JOB SAFETY ANALYSIS (JSA)

Department / Area: Cell Production Line Contractor Supervisor: Chow Chuen Leong
Process / Service: To Repair Trolley Contact: 012-418 1819
Building / Location: M1 Cell Production
Jinko Solar Project Owner: TEO HUI XIN
Contractor Company Name: BE Precision Technology Sdn Bhd
Description of work: To Repair Trolley

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
1 Drill on improper surface Hit by flying object Eye injury Handrill 1) Check the surface of the area that want to drill
1) Ensure the drill
2) Wear pit is
safety properly
goggles andscrewed and in good
safety shoes
Drill pit not installed properly Hit by flying object Eye injury Handrill condition
Using handrill to repair trolley Hand injury 2) Wear safety goggles and safety shoes
Drill pit not installed properly Hit by flying object Hand injury Handrill 1) Wear gloves
Loud machinery noise Noise exposure Hearing loss Handrill 1) Wear earplug

Personal Protective Equipment (PPE) Required

Safety Shoes Y
Hard Hat Y
Safety Glasses Y
Fire Resistant Clothing
Face Shields
Goggles
Lifeline/Body Harness
Hearing Protection
Air Purifying Respirator
Welding Hood
Welding/Pipe Clothing
Welding Mask/Goggles
Gloves Y
Safety Cones/Barricades
Safety Vest Y
Caution Tape
 JOB SAFETY ANALYSIS (JSA)

Department / Area: XXX Contractor Supervisor: XXXX

Process / Service: XXX Contact: 0111-xxxxx
Building / Location: XXX
Jinko Solar Project Owner: XXX
Contractor Company Name: XXX
Description of work: Ducting Installation at Plant 5

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
1 To perform working at height for Working at height without fall protection/PPE. Falling from height. Bodily Injury Ladder/scissor lift 1. Ensure ladder inspected and tagged prior to use
ducting installation using scissor lift. 2. Do not stand or seat on the last 2 rung of the ladder
3. Comply to ladder sop & buddy system when using
ladder
4. Erect on even and firm ground
5. Scissor must have valid PMA .
6. Briefing for worker on work at height procedures.

Working without proper PPE. Hit by Falling Object Bodily Injury - 1. All workers must wear proper PPE
2. Setup signage at the working area

2 Install support bracket for the ducting Installing support bracket without proper PPE. Cut by sharp objects Hand injury Manual handling 1. To wear proper PPE when doing work
Using damaged tools Cut by sharp objects Bodily Injury Power tools 1. Use ELCB for all power tools in-order to prevent
trip.
2. Buddy system

3 To cut ducting for installation using Cutting ducting without using proper tools Cut by sharp objects Bodily Injury Power tools 1. Pre-checking of power tools. (Guarding, Insulation,
hand tools Physical Condition)
2. Setup signage at the working area

Working without using proper PPE. Cut by sharp objects Bodily Injury - 1. Check the physical condition of PPE, and ensure in
good condition.
2. Ensure worker use required PPE when carry out job
task.

4 Manual lifting the ducting for Incorrect lifting method Ergonimic injury Bodily Injury Manual handling 1. Arrange sufficient workers and job rotation
installation
Cut by sharp objects Hand injury - 1. All workers must wear proper PPE
2. Setup signage at the working area
Working without using proper PPE.
Hit by Falling Object Bodily Injury - 1. All workers must wear proper PPE
2. Setup signage at the working area

Personal Protective Equipment (PPE) Required

Safety Shoes Y
Hard Hat Y
Safety Glasses Y
Fire Resistant Clothing
Face Shields
Goggles
Lifeline/Body Harness
Hearing Protection
Air Purifying Respirator
Welding Hood
Welding/Pipe Clothing
Welding Mask/Goggles
Gloves Y
Safety Cones/Barricades
Safety Vest Y
Caution Tape
 JOB SAFETY ANALYSIS (JSA)

Department / Area: EHS Contractor Supervisor: Lim Chee Chuan

Process / Service: Install ERT and EHS Board Contact: 0174817413
Building / Location: M1
Jinko Solar Project Owner: Chew Mann Yee
Contractor Company Name: Vim Design
Description of work: Install ERT and EHS Board at Locker Production

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
1) Check the surface of the area that want to drill
Drill on improper surface Hit by flying object Eye injury Handrill 2) Wear safety goggles and safety shoes
Using handrill to screw the board on 1) Ensure the drill pit is properly screwed and in good
1 Eye injury
the wall Drill pit not installed properly Hit by flying object Handrill condition
Hand injury
2) Wear safety goggles and safety shoes
Loud machinery noise Noise exposure Hearing loss Handrill 1) Wear earplug
1) Practice buddy system
Ladder set up at uneven serface Falling from height Body injury Ladder 2) Check the condition of the environment prior
Climbing up to install board on the wall performing task
2 1) Inspect the ladder before using
with a ladder
Ladder not in good condition Falling from height Body injury Ladder 2) Ensure onsite EHS inspect and buyoff the condition
of the ladder

Personal Protective Equipment (PPE) Required

Safety Shoes Y
Hard Hat N
Safety Glasses Y
Fire Resistant Clothing N
Face Shields N
Goggles N
Lifeline/Body Harness N
Hearing Protection Y
Air Purifying Respirator N
Welding Hood N
Welding/Pipe Clothing N
Welding Mask/Goggles N
Gloves N
Safety Cones/Barricades N
Safety Vest N
Caution Tape N
 JOB SAFETY ANALYSIS (JSA)

Department / Area: Production Contractor Company Name: AM Forklift

Process / Service: Maintenance and Repair Forklift Contractor Supervisor: Lim Chong Tatt
Contact: 016-4186836
Building / Location: M1
Jinko Solar Project Owner: Lim Yang Hong Contractor Company Name: GM Forklift
Contractor Company Name: Contractor Supervisor: Mohamad Rezali Bin Mahamad
Description of work: Maintenance and repair forklift Contact: 012-4796133

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
Engine cover fall on technician body when refill the Ensure the hood prop is well function and support the
engine oil below the engine cover Hit by falling object Head/bodily injury NA engine cover properly
Technician well train and understand the hazard when
Engine oil contaminated on technician's hands Engine oil penetrate into the using engine oil
when open valve or refill engine oil Engine oil stain on hands skin Gloves
Bring along the safety data sheet (SDS) for reference in
case emergency
1 Refill and replace engine oil Chemical spill Pollute environment 1) Cover the floor with a cardboard
Engine oil spill on floor when releasing oil engine oil Cloth, cardbord, chemical 2) Contain the oil engine oil into a plastic tray
at the bottom of the forklift container 3) Use cloth to wipe the engine oil that spill on floor
Slippery floor Slip and fall 4) Did not discard the contaminated rags and used oil
onsite but bring back for proper disposing.

Awakard posture to unscrew valve at the bottom of

Ergonomic injury Wrist/hand injury Spanner Use the aid of the spanner
the forklift to release the old engine oil
Ensure the technician wear sleeve when approaching the
Hot surface near engine Heat Burn on hands Heat resistant sleeve
engine to change the turning belt
2 Replace turning belt
Engine cover fall on technician body when refill the Ensure the hood prop is well function and support the
engine oil below the engine cover Hit by falling object Head/bodily injury NA engine cover properly
1) Check the condition of the trail of the fork. Do
maintenance or housekeeping if required
Akward posture when moving fork to the middle of Ergonomic injury Back injury NA 2) Ensure the fork pin is opened up to ease fork
the mast with leg movement
Unstable standing posture Bodily injury NA Buddy system
Falling of fork that have been removed out from the
Hit by falling object Leg injury Safety shoes, gloves Buddy system
3 Repair damaged hydraulic side shifter mast
1) Buddy system
Safety shoes, gloves, wooden
Falling of mast that has been removed out Hit by falling object Leg injury pallet, forklift 2) Use a long wooden pallet to support the mast
3) Use a forklift to lift the mast
Cut by broken hydraulic cylinder Sharp edge Finger injury Gloves Wear gloves when handling broken hydraulic cylinder
Clamp between machine part when replace Ensure the technician is well trained and handle the work
Hard mechanical surface Hand injury NA
hydraulic hose according to work statement
Technician well train and understand the hazard when
using brake oil
Brake oil stain on hands Brake oil penetrate into the skin Gloves
Bring along the safety data sheet (SDS) for reference in
case emergency
Repair break function by top up brake Brake oil contaminated on technician's hands when
4 Chemical spill Pollute environment
oil open valve or refill brake oil
1) Use cloth to wipe the brake oil that spill on floor and
forklift
Cloths, gloves 2) Did not discard the contaminated rags and used oil
Slippery floor Slip and fall
onsite but bring back for proper disposing.

Standing on a unstable platform to replace the Using proper and stable standing platform when
Fall from forklift Bady injury spanner
5 Repair malfunction lighting broken bulb changing the bulb
Expose to electrical cable Electricity Electric shock NA Ensure engine is off when chaning bulb
Falling of forklift that have removed a sigle or more The location that have missing the tire is support with
Hit by falling object Body/hand injury Jack
bald tire jack
Hit by forklift if the jack that support the forklift The location that have missing the tire is support with
malfunction Hit by falling object Body/hand injury Wooden block jack as well as wooden blocks

6 Replace bald tire 1) Ensure the repair work is carried out at safe and
designated area
Hit by moving vehicle nearby during repairing Hit by moving vehicle Body injury/death Barricade tape, cone 2) Barricade the area
3) Assign a traffic controller to monitor the traffic
Hit by flying object when removing tire nuts with
powered drill Flying object Eye injury Powered drill, goggles Wear safety goggles.
 JOB SAFETY ANALYSIS (JSA)

Department / Area: Production Contractor Company Name: AM Forklift

Process / Service: Maintenance and Repair Forklift
Building / Location: M1
Jinko Solar Project Owner: Lim Yang Hong
Contractor Company Name:
Description of work: Maintenance and repair forklift
Contractor Supervisor: Lim Chong Tatt
Contact: 016-4186836
Contractor Company Name: GM Forklift
Contractor Supervisor: Mohamad Rezali Bin Mahamad
Contact: 012-4796133

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
Personal Protective Equipment (PPE) Required
Safety Shoes Y
Hard Hat N
Safety Glasses Y
Fire Resistant Clothing N
Face Shields N
Goggles N
Lifeline/Body Harness N
Hearing Protection N
Air Purifying Respirator N
Welding Hood N
Welding/Pipe Clothing N
Welding Mask/Goggles N
Gloves Y
Safety Cones/Barricades Y
Safety Vest Y
Caution Tape Y
 JOB SAFETY ANALYSIS (JSA)

Department / Area: Production Contractor Company Name: AM Forklift

Process / Service: Maintenance and Repair Pallet Truck
Building / Location: M1
Jinko Solar Project Owner: Lim Yang Hong
Contractor Company Name:
Description of work: Maintenance and repair pallet truck
Contractor Supervisor: Lim Chong Tatt
Contact: 016-4186836
Contractor Company Name: GM Forklift
Contractor Supervisor: Mohamad Rezali Bin Mahamad
Contact: 012-4796133

Job Safety Analysis

How to control the risks?
Items Activity / Tasks Hazard on the task Risk on the Task Potential Injury Equipment/ Tools Used
Expose to corrosive battery water Corroded by chemical Hands injury Nitrile gloves Wear nitrile gloves when changing battery
1 Replace damaged battery with new
Electrocute by battery cable Electrocution Body injury/death Spanner Ensure the engine is off when replacing battery
Cut by sharp edge when installing or removing the
2 Replace bald tire Cut by sharp edge Hands injury Spanner, glove Wear gloves
tire from the holder
Ensure the technician is well trained and handle the work
3 Replace the sensor Clamp between machine part Hard mechanical surface Hand injury Allen key, screw driver according to work statement

Personal Protective Equipment (PPE) Required

Safety Shoes Y
Hard Hat N
Safety Glasses Y
Fire Resistant Clothing N
Face Shields N
Goggles N
Lifeline/Body Harness N
Hearing Protection N
Air Purifying Respirator N
Welding Hood N
Welding/Pipe Clothing N
Welding Mask/Goggles N
Gloves Y
Safety Cones/Barricades Y
Safety Vest Y
Caution Tape Y