DESIGN OR PRODUCT MANUFACTURING

A report submitted in partial fulfillment of the requirements for the Award

of Degree of

BACHELOR OF TECHNOLOGY
in
MECHANICAL ENGINEERING
by

N V S SAINATH GARIKAPATI

218W5A0333

Department of Mechanical Engineering

V.R. Siddhartha Engineering College

(Autonomous)

Affiliated to Jawaharlal Nehru Technological University Kakinada,

Approved by AICTE & ISO 9001: 2008 Certified

Vijayawada-520007

April-2024

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 CERTIFICATE
This is to certify that the Internship report entitled “DESIGN OR PRODUCT
MANUFACTURING” being submitted by “N V S SAINATH GARIKAPATI”
“218W5A0333” is work done by him and submitted during 2023 - 2024 academic year, in
partial fulfillment of the requirements for the award of the degree of BACHELOR OF
TECHNOLOGY in MECHANICAL ENGINEERING, at “HACKEDIN
SOLUTIONS” from 10-12-2023 and 25-03-2024.

Department Internship Coordinator Head of the Department

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 DECLARATION

I hereby declare that the dissertation entitled DESIGN OR PRODUCT

MANUFACTURING submitted for the B. Tech Degree is my work and the dissertation

has not formed the basis for the award of any degree, associates, fellowship or any other

similar titles.

Place: Vijayawada N V S SAINATH GARIKAPATI

Date: 12-04-2024 218W5A0333

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 ACKNOWLEDGEMENT
I'd want to thank everyone who worked behind the scenes to assist me to
comprehend how production in the industry operates.

I'd want to convey my thanks to my parents, without whom I would not have had
the honor of realizing and fulfilling my ambitions.

I profoundly thank Dr. N. Vijaya Sai, Head of the Department of Mechanical

Engineering who has been a tremendous source of inspiration to my work and
without whom this internship never has been possible.

I owe a huge debt of gratitude to my friends for their inspiring encouragement and
gentle monitoring while I completed my internship.

I'd also want to express my gratitude to VIJAY KUMAR, my external mentor, for
his technical assistance and support throughout my internship at Hackedin
Solutions.

I'd also want to express my gratitude to all of the Hackedin Solution employees
who assisted me with this endeavor. Without their kind direction and proper
guidance, the study wouldn’t have been successful. In every phase of the
internship, their supervision and guidance shaped this report to be completed
perfectly.

The sense of accomplishment and exhilaration that comes with completing a task.

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 ABSTRACT
This report gives the details about Design for manufacturing (DFM). In this report
Product life cycle, Mechanical design and considerations, Injection moulding, Robot
welding, Polyurethane moulding, Ultrasonic welding, Air bag assembly, Tear line
milling, Vibration welding, Painting, etc., are included. These processes are help in
manufacturing industries for efficient production of different products. Design of
Manufacturing processes are more essential for new industries.

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 INDEX

Chapter page

CHAPTER-1 1

1.1 ABOUT THE ORGANIZATION 1

1.2 PRODUCTS IN HACKEDIN SOLUTIONS. 1

CHAPTER-2 4

2.1 DESIGN FOR MANUFACTURING (DFM) 4

2.2 MAJOR DFM OBJECTIVES 4

2.3 THE DFM PROCESS (5 STEPS) 5

2.4 PRODUCT LIFE CYCLE 6

2.5 MECHANICAL DESIGN & CONSIDERATIONS 8

CHAPTER-3 12

3.1 INJECTION MOULDING 12

3.2 INJECTION MOULDING MACHINE PARTS 12

3.3 INJECTION MOULDING MACHNES 13

3.4 ROBOT WELDING 17

3.5 POLY URETHANE INJECTION MOULDING 19

3.6 PU INJECTION MOULDING IN TGSIN 20

3.7 ULTRASONIC WELDING 21

3.8 ULTRASONIC WELDING IN TGSIN 21

3.9 AIR BAG ASSEMBLY 22

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3.10 TEAR LINE MILLING 23

3.11 VIBRATION WELDING 23

CHAPTER-4 24

4.1 PAINTING METHODS USED 26

4.2 PAINTING PROCESS 26

CONCLUSION 34

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