CSS-GR4102

GENERAL REQUIREMENTS, MACHINED

METAL COMPONENTS

CSS-GR4102

Prepared By
Orbital ATK
Space Systems Group

PREPARED BY: Cog E

APPROVED BY: Functional Product Manger

APPROVED BY: S&MA Functional Director

RELEASED BY: Configuration/Data Management

ORBITAL ATK PROPRIETARY DATA

This information contains proprietary data and should not be released or distributed without the express written
approval of Orbital ATK, Space Systems Group. This document contains private or privileged information and/or
trade secrets, which is/are disclosed in confidence. This information may be used, duplicated, or disclosed only to
the extent as specifically authorized in writing by Orbital ATK, Space Systems Group.
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REVISION HISTORY
SECTION(s)
REV DATE REASON FOR CHANGE/CHANGE AFFECTED
- (See Watermark) Initial Release ALL

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Table of Contents
1. Introduction and Scope ............................................................................................................ 4
1.1 Designation of this Specification....................................................................................... 4
2. Applicable Orbital ATK Documents ....................................................................................... 5
3. Drawing Standards (For internal design reference only) ......................................................... 6
3.1 Standard Format ................................................................................................................ 6
3.2 Global Profile Tolerance ................................................................................................... 6
4. Drawing Notes ......................................................................................................................... 7
4.1 Standard Notes................................................................................................................... 7
4.2 Box-Flag Notes .................................................................................................................. 8
4.2.1 Data Package Notes .................................................................................................... 8
4.2.2 Material Box-Flag Notes ............................................................................................. 9
4.2.3 Finish Box-Flag Notes ................................................................................................ 9
4.2.4 Additional Finishes ................................................................................................... 10
4.2.5 Part Marking ............................................................................................................. 10
4.2.6 Threaded Inserts ........................................................................................................ 11
4.2.7 Nutplates ................................................................................................................... 12

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1. INTRODUCTION AND SCOPE

This document defines the standard requirements for machined metallic parts and assemblies. The intent
of this document is to standardize notes in order to simplify drawings and reduce errors.
Standard notes in Section 4.1 always apply whenever the drawing refers to this document as a
requirements document. Box-flag notes in Section 4.2 are applicable only when called out on the drawing,
or within the standard notes section of this document.
If a new design has requirements that are substantially different than the requirements of this
specification, it is recommended to place all requirements directly on the drawing rather than tailor this
specification.
In the event of a conflict between this document and the drawing, the following precedence shall be used:
1. Requirements specified on the field of the drawing
2. This specification document
3. Requirements specified in the Dimensioning and Tolerance Block (adjacent to the title block)
Unless otherwise specified in the procurement documentation authorizing hardware manufacture, the
most current revision of this specification shall be used in the manufacture of hardware.
1.1 DESIGNATION OF THIS SPECIFICATION
This document shall be applicable only when referenced on face of the drawing. Box-flag notes are
specified in Section 4.2 and are only applicable when used on the drawing, or within the standard notes
section of this document. Where multiple acceptable specifications or processes are allowed per the box-
flag notes, the manufacturer may select their preferred specification or process, unless otherwise defined
on the drawing.
The note and table below are required for designating this specification on a drawing. The Table shall be
located at the top of the first drawing sheet, directly to the right of the notes.

P L E
E XAM

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2. APPLICABLE ORBITAL ATK DOCUMENTS

Document Number Document Title

TO-PS1001 Instructions for Marking Part Numbers on Manufactured Parts
TO-PS0005 Surface Preparation and BR-127 Primer Application
OSC-SP1038 Installation of Rivets
ATK-SPEC-118 BR127 Primer Application
COPS-0003 Aluminum Surface Preparation
COPS-0006 Surface Preparation of Composites and Metals
COPS-0010 Corrosion Inhibiting Primer Application

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3. DRAWING STANDARDS (FOR INTERNAL DESIGN REFERENCE ONLY)

3.1 STANDARD FORMAT
All 2D drawings shall be generated using the Orbital ATK standard drawing format for Minimal
Dimension Drawings. Note that this format does not preclude the creation of fully-dimensioned parts.
3.2 GLOBAL PROFILE TOLERANCE
All minimally dimensioned drawings should include a tolerance block that defines the overall part profile
tolerance. For general machined parts, it is recommended to use the following default tolerances:

P L E
EX AM

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4. DRAWING NOTES
4.1 STANDARD NOTES
All notes included in this section apply to all drawings that reference this specification unless otherwise
specified.
1. PROPOSED CHANGES TO PROCESSES AND/OR SPECIFICATIONS REFERENCED ON
THIS DRAWING (INCLUDING SUBSTITUTIONS) MUST BE COORDINATED WITH THE
ORBITAL ATK COGNIZANT ENGINEER FOR APPROVAL.

2. ALL THREADED HOLES SHALL BE INSTALLED AS CLASS 3B INTERNAL THREADS.

3. THREADS MAY BE CUT OR FORMED.

4. HOLES THAT ARE SHOWN IN THE DIGITAL MODEL WITH A DRILL POINT MAY BE
INSTALLED WITH EITHER A DRILL POINT OR A FLAT BOTTOM. HOLES MODELED
WITH A FLAT BOTTOM SHALL BE INSTALLED WITH A FLAT BOTTOM ONLY.

5. BREAKTHROUGH OF DRILLED HOLES IS NOT PERMISSIBLE.

6. ALL DIMENSIONS APPLY AFTER SURFACE TREATMENT.

7. ALL SURFACES SHALL HAVE A SURFACE ROUGHNESS OF 63 MICRO-INCHES

ROUGHNESS AVERAGE.

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4.2 BOX-FLAG NOTES

4.2.1 DATA PACKAGE NOTES
D1 SEE DIGITAL MODEL:
COMPLETE PRODUCT DEFINITION IS DEFINED BY DATA SET (DRAWING AND
DIGITAL MODEL) PER ASME Y14.41-2012. THE DIGITAL MODEL (STEP FILE) IS
NAMED AS SPECIFIED BELOW:
< BASE PART #> - <DASH #>_XX.YY.STP.
A. <BASE PART #> INCLUDES ALL LETTERS AND NUMBERS THAT APPEAR
BEFORE THE DASH NUMBER
B. <DASH #> INCLUDES ALL LETTERS AND NUMBER AFTER THE DASH
AND BEFORE THE UNDERSCORE ( _ )
C. XX = REVISION LEVEL OF THE DIGITAL MODEL. THIS MUST MATCH
REVISION LEVEL OF THE DRAWING
D. YY = IF INCLUDED, THIS IS AN INTERNAL ORBITAL ATK ITERATION
NUMBER FOR DESIGN DEVELOPMENT AND SHALL BE IGNORED BY THE
SUPPLIER

EXAMPLE:

CSS41212345-20_A.22.STP
INTERNAL ITERATION NUMBER, N/A
FOR MANUFACTURER
REVISION LEVEL
DASH #
BASE PART #

D2 SEE SEPARATE PARTS LIST:

< BASE PART #> - <DASH #>.PDF.
A. <BASE PART #> INCLUDES ALL LETTERS AND NUMBERS THAT APPEAR
BEFORE THE DASH NUMBER
B. <DASH #> INCLUDES ALL LETTERS AND NUMBERS AFTER THE DASH

EXAMPLE:

CSS41212345-01.PDF

DASH #
BASE PART #

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4.2.2 MATERIAL BOX-FLAG NOTES

M1 ALLOY: ALUMINUM 7075.

ACCEPTABLE TEMPERS: T73, T7351, T7352, T73510, T73511.

PER ACCEPTABLE SPECS: AMS 4078, AMS-QQ-A-250/12, AMS 4124, AMS-QQ-A-

225/9, AMS-QQ-A-200/11, AMS 4141, AMS 4147, AMS 4617.

M2 ALLOY: ALUMINUM 6061.

ACCEPTABLE TEMPERS: T6, T62, T651, T652, T6510, T6511.

PER ACCEPTABLE SPECS: AMS 4027, AMS 4117, AMS 4150, AMS 4173, AMS-QQ-A-
200/8, AMS 4127, AMS 4248.

M3 ALLOY: TITANIUM 6AL-4V.

ACCEPTABLE TEMPERS: ANNEALED.

PER ACCEPTABLE SPECS: AMS 4911, AMS 4920, AMS 4935, AMS 4928, AMS 6931,
AMS 6945.

M4 ALLOY: STAINLESS STEEL 17-4PH.

ACCEPTABLE TEMPERS: H900 CONDITION PER AMS-H-6875.

PER ACCEPTABLE SPECS: AMS 5344, AMS 5643, AMS 5604.

4.2.3 FINISH BOX-FLAG NOTES

ALUMINUM FINISHES

FA1 FINISH: CHEMICAL CONVERSION COATING, COLOR GOLD,

PER MIL-DTL-5541, CLASS 3.

FA2 FINISH: ANODIZE PER MIL-A-8625, TYPE III, CLASS 2, COLOR BLACK.

FA3 FINISH: ANODIZE PER MIL-A-8625, TYPE II, CLASS 1, CLEAR.

FA4 FINISH: ANODIZE PER MIL-A-8625, TYPE III, CLASS 2, COLOR RED.

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TITANIUM FINISHES

FT1 FINISH: NONE.

FT2 FINISH: ANODIZE PER SAE AMS2488, TYPE 2.

STAINLESS STEEL FINISHES

FC1 FINISH: PASSIVATE PER AMS 2700.

4.2.4 ADDITIONAL FINISHES

F1 FOR ALUMINUM SURFACES, PREP AND PRIME INDICATED SURFACES USING BR-
127 PRIMER, PER TO-PS0005, CLASS I; OR ATK-SPEC-118, CLASS 1; OR COPS-0010,
TYPE 1 WITH SURFACE PREPARATION PER COPS-0003, TYPE 1, 4, OR 5.
FOR TITANIUM SURFACES, PREP AND PRIME INDICATED SURFACES USING BR-127
PRIMER, PER TO-PS0005, CLASS I; OR COPS-0010, TYPE 1 WITH SURFACE
PREPARATION PER COPS-0006, TYPE 3.
PRIMER THICKNESS SHALL BE .0001 TO .0003 INCH.
4.2.5 PART MARKING
P1 TO-PS1001, METHOD 2; OR SAE AS478-35; OR BAG AND TAG PER MIL-STD-130.

P2 TO-PS1001, METHOD 1; OR SAE AS478-30; OR MARK USING CONTRASTING COLOR

EPOXY INK. INK PER A-A-56032, MARKING PER MIL-STD-130.

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4.2.6 THREADED INSERTS

INCH INSERTS

T1 THREAD FOR HELICAL COIL INSERT PER NASM 33537.

T2 AFTER FINISH, INSTALL INSERTS PER NASM 33537,

CLASS 3B. IF APPLICABLE, REMOVE RED DYE PRIOR TO INSTALLATION.
INSTALL INSERTS .75 TO 1.5 PITCH BELOW THE SURFACE.
IF APPLICABLE, REMOVE DRIVING TANG AFTER INSTALLATION.

METRIC INSERTS

TM1 THREAD FOR HELICAL COIL INSERT PER SAE MA1567.

TM2 AFTER FINISH, INSTALL INSERTS PER SAE MA1567,

CLASS 3B. IF APPLICABLE, REMOVE RED DYE PRIOR TO INSTALLATION.
INSTALL INSERTS .75 TO 1.5 PITCH BELOW THE SURFACE.
IF APPLICABLE, REMOVE DRIVING TANG AFTER INSTALLATION.

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4.2.7 NUTPLATES
4.2.7.1 NUTPLATE NOTES
R1 SECURE NUTPLATE USING RIVETS IN ACCORDANCE WITH MIL-STD-403 OR OSC-
SP1038. RIVETS SHALL NOT PROTRUDE FROM SURFACE OF PART. IT IS
PERMISSIBLE TO GRIND OR SHAVE RIVETS TO ACHIEVE FLUSH CONDITION.

4.2.7.2 STANDARD NUTPLATE CUTOUTS

NOTE: Nominal values are represented in the associated CAD models for all configurations.

Configuration N1

Box-Flag A B C
Note Min Nom Max Min Nom Max Min Nom Max
N1-06 0.213 0.218 0.223 0.435 0.437 0.439 0.164 0.166 0.170
N1-08 0.229 0.234 0.239 0.466 0.468 0.470 0.192 0.194 0.198
N1-10 0.245 0.250 0.255 0.498 0.500 0.502 0.217 0.219 0.223
N1-12 0.276 0.281 0.286 0.560 0.562 0.564 0.279 0.281 0.286
NS1-06 0.213 0.218 0.223 0.435 0.437 0.439 0.138 0.139 0.140
NS1-08 0.229 0.234 0.239 0.466 0.468 0.470 0.164 0.165 0.166
NS1-10 0.245 0.250 0.255 0.498 0.500 0.502 0.190 0.191 0.192
NS1-12 0.276 0.281 0.286 0.560 0.562 0.564 0.250 0.251 0.252

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Configuration N2

Box-Flag A B C
Note Min Nom Max Min Nom Max Min Nom Max
N2-06 0.213 0.218 0.223 0.217 0.219 0.221 0.164 0.166 0.170
N2-08 0.229 0.234 0.239 0.217 0.219 0.221 0.192 0.194 0.198
N2-10 0.245 0.250 0.255 0.217 0.219 0.221 0.217 0.219 0.223
N2-4 0.276 0.281 0.286 0.217 0.219 0.221 0.279 0.281 0.286
NS2-06 0.213 0.218 0.223 0.217 0.219 0.221 0.138 0.139 0.140
NS2-08 0.229 0.234 0.239 0.217 0.219 0.221 0.164 0.165 0.166
NS2-10 0.245 0.250 0.255 0.217 0.219 0.221 0.190 0.191 0.192
NS2-4 0.276 0.281 0.286 0.217 0.219 0.221 0.250 0.251 0.252

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Configuration N3

Box-Flag A B C
Note Min Nom Max Min Nom Max Min Nom Max
N3-06 0.248 0.250 0.252 0.217 0.219 0.221 0.164 0.166 0.170
N3-08 0.248 0.250 0.252 0.217 0.219 0.221 0.192 0.194 0.198
N3-10 0.248 0.250 0.252 0.217 0.219 0.221 0.217 0.219 0.223
N3-4 0.279 0.281 0.283 0.217 0.219 0.221 0.279 0.281 0.286
NS3-06 0.248 0.250 0.252 0.217 0.219 0.221 0.138 0.139 0.140
NS3-08 0.248 0.250 0.252 0.217 0.219 0.221 0.164 0.165 0.166
NS3-10 0.248 0.250 0.252 0.217 0.219 0.221 0.190 0.191 0.192
NS3-4 0.279 0.281 0.283 0.217 0.219 0.221 0.250 0.251 0.252

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