IG-MARINE-6.0-r1

Compact Controller for
Marine Emergency and Main supply Gen-sets
InteliGen®Marine
Marine Gen-set Controller
Built-in synchronizer, load sharer and VAR sharer
(iG-CU + iG-COM units+iG-PCLSM+iG-AVRi)
Software version 6.0, October 2003

Prague, Czech Republic
Copyright © 2002, 2003 ComAp s.r.o.
Written by: Ales Prochazka and Ladislav Kadanik
ComAp s.r.o., Svetova 7, 180 00 Praha 8, Czech Republic

Tel: +420-266 790 611, Fax: +420-266 316 647
WWW: http://www.comap.cz
E-mail:info@comap.cz
Table of Contents
Table of Contents .................................................................................................................................... 2
General guidelines................................................................................................................................... 4
What is described in this manual? ...................................................................................................... 4
Text ..................................................................................................................................................... 4
Warnings !! .......................................................................................................................................... 4
General description ................................................................................................................................. 6
Description of the controller system (with all options)......................................................................... 6
What is in the package?...................................................................................................................... 6
Terminals and Dimensions ...................................................................................................................... 7
IG-PCLSM Terminals .......................................................................................................................... 7
IG IOM terminals ................................................................................................................................. 8
IG-AVRi Terminals .............................................................................................................................. 8
IG-COM Terminals .............................................................................................................................. 8
Dimensions.......................................................................................................................................... 9
IGL-RA15 Remote annunciator......................................................................................................... 10
IGS-PTM ........................................................................................................................................... 10
Recommended wirings .......................................................................................................................... 12
Multiple sets application ........................................................................................................................ 14
MPS: Main Power Supply ................................................................................................................. 14
Getting started ....................................................................................................................................... 15
How to install ..................................................................................................................................... 15
Analog inputs - configuration............................................................................................................. 18
Hardware connection ........................................................................................................................ 21
Extension modules (CAN bus) connection ....................................................................................... 25
Inputs and outputs ................................................................................................................................. 27
Binary inputs – IG-CU default ........................................................................................................... 27
Binary inputs - IG-PCLSM default ..................................................................................................... 27
Binary inputs – IG-IOM default.......................................................................................................... 27
Binary inputs – list ............................................................................................................................. 27
Binary outputs - IG-CU default .......................................................................................................... 31
Binary outputs – IG-PCLSM default .................................................................................................. 31
Binary ouputs – IG-IOM default......................................................................................................... 31
Binary outputs – list........................................................................................................................... 31
Set points............................................................................................................................................... 38
Password........................................................................................................................................... 38
Process control.................................................................................................................................. 38
Basic settings .................................................................................................................................... 38
Engine params .................................................................................................................................. 40
Engine protect ................................................................................................................................... 42
Gener protect .................................................................................................................................... 45
Pwr management .............................................................................................................................. 49
Sync/Ld ctrl........................................................................................................................................ 53
Sync/load control adjustment ............................................................................................................ 56
Volt/PF ctrl......................................................................................................................................... 58
Volt/PF control adjustment ................................................................................................................ 59
Load Shedding (Preferential Trips) ................................................................................................... 60
Date and time .................................................................................................................................... 61
Sensor spec ...................................................................................................................................... 62
Sensor specification .............................................................................................................................. 63
Background of the sensor calibration................................................................................................ 63
Examples of the sensor specification............................................................................................... 63
Default sensor settings...................................................................................................................... 64
Operator Interface ................................................................................................................................. 65
Pushbuttons and LEDs ..................................................................................................................... 65
How to select the gen-set mode ?..................................................................................................... 66
IG-Marine, SW version 6.0, ComAp – October 2003 2

IG-MARINE-6.0-r1.PDF
When to use button GCB ON/OFF? ................................................................................................. 66
Display menus................................................................................................................................... 66
How to view measured data?............................................................................................................ 66
How to view and edit set points?....................................................................................................... 66
How to handle the HISTORY menu? ................................................................................................ 66
How to change the display contrast ? ............................................................................................... 67
How to check the serial number and software revision? .................................................................. 67
How to find active alarms ? ............................................................................................................... 67
Main MEASUREMENT screen description ....................................................................................... 67
Chart guide to menus and pushbutton’s operation ........................................................................... 70
Function description .............................................................................................................................. 71
OFF mode ......................................................................................................................................... 71
MAN mode ........................................................................................................................................ 71
AUT mode ......................................................................................................................................... 71
Load surge protection ....................................................................................................................... 71
Alarm management ............................................................................................................................... 73
Warning ............................................................................................................................................. 73
Unload ............................................................................................................................................... 73
Slow stop........................................................................................................................................... 73
Shut down ......................................................................................................................................... 74
Set point replication management......................................................................................................... 75
How to adjust set points .................................................................................................................... 75
Setpoints consistency ....................................................................................................................... 75
Gen-set operation states ....................................................................................................................... 76
Start-stop sequence .......................................................................................................................... 76
Unsuccessful start............................................................................................................................. 77
Remote control and data logging .......................................................................................................... 78
Direct connection to the PC .............................................................................................................. 78
PC software - WinEdit ....................................................................................................................... 78
History file.......................................................................................................................................... 78
Value and setpoint codes ...................................................................................................................... 82
Technical data ....................................................................................................................................... 88
Power supply..................................................................................................................................... 88
Operating conditions ......................................................................................................................... 88
Dimensions and weight ..................................................................................................................... 88
Bus and generator............................................................................................................................. 88
IG-MTU.............................................................................................................................................. 89
Binary inputs and outputs.................................................................................................................. 89
Analog inputs..................................................................................................................................... 89
Speed pick-up input .......................................................................................................................... 89
Communication interface .................................................................................................................. 90
IG-PCLSM ......................................................................................................................................... 90
IG-AVRi-Marine ................................................................................................................................. 90

General guidelines
What is described in this manual?
This manual describes the InteliGen Marine gen-set controller and provides general information how to
install and operate it.
This manual is dedicated for
Gen-set operators
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
Text
PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set points
Generator protections Set point group
STARTER (Capital letters) binary inputs and outputs!!
Warnings !!
Before working on the gen-set, check that nobody can remotely start the engine.
To be sure:
Disconnect the output to the STARTER and the output to the GCB.
Because of large variety of InteliGen parameters settings, it is not possible to describe any
combination.
The data in this manual only describes the product and is not warranty of performance or
characteristic.

WARNING – VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing.
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the InteliGens CT terminals for any reason.
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the “Basic settings”
settings group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

General description
Description of the controller system (with all options)
The InteliGen Marine is a comprehensive controller for single and multiple generating sets. Built-in
synchronizer, isochronous load sharer and the Bus and Generator protections, allow a total integrated
solution for Gen-sets with single and multiple engine support.
The InteliGen controllers are equipped with a powerful graphic display showing icons, symbols and bar
graphs for intuitive operation, which set, together with high functionality, new standards in Gen-set
controls.
InteliGen automatically starts the Gen-set(s), closes the Gen-set C.B.(s) when all conditions are met,
then stops the engine on external signal or by pressing push buttons.
The key feature of InteliGen Marine is its easy-to-use operation and installation.
What is in the package?

Accessories Description Optional / Obligatory
IG-CU/Marine InteliGen central unit Obligatory
IG-PCLSM/Marine InteliGen power control and Obligatory
load sharing module
IG-MTU/Marine InteliGen voltage transformer Obligatory
unit to separate bus and
generator voltage
measurement
IG-AVRI/Marine InteliGen AVR interface Obligatory
IG-AVRi- InteliGen voltage transformer Obligatory
TRANS/Marine for supplying AVRi module
IG-COM/Marine InteliGen communication unit Obligatory
IGS-PTM Remote annunciator Optional
IGL-RA15 External analog, binary I/O unit Optional
Safety requirements
Some additional, independent safety and protection devices are necessary to meet safety
requirements of Rules and Regulations of Classification Societies.
InteliGen Marine is type approved as a computer system assigned to Requirement class 3
(Germanischer Lloyd – Regulations for Use of Computer Systems).
It is a responsibility of panel builder not to use InteliGen Marine controller to functions requiring
systems assigned to Requirement classes 4 or 5.
Note:
ComAp believes that all information provided in this manual is correct and reliable and reserves the
right to update at any time.
ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.

Terminals and Dimensions
Grounding Terminal
RPM Grounding Terminal
IG-PCLSM Terminals
LSM+
Shield
LSM-
GND
VoutR
AVRi+
Vout
AVRi-
iG-PCLSM
LOAD SPEED AVRi

SHARING GOVERNOR
BINARY BINARY POWER

Serial No.
INPUTS OUTPUTS 8 - 36 V DC
BO10
BO12
BO13
BO11
BI10
BI12
BI13
BI11
+ -

IG IOM terminals
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AI4
COM
BINARY INPUTS ANALOG INPUTS ANALOG OUT
IG-IOM
RS232
IG-CU
Serial No.
BINARY OUTPUTS POWER

BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
8-36V DC
Hint:
IG-IOM power supply indication LED :
lights when power supply is in the range
blinks when there is no communication between IG-CU and IG-IOM
IG-AVRi Terminals
IG-COM Terminals
H L
COM COM
L H
CAN EXTENSION MODULE CAN
iG-COM Serial No.

Dimensions
IG-CU + IG-COM + IG-PCLSM
1
113 (4,4")
123 (4,8")
170 (8,87")
Cutout
(0,9")
~ 110 (4,3")
iG-PCLSM iG-COM
24
80 (3,1")
for InteliGen
42,5 (1,7")
45 (1,8")
iG-CU 115 x 175 mm

(4.51 x 6,9“)
185 (7,3")
1 RS 232 Cable
IG-IOM, IGS-PTM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AI4
COM

96 mm (3,8´´)
IG-IOM
RS232
IG-CU
Serial No.

BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
8-36V DC
95 mm 43 mm
(3,7´´) (1,7´´)
IG-IOM, IGS-PTM is DIN rail mount (35mm).

IG-IOM, IGS-PTM is connected to IG-CU by standard IOM cable (2 meters length).

IGL-RA15 Remote annunciator
Remote (CAN bus, up 200 meters) 15 LED states indicator. One iGL-RA15 unit can be connected to
IS-CU via CAN as Binary output address 13 and 14. Detail descriptions see in iGL-RA15.pdf user
guide.
54 (2,1”)
44 (1,7”)
106 (4,2”)
120 (4,7”)
125 (4,9”)
~ 25 (1,0”)
165 (6,5”)
~ 75 (3,0”)
~ 35 (1,4”)
38 (1,5”)
40 (1,6”)
180 (7,1”)
185 (7,3”)
Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3”)
IGS-PTM
IGS-PTM is modification of standard IG-IOM module with four analog inputs, which can be configured
for range:
• 0 – 250 Ω (suitable for Pt100, Ni100),
• 0 – 100 mV (suitable for thermocouples),
• 0 – 20 mA.
IGS-PTM can be connected to IG-CU or IS-CU. Detail description see in IGS-PTM manual.
AI4
GND
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AO+
AO-
0-20 mA
96 mm (3,8´´)
COMPENSATION
Rx
H COM L
iGS-PTM
CAN
CAN
Serial No.
Tx
SW version
LB 2

BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
8-36V DC
95 mm 43 mm
(3,7´´) (1,7´´)
IGS-PTM unit is DIN rail (35mm) mounted.

IG-AVRi, IG-AVRi TRANS
18 V
36 (14,2")
iG-AVRi
TRANS
230/400 V
43 (16,9") 43 (16,9")
IG-AVRi units are DIN rail mount (35mm)
IG-MTU
LB 1
95 (3,74")
iG-MTU
Serial No.
N L1 L2 L3
155(6,10") 60 (2,36")

12 IG-Marine, SW version 6.0, ComAp – October 2003
-
+
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
WATER TEMP
OIL PRESSURE
DIESEL/GAS ENGINE
RPM
H L
COM COM
L H CAN
G
G
iG-COM Serial No.

GENERATOR
Inl L1k
Ink L1l
EXTENSION MODULES L2k
COM
0- 5A
iG-COM L2l
CURRENT
AI1 OIL
GENERATOR
L3k
AI2 TEMP L3l
AI3 FUEL
ANALOG INPUTS N
RPM GND
Serial No.
L1
RPM
RPM IN
3 x 230 V
VOLTAGE
L2
GENERATOR
L3
BO1
L1
STARTER
START
iG-MTU
L2
iG-MARINE
FUEL SOLENOID BO2
Generator C.B.
FUEL L3
GEN C.B. BO3
EXTENSION MODULES
LOAD RES. OK BO4 iG-PCM / iG-PCLSM
ALARM BI1 GCB. FEED-BACK
BO5
HORN BO6 BI2 LOAD RESERVE 2
PRESTART BO7 BI3 SYST START / STOP
BINARY OUTPUTS
BO8 BI4 EMERGENCY STOP
BINARY OUTPUTS
SYST READY BO9 BI5 SPRINKLER
L3
L2
L1
BI6
BINARY INPUTS
ALARM
+24V
BI7
BI8 ALARM
RS 232
POWER
BI9 MASTER SELECT
+ -
8 - 36 V DC
SIGNALS
CONTROL
RS-232C
Interface
Modem or PC
SYSTEM START/STOP
MGCB
LOAD
Recommended wirings
IG-PCLSM
LOAD SHARING PARALLEL LINE

+
iG-PCLSM
0 V DC
-
Serial No.
BI10 Shield
BI11 LSM-
LOAD
BI12 LSM+
SPEED
SHARING
INPUTS
BINARY
BI13
GOVERNOR
BO10 GND
BO11 VoutR
SPEED
Vout
BO12
BINARY
OUTPUTS
GOVERNOR
CONFIGURABLE
BO13
IG-Marine, SW version 6.0, ComAp – October 2003

AVRi-
AUTOMATIC
AVRi
AVRi+ VOLTAGE
POWER
+ -
LB 2
8 - 36 V DC
REGULATOR
18 V AC
18 V
iG-AVRi
TRANS
230/400 V
0 V DC
230/400 V
FROM GENERATOR
13
Multiple sets application
MPS: Main Power Supply
LO AD
G CB 1
3x 3x
G1
C AN
3xU G
3xU B
3xIG
AVR
iG -AVR i
iG-PCLSM
OUT
iG -C U AV R i
iG-COM
AV R i
Vout SPEED
LS M
G O VER N O R
SY S ST A R T /S T O P
HIG H PR IO R IT Y LO A D S H AR ING LINE
G CB 2
M AS T E R S E LE C T O R 3x
G2
CAN
3xU B
3xU G
3xIG
AVR
iG -AVRi
iG-PCLSM
OUT
iG -C U A VR i
iG-COM
A VR i
V out SPEED
LS M
G O VER N O R
SY S ST A R T /S T O P
HIG H P RIO R IT Y
ST A R T /S T O P
Specification
• Start from blackout (1 or more sets)
• Auto synchronize all gen-sets to bus
• Voltage matching
• Symmetrical load share and VAR share
• Load dependent start / stop
• Power management
• Load shedding (Preferential trip); 3 stages
• Soft load transfer
• Heavy load blocking; 4 stages
Hardware requirements
nx iG-CU
nx iG-COM
nx iG-PCLSM
nx iG-MTU
nx iG-AVRi, iG-AVRi-TRANS
Description
1) Start/Stop switch starts engines in power management mode by closing of SYS START/STOP
input.
2) Binary input HIGH PRIORITY selects the gen-set regardless of the Priority set point, if needed.

Getting started
How to install
General
To ensure proper function:
Connect grounding terminals to battery minus.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable of 1.5mm2
Power supply of iG-PCLSM module should be directly connected to iG-CU.
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VCD. The InteliGen’s power supply terminals are protected against large pulse power disturbances.
When there is a potential risk of the controller being subjected to conditions outside its capabilities, an
outside protection devise should be used.
Hint:
The InteliGen controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controller’s negative terminal is 4A (this is dependent on
binary output load).
+
- iG-CU
T1A
-
+ iG-PC(LS)M
-
+ - HUGE
LOADS
Battery STARTER
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and
modules. These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power up.
Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes, even if they are not
connected directly to controller outputs.

Fuse
Fuse
K1 K1 K2
K2
IG controller
T1A
+
-
DC relays
- +
24VDC Battery
Example of InteliGen controller protection
Grounding
To ensure proper function connect case grounding terminal to battery minus.
As short
as possible

Magnetic pick-up
Use a shielded cable
MAGNETIC
PICK-UP
Signal b
iG-CU a
D C
Signal
GAC
Speed Control Unit
ESD 5500
+ -
Power
Supply
- Power
+
Supply
+ -
Battery
Current measurement
Use cables of 2,5mm2
Use transformers to 5A
K L
L1
k l K L
G k l
L2
K L L3
k l
N
Battery
minus
I1k I1l I2k I2l I3k I3l
Never disconnect current terminals when genset is running !!!
!!! ATTENTION – DANGEROUS VOLTAGE !!!

Voltage measurement
Connect two IG-MTU units to separate generator and bus voltage from InteliGen controller.
L1 M AINS / BUS G ENERA TO R L1

L2 L2
L3 L3
400V
400V
400V
400 V
400 V
400 V
0V
0V
0V
0V
0V
0V
T1 T2 T3 T1 T2 T3
400V
0V
400V
400V
0V
400 V
400 V
400 V
0V
0V
0V
0V
IG -MT U IG -MT U
L2
L1
L3
N
L1
L2
L3
M AINS / BUS G ENE RAT O R

VO LTAG E VO LTA G E
IG-CU
Analog inputs - configuration

Three analog inputs AI1, AI2, AI3 are available on the IG-CU. Each analog input AI1, AI2, AI3 can be
configured by WinEdit software in the following way.
Analog input item WinEdit Possibility
Analog input name Name Up to 14 ASCII characters
Abbreviation Abbr Up to 4 characters
Sensor type Sensor Analog Analog measuring in specified range.
type Binary Binary: open/close - threshold 750 Ω.
Tri-state Tri-state: open/close - threshold 750
Ω,
Failure <10 Ω or > 2400 Ω
Physical dimension Dim bar,%,°C, … Up to 3 ASCII characters
Active Active Over Protection is active over limit.
Under Protection is active under limit.
Polarity Inverted Open to activate Valid only for binary and three-state
inputs
Close to activate Valid only for binary and three-state
inputs
Alarm type Alarm type None No protection
Sensor fail Only sensor fail indication
Warning Wrn on both levels
Wrn+Shut down Level1+level2 protection
Wrn+Slowstop Level1+level2 protection
Wrn+Unl Level1+level2 protection
Alarm activity Alarm All the time Alarm is check condition

active Engine running
only
Sensor characteristic Sensor Unused input Unused analog input
Curve A set-points adjusted curve A
Curve B set-points adjusted curve B
Curve C set-points adjusted curve C
PT100 Available on IGS-PTM
PT 1000 IEC 751, range -20 to 120 °C
NI100 Available on IGS-PTM
NI 1000 DIN 43760, range -20 to 120 °C
VDO Temp See chapter sensor specification
VDO Press See chapter sensor specification
VDO Level See chapter sensor specification
4-20mA/60 External R=120 Ω
4-20mA/100 External R=120 Ω
0-20mA/100-PTM Available on IGS-PTM
4-20mA/100-PTM Available on IGS-PTM
100mV/100-PTM Available on IGS-PTM
Decimal points Decimals 0, 1, 2 Number of decimal points
Measurement type Meas type Resistance Jumper on pins 1-2
Current Jumper on pins 2-3
Sensor characteristics - Curve A, B, C are adjusted in Sensor specification group – set points:
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl
Inp level1, Anl Inp level2 and delay Anl Inp del adjust in Engine protection group.
IG-CU Analog inputs hardware configuration

Configure Analog inputs connection by jumpers AI1-AI3 on PCB (remove cover). This feature is
available from IG-CU of hardware version 5. Previous IG-CU hw versions are fix switched to
Resistance measurement.
• Resistance measurement – jumper on 1-2,
• Current measurement – jumper on 2-3,
• Voltage measurement – no jumper.

Jumpers setting
3 Resistance measurement
2 – jumper on pins 1-2.
1 Default settings.
3
Current measurement –
2
jumper on pins 2-3.
1
3
Voltage measurement –
2
no jumper connected.
1
3
2
1
AI1
AI2
AI3
0/4 to 20mA measuring

Customer Curve A, B, C examples for IG-CU current measuring (available only from IG hardware
version 5):
Analog input jumper = 2-3 0-20mA/600 0-20mA/1000

(current) No. Primary Converted No. Primary Converted
WinEdit configuration = 1 0 0 1 0 0
Current (linear) 2 2000 600 2 2000 1000
4-20mA/600 4-20mA/1000
No. Primary Converted No. Primary Converted
1 400 0 1 400 0
2 2000 600 2 2000 1000
0 to 4VDC measuring
Customer Curve A, B, C examples for IG-CU voltage measuring:
No analog input jumper = 0-4V/1000

(voltage) No. Primary Converted
WinEdit configuration = 1 0 0
Current (linear) 2 2000 1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors (
divider) to extend input voltage range.

Default characteristics
Following table describes how to use default characteristics.
IG-CU IGS-PTM
WinEdit cfg: WinEdit cfg:
Sensor Jumper on Meas type= Note Jumper on Meas type =
PT100 Not possible on IG-CU 1-2, Resistance Resistance
NI 100
PT1000 Resistance Resistance
NI 1000 Pins 1-2
VDO Temp Resistance Resistance
VDO Press Pins 1-2 Not possible on IGS-PTM
VDO Level
4-20mA/60 Resistance Resistance External
4-20mA/100 Pins 1-2 resistor 120Ω
0-20mA/100-PTM 2-3, Current Resistance
4-20mA/100-PTM Not possible on IG-CU
100mV/100-PTM No jumper, Resistance
Voltage
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and
above when analog input jumper is set to 2-3.
IGS PTM resistor measuring range is 0 to 250 ohms.
Hardware connection
Connection of IG-CU analog inputs
- POWER
IG-CU Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of “one wire” (grounded to

frame) sensors.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
3x RESISTIVE
SENSOR
- POWER
IG-CU Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of “two wire” sensors.
Common point of resistive sensors is connected to

COM terminal for more accurate measuring.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
3x RESISTIVE
SENSOR

- POWER
IG-CU Three current output sensors connection to
InteliGen. Configuration jumper must be in 2-3
COM
position for this type of measurement.
AI3
AI1
AI2
Example of connection of “two wire” sensors.
Analog input common terminal COM has to be

3x SENSORS connected to IG minus Power supply terminal.
4 - 20 mA
+24V
IG-CU
- POWER
Mixed connection of InteliGen analog inputs:

COM
AI1 – current sensor

AI3
AI1
AI2
AI2 – resistive sensor.

AI3 – binary input

connected to IG minus Power supply terminal.
+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
IG-CU
- PO W ER
Mixed connection of InteliGen analog inputs:

COM
AI1 – resistive sensor

AI1
AI2
AI3
AI2 – binary input

AI3 – three state input
2x 470 ohm s
connected to IG minus Power supply terminal.
AI1 RESISTIVE SENSO R

AI2 BINARY INPUT
AI3 THREE STATE INPUT
Analog inputs are designed for resistive sensors with resistance in range of 0Ω to 2,4kΩ.
To ensure a proper function use shielded cables, especially for length over >3m.
Binary input
Open, close state are detected, threshold level is 750 Ω.
Three state input

Open, close and failure state are detected. Threshold level is 750 Ω, failure is detected when circuit
resistance is <10 Ω or > 2400 Ω.
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10.0
bars. Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select – Controller - Software configuration – Modify - Analog inputs.

There are the following configurable items:
Name: Change the name of analog input – maximal length is 11 characters

Set to: Oil Press
Abbr: Abbreviation is used in history record for column labeling, maximal length is 4characters.
Set to: OilP
Type: selection between Analog, Binary, Tri-state input.

Set to: Analog
Dim: Physical dimension of measured value (°C, %, Bar, ..) . Maximum length is three characters.
Set to: Bar
Active: setting of polarity:

Set to: under (alarm is active when Oil pressure goes low)
Alarm type: selection between different types of alarms.

Set to: Wrn+Shutdown (lubrication is necessary for engine health)
Alarm active
Set to: Engine running only – Alarm detection is active only when engine is running, Engine
protections: Protection del [s] after the BO starter is off, (RPM reached Start RPM).
Sensor selection of sensor characteristic

Set to: VDO press
Decimals: setting of number of decimal points of measured value.

Set to: 1
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del
in Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names
of these setpoints are are fixed and do not depend on the name of measured value which can be
changed.
Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number
of decimal points of measured value.

Binary inputs
4k7 Ω
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary outputs
LOAD
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
CAN bus connection between controllers

120 ohm terminator
Twisted pair data cable CAN bus to next unit

CANH
CANH
CANL
0CAN
CANL
CANH
0CAN
0CAN
CANH
0CAN
CANL
CANL
CAN bus is internaly connected CAN bus is internaly connected
iG-COM iG-COM

Hint:
For CAN cables details see chapter Technical data – Communication interface.
CAN bus must be connected in series, from one unit to the next, (no star, no branches) both ends
must by the 120 ohm resistor terminated.
For longer distances it is recommended to connect COM terminals between iG-COM units
Extension modules (CAN bus) connection
5 CAN H CAN H
120 ohm CAN L CAN L
IG-CU 9
CAN H
CAN L
CAN H
CAN L
COM
COM
IGS-PTM (optional) IGL-RA15 (optional)
EXTENSION MODULES or
iG-COM / iG-IOM
CANH
CANL
CONNECTOR 9 5
120 ohm
IG-IOM (optional)
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no
branches) both ends must by the 120-ohm (internal or external) resistor terminated. Maximal CAN bus
length is up to 200 meters.
For CAN data cables details see chapter Technical data – Communication interface. CAN cable
shielding connect to IG-CU case.
IG-CU contains internal fix 120-ohm resistor. Use D SUB9 male connector: CAN H = 5, CAN L = 9,
COMMON = 3 and 8. IG-CU must be on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM
types are fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor
connect to the end of CAN line.
Following connections are supported (IOM, PTM, RA15 order is not important).
IG-CU – IG-IOM
IG-CU – IGS-PTM
IG-CU – IGL-RA15
IG-CU – IG-IOM – IGL-RA15
IG-CU – IGS-PTM – IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IG-CU.

H L
COM COM
L H
Serial No.
H L
COM COM
L H
Serial No.
CAN bus
L
COM
CAN

H
Se rial No. L
COM
CAN
H
iG-MU
TxB
TxA
RxB
RS 422
RxA
RS 422
RS 232
RS 232
POWER
--
8-36V DC
26
Inputs and outputs
Hint:
Any Binary input or output can be configured to any IG-CU controller or IG-IOM, IGS-PTM terminal or
changed to different function by WinEdit software. There is fixed 1 sec delay when any binary input is
configured as protection.
Note that Binary inputs and outputs configured on IG-CU (and IG-PC(LS)M ) have much faster
response against IG-IOM, IGS-PTM. It is recommended to configure function inputs like Emergency
stop, GCB feedback, MCB feedback and others … exclusively to IS-CU.
Binary inputs – IG-CU default

BI1 GCB feedback Close to activate
BI2 Load reserve 2 Close to activate
BI3 Sys start/stop Close to activate
BI4 Emergency stop Open to activate
BI5 Sprinkler Close to activate
BI6 MCB feedback Close to activate
BI7 Alarm 7 Close to activate, Shut down, Engine running only.
BI8 Alarm 8 Close to activate, Slow stop, All the time.
BI9 Master select Close to activate
Binary inputs - IG-PCLSM default
BI10 Alarm 1PCLSM Close to activate, Warning, All the time.
Hint:
When remove IG-PCLSM module from IG-CU configured binary IG-PCLSM alarms are not active.
There is no indication of disconnected IG-PCLSM module.
Binary inputs – IG-IOM default

IOM 1 Alarm 1 IOM Close to activate, Warning, All the time.
Hint:
WARNING: When the data cable between the iG-CU and the iG-IOM, IGS-PTM is disconnected, a SD
alarm is activated. IG-IOM, IGS-PTM power supply LED blinks when the data bus is dead between the
iG-IOM, IGS-PTM and iG-CU.
Binary inputs – list

Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration items

Name 14 characters ASCII string
Inverted Close to activate
Open to activate
Alarm type Warning
Slow stop
Shut down
Unloading
HistoryRecord
Alarm active All the time
Engine running only
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
GCB FEEDBACK
Use this input for indication, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB FEEDBACK
Use this input for indication, whether the mains circuit breaker is open or closed.
This input indicate, whether the gen-sets group operates in parallel to mains (MCB FEEDBACK is
closed) or parallel isolated (MCB FEEDBACK is open).
Hint:
MCB feedback must be connected to all controllers operating in Power management group when
operating in parallel to the mains.
EMERGENCY STOP
If the input is closed, shut down is immediately activated.
Warning:
For bigger engines is necessary to use additional, independent equipment for Emergency stop.
SPRINKLER
If the input is closed all alarms are disabled except of the binary input EMERGENCY STOP
and "engine overspeed protection".
• all IG alarms are detected,

• enabled Active calls remains active,
• IG front panel gen-set RED LED blinks or lights,
• alarm is recorded on the IG alarm list screen,
• alarm is recorded into history,
• BUT gen-set remains running.
ACCESS LOCK
If the input is closed, no set points can be adjusted from the front panel and gen-set mode (OFF-MAN-
AUT) cannot be changed.
Hint:
Set points and gen-set mode can be adjusted from WinEdit. To avoid unqualified changes the
selected set points can be password protected.
REMOTE OFF
If closed, InteliGen is in OFF mode (there are four modes OFF-MAN-AUT)
Hint:
To avoid start of the gen-set, close REMOTE OFF input.

SYS START/STOP
If the input closes InteliGen starts the power management (in AUT mode only). Selected gen-sets are
immediately started. If the input opens, InteliGen inactivates power management process and stops
the gen-set.
LOAD RESERVE 2
If the input is closed (and binary inputs LOAD RESERVE 3 and LOAD RESERVE 4 are opened or not
configured) the set point LoadRes strt 2 will be selected. If the input is opened, the set point LoadRes
1 will be selected.
Hint:
When more than one Load reserve binary inputs are closed, the higher number has higher priority.
LOAD RESERVE 3
If the input is closed (and binary input LOAD RESERVE 4 is opened or not configured) the set point
LoadRes strt 3 will be selected. If the input is opened, the set point LoadRes 1 or LoadRes 2 will be
selected.
Hint:
LOAD RESERVE 4
If the input is closed the set point LoadRes strt 4 will be selected. If the input is opened, the set point
LoadRes 1 or LoadRes 2 or LoadRes 3 will be selected.
Hint:
MinRun power 1 (Minimal running power 1)

When binary input MinRun power 1 or 2 or 3 is closed the corresponding setpoints MinRun power 1 or
2 or 3 is selected. Higher index has higher priority when more binary inputs is closed. When not
configured or not active, minimal running power is 0.
Master select
If the input is closed, the gen-set has the highest priority (Priority =0) in Power management
regardless of the value of the setpoint Priority.
PrioritySwtch1 (Priority switch 1)

Binary inputs for external genset priority selection. Priority selection is important in Power
management. Higher Priority gensets starts sooner.
The range from of Priority setting is 1 to 15.
Priority value Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PrioritySwtch1 0 or nc 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Hint:
Priority value is defined by setpoint Power management: Priority when all Priority switches are
opened or not configured.

Man load recon (Manual load reconnection)
Rising edge on MAN LOAD RECON input resets IG controller to the lower step of Load shedding
when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
Ld recon del is not important in manual reconnection by binary input .
Principle of Load shedding is described in the chapter Function description Load shedding.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN
mode only.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN
mode only.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
Gen CB button
Binary input has the same function as GCB button on the InteliGen front panel. It is active in MAN
mode only.
Remote MAN
When closed InteliSys is switched to MAN Mode. When opened controller is switched to previous
mode.
RemControl lock
Locks command writing and setpoint changing from all remote terminals.
GCB disable
Active input blocks in AUT mode closing GCB.
ForwSyncDisab
Active input blocks forward GCB synchronizing.
Oil press
Behavior for Inverted = Close to activate configuration:
Binary input must be closed when engine is not running and opened when is running. "Sd Oil press B"
is activated when input is opened on not running engine or when stays closed Engine params:
Protection del after engine start.
"Sd Oil press B" protection is not active when input is not configured.
Emerg. manual
The controller behaves like when switched to OFF mode if input is closed. Opens all binary outputs
Fuel solenoid, Cooling pump signals, etc... except:
Stop solenoid output does not close.
Detection of "running" engine and subsequent alarm message "Sd Stop fail" is blocked.
The controller shows "Emerg Man" state and the engine can not be started.
Generator current and power (energy) measurement is active in this mode, regardless of actual state

of the engine.
After the binary input "Emerg. manual" is open again, the controller recovers to previous mode
and behaves according to the actual situation (e.g. should the engine run, it tries to stop it).
Function is active in any controller mode and activation of this input is written to history.
Binary outputs - IG-CU default

BO1 Starter (relay output)
BO2 Fuel solenoid (relay output)
BO3 GCB close/open
BO4 Syst res OK
BO5 Alarm
BO6 Horn
BO7 Pre-start
BO8 Full load
BO9 Syst ready
Binary outputs – IG-PCLSM default

MINT
BO10 AVR up
BO11 AVR down
BO12 SPEED up
BO13 SPEED down
Binary ouputs – IG-IOM default
MINT
IOM1 Vg fail
IOM2 Overspeed
IOM3 Start fail
IOM4 Overcurrent
IOM5 Common Wrn
IOM6 Common Stp
IOM7 Common Sd
IOM8 Common Unl
Hint:
Eight binary outputs are available only when iG-IOM, IGS-PTM module is configured. Use WinEdit to
configure these binary outputs.
WARNING: When the data cable between the iG-CU and the iG-IOM, IGS-PTM is disconnected, iG-
IOM, IGS-PTM alarms are not active, only common IOM alarm appears.
Binary outputs – list

Not used
Binary input has no function. Use this configuration when Binary input is not connected.
STARTER (relay output)

The closed relay energizes the starter motor.
The relay opens if:
• The “firing” speed is reached or
• Maximum time of cranking is exceeded or
• Request to stop comes up
FUEL SOLENOID (relay output)

Closed relay opens the fuel solenoid and enables the engine start.

The relay opens if:
• Emergency stop comes or
• The cooled gen-set is stopped or
• In pause between repeated starts
Hint:
For stop solenoid connection configure Binary output STOP SOLENOID. Closed output energizes the
stop solenoid to stop the engine. The output opens again if RPM < 10.
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
PRE-START
The output closes prior to the engine start and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
COOLING PUMP
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens again in Cooling state.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE,
closed=RATED.
GCB close/open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0.1 sec.
GCB ON COIL
Puls output for closing the generator circuit breaker.
GCB OFF COIL

Puls output for opening the generator circuit breaker.
GCB UV coil
GCB undervoltage coil.
GCB closing GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
2s 2s
Hint:
GCB UV coil automatically opens when GCB is closed spontaneously not from controller except
Synchronization state.

SYSTEM READY
The output closes if the system load reserve could be achieved.
PBNom + PRNom > PAkt + Active Reserve
PBNom Sum of the nominal power of all gen-sets on the bus

PRNom Sum of the nominal power of all gen-sets ready to take the load i.e. starting, cooling or
ready to start)
PAkt System load
Active Reserve adjusted set point LoadRes strt 1, LoadRes strt 2, LoadRes strt 3 or LoadRes strt 4
Hint
Gen-sets have to be included in power management by closing of input SYS START/STOP
Gen-set has to be in AUT mode and no shut down alarm is active and accepted
Set point Pwr management has to enabled
Use this output as an alarm indication
SYST RES OK
The output closes when the system load reserve is achieved.
PBNom > PAkt + Aciteve Reserve
PBNom Sum of the nominal power of all gen-sets on the bus
PAkt System load
Active Reserve selected set point LoadRes strt 1 or LoadRes strt 2 or LoadRes strt 3 or LoadRes strt
4
Hint
Gen-set has to be included in power management by closing of input SYS START/STOP
Gen-set has to be in AUT mode
Set point Pwr management has to be enabled
SYS RES1 OK (HEAVY LOAD BLOCKING 1)

The output closes when the system load reserve LoadRes strt 1 is achieved.
PBNom > PAkt + LoadRes strt 1
PBNom Sum of the nominal power of all running gen-sets on the bus
PAkt System load – sum of actual load of running gen-sets

GenParamsOK
The output is copy of generator status LED on iG front panel. The output is closed if genset is running
and all genset electric values are in limits and no alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator
independently on the GCB.
ALARM
The output closes if:
• any alarm comes up or
• the gen-set malfunctions
The output opens if
• FAULT RESET is pressed
The output closes again if a new fault comes up.

HORN
The output closes if:
• any alarm comes up or
• the gen-set malfunctions
The output opens if:
• FAULT RESET is pressed or
• HORN RESET is pressed or
• Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
FULL LOAD
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output
closes when the load >= 0.9 * Nomin power for more than 3sec. The output opens when the load < 0.9
* Nomin power.
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The
GCB is already closed or is able to be closed. The output opens during cooling state.
Unload
The output is closed during unloading of genset.
Synchronize
The output is closed during genset synchronizing and opens when GCB is closed.
NotReadyAuto
The output is closed in
• OFF, MAN, TEST mode or in
• AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and
genset is ready to take the load or it is already running loaded.
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
VG FAIL
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
• alarm is not active and
FG FAIL
Output closes if the generator over/under frequency alarm activates.
OVERLOAD
Output closes if the generator overload alarm activates.
REVERSE POWER
Output closes if the generator reverse power alarm activates.

Overspeed
Output closes if the gen-set over speed alarm activates.
UNDERSPEED
Output closes if the gen-set under speed alarm activates.
START FAIL
Output closes after the gen-set start-up fails.
OVERCURRENT
Output closes if the generator overcurrent alarm activates.
Earth faultCurr
Output closes when Earth fault protection is active.
Output opens when protection is not active and FAULT RESET is pressed.
BATT VOLT
Output closes when battery voltage warning appears.
• Alarm is not active and
COMMON WRN
Output closes when any warning alarm appears.
• No warning alarm is active and
COMMON STP
Output closes when any slow stop alarm appears.
• No slow stop alarm is active and
COMMON SD
Output closes when Shut down alarm appears.
• No Shut down alarm is active and

COMMON UNL
Output closes when any unload alarm appears.
• No unload alarm is active and
Hint:
Use COMMON UNL as an indicator of common generator fault. Configure alarm type Unload only to
generator protections
AVR up
AVR down
Binary outputs for Volt / PF control by motorised potentiometer. Outputs should be used when iG-
AVRi module is not connected.
SPEED up
SPEED down
Binary outputs for Sync / Load control by motorized potentiometer. Minimal pulse duration is 0,15 sec.
Maximal pulse duration is 10,0 sec.
Hint:
The response of SPEED UP and SPEED DOWN binary outputs is very fast and frequent to make
control process more precise. It is supposed direct connection to electronic speed governor without
mechanical elements like relays, motorised potentiometer or servo. Min pulse duration 0,15 sec, max
pulse duration 10 sec.
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AIn 1 , AIn 2, AIn 3

Output closes when IG-CU Analog input 1, 2, 3 Level1 or Level2 (e.g. warning or shutdown) alarm
appears.
Alarm is not active and
FAULT RESET is pressed
AIM 1, AIM 2, AIM 3, AIM 4

Output closes when IG-IOM, IGS-PTM Analog input 1, 2, 3, 4 Level1 or Level2 (e.g. warning or
shutdown) alarm appears.
Alarm is not active and
FAULT RESET is pressed
STOP SOLENOID
Closes when engine stop is required. Closed output energizes the stop solenoid to stop the engine.
The output opens again if RPM < 10.
Load shedd 1 (2, 3) (Preferential trip 1-3)

Output closes when gen-set power exceeds Ld shed level limit for Ld shed del time.

Output opens automatically when AutoLd recon = ENABLED or manually by rising edge of Binary
input MAN LOAD RECON. One edge moves only one stage.
• Principle of Load shedding is described in the chapter Function description Load shedding.
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal Engine params: Stop time (default 60 s) in any case and 5 sec after
RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.
Cooling
Output closes when gen-set is in Cooling state.
CommonSdStpUnl
Output closes when any Shut-down or Stop or Unload alarm appears.
• No from above alarms are active and
BI6 – stat, .. BI9 – stat (iG-CU Binary input status)

When corresponding binary input (BI6 to BI9) is configured as Alarm and this Alarm is active (or
inactive but not accepted by Fault reset button) then output is closed.
When corresponding binary input (BI6 to BI9) is configured as function (e.g. GCB feedback) then
output follows input state.
IOM BI5 – stat, .. IOM BI8 – stat (iG-IOM or PTM Binary input status)
When corresponding binary input (BIM6 to BIM8) is configured as Alarm and this Alarm is active (or
inactive but not accepted by Fault reset button) then output is closed.
When corresponding binary input (BIM6 to BIM8) is configured as function (e.g. GCB feedback) then
output follows input state.

Set points
Password
EnterPassword
Password is a four-digit number. Password disables adjustment of selected set points.
Use ↑ or ↓ keys to enter or change the password.
ChangePassword
Use ↑ or ↓ keys to change the password.
Hint:
Before the password change at first the old password has to be set.
Process control
Hint:
The first character of replicated setpoints name is #.
#SystLdCtrl PtM [BASELOAD / LDSHARING]

BASELOAD: Gen-sets group operating in parallel to mains is loaded at preadjusted level
(SystBaseLoad).
LDSHARING: Gen-sets load is controlled by load sharing line. Total group load is shared between
connected gen-sets.
#SysPFCtrl PtM [ BASEPF / VSHARING ]

BASEPF: gen-set is loaded at preadjusted level Process control: SysPwrFactor.
V SHARING: power factor is shared with other engines.
#SystBaseLoad [kW]
Total required power of gen-sets group operating in parallel to mains (MCB feedback closed).
Step: 1
Range: 0 – +30000 kW
#SystPwrFactor [-]
The required power factor of gen-sets group operating in parallel to mains.
Step: 0,01
Range: 0,60 – 1,00
DetectOtherCAN [ DISABLED / ENABLED ]

ENABLED: Message WrnCANbusEmpty is recorded to Alarm list and History when no other controller
is on the CAN bus.
DISABLED: No message.
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.

Nomin power [kW]
Nominal power of the generator
Step: 1 kW
Range: 1 – 3000 kW
Nomin current [A]

Nominal current of the alternator
Step: 1A
Range: 1 – 5000 A
CT Ratio [/5A]
Generator current transformer ratio.
Step: 1 A/5A
Range: 1 – 5000 A/5A
PT ratio [/1]
Gen-set potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V
Vb PT Ratio [/1]
Bus potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 – 500,0 V / V
AnOut-kW/20mA [kW/20mA]
Conversion coefficient from gen-set power to IG-IOM analog output – in kW to full output scale 20 mA.
Step: 1 kW / 20mA
Range: 1 - 32000 kW / 20mA
Hint:
Available only for IG-IOM configuration.
EarthFltCurrCT [/5A]
Earth fault protection CT ratio.
Step: 1 A/5A
Range: 1 – 5000 A/5A
Gen nom V [V]

Nominal generator voltage (phase to neutral).
Step: 1V
Range: 80 – 30000 V
Bus nom V [V]

Nominal bus voltage (phase to neutral).
Step: 1V
Range: 80 – 30000 V
Nominal RPM [RPM]

Nominal speed of the engine.
Step: 1RPM
Range: 100 – 4000 RPM
Nominal freq [Hz]

Nominal generator frequency (usually 50 or 60 Hz).
Step: 1Hz
Range: 45 – 65 Hz

Gear teeth [-]
Number of teeth on the engine gear for the pick-up.
Set to zero, if no pick-up is used. Engine speed is counted from the generator frequency.
Step: 1
Range: 0 – 500
Hint
Generator frequency can be used only when generator voltage (min 5V) is present before reaching of
the firing speed (Start RPM) after start.
When pick-up cut comes, InteliGen detects underspeed and stops the engine.
Mode IG [ OFF, MAN, AUT ]

Equivalent to Controller mode changes by MODE→ or ←MODE buttons.
Hint:
Mode change can be separately password protected.
Contr adr (1 .. 32) [-]

Controller identification number. Each gen-set in the group has to have its own unique number. Default
value is 1.
Hint:
Controller address has to correspond to WinEdit communication setup when opening Direct or Modem
connection to single InteliGen.
RS232 mode [ Standard / Modbus ]

Communication protocol switch.
Standard: InteliGen (WinEdit/MultiEdit) communication protocol.
Modbus: InteliGen Modbus protocol.
Hint:
For detail description see InteliGen Communication guide, document version 2.0 from May 2001.
CAN bus mode [ 32C / 8C ]

CAN bus speed selection.
32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus limited up to 200 meters.
8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed use for long distance connection only. Set all connected controllers to the same speed.
Engine params
Prestart time [s]
This is the time the binary output PRE-START is active for prior to engine start.
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step: 1s
Range: 0 – 600 s
Start RPM [%]

“Firing” speed. iG stops cranking.
Step: 1 % of nominal speed
Range: 1 – 50 %
MaxCrank time [s]

Maximum time limit of cranking
Step: 1s
Range: 1 – 60 s
CrankFail pause [s]

Pause between crank attempts

Step: 1s
Range: 1 – 60 s
Crank attemps [-]

Max number of crank attempts.
Step: 1
Range: 1-5
Idle time [s]

Idle time delay starts when RPM exceeds Start RPM. A start fail is detected if the RPM drops below 30
and the InteliGen is still in the Idle state.
During the Idle time is Binary output IDLE/NOMINAL opened, when expires IDLE/NOMINAL output
closes. Binary output IDLE/NOMINAL opens during Cooling period again.
Step: 1s
Range: 1 – 300 s
Min stab time [s]

Minimum time after reaching of defined level of RPM to the closing GCB.
This level is between Nominal RPM and Underspeed value in RPM.
Step: 1s
Range: 0 – 30 s
Hint:
When engine RPM within 30 sec does not reach defined level of RPM Shut down start fail alarm is
activated.
Max stab time [s]

Maximum time after reaching of defined level of RPM to get proper voltage level of the generator.
Step: 1s
Range: 0 – 60 s
Hint:
When generator voltage within Max stab time does not reach defined limits (Generator protection
group) Shut down AVR fail alarm is activated.
Cooling time [s]

Runtime of the unloaded gen-set to cool the engine before stop.
Step: 1s
Range: 0 – 3600 s
AfterCoolTime [s]
Runtime of engine after cooling pump. Binary inputs COOLING PUMP is closed when the engine
starts and closes Cooling time delayed after gen-set stops.
Step: 1s
Range: 0 – 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be
configured.
Stop time [s]

Stop time value means the minimum time for which Stop solenoid will be closed. If the engine stopping
procedure will take longer time, the Stop solenoid stays closed until all signs of moving engine have
disappeared (RPM, Vg, fg) + 5 seconds more to have some safety overlap. After Stop time has
elapsed and the engine is still moving, the alarm "Sd Stop fail" is produced. However, this is not a
normal situation and should be solved by increasing the Stop time setpoint.
The “StopValve" countdown timer will be displayed on IG screen.
Step: 1s
Range: 0 – 240 s

Fuel solenoid (DIESEL / GAS) [-]
Selecting of FUEL SOLENOID output function.
DIESEL: closed output opens the fuel solenoid and enables the engine start.
Emergency stop comes or
Cooled gen-set is stopped or
In pause between repeated starts
GAS: closed output energizes the gas valve.

The output closes if RPM > 30 with 1s delay.
Emergency stop comes or
The cooled gen-set is stopped or
In pause between repeated starts.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in
order to vent the remaining gas.
Example of FUEL SOLENOID output behavior during unsuccessful start.

the last cranking
BO Starter closed ventilation
opened
M axCrank tim e + 25 %
Start RPM
RPM < Start RPM RPM < Start RPM
RPM
RPM < 3 RPM =0 RPM =0
RPM < 3
RPM > 30 RPM > 30
M axCrank time
BO Fuel
solenoid=Diesel closed opened closed opened
+1sec
BO Fuel +1sec
closed opened closed opened
solenoid=G as
BO Ignition on off on
Engine protect
NextServTime [h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown
is complete:
• Service alarm is detected
• Alarm list is recorded
Step: 1h
Range: 0 – 65535 h
Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and
begin a new countdown.
Fls GoToMAN [ ENABLED / DISABLED ]

ENABLED: Controller is automatically switched to from AUT to MAN mode after Fault reset.
DISABLED: Controller does not change mode.
Hint:
Set to ENBLED to avoid automatic engine start when Fault reset button is pressed after shut down in
automatic mode.
Horn timeout [s]

Max time limit of horn sounding. Set to zero if you want to leave the output HORN open.

Step: 1s
Range: 0 – 600 s
Overspeed [%]
Threshold for over speed protection
Step: 1% of nominal RPM
Range: 100 – 150%
Warning:
For bigger engines is necessary to use additional, independent equipment for Over speed protection
Protection del [s]

During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the Protection del time. The time starts after reaching Start RPM.
Step: 1s
Range: 0 – 120 s
Anl Inp1 level1 []

The first threshold level for ANALOGUE INPUT 1 alarm detection. Default setting is setting is oil
pressure warning in 0,1 bars.
Step: 0,1 bar
Range: -100 – 10000
Warning:
For bigger engines is necessary to use additional, independent equipment for Low oil pressure
protection.
Anl Inp1 level2 []

The second threshold level for ANALOGUE INPUT 1 alarm detection. Default setting is oil pressure
shut down in 0,1 bars.
Step: 0,1 bar
Range: -100 – 10000
Warning:
For bigger engines is necessary to use additional, independent equipment for Low oil pressure
protection.
Anl Inp1 del [s]

Delay for ANALOGUE INPUT 1 alarm.
Step: 1s
Range: 0 – 180 s
Anl Inp2 level1 []

The first threshold level for ANALOGUE INPUT 2 alarm detection. Default setting is water temperature
warning in °C.
Step: 1 °C
Range: -100 – 10000
Anl Inp2 level2 []

The second threshold level for ANALOGUE INPUT 2 alarm detection. Default setting is water
temperature shut down in °C.
Step: 1 °C
Range: -100 – 10000
Anl Inp2 del [s]

Step: 1s

Range: 0 – 180 s
Anl Inp3 level1 []

The first threshold level for ANALOGUE INPUT 3 alarm detection. Default setting is fuel level warning
in %.
Step: 1%
Range: -100 – 10000
Anl Inp3 level2 []

The second threshold level for ANALOGUE INPUT 3 alarm detection. Default setting is fuel level shut
down in %.
Step: 1%
Range: -100 – 10000
Anl Inp3 del [s]

Step: 1s
Range: 0 – 180 s
Batt >V [V]

Warning level for battery overvoltage.
Step: 0,1V
Range: 10 – 40 V
Batt <V [V]

Warning level for low battery voltage.
Step: 0,1V
Range: 8 – 30 V
Batt V del [s]

Delay for battery voltage alarms.
Step: 1s
Range: 0 – 600 s
Hint:
SD battery flat is detected when controller is switched off during cranking. The next start is blocked.
AnlInIOM1 lev1 []
The level for IOM ANALOG INPUT 1 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM1 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM1 del [s]

Delay for IOM ANALOG INPUT 1 alarm.
Step: 1 s
Range: 0 - 180 s
AnlInIOM2 lev1 []
Step: 1
Range: -100 - +10000

AnlInIOM2 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM2 del [s]

Step: 1 s
Range: 0 - 180 s
AnlInIOM3 lev1 []
Step: 1
Range: -100 - +10000
AnlInIOM3 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM3 del [s]

Step: 1 s
Range: 0 - 180 s
AnlInIOM4 lev1 []
Step: 1
Range: -100 - +10000
AnlInIOM4 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM4 del [s]

Step: 1 s
Range: 0 - 180 s
Gener protect
Overload [%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step: 1% of Nominal power
Range: Overload wrn – 300%
Overload wrn [%]

Threshold for generator overload warning alarm (in % of Nominal power)
Step: 1% of Nominal power
Range: 50 – Overload
Overload del [s]

Delay for generator overload

Step: 0.1 s
Range: 0 – 60.0 s
Ishort [%]
Ishort is a percentage over nominal current, that when reached the GCB Close/Open, GCB UV coil,
and the GCB Off coil are immediately opened, the event is recorded in the alarm and history list, and
the engine will cool down and stop if the fault reset button is not depressed.
Step: 1 % of Nominal current
Range: 100 - 500 %
Ishort del [s]

Delay for generator short current protection.
Step: 0.02 s
Range: 0.00 – 10.00 s
2Inom del [s]

IDMT curve shape selection. 2Inom del is the reaction time of IDMT protection for 200% overcurrent
Igen = 2* Nominal current.
Step: 0,1 s
Range: 0 - 60 s
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less
time will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and
history list, and the engine will cool down and stop if the Fault reset button is not depressed.
2Inom del * Nomin current

Reaction time =
Igen - Nomin current
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.

Maximal Reaction time
Reaction time
2Inom del
Igen
Nominal current Ishort
Hint:
The maximum allowable Reaction time is 900 sec or 15 min.
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2Inom
del.
Overcurrent
200 % = ≤ 100 % 101 % 110 %
2Inom del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
!!! VERY IMPORTANT !!!

• The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this
value is displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11
Amps.
• Take special care when selecting CT’s. All available 5 Amp CT’s do not have a range up to 11
Amps.
Warning:
It is necessary to use additional, independent equipment for Overcurrent protection.
Curr unbal [%]

Threshold for generator current unbalance
Range: 1 – 200 %
Curr unbal del [s]

Delay for generator current unbalance

Step: 0.1 s
Range: 0 – 60.0 s
EarthFaultCurr lim [%]

Threshold for generator Earth fault protection.
Range: 1 – 300 %
EthFltCurr del [s]
Delay for generator Earth fault protection.
Step: 0.1 s
Range: 0– 60.0 s
Gen >V [%]

Threshold for generator overvoltage. All three phases are checked. Maximum out of three is used.
Step: 1 % of Nominal voltage
Range: 100 – 150 %
Gen <V [%]

Threshold for generator undervoltage. All three phases are checked. Maximum out of three is used.
Range: 50 – 100 %
Gen V del [s]

Delay for generator undervoltage and overvoltage
Step: 0.1 s
Range: 0 – 60 s
Volt unbal [%]

Threshold for generator voltage unbalance
Range: 1 – 150 %
Volt unbal del [s]

Delay for generator voltage unbalance
Step: 0.1 s
Range: 0 – 60.0 s
Gen >f [%]

Threshold for generator overfrequency. All three phases are checked. Maximum out of three is used.
Step: 0.1 % of Nominal frequency
Range: 100.0 – 150.0 %
Gen <f [%]

Threshold for generator underfrequency. All three phases are checked. Maximum out of three is used.
Step: 0.1 % of Nominal frequency
Range: 50.0 – 100.0 %
Gen f del [s]

Delay for generator underfrequency and overfrequency
Step: 0.1 s
Range: 0 – 60.0 s
Reverse power [%]

Threshold for generator reverse power alarm.
Step: 1 % of Nominal power
Range: 0 – 50 %

Rev. power del [s]
Delay for generator reverse power alarm.
Step: 0.1 s
Range: 0 – 60.0 s
Max load surge [P/s]

This is the limit for the change in load per second the generator will accept. If this limit is exceeded the
GCB opens immediately. Protection is active only in parallel to the mains.
When reached opens immediately (no delay)
• MCB in SPtM
• GCB in MINT, MEXT
When Load surge protection becomes active the Alarm list and History record “UnlLoadSurge”
appears. See Load surge protection
Step: P / 1 sec , where P is Nominal power
Range: 0 – 60 P / 1 sec , where P is Nominal power
Example:
Suppose Nominal power = 100 kW and Max load surge = 1 P/s.
Then is genset protected against power step 100 kW/1sec.
Hint:
Wrong setting of Max load surge level can cause unnecessary transfer to island even if is the mains
OK.
To be sure for proper adjusting of Max load surge check Act load surge and Max load surge values on
the controller or WinEdit screen.
Zero switches Load surge protection OFF.
Pwr management
Hint
All parameters in the Power management group except Power management, Priority have to be
equal throughout all the controllers and are automatically replicated from one controller into the other
connected controllers.
The first character of all replicated setpoint names is #. It is visible on InteliGen screen and in WinEdit.
Pwr management (ENABLED / DISABLED / EXTERNAL) [-]

DISABLED: Each engine starts / stops when Binary input Sys start/stop is closed / opened
independent on other gen-sets. CAN bus line is necessary for VAR sharing.
ENABLED: Gen-sets operate in Pwr management. Binary input Sys start/stop the engine to take place
in power management.
EXTERNAL : Same as ENABLED, but pwr management values(Priority, number of currently active
Reserve, number of currently active MinRunPower) are controlled externally via CAN bus.
Pwr mgmt mode [ ABS (kW) / REL (%)]

ABS (kW): Load reserves for start LoadResStrt and for stop LoadResStp are set in absolute
values in kW (the same Pwr management procedure like before).
REL (%): Load level for start LoadResStrt and for stop LoadResStp are set in relative values in
%. Then % means maximum allowable power of all running gensets in % of Nominal
power.
Following see examples for five gensets 100 kW each. Compare genset-starting sequence for setting
Pwr mgmt mode = ABS (kW) or REL (%) during Actual power increasing.

Pwr mgmt mode = ABS (kW)
LoadResStrt = 40 kW
200 kW
400 kW
300 kW
500 kW
100 kW
0 kW
160 kW
260 kW
360 kW
60 kW
Actual power
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running
Pwr mgmt mode = REL (%)

LoadResStrt = 40 %
40 % from 400 kW
40 % from 300 kW
40 % from 100 kW
40 % from 200 kW
400 kW
500 kW
100 kW
200 kW
300 kW
0 kW
260 kW
360 kW
Actual power
40 80 120 160
kW kW kW kW
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running
Priority (1..32) [-]

Adjusts the priority of the gen-sets. Based on this priorities gen-sets are started. Priority 1 is the
highest, Priority 32 is the lowest.
Step: 1
Range: 1 – 32
Hint:
Two or more gen-sets can have the same priority. In that case they behave as one big gen-set with
the sum of gen-sets’ Nominal power. When one of them has closed Binary input Master select
behaves as higher priority engine.
#SysAMFstrtDel [s]
(System AutoMainsFail starting delay, Power management activation delay).
Delay between mains failure and the emergency start of the gen-sets when Binary input SYS
START/STOP is closed – e.g. controlled by mains decoupling relay. Island operation, MCB
FEEDBACK is opened.
If the MCB FEEDBACK is closed Power management activates with 1s delay after SYS START/STOP
- parallel operation with the mains.
Step: 1s
Range: 0 – 600 s
#SysAMFstpDel [s]
(System AutoMainsFail stopping delay)
Delay between Binary input SYS START/STOP opening and start of genset unloading in parallel to the
mains when Binary input MCB FEEDBACK is closed.

Delay between Binary input SYS START/STOP opening and GCB opening in island mode when
Binary input MCB FEEDBACK is opened.
Delay between mains return to start of genset unloading when binary input SYS START/STOP is
controlled from mains decoupling relay.
Step: 1s
Range: 0 – 600 s
#LoadResStrt 1 (2, 3, 4) [kW%]

Required system load reserve, or in the other words load reserve defines the maximum allowable load
jump. One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable.
When the required load reserve is not achieved, another gen-set is started.
Step: 1 kW%
Range: 1 – 32000 kW%
Hint:
Use load reserves to separate minimum initial power for start-up and necessary reserve in steady
running conditions.
#LoadResStp 1 (2, 3, 4) [kW%]

One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable. When
LoadRes Stp 1 (2, 3, 4) level is achieved, the gen-set with the lowest priority (highest setpoint Priority
) is stopped.
Next gen-set is stopped when:
PBNom > PAkt + LoadRes stp
PBNom Sum of the nominal power of all gen-sets on the bus apart of the one, which is going
to be stoped.
PAkt System load
Reserve LoadRes Stp 1 or LoadRes Stp 2
Step: 1 kW%
Range: 0 – 32000 kW%
Hint:
The engine will be stopped only when #MinRun power level stays running.
!!! IMPORTANT !!!

LoadRes Stp has to be higher than corresponding LoadRes Strt for Pwr mgmt mode = ABS(kW) !
LoadRes Stp has to be lower than corresponding LoadRes Strt for Pwr mgmt mode = REL(%) !

2nd gen-set
400
Load Res Stp 60 kW
Load Res Strt 40 kW
1st gen-set
200
250
150 170 170
150
100 100
1st gen-set Y Y Y Y Y Y Y
2nd gen-set N N Y Y Y Y N
#Next start del [s]

The delay before next gen-set start-up in Power management. Delay is not used, when the first gen-
set(s) starts.
Step: 1s
Range: 0 – 600 s
#Overld NextDel [s]

The delay before next gen-set start-up in Power management when the system load is equal or higher
then nominal power of all gen-sets on the bus.
Delay is not used, when the first gen-set(s) starts.
Step: 1s
Range: 0 – 600 s
#Next stop del [s]

The delay before next gen-set stopping in Power management. When delay is elapsed, the gen-set
starts unloading, gets off line and stops.
Step: 1s
Range: 0 – 600 s
#Slow stop del [s]

Waiting to next gen-set start before gen-set slow stop procedure. Gen-set stops when Slow stop del
expires even if next gen-set does not start.
When there it is not next gen set available slow stop procedure begins immediately.
Step: 1s
Range: 0 – 600 s

#MinRun power 1 (2, 3) [ kW ]
It is minimal required power of gen-set group (sum of Nominal power of running gensets). When
Binary input SYS START STOP is closed starts and stays running such number of gensets to keep
#MinRunPower value independent on load value.
When Binary inputs MIN RUN POWER 1 (or MIN RUN POWER 2 or MIN RUN POWER 3) is closed
different value of #MinRun power 1 (or 2 or 3) is selected.
When more binary inputs MIN RUN POWERx is closed the higher number has higher priority.
When no input closed, no #MinRun power is selected and minimum running power is zero.
Step: 1 kW
Range: 0 – 60000 kW
Hint:
The engine will be stopped only when #MinRun power level stays running.
Power management Inputs, Outputs and Setpoints overview:
Binary inputs Binary outputs

Master select
Pwr management:
PrioritySwtch 1 #SysAMFstsrtDel
PrioritySwtch 2 #SysAMFstpDel
Priority Syst ready
PrioritySwtch 3 #NextStart del
PrioritySwtch 4 #OverldNextDel
#LoadResStrt1 #NextStop del
#LoadResStp1 #SlowStop del Syst res OK
Load reserve 2 #LoadResStrt2
Syst res1 OK
Load reserve 3 #LoadResStp2
#LoadResStrt3 Syst res2 OK
Load reserve 4
#LoadResStp3 Syst res3 OK
#LoadResStrt4 Syst res4 OK
#LoadResStp4
MinRun power 1
#MinRun power1
MinRun power 2 #MinRun power2
MinRun power 3 #MinRun power3
Sync/Ld ctrl
Hint:
Adjusting procedure of Sync/load and Volt/PFcontrol loops see in chapter Sync/load control
adjustment.
SpeedRegChar [POSITIVE / NEGATIVE ]
Switch between isochronous speed governor characteristic.
POSITIVE: When controller Speed governor output voltage increases – engine speed increases.
NEGATIVE: When controller Speed governor output voltage decreases – engine speed increases.
Hint:
All corresponding set points – Slip freq gain, Angle gain and Load gain are positive.
When set to NEGATIVE Binary outputs SPEED UP and SPEED DOWN works in opposite way.
Voltage window [%]

Maximum difference between generator and bus voltage.
Step: 0.1 % of Nominal voltage
Range: 0.0 – 100.0 %

Phase window [°]
Maximum phase angle difference between generator and bus.
Step: 1°
Range: 0° – 90°
GtoB AngleReq [°]

Phase difference between generator and mains voltage. Use this setpoint for phase correction of
potential transformers for forward synchronizing.
Step: 1°
Range: -30° to +30°
Following is an example of Controller connection to Middle voltage system.

T1 shifts phase +30° and no shift is on T2.
GtoM AngleReq = +30° for this example.
BUS
T2 T1
GCB
G
3 3x10 kV 3x230/400VAC 4 L1, L2, L3, N
Vb GCB Vg Ig
iG -CU
Dwell time [s]

The period of time that the phase angle must be within Phase window and Voltage difference within
voltage window before GCB closing.
Step: 0.1 s
Range: 0.0 – 25.0 s
Freq gain [%]

Slip frequency control loop gain during synchronizing when GCB is still opened.
Step: 0.1 %
Range: 0 to +200.0 %
Freq int [%]

Relative integration factor of slip frequency control loop.
Step: 1%
Range: 0 % – 100 %
Freq der [%]

Relative stability factor of slip frequency control loop.
Step: 1%
Range: 0 % – 100 %
Freq reg loop [ ALL THE TIME / SYNC ONLY ]

ALL THE TIME: Frequency control is active in island operation, running unloaded period and
synchronizing.
SYNC ONLY: Frequency control is active during synchronizing only.

Angle gain [%]
Gain of angle control loop when slip frequency is near zero and GCB is still opened.
Step: 0.1%
Range: 0 % to +200.0 %
Angle der [%]

Relative stability factor of angle control loop.
Step: 0.1%
Range: 0 % to +100.0 %
Hint:
Setpoints Slip freq gain, Slip freq int, Slip freq der, Angle gain, Angle der adjusts speed (are active)
during synchronizing only when GCB is opened.
Speed gov bias [V]

Speed control DC output bias level of SPEED GOVERNOR voltage output.
Step: 0.01 V
Range: -10.00 to +10.00 V
Load ramp [s]

Increasing or decreasing load rate. In seconds / nominal power.
Step: 1s
Range: 0 – 600 s
Load gain [%]

Gain of power control loop, when GCB and MCB are closed.
Step: 0.1 %
Range: 0 to +200.0 %
Load int [%]

Relative integration factor of power control loop.
Step: 1%
Range: 0 – 100 %
Load der [%]

Relative stability factor of power control loop.
Step: 1%
Range: 0 – 100 %
Hint:
Load gain, Load int and Load der setpoints are active only when gensets group operates in parallel to
the mains, when GCB’s and MCB are closed and Process control: SysLdCtrlPtM = Baseload.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of
Nominal genset power.
GCB open level [%]

Power level for getting offline while unloading. If this level isn’t reached GCB opens after GCB open
del time.
Range: 0 to 100 %
GCB open del [s]

Maximum time to unload the gen-set.
Step: 1s
Range: 0 – 600s
LS gain [%]
Gain of load sharing power control loop.

Step: 0.1%
Range: 0 to +200.0 %
LS int [%]
Integratio factor of load sharing power control loop.
Step: 1%
Range: 0 – 100 %
LS der [%]
Relative stability factor of load sharing power control loop.
Step: 1%
Range: 0 – 100 %
Hint:
LS gain, LS int and LS der setpoints are active when gensets group operates in
Island parallel: GCB’s are closed and MCB is opened. Process control: SysLdCtrlPtM = LdSharing.
Parallel to mains: GCB’s and MCB are closed. Process control: SysLdCtrlPtM = LdSharing.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of
Nominal genset power.
Sync timeout [s]

Maximal allowed time for forward or reverse synchronization. When Sync timeout is expired Sync
alarm is detected.
Step: 1s
Range: 0 – 1800 s
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
Sync/load control adjustment

Hint:
Use isochronous speed governor.
Two wire shielded connection from IS-CU SPEED GOVERNOR output (GND, Volt or VoltR) to
Speed governor auxiliary input is recommended.
A full range change of the iS speed governor output (from –10V to 10V) should cause 5-10% change
of the engine speed (-10V ~ 95% RPMnom, 0V ~ 100% RPMnom, +10V ~ 105% RPMnom.
IMPORTATNT
Speed governor has to be adjusted for optimum performance before InteliSys Sync / load
control adjusting.
Check generator phase sequence before the first GCB connection.
RPM RPM
+ 5 % of nominal + 5 % of nominal
Speed governor Speed governor

1500 voltage output 1500 0V voltage output
- 10 V 0V +10 V - 10 V +10 V
Volt [V] Volt [V]
- 5 % of nominal - 5 % of nominal
SpeedRegChar = POSITIVE SpeedRegChar = NEGATIVE

Hint:
To decrease sensitivity of the speed governor auxiliary input (e.g.1:10) use IS-PCM VoutR output and
connect external resistor R2. Output resistance of VoutR is 10 kohm.
Speed
VoutR range:
IS-CU depends on resistor value governor
G ND G ND
R2=1k
R1=10k
VoutR AUX input
Vout range:
-10.0 V to +10.0 V
Before optimal Sync/load setpoints adjusting disconnect GCB OPEN/CLOSE output to avoid
paralleling or set Phase window = 0.
Synchronizer adjustment
1) Start the engine in MAN Mode.
2) Set the engine RPM by speed trim on speed governor or by Speed gov bias to Nominal
frequency.
3) To start synchronizing press GCB ON/OFF button. GCB LED starts flash to indicate
synchronization. To stop synchronization press again GCB ON/OFF .
Slip control adjusting:
4) Adjust freq gain to unstable speed control and decrease value by 30 % to freq insure stable
performance.
5) Adjust freq int, freq der to stable (fast and smooth) slip control. Syncroscope on the controller
measure screen should move slow down and stop (in any position, because Angle control is off).
Angle control adjusting:
6) Set Angle gain and Angle der. Synroscope on the controller measure screen should move
slow down and stop in “up“ position. Set Angle gain to unstable value (syncroscope swings) and
decrease value by 30 % to insure stable performance. Then set Angle der to improve stability.
Load control adjustment

Prior to Sync/Load control adjustment has to be Volt/PF control adjusted! Load control functions in
parallel to mains mode only (MCB feedback closed). Switch off other engines while adjusting.
1) Set SysLoad control = Baseload, set Baseload value to 30 % of Nominal load.
2) Set Load gain to the same value and sign (polarity) as Slip freq gain. Set Load int and Load
der to zero.
3) Start the gen-set in MAN Mode, press GCB ON/OFF button to synchronize and close gen-set
to mains.
4) When is GCB closed, gen-set load slowly increases to Base load value. Check that gen-set
power is positive (CT polarity!).
5) Increase Load gain to unstable load control and decrease value by 30 % to insure stable
performance. When Load int factor is set to zero gen-set load can differ from required Baseload.
6) To adjust and optimize Load int and Load der change several times Base load between 30
and 70 % of Nominal power.
7) When gen-set is running full load check if
a. Speed governor output voltage value is not limited (not exceed ± 10V)
b. Speed governor actuator isn’t mechanically limited or operates in small section of
throttle range.

Volt/PF ctrl
AVRRegChar [POSITIVE / NEGATIVE ]
Switch between AVR characteristic.
POSITIVE: When controller and AVRi output voltage increases – generator voltage increases.
NEGATIVE: When controller and AVRi output voltage decreases – generator voltage increases.
Hint:
All corresponding set points – Voltage gain and PF gain are positive.
When set to NEGATIVE Binary outputs AVR UP and AVR DOWN works in opposite way.
Voltage gain [%]

Gain of voltage control loop.
Step: 0.1 %
Range: 0 to +200.0 %
Voltage int [%]

Relative integration factor of voltage control loop. Increasing of integration value causes quicker
response.
Step: 1%
Range: 0 – 100 %
Voltage der [%]

Relative stability factor of voltage control loop.
Step: 1%
Range: 0 – 100 %
Hint:
Voltage gain, Voltage int andVoltage der setpoints are active (adjusts AVR) only when GCB is open to
maintain Nominal voltage or to match voltage during synchronizing. Voltage loop operates as well
when GCB is closed and MCB opened.
PF gain [%]
Gain of power factor control loop.
Step: 0.1 %
Range: 0 to +200.0 %
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
PF int [%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step: 1%
Range: 0 – 100 %
PF der [%]
Relative stability factor of power factor control loop.
Step: 1%
Range: 0 – 100 %
Hint:
PF gain, PF int and PF der setpoints are active only when is gen-set parallel to mains.
VS gain [%]
Gain of VAR (power factor) sharing control loop.
Step: 0.1 %
Range: 0 to +200.0 %
VS int [%]
Relative integration factor of of VAR (power factor) sharing control loop.

Step: 1%
Range: 0 – 100 %
Hint:
VS (PF) int in fact hides two setpoints:
- VS int to keep the the reactive power precisely shared
- maintain system voltage at nominal. This is very slow additional voltage control loop (only integrative
control). Its power is about 10times weaker than real VS int. Primary voltage control should be done
by speed governor.
VS der [%]
Relative stability factor of of VAR (power factor) sharing control loop.
Step: 1%
Range: 0 – 100 %
Hint:
VS gain, VS int and VS der setpoints adjusts AVR only when
GCB closed and MCB open or
GCB closed and MCB closed and the Setpoint SysLdcrtlPtM is set to Loadsharing)
to adjust PF (VAR sharing) and maintain system voltage at nominal.
AVR DCout bias [%]

AVRi voltage output bias level.
Step: 0.1 %
Range: 0 – 100.0 %
Hint:
Real voltage level depends on AVRi outputs connection and output level potentiometer setting.
Maximum output range is ± 10 V.
Volt/PF control adjustment

IG-AVRi output connection
Every time refer to corresponding AVR manual before interface connecting. Use no droop AVR.
IG-AVRi-TRANS (AC power supply for AVRi) has to be supplied from gen-set voltage.
AVRi outputs can be connected as symmetrical: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-
GND.
• Potentiometer on the AVRi defines maximal OUT1, OUT2 voltage range.
• Use symmetrical (OUT1,OUT2) AVRi output to connect the AVRi to AVR auxiliary voltage
input.
• Use unsymmetrical output if an external AVR potentiometer has to be replaced with AVRi.
• AVRi output voltage should change generator voltage max in range ± 10 % of nominal
voltage.
[V] [V]
10 V 10 V
Out2 Out1
Out2 2V Out1
AVR DCout bias AVR DCout bias
0V 0V
0% 100.0 % 0% 100.0 %
AVRi pot set to minimum AVRi pot set to maximum
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting

[V]
Out1 to Out2
10 V
um
im
ax
m
t=
AVRi output voltage
um
po inim Out1 - GND Out2 - GND Out1 – Out2
Ri
pot=m
AV AVRi Bias \ Pot Min Max Min Max Min Max
0V AVR DCout bias
0% 2 10 0 0 - 2 V -10 V
0% 100.0 %
50 % 1 5 1 5 0V 0V
100 % 0 0 2 10 + 2 V 10 V
-10 V
AVRi Out1 to Out 2 output voltage
Voltage control adjustment

1) Set Voltage gain, Voltage int, Voltage der to zero and AVR DCout bias to 50%.
2) Set AVRi pot to min position.
3) Start the gen-set in MAN Mode to nominal speed, without load.
4) Adjust generator voltage to nominal value by the potentiometer present on the AVR. If there is
no potentiometer on the AVR, use AVR DCout bias to adjust the nominal voltage.
5) Change AVR DCout bias to 0% and 100% to check generator voltage control range (max. ±
10 % of nominal voltage). Adjust voltage control range by AVRi trim.
6) Set AVR DCout bias to be Nominal voltage on generator (50%).
7) When gen-set is running unloaded increase carefully Voltage gain to unstable point and then
decrease value by 30 % to insure stable performance.
8) Adjust Voltage int and Voltage der.
Hint:
To judge optimal adjusting induce generator voltage jumps by AVR DCout bias change or by Nominal
voltage change .
PF control adjustment
The genset should be cca 30 % loaded in parallel to mains and baseload mode.
1) Set the same values PF gain, PF int and PF der as in voltage control loop.
2) Set Process control: #SysLdCtrl PtM = BASELOAD, #SysBaseLoad = 30 % of Nominal load,
#SysPFCtrl PtM = BASEPF, #SysPwrFactor = 1.0.
3) Start and synchronize the gen-set in MAN Mode by pressing GCB ON/OFF
4) When running in parallel 30% loaded increase slowly PF gain to unstable point and then
decrease value by 30 % to insure stable performance.
5) Adjust PF int and PF der.
Hint:
To judge optimal adjusting induce generator power jumps by SysBaseLoad change or by soft
changes of AVR DCout bias.
Load Shedding (Preferential Trips)

The load shedding function is available in all applications SPM, SSB, SPtM, MINT, MEXT and is active
in all iG modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There
is only one load shed level and delay for all three steps as well as recon level and delay. Load shed
can only move from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed
S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the
MAN LOAD RECON digital input needs to be configured.

Digital input MAN LOAD RECON resets iG to lower stage of load shed only if the load is under Ld
Recon Level.
All LOAD SHED outputs are activated (closed) to trip unessential load before genset goes to island
from parallel to mains (MCB opens) or from dead bus condition.
This is to prevent genset from overloading after:
a) all the load supplied partially from mains “falls” on the genset (from parallel)
b) subsequent GCB closing (from dead bus).
Ld shed level [%]

When gen-set load exceeds this level for more than LD Shed delay , iG controller proceeds to the next
Load shedding stage - the next binary output LOAD SHED x is closed.
Range: from Ld Recon level to 200 % of Nominal power
Ld shed del [s]

Time delay for LD shed level limit.
Step: 0.1 s
Range: 1 - 1800 s
Ld recon level [%]

When gen-set load drops under this level for more than LD recon delay time, IS/IG controller proceeds
to the lower Load shedding stage. The binary output for higher stage is opened (LOAD SHED x).
Automatic load reconnection works only when AutoLd recon = ENABLED.
Range: from 0 - Ld shed level
Ld recon del [s]

The amount of time that the load has to exceed Ld shed level before the next load shed level is
activated.
Step: 1s
Range: 1 - 1800 s
AutoLd recon (DISABLED / ENABLED) [-]

Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Date and time

TimeStamp per
Time interval for history record. Time base is based on number of minutes since midnight.
Step: 1 min
Range: 0 - 240 min
Hint:
No history is recorded when TimeStamp Per = 0.
#Time [HHMMSS]
Real time clock adjustment.
#Date [DDMMYY]
Actual date adjustment.
Hint:
#Time and #Date setpoints are synchronized via CAN bus each hour with the lowest address
controller. #Time or #Date change in any controller changes Time or Date in all controllers on CAN
bus.

Sensor spec
Calibr AI1 (AI2, AI3) […]
Calibr AIM1 (AIM2, AIM3, AIM4) […]
Calibrating constant to adjust the measured value of IG-CU and IG-IOM, IGS-PTM (when configured)
analog inputs. The units of the calibration constant are the same as the associated analog input, e.g. If
entering 5 for Calibr AI1, and AI1 is oil pressure in psi’s then it would be 5 psi’s.
Step: 1
Range: -1000 – +1000
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.
Customer adjustable characteristics Curve A, Curve B, Curve C adjust in WinEdit.

Sensor specification
Background of the sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants
within 10 % of measure range should be set. Three calibrating constants are set in physical units - bar,
o
C, % . From these constants is counted equivalent calibrating resistance, which is internally (in
software) added to sensor resistance.
At the moment of calibration (ENTER pressing) is calculated (and in memory saved) calibrating
resistance (in Ω). This value is added to measured sensor resistance before calculation of the AI1 (AI2
or AI3) value.
Example: iG-CU display Temperature 70 °C and real value is 73 °C.
After setting Calibr AI1 to +3 °C (and pressing ENTER) InteliGen calculates corresponding resistance
(e.g.5Ω) and saves this value into the memory. The resistance is then added to all calculations (e.g.
instead of 70°C -> 73°C, or e.g. instead of 5°C -> 6°C)
Examples of the sensor specification

Example 1 Example 2 Example 3
Char A value 1 -11 °C 0 °C 0 °C

Char A resist 1 113 Ω 100 Ω 876 Ω
Char A value 2 32 °C 100 °C 100 °C
Char A resist 2 220 Ω 1000 Ω 123 Ω
Char A value 3 85 °C 0 °C 0 °C
Char A resist 3 430 Ω -1 Ω -1 Ω
Char A value 4 112 °C X X
Char A resist 4 870 Ω X X
Char A value 5 0 °C X X
Char A resist 5 -1 Ω X X
Char A value 6 X X X
Char A resist 6 X X X
Example 1: Non-linear increasing sensor characteristic set in four points.

Example 2: Simplest linear increasing two point relation.
Example 3: Simplest linear decreasing two point relation.
Hint
Char A value [°C], Char B value [bar] and Char C value [%] items must be set in increasing order :
Char A value 1 < Char A value 2 < Char A value 3 <…
Value of resistance in ohms can increase or decrease.
Next point after last valid one must be zero point = [0 , -1 Ω] only if set less then 10 characteristic
points. Values after zero point are irrelevant (see X in table).
If you do not use the analog input, enter [0, -1 Ω] on the first positions.

Default sensor settings
Analog input 1: 10 points VDO characteristic, pressure measuring in bar
Analog input 1: 6 points VDO characteristic, temperature measuring in °C
Analog input3: 2 points VDO characteristic, fuel level measuring in %
For VDO sensor characteristic see chapter Value and set points codes.
VDO Temperature sensor VDO Pressure sensor
2000 200
1800
Resistance [ohm]
Resistance [ohm]
1600
1400
150
1200
1000 100
800
600 50
400
200
0
0
0 20 30 40 50 60 70 80 90 110 0 2 4 6 8 10
Temperature [ C] Pressure [bar]

Operator Interface
Pushbuttons and LEDs
3 2 1 4
5
14
8
9
15
10
16
11 13 12 7
Pushbuttons:
1. MODE→ Cyclic forward selection the gen-set operation mode (OFF -> MAN -> AUT )
2. ←MODE Cyclic backward selection the gen-set operation mode (AUT -> MAN ->OFF )
3. HORN RESET Deactivates the HORN
4. FAULT RESET Acknowledges faults and alarms
5. START Start of the gen-set
6. STOP Stop of the gen-set
7. GCB ON/OFF Manual open/close (synchronies) of the Generator circuit breaker
8. PAGE Cyclic selection of the display mode(MEASUREMENT-
>ADJUSTEMENT->HISTORY)
9. ↑ Select the set point, select the screen or increase set point value
10. ↓ Select the set point, select the screen or decrease set point value
11. ENTER Confirm set point value
LEDs
12. BUS VOLTAGE PRESENT: GREEN LED is on, if voltage on the bus is present
and within limits
13. BUS FAILURE: RED LED is on, if voltage on the bus is present, but out of limits
14. GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and
within limits

15. GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After
FAULT RESET button is pressed, goes to steady light (if an alarm is still active) or is off (if
no alarm is active)
16. GCB ON GREEN LED is on, if GCB is closed. Flashes when gen-set is synchronizing to
bus.
17. MCB ON GREEN LED is on, if MCB is closed (binary input MCB feedback is closed) .
How to select the gen-set mode ?

Use MODE→ or ←MODE to select requested gen-set operation mode
(OFF – MAN – AUT)
When to use button GCB ON/OFF?

In AUT mode the button is disabled.
In MAN mode is enabled, but before closing of the circuit beaker, generator voltage must be within
limits.
Closing to dead bus

When no voltage is detected on the bus, the GCB is immediately closed.
Synchronizing
When voltage is detected on the bus (within Voltage window) InteliGen starts synchronizing and waits
for closing of GCB.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Press repeatedly PAGE button to select requested menu.
How to view measured data?

1. Use repeatedly PAGE button to select the MEASUREMENT menu.
2. Use ↑ and ↓ to select the screen with requested data.
How to view and edit set points?

1. Use repeatedly PAGE button to select the ADJUSTMENT menu.
2. Use ↑ or ↓ to select requested set points group.
3. Press ENTER to confirm.
4. Use ↑ or ↓ to select requested set point.
5. Set points marked “*” are password protected.
6. Press ENTER to edit.
7. Use ↑ or ↓ to modify the set point. When ↑ or ↓ is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.
How to handle the HISTORY menu?

1. Use repeatedly PAGE to select the HISTORY menu.
2. Use ↑ or ↓ to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records

How to change the display contrast ?
Press ENTER and ↑ or ↓ at the same time to adjust the best display contrast
Hint
Only in MEASUREMENT menu .
How to check the serial number and software revision?

Press ENTER and then PAGE. On the display you can see InteliGen INFO screen for 10 seconds
and all front panel LED flash – lamp test.
InteliGen INFO screen contains :
1) Controller name (see Basic setting group)
2) InteliMains serial number (8 character number)
3) SW version: the first is the firmware version number, the second is configuration table
number.
4) Application: MINT
5) Branch: IG-Marine
Hint
Only in MEASUREMENT menu.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press ↑ You will see the list of all active alarms with the number of
alarms at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but
not yet confirmed.
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT
screen is active.
Hint
Alarm list does not activate when you are reviewing the values, parameters or history.
Main MEASUREMENT screen description
1 2
3
OFF MAN AUT
Ready 4
Brks Off
cos 0.00 7
RPM 0
1. Operation mode of the gen-set

2. Indication of active alarm
3. Status of the gen-set
4. Status of the gen-set
5. RPM of the gen-set

6. Active power
7. Power factor

Main measure screen
InteliGen Mode
Gen-set power - meter
Gen-set states
Power Factor, load character
RPM
Generator screen
Gen-set states
Engine Speed (single bar graph)
Gen frequency
Gen Vg1, Vg2, Vg3 (triple bar graph, phase to phase voltage)
Gen I1, I2, I3 (triple bar graph)
Bus screen
Ineutral
Bus freq in Hz
Bus Vb1, Vb2, Vb3 (triple bar graph, phase to phase voltage)
Analog sensors screen

ANALOGUE INPUT 1 value (oil pressure) (single bar graph)
ANALOGUE INPUT 2 value (water temperature) (single bar graph)
ANALOGUE INPUT 3 value (fuel level) (single bar graph)
Battery voltage (single bar graph)
IG-CU binary inputs 1/2

BI1 to BI5
IG-CU binary inputs 2/2

BI6 to BI9
IG-CU binary outputs 1/2

BO1 to BO5
IG-CU binary outputs 2/2

BO6 to BO9
SpeedRegOut Sync/fuel ctrl loop output value
Range from –10.0 V to +10.0 V.
VoltRegOut Volt/VAR ctrl loop output value
Range from 0 % to 100 %.
IG-PCLSM binary inputs

BI10 –BI13
IG-PCLSM binary outputs

BO10 –BO13
Gen-set power screen

Active power (total and per phase)
Power factor (total and per phase)
Reactive power kVAr (total and per phase)
Apparent power (total and per phase)

Statistic
Kilowatthours kWh (total)
Kilowatthours reactive kVArh (total)
Run hours
Number of starts
Synchroscope
Synchroscope
Angle (between U1g and U1b)
Slip (between U1g and U1b)
U12g [V]
U12b [V]
Power management
Engine priority
Total available power (sum of Nominal power of ready gen-sets)
Total run power (sum of Nominal power - running)
Total run power (sum of actual power - running)
Active reserve (single bar graph)
CAN16 bus status address 1 to 16 (binary)
CAN23 bus status address 17 to 32 (binary)
Alarm list

PAGE PAGE
PAGE
Measure Screens Par. Edit Screens History Screens

OFF MAN AUTO
500 › ENGINE BASIC
ENGINE PROT
0 1000 GEN BASIC
GEN PROTECT
Screen
12345h MAINS FAIL
586 kW 14:23:15
PAGE ENTER
GEAR TEETH OF
› 150 150 -
NOM RPM
1500 1500 RPM

Next START RPM LE Y
30 30%
Screen CRANK TIME
10 10s AB OR
T IST
H
Parameter setting:
1. Set cursor by buttons

ENTER
2. Press to editing mode
Chart guide to menus and pushbutton’s operation
3. Adjust parameter by buttons

ENTER
Next 4. Press to write parameter into memory
Screen Press PAGE to cancel of editing mode ENTER ENTER
ENTER
PAGE
70
..... TO MEASURE SCREEN
Function description
There are three modes of the gen-set: OFF - MAN - AUT.
To select the mode use MODE→ and ←MODE.
OFF mode
No start of the gen/set is possible. Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are
not energized. No reaction if buttons START, STOPS, GCB ON/OFF are pressed.
MAN mode
1) To start the gen-set press START.
2) When the generator voltage is within limits (adjusted in the set points group Generator
protections) GCB green LED on the front panel lights.
3) Press GCB ON/OFF to close the GCB. If the generator voltage is out of the limits, InteliGen does
not to respond to the GCB ON/OFF .
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
4) To stop the engine press STOP
a) InteliGen unloads the gen-set. When the gen-set load reaches GCB Open level, (but max.
GCB open del), iG opens GCB CLOSE/OPEN. Unloading is active only when binary input
MCB feedback is closed or other gen-set is connected to bus. In other case GCB
CLOSE/OPEN opens immediately.
b) Gen-set is cooled and stopped.
Hint
• InteliGen does not respond to the SYS START/STOP input
• InteliGen is disconnected from power management
• Load and power factor sharing in parallel isolated group are active only when Load
sharing line and CAN bus between all gen-sets are connected.
AUT mode
1) All gen-sets necessary to cover selected LoadRes strt are started when SYS START/STOP binary
input is closed.
2) The first gen-set closes to the dead bus, the rest are synchronized to the bus.
3) Gen-sets get loaded and total load and power factor are shared between parallel operating gen-
sets.
4) If load increases and selected LoadRes strt is not achieved, after a Next start del next gen-set with
the highest priority is started and synchronized to the bus.
5) If load decreases and selected LoadRes stp is exceeded, after a Next stop del the running gen-set
with the lowest priority is unloaded, got off line, cooled and stopped.
6) Gen-sets group stops when binary input SYS START/STOP opens.
7) Gen-set operation mode is changed to MAN mode by pressing FAULT RESET after shut down
alarm. This avoids automatic start of gen-set after error confirmation.
Hint
• InteliGen does not respond to GCB ON/OFF
• InteliGen does not respond to START and STOP
• Engine can start automatically without warning when pressing FAULT RESET after shut down
alarm.
Load surge protection

Load surge protection is fast Mains failure protection.

It detects sudden generator load changes during parallel operation with the mains. Due to Mains
failure can be generator immediately fully unloaded or heavy overloaded. Load surge protection in this
case opens MCB or GCB depends on controller application.
Load surge protection becomes active 3 sec delayed after entering to parallel (synchronizing).
Values visible on the iG screen and in WinEdit
Max load surge [Pnom/s]

It is maximal value of Act load surge (maxi meter). When genset enters the parallel mode, the Max
load surge value is reseted to zero.
Hint:
Max load surge is visible on iG generator screen and in WinEdit.

Alarm management
Following alarms are available:
Warning
Unload
Slow stop
Shut down
Hint:
The alarm type can be selected for any binary input. Use WinEdit to modify binary inputs.
When warning comes up it is displayed on the Alarm list screen and (selected ones) are written to
History record.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured
name)
Failure of sensor (Fls)
Battery voltage alarm level
Generator phase sequence alarm
Mains phase sequence alarm
GCB failure
Hint:
Sensor failure (Fls) is Alarm only because of gen-set operation is preferred.
Unload
When the generator protection comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Possible unload alarms

Overload
Overcurrent (all three phases are checked)
Current unbalance
Generator voltage unbalance
Generator over/under voltage (all three phases are checked)
Generator over/under frequency (all three phases are checked)
Reverse power
Alarm inputs configured as unload protection
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN,
waits for Cooling time and opens FUEL SOLENOID output.
When is other gen-set ready to run it starts and connects to load before unload function
activates. Unload activates at the latest when Slow stop del exceeds.
Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog and Binary inputs configured as Slow stop (alarms are displayed and stored under
configured name)

Shut down
When the shutdown alarm comes up, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID
and STARTER.
Possible shutdown alarms

Neutral current alarm
Overspeed
Underspeed
Binary inputs configured as Shut down (alarms are displayed and stored under configured
name)
Analog inputs configured as Shut down (alarms are displayed and stored under configured
name)

Set point replication management
All set points in the Pwr management group except Pwr management and Priority have to be equal in
every InteliGen connected to the network. InteliGen has built in automatic replication procedure to
ensure that.
Hint
When group of InteliGens are not interconnected by CAN digital line, each gen-set operate separately.
In this case is recommended to adjust the equal set points in all InteliGens manually.
How to adjust set points

1) Switch on all InteliGens in the network
2) Select any InteliGen and adjust set points in the Pwr management group
3) Replication management immediately update modified set point in each InteliGen in the network
(except Priority)
4) Any new powered InteliGen automatically updates all set points from InteliGen with lowest
Controller Adr number.
Setpoints consistency
Any changes of following setpoints in the ProcessControl group and in Pwr management group
(except Priority) done in one InteliGen are automatically replicated in all other connecting InteliGens.
ProcessControl Pwr management Date and Time
#SystLoadCtrl #Syst start del #Time
#SystPFControl #Syst stop del #Date
#SystBaseLoad #LoadRes Strt 1
#SystPwrFactor #LoadRes Strt 2
#LoadRes Strt 3
#LoadRes Strt 4
#LoadRes Stp 1
#LoadRes Stp 2
#LoadRes Stp 3
#LoadRes Stp 4
#Next start del
#Ovrld NextDel
#Next stop del
#Slow stop del
Any new powered InteliGen receives automatically all replicated parameters from InteliGen with the
lowest Controller adr

Gen-set operation states
Gen-set can operate in following states:
Not ready Gen-set is not ready to start

Init After IG power supply switch on
Ready Gen-set is ready to run
Prestart Prestart sequence in process.
Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting START RPM (”firing speed”) is reached.
Unl Alarm Gen-set is unloaded due to electric protection
Loaded Gen-set is running loaded
Stop Stop
Shut down Shut down alarm
Cooling Gen-set is cooling before stop
Running Waiting for GCB connection
Unloading Gen-set is unloading
External gen-set conditions :
MainsOper Mains (or Bus) is present

MainsFlt Mains (or Bus) cut off – immediate state
ValidFlt Mains (or Bus) cut off – takes EmergStart del
IslandOper Island operation
MainsRet Mains (or Bus) recover
Brks Off GCB, MCB opened
Synchro Synchronizing is active
Paral Oper Parallel operation with mains
UnlProt Unload protection
Multi Oper Island, Mains operation
Start-stop sequence
MODE = MAN
Engine stop by using GCB ON/OFF and STOP

State Closed outputs Condition of next transition
Ready START request
Cranking STARTER,FUEL SOLENOID RPM> Start RPM
Starting FUEL SOLENOID RPM>(Nominal speed-Nominal speed/16)
Idle FUEL SOLENOID GCB ON/OFF
Loaded FUEL SOLENOID, GCB CLOSE/OPEN GCB ON/OFF
Unloaded FUEL SOLENOID STOP
Stop RPM=0
Ready >>>>
Engine stop by using STOP

Ready START request

Cranking STARTER,FUEL SOLENOID RPM> Start RPM
Starting FUEL SOLENOID RPM>(15/16 of Nominal speed)
Idle FUEL SOLENOID GCB ON/OFF
Loaded FUEL SOLENOID, GCB CLOSE/OPEN STOP
Cooling FUEL SOLENOID Cooling time=0
Stop RPM=0
Ready >>>>
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
Ready Start request
Cranking STARTER,FUEL SOLENOID MaxCrank time
Stop HORN, GENERAL FAULT FAULT RESET
Ready >>>>

Remote control and data logging
Direct connection to the PC
InteliGen can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliGen.
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAp’s software package
WinEdit. (based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
direct or modem communication
receive active calls
History file
InteliGen stores a record of an each important event into the history file. The history file seats 117
records. When the history file is full, the oldest records are removed.
Record structure
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Pwr Generator active power
PF Generator PF
LChr Character of the load
Spd Engine speed
Gfrq Generator frequency
Vg1 Generator voltage L1
Ig1 Generator current L1
Im3 Mains current L3
Bfrq Bus frequency
Vb1 Bus voltage L1
Vb2 Bus voltage L2
Vb3 Bus voltage L3
Batt Battery voltage
OilP IG-CU Analog input 1 value (default Oil pressure)
Wtmp IG-CU Analog input 2 value (default Water temperature)
Flev IG-CU Analog input 3 value (default Fuel level)
AIM1 IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)

AIM2 IG-IOM, IGS-PTM Analog input 2 value (when configured
IG-IOM, IGS-PTM)
BInp Binary inputs IG-CU
BIPC Binary inputs IG-PCLSM
BIM IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM,
IGS-PTM)
Bout Binary outputs IG-CU
BOPC Binary outputs IG-PCLSM
BOM IG-IOM, IGS-PTM Binary outputs (when configured IG-
IOM, IGS-PTM)
Mode Mode IG - OFF, MAN AUT
List of possible events

Zero signed events are not displayed or stored.
Events specification Alarm History Active call
Configurable
Analog inputs IG-CU alarms YES YES YES
Analog inputs IG-IOM, IGS-PTM YES YES YES
alarms
Binary inputs IG-CU alarms YES YES YES
Binary inputs IG-PC(LS)M alarms YES YES YES
Binary inputs IG-IOM, IGS-PTM alarms YES YES YES
Events info
InteliGen switched on 0 Switched On 0
Periodic history record 0 Time stamp 0
Starting sequence begins 0 Gen set start 0
Gen set stopped 0 Gen set stop 0
Generator circuit breaker closed 0 GCB closed 0
Generator circuit breaker opened 0 GCB opened 0
Mains circuit breaker closed 0 MCB closed 0
Mains circuit breaker opened 0 MCB opened 0
Time mode was changed 0 TimeModeChngd 0
Password was set from any terminal 0 Password set 0
Password was changed from any 0 Password chngd 0
terminal
Binary input Remote OFF was closed 0 Remote OFF set 0
Binary input Sprinkler was closed 0 Sprinkler set 0
Service time expired WrnService Time wrn
Speed regulator out was limited Wrn SpdRegLim 0 Wrn
Volt regulator out was limited Wrn VoltRegLim 0 wrn
Load shedding 0 Load shed 0
Load reconnection 0 Load recon 0
Some GCB in group was opened 0 Other GCB trip 0
(MINT, MEXT)
No other controller on CAN bus WrnCANbus Empty WrnCANbus Empty wrn
(MINT, MEXT)
Engine
Gen set start fail Sd Start Fail Sd Start Fail sd
Gen set over speed Sd Overspeed Sd Overspeed sd
Gen set under speed Sd Underspeed Sd Underspeed sd
Emergency stop Emergency stop Emergency stop Sd
RPM pickup fail SdPickupFail SdPickupFail sd
Battery voltage – warning Wrn Batt volt Wrn Batt volt wrn
Battery is discharged Sd Batt flat 0 sd
Start info
AMF start 0 GenSetMF start 0
AMF stop 0 GenSetMF stop 0
Remote start by binary input 0 GenSetRemStart 0

(SPM,SPtM)
Remote stop by binary input 0 GenSetRemStop 0
(SPM,SPtM)
System start by binary input 0 GenSetSysStart 0
(MINT,MEXT)
System stop by binary input 0 GenSetSysStop 0
(MINT,MEXT)
Peak start (SPtM) 0 GenSet PKstart 0
Peak stop (SPtM) 0 GenSet PKstop 0
Generator
Generator phase 1 over voltage Unl Vg1 Over Unl Vg1 Over unl
Generator phase 1 under voltage Unl Vg1 Under Unl Vg1 Under unl
Generator over frequency Unl Fgen Over Unl Fgen Over unl
Generator under frequency Unl Fgen Under Unl Fgen Under unl
Generator voltage unbalance Unl Vgen Unbal Unl Vgen Unbal unl
Generator overload warning Wrn Overload Wrn Overload 0
Generator overload UnlGen Overload UnlGen Overload unl
Load surge protection LoadSurge LoadSurge Unl
Reverse power Unl Rev Pwr Unl Rev Pwr unl
Synchronization timeout Stp SyncTO Stp SyncTO Stp
Reverse sync timeout Wrn RevSyncTO Wrn RevSyncTO Wrn
Earth fault protection Unl EarthFltC Unl EarthFltC Unl
Failure of generator circuit breaker GCB fail GCB fail unl
Generator short current protection Unl Short Igen Unl Short Igen unl
Generator IDMT protection Unl IDMT Unl IDMT unl
Generator current unbalance Unl Igen Unbal Unl Igen Unbal unl
Voltage on mains terminals (SPM) UnlCounterVolt UnlCounterVolt unl

Bus voltage error (MINT) Unl BusMeasErr Unl BusMeasErr Unl
Mains/bus
Mains phase 1 over voltage 0 Vm1 Over 0
Mains phase 1 under voltage 0 Vm1 Under 0
Mains over frequency 0 Fmains Over 0
Mains under frequency 0 Fmains Under 0
Mains voltage unbalance 0 Vmains Unbal 0
Failure of mains circuit breaker MCB fail MCB fail wrn
External Mains failure relay 0 Ext MF Relay 0
System info
Wrong params checksum 0 Wrong params 0
Watchdog reset 0 Watchdog rst 0
Application loaded 0 Appl.loaded 0
Firmware loaded 0 Firmw.loaded 0
IG-IOM, IGS-PTM module fail Sd IOM fail Sd IOM fail sd
IG-PC(LS)M module fail (SPtM, MINT) WrnPC(LS)Mfail 0 wrn
Warning RA15 external module fail Wrn RA15 fail Wrn RA15 fail wrn
Modem
RS232 control command 0 RemControlUART 0

MODEM control command 0 RemControlMOD 0
SMS control command 0 RemControlSMS 0
CAN bus control command 0 RemControlCAN 0
ActCallCH1-OK 0 ActCallCH1-OK 0
ActCallCH1-Fail ActCallCH1-Fail ActCallCH1-Fail 0
Phase sequence
Inverted polarity of gen phase L1 GEN L1 neg 0 0
Bad gen phase sequence G ph opposed 0 0
Bad gen phase sequence and polarity L1 G ph + L1 neg 0 0
Inverted polarity of mains phase L1 M L1 neg 0 0
Wrong mains phase sequence M ph opposed 0 0
Wrong mains phase sequence and M ph + L1 neg 0 0
polarity L1
polarity L2
polarity L3
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Note 1 SD stop fail is detected when Stop time sec after engine stop (BO Fuel solenoid opened or
Stop solenoid closed) RPM > 30.

Value and setpoint codes
Hint:
Actual values, setpoints and configuration (in XLS or DOC) file is possible to export on-line from
controller or off-line from archive using WinEdit – Controller – Export data command.
Values
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen MINT 12.9.2003 6 4100096
Group Name Value Dimension Com. obj. Data type
Engine Engine Speed 0 RPM 8209 Unsigned 16

Engine Batt Volt 24,7 V 8213 Integer 16
Engine Oil Press 5,7 Bar 8227 Integer 16
Engine Water Temp 40 °C 8228 Integer 16
Engine Fuel Level 16 % 8229 Integer 16
Engine AnInIOM 1 ##### U4 8978 Integer 16
Engine SRO 0 V 9052 Integer 16
Generator Act power ##### kW 9678 Integer 16

Generator Act pwr L1 0 kW 8524 Integer 16
Generator React pwr kVAr 0 8203 Integer 16
Generator React pwr L1 0 8527 Integer 16
Generator Appar pwr 0 kVA 8565 Integer 16
Generator Appar pwr L1 0 kVA 8530 Integer 16
Generator Pwr factor 0 8204 Integer 8
Generator Pwr factor L1 0 8533 Integer 8
Generator Load char 8395 Char
Generator Load char 1 8626 Char
Generator Gen freq 50 Hz 8210 Unsigned 16
Generator Gen V L1-N 215 V 8192 Unsigned 16
Generator Gen V L1-L2 0 V 9628 Unsigned 16
Generator Gen curr L1 0 A 8198 Unsigned 16
Generator EarthFaultCurr 2 A 8208 Unsigned 16

Generator Slip freq 0 Hz 8224 Integer 16
Generator Angle 0 ° 8225 Integer 16
Generator VRO 50 % 9053 Integer 16
Bus Bus freq 50 Hz 8211 Unsigned 16

Bus Bus V L1-N 228 V 8195 Unsigned 16
Bus Bus V L1-L2 0 V 9631 Unsigned 16
Bus Act LoadSurge 0 P/s 9582 Integer 16
Bus Max LoadSurge 0 P/s 9583 Integer 16
Binary I/O BInpIG 10100000 8235 Binary 16

Binary I/O BInpPCLSM 0 8601 Binary 8
Binary I/O BInpIOM 0 8602 Binary 16
Binary I/O BOutIG 0 8239 Binary 16
Binary I/O BOutPCLSM 0 8603 Binary 8
Binary I/O BOutIOM 0 8604 Binary 16
Binary I/O BOutRA15 ##### 9849 Binary 16
Pwr management EnginePriority 1 8624 Unsigned 8

Pwr management TotAvlbPnom 0 kW 8498 Integer 16
Pwr management TotRunPnom 0 kW 8499 Integer 16
Pwr management TotRunPact 0 kW 8496 Integer 16
Pwr management ActReserve 0 kW% 8625 Integer 16
Pwr management LoadRes Start 200 kW% 8622 Unsigned 16
Pwr management LoadRes Stop 250 kW% 8623 Unsigned 16
Statistics kWhours 0 8205 Integer 32

Statistics kVArhours 0 8539 Integer 32
Statistics NumStarts 0 8207 Unsigned 16
Statistics RunHours 0 h 8206 Integer 32
Statistics NextServTime ##### h 9648 Unsigned 16
IG info LdShed state Load Ramp 9089 Unsigned 16

IG info TimerText ValidFlt 8954 Unsigned 16
IG info TimerValue 0 s 8955 Integer 16
IG info SW version 6 8393 Unsigned 8
IG info SW branch 1 8707 Unsigned 8
IG info Application 254 8480 Unsigned 8
IG info IG Mode OFF 9651 Unsigned 8
IG info IOM SW ver. 3 9022 Unsigned 8
IG info CAN16 1E+15 8546 Binary 16
IG info CAN32 0 8827 Binary 16
IG info PasswordDecode 3565275 9090 Unsigned 32
Setpoints
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen MINT 12.9.2003 6 4100096
Group Name Value Dimension Password Com. obj. Low limit High limit Data type
ProcessControl #SysLdCtrl PtM BASELOAD 0 8774 String list

ProcessControl #SysPFCtrl PtM BASEPF 0 8779 String list

ProcessControl #SysBaseLoad 200 kW 0 8775 0 30000 Unsigned 16
ProcessControl #SysPwrFactor 0,95 0 8776 0,6 1 Integer 16
ProcessControl DetectOtherCAN DISABLED 0 9921 String list
Basic settings Gen-set name InteliGen 0 8637 Short string

Basic settings Nomin power 200 kW 0 8276 1 3000 Unsigned 16
Basic settings Nomin current 288 A 0 8275 1 5000 Unsigned 16
Basic settings CT ratio 400 /5A 0 8274 1 10000 Unsigned 16
Basic settings PT ratio 1 /1 0 9579 0,1 500 Unsigned 16
Basic settings Vb PT ratio 1 /1 0 9580 0,1 500 Unsigned 16
Basic settings AnOut-kW/20mA 400 0 9019 1 32000 Integer 16
Basic settings EarthFltCurrCT 400 /5A 0 8566 1 8000 Unsigned 16
Basic settings Gen nom V 231 V 0 8277 80 30000 Unsigned 16
Basic settings Bus nom V 231 V 0 9888 80 30000 Unsigned 16
Basic settings Nominal RPM 1500 RPM 0 8253 100 4000 Unsigned 16
Basic settings Nominal freq 50 Hz 0 8278 45 65 Unsigned 16
Basic settings Gear teeth 120 0 8252 0 500 Unsigned 16
Basic settings Mode iG OFF 0 8315 String list
Basic settings Contr. addr 1 3 24537 1 32 Unsigned 8
Basic settings RS232 mode STANDARD 3 24522 String list
Basic settings CAN bus mode 32C 3 24499 String list
Engine params Prestart time 2 s 0 8394 0 600 Unsigned 16

Engine params Start RPM 25 % 0 8254 1 50 Unsigned 8
Engine params MaxCrank time 5 s 0 8256 1 60 Unsigned 8
Engine params CrnkFail pause 8 s 0 8257 5 60 Unsigned 8
Engine params Crank attemps 3 0 8255 1 10 Unsigned 8
Engine params Idle time 10 s 0 9097 0 3600 Unsigned 16
Engine params Min stab time 2 s 0 8259 0 10 Unsigned 16
Engine params Max stab time 10 s 0 8313 2 300 Unsigned 16
Engine params Cooling time 30 s 0 8258 0 3600 Unsigned 16
Engine params AfterCoolTime 30 s 0 8662 0 3600 Unsigned 16
Engine params Stop time 60 s 0 9815 0 240 Unsigned 8
Engine params Fuel solenoid DIESEL 0 9100 String list
Engine protect NextServTime 65535 h 0 9648 0 65535 Unsigned 16

Engine protect FlsRes GoToMAN DISABLED 0 9983 String list
Engine protect Horn timeout 10 s 0 8264 0 600 Unsigned 16
Engine protect Overspeed 115 % 0 8263 100 150 Unsigned 16
Engine protect Protection del 5 s 0 8262 0 300 Unsigned 16
Engine protect AnlInp1 level1 2 Bar 0 8369 -10 1000 Integer 16
Engine protect AnlInp1 level2 1 Bar 0 8370 -10 1000 Integer 16
Engine protect AnlInp1 del 3 s 0 8365 0 180 Unsigned 16
Engine protect AnlInp2 level1 80 °C 0 8375 -100 10000 Integer 16
Engine protect AnlInp2 level2 90 °C 0 8376 -100 10000 Integer 16
Engine protect AnlInp3 level1 10 % 0 8381 -100 10000 Integer 16
Engine protect AnlInp3 level2 3 % 0 8382 -100 10000 Integer 16
Engine protect Batt >V 36 V 0 9587 18 40 Integer 16
Engine protect Batt <V 18 V 0 8387 8 36 Integer 16
Engine protect Batt V del 5 s 0 8383 0 600 Unsigned 16
Engine protect AnlInIOM1 lev1 0 U4 0 8762 -100 10000 Integer 16
Engine protect AnlInIOM1 del 5 s 0 8770 0 180 Unsigned 16

Gener protect Overload 120 % 0 8280 110 300 Unsigned 16

Gener protect Overload Wrn 110 % 0 9685 0 120 Unsigned 16
Gener protect Overload del 5 s 0 8281 0 600 Unsigned 16
Gener protect Ishort 200 % 0 8282 100 500 Unsigned 16
Gener protect Ishort del 0 s 0 9991 0 10 Unsigned 16
Gener protect 2Inom del 4 s 0 8283 0 60 Unsigned 16
Gener protect Curr unbal 50 % 0 8284 1 200 Unsigned 16
Gener protect Curr unbal del 5 s 0 8285 0 600 Unsigned 16
Gener protect EarthFaultCurr 30 % 0 8286 1 300 Unsigned 16
Gener protect EthFltCurr del 10 s 0 8287 0 600 Unsigned 16
Gener protect Gen >V 110 % 0 8291 85 150 Unsigned 16
Gener protect Gen <V 85 % 0 8293 50 110 Unsigned 16
Gener protect Gen V del 3 s 0 8292 0 600 Unsigned 16
Gener protect Volt unbal 10 % 0 8288 1 150 Unsigned 16
Gener protect Volt unbal del 3 s 0 8289 0 600 Unsigned 16
Gener protect Gen >f 110 % 0 8296 85 150 Unsigned 16
Gener protect Gen <f 85 % 0 8298 50 110 Unsigned 16
Gener protect Gen f del 3 s 0 8297 0 600 Unsigned 16
Gener protect Reverse power 15 % 0 8486 0 50 Unsigned 8
Gener protect Rev. power del 0,5 s 0 8552 0 600 Unsigned 16
Gener protect Max load surge 50 P/s 0 9581 0 60 Unsigned 16
Pwr management Pwr management ENABLED 0 8551 String list

Pwr management #Pwr mgmt mode ABS(kW) 0 9874 String list
Pwr management Priority 1 0 8488 1 32 Unsigned 8
Pwr management #SysAMFstrtDel 5 s 0 8549 0 600 Unsigned 16
Pwr management #SysAMFstpDel 10 s 0 8550 0 600 Unsigned 16
Pwr management #LoadResStrt 1 100 kW% 0 8489 0 32000 Unsigned 16
Pwr management #LoadResStp 1 150 kW% 0 8491 0 32000 Unsigned 16
Pwr management #NextStrtDel 5 s 0 8492 0 600 Unsigned 16
Pwr management #OverldNextDel 2 s 0 8493 0 600 Unsigned 16
Pwr management #NextStopDel 10 s 0 8494 0 600 Unsigned 16
Pwr management #SlowStopDel 30 s 0 8495 0 600 Unsigned 16
Pwr management #MinRunPower 1 100 kW 0 9584 0 60000 Unsigned 16
Sync/Load ctrl SpeedRegChar NEGATIVE 0 9054 String list

Sync/Load ctrl GtoB AngleReq 0 ° 0 9578 -30 30 Integer 16
Sync/Load ctrl Voltage window 3 % 0 8650 0 100 Unsigned 16
Sync/Load ctrl Phase window 5 ° 0 8652 0 90 Unsigned 16
Sync/Load ctrl Dwell time 1 s 0 8653 0 25 Unsigned 16
Sync/Load ctrl Freq gain 20 % 0 8715 0 200 Integer 16

Sync/Load ctrl Freq int 50 % 0 8716 0 100 Integer 16
Sync/Load ctrl Freq der 10 % 0 8717 0 100 Integer 16
Sync/Load ctrl Freq reg loop SYNC ONLY 0 9891 String list
Sync/Load ctrl Angle gain 50 % 0 8718 0 200 Integer 16
Sync/Load ctrl Angle der 10 % 0 8719 0 100 Integer 16
Sync/Load ctrl Speed gov bias 0 V 0 8656 -10 10 Integer 16
Sync/Load ctrl Load ramp 60 s 0 8658 0 600 Unsigned 16
Sync/Load ctrl Load gain 20 % 0 8659 0 200 Integer 16
Sync/Load ctrl Load int 100 % 0 8713 0 100 Integer 16
Sync/Load ctrl Load der 10 % 0 8714 0 100 Integer 16
Sync/Load ctrl GCB open level 5 % 0 8547 0 100 Unsigned 16
Sync/Load ctrl GCB open del 60 s 0 8548 0 600 Unsigned 16
Sync/Load ctrl LS gain 20 % 0 8725 0 200 Integer 16
Sync/Load ctrl LS int 100 % 0 9035 0 100 Integer 16
Sync/Load ctrl LS der 20 % 0 8726 0 100 Integer 16
Sync/Load ctrl Sync timeout 60 s 0 8657 0 1800 Unsigned 16
Volt/PF ctrl AVRRegChar POSITIVE 0 9055 String list

Volt/PF ctrl Voltage gain 20 % 0 8501 0 200 Integer 16
Volt/PF ctrl Voltage int 20 % 0 8720 0 100 Integer 16
Volt/PF ctrl Voltage der 10 % 0 8502 0 100 Integer 16
Volt/PF ctrl PF gain 20 % 0 8503 0 200 Integer 16
Volt/PF ctrl PF int 20 % 0 8721 0 100 Integer 16
Volt/PF ctrl PF der 10 % 0 8504 0 100 Integer 16
Volt/PF ctrl VS gain 15 % 0 8777 0 200 Integer 16
Volt/PF ctrl VS int 15 % 0 9036 0 100 Integer 16
Volt/PF ctrl VS der 10 % 0 8778 0 100 Unsigned 16
Volt/PF ctrl AVR DCout bias 50 % 0 8500 0 100 Integer 16
Act. calls/SMS Warning call DISABLED 0 8482 String list

Act. calls/SMS Unload call DISABLED 0 8483 String list
Act. calls/SMS Slow stop call DISABLED 0 8485 String list
Act. calls/SMS Shut down call DISABLED 0 8484 String list
Act. calls/SMS AcallCH1-Type DISABLED 0 9594 String list
Act. calls/SMS AcallCH1-Addr 0 9597 Long string
Act. calls/SMS Num rings AA 3 3 24512 1 30 Unsigned 8
Act. calls/SMS A.c.multiplier 1 3 24505 1 250 Unsigned 8
Load shedding Ld shed level 90 % 0 8884 50 200 Integer 16

Load shedding Ld shed del 2 s 0 8887 0 1800 Unsigned 16
Load shedding Ld recon level 50 % 0 8890 0 90 Integer 16
Load shedding Ld recon del 5 s 0 8893 0 1800 Unsigned 16
Load shedding AutoLd recon ENABLED 0 9649 String list
Date/Time TimeStamp Per 60 min 0 8979 0 240 Unsigned 8

Date/Time #Time 17:04:02 0 24554 Time
Date/Time #Date 23.10.2002 0 24553 Date
Sensors spec Calibr AI 1 0 Bar 0 8431 -100 100 Integer 16

Sensors spec Calibr AI 2 0 °C 0 8407 -1000 1000 Integer 16
Sensors spec Calibr AI 3 0 % 0 8467 -1000 1000 Integer 16
Sensors spec Calibr AI 4 0 U4 0 8793 -1000 1000 Integer 16


Technical data
Power supply
Voltage supply 8-36V DC
Consumption depends on supply voltage 0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
Battery voltage measurement tolerance 2 % at 24V
RTC battery life-cycle 10 year
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change
until controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU -20..+70oC
Operating temperature IG-CU-LT -30..+70oC
Storage temperature -30..+80oC
Flash memory data retention time 10 years
Protection front panel IP65
Humidity 95% without condensation
(From IG serial number xxxx0900)
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
Dimensions and weight

Dimensions 180x120x50mm
Weight 800g
Bus and generator

Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
Current inputs
Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1 Ω
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 10 A
Current measurement tolerance 2% from the Nominal current
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A
Voltage inputs
Measuring voltage 231VAC phase to neutral

400VAC phase to phase
Maximal measured voltage 290VAC phase to neutral
Input resistance 6 MΩ phase to phase
6 MΩ phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III (EN61010)
IG-MTU
Primary voltage: 3x400 VAC
Secondary voltage: 230 V AC, 5 VA
Mechanical dimensions: 155 x 95 x 60 mm , DIN rail (35 mm) mounted
Binary inputs and outputs

Binary inputs
Number of inputs 9
Input resistance 4,7 kΩ
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Contact relay outputs

Number of outputs 2
Electric life cycle min 100.000 switching cycles
Maximum current 12 A DC resistive load
4 A DC inductive load
Maximum switching voltage 36 VDC
Minimum load 24 V / 0,1 A
Insulation voltage 500 Vef
Contact open collector outputs

Number of outputs 7
Maximum current 0,5 A
Analog inputs
Not electrically separated
Resolution 10 bits
Sensor resistance range 0 Ω-2,4 kΩ
Resistance measurement tolerance 4 % ± 2 Ω out of measured value
Speed pick-up input

Type of sensor magnetic pick-up (connection by
shielded cable is recommended)
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Vef
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 1,5 %
RS232 interface
Maximal distance 10m
Speed 19.2kBd

Communication interface
CAN bus interface
Maximal CAN bus length 200m
Speed 250kBd
Nominal impedance 120Ω
Cable type twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iG-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm2
Maximal attenuation (at 1 MHz) 2 dB / 100m
Recommended Industrial Automation & Process Control Cables:

BELDEN (see http://www.belden.com):
• 3082A DeviceBus for Allen-Bradley DeviceNet
• 3086A DeviceBus for Honeywell SDS
• 3087A DeviceBus for Honeywell SDS
• 3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)

• Unitronic BUS DeviceNet Trunk Cable
• Unitronic BUS DeviceNet Drop Cable
• Unitronic BUS CAN
• Unitronic-FD BUS P CAN UL/CSA
• Unitronic-FD BUS P CAN UL/CSA
Hint:
When use double pair cable, use data pair for CAN bus and Power supply DC pair for Load sharing
line connection.
IG-PCLSM
Power supply: 8 – 36 V DC
Consumption: 100 mA
Binary inputs
Number of inputs 4
Input resistance 4,7 kΩ
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Open collector outputs

Number of outputs 4
Maximum current 0,5 A
Speed governor output: ± 10 V DC , max.15 mA
AVRi outputs: PWM to IG-AVRi
LS output: max 7,5 V / 15 mA
IG-AVRi-Marine
Power supply: 18V AC from AVRi trans (400/18V, 5VA)

Inputs: +AVR, -AVR (two wires, PWM from IG-PCM)
Outputs: OUT1, OUT2 voltage outputs.
AVRi output voltage range: potentiometer adjustable maximum from +- 1V to +-10V DC.
AVRi output current: max 15 mA.
Mechanical dimensions: 96 x 27 x 43 mm , DIN rail (35 mm) mounted
IG-AVRi trans
Primary voltage: 400 V AC
Secondary voltage: 18 V AC + 20%, 5 VA


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Compact Controller for

Marine Emergency and Main supply Gen-sets

Software version 6.0, October 2003

ComAp s.r.o., Svetova 7, 180 00 Praha 8, Czech Republic

IG-Marine, SW version 6.0, ComAp – October 2003 2

IG-Marine, SW version 6.0, ComAp – October 2003 3

IG-Marine, SW version 6.0, ComAp – October 2003 4

Be aware that gen-set can automatically or remotely start !!!

!!! CAUTION !!!

Adjust set points

IG-Marine, SW version 6.0, ComAp – October 2003 5

What is in the package?

IG-Marine, SW version 6.0, ComAp – October 2003 6

RPM Grounding Terminal

LOAD SPEED AVRi

BINARY BINARY POWER

IG-Marine, SW version 6.0, ComAp – October 2003 7

BINARY OUTPUTS POWER

iG-COM Serial No.

IG-Marine, SW version 6.0, ComAp – October 2003 8

iG-CU 115 x 175 mm

BINARY INPUTS ANALOG INPUTS ANALOG OUT

BINARY OUTPUTS POWER

IG-IOM, IGS-PTM is DIN rail mount (35mm).

IG-Marine, SW version 6.0, ComAp – October 2003 9

Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3”)

BINARY OUTPUTS POWER

IGS-PTM unit is DIN rail (35mm) mounted.

IG-Marine, SW version 6.0, ComAp – October 2003 10

IG-AVRi units are DIN rail mount (35mm)

IG-Marine, SW version 6.0, ComAp – October 2003 11

iG-COM Serial No.

LOAD SHARING PARALLEL LINE

IG-Marine, SW version 6.0, ComAp – October 2003

IG-Marine, SW version 6.0, ComAp – October 2003 14

Power supply fusing

Binary output protections

IG-Marine, SW version 6.0, ComAp – October 2003 15

Example of InteliGen controller protection

IG-Marine, SW version 6.0, ComAp – October 2003 16

I1k I1l I2k I2l I3k I3l

Never disconnect current terminals when genset is running !!!

!!! ATTENTION – DANGEROUS VOLTAGE !!!

IG-Marine, SW version 6.0, ComAp – October 2003 17

L1 M AINS / BUS G ENERA TO R L1

M AINS / BUS G ENE RAT O R

Analog inputs - configuration

IG-Marine, SW version 6.0, ComAp – October 2003 18

IG-CU Analog inputs hardware configuration

IG-Marine, SW version 6.0, ComAp – October 2003 19

0/4 to 20mA measuring

Analog input jumper = 2-3 0-20mA/600 0-20mA/1000

No analog input jumper = 0-4V/1000

IG-Marine, SW version 6.0, ComAp – October 2003 20

IGS PTM resistor measuring range is 0 to 250 ohms.

IG-CU Standard connection of three resistive sensors to

Example of connection of “one wire” (grounded to

COM terminal is Analog input measuring reference.

IG-CU Standard connection of three resistive sensors to