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3 Leg Bracket PPAP
3 Leg Bracket PPAP
Part Name Clutch Cable mounting bracket assly Remson Part Number 729-03-401
Shown on Drawing No. 729-03-401 Part Number at Supplier _ 729-03-401
Engineering Change Level Dated._16/07/2020__
Additional Engineering Changes_______________________________________________ Dated__________
Safety and / or Govt. Regulation Yes No Purchase Order No Weight___0.461 Kg_
Checking Aid No.__________________________ ____ Dated___06-09-2023
MATERIALS REPORTING
Has customer-required Substances of Concern information been reported? Yes No n/a
Submitted by IMDS or other customer format: __________________________________
_________________________________________
Are polymeric parts identified with approprite ISO marking codes? Yes No n/a
SUBMISSION RESULTS
The results for dimensional measurements material and functional tests appearance criteria statistical process package
These results meet all design record requirements: Yes No (if "No"- Explaination Required)
Mold / Cavity/Production Process
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all
Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the
production rate of 500/ 8hours. I also certify that documented evidence of such compliences is on file and available for review.
I have noted any deviations from this declaration below :
EXPLANATION / COMMENTS__________________________________________________________________________
Is each Customer Tool properly tagged & numbered? Yes No
POWER PRESS 20
20 Blanking Profile as per Master Sample
150T
Dimension39±0.5 ; Dimension
40 Power Press 100T Forming I
34.5±0.5 Radius R4
40
MANUAL BY Transport the component to Next
- NO DAMAGE
HAND operation
POWER PRESS 50
50 Forming II Angle 77.1˚
T30
POWER PRESS
60 Forming III Angle 67.9˚
T30 60
MANUAL BY Transport the component to Next
- NO DAMAGE
HAND operation
70
POWER PRESS
Forming IV 70 Dimension 110.1±0.5
100T
POWER PRESS 90
90 Restriking Fitment as per gauge
50T
100
100 Drill Machine Drilling Diameter 17.2+0.2-0.1
110
110 MANUAL Inspection/Gauging Should fit in Qualifying gauge
ustries Ltd.
Reqd.: Yes No
Time Distance
Process Characteristics
Qty.
(Sec.) (Mts.)
50KG TO
2 Mts
100KG
25 TO 50
3 Mts
STRIPS
STOKE
1 40 Secs.
HEIGHT:2.5"
1 30 Secs.
STOKE
HEIGHT- 1 40 Secs.
3.5"
STOKE
HEIGHT- 1 20 Secs.
3.5"
STOKE
HEIGHT- 1 20 Secs.
3.5"
50 TO 100 Nos 3 Mts
STOKE
HEIGHT- 1 20 Secs.
3.5"
STOKE
HEIGHT- 1 30 Secs.
3.5"
STOKE
HEIGHT- 1 40 Secs.
3.5"
1 45 Secs.
500 TO 1000
Outsource
Nos
Outsource
As per
Customer
Requirement
MQS/MPAP/CP/F/07
CONTROL PLAN
Service Syndicate
Prototype Pre-Lauch Production Key Contact / Phone 09819216594 Date(Orig.) 16-9-21 Date(Rev.)
Control Plan Number : SS/QA/CP/F/01
Part Number / Latest Change level : 729-03-401 Core Team : Jeevan / / F Knan Customer Engineering Approval/Date( if Reqd.)
Part Number/Description: Clutch Cable mounting bracket assly Supplier/Plant Approval Date Customer Quantity Approval/Date( if Reqd.)
Supplier/Plant:Mumbai Supplier Code: Other Approval Date( if reqd.) Other Approval Date( if reqd.)
Characteristics Methods
Part / Spec Sample
Process Name / Machine, Device, Product / Process Evaluation Responsibil
Process Char. Record Reaction plan
Operation Description Jig, Tools for Mfg. No. Product Process specification / Measurement Control Method ity
Number Class Size Freq.
Tolerance Technique
Lever
1 MS Sheet ` 4.00mm ±0.30 Vernier. 5 Per Lot Incoming Inspection Yes. Supervisor
2 Mat Spec. HRC Lab T.C 1 Per Lot Supplier TC Yes. Supervisor
10 Raw Matl Insp Manual 3 Strip Size 150.00±0.50 Vernier. 5 Per Lot FPA Yes. Supervisor
Clearance Bet
0.2 Slip Gauge. Every Setting. During Setting. No. Supervisor
Blades.
1 Contour As Per Master Sample Vernier. 5 Per Hr. Die & Punch. Yes. Operator.
Power Press.150.T
20 Blanking 2 Burr No Burr. Visual. 5 Per Hr. Die & Punch. Yes. Operator.
Blanking Die.
1 Hole Dia Ø10.20+0.20 Vernier. 5 Per Hr. Die & Punch. Yes. Supervisor.
Stage Insp
2 Hole Dia Ø17.20+0.2-0.1 Vernier. 5 Per Hr. Yes. Supervisor.
Record. / FPA.
Stage Insp
3 Slot Length 10.2+0.2-0.1 Vernier. 5 Per Hr. Yes. Supervisor.
Power Press.100.T Record. / FPA.
30 Punching
Punching
Stage Insp
4 Slot Width 8.20+0.2-0.1 Vernier. 5 Per Hr. Yes. Supervisor.
Record. / FPA.
Stage Insp
5 Hole Dia Ø8.20+0.20 Vernier. 5 Per Hr. Yes. Supervisor.
Record. / FPA.
Power Press.100.T
30 Punching
Punching
MQS/MPAP/CP/F/07
Stage Insp
6 Burr No Burr. Visual. 5 Per Hr. Yes. Operator.
Record. / FPA.
1 Dimn 39.±0.50 Vernier. 5 Per Hr. Die & Punch. Yes. Supervisor.
Stage Insp
3 Radius R4.00 Radius Gauge 5 Per Hr. Yes. Supervisor.
Record. / FPA.
Power Press.30.T
50 Forming II 1 Angle 77.1º ±0.30" Qualifying Gauge 5 Per Hr. Die & Punch. Yes. Supervisor.
Forming
Power Press.30.T
60 Forming III 1 Angle 67.90º ±0.30" Qualifying Gauge 5 Per Hr. Die & Punch. Yes. Supervisor.
Forming
1 Dimn 110.1±0.50 Qualifying Gauge 5 Per Hr. Die & Punch. Yes. Operator.
70 Forming IV Power Press.100.T
Stage Insp
2 Crack No Crack Visual. 5 Per Hr. Yes. Supervisor.
Record. / FPA.
1 Dimn 28.50±0.50 Ht.Gauge 5 Per Hr. Die & Punch. Yes. Operator.
2 Angle 101.1º ±0.30 Qualifying Gauge 5 Per Hr. Die & Punch. Yes. Operator.
80 Forming V Power Press.30.T
3 Radius R4.00 Radius Gauge 5 Per Hr. Die & Punch. Yes. Operator.
Stage Insp
4 Crack No Crack Visual. 5 Per Hr. Yes. Supervisor.
Record. / FPA.
90 Restriking Power Press.50.T 1 Fitment As per Gauge Qualifying Gauge 5 Per Hr. Die & Punch. Yes. Operator.
Vernier/Go No Go
100 Drilling Drill Machine 1 Diameter 17.2+0.2-0.1 5 Per Hr. Die & Punch. No. Operator.
gauge
110 Inspection/Gauging Manual 1 Fitment As per Gauge Qualifying Gauge 100 % Per lot Manual No. Inspector
Stage Insp
1 Yellow trivalent SST SST 1 Per 6month Yes. Supervisor.
Record. / FPA.
120 Electro Plating Sub-Contractor
Stage Insp
2 Cover Fully cover Visual. 1 Per Hr. Yes. Operator.
Record. / FPA.
Should fit in
Gauge
GP-12 Work station Qualifying gauge &
130 Manual 1 Fitting,plating Visual. 100 % Per lot Manual No. Inspector
Inspection Free from plating
Defect,Damage
defects,damage
140 Final Inspection Manual 1 As per PDIR As per PDIR Manual 5 Per lot PDIR Yes. Supervisor.
As per
As per Customer Manual
150 Packing Manual 1 Customer Manual No. Supervisor.
Requirements counting/Weight
Requirements
MQS/MPAP/F06
Rev. 01
Detect
of Failures Prevention Detection Completion Date
RPN
Potential Failure Mode Potential Effect(s) of Failures sev class Occur Action
Requirements Sev Occ
Taken
Strip Size More & Failur During Next Stopper not set Stopper set
6 2 FPA 5/HR 4 48
Less. Operation properly. as per SOP.
Checked Die
Components rejected & Punch radius not every six
Develops cracks. 8 2 Visual 4 64
Failure In Next Operation Proper. months as
per SOP.
Proper
Variation In Components rejected & Tacking
Forming I 8 Error in Die Punch 2 FPA 5/HR 4 64
Dimenssion Failure In Next Operation Fixture With
Op No 40 Toggle Clamp
Dimn
39.00±0.50 Variation in Fitment Problem in Next Ram setting Not Set Ram as
8 2 FPA 5/HR. 4 64
Dimn Angle.& Hight. Operation. Proper. per SOP.
34.50±0.50
Radius R4
Fool Proof
Wrong Part Punch &
Components rejected &
Offset. 8 Location.No SOP. 2 Die.Part FPA 5/HR 4 64
Fitment not OK.
Error in Die Punch. Located as
Per SOP.
Checked Die
Components rejected & Punch radius not every six
Develops cracks. 8 2 Visual 4 64
Failure In Next Operation Proper. months as
per SOP.
Proper
Variation In Components rejected & Tacking
8 Error in Die Punch 2 FPA 5/HR 4 64
Dimenssion Failure In Next Operation Fixture With
Forming II Toggle Clamp
Op No 50 Variation in Fitment Problem in Next Ram setting Not Set Ram as
Angle 77.10º 8 2 FPA 5/HR. 4 64
Angle.& Hight. Operation. Proper. per SOP.
±0.30"
Fool Proof
Wrong Part Punch &
Components rejected &
Offset. 8 Location.No SOP. 2 Die.Part FPA 5/HR 4 64
Fitment not OK.
Error in Die Punch. Located as
Per SOP.
Checked Die
Components rejected & Punch radius not every six
Develops cracks. 8 2 Visual 4 64
Failure In Next Operation Proper. months as
per SOP.
Forming III
Op No 60
Angle 67.90º
±0.30"
MQS/MPAP/F06
Rev. 01
Proper
Variation In Components rejected & Tacking
8 Error in Die Punch 2 FPA 5/HR 4 64
Dimenssion Failure In Next Operation Fixture With
Forming III Toggle Clamp
Op No 60 Variation in Fitment Problem in Next Ram setting Not Set Ram as
Angle 67.90º 8 2 FPA 5/HR. 4 64
Angle.& Hight. Operation. Proper. per SOP.
±0.30"
Fool Proof
Wrong Part Punch &
Components rejected &
Offset. 8 Location.No SOP. 2 Die.Part FPA 5/HR 4 64
Fitment not OK.
Error in Die Punch. Located as
Per SOP.
Checked Die
Components rejected & Punch radius not every six
Develops cracks. 8 2 Visual 4 64
Failure In Next Operation Proper. months as
per SOP.
Proper
Variation In Components rejected & Tacking
8 Error in Die Punch 2 FPA 5/HR 4 64
Dimenssion Failure In Next Operation Fixture With
Forming IV Toggle Clamp
Op No 70 Variation in Fitment Problem in Next Ram setting Not Set Ram as
Angle 8 2 FPA 5/HR. 4 64
Angle.& Hight. Operation. Proper. per SOP.
110.1±0.50
Fool Proof
Wrong Part Punch &
Components rejected &
Offset. 8 Location.No SOP. 2 Die.Part FPA 5/HR 4 64
Fitment not OK.
Error in Die Punch. Located as
Per SOP.
Checked Die
Components rejected & Punch radius not every six
Develops cracks. 8 2 Visual 4 64
Failure In Next Operation Proper. months as
per SOP.
Proper
Variation In Components rejected & Tacking
8 Error in Die Punch 2 FPA 5/HR 4 64
Forming V Dimenssion Failure In Next Operation Fixture With
Op No 80 Toggle Clamp
Dimension Variation in Fitment Problem in Next Ram setting Not Set Ram as
28.5±0.5;Angle 8 2 FPA 5/HR. 4 64
Angle.& Hight. Operation. Proper. per SOP.
101.1±0.3;Radiu
s R4
Forming V
Op No 80
Dimension
MQS/MPAP/F06
28.5±0.5;Angle
Rev.101.1±0.3;Radiu
01
s R4
Fool Proof
Wrong Part Punch &
Components rejected &
Offset. 8 Location.No SOP. 2 Die.Part FPA 5/HR 4 64
Fitment not OK.
Error in Die Punch. Located as
Per SOP.
OP NO 90
Variation in Fitment Problem in Next Ram setting Not Set Ram as
Restriking. 8 2 FPA 5/HR. 4 64
Angle.& Hight. Operation. Proper. per SOP.
Gauge Fitment
OP NO 100
Variation in
Drilling Fitment Problem in Next Drill may be Use drill as
Diameter(Under 8 2 FPA 5/HR. 4 64
Dimension Operation. oversize/undersize per SOP
size/Oversize)
17.2+0.2-0.1
OP NO 110
Fitment Problem in Next Inspector with
Gauging Not qualified to Unskilled Inspectoer
Operation/May get 8 2 Level 3 Or 100 % / lot 4 64
Qualifying as gauge used
rejected more is used
per Gauge
Not From
Approved
Low Service
OP No 120 Source approved
Should not exist Formation Rust 7 Life.Formation of 3 4 84
Zinc Plating Wrong Platers
rust.
Parameters
of Process.
OP 140 INSPECTION
Final Inspection DIMENSIONS NOT OK May be wornout or wrong gauge calibration AS PER
MAY BE FAIL IN ASSEMBLY 7 2 5 70
ALL CTQ AS PER DRAWING gauge/Instrument used as per schedule SAMPLING
DIMENSIONS PLAN
MQS/MPAP/F06
Rev. 01
Action Results
Det RPN
MQS/MPAP/F06
Rev. 01
MQS/MPAP/F06
Rev. 01
MQS/MPAP/F06
Rev. 01
PRE-DISPATCH INSPECTION REPOR
Customer's Name :- REMSONS Industries Ltd.
Supplier's Name :-
Part Name :- Clutch_trx_bracket
Part No. :729-03-401 InvoiceNo
Drawing Rev. No. / Date :- 3 16/07/2020 Qty:
Material Specification :- HRC Purchase Order No
Supplier's Observation
Specification Inspection
Sr.No Parameter
( mm ) Method I II III IV
1 Diameter 8.2+0.2 Vernier
2 Diameter 10.2+0.2 Vernier
3 Slot Length 10.2±0.5 Vernier
4 Slot Width 8.2+0.2 Vernier
5 Dimension 28±0.5 Vernier
6 Thickness 4±0.3 Micrometer
7 Dimension 4±0.3 Vernier
8 Diameter Ø17.2±0.5 Vernier
9 Angle 101.1˚ Qualify Gauge
10 Gauge Fitment Should be free Qualify Gauge
Supplier Name :-
Specification
Sr.No Parameter Inspection Method Observation
( mm )
I II
Visual Inspection: Completion of all operations, free from burr, damages etc.
REMARKS
Observation
III IV V
Date
Supplier Details
Today's Date 9/16/2021
Supplier Name Service Syndicate
Address 11 A/B,Vimal Indl. Estate, Naikpada, Village Valiv, Vasai(E),Dist-Palghar-401208
Contact Person Mr. Rajendra Yadav E-mail jeevan@servicesyndicate.co.in
Phone Number 9224372650 Fax Number
Packaging Data
Pieces Per
4 40 nos.
Container
Part
5 0.415 kg
weight
Packing
6
capacity 40 Nos.
Height
7
(cm) N/A
Packing
8 mode 0.5 Kg
weight
Piece
9 Weight 16.6 Kg
(kg)
Gross
10 Weight 17.1 Kg
(kg)
Expendab
le
11 Packaging
cost (per
piece)