = 27 MM
NUMBER OF SHEAR PLANE IN THREADED PORTION nn = 1
NUMBER OF SHEAR PLANE IN NON-THREADED

ns = 1
PORTION
PITCH p = 70 MM
GAUGE g = 75 MM
END DISTANCE e1 = 46 MM
SHANK AREA OR AREA OF NON-THREADED PORTION

As = 491.09 SQMM
OF BOLT
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AREA OF THREADED PORTION OF BOLT An = 383.1 SQMM
SHEAR STRENGTH OF BOLT Vdsb = 242.25 KN
Kb = 0.57
BEARING STRENGTH OF BOLT Vdpb = 116.2 KN
BOLT VALUES B = 116.2 KN
DESIGN LOADS FOR T- MEMBER FROM STAAD (MEMBER-185)-L/C-23
DESIGN AXIAL COMPRESSION Pu = 12.7 KN
DESIGN MOMENT Mu = 23.5 KN-M
LEVER ARM l = 0.5 M
MAXIMUM TENSION /COMPRESSION C/T = 52.2 KN
NO. OF BOLTS IN A ROW n = 4.0
= KN
TENSION IN EACH BOLT 13.1
TENSION CARRYING CAPACITY OF EACH BOLT = 165.48 KN
BOLTS ARE SAFE UNDER TENSION
TOTAL NO. OF BOLTS IN CONNECTION N = 10
SHEAR FORCE IN EACH BOLT = 1.27 KN
INTERACTION CHECK = 0.006 <1
HENCE CONNECTION IS SAFE
Y-CONNECTION
DESIGN LOADS FOR INCLINED MEMBER FROM STAAD (MEMBER-491)-L/C-24
DESIGN AXIAL COMPRESSION Pu = 218.3 KN
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=
DESIGN MOMENT Mu 5.6 KN-M
ULTIMATE STRENGTH OF WELD fu = 410 MPA
SIZE OF WELD s = 8 MM
THROAT THICKNESS t = 5.6 MM
DESIGN STRENGTH OF WELD fwd = 189.38 MPA
DESIGN COMPRESSIVE CONCENTRATED LOAD P = 218.3 KN
INCLINATION WITH VERTICAL θ = 31.3 DEGREE
θ = 0.55 RAD
VERTICAL COMPONENT OF FORCE Pcosθ = 186.5 KN
HORIZONTAL COMPONENT OF FORCE Psinθ = 113.5 KN
SHORTER LENGTH OF WELD AT TOP AND BOTTOM = 300 MM
LONGER LENGTH OF WELD ALONG TWO SIDES OF PLATE = 600 MM
TOTAL LENGTH OF WELD T = 1800.0 MM
DIRECT COMPRESSIVE STRESS q1 = 11.3 MPA
DIRECT SHEAR STRESS ALONG Y DIRECTION τ = 18.5 MPA
BENDING MOMENT M = 5.6 KN-M
LEVER ARM l = 0.6 M
MAXIMUM TENSION /COMPRESSION C/T = 9.4 KN
TENSILE/COMPESSIVE STRESS GENERATED DUE TO

q2 = 5.6 MPA
BENDING
MAXIMUM COMPRESSIVE STRESS DUE TO DIRECT

q = 16.8 MPA
COMPRESSION AND BENDING
EFFECTIVE STRESS ON WELD fe = 36.2 MPA
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THE CONNECTION IS SAFE UNDER GIVEN LOAD
9. DESIGN OF SPLICE JOINT
DESIGN OF SPLICE PLATE

FLANGE SPLICE
OVERALL DEPTH OF THE SECTION (D) = 150 MM
FLANGE THICKNESS = 6 MM
COVER PLATE THICKNESS = 8 MM
GRADE OF STEEL = 250 E
MAXIMUM DESIGN B.M = 7.35 KN-M
MAXIMUM DESIGN SHEAR = 77.8 KN
HEIGHT = 0.138 M
TENSION /COMPRESSION IN FLANGE = 53.3 KN
GRADE OF STEEL E 250
fu = 410 Mpa
fy = 250 Mpa
ULTIMATE STRENGTH OF WELD = 410 MPA
SIZE OF WELD = 8 MM
THROAT THICKNESS = 5.6 MM
DESIGN STRENGTH OF WELD = 1060.51 N/MM
LENGTH OF WELD = 50 MM
WIDTH OF FLANGE SPLICE PLATE = 100 MM
LENGTH OF SPLICE PLATE IN EACH SIDE = 200.0 MM
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THICKNESS OF SPLICE PLATE = 8 MM
DIMENSION OF SPLICE PLATE 400 100 8
NET AREA OF FLANGE SPLICE PLATE = 800.0 SQMM
FLANGE CAPACITY = 181.8 KN
FLANGE IS SAFE UNDER BM
WEB SPLICE
ULTIMATE STRENGTH OF WELD = 410 MPA
SIZE OF WELD = 8 MM
THROAT THICKNESS = 5.6 MM
DESIGN STRENGTH OF WELD = 189.38 MPA
LENGTH OF WELD REQUIRED = 73 MM
REQUIRED LENGTH OF WELD ON EACH SIDE = 37 MM
WIDTH OF WEB SPLICE PLATE = 100 MM
LENGTH OF SPLICE PLATE IN EACH SIDE = 200.0 MM
THICKNESS OF SPLICE PLATE = 8 MM
NET AREA OF WEB SPLICE PLATE = 800.0 SQMM

SHEAR CARRYING CAPACITY OF WEB SPLICE PLATE = 92.4 KN
WEB SPLICE IS SAFE UNDER SHEAR
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10. DESIGN OF ANCHOR BOLT
REACTIONS FOR DESIGN OF ANCHOR BOLTS AND BASE PLATE
NODE L/C FX FY FZ MX MY MZ
71 109 GENERATED INDIAN CODE FOUNDATION 1 0.001 303.734 1.057 0 0 0

110 GENERATED INDIAN CODE FOUNDATION 2 1.895 303.872 1.051 0 0 0
111 GENERATED INDIAN CODE FOUNDATION 3 0.001 302.637 -0.744 0 0 0
114 GENERATED INDIAN CODE FOUNDATION 6 -1.893 303.596 1.063 0 0 0
123 GENERATED INDIAN CODE FOUNDATION 15 0.001 302.637 -0.744 0 0 0
DESIGN OF ANCHOR BOLT

NO. OF BOLTS IN EACH SIDE PARALELL TO X = 4 NOS.
NO. OF BOLTS IN EACH SIDE PARALELL TO Z = 4 NOS.
TOTAL NO. OF BOLTS = 12 NOS.
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VERTICAL LOAD (P) = 324.0 KN

Hx = 0.02 KN
Hz = 1.32 KN
MAXIMUM UPLIFT = 0 KN
C/C DISTANCE BETWEEN BOLT LINES PARALELL TO X = 0.425 M

C/C DISTANCE BETWEEN BOLT LINES PARALELL TO Z = 0.425 M
MOMENT (Mx) = 0.0 KN-M
MOMENT (Mz) = 0.00 KN-M
MAX TENSION IN BOLT = 0.0 KN
MAX SHEAR IN EACH BOLT = 0.11 KN
GRADE OF BOLT = 6.8
YEILD STRENGTH OF BOLT = 480 MPA
ULTIMATE STRENGTH OF BOLT = 600 MPA
NOMINAL DIAMETER OF BOLT = 25 MM
NUMBER OF SHEAR PLANE IN THREADED PORTION = 1
NUMBER OF SHEAR PLANE IN NON-THREADED PORTION = 0
PITCH = 75 MM
GAUGE = 75 MM
END DISTANCE = 47.6 MM
SHANK AREA OR AREA OF NON-THREADED PORTION OF BOLT = 491.1 SQMM
AREA OF THREADED PORTION OF BOLT = 383.1 SQMM
SHEAR STRENGTH OF BOLT = 106.15 KN

BOLT SAFE UNDER SHEAR
DESIGN TENSILE STRENGTH OF BOLT = 188.0 KN
BOLT SAFE UNDER TENSION
GRADE OF CONCRETE = 25 MPA
BOND STRENGTH OF CONCRETE = 1.4 MPA
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SIZE OF ANCHOR PLATE = 0 0

BEARING STRENGTH OF CONCRETE = 11.25 MPA
RESULTANT TENSION IN CRITICAL BOLT = 0.0 KN
ANCHORING LENGTH OF BOLT = 450.0 MM
PROVIDED LENGTH OF ANCHOR BOLT = 1200 MM
11. DESIGN OF BASE PLATE
DESIGN OF GUSSETED BASE PLATE

AXIAL LOAD ON COLUMN = 324 KN
MOMENT ON COLUMN = 0 KN-M
ECCENTRICITY = 0.000 M
COLUMN SECTION BUILTUP 300
WEB THICKNESS = 7 MM
FLANGE THICKNESS = 13 MM
BEARING STRENGTH OF CONCRETE = 15 MPA
LENGTH OF BASE PLATE = 550 MM
CALCULATION OF WIDTH OF BASE PLATE
WIDTH OF BASE PLATE REQUIRED (B) = 39.27 MM
MINIMUM WIDTH OF BASE PLATE = 550 MM
CALCULATION OF ORIGINAL BEARING PRESSURE
MAX BEARING PRESSURE (Pmax) = 1.07 MPA
MIN BEARING PRESSURE (Pmin) = 1.07 MPA
ALLOWABLE BEARING PRESSURE = 15.00 MPA
SAFE IN BEARING
VERTICAL PRESSURE AT XX = 1.07 MPA
MINIMUM PROJECTION = 125.00 MM
BENDING MOMENT AT PROJECTED PART PER MM WIDTH = 12551.7 N-MM
THICKNESS OF BASE PLATE REQUIRED = 16.62 MM
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NO. OF GUSSET PLATE PROVIDED IN EACH SIDE = 3.00
SPACING BETWEEN GUSSET PLATE = 75.00 MM
CANTILEVER PROJECTION IN CROSS DIRECTION = 271.50 MM

BENDING MOMENT IN THE GUSSET IN THE VERTICAL
= 2.96 KN-M
PLANE
HEIGHT OF GUSSET PLATE AT SUPPORT = 350 MM
THICKNESS OF GUSSET PLATE = 10 MM
SHEAR CARRYING CAPACITY OF GUSSET PLATE = 459.27 KN
VERTICAL SHEAR FORCE AT X-X ON EACH GUSSET PLATE = 73.64 KN
0.6 Vd = 275.56 KN
HENCE LOW SHEAR CASE
MOMENT CARRYING CAPACITY OF GUSSET PLATE = 46.40 KN-M
HENCE O.K.
SPACING BETWEEN GUSSET PLATE = 100.00 MM
BENDING MOMENT AT PROJECTED PART PER MM WIDTH = 1338.8 N-MM
THICKNESS OF BASE PLATE REQUIRED = 5.43 MM
PROVIDE THICKNESS OF BASE PLATE = 25.00 MM
28
INFRA
12. DESIGN OF FOUNDATION
REACTIONS FOR DESIGN OF PILE FOUNDATION
NODE L/C FX FY FZ MX MY MZ
255 109 GENERATED INDIAN CODE FOUNDATION 1 0.001 308.277 2.758 7.572 0 -0.001
110 GENERATED INDIAN CODE FOUNDATION 2 1.895 308.415 2.748 7.549 -0.001 -1.065
111 GENERATED INDIAN CODE FOUNDATION 3 0.001 307.241 0.326 3.967 0 -0.001
112 GENERATED INDIAN CODE FOUNDATION 4 4.016 308.529 2.764 7.585 0.001 2.256
113 GENERATED INDIAN CODE FOUNDATION 5 0.019 328.657 3.306 9.071 0 0.009
114 GENERATED INDIAN CODE FOUNDATION 6 -1.893 308.138 2.769 7.595 0.001 1.064
116 GENERATED INDIAN CODE FOUNDATION 8 -4.014 308.025 2.752 7.558 -0.001 -2.257
117 GENERATED INDIAN CODE FOUNDATION 9 -0.017 287.897 2.21 6.072 0 -0.011
124 GENERATED INDIAN CODE FOUNDATION 16 4.016 308.529 2.764 7.585 0.001 2.256
125 GENERATED INDIAN CODE FOUNDATION 17 0.019 328.657 3.306 9.071 0 0.009
128 GENERATED INDIAN CODE FOUNDATION 20 -4.014 308.025 2.752 7.558 -0.001 -2.257
129 GENERATED INDIAN CODE FOUNDATION 21 -0.017 287.897 2.21 6.072 0 -0.011
29
INFRA
DESIGN OF 2-PILE CAP

COLUMN SIZE = 600 600
PILE DIA = 450 MM
LENGTH OF PILE CAP ALONG X = 900 MM
LENGTH OF PILE CAP ALONG Z = 5250 MM
DEPTH OF PILE CAP = 1200 MM
COVER = 75 MM
MAIN BAR BOTTOM = 25 MM
MAIN BAR TOP = 20 MM
EFFECTIVE DEPTH OF CAP = 1087.5 MM
AXIAL LOAD CARRYING CAPACITY OF PILE = 510 KN
DEPTH OF FIXITY OF PILE = 3.53 M
GRADE OF CONCRETE M = 25 MPA
GRADE OF STEEL Fe = 500 MPA
X Z
CO-ORDINATE OF PILE LOCATION P1 0 2.25
P2 0 -2.25
SUM X2 = 0.00 SQM
SUM Z2 = 10.13 SQM
MOMENT W. R. T X-AXIS = 9.1 KN-M
MOMENT W. R. T Z-AXIS = 0.01 KN-M
AXIAL LOAD = 328.7 KN
WT. OF PILE CAP = 141.75 KN
WT. OF SOIL ABOVE PILE CAP = 22.68 KN
TOTAL AXIAL LOAD = 491.43 KN
REACTION OF PILE 1 = 247.74 KN
30
INFRA
REACTION OF PILE 2 = 243.69 KN
PILE IS SAFE UNDER AXIAL LOAD
MAXIMUM RESULTANT LATERAL FORCE = 5.2 KN
MOMENT DUE TO LATERAL FORCE = 18.4 KN-M
MOMENT W. R. T Z-AXIS = 0.01 KN-M
MOMENT ON EACH PILE 9.2 KN-M
P1 0 2.25
P2 0 2.25
MAXIMUM DISTANCE OF PILE CENTRE ALONG X = 0.000 M
MAXIMUM DISTANCE OF PILE CENTRE ALONG Z = 2.250 M
WIDTH OF COLUMN ALONG X = 0.60 M
WIDTH OF COLUMN ALONG Z = 0.60 M
MAX MOMENT FOR EACH LOAD CASE = 483.1 KN-M
LENGTH OF CRITICAL SECTION OF PUNCHING SHEAR = 900.0 MM
EFFECTIVE AREA IN PUNCHING SHEAR = 1957500 SQMM
PUNCHING SHEAR STRESS = 0.251 N/SQMM
DESIGN PUNCHING SHEAR STRENGTH ks x τc = 1.25 MPA

SAFE IN PUNCHING SHEAR
MAX MOMENT OF RESISTANCE = 20644.74 KN-M
DESIGN MOMENT FOR PILE CAP = 724.63 KN-M
PILE CAP IS UNDER REINFORCED
LEVER ARM DEPTH FACTOR (j) = 0.968
AREA OF STEEL (Ast) = 1583.0 SQMM
MINIMUM AREA OF STEEL (Ast min) = 6851.3 SQMM

DOUBLE
NUMBER OF REINFORCEMENT BAR = 20.0
LAYER
SPACING OF BAR REQUIRED = 75.0 MM
SPACING OF BAR PROVIDED = 75.0 MM
31
INFRA
NUMBER OF REINFORCEMENT BAR PROVIDED = 20.0
AREA OF STEEL PROVIDED = 9812.5 SQMM
PERCENTAGE OF STEEL = 0.17 %
DESIGN SHEAR STRENGTH OF CONCRETE (τc) = 0.309 MPA
ONEWAY SHEAR AREA = 978750 SQMM
MAX SHEAR = 247.74 KN
(τv) = 0.253 MPA
SAFE IN ONEWAY SHEAR
DESIGN OF PILE
DIAMETER = 450 MM
MODULUS OFELASTICITY OF CONCRETE ( E ) = 25000 MPA
GRADE OF STEEL = 500 MPA
DEPTH OF FIXITY OF PILE = 3.53 M
LATERAL FORCE = 5.20 KN
MAXIMUM LATERAL LOAD ON EACH PILE = 2.6 KN
MOMENT ON EACH PILE DUE TO LATERAL FORCE = 9.2 KN-M
MAX AXIAL FORCE = 247.7 KN
DESIGN MOMENT FOR PILE = 13.8 KN-M
DESIGN AXIAL FORCE FOR PILE = 371.61 KN
d/D = 0.17
Pu/fckD*D = 0.07
Mu/fckD*D*D = 0.01
CHART 62 OF SP-
P/fck = 0
16
p = 0
pmin = 0.4
pmax = 0.4
32
INFRA
AREA OF STEEL REQUIRED = 635.9 SQMM

AREA OF STEEL PROVIDED = 1608 SQMM
8-16Ø BAR
REINFORCEMENT IS ADEQUATE
13. STAAD OUTPUT
33

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DESIGN BASIS REPORT CONSTEL

DECLARATION OF STRUCTURAL ENGINEER

KANCHAN KANTI MONDAL

Width of FOB =1.75 m

2. LOADS CONSIDERED FOR DESIGN VERIFICATION

ORTHOGRAPHIC VIEW OF MODEL

SEISMIC LOAD PARAMETERS

WIND LOAD CACULATION

WIND PRESSURES AND DESIGN FORCES ON FRAME WITH FLAT-

Basic wind speed (Vb) = 39 m/sce APPENDIX-A

Structure type = Industrial

Probability factor (k1) = 1 TABLE-1

Terrain, height and structure size factor (k2) = 1.05 10 m

Upwind slope = 2.00 degree

Topography factor (k3) = 1

Importance factor for cyclonic region (k4) = 1.3

Wind directionality factor (Kd) = 0.900

Tributory area of lattice = 604.58 sq.m

TABLE-4 Area averaging factor = 0.9 25 Sqm

Area averaging factor for lattice tower (Ka) = 0.80

Combination factor (Kc) = 1.000

Design pressure (pd) = 1198.3 N/sqm

CALCULATION OF WIND FORCE ON FRONT FACE

Calculated Solidarity Ratio (Ø) = 0.29 Cl -7.4.3.4

Force coefficient of the component (Cf) = 1.71

Pressure for design (Pd) = 2.05 Kn/sqm

Effective frontal area (Ae) = 177.282 sqm

Total force on structure = 362.6 Kn

Pressure input in STAAD = 0.600 Kn/sqm

CALCULATION OF WIND FORCE ON BACK FACE

Frame spacing = 1.57

Least lateral dimension = 1.75

Frame spacing ratio = 0.90

H FOR MULTIPLE FRAME

0.2 0.8 0.9 1 1 1

0.3 0.7 0.8 1 1 1

0.4 0.6 0.7 1 1 1

0.5 0.5 0.6 0.9 1 1

0.7 0.3 0.6 0.8 0.90 1

1 0.3 0.6 0.6 0.80 1

Calculated Solidarity Ratio (Ø) = 0.29

Effective Solidarity Ratio (Øe) = 0.61 Cl -7.4.3.4

Sheilding factor for multiple frame

Sheilding Factor (H) 0.60 0.56

Sheilding Factor (H) = 0.557

Effective frontal area (Ae) = 177.3 sqm

Total force on structure = 201.9 Kn

Pressure input in STAAD = 0.334 Kn/sqm

4. DIMENSONS OF STRUCTURAL ELEMENTS

GRADE OF REINFORCEMENT STEEL-Fe-500

GRADE OF STRUCTURAL STEEL-Fe-250

6. DESIGN OF NEW SUPPORT (BUILTUP COLUMN)

DESIGN OF BUILT-UP COLUMN

CALCULATION OF MOMENT CARRYING CAPACITY

MAX DESIGN AXIAL FORCE = 450.7 KN

MAX DESIGN BENDING MOMENT DUE TO LATERAL FORCE = 5.91 KN-M

THICKNESS OF FLANGE (TOP) = 13.1 MM

THICKNESS OF FLANGE (BOTTOM) = 13.1 MM

THICKNESS OF WEB = 7.7 MM