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ME 255 Handout 2015(1)
ME 255 Handout 2015(1)
The definition of the first moment of an area A as given in Figure 1 in the x-y plane, with dA
indicating a small element of the area, is given as the integral:
The centroid of the Area A in Figure 2 is defined as the point C of coordinates and which satisfy
the relations:
= = bh × (h/2) = ℎ
= = bh × (b/2) = ℎ
=∫ and =∫
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Given that R is the distance of the element dA from the point O, the polar moment of inertia of area A
is given as the integral:
=
But R2 = x2 + y2, therefore
=∫ ( + ) =∫ +∫ = Ix + Iy
The radius of gyration of an area with respect to the x-axis is defined as the quanty rx that satisfies the
relation:
Ix = rx2A where Ix is the moment of inertia of the area A with respect to the x-axis. Thus rx is given as
Similarly, Iy = ry2A where Iy is the moment of inertia of the area A with respect to the y-axis. Thus ry is
given as
When an area possesses an axis of symmetry, the first moment of area about that axis is zero. Since the
first moment of area is a product of the area and the distance from the centroid to the reference axis,
the centroid lies on the axis of symmetry, if the area possesses one.
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A horizontal element of the area with length b and width dy is used for the calculation.
The moment of inertia of the element area with respect to the centroidal x-axis is
dIx = y2dA = y2(bdy)
Integrating from y = − to + - gives
/
1 /
= = ( )= [ ] /
/ 3
= + = ℎ
The radius of gyration is by definition given by the expression:
Ix = rx2A which by substitution gives = = = =
√
= = ( + )
= ′ +2 ′ +
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∫ ′ = Qx’= ′ = A(0) = 0 since the reference axis for the first moment of area, Qx’ passes
through the centroid. Therefore the moment of inertia of the area with respect to an axis at a distance d
from a parallel axis through the centroid is given as:
= ̅ +
This formula, also called the parallel axis theorem, states that the moment of inertia Ix of an area with
respect to an arbitrary x axis is equal to the moment of inertia ̅ of the area with respect to the
centroidal x’ axis parallel to the x axis, plus the product of the area A and the square of the distance d
between the two axes. This makes it possible to determine the moment of inertia of an area with
respect to a given axis, when its moment of inertia with respect to the centroidal axis of the same
direction is known.
Similarly, an equation can be derived for the polar moment of inertia Jo of an area with respect to an
arbitrary point O and the polar moment of inertia ̅ of the same area with respect to its centroid C.
Let d be the distance between points O and C. Then it can be said that
= ̅ +
Example 1.1
Determine the centroid and the moment of inertia of the composite area in Figure Ex 1.1.
Figure Ex 1.1
∑
∑ =∑ A⇒ = = = 5.833333 5.83 cm
∑
Ix’ = ∑ ( + ) = ∑( + )
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× ×
= +30 5× (5.83 − 2.5) + +20 5× (7.5 − 5.83) +
×
+ +10 5× (12.5 − 5.83)
= (1975.8350 + 487.2233 + 2328.6117) cm4
= 4791.67 cm4
Example 1.2
Determine the centroid and the moment of inertia of the composite area in Figure Ex 1.2.
Figure Ex 1.2
∑
∑ =∑ A⇒ = = = 0.666666667 ≈ 0.6667 cm
∑
Ix’ = ∑ ( + ) = ∑( + )
× . . ×
= +4 0.5× (0.6667 − 0.25) + +0.5× 2 × (1.5 − 0.6667)
= 0.3889 + 1.0277 cm4
= 1.4166 cm4
Homework Assignment 1
a. b.
Figure HW 1.1
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When a load P is applied to an object with cross-sectional area A, the stress on the object is defined as
the force per unit area, and is given by = . The strain experienced by the object as a result of the
introduction of P is defined as the deformation per unit length or = . These are engineering stress
and strain. From Hook’s law, σ = εE, therefore = . The expression for the deformation
experienced axially as a result of the applied force P is = .
Example 2.1
The rod in Figure Ex 2.1 is made up of two different materials bonded firmly together. It is made of
brass of diameter 4 cm and steel of diameter 3 cm, and is subjected to an axial force, P of 10 kN. Take
the modulus of elasticity of brass to be 105 GPa and that of steel to be 200 GPa.
Figure Ex 2.1
Solution:
(a)
∑ = 0; -FAB + 10 × 10 = 0
∑ = 0; -FBC + 10 × 10 = 0
FAB = FBC = 10 × 10
(b)
×
= = = 7,957,747.155 = 7.96 MPa
( . )
×
= = = 14,147,106.05 = 14.15 MPa
( . )
(c)
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10 × 10 × 1.5
= = = 1.136821022 × 10 m = 0.114 mm
105 × 10 × (0.02)
10 × 10 × 1.0
= = = 7.073553026 × m = 0.007 mm
200 × 10 × (0.015)
(d)
+ = 0.121 mm
Example 2.2
A horizontal bar AB is hinged at A and has a load of 5 kN attached at B, as shown in Figure Ex 2.2.
Assume the bar AB to be rigid and of a negliggible weight. If the bar is supported by a bronze rod 2.44
m long and a steel rod 0.91 m long, use the data in the table below to answer the questions.
Figure Ex 2.2
Table Ex 2.2
Steel Bronze
Cross-sectional Area 6.45 cm2 3.23 cm2
Modulus of Elasticity 207 GPa 83 GPa
Proportional limit 242 MPa 138 MPa
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Solution:
(a)
(b)
= 5.008 (2)
Solving (1) and (2) simultaneously gives:
= 5.008
23.024 = 60 × 10
⇒ = 2,605.976 N and = 13,050.730 N
(c)
, .
= = . ×
= 20,233,689.920 Pa ≈ 20.23 MPa
, .
= = = 8,068,037.152 Pa ≈ 8.07 MPa
. ×
, . × .
= = = 8.895003782 × 10 mm ≈ 0.089 mm
. × × ×
, . × .
= = = 2.371808512 × 10 m ≈ 0.237 mm
. × × ×
Example 2.3
A copper rod of length 4 m with a uniform cross-sectional area hangs freely and vertically from the
ceiling of a building at one end. If the diameter is 1 cm, draw a free body diagram of the rod and use it
to find the deformation in the rod as a result of its own weight. Copper: E = 120 GPa, ρ = 8910 kg/m3,
g = 9.81 m/s2.
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Solution
From the free body diagram, the force in the copper rod Fc is obtained by summing forces in the y
direction:
∑ = 0; Fc – W = 0; where W is the weight of the rod.
W = mg = ρVg = ρAyg where m = mass, A = cross-sectional area, V = volume.
i.e. P(y) = W = ρAyg
( ) ( ) ( )
For a variable load, = or here = and = ∫ , therefore
× . ×
=∫ = ∫ = = = 3.329794286 × 10 m ≈ 3.33 × 10 m
× ×
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Materials to be tested are usually made into some standard geometries for the test. Figure 2.2 shows
examples of specimen used for the test; the “Buttonhead” is used for specimen with a circular cross-
section and the “Dogbone” is used for specimen with flat cross-section.
A graph is plotted for the engineering stress against the corresponding engineering strain and used to
assess the strength of the material. The unit for the stress (load per unit area) is the Pascal (Pa) or
Newton per square meter. Pound per square inch (psi) is used in the imperial system of units.
1 psi = 1 lb/in2 = 6.895 x 10-3 MPa = 7.032 x 10-4 kg/mm2 = 6.8 x 104 dynes/cm2
1 MPa = 1 MN/m2 = 1 N/mm2 = 1 x 106 N/m2
Engineering stress is defined as the ratio of the applied load to the original cross-sectional area;
F
σE = . This gives the average stress in the object and here represents the normal tensile stress.
Ao
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Engineering Strain on the other hand is defined as the ratio of the change in length to the original
length. Strain is either expressed as a fraction or as a percentage. For example 0.02 is the same as 2%
strain. This represents the average linear strain in the object concerned;
L L
εE = f o . A typical engineering stress-strain curve for a tensile test of a ductile material is shown
Lo
in Figure 2.3.
During axial loading there is elastic deformation up to the elastic limit, followed by plastic
deformation after the elastic limit. Between the elastic limit and the ultimate tesile strength (UTS) is a
uniform plastic deformation followed by a non-uniform plastic deformation after the UTS. In tension
this non-uniform deformation is called necking.
True stress is defined as the ratio of the applied force to the instantaneous cross-sectional area. The
true strain is defined as the ratio of the natural logarithms of the final length to the original length.
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Figure 2.5 shows a combination of normal tensile and shearing stresses experienced at different
sections in a butt joint.
Figure 2.6 shows a hydraulic powered punch used to cut circular holes into plates. The average
shearing stress used to cut the hole is given by = =
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Example 2.4
The butt-joint shown in Figure Ex 2.4 is fastened with a pin of diameter 15 mm. The force P on the
joint has a magnitude of 3 kN, calculate the average shearing stress on the pin.
/ × ×
= = /
= = ×( . )
= 8,488,263.632 Pa ≈ 8.49 MPa
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Example 2.5
The machine component in Figure Ex 2.5 is designed in such a way that the gap d, which is 0.25 mm
just closes at the operational temperature. Given that the bar is 50 cm long and is made with
aluminium of cross-sectional area 2000 mm2, coefficient of thermal expansion of 23× 10 /° and
modulus of elasticity of 75 GPa, find the change in temperature that will cause the gap to just close.
Figure Ex 2.5
Solution
d = δ = εtLo = αΔTLo
×
ΔT = = = 21.73913 ° ≈ 21.7 °
× × .
Besides tension, compression and torsion, here are other modes of deformation experienced by objects
when forces are applied. Figure 2.7 illustrates some of these modes of deformation.
Figure 2.7
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The total force F, can be resolved onto an oblique plane. This gives the normal stress and shearing
stress components on the plane as follows:
∅
= = =
( / )
∅
= = =
( / )
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Example 2.6
A steel bar with a square cross-sectional area has a width of 1 cm and a length of 1 m. If it is loaded
axially with a tensile force of 500 kN, determine the decrease in the width as a result of the load. E =
210 GPa, = 0.3.
∆ =
=− =−
. × . × ×
Therefore ∆ = − =− =− = −7.142857143 × 10 m
. × . × ×
≈ −0.071 mm
2.6 Torsion
Torsion is a mode of deformation that results from the twisting effect of an applied force or torque.
Figure 2.8 shows an example of a circular shaft and a square bar in torsion. Figure 2.8 (a) and (c)
show the object before the application of the torque, T; while (b) and (d) show the deformed objects
after the application of the torque.
Figure 2.8
Consider the cylindrical shaft in Figure 2.9 of length L and radius r. If it is subjected to torsion from a
twisting torque T, then the deformation experienced at every cross-section is considered to remain
plane and undistorted. The arc length d, is equal to γL. d is also equal to θr.
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Torque T = ∫ . ; But =
Then =∫ . =; Therefore =∫ . = ∫ . . But = ∫
Therefore Tr = , giving =
The application of Hooke’s law gives: τ = Gγ = Grdθ/dL
Therefore = and =
Which implies ∫ = ∫
i.e. = and =
Figure 2.10 (a) shows a circular shaft undergoing torsion due to the torques T1 and T2 the torque
distribution along the shaft is shown in Figure 2.10 (b).
Figure 2.10
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Example 2.6
The steel shaft in Figure Ex 2.6 has different torque applied at B and C. Given that G = 77.2 GPa,
determine:
a. the normal stresses in sections AB and BC
b. the shearing stress in section AB.
c. the shearing stress in section BC.
d. the angle of twist in degrees between B and C.
e. the angle of twist in degrees between A and B.
f. the angle of twist in degrees between A and C.
Figure Ex 2.6
Solution
a. FAB = FBC = 20 × 10 N
×( . )
AAB = ABC = = = 7.853982 × 10 m2
×
σAB = = . ×
= 2,546,478.971 Pa ≈ 2.55 MPa
×
σBC = = . ×
= 2,546,478.971 Pa ≈ 2.55 MPa
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b. τAB =
( . )
= = = 9.817477042 × 10
0.1
= = = 0.05 m
2 2
× × .
τAB = = = 15,278,869.93 ≈ 15.28 MPa
. ×
c. τBC =
( . )
= = = 9.817477042 × 10 m4
0.1
= = = 0.05 m
2 2
× × .
τBC = = . ×
= 40,743,653.16 Pa ≈ 40.74 MPa
× × . °
d. = = = 0.01266642 rad = 0.01266642 ×
. × × . ×
= 0.725732
× × . °
e. = = = 2.374953876 × 10 rad = 0.01266642 ×
. × × . ×
= 0.136075
f. = + = 0.725732 + 0.136075 = 0.861807 0.86
∑ = 0; 2Fh – Fx = 0
2σhLt – p2rL = 0.
σh = =
Similarly, resolving and summing forces in Figure 2.11 gives the longitudinal normal stress as:
∑ = 0; FR – Fa = 0
2πrtσa – pπr2 = 0.
σa = =
Example 2.7
For the tank in Figure Ex 2.7, the internal diameter, D is 450 mm and the uniform wall thickness t is 6
mm. If it is filled with compressed-air at a pressure of 1.2 MPa, determine:
a. the hoop stress
b. the longitudinal stress
c. the shearing stress in the walls of the tank.
Figure Ex 2.7
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Solution
a. Hoop Stress
. × × .
σh = = = 45,000,000 Pa = 45 MPa
.
. × × .
b. σL = = = 22,500,000 Pa = 22.5 MPa
× .
c. The shearing stress due to pressure in a thin wall pressure vessel is zero; τxy = 0.
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Figure 3.1 Bending Moment and shearing force diagrams of a uniformly distributed load.
Example 3.1
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Figure Ex 3.1
Solution:
Example 3.2
Figure Ex 3.2
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Solution:
Example 3.3
Figure Ex 3.3
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Solution:
Example 3.4
Figure Ex 3.4
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b.
∑ = 0; Ax = 0;
∑ = 0; Ay + B – P = 0;
∑ = 0; − + BL = 0; ⇒ B = and Ay =
c.
d.
↶∑ = 0; − + P(x− ) + M2 = 0; ⇒ M2 = −P(x− )
e. Shearing forces:
V1 = =
V2 = = − =
f.
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Bending Moment = EI
For section AC
EI = M1 =
EI = +C1
EIy1 = +C1x + C2
For section CB
EI = M2 = −P(x− ) = − +
EI =− + PLx + C3
EIy2 = − + PL + C3x + C4
Boundary conditions:
x = 0, y1 = 0; ⇒ C2 = 0
x = L, y2 = 0; ⇒ 0 = + C3L + C4
At C
x= , = ;
⇒ + C1 = + C3
x= , = ;
⇒ + C1 = + C3 + C 4
Solving for the constants give:
C1 = − PL2; C3 = − and C4 =
Substituting C1 and C2
EI = − PL2
EIy1 = − PL2x
=−
yc = −
g.
EIy2 = − + PL + C3x + C4
Substituting C3 and C4
EIy2 = − + PL − +
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Boundary conditions:
x = 0, y = 0 (1)
x = L, y = 0 (2)
EI = − P〈 − 〉 −
y= − 〈 − 〉 −
Homework Assignment 2
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a.
b.
Figure HW 3.1
Homework Assignment 3
Figure HW 3.2
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Example 3.5
Figure Ex 3.5
Example 3.6
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Figure Ex 3.6
Example 3.7
A beam is loaded and supported as shown in Figure Ex 3.7. Use singularity functions to determine the
deflection
a. at the point C
b. at a point midway between the supports
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Figure Ex 3.7
Example 3.8
A beam is loaded and supported as illustrated in Figure Ex 3.8. Use singularity functions to determine
a. the deflection at point C
b. at a section midway between the supports.
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Figure Ex 3.8
Example 3.9
A beam is loaded and supported as illustrated in Figure Ex 3.9. Use singularity functions to determine
c. the deflection midway between the supports
d. the maximum deflection of the beam.
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Figure Ex 3.9
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In most service conditions and forming operations, loading is not uni-axial. Most engineering
structures and materials experience multi-axial loading. This means that they will be subject to varying
combinations of normal and shear stresses. Stress and strain under these conditions need to be defined
and investigated. Stresses in different directions and different inclinations can be investigated by
resolving forces on components along different inclined planes. State of stress at any point in a
component is easily described by the normal and shear stress components.
The maximum and minimum stresses occur along the principal axes. Steps will be taken to identify the
principal stresses and axes. Figure 4.1 (a) shows the stresses in all three directions of the cartesian
coordinate system. These stresses are put together in a matrix form as shown in Figure 3.1 (b) to give
the stress tensor.
If we limit ourselves to two dimensions, we achieve a condition called plane stress. This is a situation
in which all stresses in one particular dimension are set to zero. Thus in plane stress condition all
stresses in one particular primary direction are equal to zero as illustrated in Figure 4.2.
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Figure 4.2
Through the transformation of stresses, the stress conditions of an object at different points and in
different orientations can be obtained. For example, stresses in the x- and y-directions can be
transformed to the x’- and y’-directions inclined at and angle θ to the x and y axes respectfully, by
resolving and balancing all forces in the new directions. This transforms the stress state in Figure 4.3 a
to that in Figure 4.3 b.
Resolving and summing forces along the x′ followed by y′ direction using Figure 4.4:
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The three boxed equations are known as the transformation of stress equations. The transformation of
stress equations can further be simplified by using the trigonometry double-angle identities:
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, and to give:
The transformed equations provide us with the stresses re-oriented to a new coordinate system. It is
observed that for a plane stress situation the sum of the normal stresses exerted on a cubic element of
material is independent of the orientation of that element. That is
The normal stress, σx’ is maximum or minimum when its derivative is equal to zero:
Solving for θ yields, the angle of inclination of the plane on which maximum and minimum normal
stresses occur.
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By definition the Principal Plane is the plane where shear stress is zero. Similarly, to find the plane on
which the shear stress is maximum, the derivative of τx’y’ can be used.
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The Mohr’s stress circle provides a graphical way of representing the transformation of stress
equations. The equation for the Mohr’s circle can be derived by rearranging the stress transformation
equations. The stress transformation equations
and
Squaring both sides of each equation and adding the two together yields:
or
Recall the equation for a circle with center coordinates (a, b) and radius R:
(x-a)2 +(x- b)2 = R2. Comparing, the center of Mohr’s circle lies at
The radius of Mohr’s circle, R is:
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6. The angle between lines CV and Cσ1 is labeled 2θ because the angles on Mohr’s circle are double
the actual angle between planes.
7. To determine the direction of rotation (i.e. the sign) we first record the direction in which we move
from point V(σx, -τxy) to point (σ1, 0) on Mohr’s circle. If the direction of rotation is ACW (i.e.
towards the positive shear direction), then the sign of θ is positive. If the rotation is CW then the
sign of θ is negative. This is illustrated in Figure 3.5.
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Note that some engineering literature construct Mohr’s circle with shear stress pointing downwards. In
this case, the rotations between the principal stress axes and the state of stress on the volume element
will be opposite of that on this Mohr’s circle. It is therefore necessary to note the convention used in
the literature you are using.
Example 4.1
Consider a point in a solid that is subjected to the following state of stress:
σx = 90 MPa; σy = -50 MPa; τxy = -60 MPa.
a. Draw a free body diagram representing the stress state.
b. Determine the principal stresses, the maximum in-plane shear stress acting on the point, and the
orientation of the principal planes using Mohr’s circle.
c. Show the stresses on an appropriate diagram.
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Solution
a.
b.
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c.
Mohr’s strain circle is very close to the stress circle. The differences would be outlined.
The center is given by: (εave, 0), where εave = ( + ε )
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Example 4.2
The grain of a wooden member in a structure makes an angle of 15 to the vertical. For the state of
stress shown in Figure Ex 4.2, determine:
Solution
a.
From the state of stress diagram:
= 0 MPa, = −2.5 MPa, = −1.5 MPa, θ = −15°
−
= − 2 + 2
2
(−2.5) − (−1.5)
= − sin(−30) + 0
2
= -0.25 MPa
b.
+ −
= + 2 + 2
2 2
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Example 4.3
For the wooden member in Example 4.2, subjected to the state of stress shown in Figure Ex 4.3,
determine:
Figure Ex 4.3
Solution
= 600 MPa, σ = 0 MPa, σ = 0 MPa, θ = −15°
Solving as in Example 3.2 the answers are:
a. = 520 MPa
b. = -300 MPa
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However, considering the same isotropic polycrystalline metal deformed in a multi-axial stress state.
We can not simply determine the stress at yielding because stress will vary from point to point. Instead
we calculate an equivalent stress from the components of the stress tensor and compare it with the
critical stress for yielding or failure.
For an isotropic metal under a uni-axial tension for example, the material deforms elastically up to the
yield stress. When applied load reaches the critical load (i.e., the yield point), plastic deformation
occurs. The yield or failure criterion could be expressed as:
( )= − =0
For an isotropic material, the yield criteria can be expressed in terms of the principal stresses;
( , , )=0
If the function ( , , ) is plotted on an orthogonal σ1, σ2, σ3 axes a yield surface is obtained. The
yield surface can be used to determine, for each possible state of stress, whether or not a material
yields or fails.
There are many different yield criteria. Only three are going to be considered. They are the Mohr’s
criterion (for brittle fracture prediction), the maximum shearing stress criterion and the maximum
distortion energy criterion (for ductile yielding prediction).
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In other words, if the value of the expression: − is less than one, no fracture occurs, else if
it is more than one, then fracture would occur.
i.e., if − > 1 yielding occurs.
But if − < 1 no yielding occurs.
Example 5.1
For a cast iron material with ultimate tensile strength of 160 MPa, and ultimate compression strength
of 320 MPa, having the stress conditions shown in Figure Ex 5.1, determine:
Figure Ex 5.1
Solution
= 0 MPa, = −150 MPa, τ = 100 MPa
a. = + = −75 + 125 = 50 MPa
= − = −75 − 125 = −200 MPa
b. = + = −75 MPa
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Example 5.2
The circular shaft in Figure Ex 5.2 is made of a material with a yield strength of 248 MPa.
Figure Ex 5.2
Given that the tensile force P is 250 N and the diameter of the shaft is 3.8 cm, determine the maximum
torque T, that the shaft can bear without failing.
Solution
σY = 248 MPa
d = 3.8 cm = 0.038 m
P = 250 N
×
σx = = = 220.4362 MPa ≈ 220.44 MPa
×( . )
σy = 0 MPa
τxy = ? =
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
From the sketch of the Mohr’s stress circle, the principal stresses have different signs.
Example 5.3
For the state of stress given in Figure Ex 5.3 of a material with yield strength of 42 MPa, determine:
Figure Ex 5.3
a. the principal stresses
b. the maximum shearing stress
c. whether the material will yield using the maximum-shearing-stress criterion
d. the factor of safety using the maximum-shearing-stress criterion
e. whether the material will yield using the maximum-distortion-energy criterion
f. the factor of safety using the maximum-distortion-energy criterion
Solution
σx = 6 MPa, σy = 18 MPa, τxy = 8 MPa
σave = (σx + σy) = (6 + 18) = 12 MPa
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
R= +τ = (−6) + 8 = 10 MPa
a. Principal Stresses
σ1 = σave + R = 12 + 10 = 22 MPa
σ2 = σave R = 12 10 = 2 MPa
Example 5.4
For the state of stress given in Figure Ex 5.4 of a material with yield strength of 42 MPa, determine:
Figure Ex 5.4
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Solution
a. Principal Stresses
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Example 5.5
For the state of stress given in Figure Ex 5.5 for a material with yield strength of 250 MPa, determine:
Figure Ex 5.5
Solution
σx = 90 MPa, σy = 120 MPa, τxy = -36 MPa
σave = (σx + σy) = (90 + 120) = 105 MPa
a. Principal Stresses
σ1 = σave + R = 105 + 39 = 144 MPa
σ2 = σave R = 105 39 = 66 MPa
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
124.85 MPa < 250 MPa; i.e. σE < σY therefore there will be no failure
6.0 Appendix
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Figure 1
2. A 10-kN force is applied to a hollow pipe as shown in Figure 2 (a). If the cross-section of the
pipe is as shown in Figure 2(b), determine the
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
(a) (b)
Figure 2
3. In Figure 3, the aluminium rod AB is rigidly bonded to the brass rod BC. Rod AB is hollow and
has inner diameter of 40 mm and outer diameter of 60 mm. The moduli of rigidity of aluminium
and brass are GAl = 27 GPa and Gbrass = 40 GPa. Determine
(a) the polar moment of inertias of section AB. (4 marks)
(b) the maximum stress in section AB. (4 marks)
(c) the diameter d of section CD if the angle of twist at D is 4.9o (4 marks)
Figure 3
4. The bar shown in Figure 4 consists of two square portions AB and BC bonded together at B and
fixed at C. Portion AB has a side of 5 mm and is made with bronze, while portion BC is made
with aluminium with a side of 4 mm. Determine the maximum rise in temperature allowed, if the
bar should touch the rigid wall at A. (αBronze = 21.6 x 10-6/oC αAl = 23.2 x 10-6/oC )
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
(4 marks)
Figure 4
30 MPa
τxy
40 MPa
Figure 5
1
(b) x
2G
x x y (5 marks)
7. Figure 6 shows a plot of stress against strain for the tensile test of a material. The plot covers
from the beginning of the test to fracture. Figure 7 is a plot of the same stress-strain data using a
lower scale. Thus, Figure 7 is a magnification of part of the plot in Figure 6. Using the two
figures, determine
(a) modulus of elasticity of the material (4 marks)
(b) the proportional limit (2 marks)
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Figure 6
Figure 7
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Section B: Answer only one question. All questions carry equal marks. (40 marks each)
8. In Figure 8, the machine ABED weighs 240 kN and its centre of gravity is located at C. The
machine is to be supported on the beam FG, which has a uniform cross-section and a span of 6
m. Assume that the upward reaction of the ground is uniformly distributed.
(a) Determine the forces at D and E acting on the beam
(b) Find the upward reaction of the ground per unit length on the beam FG
(c) Draw the shear force and bending-moment diagrams for the beam FG
(d) Determine maximum shear force and bending moment.
(e) Determine maximum bending moment.
Figure 8
9. A sign post is subjected a total force of 2 kN and the centre of the force is located at point C in
Figure 9. The stand AB has a radius of 110 mm and is made of a material with a tensile yield
strength of 25 MPa. Determine the
(a) maximum shearing stress at section A.
(b) maximum bending stress at section A due to bending.
(c) the maximum principal stresses at section A
(d) the factor of safety of at section A, using the maximum-shear-stress criterion.
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Figure 9
10. A machine component is loaded in such a way that σx = 85 MPa, σy = 55 MPa and τxy = 26 MPa
as shown in Figure 4. If the component is made with a material of a tensile yield strength of 250
MPa, determine:
(a) the principal stresses.
(b) the maximum shearing stress.
(c) the minimum absolute angle that each principal stress makes with the 85-MPa stress.
(d) the factor of safety, using the maximum-shear-stress criterion.
(e) the factor of safety, using the maximum-distortion-energy criterion.
55 MPa
26 MPa
85 MPa
Figure 10
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Useful Formulae
n
Ti Li Mz E
1. ; 2. 3. G
i 1 Gi J i I 2(1 v)
x y x y Tr
4. x cos 2 xy sin 2 5.
2 2 J
x y x y
6. y cos 2 xy sin 2 7. .T.L
2 2
x y n
Pi Li
8. xy sin 2 xy cos 2 9.
2 i 1 E i Ai
x y 2 xy
10. ave 11. tan 2
2 x y
2
y
12. R x xy 2 13. 1 , 2 ave R
2
Sy Sy
14. e 12 2 2 1 2 15. n 16. n
2 max e
Pr Pr
17. E 18. 19.
t 2t
3V 4V
20. xy (rectangular section) 21. xy (solid cylindrical section)
2A 3A
2V
22. xy (thin wall cylindrical section) 23. T = F.rarm
A
( ro 4 ri 4 ) .r 4
24. J (hollow circular section) 25. J (solid circular section)
2 2
( ro 4 ri 4 ) .r 4
26. I (hollow circular section) 27. I (solid circular section)
4 4
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Figure 11
Q2.
A force of 10 kN is applied to a hollow pipe as shown in Figure 2. The outer and inner diameters of the
pipe are 50 mm and 40 mm respectively. Determine:
a. the moment of inertia of the section (5 marks)
b. the bending moment at point A (5 marks)
c. the stress at point A due to bending. (5 marks)
d. the stress at point B due to bending. (5 marks)
Figure 12
Q3.
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ME 255 STRENGTH OF MATERIALS I KNUST-2015/AAA/03
Figure 3 shows a tank containing a compressed gas under a pressure of 8 MPa. The inner and outer
diameters of the tank are 490 mm and 500 mm respectively. Determine:
a. the axial stress x , in the wall of the tank (5 marks)
b. the tangential stress y , in the wall of the tank, and (5 marks)
c. the shearing stress xy in the wall of the tank. (2 marks)
Figure 13
Section B: Answer only one question from this section. All questions carry equal marks. (45
marks each).
Q5.
A sign post is subjected to a wind pressure of 2 kN/m2. Assume the effective force from the wind Fw, is
concentrated at point C as shown in Figure 4. Given that the surface area of the sign post is 2 m2 and
the stand AB has a radius of 100 mm and is made of a material with a tensile yield strength of 25 MPa.
Determine
(e) the maximum shearing stress at point A due to torsion
(f) the maximum shearing stress at point A due to the shearing force
(g) the total shearing stress at the point A
(h) the maximum stress at point A due to bending
(i) the principal stresses at point A
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Figure 4
Q6.
A machine component is loaded in such a way that at a critical point on the component, the state of
stress is as shown in Figure 5. If the component is made with a material of a tensile yield strength of
200 MPa, determine:
(f) the principal planes
(g) the principal stresses
(h) the maximum shearing stress
(i) check for failure of the material using the maximum-distortion-energy criterion
(j) the factor of safety, using the maximum-distortion-energy criterion.
(45 marks)
Figure 5
67