SAIC-K-2004

SAUDI ARAMCO ID/PIEU - 14- May 2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.
Rev. 2018.03.00 31-Mar-18

SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Mounting Plate Installation and Leveling for Compressors SAIC-K-2004 14-May-18 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
A General Requirements Mounting Plates
All machinery mounting surfaces on the mounting plate shall be machined

flat and parallel to the axial plane(s) of the machinery mounting feet after
fabrication as follows:
A) Each mounting surface shall be machined to a finish of 31-SAMSS-001
6 µm (250 µin.) arithmetic average roughness (Ra) or Para 2.1.2
A1
better.(API 617 Para 3.3.1.2.3) 31-SAMSS-003
B) Machined surfaces shall be flat and parallel to all other mounting Para 2.1
surfaces within 0.15 mm/m (0.002 in./ft), and have a surface finish of 3.2
μm (125 μin.) Ra (arithmetic average roughness) or better. (API 618 Para
7.5.2.2)
31-SAMSS-001
Mounting plates shall extend at least 25 millimeters (1 inch) beyond the
Para 2.1.2
A1 outer three sides of equipment feet.
31-SAMSS-003
(API 618 Para 7.5.1.3 f)
Para 2.1
31-SAMSS-001
Mounting plates shall be supplied with vertical leveling screws near each Para 2.1.2
A2
anchor bolt. ( API 618 Para 7.5.1.3 b) 31-SAMSS-003
Para 2.1
31-SAMSS-001
Mounting plate surfaces that are to be grouted shall have 50-millimeter-
Para 2.1.2
A3 radiused (2-inch-radiused) minimum outside corners in the plan view. (/
31-SAMSS-003
API 618 Para 7.5.1.3 c)
Para 2.1
Equipment supports are provided with stainless steel (AISI Standard Type
31-SAMSS-001
300) shims minimum 3mm thickness:
Para 2.1.2
A4 1) The maximum shim stack height shall not exceed 12 mm thick,
31-SAMSS-003
2) Only one 3 mm (0.125 in.) or thicker shim per mounting foot is allowed.
Para 2.1
(API 618 Para 7.5.3.3 / API 686 Chapter 7, Para 5.4.2.2)
31-SAMSS-001
All shims are to straddle hold down bolts and vertical jackscrews. Para 2.1.2
A5
(API 618 Para 7.5.3.3) 31-SAMSS-003
Para 2.1
31-SAMSS-001
Maximum number of shims under any equipment support foot is five ( API Para 2.1.2
A6
618 Para 7.5.3.3 / API 686 Chapter 7, Para 5.4.2.1) 31-SAMSS-003
Para 2.1
Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14- May 2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Mounting plates shall conform to the following:

a. mounting plates shall not be drilled for equipment to be mounted by
others;
b. mounting plates intended for installation on concrete shall be supplied
with leveling screws;
c. outside corners of mounting plates which are in contact with the grout
shall have 50 mm (2 in.) minimum radiused outside 31-SAMSS-001
corners (in the plan view); Para 2.1.2
A7
d. bottom corners of mounting plates that are in contact with grout shall be 31-SAMSS-003
radiused or chamfered; Para 2.1
e. all machinery mounting surfaces that are not to be grouted shall be
treated with a rust preventive immediately after machining;
f. mounting plates shall extend at least 25 mm (1 in.) beyond the outer
three sides of equipment feet.
(API 618 Para 7.5.1.3)
31-SAMSS-001
Anchor bolts shall not be used to fasten drive train equipment to mounting
Para 2.1.2
A8 plates, or to fasten compressors through baseplates or skids. ( API 618
31-SAMSS-003
Para 7.5.3.2)
Para 2.1
B Requirements Base Plates & Soleplates
When a baseplate is specified: A baseplate shall be a single fabricated

31-SAMSS-001
steel unit, unless the purchaser and the vendor mutually agree that it may
Para 2.1.2
B1 be fabricated in multiple sections. Multiple-section baseplates shall have
31-SAMSS-003
machined and doweled mating surfaces which shall be bolted together to
Para 2.1
ensure accurate field reassembly.(API 618 Para 7.5.4.1)
31-SAMSS-001
The underside mounting surfaces of the baseplate shall be in one plane to
Para 2.1.2
B2 permit use of a single-level foundation
31-SAMSS-003
(API 618 Para 7.5.4.11)
Para 2.1
The baseplate shall be designed to facilitate the use of optical, laser

based or other instruments for field leveling during installation. When the 31-SAMSS-001
requirements are met by providing leveling pads and/or targets these shall Para 2.1.2
B3
be accessible with the baseplate on the foundation and the equipment 31-SAMSS-003
mounted Para 2.1
(API 618 Para 7.5.4.9)
If specified, the baseplate shall be suitable for column mounting (i.e., shall 31-SAMSS-001
have sufficient rigidity to be supported at specified points) without Para 2.1.2
B4
continuous grouting under structural members. 31-SAMSS-003
( API 618 Para 7.54.8) Para 2.1

ITEM
No.
Soleplates shall be steel plates thick enough to transmit the expected

31-SAMSS-001
loads from the equipment feet to the foundation
Para 2.1.2
B5 and to facilitate grouting. In no case shall they be less than 40 mm (11/2
31-SAMSS-003
in.) thick
Para 2.1
( API 618 Para 7.5.5.4)
When sub-soleplates are specified, they shall be steel plates at least 25 31-SAMSS-001
mm (1 in.) thick. The finish of the sub soleplates’ Para 2.1.2
B6
mating surfaces shall match that of the soleplates 31-SAMSS-003
( API 618 Para 7.5.5.5) Para 2.1
C Centrifugal Compressors (31-SAMSS-001 / API 617 Requirements)
All mounting surfaces in the same horizontal plane shall be within 25 mm 31-SAMSS-001
C1
(0.001 in.). (API 617 Para 3.3.1.2.3) Para 2.1.2
Different mounting planes shall be parallel to each 31-SAMSS-001

C2
other within 50 mm (0.002 in.). (API 617 Para 3.3.1.2.3) Para 2.1.2
Hold-down bolt holes shall be drilled perpendicular to

the mounting surfaces, machined or spot faced to a diameter
suitable for a fully eccentric washer next to the hole to 31-SAMSS-001
C3
allow for equipment alignment. The hole shall be 15 mm Para 2.1.2
(1/2 in.) larger in diameter than the hold down bolt (API 617 Para
3.3.1.2.3)
When specified, the bottom of the baseplate shall have machined

mounting pads. These pads shall be machined in a single plane after the
baseplate is fabricated. 31-SAMSS-001
C4
Note: These machined mounting pads are necessary when the baseplate Para 2.1.2
is mounted on sub-soleplates or structural steel members to facilitate field
leveling. (API 617 Para 3.3.2.9)
D Reciprocating Compressors (31-SAMSS- 003 / API 618 Requirements)
If specified, leveling plates shall be supplied. Leveling plates shall be steel

31-SAMSS-003
D1 plates at least 19 mm (3/4 in.) thick.
Para 2.1
(API 618 Para 7.5.3.9)

ITEM
No.
Direct Grouted Reciprocating Compressors

For direct-grouted reciprocating compressors and for those installations
where the mounting plate is bolted to
the bottom of the crankcase prior to grouting, alignment must be verified
and recorded before pouring any grout.
Following alignment readings are of particular importance
a) Frame level, with the mounting plate in a plane that is parallel to the
main bearing bore centerline.
b) Crankshaft web deflection (ideally this should be zero). As a general
SAES-K-403
D2 rule of thumb, the web deflection should not
Para. 3.2
exceed 8 micrometers per meter (0.0001 in. per in.) of piston stroke.
c) Crankshaft-to-main bearing side clearance (this provides an indication
of crankshaft-to-main bearing alignment in
the horizontal plane).
d) Rotor-to-stator air-gap clearance on single bearing motors (this should
be equal all around the motor within a maximum variation of 10 %).
e) Coupling alignment on two-bearing motors.
f) Crosshead guides shall be level axially and transvers
(API 686 Para 3.10)
Direct Grouted Reciprocating Compressors

The compressor frame hold-down bolts must be snugged down (with
minimal torque) to hold the frame in position during grouting. After the
SAES-K-403
D3 frame is leveled and aligned, it must be allowed to set for 24 hours prior to
Para. 3.2
beginning the grouting. Level and frame alignment readings must be re-
checked before grouting
(API 686 Para 3.10)
E Leveling & Alignment
Mounting plate jackscrews shall be liberally coated with paste wax or SAES-K-402
E1 grease to prevent grout adherence. Liquid waxes and oil are not SAES-K-403
permitted. API 686 Ch 5 Para 3.9.1.2 Para. 3.2
All soleplate elevations are to be set in accordance with the construction

drawings. On multiple soleplate installations, one of the soleplates is
SAES-K-402
chosen as the “reference” soleplate with regard to elevation. This
E2 SAES-K-403
“reference” soleplate is usually the one under the equipment requiring
Para. 3.2
“process” connections.
(API 686 Ch 5 Para 3.9.3.1)

ITEM
No.
Soleplate level shall be set with a master level or a precision machinist’s

level. Levels should always be checked before beginning the plate
leveling process by checking level repeatability when reversing 180
SAES-K-402
degrees
E3 SAES-K-403
For special-purpose equipment, unless otherwise approved by the users
Para. 3.2
representative, soleplate level and elevations shall be set using a
precision optical or laser level .
(API 686 Ch 5 Para 3.9.3.2)
All other soleplates are then installed and leveled with respect to the
SAES-K-402
reference plate. Individual soleplate elevations are to be set to a tolerance
E4 SAES-K-403
of ±63 μm (±0.0025 in.) with respect to the reference plate. (API 686 Ch 5
Para. 3.2
Para 3.9.1.2)
Each individual soleplate level is to be set longitudinally and transversely

to within 42 micrometers per meter (0.0005 in. per ft) with no more than
130 micrometers (0.005 in.) elevation difference between any two points
taken on an individual soleplate. In addition, any pair of soleplates (where
more than one soleplate is used under an individual piece of equipment)
shall be at the same elevation to within 130 micrometers (0.005 in.).
SAES-K-402
(API 686 Ch 5 Para 3.9.3.4)
E5 SAES-K-403
NOTE: Soleplate level can be achieved by adjusting the jacking screws,
Para. 3.2
shimming sub soleplates, or dual wedges with adjusting screws and then
snugging the anchor bolt nut to hold the soleplate in place. However,
elevation adjustment nuts, dual wedges, and permanent shims are not
permitted under the soleplate that will be grouted in and become a
permanent part of the foundation and soleplate support system (API 686
Ch 5 Para 3.9.3.5)
Final elevation and level of all soleplates for critical equipment shall be set
with a precision tilting level and precision scale. To balance the length of
SAES-K-402
sighting distance, the tilting level is to be set near the foundation within a 6
E6 SAES-K-403
m (20-ft) radius of all soleplates. A peg test of the instrument prior to the
Para. 3.2
start of the leveling is essential (API 686 Ch 5 Para 3.9.3.6) (see Annex I
of API 686).
Mounting plate jackscrew holes shall be filled with a flexible sealant

SAES-K-402
material (not grout) such as room temperature vulcanizable (RTV) silicone
E7 SAES-K-403
rubber or with short cap screws that do not extend below the threaded
Para. 3.2
holes in the mounting plate. (API 686 Ch 5 Para.3.15.3)
For Equipment's bolted to sole plates prior to grouting : An initial

alignment check in accordance with the alignment section of this SAES-K-402
E8 document shall be performed to verify that coupling spacing and final SAES-K-403
alignment can be achieved without modifying the hold-down bolts or the Para. 3.2
machine feet. (API 686 Ch 5 3.9.3.8 a).

ITEM
No.
The equipment that will be removed prior to installing the grout.(for

checking of post-grouting voids, or to provide access for proper leveling of
soleplates, or to provide access to grouting holes and to ensure that the SAES-K-402
E9 weight of the equipment does not distort the soleplate during grouting). All SAES-K-403
soleplate level and elevation readings are to be re-checked after removal Para. 3.2
of the equipment.
(API 686 Ch 5 3.9.3.8 b)
Baseplate level shall be set with a master level or a precision machinist’s

level. Levels shall always be checked before beginning the plate leveling
process by checking level repeatability when reversing 180 degrees. All SAES-K-402
E10 baseplate level measurements shall be taken on the equipment mounting SAES-K-403
surfaces. This may require Para. 3.2
removal of equipment to expose the mounting surfaces to take level
readings. (API 686 Para 3.9.4.3)
General-purpose equipment and ASME pump baseplate mounting

surfaces are to be leveled longitudinally and transversely to within 400
SAES-K-402
micrometers per meter (0.005 in. per ft).
E11 SAES-K-403
Note: Refer to API 686 Annex D for baseplate leveling for horizontal
Para. 3.2
centrifugal pumps.
(API 686 Para 3.9.4.4)
API pump baseplate mounting surfaces are to be leveled longitudinally

and transversely to within 250 micrometers per meter (0.003 in. per ft).
Note:
1) This may require removal of equipment to access the machined SAES-K-402
E12 mounting surfaces. SAES-K-403
2) Baseplate level is achieved by adjusting the jacking screws and then Para. 3.2
snugging (tightening with minimal torque of not more than 10 % of final
torque value) the anchor bolt nut to hold the baseplate in place.
(API 686 Para 3.9.4.5 & 3.9.4.6)

ITEM
No.
Remarks:
NOTE Direct grouting of any equipment is STRONGLY discouraged and should be permitted only with the specific written approval of the
user or his/her designated representative.
ATTACHMENTS: 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING

REFERENCE DOCUMENTS:
1- 31-SAMSS-001 -- Centrifugal Compressor, (23 August 2017)
2- 31-SAMSS-003 -- Reciprocating Compressors for Process Air or Gas Service (20 March 2017)
3- API 617-- Centrifugal Compressors for Petroleum, Chemical, and Gas Service Industries, (7th Edition, July 2002, R. JANUARY 2009)
4- API 618 -- Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Services (FIFTH EDITION, DECEMBER 2007)
5- SAES-K-403 -- Reciprocating Compressors (12 January 2015)
6- API 686 -- Recommended Practices for Machinery Installation and Installation Design, SECOND EDITION, DECEMBER 2009
7- SAES-K-402 -- Centrifugal Compressors (21 May 2017)
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

ATTACHMENT 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING


SAIC-K-2004

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SAIC-K-2004

Uploaded by

Copyright:

Available Formats

SAUDI ARAMCO ID/PIEU - 14- May 2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.

Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

A General Requirements Mounting Plates

All machinery mounting surfaces on the mounting plate shall be machined

Saudi Aramco: Company General Use

Mounting plates shall conform to the following:

(API 618 Para 7.5.1.3)

B Requirements Base Plates & Soleplates

When a baseplate is specified: A baseplate shall be a single fabricated

The baseplate shall be designed to facilitate the use of optical, laser

Saudi Aramco: Company General Use

Soleplates shall be steel plates thick enough to transmit the expected

C Centrifugal Compressors (31-SAMSS-001 / API 617 Requirements)

Different mounting planes shall be parallel to each 31-SAMSS-001

Hold-down bolt holes shall be drilled perpendicular to

When specified, the bottom of the baseplate shall have machined

D Reciprocating Compressors (31-SAMSS- 003 / API 618 Requirements)

If specified, leveling plates shall be supplied. Leveling plates shall be steel

Saudi Aramco: Company General Use

Direct Grouted Reciprocating Compressors

Direct Grouted Reciprocating Compressors

E Leveling & Alignment

All soleplate elevations are to be set in accordance with the construction

Saudi Aramco: Company General Use

Soleplate level shall be set with a master level or a precision machinist’s

Each individual soleplate level is to be set longitudinally and transversely

Mounting plate jackscrew holes shall be filled with a flexible sealant

For Equipment's bolted to sole plates prior to grouting : An initial

Saudi Aramco: Company General Use

The equipment that will be removed prior to installing the grout.(for

Baseplate level shall be set with a master level or a precision machinist’s

General-purpose equipment and ASME pump baseplate mounting

API pump baseplate mounting surfaces are to be leveled longitudinally

Saudi Aramco: Company General Use

ATTACHMENTS: 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

ATTACHMENT 1 - API RP 686 MOUNTING PLATE INSTALLATION & LEVELING

Saudi Aramco: Company General Use

You might also like