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h i g h l i g h t s
The Henket1 model was found to be the most accurate among the assessed four mass transfer models.
The enhancement factor model of Hlawitaschka performs better than that with a constant of 1.
The mass transfer model has very little effect on pH variation at the end of the reaction.
a r t i c l e i n f o a b s t r a c t
Article history: Presently various mass transfer rate models have been developed to predict the mass transfer rate in the
Received 22 May 2020 column. Also, different enhancement factor models were proposed to include the influence of chemical
Received in revised form 24 September reaction on mass transfer process. However, a comprehensive assessment of these models has rarely been
2020
performed, leaving the model accuracy arguable. In this study, four typical mass transfer rate models and
Accepted 16 October 2020
Available online 20 October 2020
two enhancement factor models were employed to simulate the gas-fluid mass transfer behaviors of a
bubble plume rising in a rectangular bubble column, and their accuracies were evaluated by comparing
the simulation results with the published experimental data. The results show that the Henket1 model is
Keywords:
Bubble column
the most accurate among the assessed four mass transfer models. The model of Hlawitschka performs
Two-phase flow better than that with a constant enhancement factor. The mass transfer model has very little effect on
Chemical reaction pH variation at the end of the reaction.
Mass transfer rate model Ó 2020 Elsevier Ltd. All rights reserved.
CFD
1. Introduction Hlawitschka et al., 2017; Kováts et al., 2017, 2018). Bubble size dis-
tribution, liquid velocity and gas hold-up can be obtained by Parti-
Bubble columns are widely used in chemical, biotechnological cle image velocimetry (PIV) and high-speed shadowgraphy.
and environmental engineering industries due to the advantages Darmana et al., (2007) measured the time-dependent pH-value at
of simple construction, low operating costs and good mass transfer a single location in the column using a glass electrode.
capacity (Liu et al., 2019a,b). Various flow patterns exist in bubble Hlawitschka et al. (2017) and Kováts et al. (2017) employed a 2-
columns as a result of different superficial gas velocities and oper- Tracer Laser Induced Fluorescence(2 T-LIF) for the sake of the mea-
ating conditions used. Moreover, mass transfer together with the surements of the local pH-value. However, it is quite difficult to
chemical reaction prevail in the column, which makes the transfer acquire comprehensive data by present experimental techniques
phenomenon very complicated. Therefore, comprehensive studies due to the complexity of multiphase reaction flow. Fortunately,
are required in order to reveal the flow behavior and mass transfer computational fluid dynamics (CFD) is getting more and more effi-
mechanism in the column. cient and powerful for understanding these complex reaction flow
Both experiments and simulations are two approaches to study behaviors. Jia and Zhang (2017) studied the chemisorption process
the phenomena happened in the column. Experiments of the reac- of a spherical CO2 bubble in NaOH solution, and the results show
tive absorption of CO2 in aqueous NaOH in bubble column have that the chemical reaction is the decisive factor affecting the local
been performed by many researches (Darmana et al., 2007; mass transfer. Zhang et al. (2009) coupled a bubble number density
equation in the simulation of the chemisorption process of CO2
⇑ Corresponding author. bubble in NaOH solution, and the results show that the bubble size
E-mail address: l.liu@csu.edu.cn (L. Liu). in the core of the bubble plume is larger than those close to the
https://doi.org/10.1016/j.ces.2020.116218
0009-2509/Ó 2020 Elsevier Ltd. All rights reserved.
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
Nomenclature
@
walls. Gruber et al. (2015) investigated the impact of bubble break- !
ðak qk Þ þ r ak qk u k ¼ m
_k ð1Þ
age and coalescence (B&C) on the mass transfer, and the results @t
indicated that B&C provide a critical effect for low to moderately
@
large pH while shrinkage of bubbles dominate for high pH values. ak qk ! !!
u k þr ak qk u k u k ¼ - ak rpk þr
Darmana et al. (2007) carried out a detailed numerical modeling of @t
h i
! !
hydrodynamics, mass transfer and chemical reactions in a bubble ak leff
k r! ! T
u k þðr u k Þ þak qk g þMk ð2Þ
column using a discrete bubble model and compared the numeri-
cal results with their experimental data. The modeling results indi- In two-fluid model, both gas and liquid phases are considered to
cate that the overall mass transfer rate is lower compared to its be continuous, fully interpenetrating continua, coupled by an
experimental counterpart. Solsvik, (2018) evaluated the mass interaction term. The volume fraction of phases is represented by
transfer correlations by means of Euler-Lagrangian method, and ak . The subscript k¼ G; L denotes the gas phase and the liquid
the results indicate that the accuracy of the assessed models are phase respectively. The volume fractions are conservative:
not good. Up to now, several mass transfer models have been pro-
aG þaL ¼ 1 ð3Þ
posed to reproduce the experimental data(Darmana et al., 2007;
Hlawitschka et al., 2017, 2016; Jain et al., 2015; Kraub and Since the gas phase (CO2 ) was absorbed by the liquid phase in
Rzehak, 2017; Buffo et al., 2017). However, the comprehensive bubble column, the balance between the gas phase m _ G and liquid
comparisons and assessments of the typical mass transfer models _ L can be presented as follows:
phase m
have not been reported in the literature.
_ L¼ - m
m _ G ¼-m
_ CO2 ð4Þ
In this paper, a detailed CFD modeling of reactive absorption of
CO2 in aqueous NaOH in a rectangular bubble column has been where the mass source of CO2 m_ CO2
is calculated by the model of
performed with the help of Euler-Euler two-fluid approach. Four !
mass transfer described in Section 2.2. The interfacial force M k is
typical mass transfer rate models, two enhancement factors were
formulated as a sum of the drag, lift, wall, turbulence dispersion
respectively coupled in the two-fluid model to assess their applica-
and virtual mass forces:
bility and accuracy. The chemical reaction rate and the flow field
were obtained from the CFD modeling and then analyzed. Further-
! ! ! ! ! !
MG ¼ Fdrag þFlift þFwall þFdisp þFVM ð5Þ
more, four mass transfer models were assessed and the most suit-
able one was recommended by comparing with the experimental ! !
ML ¼ - MG ð6Þ
data of Darmana et al. (2007).
Expressions of each force and the corresponding closures in Eq.
(5) can be found in Table 1. It should be noted that the surface ten-
2. Numerical modeling
sion coefficient is calculated by the correlation provided by Rzehak
and Krepper (2016) with considering the effects of temperature:
2.1. Two-fluid model
In this paper, the Euler-Euler two-fluid model was employed. r¼ ð118:31-0:158TÞ 10-3 ð7Þ
The continuity and momentum equations are given as follows:
2
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
Table 1
Interfacial forces considered in the present work.
Mougin and
Magnaudet (2002)
3
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
Table 2
Coefficients in different mass transfer models.
lation can reproduce the results of Fleischer et al. (1996) which Boundary Boundary condition for gas Boundary condition for liquid
carried out the experiment of the chemisorption of CO2 in NaOH name
solution with same initial pH level as Darmana et al. (2007). The Gas sparger uG;z ¼ 0:14 m=s !
uL ¼ 0
correlation can be formulated as follows: Wall uG;V ¼ 0 !
uL ¼ 0
( Liquid surface p¼ 1:01 105 Pa
!
uL ¼ 0
1; if YOH- < 1:8 10-6
E¼ ð20Þ uG;V mean the velocity along the normal of boundary.
1241:3YOH- þ1:0069; if YOH- 1:8 10-6
where the enhancement factor is a function of the mass fraction of in the first experiment (without considering chemical reaction),
hydroxyl ions, which decreases as the chemical reaction proceeding. and then the gas phase was switched from N2 to CO2 in the second
experiment (considering chemical reaction). In both experiments
3. Simulation and results the gas superficial velocity was set to a constant value of 0.007
ms1 . The measured quantities are the time-dependent pH value,
3.1. Experimental data and numerical setup gas velocity and plume oscilaiton frequency.
All simulations were performed by means of the open-source
As an experimental reference the results of Darmana et al. flow solver OpenFOAM v6 released by OpenFOAM Foundation.
(2007) have been used. In their study a lab scale bubble column The flow domain corresponds to the bubble column used for the
was used. The geometry of the column is sketched in Fig. 1. experiments. The gas sparger was simplified as a 30mm10 mm
The column is filled with liquid up to a level of 1000 mm during (length width) rectangle. The corresponding computational grid
the experiment. An aqueous NaOH solution with an initial pH of consists of 29975 cells and the time step for each run is set to
12.5 was used as the liquid phase. The gas was introduced into 5104 s. The detailed boundary condition can be found in Table 3.
the column by 21 needles located at the center of the bottom plate The dispersed phase is represented by a mono-dispersal neglecting
with a square pitch of 5 mm. The diameter of the generated bub- the effects of coalescence/break-up and shrinking due to the mass
bles near the needle is 5.5 mm. Nitrogen was used as the gas phase lost by the absorption of CO2 into the liquid. The monodisperse
4
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
Table 4
Cases of overall simulation.
G
uG
[m s-1 ] [m s-1 ]
( (
Fig. 3. Instantaneous bubble position at y=W ¼ 0:5, the corresponding instantaneous gas hold-up, velocity and time-averaged gas hold-up.(a) flow structures observed in the
experiment of Darmana, (b) Gas hold-up at t¼ 44 s, (c) Velocity vector of bubble at t¼ 44 s, (d) Velocity vector of liquid at t¼ 44 s, (e) Time-averaged gas hold-up.
5
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
cates that the mass transfer rate predicted by this model is the
cOH- most accurate. The B1 model overestimates while the B2 and H2
0.03
models underestimate the mass transfer rate. Both Darmana
Concentration [mol/m3]
cHCO-3
et al. (2007) and Krauß and Rzehak (2018) employed B2 model
cCO2-3 in their simulations, and also got a overestimated pH curve.
0.02 cCO2 A closer look at H1 model reveals that the numerical results of
cases H1- E1 predict a slightly higher pH value compared to the
experimental data especially during the time interval from 150 s
to 200 s. Similar phenomena can be observed in previous work
0.01 (Hlawitschka et al., 2016, 2017; Krauß and Rzehak, 2018). While
H1-EF cases predict a slightly lower value during the whole period.
Another interesting finding is that the pH values are consistent
with the experimental results at the end of the reaction even
0.00
0 50 100 150 200 250 though the reaction rates are different in the beginning of the reac-
t [s] tion. This is due to that the pH of the solution at the end of the
Fig. 4. Concentration history of each species involved in the chemisorption process
reaction depends on the equilibrium constant of the chemical reac-
of case H1-EF at x=W ¼ 0:5, y=D ¼ 0:5; z=H ¼ 0:98. tion while independents on the mass transfer rate model. There-
fore, the equilibrium constant of the chemical reaction I was
validated indirectly by the consistency of the simulation results
In addition, there is another noticeable change of the pH curve and experimental results at the end of the reaction.
slope when the absorption of carbon dioxide in the solution
reaches a saturation state. This change in the simulation results 3.2.3. Mass transfer rate
occurs at around 200 s, which is agreement with the experiment. In order to quantitatively assess the various mass transfer rates,
The chemical reaction process can be visually reflected by pH the rates of hydroxyl consumption at the initial stage were ana-
curve in the solution. Fig. 5 shows the history of the time- lyzed, which are proportional to the rate of mass transfer of carbon
dependent pH value at point x/W = 0.5, y/D = 0.5, z/H = 0.98. The dioxide at the beginning of the reaction (Darmana et al., 2007). The
carbon dioxide enters the solution through the phase interface, fol- consumption rate of hydroxyl in the beginning of reaction was
lowed by the reaction with the hydroxyl. The reaction rate varies at obtained by fitting the time-dependent hydroxyl curve at the ini-
different transfer rates. In Fig. 5, it is obvious that there are signif- tial stage (0–50 s for B1 model, 0–70 s for others). In Table 5, the
icant differences in the simulation results using different mass hydroxyl consumption rates predicted by different models were
transfer rate models. This indicates that the mass transfer rate summarized, in which the predicted results of both cases H1-EF
model is the main factor which can dramatically influence the and H1-E1 agree with the measurements quite well.
accurate prediction of the chemical reaction process.
The simulation results predicted by mass transfer rate model 3.2.4. Time-averaged velocity profiles
H1 always agree well with the experimental results, which indi- Fig. 6 shows the simulation and experimental results of the
time-averaged gas vertical velocity at z/H = 0.75, y/W = 0.5. The
13
0.35
12
0.30
Velocity of gas [m/s]
11
0.25
pH [-]
10
0.20
9
0.15 Exp.Darmana
Exp.Darmana
8 B1-EF B1-E1 0.10 B1-EF B1-E1
B2-EF B2-E1 B2-EF B2-E1
7 H1-EF H1-E1
H2-EF H2-E1
0.05 H1-EF H1-E1
H2-EF H2-E1
6 0.00
0 50 100 150 200 250 0.0 0.2 0.4 0.6 0.8 1.0
t [s] x\L [-]
Fig. 5. The comparison of time-dependent pH value of simulation results and Fig. 6. The comparison of time-averaged axial component of the gas velocity of
experiment result of Darmana at x/W = 0.5, y/D = 0.5, z/H = 0.98. simulation results and experiment result of Darmana at z/H = 0.75, y/W = 0.5.
Table 5
Hydroxyl consumption rate.
6
J. Liu, P. Zhou, L. Liu et al. Chemical Engineering Science 230 (2021) 116218
0.8 0.25
(a) (b) f=0.1 Hz
0.6 0.20
amplitude [m/s]
0.4
uG,y [m/s]
0.15
0.2
0.10
0.0
0.05
-0.2
0.00
0 10 20 30 40 50 0.0 0.1 0.2 0.3 0.4 0.5
t [s] frequency [Hz]
Fig. 7. (a) Time history of the vertical gas velocity at x/L = 0.25, y/W = 0.5, z/H = 0.5 for case H1-EF (b) the corresponding frequency domain for the case H1-EF showing the
meandering frequency.
Table 6
The plume oscillation frequencies of different cases.
gas velocity achieves a maximum value in the middle of the col- fer rate predicted by Henekt1 model was found to be much more
umn and gradually decreases toward both side walls in both exper- accurate than that predicted by other models. The varied enhance-
iments and simulations. Although the numerical simulations can ment factor of Eq. (20) can give more accurate mass transfer
reproduce the overall trend of the experiment, the maximum gas behavior when the Henket1 mass transfer rate model was
vertical velocity predicted by all models is higher than the experi- employed. In addition, an overestimation of pH value within
mental data. 150 s to 200 s may be caused by the underestimation of the reverse
reaction rate of reaction II. The mass transfer model has very little
effect on pH variation at the end of the reaction.
3.2.5. Bubble plume oscillations
The periodic oscillations of the bubble plume were observed in
the experiments due to the centrally distributed sparger. The CRediT authorship contribution statement
plume oscillation frequency was obtained via taking the fast Four-
ier transformation (FFT) of the instantaneous velocity in the work Liu Junda: Formal analysis, Visualization, Investigation, Writing
of Darmana et al. (2007). Similarly, the instantaneous gas velocity - original draft. Zhou Ping: Methodology, Writing - original draft,
and the corresponding FFT result are show in Fig. 7. The values of Supervision. Liu Liu: Conceptualization, Methodology, Writing -
the oscillation frequencies for both experiments and numerical review & editing, Project administration. Chen Si: Software, Valida-
simulations can be found in Table 6. It can be seen that the fre- tion, Resources. Song Yanpo: Data curation. Yan Hongjie:
quencies of cases B1-EF, H1-EF, H2-EF are the same with the exper- Validation.
imental value of 0.1 Hz, and frequencies of other cases are also in
quite good agreement with the experimental results considering
Declaration of Competing Interest
all the simplifications and approximations that have been made
in the modeling. All plume oscillation frequencies predicted by
The authors declare that they have no known competing finan-
the present models are closer to the experimental value than that
cial interests or personal relationships that could have appeared
predicted by the models used in the work of Darmana et al. (2007).
to influence the work reported in this paper.
It can be concluded from the above analysis that, the H1 model
provides a more accurate mass transfer rate than other models. In
addition, the simulation results are more accurate when using the Acknowledgments
EF enhancement model. Therefore, the results of case H1- EF show
a better agreement over those of other cases. This work was supported by the National Natural Science Foun-
dation of China (Grants Nos. 51676211, 51906262) and the Natural
Science Foundation of Hunan Province, China (Grant No.
4. Conclusions 2020JJ5735).
In this paper, four mass transfer rate models and two enhance-
ment factors were considered in order to investigate the mass References
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