A D PATEL INSTITUTE OF TECHNOLOGY

A Constituent College of CVM University

Presentation
of
Industrial internship
(102000701)
at
I.D.M.C LIMITED Pesented By,
Name Of Supervisor: Name Of Student : MIT PATEL
(1) PARESH MODHA Enrollment No:12102050603009
IDMC Limited was set up in 1978 to manufacture dairy equipment and components and
to contribute in moderating their prices. It became a wholly owned subsidiary NDDB in
1992. Over time, IDMC’s Make in India initiative has led to a significant growth in its
manufacturing base. The operating revenue of IDMC LIMITED is in the range of Over
INR 500 cr for the financial year ending on 31 March, 2023.

IDMC is a leading manufacturer of tankages,

process vessels, plate heat exchangers, flow items
and specialized key process equipment. IDMC's
metal fabrication and machining facilities are
spread over approximately 30,000 square
metres.
PROCESSINGSOLUTION
 Dairy Solutions
• Market Milk Line
• Aseptic Processing and Packaging
• Fermented Products Line
• Membrane Solutions
• Butter Line
• Cheese Line
• Paneer Line
• Ice-Creams and Frozen Desserts Line
• Khoa Line
• Clean-In-Place
 Pharma & biotech solutions
• Biopharmaceuticals Formulations
• Synthetic Bulk drugs
• PW-WFL & PS Distribution

• Successful implementation of sterile concept in pharmaceutical skids.

• Plant commissioned for Panacea Biotech, Lalru, Punjab for producing human vaccines
 Thermal management
•Mobile bulk milk cooler
•Industrial Refrigeration
•Plate Heat Exchangers (PHEs)
• auto milk measurement and sampling system
• road milk tanker
•Rail milk tanker
•Ice silo
 Beverage solution
Tanks for storing, mixing and preparation of ingredients and jacketed tanks for heating and
cooling.
High pressure homogenizers for improved quality and stability of various products.
Pumps, valves and fittings for all flow systems, fully integrated with processing equipment
 Cattel feed solution
A growing demand for better nutrition to increase the milk yield of cattle has provided an
opportunity for IDMC to offer solutions for the manufacture of cattle feed with consistent
quality at lower costs in large scale automated plants.
Capacity: From 100 TPD to 1000 TPD
IDMC provides:
Consultancy for plant design and engineering .
Engineering Procurement & Construction (EPC) of complete green field projects.
Consultancy and project engineering for expansion projects.
Operational training
 I
DAIRY EQU PMENTS
• Storage Tank
• Dairy Farm Equipment
• Process Vessels • Milking Machines
• Plate Heat Exchangers • Milk-O-Bike
• Homogenizers • Bulk Milk Coolers
• UHT Sterilizers • Milk Transportation Equipment
• Aseptic Tanks • Mobile Bulk Milk Coolers
• Ice-Cream Freezers • Road Milk Tankers
• Fruits and Nuts Feeders • Automatic Milk Measurement and Sampling Syste
• Rotary Cup/Cone Filling Machines for Ice • Rail Milk Tankers
• Thermal Management Equipment
Cream
• Ice Silos
• Rotary Cup Filling Machines for Curd/Yogurt • Flow Products
• Linear Cup Filling Machines for Curd/Yogurt • Pumps
• Continuous Butter Making Machines • Valves & Fittings
• Rotary Butter Tub Filling Machines • CIP System
• Continuous Khoa Making Machines • Bioreactors/Fermenters
• Cheese Cooking Kettle
• Ball Shaping Machines & Fryers
• High Pressure Crate Washers
UNIT 6 – CONTROL PANEL ASSIMBELY SHOP
Unit-6 is the manufacturing of control panel of plant oprating machine
in this panel shop manufacturing of panel likes

1. Homogenizer panel 10. Big MCC panel

2. Curd conveir belt panel conveyor MCC panel 11. Milk heating module
3. 2TI panel / rinse milk recovery (small panel) 12. RIO panel (remote input output)
4. Cold room panel 13. Auto CIP control panel(cleaning inner place)
5. Fruit feeder control panel 14. Automatic ice silo control panel
6. RCP(relay control panel)for MCC 15. Pasturise water and curd setting tank
7. Chocolate dosing system candy control panel 16. Milk pouch packing line
8. Automatic multi product sterilizer panel 17. Butter MCC panel
9. Cup/cone filling machine panel 18. Signal exchange control panel
 R

BUS BAR
Y
B

Single Line Diagram MCCB

MPCB MCB
FAN/LIGHT
RELAY CHOKE
PLC PSU
VFD DRIVE
CONTACTOR
CHANGE OVER RELAY ETHERNET
SWITCH
TERMINAL TERMINAL

TERMINAL TERMINAL
DOL STATER MOTOR INPUT OUTPUT
Process of making panel
•Drawing reading
•Selection of panel box (as per
drawing)
•Selection of material
•Selection of P L C & drives
•Mapping
•Drilling and tapping
•Din channel & cable tray fittings
•Major instrument fittings
•Tags & cabling
•Door wiring
•PLC wiring
•Power wiring
•Software installation
•testing
 Panel over view
mcc panel
A motor control center (MCC) is an assembly of one or
more enclosed sections having a common power bus and
principally containing motor control units. Motor control
centers are in modern practice a factory assembly of
several motor starters. A motor control center can include
variable frequency drives, programmable controllers, and
metering and may also be the electrical service entrance
for the building Main components of MCC Panels are
1. MCCB
2. MCB
3. Contactors
4. Relays
5. MPCB
 PCC PANEL
LT PANEL (PCC PANEL):PCC Panel full form is Power control center. A power control center (PCC)
is an assembly of one or more enclosed sections having a common power bus and principally
containing ACB/MCCB's. Main supply of the MCC/System is taken from PCC. PCC acts as a
gateway for electrical line. Main Components of PCC Panels are as below.
1. MCB
2. MCCB
3. Energy Meter
4. Busbar
5. Indication Lamps
6. Push Buttons etc.
 DRAWING
P&ID DRAWING
• A piping and
instrumentation diagram,
or P&ID, shows the piping
and related components
of a physical process flow.
• It's most commonly used
in the engineering field
360 VIEW PANEL DIMENSTION
POWER WIRING DRG
LIGHT AND FAN WIRING DRG
VFD WIRING DRG
MCCB WIRING DRG
GENERAL SPECIFICATION
 LIST OF MATERIAL
1. Panel box 12. PVC channel 22. Rotory switch 32. Emergency switch 43. Nut , bolt and
washers
2. Plc 13. Terminal block 23. Panel light 33. Indicator lamp
44. Lable and lable
3. HMI display 14. Wires 24. Panel fan 34. PID controller holder
4. Ether net block 15. Shealded wire 25. Heater 35. Timer 45. Shorting link
5. Vfd drive 16. cable 26. Door limit switch 36. counter 46. Diode redundant
6. Mccb 27. Tower light 37. NO NC terminal 47. Slive
17. Lugs
7. Mpcb 28. CT current 38. Sensors 48. Thermostate
18. Fuse terminal transformer
8. Mcb 39. RTD 49. Panel air
19. PSU 29. Choke / transformer conditioners
9. Contector 40. TT temperature
20. Hooter 30. Luminas push transmiter 50. Hydrolic equpments
10. Change over Relay button
21. Ferrule /tags 41. Spacer
11. Din channel 31. Push button
42. Copper bus bar
Electrical equipment
Contactor

Contactors typically have multiple Contacts, and those

contacts are usually ( But Not Always) normally –open,
So that power to the load is shut off when the coil is de-
energized.
In the selection of contactors for cage electric motors, the
available motor power, current operating condition, current
ambient temperature, motor operating current and
environmental condition
MCB

Miniature Circuit Breaker

MCB is an automatically operated electrical
switch. Miniature circuit breakers are intended
to prevent damage to an electrical circuit as a
result of excess current. They are designed to
trip during an overload or short circuit to
protect against electrical faults and equipment
failure
MPCB

Motor Protection Circuit Breaker

MPCB is used to manually turn ON/ OFF an
electric motor and to provide protection to the
motor in case of fault. MCCB/ MCB is used for
switching and protection of distribution
circuits and electric motors. Design purpose
MPCB is mainly designed to protect an electric
motor from faults.
MCCB

Molded Case Circuit Breaker

It is another type of electrical protection
device which is used when load current
exceeds the limit of a miniature circuit breaker.
The MCCB provides protection against
overload, short circuit faults and is also used
for switching the circuit
RCCB

Residual Current Circuit Breaker

RCCB is also known as RCB or RCD. RCD stands
for Residual Current Device, while RCB stands
for Residual Current Breaker. RCCB is an
electrical wiring device that disconnects the
circuit as soon as it detects a current leak to
the earth wire.
VFD

Variable Frequency Drive

A VFD is a electrical device that controls the
speed of an electric motor by varying its input
voltage. VFDs are used to control pumps, fans,
conveyor belts and other types of machinery
in industrial plants
PLC

Programmable Logic Controller

As the name suggests, it refers to a
programmable computing device used to
manage electromechanical processes
RELAY (SINGLE CHANGE OVER )

A changeover relay is an electromechanical

device used to switch between two circuits or
signal sources. It typically has multiple sets of
contacts, allowing it to connect one circuit
while disconnecting another.
A changeover relay is an electromechanical
device used to switch between two circuits or
signal sources. It typically has multiple sets of
contacts, allowing it to connect one circuit
while disconnecting another.
RELAY (FOUR CHANGE OVER)
A 4 changeover relay, also known as a 4PDT (4-Pole
Double Throw) relay, is a type of electromechanical
switch that features four sets of contacts, each
capable of switching between two circuits.
This indicates the number of sets of contacts in the
relay. In this case, there are four sets.
Changeover: Refers to the type of contacts in the
relay that can switch between two circuits. Each set of
contacts typically includes a normally open (NO)
contact, a normally closed (NC) contact, and a
common contact, allowing the circuit to switch
between two states.
Relay: An electromechanical device used to control
the flow of electricity in a circuit.
CHOCK

An AC choke, also known as an alternating

current choke or simply an inductor, is an
electrical component used in circuits to control
the flow of alternating current (AC).

AC chokes are commonly used in various

applications such as power supplies, motor
control circuits, and electronic filters to
regulate current, reduce noise, and improve
efficiency.
PID CONTROLLER

Proportional-Integral-Derivative controller
control system used in various industrial
processes to regulate and control the behavior
of dynamic systems
The controller calculates the control output by
summing the contributions from the
proportional, integral, and derivative terms,
each of which is weighted by specific
coefficients
PSU

SMPSs are widely used in various electronic

devices and applications due to their compact
size, high efficiency, and versatility. Here's
some key information about SMPS:
Ethernet switch

An Ethernet switch is a networking device that

connects multiple devices within a local area
network (LAN) and forwards data packets
between them based on the destination MAC
addresses in the packets
POWER WIRING

BUS BAR

SPACER

SLIVES
 TERMINAL

BUS BAR

CHOKE

MCCB
VFD
DRIVE

CHOKE
BUS BAR
MPCB &
MCB
4 CHANGE
OVER RELAY
Confugration & Testing HMI
software
Parameter entry Installation
& &
confugration testing
PACKAGING & DISPATCH
THANK YOU