Manual WinGPI

Instruction book

AV 110X/130X(4)
Cummins
 AV 110X/130X(4)
Articulated tandem roller
Cummins Tier 2/3

Manual
Instruction book for Win GPI
Edition 05/2017 EN

Created by AITC
ATTENTION!

Information, specifications, and recommended instructions for the assembly and disassembly of individual
components and parts of the machine contained in this publication are basic and final information at the time
of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are
reserved. All dimensions and weights are approximate and, therefore, not binding.

Without theoretical and practical knowledge of software & machines the operation of this software and pa-
rameters settings are strictly prohibited by Ammann Czech Republic a.s.

Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the
machine user. If you identify any differences between the machine operated by you and the information con-
tained in this publication, contact your local dealer.

Reproduction or copying of any kind without the written permission of Ammann Czech Republic a.s. is pro-
hibited.

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com
AV 110X/130X(4) 1
Content
WinGPI process diagram..................................................................................................................................4

1. SERVICE TOOLS & CONNECTION...........................................................................................................5

1.1 Service tools.......................................................................................................................................6
1.2. Connection........................................................................................................................................7

2. WINGPI - SOFTWARE IDENTIFICATION.................................................................................................9

3. DIAGNOSTICS PROCEDURE.................................................................................................................13

4. MODIFICATION OF RAMP MODE ........................................................................................................23

4.1. Procedure of ramp modification AV 110X CU2, AV 120X CU2....................................................26
4.2. Procedure of ramp modification AV 110X CU3, AV 120X CU3....................................................32
4.3. Procedure of ramp modification AV 130X CU3............................................................................38

5. CALIBRATION PROCEDURE FOR SOFTWARE 10102718_S0018B_P0004B_UK.TCF......................45

6. CALIBRATION PROCEDURE FOR SOFTWARE 10102718_S0160_P0150_UK.TCF...........................83

7. NEW CONTROL UNIT...........................................................................................................................103

2 AV 110X/130X(4)
 SYMBOLS OF THE SAFETY NOTICES:

The notice warns of a serious risk of personal injury or other personal hazards.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

! CAUTION !
This Manual uses the terms like RH, LH, in the front, in the rear. These indicate the sides
of the Machine viewed during forward drive.

FRONT

LEFT RIGHT

REAR
401101en

AV 110X/130X(4) 3
 WinGPI process diagram

AV 110X(4) - 130X(4) CU2/3

Control unit (Speed S1X-46)

Get service tools

Continue with Chapter 1

Software identification
Continue with Chapter 2

Open via Software Open via Software

10102718_S0018B_P0004B_UK.tcf 10102718_S0160_P0150_UK.tcf

Check Ramp modification

according A. S. I.
Continue with Chapter 4

Diagnostics
Continue with Chapter 3

Repair

Calibration procedure Calibration procedure

(10102718_S0018B_P0004B) (10102718_S0160_P0150)
Continue with Chapter 5 Continue with Chapter 6

Machine is ready

4 AV 110X/130X(4)
 INSTRUCTION BOOK

1. Service tools & connection

AV 110X/130X(4) 5
1. Service tools & connection
1.1 Service tools

Please check if you have all service tools available. They are important for correct function of system and also for precise connection.

Recommended tools are following:

Connection cable for all laptops with RS 232.

Ordering number: 1319680

Connection cable for all laptops without RS port

Ordering number: 1242509

WinGPI software for Danfoss units

Ordering number: 1319682

6 AV 110X/130X(4)
 INSTRUCTION BOOK
1.2. Connection

Perform these two simple steps to connect your computer to the susmic socket.

Step No. 1
Open the cover on the left side of the dashboard

Step No. 2
Connect your computer via connection cable to diagnosis port
(susmic socket) in the machine.

AV 110X/130X(4) 7
1. Service tools & connection

8 AV 110X/130X(4)
 INSTRUCTION BOOK

2. WinGPI - software identification

AV 110X/130X(4) 9
2. WinGPI - software identification
General overview

Attention:
Ammann dealers have the knowledge and technical information of how to go through this instruction book.
If the dealer is not trained by Ammann International Training Center, Ammann Czech Republic a. s. is not responsible for the software
changes made by the dealer and can´t guarantee the result.

If there is a different version of the software loaded in your machine then described in this manual, please contact Ammann technical
support.

If you have any question, do not hesitate to contact our technical support:

e-mail: support.machines@ammann-group.com
mobile: +420 776 667 755

10 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 2
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the left side of the dash-
board (under the cover).
Select the required unit (SPEED).
Open program Win GPI - open LOAD TCF - select the correct version of the software for the type of a machine and unit
(10102718_S0018B_P0004B_UK.Tcf or 10102718_S0160_P0150_UK.Tcf).
Turn the ignition key to the first position.

Step no. 2
Press Enter to confirm the Warning screen.

AV 110X/130X(4) 11
2. WinGPI - software identification
Step no. 3
Here we can identify current software version that is recorded in the Control unit. The numbers must match!

Variation 1: Software 10102718 S0018B_P0004B / Kernel 300 = Kernel 3.0

Diagnostics procedure for this software is described in the Chapter 3.
Calibration procedure for this software version is described in the Chapter 5.

Variation 2: Software 10102718_S0160_P00150 / Kernel 380 = Kernel 3.8

Diagnostics procedure for this software is described in the Chapter 3.
Calibration procedure for this software version is described in the Chapter 6.

12 AV 110X/130X(4)
 INSTRUCTION BOOK

3. Diagnostics procedure

AV 110X/130X(4) 13
3. Diagnostics procedure
General procedure for diagnosing faults on a machine with system Win GPI.
Step no. 1
Open program Win GPI - open LOAD TCF - select the correct version of the software for the type of a machine and unit.
According to the Chapter 2 you should know the correct software version
(10102718_S0018B_P0004B_UK.Tcf or 10102718_S0160_P0150_UK.Tcf)
Start up the machine.

Step no. 2
Press Enter to confirm the Warning screen.

14 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 3
Here you can find the current software version which is recorded to Susmic. The numbers must match!
10102718_S0018B_P0004B / Kernel 300 = Kernel 3.0 or 10102718_S0160_P00150 / Kernel 380 = Kernel 3.8
Press Enter.

Step no. 4
For complete access to all parameters it is necessary to write code 0305.

AV 110X/130X(4) 15
3. Diagnostics procedure
Step no. 5
If the roller is not calibrated correctly, all values show faults.
Press Enter.

Step no. 6
In the table “Speed Control Main Menu” select the option 0 - “Data Screen”.
Press Enter.

16 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 7
In this screen you can check actual values from the unit while driving forward/reverse and operating machine.
Press Shift+E to proceed to the Error survey. (Step no. 8).
Press Shift+P to proceed to the Permanent Error Screen (Step no. 9).
Press Shift+R to begin a new connection.

Step no. 8
Here you can find the actual faults which you need to identify. Then replace the defective component. (After replacing the defective
component it is necessary to make a component calibration.) Error corresponds to the error code that flashes red on the body of the
susmic!
Press Shift + D to return to the Speed control data screen.

AV 110X/130X(4) 17
3. Diagnostics procedure
Step no. 9
Here you can find the saved faults on machine. You are able to check whether there has been a problem in the past.
Press Shift + D to return to the Speed control data screen.

Function
Only one error will be stored during system is running until power off.

This screen is similar to the error screen, to find the error position. In this position the number of error events are shown. In this example
there is 1 error example in PPU 0.

Last Type: The last stored error is Type 4.

Last Number: The last stored error is Number 10.
Storecounts: The sum of errors is 9.

TIP: Read the error number and count at the screen. The position 4 shows PPU 0.

NOTICE: It is recommended to clear the memory after any service check.

18 AV 110X/130X(4)
 INSTRUCTION BOOK

4
LED OVERVIEW
3

2
POWER

SYSTEM 1
MODE

STATUS

1 Diagnostic LED red Error check

(STATUS) Lights up if an error is detected.

2 Diagnostic LED yellow Software check

(MODE) Flashes with approx. 0.5Hz (slow) if the program is running fine.
Flashes with approx. 5Hz (fast) if no program is loaded.
No flashing if in setup mode.

3 Diagnostic LED green 5V DC internal

(SYSTEM) Lights up if 5V DC internal is O.K.

4 Diagnostic LED green Battery after ignition switch

(POWER) Lights up if the battery voltage is connected after ignition.

AV 110X/130X(4) 19
3. Diagnostics procedure
ERROR LIST

GPI MESSAGE SYSTEM REACTION S1X

GPI MESSAGE APM FLASH
POTENTIAL TYPE TIME
ERROR PIN DRIVE CONDITION COMMENT CODE
OF ERRORS

Configuration Out Of Range no no function Wrong kernel/wrong hardware –•••

VCCPower Out Of Range 28 5s depends on value Battery power wrong •–••

short circuit (+): Max speed
6 Immediate stop/Trouble mode
Valve Current + Open Circuit 2s short circuit (-): No speed ••–•
22 Motion Disabled
open circuit : No speed

Valve High Open Circuit 8 Immediate stop/Trouble mode ••–•

Short circuit (+) depends on
2s
Forward/Reverse motion valve configuration!
Current Return Open Circuit 9 –•–•
disabled
short circuit (+): Max speed
7 Immediate stop/Trouble mode
Valve Current - Open Circuit 2s short circuit (-): No speed –•–•
24 Motion Disabled
open circuit : No speed
PPU0 (engine) Out Of Range 16 setup No speed indication •••–

PPU1 (speed) Out Of Range 17 setup No speed indication, CSD off –••–

Drive Pot Val Too Low Immediate stop/ –•––

Sensor Power fault takes effect
Fine Drive Pot Val Too Low 14 500ms Safe speed and in 1st gear only ••––
to all used sensors
Sensor Power Val Too Low when reactivated ––••
Drive Pot Val Too Low 32 500ms Immediate stop –•––
Immediate stop/
Fine Drive Pot Val Too Low 31 500ms Safe speed and in 1st gear only ••––
when reactivated
Inch Pot Val Too Low 33 500ms Immediate stop •–––
Water Pot Val Too Low 34 500ms mode not available depends on setup mode •–––

depends on configuration re-

Direction Out Of Range no low speed •––•
dundant direction detection

Immediate stop/ Forward/ detection depends on configu-

Brake 5 –––•
Reverse motion disabled ration!

20 AV 110X/130X(4)
 INSTRUCTION BOOK
EXAMPLE:
NOTE: Actual wiring diagram of the machine can be found in the Operating Manual.

S1X FLASH CODE: • • • –

ERROR: PPU0 (engine) Out Of Range APM PIN 16

Solution: Check the PIN 16 circuit.

X71
X5:6,7 X7:18

15,29

28,42

X15:15
X8:1 X16:1
Konstant 3 7
S18

(12V)

12V
speed
Engine 2 X8:2 X16:2 1 5
18

X23:1
Neutral overload
40 Smooth start S19

X22:1
- smooth stop X8:3 X16:3
Automat. 19 1 5
Y3 X5:8 41 vibration
Brake
X10:2 X23:2
S20
Smooth start 4 1 5
Y4 X5:9 6 Front drum - smooth stop
- travel forward
5 X10:3 X22:2 S21
Y5 X5:10 7 Front drum Seat
- travel backward
X5:11 8
S22
12 X10:4 X24:1 X24:2
Y6 X5:12 22 Rear drum Vibration
- travel forward
X26:1
S23 X26:2
Y7 X5:13 24 Rear drum
- travel backward
X5:14 9
A4

2
3
5
9
X2
RS2323 TxD 20
X16:4

RS2323 RxD 21

RS2323 Grd 13
X8:4

B6 X5:22 16 Engine speed

X10:5 X25:1
32
1(C) 2(B) Travel 6
5 1
X6:1
A5
4(C) 3(M) 17
B5 Drum speed
Sprinkling
34 X10:6 X25:2

1(H)
26
Vibration R1
27 100R 1K 100R
Sprinkling
31 X10:7 X23:3
Speed
R2
(5V)

5V

X25:3
1

14

100R 1K 100R
X23:4

X6:2 X10:8 X23:5

X6:3 X10:9 X25:4

X70

X6:9
X10:11 X25:6
S24 X25:5 X10:10 F6
1 5
K11 15A

Now you can switch off the ignition box and program.

If you have any question, do not hesitate to contact our technical support:

e-mail: support.machines@ammann-group.com
mobile: +420 776 667 7555.

AV 110X/130X(4) 21
22 AV 110X/130X(4)
 INSTRUCTION BOOK

4. Modification of RAMP mode

AV 110X/130X(4) 23
4. RAMP modification

This adjustment improves the ride comfort in the RAMP automatic mode.
At the same time, however, adjusted RAMP mode extends the stopping distance.

RAMP modification should be already performed in case you have followed the information contained in A.S.I.
If you haven´t performed the RAMP modification yet, please follow the procedure in this chapter.
Ammann Service Information

A.S.I_ACZ_14.1034A_Campaign_travel

Precautionary modification of RAMP on AVX machines

Dear Partner,

In order to improve functioning and safety of the machine, we consider it necessary to

perform a modification of parameters of continuous driving off and stopping of the
machine (RAMP mode) in Susmic of the travel. The current settings of software
parameters do not ensure the correct functioning in RAMP mode during specific
conditions. This modification has to be made on all machines on your stock and those
operated by your clients according to enclose excel list. If you meet any other machines,
which are not in your specific list but they are in following range of serial numbers, do it as
well.

AV70X T2 S/N 1- 3992012

AV70X T3 S/N 31-4062071
AV 75X4 T2 S/N 1- 4
AV 80X4 T2 S/N 5- 20
AV 80X4 T3 S/N 4162001- 4162015
AV110X T2 S/N 1- 4012143
AV110X T3 S/N 191- 4102153
AV120X T2 S/N 4032001
AV120X T3 S/N 4112001- 4112036
AV130X T3 S/N 1- 4022070

The modification involves a change of parameters of the travel. It is described in the

attached manual and it does not require any special equipment, except access to the
software. Considering the fact that it is a safety element, this is mandatory requirement
and the labor will be reimbursed against a warranty protocol sent to the Warranty
department of Ammann Czech Republic a. s. in the amount of 40 EUR / machine.

Warranty department - Ammann Czech Republic a. s.

pavel.remes@ammann-group.com

Make the modification on the occasion of regular service interval, but no later than 31 July
2014.
A.S.I.

Yours faithfully,

Ammann Czech Republic a.s.

February 2014

Technical Support Contacts:

e-mail: support.machines@ammann-group.com
mobile: +420 776 667 755

24 AV 110X/130X(4)
 INSTRUCTION BOOK
Content:
4.1. Procedure of RAMP modification - AV 110X CU2, AV 120X CU2
4.2. Procedure of RAMP modification - AV 110X CU3, AV 120X CU3
4.3. Procedure of RAMP modification - AV 130X CU3

Content by serial number range:

Machine Serial number Speed SW Chapter Page

AV 110X CU2 1 - 4012143 10102718_S0018B_P0004B 4.1 24

AV 110X CU3 191 - 4102153 10102718_S0018B_P0004B 4.2 31
AV 120X CU2 4032001 10102718_S0018B_P0004B 4.1 38
AV 120X CU3 4112001 - 4112036 10102718_S0018B_P0004B 4.2 38
AV 130X CU3 1 - 4022070 10102718_S0018B_P0004B 4.3 44

AV 110X/130X(4) 25
4. RAMP modification
4.1. Procedure of ramp modification AV 110X CU2, AV 120X CU2

For machines AV 110X CU2 with serial numbers:

1 - 4012143

For machine AV 120X CU2 with serial number:

4032001

Speed Sw: 10102718_S0018B_P0004B

26 AV 110X/130X(4)
 INSTRUCTION BOOK
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the left side of the dash-
board (under the cover). Open program Win GPI - open LOAD TCF and select the version 10102718_S0018B_P0004B_UK.tcf

Start up the machine.

The “Warning screen” table is displayed.

AV 110X/130X(4) 27
4. RAMP modification

Press Enter and the “Information Screen” table is displayed.

The numbers must match.

Press Enter and the “PIN Number” table is displayed.

Enter PIN 0305.

28 AV 110X/130X(4)
 INSTRUCTION BOOK
Press Enter and the “Check System Parameter” table is displayed.
All the data show Fault if the machine is not set up.

Press Enter and the “Speed Control Main Menu” table is displayed.
Select No. 4 Drive control.

AV 110X/130X(4) 29
4. RAMP modification
Select No. 3 FNR Curve Parameter and press Enter.

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu. Select No. 0 to leave “Drive Control Setup”.

30 AV 110X/130X(4)
 INSTRUCTION BOOK
You are back in Speed Control Main table.
Select No. 5 ,,Ramp parameter”.

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu.

Select No. 0 Data screen. Press Enter. After that you can switch off the ignition key and the modification is complete.

AV 110X/130X(4) 31
4. RAMP modification
4.2. Procedure of ramp modification AV 110X CU3, AV 120X CU3

For machines AV 110X CU3 with serial numbers:

191 - 4102153

For machines AV 120X CU3 with serial numbers:

4112001 - 4112036

Speed Sw: 10102718_S0018B_P0004B

32 AV 110X/130X(4)
 INSTRUCTION BOOK
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the left side of the dash-
board (under the cover). Open program Win GPI - open LOAD TCF and select the version 10102718_S0018B_P0004B_UK.tcf

Start up the machine.

The “Warning screen” table is displayed.

Press Enter and the “Information Screen” table is displayed.

AV 110X/130X(4) 33
4. RAMP modification
The numbers must match.

Press Enter and the “PIN Number” table is displayed.

Enter PIN 0305.

34 AV 110X/130X(4)
 INSTRUCTION BOOK
Press Enter and the “Check System Parameter” table is displayed.
All the data show Fault if the machine is not set up.

Press Enter and the “Speed Control Main Menu” table is displayed.
Select No. 4 Drive control.

AV 110X/130X(4) 35
4. RAMP modification
Select No. 3 FNR Curve Parameter and press Enter.

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu. Select No. 0 to leave “Drive Control Setup”.

36 AV 110X/130X(4)
 INSTRUCTION BOOK
You are back in Speed Control Main table.
Select No. 5 ,,Ramp parameter”.

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu.

Select No. 0 Data screen. Press Enter. After that you can switch off the ignition key and the modification is complete.

AV 110X/130X(4) 37
4. RAMP modification
4.3. Procedure of ramp modification AV 130X CU3

For machine AV 130X CU3 with serial numbers:

1-4022070

Speed Sw: 10102718_S0018B_P0004B

38 AV 110X/130X(4)
 INSTRUCTION BOOK
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the right side of the dash-
board (under the cover). Open program Win GPI - open LOAD TCF and select the version 10102718_S0018B_P0004B_UK.tcf

Start up the machine.

The “Warning screen” table is displayed.

AV 110X/130X(4) 39
4. RAMP modification
Press Enter and the “Information Screen” table is displayed.
The numbers must match.

Press Enter and the “PIN Number” table is displayed.

Enter PIN 0305.

40 AV 110X/130X(4)
 INSTRUCTION BOOK
Press Enter and the “Check System Parameter” table is displayed.
All the data show Fault if the machine is not set up.

Press Enter and the “Speed Control Main Menu” table is displayed.
Select No. 4 Drive control.

AV 110X/130X(4) 41
4. RAMP modification
Select No. 3 FNR Curve Parameter and press Enter..

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu. Select No. 0 to leave “Drive Control Setup”.

42 AV 110X/130X(4)
 INSTRUCTION BOOK
You are back in Speed Control Main table.
Select No. 5 ,,Ramp parameter”.

In this table please re-write all data according the screen below.
After rewriting all data, press Enter to return to the previous menu.

Select No. 0 Data screen. Press Enter. After that you can switch off the ignition key and the modification is complete.

AV 110X/130X(4) 43
44 AV 110X/130X(4)
 INSTRUCTION BOOK

5. Calibration procedure
for software 10102718_S0018B_P0004B_UK.tcf

AV 110X/130X(4) 45
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 1
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the left side of the dash-
board (under the cover).
Select the required unit (SPEED).
Open program Win GPI, open LOAD TCF – select the correct version of the software for the type of the machine and unit.
10102718_S0018B_P0004B_UK.tcf.
Start up the machine.

Step no. 2
The “Warning screen” table is displayed. Press Enter.

46 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 3
Information screen - The numbers must match, after that press Enter.

Step no. 4
Write the four digit code - 0305.

AV 110X/130X(4) 47
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 5
If the roller is not calibrated correctly, all values show faults.
Press Enter.

Step no. 6
In table “Speed Control Main Menu” select No. 3 “Set sensors”.
Press Enter.

48 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 7
Select No. 1 ”Set Drive Poti” (travel joystick).
Press Enter.

Step no. 8
In this table, press Enter to setup the travel lever.

AV 110X/130X(4) 49
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 9
Release the brakes and move the travel lever forward to the maximum (the second value must be lower), press Enter. Move the travel
lever backward to the minimum (the second value must be higher), press Enter. Move the travel lever to the middle and the mean
value is displayed. Press Enter. Confirm the setup, press Enter.

Step no. 10
You are back in the “Speed Control Sensor Setup” table.
Select No. 2 “Set Fine Drive Poti” to calibrate the speed potentiometer.
Press Enter.

50 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 11
You are in the “Fine Drive Pedal Setup” table.
Select no. 1. Press Enter.

Step no. 12
In this table, press Enter to setup the speed potentiometer.

AV 110X/130X(4) 51
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 13
Set the potentiometer to the max position (move it to the right - rabbit). The numbers are ascending (if not, the potentiometer is con-
nected the other way round). Press Enter.
Set the potentiometer to the min position (move it to the left - turtle). Press Enter.
To confirm new values, press Enter.

Step no. 14
Confirm 0 in the “Fine Drive Pedal Setup” table. Press Enter.

52 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 15
You are back in the “Speed Control Sensor Setup” table.
Select No. 4 “Set Water Poti” to calibrate the sprinkling interval potentiometer.
Press Enter.

Step no. 16
In this table, press Enter to setup the sprinkling interval potentiometer.

AV 110X/130X(4) 53
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 17
Set the potentiometer to the max position (move it to the right). The numbers are ascending (if not, the potentiometer is connected
the other way round). Press Enter.
Set the potentiometer to the min position (move it to the left). Press Enter.
To confirm new values, press Enter.

Step no. 18
In the “Sensor Setup” table, select No. 0. Press Enter.

54 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 19
You are back in the “Speed Control Main Menu” table.
Select No. 0 “Data Screen”.

Step no. 20
In the Data Screen, press the combination of SHIFT + R to begin a new connection.

AV 110X/130X(4) 55
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 21
After performing a new connection, proceed to the “Speed Control Main Menu” table and select No. 3 “Set Sensors”.
In the “Sensor Setup” select No. 5 “Valve Deadband” and press Enter.

Step no. 22
In the “Valve Deadband F/R” table, select No. 1.
Valve Current Setup is displayed for WORK PUMP 1.
Press F (the neutral gear will change to Forward).

56 AV 110X/130X(4)
 INSTRUCTION BOOK
Move the travel lever from the neutral position forward. Increase the engine RPM to the maximum (at first, change over the switch from
the idle run and, then, increase the engine RPM potentiometer to max).
Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N.

MACHINE TYPE VALUE

AV 110X CU2 -200

AV 110X(4) CU3 -100

AV 120X(4) CU3 -100

AV 130X CU3 -200

AV 110X/130X(4) 57
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 23
Press R (Active Direction will change to Reverse). Move the travel lever from the neutral position backward.

Press the button + repeatedly until the machine starts moving slowly

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N.
Reduce the engine RPM, then continue with the next step.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4) CU3 -100

AV 120X(4) CU3 -100

AV 130X CU3 -200

58 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 23
Press X - WORK PUMP 1 is changed to WORK PUMP 2.
Press F (the neutral gear will change to Forward).

Move the travel lever from the neutral position forward. Increase the engine RPM to the maximum (at first, change over the switch from
the idle run and, then, increase the engine RPM potentiometer to max).
Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4) CU3 -100

AV 120X(4) CU3 -100

AV 130X CU3 -200

AV 110X/130X(4) 59
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 24
Press R (Active Direction will change to Reverse). Move the travel lever from the neutral position backward.

Press the button + repeatedly until the machine starts moving slowly

Press the button - repeatedly until the machine stops.

Then decrease the value according the table at the end of this chapter downward and save the value by pressing
Shift +M.
Move the travel lever to the neutral position - Press N.
Reduce the engine RPM, then continue with the next step.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4) CU3 -100

AV 120X(4) CU3 -100

AV 130X CU3 -200

60 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 25
Press Q to return to the “Speed Control Sensor Setup” table.
Select No. 0 to proceed to the “Speed Control Main Menu” table.

Step no. 26
In the “Speed Control Main Menu” select No. 0 “Data screen”.

AV 110X/130X(4) 61
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 27
In this table, when the machine is running, it is possible to check the actual values of the parameters.

In case of any defect in the electronics circuit (System Errors: YES), using the buttons Shift + E, you can proceed to the table
of errors “Error Survey” in which it is possible to identify the defect.

Step no. 28
In the “Error Survey” table you can return to the “Speed Control” table by pressing Shift + D.

62 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 29 (optional)
Another possibility in the “Speed Control“ table is that you can proceed to the “Help Screen” table using Shift + H.
The description of all tables in the menu is given there.

Step no. 30
An important table for the functional check of brakes is the “Safety Brake Screen” table that can be displayed from the “Speed Con-
trol” table by entering Shift + Y. Using this table, it is also possible to check the function of the seat switch.

AV 110X/130X(4) 63
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 31
Press the combination of SHIFT + D, the “Speed Control” table is displayed.
In this table, use the combination for the repeated connection SHIFT + R.
Return back to“Speed Control Main Menu” table.

Step no. 32
Select No. 2 “Set Options”. Press Enter.

64 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 33
In this table, select No. 2 “Clear Permanent Error Memory” and press Enter.
Select 1 which will delete errors.
The “System Options” table will be displayed again. Leave the table by selecting No. 0 and pressing Enter.

Step no. 34
You are in the “Speed Control Main Menu” table.
Select No. 4 “Drive Control”. Press Enter.

AV 110X/130X(4) 65
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 35
Select No. 3 “FNR Curve Parameter”.
Press Enter.

Step no. 36
In this table please re-write all data according to the screen below. After rewriting all data, press Enter to return to the previous menu
- Select No. 0 to leave to the “Speed Control Main Menu”.

66 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 37
You are back in “Speed Control Main Menu”. Select No. 5 “Ramp parameter”.
Press Enter.

The following step is valid only for AV 110X Tier2 / AV 120X Tier2!

Step no. 38
In this table please re-write all data according to the screen below. After rewriting all data, press Enter to return to the previous menu.
Continue with step no. 41.

AV 110X/130X(4) 67
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf

The following step is valid only for AV 110X(4) Tier3/ AV 120X(4) Tier3!

Step no. 39
In this table please re-write all data according the screen below. After rewriting all data, press Enter to return to the previous menu.
Continue with step no. 41.

The following step is valid only for AV 130X Tier3!

Step no. 40
In this table please re-write all data according the screen below. After rewriting all data, press Enter to return to the previous menu.
Continue with step no. 41.

68 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 41
You are back in “Speed Control Main Menu”. Select No. 6 “PPU parameter”.
Press Enter.

Step no. 42
Select No 1 “Combine PPU Input” and press Enter.

AV 110X/130X(4) 69
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 43
In this table please re-write all data according to the screen below. After rewriting all data, press Enter to return to the previous menu.

Step no. 44
Select No 2 “PPU Setup” and press Enter.

70 AV 110X/130X(4)
 INSTRUCTION BOOK

The following step is valid only for AV 110X / AV 120X Tier 2 or Tier3!
For the AV 120 X Tier 2 SN 1-4012088 please change Pulse Per Revolution from 127 to 159.

Step no. 45
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 48.

The following step is valid only for AV 110X4 / AV 120X4 Tier3!

Step no. 46
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 48.

AV 110X/130X(4) 71
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf

The following step is valid only for AV 130X Tier3!

Step no. 47
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 48.

Step no. 48
In the “Speed Control Main Menu” , select No. 7 “Speed Parameter”.
Press Enter.

72 AV 110X/130X(4)
 INSTRUCTION BOOK

The following step is valid only for AV 110X / AV 120X Tier 2 or Tier3!

Step no. 49
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 52.

The following step is valid only for AV 110X4 / AV 120X4 Tier3!

Step no. 50
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 52.

AV 110X/130X(4) 73
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf

The following step is valid only for AV 130X Tier3!

Step no. 51
Re-write all data according to the table below. Press Enter, and then 0.
Continue with step no. 52.

Step no. 52
In the “Speed Control Main Menu” table, select No. 8 “Valve Parameter”.
Press Enter.

74 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 53
Re-write all data according to the table below.
Press Enter.

Step no. 54
In the “Speed Control Main Menu” table, select No. 9 “Extra Functions”
Press Enter.

AV 110X/130X(4) 75
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step no. 55
Select No. 1 “Brake menu”. Press Enter.

Step No. 56
Select No. 1 “Safety Brake Pin 41”. Press Enter.

76 AV 110X/130X(4)
 INSTRUCTION BOOK
Step No. 57
Re-write all data according to the table below.
Press Enter.

Step no. 58
You are back in the “Set Extra Function Parameter” table.
Select No. 2 “Anti Stall Setup”. Press Enter.

AV 110X/130X(4) 77
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step No. 59
Re-write all data according to the table below.
Press Enter.

Step No. 60
Select No. 3 “CSD Setup”. Press Enter.

78 AV 110X/130X(4)
 INSTRUCTION BOOK
Step No. 61
Re-write all data according to the table below.
Press Enter.

Step no. 62
Select No. 4 “Vibro Setup”. Press Enter.

AV 110X/130X(4) 79
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf
Step No. 63
Re-write all data according to the table below.
Press Enter.

Step no. 64
Select No. 5 “Water setup”. Press Enter.

80 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 65
Re-write all data according to the table below. Press Enter.

Step no. 66
In the “Set Extra Function Parameter” table, confirm 0, in the next table press again 0, and then test all the functions of the machine
in the table “Speed Control”.
In case of any error and its subsequent removal, do not forget to delete the errors from the memory!!!

Now you can switch off the ignition box and program.
If you have any question, do not hesitate to contact our technical support:

e-mail: support.machines@ammann-group.com
mobile: +420 776 667 7555.

AV 110X/130X(4) 81
5. Calibration procedure for software 10102718_S0018B_P0004B_UK.tcf

82 AV 110X/130X(4)
 INSTRUCTION BOOK

6. Calibration procedure
for software 10102718_S0160_P0150_UK.tcf

AV 110X/130X(4) 83
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 1
Perform the computer interconnection by means of a connecting cable (RS 232) into the Susmic socket on the left side of the dash-
board (under the cover).
Select the required unit (SPEED).
Open program Win GPI, open LOAD TCF – select the correct version of the software for the type of the machine and unit.
10102718_S0160_P0150_UK.tcf
Start up the machine.

Step no. 2
The “Warning screen” table is displayed. Press Enter.

84 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 3
Information screen - The numbers must match. Press Enter.

Step no. 4
Write the four digit code - 0305.

AV 110X/130X(4) 85
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 5
If the roller is not calibrated correctly, all values show faults.
Press Enter.

Step no. 6
In the table “Speed Control Main Menu” select no. 3 “Set sensor”.
Press Enter.

86 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 7
Select no. 1 “Set Drive Poti” (Travel joystick).
Press Enter.

Step no. 8
In this table, press Enter to setup the travel lever.

AV 110X/130X(4) 87
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 9
Release the brakes and move the travel lever forward to the maximum (the second value must be lower), press Enter.
Move the travel lever backward to the minimum (the second value must be higher), press Enter.
Move the travel lever to the middle and the mean values of previous data (the number must not have a large range) is displayed.
Press Enter. Confirm the setup, press Enter.

Step no. 10
You are back in the “Speed Control Sensor Setup” table.
Select No. 2 “Set Fine Drive Poti” to calibrate the speed potentiometer.
Press Enter.

88 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 11
You are in the “Fine Drive Pedal Setup” table.
Select no.1, press Enter.

Step no. 12
In this table, press Enter to setup the speed potentiometer.

AV 110X/130X(4) 89
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 13
Set the potentiometer to the max position (move it to the right - rabbit). The numbers are ascending (if not, the potentiometer is con-
nected the other way round). Press Enter.
Set the potentiometer to the min position (move it to the left - turtle). Press Enter.
To confirm new values, press Enter.

Step no. 14
Confirm 0 in the “Fine Drive Pedal Setup” table.

90 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 15
You are back in the “Speed Control Sensor Setup” table.
Select No. 4 “Set Water Poti” to calibrate the sprinkling interval potentiometer.
Press Enter.

Step no. 16
In this table, press Enter to setup the sprinkling interval potentiometer.

AV 110X/130X(4) 91
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 17
Set the potentiometer to the max position (move it to the right). The numbers are ascending (if not, the potentiometer is connected
the other way round). Press Enter.
Set the potentiometer to the min position (move it to the left). Press Enter.
To confirm new values, press Enter.

Step no. 18
In the “Sensor Setup” table select No. 0.
Press Enter.

92 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 19
You are back in the “Speed Control Main Menu” table.
Select No. 0 “Data Screen”. In the Data screen, press the combination of SHIFT + R to begin a new connection.

Step no. 20
After performing a new connection, proceed to the “Speed Coontrol Main Menu” table and select No. 3 “Set Sensors”.
In the “Sensor Setup” select No. 5 “Valve Deadband” and press Enter.

AV 110X/130X(4) 93
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 21
In the “Valve Deadband F/R” table, select No. 1.
Valve Current Setup is displayed for WORK PUMP 1.

Press F (the neutral gear will change to Forward). Move the travel lever from the neutral position forward. Increase the engine RPM to
the maximum (at first, change over the switch from the idle run and, then, increase the engine RPM potentiometer to max).

Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4), 120X(4) CU3 -200

AV 130X CU3 -300

94 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 22
Press R (Active Direction will change to Reverse). Move the travel lever from the neutral position backward.

Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N. Reduce the engine RPM, then continue with the next step.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4), 120X(4) CU3 -200

AV 130X CU3 -300

AV 110X/130X(4) 95
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 23
Press X - WORK PUMP 1 is changed to WORK PUMP 2.
Press F (the neutral gear will change to Forward).

Move the travel lever from the neutral position forward. Increase the engine RPM to the maximum (at first, change over the switch from
the idle run and, then, increase the engine RPM potentiometer to max).

Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4), 120X(4) CU3 -200

AV 130X CU3 -300

96 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 24
Press R (Active Direction will change to Reverse). Move the travel lever from the neutral position backward.

Press the button + repeatedly until the machine starts moving slowly.

Press the button - repeatedly until the machine stops.

Then decrease the value according the table bellow downward and save the value by pressing Shift +M.
Move the travel lever to the neutral position - Press N. Reduce the engine RPM, then continue with the next step.

MACHINE TYPE VALUE

AV 110X, 120X CU2 -200

AV 110X(4), 120X(4) CU3 -200

AV 130X CU3 -300

AV 110X/130X(4) 97
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 25
Press Q to return to the “Speed Control Sensor Setup” table.
Select No. 0 to proceed to the “Speed Control Main Menu” table.

Step no. 26
In the “Speed Control Main Menu” select No. 0 “Data screen”.

98 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 27
In this table, when the machine is running, it is possible to check the actual values of the parameters.

Step no. 28
In case of any defect in the electronics circuit (System Errors: YES), using the buttons Shift + E, you can proceed to the table
of errors “Error Survey” in which it is possible to identify the defect.
In the “Error Survey” table you can return to the “Speed Control” table by pressing Shift + D.

AV 110X/130X(4) 99
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 29
Another possibility in the “Speed Control“ table is that you can proceed to the “Help Screen” table using Shift + H.
The description of all tables in the menu is given there.

Step no. 30
An important table for the functional check of brakes is the “Safety Brake Screen” table that can be displayed from the “Speed Con-
trol” table by entering Shift + Y. Using this table, it is also possible to check the function of the seat switch.

100 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 31
Press the combination of SHIFT + D, the “Speed Control” table is displayed.
In this table, use the combination for the repeated connection SHIFT + R.
Return back to“Speed Control Main Menu” table.

Step no. 32
Select No. 2 “Set Options”. Press Enter.

AV 110X/130X(4) 101
6. Calibration procedure for software 10102718_S0160_P0150_UK.tcf
Step no. 33
In this table, select No. 2 “Clear Permanent Error Memory” and press Enter.
Select 1 which will delete errors.
The “System Options” table will be displayed again. Leave the table by selecting No. 0 and pressing Enter.

Step no. 34
You are back in the “Speed Control Main Menu” table.

Now you can switch off the ignition box and program.

102 AV 110X/130X(4)
 INSTRUCTION BOOK

7. New control unit

AV 110X/130X(4) 103
7. New control unit
Step no. 1
Part number of the new control unit is 4-9540000147.
Check /verify a software version according chapter no. 1.
If the software version inside control unit is 10102718_S0160_P0150, continue according this chapter.

If you identified different version of software inside the control

unit, please contact Ammann Technical support.

Step no. 2
The “Warning screen” table is displayed. Press Enter.

104 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 3
Information screen - The numbers must match. Press Enter.

Step no. 4
Write the four digit code - 0305.

AV 110X/130X(4) 105
7. New control unit
Step no. 5
We are in the table “Check System Parameter”.
All the data show Fault if the machine is not set up.
Press Enter.

Step no. 6
We are in the table “Speed Control Main Menu”.
Select No.1 “Default parameter”
Press Enter.

106 AV 110X/130X(4)
 INSTRUCTION BOOK
Step no. 7
Select No. 3 or No. 4 or No. 5 according to the machine type.
Press Enter.

Step no. 8
Continue with Chapter 6 Calibration procedure for software 10102718_S0160_P0150_UK.tcf.

AV 110X/130X(4) 107
Ammann Unternehmungen
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone +41 62 916 61 61

www.ammann-group.com