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Servoair v4.2 Servicemanual 6884130
Servoair v4.2 Servicemanual 6884130
| Contents |
Contents
1 Important
2 Introduction
3 Description of functions
4 Disassembling and assembling
5 Service procedures
6 Troubleshooting
7 Preventive maintenance
8 Index
9 Revision history
10 Diagrams
1 Important
Responsibility for the safe functioning of the equipment
1.1 General reverts to the owner or user in all cases in which
service or repair has been done by a non-professional
The information in this Service Manual is based on or by persons who are not employed by or authorized
the SERVO-air Ventilator System of System by Getinge, and when the equipment is used for other
version 4.2. Unless otherwise stated, the Service than its intended purpose.
Manual is valid also for System versions below 4.2.
The system complies with standards and requirements
Maquet Critical Care AB, part of Getinge, is the legal as stated in the User's Manual.
manufacturer of the SERVO ventilator systems.
WARNING! Do not modify this
Service documentation for the SERVO-air Ventilator
equipment without authorization of the
System consists of:
manufacturer.
• User'slist
bullet Manual including Cleaning and Maintenance
manual. The User's Manual is an indispensable
complement to the Service Manual for proper System version and System software version
servicing.
The System version number can be found in the
• Service
bullet listManual
SYSTEM STATUS window on the User interface.
• Installation
bullet list Instructions Make sure that the version of the User’s Manual
• Sparelist
bullet parts information corresponds to the System version.
• Documentation
bullet list for optional equipment included in
The System SW version number can be found in the
the system
SYSTEM STATUS window on the User interface. For
• Product
bullet listEnd-of-Life - Disassembly Instructions functionality enhancement, the latest released System
(Disassembly and Disposal Instructions).
SW version is always recommended.
Maintenance of the system must be performed by 1.8.2 Components with special environmental
Getinge authorized personnel with the following concern
intervals:
Components listed below shall be disposed of in
• Preventive
bullet list maintenance at least once a year, or accordance with appropriate industrial and
every 5000 hours of operation, whichever comes environmental standards.
first.
• The Battery
bullet list modules shall be replaced after Printed circuit boards
300 charge cycles or five years (60 months) from
manufacturing date, whichever comes first. • PC 1781
bullet list Pressure transducer, 2 pcs
in the system.
TT
Only original spare parts from Getinge must be used •
•
•
PC 2025
bullet
PC 2026
bullet
PC 2027
bullet
list Battery back-plane
list Battery extension
list Motor control
AAFFAAFF
1.7 To the responsible service personnel • PC 2028
bullet list DC/DC & Battery control
• Safetylist
bullet valve pull magnet • Battery
bullet listmodule Li-ion
• AC/DC
bullet listconverter, containing PC board
Others – very small amounts
• Battery
bullet listmodule Li-ion
• Mainslist
bullet power supply connector • Filter paper
bullet list of fiberglass
• Fans, list
bullet 2 pcs
• Loudspeaker
bullet list 1.8.4 Articles of consumption
• Cablelist
bullet harness (handle as electronic waste)
1. Bacteria filter
2. Dust filter for the Air inlet filter
1.8.3 Construction materials
3. Filter for the O2 gas module
The construction materials used in the system, in % 4. Filter for the Inspiratory pressure transducer
of the total weight. 5. Nozzle unit for the O2 gas module
Metal – total 70% 6. Air inlet filter for the Turbine module
TTTTTTTTTTTTRTTR TTTTTTT
7. Battery modules
• Aluminium
bullet list 40%
8. Turbine module
• Steel,list
bullet zink, brass 30%
9. Memory backup batteries
Polymeric material – total 13% 10. Expiratory cassette
AFAFAFAFFFAFAFFFAAAAAFAFAFFFFF 11. Expiratory cassette membrane
• ABS (Acrylicnitrilebutadienstyrene)
bullet list
12. O2 cell including filter
• EPDMlist
bullet (Ethylenepropylenedienemonomer)
Item 1: Consumption approx. 250 pcs/year.
• FPM (Fluororubber)
bullet list
AA
• LDPElist
bullet (Low-density polyethylene) Item 2: Consumption approx. 15 pcs/year.
• NBR (Nitrilerubber)
bullet list Items 3 – 6: Replaced once a year or every 5000 hours
• PA (Polyamide)
bullet list of operation, whichever comes first.
• PBT (Polybutylene
bullet list terephthalate)
R
Item 7: Replaced after 300 charge cycles or five years
• PC (Polycarbonate)
bullet list (60 months) from manufacturing date, whichever
R
• PE (Polyethylene)
bullet list comes first.
R
• PEEKlist
bullet (Polyether ether ketone)
R
• PTFElist
bullet (Polytetrafluoroethylene)
R
• PS (Polystyrene)
bullet list
D
D
• PUR (Polyurethane)
bullet list Articles related to clinical applications, e.g., patient
tubing and nebulizer medication cups are not included
D
• PVC (Polyvinyl
bullet list chloride)
in the list above.
D
• SI (Silicone)
bullet list
D
• TPE (Thermoplastic
bullet list elastomer) 1.8.5 Power consumption
• Typical
bullet listminimum power consumption (standby):
Battery – total 2% 26 W
SERVO-air Ventilator System, Service Manual 1-5
| 1 | Important |
• Typical
bullet listpower consumption: 36 W 1.8.8 Product End-of-Life
Pressure control (intended delivered volume 500
ml) with PEEP=5 cmH2O, PAP=10 cmH2O, RR=20 For disassembly and disposal (scrapping) information,
breaths/min, FiO2=30%. Pressure/volume settings, refer to the document SERVO-air Ventilator System
Product End-of-Life Disassembly Instructions.
respiratory rate, air/oxygen mix, leakages and/or
other factors will affect power consumption and
battery backup time. See section Battery modules
for approximate recharge times.
• Typical
bullet listmaximum power consumption: 185 W
FFTTTFFFTTT FTFT
A-weighted sound power level (LWA): <57 dB.
•
•
•
Loading
bullet listpallet.
Corrugated
bullet
bullet
list cardboard.
Shock-absorbing
list
A
material of expanded
polypropylene, EPP.
• Plywood
bullet list container with metal reinforcements.
• Plasticlist
bullet wrapping.
• Desiccant
bullet list (humidity absorber).
A
The packaging material complies with the demands
stated by the International Plant Protection Convention
(IPPC).
AAA
2 Introduction
Table of Contents
2.1 Main units | 2-2
2.2 Patient unit | 2-4
2.3 User interface | 2 - 10
2.4 Software structure | 2 - 12
2.5 Internal communication | 2 - 14
DDRR TT s
d
AAFF
f h
AA a g k l
;
j
DDRR
S20002
• Alarmlist
bullet output
• Battery
bullet listmodule (extra)
• Battery
bullet listcharger
• Mobilelist
bullet cart
• Mobilelist
bullet cart drawer kit
• Cabinet
bullet list(for Mobile cart)
• Gas cylinder
bullet list restrainer kit
• Shelf base
bullet list
• Support
bullet listArm 179
• Y piece
bullet listholder and hook
• Cablelist
bullet holder
• Aerogen
bullet list nebulizers (Aerogen Pro and
Aerogen Solo)
•
•
•
•
bullet
bullet
bullet
TTTTTTTTTTTTTTTTTT
Servolist
DuoGuard and Servo Guard filters
Expiratory
list heater, Servo DuoGuard
Thermoshell
list for expiratory cassette
AAAAFAFFAFAFAFAAFAFAFAFAFAFAFAFFFFF
Humidifier
bullet list holder
• Waterbag/IV
bullet list pole for humidifier holder
• MSynclist(adapter for HL7 communication)
bullet
s
F G
d D K
f S H
h j k l ; A J
S20003
The main section is accessed by removing the top cover and the lid on the PC board rack.
s
g
d
f
h
j
S20004
S20005
The left-hand side of the Patient unit contains the Inspiratory section.
d f
s
g
l
S20006
The right-hand side of the Patient unit contains the AC/DC converter and Mains power inlet, as well as the
Expiratory valve coil.
a s
d
g
S20007
a s
S20008
• Expiratory
bullet list inlet with moisture trap.
• PC 1786
bullet list Expiratory channel cassette.
• Ultrasonic
bullet list flowmeter.
• Heating
bullet listfoil to avoid condensation in the Ultrasonic
flowmeter.
• Pressure
bullet list transducer connection, incl. bacteria filter,
to connect the expiratory pressure transducer.
• Expiratory
bullet list valve incl. valve membrane.
S20009
The illustration below shows the backside of the User The illustration below shows the inside of the User
interface after it is detached from the User interface interface rear cover.
holder.
a s d S20011
a s
S20012
Patient unit
AAAAAA
PC 1786
PC 2029
PC 2020
AAAAAFAFFFFF
SYSTEM ID SW PC 2030
PC 2004/ PC 1781Exp
PC 1781
MON SW
BRE SW
Insp.
PC 2031/
PC 1785
PC 1993
PC 1991
PC 1992
PC 2024
BLO SW
PC 2026
PC 2027
PC 2033 (Turbine
module)
PC 2021 PC 2025
DDDRDRRRRR
S20135
The Monitoring subsystem’s main function is alarm The Power subsystem has the following main
and monitoring, including trends of measured values: responsibilities:
• Detects
bullet listand handles alarms. Contains a backup • Communication
bullet list with plug-in battery modules to
sound buzzer. determine battery status.
• Monitors
bullet list the system behavior. • Controlling
bullet list management of, and voltage to, the
Inspiratory channel.
• Maintains
bullet list a persistent data storage area to save
Alarm settings. • Controlling
bullet list charging/discharging of plug-in battery
modules.
• Monitors
bullet list some of the system settings, e.g. default
alarm limits. • Selection
bullet list of power source to be used for the
system.
• CAN communication
bullet list with Expiratory channel.
• Battery
bullet listmodule and power source supervision. • Controlling
bullet list Main fan and O2 evacuation fan.
• Pre-use
bullet listcheck: Pre-use check operations on the The Power software is stored on PC 2028. The
Monitoring subsystem software must be re-installed if PC 2028 is replaced.
• External
bullet list communication protocol SCI (SERVO The Power software is executed by the microprocessor
Communication Interface). on PC 2028.
• Optional
list functionality such as ventilation mode and
T RRRRTRTTTTTTTT
bullet
other features. All options are stored in the
persistent memory.
The Monitoring software is stored on PC 1992
Monitoring. The software must be re-installed if
F
PC 1992 is replaced.
F
The Monitoring software is executed by the
F
microprocessor on PC 1992.
2.4.6 Blower BLO
AAAAA
2.4.4 Panel PAN • Controlling
bullet list and monitoring the Turbine module.
F
• Managing
bullet list flow measurement for the Inspiratory flow
The Panel subsystem controls all user interaction, meter.
F
e.g.:
• Managing
bullet list ambient air temperature and air humidity
F
measurements.
• Presentation
bullet list and changes of ventilator settings:
F
• Presentation
bullet list of metrics, e.g. real-time values from • Enable
bullet listAir inlet filter supervision by measuring air
inlet filter pressure drop.
the Monitoring subsystem.
F
The Blower software is stored on PC 2027 Motor
• Presentation
bullet list of alarms and their corresponding
controller board. The software must be re-installed if
D
D
alarm sounds from all subsystem.
F
Turbine module is replaced.
The Panel software is stored on PC 2023. The
D
D
software must be re-installed if PC 2023 is replaced.
D
AA AAAA
• The SMBus
bullet list (System Management Bus) is used for
communication with the POW subsystem and the
battery modules.
DDRDRDRR
3 Description of functions
Table of Contents
3.1 O2 gas module (1) | 3-4
3.2 Turbine module including PC 2027 Motor | 3-6
control (2)
3.3 Inspiratory gas docking (3) | 3-7
3.4 Inspiratory pipe (4) | 3-7
3.5 Inspiratory flowmeter (5) | 3-7
3.6 Inspiratory channel (6) | 3-7
3.7 O2 cell (7) | 3-8
3.8 Safety valve including pull magnet (8) | 3-8
3.9 O2 evacuation fan (9) | 3-9
3.10 PC 2030 Inspiratory channel (10) | 3-9
3.11 PC 1781 Inspiratory pressure transducer (11) | 3 - 10
3.12 PC 2029 Inspiratory channel extension (12) | 3 - 10
3.13 Expiratory cassette (13) | 3 - 10
3.14 Expiratory valve (14) | 3 - 11
3.15 Expiratory valve coil (15) | 3 - 11
3.16 Expiratory outlet (16) | 3 - 11
3.17 PC 1786 Expiratory channel cassette (17) | 3 - 11
3.18 PC 2031/PC 1785 Expiratory channel | 3 - 11
connector (18)
3.19 PC 2020 Main back-plane (19) | 3 - 12
3.20 PC 1781 Expiratory pressure transducer (20) | 3 - 12
3.21 PC 2004/PC 2024 Expiratory channel (21) | 3 - 12
3.22 PC 1991 Control (22) | 3 - 13
3.23 PC 1992 Monitoring (23) | 3 - 13
3.24 PC 1993 Ethernet switch (24) | 3 - 14
3.25 PC 1994 Nebulizer (25) | 3 - 14
3.26 Mains inlet (26) | 3 - 14
3.27 AC/DC Converter (27) | 3 - 14
3.28 PC 2028 DC/DC & Battery control (28) | 3 - 14
3.29 On/Off switch (29) | 3 - 15
3.30 PC 2021 Rear connectors (30) | 3 - 15
3.31 PC 2026 Battery extension (31) | 3 - 16
3.32 PC 2025 Battery back-plane (32) | 3 - 16
3.33 Battery module (33) | 3 - 16
3.34 Main fan (34) | 3 - 17
About this chapter The System electronics contains all PC boards and
electrical components that are not included in the other
The information in this chapter refers to the System main blocks:
overview diagram in chapter Diagrams. Note the
numbering in each heading (in brackets), that 19. PC 2020 Main back-plane
corresponds to the position number in the System 20. PC 1781 Expiratory pressure transducer
overview diagram.
21. PC 2004/PC 2024 Expiratory channel
22. PC 1991 Control
Main blocks
23. PC 1992 Monitoring
The information in this chapter is divided into main 24. PC 1993 Ethernet switch
blocks:
25. PC 1994 Nebulizer
The Inspiratory section conveys the breathing gas 26. Mains inlet
from the gas inlets to the patient breathing system. It 27. AC/DC Converter
contains the following main components: 28. PC 2028 DC/DC & Battery control
1. O2 gas module 29. On/Off switch
2. Turbine module 30. PC 2021 Rear connectors
3. Inspiratory gas docking 31. PC 2026 Battery extension
4. Inspiratory pipe 32. PC 2025 Battery back-plane
5. Inspiratory flowmeter 33. Battery module
6. Inspiratory channel 34. Main fan
7. O2 cell 35. User interface cable
The Expiratory section conveys the breathing gas 38. PC 2023 Panel
from the patient breathing system to the Expiratory 39. Illuminated alarm indicator on top of the User
outlet. It contains the following main components: interface frame.
40. Loudspeaker
13. Expiratory cassette
14. Expiratory valve
15. Expiratory valve coil
16. Expiratory outlet
17. PC 1786 Expiratory channel cassette (integrated
into the Expiratory cassette)
18. PC 2031/PC 1785 Expiratory channel connector
• Flashlist
bullet memory. For System software storage.
Present on PC 1991, PC 1992, PC 2004/PC 2024, g f d
PC 2023, PC 2027, PC 2028. The System software
can be re-installed/updated using a System h
software installation.
s
• RAM.list
bullet For temporary storage of software and data.
Present on PC 1991, PC 1992, PC 2004/PC 2024,
PC 2023, PC 2027, PC 2028.
j a
• RAM with
bullet list battery backup. For settings, trends
and logs. Present on PC 1991 and PC 1992.
• EEPROM.
bullet list For PC board information, configuration,
calibration data, etc. Present on several PC boards, k S20014
TTT T 3.
4.
5.
Inspiratory valve temperature sensor
Supply pressure transducer
Flow transducer (Delta pressure transducer and
AAFAFFAF
wire mesh)
6. Nozzle unit with valve diaphragm
7. Inspiratory solenoid
8. Gas module key
3.2 Turbine module including PC 2027 Motor 7. Nipple for air inlet pressure measurement for
control (2) supervision of pressure drop over the Air inlet
filter.
3.2.1 Turbine
The Turbine module shall be replaced every 10 years.
The Turbine generates the inspiratory air gas flow
(max. 240 l/min). It generates the air flow and pressure Note: The Turbine is factory calibrated. The Turbine
from the surrounding air. This air flow is then mixed must not be disassembled.
together with the O2 flow from the O2 gas module.
The maximum Turbine output pressure is dependent 3.2.2 PC 2027 Motor control
on the ambient pressure and may therefore vary
PC 2027 Motor control’s main purpose is to control
between 65 cmH2O (high altitude) and
and supervise the Turbine:
approx. 100 cmH2O (sea level).
• Powering
bullet list the Turbine. The power to the motor driver
s g is supplied through a step-up regulator that elevates
the voltage from the system voltage (approximately
11-17 V) to approximately 28 V. The energy created
when the motor is decelerated is stored in a
a capacitor buffer to enable quick acceleration.
Further excess energy will be delivered to other
parts of the system.
h • Data transferred
bullet list to BRE via SPI communication for
X T
further dispatching to MON:
P1 PC 2027 Motor control P - Inspiratory flow and gas temperature from the
Inspiratory flowmeter.
- Ambient air temperature and humidity from
d f h j
S20103
sensors on PC 2030.
- Air inlet filter pressure drop measured by a
The Turbine module includes: differential pressure sensor. Will indicate if the
Air inlet filter is occluded or clogged. Will also
1. Brushless DC motor powered by a motor driver
detect if the Air inlet filter is missing during
on PC 2027 Motor control. Maximum speed
Pre-use check.
70 000 r/min.
2. Turbine wheel.
• Passing
bullet listdata from the ambient air inlet filter
differential pressure sensor.
3. Hall effect sensors to measure motor speed and
phase.
3.2.3 Air inlet filter including dust filter
4. Temperature sensor to monitor the Turbine
temperature. The reading is used to detect
AA
The airflow to the Turbine, and to the patient, is
overheating and to log running conditions. protected by an Air inlet filter. The Air inlet filter
5. Silencing foam and rubber suspensions to consists of a HEPA (High Efficiency Particulate Air)
minimize vibrations and sound level. filter and a dust filter.
DR
6. Cooling air flow for the motor. Routed from the
The Air inlet filter must be replaced during the
Turbine unit out through the Patient unit via a
Preventive maintenance. Check the dust filter and
hose.
replace it once a month or more often if needed.
• The Inspiratory
bullet list pressure tube that connects the
Inspiratory channel with the Inspiratory pressure
transducer. The tube is connected to the bacteria
3.5 Inspiratory flowmeter (5) filter that protects the pressure transducer PC 1781
Inspiratory pressure transducer from contamination.
The Inspiratory flowmeter (inspiratory flow transducer)
The bacteria filter must be replaced during
measures the combined air and O2 flow, as well as
Preventive maintenance.
temperature, of the inspiratory gas from the O2 gas
RRAAARRAA
module and Turbine module. The flow measurements • The Safety
bullet list valve membrane.
are used as input to control the gas module and the • Housing
bullet list for the O2 cell.
Turbine, creating a feedback loop. • The Inspiratory
bullet list outlet, a 22 mm/15 mm tube
connector for the Inspiratory tube of the patient
The flowmeter uses a thermal measuring principle, in
breathing system.
this case a differential temperature measurement. The
basic principle is that two temperature sensors, one The Inspiratory channel can easily be removed using
mounted before and one after a small heater in the the quick coupling.
flow direction:
D
• At no list
bullet flow through the flowmeter, the temperature
will be equal on both temperature sensors.
D
• With alist
bullet flow through the flowmeter, the temperature
on the two temperature sensors will differ,
consequently the higher flow the bigger temperature
difference.
A
SERVO-air Ventilator System, Service Manual 3-7
| 3 | Description of functions |
3.7 O2 cell (7) 3.8 Safety valve including pull magnet (8)
The O2 concentration is measured by an O2 cell. The The movable axis of the Safety valve pull magnet
O2 cell is mounted in a housing on the Inspiratory controls the opening and closing of the Safety valve
channel and is protected by a bacteria filter. membrane in the Inspiratory channel. The pull magnet
is controlled (electrically activated = closed) by
O2 PC 2004/PC 2024 Expiratory Channel.
O2 gas module
O2
Air
O2 cell O2 gas module
Turbine module
Air
Turbine module
S20015
• Perform
bullet lista Pre-use check to calibrate the O2 cell. • The pressure
bullet list inside the inspiratory pipe is 5 cmH2O
above the preset Upper pressure alarm limit. This
• The Olist
bullet 2 Sensor cannot be installed in SERVO-air.
condition is controlled by the Monitoring subsystem.
• The pressure
bullet list inside the inspiratory pipe is 7 cmH2O The O2 evacuation fan air inlet (1) is located at the
above the preset Upper pressure alarm limit. This bottom of the side cover. The air outlets (2) are located
condition is controlled by the Breathing subsystem. above and below the Air inlet filter on the back of the
Patient unit. The air inlet is protected by a filter that
• The pressure
bullet list inside the inspiratory pipe is above
117 ±7 cmH2O. This is an extra safety function and must be cleaned or replaced during the Preventive
this situation does not normally occur. maintenance.
• The safety
bullet list valve also opens by other alarms, for The O2 evacuation fan is monitored by a temperature
example the Airway pressure continuously sensor on PC 2030, and controlled by PC 2028.
high-alarm.
The O2 evacuation fan is always running:
The safety valve opening pressure is calibrated to
117 ±3 cmH2O during each Pre-use check. • Whenlist
bullet the system is turned on. This is to make sure
that no O2 gas is present in the Inspiratory section
The Emergency air intake (Safety valve outlet) is while the power is on in case of O2 leakage.
covered by a plastic grid. The Emergency air intake
• Whenlist
bullet the batteries are charging, and for 2.5 hours
DRRTT TTT
must be checked for obstructions during the Preventive
after the charging is complete.
maintenance.
Depending on the temperature conditions, the fan can
3.9 O2 evacuation fan (9) also run when the system is turned off but connected
AAFF AAFAFF
The O2 evacuation fan has two purposes:
to mains power supply.
The fan always runs on half effect, and with full effect
• Forcelist
bullet cooling air through the Inspiratory section. at approx. 43 °C (109 °F). When the temperature drops
• If needed,
bullet list evacuate O2 gas from the Inspiratory below approx. 37 °C (99 °F), the fan turns to half
section, to prevent O2 gas from reaching too high effect.
concentrations.
3.10 PC 2030 Inspiratory channel (10)
The cooling air flow inside the Inspiratory section is
indicated in the System overview. Interconnecting board including connectors for:
DDRDRR
• Turbine
bullet listmodule
• O2 gaslistmodule
bullet
• O2 celllist
bullet
s
• O2 evacuation
bullet list fan
•
AA •
Inspiratory
bullet list flowmeter
Safetylist
bullet Valve
1. O2 evacuation fan inlet The ambient air temperature and humidity sensor is
2. O2 evacuation fan outlet located on PC 2030. The gas temperature is used as
input to volume calculations and for supervision of the
temperature delivered to the patient.
a s a
S20019
received by the right hand side transducer now acting 3.15 Expiratory valve coil (15)
as a receiver. The time from sending to receiving
ultrasonic sound in downstream expiratory gas flow The movable axis of the Expiratory valve coil controls
is measured. the opening of the Expiratory valve by pushing the
valve membrane into desired position. The power
Then the right hand side transducer (earlier receiving) supply to the coil is regulated so that the remaining
is sending out ultrasonic sound upstream the pressure in the patient system, towards the end of the
expiratory gas flow. The ultrasonic sound is received expiration time, is kept on the PEEP level according
by the left hand side transducer now acting as a to User interface setting.
receiver. The time from sending to receiving ultrasonic
sound in upstream expiratory gas flow is measured. 3.16 Expiratory outlet (16)
The time difference between the downstream and the The gas from the patient system leaves the system
upstream time measurements provides flow via this Expiratory outlet. A thermo sleeve can be
information. attached to the outlet to reduce condensation.
Membrane capacity (counter) can be shown in the For software and hardware requirements and
System status window. Select SYSTEM STATUS > compatibility, see the Compatibility chart in chapter
Expiratory cassette to check Membrane capacity. The Revision history.
operating capacity meter must be reset after
replacement of the membrane. Note that the reset
function is not implemented in System version 1.0.
3.19 PC 2020 Main back-plane (19) 3.21 PC 2004/PC 2024 Expiratory channel
(21)
PC 2020 is the interconnection board for PC boards
and components.
Note: PC 2024 replaces PC 2004. Introduced in
PC 2020 Main back-plane is also connected to production during Q1 2016.
PC 2030 Inspiratory channel via the PC 2029
Inspiratory channel extension for communication with PC 2004/PC 2024 Expiratory channel is part of
components in the Inspiratory section. subsystem Breathing BRE. The main functions are
expiratory flow measurement and expiratory cassette
The System ID (Serial No.), operating time, etc., is handling. Expiratory flow measurement is performed
stored in an EEPROM on PC 2020. Thus, when by the flowmeter in the cassette. PC 2004/PC 2024
replacing PC 2020, a spare part that is factory is connected to the cassette via PC 2031/PC 1785
programmed for the concerned system must be used. Expiratory channel connector.
As the Preventive maintenance time stamp will be lost PC 2004/PC 2024 Expiratory channel contains
when replacing PC 2020, a new time stamp must be electronics including microprocessor for handling of:
set. In order to make this new time stamp correct,
there are two alternatives: • Expiratory
bullet list flow measurement performed by the
flowmeter inside the cassette. The output signal
• Perform
bullet listPreventive maintenance on the system Exp. Flow is used in sub-systems Control and
and report completed Preventive maintenance in Monitoring.
Service & Settings.
• All electronic
bullet list connections to and from the cassette.
or
• Measurement
bullet list of expiratory pressure via pressure
the PC 1781 Expiratory pressure transducer.
• If correct
bullet list value (hours) until next Preventive
PC 2004/PC 2024 contains holder and electrical
maintenance is known, enter this value in Service
connector for the pressure transducer board.
& Settings.
• Expiratory
bullet list valve control (with input from Control).
AAAAAAAAAAAA
DRDRDRDDDRRRDRRTTT
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter
Revision history.
•
•
+5 V list
bullet
+3.3 Vlist
bullet
The buzzer on PC 1992 generates the alarm signal
in case of +5 V or +3.3 V power failures. The buzzer
AAAFFF
Note: The System software must be re-installed if
and +5 V/+3.3 V failure logic is powered by backup
PC 1991 is replaced.
capacitors in case of power failure.
Service & Settings, all logs, Pre-use check results, 3.27 AC/DC Converter (27)
date and time setting and service reports will be
erased. The Memory backup batteries must be The AC/DC Converter, including PC 2033, is a
replaced after five years. complete unit adapted for the system. The AC/DC
Converter converts the connected AC Power (mains
Includes an ID PROM. The ID information can be read power) to the internal DC supply voltage
by the system. +12V_AC-DC.
For software and hardware requirements and Mains power is supplied to the AC/DC Converter via
compatibility, see the Compatibility chart in chapter the Mains inlet.
Revision history.
3.28 PC 2028 DC/DC & Battery control (28)
Note: The System SW must be re-installed if PC
1992 is replaced. This PC includes routing of Nebulizer signals to/from
PC 1991, and Ethernet/USB signals to the PC 2023
Panel board. The PC 2025 Battery back-plane is
3.24 PC 1993 Ethernet switch (24) connected to PC 2028, via the PC 2026 Battery
extension board. A secondary temperature sensor on
PC 1993 Ethernet switch controls the Ethernet
the PC 2028 regulates the Main fan and the O2
communication in the system. Ethernet is used by the
evacuation fan.
PAN, BRE and MON subsystems.
The main functions for the PC 2028 DC/DC & Battery
Includes an ID PROM. The ID information can be read
control are:
by the system.
• On/Offlist
bullet control.
3.25 PC 1994 Nebulizer (25)
• Control
bullet listcharging/discharging of the Battery
modules.
PC 1994 Nebulizer is the integrated interface for
connection of the Aerogen® Nebulizer Systems, • Switchlist
bullet to battery power supply when Mains
Aerogen Pro and Aerogen Solo. PC 1994 Nebulizer power/External 12 V battery is lost, and control
contains electronics required to control the nebulizer switching between Mains power and External 12 V
units. battery.
• At Power
bullet list up, i. e. when the On/Off switch is turned • +12V_AC-DC
bullet list from the AC/DC converter.
On, all internal voltages will be enabled. When the
• +12V_UNREG_EXT_DC
bullet list from the External 12 V
On/Off switch is toggled from Off to On, the O2 battery.
evacuation fan is activated. The fan will run so that
any O2 build up is evacuated, prior to enabling
• +12V_UNREG
bullet list from the Battery modules.
voltages in the inspiratory compartment. PC 2028 converts the power supply voltages into the
• At Power
bullet list down, the Power supply system will following internal DC supply voltages:
deactivate the hardware signal Power_Good.H, in
order to let the different subsystems save their • +24 Vlist
bullet
current settings in non-volatile memory. Power • +12 Vlist
bullet UNREG_INTERNAL
down can be caused by: • +12 Vlist
bullet UNREG_VALVES
- Turning the On/Off switch Off. • +12 Vlist
bullet
- Mains failure resulting in a switch to battery, • -12 V list
bullet
where the backup battery voltage is too low for
proper operation of the system or if there is no
• +5 V list
bullet
DDDDRDRDRRRRDRDDRRR T T
backup battery connected. • +3.3 Vlist
bullet
AAAAAAAAAA
The following connectors are located on PC 2021 Rear
Note: At least one Battery module must always be connectors:
installed to ensure proper operation.
• N26 –list
bullet External 12 V battery. The connector is
equipped with a fuse F1, rated 10 A. There are no
DRDR
Note: A Power system restart might be necessary alarms indicating power supply failure related to the
to reset power related alarms. To restart, switch Off External 12 V battery.
the system and disconnect both the mains power
supply and the External 12 V battery.
• N27 –list
bullet USB (x2). For USB service key, data copy,
software updating and mouse.
3.28.2 Power supply selection Note: Using a mouse with the system is only
permitted for service purposes.
If the internal DC supply voltage drops, due to power
supply failure, the power supply source will
automatically switch. The following power supply • N28 –list
bullet Ethernet. For Remote Services.
• N67 –list
bullet Alarm output. Isolated alarm output • Expiration
bullet list date.
connector. The Alarm output software option is
• Charge
bullet listcycles.
required to enable the Alarm output function. For a
technical description of the function Alarm output,
• If the operational
bullet list capacity is too poor for continued
usage.
refer to Alarm output in section Optional equipment.
In all cases, battery replacement information will be
Pin configuration and signal names can be found in
shown on the User interface.
chapter Diagrams.
Even with this technology, the only time at which the
PC 2021 also hosts the On/Off switch and LEDs for
battery charge status is absolutely reliable is when it
power-on and mains power connection indication:
is either completely full or completely empty. What’s
more, if the battery only sees partial charges and
• A bluelist
bullet mains LED that is lit when mains power is
discharges during its application, then it may not get
connected.
the benefit of a 'full' or 'empty' reference point for some
• A green
bullet listpower on LED that is lit when the On/Off time, and must rely more and more on its calculated
switch is On.
DDDRRRTT T
figure.
3.31 PC 2026 Battery extension (31) Select SYSTEM STATUS > Batteries on the User
interface to check battery status. For further
PC 2026 Battery extension is a connector board. It information, refer to chapter Service procedures,
AAFF AF
connects PC 2025 Battery back-plane to PC 2028
DC/DC & Battery control. There are no active
section Battery modules.
components on PC 2026. The battery life time is 300 charge cycles or five years
(60 months) from manufacturing date, whichever
AAA
3.32 PC 2025 Battery back-plane (32) comes first. Remaining charge cycles and time
(months) are shown in the STATUS > Battery-window.
PC 2025 Battery back-plane has connectors for the
battery modules. PC 2025 is connected to PC 2028 Note: For system version 4.1 or lower the battery
DC/DC & Battery control via the PC 2026 Battery life time is four years (48 months) from
DDRR DR
3.33 Battery module (33) The remaining charge cycles are ‘full charge cycles’
i.e. from an empty battery (0 %) to a full battery
The Battery module is a 14.4 V/6.6 Ah Li-ion
(100 %). If the battery is charged in shorter cycles,
rechargeable 'smart battery'. Two Battery modules
e.g. from 75 % to 100 %, the cycles are added until
can be connected to the Battery compartment.
they reach 100 % and then calculated as one full
charge cycle.
Note: At least one Battery module must always be
installed for the system to work. Example: Four charge cycles from 75 % to 100 % is
counted as one full charge cycle.
To calculate its own status, the battery uses an internal
Typical recharge time approximately 2 h/battery
highly accurate voltmeter, amperemeter and time clock
(90 %), up to 3 h (100 %) if battery is completely
to measure actual charge in and out of the battery. In
discharged. If a battery is fully discharged, e.g. due to
addition, there are algorithms to compensate for the
long storage time, each battery may require up to
effects of discharge rate, discharge temperature,
6 hours charging time.
selfdischarge and charging efficiency, etc.
Each battery includes an ID PROM. The ID information
The system will, among others, monitor:
can be read by the system.
a
3.37 LCD Display (37)
S20055
The Main fan is monitored by the temperature sensors 3.38 PC 2023 Panel (38)
on PC 2020, and PC 2028, and controlled by PC 2028.
The value from the temperature sensor, giving the The PC 2023 Panel contains drivers for:
highest temperature reading, will be used.
• Touchlist
bullet and display
The Fan is always on when the batteries are charging, • Loudspeaker
bullet list
and for 2.5 hours after the charging is complete.
• Microphone
bullet list
The Fan will start with half effect at approximately • Microcontroller
bullet list
33 °C (91 °F) and with full effect at approximately The multicolor LEDs, visible in the Alarm indicator,
43 °C (109 °F). When the temperature drops below are located on PC 2023.
approximately 37 °C (99 °F), the Fan turns to half
effect and when the temperature drops below
approximately 27 °C (81 °F), the Fan stops.
3.39 Alarm indicator (39) system and the ventilator. Furthermore, if both the
NO- and the NC-contacts are utilized, the highest
The Alarm indicator is located on the upper part of the safety level for unforeseen failures can be achieved.
User interface frame. The multicolor LEDs on PC 2023 Note that, in both cases, even an intentional
are visible in the Alarm indicator. The LEDs will flash disconnection of the ventilator will trigger the external
when an alarm is triggered in the system: alarm.
• Blue LED
bullet list – Low priority alarm The Alarm output software option is required to enable
• Yellowlist
bullet LED – Medium priority alarm the Alarm output function. The Alarm output software
• Red LED
bullet list – High priority alarm is individually created for each specific system and
can only be installed on this system. The Alarm output
function must be enabled in the configuration software.
3.40 Loudspeaker (40)
Loudspeakers for, e.g., alarm. Connected to the 3.41.2 Battery module
PC 2023 Panel.
The Module compartment allows up to two Battery
There is one loudspeaker in the User interface. The modules. To guarantee safe battery backup, always
User interface is mechanically designed to achieve a use at least one battery.
good sound output.
For further information, refer to section Battery module.
At startup and during Pre-use check the functionality
of the loudspeakers are monitored by a microphone. 3.41.3 Battery charger
monitored.
TTT
During operation the loudspeaker is continuously
For pin configuration and signal names in the Alarm The Mobile cart has standard 10x25 mm rails to carry
output connector N67, see Connectors in chapter accessories such as Support arm 179 and Humidifier
DDDRRR
Diagrams. For further information, refer to the 'Alarm holder. The column has vertical slots for installation
output connector – Reference Manual'. of e.g. Gas cylinder restrainers. The optional Drawer
kit or Cabinet can be mounted on the Mobile cart.
The Alarm output connector has two contact functions:
NO (Normally Open) and NC (Normally Closed). In
3.41.5 Gas cylinder restrainer kit
an alarm situation the open contact will close and the
closed one will open. The contacts are independent The Gas cylinder restrainers are mounted on each
of polarity and can be used both with AC and DC side of the Mobile cart. It is intended for two gas
systems. cylinders, maximum volume 4.5 litres each.
The Shelf base is a mounting device for the Patient MSync is intended for information transfer from the
unit. It allows positioning of the Patient unit on a shelf. Getinge devices to the hospitals information system
by:
3.41.7 Support arm 179
• Importing
bullet list real-time clinical data from the device
Support arm 179 is equipped with a clamp intended using its respective communication protocol.
for standard 10x25 mm rails. The support arm has a • Converting
bullet list device data to HL7 compliant data.
central locking mechanism that secures the selected
position. A twin tube holder (15-27 mm diameter) and
• Exporting
bullet list device data in HL7 format to the
information system.
a filter/tube support (20/25 mm diameter) can be
An MSync unit is connected to each Getinge device
mounted on the support arm. Maximum load with fully
intended to be integrated with the information system.
extended arm is 1 kg.
• Aerogen
bullet list Pro: Reusable nebulizer unit.
• Aerogen
bullet list Solo: Single use nebulizer unit.
The Aerogen Pro/Aerogen Solo are designed to
operate in-line with the ventilator circuit in acute and
sub acute care environments. It operates without
changing patient ventilator parameters.
RRRAAA
3.41.9 Humidifier and Humidifier holder
Table of Contents
4.1 General | 4-2
4.2 Hazard notices | 4-2
4.3 PC boards and electrical components | 4-2
4.4 Information stored in the system | 4-3
4.5 Assembling guidelines | 4-5
4.6 Front cover | 4-6
4.7 Top cover | 4-6
4.8 Chassis | 4-7
4.9 Main section | 4-8
4.10 Inspiratory section | 4-9
4.11 AC/DC section | 4 - 16
4.12 Front section | 4 - 21
4.13 Rear section | 4 - 22
4.14 PC 2020 Main back-plane | 4 - 24
4.15 Expiratory cassette | 4 - 25
4.16 User interface | 4 - 28
The illustrations in the Spare Parts Lists are useful 4.3 PC boards and electrical components
when disassembling and assembling the system.
4.3.1 Replacing electrical components
After any installation, maintenance or service
intervention in the system, perform a 'Functional check’ As stated in section Hazard notices, mains power and
according to instructions in chapter Important. battery power supply must be disconnected and On/Off
switch set to Off when replacing electrical components.
4.2 Hazard notices If energized electrical components are disconnected
or connected, this may interfere with the operation of
Before disassembling or assembling the system, make the unit.
sure that:
After replacement of PC boards or other electrical
• The system
bullet list is switched Off. components, it is recommended to perform an
• Mainslist
bullet power cable is disconnected. electrical safety test. For electrical safety tests, refer
to chapter Preventive maintenance, section Safety
• External
bullet list 12 V battery is disconnected.
inspection.
• Backup
bullet listbattery modules are disconnected. Note
that the backup battery modules will supply power
4.3.2 Handling PC boards
to parts of the system also when the system is
switched Off. Those who come into contact with circuit boards
• Gas supply
bullet list is disconnected, central gas supply and containing sensitive components must take certain
backup gas supply. precautions to avoid damaging the components (ESD
• The system,
bullet list including all gas conveying parts, is protection).
cleaned. Refer to instructions in the User’s Manual.
PC boards (spare parts) must always be kept in
WARNING! With gas supply connected protective packaging for sensitive electronic device.
to the system, there are pressurized
components inside the unit. All PC boards must not be inserted or removed while the
FFTFTFFFTTTT
personnel must exercise extreme mains power or battery power is applied to the PC
caution if fault tracing or adjustments boards.
are performed with gas supply
Remove and insert the PC boards very carefully to
connected and with covers removed.
avoid damage to the connectors.
the unit. All personnel must exercise ESD sensitive components, always use
extreme caution if fault tracing or a grounded wrist band and a grounded
adjustments are performed with power work surface. Adequate service tools
supply connected and with covers must always be used.
removed.
4.3.3 Replacing PC boards Other technical errors may occur after a software
installation. These errors will disappear after restarting
The System SW is distributed to the following PC the system.
boards and modules:
• PC 1991
bullet list Control
4.4 Information stored in the system
• PC 1992
bullet list Monitoring All electronic components equipped with an ID PROM
• PC 2004/PC
bullet list 2024 Expiratory channel store the information that is specific for the component,
for example article number, version number and serial
• PC 2023
bullet list Panel
number.
• PC 2027
bullet list Motor control
• PC 2028
bullet list DC/DC & Battery control Furthermore, some of the electronic components store
information related to the complete system, for
Additional actions when replacing PC boards example system software, system info, configurations,
logs and so forth. When replacing these components,
When delivered as spare parts, these components the stored information may be lost. See table below.
are equipped with a System SW version that may differ
from the version on the system to be repaired. To keep
the System SW version used prior to the replacement,
the applicable System SW version must be available
TTTTTT
for reinstallation purposes.
new PC board.
Expiratory channel
PC 2004/PC 2024
PC 1991 Control
Stored information
PC 2023 Panel
control
O2 cell
System software X X X X X X
System info: X
§ Serial number
§ Total operating and
ventilation time
§ Next preventive
maintenance
System info: X X
§ Installed software
options
System info: X
§ System version
Configurations X
§ Startup ventilation
configuration
Configurations X
§ Startup alarm
configuration
Configurations X
§ Units, language, date
format, etc.
Date and time setting X
Logs X X2 X
Trends X
Recordings X
Pre-use check results X X X X X
including transducer result calibration calibration calibration calibration
calibrations
Barometer calibration X
Touch screen calibration X
Performed preventive X1
maintenance
Replaced expiratory X1 X
membrane counter
Replaced backlight X1 X3
counter
Backlight operating time X3
Language X
Expiratory cassette: X
§ Date of first use
§ Total operating time
§ Remaining membrane
capacity
O2 cell: X
§ Date of first use
§ Estimated remaining
capacity (O2 cell)
S20104
1
Included in Service report as part of the Service log.
2
Copied to PC 1992 at Power On and continuously when the system is powered.
All parts of the system assembled with screws and Lubricants should normally not be used when servicing
nuts are tightened with a specified torque. Thread the system. If lubricants must be used, use only very
locking adhesives are used if required. small amounts of grease with P/N 95 73 700. This
special grease is O2 compatible.
In order to maintain these specifications over time, it
must be ensured that after any service intervention
WARNING! Due to the increased O2
removed parts are re-assembled and secured
concentration in valves and gas
according to instructions. Make sure to follow the
channels, only special grease intended
guidelines stated below.
for use in high O2 concentrations, are
allowed.
4.5.1 Tightening torque
• Thread
bullet listsize M3: 0.95 Nm ±15%
• Thread
bullet listsize M4: 3.1 Nm ±15%
• Thread
bullet listsize M4 (in plate thread joints):
1.4 Nm ±15%. These screw joints are indicated with
a ’1.4 Nm symbol’ in the concerned illustrations.
• Thread
bullet listsize M5: 5.0 Nm ±15%
• Thread
bullet listsize M6: 7.0 Nm ±15%
• Gas inlet
bullet list nipple: 20 Nm ±15%
• Loctitelist
bullet 243® on the expiratory valve coil screws.
AAAFAFAFAFFF
RRR
• Tilt back
bullet list the User interface.
• Release
bullet list the Front cover hatches, and then release
and lift off the Front cover.
S20020
•
• FFTT FFTT
Remove
bullet list the screw (1).
Note that the screw remains in the top cover.
Release
bullet list and lift off the Top cover.
RAA RRAA
a
1.4 Nm
S20021
D
D
4.8 Chassis
4.8.1 Removing the chassis
• Remove
bullet list the Front cover.
• Remove
bullet list the Top cover.
• Remove
bullet list the O2 evacuation fan filter (1) by pressing
the catch in and down.
• Remove
bullet list the Main fan filter (2) by pressing the catch
a
in and down.
• Remove
bullet list the Expiratory cassette.
S20022
•
FTFFTFFTFTTT
Remove
bullet list the five screws (positions 1-4) that secure
the Chassis.
Note that there are two screws at position (1), one
on each side of the Patient unit.
s
RARRRARRAAAA
a
a
1.4 Nm f d
S20023
• Pull the
bullet listChassis carefully to the sides (1), push s
backwards (2) and lift it off.
DDD
D
a a
D
S20024
• Remove
bullet list the Chassis.
• Remove
bullet list the screws (1).
• Pull apart
bullet list the chassis to release the handle (2).
s
0.6 Nm
S20134
TT TTT
4.9 Main section
4.9.1 Main section lid
• Remove
bullet list the Top cover. a
AAFF AAAFFF
• Remove
bullet list the three screws (1-2) that secure the Main
section lid to the Patient unit.
DDDRRR
1.4 Nm
S20025
• Remove
bullet list the Main section lid. a s d f
• Carefully
bullet list pull out the PC board:
- PC 1993 Ethernet switch (1)
- PC 1992 Monitoring (2)
- PC 1991 Control (3) g
- PC 2004/PC 2024 Expiratory channel (4)
including PC 1781 Expiratory pressure
transducer (5)
Note: Before removing PC 2004/PC 2024:
- Disconnect Expiratory valve coil cable
connector (6). h j k
S20032
- Disconnect Pressure transducer tube (7).
- Disconnect PC 2031/PC 1785 cable
connector (8).
TT
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter
Revision history.
AAFF
Note: Additional actions may be required after
replacement of PC boards. Refer to section
Replacing PC boards in this chapter.
• Remove
bullet list the Chassis. 1
• Remove
bullet list the eight screws (1-3) that secure the
Inspiratory section lid to the Patient unit. On systems
manufactured from Q3 2017 it is only required to
loosen (not remove) the three screws (2). The holes
in the lid are changed to slots as shown in the 4
illustration. 6
• Loosen
bullet listthe two screws (4).
S20026
• Disconnect
bullet list the O2 evacuation fan cable (5).
When assembling:
•Do notlist
bullet forget to connect the fan cable.
• Make list
bullet sure that the Inspiratory gas docking kit
connects properly to the Inspiratory section lid at
(6). g S20056
• Remove
bullet list the Inspiratory section lid.
• Disconnect
bullet list the O2 evacuation fan cable
connector (1) from the PC 2030 Inspiratory channel.
T TT TTT TTT
• Release
bullet list the four rubber straps (2), and lift off the
fan.
• Remove
bullet list the Inspiratory section lid.
• Disconnect
bullet list the cable (1) from PC 2030.
• Remove
bullet list the flowmeter from the Inspiratory channel
muff.
S20057
• Remove
bullet list the Inspiratory section lid.
• Disconnect
bullet list the O2 cell cable (1).
• Loosen
bullet listand fold out the locking latch (2).
a
S20058
• Remove
bullet list the O2 cell (3).
TT T TTT S20059
AAFF AFAAAFFF
• Disconnect
bullet list the Inspiratory pressure transducer
tube (4).
• Remove
bullet list the Inspiratory channel (5).
DRDDDRRR
f S20109
• Disconnect
bullet list the Safety valve cable (6) from PC 2030.
• Remove
bullet list the two screws (7) that secure the Safety
valve.
• Remove
bullet list the Safety valve and cable (8).
TTT
h
AFFF AAAFFF S20110
• Remove
bullet list the Top cover. a
• Remove
bullet list the screw on the top of the Patient unit (1).
• Remove
bullet list the two screws on the side of the
Inspiratory section (2). On systems manufactured
from Q3 2017 it is only required to loosen (not
DDDRRR
d
remove) the two screws (2). The holes in the side
wall are changed to slots as shown in the illustration. s
• Pull out
bullet listthe Air inlet filter (4) from the socket.
• Remove
bullet list the Gas module lid (3). f
g
Note: When attaching the Gas module lid to the
Patient unit, make sure the Battery extraction tag (5)
is not stuck under the lid. This will make it hard to
1.4 Nm
pull out the Battery module.
TT TTT
S20029
• Remove
bullet list the Gas module lid. a 1.4 Nm
• Remove
bullet list the screw (1).
• Pull out
bullet listthe O2 gas module (2). s
S20111
TTT TT TTT
Remove
bullet list the Gas module lid.
• Pull out
bullet listthe Turbine module (1).
a
Note: Additional actions may be required after
F
replacement of PC boards (PC 2027 is included in
F
the Turbine module). Refer to section Replacing PC
F
boards in this chapter.
RRAA RRRAAA
S20033
• Remove
bullet list the Inspiratory section lid.
• Remove
bullet list the Gas module lid. s
• Remove
bullet list the O2 module.
• Remove list the Turbine module.
D
bullet
F
• Disconnect
list the Inspiratory flowmeter connector
D
bullet
F
muff (1).
D
• Lift offlist
bullet the Inspiratory gas docking (2).
a
• Remove
bullet list the Inspiratory gas docking.
g f d s a
• Remove
bullet list the four screws (1), and lift off the cap (2)
with O-ring (3).
• Pull out
bullet listthe one-way valve (4) from the Inspiratory
gas docking housing (5).
0.5 Nm
S20035
FT FFFTTT
Pull the
bullet liststrap through the hole in the Inspiratory gas
docking until it snaps into place.
S20036
RA RRRAAA
DD
D
• Remove
bullet list the Inspiratory gas docking.
• Disconnect
bullet list the O2 cell cable (1) from PC 2030.
• Disconnect
bullet list the Inspiratory transducer tube (2) from
PC 1781.
• Remove
bullet list the four screws (3) that secure PC 2030.
Note that one screw must be removed through the
Safety valve channel.
FT FFFTFTTTA d
s
a
d
A
A
S20112
• Lift offlist
PC 2030 (4).
A
bullet h
DDDDRRRR
• Remove
bullet list the Chassis.
a 1.4 Nm
S20027
TT
Note: Note that the AC/DC section lid is still
attached to the hinge at the bottom.
AAFF
S20120
DDRR
• Disconnect
bullet list the Main fan cable (1).
a
S20114
• Open list
bullet the AC/DC section lid to maximum, slide it
towards the back and then lift it off.
FFFTTT FT FT
4.11.2 Main fan
A
S20121
• Open list
bullet the AC/DC section lid. a s
• Disconnect
bullet list the Main fan cable connector (1) from
the Main back-plane.
• Release
bullet list the four rubber straps (2), and lift off the
DRDR
fan.
• Open list
bullet the AC/DC section lid.
• Disconnect
bullet list the internal power cable connector (1).
• Disconnect
bullet list the signal cable connector (2).
• Disconnect
bullet list the mains power cable connector (3).
• Remove
bullet list the screws (4) and lift off the AC/DC
converter.
f a s d f
1.4 Nm
S20037
• Remove
bullet list the AC/DC converter.
• Remove
bullet list the two screws (1) that secure the mains
•
• FFTFFTTTFFFFTFTTTT
power inlet.
Remove
bullet list the two nuts (2) that secure the grounding
cables to the grounding screw (3).
Remove
bullet list the mains power inlet.
a
RRARAAARRRRRAAAAA
s d
S20122
D
DD
DD
• Remove
bullet list the Chassis.
• Remove
bullet list the Main section lid.
• Remove
bullet list the four screws (1) that secure the User
interface cable lid (2) to the Patient unit.
• Lift offlist
bullet the User interface cable lid (2).
• Disconnect
bullet list the User interface cable (3) from the
connector. h
• While list
bullet holding the User interface, remove the four
hinge screws (4) that secure the User interface on
g
the Chassis. f
• Remove
bullet list the User interface (6).
• Remove
bullet list the screw (5).
•
FTTFFTTT FFTFTFFTFTFTFTTT
Open list
bullet
A
the AC/DC section lid (1).
d
a
s
S20046
s d f g
•
A
Remove
bullet list the Expiratory valve coil cable (2) from
PC 2004/PC 2024.
A
• Remove
bullet list the Expiratory flowmeter ribbon cable (3)
from PC 2004/PC 2024.
A
DDDRRDDRDDRDRRRR
a
S20116
• Remove
bullet list the four screws that secure the cassette
holder.
• Carefully
bullet list lift at position (1) to release the Expiratory
cassette holder from the metal bracket.
• Carefully
bullet list lift off the Expiratory cassette holder and
at the same time release the two cables and tube
from the silicone guide (2).
AFFTFTT
A
a
s
S20117
• Remove
bullet list the Expiratory cassette holder.
• Remove
bullet list the two screws that secure the s
PC 2031/PC 1785 to the Expiratory cassette holder.
• Carefully
bullet list pull out PC 2031/PC 1785 (1). a
For software and hardware requirements and
compatibility, see the Compatibility chart in chapter
Revision history.
• Remove
bullet list the Expiratory cassette holder. S20119
• Remove
bullet list the four screws that secure the Expiratory
valve coil to the Expiratory cassette holder.
• Remove
bullet list the Expiratory valve coil (2).
FTTT
• Remove
bullet list the Chassis.
• Remove
bullet list the five screws (1) that secure the
Nebulizer lid.
• PC 1994
bullet list Nebulizer (2) is mounted inside the
Nebulizer lid and can now be removed from the lid.
s a
S20031
T TTTT TTT
& Battery control
• Remove
bullet list the Nebulizer.
• Remove
bullet list the four screws (1) that secure the User
interface cable lid (2) to the Patient unit. d s
AAAAFFFF AAAFFF
• Remove
bullet list the User interface cable lid.
• Disconnect
bullet list the User interface cable (3) from the
connector.
a
S20124
• Remove
bullet list the seven screws (1) that secure the Front
panel lid (incl. PC 2028) to the Patient unit.
DDDRRR
• Carefully
bullet list pull out the lower part of the Front section
lid to release the PC board connectors, then slide
the lid and the board down to remove.
S20028
• Remove
bullet list the Front section lid including PC 2028
DC/DC & Battery control
• Carefully
bullet list pinch the plastic spacer (1) that secures
PC 2026, i.e. with pliers.
a
• Remove
bullet list PC 2026 (2).
• Remove
bullet list the Front section lid including PC 2028
d
DC/DC & Battery control
• Remove
bullet list the four screws that secure PC 2025. s
• Lift outlist
bullet PC 2025 (3).
FTFTTT FFFTTTFFTFTT
4.13 Rear section
A
S20115
• Remove
bullet list the mains power cable restrainer (2). a
Not shown in the illustration.
• Remove
bullet list the screw (3).
• Remove
bullet list the five screws (4) that secure the Rear
A
connectors lid (incl. PC 2021) to the Patient unit.
d
• Carefully
bullet list slide out the Rear connectors lid.
A
s
A
f
S20030
• Remove
bullet list the Rear connectors lid including PC 2021
Rear connectors.
a
• Disconnect
bullet list the On/Off switch cable (1) from
PC 2021.
• Remove
bullet list the nut and washer (2) that secure the
On/Off switch.
• Lift offlist
bullet the On/Off switch.
s
TTTTT TTTT
S20123
f d s S20131
• Remove
bullet list the Chassis.
• Remove
bullet list the Main section lid and the PC boards.
• Remove
bullet list the Inspiratory section lid, and remove:
- Inspiratory flowmeter
- Safety valve
- Gas module lid
- O2 module
- Turbine module
- Inspiratory gas docking
- PC 2030 Inspiratory channel incl. PC 1781
Inspiratory pressure transducer
- PC 2029 Inspiratory channel extension
• Remove
bullet list the Nebulizer and the Front section lid.
TTTTT TTT
• Remove
bullet list the AC/DC section lid.
• Remove
bullet list the Rear connectors lid incl. PC 2021 Rear
connectors.
• PC 2020list Main back-plane is mounted with seven
AAFAAAFFFF AAAFFF
bullet
clips (1). To release the board from the clips, pull it
carefully approximately 3 mm towards the front.
• Lift thelist
bullet board slightly and then slide it out from the
front.
RRR
a
D
S20118
R
RR D
D
• Moisture
bullet list trap including O-ring
• Expiratory
bullet list cassette valve membrane
• Use alist
bullet screwdriver and carefully bend on both sides
of the Moisture trap to remove it from the Expiratory
cassette.
TTT
AAFAFF
S20126
• Carefully
bullet list remove the membrane including retaining
ring using a suitable retaining ring pliers.
S20041
• Place list
bullet the retaining ring (1) correctly into the
membrane. Make sure that the retaining ring (1) and
•
FT FT FT
the washer (2) are correctly mounted.
the illustration.
DR DR
S20043
bullet
the membrane in place into the cassette as shown
in the illustration.
S20044
• Carefully
bullet list release and remove the pliers.
• Checklist
bullet that the membrane is not deformed by the
retaining ring. If necessary, remove the membrane
and redo the complete mounting procedure.
• Mountlist
bullet the expiratory cassette onto the Patient unit.
• Resetlist
bullet the operating capacity meter after
replacement of the membrane. To access the reset
button, tap SERVICE & SETTINGS > SERVICE
REPORT > Report replacement of exp. cassette
membrane.
S20045
TTTT
AAAFAFFF
DDDRDRRR
• Remove
bullet list the Front cover.
• Remove
bullet list the four screws (1) that secure the User
interface cable lid (2) to the Patient unit.
s
• Lift offlist
bullet the User interface cable lid. d
• Disconnect
bullet list the User interface cable (3) from the
connector.
S20125
• Tilt back
bullet list the User interface. a s
• Remove
bullet list the four screws (2) that secure the Panel
T TT TTTT
arm lid (1), and then lift off the lid.
AAFFAAAAFFFF
S20047
• Remove
bullet list the four hinge screws (1).
DDDDRRRR
S20048
• Remove
bullet list the caps (1) covering the screws on the
heat sink.
• Remove
bullet list the five screws (2) and lift off the User
interface from the holder.
T TT
a s
S20049
• Disconnect
bullet list the User interface cable (1) from the
AF AAFF
User interface.
DDRR
S20050
• Disconnect
bullet list the loudspeaker cable (1). a s
• Remove
bullet list the eight screws (2) and lift off the backside
of the panel chassis.
S20051
FTT FT FFTT
• The loudspeaker
bullet list (1) is attached to the backside of
the panel chassis using double-coated adhesive
tape.
RA RRAA
a
S20052
• Remove
bullet list the Alarm indicator (1).
s a
• Remove
bullet list the eight screws (2) and lift off the metal
cover.
D
D
S20053
• Disconnect
bullet list the cables (2-4), and then remove the
seven Panel board screws (1). a
• Remove
bullet list the LCD display (6) and PC 2023 Panel (5),
and place them on an ESD protected work space.
g s
Note: Additional actions may be required after
replacement of PC boards. Refer to section
'Replacing PC boards' in this chapter. h d
f
S20054
TT
AAFF
DDRR
5 Service procedures
Table of Contents
5.1 Service key | 5-2
5.2 Service & Settings | 5-3
5.3 Software installation | 5 - 34
5.4 Leakage detection | 5 - 39
5.5 Battery modules | 5 - 45
5.6 Memory backup batteries | 5 - 47
The service key is a USB memory stick provided to If the Touch screen does not function properly, due
personnel trained and authorized by Getinge to to a faulty panel or not being well enough calibrated,
perform installation, service or maintenance of the a mouse can be connected to the system. The mouse
system. can then be used to, e.g., logging in to Service &
Settings to start the Touch screen calibration.
With the service key it is possible to access different
user levels of the built-in Service & Settings software.
Note: Using a mouse with the system is only
There are two user levels intended for service that are
permitted for service purposes.
described in this manual:
• Trained
bullet listbiomed. User level intended for hospital 1. Connect the mouse to the USB port when the
biomed trained and authorized by Getinge. system is turned Off.
• Field service.
bullet list User level intended for trained and 2. Start the system.
authorized Getinge and Getinge partner’s 3. Perform your tasks, e.g., logging in to Service &
personnel. Settings and starting the Touch screen calibration.
The service key, and its associated access code, are 4. Disconnect the mouse, and then restart the
personal and must not be handed-over to anyone else. system.
The access code is unique for each service key.
Notes:
FT T FFTT
• Whenlist
bullet saving information to a USB memory stick
(logs, screenshots, etc), allow this procedure to
complete before removing the memory stick.
Information will be shown on the control panel
when completed.
• Make list
bullet sure to log out (select EXIT) from Service
& Settings when completed. If the Service key is
removed while Service & Settings is open,
access remains until manual exit.
A
A
DDRR
Notes:
• It is only
bullet list possible to access Service & Settings
with the system in Standby mode.
• The Service
bullet list & Settings menus diagram in chapter
Diagrams gives an overview of the Service &
Settings functions.
• Tap SERVICE
bullet list & SETTINGS in the extended menu.
The Service & Settings login menu is displayed.
•
TTTT TT
BIOMED.
bullet list Tap BIOMED and enter the 4 digit code
1973 (default) to access this user level. The User’s
Manual describes user level BIOMED.
• SERVICE.
bullet list Only for personnel trained and authorized
AFFAAFF
by Getinge. A Service key connected to the system
and the associated access code is required.
• REMOTE
bullet list SERVICE. Remote Services start button.
• LICENSES.
bullet list Licenses for third party software
packages. Listed for legal reasons.
• EXIT. list
bullet To exit Service & Settings.
DDRR
• Insert list
bullet the Service key.
• Tap BIOMED.
bullet list
• Enter list
bullet the access code and verify by tapping the
green check mark.
• The Service
bullet list & Settings start screen is displayed.
• STATUS
bullet list
• LOGSlist
bullet
• SERVICE
bullet list REPORT
• CONFIGURATION
bullet list
•
TTTTTTTT TTTT
COPYlist
bullet CONFIGURATION
• INSTALLATION
bullet list
• CALIBRATION
bullet list
• EXIT
bullet list
AAAAAFAFAFAFFFFFAAAAFFFF
These Service & Settings main functions are described
later in this chapter.
DRDRDRRRRRDDDDRRRR
Status
• SYSTEM
bullet list INFORMATION
• O2 CELL
bullet list
• EXPIRATORY
bullet list CASSETTE
• BATTERY
bullet list STATUS
Logs
• Alarms
bullet list
• Settings
bullet list
• Functions
bullet list
• Configuration
bullet list
Notes:
• Logs can
bullet list be saved to a USB memory stick.
• Only alist
bullet USB memory stick may be connected to
FTFTTFFTT FFFFTTTT
the USB port.
• Insert list
bullet a USB memory stick.
• Tap Save
bullet list to USB. It is not necessary to select logs
before saving to USB. All required logs will be
copied to the USB memory stick.
A
• The message
bullet list SAVE LOGS TO USB will be shown
A
during the file transfer. When completed, all log files
are saved in a ‘ventilatorData’ folder on the USB
A
memory.
A
• Remove
bullet list the USB memory stick.
DDDDRRRR
AA
Service report
• Reportlist
bullet replacement of exp. cassette membrane
• Reportlist
bullet completed preventive maintenance
• Reportlist
bullet replaced backlight. Not active from System
version 3.0 and not available from System version
4.0.
Tap Open keyboard to enter comments and a
signature.
TTT
AAAFFF
DDDRRR
Configuration
• SETTINGS
bullet list
• STARTUP
bullet list CONFIGURATION
• ALARMS
bullet list
• NETWORK
bullet list
• SET DATE
bullet list & TIME
• BIOMED
bullet list CODE
TTTTTT
AAAAAFAFFFFF
DDDDDRDRRRRR
Settings
• Remote
bullet listServices after pre-use check. To set if log
files should be sent via Remote Services after
pre-use checks.
• Heightlist
bullet
• Weight
bullet list
TT T
AAFFAF
DDRRDR
Startup configuration
Alarms
• Patient
bullet listcategory and type of ventilation:
- Pediatric
- Pediatric NIV
- Adult
- Adult NIV
• Restore
bullet listdefault alarm limits.
• It is also
bullet list possible to set Alarm sound level or
Restore default audio level.
TT T
AAF FAF
DDRRDR
Network
SET DATE & TIME is used to set the systems real time
clock.
Biomed code
Copy configuration
Installation
• PERMANENT
bullet list OPTIONS. This function will install
Software options.
• SOFTWARE
bullet list INSTALLATION. This function will
install a new System software version.
Installation is described separately in section ‘Software
installation’.
TT
AAFF
DDRR
Exit
• Insert list
bullet the Service key.
• Tap SERVICE.
bullet list
• Enter list
bullet the access code and verify by tapping the
green check mark.
• The Service
bullet list & Settings start screen is displayed.
• STATUS
bullet list
• LOGS
bullet list
• TESTS
bullet list
• SERVICE
bullet list REPORT
•
FTTFTFTTTTFFFTFTTT
CONFIGURATION
bullet list
• COPY CONFIGURATION
bullet list
• INSTALLATION
bullet list
• CALIBRATION
bullet list
• EXIT list
bullet
These Service & Settings main functions are described
later in this chapter.
RRRAAAA
Status
• SYSTEM
bullet list INFORMATION
• O2 CELL
bullet list
• EXPIRATORY
bullet list CASSETTE
• BATTERY
bullet list STATUS
TTT T TTTTF
FFF
RARRRRAAAA
The following information is available for Parts data
(parts with ID-PROM):
• PARTlist
bullet (name)
• ARTICLE
bullet list NUMBER
• VERSION
bullet list NUMBER
• SERIAL
bullet listNUMBER
F
DD
D
D
Logs
• Test results
bullet list
• Test details
bullet list
• Preventive
bullet list maintenance
• Service
bullet listreport
• Technical
bullet list alarms
• Installation
bullet list
• Alarms
bullet list
• Settings
bullet list
• Functions
bullet list
• Configuration
bullet list
TT TTTTTTTTTTTT
Notes:
•
•
Logs can
bullet list be saved to a USB memory stick.
Only alist
bullet USB memory stick may be connected to
the USB port.
AAFAFAAFFAFAFAAAFAFFFFF
Save logs to USB:
• Insert list
bullet a USB memory stick.
• Tap Save
bullet list to USB. It is not necessary to select logs
before saving to USB. All required logs will be
copied to the USB memory stick.
• The message
bullet list SAVE LOGS TO USB will be shown
during the file transfer. When completed, all log files
DRDRDDDRDRRRRR
Tests
• Tap Select
bullet list PUC tests to perform a complete Pre-use
check.
• Selectlist
bullet breathing tests (selected in the screenshot)
• Selectlist
bullet monitoring tests
• Selectlist
bullet panel tests
These tests are included in Pre-use check, but when
FFFTTT FT
performed in this menu, they are limited to each
subsystems function.
RRRAAA RA
D
TTTTTTT
sequence, swipe diagonally on the screen.
After each test, the user can select Yes if the test
passed, No if the test failed or Cancel to cancel the
AAAFFAAFAFAFFF
test. These results can be saved as a log file on a USB
memory stick.
DRRDDRDRDRRR
Service report
• Reportlist
bullet replacement of exp. cassette membrane
• Reportlist
bullet completed preventive maintenance
• Reportlist
bullet replaced backlight. Not active from System
version 3.0 and not available from System version
4.0.
Tap Open keyboard to enter comments and a
signature.
TTT
AAAFFF
DDDRRR
Configuration
• SETTINGS
bullet list
• STARTUP
bullet list CONFIGURATION
• ALARMS
bullet list
• NETWORK
bullet list
• SET DATE
bullet list & TIME
• BIOMED
bullet list CODE
TTTTTT
AAAAAFAFFFFF
DDDDDRDRRRRR
Settings
• Date format
bullet list
• bullet list separator
Decimal
• Language
bullet list
• PM reminder
bullet list (On/Off)
• Enable
bullet listbiomed service report (On/Off). Will
enable/disable the SERVICE REPORT function in
Biomed user level. Available in Field service user
level only.
• Remote
bullet listServices after pre-use check. To set if log
files should be sent via Remote Services after
pre-use checks.
• Flashing
bullet list standby message (On/Off)
•
• TTTTTT TTTTTTT
available in UNITS:
Airwaylist
bullet pressure
Flow list
bullet
AFAFFFFFAAFAFAAAAFFFFF
• Gas supply
bullet list pressure
• Barometric
bullet list pressure
• Heightlist
bullet
• Weight
bullet list
R DD
RDDR
DRR
RR
Startup configuration
Alarms
• Patient
bullet listcategory and type of ventilation:
- Pediatric
- Pediatric NIV
- Adult
- Adult NIV
• Restore
bullet listdefault alarm limits.
• It is also
bullet list possible to set Alarm sound level or
Restore default audio level.
TT T
AAF FAF
DDRRDR
Network
SET DATE & TIME is used to set the systems real time
clock.
Biomed code
Copy configuration
Installation
• PERMANENT
bullet list OPTIONS. This function will install
Software options.
• SOFTWARE
bullet list INSTALLATION. This function will
install a new System software version.
Installation is described separately in section ‘Software
installation’.
TT
AAFF
DDRR
Calibration
Barometer
FTFFFTTT FFTT
The barometer must be calibrated:
•
•
•
If the Barometer
bullet
bullet
bullet
list
If a Technical
list
list
test in Pre-use check fails.
error code indicates Barometer error.
If the barometric pressure check performed during
installation or Preventive maintenance shows that
calibration is required, that is if the Barometric
pressure shown in the SYSTEM STATUS > General
A
window differs more than ±5% from the actual
A
barometric pressure.
• After replacement
bullet list of PC 1992 Monitoring or in case
of malfunction in the memory backup battery on
DDRR
PC 1992.
• Tap CALIBRATION
bullet list and then tap BAROMETER.
• Tap Update.
bullet list
• Enter list
bullet the actual barometric pressure and tap the
OK button.
After calibration, check that the new Barometric
pressure value corresponds to the set value. Note that
the new Barometric pressure value may differ 1-2 hPa
from the set value.
AA
A
Touch screen
• If an inaccuracy
bullet list is seen in the touch screen function.
• After replacement
bullet list of PC 2023 Panel.
• Tap CALIBRATION
bullet list and then tap TOUCHSCREEN.
• Tap Start
bullet list calibration.
T T TTTT
• Use alist
bullet narrow-tipped tool to tap each of the nine line
intersections that are presented on the screen.
Exit
• A software
bullet list installation may change the system
functionality and therefore require a new version of
the User's Manual.
• After any
bullet list software installation in the system, perform
a Pre-use check according to instructions in the
User's Manual.
TTT TT
USB memory
bullet list stick with the System software
version/Software option to be installed. Only
Getinge approved USB memory sticks must be
used.
• User’slist
Manual.
AAFAFF AAFF
bullet
• Gas supply
bullet list required for the Pre-use check.
R DDRR
• System
bullet listsoftware: A System software installation
Software option
installs a new System software version. A System Software option
installation
software installation is not depending on the serial SW Option
Software option
number of the system and does not alter the SW Option
installed Software options. Software option
• Software
bullet list option: A Software option installation
installs Software options ordered for the concerned
system. A Software option is individually created for System software
System software
installation
each system and can only be installed on the
intended system. Serial number of the system must Corrections
and function
be stated when ordering a Software option.
improvement
S25085
TT
AFAF
DDRR
• Turn the
bullet list system On.
• Enter list
bullet Service & Settings (BIOMED or SERVICE
user level).
• With System
bullet list version 4.0 or higher, the Startup
configuration will automatically be copied to the USB
memory stick as part of the software installation
procedure. For lower system versions, copy the
configuration to the USB memory stick.
• Connect
bullet list the USB memory stick, with the System
software version to be installed.
• Tap INSTALLATION.
bullet list
• Tap SOFTWARE
bullet list INSTALLATION.
• The software
bullet list installation activation box will now
open. Check that correct System SW version to be
FFTFTFTFTFTFFTFTTTFFFTTT
•
•
•
installed is stated in this box.
Tap Yes
bullet listto start the installation. The software
installer screen will now open and the installation
will start.
The installer
bullet list
installation.
Whenlist
bullet
screen now shows the progress of the
Note 1: Very occasionally, it may seem that the Note 2: After a software installation, technical alarms
A
installation is interrupted and the Service & Settings may be activated due to reset internal memory on the
A
login menu will appear. If so, do not cancel the PC boards. Restart the system once more and check
installation. The installation will proceed in the that no technical alarms are activated.
background. Wait 15 minutes before restarting the
A
system.
A
• Turn the
bullet list system On.
• Enter list
bullet Service & Settings (BIOMED or SERVICE
user level).
• Connect
bullet list the USB memory stick with the Software
options to be installed.
• Tap INSTALLATION.
bullet list
• Tap PERMANENT
bullet list OPTIONS.
• The software
bullet list installation activation box will now
open. Furthermore, all software options that will be
available in the system after the installation will be
listed on the screen.
•
•
•
•
•
FFFTTFFTTFTFTFFTTFFTTT
Tap Yes
bullet listto start the installation.
Whenlist
bullet
Wait two
bullet
bullet
Perform
bullet
the installation is completed (after a few
seconds), this is notified in the installer screen.
list minutes to allow the Service log to be
updated.
Restartlistthe system.
lista Pre-use check according to instructions
in the User's Manual.
RARAARARARRARARAAA
D DDD D D
test, the Pre-use check will stop and display either • Inspiratory
bullet list gas docking incl. one-way valve
Leakage or Excessive leakage. To locate the leakage, • Inspiratory
bullet list flowmeter connector muff
the three leakage tests described below can be used. • Inspiratory
bullet list flowmeter
Test equipment: • Inspiratory
bullet list channel connector muff
• Inspiratory
bullet list pressure silicone tube
• Test tube
bullet list
• Safetylist
bullet valve membrane
• bullet list detector tool, P/N 68 81 146
Leakage
• Safetylist
bullet valve pull magnet
• Manometer,
bullet list local purchase (e.g. a Cuff filling
• O2 celllist
bullet bacteria filter seal
measuring device with manometer)
• Inspiratory
bullet list pressure silicone tube
• Test tube
bullet list
• Expiratory
bullet list inlet incl. moisture trap with O-ring
• Expiratory
bullet list cassette
FDDFDFDFTDFTDFTDTDTDFTDDTFFFTTT
•
•
•
•
RRRRRARARARARARARARARARAAAAA
Expiratory
bullet
bullet
list valve membrane
Expiratory
list pressure transducer tube
Expiratory
bullet list pressure transducer
Expiratory
bullet list valve coil
RAAARRRAAA
D D D
• Start the
bullet list manual leakage detection when the
Pre-use check has stopped during the 'Internal
leakage test' and displayed either Leakage or
Excessive leakage.
• Do notlist
bullet cancel the Pre-use check, the Redo function
will be used during the leakage detection.
TT
Insp.
Exp.
AAFF
S20087
DDRR
Expiratory channel
Expiratory
valve coil
Part of leakage
detector kit
Expiratory
pressure
transducer PC 1781
P40 N40
P50
MOD1
Manometer
S20088
Expiratory cassette
N17P17
S20090
1. Connect the test equipment to the Inspiratory If no leakage was found in the above mentioned parts,
outlet. remove the Inspiratory channel and restart the Pre-use
2. Pressurize to approx. 50 cmH2O. A pressure drop check. Check that the Safety valve piston is activated
indicates a leakage. If a leakage is indicated, the during the internal leakage test.
parts below should be checked/replaced:
If the piston is activated, continue with Inspiratory gas
• Inspiratory
bullet list channel. docking and Inspiratory pipe. If not, check/replace
Note: In order to remove the Inspiratory as follows (one at a time):
channel, the safety valve must be opened (it is
closed during the test). This is done by • Checklist
bullet the safety valve piston including cable and
cancelling the test and setting the ventilator to connector.
Standby. • Replace
bullet list PC 2030 Inspiratory Channel.
• O2 celllist
bullet bacteria filter seal. • Replace
bullet list PC 2004/PC 2024 Expiratory Channel.
• Safetylist
bullet valve membrane. Clean if necessary.
• Inspiratory
bullet list pressure tube.
• Inspiratory
bullet list pressure bacteria filter and holder.
FFTTTTFT
A
A
SERVO-air Ventilator System, Service Manual 5 - 43
| 5 | Service procedures |
• The batteries
bullet list condition and capacity are verified
during the Pre-use check and also continuously
during operation of the unit. No further function
checks of the batteries are required.
• Typical
bullet listrecharge time approximately 2 h/battery
(90 %), up to 3 h (100 %) if battery is completely
discharged. If a battery is fully discharged, e.g. due
to long storage time, each battery may require up
to 6 hours charging time.
• The System
bullet list software will monitor:
- Remaining life time. The Battery life time is
300 charge cycles or five years (60 months) from
manufacturing date, whichever comes first.
T TT
battery life time is four years (48 months) from
manufacturing date.
• Battery
bullet listcapacity. Calculated as the sum of the
estimated backup time for the connected battery
modules reduced with 20 minutes as an extra safety
feature. This estimate may differ from the actual
usable backup time during running. Usable backup
time depends on set mode and selected ventilation
settings.
• Slot number.
bullet list
• Battery
bullet listmodule S/N.
• Remaining
bullet list operating time in minutes for each
battery.
• Charge
bullet listindicator for each battery. If the ventilator
system is running on battery power, the indicator
for the active battery turns yellow.
•
TTTTT T
Remaining
bullet list life time (months) and charge cycles for
each battery.
If Replace battery-message is displayed, the battery
is unreliable, regardless of the operating time displayed
AAFAAAFFFFAF
under Batteries. In this situation, replace the battery
even when the STATUS window indicates that
significant operating time remains.
• The Memory
bullet list backup batteries must be replaced
after five years. A Technical error message will
appear on the screen if the battery voltage level is
too low.
• Always
bullet listreplace both batteries at the same time to
keep the same replacement date for both batteries.
• After any
bullet list maintenance or service of the system,
perform a Pre-use check. Refer to the User's
Manual.
TTTT TTT
boards for further information regarding
ESD sensitive components.
AFFFF AAFAFF
5.6.2 Preparations
• Turn Off
bullet list the system.
• Disconnect
bullet list the mains power cable.
• Disconnect
bullet list the O2 gas supplies (wall and/or
cylinder).
• Remove
bullet list patient tubing.
DDRDRR
• Remove
bullet list the Patient unit front cover. Refer to chapter
Disassembling and assembling. s d
• Carefully
bullet list pull out PC 1991 and PC 1992.
Note: Do not remove the cable connector (1).
Certain information stored in the PC backup is
disconnected:
- The battery backup on PC 1992 supplies power
to the real time clock and to the memory
containing logs and settings for the last minutes,
warm and cold start information, all of which is
lost at disconnection.
- The battery backup on PC 1991 supplies power
to the memory containing startup ventilation
configuration, which is lost at disconnection.
•
TTTTT TT
Therelist
bullet are two equal battery connectors (2 and 3)
on the PC boards. Connect the new battery to the
a f
un-used connector. The memory functions are now S20093
6 Troubleshooting
Table of Contents
6.1 General | 6-2
6.2 Start-up test | 6-2
6.3 Pre-use check | 6-3
6.4 Other tests | 6-6
6.5 Test logs | 6-7
6.6 Technical error codes and messages | 6 - 23
6.1 General
The information in this chapter is applicable to System The troubleshooting guides below focus on the
version 1.0 – 4.2. For functionality enhancement, the technical problems. Information about clinically related
latest System software version is recommended. problems can be found in the User's Manual.
The system requests the user to start the automatic Checks the following sensors in the inspiratory section:
Pre-use check at every startup of the system. It is also
possible to select the Pre-use check via the Standby • Humidity
bullet list (0.0–100.0 %). Sensor on PC 2030
menu. Inspiratory channel.
• Turbine
bullet listtemperature (0.0–70.0 °C). Sensor inside
The User's Manual describes how to perform this Turbine module.
Pre-use check. The Pre-use check description on the
following pages gives more detailed information about
• Ambient
bullet list temperature (0.0–55.0 °C). Sensor on
PC 2030 Inspiratory channel.
the Pre-use check.
• Inspiratory
bullet list gas temperature. (0.0–60.0 °C). Sensor
Some of the recommended actions described below inside Inspiratory flowmeter.
refer to Service & Settings (S&S). The Service key is
required to access S&S. Troubleshooting can of Blower inlet test (MON)
course be performed without access to the S&S, but
Checks the turbine module inlet:
for some of the recommended actions, S&S will make
troubleshooting faster and easier.
• Inlet resistance.
bullet list 1.00–3.30 cmH2O/l/s at
2.70–3.30 l/s inspiratory flow.
Check if the fault remains after each performed service
action. Re-run the complete Pre-use check or run the • Inlet pressure
bullet list sensor. Pressure diff. sensor test
concerned test from S&S. offset steps 1586–1690.
In the Standby menu it is possible to perform a Alarm output connector test (MON)
separate Patient circuit test to evaluate circuit leakage
and measure circuit compliance. This separate test Remote alarm test in the S&S Test menu.
does not replace the complete Pre-use check.
Checks that the Alarm output connector relay switches
between open and closed.
6.3.1 Internal test sequence
the measured value to verify that the sound level Barometer test (MON)
meets the requirement.
Checks that the barometric pressure measured by the
Monitor audio test (MON)
D
internal barometer is within 650–1070 hPa (mbar).
Checks that the buzzer in the Patient unit generates Checks that the measured barometric pressure values
D
an adequate sound level. A power failure is generated between BRE and MON differ less than 8 hPa (mbar).
in order to activate the buzzer. A microphone mounted
D
nearby the buzzer measures the sound. MON
calculates the measured value to verify that the sound
level meets the requirement.
D
TRTRTT RRTTTT
6.3.4 Turbine and Gas supply test sequence
new gain factor may not differ more than ±8% from
factory calibration.
AAA AA
Gas supply test (MON)
• Checks
bullet listthat the difference between BRE and MON
Checks gas supply: is less than ±0.8 cmH2O at 50 cmH2O during the
F
test.
• Start with
bullet list a short gas flush.
F
• Checks
bullet listthat the O2 gas supply pressure measured
• Checks
bullet listthat the pressure generated for the Monitor
pressure transducer tests is 60 cmH2O (±5 cmH2O).
by the internal gas supply pressure transducer is
within 200–600 kPa (2000–6000 mbar).
A
F
Expiratory valve test (BRE)
• Checks
bullet listthat the O2 supply pressure differs less than
A
100 hPa (mbar) during the test. Checks the expiratory valve at four different pressures:
DF
40, 20, 10 and 5 cmH2O. Measured values must be
• Checks
bullet listthat the measured supply gas pressure
within ±15 cmH2O.
D
values between MON and BRE differ less than
A
DDRDDRRR
20 hPa (mbar).
Checks offset and gain in the expiratory valve:
A
• Checks
bullet listthat operating hours is <40000 h.
• Checks
bullet listthat speed is 4750–5250 r/min.
• Checks
bullet listthat acceleration (rise time) from approx.
F
Breathing safety valve test (BRE) This test requires O2 gas supply.
Checks that the safety valves opening pressure is Breathing flow transducer test (BRE)
approx. 117 cmH2O and calibrates the valve if
required. The test can be repeated up to five times to Checks the offset values for:
achieve a Passed result:
• Inspiratory
bullet list flow (22.021–24.609 V).
• Acceptance
bullet list interval for the first test is • O2 flow
bullet list(0.000–0.081 V).
115.50–118.50 cmH2O.
• Expiratory
bullet list flow (0.093–0.142 V).
• Acceptance
bullet list interval for the following tests is
114.00–120.00 cmH2O. Flow test (MON)
• The test
bullet list fails if an opening pressure within Monitoring flow test in the S&S Test menu.
114.00–120.00 cmH2O is not reached after five
attempts. Checks the offset values for:
AA AAA AA
With 60 % O2 concentration and 1 l/s gas flow:
O2 cell test (MON)
• Checks
bullet listinspiratory flow (0.9798–1.0198 l/s).
Checks and calibrates the O2 cell:
• Checks
bullet listO2 flow (0.4842–0.5040 l/s).
FDTDTDTT DFDFTFTT
• Measures
list expiratory flow and calculates gain
•
•
•
Checks
bullet
bullet
Checks
bullet
R R
listif the O2 cell is consumed. Expected life
time 500 000 %hours.
Checks listwith 100 % O2 (>70.0 %).
listwith 21 % O2 (<25.0 %).
bullet
(k value) for the expiratory cassette (0.90–1.15).
• Checks
bullet listinspiratory flow BRE and MON
• Checks
bullet listoffset (4–24 mV).
(0.4750–0.5250 l/s).
• Calculates
bullet list gain.
• Checks
bullet listO2 flow BRE and MON (0.4900–0.5100 l/s).
A
This test requires O2 gas supply. • Checks
bullet listthat the difference between O2 flow BRE
and MON is less than 0.005 l/s (<1 %).
A
•
R
DRRR
Checks
bullet listthat the difference between expiratory flow
Sensirion flow sensor test in the S&S Test menu. BRE and MON is less than 0.005 l/s (<1 %).
R
Checks the inspiratory flowmeter:
• Checks
bullet listoffset (9920–10080).
With 21 % O2 concentration and 0.5 l/s gas flow: 6.3.10 Patient circuit test sequence
• Checks
bullet listO2 flow BRE and MON (-0.0016–0.0016 l/s). Patient circuit test (BRE)
• Checks
bullet listinspiratory flow BRE and MON Checks the system with patient tubing connected:
(0.4900–0.5100 l/s).
• Checks
bullet listdifference between inspiratory flow BRE • Checks
bullet listthat system volume is 0.1500–6.0000 l at
and MON is less than 0.005 l/s (<1 %). 50 cmH2O (>40 cmH2O).
• Checks
bullet listexpiratory flow MON (±5 % of delivered • Checks
bullet listthat compressible volume is
flow). 0.02–6.00 ml/cmH2O.
• Checks
bullet listdifference between expiratory flow BRE • Checks
bullet listthat leakage is <0.0800 l/min at 50 cmH2O
and MON is less than 0.005 l/s (<1 %). (>40 cmH2O).
FTDFTDTDTDD FTFFTFTFFTTT
If O2 is not connected, the check is performed with
Air. The Flow test passes if the result of this check
corresponds to the old calibration factor from the
previous Pre-use check. The same expiratory cassette
must be used.
cycles.
A
• Checks
bullet listthat there is a battery module in slot 2 (main Checks that no Technical error alarms are active
slot). during the Pre-use check.
A
• Checks
bullet listthat the power supply switches to battery
when mains power is disconnected. 6.4 Other tests
• Checks
bullet listthat the power supply switches back to 6.4.1 Patient circuit test sequence
mains power when reconnected.
A
The Pre-use check, complete test as well as separate Some checks will be repeated if they fail. If they pass
tests, is logged in the Service log. Select Test results when repeated, the check and the complete test
and Test details to show all test result logs. A Service sequence will pass. This will be shown in the log.
key is required to access the Service log. The
description below shows how to interpret the When a check fails due to a user error; a Dialog Choice
Service log. (DIALOG) appears and gives the user the choice to
redo the check by choosing Redo or, to bypass the
If one or more checks within a test fail, the log will show check by choosing Cancel.
which check that failed and also include an error code.
These error codes are called Check Failure Identifier Always perform recommended actions in a
(CFI). All checks that fail during the Pre-use check chronological order. A test that fails can cause
have a unique CFI. Possible causes and recommended subsequent tests to fail.
actions for checks that fail permanently or intermittently
are listed in the following CFI tables.
Comment: 0.0–100.0 %.
2 Turbine temperature is not within accepted limits. 1. Check Air inlet filter.
2. Replace Turbine module.
Comment: 0.0–70.0 °C.
Comment: 0.0–60.0 °C
Comment: 1586–1690.
2 Remote Alarm has not been activated. 1. Replace PC 2021 Rear connectors.
2. Replace PC 1992 Monitoring.
5 The buzzer has not been turned on. 1. Replace PC 1992 Monitoring.
6 The buzzer has not been turned off. 1. Replace PC 1992 Monitoring.
2 Barometric Pressure (MON) is not within the 1. Calibrate the barometer (S&S).
accepted limits. 2. Replace PC 1992 Monitoring.
Comment: <650 hPa (mbar). 3. Replace PC 2004/PC 2024 Expiratory channel.
Comment: <0.2000 l
3 The System Volume is too high. 1. Check that the correct test tube is used during the Pre-use
check and check that the test tube is correctly connected.
Comment: >0.4000 l 2. If the ‘Flow transducer test’ also fails, replace Inspiratory
flowmeter.
3. Check that the expiratory cassette is correctly seated in the
cassette compartment.
4. If possible, replace the expiratory cassette and check if the
new cassette is accepted by the Pre-use check. If the new
cassette was accepted by the Pre-use check, the fault was
located to the cassette.
5. Check that the pressure transducer tubes/filters are correctly
mounted.
6. Check that the inspiratory gas docking, inspiratory flowmeter
and inspiratory channel are correctly mounted.
7. Check that the safety valve membrane is clean and correctly
seated in the inspiratory pipe.
8. Check that the safety valve closes properly when the Pre-use
check starts (distinct clicking sound from the valve). If the
safety valve not closes properly during this check:
- Replace safety valve pull magnet.
- Replace PC 2004/PC 2024 Expiratory channel.
3 The difference between O2 supply pressure 1. Check that the connected O2 supply pressure is stable.
(MAX) and O2 supply pressure (MIN) is too 2. Replace O2 gas module.
large.
2 Expiration Offset could not be stored persistently 1. Replace PC 1781 Expiratory pressure transducer.
- Value out of range. 2. Replace PC 1991 Control.
Comment: Differs more than ±6 cmH2O
(±0.300 V) from factory default.
SERVO-air Ventilator System, Service Manual 6 - 15
| 6 | Troubleshooting |
2 Expiration offset >6 cmH2O from factory default. 1. Replace PC 1781 Expiratory pressure transducer.
2. Replace PC 1992 Monitoring.
Comment: Differs more than ±6 cmH2O
(±0.300 V) from factory default.
3 Expiration gain >8% from factory default. 1. Cancel the ‘Pressure transducer test’ and continue with the
remaining tests (this will calibrate the safety valve). Restart
the Pre-use check.
2. If possible, replace the expiratory cassette and check if the
new cassette is accepted by the Pre-use check. If the new
cassette was accepted by the Pre-use check, the fault was
located to the cassette.
3. Check/replace PC 1781 Pressure transducer (Insp. and Exp.).
To locate the faulty pressure transducer, replace one
transducer at a time.
4 Expiration offset is different at zero pressure and 1. Replace PC 1781 Expiratory pressure transducer.
high pressure.
5 The difference between the values measured in 1. Replace PC 1991 Control.
BRE and MON is too high. 2. Replace PC 1992 Monitoring.
Comment: Differs more than ±0.80 cmH2O.
6 Inspiration pressure transducer could not be 1. Replace PC 1781 Inspiratory pressure transducer.
locked or is faulty.
7 Expiration pressure transducer could not be 1. Replace PC 1781 Expiratory pressure transducer.
locked or is faulty.
8 Inspiratory pressure value out of bounds. 1. Replace Turbine module.
2 Expiratory Pressure too low. 1. Clean or replace Turbine module one-way valve.
2. If possible, replace the expiratory cassette and check if the
Comment: Measures at 40, 20, 10 and 5 cmH2O. new cassette is accepted by the Pre-use check. If the new
Measured values must be within ±15 cmH2O. cassette was accepted by the Pre-use check, the fault was
located to the cassette.
3. Replace Expiratory valve coil.
3 Voice Coil too strong. 1. If possible, replace the expiratory cassette and check if the
new cassette is accepted by the Pre-use check. If the new
Comment: Expiratory valve coil not within cassette was accepted by the Pre-use check, the fault was
specified limits; offset 0.06768–0.15684 A, gain located to the cassette membrane.
0.00730–0.01130 A/cmH2O. 2. Replace Expiratory valve coil.
2 The Safety Valve could not be closed. 1. Replace Safety valve pull magnet.
2. Replace PC 2004/PC 2024 Expiratory channel.
3. Replace PC 1992 Monitoring.
2 Pressure not rising. Timeout. 1. Check that the safety valve membrane is clean and correctly
seated in the inspiratory pipe.
Comment: Not possible to reach opening 2. Check that the inspiratory gas docking, inspiratory flowmeter,
pressure 117 cmH2O. inspiratory channel and turbine module one-way valve are
correctly mounted.
4 The Safety Valve is not closed. 1. Replace Safety valve pull magnet.
2. Replace PC 2004/PC 2024 Expiratory channel.
3. Replace PC 1992 Monitoring.
Comment: >25 %.
Error in the log text. Correct text is:
O2 Concentration in AIR Supply too high.
6 - 18 SERVO-air Ventilator System, Service Manual
| Troubleshooting | 6 |
6 O2 supply low. 1. Check that the connected O2 supply pressure is within the
specified range.
Comment: <200 kPa 2. Replace O2 gas module.
7 Gas supply not approved. 1. Gas supply test not passed. Redo the Gas supply test.
2 Insp flow sensor test, Bre - Mon comparison 1. Replace PC 1991 Control.
failed. 2. Replace PC 1992 Monitoring.
5 Insp flow sensor test, Bre - Mon Sensirion 1. Replace PC 1991 Control.
comparison failure. 2. Replace PC 1992 Monitoring.
Comment: 22.021-24.609 V
Comment: 0.000-0.081 V
3 Expiration Offset could not be stored persistently 1. Check that the expiratory cassette is correctly seated in the
- Value out of range. cassette compartment.
2. Replace the expiratory cassette.
Comment: 0.093-0.142 V
3. Replace PC 2004/PC 2024 Expiratory channel.
Comment: 0.000-0.033 V
3 The Expiration Offset is not within the accepted 1. Check that the expiratory cassette is correctly seated in the
limits. cassette compartment.
2. Replace the expiratory cassette.
Comment: 0.024-0.072 V
3. Replace PC 2004/PC 2024 Expiratory channel.
4 Expiration Gain is not within the specs. 1. Check that the connected O2 supply pressure is within the
specified range.
Comment: 0.90-1.15 (k value) 2. Check that the cassette is correctly seated in the cassette
compartment. If possible, replace the expiratory cassette and
check if the new cassette is accepted by the Pre-use check.
If the new cassette was accepted by the Pre-use check, the
fault was located to the cassette. The fail with the old cassette
may in this case be due to water collected inside the cassette.
3. Replace Inspiratory flowmeter.
4. Replace O2 gas module.
5. Replace PC 1785/PC 2031 Expiratory channel connector.
6. Replace PC 1991 Control.
7. Replace PC 1992 Monitoring.
8. Replace PC 2004/PC 2024 Expiratory channel.
6 Timeout getting Expiration Gain (k value) 1. Check that the expiratory cassette is correctly seated in the
cassette compartment.
2. Replace the expiratory cassette.
2 The batteries have not been switched on 1. Mains power not disconnected as demanded.
(TIMEOUT).
3 The batteries have been switched back off 1. Mains power not reconnected as demanded.
without mains being back on first. (TIMEOUT).
4 No battery operation detected by BRE. 1. Replace PC 1991 Control.
5 Remaining battery power is insufficient for the 1. Charge or replace Battery modules.
test to be performed.
7 The batteries have been switched on without 1. Replace PC 2028 DC/DC and Battery control.
mains loss first. (TIMEOUT). 2. Replace PC 1992 Monitoring.
8 The batteries have been switched back off 1. Replace PC 2028 DC/DC and Battery control.
without mains being back on first. (TIMEOUT). 2. Replace PC 1992 Monitoring.
10 Power system external power source test failed. 1. Connect mains power.
(POW)
11 Power system battery switch test failed. 1. Connect Battery module in slot 2 (main slot).
(POW) 2. Replace PC 2028 DC/DC and Battery control.
12 Power system no external power source test 1. Replace PC 2028 DC/DC and Battery control.
failed.
(POW)
2 The Compressible Volume is too low. 1. Check or replace the patient circuit.
3 The Compressible Volume is too high. 1. Check or replace the patient circuit.
4 Leakage too high, or the safety valve is either 1. If the internal leakage test has passed, the leakage is to be
not locked or its status could not be read. located to the patient circuit. Check for leakage or replace
the patient circuit.
Comment: >0.0800 l/min
5 System Volume is too low. 1. Check that the internal leakage test passed.
Comment: <0.1500 l
6 System Volume is too high. 1. Check that the internal leakage test passed.
2. Improper patient circuit connected.
Comment: >6.0000 l
2 Remote External Alarm is already active. 1. Check the external alarm system.
2. Replace PC 2021 Rear connectors.
6.6.1 Monitoring
Error
Error message / Possible cause Recommended action
code
1 Power error. 1. Replace PC 2028 DC/DC & Battery control.
Error
Error message / Possible cause Recommended action
code
7 Software error. 1. Replace PC 1991 Control.
2. Replace PC 1992 Monitoring.
Patient category mismatch between Breathing and Monitoring
subsystems. 3. Replace the O2 gas module.
Error
Error message / Possible cause Recommended action
code
25 Communication error. Depending on ID # and Error # stated in the
Technical alarm log.
Communication error between ID PROMs/EEPOTs and
Monitoring subsystem. If repeated, replace the spare part indicated by
the ID # according to the list below:
The ID # is followed by an Error # in the Technical alarm log.
ID #
For Error 6, report to MCC HSC or to your local Getinge
representative for further information. 0: PC 2020 Main back-plane.
For all other Error #, replace the part identified by the ID #. 1: PC 1992 Monitoring.
Error
Error message / Possible cause Recommended action
code
32 Software version conflict. 1. Reinstall the System software.
2. Report to MCC HSC or to your local
Conflict between the software versions installed. Getinge representative for further
information.
Error
Error message / Possible cause Recommended action
code
48 Pre-oxygen time exceeded. 1. Replace PC 1991 Control.
Error
Error message / Possible cause Recommended action
code
60 Charger error. 1. Replace Battery module.
2. Replace PC 2028 DC/DC & battery control.
This error code is an indication of a charger error in the power
supply subsystem.
• An SMB-bus
bullet list MUX error which may cause estimation of
remaining battery capacity to be inadequate.
• A charger
bullet list electronics error causing unreasonably high
current consumption.
A Power system restart might be necessary to reset power
related alarms. To restart, switch off the system and disconnect
both the mains power supply and the External 12 V battery.
• Main fan
bullet listerror.
• Error inlist
bullet the power supply subsystem.
A Power system restart might be necessary to reset power
related alarms. To restart, switch off the system and disconnect
both the mains power supply and the External 12 V battery.
62
63
64
FT FFTT
Very high temperature in Turbine module. Ventilation stopped. 1.
1.
Replace Turbine module.
Error
Error message / Possible cause Recommended action
code
70 Ambient air temperature sensor range error. 1. Replace PC 2030 Inspiratory channel.
71 Air humidity (RH) sensor range error. 1. Replace PC 2030 Inspiratory channel.
73 Ambient air temperature and humidity sensor error. 1. Replace PC 2030 Inspiratory channel.
Error
Error message / Possible cause Recommended action
code
80 Power error. 1. Replace PC 2028 DC/DC & Battery control.
2. Replace Inspiratory flowmeter.
+5 V to Inspiratory flowmeter too low, i.e. < +4.5 V.
6.6.2 Breathing
Error
Error message / Possible cause Recommended action
code
10001 Memory backup battery depleted. 1. Replace battery on PC 1991 Control.
6.6.3 Panel
Error
Error message / Possible cause Recommended action
code
20002 Backlight error. If the display is lit (and the error code is shown
on the display):
The backlight power consumption is measured. If the power 1. Replace PC 2023 Panel.
consumption is outside specified range, this technical error is If the display is not lit (the display is dark):
activated. 1. Replace Display incl. touchscreen.
This error message may also be logged immediately before 2. Replace PC 2023 Panel.
the No battery capacity alarm when the system is running in
Note: With a failure on the display, or likely
battery mode.
also on PC 2023 Panel, the User interface
display will become dark. This error code will
in such case not be possible to see (but will
be logged).
20003 Activate all pending alarm. Report to MCC HSC or to your local Getinge
representative for further information.
There is a software-related internal communications problem.
20004 Alarm sound level too low. 1. Restart the system. Do not touch the User
interface during system startup. Interfering
The loudspeakers are checked using a microphone during with the Touch screen, loudspeaker grid,
startup. etc., may affect the internal technical tests.
2. Replace loudspeaker.
3. Replace PC 2023 Panel.
Error
Error message / Possible cause Recommended action
code
For systems with PC 2004 Expiratory channel
40001 Expiratory flowmeter error. Technical alarm Expiration flow meter PC 2004
and Exp. cassette EEPROM read/write error:
See information logged together with error code 40001 in the 1. Replace PC 2004 Expiratory channel.
Service log / Technical alarms.
Technical alarm Expiration flow meter PC 2004
and Exp. cassette EEPROM checksum error:
1. Replace Expiratory cassette.
Note that this error may occur if the system is running outside
operating temperature range.
Error
Error message / Possible cause Recommended action
code
40007 Power error. 1. Replace PC 2024 Expiratory channel.
2. Replace PC 2028 DC/DC & Battery control.
+5 V is more than 15 % outside nominal value.
40010 Internal temperature too high, > 77 ºC. 1. Ensure proper cooling from the Main fan:
- Check fan operation
The temperature is too high or temperature sensor error on
PC 2024. - Check the operating temperature
- Check the fan filter.
2. Replace PC 2024 Expiratory channel.
TT 3.
4.
Replace gas modules:
- If O2 concentration high – Start with O2 gas module.
- If O2 concentration low – Start with Air gas module.
Replace PC 1991 Control.
AAFF
Measurement error – Recommended actions
1. Replace O2 cell/sensor.
2. Replace PC 1992 Monitoring.
7 Preventive maintenance
Table of Contents
7.1 General | 7-2
7.2 Preventive maintenance intervals | 7-2
7.3 Required equipment | 7-2
7.4 Preventive maintenance calculation | 7-2
and notification
7.5 Maintenance kit SERVO-air 5000 h | 7-3
7.6 Performing the Preventive maintenance | 7-3
Optional equipment not covered by this Service 7.4 Preventive maintenance calculation
Manual, may also demand maintenance actions. Refer and notification
to the optional equipment’s documentation.
7.4.1 Calculation
WARNING! The system must not be The calculation of time until next Preventive
serviced or maintained while in use with maintenance (5000 hours) includes only operating
a patient. hours, standby hours are excluded.
AAAAA
(performed or cancelled).
and maintenance is done as a part of
a service contract. Any maintenance There are two different time limits for the PM reminder:
or service must be noted in a log book.
• The first
bullet list type of PM reminder will be shown when
there are 200 hours or less until next Preventive
T RRRRR
maintenance.
7.2 Preventive maintenance intervals
• The second
bullet list type of PM reminder will be shown
• Preventive
bullet list maintenance of the system must be when there are 0 hours until next Preventive
performed once a year, or every 5000 hours of maintenance, i.e. time limit for Preventive
operation, whichever comes first. maintenance is exceeded.
D
• The Battery
bullet list module life time is five years The PM reminder is active by default, but can be
D
(60 months) from manufacturing date or 300 charge disabled in Service & Settings CONFIGURATION >
cycles, whichever comes first. SETTINGS > GENERAL > PM reminder.
D
• The Turbine
bullet list module shall be replaced every 10
years.
D
• The Memory
bullet list backup batteries shall be replaced
every five years.
D
7.5 Maintenance kit SERVO-air 5000 h 7.6 Performing the Preventive maintenance
Only original parts from the manufacturer must be • Disassembling
bullet list and assembling of the system is
used. Spare parts and maintenance kits can be required when replacing parts included in the
ordered from your local Getinge representative. Maintenance kit SERVO-air 5000 h. If not stated
otherwise, refer to chapter Disassembling and
When performing this maintenance, the Maintenance assembling for instructions.
kit SERVO-air 5000 h should be used.
• All steps
bullet list during Preventive maintenance should be
The following parts, included in the Maintenance kit documented.
SERVO-air 5000 h, shall be replaced: • The letters
bullet list A – D in the text below refers to the
description of the Maintenance kit above.
7.6.1 Preparations
• Checklist
bullet and note Serial number, System software
C version and Operating time.
• Checklist
bullet that a User's Manual corresponding to the
installed System software version is present. Also
check that operating manuals for optional
equipment connected to the system are present.
A B D • Make list
bullet a general inspection/visual check of the
system for external defects or damages. Replace
S20094
defective or damaged parts.
Pos Description Remark • Make list
bullet sure that gas supply hoses and connectors
A Gas module filter For the O2 gas module. are correct.
AAAAAAA
B Gas module nozzle unit For the O2 gas module.
C Bacteria filter For the inspiratory
• Checklist
bullet if there are any unexpected Technical alarms
in the Service log available via Service & Settings.
pressure transducer.
D Air inlet filter For the Turbine module. • Perform
bullet lista Pre-use check to make sure that the
Complete with dust filter. system work properly before the maintenance.
DRDRDRDRR
• Set the
bullet listOn/Off switch to Off.
• Disconnect
bullet list the mains power cable.
• Disconnect
bullet list the O2 gas supply (wall and/or cylinder).
• Remove
bullet list patient tubing.
• If fitted,
bullet listremove bacteria filter from the Expiratory
inlet.
• Replace
bullet list the filter in the O2 gas module.
- When replacing the filter, move the rubber seal
from the old to the new filter.
- Make sure that the rubber seal is clean. Dirt
particles on the rubber seal may cause leakage.
T T
7.6.3 Gas module nozzle unit (B)
• Replace
bullet list the nozzle unit in the O2 gas module.
AF AF
- Make sure that the O-ring on top of the nozzle
unit is correctly seated and clean. Dirt particles
on the nozzle unit may cause leakage.
S20096
• Replace
bullet list the filter for the inspiratory pressure
transducer.
- Make sure that the filter is correctly seated into
the rubber ring.
- Refer to instructions in the User's Manual
(Cleaning and maintenance).
• Replace
bullet list the air inlet filter for the turbine.
- Pull out the filter from the socket.
S20098
T
AF
S20099
• Checklist
bullet that there are no obstructions on the
DR
• Remove
bullet list all fan filters:
a
- O2 evacuation fan inlet filter (2).
- Main fan inlet filter (3).
• Checklist
bullet if the filters are damaged. Replace damaged
s d
filters.
• If not damaged,
bullet list clean the filters. The filters can be
rinsed in water. Shake out and make sure that the
filters are free from excess water. S20100
• Mountlist
bullet the new/cleaned filters.
FT T
• O2 evacuation
bullet list fan (1) and Main fan (2):
- Turn the system On.
- Check that the O2 evacuation fan and Main fan
start and run for a few seconds.
a s
S20101
TT T T
7.6.9 Expiratory cassette
• Operating
bullet list capacity for the membrane is estimated
to 10 000 000 breathing cycles. When this limit is
passed or if the membrane for some reason has
AFFAF AF
become defective, it must be replaced. Refer to
instructions in chapter Disassembling and
assembling.
• Membrane
bullet list capacity (counter) can be shown in the
System status window. Select SYSTEM STATUS
> Expiratory cassette to check Membrane capacity.
• The operating
bullet list capacity meter must be reset after
replacement of the membrane. Note that the reset
function is not implemented in System version 1.0.
R D R
DRTDRTDTR T
parts of the touch screen.
AA A A A
The value shown on the User interface may not
68 83 300) is recommended.
differ more than ±5% from the actual barometric
A
pressure. The electrical safety test is a standard procedure
according to IEC 60601-1:2005 or IEC 62353:2007
• If the value
bullet list shown on the User interface differs more
(or corresponding national standards). Allowable
than ±5% from the actual barometric pressure, the
values and test methods are defined in the
internal barometer must be calibrated. Barometer
standards.
calibration is described in chapter Service
R
procedures. The following tests shall be performed (IEC 62353
terminology in brackets):
A. Protective earthing (Protective earth resistance)
7.6.12 Gas supply pressure transducer
F
B. Touch current (Equipment leakage current –
• Connect
bullet list the gas supply (O2). direct method)
D
• Selectlist
bullet SYSTEM STATUS > General. C. Patient leakage current (Applied part leakage
• Disconnect
bullet list the O2 gas supply. current – direct method)
A
• Checklist
bullet that the O2 pressure value in the SYSTEM D. Insulation (Insulation resistance) – Measured
STATUS -window drops. between mains and protective earth.
F
E. Insulation (Insulation resistance) – Measured
between isolated connections and protective
7.6.13 Battery modules
earth.
R
• The Battery
bullet list modules shall be replaced after The system is classified within the standards listed
A
300 charge cycles or five years (60 months) from above, and shall be tested according to the
manufacturing date, whichever comes first. following:
F
• SERVO-air
bullet list base unit: Class 1, Type B.
SERVO-air Ventilator System, Service Manual 7-7
| 7 | Preventive maintenance |
Test A, B, D.
• Nebulizer
bullet list connector: Type BF. Test C, E.
• Perform
bullet lista Functional check according to
instructions in chapter Important.
• Resetlist
bullet the Preventive maintenance time counter. In
Service & Settings, tap SERVICE REPORT >
Report completed preventive maintenance > Save
to log. This information will also be stored in the
log.
• Save system
bullet list log files. Remote Services is
recommended.
• Informlist
bullet the customer that Preventive maintenance
has been performed.
TT TTT
F
AAFFAAFAF
R
DRDRDRDR
8 Index
Table of Contents
8.1 Alphabetic index | 8-2
9 Revision history
Table of Contents
9.1 SERVO-air revision history | 9-2
9.2 Compatibility chart | 9-4
9.3 Service Manual revision history | 9-5
Service improvements:
• Now possible
bullet list to reset the expiratory
cassette membrane counter in Service
& Settings.
• SERVO
bullet Communication Interface (SCI)
list
updated to Protocol version 0004.
• Stability
bullet listenhancements to address the
occurrence of technical errors
Technical errors 43, 78, 80 and 81.
• Timinglist
bullet improvements in the internal
communication between Panel and
Monitoring to reduce occurrence of
Technical error 20006.
• Improvements
bullet list to reduce the
occurrence of buzzer alarms during
software installation (2.1.4).
• In Service
bullet list & Settings, STATUS > Parts
data, the new alternative version of PC
2024 Expiratory channel will be
presented with the correct name
(2.1.4).
•Servo list
bullet Communication Interface
(SCI) updated to protocol version
0007.
The configuration is copied
automatically during software
installation.
New options in Servo-air:
•High flow
bullet list therapy
•Servo compass
bullet list
Servo-air NIV is launched with the
release of system version 4.0.
• PUC - Possible
bullet list to perform PUC without
performing the Patient circuit test.
DRRDDDRDRRR
SERVO-air Ventilator System, Service Manual 9-3
| 9 | Revision history |
• Software
bullet list version required to support hardware
changes.
• Minimum
bullet list software version required for a certain
option.
• See the
bullet listlabels on the PC boards (part
number/revision number)
• Go to list
bullet STATUS > Parts data (ARTICLE
NUMBER/VERSION NUMBER) in the Service &
Settings menu. Service key required.
These article numbers cannot be used when ordering
spare parts. See the Spare parts list for correct
TT TT
ordering information.
PC 2004
PC 2024
Expiratory PC 2028
AAFFAAFF
PC 1991 PC 1992 Expiratory channel PC 2023 DC/DC &
Servo-air System SW version Control Monitoring channel 68 81 702 or Panel Battery control
System SW requirement for 66 89 785 66 89 790 66 92 477 68 87 462 68 81 737 68 81 577
version options revision # revision # revision # revision # revision # revision #
1.0.1 – ≤ 08 ≤ 09 ≥ 00 – ≥ 01 ≥ 04
1.0.2 – ≤ 08 ≤ 09 ≥ 00 – ≥ 01 ≥ 04
1.0.3 – ≤ 08 ≤ 09 ≥ 00 ≥ 01 ≥ 01 ≥ 04
2.1.2 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
2.1.4 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
2.2.0 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
High Flow therapy
4.0.0 ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
DDRRDDRR
Servo Compass
4.0.1 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
4.1.0 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
4.2.0 – ≥ 06 ≥ 06 ≥ 00 ≥ 01 ≥ 01 ≥ 04
• PC 1785
bullet list Expiratory channel connector must be
used together with PC 2024.
• PC 2031
bullet list Expiratory channel connector must be
used together with PC 2004.
• Intended
bullet list for internal use only.
• Not published.
bullet list
• Intended
bullet list for internal use only.
• Not published.
bullet list
• First released
bullet list and published version.
TTTTT
AAFAFAFAFF
DDDRDRDRRR
10 Diagrams
Table of Contents
10.1 System block diagram |10 - 2
10.2 Connectors |10 - 3
10.3 PC 2020 Main back-plane |10 - 4
10.4 PC 2030 Inspiratory channel |10 - 8
10.5 Service & Settings menus |10 - 12
10.6 System overview |10 - 13
N34
N33
PC 2026 Baery extension
P34
P33
Baery module
P32
Breathing BRE
Slot 1
Monitoring MON
O₂ evacuaon fan
Safety
valve Panel PAN
P31
Baery module Power POW
T
Slot 2, main slot Blower BLO
Inspiratory
flowmeter
System ID
O₂ cell
P17
P23
P19
P18
P37
N15
Gas module O₂
PC 1781 Inspiratory RH
pressure transducer
Turbine module
PC 2027 Motor control
N16
P1
T
P2
Filter dP
PC 2030 Inspiratory channel
P21
P20
Loud-
speaker
N21
N20
P72
PC 2029 Inspiratory
channel extension
N11
N10
SD
N74
P11
P10
N12
P12
P39
On/Off switch
PC 2023 Panel
N77
N70
N36
HDD
ALM_LED
External
N26
PC 1993 Ethernet switch
N3
P3
12 V baery
Alarm output
N67
connector
N78
P76
P92
T
RS-232
N29
T
N2
P2
RS-232
PC 2021 Rear connectors
LCD display
N30
connector
Backlight
N9
P9
N27
P1
PC 2028 DC/DC & Baery control
PC 1991 Control
Ethernet
N28
P4
T
PC 1994 Nebulizer
P40 P41
Nebulizer
Expiratory cassee
P35
P5
P46
P13
cassee channel
P7
connector
AC/DC converter
PC 2033 AC/DC Mains power
supply connector 110-230 VAC
150 W power supply
Main fan
S20013
10.2 Connectors
S20106
1. GND
2. +12V_UNREG_EXT_DC
Recommended cable connector:
LEMO 736-FGG2B302CLAD82Z, Circular Push Pull
Connector.
Recommended cable:
Outer diameter 7.2 mm – 8.2 mm, two wire cable, area min.
2
2.5 mm (AWG13).
S20107
S20108
N19
P19
N15 P1
O2 P19 N19 T RH
7
cell
1 O2 Gas O2
ID #6 P18 N18 P23 N23
module inlet
ID #34
3
Inspiratory E2Pot
Inspiratory “0111””1111”
6 Inspiratory channel gas
outlet docking
5 In
Emergency flo spi
wm rat
air intake 8 eteory
4 r 2
Safety T
Safety valve valve Inspiratory Turbine
pull magnet pipe module
ID #32
Air
P17
T
inlet
X
N17
PC 1781 10 PC 2030 Inspiratory
ID #4 channel N16 P1 PC 2027 Motor control P
P20 P21
N20 N21 E2Prom “011”
11
37 PC 2029 Inspiratory P50 Inspiratory
12
channel extension MOD2 pressure
N10 N11 transducer
PC 1994 25
Nebulizer
Nebulizer N1 P32 33 Battery ID #xx
Aerogen 31 PC 2026 PC 2025 module Slot 1
interface Battery extension 32 Battery back-plane
User interface Battery Slot 2
P33 N33 P31 33 ID #xx
P34 module (main slot)
39
N34
P35
P76
28 PC 2028 DC/DC & Battery control
40 N1 RS-232
Interface
Iso. N29
N78 P1 RS-232 (1)
Battery N22 22 PC 1991 Control
P22A/B RS-232
Interface
Iso. N30 RS-232 (2)
CPU
N12
P12
12 V battery
N4 Fuse F1 N26
P4
PC 2004/PC 2024
User interface CPU
E2Prom “000”
21 Expiratory channel
P40 N40
Remote alarm
interface
Iso. N67 Alarm
PC 2023 T E2Pot “0010” ID #1024 output
MOD1 P41
N5
P5
PC 2033
PC 2031/ 27
PC 2029
N7 P7 Expiratory
PC 1781
Exp.
channel
PC 2031/ connector
Insp.
PC 1785
P46 Expiratory section
PC 2004/
PC 1993
N46
PC 1991
PC 1992
PC 2024
PC 2026
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