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GREENHECK-BIDW FAN
GREENHECK-BIDW FAN
Rot
duct diameters of
straight ductwork
Centrifugal and Industrial Process between the fan
Fans Installations discharge and
POOR
any duct turns.
Ducted Inlet Installations
Inlet Duct Turns - Installation of a duct turn or elbow ion
at Length of Straight Duct
Rot
too close to the fan inlet
reduces fan performance
because air is loaded
unevenly into the fan
GOOD
wheel. To achieve full fan
performance, there should
be at least three fan wheel Non-Ducted Installations
diameters between the turn
POOR Inlet Clearance - Installation of a fan with an open
or elbow and the fan inlet.
inlet too close to a wall or bulkhead will cause
reduced fan performance. It is desirable to have
one fan wheel diameter between parallel fan units
and a minimum of three-fourths of a wheel diameter
Three fan wheel diameters
between the fan inlet and the wall.
Turning
3/4 to one 3/4 to one
Vanes fan fan
wheel wheel
diameter diameter
GOOD
Turning
Rota Rota
Vanes
tio
tio
n
in operation for 24 hours and before start-up after centering the cone on Inlet
the wheel. If additional Cone
the unit has been serviced. Radial gap and overlap
information applies to models: CSW, BIDW, AFDW, adjustment is required
and LSF. to maintain a constant
A
radial gap, loosening
CSW, BIDW, AFDW, the bearing bolts and Radial
Gap
LSF centering the wheel
Unit Inlet Cone to Backplate CSW
is acceptable as a
Size
A Dimension* A Dimension* secondary option.
± Tolerance (in.) ± Tolerance (mm) Overlap or offset, is
Overlap Overlap
7 13⁄16 ± 1/8 30 ±3 adjusted by loosening
8 2 ⁄16
3 ± 1/8 36 ±3 the wheel hub from
the shaft and moving
9 3 ⁄16
3 ± 1/8 81 ±3
the wheel to the
10 37⁄16 ± 1/8 87 ±3 desired position
12 4 ± 1/8 102 ±3 along the shaft. The
transition between Radial
13 4 ⁄16
7 ± 1/8 113 ±3 Gap
15 5 ± 1/8 127 ±3 the inlet cone and
wheel should be as BIDW, AFDW, LSF
16 5 ⁄16
7 ± 1/8 138 ±3
shown; there is a
18 6 ⁄8
3 ± 1/8 162 ±3 smooth feel to the profile Equal Spacing
20 7 ± 3/16 178 ±5 when moving from one
22 713⁄16 ± 3/16 198 ±5 component to the other.
24 8 ⁄8
5 ± 1/4 219 ±6 Overlap on double width
fans is set by having
27 9 ⁄16
7 ± 1/4 240 ±6
equal spacing on each Housing
30 10 ⁄16
9 ± 3/8 268 ± 10 side of the wheel. Wheel
33 11 ⁄16
7 ± 3/8 291 ± 10
Correct wheel alignment
36 123⁄4 ± 3/8 324 ± 10 for an industrial process
40 14 ⁄16
3 ± 3/8 360 ± 10 fan (model IPA, IPO or
44 15 ⁄16
9 ± 3/8 395 ± 10 IPW) is achieved by
± 1/2 ± 13 centering the wheel in the
49 17 ⁄8
1
435 Wheel Alignment
housing.
54 18 ⁄16
13 ± 1/2 478 ± 13
60 20 ⁄16
15 ± 1/2 532 ± 13 Flexible Couplings (Arr. 8 Only)
66 22 ⁄8
7 ± 1/2 581 ± 13 Check for misalignment
73 251⁄2 ± 1/2 648 ± 13 between the coupling
*A dimension does not apply to partial width wheels. halves. Parallel and
angular misalignment and
Parallel Misalignment
separation gap are illustrated
below. Refer to coupling
manufacturer’s installation
instructions for allowable
misalignment and separation
gap tolerances. When Angular Misalignment
correcting for misalignment
using shims, the shims should
only be located under the
motor. Do not place shims
under the shaft bearings. Separation Gap
After aligning procedure, check for tightness of all
coupling component pieces and ensure that they are
clean from dirt and debris.
Motors 500 12 12 11 10 8 7 5 4
750 12 9 8 7 6 4 3 2
Motor maintenance is generally limited to cleaning
1000 12 7 6 5 4 3 2 1
and lubrication. Cleaning should be limited to exterior
1250 12 6 5 4 3 2 1 .5
surfaces only. Removing dust and grease build up
1500 12 5 4 3 2 1 .75
on the motor housing assists proper motor cooling.
2000 12 3 3 2 1 .5 .25
Never wash-down motor with high pressure spray.
2500 12 2 2 1 .5 .25
Many fractional motors are permanently lubricated for 3000 12 2 1 .5 .25
life and require no further lubrication. Motors supplied 3500 12 1 .5 .25
with grease fittings should be greased in accordance 4000 12 .5 .25
with the manufacturer’s recommendations. 5000 12 .25
Number
CAUTION 4 8 8 10 16 25 41 57
of shots**
When operating conditions of the fan are to be * Lubrication interval is based on 12 hour day operation and
changed (speed, pressure, temperature, etc.), maximum 160˚F housing temperature.
consult Greenheck to determine if the unit can For 24 hour per day operation, the interval should be cut
operate safely at the new conditions. in half.
** Lubricant should be added with the shaft rotating and
until clean grease is seen purging from the bearing.
Variable Frequency Drive Operation The lubrication interval may be modified based on the
condition of the purged grease. If bearing is not visible to
WARNING observe purged grease, lubricate with number of shots
indicated for bore size.
For operation with Variable Frequency Drive (VFD),
always check motor amps when adjusting the • For conditions including high temperatures, moisture, dirt
or excessive vibration, consult the factory for a specific
operating frequency. Motor may be sized for the lubrication interval for your application.
original selected operating speed under 60 Hz.
• Lubricant should be a high quality lithium complex grease
Bypassing the VFD or increasing the speed from this conforming to NLGI Grade 2. Factory recommends
original selection, even if less than 60 Hz, may cause Mobilux EP-2 or synthetic Mobilith SHC100.
motor overload or failure. Consult factory with fan • The use of synthetic lubricants will increase lubrication
serial number before increasing the upper limiting intervals by approximately three times.
frequency. • Storage periods of three months or longer require monthly
rotation of the shaft and purging grease prior to storage
Always check the fan rpm when adjusting the and start-up.
operating frequency. Do not exceed maximum
class fan rpm of the wheel as stated on the unit
identification nameplate.
WARNING
Do not overtighten belts. Excessive belt tension can
lead to premature belt and/or bearing failure.
Shaft Guard
Heat Slinger
Belt Guard
Backward Inclined Wheel
Nested Inlet Vane Damper
Volume Inlet Flange
Control
Damper Motor Inlet Box
Backdraft
Damper Damper
Motor
Belt Guard
Isolation Base
Bearing
Vibration Isolators (4) Shaft
Outlet Flange
Outlet Guard Inlet Box
Isolation Base Inlet Guard
Vibration Isolators (4) Inlet Companion Flange
Inlet Cone External Inlet Vane Damper
Industrial LSF
Outlet Guard
Volume Control Damper
Outlet Companion Flange
Outlet Flange Filters
Inlet Box
Damper Filter
Inlet Flange Channels
Inlet Guard
Shaft
Bearings
Inlet Box
Inlet Bell Guard
Inlet Bell
Inlet Companion Flange
Heat Slinger
Shaft Guard Heat Slinger Guard Vibration Isolation Base Motor Motor Slide Base Drives/Sheaves
*Always check motor amps and compare to nameplate rating. Excessive fan speed may overload the motor and
result in motor failure. Do not exceed the maximum cataloged RPM of the fan.
NOTE: Always provide the unit model and serial numbers when requesting parts or service information.
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Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the
shipment date. Any units or parts which prove to be defective during the warranty period will be replaced at our option
when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one
year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest
authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.
Greenheck’s Centrifugal Fan Series 21 & 41, Industrial AMCA Publication 410-96, Safety Practices for Users and
Process Fans and LSF catalogs provide additional Installers of Industrial and Commercial Fans, provides
information describing the equipment, fan performance, additional safety information. This publication can be
available accessories, and specification data. obtained from AMCA International, Inc. at www.amca.org.
Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com
12 463687 • Centrifugal, Industrial and Filtered Supply, Rev. 8, December 2014 Copyright 2014 © Greenheck Fan Corporation