GROUP 3 PILOT CIRCUIT

Remote control valve Remote control valve

RCV pedal (RH lever)
(LH lever)

Safety lock
solenoid valve Swing parking brake

Control valve
Travel speed solenoid valve

Max flow cut off solenoid valve

Power boost solenoid valve

Swing priority solenoid valve

Line filter
Main pump
Relief valve
35kgf/cm2

Pilot pump
Suction filter

3-05 (140-7 TIER)

The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the
suction filter.
The discharged oil from the pilot pump flows to the remote control valve through line filter, EPPR
valve, solenoid valve assemblies, swing parking brake, main control valve and safety lock solenoid
valve.

3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
OPTION
BUCKET

C4
D4 DR3 B4
Pc41 Pb4
Pc40
Pd40 Pa4
ARM 1
Pc42
ARM
SWING MOTOR V3 REGENERATION
Pc3 Pb3
Pa21 DR2
Pd41
BOOM 2 ARM 2

B2
C2
Pb21 A2
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL(RH) TRAVEL(LH)

P0
T1
TRAVEL
Pz

FRONT REAR
Dr#,T PUMP PUMP PILOT
(1) (2) (3) (4)
Pd1 Pc1 Pa1 Pb1 PUMP

SW AM BK BM

Pk Pz
Pb4 Pc3 Pm1 Pm2
A5 A4 A3 A2 A1
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV)
HYDRAULIC TANK
sh P2
B A D E G F H J T P1
Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LINE FILTER

16073HC02

The pilot pump receive oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief valve
is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve.
The return oil flow into the hydraulic tank.

3-6
2. SAFETY VALVE(SAFETY LEVER)

DOZER ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
OPTION BUCKET

C4
D4 DR3 B4
Pc41 Pb4
Pc40
Pd40 Pa4
ARM 1
Pc42
ARM
SWING MOTOR V3 REGENERATION
Pc3 Pb3
Pa21 DR2
Pd41
BOOM 2 ARM 2

B2
C2
Pb21 A2
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL(RH) TRAVEL(LH)

P0
T1
TRAVEL
Pz

FRONT REAR
Dr#,T PUMP PUMP PILOT
(1) (2) (3) (4)
Pd1 Pc1 Pa1 Pb1 PUMP

SAFETY
SW AM BK BM SOLENOID
VALVE
Pb4 Pk Pz LEVER
Pm1 Pm2
A5 A4 A3 A2 A1
UP
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV)
HYDRAULIC TANK
sh P2
P1
B A D E G F H J T

Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LEVER DOWN LINE FILTER

16073HC03

When the lever of the safety solenoid valve is moved upward, oil flows into the remote control valve
through solenoid valve and line filter.
When the lever of the safety solenoid valve is moved downward, oil does not flow into the remote
control valve, because of the blocked port.

3-7
3. ARM REGENERATION SYSTEM

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
OPTION BUCKET

C4
D4 DR3 B4
Pc41 Pb4
Pc40
Pd40 Pa4
ARM 1
Pc42
ARM
SWING MOTOR V3 REGENERATION

Pc3 Pb3
Pa21 DR2
Pd41
BOOM 2 ARM 2

B2
C2
Pb21 A2
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1

TRAVEL(RH) TRAVEL(LH)

P0
T1
TRAVEL
Pz

FRONT REAR
Dr#,T PUMP PUMP
(1) (2) (3) (4) PILOT
Pd1 Pc1 Pa1 Pb1 PUMP

SW AM BK BM

Pb4 Pk Pz
Pm1 Pm2
A5 A4 A3 A2 A1
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV) HYDRAULIC TANK
sh P2
P1
B A D E G F H J T

Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LINE FILTER

16073HC04

Then the heavy duty mode switch on the cluster is pushed ON, the arm regeneration solenoid valve
is deactivated and the arm regeneration spool is returned to neutral position.
Then, the arm regeneration function is activated and arm operation speed is increased.

3-8
4. TRAVEL SPEED CONTROL SYSTEM

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

CONTROL PISTON
PILOT VALVE
TRAVEL MOTOR
RED RED

Pn2 Pn1

C6
D6

OPTION
VA VB VB VA

B5

C5 A5
D5 Pb5
Pc5
Pd5 Pa5
OPTION BUCKET

Pk C4
D4 DR3 B4
dr3
Pc41 Pb4
Pc40
Pa4
Pd40
ARM 1
Pc42
SWING MOTOR ARM
V3 REGENERATION
Pc3
DR2 Pb3
Pa21 Pd41
BOOM 2 ARM 2

B2
C2

D2 Pb21 A2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL(RH) TRAVEL(LH)

P0
TRAVEL T1
Pz

FRONT REAR
Dr#,T PUMP PUMP PILOT
(1) (2) (3) (4)
Pd1 Pc1 Pa1 Pb1 PUMP

SW AM BK BM

Pk Pz
Pb4 Pc3 Pm1 Pm2
A5 A4 A3 A2 A1
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV)
HYDRAULIC TANK
sh P2
P1
B A D E G F H J T

Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LINE FILTER

16073HC05

When the travel speed switch is pushed, the travel speed solenoid valve is actuated and the
discharged oil from the pilot pump flows to the Pk port of pilot valve in the travel motors.
As a result, the control piston is pushed by the main oil flow, thus the displacement is minimized.
When the travel speed switch is pushed once more, the travel speed solenoid valve is return to
original position by the force of spring, the hydraulic oil of Pk port retums to the hydraulic tank.
As a result, the control piston is returned by the main oil flow, thus the displacement is maximized.

3-9
5. MAIN RELIEF PRESSURE CHANGE SYSTEM

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5

C5 A5
D5 Pb5
Pc5
Pd5 Pa5
OPTION BUCKET

C4
D4 DR3 B4
Pc41 Pb4
Pc40
Pd40 Pa4
ARM 1
Pc42
ARM
SWING MOTOR V3 REGENERATION
Pc3 Pb3
Pa21 DR2
Pd41
BOOM 2 ARM 2

B2
C2
Pb21 A2
D2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1

TRAVEL(RH) TRAVEL(LH)

P0
T1
TRAVEL
Pz(Pu)

FRONT REAR
Dr#,T PUMP PUMP PILOT
(1) (2) (3) (4)
Pd1 Pc1 Pa1 Pb1 PUMP

SW AM BK BM

Pb4 Pk Pz
Pm1 Pm2
A5 A4 A3 A2 A1
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV)
HYDRAULIC TANK
sh P2
P1
B A D E G F H J T

Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LINE FILTER

16073HC06

When the power boost switch on the left control lever is pushed ON, the power boost solenoid valve
is actuated, the discharged oil from the pilot pump flows into Pz port of the main relief valve of main
control valve; then the setting pressure of the main relief valve is raised from 330kgf/cm2 to 360kgf/cm2
for increasing the digging power. And even when pressed continuously, it is canceled after 8
seconds.

3-10
6. MAX FLOW CUT OFF SYSTEM

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5

C5 A5
D5 Pb5
Pc5
Pd5 Pa5
OPTION BUCKET
SWING MOTOR
C4
D4 DR3 B4
Pc41 Pb4
Pc40
Pa4
Pd40
ARM 1
Pc42
ARM
V3 REGENERATION
Pc3
DR2 Pb3
Pa21 Pd41
BOOM 2 ARM 2

B2
C2

D2 Pb21 A2
DR1
Pc2 Pb20
Pd2 Pa20
TRAVEL SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1

TRAVEL(RH) TRAVEL(LH)

(1) (2) (3) (4) P0

Pd1 Pc1 Pa1 Pb1
T1
Pz
SW AM BK BM

P1 P2
Dr#,T

(1) (3) (2) (4) (3) (1) (2) (4)

sh

B A D E G F H J Pn2 Pn1
Pm1 Pm2
Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20

Pk Pz M
Pb4 Pc3 Pm1 Pm2
A5 A4 A3 A2 A1 dr1

P4 PG HYDRAULIC TANK
(S/Motor) P3
P3 P0(MCV)
P2
P1
T

LINE FILTER
16073HC07

When the breaker operation mode is selected on the cluster, max flow cut off solenoid valve actuates
automatically.
Thus pilot pressure(Pm1,2) is sent to the regulator and pump discharge volume is decreased.

3-11
7. SWING PARKING BRAKE RELEASE

ARM BUCKET BOOM

CYLINDER CYLINDER CYLINDER

TRAVEL MOTOR

Pn2 Pn1

C6
D6
Pc6
Pd6
OPTION

B5

C5 A5
D5 Pb5
Pc5
SWING MOTOR Pd5 Pa5
OPTION BUCKET

SH
C4
D4 DR3 B4
PG
Pc41 Pb4
Pc40
Pa4
Pd40
ARM 1
Pc42
ARM
V3 REGENERATION
DR Pc3
DR2 Pb3
Pa21 Pd41
BOOM 2 ARM 2

A Mu B C2 B2

D2 Pb21 A2
DR1
Pc2 Pb20
Pd2 Pa20
SWING BOOM 1

C1 B1
D1 Pc1 Pb1 A1
Pd1 Pa1
TRAVEL(RH) TRAVEL(LH)

P0
TRAVEL T1
Pz

FRONT REAR
Dr#,T PUMP PUMP PILOT
(1) (2) (3) (4)
Pd1 Pc1 Pa1 Pb1 PUMP

SW AM BK BM

Pk Pz
Pb4 Pc3 Pm1 Pm2
A5 A4 A3 A2 A1
P4 PG
(1) (3) (2) (4) (3) (1) (2) (4) (S/Motor)
P3 P0(MCV)
HYDRAULIC TANK
SH P2
P1
B A D E G F H J T

Pc2 Pd2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 LINE FILTER

16073HC08

When the swing control lever is tilted, the pilot oil flow into SH port of shuttle valve, this pressure
move spool so, discharged oil from pilot valve flow into PG port.
This pressure is applied to swing motor disc, thus the brake is released.
When the swing control lever is set in the neutral position, oil in the swing motor disc cylinder is
drained, thus the brake is applied.

3-12