Annex A

Course: AUTOMOTIVE SERVICING NC I

Unit of competency: PERFORM DIESEL ENGINE TUNE-UP
Module title: PERFORMING DIESEL ENGINE TUNE-UP
Modality: check which modality will be applied. Multi-modal is allowed.
( ) Full-online ( √ ) Blended online ( √ ) Distance Learning ( √ ) Face-to-Face
Learning Outcomes Contents Learning Resources
LO#1. SET AND  Procedures in  Vehicle (running
INSTALL INJECTION installing injection condition)
PUMP TO ENGINE pump  Injection pump
 Fuel injection timing  Cleaning materials
marks location  SST
interpretation and  Diesel engine
application  Training
 Use of special service manuals/competency-
tool (SST) in installing based learning
injection pump material (CBLM)/auto
 Positive work values books/service
 Type and classification manuals
of gasket and sealant  Progress chart
 CD/VHS
 Fender/grill cover
 Sealant/gasket
LO#2. INSPECT  Procedures in injection  Vehicle (running
INJECTION TIMING timing. condition)
 Timing marks  Injection pump
interpretation and  Cleaning materials
application.  SST
 Use of SST  Diesel engine
Positive work values.  Training manuals
 Fuel injection marks  Progress chart
 Timing  CD/VHS
result/reference table  Timing device
 Table of timing result
LO#3. BLEED  Procedures in  Vehicle (running
INJECTION SYSTEM bleeding injection condition)
COMPONENTS pump.  Injection pump/feed
 Handling of bleeder pump
screw and pump.  Cleaning materials
 Handling of equipment  SST
such as tester and  Engine
pressurized gases.  Training manuals
 Positive work values.  CBLM
 Automotive reference
books
 Progress chart
 CD/VHS
 Gasket
 Fender cover
LO#4. CONDUCT  Procedures in  Vehicle (good running
COMPRESSION compression testing. condition)
TESTING  Use of compression  Injection pump/feed
 testing instruments. pump
 Use of special service  Cleaning materials
tools  SST
 Positive work values  Engine mock-up
 Effects of low  Training manuals
compression  CBLM
 Automotive reference
books
 Progress chart
 CD/VHS
 Timing device
 Table of timing result
Course: AUTOMOTIVE SERVICING NC I
Unit of competency: PERFORM GAS ENGINE TUNE-UP
Module title: PERFORMING GAS ENGINE TUNE-UP
Modality: check which modality will be applied. Multi-modal is allowed.
( ) Full-online ( √ ) Blended online ( √ ) Distance Learning ( √ ) Face-to-Face
Learning Outcomes Contents Learning Resources
LO#1.  Procedure in setting valve  Engine mock-up
MEASURE/ tappet clearance.  Feeler gauge
ADJUST VALVE  Procedure in checking  Basic hand tools
TAPPET CLEARANCE
and adjusting valve tappet
clearance.
 Safety procedure.

LO#2.  Procedures in adjusting  Engine mock-up

spark plug clearance.  Feeler gauge
TEST SPARK PLUG  Procedures in testing  Spark plug wrench
spark plug.
 Analyzing spark plug
spark.
 Safety procedure.
 Timing result/reference
table

LO#3.  Procedures in replacing  Engine mock-up

fuel filter and air cleaner.  Fuel filter
CHECK/  Types of filter elements.  Basic hand tools
REPLACE FUEL AND
AIR FILTER  Air cleaner

LO#4.  Procedures in  Engine mock-up

inspecting/adjusting/repla  Volt-ohm-
TEST AND REPLACE cing contact point gap. milliammeter (VOM)
IGNITION BREAKER
 Procedures in testing and  Basic hand tools
replacing condenser.  Feeler gauge

LO#5.  Procedures in adjusting  Engine mock-up

dwell angle.  Dwell meter
CHECK AND ADJUST  Setting ignition timing.  Tachometer
DISTRIBUTOR
SETTING
 Procedures in ignition  Basic hand tools
timing.  Timing light
 Procedure in checking
advance timing.
LO#6.  Procedures in adjusting  Engine mock-up
idle engine speed.  Tachometer
SET FUEL MIXTURE  Adjusting idle fuel  Basic hand tools
AND IDLE RPM
mixture.
LO#7.  Procedures in  Engine mock-up
PERFORM compression testing.  Compression gauge
COMPRESSION  Safety precaution.  Basic hand tools
TESTING
 Compression  Manufacturer’s
specification. specification
Course: AUTOMOTIVE SERVICING NC I
Unit of competency: SERVICE AUTOMOTIVE BATTERY
Module title: SERVICING AUTOMOTIVE BATTERY
Modality: check which modality will be applied. Multi-modal is allowed.
( ) Full-online ( √ ) Blended online ( √ ) Distance Learning ( √ ) Face-to-Face
Learning Outcomes Contents Learning Resources
LO#1. IDENTIFY  Components of batteries  Mock-up battery
AND EXPLAIN THE  Types of batteries - Maintenance free
OPERATION AND  Classification of batteries - Conventional
SAFE HANDLING  Charging and discharging  Brochures, catalogs,
OF DIFFERENT process manuals, tapes, CDs,
TYPES OF  Hazards associated with LEs
BATTERY use of batteries
 Safe handling of batteries
LO#2.  Different types of battery  Battery
DEMONSTRATE testing  PPE
THE TESTING OF  Procedure in testing  Service manual
AN AUTOMOTIVE - Hydrometer  Checklist
BATTERY - Cell tester  Testing instruments
- Load tester/multi- - Load tester
tester - Specific gravity tester
 Testing tools and - Cell voltage tester
equipment - Multi tester
 Personal safety in testing
battery
 Oral and written
communication
 Science and math:
solution, electrolyte, ratio
and proportion,
temperature
LO3.  Safety procedure in  Vehicle
DEMONSTRATE removing/replacing  Battery
THE CORRECT battery is observed  Tools and equipment
PROCEDURE FOR  Correct tools and (wrenches)
REMOVING AND equipment in  PPE
REPLACING removing/replacing  Service manual
BATTERIES battery is used.  Forms
 Hazards in - Job order
removing/replacing - Requisition slip
battery.
 Procedures in
removing/replacing
battery
- Conventional
- Electronic control
LO#4.  Parts and functions of  Battery charger
DEMONSTRATE battery charger  Battery charger
 Repair/clean and replace manual
THE CORRECT connectors Multi battery connectors
PROCEDURE FOR  Topping, filling  Cleaning materials
electrolyte/distilled water. - Tap water
SERVICING AND
 Procedure in battery - Distilled water
CHARGING charging - Wire brush
- Fast - Soda solution
BATTERIES - Slow  Battery cleaner (spray
 Manual/automatic type)
 Batty cleaning
 Proper connection of
battery terminals
 PPE/safety practices
LO#5.  Jump starting procedure  Battery
DEMONSTRATE  PPE/safety precaution - Fully charge
THE PROCEDURE  Polarity connection - Weak
OF JUMP  Jump starting connection  Lead/wire connector
STARTING A  Battery cable/terminal
BATTERY  Booster
 Open/close wrenches
Course: AUTOMOTIVE SERVICING NC I
Unit of competency: SERVICE IGNITION SYSTEM
Module title: SERVICING IGNITION SYSTEM
Modality: check which modality will be applied. Multi-modal is allowed.
( ) Full-online ( √ ) Blended online ( √ ) Distance Learning ( √ ) Face-to-Face
Learning Outcomes Contents Learning Resources
LO#1.  Engine mock-up
IDENTIFY AND  Parts and function of  Spark plug
EXPLAIN THE ignition system  Contact point
FUNCTION OF components  Ignition switch
IGNITION SYSTEM  Testing and  Battery
COMPONENTS measurement procedures  Distributor
 Mock-up
 Ballast/resistor
 VOM
Engine analyzer
LO#2.  Procedures in  Engine mock-up
CHECK IGNITION disconnecting different  Battery
COIL, BALLAST wire terminals.  Ignition components
RESISTOR AND  Distributor setting  Auto wires
HIGH-TENSION procedures
CABLE  Spark test procedures
RESISTANCE  Spark analysis
 Components of ignition
system
 Ignition system wiring
diagram
LO#3.  Use of tools and  Engine mock-up
CHECK equipment in ignition  Battery
DISTRIBUTOR timing  Ignition components
ASSEMBLY  Procedure in ignition  Timing light
timing  Tachometer
 Safety precautions in
ignition timing
 Use of measuring
instrument
 Dwell angle
measurement
 RPM measurement
Course: AUTOMOTIVE SERVICING NC I
Unit of competency: PERFORM UNDERCHASSIS PREVENTIVE MAINTENANCE
Module title: PERFORMING UNDERCHASSIS PREVENTIVE MAINTENANCE
Modality: check which modality will be applied. Multi-modal is allowed.
( ) Full-online ( √ ) Blended online ( √ ) Distance Learning ( √ ) Face-to-Face
Learning Outcomes Contents Learning Resources
LO#1.  Clutch/brake fluid levels and  Workplace (real
lines. or simulated)
CHECK CLUTCH  Clutch/brake line cracks,  Vehicle where
AND BRAKE FLUID twists, bends, looseness and the activity can
AND LINES restrictions. be performed.
 Master cylinder fluid low level.  Brake fluid
 Safe handling of hydraulic  Eye shield/safety
fluid. goggles
 Hazards associated with the  Manufacturer’s
use of brake fluid. specifications
manual
 Personal
protective
equipment
 Fender cover
LO#2.  Inspect or change  Work area
INSPECT AND transmission gear oil  Vehicle
CHANGE  Inspect or change differential  Reference
TRANSMISSION/DIFF gear oil manual
ERENTIAL GEAR OIL  Check leakage of gear oil  Gear oil
 Refill gear oil  Box-end
 Observe procedure and safety wrenches
 Hydraulic jack or
lifting equipment
 Safety shoes
 Apron

LO#3.  Inspecting power steering  Vehicle with

fluid level power steering
INSPECT/REPLACE  Replacing power steering fluid system
POWER STEERING  Gather technical data  Power steering
FLUID  Inspect leakage on linkages fluid
 Service manual
 Basic hand tools
 Personal
protective
equipment
 Materials
relevant to
activity
 Fender guards

LO#4.  Automatic transmission fluid  Tools/materials

CHECK/REFILL specifications and equipment
AUTOMATIC  Automatic transmission fluid required
TRANSMISSION level  Service manual
FLUID  Hazards and safe handling of  Brochure,
automatic transmission fluid catalogs,
 (ATF) manual, tape,
 Check leakage for automatic CDs, LEs
transmission  Volume pump
 Refill transmission fluid  PPE
 Apron
 Goggles
 Hand gloves

LO#5.  Drain/bleed air updates  Work place or

 Drain/bleed water updates simulated work
INSPECT/BLEED  Gather data pertaining to air area
AIR TANK tank  Safety goggles
 Inspect air tank for moist or  Manufacturer’s
leak specification
 PPE
 Fender cover
 Tools required

LO#6.  Determine causes of  PPE

abnormalities  Air tank on
CHECK TIRE AND  Check tire and tire pressure wheels
TIRE PRESSURE  Check tire studs  Tire gauge
 Check wheel nuts and bolts  Compressor
 Inspect tire for solid object  Fender cover
struck  Manufacturer’s
 Inspect tire wear and specification
deformities  Gloves
 Hand tools
 Apron
 Safety shoes
 Rugs
 Torque wrench

LO#7.  Check and service body bolts  Work place (real

CHECK  Check tire studs or simulated)
UNDERCHASSIS  Check u-bolts  Safety eye
BODY BOLTS AND  Check shackle bolts and nuts goggles
NUTS  Check tightness on cross  Box and open-
member bolts and nuts end wrenches
 Check tightness on propeller  PPE
shaft bolts and nuts  Fender cover
 Jack
 Support stands
 Wheel wedges
Prepared by:

MARK RYAN P. LAAD

AS NC II Trainer