HMK 102B-S

STANDARD REPAIR
TIMES
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 STANDARD REPAIR TIMES

GENERAL MAINTENANCE 00
HMK Backhoe Loaders Standard Repair Times
The times indicated are referred to average times needed for operations performed by trained personnel in workshop
environment provided with all necessary tools for the good execution of the requested operations. Reparation and/or
replacing times are indicated in hours.

Expertise and Periodic Maintenance Times

BACKHOE LOADER
Code Description Time (hour)
10 Expertise
20 Washing
30 250 Hours Periodical Maintenance 2
40 500 Hours Periodical Maintenance 2
50 750 Hours Periodical Maintenance 2
60 1000 Hours Periodical Maintenance 4
70 1250 Hours Periodical Maintenance 2
80 1500 Hours Periodical Maintenance 2
90 1750 Hours Periodical Maintenance 2
100 2000 Hours Periodical Maintenance 4

1
 STANDARD REPAIR TIMES

A ENGINE SYSTEM
Standard Repair Times for Engine System Related Parts

A ENGINE SYSTEM
Time
Description Comment
(hour)
Engine System
Engine Mounting
BACKHOE LOADER

Engine Removal - Installation 12

Compression Pressure Control 2
Cylinder Head Gasket Replacement 5
Valve Adjustment 2
Engine Mounting Change (Pieces) 0,5
Engine Control System
Accelerator Cable Kit Replacement 1,5
Gas Pedal Assembly Removal - Installation 0,5
Hand Throttle Mechanism Removal - Installation 0,25
Hand Throttle Cable Removal - Installation 0,5
Hand Throttle Position Sensor Assembly 1
Air Intake System
Pre-Cleaner Assembly Removal - Installation 0,2
Pre-Cleaner Hose-Pipe Connection Removal - Installation 1
Air Filter Assembly Removal - Installation 0,4
Air Filter Obstruction Sensor Removal - Installation 0,5
Exhaust Mounting
Exhaust Muffler Removal - Installation 0,4
Engine Cooling Mounting
Fan Removal - Installation 1
Power Relay Replacement 0,6
Expansion Tank Removal - Installation 0,2
Radiator Assembly
Radiator Assembly Removal - Installation 2
Fuel Tank Assembly
Fuel Pump Removal - Installation 2,25
Fuel Tank Removal - Installation 1
Fuel Level Sensor Replacement 0,25
Heating Venting System
Heater Removal - Installation 1,5
Heater Unit Hoses Removal - Installation 2
Heating Venting Air Conditioning System
Fan Replacement 3

2
 STANDARD REPAIR TIMES

FRAME AND COWLING B

Standard Repair Times for Frame and Cowling Related Parts

B FRAME & COWLING

Time
Description Comment
(hour)
Frame
Chassis Assembly Removal - Installation 55

BACKHOE LOADER
Loader Arm Bushing Remove - Install 16
Loader Link Bushing Removal - Installation 5
Chassis Stabilizer Assembly
Stabilizer Assembly Removal - Installation 3,5
Sliding Pad Removal - Installation 2
Power Slider (Op)
Power Slider Removal - Installation 5
Foot Assembly Rubber
Foot Rubber Removal - Installation 1
Stabilizer Pads
Kingpost Carriage
Kingpost Carriage Assembly Removal - Installation 7
Articulation Cylinders Removal - Installation 2
Kingpost
Kingpost Assembly Removal - Installation 3
Boom Lock and Mechanism
Boom Lock Assembly Removal - Installation 1
Front Fender
Front Casting Panel Removal - Installation 1
Upper Bonet Removal - Installation 1
Fender, Front
Fender, Front 0,5
Rear Fender
Left & Right Fender Assembly Removal - Installation 0,5

3
 STANDARD REPAIR TIMES

C OPERATOR CAB
Standard Repair Times for Operator Cab Related Parts
C OPERATOR CAB
Time
Description Comment
(hour)
Cabine Frame Assembly
Cabine Removal - Installation 4
BACKHOE LOADER

Cabine Chock Replacement (Piece) 0,5

Door and Window, R
Window Replacement 1
Door Assembly Removal - Installation 3
Door and Window, L
Door Assembly Removal - Installation 3
Window, Front and Rear
Rear Window Replacement 0,5
Cab Accessories
Ceiling Cover Replacement 1
Cab (Lever Mechanism)
Lever Mechanism Assembly Removal - Installation 2
Cab (Joystick Mechanism)
Joystick Mechanism Assembly Removal - Installation 2
Shock Absorber Lock Wire Replacement 0,4
Console, Front
Front Console Assembly Removal - Installation 1
Console, Left
Left Console Assembly Removal - Insallation 0,35
Left Console Cover Removal - Installation 0,5
Shock Absorber Removal - Installation 1
Console, Right
Right Console Assembly Removal - Installation 1,5
Handbrake Removal - Installation 1
Joystick Mechanism, Right
Joystick Mechanism Assembly Removal - Installation 2
Shock Absorber Lock Wire Replacement 0,4
Joystick Mechanism, Left
Joystick Mechanism Assembly Removal - Installation 2
Shock Absorber Lock Wire Replacement 0,4
Steering Column Assembly
Steering Wheel Assembly Removal - Installation 0,5
Steering Tube Assembly Removal - Installation 1
Operator Seat Assembly
Seat Assembly Removal - Installation 0,5

4
 STANDARD REPAIR TIMES

ATTACHMENT D
Standard Repair Times for Attachment Related Parts
D ATTACHMENT
Time
Description Comment
(hour)
Loader Arm Mounting
Loader Arm Assembly Removal - Installation 6
Loader Pins (Piece) 0,15

BACKHOE LOADER
Multipurpose Bucket (1.1 m³)
Multipurpose Bucket Assembly Removal - Installation 1
Multipurpose Bucket Jaw Removal - Installation 2
Multipurpose Bucket Cylinder Removal - Installation 1
Tooth Replacement 0,15
Multipurpose Bucket Cutting Edge Removal - Installation 4
Shovel Mounting (1.2 m³) (Op)
Shovel Mounting Removal - Installation 1
Levelling Blade (716x2800) (Op)
Log Grapple (2+1 Spiked) (Op)
Forklift (Multipurpose Bucket) (Op)
Forklift Attachment Removal - Installation 2
Forklift Fork (Piece) Removal - Installation 0,5
Fork Joint Removal - Installation 0,5
Quick Coupler (Loader) (Op)
Quick Coupler Loader Assembly Removal - Installation 2
Boom Mounting
Boom Assembly Removal - Installation 5
Arm Mounting
Telescopic Arm Assembly Removal - Installation 3,5
Bottom Sliding Pad Removal - Installation 2
Arm Assembly Removal - Installation 2
Bucket Linkage
Track Assembly Removal - Installation 0,5
Bushing (Piece) Removal - Installation 0,5
Bucket, Backhoe
Bucket Removal - Installation 0,5
Tilting Bucket (Op)
Bucket, Backhoe (Trapeze)
Quick Coupler, Backhoe (Op)
Quick Coupler Assembly Removal - Installation 1
Breaker Mounting (Montabert- SC 36) (Op)
Auger (Ø350x1000) (Op)
Ripper (Op)
Grapple (Op)

5
 STANDARD REPAIR TIMES

E POWER TRAIN SYSTEM

Standard Repair Times of Power Train System Related Parts

E POWER TRAIN SYSTEM

Time
Description Comment
(hour)
Power Train Mounting
Rear Propshaft Removal - Installation 1,5
BACKHOE LOADER

Front Propshaft Removal - Installation 1,5

Pin Removal - Installation 4
Spider Kit Removal - Installation 2
Spider Removal - Installation 0,5
Bushing Removal - Installation 4
Wheel & Tire Group, Front
Tire Assembly Removal - Installation 0,35
Wheel & Tire Group, Rear (Narrow Profile Tire)
Tire Assembly Removal - Installation 0,75
Front Axle
Axle Assembly Removal - Installation 5
Differential Removal - Installation 2
Bushing Replacement 1
Shaft Seal Replacement 1
Steering Wheel Cylinder Removal - Installation 2
Steering Wheel Cylinder Ring Removal - Installation 0,5
Steering Wheel Seal Kit Removal - Installation 1
Rear Axle (Diff. Lock)
Axle Assembly Removal - Installation 0,4
Parking Brake Assembly Removal - Installation 0,6
Parking Brake Assembly Revision 1,2
Parking Brake Lining Replacement 0,6
Transmission (Standard)
Transmission Assembly Removal - Installation (From Machine) 6
Transmission Assembly Removal - Installation 9
Torque Converter Removal - Installation 0,5
Parking Brake
Handbrake Wire Removal - Installation 1
Handbrake Assembly Removal - Installation 1
Handbrake Position Sensor Assembly Removal - Installation 0,5

6
 STANDARD REPAIR TIMES

HYDRAULIC SYSTEM F
Standard Repair Times of Hydraulic System Related Parts

F HYDRAULIC SYSTEM
Time
Description Comment
(hour)
Hydraulic Tank Mounting
Hydraulic Tank Removal - Installation 3

BACKHOE LOADER
Loader Control Mechanism (Multipurpose Bucket & Levers & Type A)
Joystick Assembly Removal - Installation 1
Loader Control Mechanism (Multipurpose Bucket & Joystick & Type A)
Joystick Assembly Removal - Installation 1
Backhoe Control Mechanism (Type A)
Control Lever Removal - Installation 0,5
Pedal Mounting, Additional Attachment (Type A)
Breaker Pedal Assembly Removal - Installation 0,8
Hydraulic Piping, Main (Std. Arm & Multipurpose Bucket & Turner) (Type A)
Collector Tube Removal - Installation 2
Hydraulic Piping, Pilot (Type A)
Pattern Shifter (Type A)
Circuit, Ram, Lift, Loader
Accumulator Removal - Installation 0,25
Hydraulic System, Additional Line, Joystick
Hydraulic Piping, Stabilizer Cylinders
Lock Valve Removal - Installation 0,35
Hydraulic Piping, Hydroclamp
Piston Removal - Installation 1
Seal Kit Replacement 0,5
Hydraulic Piping Swing Cylinder (Type A)
Backhoe Hydraulic Piping Boom Cylinder (Type A)
Backhoe Hydraulic Piping Arm Cylinder (Type A)
Backhoe Hydraulic Piping Bucket Cylinder (Type A)
QC Valve Removal - Installation 0,5
Single Acting Hydraulic Piping (Breaker & Std. Arm) (Type A)
Double Acting Hydraulic Piping, Std Arm (Auger/Tilting Bucket/Breaker) (Type A) (Op)
Hydraulic, Hand Breaker (Type A) (Op)
Hydraulic Piping, Differential Lock
Hydraulic, Boom Locking
Boom Locking Assembly Removal - Installation 0,7
Power Slider (Op)
Lever Fixer
Overload Warning System, Backhoe

7
 STANDARD REPAIR TIMES

G HYDRAULIC COMPONENTS
Standard Repair Times of Hydraulic Components Related Parts

G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Gear Pump
Pump Removal - Installation 2
BACKHOE LOADER

Seal Kit Removal - Installation 2

Piston Pump
Pump Removal - Installation 2
Seal Kit Removal - Installation 2
Loader Control Valve, Proportional (Type A)
Loader Control Valve Assembly Removal - Installation 3
Antishock Valve Removal - Installation 0,3
Relief Valve Removal - Installation 0,3
Relief Valve Seal Kit Removal - Installation 0,5
Unloading Valve Removal - Installation 0,3
Unloading Valve Seal Kit Removal - Installation 0,6
Solenoid Valve Removal - Installation 0,25
Choke Removal - Installation 0,15
Check Valve Removal - Installation 0,3
Spool Cover Assembly Removal - Installation 0,3
Bellow Assembly Removal - Installation 0,3
Backhoe Control Valve, Lever (Type A)
Backhoe Control Valve Assembly Removal - Installation 3
Antishock Valve Removal - Installation 0,25
Solenoid Valve Removal - Installation 0,25
Choke Removal - Installation 0,15
Check Valve Removal - Installation 0,3
Spool Cover Assembly Removal - Installation 0,3
Bellow Assembly Removal - Installation 0,3
Directional Control Valve (Type A)
Directional Control Valve Assembly Removal - Installation 2
Relief Valve Removal - Installation 0,25
Valve Block Disassembly - Assembly (Block and Cover Separation) 1
Check Valve Removal - Installation 0,25
Spool Removal - Installation 0,25
Antishock Valve Removal - Installation 0,25
Plug Removal - Installation 0,25
Seal Kit Removal - Installation 1

8
 STANDARD REPAIR TIMES

HYDRAULIC COMPONENTS G
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Joystick, Right
Right Joystick Removal - Installation 1,5
Joystick Seal Kit Removal - Installation 1

BACKHOE LOADER
Joystick Knob Replacement 0,5
Joystick Bellow Replacement 0,5
Joystick, Left
Left Joystick Removal - Installation 1,5
Joystick Seal Kit Removal - Installation 1
Joystick Knob Replacement 0,5
Joystick Bellow Replacement 0,5
Lift Cylinder, Loader, Right
Right Lift Cylinder Removal - Installation 1
Right Lift Cylinder Assembly Removal - Installation 1,5
Bushing Replacement 0,5
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Lift Cylinder, Loader, Left
Left Lift Cylinder Removal - Installation 1
Left Lift Cylinder Assembly Removal - Installation 1,5
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Bucket Cylinder, Loader, Right
Right Tilting Cylinder Removal - Installation (From Machine) 1
Right Tilting Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5

9
 STANDARD REPAIR TIMES

G HYDRAULIC COMPONENTS
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Head Seal Kit Replacement 0,5
Bucket Cylinder, Loader, Left
Left Tilting Cylinder Removal - Installation (From Machine) 1
BACKHOE LOADER

Left Tilting Cylinder Removal - Installation 1

Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Multipurpose Bucket Cylinder
Multipurpose Bucket Cylinder Left/Right (Piece) Removal - Installation (From Machine) 1
Multipurpose Bucket Cylinder Left/Right (Piece) Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Stabilizer Cylinder, Right
Right Stabilizer Cylinder Removal - Installation (From Machine) 1,5
Right Stabilizer Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Radial Spherical Plain Bearing Replacement 0,5
Clamp Replacement 0,25
Stabilizer Cylinder, Left
Left Stabilizer Cylinder Removal - Installation (From Machine) 1,5
Left Stabilizer Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5

10
 STANDARD REPAIR TIMES

HYDRAULIC COMPONENTS G
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Radial Spherical Plain Bearing Replacement 0,5

BACKHOE LOADER
Clamp Replacement 0,25
Swing Cylinder
Swing Cylinder Left/Right (Piece) Removal - Installation 1,5
Swing Cylinder Assembly Left/Right (Piece) Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Boom Cylinder, Backhoe
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Arm Cylinder, Backhoe
Arm Cylinder Removal - Installation (From Machine) 1,5
Arm Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Bucket Cylinder, Backhoe
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5

11
 STANDARD REPAIR TIMES

G HYDRAULIC COMPONENTS
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
BACKHOE LOADER

Telescopic Cylinder, Backhoe

Cylinder Removal - Installation (From Machine) 2
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Quick Coupler Cylinder, Loader
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Levelling Blade Cylinder
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Levelling Blade Cylinder (Double Axis) Right
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5

12
 STANDARD REPAIR TIMES

HYDRAULIC COMPONENTS G
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Log Grapple Cylinder

BACKHOE LOADER
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Log Grapple Cylinder (With Vertical Movement)
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Tilting Bucket Cylinder
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Boom Locking Cylinder (Op)
Cylinder Removal - Installation (From Machine) 0,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5

13
 STANDARD REPAIR TIMES

G HYDRAULIC COMPONENTS
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Head Seal Kit Replacement 0,5
Arm Cylinder, Backhoe (With Safety Lock Valve) (Op)
Cylinder Removal - Installation (From Machine) 1,5
BACKHOE LOADER

Cylinder Removal - Installation 1

Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Power Slider Cylinder, Outer-Inner (Op)
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Pilot Supply Block (With Proportional Valve)
Proportional Directional Control Valve Removal - Installation 2
Pressure Regulator Valve Removal - Installation 0,3
Solenoid Valve Removal - Installation 0,3
Seal Kit Removal - Installation 0,5
Check Valve Removal - Installation 0,25
MSS Valve
Directional Control Valve Removal - Installation 0,5
Relief Valve Removal - Installation 0,25
Solenoid Valve Removal - Installation 0,15
Check Valve Removal - Installation 0,15
Choke Removal - Installation 0,15
Pattern Shifter Valve
Valve Block Assembly Removal - Installation 1
Directional Control Valve Removal - Installation 0,5
Choke Removal - Installation 0,25
Ram, Grapple Bucket
Cylinder Removal - Installation (From Machine) 1,5

14
 STANDARD REPAIR TIMES

HYDRAULIC COMPONENTS G
G HYDRAULIC COMPONENTS
Time
Description Comment
(hour)
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5

BACKHOE LOADER
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Polyp Cylinder
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5
Multipurpose Bucket Cylinder
Cylinder Removal - Installation (From Machine) 1,5
Cylinder Removal - Installation 1
Cylinder Replacement 0,5
Piston Replacement 0,5
Rod Replacement 0,5
Cylinder Head Replacement 0,5
Piston Seal Kit Replacement 0,5
Head Seal Kit Replacement 0,5

15
 STANDARD REPAIR TIMES

H STEERING SYSTEM
Standard Repair Times of Steering System Related Parts

H STEERING SYSTEM
Time
Description Comment
(hour)
Hydraulic Piping, Steering (Piston Pump) (Op)
Hose, From Orbitrol to Tank, Removal - Installation 0,5
BACKHOE LOADER

Hose, From Priority Valve to Orbitrol, Removal - Installation 0,5

Hose, From Crab Valve to Rear Axle For 102S, Removal - Installation 0,5
Hose, From Crab Valve to Front Axle For 102S, Removal - Installation 0,5
Hose, From Orbitrol to Crab Valve, Removal - Installation 0,5
Orbitrol Removal - Installation 1,5

16
 STANDARD REPAIR TIMES

BRAKE SYSTEM J
Standard Repair Times of Brake System Related Parts

J BRAKE SYSTEM
Time
Description Comment
(hour)
Hydraulic Piping, Brake (Piston Pump) (Type B)
Hose (Piece) Removal - Installation 1

BACKHOE LOADER
Brake Pump 8cc Removal - Installation 1
Brake Body Removal - Installation 1
Brake Pedal Removal - Installation 0,75
Brake Valve Removal - Installation 1
Accumulator Removal - Installation 0,5
Pressure Regulator Valve Removal - Installation 1
Pressure Switch Removal - Installation 0,4

17
 STANDARD REPAIR TIMES

K ELECTRICAL SYSTEM
Standard Repair Times of Electrical System Related Parts

K ELECTRICAL SYSTEM
Time
Description Comment
(hour)
Cab Electric
Wiper Arm Replacement 0,5
BACKHOE LOADER

Front Wiper Motor Removal - Installation 1,5

Rear Wiper Motor Removal - Installation 0,5
Water Tank Removal - Installation 1
Warning Indicator Replacement 0,5
Side Display Panel Assembly Removal - Installation 0,5
Engine Speed and Working Hour Replacement 0,5
Fuel Gauge Replacement 0,5
Heat Indicator Replacement 0,5
Heater Tap Mechanism Replacement 2
Button (Piece) Replacement 0,25
Air Conditioner Fan Button Replacement 0,25
Ignition Key Replacement 0,5
Battery Circuit Breaker Switch Replacement 0,5
Hazard Warning Light Button and Park Switches Replacement 0,25
Radio - Cd Player Removal - Installation 0,5
Speaker Removal - Installation 0,25
Working Lamp Replacement 0,3
Working Lamp Bulb Replacement 0,25
Interior Lights Replacement 0,25
Interior Lights Bulb Replacement 0,25
Beacon Light Replacement 0,25
Rearview Mirror Replacement 0,25
Headlamp Replacement 0,5
Signal - Rear Lamp Replacement 0,25
Signal Lights Bulb Replacement 0,25
Bulb Replacement 0,25
Cover Sheet (Both Side) Replacement 0,3
Stop Lights Cover Replacement 0,3
Plate Lights Replacement 0,25
Cab Inside Harness Assembly Removal - Installation 10
Cab Lights Cable Removal - Installation 4
Electrical (1)
Transmission Board Removal - Installation 0,5

18
 STANDARD REPAIR TIMES

ELECTRICAL SYSTEM K
K ELECTRICAL SYSTEM
Time
Description Comment
(hour)
Power Relay Removal - Installation 0,25
Starter Relay Removal - Installation 0,25
Horn Removal - Installation 0,25

BACKHOE LOADER
Fuse Removal - Installation 0,25
Relay Removal - Installaton 0,25
Fusebox Removal - Installation 3
Hazard Warning Removal - Installation 0,25
Connector Removal - Installation 0,15
Front Electrical Panel Removal - Installation 0,5
Engine Cable Tie Removal - Installation 1
Socket Removal - Installation 0,15
Terminal Removal - Installation 0,15
Fan Cable Removal - Installation 0,15
Front Headlight Cable Tie Removal - Installation 0,25
Stop, Signal, Park, Stabilizer Foot Switch Cable Tie Removal - Installation 0,15
Stabilizer Foot Switch Removal - Installation 0,15
Steering Cable Tie Removal - Installation 0,15
Steering Module Removal - Installation 0,25
Steering Switch Removal - Installation 0,5
Cabin Chassis Cable Removal - Installation 1
Glow Plug Relay Cable Removal - Installation 0,25
Battery Cable Removal - Installation 0,3
Battery Circuit Breaker Removal - Installation 0,25
Battery Removal - Installation 0,3
Levelling Blade Cable Harness (With Two Axis Turn) (Op)
Electrical Harness Removal - Installation 2
Compressor and Harness
Compressor Removal - Installation 4
Compressor Switch Removal - Installation 0,25
Smartlink (Piston Pump)
Module Removal - Installation 2
Antenna Removal - Installation 1
Temperature Sensor Removal - Installation 1

19
 STANDARD REPAIR TIMES

Y OTHERS (DECAL, TOOLS)

Standard Repair Times of Engine Related Parts

Y OTHERS (DECAL, TOOLS)

Time
Description Comment
(hour)
Decal, Warning
Deval, Warning Removal - Installation 0,25
BACKHOE LOADER

20
 STANDARD REPAIR TIMES

ENGINE PARTS Z
Standard Repair Times of Engine Related Parts

Z ENGINE PARTS
Time
Description Comment
(hour)
Cold Start Switch 0,5
Flywheel Removal - Installation 1

BACKHOE LOADER
Flywheel Replacement 1
Starter Motor Removal - Installation 1
Starter Motor Replacement 1,5
Fan Drive Pulley Assembly Removal - Installation 1,5
Belt Replacement - Adjustment 1
Sump Removal - Installation 3
Oil Strainer Removal - Installation 1
Seal Replacement 1
Cover Removal - Installation 1
Dipstick Assembly Removal - Installation 0,25
Membrane Removal - Installation 0,75
Breather Removal - Installation 0,25
Sump Ventilation Hose Removal - Installation 0,25
Oil Cooler Removal - Installation 3
Oil Cooler Seal Replacement 0,5
Oil Filter Replacement 0,25
Oil Filter Seal Replacement 0,25
Oil Filter Head Removal - Installation 0,3
Crankshaft Pulley Removal - Installation 2
Water Pump Removal - Installation 2
Water Pump Seal Replacement 0,25
Thermostat Cover Replacement 1
Thermostat Replacement 0,5
Alternator Removal - Installation 1
Timing Case Removal - Installation 3
Crankshaft Front Seal Replacement 2
Oil Pump Removal - Installation 1
Turbocharger Pressure Control 1
Turbocharger Removal - Installation 2
Exhaust Manifold Removal - Installation 2
Exhaust Manifold Seal Replacement 2
Fuel Transfer Pump Replacement 0,5
Glow Plug Replacement 0,5

21
 STANDARD REPAIR TIMES

Z ENGINE PARTS
Z ENGINE PARTS
Time
Description Comment
(hour)
Oil Pressure Sensor Replacement 0,5
Oil Cooler (Assembly) 2
Oil Cooler Removal - Installation 2
BACKHOE LOADER

Hydraulic Oil Cooler Removal - Installation 2

Transmission Oil Cooler Removal - Installation 2
Dipstick Replacement 1
Injector Replacement (Piece) 2

22