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330.00 CL SHEET
330.00 CL SHEET
PROJECT:
ASSOCIATED WORKS AT DHANBAD & GIRIDIH GA
CLIENT : M/s. GAIL GAS LIMITED
EPMC: M/s MEENAAR GLOBAL CONSULTANTS LLP
CONTRACTOR: : M/s DS PIPELINE PROJECTS PVT LTD
Calculations required in accordance with ANSI code B31.8 for Gas Transmissions across Pipelines for the installation of pipes by
HDD are as follows:
A. GIVEN:
To Install 32.39 cm x 0.64 cm W.T. API 5L Gr. X56 steel pipelines by Horizontal Directional
Drilling technique as per ASME B31.8
B. PURPOSE:
Pipelines to be used for gas transmission. P = 49.00 kg/ cm2
C. REFERENCE:
i) Specifications, ASME B31.8 for Gas Transmissions in Pipelines
ii) Angle of Soil Shearing resistance ASTM D-3080 methods (30 degrees)
iii) Average coeff of friction between pipe & soil; recommended values between 0.21 to 0.30 (Maidla)
Maidla, EE: “Borehole friction assessment and. application to oilfield casing design in directional. wells”,
Ph.D. Thesis, Louisiana State University (1987)
iv) Drag Coeff of Friction taken as 0.05 psi (Empirical)
NEN 3650 - Requirements for steel pipeline transportation system. Dutch Standard – 1993
v) Soil Investigation data
Page 1 of 5
LAYING, TESTING AND COMMISSIONING OF UNDERGROUND STEEL PIPELINE ALONG WITH
PROJECT:
ASSOCIATED WORKS AT DHANBAD & GIRIDIH GA
CLIENT : M/s. GAIL GAS LIMITED
EPMC: M/s MEENAAR GLOBAL CONSULTANTS LLP
CONTRACTOR: : M/s DS PIPELINE PROJECTS PVT LTD
Calculations required in accordance with ANSI code B31.8 for Gas Transmissions across Pipelines for the installation of pipes by
HDD are as follows:
D. CALCULATIONS:
2. BOUYANCY OF PIPE
Pipe Volume
Displacement of pipeline in drilling mud where volume
V, = 3.14 (D)(D)/4
D = 32.385 cm
V = 823.72 cc/linear cm.
Buoyancy
Buoyancy in drilling mud where mud density
B = Volume of Mud Displacement by pipe x mud density
= V x Db
B = 823.72 x 0.00115
= 0.947 kg/cm
Net Buoyancy
Net buoyancy when pipeline is empty and fully submerged
= B-W or 0.947 - 0.501
= 0.446
= 0.4462 kg/cm force
3 COATING STRESSES
The maximum shear stress in the pipeline coating during installation depends upon relative movements
of the pipeline and the surrounding soil. Using bentonite mud, the low-friction soil-coating interface
will be at a minimum.
Coating Failure Check
PP coatings Resistance = 2.5 kg/sq.cm. Std. Peel Test Value
Longitudinal Soil Stress. t = t = N(2-sin d)tan d
where ,
N is the force normal to the pipeline due to buoyancy
= 0.4462 kg/ cm
Friction Angle (d) = 30 (as per soil investigation report)
N = N/(30/360*3.14*D)
= 0.0526 kg/sq.cm.
2-sin 30o = 1.5
t = (N x 1.5 x tan(30)
= 0.0456 kg/sq.cm.
Which is negligible as compared to the adhesive force of 2.5 kg/sq.cm that is 1.823%
So, Coating is safe.
Page 2 of 5
LAYING, TESTING AND COMMISSIONING OF UNDERGROUND STEEL PIPELINE ALONG WITH
PROJECT:
ASSOCIATED WORKS AT DHANBAD & GIRIDIH GA
CLIENT : M/s. GAIL GAS LIMITED
EPMC: M/s MEENAAR GLOBAL CONSULTANTS LLP
CONTRACTOR: : M/s DS PIPELINE PROJECTS PVT LTD
Calculations required in accordance with ANSI code B31.8 for Gas Transmissions across Pipelines for the installation of pipes by
HDD are as follows:
Check for Tensile Stress
Max long stress that can be applied by Rig = 32 Tons
= 32000 / As
= 501.35 kg/sq.cm.
Percentage of SMYS = 12.74% of SMYS
Since Max. Tensile Stress is within limits and thus SAFE
Check for Bending Stress
For Long Bending Stress During installation at ROC = 16500 cm
= Ec/r E = modulus of elasticity
= 2000.90 kg/cm2 c = distance of natural axis from edge of section
Percentage of Total SMYS = 50.84% of SMYS r = radius of curvature (ROC)
A. Before Installation
Pulling Load = 0 kg
Bending Load = 90 % of SMYS during Overbend or on rollers
Hoop Stresses = 90 % of SMYS on ground before overbend
Before Installation
Min Radius for Temporary Pipe Handling
Limiting SMYS = 90%
Bending Stress S = Ec/r
or R = 9320 cm
= 93.20 meters
B. During Installation
Page 3 of 5
LAYING, TESTING AND COMMISSIONING OF UNDERGROUND STEEL PIPELINE ALONG WITH
PROJECT:
ASSOCIATED WORKS AT DHANBAD & GIRIDIH GA
CLIENT : M/s. GAIL GAS LIMITED
EPMC: M/s MEENAAR GLOBAL CONSULTANTS LLP
CONTRACTOR: : M/s DS PIPELINE PROJECTS PVT LTD
Calculations required in accordance with ANSI code B31.8 for Gas Transmissions across Pipelines for the installation of pipes by
HDD are as follows:
6. Combined Equivalent . Stresses
A: Before Installation
B: After Installation
Pressure at Final Hydrotest = 75.00 kg/cm2
Hoop Stress Sh = 1897.56 kg/cm2
Bending stress at give radius Sb = Ec/r
= 2000.90 kg/cm2
Combined Long Stress Sl1 = m x Sh - Ea.dT + Sb
= 569.27 - 0.00 + 2000.90
= 2570.17 kg/cm2
C: During Operation
Operating Pressure = 49.00 kg/cm2
Hoop Stress Sh = pd/2t
= 1239.74
Bending stress at give radius Sb = Ec/r
= 2000.90 kg/cm2
Combined Long Stress Sl1 = m x Sh - Ea.dT + Sb
= 371.92 - 238.55 + 2000.90
= 2134.27 kg/cm2
Page 4 of 5
LAYING, TESTING AND COMMISSIONING OF UNDERGROUND STEEL PIPELINE ALONG WITH
PROJECT:
ASSOCIATED WORKS AT DHANBAD & GIRIDIH GA
CLIENT : M/s. GAIL GAS LIMITED
EPMC: M/s MEENAAR GLOBAL CONSULTANTS LLP
CONTRACTOR: : M/s DS PIPELINE PROJECTS PVT LTD
Calculations required in accordance with ANSI code B31.8 for Gas Transmissions across Pipelines for the installation of pipes by
HDD are as follows:
8 PULLING REQUIREMENTS
Pulling loads is divided into 3 main forces. Viz:
= Fluid Drag Resistance + Soil Drag Resistance + Fluid Weight on Pull Head
= pDLf + f'wL + DbhA
= 11818.17 + 4417.69 + 852.5
= 17088.41 kg
= 17.09 Tons
Total Pulling Force Required = 18.80 Tons cosidering safety factor 1.1
% of Force Required to Rig Capacity = 58.74%
Page 5 of 5