Download as pdf or txt
Download as pdf or txt
You are on page 1of 36

E D I T I O N X I X

impulse

Editorial 3

Making in-store baking easier in every way:


MIWE control systems ensure the best results
for your baked goods and help you save too 4

MIWE winCAB:
For a precise overview of your branches and bakehouse 12

More speed! The new MIWE SF-D:


Even faster. And even easier to keep clean 16

No need to fear new regulations:


(Process) secure baking refrigeration with new cooling medium 18

State of the art:


Which baking station is the right one? 24

The refrigeration triathlete for bakeries:


The new MIWE GVA e +automatic proofing unit
is impressive on all fronts 32

Trade fair dates / Imprint 35


Editorial
2
3

At regular intervals, we conduct We will continue to develop and


surveys like the one in this issue market any product that helps us
of MIWE impulse to find out what (and you) to make good baking
customers and potential customers more flexible, convenient, reliable
think of our products, where they and simply put, easier.
see our special strengths and Even if this means we have to ques-
where they think we can improve. tion entrenched ways of thinking
and cherished ideas.
We always receive a lot of feedback
and often the responses are very One example is the MIWE ideal e +
detailed. This pleases us for two with MIWE variobake, the flue-gas
reasons. Firstly, we gain first-hand oven with precisely balanced heat
information that helps us to help transfer capabilities, an oven that
you, our customers, by offering even can even hold its own next to a tube
better products and services that coil oven or thermal oil baking oven.
help you do better business. This is yet another example of how
In this way, our survey ultimately the limits of a system (in this case,
benefits you. And as always, an a flue-gas circulator) can be ex-
international aid organisation will panded by combining modern tech-
benefit if you take the time to re- nology, intelligent control logic
spond to us. and extensive expertise in backing
For every completed questionnaire technology.
we receive, we will donate five euro
You can find more examples of our
to Médecins sans Frontières. During
unyielding innovativeness in this
the last customer survey, we raised
issue of MIWE impulse. And don’t
2,500 euro for a good cause.
forget to complete the survey when
This time around, we would like to
you’re finished reading.
top this record.
We appreciate your participation!
If you would like to play a part
in giving hope to those in dire need,
please participate in our survey.

In the past, when we asked you


about MIWE’s special strengths, Sabine Michaela Wenz
you always mentioned one attribute
above all: our innovativeness.
We appreciate this response, espe-
cially because it motivates us to
continue driving the industry for-
ward with key innovations, as we’ve
been doing for nearly a century.

Thermal oil? Flue gas?


MIWE variobake raises the bar
for old systems. To learn more,
visit us at the südback trade
show in Stuttgart.
We look forward to seeing
you there.
Control system technology
4

Making in-store
baking easier
in every way
5

How MIWE control Nowadays, control systems are ubiquitous


systems can help you in our lives, whether we’re using a television
save resources and or microwave at home, or operating a copier
guarantee good baking or production machine in the workplace.
results every day They serve as translators between us
(and our declared intentions) on the one hand
and the electron-dominated world of devices
on the other. We input commands, the device
hopefully decodes them correctly and does
what we want it to do. 
Control system technology
6

It's been a long time since the days systems, early on. We know
when it took creativity and patience this because our competitors
to program a VCR. are starting to imitate certain
A lot has changed and improved features of our systems,
since then, especially thanks to something we're proud to
creative minds like Steve Jobs, who admit. In this article, instead
tirelessly questioned rigid conven- of focusing on ergonomic ad-
tions and soon revolutionized vantages and streamlined
the way people around the world user interfaces of our pro-
use technology – An amazing feat! ducts, we're going to look at
But even with the most modern the other outstanding feature
control systems, there are still two of MIWE control systems:
features that distinguish a good All the functions that make
control system from a bad one: baking easier, help you pro-
Firstly, what the control system duce more reliable results
does, meaning the range of useful and save on resources (from staff
functions that can be accessed with to energy). We hope this brief sum-
it. Secondly, the ability of the control mary will help you come up with
system to provide access to these some of your own ideas.
functions with the greatest possible
ease. Both are important.  Autostart: Ready for
The best user interface is useless baking, right on time
if the function you're looking for
Early in the morning, everything has
doesn't exist. And the best function
to run like clockwork at a bakery.
is useless it you have to swipe
The morning selection has to be on
through a labyrinth of menu options
display as soon as the shop opens.
to find it.
The more products on display,
For many years, MIWE control the better. This means that a lot
systems have been setting stan- of baking has to happen before
dards on both of these fronts. the bakery opens. Bakers need to
Not a second lost: Thanks to straightforward user logic start baking as soon as they start
Thanks to the autostart function,
and clear user interfaces, MIWE's their shift and shouldn't have to wait
the oven is ready to bake the
minute you or your employees computer control systems became for the oven to preheat.
arrive in the morning. a model for easy, intuitive control
This is why MIWE in-store baking
ovens come equipped with a con-
venient autostart feature.
This function lets you configure
settings so that the oven is auto-
matically switched on at a certain
time of day. In our larger systems
(MIWE aero, MIWE econo and
MIWE condo), this function is en-
hanced with a very convenient
feature: The user simply specifies
the exact time at which the oven
should be ready to start baking.
The oven automatically calculates
the necessary heating time and
7

switches on at just the right time


for preheating.

In conjunction with the fully automa-


ted MIWE cleaning control feature,
the MIWE aero and MIWE econo
convection baking ovens feature yet
another convenient function:
When the autostart mode calculates
the lead time for baking, the dura-
tion of the cleaning process is auto-
matically factored in.
This means that when the user ar-
rives at the bakery early in the mor-
ning, the oven is immaculately clean
and ready to bake. In addition,
the residual heat from the cleaning
process is used to start the heating
process, resulting in added energy
efficiency.

Speaking of the MIWE cleaning con-


trol, if you would like to learn more
about this safe, cost-effective and
with the food-safe cleaner also very
environmentally friendly automated
cleaning feature, see the article
about the MIWE aero und MIWE
econo convection baking ovens in
this issue of MIWE impulse.
Because no two days are exactly
the same at a bakery, the autostart When you start work, the oven is not only
perfectly preheated, it also looks like new:
function can be programmed for an
Busy elves (or the MIWE cleaning control,
entire week in advance. Each indivi- for those without wild imaginations) cleaned
dual day can be customised.  the oven spick and span overnight.
Control system technology
8

Even one-time exceptions from these periods of downtime.


the rule (example: ”This Thursday Do you keep the oven ready for
is a bank holiday”) can be program- baking, meaning fully preheated?
med. And if you happen to forget This would allow you to immediately
to program an exception, no pro- resume baking if necessary,
blem: If the baking oven is not used but would use a lot of energy,
in autostart mode within a certain possibly for several hours, despite
predefined period (default period good insulation and the fact that
is 2 hours), it switches off automa- MIWE baking ovens are highly
tically. energy-efficient.

Another alternative: Switch the oven


 Ready to bake? Yes!
off. In this case, no electricity would
Energy wasted?
be wasted, but if you needed
No!
to resume baking, the oven would
In-store baking ovens are often have to be heated back to the pro-
not operated continuously. per temperature for baking.
There are peak periods such as This doesn't take very long with all
early in the morning when the entire MIWE baking ovens, especially
product range must be baked be- convection baking ovens like the
fore the store opens. The baking MIWE aero, thanks to its outstanding
oven is then usually operating insulation and excellent heating
continuously for a large portion of rate. (Deck baking ovens like the
the day. There may be idle periods MIWE condo take a little longer
Setting new standards!
later in the day, despite the most to preheat because of the large
With eco mode by MIWE, you save
energy and money. And protect the careful planning. For every operator, space that must be heated.)
environment at the same time. the question is how to deal with However, when the bakery is busy
9

and you're running out of products,


even the shortest waiting times
can be frustrating. As you can see,
both methods have their problems.
Our engineers worked hard to find
a solution before developing the
MIWE eco mode, a far better alter-
native with different variants for
specific scenarios. The basic con-
cept is simple: Under certain
circumstances, the baking oven
switches to eco mode and lowers
the baking chamber temperature
to a certain temperature.

Variant 1 is ideal if you have frequent


idle periods and need maximum
energy efficiency. When baking is
finished, the oven automatically
switches directly to eco mode.
immediately) after baking is finished. Perfectly baked. And very appe-
As soon as the user starts the next tising to the eye. State-of-the-
While the baking oven is in eco
baking program, the baking oven art control systems turn baking
mode, the user can already enter expertise into consistent results
heats back up to the baking tempe-
the next baking program and and guarantee reliable quality.
rature stored in that program.
the time at which the oven should
Variant 2 functions similarly, except be ready for baking again.
that the backing oven does not
By the way, you can also use
switch to eco mode immediately
the control system to manually de-
after baking is finished. Instead,
fine the temperature to which the
it switches to eco mode after a cer-
MIWE baking oven is lowered in eco
tain waiting period, which can
mode. By default, baking ovens will
be customised. These two variants
lower the temperature to 100 °C
are available with all control systems,
because our experience has shown
but the next two are only available
that this temperature is the perfect
with the MIWE TC.
compromise between short-term
With variant 3, the user switches readiness for baking and minimised
to eco mode manually, but can energy costs. After learning about
define the next baking program all these impressive features
in advance, as well as the time at of MIWE control systems, it won't
which the baking oven should be surprise you to learn that you can
ready for baking. This is a perfect fine-tune eco mode so that only
way to save energy and keep the the oven light remains on, giving
oven ready for baking at the same customers the impression that
time. the oven is warm.

And finally there's variant 4, which is


 User guidance:
only available with the MIWE condo.
The choice is yours
With this variant, eco mode can
be automatically switched on after In our experience, different custo-
a freely definable period (including mers like to configure in-store
Control system technology
10

Here's a more detailed example:


On many occasions, you would
like to, or may even need to, insert
products but the baking oven isn't
ready yet. Many systems on the
market give you no options here:
The baking program is locked
and cannot be started. At that point
the entire batch is usually wasted.
For our developers, this didn't seem
flexible enough.
As a result, all of our control systems
allow users to choose between
4 different responses by the oven:
1. Inserting products is still permitted
and no message appears (many
users know exactly what they're
doing when they want to insert pro-
ducts). 2. The baking oven displays
an error message but allows you
to add products once you have ac-
knowledged the error.
Or: The baking oven remains locked,
either without a message (3.)
or with a message (4.). In addition,
if you integrate your baking stations
with MIWE winCAB and monitor them
centrally, these operating scenarios
can be easily tracked and even
deliberately disabled (e.g., through
additional training or by adjusting
daily schedules).

 Automatic capacity
regulation: MIWE flexbake
Our convection baking ovens
with MIWE TC touch control system
feature MIWE flexbake for intelligent
Backing in professional mode baking ovens in different ways.
or easy mode: The MIWE TC automatic capacity regulation.
As a result, we give our customers
touch screen control system Although we focus on this practical
gives you complete freedom. a choice of settings for many func-
function elsewhere in this issue
You can even display your tions instead of prescribing settings
current promotions to grab the of MIWE impulse, this highlight in
for them. Customers can then use
attention of customers. the field of MIWE control systems
basic parameters in the system
deserves special mentioning.
settings, preferably defined by
a system administrator with full The basic idea of the MIWE flexbake
user rights during the setup pro- concept is that the baking oven
cess, to specify which variant is ”learns” the ideal temperature pat-
used in individual cases. tern in the baking chamber once
11

for a certain product with a full load There are plenty of good reasons
under ideal conditions. After this, why many customers, including for-
the oven bakes precisely according mer die-hard FP users, opt for the
to this learned temperature pattern more modern MIWE TC: The graphi-
in flexbake mode. This fine-tuning of cal user interface has many more
the baking pattern is not only useful options (e.g., for displaying your in-
for partial loading. At a more gene- dividual advertising images or mess-
ral level, it is also extremely helpful ages during idle periods). It is clearer
for compensating for quality-related and easier to use, especially because
process fluctuations, for example it gives you the freedom to choose
when the baking chamber door is between easy mode (for standard
open for different lengths of time, oven users) and professional
when the temperature of dough mode (for master bakers), which
pieces varies, or when the mains are tailored to different user roles
power supply fluctuates. If there are and tasks. It very probably accom-
significant deviations from the ideal modates also young employees
temperature pattern, MIWE flexbake MIWE automatically and intelli-
who are used to this technology and
gently compensates for less-
automatically decides whether the expect a touch-sensitive control than-ideal baking conditions
baking time needs to be extended system as a matter of course and such as baking chamber doors
that are left open too long,
or reduced. will therefore handle the MIWE TC
fluctuations in mains power
intuitively right from the start. or dough pieces with varying
Apart from MIWE flexbake, which
In any case, migrating from FP to TC temperatures. And of course
requires a correspondingly powerful it prevents ”Delta T”, which re-
is incredibly easy.
control software, most of the other sults in excessive heating (and
therefore excessive browning)
functions mentioned above are Why not give it a try? 
of partial loads. Don't forget,
available in both of our control this saves even more energy
system environments for in-store because unnecessary (harmful)
heating phases are prevented.
baking, i.e, MIWE FP fixed program
Full load
Control as well as the MIWE TC Partial load
with a modern touch screen display. Partial load MIWE flexbake
T

T

t
Control system technology
12

Organisational
talent
For a precise overview of your branches and bakehouse: MIWE winCAB
13

In today’s competitive environ- In other words, it becomes


ment, bakers have to use every much more difficult to maintain
resource available to ensure your quality standards across
quality and stay organised. the board.
Tasks that require just a little
So what do you do if you want
extra time and effort for a small
to maintain a reliable overview
bakehouse or business with a
of many different branches?
few branches can become time-
Or if you have a bakehouse,
consuming chores that require
how do you reliably keep track
long-distance travel for large
of increasingly complex systems,
production complexes with a
monitor individual baking pro-
geographically dispersed net-
cesses and log them for docu-
work of branches.
mentation purposes? And how
And as the number of users in- do you analyse this important
creases, so too does the general information to identify potential
risk (and scope) of possible ways of improving quality and
deviations from set standards. organisation at an early stage? 
Control system technology
14

available operational data for a


system, stores them in an organised
fashion so that they can be used
for a full range of targeted analyses.
This gives you a factual basis and
the necessary foundation for ana-
lyses and improvements based on
quality or business metrics.

This data provides regular answers


to variations of one key question:
What actually happens, and where
and when does it happen? Also:
Is this right or could something
be significantly improved? Are there
inefficiencies and fluctuations, and
Constant access to current and MIWE customers have it easy here. if so, why? Operational data often
historical operational data as
For many years, they have been deliver important information that
well as your custom analyses.
using a solution that is based on can help explain mysterious quality
industry standards and therefore problems: How was the baking
extremely future-proof. oven operated? Was the door simply
This solution allows customers open too long? Was dough placed
to access and record all data from in the oven despite a warning
individual systems and make it avail- message, before the oven displayed
able for comprehensive analyses. a message that it was ready for
In terms of hardware, all MIWE baking baking? Or, with respect to the choice
stations, baking ovens and bakery of product range: Which baking
refrigeration systems have long program was run, when and how
allowed for network connectivity, often? How are peak periods for
and many already come from products and volumes distributed
the factory with a built-in network across the day? Do our weekly and
connection port. In today’s modern daily plans make sense in terms
bakehouses and branches, the of the actual sales of this branch?
necessary technical infrastructure Was capacity relatively even or were
is almost mandatory: there occasional bottlenecks or slow
A router with connection to a public periods? Could slow periods be
network (e.g., DSL or wireless) from used to boost sales of a certain pro-
which the data connection to the duct or snack during evening hours?
central computer is established Were cleaning processes performed
via a VPN. correctly?

The rest is taken care of by MIWE We’re certain you can easily
controllers in the systems and find many other questions that
by a sort of control centre at the MIWE winCAB can answer for you.
heart of the network: MIWE winCAB, For this purpose, the software
a special software solution that can comes with a wide range of
run on all standard Windows systems. graphics for illustrating data such
This software, which can also be as capacity utilisation of systems
scheduled to start automatically or specific operating statuses.
at defined intervals, retrieves all It can also record detailed tem-
15

perature patterns for you. For more


advanced, customisable analyses,
the data can then be exported
and processed with any existing
standard tools. For example, for all
types of statistics, capacity utilisation
profiles and trend displays can
be displayed in numerical and /or
graphical format.
Management can then use this
information as a useful basis for
decision-making.

MIWE winCAB can do much more


than just collect and present data.
This software lets you display and
change device parameters, from baking stations from a central No matter where you happen
to be, with MIWE winCAB, your
basic settings to the complete range location. You can also change
bakehouse(s) and/or branch(es)
of baking programs and, if necess- the week timer globally, at indivi- are only a press of a button
ary, control the entire system. dual stations or in certain groups. away. Around the clock.

For example, for bakery refrigeration Or, you can distribute entire
systems in bakehouses, MIWE winCAB packages with your own product
is often used for controlling and images in an organised way.
operating the whole system centrally These images are then displayed
(and remotely) based on a clear on your TC control system to make
process template. operation as easy as possible
This is an extremely useful backup (and to emphasise the unique
option if there is a malfunction and qualities of your product).
no one is on site.
Sounds like a miracle solution?
Speaking of baking programs, Maybe, but we’d rather stick to
MIWE winCAB can also be used the simple facts: It’s a talented orga-
to manage, create or modify baking niser that brings clarity to your
programs in all baking stations organisation of branches and bake-
(or in selected groups only) from a houses, helping you make the right
central location. This makes rolling decisions. 
out a new product extremely easy,
even for geographically dispersed
branch networks.
In addition, MIWE winCAB always
saves a backup copy of each baking
program in the background.
As a result, it only takes a press of
a button to find out whether a baking
program has been changed in
a certain station. And if a program
was changed, it will also tell you
how it was changed.
With MIWE winCAB, you can syn-
chronise the time settings of your
Refrigeration and temperature control
16

More speed!

The new
MIWE SF-D:
Even faster.
And even easier
to keep clean.

Hygiene made simple:


The fan column can
be easily folded
to the side.
17

Whenever a bakery uses an aro- distribution across the entire tray


matic long-process proofing stack. Since the entire air guidance
method for large quantities of pro- system including the fans can now
ducts, especially wheat buns and be easily folded away, cleaning
rolls, the MIWE SF-D is always the whole evaporator solution is also
the right choice. Thanks to uniform much faster.
suctioning and almost no tendency Even more hygienic:
to dry out, this system is ideal for No door handle to get in the
all types of long-process methods way, nowhere for dirt to deposit.
And the door still closes tightly.
or delayed proofing processes.
As a result, it is especially useful
for special processes such as
MIWE smartproof TM. This process
uses the high capacity and cooling
advantages of stackable trays to
save energy and produce baked
goods with outstanding character.

The MIWE SF-D was recently up-


graded with several new features.
The most important improvement:
Thanks to a newly designed air
guidance system, cycle times have
We have also eliminated a non-
been reduced by about 30 %.
essential feature: the door handle.
This will speed up production signifi-
Now there’s less to get in your way,
cantly. All in all, the perfect choice
and the door closes tightly thanks
when the goal is more throughput
to a magnetic lock.
and efficiency.
Small features with a big effect.
At the same time, the newly designed
We love these innovations, and we
air guidance system ensures more
think you will too. 
even temperature and moisture

Cycle times reduced by 30 %:


The air flow can be easily ad-
justed to the height of the trays.
Refrigeration and temperature control
18

Bakery refri
No need to fear n
How MIWE smart For many consumers, ”oven-
engineering ensures fresh taste” is what defines
reliable bakery a good baked product. To meet
refrigeration pro- this criterion, the product sup-
cesses, even with posedly just needs to be warm.
the new generation That perfect fresh-from-the-oven
of refrigerants taste is achieved in a good
baking oven, of course.
Today, baked goods fresh out
of the oven are available
almost everywhere, but the
reason for this actually has
to do with a much earlier stage
in the production process:
Bakery refrigeration.
By allowing preprocessing and
sales to take place at separate
times and locations, refriger-
ation brought new flexibility
to workflows and logistics con-
cepts in today’s baked goods
industry.

So it should come as no sur-


prise that refrigeration areas
in bakeries have grown drama-
tically in recent years, some-
times taking up much more
space than the baking area
itself. 
19

efrigeration:
r new regulations
Refrigeration and temperature control
20

However, bakery refrigeration In this way, they gain the same


has done much more than simply amount of space but are twice
help to separate processes. or triple as flexible when it comes
It plays a crucial role in controlling to optimising specific product
product quality, especially at bak- features and in-house processes.
eries that are not simply producing But the need for increasingly
one product around the clock, but differentiated system concepts
baking a large range of products for bakery refrigeration has been
in custom batches. growing dramatically for another,
For these bakeries, the quality very different reason:
of the individual product is in focus. The synthetic refrigerants commonly
As a result, bakery refrigeration used in industry, especially
is no longer primarily about expan- R404A, the most frequently used
ding refrigeration space, but im- compound, have long been con-
proving quality by using different sidered environmentally harmful,
refrigeration systems to meet resulting in new environmental
specific needs. regulations.

Here’s a simple example: Whereas The first new laws were passed
only a few years ago, a bakery in the late 1980s, when chloro-
might have installed a refrigeration fluorocarbons (CFCs) were banned.
cell for 48 trolleys, today’s quality- CFCs had become known as ozone
oriented bakers are opting for two killers because they contained
The EU’s phase-down
scenario for reducing cells for 24 trolleys a piece, or even chlorinated and brominated hydro-
fluorinated greenhouse gases. three with 16 trolleys. carbons in CFCs that released

100%

90%

80%

70%

63% = GWP 2,500


60%

50%

40%

30%

20%

10%

0%
2015 2020 2025 2030
21

chlorine and bromine radicals


when exposed to UV light in the upper
atmosphere and were destroying
the ozone layer (O 3): O 3 + Cl –> O 2
+ ClO.

Partially halogenated hydrofluoro-


carbons (HFCs) are now primarily
used in place of CFCs.
Because of their chemical compo-
sition, they have absolutely no
negative impact on the ozone layer.
Still, they are by no means environ-
mentally harmless.
This is because halogenated hydro-
carbons, just like carbon dioxide,
contribute to the greenhouse effect.
According to Wien’s displacement
law, shortwave radiation (sunlight)
is reflected as longwave radiation
when it hits the surface of the Earth. GWP limits for refrigerants
However, certain elements in the
Global-warming potential (GWP) is a relative
atmosphere (such as CO 2 and HFCs)
measure of the ”greenhouse potential” of a re-
are impervious to this radiation.
frigerant. Carbon dioxide, whose global war-
This ”downward terrestrial radiation”
ming potential is standardised to 1, is always
then heats up our atmosphere
used as the reference gas for calculating a GWP.
like a greenhouse. In this context,
The unit of measurement is carbon dioxide
carbon dioxide or non-fossil-
equivalent, or CO 2 e.
based hydrocarbons are considered
relatively harmless because they The higher the GWP number, the higher the po-
are part of natural cycles. tential of the chemical compound to contribute
But artificial, non-biodegradable to the greenhouse effect.
halogenated hydrocarbons pose
a serious long-term threat.

This has resulted in a new law that


will have far-reaching effects for
bakery refrigeration systems in the Many conceivable alternatives
coming years: Enacted on 16 April are available. There are ”natural”
2014, EU Directive 517/2014 on fluo- refrigerants, meaning those that
rinated greenhouse gases replaces occur in nature and have minimal
an older directive (no. 842) from to no harmful effect on the environ-
2006. The new law, which goes into ment. These include ammonia
effect on 1 January 2020, bans or carbon dioxide.
refrigeration systems that use HFC- Other alternatives are synthetic
based refrigerants with a GWP refrigerants, which will continue
(global warming potential; see box) to be permitted because their GWP
that exceeds 2,500 of CO 2 equival- value is lower than 2,500.
ent. But this is not quite as simple In both cases, however, we cannot
as it sounds. simply transfer existing concepts
Refrigeration and temperature control
22

If a very wide temperature range


(e.g. – 40 to + 35 °C) is required for
4000 process refrigeration applications,
combined systems are an option.
3922
3500 In this case, the most suitable refrig-
erant is used for each of the in-
dividual temperature layers.
3000
There is also no synthetic refrigerant
that could easily replace today’s
2500 R404A without redesigning the
hardware. R407F, a synthetic three-
2000 component compound similar
to R404A, but with a GWP of 1824
1825 (still in permissible range), comes
1500
the closest to meeting this require-
1430
ment. However, it would also require
1000
specific hardware design changes
(e.g., pipeline systems or valves).
500 In short: In the future, it will no lon-
1 0 ger be possible to design and im-
0 plement high-performance bakery
R404A R407F R134a R744 [CO 2 ] R717 [NH 3 ] refrigeration systems with narrow
expertise and conventional thinking.
Overview of GWP ratings to a new refrigerant or develop One-size-fits-all refrigeration
of common refrigerants used
crude solutions for the bakehouse, concepts have no future, especially
in bakery refrigeration appli-
cations, including possible something an ambitious refriger- when the goal is to increase pro-
substitutes. The huge environ- ation specialist might have done duct quality. Tailored, custom sol-
mental advantages of substitute
in the past. There are two reasons utions are required when important
refrigerants cannot be dismissed.
for this. product lines need that crucial extra
ounce of quality, freshness and in-
The first reason is that none of
dividuality.
the refrigerants remaining on the
market will offer the convenience This is why experienced baking
of R404A, which boasts a wide refrigeration specialists like the en-
range of uses and extremely easy gineers and planners at MIWE
handling. The remaining approved always start by focusing on a few
refrigerants vary too much in terms basic questions: Which products
of effectiveness and useable tem- and product ranges will be baked?
perature ranges. This is especially Which processes will be used and
true of the natural refrigerants. at which intervals? What kind of
Carbon dioxide (R-744, GWP 1) final quality is expected? And how
begins to weaken above – 10 °C be- can the solutions be implemented
cause of the high system pressures in accordance with the company’s
required. Ammonia (R-717, GWP 0) space restrictions and safety re-
fails to perform properly in deep quirements? Thanks to their exten-
freezer applications below – 20 °C, sive bakery experience and solid
not to mention the fact that ammo- overview of all possible solutions,
nia requires extra safety precautions MIWE experts can usually offer
when used as a refrigerant. several possible alternatives for
23

R404A

R407F

R 134 a

R 744 [CO 2 ]

R717 [ NH 3 ]

reaching your goal. They also ana- grated waste heat recovery. R404A, today ’s most common
refrigerant, can satisfactorily
lyse each alternative to clarify differ- By choosing MIWE as your partner,
be replaced by combinations
ences in investment costs and total you are investing in a high-perform- of R134a and R744 (CO2).
cost of ownership as well as tech- ance, quality-focused and energy- With respect to environmental
advantages and future safety
nology and process options. efficient refrigeration system that
a combination of R744 (CO2)
already meets the compliance and R717 (NH3) would be even
We have mastered the art of design-
standards of today and tomorrow. better, but, due to the aggres-
ing combined refrigeration systems siveness of NH3, this usually
that are more than just energy- This gives you the freedom to focus requires much larger invest-
ments in hardware.
efficient. We are also experts in inte- on baking oven-fresh products. 
Fresh baking
24
25

State of the art


Convection baking ovens are at At first glance, MIWE aero and Which baking
the heart of many in-store baking MIWE econo appear to have many station is right for
systems. When high quality is features in common. Both are con- my branch?
essential, bakeries often choose vection baking ovens with 4, 6, 8
ovens with the MIWE logo. or 10 supports.
It’s no wonder: MIWE invented This means that each oven provides
”in-store sight-and-smell” baking almost one to two and a half metres
in the late 1960s and thanks of baking area when 60 x 40 cm
to thousands of hours of research, trays are used. If this is not enough,
development, design, construction both models come in two-circuit
and service for baking stations, versions. This significantly expands
has an unrivalled wealth of ex- the baking area, and more im-
perience with these systems. portantly, boosts flexibility because
With the 2014 product range, we different products can be baked
have enhanced many of the fine at the same time.
features of our flagship models
If even more space and flexibility
MIWE aero and MIWE econo.
are needed, both baking ovens
An overview of the current system
can also be arranged next to each
will help illustrate these enhance-
other. And since both are made
ments.
by MIWE, you probably won’t be
surprised to learn that both models
are masters of their craft when
it comes to ensuring simplicity of
baking and outstanding results
every time. So what are the differ-
ences between the two?
How do you decide which one is
right for you?

The answer is simple: It depends


on a range of factors. For example,
which range of products do you
plan to bake? Which MIWE conveni-
ence levels will you use (see box)?
Which options do you need for
monitoring the quality of different
products in order to meet the
expectations of your customers?

And last but not least, how much


The first ”sight and smell” baking ovens do you want to highlight your arti-
in the sixties (top right) and today’s premium
sanal skills and passion for baking
baking ovens such as the MIWE aero
(two-circuit model shown above) are worlds by placing a premium baking
apart in terms of function, design and usability. station at the heart of your store
Fresh baking
26

concept? One significant difference


between the two oven systems is
the type of steam generation.

The MIWE aero features a high-per-


formance cascading steam device
at the rear of the baking chamber,
which can be easily removed from
the front for cleaning and mainten-
ance purposes. Thanks to this fea-
ture, optimal shine and bloom are
guaranteed every time (even with
small frozen products, where steam
is critical). Powerful reversing fans
with four fan speeds and an intelli-
gent propeller control evenly distri-
bute hot air and steam to the The MIWE aero is the best choice if
farthest corners of the baking cham- your combination of products and
ber, ensuring perfectly even baking processes as well as your specific
results. product quality needs require a
powerful steam device and precise
The steam quantity can be regu-
control of the steam quantity.
lated via a water meter (instead of
We can also add an optional ”gastro
simply via a timer) and remains
function” with a continuous steam
constant, even when the pressure
infeed feature and a port for a core
fluctuates in the network of lines.
temperature sensor. This signifi-
Since steam should not only be even-
cantly expands the capabilities of
ly distributed in the baking chamber,
The MIWE aero features a steam the oven, especially for restaurant
but also removed as quickly as
device with two high-perform- applications.
ance aluminium cascades that possible to ensure a crispy crust,
covers all the bases. For those the MIWE aero features a freely Of course the MIWE econo is a mas-
who don’t need saturated steam,
adjustable inlet and outlet flap for ter of steam control. However, it
the steam spraying device
of the MIWE econo (top right) rapid de-steaming of the baking uses a steam spraying device that
is adequate. chamber. injects fine droplets of water into the
fan air stream to ensure even distri-
bution in the baking chamber.
As a result, the econo is the perfect
choice for convenience applications,
where high-performance steam
functions are usually not needed
because of the type of products that
are baked and the MIWE conveni-
ence levels used (usually MCS 4 and
higher). If you need considerably more
steam output with the MIWE econo,
an optional steam optimisation
feature can be added to give you
more options for precisely control-
ling steam input and obtaining
the necessary shine and bloom. 
27
Fresh baking
28

When it comes to hygiene,


MIWE aero and MIWE econo are
both at the top of their league.
Both models come with a curved,
easy-to-clean softline baking
chamber with flat fronts, easily
removable tray supports and the
semi-automated MIWE easy clean
system.

The latest version (3.0) of the


MIWE Convenience Levels (MCL) optional MIWE cleaning control
We have classified the most common (in-store) baking brings even more convenience
processes and the differences between the individual and reliability to cleaning tasks.
methods according to six Convenience Levels (MCS). This automated cleaning function
They are called convenience levels because from uses a single, biodegradable
the sales perspective of the store, the methods differ cleaner that can be easily added
mainly in their level of convenience, meaning the ease into a storage tank from the front.
with which oven-fresh, hot baked goods can be pro- For different degrees of contami-
duced in the store: nation, there are 2 cleaning
stages. This helps save water and
MCL 0 = traditionally baked (delivered); no in-store baking electricity.
MCL 1 = long-time dough process, MIWE smartproofTM With the auto-start function, you
MCL 2 = Unproofed frozen dough pieces can schedule cleaning at night and
save energy by using the residual
MCL 3 = Proofed, frozen dough pieces, baking of frozen heat from the cleaning process
small products for heating the first baking process
MCL 4 = semi-baked frozen dough pieces prebake of the day.
As a result, the MIWE cleaning
MCL 5 = baked to completion and frozen control offers unprecedented energy
 To learn more about MIWE Convenience Levels, efficiency, making daily cleaning
request a copy of issue 17 of MIWE impulse, affordable and environmentally
where you find comprehensive information friendly thanks to the food-safe
about MCLs and how they affect in-store baking cleaner.
from a technological standpoint. In terms of control systems, both
oven systems come with a MIWE FP
fixed program control, which can
store up to 100 baking programs

An emphasis on hygiene and


easy cleaning. Thanks to the
softline baking chamber with its
easily removable tray supports,
easily refilled environmentally
friendly cleaner and a flush con-
trol system with a glass display,
dirt doesn’t stand much of a
chance with these baking ovens.
29

with 5 baking stages.


Twelve of these programs can be
labelled with custom product
images and started at the press
of a button.

Only the MIWE aero is available with


the MIWE TC touch control system,
which features an easy-to-clean
glass display and two separate user
interfaces, easy and professional
mode, which are specially designed
for different user roles. This gives
you access to the MIWE flexbake,
the intelligent automated system for
partial loading, a feature only avail-
able from MIWE.

Once the system has learned the


temperature pattern for a full load,
it bakes different loads according
to the memorised pattern.
This makes it extremely easy for
your employees to bake partial
loads at certain times of the day or
at the end of bakery hours.

When you are not baking, you can


display your own ads or messages
on the display of the MIWE TC.
This option is unique to the MIWE TC,
as it is the only control system
with a screen. Convenience level 3,
for baking proofed frozen dough
pieces with a defrost phase and
continuous steam and circulating air
pulses, is available with the MIWE
aero as well as the MIWE econo,
provided the optional steam optimi-
sation feature is used. 
Controlling process has never
been easier. Above: The MIWE
FP fixed program control with
100 baking programs. Below:
The extremely dynamic MIWE TC
with a glass display. Thanks to
MIWE flexbake (see page 10),
this control system also ensures
optimal baking results with par-
tial loading (left) while reducing
energy consumption.
Fresh baking
30

Examples include a pre-program-


mable night start-up function for the
whole week, automatic defrosting
or the energy-saving MIWE eco mo-
de. Other options include the triple
thermal insulation glazing or combi-
nations with the MIWE condo deck
oven. The MIWE backcombi com-
bined system is available for both
the MIWE aero and the MIWE econo.
The ovens can also be combined
with the new MIWE GS proofing
cabinet, which has been thoroughly
redesigned for optimal hygiene.
Both ovens are also available with
black fronts.

Too many choices? Not really.


Both systems guarantee optimal
baking results in their own way.
The MIWE econo is ideal for all
Want to save even more energy? Both oven systems and both control
The optimal triple thermal semi-baked products as well as
systems give you the wide range
insulation glazing will help. Danish-style pastries, croissants,
It’s also just as easy to clean… of useful features offered by our
etc. This makes it perfect for con-
control systems (presented in more
venience applications, especially
detail in a separate article in this
prebake processes. It is extremely
issue of MIWE impulse) and the ad-
good value for money, winning over
vantages of networked connectivity.
even the most discerning business
owners. And thanks to its ease of
use and process reliability, not to
mention the evenness of its baking
results, it guarantees satisfied
customers all around.

Beyond these features, if your special


mix of products and processes
and quality expectations requires
more steam performance and much
finer control options, meaning
if you want to focus on the finer de-
tails that separate premium baked
products from mass-produced pro-
ducts, then the MIWE aero is for you.

… as the new proofing cabinet


which has been optimised for better
hygiene.
31

Thanks to its new design, the aero


sends a clear message of high
quality in any shop environment.

For the sake of completeness, we


should remind you that you can
always use the MIWE condo,
a powerful deck baking oven with
a stone slab, for sophisticated
in-store-backing. For all other
needs, you can use convection ba-
king ovens such as the MIWE cube
fresh food system or the compact,
high-performance MIWE gusto.
Want to transfer data from a USB
No matter what today’s”sight and MIWE has a system that will make flash drive? Super easy connectivity
smell” baking looks like for you, your business successful.  for networking?

MIWE baking stations can do it all


– and they also look good in black.
Refrigeration and temperature control
32

The refrigeration
triathlete
for bakeries

The new MIWE GVA e + automatic proofing unit is impressive on all fronts:
Energy efficiency, system hygiene and the ability to deliver consistently excellent results
33

MIWE fully automatic proofing ery refrigeration: Hygiene and


units are the all-rounders in the energy efficiency. Thanks to en-
field of bakery refrigeration. hanced fans, injection electronics
They can handle any conceivable and lighting, not to mention
temperature or humidity pattern the intelligent TC control system,
in any order, and in freely selec- MIWE GVA e + is one of the most
table time segments, whether energy-efficient and intelligent
for proofing, proofing retardation, automatic proofers on the market.
fast cooling, proofing interruption We gave it the e + seal of energy
or stiffening. efficiency for a very good reason.
As a result, the ideal temperature
As for the hygienic features, the
pattern can be precisely followed
smallest details make the biggest
and exactly reproduced for each
difference, as is so often the case.
product. It can even be program-
These include the new seamless
med overnight so that you can
floor, which no longer requires
start baking first thing in the morn-
a seal and forms a flush seal
ing.
with the body wall. This makes it
With its broad temperature range easy to clean, and there is nowhere
(from – 20 to + 40 °C) and adjustable for dirt to deposit. In developing
relative humidity of up to 98 %, the new pressure wall, our designers
the MIWE GVA e+ is a master of more deliberately employed one-piece
than just temperature control. panels instead of dirt-prone multi-
It also features two characteristics piece panels.
that are highly sought-after in bak- 

Small feature with a big effect:


Alternating air outlets (see photo below)
ensure wider distribution of air.
A computer analysis of the horizontal section
(right) illustrates it perfectly:
Above, traditional outlets with high flow velocity
in the pressure wall, but minimal distribution
outside the wall.
Below, much better flow in the chamber
(alternating left/right).
Refrigeration and temperature control
34

Curved floor without is measured by its ability to distri-


unhygienic seal.
bute temperature and moisture
through-out the chamber in a
gentle, even way. On this front, the
pressure walls of the MIWE GVA e +
with their innovative MIWE V panels
are far superior to traditional walls.
The V-shaped edges and alterna-
ting recesses ensure more even,
widespread inflow directly from
the wall and along the entire height
of the pressure panel.
This ultimately ensures more even
air flow throughout the entire climat-
These panels contain no cavities ic chamber.
whatsoever, and thanks to their
As a result, you obtain even better
slanted surfaces and special drill
baking results in addition to perfect
holes, they leave no place
Air speed at air gap in relation hygiene and excellent energy
for dirt deposits or puddles to form.
to pressure wall height efficiency.
and fan speed:
As you would expect from MIWE, A mix of three features that make
Old pressure wall, fan speed 100 % 
we also significantly enhanced baking easier for you (and just hap-
New pressure wall, fan speed 100 % 
Old pressure wall, fan speed 55 %  the technology of our new model. pens to sum up every MIWE inno-
New pressure wall, fan speed 55 %  A good automatic proofing unit vation in a nutshell). 

170
Measuring point height [cm]

160

150

140

130

120

110

100

90

80

70

60

50

40

30

1 2 3 4 5 6 1

Air speed [m/s]


Fair dates / Imprint
35

 Fair dates  Imprint

 POLAGRA  Sigep Publisher:


MIWE Michael Wenz GmbH
Poznan/ Poland Rimini / Italy
PO box 20 · 97450 Arnstein
28.09. – 02.10.2014 17. – 21.01.2015 Phone +49-(0) 9363-680
Fax +49-(0) 9363-68 8401
 südback  SIRHA e-mail: impulse@miwe.de

Stuttgart /Germany Lyon / France All rights reserved:


18.– 21.10.2014 24.– 28.01.2015 All published articles are copy-
right-protected. Use without
permission of the publisher is
 WORLD FOOD Kasakhstan  FBK prosecuted. Reprinting possible
Almaty /Kasakhstan Bern / Switzerland only with express permission
of the publisher with complete
05.– 07.11.2014 25.– 29.01.2015
crediting of the source.
This also applies to reproduction
 Alles für den Gast  Internorga by copying, including in electronic
Salzburg /Austria Hamburg / Germany databases, and reproduction
on CD-ROM.
08.– 12.11.2014 13.– 18.03.2015

 iba
Munich/ Germany
12.– 17. 09.2015

Editorial Office:
Charlotte Steinheuer
Eike Zuckschwerdt

Authors:
U. Klatt, J. Koch,
T. Stannek, C. Weigel

Design / Text:
hartliebcorporate, Arnstein;
Dr. Hans-Jürgen Stahl

Print:
bonitasprint, Würzburg

Images:
fotolia, MIWE
MIWE Michael Wenz GmbH
D-97448 Arnstein
Phone +49-(0)9363-680
Fax +49-(0)9363-68 8401
e-mail: impulse@miwe.de

You might also like