KML MOLDINGS (A UNIT OF KRISHNA MARUTI LTD.

)
STANDARD OPERATING PROCEDURE FOR MOULD PREVENTIVE MAINTENANCE
STEP : 1. Mould take-off for STEP : 2. Mould turn off with STEP : 3. Mold open for STEP : 4. Keep mould in a vertical STEP : 5. Mould rotate and keep STEP : 6. Clean the all mold child STEP : 7. Remove the mold STEP 8 : Removing the all STEP :9 Ejector back plate and STEP : 10. Lifter pads & ejector STEP : 11. Grill Polishing & Clean STEP 12. All ejector pins are
preventive maint. help of crane. Preventive Maintenance. position for removing all lifters & on stand then removing bottom parts by Ultrasonic Cleaning ejector back plate by help of ejector pins and return pins for guiderails for cleaning and pin holes clean by cotton & all airvent pins for proper flow fitted in core ejector plate with
core pins. plate bolt by Pneumatic Gun. Machine crane. cleaning. proper movement checking. mold cleaner. to avoid burn mark,white mark greasing.
& catching.

Checkpoint- Ensure the balanced Checkpoint- Use the sufficient Checkpoint- Ensure the crane Checkpoint- Keep the Core half at Checkpoint- Before take off the Checkpoint- Ensure the after childs Checkpoint- Ensure the before Checkpoint- Ensure the reference Checkpoint- Ensure the all moving Checkpoint- Ensure the all lifters Checkpoint- Ensure the grill Checkpoint- Ensure the Checked
lifting & all eye bolt to be properly eye bolt for safe lifting & Ensure balancing of main hoist & auxiliary identify working area in vertical mold & should be stand Properly. part clean by Ultrasonic Machine back plate open, screw jack must marking numbers to be on every parts to be cleaned & properly and ejector guide pillers to be polishing & airvent pin's holes to the all pins to be fitted as per his
locked. the wire no touch with mold body to be correct during the mold position. then also re-clean by dry be used for ejector plate support ejector pins. lubricated scoring & rust free. be clean properly by emery paper marking reference number.
during turn off mold. opening . clothes.Temp.set 65C ,time 60 to avoid ejector plate falling. & cleaner .
mts(Water :Chemical 50:2 ltrs)

STEP: 13. Ejector assembly STEP: 14. Core back plate STEP :15. Clean all Lifters block STEP : 16. Ejector Core Lifters STEP: 17. All Core pins are STEP: 18. Blue matching STEP: 19. Mold closed help of STEP: 20. Hyd. Core working STEP: 21. Clean the all cooling STEP: 22.Mold cooling water STEP: 23. Heaters and STEP : 24. Mould take of right
work completed. assembly . housing by cotton & cleaner. assembly. fitted on top plate after between core and cavity. crane. function checked by hyd. line by descalling pump. pressure check by LPM meter. thermocouples continuty are location after preventive
greasing. Power pack. checked by multimeter. maintenance.

Checkpoint- Ensure the proper
greasing in ejector assembles &
moving parts.
Checkpoint- Ensure the parallel
block Dovell must be matched .
Checkpoint- Ensure the scoring & Checkpoint- Ensure the Lifters & Checkpoint-Ensure the pins Checkpoint- Before Micro-Tig Checkpoint- Ensure the before Checkpoint- Hyd. Pressure must Checkpoint- Ensure the all cooling Checkpoint- Water flow meter Checkpoint- Continuity and Checkpoint- Keep mould on his
rust not be found in lifters & pads to be fiitted with greasing. marking number must be welding, blue matching impression mold closing ,greasing must be be set as per cylinder capacity lines must be cleaned by reading must be noted before and ampere of heaters & right location.
Ejector pads pocket. matched. must be checked. apply in piller-bush & wear plate. before checking. (max/40 to 80 descalling machine & wears after during descaling of mold. thermocouples must be checked (as per mold-machine matrix.)
bar.) rubber gloves during working. as per specification and finaly all
(Water :Chemical zones temp. checked by HRTC
50:2 ltrs)

Facilities used during Preventive Maintenance :- Safety Equipment used during Preventive Maintenance :-

TOOL TROLLEY HRTC FLOW METER PNUMATIC GUN DESCALLING MACHINE PENCIL GRINDER ULT. POLISHING MACHINE ULT. CLEANING MACHINE ALLEN KEY SET HAND GLOVES RUBBER GLOVES SAFETY GOGGLE SAFETY HELMAT APRON SAFETY SHOES

OUR TARGET
Core back Slider and Etching and Cylinder , core Spure bush
Mould plate,Ejector Radius and eye Antirust spray Hot runner
speaker grill air polishing pins and finger apply and Manifold Mold closed
opening plate dismantle vent cleaning checking pins checking. bolt threads
and cleaning checking. Descalling. checking
"ZERO" "ZERO"

BREAKDOWN DURING DEFECT AND GCA DUE

MASS PRODUCTION TO MOULD PROBLEM