M0108845

January 2021

Component Locations
Schematic Machine
Description
Location Location
Actuator As - Air Inlet F-14 1
Actuator As - Blow Down Valve H-8 2
Actuator As - Drill Air E-8 3
Air Cleaner Gp
Compressor Gp - Air
D-14
F-12
4
5 6

(Dimensions: 48 inches x 35 inches)

Cooling Ar E-10 6
Filter As - Air (Water Separator - Dust Collector) G-1 7
Filter As - Air (Water Separator) G-9 8
Filter As - Hammer Oil Air E-4 9
Filter As - Thread Greaser Air G-4 10
Filter Gp - Oil D-11 11
Glass - Sight E-11 12
Pump Gp - Hammer Oil Air E-5 13
Pump Gp - Thread Greaser Air G-4 14
Sensor As - Inlet Delta Press F-14 15

M0108845
Sensor Gp - Air Filter Inlet Pressure E-14 16
Sensor Gp - Bit Air Pressure E-7 17
Sensor Gp - Compressor Oil Pressure C-12 18
Sensor Gp - Discharge Temp F-11 19
Sensor Gp - Dry Side Oil Pressure D-8 20
Sensor Gp - Temp C-10 21

MD6380 Rotary Blasthole Drill

Sensor Gp - Wet Side Oil Pressure E-8 22
Silencer F-7 23
Strainer As E-11 24

Air System
Switch As - Press E-11 25
Tank - Receiver F-9 26
Valve - Ball (Oil Drain) D-8 27
Valve - Blow Down (N.O) I-8 28
Valve - Oil Stop D-11 29
Valve - Safety Relief F-10 30
RB6381-UP
Valve - Thermal Bypass D-10 31
Valve As - Minimum Pressure
Valve As - Solenoid (Hammer Oil)
F-8
F-3
32
33 29
Valve As - Solenoid (Lube Oil) G-3 34

36 Page,
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Receiver Tank Wet Side Test Port D-9
BB Receiver Tank Dry Side Test Port D-9
CC Drill Air Test Port E-7
DD Blow Down Air Test Port H-9
SOS Sampling Pressure D-12

FWD 34 10 14

PUBLICATIONS.CAT.COM

CHASSIS - LH VIEW

7 33 13 9 5 11 25 FWD
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

VIEW OF AREA “A” PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
(ROTATED FOR CLARITY)
16
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

4 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

A 1
COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

23 27 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

CC 17 3 32 26 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the

CHASSIS - RH VIEW “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

ELECTRICAL SYMBOLS TABLE

24 18 SOS BB AA 15 19 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

12 28 DD 2 30 8 22 20 31 21

AIR COMPRESSOR - TOP VIEW

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
(Dimensions: 48 inches x 35 inches)
M0108845

I I

(28) VALVE - BLOW DOWN

(N.O)
449-7123
36 Page,

(2) ACTUATOR AS
H BLOW DOWN VALVE H
566-1328

ELECTRONIC
DD CONTROLLED

TEST
PORT
AIR-AUXILIARY
APPLICATION
BLOW DOWN
VALVE
(8) FILTER AS - AIR (7) FILTER AS - AIR
(WATER SEPARATOR) (WATER SEPARATOR)
469-3542 469-3542
TO AUX OPTIONS
G G

DUST COLLECTOR
PURGE
ORIFICE
(34) VALVE AS
SOLENOID (LUBE OIL)
(14) PUMP GP 507-8806
THREAD GREASER AIR (10) FILTER AS
8X-2317 THREAD GREASER AIR
469-9282

(15) SENSOR AS (23) SILENCER

INLET DELTA PRESS (30) VALVE 560-3332
(26) TANK - RECEIVER (32) VALVE AS
385-1173
SAFETY RELIEF 541-0334 EXH
MINIMUM PRESSURE
549-2163
510-4166
F (19) SENSOR GP MUFFLER F
DISCHARGE TEMP
(5) COMPRESSOR GP - AIR THREAD GREASER
238-0112
571-0557 SPRAY SOLENOID
ELECTRIC DRY SIDE
ACTUATOR
(1) ACTUATOR AS PRIMARY FILTER
AIR INLET DISCHARGE
SECONDARY
378-1020 CHECK VALVE
FILTER (33) VALVE AS
(16) SENSOR GP - AIR FILTER (3) ACTUATOR AS (17) SENSOR GP - BIT AIR (13) PUMP GP SOLENOID (HAMMER OIL)
DRILL AIR PRESSURE (9) FILTER AS
INLET PRESSURE BUTTERFLY
AIR/OIL HAMMER OIL AIR 443-3932
320-3063 533-4008 320-3065 513-1772 HAMMER OIL AIR
INLET VALVE 469-9282

ELECTRONIC
AIR COMPRESSOR
CONTROLLED CC
TO DRILL AIR
AIR/OIL (24) STRAINER AS EXH
E E
485-1106 TEST
AIR/OIL PORT
(12) GLASS - SIGHT
488-0605 DRILL AIR
SCAVENGE BIT AIR VALVE
AIR/OIL
LINES

(25) SWITCH AS - PRESS (6) COOLING AR WET SIDE (22) SENSOR GP - WET SIDE
116-9933 541-0165 OIL PRESSURE
320-3065
(20) SENSOR GP - DRY SIDE AIR-AUXILIARY APPLICATION
SEE NOTE 1 OIL PRESSURE
OIL 320-3065
OIL OIL
OIL OIL WET SIDE DRY SIDE
TEST PORT TEST PORT

D (4) AIR CLEANER GP D

397-9300
AA BB
OIL
SEE NOTE 2
(31) VALVE - THERMAL BYPASS
572-4582 FROM MAIN SYSTEM AIR CIRCUIT
(27) VALVE - BALL (OIL DRAIN)
AIR PRECLEANER SOS (29) VALVE - OIL STOP
(11) FILTER GP - OIL 537-6058
489-6366
491-3180
(21) SENSOR GP - TEMP
238-0112
AIR INTAKE

(18) SENSOR GP - COMPRESSOR

OIL PRESSURE
C 320-3065 C

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

AIR COMPRESSOR OUTPUT
SCAVENGE LINES
COOLING LINES
AIR INTAKE LINES
DRAIN / RETURN LINE

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line
B Component Group B
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

Do not operate or work on this product unless you have

read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
NOTE: tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
1. MULTIPLE OIL LINES THAT ORIGINATE
A FROM MANIFOLD TO LUBRICATE A
COMPRESSOR BEARINGS ARE NOT SHOWN.
2. NO. OF PRECLEANER/AIRCLEANER UNITS THIS SCHEMATIC IS FOR THE MD6380 ROTARY BLASTHOLE DRILL AIR SYSTEM
VARIES BASED ON COMPRESSORS. MEDIA NUMBER: M0108845
ALL OPTIONS SHOWN REFLECT ARE AVAILABLE SCHEMATIC PART NUMBER: 538-4982, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BUT NOT PRESENT ON EVERY MACHINE. in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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